SCADAPack 6601 Hardware Manual
Contents
1. Important Notices for Hazardous Locations Ea SCADAPack 6601 Hardware Manual Class Division 2 Groups A B C and D e Ex nA IIC T4 Ge e Class Zone 2 AEx nA IIC T4 Gc e GIE Applies to SCADAPack E products models TBUP530 TBUP535 and TBUX CSA Marked Those products are available for use in Class Division 2 Groups A B C amp D and Class Zone 2 Hazardous Locations Such locations are defined in Article 500 and 505 of the US National Fire Protection Association NFPA publication NFPA 70 otherwise known as the National Electrical Code in Section 18 of the Canadian Standards Association C22 1 Canadian Electrical Code and in IEC EN 60079 10 The products have been recognized for use in these hazardous locations by the Canadian Standards Association CSA International CSA certification is in accordance with Standards CSA C22 2 No 213 CSA C22 2 60079 0 CSA C22 2 60079 15 ANSI ISA 60079 0 ANSI ISA 60079 15 ANSI ISA 12 12 01 FM 3600 and FM 3611 subject to the following conditions of approval 1 Install the product in a protective enclosure providing at least IP54 protection 2 Confirm that the location is free from explosively hazardous gases before wiring connecting or disconnecting the product using any USB connection or replacing any fuses WARNING EXPLOSION HAZARD Do not disconnect equipment unless power has been switched off or the area is known to be non hazardous Substitution of components may2. 6601 Input Output Module a 7 1 Setting the I O Expansion Module Address By default the 6601 I O expansion module physical address is set to 0 To awid conflict with the addresses of other 6601 I O expansion modules on the same RTU I O bus the address can be set anywhere in the range 0 F AWARNING UNEXPECTED EQUIPMENT OPERATION Evaluate the operational state of the equipment being monitored or controlled by the RTU and the I O expansion module before removing power Failure to follow these instructions can result in death or serious injury AWARNING UNEXPECTED EQUIPMENT OPERATION Remove power from the I O expansion module before initially setting the O expansion module address and before changing the I O expansion module address Failure to follow these instructions can result in death or serious injury AWARNING UNEXPECTED EQUIPMENT OPERATION Be very careful that you do not set the I O expansion module address to an address that is assigned to another 6601 I O expansion module connected to the same RTU I O bus If two 6601 I O expansions modules have the same address you will lose communications with both modules Failure to follow these instructions can result in death or serious injury To Set or Change an I O Expansion Module Address 1 Remove power from the I O expansion module 2 Insert a 2 4 mm 3 32 in slotted screwdriver into the inner circle of the rotary hex switch e SCADAPack 6601 Ha
3. Digital outputs support solid or stranded wires from 3 3 mm to 08 mm 12 AWG to 28 AWG For more information see Wiring Screw Termination Connectors 47 Specifications For digital output specifications see Specifications 7 18 SCADAPack 6601 Hardware Manual 5 4 Analog Inputs Analog inputs are used to monitor devices such as pressure level flow and temperature transmitters instrumentation such as pH and conductivity sensors and other high level analog signal sources Each analog input is individually configured for the input type current or voltage and range The SCADAPack 535E and the 6601 I O expansion module use a 24 bit delta sigma analog to digital A D converter The RTU is factory calibrated for 0 20 mA and 4 20 mA current inputs and for 0 5 V and 1 5 V operation The mode of operation current mode or voltage mode is selected when the RTU or I O expansion module is purchased e In current mode a 250 ohm current sense resistor is used across each analog input channel The measurement range in current mode is 0 20 mA or 4 20 mA selectable through the SCADAPack E Configurator software The 250 ohm resistor produces a voltage drop input reading of 5 V for 20 mA of current flow Loop current will only flow in analog inputs that have been configured for 20 mA In voltage mode the analog inputs are high impedance and single ended with a measurement range of 0 5 V or 1 5 V selectable thr
4. FM 3600 and FM 3611 e EC ATEX european directive 94 9 EC in defined atmosphere zone 2 according to EN 60079 0 and EN 60079 15 Specific Countries For Australia and New Zealand ACMA requirements for RCM marking For United States FCC Part 15 Subpart B Class A More details on certifications are available on the Schneider Electric website www schneider electric com
5. O expansion module analog Output Type 0 20 mA or 4 20 mA z SCADAPack 6601 Hardware Manual 5 5 2 Analog Output Load Resistance Requirements The load resistance for any given power supply voltage is limited e On the high resistance end by the requirement for proper operation of the analog output circuit e On the low resistance end by the power dissipation in the analog output The table below lists the analog output load resistance range The operating range is within the area defined as resistance limits Power Supply Voltage and Load Resistance Requirements Power Supply Load Resistance Required 12 Vdc 0 475 ohms 24 Vdc 0 1075 ohms 30 Vdc 250 1375 ohms 6601 Input Output Module 25 5 6 Isolation and Protection Summary The 6601 I O expansion module provides isolation and protection from external connections as described in the table below 6601 I O Expansion Module Isolation and Protection Digital inputs Optical Current limiting resistor and reverse polarity diode Analog inputs Optical channel to channel and TVS diode channel to RTU Analog outputs Optical channel to RTU TVS diode The optional analog outputs are selected when the 6601 I O expansion module is ordered SCADAPack 6601 Hardware Manual 6 Installation The following sections describe specific aspects of installing the 6601 I O expansion module The 6601 I O expansion module is factory configured and under normal c
6. O expansion module requires 5 V power which is provided by the RTU through the I O bus cable that connects the units If the optional analog output module was selected when the 6601 I O expansion module was ordered an additional 24 Vdc power supply is required to power the field side circuitry Each analog output module requires 50 mA current regardless of the system voltage For information on the configuration options for the analog output power supply see Analog Output Power Supply Configuration Options 35 Power requirements are determined by a combination of factors including the number of relays energized the number of LEDs activated the number of Ethernet connections from the RTU and the number of analog outputs The tables below summarizes the power requirements for the SCADAPack 530E and SCADAPack 535E with the 6601 I O expansion module Power Requirements for SCADAPack 530E with the 6601 I O Expansion Module VoltsIn SCADAPack 530E SCADAPack530E SCADAPack 530E SCADAPack 530E Plus One 6601 UO Plus Two 6601 I O Plus Three 6601 I Plus Four 6601 I O Expansion Module Expansion Modules O Expansion Expansion Modules Modules 24 e e e e Ia w 3 Power Requirements for SCADAPack 535E with the 6601 I O Expansion Module Volts In SCADAPack 535E Plus SCADAPack 535E Plus SCADAPack 535E One 6601 I O Expansion Two 6601 I O Plus Three 6601 UO Module Expansion Modules Expansion Modules Cs se a a
7. Wiring Digital inputs support solid or stranded wires from 3 3 mm to 08 mm 12 AWG to 28 AWG For more information see Wiring Screw Termination Connectors 47 Specifications For digital input specifications see Specifications 71 16 SCADAPack 6601 Hardware Manual 5 2 Counter Inputs For digital inputs that have an associated counter the counter inputs are represented as 32 bit counters The corresponding digital input invert settings are applied prior to counting transitions of the input e f configured as non inverting default configuration counter input points count OFF to ON transitions e f configured as inverted ON to OFF transitions are counted on the corresponding counter channel The LED for each counter input is lit when the input is active Configuration Using the SCADAPack E Configurator software you can configure each counter input to define its characteristics including e DNP3 attributes e Counter values e Alarm and trend attributes e Event attributes e Remote control interlock attributes For more information about configuring counter inputs see the SCADAPack E Configurator User Manual and the Configuration Technical Reference Manual Wiring Counter inputs support solid or stranded wires from 3 3 mm to 08 mm 12 AWG to 28 AWG For more information see Wiring Screw Termination Connectors Bal Specifications For counter input specifications see Specifications 71 5 3 660
8. expansion module operation and will void the warranty Failure to follow these instructions can result in equipment damage WO SCADAPack 6601 Hardware Manual The following table describes the 6601 I O expansion module input and output characteristics The inputs and outputs use 5 mm 197 in pitch connectors See the Specifications 71 section for the recommended wire sizes 6601 I O Hardware Summary Input Output RTU Label Polarity Description Type Sensitive Digital inputs sls DI1 8 Counter inputs 10 DI 9 16 Digital outputs 17 DO 1 2 DO 3 8 Analog inputs 18 Al 1 6 Analog outputs AO 1 2 2A e Digital inputs the first eight DI 1 8 of which have associated counters Organized into two groups of eight inputs DI 1 8 and DI 9 16 Each group shares a common return The two groups are optically isolated from one another and from the logic power Dry contact Form C mechanical relay outputs e Three voltage free terminals for one relay pole Normally Open NO Normally Closed NC and Common COM Electrical isolation is provided between the digital outputs and between each digital output and the device being controlled Dry contact Form A mechanical relay outputs e Voltage free NO contacts that share a common return Electrical isolation is provided between each digital output and the device being controlled Analog inputs Single ended Jumper configurable e Elec
9. provide a level of protection against over voltages and other conditions For ease of wiring and maintenance external connections are terminated on removable connectors If you need to remove the I O expansion module cover for any reason first carefully consider the following information 6601 Input Output Module 13 WARNING UNEXPECTED EQUIPMENT OPERATION Evaluate the operational state of the equipment being monitored or controlled by the RTU or the VO expansion module before removing power Failure to follow these instructions can result in death or serious injury WARNING HAZARD OF ELECTRIC SHOCK Remove power from the I O expansion module before removing the I O expansion module cover Failure to follow these instructions can result in death or serious injury NOTICE UNEXPECTED EQUIPMENT OPERATION The RTU can be mounted on a horizontally oriented DIN rail or on a vertically oriented DIN rail The maximum temperature rating is lower when the RTU is mounted on a vertically positioned DIN rail See the Specifications 7 for details Failure to follow these instructions can result in equipment damage NOTICE UNEXPECTED EQUIPMENT OPERATION The electronics inside the I O expansion module can be damaged by static electricity If you need to remove the I O expansion module cover wear an anti static wrist strap that is connected to ground Failing to follow this simple step can cause intermittent or total loss of I O
10. signal is applied at least 50 of the digital input range If this is a DC input check the polarity of the signal Input is on when no signal is applied Check that the digital inputs are not forced on The LED is off Input is off when a signal is applied The Check that the digital inputs are not forced off LED is on Digital Outputs Condition In S Output LED does not come on when Check the Power LED on the RTU output is turned on Output LED comes on but the output Check if the relay is stuck If so return the board for repair does not close Output LED comes on and output is Check the field wiring closed but the field device is not Check the external device activated Output LED and relay are on when they Check that the output is not forced on should be off Output LED and relay are off when they Check that the output is not forced off should be on 10 11 12 6601 Input Output Module Calibration The 6601 I O expansion module is electronically calibrated at the factory during the manufacturing process and after any repair procedures There are no user calibration procedures Maintenance The 6601 I O expansion module requires no routine maintenance If the module is not functioning correctly contact Schneider Electric Technical Support 5 for more information and instructions for returning the module for repair Firmware Updates You can update the firmware on the 6601 I O expansion
11. 0 m 98 4 ft SCADAPack 6601 Hardware Manual 12 6 Analog Outputs 0 15 at 25 C 77 F 0 35 of full scale over temperature range Power Supply Cable Length Maximum 30 m 98 4 ft Power Current Requirements 10 mA plus up to 20 mA per output Isolation Transformer 500 Vdc maximum to RTU logic and chassis Range 0 20 mA 4 20 mA Voltage output may be accomplished with external precision resistor Status amp Reporting Power missing Temperature too high Open loop detected Values out of range ADC reference check Controls Direct Operate Select Before Operate Load Range 12 Vdc 0 475 ohms 24 Vdc 0 1075 ohms 30 Vdc 250 1375 ohms 13 6601 Input Output Module Standards and Certifications Introduction SCADAPack E RTUs have been designed to comply with the relevant standards and rules for electrical equipment in an industrial automation environment Industrial Standards Requirements specific to the PAC functional characteristics immunity robustness and safety e IEC EN 61131 2 e CSA 22 2 No 142 completed by CSA E 61131 2 e UL 508 European Directives for EC Marking e Low voltage 2006 95 EC not applicable e Electromagnetic compatibility 2004 108 EC Installation in Classified Ex Area e Hazardous locations class division 2 groups A B C and D and class I zone 2 according to CSA C22 2 No 213 CSA C22 2 60079 0 CSA C22 2 60079 15 ANSI ISA 60079 0 ANSI ISA 60079 15 ANSI ISA 12 12 01
12. 1 Input Output Module Digital Outputs Digital outputs are used to control panel lamps relays motor starters solenoid valves and other devices The relay outputs are well suited to applications that cannot tolerate any off state leakage current that require high load currents or that involve non standard voltages or current ranges For Form A digital outputs that have a single Normally Open NO contact loads can be connected to either the high or the low side of the power source For Form C digital outputs that have an NO contact a Normally Closed NC contact and a Common COM contact loads can be connected to either the NO or the NC terminal and to either the high or the low side of the power source A signal from the second pole on each relay provides feedback to the software to verify the correct relay activation for each operation The LED for each digital output is lit when the NO contact is closed or activated and the circuit is continuous For Form C digital outputs this means the NC contact is open Configuration Using the SCADAPack E Configurator software you can configure each digital output to define its characteristics including e DNP3 attributes e Alarm and trend attributes e Invert state e Remote control interlock attributes e Output pulse time For more information about configuring digital outputs see the SCADAPack E Configurator User Manual and the Configuration Technical Reference Manual Wiring
13. 4 in the procedure below If you do not have open access to the back of the unit you will need to remove the unit from the DIN rail and you will likely need to remove the wiring from the unit to access the dip switches In this case follow the procedure below from step 1 Carefully consider the precautions below before proceeding To change the operating mode for an analog input AWARNING UNEXPECTED EQUIPMENT OPERATION Evaluate the operational state of the equipment being monitored or controlled by the SCADAPack E RTU and the I O expansion module before removing power Failure to follow these instructions can result in death or serious injury AWARNING HAZARD OF ELECTRIC SHOCK Remove power from all devices before connecting or disconnecting inputs or outputs to any terminal or installing or removing any hardware Failure to follow these instructions can result in death or serious injury 1 Remove power from the unit 2 Disconnect all power UO and serial port wiring 3 Remove the unit from the DIN rail To remove the unit from the DIN rail press down on the top of the unit to compress the mounting springs while tilting the bottom of the unit toward you When the DIN rail is free of the lower claws on the back of the RTU gently lift the unit away from the DIN rail 4 Onthe back of the unit locate the dip switch for the analog input that you want to reconfigure The dip switch numbers correspond to the analog input nu
14. C Input Current 0 9 1 2 mA at 12 Vdc 2 1 2 4 mA at 24 Vdc Isolation Isolation is in 2 groups of 8 Isolation from RTU logic and chassis 1000 Vac 1500 Vdc Time Stamping 1 ms Sequence of Event SOE SCADAPack 6601 Hardware Manual Counter Inputs Electrical Characteristics Shared with digital input channels Reporting 16 bit and 32 bit counters Deviation Time stamped events Polled unsolicited reporting Frequency Up to 8 channels DI 1 to 4 0 1 5 kHz DI 5 to 8 0 150 Hz 6601 Input Output Module 12 4 Digital Outputs 2 Form C SPDT relays available to the application Separate Normally Open Normally Closed Common 6 Form A relays available to the application Normally Open one Common Isolation 500 Vac minimum to RTU logic Maximum Switching Voltage 30 Vdc or 25 Vac Maximum Switching Load 60 W or 50 VA per relay 2 A per relay 2 A per common on digital outputs 1 2 12 A per common on digital outputs 3 8 Status and Reporting Individual relay pole feedback to software Output state poll Temperature De rating Horizontally oriented DIN rail mounting 2 A maximum per relay at 60 C 140 F De rate by 0 1 A per 1 C to 1 A maximum per relay at a maximum ambient temperature of 70 C 158 F Vertically oriented DIN rail mounting 2 A maximum per relay at 60 C 140 F De rate by 0 1 A per 1 C to 1 5 A maximum per relay at a maximum ambient temperature of 65 C 149 F Controls Direct Operate Selec
15. Ce e o a Ca s o e Co s v WARNING UNEXPECTED EQUIPMENT OPERATION The input power supply must be a filtered DC supply 6601 Input Output Module 33 Failure to follow these instructions can result in death or serious injury AWARNING UNEXPECTED EQUIPMENT OPERATION Safety Extra Low Voltage SELV or Protective Extra Low Voltage PELV power supplies are required on the power input and I O points Power supplies with 100 240 Vac inputs that comply with safety standard IEC EN 60950 generally have SELV outputs Check with the manufacturer or the agency certification listing to confirm that they have SELV outputs Failure to follow these instructions can result in death or serious injury s SCADAPack 6601 Hardware Manual The following Schneider Electric power supply can be used e Schneider Electric Phaseo regulated power supply part number ABL 7RM24025 providing 100 240 Vac in and 24 Vdc 2 5 A out System Grounding Ground the system by connecting the system power supply common to the chassis or panel ground On the 6601 I O expansion module the power supply common the connector for the 12 30 Vdc supply is connected to the chassis internally within the CPU card As a result it is not isolated None of the 6601 I O expansion module pins including any of the commons are connected to chassis ground As a result they are isolated 6601 Input Output Module 35 6 2 1 Analog Output Power
16. Eng Max values for the point are used to scale the analog input Engineering Floating Point database value For example if an analog input point s attributes are Raw Min 0 Raw Max 10 000 and the input channel is selected for 4 20 mA e A 20 mA input is 100 of the selected input signal range and corresponds to 10 000 counts e A A mA input is 0 of the selected input signal range and corresponds to 0 counts 20 SCADAPack 6601 Hardware Manual The following tables show the over and under range status for current and voltage signals Over and under range status detection occurs when the measured input is outside of the specified range by more than 0 2 Over and Under Range Status for Current Signals Input 0 20 mA Range 4 20 mA Range Current Point Coun Over or i Over or mA Database Under Range Value Status RAW_MIN RAW_MIN ENG_MIN ENG_MIN 17 5 of RAW_MIN range 1750 ENG_MIN RAW_MIN roe 20 of Ge PA EA MIN am 00 40 40 of range range 4000 or O 25 25 of range range 2500 12 Ge 60 of eae 6000 so orr eosam 50 of range 5000 ES jem 00 80 80 of range range am OFF 75 75 of range range 7500 RAW_MAX RAW_MAX 20 00 ENG_MAX 10000 ENG_MAX 10000 RAW_MAX RAW_MAX 20 01 ENG_MAX 10000 ON ENG_MAX 10000 ON Over and Under Range Status for Voltage Signals Input 0 5 V Range 1 5 V Range Voltage Point Coun Over or i Over or Volts Database Under Range Da
17. I O property page and the location of the other property pages listed in the table For details about using SCADAPack E Configurator refer to the SCADAPack E Configurator User Manual File Edit View Transfer IEC 61131 3 Commands Communication Security Help D S W 0 o a ari Sent v Tage DNP3 Address H SCADAPack 535E SCADAPack 1 0 Configuration H E Ports E Points Ga ones Bl sl 1 TCP IP m E E General E LI Module Al Avg Al Rate Type Point Num Input Type 6601 VO Module 3 samples iFAST Binary In 6601 VO Module R 7 samples FAST E d 6601 VO Module R None S0 60Hz Fiter 6601 VO Module i 3 samples FAST ERC vo ijj SCADAPack YO ES ES Remote UO E Master G Slave E Logic Binary Out m Current User PC Com Port Coup gema oc SCADAPack E Configurator User Interface 7 3 6601 Input Output Module Reading and Writing Data with Logic Programs IEC 61131 3 applications use I O connections to the SCADAPack E RTU point database to access physical I O points and derived data Reading and Writing Digital I O Data SCADAPack Workbench applications can read digital data including digital input output points e Use SCADAPack Workbench RTU_BIN_READ UO devices to read digital input points e Use SCADAPack Workbench RTU_BIN_READ_OUTPUT I O devices for reading digital output point states To write digital data including digi
18. O Expansion Module 151 mm 5 9 in wide Dimensions 182 mm 7 2 in high 47 mm 1 9 in deep Shock IEC 61131 2 Ye sine 15 ms 15g Vibration IEC 61131 2 5 8 4 Hz Amplitude controlled 7 0 mm 0 28 in peak to peak 8 4 150 Hz Acceleration controlled 1 0 g peak 6601 Input Output Module 12 2 Power Supply Input Voltage Rated voltage 12 30 Vdc Limit voltage 11 5 32 Vdc Turn on voltage 10 11 5 Vdc Turn off voltage 9 10 Vdc Maximum Power SCADAPack 530E plus 4 6601 I O expansion modules plus USB 8 6 W Power Requirements SCADAPack 530E 3 7 W SCADAPack 535E with integrated HO 4 8 W 6601 I O expansion module 1 1 W USB 5 V at 100 mA 0 6 W Serial port 5 V at 250 mA 1 5 W Also see Power Supply Requirements 32 Maximum System SCADAPack 535E plus 3 6601 I O expansion modules Configuration SCADAPack 530E plus 4 6601 I O expansion modules SCADAPack 535E plus 2 6601 I O expansion modules plus serial port 5 V SCADAPack 530E plus 3 6601 I O expansion modules plus serial port 5 V USB 5 V at 100 mA permissible in any configuration Isolation Controller power input USB and serial communication ports are not isolated from the enclosure See the relevant specifications for I O point isolation information Protection Protected up to 60 Vdc for over voltages and reverse polarity voltages Inrush current limited Cable Length Maximum 30 m 98 4 ft 12 3 Digital and Counter Inputs Digital Inputs D
19. PECTED EQUIPMENT OPERATION Evaluate the operational state of the equipment being monitored or controlled by the RTU or the I O expansion module before removing power Failure to follow these instructions can result in death or serious injury AWARNING HAZARD OF ELECTRIC SHOCK Remove power from the I O expansion module before removing the I O expansion module cover Remove power from the RTU before removing the RTU cover Failure to follow these instructions can result in death or serious injury NOTICE UNEXPECTED EQUIPMENT OPERATION The electronics inside the UO expansion module and the RTU can be damaged by static electricity If you need to remove the I O expansion module or the RTU cover wear an anti static wrist strap that is connected to ground Failing to follow this simple step can cause intermittent or total loss of O expansion module and RTU operation and will void the warranty Failure to follow these instructions can result in equipment damage If you need to supply your own intermodule cable follow these recommendations e Use the shortest length intermodule cable possible e The maximum total length of intermodule cables is 1 2 m 48 in This length restriction does not include the short intermodule cable supplied with the I O expansion module The maximum number of modules is 16 Intermodule cables should not be located near any electrical noise sources such as inductive load switching or variable freque
20. SCADAPack 6601 Hardware Manual Schneider Documentation 2 SCADAPack 6601 Hardware Manual Table of Contents Part I a P O N ch 10 11 6601 Input Output Module 4 Technical Suppor eeaeee eg ce teen deen ee cede ee cee we ce pe ee cet ceed cadena ee cece ee cet 5 Safety Information soe cecccicee secede tee veace ae e a tec cheaseecteveideccesteecduesceduccusstecevscuaheceuudehidectietendss 5 About this Manual ics eebe KEEN EES SEEEAES EES SEENEN ENEE e 8 About the 6601 UO Expansion MOdUule cecccceeeeseeeeeeeeeeeeeeeseeeeeenseeeeeenseeeenenseeeeneeseeeeneess 10 Hardware a UE 12 RI Digital Inputs sceecccecs fee fet act edge heed eects el apni ce eee tea ceeded eee eee 15 5 2 Counter Inputs tee eee ee te ae 16 Den D e LLERO T oT E A A E E E Eeer Seele ee geseet EES 17 5 4 Analog INputs 2 cccecseeeeceseeeeeeseeeees Ge 18 5 4 1 Analog Input Range and Beesohtion nennen nennennene ennenen 19 5 5 Analog Outputs a T A eee 22 5 5 1 Analog Output Range and Beschton anneannem nenene 23 5 5 2 Analog Output Load Resistance Heouirements nenn 24 5 6 Isolation and Protection SUM May scccccecseseseceseeseseseseeseseseesesesceeseseseeseseseaeeeeseseaneneseaeaeeeeeneassnenennaeeeeneats 25 UE Le EE 26 6 1 Mounting the 6601 I O Expansion Module sssccccessessseseseseseeeseeseecesseseaeeneeseaeeensaeaneneseseanenenensaneneneats 27 6 2 Power Supply Requirements s sccccscsecccecesees
21. Supply Configuration Options There are two configuration options for the external 24 Vdc power supply that is required when the optional analog output module is installed e The analog output module and the RTU can each have their own 24 Vdc power supply In this configuration the analog outputs are isolated from the system logic e The analog output module can share an external 24 Vdc power supply with the RTU In this configuration the analog outputs are not isolated from the system logic NOTICE UNEXPECTED EQUIPMENT OPERATION Install an external 1 6 A fast acting fuse on the input voltage side of the RTU power supply connection Install an external 0 063 A fast acting fuse on the input voltage side of the analog output power supply connection Failure to follow these instructions can result in equipment damage The following figure illustrates the power supply configurations for isolated and non isolated analog outputs For details on wiring the power supply connectors see Wiring Screw Termination Connectors 47 36 SCADAPack 6601 Hardware Manual Mains Mains ISOLATED AO Mains NON ISOLATED AO Power Supply Configurations for Isolated and Non lsolated Analog Outputs 6 3 6601 Input Output Module Intermodule Cabling SCADAPack E RTUs and 6601 I O expansion modules are supplied with a short intermodule cable that connects the unit to an RTU or to an I O expansion module AWARNING UNEX
22. U or I O expansion module providing the analog inputs does not need to be the last device in the current loop 24V 24V Flow meter 4 20 mA PID Controller Flow meter SCADAPack PID Controlle ___ 250 Ohm SCADAPack Lk OV OV Valid SCADAPack E RTU Positions in the Current Loop ea SCADAPack 6601 Hardware Manual 8 5 Analog Output Wiring The topics in this section describe the wiring for the analog outputs Expansion module 6601 ww La Analog outputs 6601 UO Expansion Module Analog Outputs e Analog Output Wiring Example 64 e Supporting Current and Voltage Outputs 67 8 5 1 Analog Output Wiring Example The figure below shows loads connected to the two analog outputs NOTICE UNEXPECTED EQUIPMENT OPERATION Install a 0 063A fast acting fuse on the input voltage side of the analog output power supply connection Failure to follow these instructions can result in equipment damage 6601 Input Output Module e Analog Output Wiring Example The analog output circuitry is configured internally to receive power from an external power supply on pins 1 and 2 of the removable terminal block Pin 5 Com 1 2 and pin 2 power input are connected internally As illustrated in the following figure the two analog outputs are not isolated from each other but are isolated from the RTU logic 66 SCADAPack 6601 Hardware Manual Analog Output Intern
23. al Wiring 6601 Input Output Module 8 5 2 Supporting Current and Voltage Outputs The analog outputs can be configured for 4 20 mA current or 0 20 mA current If a voltage output is required 1 5 V for example run the 4 20 mA or 0 20 mA signal to the device that requires voltage input and place a 250 ohm resistor across the input terminals on the device With this resistor in place the analog output is electrically isolated from the rest of the RTU but is not isolated from the power supply The table below lists resistance values and output range settings for common voltage ranges The resistance value listed is the parallel resistance of the device and the load resistor Resistance Values and Output Ranges Resistance Output Range Voltage Range 250 ohm 0 20 mA 0 5 V 4 20 MA 1 5 V 500 ohm 0 20 mA 0 10 V e SCADAPack 6601 Hardware Manual 9 9 1 Diagnostics and Troubleshooting The 6601 I O expansion module provides LEDs that indicate the status of inputs and outputs There are also a number of troubleshooting actions you can take to determine the cause of unexpected activities For more information see e LEDs e8 e Analog Inputs and Outputs 69 e Digital Inputs and Outputs 7 LEDs The 6601 I O expansion module provides an LED for each digital input and digital output When the LED is on the input or output is energized meaning it has an active connection Digital input LEDs blink when p
24. any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information contained herein If you have any suggestions for improvements or amendments or have found errors in this publication please notify us No part of this document may be reproduced in any form or by any means electronic or mechanical including photocopying without express written permission of Schneider Electric All pertinent state regional and local safety regulations must be observed when installing and using this product For reasons of safety and to help ensure compliance with documented system data only the manufacturer should perform repairs to components 6601 Input Output Module 5 1 Technical Support Questions and requests related to any part of this documentation can be directed to one of the following support centers Technical Support Americas Europe Middle East Asia Available Monday to Friday 8 00am 6 30pm Eastern Time Toll free within North America 1 888 226 6876 Direct Worldwide 1 613 591 1943 Email supportTRSS schneider electric com Technical Support Australia Inside Australia 1300 369 233 Email au helop schneider electric com 2 Safety Information Read these instructions carefully and look at the equipment to become familiar with the device before trying to install operate or maintain it The following special messages may appear throughout this documentation or on the equipment to warn of potential haz
25. ards or to call attention to information that clarifies or simplifies a procedure The addition of this symbol to a Danger or Warning safety label indicates that an electrical hazard exists which will result in personal injury if the instructions are not followed This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A DANGER DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury 6 SCADAPack 6601 Hardware Manual AWARNING WARNING indicates a potentially hazardous situation which if not avoided can result in death or serious injury ACAUTION CAUTION indicates a potentially hazardous situation which if not avoided can result in minor or moderate injury NOTICE NOTICE indicates a potentially hazardous situation which if not avoided can result in equipment damage PLEASE NOTE Electrical equipment should be installed operated serviced and maintained only by qualified personnel No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material A qualified person is one who has skills and knowledge related to the construction and operation of electrical equipment and the installation and has received safety training to recognize and avoid the hazards involved BEFORE YOU BEGIN D
26. ation Using the SCADAPack E Configurator software you can configure each analog output to define its characteristics including e DNP3 attributes e Current values e Trend inhibit state e Scaling e Value deviation For more information about configuring analog outputs see the SCADAPack E Configurator User Manual and the Configuration Technical Reference Manual Wiring Analog outputs support solid or stranded wires from 3 3 mm to 08 mm 12 AWG to 28 AWG For more information see Wiring Screw Termination Connectors Dal Specifications For analog output specifications see Specifications 71 6601 Input Output Module 23 5 5 1 Analog Output Range and Resolution The optional analog output module which is selected when the SCADAPack 535E or the 6601 I O expansion module is ordered has a 12 bit unipolar digital to analog D A converter You can select one of the following Output Type ranges on the SCADAPack I O property page in the SCADAPack E Configurator software Both analog output channels use the same range e 0 20 MA e 4 20 MA The 0 20 mA output range resolution is 4 88 pA per D A count Configuration for points attached to the analog output module channels uses the SCADAPack E Raw Min to Raw Max and Eng Min to Eng Max parameters for integer and engineering scaling respectively These scaling ranges automatically apply to the analog input signal range selected in SCADAPack E Configurator for the 6601 I
27. be encountered if such equipment is improperly operated It is sometimes possible to misadjust the equipment and thus produce unsatisfactory or unsafe operation Always use the manufacturer s instructions as a guide for functional adjustments Personnel who have access to these adjustments should be familiar with the equipment manufacturer s instructions and the machinery used with the electrical equipment Only those operational adjustments actually required by the operator should be accessible to the operator Access to other controls should be restricted to help prevent unauthorized changes in operating characteristics ACCEPTABLE USE SCADAPack E Remote Terminal Units RTUs and input output I O modules are intended for use in monitoring and controlling non critical equipment only They are not intended for safety critical applications AWARNING UNACCEPTABLE USE Do not use SCADAPack E RTUs or I O modules as an integral part of a safety system These devices are not safety products Failure to follow this instruction can result in death or serious injury A CAUTION EQUIPMENT OPERATION HAZARD When devices are used for applications with technical safety requirements the relevant instructions must be followed For safe and proper operating results use only Schneider Electric software or approved software with Schneider Electric hardware products Failure to follow these instructions can result in minor or moderate injury
28. dules Technical Reference RTU Manual SCADAPack 530E Hardware Manual SCADAPack 535E Hardware Manual Configuring 6601 I O expansion module inputs SCADAPack E Configurator User Manual and outputs Configuration Technical User Manual 10 SCADAPack 6601 Hardware Manual 4 About the 6601 I O Expansion Module The 6601 I O expansion module increases the I O capacity of the RTU by providing e 16 digital inputs e 8 digital outputs e 6 analog inputs e 2 analog outputs this option is selected when the 6601 I O expansion module is ordered The 6601 I O expansion module can be used with the following SCADAPack E RTUs e SCADAPack 530E e SCADAPack 535E Expansion module 6601 Scheider 6601 I O Expansion Module 6601 Input Output Module d Connections The 6601 I O expansion module includes a short intermodule cable for connecting to an RTU or to another I O expansion module A maximum of 16 6601 I O expansion modules can be addressed on an VO bus For details on connecting 6601 I O expansion modules see Intermodule Cabling 37 Screw termination connectors are provided for connecting the inputs and outputs to the devices you want to monitor or control For details on wiring input and output connectors see Field Wiringl4e Configuration You can configure the 6601 I O expansion module inputs and outputs using three different methods e Locally or remotely using SCADAPack E Configurator 43 a software application t
29. eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeseeeeeeseeeseeeseaeeeeesseneeeeees CN WS CN 68 9 2 Analog Inputs and Output tigip eaaa paa a E geasag Eoaea apo Aaa eE aaaea aaae 69 9 3 Digital Inputs and OUtpuUtS eener Ee ee eee 70 Cal rath Onis eerst cates eee eeh eege ge ege Ee See ege ee 71 ENEE 71 Contents 3 UE Ee e LE 71 KARTEN 72 12 2 Power Supply ENEE we 73 12 3 Digital and Counter Inputs z 73 12 4 Digital Outputs ENEE wee 75 12 5 Analog In puts isc eer hoses ene r ates R ected ad eee eee ete ete ee tie ance 76 12 6 Analog Outputs EES 78 13 Standards and Certification ioiccsccdccai cise eens coecccnchewseeesaccdecuadese scan ducdcuucdecsceetaccdevedeuebecsacestvaads 79 4 SCADAPack 6601 Hardware Manual I 6601 Input Output Module Schneider Electric Documentation Copyright 2014 Schneider Electric Canada Inc All rights reserved Version 8 11 1 Date November 2014 The information provided in this documentation contains general descriptions and or technical characteristics of the performance of the products contained herein This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications It is the duty of any such user or integrator to perform the appropriate and complete risk analysis evaluation and testing of the products with respect to the relevant specific application or use thereof Neither Schneider Electric nor
30. eseseseeseeesessesesceeseseeceseseseeeeesseaeaneneneseanenensaeeeeneseaneneneeaneeeasaes 32 6 2 1 Analog Output Pow er Supply Configuration Optons 35 6 3 Intermodu le Cabling sssri a aaar deaa aaa a eere A A reada aa a ae T aaa RAEE aE 37 Addressing and Configurationy ccccceeeseceeeeeeeeeeeeeeeeeeeeeseeeeneeseeeaeeseeeeeeeseeeeeeeseeeeeeeseeeaneets 40 7 1 Setting the I O Expansion Module Address sscccecseseseseseseeseeesenseeceeeseseseeeeneseaneneseaeaneneeeananenenaneneeats 41 7 2 Configuring with SCADAPack E Configurator ccscscssessseseeseseseeseseeesesseaeeeeeeseseeneseaeaeeeeseseanenenensaeeneneans 43 7 3 Reading and Writing Data With Logic Programs een 45 Field Wiring eanas anA Ok Se EENS i se cee adie eh ctu KAARSEN ASEEN 46 8 1 Wiring Screw Termination Connectors een 8 2 Digital and Counter Input Wiring een 8 2 1 Digital and Counter Input Wiring Exame 8 3 Digital Output Wiring Ee 8 3 1 Digital Output Wiring Examples 8 4 Analog Input Wiring sssessesss1se121 2 8 4 1 Analog Input Wiring Exame eee 8 4 2 Supporting a Mix of Current and Voltage Inputs 8 4 3 Helping to Prevent Interruption of the Current Loop 8 5 Analog Output Wiring sse s ss1 211 Sech 8 5 1 Analog Output Wiring BE Tu EE 8 5 2 Supporting Current and Voltage Outputs ee eee e cece cee eeeeeceeeeteeteseetaeeesaeseseesasseseesasesaseesetaseesaeeesetate Diagnostics and TroubleShooting cccceeeecee
31. for information about how to assign RTU points SCADAPack 6601 Hardware Manual 8 Field Wiring Each input and output on the 6601 I O expansion module can be connected to a device that you want to monitor or control In general inputs are used to monitor devices while outputs are used to control devices e Wiring Screw Termination Connectors MA e Digital Input Wings e Digital Output Wiring 52 e Analog Input Wiring 55 e Analog Output Wiring 64 8 1 6601 Input Output Module Wiring Screw Termination Connectors Screw termination style connectors are provided to terminate wiring from e Power supplies e RS485 devices e Input output I O devices These 5 mm 0 197 in pitch connectors support solid or stranded wires from 3 3 mm to 08 mm 12 AWG to 28 AWG AWARNING UNEXPECTED EQUIPMENT OPERATION Evaluate the operational state of the equipment being monitored or controlled by the RTU or the I O expansion module before removing power Failure to follow these instructions can result in death or serious injury NOTICE UNEXPECTED EQUIPMENT OPERATION Remove power from the RTU before servicing Failure to follow these instructions can result in equipment damage a SCADAPack 6601 Hardware Manual To Wire a Connector 1 Use a slotted screwdriver to loosen the termination screw Loosening the Termination Screw 2 Insert the stripped wire into the connector so that the bared wire is loca
32. hat runs on a desktop or laptop computer connected to the RTU through the USB device port or through any of the available serial or Ethernet ports Remotely as part of an end to end SCADA system using the StruxureWare SCADA Expert ClearSCADA software Locally using applications created in the SCADAPack Workbench or ISaGRAF 3 Workbench user programming tools Typically applications created in these tools extend and enhance the functionality provided by the 6601 I O expansion module However you can also write applications that replace the configuration functionality provided through the SCADAPack E Configurator software or the SCADA Expert ClearSCADA software Before you begin configuring the inputs and outputs on the 6601 I O expansion module determine whether the ClearSCADA software will be used for any configuration tasks This documentation assumes you are using the SCADAPack E Configurator software to configure the 6601 I O expansion module For information about using the ClearSCADA software see the ClearSCADA documentation 12 SCADAPack 6601 Hardware Manual 5 Hardware Overview The figure below shows the location of the 6601 I O expansion module inputs and outputs Digital inputs Digital outputs Expansion module 6601 Schneider Digital inputs seessoese Coeeese 6808088 88808 Analog inputs Optional analog outputs 6601 I O Expansion Module Inputs and Outputs Generally power supply ports and input output I O ports
33. he coil To suppress the noise in AC circuits place a metal oxide varistor MOV across the coil Failure to follow these instructions can result in equipment damage Form A Digital Output Wiring The figures below show wiring examples for the I O board Form A digital outputs DO 3 8 T Power Power Supply Supply e or Battery Battery Wiring Examples for I O Board Form A Digital Outputs ER SCADAPack 6601 Hardware Manual Form C Digital Output Wiring The figure below shows a wiring example for the VO board Form C digital outputs DO 1 2 aL Load 1 Wiring Example for I O Board Form C Digital Outputs 6601 Input Output Module 55 8 4 Analog Input Wiring The topics in this section describe the wiring for the analog inputs Expansion module 6601 sapaar EEEE E E Analog inputs 6601 I O Expansion Module Analog Inputs e Analog Input Wiring Examplel 55 e Supporting Current and Voltage Inputs 5 e Helping to Prevent Interruption of the Current Looplezh 8 4 1 Analog Input Wiring Example The analog inputs support loop powered and self powered transmitters NOTICE UNEXPECTED EQUIPMENT OPERATION lf a transducer or transmitter connected to an analog channel is placed outside of the building or structure where the RTU or I O e
34. impair suitability for Class Division 2 Refer to Articles 500 through 502 of the National Electrical Code NFPA 70 and Appendix J of CSA C22 1 for further information on hazardous locations and approved Division 2 wiring methods Refer to Articles 505 of the National Electrical Code NFPA 70 and Section 18 of CSA C22 1 for further information on hazardous locations and approved Zone 2 wiring methods 3 About this Manual Audience This manual is written for people who need to install troubleshoot or maintain the 6601 Input Output I O expansion module hardware These individuals are typically e Systems Engineers 6601 Input Output Module 9 e Commissioning Engineers e Maintenance Technicians Scope This manual describes e The physical design of the 6601 I O expansion module including detailed hardware specifications e Installation wiring and addressing for the 6601 I O expansion module e Diagnostics capabilities available on the 6601 I O expansion module e Maintenance recommendations for the 6601 I O expansion module Related Documents Use this manual with other manuals included in your SCADAPack E documentation set The table below lists the main manuals for the tasks described However it is not a complete list of the manuals available to you Please see the SCADAPack E Reference Manual set for a complete listing of manuals For Information About Using the 6601 I O expansion module with your WO Expansion Mo
35. ion to DI 1 and an unshielded connection to DI 5 Both connections are wired to the common for digital inputs 1 8 and to a power supply or battery UO Board Digital and Counter Input Wiring Example 52 SCADAPack 6601 Hardware Manual 8 3 Digital Output Wiring The topic in this section describes the wiring for the digital outputs Digital outputs Expansion module 6601 wg Lu 6601 UO Expansion Module Digital Outputs e Digital Output Wiring Examples 52 8 3 1 Digital Output Wiring Examples NOTICE UNEXPECTED EQUIPMENT OPERATION Incandescent lamps and other loads may have inrush currents that will exceed the rated maximum current of the relay contacts This inrush current may damage the relay contacts Interposing relays need to be used in these situations Failure to follow these instructions can result in equipment damage 6601 Input Output Module 53 NOTICE UNEXPECTED EQUIPMENT OPERATION External lightning protection is required if the device being controlled is outside the physical area cubicle or building in which the RTU is located Failure to follow these instructions can result in equipment damage NOTICE UNEXPECTED EQUIPMENT OPERATION When controlling inductive loads the relay contacts on digital outputs must be protected The energy stored in the coil can generate significant electrical noise when the relay contacts are opened To suppress the noise in DC circuits place a diode across t
36. ly consider the precautions below before proceeding For details see Moving the Analog Input DIP Switch to Change the Input Model si Converting Current Input to Voltage Input In the following illustration the analog inputs are configured to operate in voltage mode and an external resistor is used to convert current input to voltage input where necessary This wiring approach allows you to configure the current loop so it is not interrupted if the unit requires servicing For details see Helping to Prevent Interruption of the Current Loops ER SCADAPack 6601 Hardware Manual 20 Vde i 1 2 2 3 3 4 5 E 6 6 ram ERP steel E Leen Eege leen el Peo leg EE EE E E EE E EE 250 rel 0 1 L 10 ppm 1 4 Watt min 250 Ohms 0 1 from another 10 ppm source 1 4 Watt min Input Device 0 Vdc Wiring to Support a Mix of Current and Voltage Inputs 6601 Input Output Module s Moving the Analog Input DIP Switch to Change the Input Mode The procedure below describes how to move the dip switches on the back of the unit to change the analog input mode from DC voltage mode to DC current mode or from DC current mode to DC voltage mode If you have open access to the back of the unit where the dip switches are located you do not need to remove the unit from the DIN rail or the wiring from the unit to access the dip switches In this case skip to step
37. mbers For example to change the input mode for analog input 1 move dip switch 1 The figure below shows the six dip switches set for DC current mode eo SCADAPack 6601 Hardware Manual Analog Input Dip Switches Set for Current Mode 5 Move the dip switch to the alternate mode of operation e For DC current mA slide the dip switch to the lower position e For DC voltage V slide the dip switch to the upper position In the figure below analog inputs 2 3 and 6 are configured for DC voltage while analog inputs 1 4 and 5 are configured for DC current Analog Inputs Configured for a Mix of Current and Voltage Inputs 6 Remount the unit on the DIN rail NOTICE UNEXPECTED EQUIPMENT OPERATION Do not connect I O devices that exceed the maximum current or voltage for an analog input The maximum DC current for an analog input is 20 mA 6601 Input Output Module st The maximum DC voltage for an analog input is 5 V Failure to follow these instructions can result in equipment damage 7 Reconnect the inputs and outputs 8 Reconnect the power connectors and reapply power to the unit 9 In SCADAPack E Configurator go to the SCADAPack IO property page and change the Input Type for the analog inputs that were reconfigured 62 SCADAPack 6601 Hardware Manual 8 4 3 Helping to Prevent Interruption of the Current Loop AWARNING HAZARD OF ELECTRIC SHOCK Remove power from all devices before connecti
38. mm 1 5 in Expansion module 6601 166 mm 6 5 in 182 mm 7 2 in we ct eeoeoeoeee 47 mm 1 9 in 6601 UO Expansion Module Dimensions AWARNING UNEXPECTED EQUIPMENT OPERATION Evaluate the operational state of the equipment being monitored or controlled by the SCADAPack E RTU and the I O expansion module before removing power Failure to follow these instructions can result in death or serious injury z SCADAPack 6601 Hardware Manual AWARNING HAZARD OF ELECTRIC SHOCK Remove power from the I O expansion module before mounting it on a DIN rail Do not remove the I O expansion module cover when mounting the module The I O expansion module is designed so that it can be mounted on a DIN rail with the cover in place Failure to follow these instructions can result in death or serious injury NOTICE UNEXPECTED EQUIPMENT OPERATION The I O expansion module can be mounted on a horizontally oriented DIN rail or on a vertically oriented DIN rail The operating temperature for the I O module and the current rating for the digital outputs are lower when the I O expansion module is mounted on a vertically oriented DIN rail Read and understand the temperature specifications before mounting the I O module See the Specifications 77 for details Failure to follow these instructions can result in equipment damage To Mount the 6601 I O Expansion Module The illustrations below show how to mo
39. module as described in the SCADAPack E Firmware Update User Manual NOTICE UNEXPECTED EQUIPMENT OPERATION Before you install any firmware updates check the Release Notes for the firmware update to determine the most suitable VO board firmware version for your controller board firmware version and the functionality you are using Failure to follow these instructions can result in equipment damage Specifications The following topics provide detailed hardware specifications for the 6601 VO expansion module and its inputs and outputs e Generall72 e Power Supply 73 e Digital and Counter Inputs 73 e Digital Outputs 75 e Analog Inputs 7e e Analog Outputs 78 SCADAPack 6601 Hardware Manual 12 1 General Environment 40 C 70T 40 F 158 F operating temperature when mounted on a horizontally oriented DIN rail 40 C 65 40 F 149 F operating temperature when mounted on a vertically oriented DIN rail 40 85 C 40 F 185 F storage temperature 5 to 95 relative humidity non condensing Pollution Degree 2 Installation Category Indoor use 3 3 mm to 08 mm 12 AWG to 28 AWG solid or stranded Packaging Corrosion resistant and RoHS compliant clear zinc plated steel with black enamel paint SCADAPack 535E 151 mm 5 9 in wide Dimensions 182 mm 7 2 in high 87 mm 3 4 in deep SCADAPack 530E 151 mm 5 9 in wide Dimensions 135 mm 5 3 in high 75 mm 3 0 in deep 6601 I
40. ncy drives Intermodule cables should not be installed in the same cable tray or in parallel with field wiring Intermodule cables may cross field wiring at 90 if necessary 3 SCADAPack 6601 Hardware Manual e Connect the shielding wire on the intermodule cable to a convenient chassis ground point There is a small hole in the UO expansion module for grounding the shielding wire e Confirm that the power supply is rated for the total number of modules in the system For additional details refer to the SCADAPack E I O Expansion Reference manual The intermodule cable is connected from the SCADAPack E RTU to the 6601 I O expansion module connector as shown in the illustrations below NOTICE UNEXPECTED EQUIPMENT OPERATION To help adequate air flow through the I O expansion module mount it upright on a DIN rail in the position shown below Mounting the I O expansion module in other positions can affect its operation at high temperatures leading to unexpected results Failure to follow these instructions can result in equipment damage Schneider AALL 6601 I O Expansion Module Connected to a SCADAPack 530E 6601 Input Output Module 39 SEL SCADAPack 535 E Electric Schneider 6601 I O Expansion Module Connected to a SCADAPack 535E 4 SCADAPack 6601 Hardware Manual 7 Addressing and Configuration Addressing AWARNING UNEXPECTED EQUIPMENT OPERATION Review the power requirements f
41. ng or disconnecting inputs or outputs to any terminal or installing or removing any hardware Failure to follow these instructions can result in death or serious injury NOTICE UNEXPECTED EQUIPMENT OPERATION Do not exceed the maximum voltage specified for each analog input Failure to follow these instructions can result in equipment damage NOTICE UNEXPECTED EQUIPMENT OPERATION The RTU or I O expansion module must be the only loop current measurement device in the loop when using the analog inputs in the 20 mA measurement mode If power to the module is removed the module reverts to voltage mode and results in an open current loop Applications that cannot tolerate this possibility need to utilize external current sense resistors with the module input range set to voltage Failure to follow these instructions can result in equipment damage Add 250 ohm external resistors to the current loop at the terminal strip to help prevent interruption of the current loop if the RTU or UO expansion module is being serviced The physical wiring of the external 250 ohm external resistors at the terminal strip is illustrated below 6601 Input Output Module e it i 2 2 34 gt 44 4 5 E Gre elei eieiei el Al Loop 1 d 4 20MA a Al Loop 2 4 20mA Wiring to Help Prevent Interruption of the Analog Input Current Loop As illustrated below the RT
42. o not use this product on machinery lacking effective point of operation guarding Lack of effective point of operation guarding on a machine can result in serious injury to the operator of that machine A CAUTION EQUIPMENT OPERATION HAZARD e Verify that all installation and set up procedures have been completed e Before operational tests are performed remove all blocks or other temporary holding means used for shipment from all component devices e Remove tools meters and debris from equipment Failure to follow these instructions can result in minor or moderate injury Follow all start up tests recommended in the equipment documentation Store all equipment documentation for future reference 6601 Input Output Module 7 Software testing must be done in both simulated and real environments Verify that the completed system is free from all short circuits and grounds except those grounds installed according to local regulations according to the National Electrical Code in the U S A for instance If high potential voltage testing is necessary follow recommendations in equipment documentation to help prevent accidental equipment damage OPERATION AND ADJUSTMENTS The following precautions are from the NEMA Standards Publication ICS 7 1 1995 English version prevails e Regardless of the care exercised in the design and manufacture of equipment or in the selection and ratings of components there are hazards that can
43. onditions does not require removal or insertion of any peripherals or components The I O configurations are stored in a combination of battery backed RAM and flash memory on the SCADAPack 530E or SCADAPack 535E RTU NOTICE UNEXPECTED EQUIPMENT OPERATION O configuration information can be lost if the RTU s onboard RAM back up battery goes flat is disconnected if the RTU is damaged or if there has been a firmware upgrade Verify the voltage of the RTU s onboard RAM back up battery before connecting the UO expansion module to the RTU Failure to follow these instructions can result in equipment damage NOTICE UNEXPECTED EQUIPMENT OPERATION Installing the UO expansion module in an environment where the electromagnetic compatibility EMC rating exceeds the certified EMC rating for the module can lead to unpredictable operation and unexpected results Failure to follow these instructions can result in equipment damage e Mounting the 6601 2 e Power Supply Requirements BA e Intermodule Cabling 37 6 1 6601 Input Output Module Mounting the 6601 I O Expansion Module The 6601 I O expansion module is mounted on a 7 5 mm by 35 mm 0 3 in x 1 4 in DIN rail then connected to the SCADAPack E RTU or to another 6601 I O expansion module Up to 16 6601 I O expansion modules can be addressed on a single RTU I O bus The figures below show the I O module dimensions when mounted 44mm 1 7 ml 151 mm 5 9 in sg 39
44. or 6601 I O expansion modules before combining modules Failure to follow these instructions can result in death or serious injury For information about the power requirements for 6601 I O expansion modules see Power Supply Requirements 3 6601 I O modules can be combined in any manner up to the maximum number supported by the RTU e The SCADAPack 530E supports up to 16 6601 I O expansion modules e The SCADAPack 535E includes one integrated 6601 I O expansion module and supports up to 15 additional 6601 I O expansion modules Each 6601 I O expansion module connected to the RTU s I O bus is assigned a unique I O expansion module address Configuration The inputs and outputs on the 6601 I O expansion module can be configured e Locally or remotely using SCADAPack E Configurator 43 a software application that runs on a desktop or laptop computer e Remotely as part of an end to end SCADA system using the StruxureWare SCADA Expert ClearSCADA software e Locally using applications created in SCADAPack Workbench or ISaGRAF 3 Workbenchl 45 Before you begin configuring the inputs and outputs on the 6601 I O expansion module determine whether the SCADA Expert ClearSCADA software will be used for any configuration tasks This documentation assumes you are using the SCADAPack E Configurator software to configure the 6601 H O expansion module For information about using the ClearSCADA software see the ClearSCADA documentation
45. ough the SCADAPack E Configurator software The RTU also supports using a mix of current mode and voltage mode analog inputs if required For details see Supporting Current and Voltage Inputs 57 Configuration Using the SCADAPack E Configurator software you can configure each analog input to define its characteristics including e DNP3 attributes e Current values e Alarm and trend attributes e Scaling e Value deviation For more information about configuring analog inputs see the SCADAPack E Configurator User Manual and the Configuration Technical Reference Manual Wiring Analog inputs support solid or stranded wires from 3 3 mm to 08 mm 12 AWG to 28 AWG For more information see Wiring Screw Termination Connectors 47 Specifications For analog input specifications see Specifications 71 6601 Input Output Module 1 5 4 1 Analog Input Range and Resolution The analog inputs have a 24 bit unipolar analog to digital A D converter that measures input voltages from 0 5 V To assign RTU database points to the analog input channels use the SCADAPack E Configurator to select the signal range for each analog input channel Each analog input channel can be configured for one of the following signal ranges e 0 20 MA e 4 20 MA e 0 5V e 1 5V The signal range selected is scaled to the Raw Min to Raw Max values defined for each analog input point when point integer values are used The Eng Min to
46. rdware Manual Hex switch Expansion module 6601 Schneider 6601 UO Expansion Module Hex Switch 3 Slowly turn the screwdriver until the small arrowhead points to the correct address 4 Reconnect power to the VO expansion module 7 2 6601 Input Output Module Configuring with SCADAPack E Configurator The SCADAPack E Configurator software provides a graphical user interface that allows you to configure the inputs and outputs and to load those settings onto the RTU It also integrates with SCADAPack Workbench and ISaGRAF 3 Workbench so you can build and diagnose IEC61131 3 sequences that extend the RTU capabilities If you begin configuration in the SCADAPack E Configurator software you cannot switch to the StruxureWare SCADA Expert ClearSCADA software Similarly if you begin configuration in the SCADA Expert ClearSCADA software you cannot switch to the SCADAPack E Configurator software The following table summarizes where in the SCADAPack E Configurator software you will find the configurable attributes for the 6601 I O expansion module inputs and outputs The configuration fields are displayed when you double click on the input or output in the table 6601 I O Configuration Parameters in SCADAPack E Configurator Hardware Label SCADAPack E SCADAPack E Configurator Configurator Folder Property Pages Points Binary Points Counter Points a SCADAPack 6601 Hardware Manual The figure below illustrates the SCADAPack
47. s to support a mix of current and voltage analog inputs if needed The unit is factory calibrated for 0 20 mA and 4 20 mA current inputs and for 0 5 V and 1 5 V operation so there is no need to adjust the calibration when you change the input mode for an analog input Changing voltage inputs to current inputs If the analog inputs are operating in DC voltage mode there are two ways to support DC current input e Add an external resistor to convert the current input to voltage input This is the recommended approach because e You do not need to remove the unit from the DIN rail or disconnect the wiring e The current loop can be configured so it is not interrupted if you need to service the unit For details see Converting Current Input to Voltage Input ech e Move the appropriate analog input dip switches from the voltage position to the current position This approach is not recommended because e In most situations you need to remove the unit from the DIN rail and disconnect the wiring e The current loop is interrupted if you need to service the unit If you choose this approach carefully consider the precautions below before proceeding For details see Moving the Analog Input DIP Switch to Change the Input Model st Changing current inputs to voltage inputs If the analog inputs are operating in DC current mode you can move the appropriate analog input dip switches to the voltage position to support DC voltage inputs Careful
48. t Before Operate Trip Close Latch Pulse SCADAPack 6601 Hardware Manual 12 5 Analog Inputs Uni polar differential voltage or current Resolution filtered 24 bit conversion yields an effective 19 bits of resolution during filtered conversions 10 uV on the 5 V range 40 nA resolution on the 20 mA range Resolution fast 24 bit conversion yields an effective 13 bits of resolution during unfiltered conversions 0 6 mV resolution on the 5 V range 2 4 uA resolution on the 20 mA range Accuracy 0 1 of full scale at 25 C 77 F 0 2 over temperature range Isolation 250 Vac from RTU logic and chassis 60 Vdc between inputs Transformer Input Resistance 250 ohms 800 kohms in current voltage configurations Ranges Input Type 4 20 mA 0 20 mA 1 5 V or 0 5 V Under range 4 20 mA measures to 0 mA Individual inputs are current or voltage jumper selectable Calibration in voltage mode 1 5 V is available as an option Contact factory for custom calibrations Sampling Rate Filtered 500 ms per 6 channels Fast 30 ms per 6 channels Common Mode Rejection 80 dB Normal Mode Rejection Filtered 86 dB 50 60 Hz Fast Not applicable Reporting Deviation 8 alarm limits Under and over range events Quality flags Integer floating point Time stamped events Polled unsolicited reporting on deviation and per alarm limit 6601 Input Output Module Time Stamping 30 ms Sequence of Event SOE Cable Length Maximum 3
49. tabase Under Range Value Status Status RAW_MIN RAW_MIN ENG_MIN OFF ENG_MIN ON 17 5 of RAW_MIN range 1980 ENG_MIN RAW_MIN 1 ae 20 of Ge Go EE A MIN 2 om 40 40 of range range 4000 OFF 25 25 of range range 2500 6601 Input Output Module 21 60 of range 6000 OFF 50 of range 5000 OFF 80 of range 8000 OFF 75 of range 7500 OFF RAW_MAX RAW_MAX 5 00 ENG_MAX 10000 OFF ENG_MAX 10000 OFF RAW_MAX RAW_MAX 5 01 ENG_MAX 10000 ON ENG_MAX 10000 ON 1 Over and under range point status may also be asserted by SCADAPack E analog input point configuration parameters For more information see the SCADAPack E I O Expansion Reference Manual and the Data Processing Technical Reference Manual 22 SCADAPack 6601 Hardware Manual 5 5 Analog Outputs Analog outputs are used to control remote devices that require varying input information rather than simply on or off operations If the optional analog output module was selected when the SCADAPack 535E or the 6601 I O expansion module was ordered two 20 mA analog outputs are available for use The analog output channels are powered with an external 12 30 Vdc nominally 12 Vdc or 24 Vdc power supply They can be configured for 4 20 mA current or 0 20 mA current The outputs provide a level of transient and over voltage protection Analog output resolution is 12 bits The outputs share a common return with each other and with the analog inputs Configur
50. tal output points use SCADAPack Workbench RTU_BIN_WRITE I O devices To read or write data to the digital inputs or outputs in ISaGRAF 3 Workbench applications use rtuxxdi rtuxxdo or rtuxxdos I O boards Reading and Writing Analog Input Data SCADAPack Workbench applications can read analog data including analog input points using RTU_RAW_READ or RTU_ENG_READ I O devices For ISaGRAF 3 Workbench applications use rtuxxai VO boards to read the analog inputs Configuration for points attached to the analog input channels uses the SCADAPack E RAW_MIN RAW_MAX and ENG_MIN ENG_MAX parameters for integer and engineering scaling respectively These scaling ranges apply to the analog input signal range selected in SCADAPack E Configurator for each analog input channel Reading and Writing Analog Output Data The I O board includes two analog output channels if the optional analog output module was ordered with the unit SCADAPack Workbench applications can write analog data including analog input points using RTU_RAW_WRITE or RTU_ENG_WRITE I O devices They can also can read analog outputs using RTU_RAW_READ_OUTPUT and RTU_ENG_READ_ OUTPUT I O devices For ISaGRAF 3 Workbench applications use rtuxxao I O boards to write to the analog inputs and rtuxxaos I O boards to read analog outputs More Information Refer to the SCADAPack E Target 5 Technical Reference Manuals ISaGRAF 3 Technical Manuals or the SCADAPack E Configurator User Manual
51. ted under the screw As illustrated below the bared wire should be placed fully within the connector 6601 Input Output Module 49 ACCEPTABLE NOT ACCEPTABLE Inserting the Wire into the Connector 3 Apply 0 5 Nm 4 5 lIb in torque to tighten the screw so the wire is held firmly in place so SCADAPack 6601 Hardware Manual 8 2 Digital and Counter Input Wiring The topic in this section describes the wiring for the digital and counter inputs Digital inputs Expansion module 6601 EE Digital inputs UCCLE 6601 UO Expansion Module Digital Inputs e Digital Input Wiring Examplel sc 8 2 1 Digital and Counter Input Wiring Example NOTICE UNEXPECTED EQUIPMENT OPERATION When wiring digital and counter inputs e Confirm that the connection to the digital or counter input does not exceed the ratings for the input See the specificationsl7 section for details e Confirm that the polarity of the connection is correct with the two positive terminals wired together and the two negative terminals wired together Failure to follow these instructions can result in equipment damage 6601 Input Output Module NOTICE UNEXPECTED EQUIPMENT OPERATION When the unit is operating in an electrically noisy environment use shielded wires on connections to digital and counter inputs 1 4 Failure to follow these instructions can result in equipment damage The figure below shows a shielded connect
52. trical isolation is provided from each channel to RTU logic and between channels Analog outputs provided by the optional analog output module Electrical isolation is provided from each channel to RTU logic but not between channels 6601 Input Output Module 15 5 1 Digital Inputs Digital inputs are used to monitor the state of remote devices such as panel lamps relays motor starters solenoid valves and other devices Digital inputs are available for nominal 12 24 V operation A current limiting resistor on each input determines the voltage range Wetting voltage for the volt free contacts is usually provided by the DC power used with the RTU The digital inputs provide 1 ms Sequence of Event SOE time stamping to support Sequence Of Event SOE applications The digital inputs also support state debouncing If debouncing is enabled on a digital input channel then SOE time stamping on the digital point has the same resolution as the debounce resolution The LED for each digital input is lit when the input is active Configuration Using the SCADAPack E Configurator software you can configure each digital input to define its characteristics including e DNP3 attributes e Alarm and trend attributes e Invert state e Remote control interlock attributes e Debounce time For more information about configuring digital inputs see the SCADAPack E Configurator User Manual and the Configuration Technical Reference Manual
53. ulses are applied if the digital input is configured to be a counter 6601 Input Output Module e 9 2 Analog Inputs and Outputs Analog Inputs conn mm S 20 mA inputs read 0 Check transmitter power Reading is at or near D for every input Check if the input transient suppressors are damaged signals 20 mA readings are not accurate Check for a damaged 250 ohm current sense resistor Reading is constant Check that the analog input is not forced Reading seems out of calibration for Check the input range setting small inputs but improves as input increases In Current Loop Mode there can be an See Configuring Analog Inputs as Current Inputs 62 open circuit in the Current Loop Other devices are not functional after In Current Loop mode make the 6601 I O expansion module installation of the 6601 I O expansion the last device in the loop or use a signal isolator as module described in Configuring Analog Inputs as Current Inputs 62 Analog Outputs omg Je Outputs are 0 mA Check the 24 V power supply The full scale output is less than 20 mA Check the 24 V power supply Check that the load resistance is within specification Output is constant and should be Check that the analog outputs are not forced changing SCADAPack 6601 Hardware Manual 9 3 Digital Inputs and Outputs Digital Inputs Condition Input LED does not come on when input Check the input signal at the termination block It should be
54. unt the I O expansion module on a horizontally oriented DIN rail The steps to mount the I O expansion module on a vertically oriented DIN rail are the same 1 With the lower part of the module tilted away from the DIN rail position the mounting guide line on the side of the module so that it is just above the top edge of the DIN rail The springs on the back of the module should rest on the DIN rail and the edge of the DIN rail should be under the support claws that are adjacent to the springs as shown below 6601 Input Output Module DIN Rail Alignment for Module Mounting 2 Push firmly on the module while tilting it toward the DIN rail until the DIN rail is positioned under both the upper and lower claws on the back of the module 3 Release the pressure on the springs so that the DIN rail is held firmly in place between the upper and lower claws The mounting guide line should be aligned with the edge of the DIN rail s SCADAPack 6601 Hardware Manual The figure below shows a DIN rail correctly positioned in the upper and lower claws on the back of the I O module Rear View of a Correctly Mounted Module The figure below shows a 6601 I O expansion module that is mounted on a horizontally oriented DIN rail 6601 Input Output Module 31 Expansion module 6601 wu 6601 I O Expansion Module on a Horizontally Oriented DIN Rail 6 2 SCADAPack 6601 Hardware Manual Power Supply Requirements The 6601 I
55. xpansion module that provides the analog inputs is installed there is an increased possibility of extremely severe power surges caused by lightning In these cases additional surge protection must s SCADAPack 6601 Hardware Manual be supplied by the user Failure to follow these instructions can result in equipment damage e Loop powered transmitters are two terminal devices that are connected between a power supply and the analog input The loop current from the power supply passes through the transmitter and returns to the power supply through a 250 ohm resistor in the 20 mA input circuit Self powered transmitters have three terminals e Power In connects to a power supply e Signal Out connects to the analog input channel e Common connects to COM Self powered transmitters can have a current or voltage output In the wiring example below Transmitter 1 is grounded and connected to Al 1 Transmitter 6 is connected to the positive power supply and to Al 6 These two connections are possible because the analog inputs are isolated n Transmitter ki 1 r Jn Transmitter Jej Power Supply Analog Input Wiring Example 6601 Input Output Module 8 4 2 Supporting a Mix of Current and Voltage Inputs Overview The unit is shipped with the six analog inputs operating either in DC current mode or in DC voltage mode However you can change the input mode for individual analog input
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