GSD3 Series DC Drives User Manual
Contents
1. 26 0 23 M 5 6 32 0 5 8 A 53 2X 80 14 2 74 Lol 0 66 63 6 69 6 16 7 5 1 97 50 1 MOUNTING DIMENSIONS GSD3 24x 2CL dimensions in mm 0 25 2 34 r Onnonn 7 59 4 6 1 4X 0 14X0 32 0 48 3 6 9 7 mmr ea 46 7 FULL R 2 80 so 1501 18 8 i 18 8 71 1 100 9 Ela pa nnn n nn nnn 0 22 126 0 23 5 6 32 0 5 8 1 I I I 0 20 0 66 69 2X 00 14 1 _ 1 2 13 93 6 54 1 2 74 1 28 i 69 6 32 5 MOUNTING DIMENSIONS GSD3 24X 3N4 dimensions in mm 1 81 2X R0 09 1460 R2 4 1 5 53 140 5 ft 3 62 025 91 9 j 64 3 78 96 0 2X 0 87 ES 622 2 s ib p 1 00 __1 62 25 4 41 1 Page 6 IronHorse GSD3 DC Drives User Manual 1st Ed Rev B 02 06 2014 WAUTOMATIONDIRECT INSTALLATION AND WIRING AN AN FUSING INSTALL OPEN FRAME DRIVES IN AN ENCLOSURE WITH A VOLUME AT LEAST THREE TIMES THE VOLUME OF THE OPEN FRAME DRIVE GSD3 24x 2Cx DC DRIVE WHERE AMBIENT TEMPERATURE IS OUTSIDE 10 ro 45 C 14 ro 113 F GSD3 24x 3N4 D2. WHEN YOU SEE THE EXCLAMATION MARK T ICON IN THE LEFI HAND MARGIN THE PARAGRAPH TO ITS IMMEDIATE RIGHT WILL BEA WARNING THIS INFORMATION COULD PREVENT INJURY LOSS OF PROPERTY OR EVEN DEATH IN EXTREME CASES IronHorse GSD3 DC Drives User Manual 1st Ed Rev B 02 06 2014 Page 3 WAUTOMATIONDIRECT IRONHORSE GSD3 SERIES DC DRIVES GENERAL INFORMATION CAREFULLY CHECK THE DC DRIVE FOR SHIPPING DAMAGE REPORT ANY DAMAGE TO THE CARRIER IMMEDIATELY Do NOT ATTEMPT TO OPERATE THE DRIVE IF VISIBLE DAMAGE IS EVIDENT TO EITHER THE CIRCUIT OR TO THE ELECTRONIC COMPONENTS STANDARD FEATURES Page 4 Dual voltage models of 12 24 VAC or 120 240 VAC input Full wave bridge power supply Adjustable minimum and maximum speeds Adjustable IR Compensation Fixed Acceleration 0 5 seconds speed potentiometer with leads knob amp dial included 25 1 speed range 1 speed regulation Shunt field supply provided Overload capacity of 200 for 1 minute Transient voltage protection Power on off switch enclosed models only AC line fuse 120 240 enclosed model GSD3 240 3N4 only Enclosed models GSD3 xxx 3N4 are rated NEMA 4 IronHorse GSD3 DC Drives User Manual 1st Ed Rev B 02 06 2014 WAUTOMATIONDIRECT SELECTION AND SPECIFICATIONS Model GSD3 GSD3 24A 2CJ 24A 2CL GSD3 24A 3N4 GSD3 GSD3 240 2CJ 240 2CL GSD3 240 3N4 Package Configuration open frame NEMA 4 o
3. 20 line and neutral inputs Refer to Fusing page 7 and Wiring Diagrams page 7 for external fusing requirements for other wiring configurations Operating Temperature 10 to 45 C 14 to 113 F 10 to 40 C 14 to 104 F 10 to 45 C 14 to 113 F 10 to 40 C 14 to 104 F Thermal Protection none Mounting Orientation can be mounted in any orientation Corrosive Gases NOT compatible with any corrosive gases Weight 2 6 oz 75g 2 9 oz 2 6 oz 20 3 oz 575g 839 75g 20 3 oz 575 g Agency Approvals RoHS cULus Listed E333109 RoHS Optional Accessories Replacement Potentiometer GSDA 5K For accessories details please visit www AutomationDirect com Plugging is a method of rapidly changing motor direction by reversing motor armature polarity while the motor is still running IronHorse GSD3 DC Drives User Manual 1st Ed Rev B 02 06 2014 Page 5 WAUTOMATIONDIRECT DIMENSIONS GSD3 24x 2CJ dimensions in mm je A 2 34 s e 0 24 _ 59 4 6 1 4X 0 14X0 32 m 0 48 3 6X9 7 TES 29 7 4 6 FULL R 3 33 0 59 OREL 2 80 CI C 847 15 07 YN ores 71 1 pi D 5 l e m H 0 22 EN 1
4. C DRIVE WHERE AMBIENT TEMPERATURE IS OUTSIDE 10 ro 40 C 14 ro 104 F IMPROPER INSTALLATION OR OPERATION OF THIS DC DRIVE MAY CAUSE INJURY TO PERSONNEL OR DRIVE FAILURE THE DRIVE MUST BE INSTALLED IN ACCORDANCE WITH LOCAL STATE AND NATIONAL SAFETY CODES MAKE CERTAIN THAT THE POWER SUPPLY IS DISCONNECTED BEFORE ATTEMPTING TO SERVICE OR REMOVE ANY COMPONENTS IF THE POWER DISCONNECT POINT IS OUT OF SIGHT LOCK IT IN DISCONNECTED POSITION AND TAG IT TO PREVENT UNEXPECTED APPLICATION OF POWER ONLY A QUALIFIED ELECTRICIAN OR SERVICE PERSONNEL SHOULD PERFORM ANY ELECTRICAL TROUBLESHOOTING OR MAINTENANCE NO TIME SHOULD CIRCUIT CONTINUITY BE CHECKED BY SHORTING TERMINALS WITH A SCREWDRIVER OR OTHER METAL DEVICE NOT MOUNT THE RANGE OF NOT MOUNT THE RANGE OF BEFORE ATTEMPTING TO WIRE THE DC DRIVE MAKE SURE ALL POWER IS DISCONNECTED RECHECK CODE DESIGNATION TO ASSURE PROPER VOLTAGE IS PRESENT FOR THE DC DRIVE CAREFULLY SELECT PROPER WIRE SIZE FOR CURRENT AND VOLTAGE DROP LIMIT THE VOLTAGE DROP THROUGH THE WIRING TO 596 OF THE LINE VOLTAGE AT FULL LOAD CAUTION TURN POWER OFF WHILE MAKING WIRING CONNECTIONS CAUTION Do NOT ATTEMPT TO PERFORM A HI POT TEST ACROSS THE AC LINES WITH THE DC DRIVE IN THE CIRCUIT THIS WILL RESULT IN IMMEDIATE OR LONG TERM DAMAGE TO THE DRIVE Refer to the wiring diagram for fusing information TERMINALS GSD3 Wiring Terminals GSD Model Type Wire Range Tightening Torque
5. GSD3 xxx xxx Spade connector lugs n a n a WIRING DIAGRAM GSD3 XXX XXX WIRING DIAGRAM GSD3 xxx xxx Spade connector lugs Enclosed models GSD3 xxx 3N4 include prewiring inside of front Cover L O motor plus Field wire of Shunt Wound motor O ACIL incoming AC line 4 AC2 N incoming AC line MAX FIELD T KAPA O motor minus Field wire of Shunt Wound motor peed Po prewired LR O ARM motor minus Armature wire MIN a motor plus Armature wire For wiring connections use customer supplied Sta Kon 0 25 in x 0 25 in spade connectors or similar F connection is only for Shunt Wound motor NOT for Permanent Magnet motor For motors with dual voltage field i e 50 100V or 100 200V connect the highest value Use normal blow fuses in series with all ungrounded hot AC inputs rated to 125 of motor current NOTE Fuse both AC input lines for 240 VAC input where both lines are hot For line to neutral circuits fuse the hot input line and connect it to GSD3 240 3N4 drives include a replaceable built in fuse wired in line with Fuse is 250VAC 6 3A Littlefuse 21606 30 or equivalent IronHorse GSD3 DC Drives User Manual 1st Ed Rev B 02 06 2014 Page 7 WAUTOMATIONDIRECT TRIM PoT ADJUSTMENTS Before the power is applied the speed potentiometer and trim pots should be preset as follows T
6. RIM POT PRESET 1 Preset trim pots in the counter clockwise position CCW 2 Apply power and set GSD3 24x 3N4 power ON OFF switches to the ON position 3 Turn the Speed pot fully CW 4 Adjust the MAX trim pot in the CW direction until the maximum desired speed is obtained 5 Turn the Speed pot fully CCW 6 Adjustthe MIN trim pot in the CW direction until deadband or the desired speed is obtained TRIM POT ADJUSTMENT The IR COMP trim pot is used as a regulation adjustment If better motor regulation is needed between minimum and maximum loads then adjust the IR COMP trim pot as follows 1 Turnthe Speed pot CW to the 5096 position 2 Turnthe IR COMP trim pot CW as needed to increase regulation 3 Recheck and readjust the trim pots if necessary Trim pot interaction with each other will be minimal Page 8 IronHorse GSD3 DC Drives User Manual 1st Ed Rev B 02 06 2014 WAUTOMATIONDIRECT IronHorse GSD3 DC Drives User Manual 1st Ed Rev B 02 06 2014 Page 9 WAUTOMATIONDIRECT Page 10 IronHorse GSD3 DC Drives User Manual 1st Ed Rev B 02 06 2014 WAUTOMATIONDIRECT IronHorse GSD3 DC Drives User Manual Ist Ed Rev B 02 06 2014 WAUTOMATIONDIRECT Literature Number LT134 Drawing Number A 5 3901A IronHorse GSD3 DC Drives User Manual 1st Ed Rev B 02 06 2014
7. VAUTOMATIONDIRECT IRONHORSE GSD3 SERIES DC DRIVES USER MANUAL USER MANUAL NUMBER IH GSD3 USER M WAUTOMATIONDIRECT A WARNING A Thank you for purchasing automation equipment from Automationdirect com doing business as Automation Direct We want your new automation equipment to operate safely Anyone who installs or uses this equipment should read this publication and any other relevant publications before installing or operating the equipment To minimize the risk of potential safety problems you should follow all applicable local and national codes that regulate the installation and operation of your equipment These codes vary from area to area and usually change with time It is your responsibility to determine which codes should be followed and to verify that the equipment installation and operation is in compliance with the latest revision of these codes At a minimum you should follow all applicable sections of the National Fire Code National Electrical Code and the codes of the National Electrical Manufacturer s Association NEMA There may be local regulatory or government offices that can also help determine which codes and standards are necessary for safe installation and operation Equipment damage or serious injury to personnel can result from the failure to follow all applicable codes and standards We do not guarantee the products described in this publication are suitable for your particular applicatio
8. anies The product and company names may be trademarked and are the sole property of their respective owners AutomationDirect disclaims any proprietary interest in the marks and names of others Copyright 2013 2014 Automationdirect com Incorporated All Rights Reserved No part of this manual shall be copied reproduced or transmitted in any way without the prior written consent of Automationdirect com Incorporated AutomationDirect retains the exclusive rights to all information included in this document Page 2 IronHorse GSD3 DC Drives User Manual 1st Ed Rev B 02 06 2014 WAUTOMATIONDIRECT CONTENTS WARNING uniche as e Itu NB AL d i c Ra cR d 2 TRADEMARKS o a o3 ou lom RI UR m 68 DB d 2 6503 DC DRIVES USER MANUAL OVERVIEW 0 4 02 0 2 hh hihi ih hihi na na hin hin hn 3 IRONHORSE GSD3 SERIES DC DRIVES GENERAL INFORMATION 4 SELECTION AND SPECIFICATIONS 5 DIMENSIONS i eroi d e RURSUS od RU Ue CR REOR IRURE ee der TE E Ce _ _ __ _ _ ORAS m o vg 6 INSTALLATION AND WIRING c 0204 02 0 7 TRIM POT ADJUSTMENTS e 4 ok ND om Row a 2874 em UD Rad WG eue R e ee de p 78 a 8 GSD3 DC DRIVES USER MANUAL OVERVIEW OVERVIEW OF THIS PUBLICATION The IronHorse GSD3 Series DC Drives User Manual describes the installation config
9. n nor do we assume any responsibility for your product design installation or operation Our products are not fault tolerant and are not designed manufactured or intended for use or resale as on line control equipment in hazardous environments requiring fail safe performance such as in the operation of nuclear facilities aircraft navigation or communication systems air traffic control direct life support machines or Weapons systems in which the failure of the product could lead directly to death personal injury or severe physical or environmental damage High Risk Activities AutomationDirect specifically disclaims any expressed or implied warranty of fitness for High Risk Activities For additional warranty and safety information see the Terms and Conditions section of our catalog If you have any questions concerning the installation or operation of this equipment or if you need additional information please call us at 770 844 4200 This publication is based on information that was available at the time it was printed At AutomationDirect we constantly strive to improve our products and services so we reserve the right to make changes to the products and or publications at any time without notice and without any obligation This publication may also discuss features that may not be available in certain revisions of the product TRADEMARKS This publication may contain references to products produced and or offered by other comp
10. pen frame NEMA 4 Power Quality Form Factor 14 Input Voltage 50 60 Hz 12 or 24 10 120 240 10 Output Voltage 0 12 or 0 24 VDC 0 90 or 0 180 VDC Shunt Field Voltage amp Current 10 VDC 12 VAC 20 VDC 24 VAC 1A max 10 12 20 24 0 75A max 100 VDC 120 VAC 200 VDC 240 VAC 1A max 100 VDC 120 VAC 200 VDC 240 VAC 0 75A max Output Rating hp 1 50 1 40 12V 1 25 1 20 24V 1 50 1 25 12V 1 25 1 12 24V 1 50 1 6 90V 1 25 1 3 180V 1 50 1 3 90V 1 25 2 3 180V Output Current continuous 150 mA to 2A DC 150 mA to 3A DC 150 mA to 2A DC 150 mA to 3A DC Current Overload Capacity 20096 for 60s Current Limit n a Transient Protection Metal Oxide Varistor MOV LR Compensation adjustable full range Speed Adjustment 5 potentiometer Speed Range 25 1 Speed Regulation 1 of base speed Maximum Speed adjustable from 4096 to 12096 of base speed Minimum Speed adjustable from 096 to 3096 of maximum speed Acceleration 0 5s fixed Deceleration 0 5s fixed Dynamic Braking no Plugging Capability no Electrical Connections spade connector lugs External Fusing Required Internal fusing is included which is adequate for GSD3 240 3N4 1
11. uration and methods of operation of the GSD3 Series DC Drives information contained in this manual 15 intended to be correct However information and data in this manual are subject to change without notice AutomationDirect ADC makes no warranty of any kind with regard to this information or data Further ADC is not responsible for any omissions or errors or consequential damage caused by the user of the product ADC reserves the right to make manufacturing changes which may not be included in this manual WHO SHOULD READ THIS USER MANUAL This manual contains important information for those who will install maintain and or operate any of the GSD3 Series DC Drives TECHNICAL SUPPORT By Telephone 770 844 4200 Mon Fri 9 00 a m 6 00 p m ET On the Web www automationdirect com Our technical support group is glad to work with you in answering your questions If you cannot find the solution to your particular application or if for any reason you need additional technical assistance please call Technical Support at 770 844 4200 We are available weekdays from 9 00 a m to 6 00 p m Eastern Time We also encourage you to visit our web site where you can find technical and non technical information about our products and our company Visit us at www automationdirect com SPECIAL SYMBOLS WHEN YOU SEE THE NOTEPAD ICON IN THE LEFT HAND MARGIN THE PARAGRAPH TO ITS IMMEDIATE RIGHT WILL BE A SPECIAL NOTE
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