User Manual - Mustang Survival
Contents
1. 7 Folding the Inflation Cell Resetting and Closing the 2 9 9 Maintaining the 10 e Every Six Testing Inflation and Flotation Testing the Manual Inflator cccccccccsseecseesessseeeseessseesseeeeens 11 Testing the Automatic 11 Testing Inflation Flotation ccccccccesesstessseesseesseesseesseesseeesseeeseeeees 11 Cleaning and Storing the Accessories GIOSSANY sesncessecevzesseccausvenesancasvucteaayaessynyacuacees E E A EEA II Tactical Inflatable Side Pouch LP Owners Manual HT1250_MD1250_2009_06_11_FNL_24June15 indd 2 08 07 2015 4 30 39 PM INTRODUCTION This manual provides instructions and guidelines for safely using and maintaining Mustang Survival MD1250 Tactical Inflatable Side Pouch Life Preservers LPs The MD1250 LP provides flotation capability with minimum bulk or interference using separate independently operated left and right LPs The MD1250 LP has been designed specifically for easy integration with law enforcement LE belts and body armor and tactical vests including integrated Pouch Attachment Ladder Sys2. The LP can be attached to integrated PALS webbing and a MOLLE vest using the attachment webbing straps on the back of the LP 1 Lay the MOLLE vest down on a clean flat surface with the front of the vest facing up 2 Release the attachment webbing straps on the back of the LP by pulling up on each strap just below the indicated dot of the pull the dot snap 3 Feed the attachment webbing straps on the back of the LP through the PALS webbing 4 Reattach the pull the dot snaps by pushing down the top edge of the snap opposite the dot WARNING The use of All purpose Lightweight Individual Carrying Equipment ALICE clips and Modified ALICE MALICE strips for secondary attachment may damage the inflation cell through the outer casing If a secondary means of attachment is required a ziptie may be used positioned to the right of both attachment webbing straps INFLATING THE LP WARNING When using the MD1250 LP in temperatures below freezing fully discharging the CO2 cylinder may not provide adequate inflation To compensate use the oral inflator tube to top up the LP NOTE After inflating both MD1250 LPs secure them to each other with the Velcro attachment straps on the forward edge of each inflation cell Manual Inflation To manually activate the hydrostatic inflator jerk firmly downward on the beaded manual inflation handle ensuring the snaps disconnect and the lanyard extends fully The
3. HT1250_MD1250_2009_06_11_FNL_24June15 indd 9 08 07 2015 4 30 42 PM MAINTAINING THE LP Before each use review the Readiness Checklist see Product Familiarization and Readiness page 2 NOTE After each inflation re arm the MD1250 LP as soon as possible After each use deflate re arm and repack the LP see Deflating the LP page 6 Re arming the LP page 6 Repacking the LP page 7 Before Each Use e Visually inspect the status indicator on the hydrostatic inflator Green indicates that the inflator is armed and ready for use Red indicates that the inflator has been fired and must be replaced see Re arming the LP page 6 e Ensure the beaded manual inflation handle is fastened with snaps fully secured Visually inspect the LP for damage or excessive abrasion wear tear or contamination If any item shows signs of damage perform the inspections listed in the Every Six 6 Months inspection details Every Six 6 Months In addition to the inspections specified for before each use perform the following at least every 6 months or more often if exposed to potential damage or used in extreme FIGURE 21 conditions MUSTANG SURVIVAL e Leak Test The LP should be tested for leakage MODEL MD1250 by inflating with air through the oral tube until COMPACT TACTICAL LIFE PRESERVER firm and leaving it to stand for at least 2 hours in a temperature controlled environment A leaking LP will not hold its
4. Tabs Manual Inflation Lanyare Beaded Manual Inflation Handle A place the LP on a clean flat surface with the hydrostatic inflator face down Figure 3 2 Check and ensure the ring beneath the oral inflator tube mouthpiece is turned counterclockwise and the mouthpiece locked Figure 4 3 Turn the LP over and visually inspect the status indicator the hydrostatic inflator cap Figure 5 Green indicates that the inflator is Tactical Inflatable Side Pouch LP Owners Manual HT1250_MD1250_2009_06_11_FNL_24June15 indd 2 08 07 2015 4 30 39 PM armed and ready for use Red indicates that the inflator has been fired and must be replaced see Re arming the LP page 6 4 Visually inspect the expiry date on the hydrostatic inflator cap Figure 5 If the expiry date has passed replace the inflator cap see Re arming the LP page 6 5 Repack the LP see Repacking the LP page 7 Readiness Checklist If the inflator expiry date has passed Mustang Survival recommends water testing the MD1250 LP to become familiar with its in water functionality When all boxes are checked the LP is ready for use Status indicator is green Inflator expiry date has not passed Fabric straps and hardware are free from defects The beaded manual inflation handle is fastened fully with snaps secured No rips tears or holes and all seams are securely sewn 000000 All zippers Velcro tabs and snaps are
5. page 6 and Repacking the LP page7 Testing via Automatic Inflation NOTE A left right pair of fully armed MD1250 LPs and two MA7214 10 re arm kits are required for this test Tactical Inflatable Side Pouch LP Owners Manual HT1250_MD1250_2009_06_11_FNL_24June15 indd 11 08 07 2015 4 30 42 PM 1 Attach the LPs to the left and right sides see Wearing the LP page 3 2 Enter water of an appropriate depth to keep the head above the surface 3 When submerged in water the hydrostatic manual automatic inflator releases CO2 into the inflation cell inflating the LP 4 Don the inflated LP see Donning the Inflated LP page 5 5 Ensure the LPs float the user just slightly back of vertical in a relaxed position with the mouth well above the surface of the water and experiment with different leg positions to become familiar with changes in buoyancy and or flotation characteristics page 6 6 Exit the water remove the LPs and completely deflate them see Deflating the LP page 6 7 Let the LPs dry thoroughly then re arm and repack them see Re arming the LP page 6 and Repacking the LP page 7 CLEANING AND STORING THE LP CAUTION To avoid accidental auto inflation when cleaning the MD1250 LP do not submerge it in water and do not spray liquid on the inflator NOTE Do not dry clean the MD1250 LP Hand wash or sponge down the LP in warm fresh water with mild soap Rinse the LP and inflato
6. the hydrostatic inflator cap Figure 13 Green indicates that the inflator is armed and ready for use Red FIGURE 1 indicates that the inflator has been fired Inlet Valve and must be replaced see Re arming the OYP Black Locking Ring 6 IN 2 Visually inspect the expiry date the Status lanyard hydrostatic inflator cap Figure 13 If the Expiry bate SZL Infation Handle expiry date has passed replace the inflator C lt J cap see Re arming the LP page 6 7 Tactical Inflatable Side Pouch LP Owners Manual HT1250_MD1250_2009_06_11_FNL_24June15 indd 7 08 07 2015 4 30 40 PM Gas Removal from the Inflation Cell WARNING gas must be evacuated from the inflation cell prior to packing the LP Failure to follow this procedure will significantly degrade the performance of the automatic inflation system 1 vacuum source capable of achieving at least 5 in Hg and a vacuum fitting suitable to connect the vacuum source to the oral inflator is required to complete this procedure NOTE A 3 HP shop vacuum will provide more than 5 in Hg of vacuum 2 Place the LP on a flat surface with the hydrostatic inflator facing upwards 3 Attach the automatic manual conversion cap MA7219 to the hydrostatic inflator 4 Turn the LP upside down so that the hydrostatic inflator is facing downwards 5 Locate the oral inflation tube and t
7. 250_MD1250_2009_06_11_FNL_24June15 indd 1 08 07 2015 4 30 39 PM PRODUCT FAMILIARIZATION AND READINESS The MD1250 Tactical Inflatable Side Pouch LPs are used in right left pairs and can be attached to an LE belt or integrated PALS webbing and MOLLE vest Right hand LPs have the letter R above the attachment webbing straps Figure 2 left hand LPs have the letter L Figure 1 shows the front of a LP locating the upper zipper 1 the elastic storage pocket 2 the automatic manual conversion cap and lanyard 3 stowed in the elastic pocket the manual automatic hydrostatic inflator cap 4 and the stabilizing cap 5 Figure 2 shows the back of a LP locating the Velcro tab 1 the two attachment webbing straps 2 the locking pull the dot snaps 3 and the beaded manual inflation handle 4 Figure 3 shows the open left hand LP locating the unfolded inflation cell with printed folding guidelines 1 the oral inflator tube 2 the Inspection Record tag 3 and the Velcro side attachment straps 4 To become more familiar with the LP and its component parts 1 Open the zippers completely unfold the inflation cell and FIGURE 1 GEIR 2 s 1 FIGURE 3 GATE 4 GATE 5 85 nd Status Indicator Expiry Date xX Hydrostatic Water Inlet Valve Black Locking Ring
8. LP should inflate within five seconds Auto Inflation CAUTION If the MD1250 LP has been manually inflated CO2 inflation could over pressurize and damage it When the uninflated LP is submerged in water the hydrostatic inflator releases CO2 into the inflation cell inflating the LP Special Considerations Auto inflation of the LP may create a risk of damage under the following circumstances e Double inflation CO2 cylinder inflation after full oral inflation e Inflation while stored in a tight space 4 Tactical Inflatable Side Pouch LP Owners Manual HT1250_MD1250_2009_06_11_FNL_24June15 indd 4 08 07 2015 4 30 39 PM e Inflation while in an awkward place or position Oral Inflation Although a properly armed LP will correctly inflate manually or automatically the inflation CO2 escapes slowly through the fabric and a slight reduction in pressure is apparent several hours after inflation Therefore oral top up inflation may be required during prolonged immersion or in a non emergency situation To orally inflate the LP If necessary open the zippers completely and unfold the inflation cell 2 Locate the oral inflator tube and turn the locking ring clockwise to open the inflator valve and unlock the mouthpiece 3 Press and hold the mouthpiece down and blow into the tube until the LP is fully inflated 4 Release the mouthpiece and turn the locking ring counterclockwise to close the inflator valve and loc
9. MUSTANG SURVIVAL MANUAL MD1250 TACTICAL INFLATABLE SIDE POUCH LP HT1250_MD1250_2009_06_11_FNL_24June15 indd 1 08 07 2015 4 30 38 PM DO NOT REMOVE PRIOR SALE Warning This document is for the use of licensed users only No part of this document may be reproduced transmitted or transcribed in any form or by any means without the express permission of Mustang Survival Corp While every effort possible has been made to ensure technical accuracy information within this document is subject to change without notice Tactical Inflatable Side Pouch LP Owners Manual HT1250_MD1250_2009_06_11_FNL_24June15 indd 1 08 07 2015 4 30 38 PM CONTENTS 1 Product Familiarization Readiness 2 Readiness Checklist i 3 Wearing the 3 Using ani LE 3 Using Integrated PALS Webbing a MOLLE 5 4 Vind eV VA GR 4 ented 4 AutoNation 4 apani 4 Reversing the Conversion the tees 6 Re arinmiMG the 6 REpacking the cies cesectsccissce 7 Gas Removal from the Inflation
10. e you are receiving the ultimate in design and manufacturing HT 1250 Printed in Canada Rev 25 Jun 2015 mustangsurvival com Co HT1250_MD1250_2009_06_11_FNL_24June15 indd 13 08 07 2015 4 30 43 PM
11. firmness and should be replaced If the LP leaks contact a Mustang Survival dealer for evaluation or servicing CANADIAN or US COAST GUARD APPROVAL DOES NOT APPLY TO THE MD1250 LIFE PRESERVER Inflate your PFD and try it out in the water to make sure it floats you comfortably and adequately e Oral Inflator Valve Test The LP should be tested SERIAL NO H LOT for leakage by inflating with air through the oral Soi an 10 tube until firm Hold the oral tube valve under water if bubbles form deflate the LP and retest If the leak persists take the LP to a Mustang Survival dealer for evaluation or servicing Record all inspections in permanent ink on the Inspection Record tag inside the LP Figure 21 After each test or inspection repack the LP see Repacking the LP page 7 Tactical Inflatable Side Pouch LP Owners Manual HT1250_MD1250_2009_06_11_FNL_24June15 indd 10 INSPECTION RECORD DATE UNIT INSP MADE IN CANADA LN4092 08 07 2015 4 30 42 PM Annually In addition to the inspections specified for every six months perform the following annually or whenever the integrity of the LP is in doubt e Visually inspect all components for dirt or corrosion and clean or replace as necessary e Visually inspect the LP for damage or excessive abrasion wear fabric tears or contamination Particular attention must be paid to the stitching straps hardware and
12. inflation cell e Visually inspect the expiry date on the hydrostatic inflator the expiry date has passed replace the inflator see Re arming the LP page6 TESTING INFLATION AND FLOTATION CAUTION If in doubt about self inspection and servicing of the MD1250 LP in accordance with these instructions or of any test or inspection results contact a Mustang Survival dealer for professional servicing Inflate the LP and test it in water to make sure it works and how it floats the user Testing via the Manual Inflation NOTE A left right pair of fully armed MD1250 LPs and two MA7214 10 re arm kits are required for this test 1 With the packed LPs attached to the left and right sides see Wearing the LP page 3 Manually inflate the pair by jerking firmly downward on the beaded manual inflation handle Each LP should fully inflate within five seconds 2 Enter water of an appropriate depth to keep the head above the surface 3 Don the inflated LP see Donning the inflated LP page 5 Ensure the LPs float the user slightly back of vertical in a relaxed position with the mouth well above the surface of the water and experiment with different leg positions to become familiar with changes in buoyancy and or flotation characteristics 5 Exit the water remove the LPs and completely deflate them see Deflating the LP page 6 6 Let the LPs dry thoroughly then re arm and repack them see Re arming the LP
13. k the mouthpiece in place DONNING THE INFLATED LP A Gaia Once the LPs have been inflated through manual 1993 automatic or oral inflation tuck the inflated cells underneath each arm Figure 6 Attach the left and right cells together using the Velcro straps located at the front of each lobe N CONVERTING THE LP NOTE A fully armed MD1250 LP with an MA7219 auto manual conversion cap is required for this procedure Any time complete manual control of inflation is required the LP can be converted from manual automatic inflation to manual only inflation by attaching the automatic manual conversion cap The conversion can be reversed by removing the conversion cap 1 1 Open the Velcro cover over the hydrostaic inflator 2 2 Remove the conversion FIGURE 7 cap from the elastic storage pocket 3 3 Position the conversion cap over the hydrostatic water inlet valve Figure 7 4 4 Secure the conversion cap to the water inlet valve by applying pressure to the conversion cap at the metal clip until it locks in place Figure 8 5 Tactical Inflatable Side Pouch LP Owners Manual HT1250_MD1250_2009_06_11_FNL_24June15 indd 5 08 07 2015 4 30 39 PM Reversing the Conversion To reverse the conversion 1 Remove the conversion cap by pulling firmly on the lanyard 2 Store the conversion in the elastic storage pocket DEFLATING THE LP 1 Locate
14. latable Side Pouch LP Owners Manual HT1250_MD1250_2009_06_11_FNL_24June15 indd 6 08 07 2015 4 30 39 PM CAUTION Do not turn the small center shaft of the inflator body 9 Ensure that the status indicator on the replacement inflator cap is green the lanyard for the beaded manual inflation handle is attached and that the expriy date has not passed If not acquire a new inflator cap 10 Insert the replacement inflator body inside the LP with the CO2 cylinder pointing upward and align the sealing ring in the grove around the four lugs 11 Hold the CO2 cylinder through the fabric of the LP and position the replacement inflator cap with the hydrostatic water inlet valve pointing to the right ensuring that the inflator cap is properly seated on the inflator body and sealing ring Figure 12 12 While pressing firmly onto the inflator body turn the black locking ring clockwise to the locked position and pull on the inflator cap to ensure it is locked onto the inflator body Garza gt FIGURE 12 13 To test for leakage inflate the LP using the oral inflator tube see Inflating the LP page 4 To avoid damage to the LP do not exceed 2 psi After two hours there should be no noticable drop in pressure in the LP page 4 REPACKING THE LP NOTE After each field use inflation the MD1250 LPs must be rearmed leak tested and fully deflated before repacking 1 Visually inspect the status indicator on
15. r with clean fresh water using a clean cloth Hang the LP to dry on a plastic coat hanger gt Store the LP in a warm dry place out of direct sunlight ACCESSORIES MA7214 10 Re Arm Kit 33 gram CO2 replacement cylinder and inflator cap two kits required for each pair of MD1250 LPs MA7219 Auto Manual Conversion Cap GLOSSARY Term Definition ALICE All purpose Lightweight Individual Carrying Equipment LP Life preserver MALICE Modified ALICE MOLLE Modular Lightweight Load carrying Equipment PALS Pouch Attachment Ladder System psi Pounds per square inch 12 Tactical Inflatable Side Pouch LP Owners Manual HT1250_MD1250_2009_06_11_FNL_24June15 indd 12 08 07 2015 4 30 42 PM DO REMOVE PRIOR TO SALE research esign For 40 years Mustang Survival has been committed to providing life support solutions Through constant innovation and the application of new technologies Mustang is the leading supplier of quality flotation and hypothermia protection products to the most demanding users from fishermen sailors and power boaters to the Coast Guard jet fighter pilots and even NASA astronauts www mustangsurvival com E MAIL custserv mustangsurvival com TOLL FREE 1 800 526 0532 Mustang Survival and seahorse design is a registered trademark of Mustang Survival Corp Our commitment to quality has earned our Burnaby facilities ISO 9001 registration the highest of all international standards This is Our guarante
16. securely fastened NOTE If there are any concerns about the readiness of the MD1250 LP contact the Mustang Survival dealer WEARING THE LP NOTE Each MD1250 LP provides 35 Ibs of flotation 70 Ibs paired To avoid injury to the user or damage to the LP the LP should never be worn under clothing or anything else that might restrict inflation To be fully effective attach the LP to an LE belt or integrated PALS and MOLLE vest ensuring that all belts straps and attachments are adjusted for a secure comfortable fit Improper attachment impedes LP effectiveness The LPs are designed to be worn on a specific side of the body Ensure the LP marked L is worn on the left and the LP marked R is worn on the right Using an LE Belt The LP can be attached to an LE belt of up to three inches in width using the attachment webbing straps on the back of the LP 1 Release the attachment webbing straps on the back of the LP by pulling up on each strap just below the indicated dot of the pull the dot snap 2 Feed the attachment webbing straps on the back of the LP around the LE belt 3 Reattach the pull the dot snaps by pushing down the top edge of the snap opposite the dot 3 Tactical Inflatable Side Pouch LP Owners Manual HT1250_MD1250_2009_06_11_FNL_24June15 indd 3 08 07 2015 4 30 39 PM Using Integrated PALS Webbing and MOLLE Vest WARNING Suitable anchor points must be used for secure attachment
17. tem PALS webbing and Modular Lightweight Load carrying Equipment MOLLE vests The MD1250 LP inflates automatically on submersion using a manual automatic hydrostatic inflator that significantly reduces the potential for accidental inflation due to humidity sea spray or wet storage When the hydrostatic inflator is submerged in more than four inches in water the water inlet valve opens letting water contact the water sensitive element The water sensitive element releases a stainless steel coil spring that drives a needle into the end of the CO2 cylinder puncturing it and allowing CO2 to fill the inflation cell Each MD1250 LP can be inflated manually by pulling the beaded manual inflation handle The LP may also be converted to manual only operation with the included automatic manual conversion cap Backup or top up manual inflation or buoyancy reduction can be accomplished using the oral inflator tube In water performance tests with the MD1250 LPs attached to a typical body armor vest demonstrate the ability of the LPs to provide effective flotation and buoyancy Due to variances in local configuration full gear in water testing is strongly recommended to validate performance When worn used and serviced according to the instructions in this manual Mustang Survival MD1250 Tactical Inflatable Side Pouch LPs can greatly increase a user s chance of survival in the water 1 Tactical Inflatable Side Pouch LP Owners Manual HT1
18. the oral inflator tube and turn the locking ring clockwise to open the inflator valve and unlock the mouthpiece Figure 9 2 Press and hold the mouthpiece down 3 Gently squeeze the inflation cell until fully deflated ensuring all air or CO2 is removed 4 Release the mouthpiece and turn the locking ring counterclockwise to close the inflator valve and lock the mouthpiece in place 5 Complete repacking of the LP see Repacking the LP page 7 RE ARMING THE LP CAUTION The MD 1250 LP must be deflated before being re armed 1 Open the zippers completely wipe off any water and place the LP on a smooth flat surface with the hydrostatic inflator facing the user 2 Hold the CO2 cylinder through the fabric and insert the metal key between the black locking ring and the inflator cap 3 Twist the key counter clockwise to turn the black locking ring counter clockwise to unlock it Figure 10 4 Remove and discard the yellow inflator cap 5 Elongate the inflation cell sealing ring by carefully squeezing it 6 Remove and discard the inflator body Figure 11 7 Visually inspect the sealing ring for cracks debris or other damage If damage is present remove the LP from service for further inspection and assessment 8 Ensure that the status indicator the replacement inflator body is green If the status indicator is red acquire a new inflator body 6 Tactical Inf
19. urn the locking ring clockwise to open the inflator valve and unlock the mouthpiece 6 Attach a vacuum fitting to the oral inflator Turn on the vacuum source 8 Pinch the black flange at the base of the oral inflation tube This will help prevent the bladder fabric from sealing off the vacuum 9 Depress the mouthpiece to evacuate the entrapped gas from the inflation cell 10 Ensure the bladder fabric is wrapped tightly around the CO2 cylinder and the hydrostatic inflator Figures 14 16 FIGURE 14 INFLATED FIGURE 15 7 16 S 11 Remove the vacuum fitting from the oral inflation tube 12 Detach the automatic manual conversion cap MA7219 from the hydrostatic inflator The pressure within the bladder should increase as some gas enters through the water inlet valve If the volume of gas contained within the bladder does not noticeably increase repeat steps 1 12 13 On the oral inflator tube turn the locking ring counterclockwise to Tactical Inflatable Side Pouch LP Owners Manual HT1250_MD1250_2009_06_11_FNL_24June15 indd 8 08 07 2015 4 30 40 PM close the inflator valve and lock the mouthpiece in position Folding the Inflation Cell 1 Place the LP on a clean flat surface with the hydrostatic inflator face down and fold the inflation cell along each folding line in sequence numbers 1 11 Figure 17 2 Carefully b
20. ut firmly wrap the outer casing of the LP around the folded inflation cell fitting the inflator cap through the opening N in the front of the casing Secure the Velcro tab and reset and close the zippers Resetting and Closing the Zippers NOTE Mustang Survival uses advanced SecureZip 2 step zippers CAUTION When performing this procedure ensure the inflation cell does not get caught in either zipper To reset and close the zippers 1 Reset the zippers by pulling each zipper back to the Velcro tab on top of the LP Figure 18 2 Close the zippers by pulling each zipper pull to the zipper tape ends at the top and bottom of the LP Figure 19 and fasten the tab to keep the zippers closed FIGURE 19 3 Feed the zipper tape ends into the openings on the LP ensuring zipper ends fully cover the bladder visible in the openings Final Packing 1 Ensure the opening the outer cover fabric is secured around the hydrostatic inflator cap The water inlet valve should be easily accessible 2 Secure the cover flap by aligning the stabilizing cap with the contours of the inflator cap Figure 20 Keeping the stabilizing cap stationary over the inflator with firm pressure pull the flap tight and engage the Velcro 3 Secure the beaded handle to the LP cover using the snaps at the base of the unit 9 Tactical Inflatable Side Pouch LP Owners Manual
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