User Manual
Contents
1. 21 52723300 1 teaver scare arumun 22 00006 0056 1 ser 300 ser 551 23 512925 0001 1 NAMEPLATE 300 ser ssy 24 526037 0001 1 vent pasne 25 526119 0002 6 screw tocar a 29 527432 0001 1 THRUST WASHER STEEL SILVERI 30 430004 0014 6 Lock washer 300 ser 551 31 512717 0001_ 1 cauTION DECAL MYLAR 32 51291400 1 pecan vinyL MYLAR 33 500458 0025 crease 34 5014730001 Bov VL 36 525944 0001 LOCK NUT 316 SST LOCATION SERIAL NO TAG NUMBER PREPARED BY Page 14 zac ee sre Lp ner J bs ceme ss ko 4100010058 1 nut 316 ssr NOTES 1 TRIM MUST COMPLY WITH SANITARY CRITERIA PER SPECIFICATION 941266 TRIM ASSEMBLY NUMBER ITEMS 37 amp 376 SOLD AS A SINGLE TRIM SET OPTIONAL SPARE PART INNERVALVE DESCRIPTION SIZE CHARACTERISTIC 2 INSTRUMENT SIGNAL RANGE 3 NOMINAL STROKE 4 SPARE PARTS ARE ITEMS 5 17 19 37 39 5 WHEN ORDERING SPARE OR REPLACEMENT PARTS PROVIDE FACTORY THE VALVE SERIAL NUMBER FROM THE NAMEPLATE ON THE ACTUATOR BADGER METER RESEARCH CONTROL VALVES 2 ANGLE SANITARY BODY SANITARY TRI 2ICLAMP 8 BONNET 35 SQ ATC ACTUATOR APPROVALS DATE gt fe CHECKED2. LOCATION SERIAL NO TAG NUMBER PREPARED BY August 2015 DATE UNLESS OTHERWISE SPECIFIED ALL PROPRIETARY RIGHTS IN THE SUBJECT MATTER 1 11 94 DIMENSIONS FOR REFERENCE ONLY SHOWN ON THIS DRAWING ARE THE EXCLUSIVE PROPERTY OF BADGER METER INCORPORATED PARTS amp MATERIAL LIST DESCRIPTION MATERIAL 525960 00 1 525162 00 Pit SEE NOTE 1 501094 00 1 INNERVALVE 1 casser 1 came 300 SER 55 520749 1 LOCKNUT 300 SER SS 521004 0002 1 PRESSURE case ALUMINUM 410011 1 STEM 300 SER SS EE EN b A o 501099 0001 300 SER SS 10 300 SER SS 11 DIAPHRAGM PLATE STEEL ZINC P DIAPHRAGM BUNA NYLO 13 510031 0107 1 SPRING STEEL 14 520588 0001 1 SPRING SEAT ALUMINUM 15 521003 0002 1 spRING case YoKE ALUMINUM 16 521002 0002 SPRING ADJUSTOR 300 SER SS 17 520985 0002 1 TRAVEL SCALE 300 SER SS 18 400001 0072 1 screw 300 ser ss 119 510157 1 TRAVEL POINTER 300 SER SS 20 520391 1 CONNECTOR 300 SER 551 21 523027 1 TOPWORKS STEM 316 sst 22 512416 0002 1 NAMEPLATE SER 551 24 450002 0022 1 FLAT WASHER 300 SER 551 25 52106 1 sroe PLATE ALUMINUM TRI CLAMP IS TRADEMARK OF TRI CLOVER INC gt BADGER METER 9 RESEARCH CONTROL VALVES 1
3. RCV Sanitary Control Valves SCV 85 89 and 95 Research Control Research Control ReCo Valves ReCo Valves gt Badger Meter RCV UM 00571 EN 02 August 2015 U se r M a n u a Sanitary Control Valves SCV 85 89 and 95 Page ii RCV UM 00571 EN 02 August 2015 User Manual CONTENTS Safety Preca tiohs 4 s sd ee Ode EP eoe ol eno ec OL dae Edom ea ee dae 5 PASTA ATION m ny ester tenes dna ne MRA Bodin tet an ahs 5 Orientation s eG bie ee Ge GER ee a ee 5 Actuator SUPPONE scudo Ree Doce phat ated a Gob Gee dea phe qe Cog t p ea X e 5 Valve Installation Procedure ehh hh hh ha 6 alone 6 Valve Positioners so s meo Rx ur mex ee ue 6 e ue EH ewe rg eor due et ee do ge uem 6 Clean In Place CIP and Sanitize in Place SIP i ius km a Re Rn d m E cmn CR Icd e a IR CIR 7 CIP Recommended Process sued erepto etr entere Pob eee d wave s doe ob ec erm s 7 SIP R commende d PROCESS 2225 55 honc TS Rap Ram A REL GE CR EORR A RN CR eR RC RR Te on Re CR e T dics 7 Removing the Valve from Service 2 8 Separating the Valve from the Actuator
4. 1 Eemwe ADJUsTOR ser 551 24 5124160002 2500 ser ss 26 520388 0001 1 semwc sear aluminum 27 520995 1 ToPworks stem 316 sst MUST COMPLY WITH SANITARY CRITERIA SPECIFICATION 941266 RIM ASSEMBLY NUMBER EMS 3a amp 3bSOLD AS A SINGLE TRIM SET OPTIONAL SPARE PART NERVALVE DESCRIPTION ZE HARACTERISTIC RUMENT SIGNAL RANGE NAL STROKE 562 4 RECOMMENDED SPARE PARTS ARE ITEMS 4 15 17 amp 21 5 ROVIDE FACTORY THE VALVE SERIAL NUMBER FROM HE NAMEPLATE ON THE ACTUATOR E ORDERING SPARE OR REPLACEMENT PARTS 6 SUPPLIED WITH CONOFLOW GT 210 TRANSDUCER BRACKET MOUNTED WITH BRASS FITTINGS 2 1 2 CLAMP TYPE CONNECTIONS APPROVALS DATE DRAWN D DOSSER 93 05 02 amP TYPE CONNECTIONS SANITARY CHECKED W HALL 035 11 02 ENGINEER SIZE SCALE DWG NO ISSUE 103 26 02 A 1 2 952816 0101 BADGER METER RESEARCH CONTROL VALVES ANGLE BODY 3A SANITARY BONNET 1 2 ATO ACTUATOR REF 0 950905 E CD 950754 RCV UM 00571 EN 02 August 2015 SCV 89 Parts DWG NO CD 951880 01 02 CERTIFIED FOR 1 4 NPT 9 RSV REIS NES j h RSS SS ER S 1 74 e Gb A SSS d lt 2 1 984 TRI CLAMP TUBE CONNECTIONS
5. 3A ANGLE SANITARY BODY 1 SANITAR TRI CLAMP BONNET 1 2 ATC ACTUATOR REF CD 950940 amp CD 950755 7 16 Cb 951880 RCV UM 00571 EN 02 Spare Parts Page 13 Spare Parts SCV 95 Parts DWG NO issue iss cance pw luwrss oTHERWISE SPECIFIED ALL PROPRIETARY RIGHTS IN THE SUBJECT MATTER DIMENSIONS FOR REFERENCE ONLY SHOWN ON THIS DRAWING ARE THE EXCLUSIVE CD 952841 101 01 UNITS ARE INCHES PROPERTY OF BADGER METER INCORPORATED 2x 2 TRI CLAMP 9 CONNECTIONS NYLATRON 8 IS TRADEMARK OF DSM ENGINEERING PLASTIC PRODUCTS INC POLYMER CORP DIV TRI CLAMP 8 S A TRADEMARK OF TRI CLOVER INC MYLAR 81S TRADEMARK OF E l DUPONT DE NEMOURS amp CO CERTIFIED FOR PARTS amp MATERIAL LIST ier 1 527247 00 277207308 52604200 1 Pressure I Po ee ee EMT oam Ce 5 512698 0002 __ 5128830001 RETAINER fe s 512882 0001 Pisron fasso aum s 400015 0085 1 scr ZN et 10 526147 000 1 300 ser 557 11 525992 0001 1 connector 516 ssr 12 512879 0003 1 TRAVEL NYLON 15 4100010060 121 wur soo ser 557 16 lt 002 0107 24 washer 300 ser 551 18 460019 0001_ 1 PoLYMER re 90018 0003 r o mwo nre 20 512712 0001_ 1 voke casker
6. ISSUE UNLESS OTHERWISE SPECIFIED ALL PROPRIETARY RIGHTS IN THE SUBJECT MATTER DIMENSIONS FOR REFERENCE ONLY SHOWN ON THIS DRAWING ARE THE EXCLUSIVE 01 01 ARE INCHES PROPERTY OF BADGER METER INCORPORATED 17 26 45 8 56 1 4 1 3 RI 0 5 2 INSTI PARTS amp MATERIAL LIST PARTS amp MATERIAL LIST MATERIAL LIST QUANTITIES ARE FOR ONE 1 UNIT ONLY peer no oescmenos 2 52526700 1 00 3o see wore 1 innervave e so1094 00 1 5 5 1099 0002 cuve 516 sst s 520749 tock wur 303 sst z 520391 1 connector sos ser 5101571 TRAVEL 500 ser ss o soon stem ser ss 5209850002 1 travel sca ser 55 11 4000010072 1 screw 300 ser ss 12 2 022 1 FLAT washer SER ss 15 5250260001 cano 316 sst 14 522768 1 o ring rowower Tre 15 4900020001 1 ozre 16 52 987 0002 1 Jones case ALUMINUM 17 510154 0003 1 NYLON 18 5203a6 0002 1 srren zme 19 400029 0001_ 6 screw 500 SER ss 20 2 1 serne case__ ALUMINUM 21 5100310107 1 serne sre 22 520590 0005
7. the air pressure line should be connected to the 1 4 NPT opening on the lower shell below the diaphragm For air to close air to extend operation the air line should be connected to the 1 4 NPT opening on the upper shell above the diaphragm All instrument and supply air should be clean dry and free of oil and debris Contaminates can greatly reduce the life of the actuator Valve Positioner To maximize the accuracy of the valve Badger Meter recommends the valve be used with an external positioner If pre configured with a positioner the positioner will be properly installed and tested on the valve before being shipped from the factory Connect the instrument signal and supply air line to the positioner input and supply port using a small amount of paste type thread sealant DO NOT use TFE tape NOTE Appropriate supply air pressure is 25 35 psig If the valve does not achieve the required travel the supply pressure can be raised until full travel is achieved The maximum recommend pressure is 60 psig If a positioner is selected after receiving the valve from Badger Meter consult the user manual from the positioner manufacturer 6 RCV UM 00571 EN 02 August 2015 Clean Place CIP and Sanitize Place SIP CLEAN IN PLACE CIP AND SANITIZE IN PLACE SIP The Badger Meter Research Control SCV 85 SCV 89 SCV 95 are designed to accommodate and SIP processes Use site approved CIP and or SIP pro
8. 8 Valve Disassembly ssec eR eR 4 4 n o o n m 9 Valve Reassembly ani neos p deg Roble e pa pd e eR eb te Gee 10 Actuator Reattachment s eso 0 heh hh hah hr 10 Spare Parts ae o a Oe aed ea T he ch e Re ER a 11 Trim and Seat 11 Se Sol cre Dp T Uc 12 SCV 89 P TITT 13 51 95 Pi oe aE doe aoe amp Hl RG Bae BOE Ble ee ee wee Be ee ee 14 August 2015 RCV UM 00571 EN 02 Page iii Sanitary Control Valves SCV 85 89 and 95 Page iv RCV UM 00571 EN 02 August 2015 Safety Precautions SAFETY PRECAUTIONS Neither Badger Meter nor any Badger Meter affiliated entities assumes responsibility for the selection use and maintenance of any products Responsibility for the selection use and maintenance remains with the purchaser and end user PERSONAL INJURY OR PROPERTY DAMAGE CAUSED BY SUDDEN RELEASE OF PRESSURE OR BURSTING OF PRESSURE RETAINING PARTS MAY RESULT IF SERVICE CONDITIONS EXCEED THOSE FOR WHICH THE PRODUCT WAS INTENDED TO AVOID INJURY OR DAMAGE PROVIDE RELIEF VALVE OVER PRESSURE PROTECTION AS REQUIRED BY GOVERNMENT OR ACCEPTED INDUSTRY CODES e ALWAYS WEAR PROTECTIVE GLOVES CLOTHING AND EYE WEAR WHEN PERFORMING ANY INSTALLATION OPERATIONS TO AVOID PERSONAL INJURIES THIS VALVE IS INTENDED FOR A SPECIFIC RANGE OF
9. NOT PROPERLY MOUNTED AND SUPPORTED August 2015 RCV UM 00571 EN 02 Page 5 Installation Valve Installation Procedure The Badger Meter Research Control SCV 85 SCV 89 and SCV 95 are designed for simple mounting into processing lines using the appropriate sized end connections The actuator uses standard NPT connections for the air lines making the installation process simple 1 Shut off the process line flow Remove the existing actuator if necessary Mount the actuator to the proper bracket and support surface and secure with the proper mechanism Align the inlet port to the process line and secure with the properly sized clamps Align the outlet port to the process line and secure with properly sized clamps If required and available install an alarm or vent port system to the vent port on the bonnet of the valve TO AVOID PERSONAL INJURY OR PROPERTY DAMAGE THE VALVE SHOULD NOT BE SERVICED WHILE THE SYSTEM IS IN OPERATION ALL HAZARDOUS FLUIDS MUST BE DRAINED PROPERLY BEFORE THE VALVE IS SERVICED Air Piping A range of actuators exists that fit on the various sanitary valves Badger Meter offers a 1 4 1 2 and a 35 actuator for this product line in both Epoxy Coated Aluminum and 316 Stainless Steel Refer to the appropriate actuator manual when working on your valve assembly The 35 is field reversible Please confirm mode of operation before piping air to the actuator For an air to open air to retract operation
10. REF CD 951803 amp 0 952306 W HALL 17 02 ENGINEER SCALE DWG NO ISSUE RCV UM 00571 EN 02 August 2015 User Manual INTENTIONAL BLANK PAGE August 2015 RCV UM 00571 EN 02 Page 15 Sanitary Control Valves Control Manage Optimize RESEARCH CONTROL is a registered trademark of Badger Meter Inc Other trademarks appearing in this document are the property of their respective entities Due to continuous research product improvements and enhancements Badger Meter reserves the right to change product or system specifications without notice except to the extent an outstanding contractual obligation exists 2015 Badger Meter Inc All rights reserved www badgermeter com The Americas Badger Meter 4545 West Brown Deer Rd PO Box 245036 Milwaukee WI 53224 9536 800 876 3837 414 355 0400 M xico Badger Meter de las Americas S A de C V Pedro Luis Ogaz n 32 Esq Angelina 24 Colonia Guadalupe Inn 01050 M xico DF M xico 52 55 5662 0882 Europe Middle East and Africa Badger Meter Europa GmbH Nurtinger Str 76 72639 Neuffen Germany 49 7025 9208 0 Europe Middle East Branch Office Badger Meter Europe PO Box 341442 Dubai Silicon Oasis Head Quarter Building Wing C Office 209 Dubai UAE 971 4 371 2503 Czech Republic Badger Meter Czech Republic s r o 2082 26 621 00 Brno Czech Republic 420 5 41420411 Slovakia Badger Met
11. TEMPERATURES AND PRESSURES APPLICATION OF DIFFERENT TEMPERATURES THAN THOSE SPECIFIED COULD RESULT IN PARTS DAMAGE VALVE MALFUNCTION OR LOSS OF CONTROL OF THE PROCESS DO NOT REMOVE THE ACTUATOR FROM THE VALVE WHILE THE VALVE IS STILL PRESSURIZED e DISCONNECT ANY OPERATING LINES PROVIDING AIR PRESSURE ELECTRIC POWER OR CONTROL SIGNAL TO THE ACTUATOR OR ACCESSORIES e USE BYPASS VALVES OR COMPLETELY SHUT OFF THE PROCESS LINE TO ISOLATE THE VALVE FROM PROCESS PRESSURE RELIEVE PROCESS PRESSURE AND DRAIN PROCESS MEDIA FROM BOTH SIDES OF THE VALVE e CONSULT A TRAINED SAFETY ENGINEER FOR ANY ADDITIONAL MEASURES THAT MUST BE TAKEN TO PROTECT AGAINST PROCESS MEDIA INSTALLATION Orientation Standard orientation is with the valve stem and actuator in a vertical plane and the process fluid entering the valve from the bottom and discharging through the side in a horizontal plane The valve body must be installed such that the outlet connection flow is horizontal or slightly tilted down away from the valve body Failure to properly install the valve will result in improper draining Other orientations may be chosen if internal drainage is not critical Actuator Support Due to the weight of the actuator external support is required for the valve The actuator must be supported with external brackets and must be mounted to a suitable surface for total valve weight support PERSONAL INJURY OR PROPERTY DAMAGE MAY OCCUR IF THE VALVE IS
12. Y QUALIFIED PERSONNEL PERSONAL INJURY AND PROPERTY DAMAGE MAY OCCUR IF SPECIFIC PROCEDURES ARE NOT FOLLOWED e THE SYSTEM MUST BE SHUT OFF BEFORE ANY WORK IS DONE ON THE VALVE RELIEVE ALL PRESSURE FROM VALVE AND ACTUATOR August 2015 RCV UM 00571 EN 02 Page7 Clean Place CIP and Place SIP Removing the Valve from Service Ensure the system has been shut off and the valve has been properly drained Bring the actuator to the rest position Shut off air supply to the actuator or positioner Make sure the system pressure is fully relieved on both ends of the valve before proceeding to step 4 Release the clamp from both the inlet and outlet lines to free the valve from the process lines wk Wn gt Separating the Valve from the Actuator 1 Loosen the upper stem nut 2 Remove the pointer 3 Loosen the union nut securing the innervalve and the upper connector nuts 4 Remove the union nut connecting the innervalve and the upper connector nuts 5 Pull the innervalve out of the seat 6 Unscrew the yoke locknut to free the valve from the actuator 7 Remove the actuator assembly for valve maintenance Page 8 RCV UM 00571 EN 02 While securely holding the valve release the mounting brackets holding the valve to the mounting surface August 2015 Clean Place CIP and Sanitize Place SIP Figure 1 Valve Actuator Separation Valve Disassembly Once the actuator has been
13. cess as directed by the Process Engineer Control Valve must be in proper orientation to assure self draining Cleaning fluid may flow in either direction Cleaning fluid must be compatible with wetted materials Cleaning fluid pressure must not exceed 75 PSIG Cleaning fluid temperature must not exceed 300 F Class elastomers used CIP Recommended Process Cycle the valve from full open to full closed a minimum of two times during the 60 second pre rinse cycle allow the valve to maintain full closed for two to four seconds before opening Cycle the valve from full open to full closed a minimum 10 times during the 10 minute detergent cycle again allow the valve to maintain full closed for two to four seconds before opening Cycle the valve from full open to full closed a minimum of two times during the 60 second post rinse cycle allow the valve to maintain full closed for two to four seconds before opening Apply 15 psig the same compressed air pressure as was applied during the soiling process to the actuator Temperature of exposure to chemical solutions used in cleaning and bacterial treatment up to 180 F SIP Recommended Process The orientation is same as CIP recommendations The control valve must be in the full open position during cleaning Steam may flow in either direction Suitable for sterilization temperatures up to 300 F Maximum 30 psig at SAT VALVE MAINTENANCE AND SERVICE SHOULD ONLY BE PERFORMED B
14. er Slovakia s r o Racianska 109 B 831 02 Bratislava Slovakia 421 2 44 63 83 01 Asia Pacific Badger Meter 80 Marine Parade Rd 21 06 Parkway Parade Singapore 449269 65 63464836 China Badger Meter 7 1202 99 Hangzhong Road Minhang District Shanghai China 201101 86 21 5763 5412 Legacy Document Number 941626
15. he upper connector nuts Tighten the upper stem nut so that the pointer can be slid in between the two nuts Tighten the union nut to actuator stem Sie in Page 10 RCV UM 00571 EN 02 August 2015 Spare Parts SPARE PARTS This manual encompasses the SCV 85 the SCV 89 and the SCV 95 Each of these valves functions similarly but are available in different sizes with various elastomers The serial number tag on the actuator indicates a cross reference number The serial number assists the customer service representative in providing the proper factory authorized parts Recommended spare parts are O ring on stem Body Bonnet Gasket For actuator repair parts please refer to the Actuator literature or contact the factory Valve Type SCV 85 SCV 89 SCV 95 Valve Size 1 2 3 4 1 1 1 2 1 1 1 2 2 O ring Viton 490001 490001 490001 490001 490001 490001 490001 Gasket Viton 501094 501094 501094 501094 501094 501094 501475 Trim Body Contact Badger Meter Technical Support Services Trim and Seat Replacement The trim assembly has an integrated seat within the valve body Replace the trim if excessive wear exists Also change the body to provide a new seat for a positive sealing surface for the trim August 2015 RCV UM 00571 EN 02 Page 11 Spare Parts SCV 85 Parts DWG NO 952616 CERTIFIED FOR LOCATION SERIAL NO TAG NUMBER PREPARED BY Page 12
16. separated from the valve you can disassemble the valve Loosen the sanitary clamp holding the bonnet to the body by rotating the wing nut counterclockwise Remove the bonnet and trim subassembly from the body Remove the union nut from the innervalve Slide the valve stem and trim assembly out of the bonnet Remove trim through the bottom of the bonnet Inspect the following VI ow WN Valve Body Bonnet Gasket Remove gasket and inspect for excessive wear over tightening or other damage which could cause improper sealing e Valve Stem and Seat Examine for excessive wear on the trim and seat scratches residue or nicks could cause improper sealing O ring Inspect for abrasions or other damage that which could cause improper sealing August 2015 RCV UM 00571 EN 02 Page 9 Clean In Place CIP and Sanitize Place SIP Valve Reassembly Inspect the O ring on stem to ensure proper position and sealing Insert the trim through the bottom of the bonnet Attach the union nut to the innervalve Inspect the sanitary gasket to ensure proper position and sealing Install the bonnet and trim subassembly into the body Tighten the sanitary clamp holding the bonnet to the body by rotating the wing nut clockwise Oy e UN Actuator Reattachment Screw the yoke locknut onto the body securing the body and the actuator together Pull the innervalve out of seat Connect the union nut with the innervalve and t
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