SmartSwitch Relay Panel Installation Manual
Contents
1. 394mm Ss MB 394mm 15 57 SmartSwitch 24 panels can install up to two high by any width SmartSwitch 48 panels are 44cm 17 35 wide by 120 1cm 47 3 high including removable panels and ae screws 26 25 SmartSwitch can mount next to the SmartPack Wall Mount dimming pack which share similar low voltage control cable access for installation convenience Allow clearances as described on page 4 Cs Measure down from the bottom keyhole on the template both sides and secure hardware for the mounting SmartSwitch 48 Step 2 Install the hardware required for mounting the enclosure using the measured keyholes on the mounting template as a guide SmartSwitch 24 requires four 6 8mm 1 4 3 8 bolts or screws 50 100mm 2 4 long and suitable wall plugs Both the surface and mounting hardware must support 22 68kg 5Olbs Expose at least 25mm 1 of threads for mounting the Relay Panel SmartSwitch 48 requires six 6 8mm 1 4 3 8 bolts or screws 50 100mm 2 4 long and suitable wall plugs Both the surface and mounting hardware must support 45 36kg 100lbs Expose at least 25mm 1 of threads for mounting the Relay Panel SmartSwitch Relay Panel Installation Mount the Relay Panel Step 1 Remove the front cover s with locking doors to reveal the relay panel interior Step 2 Mount the SmartSwitch enclosure to the mounting2. 120V 230V or 277V AC 50 60Hz po a page AAA D S9 0 3 PEE ma BO paka pa Dow gpt 0 a m Es p x 710 1 Feed the free end of the power pigtail through the plenum area o 0 09 Soo 00 g ooo Joos y a Pull the power pigtail through the plenum area to the lower transformer dal a wl k eo CEL A o Cho ae ae BE Ei g PEL A gee og o oo b aan o AE 0 TDO SEiie oo od Connect the Mate N Lok connector to the receptacle Cc NA don E Es lo Bi 10 A O En ono O ral ONIL On i fond ii font l fon fon i fomplll font i Ton fom lll fon om Noj NO NO INO INO INO Noj NO INO INO INO INO a E eS qE 12 SmartSwitch Relay Panel Installation Connect Control Wiring Emergency UL 924 SmartLink DMX IN and DMX Pass Thru are connected in the I O compartment beneath the user interface of the SmartSwitch Each connection uses a pluggable screw terminal which can be removed for easy wiring I O panel ground to chassis LinkPower supply Data Communication to CPU Emergency SmartLink DMX In DMX Pass Thru ESD drain wire ground RJ45 Data Communication The RJ45 connection labeled J2 on the I O board connects between the I O control board and the CPU board on SmartSwitch 24 Relay Panels The RJ45 connection provides data commun
3. Ltd Technical Services Department 26 28 Victoria Industrial Estate Victoria Road London W3 6UU UK 44 0 20 8896 1000 service etceurope com Germany Electronic Theatre Controls GmbH Technical Services Department Ohmstrasse 3 93607 Holzkirchen Germany 49 80 24 47 00 0 techserv hoki etcconnect com Section 1 Prepare for Installation For proper operation of your SmartSwitch Relay Panel ensure that the intended installation location conforms to the following environmental and electrical requirements Installation Environment e Dry room 10 90 humidity non condensing 0 40 C 32 104 F ambient temperature dust free e SmartSwitch 24 is intended to be wall mounted surface only or installed in a standard 19 EIA equipment rack utilizing the 19 rack mount kit SS RMK The installation location must support a fully populated panel not exceeding 22 68kg SOlbs e SmartSwitch 48 is intended to be wall mounted surface only or installed in a standard 19 ElA equipment rack utilizing two 19 rack mount kits SS RMK The installation location must support a fully populated panel not exceeding 45 36kg 100lbs Clearance e SmartSwitch 24 suggested mounting 1 231mm 48 height to bottom of the Relay Panel e SmartSwitch 48 suggested mounting 609 6mm 24 height to bottom of the Relay Panel e Clearance on left and right side of the panel should be 38 46mm 1 1 2 Zero clearance requir
4. folds down to reveal pluggable screw connectors for DMX In DMX Thru Emergency and SmartLink LON Connect Line and Load Wiring SmartSwitch is shipped standard with either 12 24 or 48 relays installed Depending on customer requirements the relay type and quantities may vary for custom orders Two relay types are available for customer convenience 20A single pole relay Aromat WR6161 81 and a 20A double pole relay Aromat WR6166 81 See Relay Kit Installation on page 20 WARNING RISK OF ELECTRIC SHOCK All Relay Panel terminations must be done with the power removed All line feeds from the circuit breaker panel must be locked out in the OFF position prior to wiring the SmartSwitch Relay Panel Wiring Raceway Line Load terminations for relays 2 4 6 24 Line Load terminations for Lo relays 1 3 5 23 f alte O AC Input AC Input E 120V 230V 120V 230V or Am Ae or 277V AC 277V AC 50 60Hz a a 50 60Hz SmAATSUETEH E Co E of e Control terminations i Line Load 4 A terminations for relays 26 28 30 48 YA Line Load 0 terminations for relays 25 27 29 47 8 a 10 SmartSwitch Relay Panel Installation Step 1 Connect Line from the circuit breaker to the designated relay Note Reference
5. if required by local code Are all cable access openings covered with plugs and all removable plates reinstalled Do all control cables meet specifications See Cable Specification on page Are all low voltage control cables routed separately from high voltage cables Are all low voltage harnesses from the relay to the control board seated properly Are all data terminations in the I O compartment terminated e Remove all metal shavings and debris from unit Final Installation Step 1 Attach the ground wire with the ring terminal from the chassis to grounding stud on the I O panel and secure Step 2 Close the I O panel and secure with two screws e Do not crimp wires in the I O Panel while closing Step 3 Switch all relays to the OFF position Step 4 Re attach the front cover s to the unit 157 Final Installation and Power Up 17 Power Up and Test Note Manually switch all relays to the OFF position prior to applying power Step 1 Apply power to the control electronics and relay circuits Step 2 From the user interface press the Test 0 menu button Test Relay Ch 1 Level _ Note Levels may be set via the Test menu a DMX control source SmartLink or all of the above Any levels set by a source other than the Test menu will remain active when the Test levels are released set to or when you exit Test Mode Step 3 Use lt or v to scroll the selection of relays choose only o
6. is mounted directly next to an adjacent SmartSwitch panel or SmartPack dimming pack 120 230 or 277V 50 60Hz Control electronics power 2 wire and ground ray Prepare for Installation I O compartment Knockouts A Low voltage Class 2 in the lower side termination point panels AS located below the use accommodate interface 12 7mm 1 2 conduit or bushes for low voltage control wiring only Section 2 Installation Procedure Install Mounting Hardware Step 1 Affix the SmartSwitch Enclosure Mounting Template provided in the shipping carton to the wall in the desired location The template includes measurements for accurate placement of SmartSwitch 48 mounting keyholes 441mm A 17 357 OA
7. shown with Belden 9729 color code PASS THRU win ios conn Pin 1 Com Pin 2 DMX Black Pin 3 DMX Red DMX IN and Pass Thru on the same pluggable screw connector as shown For use with CAT5 cable contact ETC for CAT5 termination and IDC connector kit ETC part number 410041013 sold separately x lt 2k E x 3 34 702184602 REV A 2005 ETC IN O ADE IN THE U S A Z x X lt oO nr offs Q E E O o 44 68 9 n 7021B5602 CR5 Step 1 For DMX In and DMX Thru using Belden 9729 as recommended prepare the Belden cable as described in the DMX Cable Preparation kit instructions provided Step 2 Using the 8 position pluggable screw connector provided in the cable preparation kit connect Shield Com DMX and DMX as indicated in the graphic above Step 3 DMX Pass Thru using Belden 9729 can utilize the same pluggable screw connector as DMX In Connect Shield Com DMX and DMX for DMX Pass Thru as indicated in the graphic above Data Termination The I O board includes termination switches for both SmartLink data lines and DMX512 Follow termination guidelines as indicated in the graphic below Switch UP termination ON Switch DOWN termination OFF Guidelines for Data Termination SmartLink silk screened as LON data termination e When installed the LinkPower Suppl
8. within the Relay Panel SmartSwitch units shipped from the factory only partially populated include a relay voltage barrier in slots not populated with a relay Remove only the slot from the relay voltage barrier that will be replaced with a relay Step 4 If installing one relay remove only one slot from the relay voltage barrier B Relay Kit Installation 21 Step 5 Install the relay into the relay slot Side view detail relay voltage barrier li Low voltage wiring harness provided in the relay kit 3 2 ee ey a lo Na AR AI CP rH LI mle PIE 7 PIE Cdl a L Ll mia 1 From the center of the Relay Panel direct the relay under the voltage barrier and into the slot d Col Jara a Il n mali Ed EA nl AM 2 Align the input terminal side with the mounting bracket In ni E HLH m IN Ya 3 Press the output terminal side down into the mounting clip until secure m et i A ja A CAUTION Be careful not to damage the relay control board or connectors during relay installation Step 6 Install the keyed two pin connector found on the relay wiring harness into the adjacent receptacle on the relay control board Step 7 Ifthe relay wiring harness is not attached to the relay upon receipt connect the wire leads from the wiring harness to the relay low voltage input terminals a Connect the blue wire to the blu
9. 20 Relay Specification 20 RelayRatings 20 Installation Procedure 21 Verify Installation 23 ME IAEA e Beek ba dd a A 23 SmartSwitch Relay Panel Installation Introduction Congratulations on your purchase of the ETC SmartSwitch Relay Panel SmartSwitch continues ETC s tradition of providing the highest quality products for the entertainment and architectural lighting market Using this Manual This manual contains procedures for installation of the SmartSwitch Relay Panel field installation of additional relays and the LinkPower supply kit When viewing this document in electronic form pdf file with Adobe Acrobat Reader blue italicized text followed by a page number is a link within the document If you click on the link Acrobat will navigate to that section or topic Warnings and Notice Conventions These symbols are used in SmartSwitch documentation and on SmartSwitch equipment to alert you to possible danger or important information Note Notes are helpful hints and information that is supplemental to the main text CAUTION A Caution statement indicates situations where there may be undefined or unwanted consequences of an action potential for data loss or an equipment problem WARNING A Warning statement indicates situations where damage may occur people may be harmed
10. 7V AC at 50 60Hz Step 1 Connect line Neutral and ground wiring on the designated screw terminals Use the diagram below to determine where each wire lands depending on voltage Step 2 Tighten the screws firmly onto each wire 120V AC operation 230V ground to neutral or 277V AC operation AN JM Control Elec Note When installing the SmartSwitch 48 Relay Panel input power connects to the transformer in the top panel as indicated above A standard SmartSwitch 48 ships from the factory with a power pigtail connected between the two transformers in the panel To confirm an accurate installation reference Connect Power Pigtail for SmartSwitch 48 Only page 12 27 Installation Procedure 11 Connect Power Pigtail for SmartSwitch 48 Only A spiral wrapped cable is hard wired to the transformer in the top panel of the SmartSwitch 48 Relay Panel and connects to the transformer in the lower panel This connection is made at the factory prior to shipment of standard SmartSwitch 48 Relay Panels When non standard SmartSwitch 48 units are shipped from the factory this connection must be completed by the installing contractor The power pigtail is hard wired to the transformer in the top panel Reference the graphic below for indication of cable routing and connection of the free end of the power pigtail Front View covers removed Right Side cutout Sfp doy gt m or D r ar pr j AC Input a
11. D Relay CSA e General Use 20A 347V AC Ballast HID 20A 347V AC e Tungsten 2400W 120V AC 4800W 230V AC e Motor Load 1 2 HP 110 125V AC 1 1 2 HP 220 250V AC CSA e General Use 20A 347V AC Ballast HID 20A 347V AC e Tungsten 2400W 120V AC 4800W 230V AC e Motor Load 1 2 HP 110 125V AC 1 1 2 HP 220 250V AC Relay Ratings SS 7PRK single pole single space 20A HID relay kit SS 2PRK double pole single space 20A HID relay kit UL Listed General Use Ballast HID e Tungsten Motor Load UL Listed e General Use Ballast HID e Tungsten Motor Load 20A 300V AC 20A 300V AC 2400W 120V AC 4800W 230V AC 1 2 HP 110 125V AC 1 1 2 HP 220 277V AC 20A 300V AC 20A 300V AC 2400W 120V AC 4800W 230V AC 1 2 HP 110 125V AC 1 1 2 HP 220 277V AC e Short Circuit Current Rating SCCR 5000A 277V AC e Inrush 2000A e Is e Life 60 000 cycles at full load olation 5000V RMS e Relay output terminals accept 4mm 1 5mm 12 14 AWG copper wire EAR Prepare for Installation Verify the Contents of the Shipping Carton This graphic represents the three main This graphic represents the main components of a components of a standard SmartSwitch standard SmartSwitch 48 Relay Panel 12 or 24 Relay Panel Relay panel interior with Two relay panel interiors with the quantity of relays 48 relays installed and power z install
12. ETC recommends terminating the station data run to the SmartLink host product with the station power supply installed and utilizing the second data bus for SmartLink panel to panel communication While this is not necessary practice for the topology free installation maintaining a clean installation assists with troubleshooting efforts when needed Step 1 Step 2 Step 3 Step 4 Step 5 Step 6 Step 7 Step 8 One SmartLink host product SmartPack SmartSwitch Unison DRd with SmartLink or Sensor with SmartLink in the system must have a LinkPower Supply or Station Power Module installed for wall station power A SmartLink LinkPower supply 7021K1010 is limited to powering four SmartLink stations Alternatively you may power up to 16 SmartLink stations when using a SmartLink Station Power Module S SPM You may have up to four SmartLink host products in a SmartLink system Cut the Belden 8471 cable if necessary so that an 203mm 8 tail extends from the edge of the panel Strip 168mm 7 of the outer jacket off If pulling two 8471 cables label each pair with data type and run designation Example SL1 and SL2 Strip 6mm 1 4 of insulation from the ends of the Belden 8471 wires Insert the white wire from SL1 data run into pin 1 NETB terminal on the pluggable connector Tighten the screw firmly Insert the associated SL1 black wire into pin 2 NETA terminal on the pluggable connector Tighten the s
13. SMARTSUITCH Relay Panel Installation Manual Revision C Copyright Electronic Theatre Controls Inc All Rights reserved Product information and specifications subject to change Part Number 7023M2100 Rev C Released 2009 09 ETC SmartSwitch SmartPack and SmartLink are either registered trademarks or trademarks of Electronic Theatre Controls Inc in the United States and other countries LonWorks is a registered trademark of the Echelon Corporation All other trademarks both marked and not marked are the property of their respective owners ETC intends this document whether printed or electronic to be provided in its entirety Table of Section 1 Section 2 Section 3 ES Table of Contents Contents Introduction 1 UsingthisManual 1 Warnings and Notice Conventions 1 Product Variants 2 Help from ETC Technical Services 3 Prepare for Installation 4 Installation Environment 4 Clearance 4 Electrical Reguirements 4 COM ces ws tern th ae eet ergs eres eth eae ee WA ae 4 Relay Specification 5 RelayRatings 5 Verify the Contents of the Shipping Cart
14. bolts previously installed Step 3 Tighten the bolts securely a Check for a plumb installation and follow all local code restrictions Rough In Conduit and Cable SmartSwitch Relay Panels have removable plates located on top bottom and both sides to accommodate conduit fittings for line load and control electronics power wiring Remove the plates to punch conduit access as required Step 1 Install conduit for line load and control electronics power to the panels in the appropriate locations See Cable Routing and Conduit Access on page e The SmartSwitch Relay Panel is available with 12 24 or 48 relays installed Size conduit appropriately for the specified wire and loads Note It is the installing contractor s responsibility to comply with all local electrical codes For UL 924 emergency installation secure an emergency power source for control electronic power and line feeds as required Step 2 Install conduit as required for low voltage control wiring Note All low voltage control wiring must be routed separately from high voltage wiring e All low voltage terminations are conveniently located in the I O compartment of the panel Two 12 7mm 1 2 Knockouts are provided for low voltage control wiring Step 3 Pull line load and control electronics power wiring through conduit a Individual line feeds from branch circuit breaker to relays b Individual load wires from the relays to the lighting load
15. crew firmly Repeat steps 5 6 to terminate the second data run SL2 if required to the remaining pins 3 and 4 terminals on the connector Tighten the screw firmly for each wire Reinstall the 6 position pluggable connector to J3 on the I O PCB Connect ESD Ground For installations with SmartLink data runs Belden 8471 installed in grounded metal conduit there is no need to terminate an additional ESD drain wire For installations not installed with grounded metal conduit follow the instructions below for ESD termination Step 1 Step 2 Step 3 Step 4 T23 Installation Procedure Locate the grounding lug on the tray of the I O panel just to the right of the I O termination board Loosen but do not remove the set screw on the grounding lug Strip 6mm 1 4 of insulation from the ends of the 2 5mm 14 AWG ESD drain wire s and twist together Insert the ESD drain wire s into the grounding lug and secure with the set screw 15 DMK 512 Two 8 position receptacles are provided on the I O termination board one for DMX IN and the other for DMX Thru Prior to connecting DMX follow the instructions for Belden 9729 cable preparation as defined on the single sheet instructions packaged with the 8 position pluggable screw connector A cable preparation kit for installation of CAT5 cable is available but not supplied unless requested from the factory Contact ETC for assistance Connect DMX J4 DMX IN J5 DMX As
16. e screw terminal and secure b Connect the red wire to the red screw terminal and secure Step 8 Connect line and load wires to the output terminals of the relay a Strip 6mm 1 4 of insulation from the end of the line and load copper wires b Insert the bare end into the relay output screw terminals and secure s ve Y ES 22 SmartSwitch Relay Panel Installation Verify Installation Power Up Step 1 Step 2 Step 3 Step 4 Step 5 e Are all line and load cables landed into the appropriate relay and secured e Are all load circuits free of shorts e Are voltage barriers SS VB used where required by local code e Are all cable access openings covered with plugs and all removable plates reinstalled e Are all relay low voltage control wiring harnesses seated properly in the connector and secured to the relay input terminals e Is the Relay Panel clean of all metal shavings and debris e Is the circuit panel schedule updated with the new load information Switch all relays to the OFF position prior to applying power Re attach the front cover to the unit Apply power to the control electronics At the circuit breaker panel switch all line feeds to the ON position Clear all faults that have caused breakers to trip Reference the SmartSwitch Relay Panel User Manual for configuration and system test information BO Relay Kit Installation 23 Cor
17. ed as ordered pigtail for simple connection fz between the two transformers Two front covers with locking door Front cover En closur e Assy a a ec l with locking with user interface Double high door and I O board enclosure with user interface and I O board Standard SmartSwitch units ship complete and fully pre wired with low voltage relay control As you remove the Relay Panel from the shipping carton confirm the following items are included e SmartSwitch Relay Panel with cover s and locking door s attached with key s e Relay panel interior s with the quantity and type of relay ordered e User interface including RJ45 cable e DMX Preparation Kit ETC part number 4100A1002 e Documentation including e SmartSwitch Enclosure Mounting Template e SmartSwitch Relay Panel Installation Instructions e SmartSwitch User Manual Note Accessory options are packaged separately Parts and Specialty Tools Required The following parts and specialty tools are required but not supplied for installation e 6 8mm 1 4 3 8 bolts or screws 50 100mm 2 4 long and suitable wall plugs are suggested for Relay Panel mounting e Conduit punch Conduit or bushes 12 7mm 1 2 diameter e Phillips screwdriver e Slotted screwdriver e Jeweler s slotted screwdriver e Wire
18. ed if mounted next to another SmartSwitch or SmartPack Wall Mount dimming pack e Suggested door clearance is 304 8mm 12 from front of the panel Electrical Requirements e A dedicated circuit from the breaker panel for control electronics power e 120V 230V or 277V AC 50 60 Hz Hz e SmartSwitch 24 requires 8A maximum current per Relay Panel e SmartSwitch 48 requires 15A maximum current per Relay Panel e This equipment must be connected to a suitable safety earth ground Compliance T UL Listed C US UL508 file E92154 UL924 file E242514 LISTED FCC This device complies with part 15 of the FCC Rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation 4 SmartSwitch Relay Panel Installation Relay Specification SmartSwitch ships standard with either 12 24 or 48 20A HID relays installed and fully pre wired for low voltage control Two relay types are available as standard e 20A single pole single space relay WR6161 81 e 20A double pole single space relay WR6166 81 As required custom SmartSwitch Relay Panels are available including a variable number of relays For customer convenience a field install relay kit is available and includes a relay and the low voltage control leads WR6161 81 Single Pole HID Relay WR6166 81 Double Pole HI
19. fficulties installing your system please contact ETC Technical Services at the office nearest you ETC contact information is located on page 3 of this document 18 SmartSwitch Relay Panel Installation Appendix A LinkPower Supply Kit One LinkPower supply is required to power up to four wall stations over the SmartLink network A SmartLink system is limited to one LinkPower supply up to four wall stations and up to four SmartLink enabled SmartPack and or SmartSwitch products Due to the similar design for the SmartPack Wall Mount and the SmartSwitch Relay Panel control terminations the following instructions may be used for either product Installation Procedure The LinkPower supply kit includes a LinkPower supply and four screws Step 1 Remove power from the control electronics a Fora SmartPack Wall Mount turn the Standby breaker off b Fora SmartSwitch Relay Panel turn the circuit breaker off at the breaker panel Step 2 Remove the two screws securing the I O panel to the chassis Step 3 Fold the I O panel down to reveal the control terminations LinkPower supply I O board Step 4 Angle the LinkPower supply board approximately 10 insert the four pins as found on the LinkPower supply into the receptacle on the I O board Step 5 Align the LinkPower supply with the four screw mounts located on the I O panel and secure with the four screws provided Do not over tighten the screws Step 6 Close the I O pa
20. ication between the I O panel and the CPU board This connection has been completed at the factory prior to shipment for Standard SmartSwitch 24 Relay Panels SmartSwitch 48 Relay Panel Only includes a three way interconnect board for the RJ45 connection between the two CPU boards and the I O board This connection has been completed at the factory prior to shipment for standard SmartSwitch 48 Relay Panels When non standard SmartSwitch 48 units are shipped from the factory this connection must be made by the installing contractor Care should be taken to ensure each connection is accurate Two pin two wire from the lower Ribbon cable from the LCD to the panel CPU to the top panel CPU ES Z j top panel CPU board RJ45 to J2 on the I O board RJ45 to the top panel CPU board RJ45 to the lower panel CPU board 2 Installation Procedure 13 LinkPower Supply The LinkPower supply provides power for up to four SmartLink wall stations SmartSwitch is available from the factory with or without the LinkPower supply installed For field installation of the LinkPower supply reference LinkPower Supply kit page 19 Emergency SmartLink SmartLink is control protocol that provides added functionality to the SmartSwitch for inter connectivity and shared communication between SmartLink enabled host products such as the SmartPack dimmer packs and othe SmartSwitch Relay Panels Reference the SmartSwitch User Manual for SmartLink configuration
21. ing voltages and SmartSwitch Voltage Barrier Kit or emergency circuits from normal circuits Use per local code For use with SmartSwitch Relay Panel SS TPH Tamper Proof Hardware and Tool and SmartPack Wal Mouni 2 SmartSwitch Relay Panel Installation Help from ETC Technical Services If you are having difficulties your most convenient resources are the references given in this manual To search more widely try the ETC Web site at www etcconnect com If none of these resources is sufficient contact ETC Technical Services directly at one of the offices identified below Emergency service is available from all ETC offices outside of normal business hours When calling for help please have the following information handy e Model of SmartSwitch Relay Panel e Type of relays used including model number and quantity e Other components in your system including SmartPack Sensor LinkPower supply quantity and type of wall stations etc e DMX control source used for system wide control if any Americas ETC International Technical Services Department 3031 Pleasant View Road Middleton WI 53562 800 775 4382 USA toll free 1 608 831 4116 service etcconnect com Asia ETC Asia Ltd Technical Services Department Room 1801 18 F Tower1 Phase 1 Enterprise Square 9 Sheung Yuet Road Kowloon Bay Kowloon Hong Kong 852 2799 1220 service etcasia com mal Introduction United Kingdom Electronic Theatre Controls
22. instructions The Emergency feature is a contact input into the product which in combination with software settings allows a third party device to trigger a selected group of loads while turning other loads off and disabling other control inputs e LinkPower supply installed ie Preset Sequence Ze Sequence timing Belden 8471 SmartLink SmartLink ATC wall stations The six position pluggable screw terminal labeled J3 Panic LON is provided as the termination point for both Emergency UL 924 and SmartLink LON control Connect Emergency Step 1 Strip 6mm 1 4 of insulation from the ends of the two 1 5mm 16 AWG wires Step 2 Remove the 6 position pluggable connector from J3 on Tem XD Emergency UL 924 the I O PCB Step 3 Twist the wires together as close to the connector as a pS possible Z Z Z z Step 4 Insert the one wire each into pins 5 and 6 123456 Step 5 Tighten the screw firmly for each wire HUDU o J2 E a G a CONTROL o C3 CA 05 lt Zz ka gt CRI CR2 DI E 14 SmartSwitch Relay Panel Installation Connect SmartLink Note Termination is available for up to two separate SmartLink data runs and is FTT 10A topology free and polarity independent utilizing a LonWorks network For systems utilizing SmartLink wall stations
23. ne or ALL relays Step 4 Use or to set a level from 0 or 100 0 OFF 100 ON press y The menu will progress to the next relay Step 5 Press 02 Exit Test Mode displays e Exit Test Mode and retain all Test levels scroll to Keep Test On and press y e Exit Test Mode clearing all Test levels and return to the previous menu scroll to Test all off press 4 e Press lt to return to the Test menu e Press lt lt to exit the Test menu clearing all Test levels and return to the main menu Reference the SmartSwitch Relay Panel User Manual for configuration and system test information Troubleshooting SmartLink After all SmartLink control stations are installed and connected to the SmartLink enabled product check for shorts and cross connections with a digital voltmeter e Check the voltage between Net A and ground This reading should be between 18 to 21 Volts e Check the voltage between Net B and ground This reading also should be between 18 to 21 Volts e Check the voltage between Net A and Net B This reading should be between 36 42 Volts Check the two LED indicators located at CR1 and CR2 on the LinkPower supply board e If neither are illuminated the data connections are good e If CR1 is illuminated but not CR2 Net A is shorted to ground e If CR2 is illuminated but not CR1 Net B is shorted to ground e If both are illuminated Net A and Net B are both shorted If you have any di
24. nel and secure with the two screws Step 7 Re apply power to the control electronics A LinkPower Supply Kit 19 Appendix B Relay Kit Installation 20 Overview A SmartSwitch Relay Kit includes a relay and a wiring harness for relay low voltage connection to the relay control board SS 1PRK SS 2PRK Relay Specification CSA General Use e Ballast HID e Tungsten e Motor Load CSA e General Use e Ballast HID e Tungsten e Motor Load WR6161 81 Single Pole HID Relay UL Listed 20A 347V AC e General Use 20A 347V AC e Ballast HID 2400W 120V AC e Tungsten 4800W 230V AC 1 2 HP 110 125V AC 1 1 2 HP 220 250V AC WR6166 81 Double Pole HID Relay UL Listed e General Use e Ballast HID e Tungsten e Motor Load 20A 347V AC 20A 347V AC 2400W 120V AC 4800W 230V AC 1 2 HP 110 125V AC 1 1 2 HP 220 250V AC e Motor Load Relay Ratings Short Circuit Current Rating 5000A 277V Inrush 2000A Isolation 5000V RMS Life 60 000 cycles at full load Relay Kit Ordering Information Single pole single space 20A 300V AC HID relay Aromat WR6161 81 Double pole single space 20A 300V AC HID relay Aromat WR6166 81 20A 300V AC 20A 300V AC 2400W 120V AC 4800W 230V AC 1 2 HP 110 125V AC 1 1 2 HP 220 277V AC 20A 300V AC 20A 300V AC 2400W 120V AC 4800W 230V AC 1 2 HP 110 125V AC 1 1 2 HP 220 277V AC Relay Outp
25. on 6 Parts and Specialty Tools Required 6 Cable Specification 7 Cable Routing and Conduit Access 7 Installation Procedure 8 Install Mounting Hardware 8 MounttheRelayPanel 9 Rough In Conduit and Cable 9 CONNECT V VIN O oe saa aa an weer ae ria ede Geers agin a Richa ae 10 Connect Line and Load Wiring 10 Connect Control Electronics Power Wiring 11 Connect Power Pigtail for SmartSwitch 48 Only 12 Connect Control Wiring 13 RJ45 Data Communication 13 LinkPower SUPPIY 14 Emergency SmartLink 14 Data Termination 16 Guidelines for Data Termination 16 Final Installation and Power Up 17 Verify Installation 17 Final Installation 17 PowerUpandTest 18 Appendix A Appendix B Troubleshooting SmartLink 18 LinkPower Supply Kit 19 Installation Procedure 19 Relay Kit Installation 20 II Wi cai al
26. or there are serious or dangerous consequences of an action A WARNING RISK OF ELECTRIC SHOCK This warning statement indicates situations where there is a risk of electric shock Please email comments about this manual to TechComm etcconnect com ai Introduction 1 Product Variants This manual contains the procedures for installation of the SmartSwitch Relay Panel Relay Dimension SS 121P LPS 12 20A single pole relays and a LinkPower supply S9 121P 12 20A single pole relays S9 241P LPS 24 20A single pole relays and a LinkPower supply S9 241P 24 20A single pole relays S9 242P LPS 24 20A double pole relays and a LinkPower supply WR6166 81 S9 242P 24 20A double pole relays ae Relay Dimension SS 482P 48 20A double pole relays Option kits available for the SmartSwitch Relay panel include Model esoo Notes SS 1PRK WR6161 61 204 SUV AC single pole 514 installed relay kit single space relay kit SS 2PRK WR6166 81 204 300V AC double pole Feld installed relay kit single space relay kit S LPS LinkPower supply kit supplies power for up to four SmartLink wall stations requires 15 rack units of space for the 19 Rack Mount kit for SmartSwitch SmartSwitch 12 and 24 Utilize two rack mount kits for the SmartSwitch 48 WR6161 81 ZH09 0S ALLZ 10 NOEZ NOZ VI KEKI LL 90 1pxE9X HL LIL ZHZH 09 08 AZZZ JO ADE ANCL used to separate differ
27. porate Headquarters 3031 Pleasant View Road P O Box 620979 Middleton Wisconsin 53562 0979 USA m Tel 608 831 4116 m Fax 608 836 1736 London UK Unit 26 28 Victoria Industrial Estate Victoria Road London W3 6UU UK m Tel 44 0 20 8896 1000 m Fax 44 0 20 8896 2000 Rome IT Via Ennio Quirino Visconti 11 00193 Rome Italy Tel 39 06 32 111 683 m Fax 44 0 20 8752 8486 Holzkirchen DE Ohmstrasse 3 83607 Holzkirchen Germany m Tel 49 80 24 47 00 0 Fax 49 80 24 47 00 3 00 Hong Kong Room 1801 18 F Tower 1 Phase 1 Enterprise Square 9 Sheung Yuet Road Kowloon Bay Kowloon Hong Kong M Tel 852 2799 1220 MM Fax 852 2799 9325 Service Americas service etcconnect com m UK service etceurope com m DE techserv hoki etcconnect com m Asia service etcasia com Web www etcconnect com m Copyright 2009 ETC All Rights Reserved m Product information and specifications subject to change
28. s c A dedicated circuit for control electronics power Step 4 Pull low voltage control wiring through the conduit to the I O compartment knockouts See Cable Routing and Conduit Access on page 7 Low voltage control terminations may include the following DMX IN required when SmartSwitch is to be controlled by a DMX source DMX is RS485 Serial and follows a daisy chained topology DMX Thru allows pass thru of the DMX signal to other DMX devices SmartLink station wiring is FTT 10A topology free and polarity independent Wiring may be bus star loop home run up to two home run termination points available or any combination of these Emergency contact complies with UL 924 requirement SmartSwitch receives a contact input that switches user selected emergency circuits ON and all non emergency circuits are switched OFF 2 Installation Procedure 9 Connect Wiring Relays Each relay has staggered output contacts for easy access to line and load connection A Phillips screwdriver and wire strippers are required for relay line and load terminations Control Electronics Power A discrete circuit 8A current maximum per SmartSwitch 24 and 15A maximum current for SmartSwitch 48 is required to power the control electronics Terminations are simple and require only a flat head jeweler screwdriver and wire strippers I O terminations Easy access to all low voltage control terminations The I O panel
29. strippers SmartSwitch Relay Panel Installation Cable Specification Control Electronics 120V 230V or 277V AC 50 60Hz Line Load 4mm 12 AWG maximum copper SmartLink Belden 9729 recommended Belden 8471 plus 1 2 5mm 14 AWG ESD drain wire recommended drain wire not required if installed in grounded metal conduit Emergency UL 924 2 1 5mm 16 AWG twisted A dedicated circuit is recommended 8A for the SmartSwitch 12 24 and 15A for the SmartSwitch 48 For installations utilizing UL 924 for emergency lighting loads secure a dedicated emergency circuit maximum 20A 300V AC per relay or equivalent for use with an external DMX control source not included DMX is RS485 serial and follows a daisy chained topology For use with wall stations and SmartLink enabled panel to panel communications SmartLink is FTT 10A topology free and polarity independent Contact input for UL 924 emergency lighting loads Cable Routing and Conduit Access SmartSwitch Relay Panels have removable plates located on top bottom and both sides to accommodate conduit fittings for line load and feed wiring Two knockouts one on each side of the user interface are specifically provided for low voltage control wiring Removable plates on top bottom and sides Remove plate to punch conduit access as needed for line load and control electronic power wiring It is acceptable to remove the plate permanently if the unit
30. the circuit panel schedule for accurate terminations from circuit breaker panel to Relay Panel then to lighting loads The circuit panel schedule should be maintained and stored on the inside door of the Relay Panel a Strip 6mm 1 4 of insulation from the end of the copper wire b Insert the bare end into the relay output screw terminal and secure Step 2 Connect Load to the designated relay a Strip 6mm 1 4 of insulation from the end of the copper wire b Insert the bare end into the remaining relay output screw terminal and secure Note A Voltage Barrier SS VB may be used to separate multiple voltages and or emergency circuits from normal circuits within the Relay Panel This is an accessory option sold separately and available for use when local code requires Contact ETC for assistance Step 3 Repeat this process for the remaining Line and Load wires for the installation CAUTION Dress the wire bundles neatly and remove all cuttings and dirt before proceeding with the installation Debris left in the panel may short the electronics at power up and void the factory warranty Connect Control Electronics Power Wiring WARNING RISK OF ELECTRIC SHOCK Check power is OFF at the circuit breaker prior to proceeding with control electronics power wiring Control electronics input power connects in the SmartSwitch Relay Panel on screw terminals The transformer is rated for 120V 230V or 27
31. ut terminals accept 4mm 2 5mm 12 14 AWG copper wire SmartSwitch Relay Panel Installation Installation Procedure WARNING RISK OF ELECTRIC SHOCK All Relay Panel maintenance and terminations must be completed with the power removed All line feeds from the circuit breaker panel must be locked out in the OFF position prior to installing additional relays Step 1 Remove the cover assembly from the SmartSwitch enclosure to reveal the Relay Panel interior a Remove the four screws securing the front cover to the enclosure A Pate i E Lts NIK Sli RSs JER Fe a ae IS E A ai P SUIE E S l e Se La fio Rough in enclosure and 2 E ars barrier Factory installed relay voltage front cover removed from ASI i D sz JO barrie bd removab A T this graphic for clarity of LAA HAR e ziot AWA le RoR the Relay Panel interior ARES emo l f SO UA ES replacing with a relay rin a p g y e eal i and aS Step 2 Pull line feeds through conduit from the circuit panel to the Relay Panel Step 3 Pull load wires through conduit from the Relay Panel to the lighting loads Note It is important to separate low voltage from high voltage
32. y provides all necessary LON termination and no further LON termination is required Set switches 1 and 2 OFF in all panels e Without a LinkPower supply in the system only one unit should terminate LON Set switch 1 and 2 ON All other panels should remain with LON switches 1 and 2 set OFF DMX512 data termination e If the panel is the last or the only DMX device on the data run set switch 3 ON e If the panel is not the last DMX device on the data run set switch 3 OFF 16 SmartSwitch Relay Panel Installation Section 3 Final Installation and Power Up Verify Installation e Is the SmartSwitch unit securely mounted with all mounting hardware tight e ls there sufficient clearance in the front of the unit for door access e Check wiring Is the power pigtail connected properly from the top panel transformer to the lower panel transformer See Connect Power Pigtail for SmartSwitch 48 Only on page 12 Is the two pin data wire connected between the top panel CPU and the lower panel CPU See RJ45 Data Communication on page 13 Are all RJ45 cables routed and connected to the appropriate receptacles See RJ45 Data Communication on page 13 Are all line and load cables landed to the appropriate relay and secure See Connect Line and Load Wiring on page 10 Are all load circuits free of short circuits Are all emergency lighting circuits separated from normal circuits with a voltage barrier SS VB
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