SUNNY BOY US - User Manual
Contents
1. Display Messages 1 Detailed explanations of the individual error and fault messages can be found in section 6 Measurement channels and messages page 26 4 1 Activating the backlight The backlight is switched on by knocking on the lid Additional knocks switch the display on to the next message The backlight shuts off automatically after 2 min User Manual SB CL US BUSO94410 21 Information on the display SMA America LLC 4 2 Display messages in the startup phase e After startup of the inverter the display first shows the device type Supra Eod xxx lps e After 6 sec the display shows the firmware versions of the operation control unit BFR and the BFR Version 2 2 current control unit SRR SER Wersion x xx 4 3 Display messages during operation The LCD continuously scrolls through all relevant operating data Each message is displayed for 5 sec after all messages have been displayed the LCD repeats from the beginning e Message 1 Energy generated that day and the current operating mode T E today 3 86lh Hode e Message 2 Nominal grid voltage configuration and actual line to neutral voltage measurements e Message 3 Current feed in power and the voltage of the PV generator e Message 4 Accumulated energy yield of the device since installation and the total operating E total T24 4kllh hours h total Sich e The screens may also be2. In case of a grid failure the Sunny Boy waits 5 min before it tries to reconnect to the grid 3 1 5 The green LED is continuously on Feeding operation The inverter is feeding the utility grid in either MPP or E Constant Voltage mode LO MPP Mode The Sunny Boy adjusts the voltage and j current from the PV array to obtain the greatest PV output mo power Constant Voltage Mode The voltage from the PV array has been set to a fixed value This value is set by using the Sunny Boy Control or the Sunny Data software the parameter name is V Const This mode is typically used for fuel cell or micro hydro applications 3 1 6 The green LED goes out briefly Derating The Sunny Boy is designed to operate at full rated power up to 113 F 45 C ambient temperature The inverter will continue to operate beyond 113 C 45 C and will derate as required to maintain a safe internal component temperature Unnecessary derating can be caused by blocked fan intakes For this reason the fan intakes must be inspected in regular intervals and cleaned if necessary User Manual SB CL US BUSO94410 15 Operating modes SMA America LLC 3 2 LED fault indicators 3 2 1 Red and Yellow LEDs are on The inverter has detected a ground fault in the PV system and has disconnected from the grid The ground fault must be located and fixed before the inverter will resume n
3. ER i J Discharge current The fault Discharge current too high can only occur in transformerless inverters Transformerless inverters can be identified by their device designation The TL in the name stands for transformerless e g Sunny Boy 10000TL US The yellow fault LED lights up for 5 sec when the fault occurs and then starts emitting the following blink code 3 sec off and then 6 brief consecutive blinks This code is emitted 3 times in succession If this fault is still present the fault signal starts over again The discharge current from the inverter and the PV generator is too high The Sunny Boy interrupts grid feeding immediately after exceeding a threshold value and switches back onto the grid automatically after testing If necessary testing will be repeated several times Discharge current is dependent on the capacity of the PV generator relative to ground and also depends on the type of modules and manner of installation as well as the weather conditions Therefore it is quite normal for this value to vary over time However if the inverter frequently displays this fault please notify the installer who installed your PV system and clarify the reasons for the high level of discharge current This fault message can also be triggered by a PE connection which is not connected to the inverter e Correction of error by installer Contact your installer to deal with the fault or get in touch with the SMA
4. Bfr or Srr Fac S r is an internal message with no relevance for the user The Sunny Boy assumes that the public grid is down and disconnects from the grid in order to avoid islanding Corrective measures Contact your installer to deal with the fault e If the grid frequency is within the tolerance range yet Fac Bfr or Fac Srr faults are still being displayed contact SMA HW Signal Internal measurement fault or hardware defect Corrective measures Contact your installer or the SMA Serviceline if this problem recurs lac DC_Offs Srr The DC component of the electricity being fed into the grid has exceeded the permissible range For safety reasons the inverter disconnects itself from the grid Corrective measures e If the grid current is outside the permissible range due to local grid conditions contact the local utility operator for assistance Ifthe grid current is within the tolerance range yet lac DC_Offs Srr fault is still being displayed contact the SMA Serviceline 30 SB_CL_US BUS094410 User Manual SMA America LLC Measurement channels and messages Message Description and corrective measure IGBTs The internal hardware monitoring system has detected a fault in the power electronics Corrective measures e Contact your installer or the SMA Serviceline MSD FAC Internal measurement comparison fault or hardware defect Corrective measures
5. Occasionally during inclement weather or low irradiation the LEDs may all turn on at once and then go off again This indicates that the inverter is trying to initialize but the power available from the array is not sufficient for normal operation This is not a malfunction If no LED or only the green LED is on or blinking the inverter is operating normally If all 3 LEDs are lit up simultaneously this is also an indication of normal operation initialization All other signals are a sign of faulty operation 3 1 3 The green LED is blinking rapidly Starting The inverter has sufficient PV power to calibrate its internal systems but not enough to begin normal operation Typically the calibration lasts less than 10 sec and then the inverter resumes normal operation PV voltage must remain gt PV Start Voltage setting for the period of the P Start parameter setting The inverter will also show this status if it has been manually set to STOP mode 14 SB_CL_US BUS094410 User Manual SMA America LLC Operating modes 3 1 4 The green LED is blinking slowly Waiting Grid Monitoring The inverter has determined that there is enough voltage from the array to operate and is checking the condition of the grid prior to connecting to it If the inverter fails to connect to the utility grid 3 times in a row it will wait 10 min before the next attempt
6. XX XXXXx Max continous output Power xxxxx Wac Operating voltage range Vac MIN NOMINAL MAX XXX xxx xxx Operating frequency range Hz MIN NOMINAL MAX XX X continous output current xx Output power factor Range of input operating voltage xxx xxx Vde MPPT Range of input operating DC voltage xxx xxx Vde Max operating current xx Ade This unit contains a Residual Current Monitor Isolation Monitor and Interrupteur ENCLOSURE Type 3R IP54 For more details and for tightening torque allowable wire size and type see the Operator s Manual Utility Interactive 1 Phase Inverter US LISTED FC Win FCC Sand Utility interactive inverter FOR HOME AND OFFICE USE AA 0 User Manual SMA America LLC Operating modes 3 Operating modes The different operating modes are indicated by 3 light emitting diodes LEDs on the inverter lid and also via the integrated display see section 4 Information on the display page 21 To allow the device to signal its operating mode via the 3 integrated LEDs the inverter must be connected to the DC side of the system The level of solar irradiation must be high enough to supply the inverter with sufficient DC voltage The following diagram shows the 3 LEDs as exemplified by the Sunny Boy 10000TLUS yellow 9 V LED Meaning Green The green L
7. Vac Srr an internal message that has no meaning for the user This can be caused by any of the following Grid disconnected line circuit breaker fuse AC cable is broken or AC cable is highly resistive For safety reasons the inverter disconnects itself from the grid Corrective measures Contact your installer to check the grid voltage and the grid connection at the inverter e If the grid voltage is outside the acceptable range due to local grid conditions your installer should ask the utility operator whether the voltage can be adjusted at the feed in point or whether they would agree to modifications in the monitored operational limits operating parameters Vac Min and Vac Max e If the grid frequency is within the tolerable range yet Vac Bfr or Vac Srr faults are still being displayed contact SMA VacL1 Bfr The grid voltage on line 1 is no longer within the permissible range Bfr Vacl1 Srr or Srr is an internal message that has no meaning for the user This can be caused by any of the following Grid disconnected line circuit breaker fuse AC cable is broken or AC cable is highly resistive For safety reasons the inverter disconnects itself from the grid Corrective measures e Contact your installer to check the grid voltage and the grid connection at the inverter e If the grid voltage is outside the acceptable range due to local grid conditions your installer must ask the ut
8. contact the local utility company This connection must be made only by qualified personnel Wiring of the Sunny Boy must be made by qualified personnel only 6 SB CL US BUSO94401 User Manual SMA America LLC Table of Contents Table of Contents 1 1 1 1 2 1 3 1 4 1 5 2 2 22 2 3 3 3 1 3 1 1 3 1 2 3 1 3 3 1 4 3 1 5 3 1 6 3 2 3 2 1 3 2 2 3 2 3 3 2 4 3 2 5 3 2 6 3 2 7 4 4 User Manual Notes on this 9 Validiy eas 9 Target groups we oe NN e HA wee 2 Storage of 9 Additional information 9 9 Safety 25 fossa ae duas ae Pru a 10 Appropriate Usage 10 Safety precautions 11 Identifying the Sunny 12 Operating 13 LED operation indicators anna a a 14 AIPLEDS are of zs is cd ce ee e o e o tee 14 oso HERE tds 14 The green LED is blinking 14 The green LED is blinking slowly 15 The green LED is continuously 15 The green LED goes out 15 LED fault indicators o eo sh
9. Contact your installer or SMA if this problem recurs MSD Idif Internal measurement comparison fault or hardware defect Corrective measures Contact your installer or SMA if this problem recurs MSD VAC Internal measurement comparison fault or hardware defect Corrective measures Contact your installer or SMA if this problem recurs MSD Timeout Internal measurement comparison fault or hardware defect Corrective measures Contact your installer or the SMA Serviceline if this problem recurs Offset Fault in the acquisition of measurement data Corrective measures Contact your installer or SMA if this problem recurs PowerBalancer The Sunny Boy is part of a three phase system with two further Sunny Boys This is equipped with the SMA Power Balancer for preventing unbalanced loads The operating parameter PowerBalancer is set to PhaseGuard or FaultGvard Corrective measures e For more detailed descriptions of the operation modes PhaseGuard and FaultGuard refer to section 6 2 Status Messages page 25 under Balanced REL INV CLOSE REL GRID CLOSE A grid relay does not close The inverter checks the relays connecting it to the grid before feeding power into the grid If the grid relays do not function properly the inverter does not connect to the grid for safety reasons Corrective measures Ifthis fault message is displayed repeatedly it means that inverter operation is permanentl
10. US BUSO94410 9 Safety SMA America LLC 2 Safety 2 1 Appropriate usage The Sunny Boy is a PV inverter which converts the DC current of the PV array to AC current and feeds it into the grid More precise information on this subject and on your device can be found in the installation guide The operational limits specified in the installation guide for the particular inverter must be observed All inverters may only be operated with PV generators modules and cabling with protective insulation Do not connect any sources of energy other than PV modules to the inverter Do not use the inverter for purposes other than those described here Alternative uses modifications to the inverter or the installation of components not expressly recommended or sold by the manufacturer void the warranty claims and operating permission If you have questions regarding the proper usage of the inverters contact the SMA Serviceline Principle of the string inverter The string inverter is used to connect a number of series connected PV modules strings to the public supply grid This way even a large PV generator can be constructed from a large number of individual strings each having its own string inverter The energy is then combined on the AC side Principle of a PV plant with a Sunny Boy Position Description A PV modules Sunny Boy Combiner Box Sunny Boy with SMA DC Disconnect AC load circuit breaker Load Energy meter Util
11. equipment or personal injury T DANGER DANGER indicates a hazardous situation which if not avoided will result in death or serious injury A WARNING WARNING indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION CAUTION indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE NOTICE is used to address practices not related to personal injury 4 SB CL US BUSO94401 User Manual SMA America LLC Important Safety Instructions Other Symbols in this document In addition to the safety and hazard symbols described on the previous pages the following symbol is also used in this User Manual e Information 1 This symbol accompanies notes that call attention to supplementary information that you must know and use to ensure optimal operation of the system Markings on this product The following symbols are used as product markings with the following meanings Warning regarding dangerous voltage The product works with high voltages All work on the product must only be performed as described in it s documentation Electric arc hazards The product has large electrical potential differences between its conductors Arc flashes can occur through air when high voltage current flows Do not work on the product during operation Beware of hot surface The product can become hot during operation Do not to
12. measures Contact your installer or SMA Grid Testing the grid status relay test etc Monitoring This message occurs during the startup phase before the Sunny Boy has connected to the grid The message usually appears in the morning and evening when there is little solar irradiation Grid monitoring is also carried out after a fault has occurred MPP The Sunny Boy is operating in MPP mode It extracts the highest possible power output from the PV generator MPP is the standard display message when operating under normal irradiation conditions MPP Search The inverter is calculating the MPP Maximum Power Point Offset Offset calibration of the electronics at startup Riso Measurement of the insulation resistance of the PV system Stop Interruption of operation after a disturbance This status can also be set manually V Const Constant voltage operation Const Volt The input voltage of the PV array is set at a given nominal value and the inverter is not operating in MPP mode In some cases this mode can be set as the operating mode Waiting PV voltage is not high enough to start Warning System warning advising further investigation 28 SB CL US BUSO9 4410 User Manual SMA America LLC Measurement channels and messages 6 3 Error messages If an error occurs the Sunny Boy generate a message which depends on the operating mode and the error detected Messag
13. must be checked by qualified personnel User Manual SB CL US BUSO94410 17 Operating modes SMA America LLC 3 2 4 The yellow LED blinks 4 times Blink code 5s 3s The yellow LED is on for 5 sec remains off for 3 sec and then blinks 4 times The code is repeated 3 times If the condition remains the code will continue to be sent The inverter has detected a DC input voltage that is too high for safe operation NOTICE Destruction of the inverter caused by high DC input voltage Contact your installer who will immediately disconnect the PV generator from the inverter and check the DC voltage as described in the inverter installation guide Always test the DC voltage at the DC disconnect switch before energizing the Sunny Boy 3 2 5 The yellow LED blinks 5 times Device fault Blink code 5s 3s The yellow LED is on for 5 sec remains off for 3 sec and then blinks 5 times The code is repeated 3 times If the condition remains the code will continue to be sent The inverter has encountered an internal fault that prohibits normal operation and will most likely require servicing Contact SMA for assistance 18 SB CL US BUSO9 4410 User Manual SMA America LLC Operating modes 3 2 6 The yellow LED blinks 6 times Discharge current too high Blink code 5s 3s
14. ED indicates normal operation of the inverter Red The red LED indicates an earth fault Yellow The yellow LED indicates that there is a fault of some kind either inside the inverter or somewhere in the PV system The inverter will not operate until the fault has been corrected The different error codes and possible causes are addressed later in this section and in chapter 6 Measurement channels and messages page 26 LED Display 1 If you do not have any means of plant communication it is advisable particularly during the first year of operation to keep close eye on this display at different times of day and under varying solar irradiation conditions This will enable you to recognize errors at an early stage A detailed description of the possible LED signals and blink codes is given in the following section SB CL US BUSO9 4410 13 User Manual Operating modes SMA America LLC 3 1 LED operation indicators 3 1 1 All LEDs are off Overnight shutdown The inverter is in standby mode because the input voltage is too low for operation IF this operating mode occurs during a sunny day with good irradiation have the PV voltage checked by your installer 3 1 2 All LEDs are on Initialization The inverter is initializing The power from the array is sufficient to initialize control power but not yet powerful enough to begin normal operation Data transmission is not possible during initialization
15. PV Inverter SUNNY BOY US User Manual SB CL US BUSO94410 TBUS SBUS Version 1 0 SMA America LLC Legal Restrictions Copyright 2010 SMA America LLC All rights reserved No part of this document may be reproduced stored in a retrieval system or transmitted in any form or by any means electronic mechanical photographic magnetic or otherwise without the prior written permission of SMA America LLC SMA America LLC makes no representations express or implied with respect to this documentation or any of the equipment and or software it may describe including with no limitation any implied warranties of utility merchantability or fitness for any particular purpose All such warranties are expressly disclaimed Neither SMA America LLC nor its distributors or dealers shall be liable for any indirect incidental or consequential damages under any circumstances The exclusion of implied warranties may not apply in all cases under some statutes and thus the above exclusion may not apply Specifications are subject to change without notice Every attempt has been made to make this document complete accurate and up to date Readers are cautioned however that SMA America LLC reserves the right to make changes without notice and shall not be responsible for any damages including indirect incidental or consequential damages caused by reliance on the material presented including but not limited to omissions typog
16. SMA America LLC Measurement channels and messages Measuring Description channel Vfan Fan supply voltage Vpv PV input voltage Vpv Setpoint PV target voltage 6 2 Status Messages The inverters can be in various operating modes These are displayed as status messages which can vary according to the method of communication Message Balanced Description and corrective measure The Sunny BoyBoy has disconnected from the grid or is limiting its output to 6 kW adustable with parameter PowerBalMax over a 10 minute average The Sunny Boy is part of a three phase system equipped with two further Sunny Boys and the SMA Power Balancer to avoid unbalanced load The Balanced message is displayed for the following reasons Case 1 The operating parameter PowerBalancer is set to PhaseGvard One of the three Sunny Boy inverters in this system has indicated a grid fault and disconnected from the grid Consequently the other two Sunny Boy inverters also disconnect from the grid to avoid an unbalanced load and send the message Balanced Case 2 The operating parameter PowerBalancer is set to PowerGvard One of the 3 Sunny Boys in this system has detected a device or grid fault and disconnected from the grid The two remaining Sunny Boys reduce their output over a 10 minute average to 6 kW adustable with parameter PowerBalMax in order to prevent an unbalanced load Case 3 The operating p
17. Serviceline User Manual SB CL US BUSO94410 19 Operating modes SMA America LLC 3 2 7 The yellow LED blinks 7 times Drastic change in differential current Blink code 5s 3s Differential current 1 The fault Drastic change in differential current can only occur in transformerless inverters Transformerless inverters can be identified by their device designation The TL in the name stands for transformerless e g Sunny Boy 10000TL US The yellow fault LED lights up for 5 sec when the fault occurs and then starts emitting the following blink code 3 sec off and then 7 brief consecutive blinks This code is emitted 3 times in succession If this fault is still present the fault signal starts over again The Sunny Boy has detected a drastic change in differential current and immediately stopped feeding into the grid The integrated all pole sensitive residual current monitoring unit monitors the differential current relative to ground from the inverter supply connection right through to the PV generator This additional personal protection system reacts to a drastic change in differential current of IDN gt 30 mA and disconnects the Sunny Boy from the grid within 0 2 sec 20 SB CL US BUSO94410 User Manual SMA America LLC Information on the display 4 Information on the display Sunny Boy inverters are equipped with a LC display in the lid KS C N
18. arameter PowerBalancer is set to FaultGuard One of the 3 Sunny Boys in this system has indicated a device or grid fault and disconnected from the grid When grid failure occurs the other two Sunny Boys also disconnect from the grid to prevent an unbalanced load and send the message Balanced In the event of a device fault the fault message is sent to the other two devices with a time lapse of 5 min After the 5 min have passed the other two devices disconnect from the grid and send the message Balanced User Manual SB CL US BUSO9 4410 27 Measurement channels and messages SMA America LLC Message Description and corrective measure Derating Overtemperature in the inverter The inverter reduces its output to prevent the device from overheating Corrective measures e In the case of fan devices check heat dissipation as described in section 5 1 Checking heat dissipation page 25 e To avoid unnecessary yield losses your installer must check the configuration and string size The installer should also check whether the inverter could be installed in a better position with better ventilation and adequate heat dissipation Disturbance Disturbance This error is generated for safety reasons and prevents the Sunny Boy from connecting to the grid Corrective measures Contact your installer or SMA Error An error has been detected Corrective
19. are monitor has detected an overvoltage condition in the intermediate circuit of the inverter Corrective measures Contact your installer or the SMA Serviceline if this problem recurs VpvMax Overvoltage at DC input Corrective measures e Contact your installer who will immediately disconnect the PV generator from the inverter Otherwise the inverter may be damaged e Your installer must check the DC voltage as described in the inverter installation guide Watchdog Internal program run fault Watchdog Srr Corrective measures Contact your installer or the SMA Serviceline if this problem recurs 34 SB CL US BUSO94410 User Manual SMA America LLC Glossary 7 Glossary AC Abbreviation for Alternating Current DC Abbreviation for Direct Current Derating A controlled reduction in performance usually dependent on component temperatures Compared with the also common practice of completely shutting down the device derating has a less drastic effect on the external grid Grid connected system PV system which is connected to the power supply grid of an external energy supplier Grid impedance The grid impedance is a characteristic grid specification which is determined both by the grid infrastructure and by the number of power suppliers and power consumers If supply to the grid section drops due to a grid shutdown on the part of the adjacent energy suppliers medium voltage transformers the g
20. e Description and corrective measure IPV Overvoltage Overvoltage at DC input IDISCONNECT DC Corrective measures e Contact your installer who will immediately disconnect the PV generator from the inverter Otherwise the inverter may be damaged e Your installer must check the DC voltage as described in the inverter installation guide CAN Internal communication fault Corrective measures Contact your installer or the SMA Serviceline if this problem recurs Check L N PE L and N are swapped on the AC connection or PE is not connected Corrective measures e Contact your installer to check the AC connection DC link The internal hardware monitoring system has detected a fault in the power electronics Corrective measures e Contact your installer or the SMA Serviceline Derating The inverter reduces the output power due to high internal temperature Corrective measures See Section 3 1 6 The green LED goes out briefly page 15 for more information on this warning dl Bfr The inverter has detected a drastic change in the differential current This dl Srr fault only occurs in transformerless inverters that have no galvanic isolation from the grid The integrated differential current monitoring system plays an important part in ensuring personal safety A drastic change in the differential current can be caused by a sudden grounding fault residual current or an actual fault in the device The inverter disconnects from the grid Corrective mea
21. e conductors 36 SB CL US BUSO94410 User Manual SMA America LLC Contact 8 Contact If you have technical problems concerning our products contact your installer or the SMA Serviceline We require the following information in order to provide you with the necessary assistance Inverter type Type and number of modules connected Communication method Serial number of the Sunny Boy Failure or warning number of the Sunny Boy Display of the Sunny Boy SMA Solar Technology America LLC 4031 Alvis Court Rocklin CA 95677 Tel 1 916 625 0870 Tel 1 877 MY SMA TECH Tel 1 877 697 6283 Toll free available for USA Canada and Puerto Rico Fax 1 916 625 0871 Service SMA America com www SMA America com User Manual SB CL US BUSO94410 37 SMA America LLC
22. e utility protection functions 6 1 Measuring channels Measuring Description channel Balancer Displays the currently active operating mode of the Sunny Boy which has been set via the operating parameter PowerBalancer CO2 saved Amount CO2 saved in operation time E total Total amount of energy fed into the grid Error Identification of the current disturbance error Event Cnt Counter of events which have occurred Fac Grid frequency Grid Type Type of grid the inverter is connected to h On h on indicates how long sufficient DC voltage has been applied to the Sunny Boy and the Sunny Boy has been active including the time it was not able to feed to the utility with respect to low DC voltage or operation in stop mode h4otal Total number of grid feeding operational hours Differential current of PV system inverter PV generator lac Grid current active current Inv TmpVal Temperature measured at IGBT module Ipv PV current Max Vpv Maximum PV input voltage Mode Display of the current operating mode Pac Generated AC power Pcb Tmp Val Temperature measured at PCB board Power On Total system start up counter Riso Insulation resistance of the PV system before grid connection Serial Number Serial number of inverter Vac Grid voltage L1 L2 Vac L1 Grid voltage L1 N Vac L2 Grid voltage L2 N 26 SB CL US BUSO94410 User Manua
23. ge and frequency of the connected AC grid according to predefined parameters This serves to prevent the formation of a stand alone grid in the event of grid disconnection SMA Power Balancer The SMA Power Balancer is a serial feature of the Sunny Boy The SMA Power Balancer prevents the formation of an unbalanced load during three phase grid feeding To this effect a group made up of 3 Sunny Boys are each connected via a control line to a 3 phase feeding unit Solar cell An electronic component which generates electrical energy when irradiated with sunlight Since the voltage produced by a single solar cell is very small approx 0 5 V several solar cells are combined to form a PV module Solar energy Sun energy i e energy from sunlight solar irradiation PV power plant Describes the totality of components required for the exploitation and utilization of solar energy In grid connected systems this includes not only the PV generator but also the inverter e g Sunny Boy String Describes a group of series connected PV modules String inverter In string technology the PV generator is subdivided into individual module surfaces or strings each of which has an assigned string inverter This technology reduces system costs while at the same time making installation a lot simpler and increasing the energy yield and system availability Unbalanced load The difference between the power fed into the grid at the individual phas
24. he Oates ee 16 Red and Yellow LEDs are 16 The Red LED is continously on isses eese 16 The yellow LED blinks twice llle RR 17 The yellow LED blinks 4 18 The yellow LED blinks 5 18 The yellow LED blinks 6 times iles 19 The yellow LED blinks 7 times 20 Information on the display 21 Activating the backlight mn ee 21 SB CL US BUSO9 4401 7 Table of Contents SMA America LLC 4 2 4 3 4 4 4 4 1 4 4 2 4 4 3 4 4 4 5 5 1 5 1 1 5 2 6 6 1 6 2 6 3 7 8 Display messages in the startup 22 Display messages during 22 Fault messages oc coop Oh Odo IE eoo EE Suid dn 22 Disturbances er t A m tl 23 Warning er asa e CROIRE ES EH dam den Ei 23 di rM 23 Rapid Blinking of background 24 Maintenance and 25 Checking heat 25 Cleaning the ine eee este 25 Cleaning the 25 Measurement channels and messages 26 Measuring 5 26 Status 27 Error messages osae ae ias e tni ee Paaren 29 Glossary
25. ility operator whether the voltage can be adjusted at the feed in point or whether they would agree to modifications in the monitored operational limits operating parameters Vac Min and Vac Max e If the grid frequency is within the tolerable range yet Vac Bfr or Vac Srr faults are still being displayed contact SMA User Manual SB_CL_US BUS094410 33 Measurement channels and messages SMA America LLC Message Description and corrective measure VacL2 Bfr The grid voltage on line 2 is no longer within the permissible range Bfr Vacl2 Srr or Srr is an internal message that has no meaning for the user This can be caused by any of the following Grid disconnected line circuit breaker fuse AC cable is broken or AC cable is highly resistive For safety reasons the inverter disconnects itself from the grid Corrective measures Contact your installer to check the grid voltage and the grid connection at the inverter e If the grid voltage is outside the acceptable range due to local grid conditions your installer must ask the utility operator whether the voltage can be adjusted at the feed in point or whether they would agree to modifications in the monitored operational limits operating parameters Vac Min and Vac Max e If the grid frequency is within tolerable range yet Vac Bfr or Vac Srr faults are still being displayed contact SMA VdclinkMax The internal hardw
26. ity grid 10 SB CL US BUSO94410 User Manual SMA America LLC Safety 2 2 Safety precautions DANGER During operation high voltages are present in the Sunny Boy Death or serious injury due to electric shock The following work on the inverter must be carried out by qualified personnel only Electrical installation e Repairs e Modifications Even when no external voltage is applied high voltages can still be present in the device These high voltages can result in death or serious injury WARNING The Sunny Boy becomes hot during operation Risk of burn Do not touch the enclosure during operation e Only touch the lid during operation NOTICE Overvoltages in the inverter Destruction of the inverter will result e Contact your installer whenever the inverter reports an error User Manual SB_CL_US BUS094410 11 Safety 2 3 Identifying the Sunny Boy You can identify the Sunny Boy by the type label It is on the right side of the enclosure A Position Description Type label B General warning label The type label shows serial number Serial No type of product Type Model e Device specific characteristics SB_CL_US BUS094410 SMA America LLC SUNNY BOY Model SB xxxxxxx Serial No XXXXXXXXXX Date of manufacture
27. lation guide 24 SB CL US BUSO94410 User Manual SMA America LLC Maintenance and cleaning 5 Maintenance and cleaning Check the correct operation of the inverter at regular intervals Impurities such as dust or pollen can cause heat accumulation that can lead to yield losses Also check the inverters and the cables for visible external damage Have repairs carried out if necessary 5 1 Checking heat dissipation 5 1 1 Cleaning the fans If the fan guards are only covered with loose dust they can be cleaned with a vacuum cleaner If vacuum cleaning does not produce a satisfactory result contact your installer who will dismantle the fans for cleaning e fan cleaning procedure is described in the respective installation guide and must be carried out by qualified personnel 5 2 Cleaning the display IF the display or the status LEDs are so soiled that they can no longer be read they should be cleaned with a damp cloth e Never use solvents abrasives or corrosive materials for cleaning User Manual SB CL US BUSO94410 25 Measurement channels and messages SMA America LLC 6 Measurement channels and messages If your inverter is equipped with a communication component then numerous measurement channels and messages to aid diagnosis can be transmitted The following abbreviations apply BFR Operation control unit SRR Current control unit The BFR and SRR are redundant processor control systems for th
28. nn de ER timet terras 35 Contac i es e put v ROCK RU Bo RE dc Se AS 37 SB CL US BUSO94401 User Manual SMA America LLC Notes on this manual 1 Notes on this manual 1 1 Validity This manual describes how to operate the following SMA inverters Sunny Boy 8000TL US SB 8000TLUS 10 Sunny Boy YOOOTL US SB 9000TLUS 10 Sunny Boy 10000TL US SB 10000TLUS 10 This manual does not cover any details concerning equipment connected to the Sunny Boy g PV modules Information concerning the connected equipment is available from the manufacturer of the equipment 1 2 Target group This manual is for qualified personnel an for the operator Qualified personnel have received training and have demonstrated skills and knowledge in the construction and operation of this device Qualified personnel are trained to deal with the dangers and hazards involved in installing electric devices e operator has been adequately supervised by qualified personnel to ensure a save use of the Sunny Boy 1 3 Storage of the manuals Keep all Sunny Boy manuals in a convenient place for future reference 1 4 Additional information You will find further information on special topics in the download area at www SMA America com 1 5 Nomenclature In this document SMA America Production LLC is referred to in the following as SMA The syntax specified here for menus and parameters applies throughout the entire manual User Manual SB CL
29. ormal operation Refer to the installation guide for information on solving PV array ground faults the inverter will not restart automatically 3 2 2 The Red LED is continously on Ground fault The red LED on the Sunny Boy is permanently on With this blink code it is irrelevant whether the green or yellow LEDs are on or blinking When the red LED lights up continuously the inverter has detected a ground fault Contact your installer to have the error corrected Instructions on correction errors can be found in the inverter installation guide 16 SB CL US BUSO94410 User Manual SMA America LLC Operating modes 3 2 3 The yellow LED blinks twice Grid failure Blink code The yellow LED is on for 5 sec out for 3 sec and then blinks twice The code is repeated 3 times This code sequence will repeat as long as there is a grid fault condition This code can be caused by any of the following conditions Low Grid Voltage Vac Min High Grid Voltage gt Vac Max e Grid Frequency lt fac Min e High Grid Frequency gt fac Rapid change in grid frequency or voltage Check the condition of the grid at the AC terminal blocks within the Sunny Boy Also inspect the AC disconnect between the Sunny Boy and the grid WARNING During operation high voltages are present in the Sunny Boy Death or serious injury due to electric shock e grid connection to the Sunny Boy
30. raphical errors arithmetical errors or listing errors in the content material All trademarks are recognized even if these are not marked separately Missing designations do not mean that a product or brand is not a registered trademark The Bluetooth word mark and logos are registered trademarks owned by Bluetooth SIG Inc and any use of such marks by SMA America LLC is under license SMA America LLC 3801 N Havana Street Denver CO 80239 U S A User Manual SB CL US BUSO94401 3 Important Safety Instructions SMA America LLC IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions for Sunny Boy inverter that must be followed during installation and maintenance of the inverter The Sunny Boy is designed and tested according to international safety requirements but as with all electrical and electronic equipment certain precautions must be observed when installing and or operating the Sunny Boy To reduce the risk of personal injury and to ensure the safe installation and operation of the Sunny Boy you must carefully read and follow all instructions cautions and warnings in this user manual Warnings in this document A warning describes a hazard to equipment or personnel It calls attention to a procedure or practice which if not correctly performed or adhered to could result in damage to or destruction of part or all of the SMA equipment and or other equipment connected to the SMA
31. rid impedance changes abruptly In order to detect this occurrence and to prevent the formation of an unwanted stand alone grid SMA Grid Guard monitors the grid impedance and disconnects the inverter from the grid in the event of a sudden impedance variation Inverter A device for converting the direct current DC from the PV generator into alternating current AC which is used by most normal household devices and especially for feeding energy into an existing supply grid Maximum Power Point MPP The operating point current voltage of the PV generator at which the highest possible performance under the prevailing conditions is achieved The actual MPP changes constantly depending on the level of solar irradiation cell temperature etc MPP tracker A device that adjusts the voltage and current of a PV generator so that it operates at its Maximum Power Point PV Abbreviation for photovoltaic describing the conversion of solar energy into electrical energy PV generator Technical device for the conversion of solar energy into electrical energy This normally refers to all installed and electrically connected PV modules in a PV system User Manual SB CL US BUSO94410 35 Glossary SMA America LLC PV module A collection of solar cells in an enclosure that protects the sensitive cells from mechanical stress and allows easy installation SMA Grid Guard The SMA Grid Guard concept monitors for instance the volta
32. scrolled through manually by repeatedly knocking on the lid of 1 the inverter Each knock advances the screen to the next message 4 4 Fault messages In case of a fault condition the LCD switches to Fault mode and the backlight is activated Each fault message is displayed for 5 sec After 5 sec the LCD will once again scroll 1 through its normal operating screens The fault condition will be included in the series of screens until the condition is cleared The upper display line indicates one of the three following failure types e Disturbance Warning Error 22 SB CL US BUSO94410 User Manual SMA America LLC Information on the display 4 4 1 Disturbance If an operational failure occurs the display immediately switches to Disturbance and the background illumination lights up In this case the inverter stops feeding into the grid The following illustrations give examples of possible failure scenarios displayed if the Sunny Boy detected a problem with ol the voltage of the utility grid The message would clear automatically once the condition was corrected Disturbances are typically caused by a measured value exceeding a predetermined limit e For example this Disturbance message would be 5 display will show the value of the error at as well as the present value for the particular parameter present e After another 5 sec the normal operating data appear If the fa
33. sures f the message dl Bfr or dl Srr appears for no obvious reason contact your installer to verify whether the plant insulation might have a ground fault as described in the inverter installation guide User Manual SB CL US BUSO9 4410 29 Measurement channels and messages SMA America LLC Message Description and corrective measure dl Meas Srr Deviation in the differential current measurement differential current dl Meas Corrective measures If this fault message is displayed repeatedly it means that inverter operation is permanently disabled If the inverter is equipped with a communication interface the installer can try to rectify the fault with the help of a communication product e Should this be unsuccessful contact the SMA Serviceline EEPROM Transition disturbance during reading or writing of EEPROM data This data is not essential for safe operation e disturbance has no effect on the performance of the inverter EEPROM p Data EEPROM defective device is set to permanent disable due to the fact that the data loss affects important functions of the inverter Corrective measures Contact SMA EeRestore One of the duplicate data sets in the EEPROM is defective and has been reconstructed without loss of data This error message is for information purposes only and has no effect on the performance of the inverter Fac Bfr The grid frequency is no longer within the permissible range
34. the SMA Serviceline if this problem recurs ROM The inverter firmware is faulty Corrective measures Contact your installer or SMA if this problem recurs SD DI Conv The inverter has detected an insulation fault on the DC side Corrective measures e Contact your installer to check whether the plant is properly insulated or a ground fault has occurred Further information is to be found in the inverter installation guide SD Imax The inverter has detected an overcurrent on the AC side It disconnects from the grid for safety reasons and then attempts to reconnect to the grid Corrective measures Contact your installer or the SMA Serviceline if this problem recurs SD INV Bridge The inverter has detected a fault in the power electronics It disconnects from the grid and then attempts to reconnect to the grid Corrective measures Contact your installer or the SMA Serviceline if this problem recurs Shutdown Temporary inverter fault Corrective measures Contact your installer or SMA 32 SB CL US BUSO94410 User Manua SMA America LLC Measurement channels and messages Message Description and corrective measure STM Timeout Internal program run fault Corrective measures e Please contact your installer or the SMA Serviceline if this problem recurs VacBfr The grid voltage is no longer within the permissible range Bfr or Srr is
35. uch the product during operation Observe the operating instructions Read the product s documentation before working on it Follow all safety precautions and instructions as described in the documentation A A AC current DC current Transformerless Earth Ground UL1741 is the standard applied by Underwriters Laboratories to the Sunny Boy to certify C US that it meets the requirements of the National Electrical Code and IEEE 929 2000 IEEE 929 2000 provides recommendations regarding the proper equipment and functionality necessary to ensure compatible operation when power generation is connected to the utility grid User Manual SB CL US BUSO94401 5 General Warnings SMA America LLC General Warnings General Warnings All electrical installations must be done in accordance with the local and National Electrical Code ANSI NFPA 70 For installation in Canada the installations must be done in accordance with applicable Canadian standards The Sunny Boy contains no user serviceable parts except for the fans on the bottom of the enclosure and the filters behind the fans as well as the handle covers on the sides of the unit For all repair and maintenance always return the unit to an authorized SMA Service Center Before installing or using the Sunny Boy read all of the instructions cautions and warnings on the Sunny Boy in this User Manual Before connecting the Sunny Boy to the electrical utility grid
36. ult is still present the fault display cycle starts over again An overview of the status and error messages can be found in section 6 Measurement channels and messages page 26 of this documentation 4 4 2 Warning If a fault warning occurs the display immediately switches to Warning and the background illumination lights up When warnings occur the inverter continues feeding into the grid This warning appears after the inverter has been in Derating mode for 10 min 4 4 3 Error If an operational failure occurs the display immediately switches to Error and the background illumination lights up An Error condition will prevent the inverter from restarting until the condition is cleared recognized an error in the EEPROM firmware ER Error ROM indicates that the inverter has D ROH Contact SMA to have the error corrected User Manual SB_CL_US BUS094410 23 Information on the display SMA America LLC 4 4 4 Rapid Blinking of background illumination DC Overvoltage If an excessive DC input voltage is present at the Sunny Boy this is indicated by rapid blinking of the background illumination and the message shown on the right IBI IHHECT prc NOTICE DC input voltage too high Destruction of the inverter Contact your installer who will immediately disconnect the PV generator from the inverter and check the DC voltage as described in the inverter instal
37. y disabled If the inverter is equipped with a communication interface the installer can try to rectify the fault with the help of a communication product e Should this be unsuccessful contact the SMA Serviceline User Manual SB CL US BUSO9 4410 31 Measurement channels and messages SMA America LLC Message REL INV OPEN REL GRID OPEN Description and corrective measure A grid relay does not open The inverter checks the relays connecting it to the grid before feeding power into the grid If the grid relays do not function properly the inverter does not connect to the grid for safety reasons Corrective measures If this fault message is displayed repeatedly it means that inverter operation is permanently disabled If the inverter is equipped with a communication interface the installer can try to rectify the fault with the help of a communication product e Should this be unsuccessful contact the SMA Serviceline Riso The electrical insulation of the PV system to ground is faulty The resistance between the DC plus and or DC minus connection and ground is outside the defined limit range Corrective measures e Contact your installer to check whether your system is properly insulated or a ground fault has occurred Further information is to be found in the inverter installation guide Riso Sense The insulation measurement has failed Corrective measures Contact your installer or
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