Eaton MX User Manual 15-20kVA
Contents
1. load Change in SEA between upstream and downstream or galvanic isolation required MLVS 1 MLVS 2 T Bypass AC Normal D 4 Frequency converter without Bypass AC input load Configuration used when the frequency of the application differs from the Mains Example marine requirements Main low voltage switchboard MLVS Normal AC eo b load Three phases input MX Frame must be fed from a 3 phase source with neutral UPS with common Normal and Bypass AC inputs Main low voltage switchboard MLVS Bypass AC Normal AC WA 2 Installation load Change in SEA between upstream and downstream or galvanic isolation required Main low voltage switchboard MLVS Bypass AC gt Normal UPS with separate Normal and Bypass AC inputs Main low voltage switchboard MLVS Bypass oo Eu 2 A Normal load load Change in SEA between upstream and downstream or galvanic isolation required Main low voltage switchboard MLVS Bypass AC 77 Ca N 2 Normal AC The transformer is not necessary if Normal and Bypass AC inputs are connected to the same source and wires cross sections and wires lengths on Normal and Bypass inputs are identical and upstream protection is prov2. to tota eerta eves ia eee taken 15 2 4 COMMUNICATION Ee 16 Connection to the RS 232 communication port us 16 Connection to the communication port by relays 16 nstallation of communication card iii 17 Remote Power Off COMMUNICATION et ee dt tee ttu esc e dte n Pigs 17 2 5 Required protective devices and cable cross sections net 18 Recommended upstream protection nne nnn nens nnns 18 Recommended downstream protection sisi 18 Required cablescross SectiOns 0 di ad eae he 18 2 6 Installation depending on the system earthing arrangement SEA 19 Single phase Inplut 19 UPS with common Normal and Bypass AC inputs 19 UPS with separate Normal and Bypass AC inputs 19 UPS with separate Normal and Bypass AC inputs supplied by separate sources 20 Frequency converter without Bypass AC input Three phases input wie jee det denies at ER tt eer pt pe ates Re lives RR E das cR oe de UPS with common Normal and Bypass AC inputs 21 UPS with separate Normal and Bypass AC inputs
3. Manual Batt Test Manual Battery Test No Yes Led amp Buzzer Test Led amp Buzzer Test No Yes Life Cycle Monitoring LCM Enable Disable Life cycling monitoring alarms Statistics Auto Statistics Statistics Custom Statistics Reset Date Are you sure Operation Limits Operation Limits Automatic alarms displayed when UPS is operating near the limits Personalisation using extemal software Insert the Solution Pac CD ROM in the drive On the first navigation screen select Point to Point solution and follow the instructions on how to install the Personal Solution Pac software Then select Settings Advanced settings and UPS settings Note that only the Windows versions of the Personal Solution Pac software offer this possibility 34008486EN AC Page 33 5 Troubleshooting Troubleshooting LEDs A EK EIX P FAULT D 1 0006 gt mre 6 pre PV alt OO 7 U 34008486EN AC Page 34 If LED 1 is ON the equipments are protected by the UPS but the operation is downgraded If LED 2 is ON the equipments are no longer protected by the UPS Press the escape button 3 to stop the audible alarm Note In case of MULTIPLE FAULT press the Enter button 4 and the scroll button 5
4. 17 Two groups of 2 programmable 10A d SE th outlets for connection of equipment 5 2999 W 18 Connector for automatic detection of S battery module s s 8 19 Connector for additional battery S module NV Fi 34008486EN AC Page 9 1 Presentation Display and control panel P T Sub module pictograms display 34008486EN AC Page 10 ESC T EN gt A e 1 Load protected LED 2 Downgraded operation LED 3 Load not protected LED 4 Alphanumeric display a Upper line exists access by 6 b Lower menu exists access by 8 c Active line d Lower line exists access by 5 5 6 Function buttons scroll down scroll up 7 Escape cancel button 8 Enter confirm button 9 UPS OFF button 10 UPS
5. 2 Insertthe communication card 2 in the PDU2 PDU 1 o slot B A 3 Secure the card with both screws CES mo CL D e ile jg Remote Power Off communication port 1 Remote Power Off communication port RPO PDU2 PDU1 fl hh Installation of a Remote Power Off function must be carried out in compliance with applicable regulations In order to fully de energize devices and MX Frame with the RPO port it is necessary to use a two position switch Normally Open or Closed contact should be held more than 1 second to be taken into X o account to connect to this RPO switch a device that allows to trip all breaker s located upstream and downstream MX RT This can be achieved by means of a shunt trip 1 If not the output devices could be powered again through static switch when the two position switch is released 2 If not the output devices will remain powered several seconds after the RPO activation Please notice that the internal batteries will remain connected to the power sub module after RPO activation The cable is not included Remote power off contact normally open Remote power off contact normally closed RJ12 6p6c RJ12 6p6c mm 5 V DC to 27 V DC A Signal activation voltage 5 V DC to 27 V
6. Electrical supply network Rated input voltage Input voltage range Frequency Power factor Harmonic distortion Leakage current Single phase 230 V Three phase 400 V 120 156 V to 280 V 3 50 60 Hz autoselection 0 99 gt 596 1 1 20 mA max 3 1 30 mA max Load output Voltage Frequency Harmonic distortion Overload capacity Single phase 230 V 3 4 50 60 Hz 0 5 5 1 1 lt 10 3 1 lt 20 105 continuous 110 2min 125 1min gt 150 0 5 Battery 15x 12V 5 Ah sealed lead acid maintenance free 15 12 5 Ah sealed lead acid maintenance free Two 15x 12 5 Ah strings sealed lead acid maintenance free Environment Operating temperature range Relative humidity Storage temperature range Altitude Noise level 0 to 40 20 to 90 non condensing 25 to 40 0 to 1000 m without derating lt 51 dBA 1 If the output voltage is 200V 250V the output power is 15 kVA 12 kW 2 With one EXB module or more the standard output power is 20 kVA 16 kW 3 Values for 7096 10096 of UPS output 4 Programmable 200V 208V 220V 230V 240V 250V using the UPS Config software b Frequency converter mode is programmable using the UPS Config software 34008486EN AC Page 43 8 Appendices Glossary 34008486EN AC Page 44 Backup time Bypass AC source Equipments Frequen
7. 1 more than 3s The buzzer beeps once and after UPS internal test sequence the LED 2 is ON If internal test sequence fail see chapter 7 LEDs 3 4 b are green The equipments are protected by the UPS If LED 6 or 7 is ON an alarm has occurred see the troubleshooting section Operating modes Normal mode Battery mode 3 Operation This is the standard operating mode set by default in the factory Under normal condition Normal AC source available LED 1 is ON LEDs 2 3 4 are green The equipments are protected by the UPS When the Normal AC source is not available the load continues to be protected by the UPS Power is supplied by the battery Transfer to battery power 5 SET NS D IL re End of backup time Retum on Normal AC source After an outage the UPS restarts automatically when Normal AC source is restored unless this function has been disabled via UPS personalisation and the load is supplied again LEDs 1 2 are ON LEDs 3 4 5 are green The audio alarm beeps every 10 seconds The equipments are protected by the UPS and supplied by the battery The display indicates the battery remaining backup time LEDs 1 2 are ON LEDs 3 4 5 are green The audio alarm beeps every 3 seconds The remaining battery power i
8. 21 UPS with separate Normal and Bypass AC inputs supplied by separate sources 22 Frequency converter without Bypass AC input 22 34008486EN AB Page 5 Contents 34008486EN AB Page 6 2 7 Connections of input output power cables 23 INPUE CONNECTION e e RR ER 23 AGCESS tO athe etc dt ei a te whe tad als 23 Single PHASE INPUT s ocho e ese tuv pd eno aa ER Eat t o be tus 24 24 Separate SOUFCES i eec ei lt een e eta a d dene 24 Three phases MU os eh dt dede de eb D e PR ehe d De te ra de 25 CONMMIMOMPSOUICE SS ecoute iet teur dtp UE MD id dd 25 SepardteSoUfces esses EUM M UD D M LL M ut 25 2 8 Fix the terminal block cover 26 2 9 Extended battery EXB connections nennen nnns 27 2 10 Connection of IEC cables to output receptacles 27 3 Operation 3 1 CREDE RBRUM SE 28 3 2 Final start up sequence 5 n Lee de I OL eoe UR Ce e ee OE D ov ee eee 28 3 3 Operating modes oon coeptae ime eus 29 Normalimode tate dedos Cet rbv tet A PLN eT 29 Battery ie nn i legere 29 3 4 Return on Normal AC
9. 25 mm AWG 2 34008486EN AC Page 18 2 Installation Installation depending on the system earthing arrangement SEA Single phase input UPS with common Normal and Bypass AC inputs Bypass AC ain low P voltage LU switchboard MLVS load Normal AC Change in SEA between upstream and downstream or galvanic isolation required Bypass AC Main low yp voltage switchboard MLVS 7 4 load Normal AC te UPS with separate Normal and Bypass AC inputs Main low i is Te voltage Ver switchboard MLVS 3 load Normal AC Change in SEA between upstream and downstream or galvanic isolation required S Bypass AC Main low LL O voltage load Normal AC switchboard MLVS The transformer is not necessary if Normal and Bypass AC inputs are connected to the same source and wires cross sections and wires lengths on Normal and Bypass inputs are identical and upstream protection is provided by only one switch with RCD residual current device for Normal and Bypass inputs Di 34008486EN AC Page 19 2 Installation 34008486EN AC Page 20 UPS with separate Normal and Bypass AC inputs supplied by separate sources MLVS 1 MLVS 2 MLVS 1 MLVS 2 Bypass AC Normal AC Bypass AC t Normal AC tt load
10. DC current 10 mA max 34008486EN AC Page 17 2 Installation Required protective devices and cable cross sections Recommended upstream protection UPS power rating Upstream circuit breaker The indicated protection ensures discrimination for each output circuit 15000 20000 RT D curve 125A downstream of the UPS If these recommendations are not followed protection discrimination is not achieved and may result in a potential power interruption to the connected devices Single phase input To UPS Normal AC source and or Bypass AC source Three phases input To Bypass AC source 2 poles circuit breaker To AC source Three phases input To Normal AC source 4 poles circuit breaker L1 L2 L3 To Normal AC source 1 L3 L2 L1 Recommended downstream protection UPS power rating Downstream circuit breaker The indicated protection ensures discrimination for each output circuit 15000 RT 2 curve 10A downstream of the UPS curve 6A If these recommendations are not followed protection discrimination is not 20000 RT Z curve 10A achieved and may result in a potential power interruption to the connected C curve 6A devices Required cable cross sections Terminal block cable capacity 25 mm solid or stranded wire maximum 25 mm AWG 2 Capacity for earthing conductor 25 mm solid or stranded wire maximum
11. ON button 11 Rectifier LED 12 Battery LED 13 Inverter LED 14 Bypass LED 15 Load powered LED 1 Sub modules detection 2 The power sub module and the battery sub module are not detected on the level MX Frame 15000 RT 3 Internal battery sub module fault detected 4 Internal power sub module fault detected For internal sub module fault description see section 5 2 page 35 1 Presentation Battery extension MX Frame offers a standard backup time of 5 minutes at full load To increase backup time up to 62 minutes at full load it is possible to connect MX EXB RT modules to the UPSs Battery extensions for MX Frame MX EXB RT MX EXB RT MX EXB RT MX EXB RT MX EXB RT MX EXB RT MX EXB RT MX EXB RT MX EXB RT EXB RT MX EXB RT MX EXB RT ee MX 20 000 RT 5min 22 min 41 min 62 min MX EXB RT optional battery module 1 Connectors for automatic detection of battery module s sie ES Es 2 Battery circuit breaker R DIS E 3 Connectors for battery modules to the Es 2 UPS or to the other battery modules 1 Battery Integration System The Battery Integration System is intended for extended backup time configurations to conveniently stack and secure up to 8 modules on the same cart swivel wheels with brakes leveling feet
12. RT 27x 18x29 inches on wheels ii A 2 Weights a es MX Frame 71 kg Ju 157 Ibs 194 kg 20 fi 15 000 RT 428 Ibs MX Frame 239 kg E 7 20 000 RT 527 Ibs amp Rack position Dimensions H x W x D MX Frame 688x445x738 mm 15 000 RT 20 000 RT 27x 18 29 inches wheels removed Sub modules Weights MX Frame 12 kg Power sub module 26 Ibs MX Frame 30 kg Battery sub module 65 Ibs 34008486EN AC Page 8 1 Presentation Rear panels MX Frame 15000 RT 20000 RT 1 Normal AC source input switch 2 Single phase or three phase input i selection 3 Residual current earth leakage circuit breaker 30mA for PDU1 and PDU2 Ee 4 Groups of 2 10A outlets for connection of equipment 43 D b Groups of 2 16A outlets for 43 E ee connection of equipment T cs um Li M 6 10A thermal switch 7 15A thermal switch 8 Normal AC source terminal block g NU 9 Bypass AC source terminal block ee oa 10 Output terminal block SA 11 Slot for optional communication card E ea Ai 12 Manual Bypass switch WES 13 Remote Power Off communication port NU 14 Communication port by relay 15 USB communication port ze 9 G 16 RS232 communication port
13. page 39 The MX Frame is now ready for service 34008486 Page 40 Normal position online mode This operation must be carried out by qualified electrical personnel only Return to normal position from service position bypass position t NORMAL EN Wl wh wl Lun MB d mmm 7 Maintenance 1 Push the red padlock in the center of the manual bypass switch 1 to unlock it 2 Set the bypass switch 1 to test position Wait 3 seconds 3 Turn on the Normal AC source input switch 2 4 Set the bypass switch 1 to normal position 5 Press and hold the I ON button 3 for 3 seconds MX Frame performs an internal test sequence LED 4 is ON LEDs 5 6 7 are green The load is protected 34008486EN AC Page 41 7 Maintenance Training centre To fully master operation of your EATON product and carry out level 1 servicing see our complete range of technical training courses available in both French and English For further information please visit our website www eaton com 34008486EN AC Page 42 Technical specifications 8 Appendices MX Frame 15000 RT MX Frame 20000 RT MX EXB Output power 20 1 y 18 kW 2 15 1 13 5 kw 2
14. source 29 3 5 UPS Sh td WN onc tette n ined atem aded scs es Sedi 30 4 Access to measurements and personalisation data 4 1 Display organisation nime tae ra pre n ice rre ee tied en pec ERR e Pea d 31 4 2 Access to measurements edt ecd edo 31 4 3 Access to UPS set up and maintenance 31 44 UPSset UuD bbw eiie netu 32 Local SettingSs v C RD Le bie dett 32 Output x eis ettet e tete ap he pe qi te qut b Se es 32 ON OEE SettlhigS pd mud nae ee ee nah e NI PIE 32 Battery 5695 itc eem eee ea dpi Rice ls e HE RC ERREUR 33 4 5 Mainten nce iv none aiu OE EO IM OM UR Dim uic usi aes 33 4 6 Personalisation using external software 33 5 Troubleshooting 5 1 Troubleshooting LEDs IR AR REN 34 5 2 System diagnosis fault 35 Start wIthixUPS ie te 35 Nobile T ec 35 5 3 Environment faults oen ee eet et e eo su tn 36 5 4 Internal faults oux SERERE EB Ne iL M IMS 37 Contents 6 Life Cycle Monitoring LCM 6 1 Descnption eie ed de hee OO nece 38 Get tir e es A 38 Secure your installation pOwer 38 Res t or
15. to get access to further details In case of LCM WARNING refer to LCM section see section 6 page 38 if LED 6 is ON The equipments are no longer supplied Follow the displayed instructions if one of the following LEDs is ON Rectifier LED 7 Inverter LED 8 Battery LED 9 Bypass LED 10 One of the main UPS function has faulted Follow the displayed instructions 5 Troubleshooting System diagnosis fault aj A internal sub module fault is detected A internal power sub module 1 fault is detected v v o Press the Enter button 2 amm Choose one of the two sequences below Start with xUPS You can even run the UPS with reduced power rate Press the scroll button 3 Press the Enter button 4 gt START WITH xUPS v 0006 1 Check power or battery sub module connections see section 7 page 39 If the connections are correct call the after sales support department and follow the sub module replacement procedure see section 7 page 39 Press the Enter button 4 NO START ESC lt Check power or battery sub module connections see section 7 page 39 If the connections are correct call the after sales support department and follow the sub module replacement procedure see section 7 page 39 34008486EN AC Page 35 5 Troubleshooting Environment faults Pr
16. to the EXB battery detection connector 7 14 4 Connect the inter EXB battery cable 8 e to the second EXB battery power ew connector 9 and the other end of the battery cable to the second EXB battery power connector 10 of the above EXB 5 Connect the battery detection cable to the second EXB battery detection connector 11 and the other end of the 12 9 battery detection cable to the second EXB battery detection connector 12 of the above EXB 6 Repeat operations 2 to 5 to other levels 7 Close the battery circuit breaker 1 of each EXB I position Caution a battery can cause electrocution and high short circuit currents Do not dispose of batteries in a fire The battery may explode Do no open or mutilate batteries Released electrolyte is harmful to the skin and eyes It may be toxic Connection of IEC cables to output receptacles 1 Connect the equipments to the UPS using the cables 1 It is preferable to connect the priority equipments to
17. 000000 O0000000000000000 HOBHOOO00O000000D0 eoeooooooooooooo 34008486EN AC Page 25 2 Installation Fix the terminal block cover This type of connection must be carried out by qualified electrical personnel 1 Push up the moving tray 1 E 2 oy LA AS 2 Push in the moving tray 1 3 Fix the 2 screws of the terminal block cover 2 34008486EN AC Page 26 2 Installation Extended battery EXB connections This type of connection must be carried out by qualified electrical personnel It is not necessary to shutdown the UPS in order to install the extended battery EXB module Up to three batteries may be connected to each levels of the MX Frame The sequence below shows connection for two battery cabinets per level on a MX Frame 20000 RT model 1 Checkthatthe battery circuit breaker 1 of each EXB is OFF 0 position Start the following operations from the lowest level 2 Connectthe battery cable 2 to the UPS battery power connector 3 and the other end ofthe battery cable to the EXB battery power connector 4 3 Connectthe battery detection cable 5 to the UPS battery detection connector 6 and the other end of the battery detection cable
18. E 15 000 RT or 20 000 RT UPS 7 4 cable lockers 2 Solution Pac power management suite CD ROM 8 8 IEC 10A output cables 3 Product documentation 9 Network Management card 4 Rack mounting kit 10 3 or 4 Battery sub modules 3 for 15 000 RT 4 for 20 000 b Screw driver RT 6 RS232 communications cable E 3 or 4 Power sub modules 3 for 15 000 RT 4 for 20 000 Packaging must be destroyed according to waste management standards Recycling icons are displayed for easy selection A dangerous voltage is present inside the power module and the battery module Any operations to be carried out on these modules must be done so by qualified staff 2 Installation Rack mounting Wheels removal The battery sub modules and power sub modules must no be mounted yet P It is not allowed to install the UPS or battery module in a hermetically closed environment without any exchange of air 1 Use packaging as shown 2 Place MX Frame on its side Ye mmm nv An 3 Remove the 4 screws of the 4 wheels 4 Remove the feet Rack mounting kit Rack mounting kit content 19 enclosure 1 Telescopic rails 639 mm to 1005 mm length 27 36 to 39 96 2 Front mouting brackets 34008486EN AC Page 13 2 Installation UPS module rack mounting The battery sub modules and power sub modules must no be mounted yet It is not allowed to install the UPS or battery module in a hermetically closed environmen
19. cy converter Low battery warning Manual bypass Normal AC source Normal double conversion mode Personalisation Programmable outlets Relay contacts UPS Time that the connected equipments can operate on battery power Source supplying the bypass line The equipments can be transferred to the bypass line if an overload occurs on the UPS output for maintenance or in the event of a malfunction Devices or systems connected to the UPS output Operating mode used to convert the AC power frequency between the UPS input and output 50 Hz gt 60 Hz or 60 Hz gt 50 Hz This is a battery voltage level indicating that battery power is low and that the user must take action in light of the imminent break in the supply of power to the load Rotary switch controlled by the user used to connect the equipments directly to the AC source Transfer of the equipments to the manual bypass enables UPS maintenance without interrupting the supply of power to the connected equipments Normal source of power for the UPS The normal UPS operating mode in which the AC source supplies the UPS which in turn supplies the connected equipments after electronic double conversion It is possible to modify certain UPS parameters set in the factory Certain UPS functions can also be modified by the EATON power management products to better suit user needs These outlets can be automatically shut down during operation on battery power shutd
20. disabl EM Lis ibn rris n Erie depen RLY tore e enit eed ten era 39 7 Maintenance 7 1 Hot swapping the power sub module rnst nnnn nenne 40 Disconnecting the power sub module us 40 Reconnecting the power sub module ue 40 72 Hot swapping the battery sub module nnet 40 Disconnecting the battery sub module eere 40 Reconnecting the battery sub module nene 40 73 Service position bypass position 41 74 Normal position online mode eennnnnn nennen nnns seen na ns 42 75 raming centre deeem pue epe ap E et gie ete ttes hee 43 8 Appendices 8 1 Technical specifications esee ime bed ais eee 44 8 2 Glossary S nx IS EU EUR CELERE d us 45 34008486EN AB Page 7 1 Presentation Wheels position Dimensions H x W x D MX Frame 688x445x738 mm 15 000 RT 20 000
21. ery is heavy approx 30 kg 65 Ibs 4 Insert the battery sub module and attach the 4 mounting screws on each side of the battery sub module 5 Reattach the front panel Caution a battery can cause electrocution and high short circuit currents Do not dispose of batteries in a fire The battery may explode Do no open or mutilate batteries Released electrolyte is harmful to the skin and eyes It may be toxic 34008486EN AC Page 15 2 Installation Communication ports MX RT provides 3 communication methods that can be used simultaneously 2 COM ports provide RS232 or USB communications using EATON SHUT protocol Compatible with most power management software applications available into the enclosed Solution Pac CD Rom Please note that both ports cannot be used at the same time The output contact port is used for basic signaling or for protection of IT systems like IBM iSeries formerly 5400 and more The two slots are compatible with any EATON communication card check www eaton com web site for the complete list of compatible cards Connection to the RS 232 communication port 1 Connect the RS232 1 communications cable to the serial port on the computer equipment B 2 Connect the other end of the communication cable 1 to the RS232 2 Fa communications port on the UPS 3 a The UPS can now communicate wi
22. ess the Enter button 1 to display the details below Displayed details Signification Correction BATTERY Ah The number of detected batteries of a level is low compared to the other levels Check the external battery connection detection cable and power cable see section 2 3 page 27 Or Put the same number of EXB for each level see see section 2 3 page 27 BYPASS AC FREO VOLT NOK The Bypass AC source is out of tolerance Check the Bypass AC source voltage or frequency 1 0 BAD CONNECTION AC source is not connected to the correct terminals Check AC wiring see section 2 1 page 23 INV THERM OVERLOAD The UPS shuts down automatically because of a major overload Check the power drawn by the connected devices and disconnect any non priority devices INVERT LIMITATION Short circuit conditions on output devices Check the installation at the UPS output wiring fault equipment NO BATTERY The battery is incorrectly connected or no battery is detected Check battery connections see section 2 3 page 27 Or Insert the missing batteries sub modules see section 1 9 page 15 NO BATTERY MODULE No battery sub module is detected next to an inserted power sub module Check battery sub module connections see section 7 2 NO MODULE No module is detected on the first lowest level Check the module detection see section 1 9 page 15 Or Insert the miss
23. ided by only one switch with RCD residual current device for Normal and Bypass inputs Di load 34008486EN AC Page 21 2 Installation 34008486EN AC Page 22 UPS with separate Normal and Bypass AC inputs supplied by separate sources Bypass AC MM load MLVS 1 x MLVS 2 ee Normal AC Bypass AC MLVS 1 0 0 nm MLVS 2 Normal Oo load Change in SEA between upstream and downstream or galvanic isolation required Bypass AC MLVS 1 Normal AC MLVS 2 tt y load Frequency converter without Bypass AC input Configuration used when the frequency of the application differs from the Mains Example marine requirements Main low voltage switchboard MLVS Normal AC O tt loa 2 Installation Connections of input output power cables This type of connection must be carried out by qualified electrical personnel Before carrying out any connection check that the upstream protection device Normal AC source is open O OFF Input connection Access to terminal block 1 Remove the 2 screws of the terminal block cover 1 2 Pull up the moving tray 2 3 Pull out the moving tray 2 4 Pull down the moving tray 2 34008486EN AC Page 23 2 Installation Single phase input This type of connection
24. ing sub modules NO POWER MODULE No power sub module is detected next to an inserted battery sub module Check power sub module connections see section 1 9 page 15 NORMAL AC VOLT NOK The Normal AC source is out of tolerance Check the Normal AC source voltage or frequency OUTPUT OVERLOAD The UPS is on overload and will shut down automatically Check the power drawn by the connected devices and disconnect any non priority devices POWER MODULE NOT COMPATIBLE The power sub module inserted is not compatible Check if the power rate of the power sub module is 5 kVA SOFT FRAME POWER NOT COMPATIBLE The software of the power sub module is not compatible with the Mx Frame software Upgrade the UPS software via www eaton com 34008486EN AC Page 36 Intemal faults 5 Troubleshooting Display Signification Correction POWER MODULE FAULT Internal power sub module fault detected Use Enter button 1 to display details Call the after sales support department Follow the power sub module replacement procedure see section 7 1 page 39 BATT MODULE FAULT Battery fault detected during the battery test Use Enter button 1 to display details Call the after sales support department Follow the battery sub module replacement procedure see section 7 2 page 39 FRAME FAULT Internal chassis fault detected Use Enter butt
25. must be carried out by qualified electrical personnel Common sources Normal AC Source Bypass Source _ NU 1 sure that the one phase metal strap is installed 2 Be sure that the metal jumper is installed 3 Connect the 3 cables to the normal AC source terminal block 4 Connect the 3 cables to the output terminal block 5 Be sure that input selection selector 1 is set to single phase position amp DO000000000000000 5686600500505055505909 e O000000000000000 O0000000000000000 DO000000000000000 GOO000000000000000 Ol oo0000000000000000 OoO000000000000000 o6o0000000000000000 OGooO600000000000000 0000 mn zm o gt 1 sure that the one phase metal strap is installed amp 2 Connect the cables to the normal AC terminal block 3 Connect the 3 cables to the output terminal block 4 Be sure that single phase or three phase switch selection 1 is set to single phase position 200000000000000 SS6S6688666868S O000000000000000 O00000000000000 O00000000000000 D000000000000000 Ol D0000000000000000 o600000000000000QO0 OOoO000000000000000 quem 08080 E o o o Q o Q o o o o o o
26. n the following pages the symbols below are used LED off LHl LED on 34008486EN AC Page 4 Contents 1 Presentation 1 1 Wheels position nee nce cae nn enc Ede 8 1 2 Rack position e tpe f eee a ieu ceu titre Dae 8 133 Sub imodu les is 5 220d de nette t n edo fons baee ebat 8 1 4 Rear panels 4 aeos rte Pee te ied ss i eee ede ed add rete den an 9 MX Erame 15000 RT 20000 RT Pere td per e a ed 9 1 5 Display and control p nel et ie Sein 10 Sub module pictograms on display 4 4 10 1 6 Battery extension tin dr EAR EE BR Rene eng 11 Batterv extensions tor MX Framer xat ates nr EU epe eee pe fin be ros c 11 MX EXB RT optional battery module enne menn rer nnne 11 Battery Integration Systern ius eee eee petit ama ie de pice AR be n 11 Battery extension cable 1 8 6 11 2 Installation 2 1 Unpacking and contents check EP COMLENTS checker tet UE pts ca hate TE ioe 2 2 2 Rack mounting ide ovii b e tec ire Eso fe i eee ei ere 13 WhieelS removal e de eed dan da te en ee Res 3 Hackrnnountlng Kit uh t der PL cu etur 3 UPS module rack MOURIR 4 2 3 Mounting sub modules
27. nofase o trifase 3 su trifase Oo666060066666066666 GOCO0000000000000 90000000000000000 oo0000000000000Q0O0 A0O0O00O00000000000 lo OO0000000000000000 00000000000000000 HOBHOOO00O000000D0 eoeooooooooooooo 34008486IT AC Page 25
28. o o o o o8 o e B8080000000000000 e 34008486EN AC Page 24 2 Installation Three phases input This type of connection must be carried out by qualified electrical personnel Common sources 1 Remove the one phase metal strap 1 2 Be sure that the metal jumper 2 is installed quem pete om 3 Connect the 5 cables to the normal AC source terminal block 4 Connect the 3 cables to the output terminal block 5 Remove cover and put input selection selector 3 to three phase position oo000000000000090 Ol 00000000000000000 BO000000000000000 O0000000000000000 O0000000000000000 olo CO000000000000000 00000000000000000 6 eoeooooooooooooQo 1 Remove the one phase metal strap 1 2 Remove the metal jumper 2 Normal AC Source Bypass AC Soure _Output NW DG U LOU nu 3 Connect the 5 cables to the normal AC source terminal block 4 Connect the 3 cables to the bypass AC source terminal block 5 Connect the 3 cables to the output terminal block 5 Remove cover and put single phase or three phase switch selection 3 to three 00000000000000000 phase position c es ssesesesesese _ OO000000000000090 20000000000000000 s 29900000000
29. on 1 to display details Call the after sales support department Follow the frame replacement procedure see sections 7 1 7 2 page 39 Note In case of multiple fault press the Enter button 1 and the scroll buttons 2 to get access to further details 34008486EN AC Page 37 6 Life Cycle Monitoring Description This function embedded in the UPS displays messages on screen and communication channels at every important stage of the UPS s life allowing you to gt LCM WARNING Press the Enter button 1 to display LCM warning details Secure your installation power continuity Anticipate maintenance actions thanks to automatically displayed warnings while displaying automatic warnings when maintenance actions need to be planned LCM warning details Signification BATTERY CHECK RECOMMENDED Battery is approaching its reliability end of life Risk to reduce CONTACT EATON AT dramatically backup time www eaton com Reset or disable LCM In case of any LCM messages displayed For temporary reset press the escape button more than 3 seconds into Status and Alarm screen to cancel temporary the alarm status The alert will be repeated twice each 30 days For permanent reset press the enter button more than 3 seconds into LCM warning screen to cancel permanently this LCM event At any time To Disable all LCM messages select disable all into LCM menu Be careful you
30. opp s selon une d marche d co conception Substances Ce produit ne contient ni de CFC ni de HCFC ni d amiante Emballage Pour am liorer le traitement des d chets et faciliter le recyclage s parer les l ments de l emballage Le carton est compos de plus de 50 de carton recycl Les sacs et sachets sont en poly thyl ne ty Les mat riaux constituant l emballage sont recyclables et marqu s du symbole d identification QU Mat riaux Abr viation Num ro dans le symbole mia Poly thyl ne T raphthalate PET 01 Poly thyl ne Haute Densit HDPE 02 Polyvinyle Chloride PVC 03 Poly thyl ne Basse Densit LDPE 04 Polypropyl ne PP 05 Polystyr ne PS 06 Suivre les r glementations locales en vigueur pour l limination de l emballage Fin de vie La soci t EATON s est engag e traiter les produits en fin de vie selon les r glementations locales EATON travaille avec des soci t s en charge de la collecte et de l limination de nos produits en fin de vie Produit Le produit est compos de mat riaux recyclables Son d mant lement et sa destruction doivent se faire en accord avec les r glementations locales en vigueur concernant les d chets Le produit en fin de vie doit tre d pos dans un centre de traitement des d chets lectriques et lectroniques Batterie Le produit contient des batteries au plomb qui doivent tre trait es
31. own time delays can be programmed with the EATON power management products The UPS has two sets of two programmable outlets Contacts supplying information to the user in forme of signals Uninterruptible Power System Introduction Nous vous remercions d avoir choisi un produit EATON pour la s curit de vos applications La gamme MX a t labor e avec le plus grand soin Pour exploiter au mieux les performances de votre ASI Alimentation Sans Interruption nous vous conseillons de prendre le temps de lire ce manuel Attention Cette ASI est un produit de classe A Dans un environnement domestique ce produit peut causer des interf rences radio et dans ce cas l utilisateur pourra tre amen prendre des mesures compl mentaires Les c bles de sortie ne doivent pas d passer 10 m de longueur Si ce produit doit tre install dans un environnement de surtensions de cat gorie lll ou IV une protection anti surtensions amont devra tre pr vue Avant l installation de MX lire le livret qui pr sente les consignes de s curit respecter Suivre ensuite les instructions du pr sent manuel Nous vous invitons d couvrir l offre EATON ainsi que les options de la gamme MX en visitant notre site WEB www eaton com ou en contactant votre repr sentant EATON Respect de l environnement La soci t EATON s est engag e dans une politique de protection et de pr servation de l environnement Nos produits sont d vel
32. prises over 50 of recycled cardboard Sacks and bags are made of polyethylene A Packing materials are recyclable and bear the appropriate identification symbol QU Material Abbreviation Symbol number Polyethylene terephthalate PET 01 High density polyethylene HDPE 02 Polyvinyl chloride PVC 03 Low density polyethylene LDPE 04 Polypropylene PP 05 Polystyrene PS 06 Follow all local regulations for the disposal of packing materials End of life EATON will process products at the end of their service life in compliance with local regulations EATON works with companies in charge of collecting and eliminating our products at the end of their service life Product The product is made up of recyclable materials Dismantling and destruction must take place in compliance with all local regulations concerning waste At the end of its service life the product must be transported to a processing centre for electrical and electronic waste Battery The product contains lead acid batteries that must be processed according to applicable local regulations concerning batteries The battery may be removed to comply with regulations and in view of correct disposal 34008486EN AC Page 3 Introduction Pictograms Important instructions that must always be followed Information advice help Visual indication Action Audio signal In the illustrations o
33. pting the equipments Disconnecting the battery sub module 1 Remove the 6 fixing screws to free the main front panel bezel 2 Remove the 4 fixing screws on the right side to free the battery sub module 3 Pull the battery sub module slightly then lift it to extract it Reconnecting the battery sub module Carry out the above instructions in reverse order To ensure safety and high performance use only batteries supplied by EATON 34008486 39 7 Maintenance Service position bypass position il This operation must be carried out by qualified electrical personnel only The equipments should be powered via the Normal AC source and not protected by the UPS 1 Press and hold the 0 OFF button 1 for 3 seconds The load is powered via the Bypass AC source bypass mode LED 2 is ON LEds 3 4 are green 2 Unlock the Manual Bypass switch 5 and set to the test position 3 Turn off the Normal AC source circuit switch 6 All LEDs on the front display are off 4 Set the Manual Bypass switch 5 to bypass position 5 Pull red padlock the center of the manual bypass switch 5 to lock into bypass position 6 Remove all the battery sub modules see section 7 2
34. s low Shut down all applications on the connected equipment because automatic UPS shutdown is imminent LED 1 is ON LED 2 is red The audio alarm beeps continuously The equipments are not powered The UPS displays End of backup time Battery low 34008486EN AC Page 29 3 Operation UPS shutdown 34008486EN AC Page 30 1 Press the 0 button 1 more than 3s The buzzer beeps once and the load is no longer protected by the UPS It is powered via the Bypass AC source If the UPS is set in frequency converter mode the equipments will not be powered If the Normal AC source is out of tolerance the UPS will generate a 10ms output calibrated break 2 For a full shutdown of UPS and connected load the upstream circuit breaker not included should be set to the 0 position 4 Access to measurements and personalisation data Display organisation Status and Alarms Measurements UPS input measurements UPS output measurements Battery measurements UPS Set up Maintenance Local settings Output settings Measures per module ON OFF settings Battery settings System diagnosis Manual batt test Led amp Buzzer test Operation limits Access to measurements Press the scroll button see section 1 5 page 10 to access measurements for voltage current frequency power EUN output and battery capacity Access to UPS set up and maintenance Press the scroll b
35. seismic side panels plates to lock modules and screws included Battery extension cable 1 8 m 6 ft This extended battery cable will be used instead of the standard battery cable when battery modules are distant from each other located in two different enclosures for instance 34008486EN AC Page 11 2 Installation Unpacking and contents check Unpacking Contents check H 34008486EN AC Page 12 Keep the packaging parts for wheels removal CM i JJ 1 MX FRAM
36. suivant les r glementations locales en vigueur concernant les batteries Pour suivre ces r glementations et liminer la batterie de mani re propre il est possible de l extraire du produit 34008486FR AC Page 3 2 Installazione Ingresso trifase Questo tipo di collegamento deve essere effettuato da elettricisti qualificati Alimentazioni comuni 1 Rimuovere la piattina metallica monofase 1 2 Accertarsi che il ponticello metallico 2 sia installato gj nee 3 Collegare i 5 cavi al blocco terminale dell alimentazione AC Normale 4 Collegare i 3 fili al blocco terminale in uscita 5 Rimuovere il coperchio e posizionare il selettore di ingresso 3 su trifase oo000000000000090 Ol 00000000000000000 OO000000000000000 O000000000000000 O000000000000000 8 29900000000000000 0000000000000000 amp eoeooooooooooooQo 1 Rimuovere la metallica monofase 1 2 Rimuovere il ponticello metallico 2 Normal AC Source Bypass AC Soure Output 3 Collegare i 5 cavi al blocco terminale dell alimentazione AC Normale 4 Collegare i 3 cavi al blocco terminale dell alimentazione AC Bypass 5 Collegare i 3 fili al blocco terminale in uscita 5 Rimuovere il coperchio e posizionare il selettore di commutazione mo
37. t Enable Disable Enables automatic restart of the system even if Normal AC source is restored before the end of the shutdown sequence Auto Restart Enable Disable UPS restarts automatically when Normal AC source is restored Energy Saving Disable Enable Automatic shutdown on battery if output load level 10 96 Sleep Mode Enable Disable Remote Command Enable Disable Enables consideration of shutdown or restart orders from software to be authorised 4 Access to measurements and personalisation data Battery settings Function Factory setting Options Comments Auto Battery Test Everyweek No test everyday everyweek everymonth Low Batt Warning 2096 0 to 100 196 increment User Batt Settings UPS reads number of battery modules connected From 0 to 40 Ah 5 Ah increment Deep Disch Protect Yes No Protection against deep discharge If disable EATON warranty will be void Maintenance modules 1 trough 4 Input Output kVA to load Battery capacity Function Sub Function Option Display Comments Model Power Module SN Serial number SOFT xxx Soft version Frame NT xxx Technical level Measurement Monitoring by selecting Status for each module Alarm History Read Description 10 alarms can be stored Date Hour automatically Alarm xxx Erase No Yes System Diagnosis Module detection Status for each module
38. t without any exchange of air Follow steps 1 to 4 for rack mounting the UPS onto the rails S IEEE amp The rails and the necessary mounting hardware are supplied by EATON Note for step 1 it is possible to adjust the position of both front mounting ears 34008486EN AC Page 14 Mounting sub modules 2 Installation A dangerous voltage is present inside the power module and the battery module Any operations to be carried out on these modules must be done by qualified staff You must mount the modules from the lowest level to the highest level All the sub modules must be mounted Always keep 150 mm free space behind the UPS rear panel 1 Remove the 6 fixing screws to free the front panel as shown Modules must be mounted from the lowest level 1 to the highest level 4 2 Remove the 4 fixing screws of the mounting screws to free the power sub module space Repeat the operation 2 for the battery sub module space 3 Insertthe power sub module and attach the 4 mounting screws on each side of the power sub module Caution the batt
39. th el i 2 various EATON power management i p o oe ze o application software Please note that the configuration software is included with Personal Solution Pac for Windows 1 Communication port by relay H 1 major alarm 2 battery fault 3 remote shutdown from external power 5 to 27 V DC 10 mA max 4 normal operation not on battery contact 48 V DC 2 A 5 common Pin 6 operation on bypass common 7 low battery warning Pin 8 load powered n o contact normally open TOR Pin 9 operation on battery When the status is active the contact between the common Pin 5 and the relevant information pin is closed Output relays specifications Voltage 48 V DC max y Current 2 max Power 62 5 VA 30 W Example for 48 V DC Imax 625 mA 34008486EN AC Page 16 2 Installation Installation of communication card m It is not necessary to shutdown the UPS before installing a communications card Id D 1 Remove the slot cover 1 secured by S two screws
40. the two outlets 3 and the non priority equipments to the two outlets 2 that can be programmed in pairs Connect any high power devices to the 16 A outlet 4 To program shutdown of outlets 2 during operation on battery power and thus optimise the available backup time the EATON communication software is required 2 Fit the connection securing system 5 that prevents the plugs from being pulled out accidentally 34008486EN AC Page 27 3 Operation Initial start up p ooo o B8080000000000000 ESC Jh ad lt IT OO zm 34008486EN AC Page 28 It is essential to contact our Customer Service to ensure that your system is commissionned in complete safety and to benefit from the manufacturer s guarantee 1 Be sure that the manual bypass switch 1 is in normal position like shown on the picture 2 Put the Normal AC source input switch 2 in 1 ON position 3 Set the upstream circuit breaker not included to the I position ON The equipments are powered via the Bypass AC source but not protected by the UPS Batteries are recharging an 8 hour recharge period is necessary to get full backup time LED 3 is ON LEDs 4 and 5 are green 3 Press the I button
41. utton 1 a number of times to point the UPS set up or Maintenance menu Press the Enter button 2 to get access UPS SET UP MAINTENANCE ESC lt lt T OO 34008486EN AC Page 31 UPS set up 34008486EN AC Page 32 Local settings 4 Access to measurements and personalisation data Function Factory setting Options Language English French German Italian Portuguese Spanish Date Time Format International DD MM YYYY HH MM US MM DD YYYY HH MM AM PM Date Time Change GMT 1 MM DD YYYY HH MM adjustable Continental Europe Audible Alarm Yes No Output settings Function Factory setting Options Comments Output Voltage 230 V 200V 208V 220V 240V 250V Freq Converter Disable Enable Output Frequency 50 Hz 60 Hz User selectable under frequency converter mode Bypass Transfer Yes No Transfer to bypass if Normal AC source is out of tolerance Interrupt Time 10 ms 20 ms 200 ms Break time calibration during load transfer on Normal AC source out of tolerance Overload Prealarm 105 96 40 96 50 96 70 96 Alarm if threshold is overrun Redundancy Mode No Yes Alarm if redundancy loss Redundancy Level 1 2 3 On redundancy Mode number of redundant modules needed ON OFF settings Function Factory setting Options Comments Cold Start Disable Enable Start on battery Forced Reboo
42. will not be aware of any LCM events that can happen on the UPS if you disable all LCM messages 34008486EN AC Page 38 7 Maintenance Hot swapping the power sub module This operation must be carried out by qualified electrical personnel only This operation can be performed without interrupting the equipments Disconnecting the power sub module 1 Remove the 6 fixing screws to free the main front panel bezel 2 Remove the 4 fixing screws on the left side to free the power sub module 3 Withdraw the power sub module Reconnecting the power sub module Carry out the above instructions in reverse order Replace the faulty power sub module by another one with same power rating Hot swapping the battery sub module Caution a battery can cause electrocution and high short circuit currents Do not dispose of batteries in a fire The battery may explode Do no open or mutilate batteries Released electrolyte is harmful to the skin and eyes It may be toxic Servicing of batteries should be performed or supervised by personel knowledgeable of batteries and the required precautions Keep unauthorized personel away from batteries Remove watches rings bracelets and all other metal objects from the hands and arms Use tools with an insulated handle When replacing batteries replace with the same number of the BB HR5 5 12 batteries This operation be performed without interru
43. www eaton com MX Frame 15000 RT 20000 RT Installation and user manual Pulsar Series E T N Powering Business Worldwide Introduction Thank you for selecting an EATON product to protect your electrical equipment The MX range has been designed with the utmost care We recommended that you take the time to read this manual to take full advantage of the many features of your UPS Uninterruptible Power System Warning this is a class A UPS product In a domestic environment this product may cause radio interference in wich case the user may be required to take additional measures Output cables should not be longer than 10 meters If the device must be installed in overvoltage category IIl or IV envoronments additional upstream overvoltage protection must be provided for Before installing MX please read the booklet on the required safety instructions Then follow the indications in this manual To discover the entire range of EATON products and the options available for the MX range we invite you to visit our web site at www eaton com or contact your EATON representative Environmental protection EATON has implemented an environmental protection policy Products are developed according to an eco design approach Substances This product does not contain CFCs HCFCs or asbestos Packing To improve waste treatment and facilitate recycling separate the various packing components The cardboard we use com
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