KLP - Castell Safety International
Contents
1. KI Multi Key Bolt Interlock with Safety Switch LIS User Manual Original Language Version Castell The KLP bolt interlock is a key operated mechanical bolt interlock complete with position monitoring electrical contacts for the control of electrical switchgear or valves The KLP lock comes with a 16 mm diameter bolt of variable length that is used to control the rotation or movement of operating handles or toggles The KLP1 comes with 2N C 1N O 10 amp contacts and the KLP2 has 4N C 2N O 10 amp contacts these are used to provide remote indication of the bolt position or to switch the control circuitry on the machine The locks are manufactured in brass KL P2 FSB 1S 0 FR 4 D or stainless steel making them ideally suited to use in harsh or corrosive environments Operation The Castell KLP bolt interlocks with safety switches are used in switchgear control to break circuitry and inhibit movement of cams toggles or levers simulateously KLP multi key bolt interlock with safety switch rear entry exchange key condition Key A is free while key B is 2 Insert and turn key A to extend the 3 Key B is free key A is trapped trapped and bolt is retracted bolt Release key B to trap key and and bolt is extended Switch change the contacts condition of contacts are reversed the switch 1 While the side bolt is retracted key B is trapped and key A is free 2 Inserting and turning key A in the KLP bolt interlock drives the bol2. 52 56 2 07 FSKLP 67 8 2 67 QKLP 44 45 1 75 28 6 1 125 n15 88 0 625 KLP1 FRONT MOUNTED SWITCH U KLP 001 E Issue 2 57 15 2 25 52 6 2 07 FSKLP 67 8 2 67 QKLP 15 88 625 57 15 2 25 44 45 1 75 28 6 1 125 n15 88 625 rr 245 05 9 65 Approx Note For safe mounting use security screws 4 Mounting Holes O7nm 275 4 Mounting Holes 7mm 275 219 04 8 62 Approx 66 4 2 61 While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice 5 of 7 EE La aN in mm Extended bolt length in mm 0 19 05 6 35 25 40 12 70 Siglo 19 05 38 10 25 40 44 45 www castell com KI Multi Key Bolt Interlock with Safety Switch lt fS User Manual Original Language Version Castell Wiring Diagram Diagram Bolt retracted switch on 2 N C 1 N O 11 12 21 22 33 34 While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KLP 001 E Issue 2 www castell com 6 of 7 KL Multi
3. Key Bolt Interlock with Safety Switch User Manual Original Language Version SPa Castell Order Information Information Product Type par Number C KP J C Example Ke 2 _FS B is o FR 4 p Isolation Key Symbol Personnel Key Symbol exchange key condition exchange key condition 7 OR 8 OR Primary Key Symbol Secondary Key Symbol double key condition double key eoan l TT 1 2NC 1NO 1 switch 1 Switch specification 2 ANC 2NO 2 switches 2 2 Lock portion type MO7QM 3 Material B Brass S Stainless steel Secondary lock portion s 4 Secondary lock portions are provided for personnel keys primary lock posrtion for the isolation key 18 28 38 48S 5S o0r6S 1 2 3 4 5o0r6 secondary lock portions respectively 6 L Dimension bolt length when retracted in mm 0 6 4 12 7 19 1 25 4 6 Switch entry FR Front entry switch RE Rear entry switch 7 Form 172 374 8 Key condition E Exchange key condition D Double key condition removal of all keys Lock portion symbol 7 Isolation key for exchange key condition Primary key for double key condition located next to the bolt Lock portion symbol 8 Personnel key for exchange key condition Secondary key for double key condition this key drives the bolt FS up to 3 characters Q up to 6 characters FS up to 3 characters Q up to 6 char
4. site manager safety officer Do not lubricate lock barrel with oil or grease use CK Dry Powder Graphite if necessary AN In case of defects beeing detected please contact your nearest Castell Support Department for further actions Please see Contact section for contact details While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KLP 001 E Issue 2 www castell com 3of7 KI Multi Key Bolt Interlock with Safety Switch GP User Manual Original Language Version Castell Technical Data DELE Temperature rating 25 C ice free to 55 C Type of mounting panel or surface mount using suitable fasteners please refer to drawing on page 4 for more details Weight KP1 Front of board mount 0 8 kg back on board mount 0 6 kg KP2 Front of board mount 0 8 kg back of board mount 1 kg Material Brass Stainless steel Switch approvals CE CCC cCSAus IP65 MTTF Certification Available on request Application Castell KLP bolt interlocks with safety switches are used as a part of a safety system typically in switchgear applications The electrical supply of the machine is on and the protective doors to the hazardous area are locked Both keys are trapped in the KLP unit Before ent
5. acters 1 FS Lock type Q Lock type Up to 6 characters 7 2 Switch specification Up to 3 characters Ore Se al A 3 Switch entry OFE a o P aha Special construction available upon enquiry Contact Information Information Castell Safety International Ltd The Castell Building 217 Kingsbury Road London England NW9 9PQ Castell Safety International Ltd Oskar J ger Strasse 137 50825 K ln Germany Suite 800 USA t 44 0 20 8200 1200 f 44 0 20 8905 9378 e uksales castell com t 49 0 221 1694 794 f 49 0 221 1694 795 e vertrieb castell com Castell Interlocks Inc 150 N Michigan Avenue Chicago Illinois 60601 t 1 312 360 1516 f 1 312 268 5174 e ussales castell com Castell Safety China Building 1 No 123 Lane 1165 Jindu Road Minhang District Shanghai 201108 China t 86 21 61519023 f 86 21 61519030 e chinasales castell com While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves th
6. e right to alter specifications and introduce improvements without prior notice U KLP 001 E Issue 2 7of7 www castell com
7. ering the machine area the disconnector lever needs to be rotated to isolate the power to the machine To lock the disconnector lever in the safe position both keys in the KLP bolt interlock need to be released This extends the bolt of the KLP locks it in the extended position and changes the contacts in the KLP switch This is connected to a traffic light or another display indicating the access to machnine area can be gained Machine power ON Sau Display Machine power OFF eos open the doors The power supply cannot be switched back The removed keys are taken to the Al access interlocks to on while the keys are trapped in the access interlocks EC Declaration We the manufacturers declare that the components detailed herein and placed on the market comply with all the essential health and safety requirements applying to them Empowered signatory Mr T C Whelan Managing Director While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KLP 001 E Issue 2 www castell com 4of7 KL Multi Key Bolt Interlock with Safety Switch User Manual Original Language Version lt A Castell Dimensions inmm KLP2 REAR MOUNTED SWITCH 57 15 2 25 n34 9 1 374
8. h both keys released the bolt stays extended ensuring the disconnector is in the safe condition until both keys are inserted and turned KLP bolt interlock While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KLP 001 E Issue 2 www castell com 2 of 7 KI Multi Key Bolt Interlock with Safety Switch LIS User Manual Original Language Version Castell CO o The KLP multi key bolt interlock with safety switch should be used to allow safe control of valves or disconnect switches AN The KLP multi key bolt interlock is not designed for security purposes such as a safe or external access to a building Installation The housing of the KLP bolt interlock can be mounted either to a panel or on a surface using suitable fasteners Please refer to drawing on page 4 for more details A IMPORTANT The interlock should be mounted using anti tamper fasteners to prevent unauthorised removal AN The KLP bolt interlock must be installed by a competent and qualified person who has read and understood these instructions Please retain this document in your technical file Force required to shear lock bolt is 30KN for stainless steel and 19KN for brass interlocks Maintenance Periodic visual checks should be carried out by the
9. t to extended position and allows to turn and release key B This changes the contacts condition in the KLP switch The extended bolt locks the power disconnector in the OFF position Key B can now be taken by personnel into machine area 3 With key B released and key A trapped in the KLP the bolt stays extended ensuring the disconnector is in the safe condition While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KLP 001 E Issue 2 www castell com 1 of 7 KI Multi Key Bolt Interlock with Safety Switch LIS User Manual Original Language Version Castell Operation KLP multi key bolt interlock with safety switch rear entry double key condition Key A and B are trapped while Turn and release both keys to Both keys are free and bolt is the bolt is retracted drive the bolt and change switch extended Switch contacts are condition reversed 1 While the side bolt is retracted and key B is trapped key A is free 2 Turning and releasing key A in the KLP bolt interlock changes the contacts condition in the KLP switch and enables the rotation of key B to drive the bolt The extended bolt locks the power disconnector in the OFF position Both keys can now be taken by the personnel to the machine area 3 Wit
Download Pdf Manuals
Related Search