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1. S AUA International B amp W B amp W International GmbH Fon 0049 0 5451 89 46 0 special cases amp bags Fax 0049 0 54 51 89 46 444 Junkendiek 5 info b w international com D 49479 Ibbenb ren www b w international com Contents Thank you for choosing a B amp W bike case cece cece cece ccc ec ccc ceceececes 1 Airline Travel with your bike 222essssseeseesseeessssnneeesesseneeeeesssenenesnnsenn 3 Be oF El ee ee ee are een 3 ope anna ara aan ea nr ah 6 Scope of delve y sense een ra ea rer rer 6 Anti Shock Frame ASF assembly vc ciaveebies een 6 PACKING ie DIKO sisprir rrr EEr EEEREN EIRENE EE FESTEI EEREN I sortieren 7 Aea AAE AL E E ETE LTE E E E E EE E E ETE 17 2 DIRE DOR Qa ee een 18 SCOPE OV GClIVElY cycanaeawvecunabssow a E RERE A 18 Packing the DIKe esr net re aAA rer 18 ASSEMDIY ON AUNIVAl ccc nnaviede erenkeansareee RARER One eT SAAREN E EERE PE Ea 26 By DING VAG 0644 646x004 Kh ibe ee saan oso skews 98d EEE eeseeeeus 27 SCONE or delive lye ee nde cad ee RE TREE ee ne 27 Mounting the wheels to the base tray of the bike bag 0 ccc cece eee eee e nnn eeennes 27 Anti Shock Frame ASF assembly 0s i1 3540verstecunanse viene eens stew arena rare 28 PACKINO TINS DIKO sr srarscse ee ara arenes TI MI peda ene ee Rene eae 29 PSSM ON AIMIVAl vcy cance ina iu Eon i ce RESENA E TORRAS REE ee en ess 38 Ms loess ae ee n rr ee ee aaa 39 SEOPE OL GCNIVELY a a ee TEE ER whens 39 PACKHOTHE
2. not have to be applied otherwise you will have to move the freight around slightly Close the locks 2 2 Place the case upright and tie the lashing strap around the bike box This means that if the locks fail the B amp W lashing strap still holds the freight together 2 3 Insert your business card or a note with your address in the little address pocket Please note that a bike case weighing more than 30 kg may not be transported by the airline Inform yourself in good time before departure Assembly on arrival Assemble the bike in the reverse order to dis mantling 2 4 Read the information in your general bike instruction manual on setting the relevant components and especially the informa tion on correct fixing of components screw torque Perform the before each ride check after assembly This manual cannot teach you the skills of bicycle mechanic or fitter If you are uncer tain please contact a local bike retailer or a training workshop A a 3 bike bag 3 1 Scope of conn F R delivery 1 ASF frame 2 Rear mount 0 Ee 3 Front mount 4 Extension 5 ASF screws 6 Adapter for rear quick releases 7 Adapter for front quick releases 8 Wheels with supports 9 Fixing parts for wheel supports 10 bike bag 3 2 Should you require adapters for the full floating axle system of your mountain bike please contact us at info b w international com or 49 0 5451 8946 0 Mounting
3. packed cycling shoes into the cavity 2 5 2 6 2 7 2 8 Remove the quick releases from the hub and pack them in the supplied wheel bags Make sure that you do not lose the two little springs per wheel Also pack the pedals in the wheel bag compartments provided Close them If necessary push the plastic hub protec tors available from your bike retailer onto the axle ends These are relatively reliable in preventing the axles pushing through the packaging or causing dam ages to the frame Place a cotton cloth over the sprocket and slide the ends of the cloth towards the spokes on the back This prevents the packaging becoming dirty and the cloths are useful for taking care of the bike later Pack the wheels in the wheel bags and close the bags with the zips Please generally check before travelling with your bike in the bike box whether damage to the frame or other components can occur due to vibrations or gravita tional forces during transport Therefore please do not place any loose objects or tools in the bike bag and you should decide yourself whether it is necessary to use additional padding material bike box B amp W B amp W 26 bike box 2 1 Place the packed wheels in the B amp W bike case the sprocket pointing inwards in the frame triangle section where it cannot cause any damage Close the case while it is lying on the ground and make sure that nothing gets caught Pressure must
4. the brake cross tension or tension sleeve for V brakes can be easily taken out For hydraulic calliper brakes from the company Magura you open the quick release lever on one brake side and pull the brake out of the holder For disc brakes hydraulic or mechanical you should first of all look where the brake pads or the points of wear metal lug pin are You can use them later to establish whether the pads are still in the right position after dismantling Please read the instruction manual provided by the brake manufacturer If necessary read your general instruction manual and the chapter on handling quick releases and removing wheels 1 5 1 6 1 7 1 8 Open the quick release or full floating axles on MTBs If the front wheel can t be pulled out it is due to the drop locks These are holding pins in the wheel mount drop end You must open the ten sion nut on the quick release slightly and remove the wheel from the locks Remove the back wheel To make removal of the back wheel easier pull the rear derailleur slightly back with your hand Lift the bike slightly and then tap the wheel so that it falls out Mount the transport protectors for disc brakes if you are transporting the bike without wheels Pull the brake lever and secure it with a strong rubber coating if you are transport ing a bike with hydraulic disc brakes Remove the nuts on both quick releases completely remove
5. the screw connector on the seat post clip too tightly can damage the actual clip or the frame Clean the support and protect it with insulation tubing Store the seat and seat post on the base of the bike bag so that they cannot cause any damage Wrap the pedals tool used pedal and Allen wrench torque key with bits for proper assembly carbon lubricant if necessary chain and penetrating oil for care no spray cans air pump and saddle bags individually in cotton cloths Store all of this together with this manual and your general bike instruction manual if possible in the pockets sewn into the bike bag and the rest in a little box at the bottom of the bike bag If there is any space left in the bike bag you can slide a well packed helmet and even packed cycling shoes into the cavity 37 B amp W a ZWN MTB CROSS 38 bike bag ROAD RACING Insert the bottles into the holder on the frame so you do not forget them Close the bike bag Secure both straps with a little padlock if necessary or with a key ring possibly with both so that the zip cannot be open without you wanting Keep your key ready for the security checks in case you need to open the bike bag again Insert your business card or a note with your address in the little address pocket Please generally check before travelling with your bike in the bike bag whether damage to the frame or other components can occ
6. the springs and remove the quick releases from the wheel axles Make sure that you do not lose the two little springs for each wheel bike case B amp W FAN bike case bike case EA 1 1 Slide the quick releases into the ASF 1 5 Then fix the frame onto the ASF use the mounting elements Guide the springs so quick releases or full floating axles on that the thin areas of all springs are point your bike Close the wheel fixings as you ing inwards on the quick release that is on would on the bike Once everything is in each side of a spring place tighten all screws on the ASF with a suitable torque key and a torque of 10 12 Nm The handlebars must be driven in 90 For bikes with double bridge forks on which this is not possible please order a corresponding adapter at info b w 1 2 Lift the pie win ae Band ana Pala international com or contact us on 49 gears slightly back with the other hand 0 5451 8946 0 Place the rear drop end into the rear mounting so that the top chain section 1 6 Turn the crank parallel to the chain bar runs above the mounting element and fix the right pedal eye with a cable tie to the chain bar 1 3 Guide the drop ends of the front wheel 1 7 Also fix the chain at the point where it fork to the front mounting element meets the chain wheel and where it leaves it again This means the chain cannot fall and cause damage and the sharp edged chain wheel is somewhat defused 1 4 Ifthe fork do
7. website and at www b w international com 1 2 1 bike case 1 1 Scope of delivery ASF frame Rear mount Front mount Extension ASF screws Adapter for front and rear quick release levers Spacer discs Two wheel bags bike case 0 Two keys te PD gt 0 9 NI Should you require adapters for the full floating axle system of your mountain bike please contact us at info b w international com or 49 0 5451 8946 0 Anti Shock Frame ASF assembly 1 3 1 4 Place the bike case on the ground and open it Take the accessories out and place them on the floor so you have them readily available as you prepare the bike for ship ment Assemble the parts of the ASF as shown in the illustration Please note that there are several posi tions for mounting the front wheel forks By sliding the mounting element in the slotted hole on the extension the ASF can be adjusted to different wheel bases Do not turn the screw connectors very tightly otherwise you will need to readjust the setting when you pack the bike 1 5 A Insert the right adapter into the mounting element for your bike s axle system The mounting elements for the most widespread quick release systems are included in the scope of delivery Should you require adapters for the full floating axle system of your mountain bike please contact us at info b w inter national com or 49 0 5451 8946 0 You willneed a helpin
8. wheel compartments with the zips Close the bike bag with the zip If the zip on the bag cannot be pulled easily check whether the handlebars are too wide or whether the seat is protruding too high 35 B amp W 36 bike bag 3 1 3 2 3 3 3 4 Initially release the front screws on the handlebar stem by one or two rotations and turn the handlebars down until the smallest possible construction width is achieved If this is not sufficient the handlebars need to be fully removed Protect the handlebars with air cushion film Only turn the four screws with little force so that the handlebars are only just held in the stem or the clamp collars are lightly fixed Before removing the seat and seat post mark the insert depth of the seat post with sticky tapes Stick a second piece of sticky tape to the same point on the frame and draw a vertical line This makes a big difference when setting the seat height and aligning the seat at the destination 3 5 3 6 3 8 Open the seat post clip on the clamp or on the frame by one or two turns Pull the seat post out This should be possible without too much force and without strongly turning it back and forth Never apply force If necessary read your general instruction manual or ask your bike retailer Turn the seat post clip using little force on the tool and only as far as required so that it just securely holds the seat post Turning
9. 250 mm 1280x820x270 mm 610x620x270 mm Packaging dimensions 1330x940x370 mm 1160x900x300mm 1320x340x330 mm 640x345x715 mm Weight incl accessories 17 1 kg 12 3 kg max load 20 kg 15 kg RACING and Tri BIKES Up to frame size 62 cm Frame size gt 62 cm With integrated seat post MOUNTAINBIKES Hardtail Fully Downhill Bike TREKKINGBIKES BROMPTON BIKES Frog from R amp M Up to frame size 44 cm This table only serves the purpose of providing initial orientation For the actual possibilities of use please compare the applicable inner dimensions with the dimensions of the dismantled wheel from the front edge of the fork drop to the end of the rear derailleur and the height of the seat post to the underside of the chain wheel For the bike box the rear derailleur must be dismantled on all bikes so you should therefore meas ure the front edge of the fork drop to the back edge of the frame drop Please note that the bike bag only offers protection in the lower section in contrast to the bike box and the bike case The top section remains susceptible to pressure and impacts Airline Travel with your bike Reasons for taking your own bike All cyclists know from their own experience you ride your own bike much better and safer because you know the sports equipment inside and out the seat position is right and you are thoroughly familiar with the bra
10. Also fix the chain at the point where it meets the chain wheel and where it leaves it again This means the chain cannot fall and cause damage and the sharp edged chain wheel is somewhat defused Switch to the lowest gear with the right gear lever so that the rear derailleur is fully on the inside 33 B amp W 34 bike bag 3 1 3 3 Protect the whole frame either with insu lation tubing or with air cushion film Place the bike with the ASF in the opened bike bag If the bike gets stuck on the rear derailleur it needs to be unscrewed Turn the gears back slightly and continue to hold them in place with one hand so they doesn t fall uncontrolled due to the spring tension when you release the screws Unscrew the connectors fully Protect the chain bar either with air cush ion film or foam tubes e g hot water tubes Pack up the removed gears and bind them to the middle of the protected bar with copper wire 3 5 3 7 3 8 Push the plastic hub protectors onto the axle ends These are relatively reliable in preventing the axles pushing through the packaging or causing damages to the frame Place a cotton cloth over the sprocket and slide the ends of the cloth towards the spokes on the back This prevents the packaging becoming dirty and the cloths are useful for taking care of the bike later Store the wheels in the side pockets The sprocket on the back wheel should point inwards Close the
11. DIKE ee ee ar ee wessen 39 Defects liability and guarantee ccc cc ccc ec ccc cc ccc ceccecescsccececces 40 Publisher B amp W International GmbH special cases amp bags Junkendiek 5 D 49479 Ibbenb ren Phone 49 0 5451 89 46 0 Fax 49 0 54 51 89 46 444 Text concept design photography and graphic design Zedler Institut f r Fahrradtechnik und Sicherheit GmbH info zedler de www zedler de Changes to technical details differing from the details and illustrations in the instruction manual are reserved Liability by the publisher editor or other third party for contributions in this brochure and the resulting dam ages of whichever type is excluded unless it is a case of gross culpability Copyright Reprint translation and reproduction or other commercial use including in extracts as well as on electronic media is not allowed without the previous written permission of the author and publisher Edition 2 March 2012 Thank you for choosing a B amp W bike case Congratulations on your purchase of aB amp W bike case The high quality bike cases and bags from B amp W are particularly suited for safe trans portation of valuable bikes B amp W cases are practical and above all the best quality This means you can take your own high end bike safely on holiday with you with ease To make sure you manage this easily we have provided accurate information in this manual on how to dismantle your bik
12. always handling errors and are not subject to warranty claims Our product details always relate to the transport of the bike in a case or bag Example You have a bike case from our bike cases range and receive the case at your travel destination with damages Immediately contact Luggage service lost and found office The airline is responsible and not your travel organiser We generally have all attachment parts for our products wheels locks handles hinges lid brackets and studs etc in stock as spare parts Damages or cracks in the case shell generally cannot be repaired In order to confirm this we initially need a brief exclamation of how the damage was caused and some relevant photographs It may be necessary to send us the case at a later point in time You can then claim for replacement of damages against the airline with the report we prepare B amp W International GmbH Phone 49 0 5451 8946 0 B amp W Junkendiek 5 Fax 49 0 5451 89 46 444 49479 Ibbenb ren URL www b w international com 40
13. ansporting the bike without wheels Pull the brake lever and secure it with a strong rubber coating if you are transport ing a bike with hydraulic disc brakes Remove the nuts on both quick releases completely remove the springs and remove the quick releases from the wheel axles Make sure that you do not lose the two little springs per wheel B amp W 32 bike bag 3 2 3 3 3 4 Slide the quick releases into the ASF mounting elements Guide the springs so that the thin areas of all springs are point ing inwards on the quick release that is on each side of a spring Lift the bike with one hand and pull the gears slightly back with the other hand Place the rear drop end into the rear mounting so that the top chain section runs above the mounting element Guide the drop ends of the front wheel fork to the front mounting element If the fork doesn t fit you must adjust the mounting element by loosening and slid ing on the front cantilever 3 5 3 6 3 7 3 8 Then fix the frame onto the ASF use the quick releases or full floating axles on your bike Close the wheel fixings as you would on the bike Once everything is in place tighten all screws on the ASF with a suitable torque key and a torque of 10 12 Nm Turn the crank parallel to the chain bar and fix the right pedal eye with a plastic coated wire or a cable tie to the chain bar protected with insulation tubing or air cushion film
14. arate desk for bulky luggage At the destination airport The bike case usually arrives on a special conveyor belt or is handed to you through a door for bulky luggage It is rare for it to arrive on the normal suitcase conveyor belt Damages to the case Report any damages to the case immediately to the airline The Lost amp Found desk usually helps you at most airports The following prices and conditions apply for different airlines Status December 2011 all details provided without liability 1 aprox 1 30 One way flight Comments Short amp medium haul Air Berlin 50 75 Pre registration Pre registration 100 125 At the airport At the airport One way flight Long haul Max 32 kg Packed in a cover or similar For topbonus Card Silver Gold or topbonus Service Card holders 1 item of special luggage up to 32 kg will be transported free of charge if registered on time Condor 50 75 Up to 30 kg including packag Pre registration Pre registration ing handled as excess bag 100 125 gage above this weight Only At the airport At the airport packed bikes will be trans ported Condor bike cases or bike bags are recommended as packaging Tandem 50 surcharge Bikes with an electric motor will not be transported Lufthansa 70 150 From 15 kg to max 32 kg or 1 41m 2m TUI fly 50 50 Up to 30 kg Charged as excess Pre registration Registration in bagga
15. d in the scope of delivery Should you require adapters for the full floating axle systems of your mountain bike please contact us at info b w inter national com or 49 0 545 1 8946 0 You will need a helping hand for the first adjustment of the ASF Ask someone to assist you otherwise damages may be caused Packing the bike 3 5 3 6 3 7 3 8 Switch to the large chain wheel at the front and the smallest pinion on the back This provides some protection against the sharp edges of the chain wheel Keep a special pedal key or a long Allen wrench ready and unscrew the pedals The right pedal has a typical right thread and is released in an anticlockwise direction Please note that the pedals release with a jerk Therefore use an angled wrench and position the tool so that your hands move away from the sharp teeth of the chain wheel when you turn the right pedal to release For pedals with an inner hexagon insert the tool from the inside of the crank into the pedal axle Make sure that the tool is fully inserted Apply the bike brakes and step on the rear key until the pedal releases In contrast the left pedal has a left thread and is therefore opened in a clockwise direction bike bag B amp W 29 B amp W 30 bike bag Open the release lever on the brakes Shimano SRAM on racing bikes or slide the pin in the gear brake handle on the handlebars Campagnolo For mechanical callip
16. e and store it in the case Furthermore we have also compiled useful information on air travel and provide you with tips on what you should take along with your bike We recommend different versions of the bike case depending on the bike type bike case for trekking bikes full suspension mountain bikes and Triathlon bikes and equipment 2 bike box for racing bikes up to frame height 62 cm or hard tail mountain bikes 3 bike bag the affordable and easy to store alternative however the plastic tray only protects the lower parts of the bike such as the chain and gears 4 clapton box for folding bikes from Brompton Bikes and the Frog model from Riese und Muller Should you have any questions on this manual or on our products please contact us at info b w international com or at 49 0 5451 8946 0 Your B amp W Team wishes you a good trip with our bike cases and lots of fun cycling B amp W The following cases are suitable for your bike type 1kg 2 2 Ibs 25 4mm 1 Recommended method Air travel freight Air travel freight Travel by car of travel forwarder shipment forwarder shipment rail travel Air travel freight forwarder shipment bike case bike box bike bag clapton box Item no 96002 Item no 96910 Item no 96200 Item no 96006 N Outer dimensions 1340x910x360 mm 1140x885x295 mm 1320x840x390 mm 640x705x270 mm Inner dimensions 1255x850x320 mm 1080 780x800x
17. e contact a local bike retailer or a training workshop BICYCLE USER MANUAL Pleas 6 and 7 before your first ride every ride ROAD RACING 72 17 18 2 bike box 2 1 Scope of delivery Bike box including 2 keys 2 B amp W wheel bags 3 spacers for the drop end at front and back 1 foam support for the bottom bracket Packing the bike 2 2 2 3 2 4 AN Mark the insert depth of the seat post with sticky tapes Stick a second piece of sticky tape to the same point on the frame and draw a vertical line This makes a big difference when setting the seat height and aligning the seat at the destination Open the seat post clip on the clamp or on the frame by one or two turns Pull the seat post out This should be possible without too much force and without strongly turning it back and forth Never apply force If necessary read your general instruction manual or ask your bike re tailer Turn the seat post clip using little force on the tool and only as far as required so that it just securely holds the seat post Turning the screw connector on the seat post clip too tightly can damage the actual clip and the frame 2 5 2 6 2 7 2 8 Clean the seat post and protect it with insulation tubing Carefully put these two to one side still assembled Switch to the large chain wheel at the front and the smallest pinion on the back This provides some protection against the sharp edges
18. er brakes cantilever and V brakes you must initially take out the cable on the brake arm Hold the cal liper with one hand and press the brake pad or brake arm together In this posi tion the mostly barrel shaped nipples of the brake cross tension or tension sleeve for V brakes can be easily taken out For hydraulic calliper brakes from the company Magura you open the quick release lever on one brake side and pull the brake out of the holder For disc brakes hydraulic or mechanical you should first of all look where the brake pads or the points of wear metal lug pin are You can use them later to establish whether the pads are still in the right position after dismantling Please read the instruction manual provided by the brake manufacturer If necessary read your general instruction manual and the chapter on handling quick releases and removing wheels 3 5 3 6 3 7 3 8 Open the quick releases or full floating axles on MTBs If the front wheel can t be pulled out it is due to the drop locks These are holding pins in the wheel mount drop end You must open the tension nut on the quick release slightly and remove the wheel from the locks Remove the back wheel To make removal of the back wheel easier pull the rear derailleur slightly back with your hand Lift the bike slightly and then tap the wheel so that it falls out Mount the transport protectors for disc brakes if you are tr
19. esn t fit you must adjust the 1 8 Switch to the lowest gear with the right mounting element by loosening and slid gear lever so that the rear derailleur is fully ing on the front cantilever on the inside 10 11 ram bike case 12 Place the assembled bike in front of the upright bike case and make sure that no components protrude beyond the dimen sions of the bike case Optimise the align ment of the frame on the ASF if necessary once you have loosened the screws of the ASF Tighten the screws again with 10 12 Nm Should this still not be sufficient please dismantle the seat and seat post if necessary remove the rear derailleur and turn the handlebars Removing the rear derailleur 1 2 Turnthe gears back slightly and continue to hold them in place with one hand so they do not fall uncontrolled due to the spring tension when you release the screws Unscrew the connectors fully Pro tect the chain bar either with air cushion film or foam tubes e g hot water tubes Pack up the removed rear derailleur and bind it to the middle of the protected bar with copper wire Removing the handlebars 1 3 Release the front screws on the handlebar stem by one or two turns and turn the handlebars down until the smallest pos sible construction width is achieved Only turn the four screws with little force so that the handlebars are only just held in the stem Removing the seat and seat post 1 4 Mark the insert depth
20. g becoming dirty and the cloths are useful for taking care of the bike later Put the wheels into the wheel bags Wrap the pedals in cotton cloth and store them in the little pockets on the wheel bags If there is any space left in the bike case you can slide a well packed helmet and even packed cycling shoes into the cavity 1 6 1 7 1 8 Wrap the tool used pedal and Allen wrench torque key with bits for proper assembly carbon lubricant if necessary chain and penetrating oil for care no spray cans air pump saddle bags individually in cotton cloths Store all of this together with this manual and your general bike instruction manual in a little box at the bottom of the bike case Insert the bottles into the holder on the frame so you do not forget them Place the wheel bags on the bike in the bike case The sprocket on the back wheel should point inwards and the width should be as small as possible Close the lid slowly and carefully If the lid on the bag cannot be closed easily check whether the wheel bags are not posi tioned well whether the handlebars are too wide or whether the seat is protruding too high Dismantle as described above if necessary Align the wheel bags better if necessary Close the lid slowly and carefully again Make sure that all lock bolts cleanly slide into the counterparts bike case B amp W 16 Close the locks by pressing the keys Open up t
21. g hand for the f rst adjustment of the ASF Ask someone to assist you otherwise damages may be caused Packing the bike 1 6 1 7 1 8 Switch to the large chain wheel at the front and the smallest pinion on the back This provides some protection against the sharp edges of the chain wheel Keep a special pedal key or a long Allen wrench ready and unscrew the pedals The right pedal has a typical right thread and is released in an anticlockwise direc tion Please note that the pedals release with a jerk Therefore use an angled wrench and position the tool so that your hands move away from the sharp teeth of the chain wheel when you turn the right pedal to release For pedals with an inner hexagon insert the tool from the inside of the crank into the pedal axle Make sure that the tool is fully inserted Apply the bike brakes and step on the rear key until the pedal releases In contrast the left pedal has left thread and is therefore opened in a clockwise direction bike case B amp W B amp W bike case Open the release lever on the brakes Shimano SRAM on racing bikes or slide the pin in the gear brake handle on the handlebars Campagnolo For mechanical calliper brakes cantilever and V brakes you must initially take out the cable on the brake arm Hold the cal liper with one hand and press the brake pad or brake arm together In this posi tion the mostly barrel shaped nipples of
22. ge above this weight advance From 50 kg special luggage 60 must be registered and con At the airport 60 firmed in writing Caution At the airport 1 item of special luggage is changes possible Caution changes permitted per passenger For Dependent on possible Depend additional sport luggage airport ent on airport this will be charged as excess baggage Registration Registration during online booking necessary or subsequent registration 48 hours before departure Registration during book ing or registration subse quently possible 8 hours before departure Registration of special luggage within 24 hours after booking on service number 01805 805 805 Registration at the airport is no longer possible Registration during booking or registration subsequently required 1 day before departure Caution payment is only possible by credit card additional fee 8 00 The direct debit method is possible with registration 1 week before travel One way flight Short amp medium haul Iberia 75 The amount can only be paid at the airport Ryanair 40 When booking online 50 when booking through ing through book booking line or airport German 40 wings European International flights 47 60 Within Germany Easy Jet 30 Pre payment 35 At the airport ing line or airport One way flight Comments Long haul Registration No weight limit T
23. he chain cannot fall and cause damage and the sharp edged chain wheel is some what defused This means it cannot cause scratches and the sharp edged chain wheel is covered a little bike box B amp W 21 B amp W 22 bike box Turn the rear derailleur back slightly and continue to hold it in place with one hand so it doesn t fall uncontrolled due to the spring tension when you release the screws Unscrew the connectors fully Protect the chain bar either with air cush ion film or foam tubes e g hot water tubes Pack up the removed gears and bind them to the middle of the protected bar with copper wire Insert the shorter plastic spacer into the drop end of the fork Slide the longer spacer into the wheel axle mounts on the rear assembly Fix the holder with plastic coated wire or cable binders to the chain bars or the drop ends Please note that there are different spac ers for racing bikes and mountain bikes Loosen the front screws on the stem of your handlebars Remove the cover and take out the handlebars Pack the handle bars in a bag made of film bike box Alternative 2 5 If your stem cannot be opened at the front loosen and remove the above Aheadset adjustment screw plus the cover Open the side clamping screws on the stem by one to two turns The stem should now be able to be moved and can be taken from the shaft with the handle bars Slide on spacers in place of the stem which y
24. he bike must be packed in a transport bag or in a strong box Bikes with an auxiliary motor will not be transported 40 Max 30 kg When booking Registration during booking or registration subsequently up to 48 hours before departure Registration during booking or registration online subsequently possible on line up to 4 hours before departure Registration at the airport possible up to 40 mins before departure 50 when book The total weight of all items of Registration during luggage may be amaximum booking or registration of 50 kg Each individual piece subsequently possible on of luggage may not be heavier line up to 3 hours before than 32 kg departure Up to 2 hours before departure registration through Call Center possible 30 Max 32 kg Pre payment Registration during book ing or registration subse quently possible online 35 up to 2 hours before the Atthe airport flight or contact customer services Registration at the airport possible up to 1 hour before departure For travel destinations such as America Nigeria Israel or Brazil please contact the airline to inform yourself about the possibilities of taking bikes before departure TUIfly The transport conditions for these service issues can differ for each airline Therefore please inform your self about the terms of the respective airline before your flight You can find current information on your airline s
25. he rotating flap and turn it until the closing anchor is open Tilt the whole mechanism inwards Turn the flap in the opposite direction and pay attention that the anchor pulls the case closed Fold the rotating flap inwards Place the bike case upright and tie a lash ing strap around the bike case This means that if the locks fail the B amp W lashing strap still holds the freight together Insert your business card or a note with your address in the little address pocket Lock the bike case Please generally check before travelling by air with your bike in the bike case whether damage to the frame or other components can occur due to vibrations or gravita tional forces during transport Therefore please do not place any loose objects or tools in the bike case and you should decide yourself whether it is necessary to use additional padding material Please note that a bike case weighing more than 30 kg may not be transported by the airline Inform yourself in good time before departure Assembly on arrival Assemble the bike in the reverse order to dis mantling gt gt Read the information in your general bike instruction manual on setting the relevant components and especially the informa tion on correct fixing of components screw torque Perform the before each ride check after assembly This manual cannot teach you the skills of a bicycle mechanic or fitter If you are un certain pleas
26. kes and the gears and know the condition they are in Available space in the case can be used to store your helmet shoes tools and bike rucksack etc Please note that the overall weight of the bike case should not exceed 30 kg Before travel e Find out before booking whether the airline carries sport luggage bike in the case and how much the charges are e Notify the travel agent directly when booking that you want to take your own bike This information will be passed on to the airline and you will receive separate notification There are costs associated with registering with the airline and we have listed them for you status as of December 2011 If you don t receive any other notification these costs are usu ally paid directly at the check in desk Also think about transport from the airport to the hotel For package travel deals notify the travel agent about bike transport from the airport to the booked hotel and back when booking otherwise additional costs may apply e Cycling event organisers transport is frequently included in the travel cost Inform yourself in good time before departure Departure You should generally plan more time to check in when you travel with a bike For early morning departures we recommend the check in service the evening before to save time on the day of departure Report to the check in desk as usual Once you have received your boarding card you usu ally have to go to a sep
27. nd make sure that nothing gets caught Pressure must not have to be applied otherwise you will have to move the freight around slightly Close the locks 4 4 Putthe clapton box upright and tie the lashing straps around the clapton box This means that if the locks fail the B amp W lashing strap still holds the freight to gether You can find further information at BROMPTON http www brompton co uk RIESE UND MULLER http www en r m de 39 B amp W Defects liability and guarantee You are using a product from the company B amp W All of our products are subject to strict quality controls The quality controls cover the purchasing of raw materials and production and continue until the products leave our warehouse If you have a complaint when using our products we are pleased to remain at your disposal Defects in the sense of the warranty apply if e The product does not correspond with the information provided in the advert product description technical changes reserved e The product does not correspond with the usual use and properties Defects in the sense of the warranty do not apply if e The product displays normal wear and tear e Damage is caused to the product which is the own fault of the user or a third party improper operation or incorrect storage etc e Defects to the product exist which the user already knew about at the time of purchase A torn handle damaged wheel broken case or split bag are
28. of the chain wheel Keep a special pedal key or a long Allen wrench ready and unscrew the pedals The right pedal has a typical right thread and is released in an anticlockwise direc tion Please note that the pedals release with a jerk Therefore use an angled wrench and position the tool so that your hands move away from the sharp teeth of the chain wheel when you turn the right pedal to release For pedals with an inner hexagon insert the tool from the inside of the crank into the pedal axle Make sure that the tool is fully inserted Apply the bike brakes and step on the rear key until the pedal releases In contrast the left pedal has a left thread and is therefore opened in a clockwise direction bike box Wray B amp W 20 bike box Open the release lever on the brakes Shimano SRAM on racing bikes or slide the pin in the gear brake handle on the handlebars Campagnolo For mechanical calliper brakes cantilever and V brakes you must initially take out the cable on the brake arm Hold the cal liper with one hand and press the brake pad or brake arm together In this posi tion the mostly barrel shaped nipples of the brake cross tension or tension sleeve for V brakes can be easily taken out For hydraulic calliper brakes from the company Magura you open the quick release lever on one brake side and pull the brake out of the holder For disc brakes hydraulic or mechanical you sh
29. of the seat post with sticky tapes Stick a second piece of sticky tape to the same point on the frame and draw a vertical line This makes a big difference when setting the seat height and aligning the seat at the destination 1 5 1 6 1 7 1 8 Open the seat post clip on the clamp or on the frame by one or two turns Pull the seat post out This should be possible without too much force and without strongly turning it back and forth Never apply force If necessary read your general instruction manual or ask your bike re tailer Turn the seat post clip using little force on the tool and only as far as required so that it just securely holds the seat post Turning the screw connector on the seat post clip too tightly can damage the actual clip or the frame Protect the whole frame with insulation tubes or with air cushion film Place the bike and the ASF in the opened bike case Clean the seat post and protect it with insulation tubing Store the seat and seat post on the base of the bike bag so that they cannot cause any damage bike case B amp W B amp W bike case 1 1 1 2 1 3 1 4 Push the plastic hub protectors onto the axle ends These are relatively reliable in preventing the axles pushing through the packaging or causing damages to the frame Place a cotton cloth over the sprocket and slide the ends of the cloth towards the spokes on the back This prevents the packagin
30. ou secure with the cover and the Aheadset adjustment screw The frame and fork remain as one unit and you thereby reduce the packing size 2 Insert the bottles into the holder on the frame so you do not forget them Protect the whole frame with insulation tubes or with air cushion film Lift the frame up slightly and place it with the chain wheel into the supplied foam support for the bottom bracket This is how you can prevent the chain wheel and or bike case becoming damaged 2 8 Place the prepared bike in the B amp W bike box The handlebars or handlebar stem unit should not collide with the frame tube or fork and the bowden cables should not be bent Protect the critical areas with additional foam B amp W 23 B amp W bike box Wrap the whole chain belt in air cushion film so that the chain which is always a little oily is isolated from the rest of the freight Place the seat post including the seat ina good position in the bottom of the bike box Wrap the tool used pedal and Allen wrench torque key with bits for proper assembly carbon lubricant if necessary chain and penetrating oil for care no spray cans air pump and saddle bags individually in cotton cloths Store all of this together with this manual and your general bike instruction manual in a little box at the bottom of the bike case If there is any space left in the bike case you can slide a well packed helmet and even
31. ould first of all look where the brake pads or the points of wear metal lug pin are You can use them later to establish whether the pads are still in the right position after dismantling Please read the instruction manual provided by the brake manufacturer If necessary read your general instruction manual and the chapter on handling quick releases and removing wheels 2 5 2 6 2 7 A 2 8 Open the quick release or axles on full floating axles on MTBs If the front wheel can t be pulled out it is due to the drop locks These are holding pins in the wheel mount drop end You must open the tension nut on the quick release slightly and remove the wheel from the locks Remove the back wheel To make removal of the back wheel easier pull the rear derailleur slightly back with your hand Lift the bike slightly and then tap the wheel so that it falls out Mount the transport protectors for disc brakes if you are transporting the bike without wheels Apply the brake lever and secure with a strong rubber coating if you are transport ing a bike with hydraulic disc brakes Air can enter the system without a trans port protector and with the brake lever applied The brake would be ineffective Turn the crank parallel to the chain bar and fix the right pedal eye with a cable tie to the chain bar Also fix the chain at the point where it meets the chain wheel and where it leaves it again This means t
32. the wheels to the base tray of the bike bag 3 3 Place the wheel with the support on the base tray Fix the wheel from inside with two screws measuring 4 2 x 16 Please note that the silver washers are generally used from the inside 3 4 Screw the wheel support with two screws measuring M4 x 14 mm von from the outside onto the face end of the base tray Fix the support with an additional M4 x 20 mm screw on the side Make sure that the black washers spacers are generally used on the outside Fix the second wheel in the same way 2x ST 4 2x16 3 p gt E 7 i i z I us r a 47 r h bi s i i i h j i 2y Mdrid 1x M4x20 27 B amp W 28 bike bag Anti Shock Frame ASF assembly Open the bike bag Take the accessories out and place them on the floor so that you have them readily available as you prepare the bike for shipment 3 1 Mount the parts of the ASF as shown in the illustration 3 2 Please note that there are several posi tions for mounting the front wheel forks By sliding the mounting element in the slotted hole on the extension the ASF can be adjusted to different wheel bases Do not turn the screw connectors very tightly otherwise you will need to readjust the setting when you pack the bike 3 3 Insert the right adapter into the mounting element for your bike s axle system 3 4 The mounting elements for the most widespread quick release systems are include
33. ur due to vibrations or gravita tional forces during transport Therefore please do not place any loose objects or tools in the bike bag and you should decide yourself whether it is necessary to use additional padding material Assembly on arrival Assemble the bike in the reverse order to dis mantling 3 4 Read the information in your general bike instruction manual on setting the relevant components and especially the informa tion on correct fixing of components screw torque Perform the before each ride check after assembly This manual cannot teach you the skills of AN a bicycle mechanic or fitter If you are un certain please contact a local bike retailer or a training workshop 4 clapton box 4 1 Scope of delivery e Clapton box e Twokeys Packing the bike Fold your Brompton Bike or the Frog model from Riese und Muller according to the manufacturer s instructions Information on folding and unfold ing your bike can be found in the manufacturer s instructions for your folding bike 4 2 Lie the clapton box down and open it Place the prepared bike in the B amp W clapton box Protect the critical areas with additional foam Wrap air cushion film around the bike if necessary so that the slightly oily chain is isolated from the rest of the freight If required the available inside size can be increased by removing a layer of foam 4 3 Close the clapton box while it is lying on the ground a

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special cases & bags