DZR-45-EN User manual - Contronics Engineering BV
Contents
1. Sensor selection Modus lt lt lt Humidity set point 2 Temperature set point Capacity Dead zone Humidification Humidification bandwidth Minimum humidification Maximum humidification lt lt lt Sensor selection Modus lt lt lt Rinsing Emptying time Filling time lt lt lt Thermostat Set point Sensor selection Modus Hysterese lt lt lt Alarm Sensor 1 Minimum humidification Maximum humidification Minimum temperature Maximum temperature lt lt lt Sensor 2 Minimum humidification Maximum humidification Minimum temperature Maximum temperature lt lt lt Solution guard i Alarm delay Alarm output Sensor settings Sensor 1 Sensor type Humidity correction Temperature correction lt lt lt Sensor 2 Humidity correction lt lt lt Temperature correction System Language EE Clock settings LED readdout LCD contrast LCD lighting Factory settings Software version Factory service 8 lt lt lt lt lt lt Only in block configuration Only in hvgrostat or hygrostat capacity mode Only in hygrostat capacity mode Only in capacity or hygrostat capacity mode Not in block mode Only in double hygrostat configuration Not in double hygrostat configuration Only accessible with the manufacturer s access code 15 CD CONTRONICS 112. 5 Sensor 1 HS 10 12 7 White Sensor 1 HS 10 RH 9 Green Sensor 1 HS 10 OV HK 01 connections Connection Colour Description 10 White 0 10V dehumidification output 11 Brown OV 12 White 0 10V humidification output HK 01 13 Brown OV lt D CONTRON CS Relais connections Relay Function 1 Humidification 2 Dehumidification or humidification 2 3 Thermostat 4 Alarm 230V connection Connect the incoming mains voltage to terminals L and When the main switch is set to On L will be connected through to It is then possible to connect a humidifier to for example IMPORTANT Ensure that all the connections are soldered when lengthening a cable In order to prevent interference ensure that low voltage cables 0 10V are never installed parallel to high voltage lines 230V Sensor wiring must cross electricity lines at a 90 angle Optimization of energy and water consumption A humidifier also uses energy 10 Watt and water rinse program in the stand by posi tion 230V switched on no humidity generation You can reduce this by switching off the humidification completely if the RH is 1096 higher than desired The dehumidification relay is used for the connection The dehumidification bandwidth must thereby be set to 1096 Up to and including the HU 85 the humidifier can be connected directly to the relay If an HU 245 humidifier is installed an auxiliary relay mus
3. FACTORY SETTING AND RANGE Para Min Max Factory setting Own meter setting Configuration Single hygrostat Single hygrostat Hygrostat with max Double hygrostat Block mode Hygrostat Humidity set point 1 99 50 Yo 1 2 block X Dead zone 0 0 10 0 2 0 G Humidification 1 20 3 bandwidth Minimum 0 100 0 humidification Maximum 0 100 100 humidification Dehumidification 1 20 3 bandwidth Minimum 0 100 0 dehumidification Maximum 0 100 100 dehumidification Maximum 10 100 80 humidification set point Maximum 1 20 4 9 0 humidification bandwidth Maximum Sensor 1 Sensor 1 humidification Sensor 2 sensor selection Mode Hygrostat Hygrostat Capacity Hygro Capacity Capacity Hygro Fluid type R O R O Solution 16 CD CONTRONICSL pom4 Min Factory setting Own meter setting Flush Idle time 0 300 Default 2 min Filling time 0 300 Default 30 sec Thermostat Set point 40 70 25 C Sensor selection Sensor 1 Sensor 2 Mode Off Cooling Heating Hysteresis 0 4 2 0 1 0 K Alarm Minimum humidity Off Off Yo 5 94 Maximum humidity Off 95 Off Yo 6 Minimum Off 121 Off C Temperature 39 Maximum Off Off C Temperature 38 122 Alarm delay 0 240 0 min Sensor set Sensor type tings Humidity correction 50 50 0 Yo Temperature cor 50 50 0 C rection System Language English English German Dutch French LCD contrast 10 100 50 Yo LCD Lighting 10 60 10 sec Off On In double hygrostat configuration is sens
4. GD CONTRONICS USER MANUAL 04 12 2014 version 1 5 CD CONTRONICS Contronics Engineering B V Ambachtsweg 8 5492 NJ Sint Oedenrode The Netherlands herebv declares that the product DZR 45 produced and delivered bv Contronics Engineering B V are in accordance with the following CE directives EMC Directive 2004 108 EG Directive for low voltage electrical installation 2006 95 EG CD CONTRONICS Table of content T ERE 4 7AA A e d 9 CONTENT OF THE DELIVERY asia 4 4 DESCRIPTION OF THE CONTROLLER ee 5 5 WALL MOUNTING OF THE CONTROLLER 6 o CONNECTION O YAY 7 AI FRE 8 Mc Mii EAD aan 9 a TEGHNIGAL DATA ini 14 MENU OVER RE 15 11 FACTORY SETTING AND RANGE 16 12 OP TION DERSIONEL aa 21 CD CONTRONICS 1 PREFACE This user manual contains the operating and installation instructions for the DZR 45 model controller 2 INTRODUCTION The DZR 45 is a hygrostat used to accurately regulate air humidity in rooms The DZR 45 is fitted with the following as standard Graphic readout screen multi lingual LED bar readout of the proportional control LED indicators for humidification and dehumidification Main switch 230V Touch key operation Bandwidth setting Dead zone setting Maximum minimum setting Offset for the sensors Hygrostat function 2x Thermostat function 2x Capacity control
5. Proportional control 2x 0 10 Volt Relay control 4x Connection for 2 humidity temperature sensors 3 CONTENT OF THE DELIVERV When vou receive the controller the package must contain the following items DZR 45 controller 2 M16 screws 2 M20 screws User manual lt D CONTRON CS 4 DESCRIPTION OF THE CONTROLLER CONTRONICS Hygrozone DZR 45 6 KIS VIS de VIS VIS 89890 L Figure 1 Description and connections A Readout window B Indication LEDs C Pushbuttons D Securing screw for the upper cover E On Off switch F Holes for wall mounting G Perforated plate H Mounting screws for perforated plate M4 x 8mm Screws for the connection compartment cover M4 x 8mm J Connection compartment cover CD CONTRONICS 5 WALL MOUNTING OF THE CONTROLLER At least 26 cm CONTRONICS Objector 3 90 __ gt wall 89 Eye level MEM Figure 2 Installation of the controller The controller must be mounted on an interior wall preferably in a clean room where the humidity level is not excessive Do not mount the controller above a heating system or the like When installing ensure that the display is located at e
6. S 10 Relative humidity sensor 5 HS 91 Relative humidity sensor 2 HK 01 Connection cable for Contronics humidifier 14 GD CONTRONICS 10 MENU OVERVIEW Main screen DZR configuration Block settings Block 2 to 10 are the same as block 1 Hygrostat n Hygrostat 1 Hygrostat 2 Standard block Single hygrostat Hygrostat with max Double hygrostat Block mode Humidity setpoint Temperature setpoint Capacity Fluid type Dead zone Minimum humidification Maximum humidification Mode Blok 1 Switch on Start time m End time Humidity set point Temperature set point Fluid type Dead zone Minimum humidification Maximum humidification Mode lt lt lt Humidity set point 2 Temperature point Capacity Dead zone Humidification Humidification bandwidth Minimum humidification Maximum humidification lt lt lt Dehumidification Humidification bandwidth Minimum humidification Maximum humidification lt lt lt Sensor selection Maximum humidification Humidity set point Bandwidth Sensor selection lt lt lt Modus lt lt lt Humidity set point Temperature set point 3 Capacity Dead zone Humidification Humidification bandwidth Minimum humidification Maximum humidification lt lt lt
7. h The bandwidth can be set in Hygrostat 1 2 gt De humidification gt De humidification bandwidth The bandwidth monitors the reaction speed of a humidifier between 1 and 20 around the setpoint Minimum minimum can be set for any output This can be set as follows Hygrostat 1 2 gt De humidification gt Minimum de humidification settings 0 990 12 CD CONTRONICS Maximum Amaximum can be set for any output This can be set as follows Hvgrostat 1 2 gt De humidification gt Maximum de humidification settings 0 990 10V Relay 2 On Off 1 Maximum Dehumidification 1 Dead zone 1 Dehumidification gt r lt i di OV 1 Bandwidth gt Humidification 3 Set value 5 Humidification O Maximum 10V Relay 1 On Off RH Figuur 9 General hygrostat operation Output The hygrostat generates a 0 100 signal that corresponds to a 0 10V signal at the outputs of the DZR 45 Relay 1 switches on if Output 1 reaches 100 10V it switches off when Output 1 is below 95 9 5V again Relav 2 has the same function but corresponds to the Output 2 level Thermostat The DZR 45 is fitted with a built in thermostat for heating or cooling All settings for this function can be found in the Thermostat submenu Set point The desired temperature Sensor selection The sensor used sensor 1 or sensor 2 Mode Cooling Relay 3 will be activated if the current temperature is above
8. hange and Save 5 Finally via the Graph button in the lefttop corner values measured by the DZR 45NET are shown as a graph DZR 4 0000000 Sensor 1 Humidity Sensor 2 Humidity Sensor Temperature Sense 2 Temperature l Senior 1 Homidiy Senior 2 Figure 18 The graph windows 23 CD CONTRONICS By left click and hold on your mouse a rectangle can be drawn around the area of which you would like to see more details See Figure 19 Zoom in on graph and see Figure 20 Result of zoom DZR 4 0000000 Sensor 1 Humidity Sensor 2 Humidity Sensor 1 Temperature Sensor 2 Temperature iu e M DZR 4 0000000 Sensor 1 Humidity Sensor 2 Humidity Sensor 1 Temperature Sensor 2 Temperature Humidity rH Temperature C Figure 20 Results of zoom All logged information is also kept in a file This file can be found in the same place as the application is situated By default this should be c programme filestcontronics Each file has a unique ID that corresponds to each DZR 45NET on the network This file can be opened in Excel by importing the file as a TAB seperated file 24 CD CONTRONICS CD CONTRONICS CD CONTRONICS DISCLAIMER Contronics works continuously on the further development of its products We therefore reserve the right to modify the design construc
9. his wav 2 areas can be monitored with one controller Figure 7 General hvgrostat operation Block mode 10 In block mode the regulator is divided into several blocks with settings Each block can be activated based on time and or an external signal This makes it possible for the configuration to operate during the dav with a varietv of settings It is also possible to indicate a fluid type for each block This feature allows the regulator to supply R O water or another fluid to the humidifier For comprehensive information please refer to chapter X Block configuration CD CONTRONICS Block configuration The block configuration becomes active if Block mode is selected under DZR Configuration This configuration makes it possible to use time or another external signal to operate the regulator in another manner Firstiv the correct time needs to be set System gt Setting the time The start screen will now be as follows All available blocks can be seen under Block settings The first block is the Standard block This features all settings that are active if none of the other blocks are active The other blocks 1 to 10 will only be active if the stipulated conditions have been met This could involve being within a certain time or could reguire a certain external control signal to be present Block settings Settings in the standard block mainly resemble those of the single hygrostat but without de humidification The Start ti
10. ion diagram hvgrostat with maximun control KULU O DIO DIO OIO 0O 0O O SD O DO O OOOO OOO OOO L 1234567 8 9101112 13 C NO CNOCNCNOC L NL Network cable OO External input HS 91 L Sii ia distribution 230V L HK 01 poA o O On L X Valve RO Relais 4 Relais 3 Relais2 Relais 1 ok Valve Solution Figure 12 Connection diagram block mode 19 20 ODODO D SSD 6050 SD SoSGo 1234567 8 9 10 1112 13 NO NOC NCNOC No Nel t Ndl Relais 4 Relais 3 Relais2 Relais 1 Network cable f 0000606 Electrical distribution HS 91 board 230V Na 01 L rm 9C a bs Figure 13 Connection diagram for optimization of energy and water consumption CD CONTRONICS 12 OPTION DZR 45NET This extra manual describes the steps to take to get the DZR 45NET connected to the network and explains the PC application Installation 1 Install the Contronics Network Application from the CD this is an CD If it does not start automaticallv please install the application by hand by running setup exe 2 Connect the DZR 45NET to your network a new network cable Put a network cable through the adapter sleeve on the left
11. me and Stop time setting is used to indicate the time within which the block will be active The Fluid type setting can as an option be used to switch between different fluids via an electrical valve Overview of configured blocks An overview of configured blocks can be found by pressing twice on the UP key in the main screen The first 4 blocks are shown Blocks 5 to 8 will appear if the UP key is pressed once again Blocks 9 and 10 are located in the final screen If several blocks are subject to overlapping times then the block with the highest number will be given priority over other blocks Rinsing Block mode makes it possible to switch between two fluids In this case it may be important to rinse the humidifier during the change process This means old fluid will no longer be sprayed after the change but only the newly selected fluid It would be wise to measure how long it takes for the humidifier to become empty and how long it takes to fill it These times can be entered under Emptying time and Filling time in the Rinsing menu 11 CD CONTRONICS Sensor settings Two HS 91 humidity sensors can be connected to the DZR 45 It is also possible to connect 1 HS 10 humiditv sensor to sensor input 1 instead of an HS 91 Select the correct type of sensor as follows Sensor settings menu gt sensor 1 gt sensor type setting If desired an offset can be defined for the sensors Sensor settings menu gt sensor 1 and senso
12. n Press Scroll to using the or button Press to leave the menu Basic configuration for DZR 45 The DZR 45 has 3 different configurations which can be selected via this menu Single hygrostat Single hygrostat with 1 humidity sensor 1 humidification output and 1 dehumidification output For more data see General Hygrostat Operation 9 CD CONTRONICS Hygrostat with max HK 01 This hygrostat operates in the same manner as the single hygrostat but with an additional sensor for maximum humidification The additional sensor can be placed in an air channel in order to limit the maximum humiditv The sensor can be selected as follows Hygrostat gt maximum humidification gt sensor selection This will limit the humidification as soon as the measured relative humidity has reached the set maximum value The set maximum value can be adjusted as follows Hygrostat gt maximum humidity gt humidity set point The setting for the bandwidth can be found under Hygrostat gt maximum humidity gt bandwidth 500 U in duct Sensor 2 DZR 45 0 10 Volt Gal HS 91 in room Sensor 1 Figuur 8 Hvgrostat with maximun control Double hvgrostat In principle this is the same as 2 single hvgrostats The regulation of dehumidification is herebv not possible The output of hvgrostat 2 uses the dehumidification output Two hvgrostat submenus are available in the main menu In t
13. or 2 the standard setting at hvgrostat 2 17 CD CONTRONICS 5 9009019 OD SS DS DIVO SD S DIS DSS OOO OCO gt 12 345 67 8 9 10 1112 13 C NCNOC NC NOL L L O Relais4 Relais3 Relais2 Relais 1 M J Network cable HS 91 3 um distribution id N 230V L HK 01 o STE cem Figure 9 Connection diagram single hygrostat 9090909906060 DO 1234567 8 9 10 11 12 13 90 90 9 SD SODO SSD No NC NOU L N Relais 4 Relais3 Relais2 Relais 1 Network cable HK 01 Electrical distribution HS 91 board Sensor 1 N i 230V SI EL ea 1 HS 91 Sensor 2 HK 01 N N e eee o HUMIDIFIER 2 Figure 10 Connection diagram double hygrostat 18 CD CONTRONICS 0000909609060 DO 90 00 9008 90 S O 1234567 8 9 10 1112 13 NO C NO C NCNOC NC NOU L 1 l Relais 4 Relais Relais2 Relais 1 pai Network cable HS 91 Sensor 2 Electrical distribution HS 91 board Sensor 1 N mG 230V HK 01 EIL kK L Figure 11 Connect
14. r settings menu gt sensor 2 Sensor selection Select the sensor 1 2 that controls each hygrostat 1 2 Hygrostat 1 2 gt Sensor selection General hygrostat operation The hygrostat uses a sensor to measure current air humidity in an area The measured value and the configured air humiditv will be used by the hygrostat to implement a humidifier or de humidifier so required value can be achieved The hygrostat features various settings Firstly the appropriate hygrostat mode must be selected for the application in question after which the other settings can be configured Sub configuration Mode Hygrostat Standard hygrostat function with set value Hygrostat 1 2 gt humidity set point Capacity Provides a fixed output value Hygrostat 1 2 gt Capacity Hygrostat Capacity output will act as a hygrostat below set temperature Above this set value the output will be defined by the capacity value Hygrostat 1 2 gt Temperature Selection Capacity Hvgrostat output will act as a hvgrostat above a set temperature Below this set temperature the output will be defined by the capacity value The temperature setting can be adjusted as follows Hygrostat 1 2 gt Temperature Selection Dead zone A dead zone is an inactive neutral area A dead zone of 2 and a humidity setting of 5096 results in a neutral area of 49 5196 The dead zone is often used to prevent oscillations Bandwidt
15. side of the DZR 45NET Attach a network connector to the cable Insert the network cable into the network interface 3 Connect the DZR 45NET as described in this manual 4 Switch the DZR 45NET on PLEASE NOTE The DZR 45NET expects a DHCP server available on the network in order for it to get an IP address If you choose to run it on a network without a DHCP server please contact us for help Using the PC application 1 Start the application The applicationwindow will appear On the left hand an overview will appear of all devices that have been found on the network 2 By clicking on a device it is shown in more detail in the right part of the window as seen in figure 14 CONTRONICS Figure 14 Selected device 21 PLEASE NOTE A connection is available when the display that is shown in the window is lighted See Figure 15 connected device Depending on your network getting connected can take up to 5 minutes all Contronics Ethernet Demo Corresponds to DEVICENAME DZR 45NET s display D Figure 15 Conneted device 3 pressing on tab Hygrostat more DZR 45NET settings can be controlled via the network CONTEONEICS DEVICENAME Figure 16 Hygrostat tab 22 CD CONTRONICS 4 By pressing the tab Network it is possible to control network related parameters E g the devicename Figure 17 Network tab Changes are done by clicking on C
16. t be used See the connection diagram on page 20 7 OPERATION Readout window LED indication humidification LED indication humidification relav switched on switched on LED indication dehumidification Indication O 10 Volt level relav switched on ____ Hygrozone DZR 45 LED indication dehumidification On Off switch switched on Figure 5 Operation 8 CD CONTRONICS Press to go to menu Select the desired menu item using the or button Press to confirm the selected item Select lt lt lt lt and press to leave a sub menu If no buttons are operated for 1 minute the menu screen will switch off IMPORTANT Some of the menus are hidden from the user if they have no influence on the operation of the controller For example In a single hygrostat configuration the menu for hygrostat 2 is not visible 8 SCREEN SETTING Main screen and sensor screen The main screen is displayed as standard The screen displays the measured and set relative humidity The sensor screen displays all the values measured at the connected sensors Press the button in order to display the sensor screen and also use the button to return to the main screen Figure 6 Main screen Figure 7 sensor screen Language setting Press Scroll to System using the or button Press Scroll to Language using the or button Press Select the language using or butto
17. the set value Heating Relay 3 will be activated if the current temperature is below the set value Hysteresis The range within which the thermostat will not change the output Alarm Every sensor readout can be activated with the DZR alarm function It is possible to adjust the settings in the submenus Alarm gt Sensor 1 and Alarm gt Sensor 2 Alarm relay 4 will be activated if one or more readouts reach their minimum or maximum values Alarm gt Alarm delay The alarm relay will immediately turn off if the value falls below the set alarm level again 13 CD CONTRONICS System Language English German Dutch French LED readout Which hvgrostat is using the LED bar Hygrostat 1 Hvgrostat 2 LCD contrast Adjust the LCD contrast LCD background light Time setting for background lighting Factory default Reset all settings to factory settings Software version Internal DZR software version Factory service Special menu not accessible Only available in double hygrostat configuration 9 TECHNICAL DATA Supply voltage 230 10 50 60 Hz Maximum relay load 250 Proportional outputs 0 10V 2x General accuracy 20 tot 9596 With humidity sensor HS 91 2 2x With humidity sensor HS 10 5 1x Power consumption lt 5W Permissible ambient temperature 0 50 C Dimensions L 267 x W 225 x H 104 mm Housing protection class IP 54 with closed cover Accessories H
18. tion and technology of the product at any time For this reason no claims can be made based the data illustrations and description in this user manual Additional up to date information is available on www contronics nl 27 CD CONTRONICS l P O Box 144 D CONTRON ICS 5490 AC Sint Oedenrode engineering D V The Netherlands Telephone 31 0 413 487000 Telefax 31 0 413 473903 Website www contronics nl E mail info contronics nl
19. ye level and that the perforated plate Fig 1 item G is facing downwards Keep an area of up to 26 cm free to the left of the controller to ensure that the cover can be opened see Fig 2 Open the cover of the controller by removing the screw from the upper cover see Fig 1 item D Remove the cover from the connection compartment Fig 1 item J by removing the two retaining screws There are 4 mounting holes 2 in the top corners of the housing and 2 at the bottom Fig 1 item F M4 or M5 screws can be used for these holes You will find the hole pattern in the diagram below 222mm gt O 193 mm Figure 3 Mounting holes pattern IMPORTANT If you wish to make holes in the perforated plate Fig 1 item G please ensure that the cover J of the connection compartment is positioned correctly Then carefully make the required number of holes using a hammer CD CONTRONICS 6 CONNECTIONS 1 2 d 4 5 6 7 8 9 10 1112 13 C NO C NOCNCNOC NC NOU L NLL Relay 4 Relay 3 Relay2 Relay 1 Figure 4 Connections HS 91 connections Connection Colour Description 1 Brown Sensor 2 HS 91 12 2 Grey Sensor 2 HS 91 RH 9 Yellow Sensor 2 HS 91 temperature 4 Green Sensor 2 HS 91 OV 5 Sensor 1 HS 91 12V 6 Grey Sensor 1 HS 91 RH 7 Not used 8 Yellow Sensor 1 HS 91 temperature 9 Green Sensor 1 HS 91 OV HS 10 connections Connection Colour Description
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