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PowerFlex 700 AC Drives User Manual – Series A, Frames 0…6

Contents

1. 155 156 Stop Mode X Stop Brake Modes 1 32 234 236 Testpoint X Sel Diagnostics Stop BRK Mode X Stop Brake Modes 235 237 Testpoint X Data Diagnostics 157 DC Brk Lvl Sel Stop Brake Modes 1 32 238 Fault Config 1 Faults 158 DC Brake Level Stop Brake Modes 1 33 240 Fault Clear Faults 159 DC Brake Time Stop Brake Modes 1 33 241 Fault Clear Mode Faults 160 Bus Reg Ki Stop Brake Modes 1 33 242 Power Up Marker Faults 161 162 Bus Reg Mode X Stop Brake Modes 1 33 243 Fault 1 Code Faults 163 DB Resistor Type Stop Brake Modes 1 34 244 Fault 1 Time Faults 164 Bus Reg Kp Stop Brake Modes 1 34 245 Fault 2 Code Faults 165 Bus Reg Kd Stop Brake Modes 1 34 246 Fault 2 Time Faults 166 Flux Braking Stop Brake Modes 1 34 247 Fault 3 Code Faults 167 Powerup Delay Restart Modes 1 34 248 Fault 3 Time Faults 168 Start At PowerUp Restart Modes 1 34 249 Fault 4 Code Faults 169 Flying Start En Restart Modes 1 35 250 Fault 4 Time Faults 170 Flying StartGain Restart Modes 1 35 251 Fault 5 Code Faults 174 Auto Rstrt Tries Restart Modes 1 35 252 Fault 5 Time Faults 175 Auto Rstrt Delay Restart Modes 1 35 253 Fault 6 Code Faults 177 Gnd Warn Level Power Loss 1 37 254 Fault 6 Time Faults 178 Sleep Wake Mode Restart Mode
2. Parameter Name amp Description See page 1 2 for symbol descriptions Values Torque Setpoint Default 0 0 Torque Setpointt Min Max 800 0 Provides an internal fixed value for Units 0 1 Torque Setpoint when Torque Ref Sel is set to Torque Setpt Pos Torque Limit Default 200 0 Defines the torque limit for the positive Min Max 0 0 800 0 torque reference value The reference will Units 0 1 not be allowed to exceed this value Neg Torque Limit Default 200 0 Defines the torque limit for the negative Min Max 800 0 0 0 torque reference value The reference will Units 0 1 not be allowed to exceed this value Torque Setpoint2 Default 0 0 Provides an internal fixed value for Min Max 800 0 Torque Setpoint when Torque Ref Sel is Units 0 1 set to Torque Setpt 2 Control Status Read Only Displays a summary status of any condition that may be limiting either the current or the torque reference S SLS ALISS EEE NELS SSL ESI DOS SSIS IIE VIOUS OS OSEGEGE GSS 1 Condition True 010101010101010101010101010 010 fa pits 1413 121110 9 8 7 6 5 4 3 21 0 ed Fals Bit amp Ne S DA N L ILS UESSS 7 xfxfxfxfxfxfxlx xfxfx olo olo o Fn PE 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 pr S Bit Mtr Tor Cur Ref Default Read Only Displays the torque current reference Min Max 32767 0 Amps value th
3. Applications File 2 ols Parameter Name amp Description AG zZ See page 1 2 for symbol descriptions Values 600 TorgProve Cnfg amp Enables disables torque brake proving feature When Enabled Digital Out Sel becomes the brake control Note this value is not changed when parameters are reset to factory defaults page 1 40 R3 iy eee eee jeep ENE a2 SE x Reserved SI Bit E Factory Default Bit Values 9 amp 601 TorqProve Setup lt m i 5 2 Allows control of specific torque proving functions through a communication device GS VE X x x x x x x x x x x x x x 0 0 ee rie 109 8 7 6 5 413 2 1 0 Reserved Bit Factory Default Bit Values Related File Applications Group No Torque Proving 602 603 604 605 606 607 608 609 610 61 Parameter Name amp Description See page 1 2 for symbol descriptions Spd Dev Band Defines the allowable difference between the commanded frequency and encoder feedback value A fault will occur when the difference exceeds this value for a period of time SpdBand Integrat Sets the amount of time before a fault is issued when Spd Dev Band is outside its threshold Brk Release Time Sets the amount of time between commanding the brake to release and the start of frequency acceleration Z
4. Programming and Parameters 1 65 Parameter Cross Reference by Number Number Parameter Name Group Page Number Parameter Name Group Page 1 Output Freq Metering 112 80 Feedback Select Spd Mode amp Limits 1 22 2 Commanded Freq Metering 112 Speed Mode Spd Mode amp Limits Commanded Speed Metering 81 Minimum Speed Spd Mode amp Limits 1 22 3 Output Current Metering 1 12 82 Maximum Speed Spd Mode amp Limits 1 22 4 Torque Current Metering 1 12 83 Overspeed Limit Spd Mode amp Limits 1 22 5 Flux Current Metering 1 12 84 86 Skip Frequency X Spd Mode amp Limits 1 23 6 Output Voltage Metering 1 12 87 Skip Freq Band Spd Mode amp Limits 1 23 7 Output Power Metering 1 12 88 Speed Torque Mod Spd Mode amp Limits 1 23 8 Output Powr Fetr Metering 112 90 93 Speed Ref X Sel Speed Reference 1 24 9 Elapsed MWh Metering 112 91 94 Speed Ref X Hi Speed Reference 1 24 10 Elapsed Run Time Metering 1 12 92 95 Speed Ref XLo Speed Reference 1 24 11 MOP Frequency Metering 1 13 96 TB Man Ref Sel Speed Reference 1 25 MOP Reference Metering 97 TB Man Ref Hi Speed Reference 1 25 12 DC Bus Voltage Metering 113 98 TB Man Ref Lo Speed Reference 1 25 014 Elapsed kWh Metering 1 13 99 Pulse Input Ref Speed Reference 1 25 13 DC Bus Memory Metering 1 13 100 Jog Speed Discrete Speeds 1 25 16 Analog Int Value Metering 1 13 Jog
5. SNF 1 Output Energized XJ XXX XXX XJ x x x x x 0 0 0 plist4 13 t2it io 9 8 7 6 5 48 21 OG po Rag gre Bit Digital Out1 Sel Default 1 Fault Digital Out2 Sel 4 Run Digital Out3 Sel 4 Run Fault Alarm Ready Run Selects the drive status that will energize Options 1 2 3 4 5 Forward Run 6 7 8 a CRx output relay 1 Any relay programmed as Fault or Alarm will energize pick up when power is applied to drive and Reverse Run Auto Restart deenergize drop out when a fault or alarm exists Relays selected for Powerup Run other functions will energize only 9 At Speed when that condition exists and will 10 At Freq deenergize when condition is 11 At Current 3 removed 12 At Torque S 2 Vector Control Option Only 18 At Temp bes rer 14 At Bus Volts 3 3 Activation level is defined in Dig Outx 15 AtPI Error Level below 16 DC Braking 4 Vector firmware 3 001 and later 17 Curr Limit 5 When TorqProve Cnfg is set to 18 Economize Enable Digital Out1 Sel becomes 19 Motor Overld the brake control and any other 20 Power Loss selection will be ignored 21 25 Input 1 6 Link 6 6 Refer to Option Definitions on 27 PI Enable page 1 57 28 PI Hold 29
6. Controls which adapters can select an ul alternate reference Speed Ref A B Sel o or Preset Speed 1 7 281 Accel Mask See Logic Mask 288 Controls which adapters can select n Accel Time 1 2 297 282 Decel Mask See Logic Mask 288 Controls which adapters can select pl Decel Time 1 2 283 Fault Clr Mask See Logic Mask 288 Controls which adapters can clear a fault a A 2 284 MOP Mask See Logic Mask 288 ra Controls which adapters can issue MOP ae e gt commands to the drive eel EE 2 285 Local Mask See Logic Mask 288 N 5 Controls which adapters are allowed to 2 take exclusive control of drive logic commands except stop Exclusive local control can only be taken while the drive is stopped 288 Stop Owner Read Only 276 Adapters that are presently issuing a valid stop thru command 285 CAAA AS SPOONS VMI TSISIS GST 1 Issuing Command x x x x x x x x x x 0 0j0 0j0 1 E pits 14 13 12j1110 9 8 7 6 5 4 3 21 0 O No command Bit 289 Start Owner See Stop Owner 276 Adapters that are presently issuing a thru valid start command 285 290 Jog Owner See Stop Owner 276 Adapters that are presently issuing a iy valid jog command no Z Q E lt q e zZ pe fo oO Masks amp Owners No 291 292 293 294 295 296 297 302 303 Parameter Name amp Description See page 1
7. p r 3 H 2 i S i EN 2 a 8 o Q H H i 342V gt i 480V gt i 460V gt 528V i Actual Line Voltage Drive Input Numerics 32 Bit Parameters 1 2 A Accel Mask 1 52 Accel Owner 1 53 Accel Time x 1 31 Alarm amp Fault Types 2 1 Alarm 1 Fault 1 45 Alarm 2 Fault 1 46 Alarm Clear 1 48 Alarm Config 1 1 48 Alarm Descriptions 2 10 Alarm x Code 1 48 Alarms Analog In Loss 2 10 Bipolar Conflict 2 10 Brake Slipped 2 10 Decel Inhibt 2 10 Dig In Conflict 2 10 Drive OL Level 2 10 FluxAmpsRef Rang 2 11 Ground Warn 2 11 In Phase Loss 2 11 IntDBRes OvrHeat 2 11 IR Volts Range 2 11 Ixo VIt Rang 2 11 Load Loss 2 11 MaxFreq Conflict 2 11 Motor Thermistor 2 11 Motor Type Cflct 2 11 NP Hz Conflict 2 11 Power Loss 2 11 Precharge Active 2 11 PTC Conflict 2 11 Sleep Config 2 11 Speed Ref Cflct 2 11 Start At PowerUp 2 11 TB Man Ref Cfict 2 12 Torq Prove Cflct 2 12 UnderVoltage 2 12 VHz Neg Slope 2 12 Waking 2 12 Alarms Group 1 48 Alarms Clearing 2 9 ALT Key Functions B 2 ALT Key Functions B 2 Index Analog In Loss Alarm 2 10 Analog In Loss Fault 2 4 Analog In x Hi 1 55 Analog In x Lo 1 55 Analog Inputs Group 1 54 Analog Inx Value 1 13 Analog Out Scale 1 57 Analog Out1 Hi 1 56 Analog Out1 Lo 1 56 Analog Out1 Sel 1 56 Analog Out2 Lo 1 56 Analog Out2 Sel 1 56 Analog Outputs Group 1 55 Anlg Cal Chksum Fault 2 4 Anlg In Co
8. 1 See page 2 1 for a description of alarm types Table 2 D Alarm Cross Reference e TB Man Ref Sel parameter 96 has been reprogrammed No other use for the selected analog input may be programmed Example If TB Man Ref Sel is reprogrammed to Analog In 2 all of the factory default uses for Analog In 2 must be reprogramed such as parameters 90 117 128 and 179 To correct e Verify reprogram the parameters that reference an analog input e Reprogram Digital In3 to another function or Unused 2 When TorgProve Cnfg is enabled Motor Cntl Sel Feedback Select and Motor Fdbk Type must be properly set refer to page C 4 UnderVoltage 2 The bus voltage has dropped below a predetermined value Torq Perf Mode Custom V Hz amp the V Hz slope is negative 11 The Wake timer is counting toward a value that will start the drive No 1 Alarm No 1 Alarm No Alarm 1 Precharge Active 13 In Phase Loss 25 IR Volts Range 2 UnderVoltage 14 Load Loss 26 FluxAmpsRef Rang 3 Power Loss 15 Ground Warn 27 Speed Ref Cflct 4 Start At PowerUp 17 Dig In ConflictA 28 Ixo Vit Rang 5 Analog in Loss 18 Dig In ConflictB 29 Sleep Config 6 IntDBRes OvrHeat 19 Dig In ConflictC 30 TB Man Ref Cflot 8 Drive OL Level 1 20 Bipolar Conflict 31 PTC Conflict 9 Drive OL Level 2 21 Motor Type Cfict 32 Brake Slipped 10 Decel Inhibt 22 NP Hz Conflict 49 Torq Prove Cf
9. 0 C 7 Motor Control Technology C 8 Motor Overload 04 C 10 Overspeed as ii fie it tetas See dig a tate C 11 Power Loss Ride Through C 12 Process PI for Standard Control C 13 Reverse Speed Limit C 16 Skip Frequency 04 C 17 Sleep Wake Mode C 19 Start At PowerUp 0 C 21 Stop Mod iuu is beans eyed be Naked ns C 22 Voltage Tolerance C 24 Index Preface Overview The purpose of this manual is to provide you with the basic information needed to install start up and troubleshoot the PowerFlex 700 Adjustable Frequency AC Drive For information on See page Who Should Use this Manual P 1 What Is Not in this Manual P 1 Additional Resources P 2 Manual Conventions P 2 General Precautions P 3 Catalog Number Explanation P 5 Who Should Use this Manual This manual is intended for qualified personnel You must be able to program and operate Adjustable Frequency AC Drive devices In addition you must have an understanding of the parameter settings and functions What Is Not in this Manual The PowerFlex 700 Series A User Manual provides programming and troubleshooting information for Standard Control and Vector Control drives Frames 0 6 Drive installation and wiring information is not in this manual but can be found in the Installation Instructions for you
10. 5 Deutsch 7 Portugu s 10 Nederlands Programming and Parameters 1 41 Oo a ao a 3 Parameter Name amp Description fe ao it Z See page 1 2 for symbol descriptions Values ra 202 Voltage Class Default Based on Drive Cat 041 Configures the drive current rating and No thru associates it with the selected voltage Options 2 Low Voltage 047 i e 400 or 480V Normally used when 3 High Voltage 054 l igh Voltage downloading parameter sets Options 2 amp 4 Reserved 1 055 3 indicate status only Selecting Option 4 Convert Lo V 062 or 5 will covert configure the drive Min 5 Reserved 1 063 i yp 069 Max amp Default values will be changed for Convert Hi V vog parameters 41 47 54 55 62 63 69 par 7 70 72 82 148 158 1 Vector firmware fe Important Frames 5 amp 6 the internal 3 001 amp ar v3 up 148 fan voltage may have to be changed when using Option 4 or 5 Refer to the 158 Installation Instructions 203 Drive Checksum Default Read Only Provides a checksum value that indicates Min Max 0 65535 whether or not a change in drive Units 1 programming has occurred 209 Drive Status 1 Read Only 210 Present operating condition of the drive BSE NS HO KS SYNSYNSVNS gt AN CEEOL SESS So V V V V HISSIG SE YNDIGE 1 Conditi
11. Calculate is the autotune default and the value determined by the autotune procedure for IR Drop Volts is not in the range of acceptable values Voltage calculated for motor inductive impedance exceeds 25 of Motor NP Volts Drive output torque current is below Load Loss Level for a time period greater than Load Loss time Internal electronic overload trip Enable Disable with Fault Config 1 on page 1 46 Thermistor output is out of range EEprom checksum error EEprom I O error excess load improper DC boost setting DC brake volts set too high or other causes of excess current Load compatible version files into drive Check connector Check for induced noise Replace I O board or Main Control Board Replace I O Board Standard Control or Main Control Board Vector Control Verify configuration Check incoming power for a missing phase blown fuse Re enter motor nameplate data Check for proper motor sizing Check for correct programming of Motor NP Volts parameter 41 Additional output inpedance may be required 1 Verify connections between motor and load Verify level and time requirements An excessive motor load exists Reduce load so drive output current does not exceed the current set by Motor NP FLA Verify that thermistor is connected Motor is overheated Reduce load Cycle power and repeat function Replace Main Control Board
12. Frequency Programming and Parameters 1 23 Parameter Name amp Description Group o Related o iL Z See page 1 2 for symbol descriptions Values 084 Skip Frequency 1 Default 0 0 Hz 087 085 Skip Frequency 2 Default 0 0 Hz 086 Skip Frequency 3 Default 0 0 Hz i Sets a frequency at which the drive will Min Max Maximum Speed not operate Skip Frequency 1 3 and Units 0 1 Hz Skip Frequency Band must not equal 0 087 Skip Freq Band Default 0 0 Hz 084 Determines the bandwidth around a skip Min Max 0 0 30 0 Hz A frequency Skip Freq Band is split Units 0 1 Hz ae applying 1 2 above and 1 2 below the actual skip frequency The same bandwidth applies to all skip frequencies 088 Speed Torque Mod Default 1 Speed Reg 053 Selects the torque reference source Options 0 Zero Torque ay 2 Zero Torque 0 torque command 0 1 Speed Reg A E gt 2 Torque Reg f Speed Reg 1 drive operates as a 3 Min Tora Spd e speed regulator i ee ah R i 3 Torque Reg 2 an external torque 5 Sum Torg Sper mi reference is used for the torque 6 Absolute Min S EE command Min Torq Spd 3 selects the smallest algebraic value to regulate to when the torque reference and torque generated from the speed regulator are compared Max Torq Spd 4 selects the largest algebraic value when the torque reference and
13. Parameter Name amp Description See page 1 2 for symbol descriptions TB Man Ref Sel Sets the manual speed reference source when a digital input is configured for Auto Manual 1 Analog In 2 is not a valid selection if it was selected for any of the following Trim In Select PI Feedback Sel PI Reference Sel Current Lmt Sel Sleep Wake Ref TB Man Ref Hi Scales the upper value of the TB Man Ref Sel selection when the source is an analog input TB Man Ref Lo Scales the lower value of the TB Man Ref Sel selection when the source is an analog input Pulse Input Ref Displays the pulse input value as seen at terminals 5 and 6 of the Encoder Terminal Block if Encoder Z Chan parameter 423 is set to Pulse Input Jog Speed Sets the output frequency when a jog command is issued Jog Speed 1 Sets the output frequency when Jog Speed 1 is selected Preset Speed 1 Preset Speed 2 Preset Speed 3 Preset Speed 4 Preset Speed 5 Preset Speed 6 Preset Speed 7 Provides an internal fixed speed command value In bipolar mode direction is commanded by the sign of the reference Jog Speed 2 Sets the output frequency when Jog Speed 2 is selected Programming and Parameters Values Default Options Default Units Default Units Default Units Default Units Default Units Default Units Default
14. 5 Vector firmware 3 001 amp later Factory Default Bit Values Option Descriptions Reflect Wave Disables reflected wave overvoltage protection for long cable lengths typically enabled Enable Jerk In non FVC Vector modes disabling jerk removes a short S curve at the start of the accel decel ramp Ixo AutoCalc Not functional reserved for future enhancements Xsistor Diag Disables power transistor power diagnostic tests which run at each start command Rs Adapt FVC w Encoder Only Disabling may improve torque regulation at lower speeds typically not needed Mtr Lead Rev Reverses the phase rotation of the applied voltage effectively reversing the motor leads PWM Freq Lock Keeps the PWM frequency from decreasing to 2 kHz at low operating frequencies in FVC Vector mode without encoder Flux Up Mode Default 0 Manual Auto Flux is established for a calculated Options 0 Manual time period based on motor nameplate 1 Automatic data Flux Up Time is not used Manual Flux is established for Flux Up Time before acceleration Flux Up Time Default 0 00 Secs Sets the amount of time the drive will use 0 0 Secs to try and achieve full motor stator flux Min Max 0 00 5 00 Secs When a Start command is issued DC 0 0 5 0 Secs current at current limit level is used to 0 000 5 000 Secs build stator flux before accelerating Units 0 01 Secs 0 1 Secs 0 001 Secs SV Boost Filter Default
15. Digital Outputs Digital Out1 3 Sel 380 388 Dig Out1 3 Level 381 389 These parameters will only be displayed when parameter 053 Motor Cnil Sel is set to option 4 1 6 Programming and Parameters Advanced Parameter View Standard Control Option Parameter 196 Param Access Lvl set to option 1 Advanced File Group Parameters Monitor Metering Output Freq 001 Output Voltage 006 MOP Frequency 011 Commanded Freq 002 Output Power 007 DC Bus Voltage 012 Output Current 003 Output Powr Fetr 008 DC Bus Memory 013 Torque Current 004 Elapsed MWh 009 Analog Int Value 016 Flux Current 005 Elapsed Run Time 010 Analog In2 Value 017 Drive Data Rated kW 026 Rated Amps 028 Rated Volts 027 Control SW Ver 029 Motor Data Motor Type 040 Motor NP RPM 044 Motor OL Factor 048 Motor NP Volts 041 Motor NP Power 045 Motor NP FLA 042 Mtr NP Pwr Units 046 Motor NP Hertz 043 Motor OL Hertz 047 Torq Attributes Torque Perf Mode 053 Flux Up Mode 057 IR Voltage Drop 062 Maximum Voltage 054 Flux Up Time 058 Flux Current Ref 063 Maximum Freq 055 SV Boost Filter 059 IXo Voltage Drop 064 Compensation 056 Autotune 061 Volts per Hertz Start Acc Boost 069 Break Voltage 071 Run Boost 070 Break Frequency 072 Speed Spd Mode amp Speed Mode 080 Overspeed Limit 083 Skip Frequency 3 086 Command Limits Minimum Speed 081 Skip Frequency 1 084 Skip Freq Band 087 Maximum Speed 082 Skip Frequency 2 085 Speed Speed Ref A Sel 090 Spee
16. Disabled Enables disables a feature to automati Options 0 Disabled cally load the present Auto frequency 1 Enabled reference value into the HIM when Man ual is selected Allows smooth speed transition from Auto to Manual Save MOP Ref Enables disables the feature that saves the present MOP frequency reference at power down or at stop S SS GS WY XJ XIX XIX XXX x x x x x x 0 0 coe pts 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 x Reserved Bit Factory Default Bit Values MOP Rate Default 1 0 Hz s Sets rate of change of the MOP 30 0 RPM s reference in response to a digital input Min Max 0 2 Maximum Freq 6 0 Maximum Freq Units 0 1 Hz s 0 1 RPM s Param Access Lvl Default 0 Basic Selects the parameter display level Options 0 Basic Basic Reduced param set 1 Advanced Advanced Full param set 2 Reserved Fan Pump Reduced fan pump set 3 Fan Pump Adv Fan Pump Full fan pump set 4 Adv Fan Pump 1 Standard Control drives v3 001 amp up 1 39 Related 1 40 Programming and Parameters Oo v S o Parameter Name amp Description it 2 See page 1 2 for symbol descriptions Values 197 Reset To Defalts Default 0 Ready 041 Fesets parameters to factory defaults Options 0 Ready hru except Language Param Access Lvl 1
17. Frames Type 12 Prog Only LCD HIM B 240vac 3 E 5 Available with Frames 5 6 Stand Alone IP54 k ml anv ac 3 5 drives Enclosure Code G Control amp VO E 480V AC 3 8 Code Control V O Volts E GOOVAG 3 ae f A Standard 24V DC AC G 620V AC 3 ae ss B Standard 115V AC H 540vDC N 5 6 a ved Save J esovpc N 5 6 ode ype 7 ee D Vector A 115V AC N 32svDC Y 5 6 T er N Standard None Bim S40V DG h B8 A Vector Control Option utilizes DPI Onh R lesovpe Y 5 6 p No Shipping Package p Sama iv DC 7 rar Internal Use Only w 932v Do Y 5 6 I g Feedback c Brake Code Type ND Output Rating Code w Brake IGBT o Norig Example 7 Vos 1 Encoder 12V 5V Code Amps KW Hp N No 2P2 2 2 0 37 0 5 Brake IGBT is standard on Frames 0 3 022 22 5573 optional on Frames 4 m Future Use d h Enclosure Internal Braking Resistor n Code Enclosure Code w Resistor Special Firmware Frames Only A 1P20 NEMA UL Type 1 7 Yasue Sn Type Open Flange Mount N N a Fa Front IP00 NEMA UL Type Open 2 HD 60 ite Marum Back Heatsink IP54 NEMA Type 12 Not available for Frame 3 drives or larger AE Cascading Fan Pump Control EA Stand Alone Wall Mount Xe 82 Hz Maximum IP54 NEMA UL Type 12 BA Pump Off for pump jack Only available for Frame 5 amp Frame 6 drives 40 Code CM Choke A Yes Bi No N No Note 600V class drives below 77 Amps Frames 0 4 are declared to meet th
18. Power Loss Ride Through When AC input power is lost energy is being supplied to the motor from the DC bus capacitors The energy from the capacitors is not being replaced via the AC line thus the DC bus voltage will fall rapidly The drive must detect this fall and react according to the way it is programmed Two parameters display DC bus voltage e DC Bus Voltage displays the instantaneous value e DC Bus Memory displays a 6 minute running average of the voltage All drive reactions to power loss are based on DC Bus Memory This averages low and high line conditions and sets the drive to react to the average rather than assumed values For example a 480V installation would have a 480V AC line and produce a nominal 648V DC bus If the drive were to react to a fixed voltage for line loss detect i e 533V DC then normal operation would occur for nominal line installations However if a lower nominal line voltage of 440V AC was used then nominal DC bus voltage would be only 594V DC If the drive were to react to the fixed 533V level only 10 for line loss detect any anomaly might trigger a false line loss detection Line loss therefore always uses the 6 minute average for DC bus voltage and detects line loss based on a fixed percentage of that memory In the same example the average would be 594V DC instead of 650V DC and the fixed percentage 27 for Coast to Stop and 18 for all others would allow identical
19. Read Only 0 65535 0 Read Only 0 0000 429496 7295 Hr 0 0000 214748 3647 Hr HIEI 0 0001 Hr 1 47 Related 242 1 48 File UTILITY Alarms Scaled Blocks Programming and Parameters 25 Oo 26 262 263 264 265 266 267 268 269 476 482 488 494 477 483 489 495 Parameter Name amp Description See page 1 2 for symbol descriptions Values Alarm Config 1 Enables disables alarm conditions that will initiate an active drive alarm So IS BR NESSE SPREE LISS IHS GSE SPINY SST AANA xlololojolilili fililali Joppaded ete 12 1110 9 8 7 6 5 413 2 1 0 x Reserved Bit Vector firmware 3 001 amp later Factory Default Bit Values Alarm Clear Default 0 Ready Resets all Alarm 1 8 Code parameters Options 0 Ready to zero 1 Clr Alrm Que Alarm 1 Code Default Read Only Alarm 2 Code Min Max 0 65535 Alarm 3 Code Units 4 Alarm 4 Code Alarm 5 Code Alarm 6 Code Alarm 7 Code Alarm 8 Code A code that represents a drive alarm The codes will appear in the order they occur first 4 alarms in first 4 out alarm queue A time stamp is not available with alarms Scale1 In Value Default 0 0 Scale2 In Value Min Max 32000 0 Scale3 In Value 7 Scaled In Val 1 32767 0 V2 Xxx Scale4 In Value 432767 000 mam 1 Displays the value of the signal being Units 0 1 sent to
20. Units Min Max Min Max Min Max Min Max Min Max Min Max Min Max 1 Analog In 1 1 Analog In 1 2 Analog In 2 1 3 8 Reserved 9 MOP Level Maximum Speed Maximum Speed 0 1 Hz 0 01 RPM 0 0 Maximum Speed 0 1 Hz 0 01 RPM Read Only 420 0 Hz 25200 0 RPM 0 1Hz 0 1 RPM 10 0 Hz Maximum Speed 0 1 Hz 10 0 Hz 300 0 RPM Maximum Speed 0 1Hz 1 RPM 5 0 Hz 150 RPM 10 0 Hz 300 RPM 20 0 Hz 600 RPM 30 0 Hz 900 RPM 40 0 Hz 1200 RPM 50 0 Hz 1500 RPM 60 0 Hz 1800 RPM Maximum Speed 0 1Hz 1 RPM 10 0 Hz 300 0 RPM Maximum Speed 0 1 Hz 1 RPM 1 25 Related Io Ico I I gt IO se o 79 96 I gt iO ha DO IQ gt gt ha IK jo ha IO O Io I gt CO 29 1 26 File SPEED COMMAND Slip Comp Programming and Parameters Parameter Name amp Description See page 1 2 for symbol descriptions Values 116 Trim Setpoint Default 0 0 amp Adds or subtracts a percentage of the Min Max 200 0 speed reference or maximum speed Units 0 1 Dependent on the setting of Trim Out Select parameter 118 117 Trim In Select Default 2 Analog In 2 Specifies which analog input signal is Options See Speed Ref A being used as a trim input Sel 118 Trim Out Selec
21. Factory 047 Voltage Class amp TorqProve Cnfg 2 Low Voltage 054 params 196 201 202 amp 600 3 High Voltage 055 e Option 1 resets parameters to factory 062 defaults based on Voltage Class 063 e Options 2 amp 3 will reset parameters to a factory defaults and set Voltage ae Class to low or high voltage settings ae 082 Important Frames 5 amp 6 the internal 148 fan voltage may have to be changed 158 when using Option 2 or 3 See Selecting aie Nerifying Fan Voltage in the Installation Instructions 198 Load Frm Usr Set Default 0 Ready 199 Loads a previously saved set of Options 0 Ready parameter values from a selected user 1 User Set 1 set location in drive nonvolatile memory 2 User Set 2 to active drive memory 3 User Set 3 199 Save To User Set Default 0 Ready 198 Saves the parameter values in active Options 0 Ready drive memory to a user set in drive 1 User Set 1 nonvolatile memory 2 User Set 2 3 User Set 3 200 Reset Meters Default 0 Ready Resets selected meters to zero Options 0 Ready 1 MWh 2 Elapsed Time 201 Language Default 0 Not Selected Selects the display language when using Options 0 Not Selected an LCD HIM This parameter is not 1 English functional with an LED HIM 2 Francais i u i 3 Espafiol Options 6 8 and 9 are Reserved ftaliano
22. 0 Not Start 1 Start X Jog 0 Not Jog 1 Jog X Clear 0 Not Clear Faults Faults 1 Clear Faults X X Direction 00 No Command 01 Forward Command 10 Reverse Command 11 Hold Present Direction x Local 0 No Local Control Control 1 Local Control X MOP 0 Not Increment Increment 1 Increment X X Accel Rate 00 No Command 01 Use Accel Time 1 10 Use Accel Time 2 11 Use Present Time Xx x Decel Rate 00 No Command 01 Use Decel Time 1 10 Use Decel Time 2 11 Use Present Time x X x Reference 000 No Command Select 001 Ref 1 Ref A Select 010 Ref 2 Ref B Select 011 Ref 3 Preset 3 100 Ref 4 Preset 4 101 Ref 5 Preset 5 110 Ref 6 Preset 6 111 Ref 7 Preset 7 X MOP 0 Not Decrement Decrement 1 Decrement 1 A 0 Not Stop condition logic 0 must first be present before a 1 Start condition will start the drive The Start command acts as a momentary Start command A 1 will start the drive but returning to O will not stop the drive 2 This Start will not function if a digital input parameters 361 366 is programmed for 2 Wire Control option 7 8 or 9 3 This Reference Select will not function if a digital input parameters 361 366 is programmed for Speed Sel 1 2 or 3 option 15 16 or 17 Note that Reference Selection is Exclusive Ownership see Reference Owner on page 1 53 A 4 Supplemental Drive
23. 0 1 RPM compensation Related ICO an ide io j DO OD I I BE OC IO Io ha ILO Io 00 ND mA I I Io ha lt o I Io O gt erg 8 00 io rer ne QIN g 100 OD oak ale IND M a 100 N O a lt a fo Oo LU LU a N Programming and Parameters Parameter Name amp Description See page 1 2 for symbol descriptions Values Important Parameters in the Process PI Group are used to enable and tune the PI Loop In order to allow the PI Loop to control drive operation program the following Standard Control Option Parameter 080 Speed Mode must be set to 2 Process PI and parameter 125 bit 0 must be set to 1 Enabled Vector Control Option Only requires setting parameter 125 bit 0 to 1 Enabled PI Configuration Sets configuration of the PI regulator x J SVS GA Sd LAY SAAN SYS SIS LESS ISSSESSESG xfxfxfx xfxfofofofolofofolofo o J braed pits 1413 12 11 109 8 7 65 443 210 x Reserved Bit Vector Control Option Only Factory Default Bit Values Vector firmware 3 001 amp later PI Control Controls the PI regulator Ry ESS RY RYE XIX px xxx xxx x x x x 0 0 0 1 Enabled pris 14 13 12 11 10 9 8 7 6 5 413 2 1 0 0 Disabled x Reserved Bit Factory Default Bit Va
24. 14 PI Enable PI Hold PI Reset Pwr Loss Lvl Precharge En 14 Spd Trq Sel1 3 2 3 Jog 2 2 PI Invert 12 Torque Setpt 1 12 14 Micro Pos 12 13 14 Fast Stop 12 14 8 Typical 2 Wire Inputs Requires that only 2 wire functions are chosen Including 3 wire selections will cause a type 2 alarm See Table 2 C for conflicts 7 Auto Manual Refer to Reference Control in the Installation Instructions for details 8 Opening an Enable input will cause the motor to coast to stop ignoring any 9 Dig In ConflictB alarm will occur if a Start input is programmed without a Stop input 10 Refer to the Sleep Wake Mode Attention statement on page 1 36 11 A dedicated hardware enable input is available via a jumper selection Refer to the Installation Instructions for further information Related i Io rer INO I OD gt rer gt 07 ke A de ICO Io ar IND A File INPUTS amp OUTPUTS Digital Outputs 37 Oo 380 384 388 381 385 389 Programming and Parameters Parameter Name amp Description See page 1 2 for symbol descriptions Values Dig Out Setpt Sets the digital output value from a communication device Example Set Data In B1 to 379 The first three bits of this value will determine the setting of Digital Outx Sel which should be set to 30 Param Cntl
25. 54 Maximum Voltage 159 DC Brake Time 462 PI Feedback Hi 56 Compensation 160 Bus Reg Ki 463 PI Feedback Lo 57 Flux Up Mode 164 Bus Reg Kp 476 494 ScaleX In Value 58 Flux Up Time 165 Bus Reg Kd 477 495 ScaleX In Hi 59 SV Boost Filter 170 Flying StartGain 478 496 ScaleX In Lo 62 IR Voltage Drop 175 Auto Rstrt Delay 479 497 ScaleX Out Hi 63 Flux Current Ref 180 Wake Leve 480 498 ScaleX Out Lo 69 Start Acc Boost 181 Wake Time 602 Spd Dev Band 70 Run Boost 182 Sleep Leve 603 SpdBand Integrat 71 Break Voltage 183 Sleep Time 604 Brk Release Time 72 Break Frequency 185 Power Loss Time 605 ZeroSpdFloatTime 84 Skip Frequency 1 186 Power Loss Level 606 Float Tolerance 85 Skip Frequency 2 321 Anlg In Sqr Root 607 Brk Set Time 86 Skip Frequency 3 322 Analog In1 Hi 608 TorgLim SlewRate 87 Skip Freq Band 323 Analog Int Lo 609 BrkSlip Count 91 Speed Ref A Hi 324 Analog Int Loss 610 Brk Alarm Travel 92 Speed Ref A Lo 325 Analog In2 Hi 611 MicroPos Scale 94 Speed Ref B Hi 326 Analog In2 Lo 95 Speed Ref B Lo 327 Analog In2 Loss 97 TB Man Ref Hi 343 Analog Out1 Hi 98 TB Man Ref Lo 344 Analog Out1 Lo 100 Jog Speed 346 Analog Out2 Hi 101 Preset Speed 1 347 Analog Out2 Lo 102 Preset Speed 2 381 Dig Outt Level 103 Preset Speed 3 382 Dig Qut1 OnTime 104 Preset Speed 4 383 Dig Out1 OffTime 105 Preset Speed 5 385 Dig Out2 Level 106 Preset Speed 6 386 Dig Out2 OnTime 107 Preset Speed 7 387 Dig Out2 OffTime 119 Trim Hi 389 Dig Out3 Leve 120 Trim
26. A 4 M Man Ref Preload 1 39 Manual Conventions P 2 Marker Pulse 1 21 Masks amp Owners Group 1 51 MaxFreq Conflict Alarm 2 11 Maximum Freq 1 16 Maximum Speed 1 22 Maximum Voltage 1 15 Menu Structure HIM B 4 Metering Group 1 12 MicroPos Scale 1 61 Minimum Speed 1 22 C 7 MOD LED 2 2 Monitor File 1 12 MOP Config Group 1 39 MOP Frequency 1 13 MOP Mask 1 52 MOP Owner 1 53 MOP Rate 1 39 MOP Reference 1 13 Motor Cntl Sel 1 15 Motor Control File 1 14 Motor Control Technology C 8 Motor Data Group 1 14 Motor Fdbk Type 1 20 Motor NP FLA 1 14 Motor NP Hertz 1 14 Motor NP Power 1 15 Motor NP RPM 1 14 Motor NP Volts 1 14 Motor OL Count 1 44 Motor OL Factor 1 15 Motor OL Hertz 1 15 Motor Overload C 10 Motor Overload Fault 2 6 Motor Poles 1 15 Motor Thermistor Alarm 2 11 Motor Thermistor Fault 2 6 Motor Type 1 14 Motor Type Cflet Alarm 2 11 Mtr NP Pwr Units 1 15 Mtr Tor Cur Ref 1 19 N Neg Torque Limit 1 19 NET LED 2 2 Non Resettable 2 1 Notch Filter Freq 1 20 Notch Filter K 1 21 NP Hz Conflict Alarm 2 11 NVS I O Checksum Fault 2 6 NVS I O Failure Fault 2 6 O Operator Interface B 5 Output Current 1 12 Output Freq 1 12 Output PhaseLoss Fault 2 7 Output Power 1 12 Output Powr Fctr 1 12 Output Voltage 1 12 Overspeed C 11 Overspeed Limit 1 22 OverSpeed Limit Fault 2 7 OverVoltage Fault 2 7 Index 6 P Param Access Lvl 1 39
27. Drive Overload 30 Param Cnt 6 Dig Out1 Level Default 0 0 Dig Out2 Level 0 0 Dig Out3 Level Min Max 0 0 819 2 Sets the relay activation level for options Units 0 1 10 15 in Digital Outx Sel Units are assumed to match the above selection i e At Freq Hz At Torque Amps ie 00 ar de 00 jon ee 00 KO joo CO M 92 00 I gt 99 IO OD de 00 Ino Io IO De Io Io hr IS OD Fo Io IO iS pe ere ICO gt rd Ino JOO har iezi Sy ax gt FI I gt Ion 09 I gt es 4 loo R joo par IO Joo 00 OD 1 60 Programming and Parameters S Parameter Name amp Description Z See page 1 2 for symbol descriptions Values 382 Dig Out OnTime Default 0 00 Secs 386 Dig Out2 OnTime 0 00 Secs 390 Dig Out3 OnTime Min Max 0 00 600 00 Secs Sets the ON Delay time for the digital Units 0 01 Secs outputs This is the time between the N Fe AH occurrence of a condition and activation of the relay 4 3 383 Dig Out1 OffTime Default 0 00 Secs i amp 387 Dig Out2 OffTime 0 00 Secs a a 391 Dig Out3 OffTime Min Max 0 00 600 00 Secs Sets the OFF Delay time for the digital Units 0 01 Secs outputs This is the time between the disappearance of a condition and de activation of the relay
28. PowerUp Marker 1 47 Precautions General P 3 Precharge Active Alarm 2 11 Preferences Setting B 4 Preset Speed x 1 25 Process PI Standard Control C 13 Process PI Group 1 27 Programmable Controller Configurations A 2 Programming 1 1 PTC Conflict Alarm 2 11 Publications Reference P 2 Pulse In Loss Fault 2 8 Pulse In Scale 1 21 Pulse Input Ref 1 25 PWM Frequency 1 31 Pwr Brd Chksum Fault 2 8 Pwr Brd Chksum2 2 8 PWR LED 2 2 R Ramp Rates Group 1 31 Ramped Speed 1 13 Rated Amps 1 14 Rated kW 1 14 Rated Volts 1 14 Reference Mask 1 52 Reference Material P 2 Reference Owner 1 53 Regen Power Limit 1 32 Replaced MCB PB Fault 2 8 Reset Meters 1 40 Reset to Defaults 1 40 B 4 Restart Modes Group 1 34 Rev Speed Limit 1 23 Reverse Speed Limit C 16 Run Boost 1 19 S S Curve 1 31 Save HIM Ref 1 39 Save MOP Ref 1 39 Save To User Set 1 40 Saving Data B 4 Scale In Hi 1 49 Scale In Lo 1 49 Scale In Value 1 49 Scale Out Hi 1 49 Scale Out Lo 1 49 Scale Out Value 1 49 Scaled Blocks Group 1 49 Setting Preferences B 4 Shear Pin Fault 2 8 Shear Pin Time 1 38 Skip Freq Band 1 23 Skip Frequency C 17 Skip Frequency x 1 23 Sleep Config Alarm 2 11 Sleep Level 1 37 Sleep Time 1 37 Sleep Wake Mode C 19 Sleep Wake Mode 1 36 Sleep Wake Ref 1 37 Slip Comp Gain 1 26 Slip Comp Group 1 26 Slip RPM FLA 1 26 Slip RPM Meter 1 26 Software Fault 2 8 Index 10 Spd
29. Stop BRK Mode x 1 32 SV Boost Filter 1 16 TB Man Ref Hi 1 25 TB Man Ref Lo 1 25 TB Man Ref Sel 1 25 Testpoint 1 Sel 1 46 Testpoint x Data 1 46 Torq Ref A Div 1 18 TorqLim SlewRate 1 61 TorqProve Cnfg 1 60 TorqProve Setup 1 60 Torque Current 1 12 Torque Perf Mode 1 15 Torque Ref B Mult 1 2 1 18 Torque Ref x Hi 1 18 Torque Ref x Lo 1 18 Torque Ref x Sel 1 18 Torque Setpoint 1 19 Torque Setpoint2 1 19 Total Inertia 1 30 Trim Setpoint 1 26 Trim Hi 1 26 Trim In Select 1 26 Trim Lo 1 26 Trim Out Select 1 26 Voltage Class 1 41 Wake Level 1 37 Wake Time 1 37 Zero SpdFloatTime 1 61 Params Defaulted Fault 2 7 Phase Short Fault 2 7 Phase to Grnd Fault 2 7 PI BW Filter 1 29 PI Configuration 1 27 PI Control 1 27 PI Deriv Time 1 29 PI Error Meter 1 29 PI Fdback Meter 1 28 PI Feedback Hi 1 29 Index 9 PI Feedback Lo 1 29 PI Feedback Sel 1 28 PI Integral Time 1 28 PI Lower Limit 1 28 PI Output Meter 1 29 PI Preload 1 28 PI Prop Gain 1 28 PI Ref Meter 1 28 PI Reference Hi 1 29 PI Reference Lo 1 29 PI Reference Sel 1 27 PI Setpoint 1 27 PI Status 1 28 PI Upper Limit 1 28 Port 1 5 DPI Loss Fault 2 7 PORT LED 2 2 Ports DPI Type B 1 Pos Torque Limit 1 19 Power Loss Alarm 2 11 Power Loss Fault 2 8 Power Loss Group 1 37 Power Loss Level 1 38 Power Loss Mode 1 37 Power Loss Ride Through C 12 Power Loss Time 1 37 Power Unit Fault 2 8 Powerup Delay 1 34
30. Stop Owner See Stop Owner See Stop Owner See Stop Owner See Stop Owner See Stop Owner 0 0 Disabled 0 387 0 544 0 611 men 1 See Data In A1 Link A Word 1 Data In A2 Link A Word 2 1 53 Related ne I ID e F ME ne I gt thru 1 54 Programming and Parameters Parameter Name amp Description Related Z See page 1 2 for symbol descriptions Values 304 Data In C1 Link C Word 1 See Data In A1 Link A Word 1 Data 305 Data In C2 Link C Word 2 In A2 Link A Word 2 306 Data In D1 Link D Word 1 See Data In A1 Link A Word 1 Data 307 Data In D2 Link D Word 2 In A2 Link A Word 2 2 2 310 Data Out A1 Link A Word 1 Default 0 0 Disabled S 311 Data Out A2 Link A Word 2 Min Max 0 387 Parameter number whose value will be 0 544 written to a communications device data 0 611 re Q table Units 1 312 Data Out B1 Link B Word 1 See Data Out A1 Link A Word 1 313 Data Out B2 Link B Word 2 Data Out A2 Link A Word 2 314 Data Out C1 Link C Word 1 See Data Out A1 Link A Word 1 315 Data Out C2 Link C Word 2 Data Out A2 Link A Word 2 316 Data Out D1 Link D Word 1 See Data Out A1 Link A Word 1 317 Data Out D2 Link D Word 2 Data Out A2 Link A Word 2 Inputs amp Outputs File rm Parameter Name amp Descript
31. This voltage causes a stopping brake torque If the voltage is applied for a time that is longer than the actual possible stopping time the remaining time will be used to attempt to hold the motor at zero speed 3 DC voltage to the motor continues for the amount of time programmed in DC Brake Time Par 159 Braking ceases after this time expires 4 After the DC Braking ceases no further power is supplied to the motor The motor may or may not be stopped The drive has released control 5 The motor if rotating will coast from its present speed for a time that is dependent on the mechanics of the system inertia friction etc Mode Ramp to Stop Application Notes C 23 Description Output Voltage Output Current Motor Speed N Output Current ster N Output Voltage SKE T gt Hold s Level gt Time stop Zero DC Hold Time Command Command Speed This method uses drive output reduction to stop the load 1 On Stop drive output will decrease according to the programmed pattern from its present value to zero The pattern may be linear or squared The output will decrease to zero at the rate determined by the programmed Maximum Freq and the programmed active Decel Time x 2 The reduction in output can be limited by other drive factors such as such as bus or current regulation 3 When the output reaches zero the output is shut off 4 The motor if rotating will coast from i
32. Ua y Param Access Ll _ Basic ag y FGP gt FGP File Advanced Numbered List File 1 Name gt FGP Group __ Changed File 2 Name Group 1 Name gt FGP Parameter File 3 Name Group2 Name Parameter Name Group 3 Name Parameter Name Parameter Name i e PowerFlex 700 v es Connected DPI Devices gt Value Screen _ Him CopyCat gt Device gt HIM __ Memory Storage Device User Sets gt Drive User Set Device lt HIM Reset To Defaults Save To User Set Delete HIM Set 00 Load Frm Usr Set Active Name Set Start Up Continue Ly Introducti i Start Over gt Mtroduction gt Complete Steps __ S 1 Input Voltage o0G 2 Motor Dat Ramp 3 Motor Tests 4 Speed Limits Make a selection i i 5 Speed Control GS Abort Drive Identi Preferences OD Change abe 6 Strt Stop l O Backup User Dspy Lines 7 Done Exit Resume OO User Dspy Time Start Up Menu User Dspy Video Reset User Dspy Contrast Press ED to move between menu items Press to select a menu item Press to move 1 level back in the menu structure Press OG GI to select how to view parameters HIM Overview Diagnostics Menu When a fault trips the drive use this menu to access detailed data about the drive Option Description Faults View fault queue or fault information clear faults or reset drive Status Info View parameters that display status information about the drive Device Versi
33. fom reg OC fay mi A 2 K2 Group No Programming and Parameters 446 447 449 450 45 Parameter Name amp Description See page 1 2 for symbol descriptions Kp Speed Loop Controls the proportional error gain of the speed regulator The drive automatically adjusts Kp Speed Loop when a non zero value is entered for Speed Desired BW or an auto tune is performed Typically manual adjustment of this parameter is needed only if system inertia cannot be determined through an autotune Speed Desired BW is set to 0 when a manual adjustment is made to this parameter Kf Speed Loop Controls the feed forward gain of the speed regulator Setting the Kf gain greater than zero reduces speed feedback overshoot in response to a step change in speed reference Speed Desired BW Sets the speed loop bandwidth and determines the dynamic behavior of the speed loop As bandwidth increases the speed loop becomes more responsive and can track a faster changing speed reference Adjusting this parameter will cause the drive to calculate and change Ki Speed Loop and Kp Speed Loop gains Total Inertia Represents the time in seconds for a motor coupled to a load to accelerate from zero to base speed at rated motor torque The drive calculates Total Inertia during the autotune inertia procedure Adjusting this parameter will cause the drive to calculate and change Ki Speed Lo
34. 0 Condition False x Reserved Read Only 1 Condition True 0 Condition False x Reserved LS Ry X x x x x x x x x x XX XXX pst 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 Bit 1 Condition True 0 Condition False x Reserved Vector firmware 3 001 amp later Related DD I gt IK ND rd ND IN rd EF Programming and Parameters 1 43 Do o sc Parameter Name amp Description iL G 2 See page 1 2 for symbol descriptions Values 213 Speed Ref Source Default Read Only 090 Displays the source of the speed Options 0 Pl Output reference to the drive 1 Analog In 1 101 1 Vector firmware 3 001 and later 2 Analog In 2 _ 3 6 Reserved 7 Pulse In 8 Encoder 9 MOP Level 10 Jog Speed 1 11 17 Preset Spd1 7 18 DPI Port 1 19 DPI Port 2 20 DPI Port 3 21 DPI Port 4 22 DPI Port 5 23 Reserved 24 Auto Tune 25 Jog Speed 2 26 Scale Block 1 1 27 Scale Block 2 1 2 28 Scale Block 3 3 29 Scale Block 4 gt 214 Start Inhibits Read Only a Displays the inputs currently preventing the drive from starting SoS SAS SESE E SLI PBESQ SEN SSSSSG SEIS E DER x xJolofofofofifx ofofifofofofo i NNDR iru pits 1413 12 11 10 9 8 7 6
35. 045 047 049 053 054 Parameter Name amp Description See page 1 2 for symbol descriptions Motor NP Power Set to the motor nameplate rated power CENCE Mtr NP Pwr Units Selects the motor power units to be used Mtr NP Pwr Units Selects the motor power units to be used Convert HP converts all power units to Horsepower Convert kW converts all power units to kilowatts Motor OL Hertz Selects the output frequency below which the motor operating current is derated The motor thermal overload will generate a fault at lower levels of current Motor OL Factor Sets the operating level for the motor overload Motor OL _ Operating FLA Factor Level Motor Poles Defines the number of poles in the motor Torque Perf Mode Sets the method of motor torque production Motor Cntl Sel Sets the method of motor control used in the drive Important FVC Vector mode requires autotuning of the motor both coupled and uncoupled to the load Maximum Voltage Sets the highest voltage the drive will output Programming and Parameters Values Default Units Default Options Default Options Default Units Default Units Default Units Default Options Default Options Default Units Min Max Min Max Min Max Min Max Min Max Based on Drive Rating 0 00 100 00 0 00 1000 00
36. 163 Restart Modes Start At PowerUp 168 Auto Rstrt Tries 174 Auto Rstrt Delay 175 Power Loss Power Loss Mode 184 Power Loss Time 185 Direction Config Direction Mode 190 Drive Memory Param Access Lvl 196 Save To User Set 199 Reset To Defalts 197 Language 201 Load Frm Usr Set 198 Faults Fault Config 1 238 Inputs amp Analog Inputs Anlg In Config 320 Analog Inf Lo 323 Outputs Analog In1 Hi 322 Analog In2 Lo 326 Analog In2 Hi 325 Analog Outputs Analog Out Sel 342 Analog Out1 Hi 343 Analog Outi Lo 344 Digital Inputs Digital In1 6 Sel 361 366 Digital Outputs Digital Out Sel 380 Dig Outi Level 381 Digital Out2 Sel 384 Dig Out2 Level 385 File Monitor Speed Command Dynamic Control Inputs amp Outputs Programming and Parameters 1 5 Basic Parameter View Vector Control Option Parameter 196 Param Access Lvl set to option 0 Basic Group Parameters Metering Output Freq 001 Commanded Speed002 Commanded Torque 024 Output Current 003 Torque Current 004 DC Bus Voltage 012 Motor Data Motor NP Volts 041 Motor NP RPM 044 Motor OL Hertz 047 Motor NP FLA 042 Motor NP Power 045 Motor Poles 049 Motor NP Hertz 043 Mtr NP Pwr Units 046 Torq Attributes Motor Cnt Sel 053 Autotune Torque 066 Torque Ref A Lo 429 Maximum Voltage 054 Inertia Autotune 067 Pos Torque Limit 436 Maximum Freq 055 Torque Ref A Sel 427 Neg Torque Limit 437 Autotune 061 Torque Ref A Hi 42
37. 18 Torque Setpoint 1 19 Torque Setpoint2 1 19 Total Inertia 1 30 Trim Setpoint 1 26 Trim Hi 1 26 Trim In Select 1 26 Trim Lo 1 26 Trim Out Select 1 26 Trnsistr OvrTemp Fault 2 8 Troubleshooting 2 1 U UnderVoltage Alarm 2 12 Fault 2 9 User Configurable Alarm 2 1 User Sets B 4 UserSet Chksum Fault 2 9 Utility File 1 38 V VHz Neg Slope Alarm 2 12 Viewing and Changing Parameters B 5 Voltage Class 1 41 Voltage Tolerance C 24 Volts per Hertz Group 1 19 W Wake Level 1 37 Wake Time 1 37 Waking Alarm 2 12 Web Sites see WWW World Wide Web Index 11 WWW World Wide Web P 1 P 2 Z Zero SpdFloatTime 1 61 Index 12 Notes PowerFlex 700 Parameter Record Number Parameter Name Setting Number Parameter Name Setting 40 Motor Type 125 PI Control 41 Motor NP Volts 126 PI Reference Sel 42 Motor NP FLA 127 PI Setpoint 43 Motor NP Hertz 128 PI Feedback Sel 44 Motor NP RPM 129 PI Integral Time 45 Motor NP Power 130 PI Prop Gain 46 Mir NP Pwr Units 131 PI Lower Limit 47 Motor OL Hertz 132 PI Upper Limit 48 Motor OL Factor 133 PI Preload 49 Motor Poles 139 PI BW Filter 53 Motor Cntl Sel 140 141 Accel Time X Torque Perf Mode 142 143 Decel Time X 54 Maximum Voltage 145 DB While Stopped 55
38. 190 HIM Ref Config Save HIM Ref 192 ay Man Ref Preload 193 MOP Config Save MOP Ref 194 MOP Rate 195 Drive Memory Param Access Lvl 196 Save To User Set 199 Voltage Class 202 Reset To Defalts 197 Reset Meters 200 Drive Checksum 203 Load Frm Usr Set 198 Language 201 Diagnostics Drive Status 1 209 Dig Out Status 217 Status 2 Fault 228 Drive Status 2 210 Drive Temp 218 Alarm 1 Fault 229 Drive Alarm 1 211 Drive OL Count 219 Alarm 2 Fault 230 Drive Alarm 2 212 Motor OL Count 220 Testpoint 1 Sel 234 Speed Ref Source 213 Fault Speed 224 Testpoint 1 Data 235 Start Inhibits 214 Fault Amps 225 Testpoint 2 Sel 236 Last Stop Source 215 Fault Bus Volts 226 Testpoint 2 Data 237 Dig In Status 216 Status 1 Fault 227 Faults Fault Config 1 238 Fault Clear Mode 241 Fault 1 8 Code 243 257 Fault Clear 240 Power Up Marker 242 Fault 1 8 Time 244 258 Alarms Alarm Config1 259 Alarm1 8 Code 262 269 Alarm Clear 261 Communication Comm Control DPI Baud Rate 270 Drive Ref Rslt 272 Drive Logic Rslt 271 Drive Ramp Rslt 273 Masks amp Logic Mask 276 Fault Clr Mask 283 Reference Owner 292 Owners Start Mask 277 MOP Mask 284 Accel Owner 293 Jog Mask 278 Local Mask 285 Decel Owner 294 E Direction Mask 279 Stop Owner 288 Fault Clr Owner 295 Reference Mask 280 Start Owner 289 MOP Owner 296 Accel Mask 281 Jog Owner 290 Local Owner 297 Decel Mask 282 Direction Owner 291 Datalinks Data In A1 D2 300 307 Data Out A1 D2 310 31
39. 2 for symbol descriptions Direction Owner Adapter that currently has exclusive control of direction changes Reference Owner Adapter that has the exclusive control of the command frequency source selection Accel Owner Adapter that has exclusive control of selecting Accel Time 1 2 Decel Owner Adapter that has exclusive control of selecting Decel Time 1 2 Fault Cir Owner Adapter that is presently clearing a fault MOP Owner Adapters that are currently issuing increases or decreases in MOP command frequency Local Owner Adapter that has requested exclusive control of all drive logic functions If an adapter is in local lockout all other functions except stop on all other adapters are locked out and non functional Local control can only be obtained when the drive is not running Data In A1 Link A Word 1 Data In A2 Link A Word 2 Parameter number whose value will be written from a communications device data table Standard Control Parameters that can only be changed while drive is stopped cannot be used as Datalink inputs Entering a parameter of this type will Disable the link Vector Control Will not be updated until drive is stopped Refer to your communications option manual for datalink information Data In B1 Link B Word 1 Data In B2 Link B Word 2 Programming and Parameters Values Default Min Max Units See Stop Owner See
40. 240 400V 480V 600V 690V Frame ND Hp HD Hp ND kW HD kW NDHp HDHp NDHp HD Hp ND kW HD kW 0 05 033 037 025 105 033 1 05 1 075 1075 1055 1 075 2 i z z 15 107 2 15 B 2 z 22 115 3 2 5 3 z 4 22 5 3 75 5 z 55 14 75 15 z 1 2 15 175 155 mo 175 110 75 3 2 1 75 115 10 115 110 5 3 5 5 75 5 a a 5 2 0 175 15 111 20 115 20 115 18 5 15 25 20 25 20 a 3 15 10 22 18 5 30 25 30 25 20 15 30 22 40 30 40 30 37 30 50 40 50 40 4 25 20 45 37 60 50 60 50 30 125 5 40 30 55 45 75 60 75 60 45 37 5 50 40 75 55 100 75 100 75 55 45 90 175 6 60 50 90 75 125 100 125 100 110 90 75 60 110 90 150 125 150 125 132 110 100 75 132 110 200 150 A 2 Supplemental Drive Information Table A B DC Input 325V 540V 650V 810V 932V Frame ND Hp HD Hp ND kW HD kW ND Hp HD Hp NDHp HD Hp ND kW HD kW 0 0 5 0 33 0 5 0 33 1 0 75 1 0 75 1 0 75 2 1 5 2 1 5 3 2 3 2 5 3 5 3 75 5 7 5 5 10 7 5 1 2 1 5 0 37 0 25 10 7 5 15 10 3 2 0 75 0 55 15 10 5 3 1 5 0 75 7 5 5 22 15 4 2 2 5 5 4 7 5 5 5 11 75 2 10 7 5 15 11 20
41. 26 ScaleX In Value 476 494 Scaled Blocks 1 48 Trim Out Select 118 Speed Trim 1 26 ScaleX Out Hi 479 497 Scaled Blocks 1 49 Voltage Class 202 Drive Memory 1 41 ScaleX Out Lo 480 498 Scaled Blocks 1 49 Wake Level 180 Restart Modes 1 37 ScaleX Out Value 481 499 Scaled Blocks 1 49 Wake Time 181 Restart Modes 1 37 Shear Pin Time 189 Power Loss 1 38 ZeroSpdFloatTime 605 Torq Proving 1 61 Skip Freq Band 87 Spd Mode amp Limits 1 23 Skip Frequency X 84 86 Spd Mode amp Limits 1 23 Sleep Level 182 Restart Modes 1 37 Sleep Time 183 Restart Modes 1 37 Sleep Wake Mode 178 Restart Modes 1 36 Sleep Wake Ref 179 Restart Modes 1 37 Slip Comp Gain 122 Slip Comp 1 26 Slip RPM FLA 121 Slip Comp 1 26 Slip RPM Meter 123 Slip Comp 1 26 Speed Desired BW 449 Speed Regulator 1 30 SpdBand Integrat 603 Torq Proving 1 61 Spd Dev Band 602 Torq Proving 1 61 Speed Feedback 25 Metering 1 13 Speed Loop Meter 451 Speed Regulator 1 30 Speed Mode 80 Spd Mode amp Limits 1 22 Speed Ref Source 213 Diagnostics 1 43 Speed Ref X Hi 91 94 Speed Reference 1 24 Speed Ref X Lo 92 95 Speed Reference 1 24 Speed Ref X Sel 90 93 Speed Reference 1 24 Speed Reference 23 Metering 1 13 Speed Units 79 Spd Mode amp Limits 1 21 Speed Torque Mod 88 Spd Mode amp Limits 1 23 Start At PowerUp 168 Restart Modes 1 34 Start Inhibits 214 Diagnostics 1 43 Start Mask 277 Masks amp Owners 1 51 Start Owner 289 Masks a
42. 380 Digital OutX Sel Digital Outputs 1 59 384 388 381 Dig OutX Level Digital Outputs 1 59 385 389 382 Dig OutX OnTime Digital Outputs 1 60 386 390 383 Dig OutX OffTime Digital Outputs 1 60 387 391 412 Motor Fdbk Type Speed Feedback 1 20 413 Encoder PPR Speed Feedback 1 20 414 Enc Position Fdbk Speed Feedback 1 20 415 Encoder Speed Speed Feedback 1 20 416 Fdbk Filter Sel Speed Feedback 1 20 419 Notch Filter Freq Speed Feedback 1 20 420 Notch Filter K Speed Feedback 1 21 421 Marker Pulse Speed Feedback 1 21 422 Pulse In Scale Speed Feedback 1 21 423 Encoder Z Chan Speed Feedback 1 21 427 431 Torque Ref X Sel Torq Attributes 1 18 428 432 Torque Ref X Hi Torg Attributes 1 18 429 433 Torque Ref X Lo Torq Attributes 1 18 430 Torq Ref A Div Torq Attributes 1 18 434 Torque Ref B Mult Torq Attributes 1 18 435 Torque Setpoint Torq Attributes 1 19 436 Pos Torque Limit Torq Attributes 1 19 437 Neg Torque Limit Torq Attributes 1 19 438 Torque Setpoint2 Torq Attributes 1 19 440 Control Status Torq Attributes 1 19 441 Mtr Tor Cur Ref Torq Attributes 1 19 445 Ki Speed Loop Speed Regulator 1 29 446 Kp Speed Loop Speed Regulator 1 30 447 Kf Speed Loop Speed Regulator 1 30 449 Speed Desired BW Speed Regulator 1 30 450 Total Inertia Speed Regulator 1 30 451 Speed Loop Meter Speed Regulator 1 30 454 Rev Speed Limit Speed Regulator 1 23 459 PI Deriv Time Process PI 1 29 460 PI Reference Hi
43. 500 Sets the amount of filtering used to boost Min Max 0 32767 voltage during Sensorless Vector and Units 1 FVC Vector encoderless operation Related 8 ID I gt Sz a I gt IO ICO OI OD io On oo Programming and Parameters 1 17 Parameter Name amp Description See page 1 2 for symbol descriptions Values 061 Autotune Default Related Group File No IO Sz 00 Calculate Io O ND 3 amp Provides a manual or automatic method Options 0 Ready for setting IR Voltage Drop Flux 1 Static Tune 2 3 Current Ref and Ixo Voltage Drop Valid Rotate Tune only when parameter 53 is set to Sensrls Calculate Vect SV Economize or FVC Vector Ready 0 Parameter returns to this setting following a Static Tune or Rotate Tune It also permits manually setting IR Voltage Drop Ixo Voltage Drop and Flux Current Ref Static Tune 1 A temporary command that initiates a non rotational motor stator resistance test for the best possible automatic setting of IR Voltage Drop in all valid modes and a non rotational motor leakage inductance test for the best possible automatic setting of Ixo Voltage Drop in FVC Vector mode A start command is required following initiation of this setting The parameter returns to Ready 0 following the test at which time another start transition is
44. Cycle power and repeat function ne 2 x Replace Main Control Board Fault Output PhaseLoss OverSpeed Limit OverVoltage Parameter Chksum Params Defaulted Phase U to Grnd Phase V to Grnd Phase W to Grnd Phase UV Short Phase VW Short Phase UW Short Port 1 5 DPI Loss Port 1 5 Adapter No 61 100 81 85 71 75 Typel Description Current in one or more phases has been lost or remains below a preset level Functions such as Slip Compensation or Bus Regulation have attempted to add an output frequency adjustment greater than that programmed in Overspeed Limit DC bus voltage exceeded maximum value The checksum read from the board does not match the checksum calculated The drive was commanded to write default values to EEPROM A phase to ground fault has been detected between the drive and motor in this phase Excessive current has been detected between these two output terminals DPI port stopped communicating A SCANport device was connected to a drive operating DPI devices at 500k baud The communications card has a fault Troubleshooting 2 7 Action Check the drive and motor wiring Check for phase to phase continuity at the motor terminals Check for disconnected motor leads Remove excessive load or overhauling conditions or increase Overspeed Limit Monitor the AC line for high line voltage or transient conditions Bus ove
45. Decel 185 Power Loss Time Default 0 5 Secs 184 Sets the time that the drive will remain in Min Max 0 0 60 0 Secs power loss mode before a fault is issued Units 0 1 Secs 1 38 Group File No Power Loss Direction Config Group Programming and Parameters 186 18 I 188 18 Oo Parameter Name amp Description See page 1 2 for symbol descriptions Power Loss Level Values Default Drive Rated Volts Sets the level at which the Power Loss Min Max 0 0 999 9 VDC Mode selection will occur Units 0 1 VDC The drive can use the percentages referenced in Power Loss Mode or a trigger point can be set for line loss detection as follows Vrrigger DC Bus Memory Power Loss Level A digital input programmed to 29 Pwr Loss Lvl is used to toggle between fixed percentages and the detection level ATTENTION Drive damage can occur if proper input impedance A is not provided as explained below If the value for Power Loss Level is greater than 18 of DC Bus Memory the user must provide a minimum line impedance to limit inrush current when the power line recovers The input impedance should be equal to or greater than the equivalent of a 5 transformer with a VA rating 5 times the drives input VA rating Load Loss Level Default 200 0 Sets the percentage of motor nameplate Min Max 0 0 800 0 torque at which a load loss alarm will Unit
46. Maximum Freq 146 S Curve 56 Compensation 147 Current Lmt Sel 57 Flux Up Mode 148 Current Lmt Val 58 Flux Up Time 149 Current Lmt Gain 59 SV Boost Filter 150 Drive OL Mode 61 Autotune 151 PWM Frequency 62 IR Voltage Drop 152 Droop RPM FLA 63 Flux Current Ref 153 Regen Power Limit 64 Ixo Voltage Drop 154 Current Rate Limit 66 Autotune Torque 155 156 Stop Mode X 67 Inertia Autotune Stop BRK Mode X 69 Start Acc Boost 157 DC Brk Lvl Sel 70 Run Boost 158 DC Brake Level 71 Break Voltage 159 DC Brake Time 72 Break Frequency 160 Bus Reg Ki 79 Speed Units 161 162 Bus Reg Mode X 80 Feedback Select 163 DB Resistor Type Speed Mode 164 Bus Reg Kp 81 Minimum Speed 165 Bus Reg Kd 82 Maximum Speed 166 Flux Braking 83 Overspeed Limit 167 Powerup Delay 84 86 Skip Frequency X 168 Start At PowerUp 87 Skip Freq Band 169 Flying Start En 88 Speed Torque Mod 170 Flying StartGain 90 93 Speed Ref X Sel 174 Auto Rstrt Tries 91 94 Speed Ref X Hi 175 Auto Rstrt Delay 92 95 Speed Ref X Lo 177 Gnd Warn Level 96 TB Man Ref Sel 178 Sleep Wake Mode 97 TB Man Ref Hi 179 Sleep Wake Ref 98 TB Man Ref Lo 180 Wake Level 100 Jog Speed 181 Wake Time Jog Speed 1 182 Sleep Level 101 107 Preset Speed X 183 Sleep Time 108 Jog Speed 2 184 Power Loss Mode 116 Trim Setpoint 185 Power Loss Time 117 Trim In Select 186 Power Loss Level 118 Trim Out Select 187 Load Loss Level 119 Trim Hi 188 Load Loss Time 120 Trim Lo 189 Shear Pin Time 121 Slip RPM FLA 190 Direction
47. Mode 122 Slip Comp Gain 192 Save HIM Ref 124 PI Configuration 193 Man Ref Preload Number Parameter Name Setting Number Parameter Name Setting 194 Save MOP Ref 423 Encoder Z Chan 195 MOP Rate 427 431 Torque Ref X Sel 196 Param Access Lvl 428 432 Torque Ref X Hi 197 Reset To Defalts 429 433 Torque Ref X Lo 198 Load Frm Usr Set 430 Torq Ref A Div 199 Save To User Set 434 Torque Ref B Mult 200 Reset Meters 435 Torque Setpoint 201 Language 436 Pos Torque Limit 202 Voltage Class 437 Neg Torque Limit 234 236 Testpoint X Sel 438 Torque Setpoint2 238 Fault Config 1 440 Control Status 240 Fault Clear 445 Ki Speed Loop 241 Fault Clear Mode 446 Kp Speed Loop 259 Alarm Config 1 447 Kf Speed Loop 261 Alarm Clear 449 Speed Desired BW 270 DPI Baud Rate 450 Total Inertia DPI Data Rate 454 Rev Speed Limit 274 DPI Port Sel 459 PI Deriv Time 276 Logic Mask 460 PI Reference Hi 277 Start Mask 461 PI Reference Lo 278 Jog Mask 462 PI Feedback Hi 279 Direction Mask 463 PI Feedback Lo 280 Reference Mask 476 494 ScaleX In Value 281 Accel Mask 477 495 ScaleX In Hi 282 Decel Mask 478 496 ScaleX In Lo 283 Fault Clr Mask 479 497 ScaleX Out Hi 284 MOP Mask 480 498 ScaleX Out Lo 285 Local Mask 600 TorqProve Cnfg 298 DPI Ref Select 601 TorqProve Setup 299
48. Motor Data 1 14 Power Loss 1 37 Process PI 1 27 Ramp Rates 1 31 Restart Modes 1 34 Scaled Blocks 1 49 Slip Comp 1 26 Spd Mode amp Limits 1 21 Speed Feedback 1 20 Speed References 1 24 Speed Regulator 1 29 Speed Trim 1 26 Stop Brake Modes 1 32 Torq Attributes 1 15 Volts per Hertz 1 19 H Hardware Fault 2 5 Heatsink OvrTemp Fault 2 5 HIM Menu Structure B 4 HIM Menus Diagnostics B 4 Memory Storage B 4 Preferences B 4 HIM Ref Config Group 1 39 HIM Removing Installing B 8 HW OverCurrent Fault 2 6 I O Comm Loss Fault 2 6 I O Failure Fault 2 6 I O Mismatch Fault 2 6 In Phase Loss Alarm 2 11 Incompat MCB PB Fault 2 6 Inertia Autotune 1 18 Input Phase Loss Fault 2 6 Inputs amp Outputs File 1 54 IntDBRes OvrHeat Alarm 2 11 IR Voltage Drop 1 17 IR Volts Range Alarm 2 11 IR Volts Range Fault 2 6 Ixo VIt Rang Alarm 2 11 Ixo Voltage Drop 1 17 IXo VoltageRange Fault 2 6 J Jog Mask 1 52 Jog Owner 1 52 Jog Speed 1 25 Index 5 K Kf Speed Loop 1 30 Ki Speed Loop 1 29 Kp Speed Loop 1 30 L Language 1 40 Last Stop Source 1 43 LCD HIM Menus B 4 LEDs 2 2 Lifting Torque Proving C 2 Linear List 1 3 Linking Parameters B 6 Load Frm Usr Set 1 2 1 40 Load Limits Group 1 31 Load Loss Alarm 2 11 Load Loss Fault 2 6 Load Loss Level 1 38 Load Loss Time 1 38 Local Mask 1 52 Local Owner 1 53 Logic Command Word A 3 Logic Mask 1 51 Logic Status Word
49. PPR 2 20000 PPR 1 PPR Read Only 2147483647 1 Read Only 420 0 Hz 25200 0 RPM 0 1Hz 0 1 RPM 0 None 0 None 1 Light 2 Heavy 0 0 Hz 0 0 500 0 Hz 0 1Hz Related I gt Sz 0n Io ha ND IQ jon de oe FI r Io lt lt o Io On de Programming and Parameters 1 21 Do sc Parameter Name amp Description amp See page 1 2 for symbol descriptions Values 420 Notch Filter K Default 0 3 Hz 053 Sets the gain for the 2 pole notch filter Min Max 0 1 0 9 Hz Units 0 1 Hz 421 Marker Pulse Default Read Only Latches the raw encoder count at each Min Max 2147483647 marker pulse Units 1 422 Pulse In Scale Default 64 Sets the scale factor gain for the Pulse Min Max 2 20000 Input when P423 is set to Pulse Input Units 1 Calculate for the desired speed command as follows for Hz Pulse In Scale Input Pulse Rate Hz Desired Cmd Hz for RPM Pulse In Scale Input Pulse Rate Hz x 120 Desired Cmd RPM Motor Poles 423 Encoder Z Chan Default 0 Defines if the input wired to terminals 5 amp Options 0 Pulse Input 6 of the Encoder Terminal Block will be 1 Pulse Check 2 3 O ll 8 SE fe EN J 5 p SK Pulse Input used as a Pulse or Marker input Options Marker Input 1 amp 3 detect a loss of signal when using Marker Check differential in
50. Process PI 1 29 461 PI Reference Lo Process PI 1 29 462 PI Feedback Hi Process PI 1 29 463 PI Feedback Lo Process PI 1 29 476 494 ScaleX In Value Scaled Blocks 1 48 477 495 ScaleX In Hi Scaled Blocks 1 48 478 496 ScaleX In Lo Scaled Blocks 1 49 479 497 ScaleX Out Hi Scaled Blocks 1 49 480 498 ScaleX Out Lo Scaled Blocks 1 49 481 499 ScaleX Out Value Scaled Blocks 1 49 600 TorqProve Cnfg Torq Proving 1 60 601 TorqProve Setup Torq Proving 1 60 1 68 Programming and Parameters Notes Chapter 2 Troubleshooting Chapter 4 provides information to guide you in troubleshooting the PowerFlex 700 Included is a listing and description of drive faults with possible solutions when applicable and alarms For information on See page Faults and Alarms 2i Drive Status 22 Manually Clearing Faults 2 4 Fault Descriptions 2 4 Clearing Alarms 2 9 Alarm Descriptions 2 10 Common Symptoms and Corrective Actions 2 13 Testpoint Codes and Functions 2 16 Faults and Alarms A fault is a condition that stops the drive There are three fault types Type Fault Description __ Auto Reset Run When this type of fault occurs and Auto Rstrt Tries see page 1 35 is set to a value greater than 0 a user configurable timer Auto Rstrt Delay see page 1 35 begins When the timer reaches zero the drive attempts to automatically reset the fault If the condition that caused th
51. Rang Ground Fault Hardware Fault Hardware Fault Hardware Fault Heatsink OvrTemp The drive is not following a commanded deceleration because it is attempting to limit bus voltage Drive rating of 110 for 1 minute or 150 for 3 seconds has been exceeded specified limits Verify system ground impedance follows proper grounding techniques 3 Disable bus regulation and or add dynamic brake resistor and or extend deceleration time Refer to the Attention statement on page P 4 Reduce load or extend Accel Time nm No fault displayed Used as a Power Up Marker in the Fault Queue indicating that the drive power has been cycled Motor did not come up to speed in the allotted time during autotune Requires differential encoder One of the 2 encoder channel signals is missing Both encoder channels changed state within one clock cycle Uncouple load from motor 2 Repeat Autotune 1 Check Wiring 2 Replace encoder 1 Check for externally induced noise 2 Replace encoder No fault displayed Used as a marker in the Fault Queue indicating that the fault clear function was performed No fault displayed Used as a marker in the Fault Queue indicating that the clear queue function was performed The value for flux amps determined by the Autotune procedure exceeds the programmed Motor NP FLA A current path to earth ground greater than 25 of drive rating Hardware
52. Reverse I Forward Speed T Speed Maximum Speed 10V Application Notes C 17 Skip Frequency Figure C 8 Skip Frequency Command F Frequency Frequency Drive Output pFrequency Skip 1 2 Band gt F P 4 4 N i 35Hz Skip Frequency gt Skip 1 2 Band gt F F 4 7 Time Some machinery may have a resonant operating frequency that must be avoided to minimize the risk of equipment damage To assure that the motor cannot continuously operate at one or more of the points skip frequencies are used Parameters 084 086 Skip Frequency 1 3 are available to set the frequencies to be avoided The value programmed into the skip frequency parameters sets the center point for an entire skip band of frequencies The width of the band range of frequency around the center point is determined by parameter 87 Skip Freq Band The range is split half above and half below the skip frequency parameter If the commanded frequency of the drive is greater than or equal to the skip center frequency and less than or equal to the high value of the band skip plus 1 2 band the drive will set the output frequency to the high value of the band See A in Figure C 8 If the commanded frequency is less than the skip center frequency and greater than or equal to the low value of the band skip minus 1 2 band the drive will set the output frequency to the low value of the band See B
53. Setup 1 33 Dynamic Control File 1 31 E Editing Parameters 1 1 Elapsed kWh 1 13 Elapsed MWH 1 12 Elapsed Run Time 1 12 Enc Position Fdbk 1 20 Encoder Loss Fault 2 5 Encoder PPR 1 20 Encoder Quad Err Fault 2 5 Encoder Speed 1 20 Encoder Z Chan 1 21 ESD Static Discharge P 3 Excessive Load Fault 2 5 External Brake Resistor C 1 F Factory Defaults Resetting to 1 40 Fan Pump Parameter Set 1 39 Fault amp Alarm Types 2 1 Fault 1 Time 1 48 Fault Amps 1 44 Fault Bus Volts 1 45 Fault Clear 1 46 Fault Clear Mode 1 47 Fault Clr Mask 1 52 Fault Config x 1 46 Fault Descriptions 2 4 Fault Frequency 1 44 Fault Queue B 4 Fault Speed 1 44 Fault x Code 1 47 Faults Analog In Loss 2 4 Anlg Cal Chksum 2 4 Auto Rstrt Tries 2 4 AutoTune Aborted 2 4 Auxiliary Input 2 4 Cntl Bd Overtemp 2 4 DB Resistance 2 4 Decel Inhibit 2 5 DPI Port 1 5 2 7 Drive Overload 2 5 Drive Powerup 2 5 Encoder Loss 2 5 Encoder Quad Err 2 5 Excessive Load 2 5 Faults Cleared 2 5 Fit QueueCleared 2 5 FluxAmpsRef Rang 2 5 Ground Fault 2 5 Hardware Fault 2 5 Heatsink OvrTemp 2 5 HW OverCurrent 2 6 I O Comm Loss 2 6 I O Failure 2 6 I O Mismatch 2 6 Incompat MCB PB 2 6 Input Phase Loss 2 6 IR Volts Range 2 6 IXo VoltageRange 2 6 Load Loss 2 6 Motor Overload 2 6 Motor Thermistor 2 6 NVS I O Checksum 2 6 NVS I O Failure 2 6 Output PhaseLoss 2 7 OverSpeed Limit 2 7 OverVolt
54. Signal Wake Signal Wake Signal Direct Mode New Start or Run Cmd 4 Analog Sig gt Sleep Level 6 Invert Mode Analog Sig lt Sleep Level 6 New Start or Run Cmd 4 Enable Enable Closed Enable Closed Enable Closed Enable Closed Wake Signal 4 Wake Signal Wake Signal Direct Mode New Start or Run Cmd 4 Analog Sig gt Sleep Level 6 Invert Mode Analog Sig lt Sleep Level 6 New Start or Run Cmd 4 Run Run Closed New Run Cmd Run Closed New Run Cmd Run For Wake Signal Wake Signal Wake Signal Wake Signal Run Rev 1 When power is cycled if all of the above conditions are present after power is restored restart will occur 2 If all of the above conditions are present when Sleep Wake Mode is enabled the drive will start 8 Refer to Reference Control in the Installation Instructions for information on determining the active speed reference The Sleep Wake function and the speed reference may be assigned to the same input Command must be issued from HIM TB or network Run Command must be cycled Signal does not need to be greater than wake level Vector firmware 3 xxx amp later For Invert function refer to Analog In x Loss Programming and Parameters 1 37 Oo v Parameter Name amp Description it G 2 See page 1 2 for symbol descriptions Values 179 Sleep Wake Ref Default 2 Analog In 2
55. alarm condition automatically resets when the condition no longer exists 2 A fault indicates a mal function that must be corrected and can only be reset after cycling power HIM Indication The LCD HIM also provides visual notification of a fault or alarm condition Condition Display Drive is indicating a fault The LCD HIM immediately reports the fault condition by displaying the following e Faulted appears in the status line Fault F e Fault number OverVoltage e Fault name e Time that has passed since fault occurred Press Esc to regain HIM control F gt Faulted auto Time Since Fault 0000 23 52 Drive is indicating an alarm The LCD HIM immediately reports the alarm condition by displaying the following e Alarm name Type 2 alarms only e Alarm bell graphic Hz Main Menu Diagnostics Parameter Device Select 2 4 Troubleshooting Manually Clearing Faults Step 1 Press Esc to acknowledge the fault The fault information will be removed so that you can use the HIM 2 Address the condition that caused the fault The cause must be corrected before the fault can be cleared 3 After corrective action has been taken clear the fault by one of these methods e Press Stop e Cycle drive power e Set parameter 240 Fault Clear to 1 e Clear Faults on the HIM Diagnostic menu Fault Descriptions Table 2 A Fault Typ
56. bit Parameter only displayed when Motor Cntl Sel is set to 4 gt Parameter Name amp Description Parameter name as it appears on an LCD HIM with a brief description of the parameters function Hjelpe This parameter is specific to the Standard Control Option This parameter will only be available with the Vector Control option Only available with Vector Control option firmware version 3 xxx amp later Values Defines the various operating characteristics of the parameter Three types exist ENUM Default Options Lists the value assigned at the factory Read Only no default Displays the programming selections available Bit Bit Lists the bit place holder and definition for each bit Numeric Default Min Max Units Lists the value assigned at the factory Read Only no default The range lowest and highest setting possible for the parameter Unit of measure and resolution as shown on the LCD HIM Important Some parameters will have two unit values e Analog inputs can be set for current or voltage with Anlg In Config param 320 e Setting Speed Units parameter 79 on Vector Control drives selects Hz or RPM e Values that pertain to Vector Control drives only will be indicated by mr or am for Vector firmware 3 xxx and later Important When sending values through DPI ports simply remove the decimal point to arrive at
57. brake will be released and the drive will take control of the load after the programmed time in Brk Release Time parameter 604 which is the typical mechanical release time of the brake Brake Proving When the drive receives a stop command to end a lifting operation the following actions occur 1 3 The brake is commanded closed when the speed of the motor reaches zero After the time period programmed in Brk Set Time parameter 607 the drive will verify if the brake is capable of holding torque It will do this by ramping the torque down at a rate set in TorqLim SlewRate parameter 608 Note that the drive can be started again at any time without waiting for either of the above timers to finish While the torque is ramping down the drive will perform a brake slip test If movement exceeds the limit set in BrkSlip Count parameter 609 then an alarm is set and the drive will start a brake slip procedure The drive will allow the motor to travel the distance programmed Brk Alarm Travel parameter 610 Another slip test will be performed and will repeat continuously until A the load stops slipping or B the load reaches the ground This feature keeps control of the load and returns it to the ground in a controlled manner in the event of a mechanical brake failure Application Notes C 7 Speed Monitoring Speed Band Limit This routine is intended to fault the drive if the difference between the speed reference and
58. drive power and reverse the two motor leads or set bit 5 of Compensation parameter 56 to Mtr Lead Rev 5 With the drive running observe Encoder Speed parameter 415 If the sign of the encoder is not the same as the displayed frequency remove drive power and reverse encoder leads A and A NOT 6 With the drive running verify correct motor rotation and encoder direction Set Motor Fdbk Type parameter 412 to 1 Quad Check Stop the drive C 4 A Application Notes Rotate AutoTune Test ATTENTION In this test the following conditions will occur The motor will be run for 12 seconds at base frequency 60 Hz Note that equipment travel during this 12 second interval may exceed equipment limits However travel distance can be reduced by setting Maximum Speed parameter 82 to a value less than 45 Hz i e 22 5 Hz 12 seconds at 30 Hz The brake will be released without torque provided by the drive for 15 seconds To guard against personal injury and or equipment damage this test should not be performed if either of the above conditions are considered unacceptable by the user 7 Set the following parameters as shown No Name Value Notes 053 Motor Cntl Sel 4 FVC Vector 080 Feedback Select 3 Encoder 061 Autotune 2 Rotate Tune Start the drive and run the motor in the desired direction Parameters 062 063 064 amp 121 will be updated In
59. individual bits associated with features or conditions If the bit is 0 the feature is off or the condition is false If the bit is 1 the feature is on or the condition is true e Numeric Parameters These parameters have a single numerical value i e 0 1 Volts The example on the following page shows how each parameter type is presented in this manual 1 2 Programming and Parameters 0000 a 2 8l g ic Parameter Name amp Description Values 198 Load Frm Usr Set Default 0 Ready 199 p Loads a previously saved set of Options 0 Ready e parameter values from a selected user 1 User Set 1 O a set location in drive nonvolatile memory 2 User Set 2 to active drive memory 3 User Set 3 216 Dig In Status 8 Status of the digital RINKS 8 inputs SSSSS gt efafatetalatetefatatoto otototo fmuneen pis i413 12 1110 9 8 7 6 5 4 3 2 1 0 ycRbsened Bit 434 Torque Ref B Mult Default 1 0 S Defines the value of the multiplier for the Min Max 32767 0 B Torque Ref B Sel selection Units 0 1 Description File Lists the major parameter file category Group Lists the parameter group within a file OG No Parameter number p Parameter value can not be changed until drive is stopped a 32 bit parameter in the Standard Control option All parameters in the Vector Control option are 32
60. is configured in PI Configuration jogging or the signal loss protection for the analog input s is sensing a loss of signal If a digital input has been configured to PI Enable two events are required to enable the loop the digital input must be closed AND bit 0 of the PI Control parameter must be 1 Application Notes C 15 If no digital input is configured to PI Enable then only the Bit 0 1 condition must be met If the bit is permanently set to a 1 then the loop will become enabled as soon as the drive goes into run PI Enabled PI Output Spd Cmd PI Pre load Value gt 0 Pitnabed UD I EA 100 0 E 750 g 500 E 250 5 00 PI Output za E 50 0 s 75 0 100 0 1000 750 50 0 25 0 00 25 0 50 0 75 0 100 0 Spd Cmd Normalized Feedback
61. operation regardless of line voltage Application Notes C 13 The PowerFlex 70 uses only these fixed percentages The PowerFlex 700 can selectively use the same percentages or the user can set a trigger point for line loss detect The adjustable trigger level is set using Power Loss Level see Power Loss Level on page 1 38 Figure C 4 Power Loss Mode Coast Bus Voltage r 1 Nominal 73 Motor Speed PS Power Loss Output Enable Figure C 5 Power Loss Mode Decel Nominal Bus Voltage 82 Motor Speed Power Loss Output Enable Process PI for Standard Control The internal PI function of the PowerFlex 700 provides closed loop process control with proportional and integral control action The function is designed for use in applications that require simple control of a process without external control devices The PI function allows the microprocessor of the drive to follow a single process control loop The PI function reads a process variable input to the drive and compares it to a desired setpoint stored in the drive The algorithm will then adjust the output of the PI regulator changing drive output frequency to try and make the process variable equal the setpoint C 14 Application Notes It can operate as trim mode by summing the PI loop output with a master spee
62. or Power Cycled No Consult Factory Yes Run Run Forward or Run Reverse Open amp Close Input L Which Required Input was Chosen Stop or Enable er Issue a Start Command HIM Network or TB j Drive Running No Consult Factory Application Notes C 21 Start At PowerUp Standard Control Option When Start At Powerup in 2 wire control is configured the drive will start if the start permissive conditions are met within 10 seconds of drive power being applied An alarm will be annunciated from application of power until the drive actually starts indicating the powerup start attempt is in progress If the drive has not started within the 10 second interval the powerup start attempt will be terminated Vector Control Option A powerup delay time of up to 30 seconds can be programmed through Powerup Delay parameter 167 After the time expires the drive will start if all of the start permissive conditions are met Before that time restart is not possible Start At PowerUp Y Y Standard Control Option Vector Control Option gt lt b kd I 10 Second Limit Yes Powerup Delay No Expired Time Expired No Yes Y y All Start Permissives Met All Start Permissives Met 1 No fault conditions present 1 No fault conditions present No 2 No Type 2 ala
63. ramp 147 Current Lmt Sel Default 0 Cur Lim Val 146 Selects the source for the adjustment of Options 0 Cur Lim Val te current limit i e parameter analog input 1 Analog In 1 etc 2 Analog In 2 148 Current Lmt Val Default Rated Amps x 1 5 147 Equation yields approxi 149 Defines the current limit value when mate default value Current Lmt Sel Cur Lim Val Min Max Based on Drive Rating Units 0 1 Amps 149 Current Lmt Gain Default 250 147 Sets the responsiveness of the current Min Max 0 5000 1 limit Units 1 I 150 Drive OL Mode Default 3 Both PWM 1st 219 cS S Selects the drive s response to Options 0 Disabled z increasing drive temperature 1 Reduce CLim 2 Reduce PWM 3 Both PWM 1st 151 PWM Frequency Default 4 kHz i 2 kHz Sets the carrier frequency for the PWM output Drive derating may occur at Frames 4 6 600 690VAC higher carrier frequencies For derating Min Max 2 10 kHz information refer to the PowerFlex Units 2 4 8 10 kHz Reference Manual Important If parameter 053 Motor Cnt Sel is set to FVC Vector the drive will run at 2 kHz when operating below 6 Hz 1 32 Programming and Parameters cS o Parameter Name amp Description ic G Z See page 1 2 for symbol descriptions Values 152 Droop RPM FLA Default 0 0 RPM Selects amount of droop that the speed Min Ma
64. required to operate the drive in normal mode Used when motor cannot be rotated Rotate Tune 2 A temporary command that initiates a Static Tune followed by a rotational test for the best possible automatic setting of Flux Current Ref In FVC Vector mode with encoder feedback a test for the best possible automatic setting of Slip RPM FLA is also run A start command is required following initiation of this setting The parameter returns to Ready 0 following the test at which time another start transition is required to operate the drive in normal mode Important Used when motor is uncoupled from the load Results may not be valid if a load is coupled to the motor during this procedure ATTENTION Rotation of the motor in an undesired direction can occur during this procedure To guard against possible injury and or equipment damage it is recommended that the motor be disconnected from the load before proceeding MOTOR CONTROL Torq Attributes Calculate 3 This setting uses motor nameplate data to automatically set IR Voltage Drop Ixo Voltage Drop Flux Current Ref and Slip RPM FLA 062 IR Voltage Drop Default Based on Drive Rating 053 Value of voltage drop across the resis Min Max 0 0 Motor NP Volts x 0 25 061 tance of the motor stator at rated motor Units 0 1 VAC current Used only when parameter 53 is set to Sensrls Vect SV Economize or FVC Vecto
65. severe injury or death Wear proper Personal Protective Equipment PPE Follow ALL Regulatory requirements for safe work practices and for Personal Protective Equipment PPE gt gt gt PowerFlex DriveExplorer DriveExecutive PLC Force Technology DPI and SCANport are either trademarks or registered trademarks of Rockwell Automation Inc ControlNet is a trademark of ControlNet International Ltd DeviceNet is a trademark of the Open DeviceNet Vendor Association Summary of Changes The information below summarizes the changes to the PowerFlex 700 User Manual publication 20B UM001 since the last release Manual Updates Description of New or Updated Information Page Removed the Installation Wiring information Chapter 1 Start Up information Chapter 2 dimension specification and fuse breaker information Appendix A This information can now be found in the Installation Instructions PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 publication 20B IN0019 soc ii Summary of Changes Notes Preface Chapter 1 Chapter 2 Appendix A Appendix B Overview Programming and Parameters Troubleshooting Supplemental Drive Information HIM Overview Table of Contents Important User Information 1 2 Who Should Use this Manual P 1 What Is Not in this Manual P 1 Additional Resources 45 P 2 Manual Conventions P 2 Genera
66. the encoder feedback is larger than the value set in Spd Dev Band parameter 602 and the drive is NOT making any progress toward the reference SpdBand Integrat parameter 603 sets the time that the speed difference can be greater than the deviation band before causing a fault and setting the brake Float Float is defined as the condition when the drive is holding the load at zero hertz while holding off the mechanical brake The float condition starts when the frequency drops below the speed set in Float Tolerance parameter 606 Float will stay active for a period of time set by ZeroSpdFloatTime parameter 605 If a digital input parameters 361 366 is set to Micro Pos also Float and it is closed the Float condition will stay active and will disregard the timer This signal is also available through a communication device see TorqProve Setup parameter 601 Micro Position Micro Position refers to rescaling of the commanded frequency by a percentage entered in MicroPos Scale parameter 611 This allows for slower operation of a lift which provides an operator with better resolution when positioning a load Micro Position is activated only when the drive is running at or near zero speed This can be initiated by a digital input configured as Micro Pos or through a communication device TorqProve Setup which is the same digital input which signals the float condition Fast Stop Fast Stop is intended to stop the
67. the output pattern to the motor and load conditions By identifying motor parameters the drive can maximize the torque produced in the motor and extend the speed range at which that torque can be produced This technology is excellent for applications that require a wider speed range and applications that need maximum possible torque for breakaway acceleration or overload Centrifuges extruders conveyors and others are candidates Torque Controllers Vector This technology differs from the two above because it actually controls or regulates torque Rather than allowing the motor and load to actually determine the amount of torque produced Vector technology allows the drive to regulate the torque to a defined value By independently identifying and controlling both flux and torque currents in the motor true control of torque is achieved High bandwidth current regulators remain active with or without encoder feedback to produce outstanding results Application Notes C 9 This technology is excellent for those applications where torque control rather than mere torque production is key to the success of the process These include web handling demanding extruders and lifting applications such as hoists or material handling Vector Control can operate in one of two configurations 1 Encoderless Not to be confused with Sensorless Vector above Encoderless Vector based on Allen Bradley s patented Field Oriented Control technology
68. 0 01 kW HP See Mtr NP Pwr Units Drive Rating Based 0 Horsepower 1 kiloWatts Drive Rating Based Horsepower kiloWatts Convert HP Convert kW ono Motor NP Hz 3 0 0 Motor NP Hz 0 1 Hz 1 00 0 20 2 00 0 01 4 2 40 1 Pole 0 Sensrls Vect Sensrls Vect SV Economize Custom V Hz Fan Pmp V Hz Sensrls Vect Sensrls Vect SV Economize Custom V Hz Fan Pmp V Hz FVC Vector Drive Rated Volts Rated Volts x 0 25 Rated Volts 0 1 VAC RON 0O O UNIO 1 15 Related N IOD iS ND R A DD ND IO ND DD Io 1 16 File MOTOR CONTROL Torq Attributes Programming and Parameters 055 056 057 058 05 Oo Parameter Name amp Description See page 1 2 for symbol descriptions Values Maximum Freq Default 110 0 or 130 0 Hz Sets the highest frequency the drive will Min Max 5 0 420 0 Hz output Refer to Overspeed Limit 083 Units 0 1 Hz Compensation Enables disables correction options ER SV see SAAB RE SS S S INNES SG SMES SE 011 14 1 Enabled 2 4 0 Disabled 0 x Reserved XIX PX PX XIX PX PX AIX OLA 1 eg 9 8 7 6 5 4 3 Bit 1 For current limit except FVC Vector mode 2 Standard Control Option Only 3 Vector Control Option Only 4 Vector firmware 2 003 amp later
69. 0 Secs 0 1 Secs 0 2 Hz 6 0 RPM 0 1 5 0 Hz 3 0 150 0 RPM 0 1 Hz 0 1 RPM 0 10 Secs 0 00 10 00 Secs 0 01 Secs 10 0 Secs 0 5 300 0 Secs 0 1 Secs 250 0 65535 1 1 0 Revs 0 0 1000 0 Revs 0 1 Revs 10 0 0 1 100 0 0 1 1 61 B Related 20 1 62 Programming and Parameters Parameter Cross Reference by Name Parameter Name Number Group Page Parameter Name Number Group Page Accel Mask 281 Masks amp Owners 1 52 Decel Owner 294 Masks amp Owners 1 53 Accel Owner 293 Masks amp Owners 1 53 Decel Time X 142 143 Ramp Rates 1 31 Accel Time X 140 141 Ramp Rates 1 31 Dig In Status 216 Diagnostics 1 44 Alarm Clear 261 Alarms 1 48 Dig Out Setpt 379 Digital Outputs 1 59 Alarm Config 1 259 Alarms 1 48 Dig Out Status 217 Diagnostics 1 44 Alarm X Fault 229 230 Diagnostics 1 45 Dig OutX Level 381 385 Digital Outputs 1 59 Alarm X Code 262 269 Alarms 1 48 389 Analog In X Hi 322 325 Analog Inputs 1 55 Dig OutX OffTime ey 387 Digital Outputs 1 60 Analog In X Lo 323 326 Analog Inputs 1 55 Analog In X Loss 324 327 Analog Inputs 1 55 Dig OutX OnTime ae 386 Digital Outputs 1 60 Analog Ini Value
70. 1 32 Data In Ax 1 53 Data Out Ax 1 54 DB Resistor Type 1 34 DB While Stopped 1 32 DC Brake Level 1 33 DC Brake Time 1 33 DC Brk Levl Sel 1 32 DC Bus Memory 1 13 DC Bus Voltage 1 13 Decel Mask 1 52 Decel Owner 1 53 Decel Time x 1 31 Dig In Status 1 44 Dig Out Setpt 1 59 Dig Out Status 1 44 Dig Outx Level 1 59 Dig Outx OffTime 1 60 Dig Outx OnTime 1 60 Digital Inx Sel 1 58 Digital Outx Sel 1 59 Direction Mask 1 52 Direction Mode 1 38 Direction Owner 1 53 DPI Baud Rate 1 50 DPI Data Rate 1 50 DPI Fdbk Select 1 51 DPI Port Sel 1 51 DPI Port Value 1 51 DPI Ref Select 1 51 Drive Alarm 1 1 42 Drive Alarm 2 1 42 Drive Checksum 1 41 Index 7 Drive Logic Rslt 1 50 Drive OL Count 1 44 Drive OL Mode 1 31 Drive Ramp Rslt 1 50 Drive Ref Rslt 1 50 Drive Status 1 1 41 Drive Temp 1 44 Droop RPM FLA 1 32 Elapsed kWh 1 13 Elapsed MWH 1 12 Elapsed Run Time 1 12 Enc Position Fdbk 1 20 Encoder PPR 1 20 Encoder Speed 1 20 Encoder Z Chan 1 21 Fault 1 Time 1 48 Fault Amps 1 44 Fault Bus Volts 1 45 Fault Clear 1 46 Fault Clear Mode 1 47 Fault Clr Mask 1 52 Fault Config x 1 46 Fault Frequency 1 44 Fault Speed 1 44 Fault x Code 1 47 Fdbk Filter Sel 1 20 Feedback Select 1 22 Float Tolerance 1 61 Flux Braking 1 34 Flux Current 1 12 Flux Current Ref 1 17 Flux Up Mode 1 16 Flux Up Time 1 16 Flying Start En 1 35 Flying StartGain 1 35 Gnd Warn Level 1 37 Ine
71. 15 20 15 18 5 15 25 20 25 20 3 15 10 22 18 5 30 25 30 25 20 15 30 22 40 30 40 30 37 30 50 40 50 40 4 25 20 45 37 60 50 60 50 30 25 5 40 30 55 45 75 60 100 75 45 37 5 50 40 100 75 90 75 6 60 50 75 55 125 100 150 125 132 110 75 60 90 75 150 125 100 75 110 90 132 110 200 150 Communication Configurations Typical Programmable Controller Configurations Important If block transfers are programmed to continuously write information to the drive care must be taken to properly format the block transfer If attribute 10 is selected for the block transfer values will be written only to RAM and will not be saved by the drive This is the preferred attribute for continuous transfers If attribute 9 is selected each program scan will complete a write to the drives non volatile memory EEprom Since the EEprom has a fixed number of allowed writes continuous block transfers will quickly damage the EEprom Do Not assign attribute 9 to continuous block transfers Refer to the individual communications adapter User Manual for details Supplemental Drive Information A 3 Logic Command Status Words Figure A 1 Logic Command Word Logic Bits 15114113 12 11 101918 7 65432 1 0 Command Description x Stop 0 Not Stop 1 Stop x Start
72. 16 Metering ES Digital nX Sel 361 366 Digital Inputs 1 58 Analog In2 Value 17 Metering 18 Digital OutX Sel 380 384 Digital Outputs 1 59 Analog OutX Hi 343 346 Analog Outputs 1 56 388 Analog OutX Lo 344 347 Analog Outputs 1 56 Direction Mask 279 Masks amp Owners 1 52 Analog OutX Sel 342 345 Analog Outputs 1 56 Direction Mode 190 Direction Config 1 38 Anlg In Config 320 Analog Inputs 1 54 Direction Owner 291 Masks amp Owners 1 53 Anlg In Sqr Root 321 Analog Inputs 1 54 DPI Baud Rate 270 Comm Contro 1 50 Anlg Out Absolut 341 Analog Outputs 1 55 DPI Data Rate 270 Comm Contro 1 50 Anlg Out Config 340 Analog Outputs 1 55 DPI Fdbk Select 299 Comm Contro 151 Anlg OutX Scale 354 355 Analog Outputs 1 57 DPI Port Sel 274 Comm Contro 1 51 Anlg OutX Setpt 377 378 Analog Outputs 1 57 DPI Port Value 275 Comm Contro tSt Auto Rstrt Delay 175 Restart Modes 1 35 DPI Ref Select 298 Comm Contro 1 51 Auto Rstrt Tries 174 Restart Modes 1 35 Drive Alarm X 211 212 Diagnostics 1 42 Autotune 61 Torq Attributes 1 17 Drive Checksum 203 Drive Memory 1 41 Autotune Torque 66 Torq Attributes 1 18 Drive Logic Rslt 271 Comm Control 1 50 Break Frequency 72 Volts per Hertz 1 20 Drive OL Count 219 Diagnostics 1 44 Break Voltage 71 Volts per Hertz 1 20 Drive OL Mode 150 Load Limits 1 31 Brk Release Time 604 Torq Proving 1 61 Drive Ramp Rslt 273 Comm Contro 1 50 Brk Set Time 607 Torq Proving 1 61 Drive Ref Rslt 2
73. 3 xxx and later ALT Functions To use an ALT function press the ALT key release it then press the programming key associated with one of the following functions Table B A ALT Key Functions ALT Key and then Performs this function S M A R T Displays the S M A R T screen View Allows the selection of how parameters will be viewed or detailed information about a parameter or component JF Lang Displays the language selection screen Auto Man Switches between Auto and Manual Modes Remove Allows HIM removal without causing a fault if the ALT S HIM is not the last controlling device and does not have Manual control of the drive Exp Allows value to be entered as an exponent D Not available on PowerFlex 700 amp Param Allows entry of a parameter number for viewing editing HIM Overview B 3 Menu Structure Figure B 1 HIM Menu Structure User Display r 80000 vY Faults Fault Info Diagnostics status Info gt Drive Status1 View Fault Queue Device Items Drive Status 2 Clear Faults O Device Version gt PowerFlex 700 Drive Alarm 1 Clr Fault Queue HIM Version Product Data Drive Alarm 2 Reset Device Main Control Board Speed Ref Source Power Unit Board Start Inhibits Last Stop Source LCD HIM Product Data Dig In Status LCD HIM Standard Dig Out Status Control Board Drive Temp Keyboard Numeric Drive OL Count Motor OL Count e View selected through Goo
74. 4 Param Cnitl 1 377 Vector Control Option Only Vector firmware 3 001 amp later 378 1 Refer to Option Definitions on page 1 57 343 Analog Out1 Hi Default 20 000 mA 10 000 Volts 340 346 Analog Out2 Hi Min Max 4 000 20 000mA 342 Sets the analog output value when the 0 000 20 000mA EEEE source value is at maximum 10 000V Units 0 001 mA 0 001 Volt 344 Analog Out1 Lo Default 0 000 mA 0 000 Volts 340 347 Analog Out2 Lo Min Max 4 000 20 000mA 342 Sets the analog output value when the 0 000 20 000mA EEEE source value is at minimum 10 000V Units 0 001 mA 0 001 Volt File 377 378 INPUTS amp OUTPUTS Analog Outputs Programming and Parameters Parameter Name amp Description See page 1 2 for symbol descriptions Values Anlg Out1 Scale Default 0 0 Anlg Out2 Scale Min Max Analog Out1 Sel Sets the high value for the range of Units 0 01 analog out scale Entering 0 0 will disable this scale and max scale will be used Example If Analog Out Sel Commanded Trq a value of 150 150 scale in place of the default 800 Anlg1 Out Setpt Default 20 000 mA 10 000 Volts Anlg2 Out Setpt Min Max 0 000 20 000mA Sets the analog output value from a 10 000V communication device Example Set Units 0 001 mA Data In Ax to 377 value from 0 001 Volt communication device Then set Analog Outx Sel to Param Cnitl Selected Option Definiti
75. 4 163 Sets the method and sequence of the DC Options 0 Disabled bus regulator voltage Choices are 1 Adjust Freq e dynamic brake frequency adjust or both 2 Dynamic Brak Sequence is determined by programming 3 Both DB 1st or digital input to the terminal block 4 Both Frq 1st Dynamic Brake Setup If a dynamic brake resistor is connected to the drive both of these parameters must be set to either option 2 3 or 4 Refer to the Attention statement on page P 4 for important information on bus regulation ATTENTION The drive does not offer protection for externally mounted brake resistors A risk of fire exists if external braking resistors are not protected External resistor packages must be self protected from over temperature or the protective circuit shown in Figure C 1 on page C 1 or equivalent must be supplied 1 34 Programming and Parameters cS oD o Parameter Name amp Description amp gt e QD it Z See page 1 2 for symbol descriptions Values o 163 DB Resistor Type Default 0 Internal Res 161 Selects whether the internal or an 2 None 162 external DB resistor will be used Options 0 Internal Res Important In 0 3 Frame drives only one krig PER DB resistor can be connected to the one drive Connecting both an internal amp external resistor could cause damage If a dynamic brake resistor is connected to the drive Bus Reg Mo
76. 44 Notch Filter K 420 Speed Feedback 1 21 Fdbk Filter Sel 416 Speed Feedback 1 20 Output Current 3 Metering 142 Feedback Select 80 Spd Mode amp Limits 1 22 Output Freq 1 Metering 1 42 Float Tolerance 606 Torq Proving 1 61 Output Power 7 Metering 142 Flux Braking 166 Stop Brake Modes 1 34 Output Powr Fetr 8 Metering 1412 Flux Current 5 Metering 1 12 Output Voltage 6 Metering 1 12 Flux Current Ref 63 Torq Attributes 1 17 Overspeed Limit 83 Spd Mode amp Limits 1 22 Flux Up Mode 57 Torg Attributes 1 16 Param Access Lvl 196 Drive Memory 1 39 Flux Up Time 58 Torq Attributes 1 16 PI BW Filter 139 Process PI 1 29 Flying Start En 169 Restart Modes 1 35 PI Configuration 124 Process PI 1 27 Flying StartGain 170 Restart Modes 1 35 PI Control 125 Process PI 1 27 Gnd Warn Level 177 Power Loss 1 37 PI Deriv Time 459 Process PI 1 29 Inertia Autotune 67 Torq Attributes 1 18 PI Error Meter 137 Process PI 1 29 IR Voltage Drop 62 Torq Attributes 1 17 PI Fdback Meter 136 Process PI 1 28 Ixo Voltage Drop 64 Torq Attributes 1 17 PI Feedback Hi 462 Process PI 1 29 Jog Mask 278 Masks amp Owners 1 52 PI Feedback Lo 463 Process PI 1 29 Jog Owner 290 Masks amp Owners 1 52 PI Feedback Sel 128 Process PI 1 28 Jog Speed 100 Discrete Speeds 1 25 PI Integral Time 129 Process PI 1 28 Jog Speed 1 100 Discrete Speeds 1 25 PI Lower Limit 131 Process PI 1 28 Jog Speed 2 108 Discrete Speeds 1 25 PI Output Meter 138 Process PI 1 29 Kf Speed Loop 447 Speed
77. 5 4 3 21 0 eng Bit 215 Last Stop Source Default Read Only 361 Displays the source that initiated the Options 0 Pwr Removed 362 most recent stop sequence It will be 1 5 DPI Port 1 5 er cleared set to 0 during the next start 6 Reserved z sequence 7 Digital In rs 8 Fault 366 9 Not Enabled 10 Sleep 11 Jog 12 Autotune 13 Precharge 1 44 File UTILITY Diagnostics Programming and Parameters Parameter Name amp Description See page 1 2 for symbol descriptions Values 216 Dig In Status Read Only Status of the digital inputs O PSV D N SITE 1 Input Present x x x x x x x x x x ojojo ojo o 25 plis14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 boai Bit 217 Dig Out Status Read Only Status of the digital outputs SNE LIES Se 1 Output Energized x x xix x xix xix xx x x O 0 0 Z ergized pits 1413 12 11 10 9 8 7 6 5 4 3 210 ver pa Bit Vector Control Option Only 218 Drive Temp Default Read Only Present operating temperature of the Min Max 0 0 100 0 drive power section Units 0 1 219 Drive OL Count Default Read Only Accumulated percentage of drive Min Max 0 0 100 0 overload Continuously operating the Units 0 1 drive over 100 of its rating will increase this value to 100 and cause a drive fault or foldb
78. 54 Maximum Voltage Torq Attributes 1 15 135 PI Ref Meter Process PI 1 28 55 Maximum Freq Torq Attributes 1 16 136 PI Fdback Meter Process PI 1 28 56 Compensation Torq Attributes 1 16 137 PI Error Meter Process PI 1 29 57 Flux Up Mode Torq Attributes 1 16 138 PI Output Meter Process PI 1 29 58 Flux Up Time Torq Attributes 1 16 139 PI BW Filter Process PI 1 29 59 SV Boost Filter Torq Attributes 1 16 140 141 Accel Time X Ramp Rates 1 31 61 Autotune Torq Attributes 1 17 142 143 Decel Time X Ramp Rates 1 31 62 IR Voltage Drop Torq Attributes 1 17 145 DB While Stopped Stop Brake Modes 1 32 63 Flux Current Ref Torq Attributes 1 17 146 S Curve Ramp Rates 1 31 64 Ixo Voltage Drop Torq Attributes 1 17 147 Current Lmt Sel Load Limits 1 31 66 Autotune Torque Torq Attributes 1 18 148 Current Lmt Val Load Limits 1 31 67 Inertia Autotune Torq Attributes 1 18 149 Current Lmt Gain Load Limits 1 31 69 Start Acc Boost Volts per Hertz 1 19 150 Drive OL Mode Load Limits 1 31 70 Run Boost Volts per Hertz 1 19 151 PWM Frequency Load Limits 1 31 71 Break Voltage Volts per Hertz 1 20 152 Droop RPM FLA Load Limits 1 32 72 Break Frequency Volts per Hertz 1 20 153 Regen Power Limit Load Limits 1 32 79 Speed Units Spd Mode amp Limitsj 1 21 154 Current Rate Limit Load Limits 1 32 1 66 Programming and Parameters Number Parameter Name Group Page Number Parameter Name Group
79. 7 Inputs amp Analog Inputs Anlg In Config 320 Analog In 2 Hi 325 Anlg In 1 Loss 324 Outputs Anlg In Sqr Root 321 AnaloginiLo 323 AnlgIn2Loss 327 Analog In 1 Hi 322 AnalogIn2Lo 326 aN Analog Outputs Anlg Out Config 340 Analog Outi Hi 343 Anlg Out Absolut 341 Analog Outi Lo 344 Analog Outi Sel 342 Digital Inputs Digital In1 6 Sel 361 366 Digital Outputs Digital Out1 Sel 380 Dig Out2 Level 385 Dig Outi OffTime 383 Digital Out2 Sel 384 Dig Out1 OnTime 382 Dig Out2 OffTime 387 Dig Outi Level 381 Dig Out2 OnTime 386 File Monitor Speed Command Dynamic Control Programming and Parameters Advanced Parameter View Vector Control Option Parameter 196 Param Access Lvl set to option 1 Advanced Group Parameters Metering Output Freq 001 Torque Current 004 MOP Reference 011 Commanded Speed 002 Flux Current 005 DC Bus Voltage 012 Ramped Speed 022 Output Voltage 006 DC Bus Memory 013 Speed Reference 023 Output Power 007 Analog Int Value 016 Commanded Torque 024 Output Powr Fcir 008 Analog In2 Value 017 Speed Feedback 025 Elapsed MWh 009 Elapsed kWh 0143x Output Current 003 Elapsed Run Time 010 Drive Data Rated kW 026 Rated Amps 028 Rated Volts 027 Control SW Ver 029 Motor Data Motor Type 040 Motor NP RPM 044 Motor OL Factor 048 Motor NP Volts 041 Motor NP Power 045 Motor Poles 049 Motor NP FLA 042 Mtr NP Pwr Units 046 Motor NP H
80. 72 Comm Control 1 50 Brk Alarm Travel 610 Torg Proving 1 61 Drive Status X 209 210 Diagnostics 1 41 BrkSlip Count 609 Torg Proving 1 61 Drive Temp 218 Diagnostics 1 44 Bus Reg Kd 165 Stop Brake Modes 1 34 Droop RPM FLA 152 Load Limits 1 32 Bus Reg Ki 160 Stop Brake Modes 1 33 Elapsed kWh 014 Metering 1 13 Bus Reg Kp 164 Stop Brake Modes 1 34 Elapsed MWh 9 Metering 1 12 Bus Reg Mode X 161 162 Stop Brake Modes 1 33 Elapsed Run Time 10 Metering 142 Commanded Freq 2 Metering 112 Enc Position Fdbk 414 Speed Feedback 1 20 Commanded Speed 2 Metering 1 12 Encoder PPR 413 Speed Feedback 1 20 Commanded Torque 24 Metering 1 13 Encoder Speed 415 Speed Feedback 1 20 Compensation 56 Torq Attributes 1 16 Encoder Z Chan 423 Speed Feedback 1 21 Control Status 440 Torg Attributes 1 19 Fault 1 Code 243 Faults 1 47 Control SW Ver 29 Drive Data 1 14 Fault 1 Time 244 Faults 1 47 Current Lmt Gain 149 Load Limits 1 31 Fault 2 Code 245 Faults 1 47 Current Lmt Sel 147 Load Limits 1 31 Fault 2 Time 246 Faults 1 47 Current Lmt Val 148 Load Limits 1 31 Fault 3 Code 247 Faults 1 47 Current Rate Limit 154 Load Limits 1 32 Fault 3 Time 248 Faults 1 47 Data In XX 300 307 Datalinks 1 53 Fault 4 Code 249 Faults 1 47 Data Out XX 310 317 Datalinks 1 54 Fault 4 Time 250 Faults 1 47 DB Resistor Type 163 Stop Brake Modes 1 34 Fault 5 Code 251 Faults 1 47 DB While Stopped 145 Stop Brake Modes 1 32 Fault 5 Time 252 Faults 1 47 DC Brake Level 158 Stop
81. 8 Speed Motor Fdbk Type 412 Encoder PPR 413 Feedback Spd Mode amp Speed Units 079 Minimum Speed 081 Rev Speed Limit 454 Limits Feedback Select 080 Maximum Speed 082 Speed Speed Ref A Sel 090 Speed Ref BHi 094 TB Man RefLo 098 References Speed Ref AHi 091 Speed RefBLo 095 Pulse Input Ref 099 Speed Ref ALo 092 TB Man Ref Sel 096 Speed Ref B Sel 093 TB Man Ref Hi 097 Discrete Jog Speed 1 100 Jog Speed 2 108 Speeds Preset Speed 1 7 101 107 Ramp Rates Accel Time 1 140 Decel Time 1 142 S Curve 146 Accel Time 2 141 Decel Time 2 143 Load Limits Current Lmt Sel 147 Current Lmt Val 148 Stop Brake Stop Brk Mode A 155 DC Brk Lvl Sel 157 Bus Reg Mode A 161 Modes Stop Brk Mode B 156 DC Brake Level 158 Bus Reg Mode B 162 DC Brake Time 159 DB Resistor Type 163 Restart Modes Start At PowerUp 168 Auto Rstrt Tries 174 Auto Rstrt Delay 175 Power Loss Power Loss Mode 184 Power Loss Time 185 Power Loss Level 186 Direction Config Direction Mode 190 Drive Memory Param Access Lvl 196 Load Frm Usr Set 198 Language 201 Reset To Defalts 197 Save To User Set 199 Diagnostics Start Inhibits 214 Dig In Status 216 Dig Out Status 217 Faults Fault Config 1 238 Alarms Alarm Config1 259 Analog Inputs Anlg In Config 320 Analog In2 Hi 325 Analog In1 Hi 322 Analog In2 Lo 326 Analog Int Lo 323 Analog Outputs Analog Out1 2 Sel 342 Analog Out1 2 Lo 344 Analog Out2 Hi 346 Analog Outi Hi 343 Analog Outt 2 Sel 345 Analog Out1 2 Lo 347 Digital Inputs Digital In1 6 Sel 361 366
82. 9 PI Reference Sel 1 27 PI Setpoint 1 27 Index 8 PI Status 1 28 PI Upper Limit 1 28 Pos Torque Limit 1 19 Power Loss Level 1 38 Power Loss Mode 1 37 Power Loss Time 1 37 Powerup Delay 1 34 PowerUp Marker 1 47 Preset Speed x 1 25 Pulse In Scale 1 21 Pulse Input Ref 1 25 PWM Frequency 1 31 Ramped Speed 1 13 Rated Amps 1 14 Rated kW 1 14 Rated Volts 1 14 Reference Mask 1 52 Reference Owner 1 53 Regen Power Limit 1 32 Reset Meters 1 40 Reset To Defalts 1 40 Rev Speed Limit 1 23 Run Boost 1 19 S Curve 1 31 Save HIM Ref 1 39 Save MOP Ref 1 39 Save To User Set 1 40 Scale In Hi 1 49 Scale In Lo 1 49 Scale In Value 1 49 Scale Out Hi 1 49 Scale Out Lo 1 49 Scale Out Value 1 49 Shear Pin Time 1 38 Skip Freq Band 1 23 Skip Frequency x 1 23 Sleep Level 1 37 Sleep Time 1 37 Sleep Wake Mode 1 36 Sleep Wake Ref 1 37 Slip Comp Gain 1 26 Slip RPM FLA 1 26 Slip RPM Meter 1 26 SpdBand Integrat 1 61 Speed Desired BW 1 30 Speed Dev Band 1 61 Speed Feedback 1 13 Speed Loop Meter 1 30 Speed Mode 1 22 Speed Ref A Hi 1 24 Speed Ref A Lo 1 24 Speed Ref A Sel 1 24 Speed Ref B Hi 1 24 Speed Ref B Lo 1 24 Speed Ref B Sel 1 24 Speed Ref Source 1 43 Speed Reference 1 13 Speed Units 1 21 Speed Torque Mod 1 23 Start At PowerUp 1 34 Start Inhibits 1 43 Start Mask 1 51 Start Owner 1 52 Start Acc Boost 1 19 Status 1 Fault 1 45 Stop Mode x 1 32 Stop Owner 1 52
83. 93 Speed Ref BLo 095 Discrete Preset Speed 2 4 102 104 Speeds Process PI PI Configuration 124 PI Integral Time 129 PI Status 134 PI Control 125 PI Prop Gain 130 PI Ref Meter 135 PI Reference Sel 126 PI Lower Limit 131 PI Fdback Meter 136 PI Setpoint 127 PI Upper Limit 132 PI Error Meter 137 PI Feedback Sel 128 PI Preload 133 PI Output Meter 138 Dynamic Ramp Rates Accel Time 1 140 Decel Time 1 142 S Curve 146 Control Accel Time 2 141 Decel Time 2 143 Load Limits Current Lmt Val 148 PWM Frequency 151 Stop Brake Stop Mode A 155 Modes Restart Modes Start At PowerUp 168 Auto Rstrt Delay 175 Wake Time 181 Flying Start En 169 Sleep Wake Mode 178 Sleep Level 182 Flying StartGain 170 Sleep Wake Ref 179 Sleep Time 183 Auto Rstrt Tries 174 Wake Level 180 Power Loss Power Loss Mode 184 Power Loss Time 185 Utility Direction Config Direction Mode 190 HIM Ref Config Save HIM Ref 192 Man Ref Preload 193 Drive Memory Param Access Lvl 196 Reset To Defalts 197 Language 201 Diagnostics Start Inhibits 214 Dig Out Status 217 Dig In Status 216 Inputs amp Analog Inputs Anlg In Config 320 Analog In 2 H 325 AnlgiIniLoss 324 Outputs Anlg In Sqr Root 321 Analog In 1 Li 323 AnlgIn2Loss 327 Analog In 1 Hi 322 AnalogIn2Lo 326 ot Analog Outputs Anlg Out Config 340 Analog Outi Hi 343 Analog Outi Sel 342 Analog Outi Lo 344 Digital Inputs Digital In1 6 Sel 361 366 Digital Outputs Digital Out1 Sel 380 Dig Out2 Level 385 Dig Outi OffTi
84. Anlg In Sqr Root Analog Inputs 229 230 Alarm X Fault Diagnostics 1 45 322 325 Analog In X Hi Analog Inputs Programming and Parameters 1 67 Number Parameter Name Group Page Number Parameter Name Group Page 323 326 Analog In X Lo Analog Inputs 1 55 602 Spd Dev Band Torq Proving 1 61 324 327 Analog In X Loss Analog Inputs 1 55 603 SpdBand Integrat Torq Proving 1 61 340 Anlg Out Config Analog Outputs 1 55 604 Brk Release Time Torq Proving 1 61 341 Anlg Out Absolut Analog Outputs 1 55 605 ZeroSpdFloatTime Torq Proving 1 61 342 345 Analog OutX Sel Analog Outputs 1 56 606 Float Tolerance Torq Proving 1 61 343 346 Analog OutX Hi Analog Outputs 1 56 607 Brk Set Time Torq Proving 1 61 344 347 Analog OutX Lo Analog Outputs 1 56 608 TorqLim SlewRate Torq Proving 1 61 354 355 Anlg OutX Scale Analog Outputs 1 57 609 BrkSlip Count Torq Proving 1 61 361 366 Digital InX Sel Digital Inputs 1 58 610 Brk Alarm Travel Torq Proving 1 61 377 378 Anlg OutX Setpt Analog Outputs 1 57 611 MicroPos Scale Torq Proving 1 61 379 Dig Out Setp Digital Outputs 1 59
85. Brake Modes 1 33 Fault 6 Code 253 Faults 1 47 DC Brake Time 159 Stop Brake Modes 1 33 Fault 6 Time 254 Faults 1 47 DC Brk Lvl Sel 157 Stop Brake Modes 1 32 Fault 7 Code 255 Faults 1 47 DC Bus Memory 13 Metering 143 Fault 7 Time 256 Faults 1 47 DC Bus Voltage 12 Metering 1 13 Fault 8 Code 257 Faults 1 47 Decel Mask 282 Masks amp Owners 1 52 Fault 8 Time 258 Faults 1 47 Programming and Parameters 1 63 Parameter Name Number Group Page Parameter Name Number Group Page Fault Amps 225 Diagnostics 1 44 Motor OL Factor 48 Motor Data 1 15 Fault Bus Volts 226 Diagnostics 1 45 Motor OL Hertz 47 Motor Data 1 15 Fault Clear 240 Faults 1 46 Motor Poles 49 Motor Data 1 15 Fault Clear Mode 241 Faults 1 47 Motor Type 40 Motor Data 1 14 Fault Clr Mask 283 Masks amp Owners 1 52 Mtr NP Pwr Units 46 Motor Data 1 15 Fault Clr Owner 295 Masks amp Owners 1 53 Mtr Tor Cur Ref 441 Torg Attributes 1 19 Fault Config 1 238 Faults 1 46 Neg Torque Limit 437 Torq Attributes 149 Fault Frequency 224 Diagnostics 1 44 Notch Filter Freq 419 Speed Feedback 1 20 Fault Speed 224 Diagnostics 1
86. Comp 1 tight speed control is 5 Simulator needed and encoder is not present Encoder 3 an encoder is present Simulator 5 Simulates a motor for testing drive operation amp interface check 081 Minimum Speed Default 0 0 079 Sets the low limit for speed reference Min Max 0 0 Maximum Speed vr after scaling is applied Refer to Units 0 1 Hz 095 parameter 083 Overspeed Limit 0 1 RPM 2 2 082 Maximum Speed Default 50 0 or 60 0 Hz volt class 055 I Sets the high limit for speed reference Motor NP REM ea e z after scaling is applied Refer to Min Max 5 0 400 0 Hz 091 z 3 parameter 083 Overspeed Limit 75 0 24000 0 RPM Fr w Units 094 mE o nits 0 1 Hz 202 3 Ea 0 1 RPM m 083 Overspeed Limit Default 10 0 Hz 055 Sets the incremental amount of the aa output frequency above Maximum Min Max 0 0 20 0 Hz a Speed allowable for functions such as 0 0 600 0 RPM slip compensation Units 0 1 Hz o Maximum Speed Overspeed Limit 0 1 RPM must be Maximum Freq A be Regulation or Curent Lmt gt Ao Opin lt Allowable Reference Frequency Range gt 1 Max Volts T T a E S o l l 8 Frequency Trim due to Overspeed l l l S Speed Control Mode Limit I Break Volts 14 555 3 l l l Start Boost i l l l Run Er EET O Min Break Motor Max Output Max Speed Frequency Hz Speed Freq Limit Freq
87. DPI Fdbk Select 602 Spd Dev Band 300 307 Data In XX 603 SpdBand Integrat 310 317 Data Out XX 604 Brk Release Time 320 Anlg In Config 605 ZeroSpdFloatTime 321 Anlg In Sqr Root 606 Float Tolerance 322 325 Analog In X Hi 607 Brk Set Time 323 326 Analog In X Lo 608 TorqLim SlewRate 324 327 Analog In X Loss 609 BrkSlip Count 340 Anlg Out Config 610 Brk Alarm Travel 341 Anlg Out Absolut 611 MicroPos Scale 342 345 Analog OutX Sel 343 346 Analog OutX Hi 344 347 Analog OutX Lo 354 355 Anlg OutX Scale 361 366 Digital InX Sel 377 378 Anlg OutX Setpt 379 Dig Out Setpt 380 Digital OutX Sel 384 388 381 Dig OutX Level 385 389 382 Dig OutX OnTime 386 390 383 Dig OutX OffTime 387 391 412 Motor Fdbk Type 413 Encoder PPR 416 Fdbk Filter Sel 419 Notch Filter Freq 420 Notch Filter K 422 Pulse In Scale Rockwell Automation Support Rockwell Automation provides technical information on the Web to assist you in using its products At http www rockwellautomation com support you can find technical manuals technical and application notes sample code and links to software service packs and a MySupport feature that you can customize to make the best use of these tools You can also visit our Knowledgebase at http www rockwellautomation com knowledgebase for FAQs technical information support chat and forums software updates and to sign up for product notification updates For an additional level of technical
88. Equipment damage and or personal injury may result if this parameter is used in an inappropriate application Do not use this function without considering applicable local national and international codes standards regulations or industry guidelines Programming and Parameters 1 35 cs v o Parameter Name amp Description amp fe ao iL 65 Z See page 1 2 for symbol descriptions Values o 169 Flying Start En Default 0 Disabled 170 Enables disables the function which Options 0 Disabled reconnects to a spinning motor at actual 1 Enabled RPM when a start command is issued Not required in FVC Vector mode when using an encoder 170 Flying StartGain Default 4000 169 Sets the response of the flying start Min Max 20 32767 function Units 1 3 Important Lower gain may be required 2 for permanent magnet motors 174 Auto Rstrt Tries Default 0 175 8 Sets the maximum number of times the Min Max 0 9 drive attempts to reset a fault and restart Units 1 ATTENTION Equipment damage and or personal injury may result if this parameter is used in an inappropriate application Do Not use this function without considering applicable local national and international codes standards regulations or industry guidelines 175 Auto Rstrt Delay Default 1 0 Secs 174 Sets the time between restart attempts Min Max 0 5 30 0 Secs when Auto Rstrt Tries is set
89. Hi Scales the upper value of PI Reference Sel of the source PI Reference Lo Scales the lower value of PI Reference Sel of the source PI Feedback Hi Scales the upper value of PI Feedback of the source PI Feedback Lo Scales the lower value of PI Feedback of the source Ki Speed Loop Controls the integral error gain of the speed regulator The drive automatically adjusts Ki Speed Loop when a non zero value is entered for Speed Desired BW or an autotune is performed Typically manual adjustment of this parameter is needed only if system inertia cannot be determined through an autotune Speed Desired BW is set to 0 when a manual adjustment is made to this parameter Programming and Parameters Values Default Units Default Units Default Units Default Units Default Units Default Units Default Units Default Units Default Units Min Max Min Max Min Max Min Max Min Max Min Max Min Max Min Max Min Max Read Only 100 0 200 0 HEM 0 1 Read Only 100 0 Hz 100 0 800 0 EN 0 1Hz 0 1 0 0 Radians 0 0 240 0 Radians 0 1 Radians 0 00 Secs 0 00 100 00 Secs 0 01 Secs 100 0 100 0 0 1 100 0 100 0 0 1 100 0 100 0 0 1 0 0 100 0 0 1 7 0 0 0 4000 0 0 1 1 29 Related Q I O 29 1 30 or z E pk a gt
90. Information Figure A 2 Logic Status Word Logic Bits 15114113 12 11110191817161514 3 2 1 0 Status x Ready Description 0 Not Ready 1 Ready x Active 0 Not Active 1 Active X Command Direction 0 Reverse 1 Forward Actual Direction 0 Reverse 1 Forward Accel 0 Not Accelerating 1 Accelerating Decel 0 Not Decelerating 1 Decelerating Alarm 0 No Alarm 1 Alarm Fault 0 No Fault 1 Fault At Speed 0 Not At Reference 1 At Reference Local Control 1 000 Port 0 TB 001 Port 1 010 Port 2 011 Port 3 100 Port 4 101 Port 5 110 Reserved 111 No Local Reference Source 1 See Owners on page 1 51 for further i nformation 0000 Ref A Auto 0001 Ref B Auto 0010 Preset 2 Auto 0011 Preset 3 Auto 0100 Preset 4 Auto 0101 Preset 5 Auto 0110 Preset 6 Auto 0111 Preset 7 Auto 1000 Term Blk Manual 1001 DPI 1 Manual 1010 DPI 2 Manual 1011 DPI 3 Manual 1100 DPI 4 Manual 1101 DPI 5 Manual 1110 Reserved 1111 Jog Ref HIM Overview Appendix B For information on See page For information on See page External and Internal Connections B 1 Menu Structure B 3 LCD Display Elements B 2 Viewing and Editing B 5 Parameters ALT Functions B 2 Removing Installing the B 8 HIM External and Int
91. Lo 390 Dig Out3 OnTime 121 Slip RPM FLA 391 Dig Out3 OffTime 122 Slip Comp Gain 416 Fdbk Filter Sel 123 Slip RPM Meter 419 Notch Filter Freq 127 PI Setpoint 420 Notch Filter K 129 PI Integral Time 428 Torque Ref A Hi 130 PI Prop Gain 429 Torque Ref A Lo 131 PI Lower Limit 430 Torq Ref A Div 132 PI Upper Limit 432 Torque Ref B Hi 133 PI Preload 433 Torque Ref B Lo 140 Accel Time 1 434 Torq Ref B Mult 141 Accel Time 2 435 Torque Setpoint 142 Decel Time 1 436 Pos Torque Limit 143 Decel Time 2 437 Neg Torque Limit 146 S Curve 445 Ki Speed Loop 148 Current Lmt Val 446 Kp Speed Loop 149 Current Lmt Gain 447 Kf Speed Loop 151 PWM Frequency 449 Speed Desired BW 152 Droop RPM FLA 450 Total Inertia 153 Regen Power Limit 454 Rev Speed Limit 154 Current Rate Limit 460 PI Reference Hi 158 DC Brake Level 461 PI Reference Lo B 8 HIM Overview Removing Installing the HIM The HIM can be removed or installed while the drive is powered Important HIM removal is only permissible in Auto mode If the HIM is removed while in Manual mode or the HIM is the only remaining control device a fault will occur Step Key s Example Displays To remove the HIM 1 Press ALT and then Enter Remove The ALT Remove Op Intrfc Remove HIM confirmation screen appears Press Enter to Disconnect Op Intrfc 2 Press Enter to confirm that you want to Port 1 Control remove the HIM 3 Remove the HIM from the driv
92. Logic Rslt 271 Drive Ramp Rslt 273 DPI Port Value 275 Masks amp Logic Mask 276 MOP Mask 284 Decel Owner 294 Owners Start Mask 277 Local Mask 285 Fault Clr Owner 295 Jog Mask 278 Stop Owner 288 MOP Owner 296 Direction Mask 279 Start Owner 289 Local Owner 297 Reference Mask 280 Jog Owner 290 DPI Ref Select 2983x Accel Mask 281 Direction Owner 291 DPI Fdbk Select 2993x Decel Mask 282 Reference Owner 292 Fault Clr Mask 283 Accel Owner 293 Datalinks Data In A1 D2 300 307 Data Out A1 D2 310 317 Inputs amp Analog Inputs Anlg In Config 320 Analog In1 2 Hi 322 325 Analog In1 2 Loss 324 327 Outputs Anlg In Sqr Root 321 Analog Int 2Lo 323 326 Analog Outputs Anlg Out Config 340 Analog Out 2 Hi 343 346 Anlg Outt 2 Scal 354 3555 Anlg Out Absolut 341 Analog Out1 2 Lo 344 347 Anlgi Out Setpt 377 3783 Analog Out 2 Sel 342 345 Digital Inputs Digital In1 6 Sel 361 366 Digital Outputs Applications Torq Proving Digital Out Sel 380 384 388 Dig Out Level 381 385 389 TorgProve Cnfg 6003x TorgProve Setup 6013x Spd Dev Band 6023x SpdBand Integrat 6033 Dig Out OnTime 382 386 390 Dig Out OffTime 383 387 391 Brk Release Time 6043x ZeroSpdFloatTime 6053x Float Tolerance 6063x Brk Set Time 6073x Dig Out Setpt 3793x TorqLim SlewRate 6083x BrkSlip Count 6093x Brk Alarm Travel 6103x MicroPos Scale 6113x These parameters will only be displayed when parameter 053 Motor Cntl Sel is set to option 2 or 3 These para
93. Mode amp Limits Group 1 21 SpdBand Integrat 1 61 Speed Command File 1 21 Speed Desired BW 1 30 Speed Dev Band 1 61 Speed Feedback 1 13 Speed Feedback Group 1 20 Speed Loop Meter 1 30 Speed Mode 1 22 Speed Ref A Hi 1 24 Speed Ref A Lo 1 24 Speed Ref A Sel 1 24 Speed Ref B Hi 1 24 Speed Ref B Lo 1 24 Speed Ref B Sel 1 24 Speed Ref Cflct Alarm 2 11 Speed Ref Source 1 43 Speed Reference 1 13 Speed References Group 1 24 Speed Regulator Group 1 29 Speed Trim Group 1 26 Speed Units 1 21 Speed Torque Mod 1 23 Standard Control Option 1 3 Start At PowerUp 1 34 C 21 Start At PowerUp Alarm 2 11 Start Inhibits 1 43 Start Mask 1 51 Start Owner 1 52 Start Acc Boost 1 19 Static Discharge ESD P 3 Status 1 Fault 1 45 Status LEDs 2 2 Stop Mode x 1 32 Stop Owner 1 52 Stop Brake Modes Group 1 32 Stop BRK Mode x 1 32 STS LED 2 2 SV Boost Filter 1 16 SW OverCurrent Fault 2 8 T TB Man Ref Cflct Alarm 2 12 TB Man Ref Hi 1 25 TB Man Ref Lo 1 25 TB Man Ref Sel 1 25 Testpoint 1 Sel 1 46 Testpoint Codes and Functions 2 16 Testpoint x Data 1 46 Torq Attributes Group 1 15 Torq Prove Cflct Alarm 2 12 Torq Ref A Div 1 18 TorqLim SlewRate 1 61 TorqProve Cnfg 1 60 TorqProve Setup 1 60 TorqPrv Spd Band Fault 2 8 Torque Current 1 12 Torque Perf Mode 1 15 Torque Proving C 2 Torque Ref B Mult 1 2 1 18 Torque Ref x Hi 1 18 Torque Ref x Lo 1 18 Torque Ref x Sel 1
94. OD Selects the source of the input controlling Options 1 Analog In 1 the Sleep Wake function 2 Analog In 2 180 Wake Level Default 6 000 mA 6 000 Volts 181 Defines the analog input level that will Min Max Sleep Level 20 000 mA start the drive 10 000 Volts Units 0 001 mA 0 001 Volts 181 Wake Time Default 1 0 Secs 180 3 Defines the amount of time at or above 0 0 Secs 2 Wake Level before a Start is issued Min Max 0 0 30 0 Secs 5 Units 0 0 1000 0 Secs 0 1 Secs 182 Sleep Level Default 5 000 mA 5 000 Volts 183 Defines the analog input level that will Min Max 4 000 mA Wake Level stop the drive 0 000 Volts Wake Level Units 0 001 mA 0 001 Volts 183 Sleep Time Default 1 0 Secs 182 Defines the amount of time at or below 0 0 Secs Sleep Level before a Stop is issued Min Max 0 0 30 0 Secs Units 0 0 1000 0 Secs 0 1 Secs 177 Gnd Warn Level Default 3 0 Amps 259 OD Sets the level at which a ground warning Min Max 1 0 5 0 Amps fault will occur Configure with Alarm Units 0 1 Amps Config 1 184 Power Loss Mode Default 0 Coast 013 gt Sets the reaction to a loss of input power Options 0 Coast 185 2 Power loss is recognized when 1 Decel ja e DC bus voltage is 73 of DC Bus 2 Continue 2 Memory and Power Loss Mode is 3 Coast Input set to Coast 4 Decel Input e DC bus voltage is 82 of DC Bus Memory and Power Loss Mode is set to
95. Parameter Changing Editing B 5 Descriptions 1 1 File Group Parameter Organization 1 3 Linear List 1 3 Viewing B 5 Parameter Chksum Fault 2 7 Parameter Cross Reference by Name 1 61 by Number 1 64 Parameter Linking B 6 Parameter View Advanced Standard Control 1 6 Fan Pump 1 11 Vector Control 1 8 Basic Standard Control 1 4 Fan Pump 1 10 Vector Control 1 5 Parameters Accel Mask 1 52 Accel Owner 1 53 Accel Time x 1 31 Alarm 1 Fault 1 45 Alarm 2 Fault 1 46 Alarm Clear 1 48 Alarm Config 1 1 48 Alarm x Code 1 48 Analog In x Hi 1 55 Analog In x Lo 1 55 Analog Inx Value 1 13 Analog Out Scale 1 57 Analog Out1 Hi 1 56 Analog Out1 Lo 1 56 Analog Out1 Sel 1 56 Analog Out2 Hi 1 56 Analog Out2 Lo 1 56 Analog Out2 Sel 1 56 Anlg In Config 1 54 Anlg In Loss 1 55 Anlg In Sqr Root 1 54 Anlg Out Absolut 1 55 Anlg Out Config 1 55 Anlg Out Setpt 1 57 Auto Rstrt Delay 1 35 Auto Rstrt Tries 1 35 Autotune 1 17 Autotune Torque 1 18 Break Frequency 1 20 Break Voltage 1 20 Brk Alarm Travel 1 61 Brk Release Time 1 61 Brk Set Time 1 61 BrkSlip Count 1 61 Bus Reg Kd 1 34 Bus Reg Ki 1 33 Bus Reg Kp 1 34 Bus Reg Mode A 1 33 Bus Reg Mode B 1 33 Clear Fault Owner 1 53 Commanded Freq 1 12 Commanded Speed 1 12 Commanded Torque 1 13 Compensation 1 16 Control Status 1 19 Control SW Ver 1 14 Current Lmt Gain 1 31 Current Lmt Sel 1 31 Current Lmt Val 1 31 Current Rate Limit
96. Pre load to Command Speed PIKp PI ExcessErr PI Neg Limit gt 7 gt Tnear m gt PIXS Eror PI Pos Limit wA PI Ref Sel LC Pine of fear a Vy bs Picma Le va gt _Pletor J Kg OD va PI Output PETE Enabled br van A T Config PI Contig x Lt In Limit RampCmd Invert 7 PIKi 0 My z T PI Status p Hold ia AHH PI Fbk Sel gt t gt Piok Spd Cmd 1H IF gt x PI Config PI Contig Sart Exclusive Current Limit or Volt Limit PI Status PI contig Enabled SpdReg PI Gonfig I ZeroClamp Preload Value yt Fyr ih Spd Cmd I y near v 32K Spd Ref meal Hamp Spd Ri gt PI Config HTTP s cure PL Ram N K a PreloadCmd 1H PI Status i 12k Enabled i H HeH H gt dl Spd cmd Hf v 0 PI Config lyt Torg Trim gt 0 Bs Y L gt Zclamped A HH ye 800 1H Ly WA 30 800 Torg Ref A HHH HP H Torg Cmd 0 Vector Control Option 1 s Torq Ref B HH EN 800 C 16 Application Notes Reverse Speed Limit Figure C 6 Rev Speed Limit parameter 454 set to zero 10V i 1 Maximum f Speed I 1 Reverse Forward Speed y 1 Speed I Minimum l Speed 0 Maximum i Speed i 10V 10V Maximum Speed Minimum 1 I Speed 0 Reverse v Forward Speed MA Speed i Minimum Maximum Speed 0 Speed ji I i 10V Figure C 7 Rev Speed Limit parameter 454 set to a non zero Value 10V Reverse Speed f Limit l
97. Regulator 1 30 PI Preload 133 Process PI 1 28 Ki Speed Loop 445 Speed Regulator 1 29 PI Prop Gain 130 Process PI 1 28 Kp Speed Loop 446 Speed Regulator 1 30 PI Ref Meter 135 Process PI 1 28 Language 201 Drive Memory 1 40 PI Reference Hi 460 Process PI 1 29 Last Stop Source 215 Diagnostics 1 43 PI Reference Lo 461 Process PI 1 29 Load Frm Usr Set 198 Drive Memory 1 40 PI Reference Sel 126 Process PI 1 27 Load Loss Level 187 Power Loss 1 38 PI Setpoint 127 Process PI 1 27 Load Loss Time 188 Power Loss 1 38 PI Status 134 Process PI 1 28 Local Mask 285 Masks amp Owners 1 52 PI Upper Limit 132 Process PI 1 28 Local Owner 297 Masks amp Owners 1 53 Pos Torque Limit 436 Torg Attributes 1 19 Logic Mask 276 Masks amp Owners 1 51 Power Loss Level 186 Power Loss 1 38 Man Ref Preload 193 HIM Ref Config 1 39 Power Loss Mode 184 Power Loss 1 37 Marker Pulse 421 Speed Feedback 1 21 Power Loss Time 185 Power Loss 1 37 Maximum Freq 55 Torq Attributes 1 16 Power Up Marker 242 Faults 1 47 Maximum Speed 82 Spd Mode amp Limits 1 22 Powerup Delay 167 Restart Modes 1 34 Maximum Voltage 54 Torq Attributes 1 15 Preset Speed X 101 107 Discrete Speeds 1 25 MicroPos Scale 611 Torg Proving 1 61 Pulse In Scale 422 Speed Feedback 1 21 Minimum Speed 81 Spd Mode amp Limits 1 22 Pulse Input Ref 99 Speed Reference 1 25 MOP Frequency 11 Metering 1 13 PWM Frequency 151 Load Limits 1 31 MOP Mask 284 Masks amp Owners 1 52 Ramped Spe
98. Rstrt Tries 174 Wake Level 180 Powerup Delay 167 Power Loss Power Loss Mode 184 Load Loss Level 1873 Gnd Warn Level 1773 Power Loss Time 185 Load Loss Time 1883x Power Loss Level 186 Shear Pin Time 1893 Utility Direction Config Direction Mode 190 nn HIM Ref Config Save HIM Ref 192 Man Ref Preload 193 MOP Config Save MOP Ref 194 MOP Rate 195 c Drive Memory Param Access Lvl 196 Save To User Set 199 Voltage Class 202 a Reset To Defalts 197 Reset Meters 200 Drive Checksum 203 Load Frm Usr Set 198 Language 201 Diagnostics Drive Status 1 2 209 210 Dig Out Status 217 Fault Bus Volts 226 Drive Alarm 1 2 211 212 Drive Temp 218 Status 1 2 Fault 227 228 Speed Ref Source 213 Drive OL Count 219 Alarm 1 2 Fault 229 230 Start Inhibits 214 Motor OL Count 220 Testpoint 1 2 Sel 234 236 Last Stop Source 215 Fault Speed 224 Testpoint 1 2 Data 235 237 Dig In Status 216 Fault Amps 225 Faults Fault Config 1 238 Fault Clear Mode 241 Fault 1 8 Code 243 257 Fault Clear 240 Power Up Marker 242 Fault 1 8 Time 244 258 Alarms Alarm Config1 259 Alarm Clear 261 Alarm1 8 Code 262 269 Scaled Blocks Scale1 2 In Val 476 482 Scale1 2InLo 478 484 Scale1 2 Out Lo 480 486 Scale3 4 In Val 488 4943 Scale3 4InLo 490 4963 Scale3 4 Out Lo 492 4883 Scale1 2In Hi 477 483 Scale1 2 Out Hi 479 485 Scale1 2 Out Val 481 487 Scale3 4 In Hi 489 4953 Scale3 4 Out Hi 491 4973 Scale3 4 Out Val493 4993 Communication Comm Control DPI Baud Rate 270 Drive Ref Rslt 272 DPI Port Sel 274 Drive
99. ScaleX In Value using a link 0 001 ge 1 Blocks 3 amp 4 only Scale1 In Hi Default 0 0 Scale2 In Hi Min Max 32000 0 Scales In Hi 1 32767 0 v2 xxx Scale4 In Hi 432767 000 mam 1 Scales the upper value of ScaleX In Units 0 1 Value 0 001 mam 1 Blocks 3 amp 4 only Related IND ez ND nN OD ee IND ep gt ne ep ion IND I gt gt Do gt I ae gt 00 ne ler IO IND I gt st Group Scaled Blocks 479 485 491 497 480 486 492 498 481 487 493 499 Parameter Name amp Description See page 1 2 for symbol descriptions Scale1 In Lo Scale2 In Lo Scale3 In Lo Scaled In Lo Scales the lower value of ScaleX In Value 1 Blocks 3 amp 4 only Scale1 Out Hi Scale2 Out Hi Scale3 Out Hi Scale4 Out Hi Scales the upper value of ScaleX Out Value 1 Blocks 3 amp 4 only Scale1 Out Lo Scale2 Out Lo Scale3 Out Lo Scale4 Out Lo Scales the lower value of ScaleX Out Value 1 Blocks 3 amp 4 only Scale1 Out Value Scale2 Out Value Scale3 Out Value Scale4 Out Value Value of the signal being sent out of the Universal Scale block Typically this value is used as the source of information and will be linked to another parameter 1 Blocks 3 amp 4 only Programming and Parameters Values Default Units Default Units Default Units Default U
100. Speed 1 Discrete Speeds 17 Analog In2 Value Metering 1 13 101 107 Preset Speed X Discrete Speeds 1 25 22 Ramped Speed Metering 1 13 108 Jog Speed 2 Discrete Speeds 1 25 23 Speed Reference Metering 1 13 116 Trim Setpoint Speed Trim 1 26 24 Commanded Torque Metering 113 117 Trim In Select Speed Trim 1 26 25 Speed Feedback Metering 1 13 118 Trim Out Select Speed Trim 1 26 26 Rated kW Drive Data 1 14 119 Trim Hi Speed Trim 1 26 27 Rated Volts Drive Data 1 14 120 Trim Lo Speed Trim 1 26 28 Rated Amps Drive Data 1 14 121 Slip RPM FLA Slip Comp 1 26 29 Control SW Ver Drive Data 1 14 122 Slip Comp Gain Slip Comp 1 26 40 Motor Type Motor Data 1 14 123 Slip RPM Meter Slip Comp 1 26 4 Motor NP Volts Motor Data 1 14 124 PI Configuration Process PI 1 27 42 Motor NP FLA Motor Data 1 14 125 PI Control Process PI 1 27 43 Motor NP Hertz Motor Data 1 14 126 PI Reference Sel Process PI 1 27 44 Motor NP RPM Motor Data Jala 127 PI Setpoint Process PI 1 27 45 Motor NP Power Motor Data 1 15 128 PI Feedback Sel Process PI 1 28 46 Mtr NP Pwr Units Motor Data 1 15 129 Pl Integral Time Process PI 1 28 47 Motor OL Hertz Motor Data 1 15 130 PI Prop Gain Process PI 1 28 48 Motor OL Factor Motor Data 1 15 131 PI Lower Limit Process PI 1 28 49 Motor Poles Motor Data 1 15 132 PI Upper Limit Process PI 1 28 53 Motor Cntl Sel Torq Attributes 1 15 133 PI Preload Process PI 1 28 Torque Perf Mode _ Torq Attributes 134 PI Status Process PI 1 28
101. Trim Setpoint 1163x Trim Out Select 118 Trim Lo 120 Slip Comp Slip RPM FLA 121 Slip Comp Gain 122 Slip RPM Meter 123 Process PI PI Configuration 124 PI Lower Limit 131 PI Output Meter 138 PI Control 125 PI Upper Limit 132 PI Reference Hi 460 PI Reference Sel 126 PI Preload 133 PI ReferenceLo 461 PI Setpoint 127 PI Status 134 PI Feedback Hi 462 PI Feedback Sel 128 PI Ref Meter 135 PI FeedbackLo 463 PI Integral Time 129 PI Fdback Meter 136 PI BW Filter 1392x PI Prop Gain 130 PI Error Meter 137 PI Deriv Time 4593x Speed Ki Speed Loop 445 Kf Speed Loop 447 Total Inertia 450 Regulator Kp Speed Loop 446 Speed Desired BW 449 Speed Loop Meter 4513x Ramp Rates Accel Time 1 2 140 141 Decel Time 1 2 142 143 S Curve 146 Load Limits Current Lmt Sel 147 Drive OL Mode 150 Regen Power Limit 153 Current Lmt Val 148 PWM Frequency 151 Current Rate Limit 154 Current Lmt Gain 149 Droop RPM FLA152 Programming and Parameters 1 9 File Group Parameters Dynamic Stop Brake Stop Brk Mode 155 156 Bus Reg Ki 160 Bus Reg Kd 165 Control Modes DC Brk Lvl Sel 157 Bus Reg Mode 161 162 Flux Braking 166 continued DC Brake Level 158 DB Resistor Type 163 DB While Stopped 1453x DC Brake Time 159 Bus Reg Kp 164 Restart Modes Start At PowerUp 168 Auto Rstrt Delay 175 Wake Time 181 Flying Start En 169 Sleep Wake Mode 178 Sleep Level 182 Flying StartGain 170 Sleep Wake Ref 179 Sleep Time 183 en Auto
102. User Manual Allen Bradley PowerFlex 700 AC Drives Series A Frames 0 6 Standard Control Firmware 3 001 and Below Vector Control Firmware 3 002 and Below Allen Bradley Rockwell Software Automation Important User Information Read this document and the documents listed in the additional resources section about installation configuration and operation of this equipment before you install configure operate or maintain this product Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes laws and standards Activities including installation adjustments putting into service use assembly disassembly and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of practice If this equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assume
103. Value Min Max 0 000 20 000 mA 2 Value of the signal at the analog inputs 10 000V 3 Units 0 001 mA 0 001 Volt 022 Ramped Speed Default Read Only 079 Value of commanded speed after Accel Min Max 400 0 Hz Decel and S Curve are applied 24000 0 RPM Units 0 1Hz 0 1 RPM 023 Speed Reference Default Read Only 079 Summed value of ramped speed Min Max 400 0 Hz process PI and droop When FVC Vector 24000 0 RPM mode is selected droop will not be Units 0 1Hz added 0 1 RPM 024 Commanded Torque Default Read Only 053 Final torque reference value after limits Min Max 800 0 and filtering are applied Percent of motor Units 0 1 rated torque 025 Speed Feedback Default Read Only Displays the lightly filtered value of the Min Max 400 0 Hz actual motor speed whether measured 24000 0 RPM by encoder feedback or estimated Units 0 1 Hz 0 1 RPM 1 14 Group No Drive Data Programming and Parameters 026 027 02 02 Parameter Name amp Description See page 1 2 for symbol descriptions Rated kW Drive power rating Rated Volts The drive input voltage class 208 240 400 etc 8 Rated Amps The drive rated output current 9 Control SW Ver Main Control Board software version Motor Control File File MOTOR CONTROL Group No Motor Data 04 04 042 04 04 Parameter Name amp Description See page 1 2 for s
104. ack depending on the setting of Drive OL Model 220 Motor OL Count Default Read Only Accumulated percentage of motor Min Max 0 0 100 0 overload Continuously operating the Units 0 1 motor over 100 of the motor overload setting will increase this value to 100 and cause a drive fault 224 SERRE Fault Frequency Default Read Only Captures and displays the output speed Min Max 0 0 Maximum Freq of the drive at the time of the last fault Units 0 1 Hz Fault Speed Default Read Only See description above Min Max 0 0 Maximum Freq 0 0 Maximum Speed Units 0 1 Hz 0 1 RPM 225 Fault Amps Default Read Only Captures and displays motor amps at the Min Max 0 0 Rated Amps x 2 time of the last fault Units 0 1 Amps Related S O gt co EF gt lac 380 thru 384 Io iS gt FI IC 5 ICO File UTILITY Diagnostics 226 227 228 229 Programming and Parameters Parameter Name amp Description See page 1 2 for symbol descriptions Values Fault Bus Volts Default Read Only Captures and displays the DC bus Min Max 0 0 Max Bus Volts voltage of the drive at the time of the last Units 0 1 VDC fault Status 1 Fault Read Only Captures and displays Drive Status 1 bit pattern at the time of the last fault VANJD Cy VWI LVYNVAES gt SS S Ky gt S SS HSS ISIO IE 7 ofo
105. age 2 7 Parameter Chksum 2 7 Params Defaulted 2 7 Phase Short 2 7 Phase to Grnd 2 7 Port 1 5 DPI Loss 2 7 Power Loss 2 8 Power Unit 2 8 Pulse In Loss 2 8 Pwr Brd Chksum 2 8 Pwr Brd Chksum2 2 8 Replaced MCB PB 2 8 Shear Pin 2 8 Software 2 8 SW OverCurrent 2 8 TorqPrv Spd Band 2 8 Trnsistr OvrTemp 2 8 UnderVoltage 2 9 UserSet Chksum 2 9 Faults Cleared Fault 2 5 Faults Group 1 46 Faults Clearing 2 3 Fdbk Filter Sel 1 20 Feedback Select 1 22 FGP 1 3 File Applications 1 60 Communication 1 50 Dynamic Control 1 31 Inputs amp Outputs 1 54 Monitor 1 12 Motor Control 1 14 Speed Command 1 21 Utility 1 38 ile Group Parameter 1 3 oat Tolerance 1 61 t QueueCleared Fault 2 5 ux Braking 1 34 ux Current 1 12 ux Current Ref 1 17 Flux Up Mode 1 16 Flux Up Time 1 16 Flux Vector Control Option 1 3 FluxAmpsRef Rang Alarm 2 11 FluxAmpsRef Rang Fault 2 5 Flying Start En 1 35 Flying StartGain 1 35 Frame Size Drive A 1 Functions ALT Key B 2 G General Precautions P 3 Gnd Warn Level 1 37 Ground Fault 2 5 Ground Warn Alarm 2 11 Group Alarms 1 48 Analog Inputs 1 54 Analog Outputs 1 55 Comm Control 1 50 Datalinks 1 53 Diagnostics 1 41 Digital Inputs 1 58 Digital Outputs 1 58 Direction Config 1 38 Discrete Speeds 1 25 Drive Data 1 14 Drive Memory 1 39 Faults 1 46 HIM Ref Config 1 39 Load Limits 1 31 Masks amp Owners 1 51 Metering 1 12 MOP Config 1 39
106. amp Analog Inputs Anlg In Config 320 AnalogIn1Lo 323 Outputs Anlg In Sqr Root 321 AnlgIn1Loss 324 Analog In 1 Hi 322 Analog Outputs Anlg Out Config 340 Analog Outi Hi 343 Analog Outi Sel 342 Analog Outi Lo 344 Digital Inputs Digital In1 6 Sel 361 366 Digital Outputs Digital Out Sel 380 Dig Out2 Level 385 Digital Out2 Sel 384 Dig Outi Level 381 1 Only available on Standard Control drives with firmware version 3 001 or above Programming and Parameters 1 11 Advanced Fan Pump Parameter View 1 Standard Control Option Parameter 196 Param Access Lvl set to option 4 Adv Fan Pump File Group Parameters Monitor Metering Output Freq 001 Elapsed Run Time 010 Commanded Freq 002 DC Bus Voltage 012 Output Current 003 Analog Ini Value 016 Output Power 007 Analog In2 Value 017 Elapsed MWh 009 Motor Data Motor NP Volts 041 Motor NP Hertz 043 Motor NP Power 045 Motor NP FLA 042 Motor NP RPM 044 Mtr NP Pwr Units 046 Torq Attributes Torque Perf Mode 053 Maximum Freq 055 Maximum Voltage 054 Volts per Hertz Start Acc Boost 069 Break Voltage 071 Run Boost 070 Break Frequency 072 Speed Spd Mode amp Speed Mode 080 Overspeed Limit 083 Skip Frequency 3 086 Command Limits Minimum Speed 081 Skip Frequency 1 084 Skip Freq Band 087 Maximum Speed 082 Skip Frequency 2 085 Speed Speed Ref A Sel 090 Speed Ref ALo 092 Speed Ref BHi 094 References Speed Ref AHi 091 Speed Ref B Sel 0
107. and Digital In2 Sel set to 7 Run in2 wire See Table 2 C for info on resolving this type of conflict 2 Vector Control Option Only 3 wo Spd Trq Mode 1 0 Zero Torque 1 Spd Reg 0 Torque Reg 1 Min Spd Trq 0 Max Spd Trq 1 Sum Spd Trq 0 Absolute 1 Zero Trq 0000 400 400 N 4 When used to clear a fault condition 8 Typical 3 Wire Inputs Only 3 wire functions are allowed Including 2 wire selections will cause a type 2 alarm programmed Stop modes 12 Vector firmware 3 001 and later Digital Inx Sel is set to option 2 Clear Faults the Stop button cannot be Values Default Default Default Default Default Default Options 38 13 Only available when Torque Proving function is selected 14 Refer to Option Definitions on page 1 57 Stop CF Start Auto Manual Speed Sel 1 Speed Sel 2 Speed Sel 3 Not Used Enable 8 10 Clear Faults CF 4 Aux Fault Stop CF 10 Start 5 9 Fwd Reverse Run 6 10 Run Forward 6 Run Reverse 6 Jog Jog1 2 Jog Forward 6 Jog Reverse 6 Stop Mode B Bus Reg Md B Speed Sel 1 3 1 Auto Manual 7 Local Acc2 amp Dec2 Accel 2 Decel 2 MOP Inc 14 MOP Dec 14 Excl Link
108. ardware Fault 12 HW OverCurrent 51 Fit QueueCleared 100 Parameter Chksum 13 Ground Fault 52 Faults Cleared 101 103 UserSet Chksum 15 Load Loss 55 Cntl Bd Overtemp 104 Pwr Brd Chksum1 16 Motor Thermistor 63 Shear Pin 105 Pwr Brd Chksum2 17 Input Phase Loss 64 Drive OverLoad 106 Incompat MCB PB 20 TorqPrv Spd Band 69 DB Resistance 107 Replaced MCB PB 21 Output PhaseLoss 70 Power Unit 108 Anlg Cal Chksum 24 Decel Inhibit 71 75 Port 1 5 Adapter 120 1 0 Mismatch 25 OverSpeed Limit 77 IR Volts Range 121 1 0 Comm Loss 29 Analog In Loss 78 FluxAmpsRef Rang 122 I O Failure 33 Auto Rstrt Tries 79 Excessive Load 130 Hardware Fault 36 SW OverCurrent 80 AutoTune Aborted 131 Hardware Fault 38 Phase U to Grnd 81 85 Port 1 5 DPI Loss 1 Clearing Alarms Fault numbers not listed are reserved for future use Alarms are automatically cleared when the condition that caused the alarm is no longer present 2 10 Troubleshooting Alarm Descriptions Table 2 C Alarm Descriptions and Actions Alarm Analog In Loss Bipolar Conflict Brake Slipped Decel Inhibt Dig In ConflictA Dig In ConflictB Dig In ConflictC Drive OL Level 1 2 Zz 5 10 17 18 19 O typelt oO Description An analog input is configured for Alarm on signal loss and signal loss has occurred Parameter 190 Direction Mode is set to Bipolar or Reverse Dis and one or more of the following digital input
109. at is present at the output of the Units 0 01 Amps current rate limiter parameter 154 Start Acc Boost Default Based on Drive Rating Sets the voltage boost level for starting Min Max 0 0 Motor NP Volts x 0 25 and acceleration when Custom V Hz Units 0 1 VAC mode is selected Refer to parameter 083 Overspeed Limit Run Boost Default Sets the boost level for steady state or Min Max deceleration when Fan Pmp V Hz or Units Custom V Hz modes are selected See parameter 083 Overspeed Limit Based on Drive Rating 0 0 Motor NP Volts x 0 25 0 1 VAC 1 19 Related Io Sz 00 OT 20 Su 09 Io Sz 29 IO 01 aS IO Sz 29 a Io Io OI 20 Io 22 ILO 1 20 File MOTOR CONTROL Speed Feedback Programming and Parameters 2 072 412 413 414 415 416 419 Parameter Name amp Description See page 1 2 for symbol descriptions Break Voltage Sets the voltage the drive will output at Break Frequency Refer to parameter 083 Overspeed Limit Break Frequency Sets the frequency the drive will output at Break Voltage Refer to parameter 083 Motor Fdbk Type Selects the encoder type single channel or quadrature Options 1 amp 3 detect a loss of encoder signal when using differential inputs regardless of the Feedback Select param 080 setting For FVC Vector mode use a quadr
110. ature encoder only option 0 1 If a single channel encoder is used option 2 3 in sensorless vector or V Hz mode select Reverse Dis option 2 in param 190 Encoder PPR Contains the encoder pulses per revolution For improved operation in FVC Vector mode PPR should be gt 64 x motor poles Enc Position Fdbk Displays raw encoder pulse count For single channel encoders this count will increase per rev by the amount in Encoder PPR For quadrature encoders this count will increase by 4 times the amount defined in Encoder PPR Encoder Speed Provides a monitoring point that reflects speed as seen from the feedback device Fdbk Filter Sel Selects the type of feedback filter desired Light uses a 35 49 radian feedback filter Heavy uses a 20 40 radian feedback filter Notch Filter Freq Sets the center frequency for an optional 2 pole notch filter Filter is applied to the torque command 0 disables this filter Values Default Min Max Units Default Min Max Units Default Options Default Min Max Units Default Min Max Units Default Min Max Units Default Options Default Min Max Units Motor NP Volts x 0 25 0 0 Motor NP Volts 0 1 VAC Motor NP Hz x 0 25 0 0 Maximum Freq 0 1 Hz 0 Quadrature Quadrature Quad Check Single Chan Single Check ono 1024
111. been met 1 Sleep Wake Ref must be set to the analog input that will control Start Stop functions 3 Sleep Level must be less than Wake Level in Direct mode or greater than Wake Level in Invert mode 4 Speed Ref x Sel must be set to a speed reference source that will control the drive If Sleep Wake Ref Speed Ref x Sel the same analog signal will control start stop and speed reference 5 At least one of the following must be programmed for Digital Inx Sel Not Stop Enable Start Run Run Forward Run Reverse Yes N Biva 2 Sleep Wake Mode must 1 Direct Enable or 2 Invert Enable Meet all Conditions Signal and wait for a time than or equal to Wake Level than or equal to Wake Level Is Required Input Closed No Stop Enable Run Close Input Yes Y Invert Which Mode is Selected Direct Invert or Direct Y Decrease Analog Input No Is Analog Signal Less Is Analog Signal Greater No Increase Analog Input Signal and wait for a time and for or equal to Wake Time time period greater than period greater than or equal to Wake Time Yes period greater than or and for time period greater than equal to Wake Time or equal to Wake Time Yes Y Ves Did a Drive Fesetraul pe Fault Occur No Was a Stop Issued
112. bination The motor will ramp up and down while the drive measures the amount of inertia 427 Torque Ref A Sel Default 1 Torque Setpt 053 431 Torque Ref B Sel 24 Disabled 2 8 Selects the source of the external torque Options 0 Torque Setpt a 2 reference to the drive How this reference Torque Stpt1 2 SE is used is dependent upon Speed 1 Analog In 1 T Torque Mod 2 Analog In 2 S 2 1 See Appendix B for DPI port locations pa Ker z A 2 Vector firmware 3 001 and later 23 Reserved 24 Disabled 25 28 Scale Block1 4 2 29 Torque Stpt2 2 428 Torque Ref A Hi Default 100 0 053 432 Torque Ref B Hi 100 0 Scales the upper value of the Torque Ref Min Max 800 0 A Sel selection when the source is an Units 0 1 analog input 429 Torque Ref A Lo Default 0 0 053 433 Torque Ref B Lo 0 0 Scales the lower value of the Torque Ref Min Max 800 0 A Sel selection when the source is an Units 0 1 analog input 430 Torq Ref A Div Default 1 0 053 Defines the value of the divisor for the Min Max 0 1 3276 7 Torque Ref A Sel selection Units 0 1 434 Torque Ref B Mult Default 1 0 053 Defines the value of the multiplier for the Min Max 32767 0 Torque Ref B Sel selection Units 0 1 O o Z le oO o 2 e n a 3 E lt o 5 441 069 Programming and Parameters
113. cation Notes Voltage Tolerance Nominal Line Nominal Motor Drive Full Power Drive Operating Drive Rating Voltage Voltage Range Range 200 240 200 200 200 264 180 264 208 208 208 264 240 230 230 264 380 400 380 380 380 528 342 528 400 400 400 528 480 460 460 528 500 600 600 575 575 660 432 660 Frames 0 4 Only 500 690 600 575 575 660 475 759 Frames 5 6 Only 699 690 690 759 475 759 Drive Full Power Range Nominal Motor Voltage to Drive Rated Voltage 10 Rated power is available across the entire Drive Full Power Range Drive Operating Range Lowest Nominal Motor Voltage 10 to Drive Rated Voltage 10 Drive Output is linearly derated when Actual Line Voltage is less than the Nominal Motor Voltage 5 f 2 f 5 oO 2 a 5 H lt gt Derated Power Range 3 lt Full Power Range gt Drive Operating Range i gt Nominal Motor Voltage 10 i Drive Rated Voltage gt t i Nominal Motor Voltage gt Drive Rated Voltage 10 Actual Line Voltage Drive Input Example Calculate the maximum power of a 5 HP 460V motor connected to a 480V rated drive supplied with 342V Actual Line Voltage input e Actual Line Voltage Nominal Motor Voltage 74 3 e 74 3 x 5 HP 3 7 HP e 74 3 x 60 Hz 44 6 Hz At 342V Actual Line Voltage the maximum power the 5 HP 460V motor can produce is 3 7 HP at 44 6 Hz
114. d Ref B Sel 093 TB Man Ref Sel 096 References Speed Ref AHi 091 Speed Ref BHi 094 TB Man Ref Hi 097 Speed RefALo 092 Speed RefBLo 095 TB Man RefLo 098 Discrete Jog Speed 100 Speeds Preset Speed 1 7 101 107 Speed Trim Trim In Select 117 Trim Hi 119 Trim Out Select 118 Trim Lo 120 Slip Comp Slip RPM FLA 121 Slip RPM Meter 123 Slip Comp Gain 122 Process PI PI Configuration 124 PI Integral Time 129 PI Status 134 PI Control 125 PI Prop Gain 130 PI Ref Meter 135 PI Reference Sel 126 PI Lower Limit 131 PI Fdback Meter 136 PI Setpoint 127 PI Upper Limit 132 PI Error Meter 137 PI Feedback Sel 128 PI Preload 133 PI Output Meter 138 Dynamic Ramp Rates Accel Time 1 140 Decel Time 1 142 S Curve 146 Control Accel Time 2 141 Decel Time 2 143 Load Limits Current Lmt Sel 147 Drive OL Mode 150 Current Lmt Val 148 PWM Frequency 151 Current Lmt Gain 149 Stop Brake Stop Mode A 155 DC Brake Time 159 DB Resistor Type 163 Modes Stop Mode B 156 Bus Reg Ki 160 Bus Reg Kp 164 DC Brake Lvl Sel 157 Bus Reg Mode A 161 Bus Reg Kd 165 DC Brake Level 158 Bus RegModeB 162 Restart Modes Start At PowerUp 168 Auto Rstrt Delay 175 Wake Time 181 Flying StartEn 169 Sleep Wake Mode 178 Sleep Level 182 Flying StartGain 170 Sleep Wake Ref 179 Sleep Time 183 Auto Rstrt Tries 174 Wake Level 180 Power Loss Power Loss Mode 184 Power Loss Time 185 Power Loss Level 186 Programming and Parameters 1 7 File Group Parameters Utility Direction Config Direction Mode
115. d by Rockwell Automation Inc with respect to use of information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you aware of safety considerations WARNING Identifies information about practices or circumstances that can cause an explosion in a hazardous environment which may lead to personal injury or death property damage or economic loss ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attentions help you identify a hazard avoid a hazard and recognize the consequence gt IMPORTANT Identifies information that is critical for successful application and understanding of the product Labels may also be on or inside the equipment to provide specific precautions SHOCK HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that dangerous voltage may be present BURN HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that surfaces may reach dangerous temperatures ARC FLASH HAZARD Labels may be on or inside the equipment for example a motor control center to alert people to potential Arc Flash Arc Flash will cause
116. d reference Slip Comp Slip Adder XT ki Open i Loop Spd Ref Pe O O Spd Cmd Process wer JP PI Ref gt m G Process PI 7 Controller PIFbk PI Enabled Speed Control Or it can operate as control mode by supplying the entire speed reference This method is identified as exclusive mode Slip Slip Adder O gt Comp Linear Ramp Spd Ref p amp S Curve gt Spd Cmd Process P PI Ref Process PI 7 7 Controller PIFbk PI Enabled Speed Control PI Enable The output of the PI loop can be turned on enabled or turned off disabled This control allows the user to determine when the PI loop is providing part or all of the commanded speed The logic for enabling the PI loop is shown below Drive Bit 0 of Drive Ramping Drive PI Control 1 The PI Loop Running to Stop Jogging enabled Signal Loss is Enabled Enabled Status I HH K O H I Digital Input TI is Reflected Bito Bit A Digital Input The Configured n P ane PI Configuration is Configured Digital Input to PI Enable is Closed The drive must be running for the PI loop to be enabled The loop will be disabled when the drive is ramping to a stop unless Stop Mode
117. de A amp B must be set to either option 2 3 or 4 ATTENTION Equipment damage may result if a drive mounted 3 internal resistor is installed and this parameter is set to External 2 Res or None Thermal protection for the internal resistor will be 2 disabled resulting in possible device damage Also see ATTENTION above 164 Bus Reg Kp Default 1500 Proportional gain for the bus regulator Min Max 0 10000 Used to adjust regulator response Units 1 165 Bus Reg Kd Default 1000 Derivative gain for the bus regulator Min Max 0 10000 Used to control regulator overshoot Units 1 166 Flux Braking Default 0 Disabled Set to use an increase in the motor flux Options 0 Disabled current to increase the motor losses and 1 Enabled allow a faster deceleration time when a chopper brake or regenerative capability is not available Can be used as a stopping or fast deceleration method 167 Powerup Delay Default 0 0 Secs Defines the programmed delay time in Min Max 0 0 30 0 Secs seconds before a start command is Units 0 1 Secs accepted after a power up 168 Start At PowerUp Default 0 Disabled 2 Enables disables a feature to issue a Options 0 Disabled 3 Start or Run command and automatically 1 Enabled C7 resume running at commanded speed after drive input power is restored 2 Requires a digital input configured for Run or Start and a valid start contact ATTENTION
118. e To install HIM 1 Insert into drive or connect cable Appendix C Application Notes For information on See page For information on See page External Brake Resistor C 1 Process PI for Standard C 13 Control Lifting Torque Proving C 2 Reverse Speed Limit C 16 Minimum Speed C 7 Skip Frequency C 17 Motor Control Technology C 8 Sleep Wake Mode C 19 Motor Overload C 10 Start At PowerUp C 21 Overspeed C 11 Stop Mode C 22 Power Loss Ride Through C 12 Voltage Tolerance C 24 External Brake Resistor Figure C 1 External Brake Resistor Circuitry Three Phase AC Input Allen Bradley Input Contactor M Power Off Power On olo ea aa 5 ws Power Source DB Resistor Thermostat C 2 Application Notes Lifting Torque Proving The lifting torque proving feature of the PowerFlex 700 is intended for applications where proper coordination between motor control and a mechanical brake is required Prior to releasing a mechanical brake the drive will check motor output phase continuity and verify proper motor control torque proving The drive will also verify that the mechanical brake has control of the load prior to releasing drive control brake proving After the drive sets the brake motor movement is monitored to ensure the brakes ability to hold the load Lifting Application functionality includes e Torque Proving includes flux up a
119. e fault is no longer present the fault will be reset and the drive will be restarted __ Non Resettable This type of fault normally requires drive or motor repair The cause of the fault must be corrected before the fault can be cleared The fault will be reset on power up after repair User Configurable These faults can be enabled disabled to annunciate or ignore a fault condition An alarm is a condition that if left untreated may stop the drive There are two alarm types Type Alarm Description MD User Configurable These alarms can be enabled or disabled through Alarm Config 1 on page 1 48 Non Configurable These alarms are always enabled 2 2 Troubleshooting Drive Status The condition or state of your drive is constantly monitored Any changes will be indicated through the LEDs and or the HIM if present Front Panel LED Indications a Figure 2 1 Typical Drive Status Indicators Frames 0 amp 1 Allen Bradley PowerFiex Frames 2 amp 3 Name Color State Description PWR Green Steady Illuminates when power is applied to the drive Power STS Green Flashing Drive ready but not running amp no faults are present Status Steady Drive running no faults are present Yellow Flashing A start inhibit condition exists the drive cannot be See Drive Stopped started Check parameter 214 Start Inhibits page 2 10 Flashin
120. e Low Voltage Directive It is the responsibility of the user to determine compliance to the EMC directive Only available for 20 40V Frame 0 3 drives Must be used with Vector Control option C or D Position k Positions m n are only required when custom firmware Is supplied P 6 Overview Notes Chapter 1 Programming and Parameters Chapter 3 provides a complete listing and description of the PowerFlex 700 parameters The parameters can be programmed viewed edited using an LCD HIM Human Interface Module As an alternative programming can also be performed using DriveExplorer or DriveExecutive software and a personal computer Refer to Appendix B for a brief description of the LCD HIM For information on See page About Parameters ii How Parameters are Organized 1 3 Monitor File 1 12 Motor Control File 1 14 Speed Command File 1 21 Dynamic Control File 1 31 Utility File 1 38 Communication File 1 50 Inputs amp Outputs File 1 54 Applications File 1 60 Parameter Cross Reference by Name 1 62 Parameter Cross Reference by Number 1 65 About Parameters To configure a drive to operate in a specific way drive parameters may have to be set Three types of parameters exist e ENUM Parameters ENUM parameters allow a selection from 2 or more items The LCD HIM will display a text message for each item e Bit Parameters Bit parameters have
121. e for PI block see Process PI for Standard Control on page C 13 342 Precharge En Forces drive into precharge state Typically controlled by auxiliary contact on the 361 disconnect at the DC input to the drive Pulse In Ref Reference of the pulse input Z channel of encoder can be used while A amp B 342 channels are encoder inputs Scale Block 1 4 Output of scale blocks parameters 354 355 342 Torque Est Calculated percentage of rated motor torque 342 Torque Setpt 1 Selects Torque Stpt1 for Torque Ref A Sel when set otherwise uses value selected 361 in Torque Ref A Sel 1 58 no 2 a 2 e og N 2 a Programming and Parameters 366 Parameter Name amp Description See page 1 2 for symbol descriptions Digital In1 Sel Digital In2 Sel Digital In3 Sel Digital In4 Sel Digital In5 Sel Digital In6 Sel 1 Selects the function for the digital inputs 1 Speed Select Inputs 3 12 1 Auto Reference Source 0 0 10 Reference A 0 10 1 Reference B 0 11 10 Preset Speed 2 0 1 1 Preset Speed 3 1 10 O Preset Speed 4 1 10 1 Preset Speed 5 1 1 10 Preset Speed 6 1 1 1 Preset Speed 7 To access Preset Speed 1 set Speed Ref x Sel to Preset Speed 1 Type 2 Alarms Some digital input programming may cause conflicts that will result in a Type 2 alarm Example Digital In1 Sel set to 5 Start in 3 wire control
122. e or reduction in product life The most common causes are e Wiring AC line to drive output or control terminals e Improper bypass or output circuits not approved by Allen Bradley e Output circuits which do not connect directly to the motor Contact Allen Bradley for assistance with application or wiring ATTENTION The adjust freq portion of the bus regulator function is extremely useful for preventing nuisance overvoltage faults resulting from aggressive decelerations overhauling loads and eccentric loads It forces the output frequency to be greater than commanded frequency while the drive s bus voltage is increasing towards levels that would otherwise cause a fault However it can also cause either of the following two conditions to occur 1 Fast positive changes in input voltage more than a 10 increase within 6 minutes can cause uncommanded positive speed changes However an OverSpeed Limit fault will occur if the speed reaches Max Speed Overspeed Limit If this condition is unacceptable action should be taken to 1 limit supply voltages within the specification of the drive and 2 limit fast positive input voltage changes to less than 10 Without taking such actions if this operation is unacceptable the adjust freq portion of the bus regulator function must be disabled see parameters 161 and 162 2 Actual deceleration times can be longer than commanded deceleration times However a Decel Inhibi
123. ed 22 Metering 1 13 MOP Owner 296 Masks amp Owners 1 53 Rated Amps 28 Drive Data 1 14 MOP Rate 195 MOP Config 1 39 Rated kW 26 Drive Data 1 14 MOP Reference 11 Metering 1 13 Rated Volts 27 Drive Data 1 14 Motor Cntl Sel 53 Torq Attributes 1 15 Reference Mask 280 Masks amp Owners 1 52 Motor Fdbk Type 412 Speed Feedback 1 20 Reference Owner 292 Masks amp Owners 1 53 Motor NP FLA 42 Motor Data 1 14 Regen Power Limit 153 Load Limits 1 32 Motor NP Hertz 43 Motor Data 1 14 Reset Meters 200 Drive Memory 1 40 Motor NP Power 45 Motor Data 1 15 Reset To Defalts 197 Drive Memory 1 40 Motor NP RPM 44 Motor Data 1 14 Rev Speed Limit 454 Speed Regulator 1 23 Motor NP Volts 41 Motor Data 1 14 Run Boost 70 Volts per Hertz 1 19 Motor OL Count 220 Diagnostics 1 44 S Curve 146 Ramp Rates 1 31 1 64 Programming and Parameters Parameter Name Number Group Page Parameter Name Number Group Page Save HIM Ref 192 HIM Ref Config 1 39 Total Inertia 450 Speed Regulator 1 30 Save MOP Ref 194 MOP Config 1 39 Trim Setpoint 116 Speed Trim 1 26 Save To User Set 199 Drive Memory 1 40 Trim Hi 119 Speed Trim 1 26 ScaleX In Hi 477 495 Scaled Blocks 1 48 Trim In Select 117 Speed Trim 1 26 ScaleX In Lo 478 496 Scaled Blocks 1 49 Trim Lo 120 Speed Trim 1
124. enable is disabled jumpered high but logic pin is still low Gate array load error Dual port failure Heatsink temperature exceeds 100 of Drive Temp 1 Reprogram Motor NP FLA with the correct motor nameplate value 2 Repeat Autotune Check the motor and external wiring to the drive output terminals for a grounded condition 1 Check jumper Replace Main Control Board nm 1 Cycle power 2 Replace Main Control Board 1 Cycle power 2 Replace Main Control Board 1 Verify that maximum ambient temperature has not been exceeded 2 Check fan 3 Check for excess load 2 6 Troubleshooting Fault 2SE HW OverCurrent 12 Description Action Check programming Check for Incompat MCB PB 1 0 Comm Loss I O Failure I O Mismatch Input Phase Loss IR Volts Range IXo VoltageRange Load Loss Motor Overload Motor Thermistor NVS I O Checksum NVS I O Failure 121 122 109 110 eo The drive output current has exceeded the hardware current limit Drive rating information stored on the power board is incompatible with the main control board 1 0 Board lost communications with the Main Control Board I O was detected but failed the powerup sequence I O Board is separate in Standard amp integral in Vector Control 1 0 board configuration not the same from last time drive was powered up The DC bus ripple has exceeded a preset level
125. ernal Connections The PowerFlex 700 provides a number of cable connection points 0 Frame shown ap Oe Use 750 Wire Only 10414 ANG 0000000000000000 OOO f 0000000000000000 lo iana Goo00000 HELEH m E Ma A Ej 90000000060080 Connector Description DPI Port 1 HIM connection when installed in cover DPI Port 3 or 2 Splitter cable connected to DPI Port 2 provides additional port No 9 DPIPort2 Cable connection for handheld and remote options DPI Port 5 Cable connection for communications adapter B 2 HIM Overview LCD Display Elements Display Description Direction Drive Status Alarm Auto Man Information Hz Commanded or Output Frequency Main Menu Diagnostics Parameter Device Select Programming Monitoring Troubleshooting The top line of the HIM display can be configured with DPI Fdbk Select parameter 299 Vector firmware
126. eroSpdFloatTime Sets the amount of time the drive is below Float Tolerance before the brake is set Float Tolerance Sets the frequency level where the float timer starts Brk Set Time Defines the amount of delay time between commanding the brake to be set and the start of brake proving TorqLim SlewRate Sets the rate to ramp the torque limits to zero during brake proving BrkSlip Count Sets the number of encoder counts to define a brake slippage condition Brk Alarm Travel Sets the number of motor shaft revolutions allowed during the brake slippage test Drive torque is reduced to check for brake slippage When slippage occurs the drive allows this number of motor shaft revolutions before regaining control MicroPos Scale Sets the percent of speed reference to be used when micropositioning has been selected Motor must come to a stop before this setting will take effect Programming and Parameters Values Default Units Default Units Default Units Default Units Default Units Default Units Default Units Default Units Default Units Default Units Min Max Min Max Min Max Min Max Min Max Min Max Min Max Min Max Min Max Min Max 2 0 Hz 60 0 RPM 0 1 15 0 Hz 3 0 450 0 RPM 0 1 Hz 0 1 RPM 60 mSec 1 200 mSec 1 mSec 0 10 Secs 0 00 10 00 Secs 0 01 Secs 5 0 Secs 0 1 500
127. ertia AutoTune Test 9 Set Inertia Autotune parameter 067 to 1 Inertia Tune 10 Press Start and run the motor in the direction desired Parameters 445 446 and 450 will be updated 11 Set Speed Desired BW parameter 449 to desired setting 12 Set up is complete check for proper operation Drive Setup TorqProve Cnfg parameter 600 must be set to Enabled Once this is set a Type 2 alarm will be active until the following three parameter settings are entered No Name Value Notes 053 Motor Cntl Sel 4 FVC Vector 080 Feedback Select 3 Encoder 412 Motor Fdbk Type 1 Quad Check Application Notes C 5 Installation Wiring When TorqProve Cnfg is set to Enable the Digital Out 1 relay is used to control the external brake contactor The normally open N O contact when closed is intended to energize the contactor This provides the mechanical brake with voltage causing the brake to release Any interruption of power to the contactor will set the mechanical brake Programming Digital Out Sel parameter 380 will be ignored when TorqProve Cnfg is set to Enable Figure C 2 Typical Torque Proving Configuration Brake Set Normally Open Brake Set 115V AC Q Brake Contactor 24V configuration shown Lifting Torque Proving Ap
128. ertz 043 Motor OL Hertz 047 Torq Attributes Motor Cntl Sel 053 Flux Current Ref 063 Torque Ref B Hi 432 Maximum Voltage 054 IXo Voltage Drop 064 Torque Ref B Lo 433 Maximum Freq 055 Autotune Torque 066 Torq Ref B Mult 434 Compensation 056 Inertia Autotune 067 Torque Setpoint 435 Flux Up Mode 057 Torque Ref A Sel 427 Torque Setpoint 2 4383 Flux Up Time 058 Torque Ref A Hi 428 Pos Torque Limit 436 SV Boost Filter 059 Torque Ref A Lo 429 Neg Torque Limit 437 Autotune 061 Torq Ref A Div 430 Control Status 440 IR Voltage Drop 062 Torque Ref B 431 Mtr Tor Cur Ref 441 Volts per Hertz Start Acc Boost 069 Break Voltage 071 Run Boost 070 Break Frequency 072 Speed Motor Fdbk Type 412 Fdbk Filter Sel 416 Marker Pulse 421 Feedback Encoder PPR 413 Notch Filter Freq 419 Pulse In Scale 422 Enc Position Fdbk 414 Notch Filter K 420 Encoder Z Chan 423 Encoder Speed 415 Spd Mode amp Speed Units 079 Overspeed Limit 083 Skip Freq Band 087 Limits Feedback Select 080 Skip Frequency 1 084 Speed Torque Mod 088 Minimum Speed 081 Skip Frequency 2 085 Rev Speed Limit 454 Maximum Speed 082 Skip Frequency 3 086 Speed Speed Ref A Sel 090 Speed Ref BHi 094 TB Man Ref Hi 097 References Speed Ref AHi 091 Speed Ref BLo 095 TB Man RefLo 098 Speed RefALo 092 TB Man Ref Sel 096 Pulse Input Ref 099 Speed Ref B Sel 093 Discrete Jog Speed 1 100 Preset Speed 1 7 101 107 Jog Speed 2 108 Speeds Speed Trim Trim In Select 117 Trim Hi 119
129. es Descriptions and Actions Fault Analog In Loss Anlg Cal Chksum Auto Rstrt Tries AutoTune Aborted Auxiliary Input Cntl Bd Overtemp DB Resistance S z 29 Type Description An analog input is configured to fault on signal loss A signal loss has occurred Configure with Anlg In 1 2 Loss on page 1 55 The checksum read from the analog calibration data does not match the checksum calculated Drive unsuccessfully attempted to reset a fault and resume running for the programmed number of Fit RstRun Tries Enable Disable with Fault Config 1 on page 1 46 Autotune function was canceled by the user or a fault occurred Auxiliary input interlock is open The temperature sensor on the Main Control Board detected excessive heat Resistance of the internal DB resistor is out of range Key s Action 1 Check parameters 2 Check for broken loose connections at inputs Replace drive Correct the cause of the fault and manually clear Restart procedure Check remote wiring 1 Check Main Control Board fan 2 Check surrounding air temperature 3 Verify proper mounting cooling Replace resistor Fault Decel Inhibit No Type Description Troubleshooting 2 5 Action 1 Verify input voltage is within drive Drive OverLoad Drive Powerup Excessive Load Encoder Loss Encoder Quad Err Faults Cleared Fit QueueCleared FluxAmpsRef
130. es practices for guarding against Electrostatic damage ESD Product Certifications website http ab com Provides declarations of conformity certificates and other certification details You can view or download publications at http www rockwellautomation com literature To order paper copies of technical documentation contact your local Allen Bradley distributor or Rockwell Automation sales representative Manual Conventions e In this manual we refer to the PowerFlex 700 Adjustable Frequency AC Drive as drive PowerFlex 700 or PowerFlex 700 Drive e To help differentiate parameter names and LCD display text from other text the following conventions will be used Parameter Names will appear in brackets For example DC Bus Voltage Display Text will appear in quotes For example Enabled Overview P 3 gt gt BP D e The following words are used throughout the manual to describe an action Word Meaning Can Possible able to do something Cannot Not possible not able to do something May Permitted allowed Must Unavoidable you must do this Shall Required and necessary Should Recommended Should Not Not recommended General Precautions ATTENTION This drive contains ESD Electrostatic Discharge sensitive parts and assemblies Static control precautions are required when installing testing servicing or repairing this assembly Component da
131. esent at terminals T1 Min Max 0 0 Drive Rated Volts T2 amp T3 U V amp W Units 0 1 VAC 007 Output Power Default Read Only Output power present at T1 T2 amp T3 U Min Max 0 0 Drive Rated kW x 2 V amp W Units 0 1 kW 008 Output Powr Fctr Default Read Only Output power factor Min Max 0 00 1 00 Units 0 01 009 Elapsed MWh Default Read Only Av Accumulated output energy of the drive Min Max 0 0 214748352 0 MWh Units 0 1 MWh 010 Elapsed Run Time Default Read Only Y Accumulated time drive is outputting Min Max 0 0 214748352 0 Hrs power Units 0 1 Hrs Programming and Parameters 1 13 Oo v 3 S Parameter Name amp Description amp ic amp 2 See page 1 2 for symbol descriptions Values 011 SERRE MOP Frequency Default Read Only 079 Value of the signal at MOP Motor Min Max Maximum Freq Operated Potentiometer Units 0 1 Hz MOP Reference Default Read Only See description above Min Max Maximum Speed Units 0 1 Hz 0 1 RPM 012 DC Bus Voltage Default Read Only Present DC bus voltage level Min Max 0 0 Based on Drive Rating Units 0 1 VDC 013 DC Bus Memory Default Read Only 6 minute average of DC bus voltage level Min Max 0 0 Based on Drive Rating Units 0 1 VDC 014 Elapsed kWh Default Read Only Accumulated output energy of the drive Min Max 0 0 429496729 5 kWh Units 0 1 kWh 016 Analog In1 Value Default Read Only 017 Analog In2
132. essive None Reprogram Accel Time x See page 1 31 Excess load or short acceleration None Check Drive Status 2 bit 10 to see if the drive times force the drive into current is in Current Limit See page 1 42 limit slowing or stopping Remove excess load or reprogram Accel Time acceleration x See page 1 31 Speed command source or value is None Check for the proper Speed Command using not as expected Steps 1 through 7 above Programming is preventing the None Check Maximum Speed See page 1 22 and drive output from exceeding limiting Maximum Freq See page 1 16 to assure values that speed is not limited by programming Motor operation is unstable Corrective Action 1 Correctly enter motor nameplate data 2 Perform Static or Rotate Autotune procedure Param 061 page 1 17 Cause s Motor data was incorrectly entered None or Autotune was not performed Drive will not reverse motor direction Cause s Indication Corrective Action Digital input is not selected for None Check Digital Inx Sel page 1 58 Choose reversing control correct input and program for reversing mode Digital input is incorrectly wired None Check input wiring Direction mode parameter is None Reprogram Direction Mode page 1 38 for incorrectly programmed analog Bipolar or digital Unipolar control Motor wiring is improperly phased None Switch two motor leads for reverse A bipo
133. ference F P Group Motor Data Torq Attributes Volts per Hertz FG Parameter Maximum Voltage erre FGP Maximum Freq Cd Hz 25 lt gt 400 00 Par 55 FGP Par 55 90 00 Hz 25 lt gt 400 00 If using a HIM with a numeric keypad press the ALT key and the key to access the parameter by typing its number Step 1 Select a valid destination parameter see Table B B to be linked refer to page B 5 FG Parameter The parameter value screen will appear Accel Time 1 2 Press Enter to edit the parameter The cursor will move to the value line 3 Press ALT and then View Sel Next press aLr Sel Max 3600 0 Secs the Up or Down Arrow to change Present Value to Define Link Press Enter or Present value 4 Enter the Source Parameter Number and press Enter The linked parameter can now be viewed two Dening Link different ways by repeating steps 1 4 and selecting Present Value or Define Link If Parameter 141 an attempt is made to edit the value of a Accel Time 2 linked parameter Parameter is Linked will Link 017 be displayed indicating that the value is Analog In1 Value coming from a source parameter and can not be edited 5 To remove a link repeat steps 1 5 and change the source parameter number to zero 0 6 Press Esc to return to the group list HIM Overview Linking Parameters Vector Control Opt
134. fofolififilofifofolofififolo 1 condition Tis pits 1413 12 1110 9 8 7 6 5 413 2 1 0 y Reserved Bit Status 2 Fault Read Only Captures and displays Drive Status 2 bit pattern at the time of the last fault gt y SIG SS NESS IVY SE SSIS PPE SE SOS YS SVINN IVS ISVS xIxlo ofolofolofofofofofojofoja 1 GondlionTue plis 1413 12 1110 9 8 7 6 5 4 3 2 1 0 xZReserved Bit Vector firmware 3 001 amp later Alarm 1 Fault Read Only Captures and displays Drive Alarm 1 at the time of the last fault oh 9 Ry amp SEIS SSN SI SEGS WIEN Ne PRESENS SIE ISISS SHIGE SSG SIP ISS 7 x olo o olololo o xjojolojojolo EE pls 1413 12 11 10 9 8 7 6 5 413 2 1 0 y Ree Bit Vector firmware 3 001 amp later 1 45 Related ND INO A 5 c Mo re Io IS IN A NF Soc ae R INO A NF Gr 1 46 Group File No Diagnostics Programming and Parameters 230 234 236 235 237 V 23 240 Oo ao Parameter Name amp Description See page 1 2 for symbol descriptions Values o Alarm 2 Fault Read Only 212 Captures and display
135. functions is configured Fwd Reverse Run Forward Run Reverse Jog Forward or Jog Reverse Encoder movement has exceeded the level in BrkSlipCount after the brake was set Drive is being inhibited from decelerating cause an alarm Jog 1 and Jog 2 with Vector Control Option Acc2 Dec2 Accel 2 Decel 2 Jog Jog Fwd Jog Rev Fwd Rev Acc2 Dec2 Accel 2 Decel 2 Jog Jog Fwd Jog Rev J Fwd Rev A digital Start input has been configured without a Stop input or other functions are in conflict Combinations that conflict are marked with a and will cause an alarm Jog 1 and Jog 2 with Vector Control Option Stop Fwd Start CF Run Run Fwd Run Rev Jog JogFwd Jog Rev Rev Start Stop CF Run Run Fwd Run Rev Jog H M Jog Fwd Jog Rev Fwd Rev More than one physical input has been configured to the same input function Multiple configurations are not allowed for the following input functions Forward Reverse Run Reverse Bus Regulation Mode B Speed Select 1 Jog Forward Acc2 Dec2 Speed Select 2 Jog Reverse Accel 2 Speed Select 3 Run Decel 2 Run Forward Stop Mode B The calculated IGBT temperature requires a reduction in PWM frequency If Drive OL Mode is disabled and the load is not reduced an overload fault will event
136. g An intermittent type 1 alarm condition is occurring Drive Running Check parameter 211 Drive Alarm 1 Steady A continuous type 1 alarm condition exists Drive Running Check parameter 211 Drive Alarm 1 Red Flashing Fault has occurred Check Fault x Code or Fault Queue See Steady A non resettable fault has occurred page 2 4 PORT Green Status of DPI port internal communications if present MOD Yellow Status of communications module when installed NETA Red Status of network if connected NETB Red Status of secondary network if connected Troubleshooting 2 3 Precharge Board LED Indications Precharge Board LED indicators are found on Frame 5 amp 6 drives Name Color State Power Green Steady Description Indicates when precharge board power supply is operational Alarm Yellow Flashing NOoOfwONnN Number in indicates flashes and associated alarm Low line voltage lt 90 Very low line voltage lt 50 Low phase one phase lt 80 of line voltage Frequency out of range or asymmetry line sync failed Low DC bus voltage triggers ride through operation Input frequency momentarily out of range 40 65 Hz DC bus short circuit detection active Fault Red Flashing 2 4 Number in J indicates flashes and associated fault 2 DC bus short Udc lt 2 after 20 ms Line sync failed or low line Uac lt 50 Unom 1 An
137. g B 4 Datalinks Group 1 53 DB Resistance Fault 2 4 DB Resistor Type 1 34 DB While Stopped 1 32 DC Brake Level 1 33 DC Brake Time 1 33 DC Brk Levl Sel 1 32 DC Bus Memory 1 13 DC Bus Voltage 1 13 Decel Inhibit Fault 2 5 Decel Inhibt Alarm 2 10 Decel Mask 1 52 Decel Owner 1 53 Decel Time x 1 31 Defaults Resetting to 1 40 B 4 Diagnostic Data Viewing B 4 Diagnostics Group 1 41 Dig In Conflict Alarm 2 10 Dig In Status 1 44 Dig Out Setpt 1 59 Dig Out Status 1 44 Dig Outx Level 1 59 Dig Outx OffTime 1 60 Dig Outx OnTime 1 60 Digital Inputs Group 1 58 Digital Inx Sel 1 58 Digital Outputs Group 1 58 Digital Outx Sel 1 59 Direction Config Group 1 38 Direction Mask 1 52 Direction Mode 1 38 Direction Owner 1 53 Discrete Speeds Group 1 25 DPI Baud Rate 1 50 DPI Data Rate 1 50 DPI Fdbk Select 1 51 DPI Port 1 5 Fault 2 7 DPI Port Locations B 1 DPI Port Sel 1 51 DPI Port Value 1 51 DPI Ref Select 1 51 Drive Alarm 1 1 42 Drive Alarm 2 1 42 Drive Checksum 1 41 Drive Data Group 1 14 Drive Frame Size A 1 Drive Logic Rslt 1 50 Drive Memory Group 1 39 Drive OL Count 1 44 Drive OL Level Alarm 2 10 Drive OL Mode 1 31 Drive Overload Fault 2 5 Drive Powerup Fault 2 5 Drive Ramp Rslt 1 50 Drive Ref Rslt 1 50 Drive Status 1 1 41 Drive Temp 1 44 Index 3 DriveExecutive 1 1 DriveExplorer 1 1 Droop RPM FLA 1 32 Dynamic Brake Resistor Selection 1 34
138. in Figure C 8 Acceleration and deceleration are not affected by the skip frequencies Normal accel decel will proceed through the band once the commanded frequency is greater than the skip frequency See A amp B in Figure C 8 This function affects only continuous operation within the band C 18 Application Notes Skip Frequency Examples The skip frequency will have hysteresis so the output does not toggle between high and low values Three distinct bands can be programmed If none of the skip bands touch or overlap each band has its own high low limit Max Frequency Skip Band 1 Skip Band 2 Skip Frequency 1 Skip Frequency 2 0 Hz If skip bands overlap or touch the 400 Hz center frequency is recalculated based on the highest and lowest band values Adjusted Skip Frequency 1 Skip Band Skip Frequency 2 w Recalculated Skip Frequency 0 Hz If a skip band s extend beyond the rn max frequency limits the highest band value will be clamped at the max frequency limit The center frequency is recalculated based on the highest and lowest band values Adjusted Max Frequency Skip Band If the band is outside the limits the skip band is inactive Skip w Recalculated Skip Frequency 0 Hz 400 Hz Inacti Skip Frequency 1 Skp Band 60 Hz Max Frequency 0 Hz Application Notes C 19 Sleep Wake Mode This function stops sleep and starts
139. ion See page 1 2 for symbol descriptions Values File 320 Anlg In Config Selects the mode for the analog inputs KJ R BE DE YS Ws xD x Lx fafa Paco Lo ge carer EM pits 14 13 12 1110 9 8 7 6 5 4 3 2 1 0 Reserved EH Bit as Factory Default Bit Values oD Ps amp 1321 Anlg In Sqr Root amp Enables disables the square root function for each input SA Ws X x x x x x x x x x x x x x 0 0 end eter 109 8 7 6 5 413 2 1 0 reserved Bit Factory Default Bit Values 93 Related NO Q9 Ion Q9 joo J IO gt Analog Inputs INPUTS amp OUTPUTS Analog Outputs 323 326 324 327 340 34 Programming and Parameters Parameter Name amp Description See page 1 2 for symbol descriptions Values Analog In 1 Hi Default 10 000 Volt Analog In 2 Hi 10 000 Volt Sets the highest input value to the analog Min Max 4 000 20 000mA input x scaling block 0 000 20 000mA EE Anlg In Config parameter 320 defines if a oa this input will be 10V or 4 20 mA 0 20 Units 0 001 M mA with Vector firmware 3 xxx amp later 0 001 Volt Analog In 1 Lo Default 0 000 Volt Analog In 2 Lo 0 000 Volt Sets the lowest input value to the analog Min Max 4 000 20 000mA input x sca
140. ion Only Most parameter values are entered directly by the user However certain parameters can be linked so the value of one parameter becomes the value of another For Example the value of an analog input can be linked to Accel Time 2 Rather than entering an acceleration time directly via HIM the link allows the value to change by varying the analog signal This can provide additional flexibility for advanced applications Each link has 2 components e Source parameter sender of information e Destination parameter receiver of information Most parameters can be a source of data for a link except parameter values that contain an integer representing an ENUM text choice These are not allowed since the integer is not actual data it represents a value Table B B lists the parameters that can be destinations All links must be established between equal data types parameter value formatted in floating point can only source data to a destination parameter value that is also floating point Establishing A Link Key s Example Displays Accel Time 2 Decel Time 1 Min 0 1 Secs Dflt 10 0 Secs Table B B Linkable Parameters HIM Overview B 7 Number Parameter Number Parameter Number Parameter
141. ive Ref Rslt Present frequency reference scaled as a DPI reference for peer to peer communications The value shown is the value prior to the accel decel ramp and the corrections supplied by slip comp PI etc Drive Ramp Rsit Present frequency reference scaled as a DPI reference for peer to peer communications The value shown is the value after the accel decel ramp but prior to any corrections supplied by slip comp PI etc 44440000 4400 4 400 0 40 40 0 272 273 Default Min Max Units Default Min Max Units Read Only 32767 1 Read Only 32767 1 Related Programming and Parameters 1 51 Parameter Name amp Description See page 1 2 for symbol descriptions Values 274 DPI Port Sel Default DPI Port 1 Selects which DPI port reference value Options 1 5 DPI Port 1 5 will appear in DPI Port Value Group Related File No 275 DPI Port Value Default Read Only Value of the DPI reference selected in Min Max 32767 DPI Port Sel Units 1 298 DPI Ref Select Default 0 Max Freq Scales DPI on maximum frequency or Options 0 Max Freq maximum speed 1 Max Speed 299 DPI Fdbk Select Default 17 Speed Fdbk Selects DPI units displayed on the Fdbk Options 0 Output Freq line of the HIM 1 Command Freq E 1 Vector firmware 3 001 and later Spo 2 Refer to Input Output Definiti
142. l Precautions P 3 Catalog Number Explanation P 5 About Parameters 0005 1 1 How Parameters are Organized 1 3 Monitor File 0 00005 1 12 Motor Control File 1 14 Speed Command File 1 21 Dynamic Control File 1 31 Utility Files sssr odienst eek an 1 38 Communication File 1 50 Inputs amp Outputs File 1 54 Applications File 0 1 60 Parameter Cross Reference by Name 1 61 Parameter Cross Reference by Number 1 64 Faults and Alarms 00 2 1 Drive Status nan sva seeren 2 2 Manually Clearing Faults 2 3 Fault Descriptions 2 4 Clearing Alarms vsc03 cci aalatawea teh 2 9 Alarm Descriptions 2 10 Common Symptoms Corrective Actions 2 13 Testpoint Codes and Functions 2 16 Drive Frame Sizes 0 A 1 Communication Configurations A 1 External and Internal Connections B 1 LCD Display Elements B 2 ALT Functions 04 B 2 Menu Structure 004 B 3 Viewing and Editing Parameters B 5 Linking Parameters Vector Control Only B 6 Removing Installing the HIM B 8 ii Table of Contents Appendix C Application Notes External Brake Resistor C 1 Lifting Torque Proving C 2 Minimum Speed
143. lar analog speed command None 1 Use meter to check that an analog input input is incorrectly wired or signal is voltage is present absent 2 Check wiring Positive voltage commands forward direction Negative voltage commands reverse direction Troubleshooting 2 15 Stopping the drive results in a Decel Inhibit fault Cause s Indication Corrective Action The bus regulation feature is Decel Inhibit fault 1 See Attention statement on page P 4 enabled and is halting deceleration screen 2 Reprogram parameters 161 162 to due to excessive bus voltage LCD Status Line eliminate any Adjust Freq selection Excess bus voltage is normally due indicates 3 Disable bus regulation parameters 161 amp to excessive regenerated energy or Faulted 162 and add a dynamic brake unstable AC line input voltages Internal timer h dd i 4 Correct AC input line instability or add an 6 aS na ROLINE isolation transformer operation j 5 Reset drive 2 16 Troubleshooting Testpoint Codes and Functions Select testpoint with Testpoint x Sel parameters 234 236 Values can be viewed with Testpoint x Data parameters 235 237 Values No Description Units Minimum Maximum Default 01 DPI Error Status 1 0 255 0 02 Heatsink Temp 0 1 degC 100 0 100 0 0 03 Active Cur Limit 1 0 32767 0 04 Active PWM Freq 1Hz 2 10 4 05 Life MegaWa
144. lct 11 Waking 23 MaxFreq Conflict 12 Motor Thermistor 24 VHz Neg Slope 1 Alarm numbers not listed are reserved for future use Troubleshooting 2 13 Common Symptoms and Corrective Actions Drive does not Start from Start or Run Inputs wired to the terminal block Cause s Indication Corrective Action Drive is Faulted Flashing red Clear fault status light e Press Stop e Cycle power e Set Fault Clear to 1 See page 1 46 e Clear Faults on the HIM Diagnostic menu Incorrect input wiring Refer to the None Wire inputs correctly and or install Installation Instructions for wiring examples jumper e 2wire control requires Run Run Forward Run Reverse or Jog input e 3 wire control requires Start and Stop inputs e Jumper from terminal 25 to 26 is required Incorrect digital input programming None Program Digital Inx Sel for correct e Mutually exclusive choices have been inputs See page 1 58 made i e Jog and Jog Forward Start or Run programming may be e 2 wire and 3 wire programming may be missing conflicting Flashing yellow Program Digital Inx Sel to resolve e Exclusive functions i e direction control Status lightand conflicts See page 1 58 may have multiple inputs configured Digin CfictB Remove multiple selections for the e Stop is factory default and is not wired on same function i Install stop button to apply a signal at Drive Status 2 stop terminal shows
145. le Minimum Speed is entered in Hertz and determines the lower speed reference limit during normal operation Maximum Speed is entered in Hertz and determines the upper speed reference limit The two Speed parameters only limit the speed reference and not the output frequency The actual output frequency at maximum speed reference is the sum of the speed reference plus speed adder components from functions such as slip compensation The Overspeed Limit is entered in Hertz and added to Maximum Speed and the sum of the two Speed Limit limit the output frequency This sum Speed Limit must is compared to Maximum Frequency and an alarm is initiated which prevents operation if the Speed Limit exceeds Maximum Frequency C 12 Application Notes Allowable Output Frequency Range I Bus Regulation or Current Limit I le Allowable Output Frequency Range Normal Operation gt 1 lower limit on this range can be 0 depending on the value of Speed Adder I l Allowable Speed Reference Range Maximum 1 I I Voltage j j i 1 Motor NP del GE oe eee ee 1 Volt l l l otage e Frequency Trim 1 o 1 4 due to Speed I I S 1 Control Mode Overspeed e I 5 eal 1 Limit 4 I Break LE i l Voltage VI 1 6 Start pi 1 I Boost VP i I Run LO Boost j i 1 L L 0 Minimum Break Motor NP Hz Maximum Output Maximum Speed Frequency Speed Frequency Frequency Frequency Limit
146. ling block 0 000 20 000mA EE Anlg In Config parameter 320 defines if 3 e aa ov this input will be 10V or 4 20 mA 0 20 Units 0 001 MA mA with Vector firmware 3 xxx amp later 0 001 Volt If set below 4 mA Analog In x Loss should be Disabled Analog In 1 Loss Default 0 Disabled Analog In 2 Loss 0 Disabled Selects drive action when an analog Options 0 Disabled signal loss is detected Signal loss is 1 Fault defined as an analog signal less than 1V 2 Hold Input or 2mA The signal loss event ends and 3 Set Input Lo normal operation resumes when the 4 Set Input Hi input signal level is greater than or equal 5 Goto Preset to 1 5V or 3mA 6 Hold OutFreq Anlg Out Config Selects the mode for the analog outputs SF eee de ps o pa 109 8 7 6543 2 1 0 y Rocved Bit Vector Control Option Only Factory Default Bit Values Anlg Out Absolut Selects whether the signed value or absolute value of a parameter is used before being scaled to drive the analog output N X SS O VY Y ws x x x x x x x x x x x x x x 1 eae _ 8 7 6 5 4 3 21 0 porene Bit Vector Control Option Only Factory Default Bit Values I gt IO ks ICO N I gt Koj prd NO 1 56 Programming and Parameters ke a ao a 3 Parameter Name amp Descripti
147. load as fast as possible then set the mechanical brake The Fast Stop can be initiated from a digital input or through a communication device through TorqProve Setup The difference from a normal stop is that the decel time is forced to be 0 1 seconds When the Torque Proving function is enabled the Float time is ignored at the end of the ramp This feature can be used without enabling the Torque Proving function Minimum Speed Refer to Reverse Speed Limit on page C 16 Application Notes Motor Control Technology Within the PowerFlex family there are several motor control technologies e Torque Producers e Torque Controllers e Speed Regulators Torque Producers Volts Hertz This technology follows a specific pattern of voltage and frequency output to the motor regardless of the motor being used The shape of the V Hz curve can be controlled a limited amount but once the shape is determined the drive output is fixed to those values Given the fixed values each motor will react based on its own speed torque characteristics This technology is good for basic centrifugal fan pump operation and for most multi motor applications Torque production is generally good Sensorless Vector This technology combines the basic Volts Hertz concept with known motor parameters such as Rated FLA HP Voltage stator resistance and flux producing current Knowledge of the individual motor attached to the drive allows the drive to adjust
148. lues PI Reference Sel Default 0 PI Setpoint Selects the source of the Pl reference Options 0 PI Setpoint 1 Vector firmware 3 001 and later 1 Analog In 1 2 Analog In 2 3 6 Reserved 7 Pulse In 8 Encoder 9 MOP Lever 10 Master Ref 11 17 Preset Spd1 7 1822 DPI Port 1 5 2324 Reserved 25 Scale Block 1 1 26 Scale Block 2 27 Scale Block 3 28 Scale Block 4 PI Setpoint Default 50 00 Provides an internal fixed value for Min Max 100 00 of Maximum process setpoint when PI Reference Sel Process Value is set to PI Setpoint Units 0 01 1 27 Related Io 00 IO 024 124 thru 138 124 thru 138 1 28 a z lt a Q oO a LU LU a 7 Programming and Parameters 129 130 131 132 133 134 135 136 Parameter Name amp Description See page 1 2 for symbol descriptions Values PI Feedback Sel Default 2 Analog In 2 Selects the source of the PI feedback Options See PI Reference Sel PI Integral Time Default 2 00 Secs Time required for the integral component Min Max 0 00 100 00 Secs to reach 100 of PI Error Meter Not Units 0 01 Secs functional when the PI Hold bit of PI Control 1 enabled PI Prop Gain Default 1 0 Sets the value for the PI proportional Min Max 0 00 100 00 component Units 0 01 PI Error x PI P
149. mage may result if ESD control procedures are not followed If you are not familiar with static control procedures reference A B publication 8000 4 5 2 Guarding Against Electrostatic Damage or any other applicable ESD protection handbook ATTENTION An incorrectly applied or installed drive can result in component damage or a reduction in product life Wiring or application errors such as undersizing the motor incorrect or inadequate AC supply or excessive ambient temperatures may result in malfunction of the system ATTENTION Only qualified personnel familiar with adjustable frequency AC drives and associated machinery should plan or implement the installation start up and subsequent maintenance of the system Failure to comply may result in personal injury and or equipment damage ATTENTION To avoid an electric shock hazard verify that the voltage on the bus capacitors has discharged before performing any work on the drive Measure the DC bus voltage at the DC amp DC terminals of the Power Terminal Block refer to Installation Instructions for location The voltage must be zero ATTENTION Risk of injury or equipment damage exists DPI or SCANport host products must not be directly connected together via 1202 cables Unpredictable behavior can result if two or more devices are connected in this manner P 4 A A Overview ATTENTION An incorrectly applied or installed bypass system can result in component damag
150. me 383 Digital Out2 Sel 384 Dig Outi OnTime 382 Dig Out2 OffTime 387 Dig Outi Level 381 Dig Out2 OnTime 386 1 Only available on Standard Control drives with firmware version 3 001 or above 1 12 Programming and Parameters Monitor File m Parameter Name amp Description See page 1 2 for symbol descriptions Group No Related Values File 001 Output Freq Default Read Only Output frequency present at T1 T2 amp T3 Min Max Maximum Freq U V amp W Units 0 1 Hz 002 KATEA Commanded Freq Default Read Only Value of the active frequency command Min Max Maximum Speed Units 0 1 Hz Commanded Speed Default Read Only 079 Value of the active Speed Frequency Min Max Maximum Speed Reference Displayed in Hz or RPM Units 0 1 Hz depending on value of Speed Units 0 1 RPM 003 Output Current Default Read Only The total output current present at T1 T2 Min Max 0 0 Drive Rated Amps x 2 amp T3 U V amp W Units 0 1 Amps 004 Torque Current Default Read Only Based on the motor the amount of Min Max Drive Rating x 2 2 current that is in phase with the Units 0 1 Amps gt fundamental voltage component amp 005 Flux Current Default Read Only 2 Amount of current that is out of phase Min Max Drive Rating x 2 2 with the fundamental voltage component Units 0 1 Amps 006 Output Voltage Default Read Only Output voltage pr
151. means that a feedback device is not required Torque control can be achieved across a significant speed range without feedback 2 Closed Loop with Encoder force Vector Control with encoder feedback utilizes Allen Bradley s Force Technology This industry leading technology allows the drive to control torque over the entire speed range including zero speed For those applications that require smooth torque regulation at very low speeds or full torque at zero speed Closed Loop Vector Control is the answer Speed Regulators Any of the PowerFlex drives regardless of their motor control technology Volts Hz Sensorless Vector or Vector can be set up to regulate speed Speed regulation and torque regulation must be separated to understand drive operation The PowerFlex 70 and PowerFlex 700 with Standard Control can be programmed to regulate speed using the slip compensation feature Slip compensation reacts to load changes by adjusting the drive output frequency to maintain motor speed Torque production operates independently This feature produces speed regulation of about 0 5 of base speed over a specified speed range 40 1 for V Hz and 80 1 for Sensorless Vector These two drives do not have the capability to extend the speed range or tighten the speed regulation below 0 5 because they do not have connections for a feedback device The PowerFlex 700 with the Vector Control option can offer better speed regulation by adding
152. ments and Current Lmt Val setting Replace Main Control Board Replace Main Control Board Check for excess load improper DC boost setting DC brake volts set too high Check wiring between drive and motor 2 Check release of mechanical brake Verify that maximum ambient temperature has not been exceeded 2 Check fan 3 Check for excess load Fault UnderVoltage UserSet1 Chksum UserSet2 Chksum UserSet3 Chksum 1 See page 2 1 for a descri gt No O Type 101 102 103 Q Q Q Description DC bus voltage fell below the minimum value of 407V DC at 400 480V input or 204V DC at 200 240V input Enable Disable with Fault Config 1 page 1 46 The checksum read from the user set does not match the checksum calculated ption of fault types Table 2 B Fault Cross Reference Troubleshooting Action 2 9 Monitor the incoming AC line for low voltage or power interruption Re save user set No 1 Fault No 1 Fault No 1 Fault 2 Auxiliary Input 39 Phase V to Grnd 87 IXo VoltageRange 3 Power Loss 40 Phase W to Grnd 88 Software Fault 4 UnderVoltage 41 Phase UV Short 89 Software Fault 5 OverVoltage 42 Phase VW Short 90 Encoder Quad Err 7 Motor Overload 43 Phase UW Short 91 Encoder Loss 8 Heatsink OvrTemp 48 Params Defaulted 92 Pulse In Loss 9 Trnsistr OvrTemp 49 Drive Powerup 93 H
153. meters will only be displayed when parameter 053 Motor Cntl Sel is set to option 4 2 x Firmware 2 001 amp later only 3x Firmware 3 001 amp later only 1 10 Programming and Parameters Basic Fan Pump Parameter View 1 Standard Control Option Parameter 196 Param Access Lvl set to option 3 Fan Pump File Group Parameters Monitor Metering Output Freq 001 Elapsed MWh 009 Commanded Freq 002 Elapsed Run Time 010 ig Output Current 003 DC Bus Voltage 012 Output Power 007 Analog Ini Value 016 Motor Data Motor NP Volts 041 Motor NP RPM 044 Motor NP FLA 042 Motor NP Power 045 Motor NP Hertz 043 Mtr NP Pwr Units 046 Torq Attributes Maximum Voltage 054 Maximum Freq 055 Volts per Hertz Start Acc Boost 069 Break Voltage 071 Run Boost 070 Break Frequency 072 Speed Spd Mode amp Speed Mode 080 Overspeed Limit 083 Command Limits Minimum Speed 081 Skip Frequency 1 084 Maximum Speed 082 Skip Freq Band 087 i pa Speed Ref A Sel 090 References Speed Ref AHi 091 Speed Ref ALo 092 i Discrete Preset Speed2 102 Speeds Dynamic Ramp Rates Accel Time 1 140 Control Decel Time 1 142 nc Load Limits Current Lmt Val 148 Mn Modes Stop Brake Stop Mode A 155 Restart Modes Start At PowerUp 168 Auto Rstrt Tries 174 Auto Rstrt Delay 175 Drive Memory Param Access Lvl 196 Reset To Defalts 197 Language 201 Diagnostics Start Inhibits 214 Dig In Status 216 Dig Out Status 217 Inputs
154. mp Owners 1 52 Start Acc Boost 69 Volts per Hertz 1 19 Status X Fault 227 228 Diagnostics 1 45 Stop Mode X 155 156 Stop Brake Modes 1 32 Stop Owner 288 Masks amp Owners 1 52 Stop BRK Mode X 155 156 Stop Brake Modes 1 32 SV Boost Filter 59 Torq Attributes 1 16 TB Man Ref Hi 97 Speed Reference 1 25 TB Man Ref Lo 98 Speed Reference 1 25 TB Man Ref Sel 96 Speed Reference 1 25 Testpoint X Data 235 237 Diagnostics 1 46 Testpoint X Sel 234 236 Diagnostics 1 46 TorqLim SlewRate 608 Torq Proving 1 61 TorgProve Cnfg 600 Torq Proving 1 60 TorgProve Setup 601 Torq Proving 1 60 Torq Ref A Div 430 Torq Attributes 1 18 Torque Current 4 Metering 1 12 Torque Perf Mode 53 Torq Attributes 1 15 Torque Ref B Mult 434 Torq Attributes 1 18 Torque Ref X Hi 428 432 Torq Attributes 1 18 Torque Ref X Lo 429 433 Torq Attributes 1 18 Torque Ref X Sel 427 431 Torq Attributes 1 18 Torque Setpoint 435 Torq Attributes 1 19 Torque Setpoint2 438 Torq Attributes 1 19
155. nd last torque measurement e Brake Proving includes mode to slowly lower load if brake slips fails e Float Capability e Micro Positioning e Fast Stop e Speed Deviation Fault Output Phase Loss Fault Encoder Loss Fault The Lifting Torque Proving feature is only available in Vector firmware versions 3 xxx and later It is intended to operate in the FVC Vector Control mode see Motor Cntl Sel parameter 053 with an encoder Motor movement is monitored through the encoder feedback which excludes the other feedback modes from being used cause personal injury and or equipment damage Loads must always be controlled by the drive or a mechanical brake Parameters 600 611 are designed for lifting torque proving applications It is the responsibility of the engineer and or end user to configure drive parameters test any lifting functionality and meet safety requirements in accordance with all applicable codes and standards ATTENTION Loss of control in suspended load applications can Lifting Torque Proving Manual Start Up It is possible to use the Assisted Start Up to tune the motor However it is recommended that the motor be disconnected from the hoist crane equipment during the routine If this is not possible refer to steps 1 through 12 on the following pages A Application Notes C 3 ATTENTION To guard against personal injury and or equipment damage caused by unexpected brake release verify Digital Out 1 brake con
156. nections and or programming The default drive configuration energizes the Digital Out 1 relay when power is applied to the drive If the brake is connected to this relay it could be released If necessary disconnect the relay output until wiring programming can be verified Initial Static Auto Tune Test 1 Set the following parameters as shown No Name Value Notes 380 Digital Out1 Sel 9 At Speed keeps brake engaged during test 041 045 MotorNP pernameplate enter motor nameplate data 053 Motor Cntl Sel 4 FVC Vector 080 Feedback Select 3 Encoder 061 Autotune 4 Static Tune 2 Press the Start key on the HIM Parameters 062 064 will be updated Motor Rotation Encoder Direction Test 3 Set the following parameters as shown No Name Value Notes 053 Motor Cntl Sel _ 0 Sensrls Vect 080 Feedback Select 0 Open Loop 090 Digital Out1 Sel 11 Preset Spd1 238 Fault Config 1 Bit 8 In PhaseLoss 1 Bit 12 OutPhaseLoss 1 380 Digital Out1 Sel 4 Run releases brake Important If the direction of travel is critical at this point perform short jogs to determine which run direction RUNFWD or RUNREV should be used in the next steps 4 Press Start and run the drive in the desired direction Observe the direction of motor rotation If rotation is not in the desired direction remove
157. nfig 1 54 Anlg In Loss 1 55 Anlg In Sqr Root 1 54 Anlg Out Absolut 1 55 Anlg Out Config 1 55 Anlg Out Setpt 1 57 Applications File 1 60 Auto Rstrt Delay 1 35 Auto Rstrt Tries 1 35 Auto Rstrt Tries Fault 2 4 Auto Reset Start 2 1 Autotune 1 17 AutoTune Aborted Fault 2 4 Autotune Torque 1 18 Auxiliary Input Fault 2 4 Bipolar Conflict Alarm 2 10 Brake Dynamic 1 33 Brake Slipped Alarm 2 10 Break Frequency 1 20 Break Voltage 1 20 Brk Alarm Travel 1 61 Brk Release Time 1 61 Brk Set Time 1 61 BrkSlip Count 1 61 Bus Capacitors Discharging P 3 Bus Reg Kd 1 34 Bus Reg Ki 1 33 Bus Reg Kp 1 34 Bus Reg Mode A 1 33 Index 2 Bus Reg Mode B 1 33 C Capacitors Bus Discharging P 3 Catalog Number Explanation P 5 Clear Fault Owner 1 53 Clearing Alarms 2 9 Clearing Faults 2 3 Cntl Bd Overtemp Fault 2 4 Comm Control Group 1 50 Commanded Freq 1 12 Commanded Speed 1 12 Commanded Torque 1 13 Common Symptoms and Corrective Action 2 13 Communication File 1 50 Communications Logic Command Word A 3 Logic Status Word A 4 Programmable Controller Configurations A 2 Compensation 1 16 Control Options 1 3 Control Status 1 19 Control SW Ver 1 14 Conventions Manual P 2 Copycat B 4 Cross Reference Parameter by Name 1 61 by Number 1 64 Current Lmt Gain 1 31 Current Lmt Sel 1 31 Current Lmt Val 1 31 Current Rate Limit 1 32 D Data In Ax 1 53 Data Out Ax 1 54 Data Savin
158. nits Min Max Min Max Min Max Min Max 0 0 32000 0 32767 0 v2 Xxx 32767 000 pe 1 0 1 0 001 ge 0 0 32000 0 32767 0 v2 Xxx 32767 000 mv 1 0 1 0 001 me 0 0 32000 0 32767 0 v2 Xxx 32767 000 mm 1 0 1 0 001 me Read Only 32000 0 32767 0 v2 Xxx 32767 000 um 0 1 0 001 gre 1 49 Related 1 50 File COMMUNICATION Group Comm Control Programming and Parameters Communication File Parameter Name amp Description Oo Boe Z See page 1 2 for symbol descriptions SAMACA DPI Data Rate Sets the baud rate for attached drive peripherals When changing this value the drive must be reset for the change to take affect DPI Baud Rate See description above Values Default Options Default 271 Drive Logic Rslt The final logic command resulting from the combination of all DPI and discrete inputs This parameter has the same structure as the product specific logic command received via DPI and is used in peer to peer communications 0 125 kbps 0 125 kbps 1 500 kbps 1 500 kbps Read Only 1 Condition True 0 Condition False x Reserved Description No Command Man Mode Ref A Auto Ref B Auto Preset 3 Auto Preset 4 Auto Preset 5 Auto Preset 6 Auto Preset 7 Auto Dr
159. ns on how to improve this document complete this form publication RA DU002 available at http www rockwellautomation com literature Rockwell Otomasyon Ticaret A Kar Plaza Merkezi E Blok Kat 6 34752 erenk y istanbul Tel 90 216 5698400 www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation NV Pegasus Park De Kleetlaan 12a 1831 Diegem Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication 20B UM001H EN P June 2013 Supersedes Publication 20B UM001G EN P August 2004 Copyright 2013 Rockwell Automation Inc All rights reserved Printed in the U S A
160. on TGS 2 see page 1 2 for symbol descriptions Values 342 Analog Out1 Sel Default 0 Output Freq 001 345 Analog Out2 Sel Options See Table 002 Selects the source of the value that a drives the analog output 005 Analog Out1 Lo Value ooz Options Param 341 Signed Param 341 Absolute Analog Outi Hi Value ae 0 Output Freq Maximum Speed 0 Hz Maximum Speed 135 1 Command Freq Maximum Speed 0 Hz Maximum Speed rr 1 Command Spd Maximum Speed 0 Hz RPM Maximum Speed 136 2 Output Amps 0 Amps 0 Amps 200 Rated 137 3 Torque Amps 200 Rated 0 Amps 200 Rated 138 4 Flux Amps 0 Amps 0 Amps 200 Rated 220 5 Output Power 0 kW 0 kW 200 Rated 219 6 Output Volts 0 Volts 0 Volts 120 Rated Input Volts 7 DC Bus Volts 0 Volts 0 Volts 200 Rated Input Volts 8 Pl Reference 100 0 100 9 PI Feedback 100 0 100 10 PI Error 100 0 100 2 a 11 Pl Output 100 0 100 5 12 Motor OL 0 0 100 5 2 13 Drive OL 0 0 100 O O 14 CommandedTrq 800 Rated 0 800 Rated oS D 15 MtrTrqCurRef 200 Rated 0 200 Rated 2 Ee 16 Speed Ref Maximum Speed 0 Hz RPM Maximum Speed amp 17 Speed Fdbk Maximum Speed 0 Hz RPM Maximum Speed z 18 Pulse In Ref 25200 0 RPM 0 Hz RPM Maximum Speed 19 Torque Est 1 800 0 800 2023 Scale Block1 4 1 2
161. on True 0l10 010 11111 0 0 0 01011111010 Z MONAY pits 1413 12 11 10 9 8 7 6 5 4 3 21 0 vr lg Bit Bits Bits 0 3 15 14 13 12 Description 111109 Description z 0 lo o f0 RefA Auto 0 0 0 Port0 TB Aa 010 O 1 RefB Auto 010 1 Port1 0 O 1 10 Preset 2 Auto 0 1 O Port2 0 10 1 11 Preset 3 Auto 0 1 1 Port3 0 1 O 0 Preset 4 Auto 11010 Port4 0 1 O 1 _ Preset5 Auto 110 1 Port5 0 1 1 10 Preset 6 Auto 1 1 0 Port6 0 1 1 1 Preset7 Auto 1 1 1 No Local 11010 0 TB Manual Control 11010 1 Port 1Manual 110 11 10 Port 2 Manual 110 11 1 Port 3 Manual 11110 10 Port 4 Manual 11110 1 Port 5 Manual 1 11 11 10 Port 6 Manual 1 11 1 1 Jog Ref 1 42 File UTILITY Diagnostics Programming and Parameters Parameter Name amp Description See page 1 2 for symbol descriptions Drive Status 2 Present operating condition of the drive Values 210 P 15 14 13 12 Bit Drive Alarm 1 Alarm conditions that currently exist in the drive alo Vector firmware 3 001 amp later 211 Bit Vector firmware 3 001 amp later Drive Alarm 2 Alarm conditions that currently exist in the drive 212 Read Only 1 Condition True 0 Condition False x Reserved Read Only 1 Condition True
162. on View the firmware version and hardware series of components HIM Version View the firmware version and hardware series of the HIM Parameter Menu Refer to Viewing and Editing Parameters on page B 5 Device Select Menu Use this menu to access parameters in connected peripheral devices Memory Storage Menu Drive data can be saved to or recalled from User and HIM sets User sets are files stored in permanent nonvolatile drive memory HIM sets are files stored in permanent nonvolatile HIM memory Option HIM Copycat Device gt HIM Device lt HIM Description Save data to a HIM set load data from a HIM set to active drive memory or delete a HIM set Device User Sets Save data to a User set load data from a User set to active drive memory or name a User set Reset To Defaults Start Up Menu Restore the drive to its factory default settings See Installation Instructions Preferences Menu The HIM and drive have features that you can customize Option Drive Identity Description Add text to identify the drive Change Password Enable disable or modify the password User Dspy Lines Select the display parameter scale and text for the User Display The User Display is two lines of user defined data that appears when the HIM is not being used for programming User Dspy Time Set the wait time for the User Display or enable disable it User Dspy Video Select Reverse or N
163. ons Analog Outx Sel Digital Inx Sel Digital Outx Sel 1 57 Related Option Description Related At Speed Relay changes state when drive has reached commanded speed 380 Fast Stop When open the drive will stop with a 0 1 second decel time If Torque Proving is 361 being used float will be ignored at end of ramp and the mechanical brake will be set Excl Link Links digital input to a digital output if the output is set to Input 1 6 Link This does not 361 need to be selected in the Vector option Input 1 6 Link When Digital Output 1 is set to one of these i e Input 3 Link in conjunction with 380 Digital Input 3 set to Excl Link the Digital Input 3 state on off is echoed in the Digital Output 1 Micro Pos Micropostion input When closed the command frequency is set to a percentage 361 speed reference as defined in MicroPos Scale parameter 611 MOP Dec Decrements speed reference as long as input is closed 361 MOP Inc Increments speed reference as long as input is closed 361 MtrTrqCurRef Torque producing current reference 342 Param Cntl Parameter controlled analog output allows PLC to control analog outputs through data 342 links Set in AnlgX Out Setpt parameters 377 378 Param Cntl Parameter controlled digital output allows PLC to control digital outputs through data 380 links Set in Dig Out Setpt parameter 379 PI Reference Referenc
164. ons on 3 Torgus Amos page 1 57 4 Flux Amps 8 5 Output Power 6 Output Volts 7 DC Bus Volts 8 PI Reference 9 PI Feedback 10 PI Error 11 Pl Output 12 Motor OL 13 Drive OL 14 CommandedTrq 15 MtrTrqCurRef 16 Speed Ref 17 Speed Fdbk 18 Pulse In Ref 19 Reserved 20 23 Scale Block1 4 1 2 COMMUNICATION 276 Logic Mask 288 i i thru Determines which adapters can control the drive If the bit for an adapter is set to 297 0 the adapter will have no control functions except for stop s S DAIA NAAN SESS S 5 SSS SS ASS 1 Control Permitted og i T a T 7 E ahr 01 1 1 t 1 0 Control Masked S re si REE 2 0 x Reserved Bit Factory Default Bit Values 277 Start Mask See Logic Mask 288 Controls which adapters can issue start He commands 1 52 Programming and Parameters o o S 5 Parameter Name amp Description amp ic amp 2 See page 1 2 for symbol descriptions Values 278 Jog Mask See Logic Mask 288 i thru le which adapters can issue jog 297 ands 279 Direction Mask See Logic Mask 288 i i thru Controls which adapters can issue 297 forward reverse direction commands 280 Reference Mask See Logic Mask 288
165. op and Kp Speed Loop gains Speed Loop Meter Value of the speed regulator output Values Default Min Max Units Default Min Max Units Default Min Max Units Default Min Max Units Default Min Max Units 6 3 0 0 200 0 0 1 0 0 0 0 0 5 0 1 0 0 Radians Sec 0 0 250 0 Radians Sec 0 1 Radians Sec 1 25 Secs 0 10 Secs EM 0 1 600 0 Secs 0 01 600 00 gr 0 1 Secs 0 01 Secs IEE Read Only 800 0 Hz RPM 0 1 Hz RPM Related I gt On ID IQ OT de IQ OT a Io On n Sz IQ No ae Io ha KO Programming and Parameters 1 31 Dynamic Control File Parameter Name amp Description Z See page 1 2 for symbol descriptions Values 140 Accel Time 1 Default 10 0 Secs 142 141 Accel Time 2 10 0 Secs 143 Sets the rate of accel for all speed Min Max 0 1 3600 0 Secs en increases 0 0 3600 0 Secs IE i Units 0 1 Secs Max Speed _ Accel Time Apoel Raig a 142 Decel Time 1 Default 10 0 Secs 140 143 Decel Time 2 10 0 Secs 141 a Sets the rate of decel for all speed Min Max 0 1 3600 0 Secs a E decreases 0 0 3600 0 Secs HEM E Mesne Units 0 1 Secs X Decel Time Beceliliele 146 S Curve Default 0 140 Sets the percentage of accel or decel Min Max 0 100 An time that is applied to the ramp as S Units 1 Curve Time is added 1 2 at the beginning and 1 2 at the end of the
166. ormal video for the Frequency and User Display lines Reset User Dspy _ Return all the options for the User Display to factory default values HIM Overview B 5 The PowerFlex 700 drive is initially set to Basic Parameter View To view all parameters set parameter 196 Param Access Lvl to option 1 Advanced Parameter 196 is not affected by the Reset to Defaults function Viewing and Editing Parameters LCD HIM Step 1 Inthe Main Menu press the Up Arrow or Down Arrow to scroll to Parameter 2 Press Enter FGP File appears on the top line and the first three files appear below it 3 Press the Up Arrow or Down Arrow to scroll through the files 4 Press Enter to select a file The groups in the file are displayed under it 5 Repeat steps 3 and 4 to select a group and then a parameter The parameter value screen will appear 6 Press Enter to edit the parameter 7 Press the Up Arrow or Down Arrow to change the value If desired press Sel to move from digit to digit letter to letter or bit to bit The digit or bit that you can change will be highlighted 8 Press Enter to save the value If you want to cancel a change press Esc 9 Press the Up Arrow or Down Arrow to scroll through the parameters in the group or press Esc to return to the group list Numeric Keypad Shortcut Key s O O 2 z Oo 9 Example Displays ger File Monitor Motor Control Speed Re
167. p Owners 198 Load Frm Usr Set Drive Memory 1 40 281 Accel Mask Masks amp Owners 199 Save To User Set Drive Memory 1 40 282 Decel Mask Masks amp Owners 200 Reset Meters Drive Memory 1 40 283 Fault Clr Mask Masks amp Owners 201 Language Drive Memory 1 40 284 MOP Mask Masks amp Owners 202 Voltage Class Drive Memory 1 41 285 Local Mask Masks amp Owners 203 Drive Checksum Drive Memory 1 41 288 Stop Owner Masks amp Owners 209 210 Drive Status X Diagnostics 1 41 289 Start Owner Masks amp Owners 211 212 Drive Alarm X Diagnostics 1 42 290 Jog Owner Masks amp Owners 213 Speed Ref Source Diagnostics 1 43 291 Direction Owner Masks amp Owners 214 Start Inhibits Diagnostics 1 43 292 Reference Owner Masks amp Owners 215 Last Stop Source Diagnostics 1 43 293 Accel Owner Masks amp Owners 216 Dig In Status Diagnostics 1 44 294 Decel Owner Masks amp Owners 217 Dig Out Status Diagnostics 1 44 295 Fault Clr Owner Masks amp Owners 218 Drive Temp Diagnostics 1 44 296 MOP Owner Masks amp Owners 219 Drive OL Count Diagnostics 1 44 297 Local Owner Masks amp Owners 220 Motor OL Count Diagnostics 1 44 298 DPI Ref Select Comm Control 224 Fault Frequency Diagnostics 1 44 299 DPI Fdbk Select Comm Control Fault Speed Diagnostics 300 307 Data In XX Datalinks 225 Fault Amps Diagnostics 1 44 310 317 Data Out XX Datalinks 226 Fault Bus Volts Diagnostics 1 45 320 Anlg In Config Analog Inputs 227 228 Status X Fault Diagnostics 1 45 321
168. perating in the active region instead of desaturation This can be caused by excessive transistor current or insufficient base drive voltage Z Channel is selected as a pulse input and no signal is present The checksum read from the EEPROM does not match the checksum calculated from the EEPROM data The checksum read from the board does not match the checksum calculated Main Control Board was replaced and parameters were not programmed Programmed Current Lmt Val has been exceeded Enable Disable with Fault Config 1 on page 1 46 Microprocessor handshake error Microprocessor handshake error Drive output current has exceeded the 1ms current rating This rating is greater than the 3 second current rating and less than the hardware overcurrent fault level It is typically 200 250 of the drive continuous rating Difference between Commanded Speed and Encoder Speed has exceeded the level set in Spd Dev Band for a time period greater than Spd Band Integrat Output transistors have exceeded their maximum operating temperature Action Monitor the incoming AC line for low voltage or line power interruption 1 Check for damaged output transistors 2 Replace drive 1 Check wiring 2 Replace pulse generator Clear the fault or cycle power to the drive 1 Cycle power to the drive 2 If problem persists replace drive 1 Restore defaults 2 Reprogram parameters Check load require
169. phone support for installation configuration and troubleshooting we offer TechConnect support programs For more information contact your local distributor or Rockwell Automation representative or visit http www rockwellautomation com support Installation Assistance If you experience a problem within the first 24 hours of installation please review the information that s contained in this manual You can also contact a special Customer Support number for initial help in getting your product up and running United States or Canada 1 440 646 3434 5 Use the Worldwide Locator at Outside United States or i i i Canada http www rockwellautomation com rockwellautomation support overview page or contact your local Rockwell Automation representative New Product Satisfaction Return Rockwell Automation tests all of its products to help ensure that they are fully operational when shipped from the manufacturing facility However if your product is not functioning and needs to be returned follow these procedures Contact your distributor You must provide a Customer Support case number call the phone number above to obtain one to your distributor to complete the return process Outside United States Please contact your local Rockwell Automation representative for the return procedure Documentation Feedback United States Your comments will help us serve your documentation needs better If you have any suggestio
170. plication Programming The PowerFlex 700 lifting application is mainly influenced by parameters 600 through 611 in the Torque Proving group of the Application file Figure C 3 and the paragraphs that follow describe programming Figure C 3 Torque Proving Flow Diagram Operator Run Run Commands Command Command Released Time p I JAW J Brk Set Time Parameter 607 Brk Release Time ZeroSpdFloatTime Parameter 604 Parameter 605 Drive Torque Brake Float Brake Brake Actions Prove Initiated Released Initiated Set Slip Test All times between Drive Actions are programmable and can be made very small i e Brake Release Time can be 0 1 seconds Application Notes Torque Proving When the drive receives a start command to begin a lifting operation the following actions occur 1 The drive first performs a transistor diagnostic test to check for phase to phase and phase to ground shorts A failure status from either of these tests will result in a drive fault and the brake relay will NOT be energized brake remains set The drive will then provide the motor with flux as well as perform a check for current flow through all three motor phases This ensures that torque will be delivered to the load when the mechanical brake is released When torque proving is enabled open phase loss detection is performed regardless of the setting of Bit 12 of Fault Config 1 parameter 238 If the drive passes all tests the
171. ption above 157 DC Brake Lvl Sel Default 0 DC Brake Lvl 155 Selects the source for DC Brake Level Options 0 DC Brake Lvl 156 1 Analog In 1 159 2 Analog In 2 Programming and Parameters 1 33 Parameter Name amp Description Group Related 2 See page 1 2 for symbol descriptions Values 158 DC Brake Level Default Rated Amps Defines the DC brake current level Min Max 0 Rated Amps x 1 5 injected into the motor when DC Brake Equation yields is selected as a stop mode approximate maximum The DC braking voltage used in this value function is created by a PWM algorithm Units 0 1 Amps and may not generate the smooth holding force needed for some applications Refer to the PowerFlex Reference Manual ATTENTION If a hazard of injury due to movement of equipment A or material exists an auxiliary mechanical braking device must be used ATTENTION This feature should not be used with synchronous or permanent magnet motors Motors may be demagnetized during braking 159 DC Brake Time Default 0 0 Secs 155 Sets the amount of time DC brake current Min Max 0 0 90 0 Secs n g is injected into the motor Units 0 1 Secs on L 160 Bus Reg Ki Default 450 161 8 Sets the responsiveness of the bus Min Max 0 5000 2 regulator Units 1 161 Bus Reg Mode A Default Adjust Freq 160 162 Bus Reg Mode B Both Frq 1st 163 1
172. puts regardless of the Feedback Select param 080 setting Speed Command File Parameter Name amp Description See page 1 2 for symbol descriptions Values Group Related File No 079 Speed Units Default 0 Hz Selects the units to be used for all speed Options 0 Hz related parameters Options 0 amp 1 1 RPM indicate status only Options 2 amp 3 will 2 Convert Hz convert configure the drive for that 3 Convert RPM selection Convert Hz 2 converts all speed based parameters to Hz and changes the value proportionately i e 1800 RPM 60 Hz Convert RPM 3 converts all speed based parameters to RPM and changes the value proportionately SPEED COMMAND Spd Mode amp Limits 1 22 Programming and Parameters Do o S Parameter Name amp Description it 2 See page 1 2 for symbol descriptions Values 080 IBERTET NN Speed Mode Default 0 Open Loop 412 OD Sets the method of speed regulation Options 0 Open Loop 188 1 Slip Comp 2 Process PI Feedback Select Default 0 Open Loop Selects the source for motor speed Options 0 Open Loop feedback Note that all selections are 1 Slip Comp available when using Process PI 2 Reserved Open Loop 0 no encoder is present 3 Encoder and slip compensation is not needed 4 Reserved Slip
173. r 063 Flux Current Ref Default Based on Drive Rating 053 K Value of amps for full motor flux Used Min Max 0 00 Motor NP FLA 061 only when parameter 53 is set to Sensrls Units 0 01 Amps Vect SV Economize or FVC Vector 064 Ixo Voltage Drop Default Based on Drive Rating Value of voltage drop across the leakage Min Max 0 0 230 0 480 0 575 VAC inductance of the motor at rated motor Units 0 1 VAC current Used only when parameter 53 is set to Sensrls Vect SV Economize or FVC Vector 1 18 Programming and Parameters Oo v Eg S Parameter Name amp Description ic G Z See page 1 2 for symbol descriptions Values 066 Autotune Torque Default 50 0 053 OD Specifies motor torque applied to the Min Max 0 0 150 0 motor during the flux current and inertia Units 0 1 tests performed during an autotune 067 Inertia Autotune Default 0 Ready 053 amp Provides an automatic method of setting Options 0 Ready 450 Total Inertia This test is automatically 1 Inertia Tune run during Start Up motor tests Important Use when motor is coupled to the load Results may not be valid if the load is not coupled to the motor during this procedure Ready Parameter returns to this setting following a completed inertia tune Inertia Tune A temporary command that initiates an inertia test of the motor load com
174. r drive Frames 0 6 publication 20B INO19 Literature is available online at http www rockwellautomation com literature These documents contain additional information concerning related P 2 Overview Additional Resources products from Rockwell Automation Resource PowerFlex 700 AC Drive Technical Data publication 20B TD001 Description This publication provides detailed drive specifications option specifications and input protection device ratings PowerFlex Comm Adapter Manuals publication 20COMM UM These publications provide information on configuring using and troubleshooting PowerFlex communication adapters PowerFlex 70 and PowerFlex 700 Reference Manual publication PFLEX RM001 PowerFlex 70 Enhanced Control and PowerFlex 700 Vector Control Reference Manual publication PFLEX RM004 These publications provide detailed application specific information for programming and configuring the PowerFlex 700 drive Wiring and Grounding Guidelines for Pulse Width Modulated PWM AC Drives publication DRIVES INO01 Provides basic information needed to properly wire and ground PWM AC drives Safety Guidelines for the Application Installation and Maintenance of Solid State Control publication SGI 1 1 Provides general guidelines for the application installation and maintenance of solid state control Guarding Against Electrostatic Damage publication 8000 4 5 2 Provid
175. rm conditions present 2 No Type 2 alarm conditions present No lt 3 The terminal block programmed 3 The terminal block programmed ne enable input is closed enable input is closed 4 The Stop input from all sources is J 4 The Stop input from all sources is 1 received received Yes Yes No Is the terminal block Run Is the terminal block Run No Run Forward or Run Reverse Run Forward or Run Reverse Input Closed Input Closed Yes Yes Y Powerup Start Powerup Terminated Powerup Start Powerup Terminated Normal Mode Normal Mode C 22 Application Notes Stop Mode Mode Description Coastto 4 ee Stop utput Voltage Output Current Mor Speed Si AH Coast Time is load dependent me Command This method releases the motor and allows the load to stop by friction 1 On Stop the drive output goes immediately to zero off 2 No further power is supplied to the motor The drive has released control 3 The motor will coast for a time that is dependent on the mechanics of the system inertia friction etc Brake to Sto p A Output Voltage Output Current Motor Speed ae eg Nie DC Syste Hold Level gt x gt Time sp B A Command DCHoldTime This method uses DC injection of the motor to Stop and or hold the load 1 On Stop 3 phase drive output goes to zero off 2 Drive outputs DC voltage on the last used phase at the level programmed in DC Brake Level Par 158
176. rom any source This does not apply to fault codes which are cleared indirectly via other actions Power Up Marker Elapsed hours since initial drive power up This value will rollover to 0 after the drive has been powered on for more than the max value shown For relevance to most recent power up see Fault x Time Fault 1 Code Fault 2 Code Fault 3 Code Fault 4 Code Fault 5 Code Fault 6 Code Fault 7 Code Fault 8 Code A code that represents the fault that tripped the drive The codes will appear in these parameters in the order they occur Fault 1 Code the most recent fault Fault 1 Time Fault 2 Time Fault 3 Time Fault 4 Time Fault 5 Time Fault 6 Time Fault 7 Time Fault 8 Time The time between initial drive power up and the occurrence of the associated trip fault Can be compared to Power Up Marker for the time from the most recent power up Fault x Time Power Up Marker Time difference to the most recent power up A negative value indicates fault occurred before most recent power up A positive value indicates fault occurred after most recent power up Programming and Parameters Values Default Options Default Units Default Units Default Units Min Max Min Max Min Max 1 Enabled 0 Disabled 1 Enabled Read Only 0 0000 429496 7295 Hr 0 0 429496 7 Hr 0 0000 214748 3647 Hr HIEI 0 0001 Hr 0 1 Hr
177. rop Gain PI Output PI Lower Limit Default Maximum Freq Sets the lower limit of the PI output 100 Min Max 400 0 Hz 800 0 Units 0 1 Hz 0 1 PI Upper Limit Default Maximum Freq Sets the upper limit of the PI output 100 Min Max 400 0 Hz 800 0 Units 0 1 Hz 0 1 PI Preload Default 0 0 Hz Sets the value used to preload the 100 0 integral component on start or enable Min Max PI Lower Limit PI Upper Limit Units 0 1 Hz 0 1 PI Status Read Only Status of the Process PI regulator gt LENE SOS xfxfxfxfxfxfxlxlxfxlxfxfofolofo 1 Condition True pits 1413 12j1110 9 8 7 6 5 4 3 210 ea Bit PI Ref Meter Default Read Only Present value of the PI reference signal Min Max 100 0 Units 0 1 PI Fdback Meter Default Read Only Present value of the PI feedback signal Min Max 100 0 Units 0 1 z lt oO m W W a N Speed Regulator 138 139 459 460 461 462 463 445 Parameter Name amp Description See page 1 2 for symbol descriptions PI Error Meter Present value of the PI error PI Output Meter Present value of the PI output PI BW Filter Firmware 2 001 amp later Provides filter for Process PI error signal The output of this filter is displayed in PI Error Meter Zero will disable the filter PI Deriv Time Refer to formula below _ dpi Error Plow D Seo x BER PI Reference
178. rtia Autotune 1 18 IR Voltage Drop 1 17 Ixo Voltage Drop 1 17 Jog Mask 1 52 Jog Owner 1 52 Jog Speed 1 25 Kf Speed Loop 1 30 Ki Speed Loop 1 29 Kp Speed Loop 1 30 Language 1 40 Last Stop Source 1 43 Load Frm Usr Set 1 2 1 40 Load Loss Level 1 38 Load Loss Time 1 38 Local Mask 1 52 Local Owner 1 53 Logic Mask 1 51 Man Ref Preload 1 39 Marker Pulse 1 21 Maximum Freq 1 16 Maximum Speed 1 22 Maximum Voltage 1 15 MicroPos Scale 1 61 Minimum Speed 1 22 MOP Frequency 1 13 MOP Mask 1 52 MOP Owner 1 53 MOP Rate 1 39 MOP Reference 1 13 Motor Cntl Sel 1 15 Motor Fdbk Type 1 20 Motor NP FLA 1 14 Motor NP Hertz 1 14 Motor NP Power 1 15 Motor NP RPM 1 14 Motor NP Volts 1 14 Motor OL Count 1 44 Motor OL Factor 1 15 Motor OL Hertz 1 15 Motor Poles 1 15 Motor Type 1 14 Mtr NP Pwr Units 1 15 Mtr Tor Cur Ref 1 19 Neg Torque Limit 1 19 Notch Filter Freq 1 20 Notch Filter K 1 21 Output Current 1 12 Output Freq 1 12 Output Power 1 12 Output Powr Fctr 1 12 Output Voltage 1 12 Overspeed Limit 1 22 Param Access Lvl 1 39 PI BW Filter 1 29 PI Configuration 1 27 PI Control 1 27 PI Deriv Time 1 29 PI Error Meter 1 29 PI Fdback Meter 1 28 PI Feedback Hi 1 29 PI Feedback Lo 1 29 PI Feedback Sel 1 28 PI Integral Time 1 28 PI Lower Limit 1 28 PI Output Meter 1 29 PI Preload 1 28 PI Prop Gain 1 28 PI Ref Meter 1 28 PI Reference Hi 1 29 PI Reference Lo 1 2
179. rvoltage can also be caused by motor regeneration Extend the decel time or install dynamic brake option 1 Restore defaults 2 Reload User Set if used 1 Clear the fault or cycle power to the drive 2 Program the drive parameters as needed Check the wiring between the drive and motor 2 Check motor for grounded phase 3 Replace drive Check the motor and drive output terminal wiring for a shorted condition 2 Replace drive If adapter was not intentionally disconnected check wiring to the port Replace wiring port expander adapters Main Control Board or complete drive as required 2 Check HIM connection 3 If an adapter was intentionally disconnected and the Logic Mask bit for that adapter is set to 1 this fault will occur To disable this fault set the Logic Mask bit for the adapter to 0 Check DPI device event queue and corresponding fault information for the device 2 8 Troubleshooting Fault 2SE Power Loss 3 ID Power Unit 70 Pulse In Loss 92 Pwr Brd Chksum1 104 Pwr Brd Chksum2 105 Replaced MCB PB 107 Shear Pin 63 Software Fault 88 Software Fault 89 SW OverCurrent 36 TorgPrv Spd Band 20 Trnsistr OvrTemp 9 Description DC bus voltage remained below 85 of nominal for longer than Power Loss Time Enable Disable with Fault Config 1 on page 1 46 One or more of the output transistors were o
180. s 0 1 occur Load Loss Time Default 0 0 Secs Sets the time that current is below the Min Max 0 0 30 0 Secs level set in Load Loss Level before Units 0 1 Secs fault occurs Shear Pin Time Default 0 0 Secs Sets the time that the drive is at or above Min Max 0 0 30 0 Secs current limit before a fault occurs Zero Units 0 1 Secs disables this feature Utility File rr 19 o Parameter Name amp Description See page 1 2 for symbol descriptions Values Direction Mode Default 0 Unipolar Selects method for changing direction Options 0 Unipolar 1 2 Mode Direction Change Bipolar Unipolar Drive Logic Reverse Dis Bipolar Sign of Reference Reverse Dis Not Changeable Related Related Joo pe OD SFERE ep OH IND 3B8P3 File UTILITY HIM Ref Config Drive Memory 19 Ne 193 Programming and Parameters Parameter Name amp Description See page 1 2 for symbol descriptions Values Save HIM Ref Enables a feature to save the present frequency reference value issued by the HIM to Drive memory on power loss Value is restored to the HIM on power up sy Ss ay v x x x x x x x x x x x x x x x 1 1 Saveat Power Down 0 Do Not Save pis 1413 12 11 10 9 8 7 6 5 4 3 2 1 0 Reserved Bit Factory Default Bit Values Man Ref Preload Default 0
181. s Drive Alarm 2 at the time of the last fault 230 x S S amp SIP YVES SIII IIS SS AUNA NNN NINE AN AER ojo ojojojo ojo ojojojolojojojo 25 MON ArU pis 1413 12 11 10 9 8 7 6 5 4 3 210 verd Fase Bit Ry S re x x x x x x xix x xf x x x x x o Pease cane p131 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 Reserved Bit Vector firmware 3 001 amp later Testpoint 1 Sel Default 499 Testpoint 2 Sel Min Max 0 65535 Selects the function whose value is Units 1 displayed value in Testpoint x Data These are internal values that are not accessible through parameters See Testpoint Codes and Functions on page 2 16 for a listing of available codes and functions Testpoint 1 Data Default Read Only Testpoint 2 Data Min Max 0 4294967295 The present value of the function 2147483648 selected in Testpoint x Sel Units 1 Fault Config 1 Enables disables annunciation of the listed faults SSW A SoS gt amp SN GISSEL TNS 8 amp VE PEI PEELS VS VE ANININ SE xfxxfofolxfofofolifofofifxfijo J bradled ee 9 817 6 5 4 3 2 1 0 y Reserved Bit Vector firmware 3 001 amp later Factory Default Bit Values Fault Clear Default 0 Ready Resets a fault and clears the fault queue Options 0 Ready 1 Clear Faults 2 Clr Fit Que 242 Parameter Name amp Description See page 1 2 for symbol descriptions Fault Clear Mode Enables disables a fault reset clear faults attempt f
182. s 1 36 255 Fault 7 Code Faults 179 Sleep Wake Ref Restart Modes 1 37 256 Fault 7 Time Faults 180 Wake Leve Restart Modes 1 37 257 Fault 8 Code Faults 181 Wake Time Restart Modes 1 37 258 Fault 8 Time Faults 182 Sleep Leve Restart Modes 1 37 259 Alarm Config 1 Alarms 183 Sleep Time Restart Modes 1 37 261 Alarm Clear Alarms 184 Power Loss Mode Power Loss 1 37 262 269 Alarm X Code Alarms 185 Power Loss Time Power Loss 1 37 270 DPI Baud Rate Comm Control 186 Power Loss Level Power Loss 1 38 DPI Data Rate Comm Control 187 Load Loss Level Power Loss 1 38 271 Drive Logic Rslt Comm Control 188 Load Loss Time Power Loss 1 38 272 Drive Ref Rslt Comm Control 189 Shear Pin Time Power Loss 1 38 273 Drive Ramp Rslt Comm Control 190 Direction Mode Direction Config 1 38 274 DPI Port Sel Comm Control 192 Save HIM Ref HIM Ref Config 1 39 275 DPI Port Value Comm Control 193 Man Ref Preload HIM Ref Config _ 1 39 276 Logic Mask Masks amp Owners 194 Save MOP Ref MOP Config 1 39 277 Start Mask Masks amp Owners 195 MOP Rate MOP Config 1 39 278 Jog Mask Masks amp Owners 196 Param Access Lvl Drive Memory 1 39 279 Direction Mask Masks amp Owners 197 Reset To Defalts Drive Memory 1 40 280 Reference Mask Masks am
183. s that are used for similar functions The parameters are organized into files Each file is divided into groups and each parameter is an element in a group By default the LCD HIM displays parameters by File Group Parameter view Numbered List View All parameters are in numerical order 1 4 Programming and Parameters Basic Parameter View Standard Control Option Parameter 196 Param Access Lvl set to option 0 Basic File Group Parameters Monitor Metering Output Freq 001 Commanded Freq 002 Output Current 003 DC Bus Voltage 012 Motor Data Motor NP Volts 041 Motor NP RPM 044 Motor OL Hertz 047 Motor NP FLA 042 Motor NP Power 045 Motor NP Hertz 043 Mtr NP Pwr Units 046 Torq Attributes Torque Perf Mode 053 Maximum Freq 055 Maximum Voltage 054 Autotune 061 Speed Spd Mode amp Minimum Speed 081 Command Limits Maximum Speed 082 Ca Speed Speed Ref A Sel 090 Speed RefBHi 094 TB Man Ref Sel 096 References Speed Ref B Sel 093 Speed RefALo 092 TB Man Ref Hi 097 Speed Ref AHi 091 Speed RefBLo 095 TB Man RefLo 098 D Discrete Jog Speed 100 Speeds Preset Speed 1 7 101 107 Dynamic Ramp Rates Accel Time 1 140 Decel Time 1 142 S Curve 146 Control Accel Time 2 141 Decel Time 2 143 Load Limits Current Lmt Sel 147 Current Lmt Val 148 Stop Brake Stop Mode A 155 DC Brk Lvl Sel 157 Bus Reg Mode A 161 Modes Stop Mode B 156 DC Brake Level 158 Bus Reg Mode B 162 DC Brake Time 159 DB Resistor Type
184. speed feedback Using a speed feedback device encoder tightens speed regulation to 0 001 of base speed and extends the speed range to zero speed C 10 Application Notes Motor Overload For single motor applications the drive can be programmed to protect the motor from overload conditions An electronic thermal overload I2T function emulates a thermal overload relay This operation is based on three parameters Motor NP FLA Motor OL Factor and Motor OL Hertz parameters 042 048 and 047 respectively Motor NP FLA is multiplied by Motor OL Factor to allow the user to define the continuous level of current allowed by the motor thermal overload Motor OL Hertz is used to allow the user to adjust the frequency below which the motor overload is derated The motor can operate up to 102 of FLA continuously If the drive had just been activated it will run at 150 of FLA for 180 seconds If the motor had been operating at 100 for over 30 minutes the drive will run at 150 of FLA for 60 seconds These values assume the drive is operating above Motor OL Hertz and that Motor OL Factor is set to 1 00 Operation below 100 current causes the temperature calculation to account for motor cooling Motor Overload Curve 100000 Cold Hot 10000 1000 Trip Time Sec gt 8 100 125 150 175 200 225 250 Full Load Amps Motor OL Hertz defines the frequency where motor overload capacit
185. t OD Specifies which speed references are to be trimmed See GN Trimmed x x x x x xix x x x x x x 0 0 0 Trimmed 0 Not Trimmed Add pa 109 817 6 5 4 3 2 1 0 x Reserved Bit Vector firmware 3 001 amp later Factory Default Bit Values 119 Trim Hi Default 60 0 Hz Scales the upper value of the Trim In Min Max Maximum Speed Select selection when the source is an Units 0 1 Hz analog input 1 RPM 120 Trim Lo Default 0 0 Hz Scales the lower value of the Trim In Min Max Maximum Speed Select selection when the source is an Units 0 1 Hz analog input 1 RPM Important Parameters in the Slip Comp Group are used to enable and tune the Slip Compensation Regulator In order to allow the regulator to control drive operation parameter 080 Speed Mode must be set to 1 Slip Comp 121 Slip RPM FLA Default Based on Motor NP RPM Sets the amount of compensation to Min Max 0 0 1200 0 RPM drive output at motor FLA Units 0 1 RPM If the value of parameter 061 Autotune 3 Calculate changes made to this parameter will not be accepted Value may be changed by Autotune when Encoder is selected in Feedback Select parameter 080 122 Slip Comp Gain Default 40 0 Sets the response time of slip Min Max 1 0 100 0 compensation Units 0 1 123 Slip RPM Meter Default Read Only Displays the present amount of Min Max 300 0 RPM adjustment being applied as slip Units
186. t fault is generated if the drive stops decelerating altogether If this condition is unacceptable the adjust freq portion of the bus regulator must be disabled see parameters 161 and 162 In addition installing a properly sized dynamic brake resistor will provide equal or better performance in most cases Important These faults are not instantaneous Test results have shown that they can take between 2 12 seconds to occur ATTENTION Loss of control in suspended load applications can cause personal injury and or equipment damage Loads must always be controlled by the drive or a mechanical brake Parameters 600 611 are designed for lifting torque proving applications It is the responsibility of the engineer and or end user to configure drive parameters test any lifting functionality and meet safety requirements in accordance with all applicable codes and standards Catalog Number Explanation Overview a b c d e f g h i j k I m n a e j Drive HIM Comm Slot Code Type Code Operator Interface Code Network Type 20B PowerFlex 700 0 Blank Cover GontrolNet Coax 3 LCD Display Full Numeric Keypad D DeviceNet J Remote Panel Mount IP66 NEMA UL E EtherNev IP b Type 12 Full Numeric LCD HIM N None Voltage Rating K Remote Panel Mount IP66 NEMA UL Gode Voltage Ph Prechg
187. the correct value i e to send 5 00 Hz use 500 Related Lists parameters if any that interact with the selected parameter The symbol O indicates that additional parameter information is available in Appendix C Programming and Parameters 1 3 How Parameters are Organized The LCD HIM displays parameters in a File Group Parameter or Numbered List view order To switch display mode access the Main Menu press ALT then Sel while cursor is on the parameter selection In addition using Param Access Lvl the user has the option to display all parameters commonly used parameters or diagnostic parameters Control Options Standard Control Option Two different control options are available for the PowerFlex 700 Standard and Vector The Standard Control option provides typical Volts per Hertz and Sensorless Vector operation The Vector Control option provides the added capability of FVC Vector control The cassette determines the type of control you Option have available see diagram To simplify programming with the Vector Control option the displayed parameters will change according to the selection made with Motor Cntl Sel For example if FVC Vector is selected the parameters associated solely with other operations such as Volts per Hertz or Sensorless Vector will be hidden Refer to pages 1 4 through 1 8 File Group Parameter Order This simplifies programming by grouping parameter
188. the source is an analog input Speed Ref B Lo Scales the lower value of the Speed Ref B Sel selection when the source is an analog input Values Default Options Default Min Max Units Default Min Max Units Default Options Default Min Max Units Default Min Max Units 2 Analog In 2 1 Analog In 1 2 Analog In 2 3 6 Reserved 7 Pulse In 8 Encoder 9 MOP Level 10 Reserved 11 Preset Spd1 12 Preset Spd2 13 Preset Spd3 14 Preset Spd4 15 Preset Spd5 16 Preset Spd6 17 Preset Spd7 18 DPI Port 170 19 DPI Port 2 1 20 DPI Port 3 21 DPI Port 4 1 22 DPI Port 5 1 2324 Reserved 25 Scale Block1 26 Scale Block2 27 Scale Block3 2 28 Scale Block4 Maximum Speed Maximum Speed 0 1 Hz 0 01 RPM 0 0 Maximum Speed 0 1 Hz 0 01 RPM 11 Preset Spd1 See Speed Ref A Sel Maximum Speed Maximum Speed 0 1 Hz 0 01 RPM 0 0 Maximum Speed 0 1Hz 0 01 RPM Related eo OD ND Io ha KO I gt CO ND Io ha IO 00 See 090 Io ha IO I gt CO ID Io ha KO Io ICO OC I gt CO 99 a z lt a fo oO a LU LU a N Speed Reference No 096 097 098 099 100 101 102 103 104 105 106 107 108
189. the torque generated from the speed regulator are compared Sum Torq Spd 5 selects the sum of the torque reference and the torque generated from the speed regulator Absolute 6 selects the smallest absolute algebraic value to regulate to when the torque reference and torque generated from the speed regulator are compared 454 Rev Speed Limit Default 0 0 RPM Sets a limit on speed in the negative Min Max Max Speed 0 0 Hz direction when in FVC Vector mode Max Speed 0 0 RPM Used in bipolar mode only A value of Units 0 0 Hz zero disables this parameter and uses 0 0 RPM Maximum Speed for reverse speed limit 1 24 File SPEED COMMAND Speed Reference Group No Programming and Parameters 090 091 092 093 094 095 Parameter Name amp Description See page 1 2 for symbol descriptions Speed Ref A Sel Selects the source of the speed reference to the drive unless Speed Ref B Sel or Preset Speed 1 7 is selected 1 See Appendix B for DPI port locations 2 Vector firmware 3 001 and later Speed Ref A Hi Scales the upper value of the Speed Ref A Sel selection when the source is an analog input Speed Ref A Lo Scales the lower value of the Speed Ref A Sel selection when the source is an analog input Speed Ref B Sel See Speed Ref A Sel Speed Ref B Hi Scales the upper value of the Speed Ref B Sel selection when
190. to a value Units 0 1 Secs other than zero 1 36 Programming and Parameters Parameter Name amp Description Z See page 1 2 for symbol descriptions Values File Group Related 178 Sleep Wake Mode Default 0 Disabled O Enables disables the Sleep Wake Options 0 Disabled function Important When enabled the 1 Direct Enabled following conditions must be met 2 Invert Enabled e A proper value must be programmed for Sleep Level amp Wake Level e A speed reference must be selected in Speed Ref A Sel e Atleast one of the following must be programmed and input closed in Digital Inx Sel Enable Stop CF Run Run Forward Run Reverse ATTENTION Enabling the Sleep Wake function can cause A unexpected machine operation during the Wake mode Equipment damage and or personal injury can result if this parameter is used in an inappropriate application Do Not use this function without considering the information below and in Appendix C In addition all applicable local national amp international codes standards regulations or industry guidelines must be considered Conditions Required to Start Drive 1 2 3 N O 3 After Power Up After a Drive Fault After a Stop Command Reset by Stop CF Reset by Clear Input HIM or TB Faults TB HIM or TB y Stop Stop Closed Stop Closed Stop Closed Stop Closed va Wake
191. ts present speed for a time that is dependent on the mechanics of the system inertia friction etc Ramp to Hold Output Voltage Output Voltage 7 Output Current Y L Motor Speed Output Current 7 i Output Voltage A yr bet er u C LS T i T i D A Hold fi A p gt Time stop top Zero Re issuing a Command Command Start Command Speed This method combines two of the methods above It uses drive output reduction to stop the load and DC injection to hold the load at zero speed once it has stopped 1 On Stop drive output will decrease according to the programmed pattern from its present value to zero The pattern may be linear or squared The output will decrease to zero at the rate determined by the programmed Maximum Freq and the programmed active Decel Time x 2 The reduction in output can be limited by other drive factors such as bus or current regulation 3 When the output reaches zero 3 phase drive output goes to zero off and the drive outputs DC voltage on the last used phase at the level programmed in DC Brake Level Par 158 This voltage causes a holding brake torque 4 DC voltage to the motor continues until a Start command is reissued or the drive is disabled 5 Ifa Start command is reissued DC Braking ceases and he drive returns to normal AC operation If an Enable command is removed the drive enters a not ready state until the enable is restored C 24 Appli
192. tt Hr 2 0 0001 MWh 0 214748 3647 0 06 Life Run Time 0 0001 Hrs 0 214748 3647 0 07 Life Pwr Up Time 0 0001 Hrs 0 214748 3647 0 08 Life Pwr Cycles 1 0 4294967295 0 09 Life MW HR Fract 2 1 0 4294967295 0 10 MW HR Frac Unit 2 1 0 4294967295 0 11 MCB Life Time 0 0001 Hrs 0 214748 3647 0 12 Raw Analog In 1 1 0 0 13 Raw Analog In 2 1 0 0 16 CS Msg Rx Cnt 1 0 65535 0 17 CS Msg Tx Cnt 1 0 65535 0 18 CS Timeout Cnt 1 0 255 0 19 CS Msg Bad Cnt 1 0 255 0 22 PC Msg Rx Cnt 1 0 65535 0 23 PC Msg Tx Cnt 1 0 65535 0 24 29 PC1 6 Timeout Cnt 1 0 255 0 30 CAN BusOff Cnt 1 0 65535 0 31 No of Analog Inputs 1 0 X 0 32 Raw Temperature 1 0 65535 0 33 MTO Norm Mtr Amp 0 1 Amps 0 65535 0 34 DTO Cmd Frequency 1 0 420 0 35 DTO Cmd Cur Lim 0 1 0 0 36 DTO Cmd DC Hold 1 0 32767 0 37 Control Bd Temp 0 1 0 0 60 0 0 0 1 Enter in Testpoint x Sel 2 Use the equation below to calculate total Lifetime MegaWatt Hours Value of Code 9 Value of Code 10 x 01 Value of Code 5 Total Lifetime MegaWatt Hours Appendix A Supplemental Drive Information For information on See page Drive Frame Sizes A 1 Communication Configurations A 1 Drive Frame Sizes Similar PowerFlex 700 drive sizes are grouped into frame sizes to simplify spare parts ordering dimensioning etc A cross reference of drive catalog numbers and their respective frame size is provided below Table A A AC Input 208
193. type 2 alarm s Drive does not Start from HIM Corrective Action If 2 wire control is required no action needed If 3 wire control is required program Digital Inx Sel for correct inputs See page 1 58 Cause s Drive is programmed for 2 wire control HIM Start button is disabled for 2 wire control Drive does not respond to changes in speed command Cause s Indication Corrective Action No value is coming from the source LCD HIM Status 1 If the source is an analog input check of the command Line indicates wiring and use a meter to check for At Speed and presence of signal 2 Check Commanded Freq for correct source See page 1 12 output is 0 Hz 2 14 Troubleshooting Cause s Indication Corrective Action Incorrect reference source has None 3 Check Speed Ref Source for the source of been programmed the speed reference See page 1 43 4 Reprogram Speed Ref A Sel for correct source See page 1 24 Incorrect Reference source is None 5 Check Drive Status 1 page 1 41 bits 12 being selected via remote device or and 13 for unexpected source selections digital inputs 6 Check Dig In Status page 1 44 to see if inputs are selecting an alternate source 7 Reprogram digital inputs to correct Speed Sel x option See page 1 58 Motor and or drive will not accelerate to commanded speed Cause s Indication Corrective Action Acceleration time is exc
194. ually occur Alarm Drive OL Level 2 FluxAmpsRef Rang Ground Warn In Phase Loss IntDBRes OvrHeat IR Volts Range Ixo Vit Rang Load Loss MaxFreq Conflict Motor Thermistor Motor Type Cflet NP Hz Conflict Power Loss Precharge Active PTC Conflict Sleep Config Speed Ref Cflet Start At PowerUp INo 15 13 Oo 999 Type OO oO Troubleshooting 2 11 Description The calculated IGBT temperature requires a reduction in Current Limit If Drive OL Mode is disabled and the load is not reduced an overload fault will eventually occur The calculated or measured Flux Amps value is not within the expected range Verify motor data and rerun motor tests Ground current has exceeded the level set in Gnd Warn Level The DC bus ripple has exceeded the level in Phase Loss Level The drive has temporarily disabled the DB regulator because the resistor temperature has exceeded a predetermined value The drive auto tuning default is Calculate and the value calculated for IR Drop Volts is not in the range of acceptable values This alarm should clear when all motor nameplate data is properly entered Motor leakage inductance is out of range Output torque current is below Load Loss Level for a time period greater than Load Loss time The sum of Maximum Speed and Overspeed Limit exceeds Maximum Freq Raise Maximum Freq or lower Ma
195. wake the drive based on separately configurable analog input levels rather than discrete start and stop signals When enabled in Direct mode the drive will start wake when an analog signal is greater than or equal to the user specified Wake Level and stop the drive when an analog signal is less than or equal to the user specified Sleep Level When Sleep Wake is enabled for Invert mode the drive will start wake when an analog signal is less than or equal to the user specified Wake Level and stop the drive when an analog signal is greater than or equal to the user specified Sleep Level Definitions e Wake A start command generated when the analog input value remains above Wake Level or below when Invert mode is active for a time greater than Wake Time e Sleep A Stop command generated when the analog input value remains below Sleep Level or above when Invert mode is active for a time greater than Sleep Time e Speed Reference The active speed command to the drive as selected by drive logic and Speed Ref x Sel e Start Command A command generated by pressing the Start button on the HIM closing a digital input programmed for Start Run Run Forward or Run Reverse Refer to Figure C 9 1 Invert mode is only available with Vector firmware 3 xxx and later C 20 Application Notes Figure C 9 Sleep Wake Mode Is Sleep Wake Working No Have these conditions
196. x 0 0 200 0 RPM reference is reduced when at full load Units 0 1 RPM torque Zero disables the droop function Important Selecting Slip Comp with parameter 080 in conjunction with parameter 152 may produce undesirable 2 results amp 153 Regen Power Limit Default 50 0 053 g Sets the maximum power limit allowed to Min Max 800 0 0 0 transfer from the motor to the DC bus Units 0 1 When using an external dynamic brake set this parameter to its maximum value 154 Current Rate Limit Default 400 0 053 Sets the largest allowable rate of change Min Max 1 0 800 0 for the current reference signal This Units 0 1 number is scaled in percent of maximum motor current every 250 microseconds 4145 DB While Stopped Default 0 Disabled 161 Enables disables dynamic brake Options 0 Disabled te operation when drive is stopped DB may 1 Enabled operate if input voltage becomes too high Disabled DB will only operate when drive is running Enable DB may operate whenever S drive is energized 8 155 ESEN Stop Mode A Default 1 Ramp 157 21156 IBAMA Stop Mode B Default 0 Coast 158 2 Active stop mode Stop Mode AJ is active Options 0 Coast i unless Stop Mode B is selected by 1 Ramp 1 E inputs 2 Ramp to Hold C7 cd 1 When using options 1 or 2 refer to the 3 DC Brake Attention statements at DC Brake Level Stop Brk Mode A Stop Brk Mode B See descri
197. ximum Speed and or Overspeed Limit so that the sum is less than or equal to Maximum Freq The value at the thermistor terminals has been exceeded Motor Type has been set to Synchr Reluc or Synchr PM and one or more of the following exist e Torque Perf Mode Sensrls Vect SV Economize or Fan Pmp V Hz e Flux Up Time is greater than 0 0 Secs e Speed Mode is set to Slip Comp e Autotune Static Tune or Rotate Tune Fan pump mode is selected in Torq Perf Mode and the ratio of Motor NP Hertz to Maximum Freq is greater than 26 Drive has sensed a power line loss Drive is in the initial DC bus precharge state PTC is enabled for Analog In 1 which is configured as a 0 20 mA current source in Anlg In Config Sleep Wake configuration error With Sleep Wake Mode Direct possible causes include drive is stopped and Wake Level lt Sleep Level Stop CF Run Run Forward or Run Reverse is not configured in Digital Inx Sel Speed Ref x Sel or PI Reference Sel is set to Reserved Start At PowerUp is enabled Drive may start at any time within 10 seconds of drive powerup 2 12 Troubleshooting c amp E Alarm Description TB Man Ref 30 Occurs when Cfict e Auto Manual is selected default for Digital In3 Sel parameter 363 and TorgProve 49 Cflet VHz Neg Slope 24 Waking or
198. y derate should begin The motor overload capacity is reduced when operating below Motor OL Hertz For all settings of Motor OL Hertz other than zero the overload capacity is reduced to 70 at an output frequency of zero Changing Overload Hz 120 OL Hz 10 OL Hz 25 OL Hz 50 f t Ss a Continuous Rating 8 nm o 0 10 20 30 40 50 60 70 80 90 100 of Base Speed Application Notes C 11 Motor NP FLA is multiplied by Motor OL Factor to select the rated current for the motor thermal overload This can be used to raise or lower the level of current that will cause the motor thermal overload to trip The effective overload factor is a combination of Motor OL Hertz and Motor OL Factor Changing Overload Factor 140 OL 1 20 120 OL 1 00 100 OL 0 80 oO 2 80 2 60 amp 40 20 0 0 10 20 30 40 50 60 70 80 90 100 of Base Speed Overspeed Overspeed Limit is a user programmable value that allows operation at maximum speed but also provides an overspeed band that will allow a speed regulator such as encoder feedback or slip compensation to increase the output frequency above maximum speed in order to maintain maximum motor speed The figure below illustrates a typical Custom V Hz profi
199. ymbol descriptions Motor Type Set to match the type of motor connected 0 1 Important Selecting option 1 or 2 also requires selection of Custom V Hz option 2 in parameter 53 Motor NP Volts Set to the motor nameplate rated volts Motor NP FLA Set to the motor nameplate rated full load amps Motor NP Hertz Set to the motor nameplate rated frequency Motor NP RPM Set to the motor nameplate rated RPM ee 4 Values Default Min Max Units Default Min Max Units Default Min Max Units Default Min Max Units Values Default Options Default Min Max Units Default Min Max Units Default Min Max Units Default Min Max Units Read Only 0 00 3000 00 kW 0 01 kW Read Only 0 0 6553 5 VAC 0 0 65535 0 VAC 0 1 VAC Read Only 0 0 6553 5 Amps 0 0 65535 0 Amps 0 1 Amps Read Only 0 000 256 256 0 000 65535 000 0 001 Induction Induction Synchr Reluc 1 Synchr PM 1 Neo O Based on Drive Rating 0 0 Rated Volts 0 1 VAC Based on Drive Rating 0 0 Rated Amps x 2 0 1 Amps Based on Drive Cat No 5 0 400 0 Hz 0 1 Hz 1750 RPM 1750 0 RPM 60 2400 RPM 60 0 24000 0 RPM 1 RPM 1 0 RPM Related e2 Related Sz ID I gt R N iS 00 2 T MOTOR CONTROL 2 3 2 Motor Data Torq Attributes

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