ACE II - Hoffer Flow Controls, Inc
Contents
1. 49 Appendix B Units OF VIeasuke NAAANINAG D Du ID MB 50 Appendix C Error 4 68 uuu tei NANA NN SI Dese Dieci envi NAA 53 Appendix D Reference Donsitktiuuyu yu us ku octo a NAA 54 Appendix E Changing the Display Languaege 55 Appendix F m 56 Appendix G ACEII Weight Scale Calibration Procedure 71 HP 307 li ACE II User s Manual Specifications Specifications Environmental Operating Temperature 20 to 70 C 30 C to 70 C with optional heater Storage Temperature 40 C to 85 C Humidity 0 95 Non condensing Approvals and Regulatory Compliance State of California Department of Weights and Measures Standards AGA 7 OIML Tc 8 Sc 7 R117 R118 ISO 6551 7637 NIST Handbook 44 3 37 CE Emissions 55011 Immunity EN61326 Enclosure NEMA 4X Optional Explosion Proof Power Supply 8 to 30 Volts DC 400mA max Optional 110 220 VAC 50 60Hz 250 500 mA Display 128x64 graphical display Easy scroll through list of up to 14 selectable process parameters LED back light Adjustable contrast Keypad 3 soft keys 2 arrow keys can be individually disabled Optional Infra Red Interface Front panel infrared transmitter receiver for remote operation and communication Diagnostics Multiple e2. 10 One Minu Phas AA aa 10 Pump Intetloek Dee 10 nuce ped b T E Mp UN C on DP RU 11 RA 11 CO aa AURA 11 Aa Ea AA a 12 Pio AA NAA AA ANA 12 lea IMPIDE T pH 13 Editing Seting S a BAG ANO NAKA AA Rus od cessit e quU RUE AE 13 hd KG UN 15 tote 16 RIS a 19 LOO COMM CUratlOn bte bed dread etel Cd ashpa duo 21 2 KAL AA AA 23 SITES IAE TT UU TN 26 7 Meter uico 2j AC EID PROV ER LS AANO ar Cie tav Satin 20 HP 307 1 ACE TI User s Manual DODONG siente 31 uu p 31 CORES BNC asua kasusqa 31 RID Analog a a 31 Analog COUEDUE ANNA AA ANNA AA AA AA 32 eM 33 Lil OUI pit oie a suman 34 Heater O ANAN 34 base nes 34 C ommunicatiolisa1 3 0 aa edi Lo vier
3. Modbus address HP 307 Advanced Settings Menu 2 2 SYSTEM CONFIGURATION 7 N 2 2 1 UTILITY FUNCTIONS Remove with error Keypad time out Print key enable OFF RS232 Infrared Clear key enable Scroll keys enable Language Date Time Min Flow Error Interlock ON OFF Max Flow Error Interlock ON OFF Pressure Signal Lost Interlock ON OFF Gas Inhibit on Interlock ON OFF Comp Range Error Interlock ON OFF Probe Short Error Interlock ON OFF Probe Open Error Interlock ON OFF Coil Short Error Interlock ON OFF Coil Open Error Interlock ON OFF Trailer number Last service date Next service date Select ticket format total durring error 2 2 2 PASSWORD PIN D 2 2 3 FLUID PROPERTIES NG P 223x Fluidi 4 Default Temp Default Pres Default Dens Density at Base Density at NBP 2 3 CHANNEL CONFIGURATION jl COMPENSATION METHOD None Default temp Defalul T amp P Default Density Temp Temp Q Default Press Temp amp Pressure Density SELECT FLUID Fluid 1 Fluid 2 Fluid 3 Fluid 4 gt UNITS English default Metric default English custom Metric custom DELIVERY UNITS HP 307 2 2 4 BASE CONDITIONS Nist Oiml Normal PTB Sirim Asian Custom Base Temp Base Pres 17 2 4 METER CONFIGURATION Serial Number
4. Filtering Min Flow Meter Frequency DN25 DN40 DN50 METER SIZE Custom Min Flowrate Max Flowrate s Min Delivery 1 K factor table LINEARIZATION Average K factor w ss Table 1 Table 2 TABLE K Factor Units ON BT mo UN Average K Factor Ng Bo K Factor Table Menu Structure ACE II User s Manual Menu Structure This page intentionally left blank ACE II User s Manual 18 HP 307 Menu Structure Menu Fields This section describes the program menu fields in detail Whenever applicable the description is presented in the following format Menu Item Selection _ Comments 0 2 Paragraph numbers in this chapter correspond to the menu field numbers in the ACE II A program menu item can be accessed by pressing the MENU key and then using SCROLL and SELECT keys as described in the Operation section of this manual Basic Settings Software versions 1 00 6300 and later have a Basic Settings Menu containing the most frequently used Program fields in an easy to access top level menu 1 BASIC SETTINGS HP 307 Delivery Units Linearization English Units Gallons NBP FT3 Q NTP LBS Metric Units Liters NBP M3 NTP KG Aak K Factor Table Enter the Flowmeter serial number Alphanumeric entries can be made from WinConfig but cannot be edited
5. d 501 3 201 5h TXN3MHL 81 31 6 SANNON 420HS WSN ON Wu 2 3 Sur UU Vaal lal 968 30 NI CGADNSH 403 834 ___ 307 66 ACE II User s Manual MELLE E A ppendix F Drawings SIYO ONY SYOLDIINNOI INUYN 303 LINN TVNOILIOOY NV UN NOlLdIB 2530 INOZ NUS Ae Via Z56 2V man 395 NOLLY TIVISNI 39 M31N39 879 008 YSN IN ALD Q INI SIOHINOI MOT 8333 OH ACE II User s Manual 67 HP 307 Appendix F Drawings lt P _ ___ Caen er6 39V EE ta SM3lA ONY LNOMJ NOILVTIVISNI LHOd 22258 S9 8F1 3ZOLESN KINO ZHI dil S 5SrI 3201ESN NI 5 5 1 3201 64 MOOTHELMI di S l 32DIC SM td eit 1601 37015 34n5538d St 1501 3201 5AN dr 1501 3 ZD0LESN SH31N30 2e 10 TICH TINO 030Y3YH B1 9 5 SINNOW O0HS5 WSN AN ujeqozi3 4 HH Alva Add 3NOZ LCOS IA _____________ E 96 20 HP 307 68 ACE II User s Manual 276 307 Du A ppendix F
6. Pulse Out Off Select a desired function for the Pulse Out Pulse V 2 s Pulse Out Number Enter a scaling factor for pulse out 1 means one AE PULSE is output foreach unit of measure U Pump ON Select ON to enable the Pump Interlock function Interlock OFF Time Delay Number Enter a time delay in seconds before pump relay is enabled after reaching the temperature set point Pump Error Number Enter Pump accumulated error time in seconds Time Refer to WinConfig program for a selection of i i errors for Pump Interlock function 11 1 5 Flowmeter Error Detect ON Select ON to enable the pulse error detection OFF function This function is available for dual coil ACE II User s Manual 22 HP 307 Menu Structure 1 6 RS232 Port Mode Off Select Modbus for communication with a PC Modbus computer or Modbus master Select Printer for Printer printing function 2 System Configuration 2 1 Utility Functions Remove with error Yes Select Yes to remove asterisks with selected No errors Keypad time out Enter a number If the unit is lef
7. Communications ACE TI is equipped with RS232 serial port and the optional infra red port The serial port has to be configured for either printing or Modbus functions in the ACE menu at Program IO Configuration RS232 It can be used for printing programming the ACE II settings communication with a personal computer or with a Modbus master device For programming ACE II from a personal computer using Hoffer configuration program refer to the WinConfig section of this manual ACE II supports standard MODBUS RTU binary encoding The following tables list Modbus addresses for the available Modbus commands Function Code 04 Read Input Registers ABSOLUTE ADDRESS DESCRIPTION 30001 Uncorrected Rate X1 X10 X100 or X1000 30002 High Word of Uncorrected Total 30003 Low Word of Uncorrected Total X1 X10 X100 or X1000 30004 High Word of Uncorrected Accum Total 30005 Low Word of Uncorrected Accum Total 30006 Corrected Rate Mass or Volume X1 X10 X100 or X1000 30007 High Word of Corrected Total 30008 Low Word of Corrected Total X1 X10 X100 or X1000 Function Code 01 Coil Status ABSOLUTE ADDRESS DESCRIPTION 00002 00008 OPEN 00009 Clear Totals 00010 Clear Accum Totals HP 307 35 ACE II User s Manual Communications This page intentionally left blank ACE II User s Manual 36 HP 307 Installation Installation This section includes information specific to the ACE II flow computer installation
8. 1000 2500 are platinum 3902 material 1000 DIN is 100 Ohm platinum 0385 material CalibrationP Number 000 Seecalibration procedure 00000000 Calibration Q Number See calibration procedure tS 1 2 Analog Input Menu item Selection _______ Comments tt Function Off Select a desired function for the analog input Pressure Temperature Density Sp gravity Flow Min value Number Enter a number corresponding to the minimum value for the input range in the units selected for H theinput Number Enter a number corresponding to the maximum Max value value for the input range in the units selected for 307 21 ACE II User s Manual Menu Structure 1 3 Analog Output Menu ___ Selection Comments Function Off Select a desired function for the analog output Pressure Temperature Density Sp gravity Flow M Flow V Flow U Min value Number Enter a number corresponding to the minimum Value for the analog output range Max value Number Enter a number corresponding to the maximum 7 s for the analog output range en Calibration Number See calibration procedure Calibration Q Number See calibration procedure 1 4 Digital Menu item Selection Comments Clear out ON Select ON to enable the Clear Out function
9. ACE II User s Manual 4 HP 307 Model Number Model Number The ACE II model number is provided by the Hoffer sales department based on the type of flow meter pick up coils hardware options installed power supply enclosure type and accessories supplied with a unit 11 7 5 12 5 5 SERVICE SPECIAL FEATURES Volumetric Products SP Any special features that 1 LIN LOX LAR are not covered in the 2 2 model number 3 Nitrous Oxide W Windows based RS 232 4 Liquid Hydrogen serial port configuration 5 LPG program with adapter 6 LNG and cable 7 LIN LNG Ethylene V Volumetric ENCLOSURE STYLE X None S Standard flat mount Temperature Pressure Compensation and RTD inputs T Add T after the number of the above product for temperature compensation Add P after the number of all the products for pressure compensation E P with shocks Tilt bracket with shocks Explosion Proof with 5 switches on cover HEATERS OPTIONAL H Heater required for TP Add TP after the number of below 3271 products for both temperature and X No heater required pressure POWER INPUT 12 12Vdc power input 12 battery input PUMP INTERLOCK I PD 240 VAC IMAX 5 AMPS 24 24Vdc power input 24 Vdc X None battery input AC 110 220 V AC input 24Vdc power output OUTPUT OPTION Scaled Pulse or Analog Output PULSE SECURITY INPUT 1 Open Collector PTB OPTIONAL 2
10. Enable Serial No Alphanumeric Serial s cannot be edited in the instrument Conection Factor Filter 0 Min Freq FF Linearization K Factor Table Table I Unis Pulses Gallon Pulses ACF Pulses ACM Meter Size Custom Min Flowrate Flowrate 500 Min 00 Open _ Figure 4 Meter Configuration Menu ACE II User s Manual 42 HP 307 inConfig Program Channel Configuration Menu The Channel Configuration Menu is used to configure metrological specifics such as compensation methods fluid selection and unit selections Modbus multipliers are available for Total and Flowrate to increase the resolution of data retrieved via serial Modbus communications See the Communications chapter for more information on Modbus protocol Configuration B c LH 2 ity Pound asllon Figure 5 Channel Configuration Menu HP 307 43 ACE II User s Manual WinConfig Program System Configuration Menu The System Configuration Menu provides four lower level menus as follows Utility Functions Program the Menu timeout feature and lock front panel buttons Password Pin Program two levels of password protection for up to ten users Fluid Properties Provides configuration parameters for up to four different fluids Base Conditions S
11. LU Ld vi La 35 Function Code 04 Read Input Registers 1110000007 35 FONON Code EXC oll Stat AA 35 LE uu AA S 37 o quon obe oC E PAA 37 Cable 2 suu u Qa 37 ACE Program AA Saa suis 37 Poner in u Iki aan maana aaa m odd ua h aaa 37 wancConti9 ProSranu usuyasa wahan qusa 39 ua nus DT mm 39 S li lj uuu uu TOT TTE 39 Panapaan um aaa puna a MM a aus 40 Col lili O AA NA AA nb AH 40 Dorconti ut AA AA 40 Pump Option uum uitis Colbie C 4 Meter Conte uration Men uu a Didone qu eR es NAAN AN 42 Channel Confieurauon MENU tUi Del te ANAN 43 System Confieuration MENU uiu Qasa ANDA 44 Pani eR 45 ZA E NIC BU secco endet bcp oe RCM I MEL LEE ESI 46 Downloaditis the e NA e em Q Qa iube 47 ro An iom hila AT 47 Saying Contre uratron AA NAAN AA a 47 Openin amp Coni uron PIGS uuu uu uuu Ana NG gt 47 Appendix A Liquid Calculation Flow Chart
12. Pump Interlock off Naber Enter trailer number Also available in Basic Settings 2 m Enter the last service date Also available in Basic Settings NE Enter the next service date Also available in Basic Settings Ticket2 es Number Select a ticket format for printed tickets OU Enter allowable percentage of error for pulse security function pulse error detect 08 4 8 04 4 894 98040 0894 8 044 0 04408 048 804 4 0844084 8 084 8 Comments Enter the operator password again to confirm Reenter Number password 3 4 2 3 Fluid Properties Fluid 1 Menu item Selection Comments Default temperature for Fluid 1 Default Number Default Number Pressure EI AA Ar Density at the normal boiling point for Fluid 1 Density at Number aaa CR ABS AA RN EE CER ERE MEN Ne FH ACE TI User s Manual 24 HP 307 Menu Structure Fluid 2 Menu item Selection Comments Default Number Default pressure for Fluid 2 Pressure Fluid 3 Menu item Selection Comments o aa e E Pressure Fluid 4 Menuitem Selection Default Number Default temperature for Fluid 4 A
13. SCA XLT2 TA Temperature TB 21 TEMP SIGNAL Probe TB 20 TEMP SIGNAL TB1 13 n Serial Port TBI 12 Printer TB1 8 1 11 RED PUMPINLKIN SCA XCU2 PI Pump Interlock BLK PUMPINLK OUT TB1 14 PRESSURE IN T TBI I6 HP 307 63 ACE II User s Manual 32 MILNIYd ONIMIM 9NILO3NNOON3INI 60642 IN ALIO HL38VZT13 INI 3344JOH 00 00 SIDIVId3Y OL 5760009 OL 1 2229 26 well Y __________ __ NI INO M3MOd Lm 1HA NI SIMOJ d en VAS nc 431412345 SI HL9N31 WOLSND di AYVA TUM LYvd HLO9N31 5 NMOHS LuvVd 318VO ILON 7 307 HP 64 ACE II User s Manual Drawings Appendix F WHOL s MARRE _ ASSY LXJN 1 HO 3S0d4Nd M3HIU WAKAO Yid E 43050 JO NO NvYNJU WADI 39919 NO ISDN 24H AB sv NI DAZIWOHINY SV 1d90X9 3SOdand TWHS TVINALWIN 30 3215 3HL ANY 504 40 0 SAGHIO OL MAHILO SIONWATIO SIHINI 155012500 38 01 ION 24H SIOKINOO SNOISN3NI 03140345 55I NN HHOH 30 3 TVILN3CIJNO2 60626 ON ALIS HI3SVZTITJ STO
14. Drawings 5318 2 ONY SYOLIINNDI SNUVN LINN ONIH38 WOWINIA TYNOLLIGOY NY pM ddV 3lVO 4159530 3NOZ 7 Vas Cv6 39V 7 MJA 305 NOLVTIVISNI 39V SNLLNNOW IN D usw INI STOHLNOO MO i 931430H gt 69 ACE II User s Manual HP 307 ings Drawi Appendix F L S 9 BUE E TT SM E 6 30 lecee imm MeV TM 3YNSOTONI NOISO ldX3 INNLNO 60642 IN ALIO HL38VZIT3 2 STOMLNOO 33440H SOlc 006 MIINWNAN 3901s 39414 t 51015 INILNNOW 91 4 M31N32 91 438 986 S39vld S LAN 1 33132 91 438 994 aw SNOISIATH aa vv6 39V wj 7 9 334 39NIH HP 307 70 ACE II User s Manual Appendix G ACEII Weight Scale Calibration Procedure Appendix Weight Scale Calibration Procedure Turbine flowmeters when properly used have been found to be more accurate than most weight scales in determining the amount of product delivered Whenever possible use Hoffer portable Transfer Standard SY 14B to perform ACE II system calibrations This procedure requires the use of two tankers One full of fresh cold product and a empty tanker Place the full tanker onto the scales Hook up the piping so that the full tanker will be pumping off to
15. Nyy NI 20 NIDIYILNI did OL 51405 12 SNId 281 419 403 3 24 03AOW33M 109 403 33d G3SIA33 er ono cx soc _ ddv aivd 82532 3NOZ SNOISIA33 WEN 5 3789 2 Ng QA 8 2 S QU 1 30 3430 NOLV2llddV Al 6 Xu LHM AM9 NG3 LHM G0 9990 Lal L TWNOIS B P i TS O00z09 88L VA AZL 002997981 X3LOIA AVT34 TWNOUdO N NIOTYALNI did i 8 Tdd I r V l LOOPNI ams Q v LANI i M3AOMd Q334 LHM N NG EM 1409 NIININd ZEZSY 310N gp SISSVHO 1 M340d 20 se T 83123 02 SI 31990 2 N3HM 1459 SI LYOHS dW3L OLY IYIM E 2 21 4310345 JIA SY IWYS 3HL 38 GINOHS 39VLTOA SALON 307 HP 62 ACE II User s Manual Appendix F Drawings Wiring External Cables to Explosion Proof ACE II Hoffer Flow Controls Inc 1 13 2015 CONNECTION TO ACE CABLE FUNCTION ACE TERMINAL DESIGNATORS PART NUMBER PWR DC DC IN SCA XLU3 P Power PWR DC RETURN PWR GND CHASSIS SHIELD WHT TB1 7 SIG 1 SCA XLT2 5 Signal WE BLK TB1 6
16. TTL CMOS PS Quadrature Input per ISO6551 7 4 20mA output level B complaint requires 8 1 5 output second mag coil on turbine X None X None HP 307 5 ACE II User s Manual Model Number This page intentionally left blank ACE II User s Manual 6 HP 307 Operation NOTE This section applies only to ACE II units that have already been programmed For initial programming and set up refer to the Menu Structure section of this manual Front Panel Operation 1234567 aa keys to select TOTAL AL P dips M esage Coil open Section Use PRINT key to Use MENU key to Use CLEAR key to print delivery ticket enter the menu clear delivery total HP 307 7 ACE TI User s Manual Display parameters The following process parameters are available for display and may be selected using the Windows Configuration Program Refer to the chapter on the WinConfig Program for more information on setting the display parameters Parameter Display Description Frequency FREQ Measured input frequency from turbine meter V Rate RATE Flow rate compensated to a selected reference condition expressed in units of volume U Rate U RATE Uncompensated flow rate expressed in units of volume V Total TOTAL Compensated total corrected to a selected reference condition expressed in units of volume ACEI always defaults to the total selected in Delivery Units U To
17. days after notice from HFC the goods will be disposed of in HFC s discretion HFC does not warrant these goods to meet the requirements of any safety code of any state municipality or other jurisdiction and Purchaser assumes all risk and liability whatsoever resulting from the use thereof whether used singly or in combination with other machines or apparatus This warranty shall not apply to any HFC goods or parts thereof which have been repaired outside HFC s factory or altered in any way or have been subject to misuse negligence or accident or have not been operated in accordance with HFC s printed instructions or have been operated under conditions more severe than or otherwise exceeding those set forth in the specifications for such goods THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE HFC SHALL NOT BE LIABLE FOR ANY LOSS OR DAMAGE RESULTING DIRECTLY OR INDIRECTLY FROM THE USE OR LOSS OF USE OF THE GOODS WITHOUT LIMITING THE GENERALITY OF THE FOREGOING THIS EXCLUSION FROM LIABILITY EMBRACES THE PURCHASER S EXPENSES FOR DOWNTIME OR FOR MAKING UP DOWNTIME DAMAGES FOR WHICH THE PURCHASER MAY BE LIABLE TO OTHER PERSONS DAMAGES TO PROPERTY AND INJURY TO OR DEATH OF ANY PERSONS HFC NEITHER ASSUMES NOR AUTHORIZES ANY PERSON TO ASSUME FOR IT ANY OTHER LIABILITY IN CONNECTION WITH THE SALE OR USE OF HFC s GOODS AND THE
18. from the instrument Select the default units displayed for Delivery Total English Metric units are available based on the type of units selected in the Channel Configuration in the Advanced Settings Menu Select whether a single Average K Factor is used or a 5 point table of K Factors over the K factor units Average K factor Pulse Gallon Pulse Liter Pulse FT3 Pulse M3 ___ Number Select units of measure for K factor This menu is displayed when Average K factor selected for linearization method Enter a K factor for the meter connected to this channel Next Service DUO Enter the next service date Enter trailer number Alphanumeric entries can be made from WinConfig but cannot be edited 19 ACE TI User s Manual Menu Structure Menu Selection Comments eee Select fluid Fluid Select a fluid table for the current application Up Fluid 2 to four different fluids can be programmed in Fluid 3 ACE TI Actual Fluid names will be displayed in Fluid 4 this menu if service was specified at the time order Date Time Enterdate and This menu is used to set time and date time ACE II User s Manual 20 HP 307 Menu Structure 2 ADVANCED SETTINGS 1 I O Configuration 1 1 RTD Menu Selection Comments RTD Type Off Select a type of RTD probe 100 100
19. messages that guide the user in the event of an operational problem or conflict in the configuration parameters When error conditions occur an error message 1s displayed in the message section of the display If more then two error conditions occur simultaneously the messages automatically scroll every three seconds Refer to Appendix D for a list of error messages The message section can be used to display custom messages including fluid name base conditions compensation range For further information on composing custom messages refer to the WinConfig section of this manual A custom message is replaced by an error message when error conditions occur Errors are recorded in the ACE II error log for future printing Passwords The ACE II has two levels of password protection operator and supervisor At each level there are five user ID numbers available Any configuration parameter that may affect the flow calculation is protected with the supervisor password Operator password allows clearing of Accumulated totals only The unit is shipped unprotected with all passwords set at 0000 Diagnostics To enter the diagnostic mode press MENU key and select DIAGNOSTICS Refer to Diagnostics section of this manual for further information about the diagnostics functions One Minute Start Phase During the first minute of operation errors are displayed but are not recorded in the error log This One Minute Start Phase begins with the first ind
20. of A D counts should also increase As the RTD temperature increases the number of A D counts should also increase If the count displayed is or 4095 it means that either the input has not been configured or calibrated or there is an RTD or Transmitter failure Use EXIT key to move up to Diagnostics Menu Figure 2 RTD Analog Input Diagnostics Screen HP 307 31 ACE TI User s Manual Diagnostics Analog Output The Analog Output may be tested by connecting a milliamp meter to pins A and B of the analog output connector located on the ACE Il rear panel Pressing the SELECT key selects the output Use the SCROLL keys to increase or decrease the number of D A counts As the number increases the output current should increase As the number decreases the output current should decrease The range of D A counts is from to 4095 At 0 counts the output current should be close to 4 mA at 4095 the current should be close to 20 mA Use SCROLL keys to increase or decrease the number of D A counts Use SELECT to Use EXIT to move up highlight the to the Diagnostics output main menu Figure 3 Analog Output Diagnostics Screen ACE II User s Manual 32 HP 307 Digital VO The Digital I O diagnostics is used to verify operation of the digital inputs and outputs The state of the Prover input is displayed as a 1 or a A 1 represents a high signal level and a low signal level When a signal is applied to an input the correspo
21. when switching over from recirculation to product delivery COIL OPEN Coil resistance 1s above the specified range 8 COIL SHORT Coll resistance is below the specified range 9 BAD PULSE LIMIT Bad Pulses have exceeded the limit set for of Total During EXCEEDED Pac Im NI HP 307 53 ACE TI User s Manual ppendix D Reference Densities Appendix D Reference Densities Reference Densities for LIN LOX LAR and CO2 Per NIST 2009 Reference Condition Temp Press Press Density Density Density Deg C PSIA BAR abs LB FT3 LB GAL KG M3 0 072470 0 009688 1 160858 NIST LOX 0 082820 0 011071 1 326649 21 C 101 325 Kpas LAR 0 103390 0 013821 1 656149 CO2 0 114430 0 015297 1 832993 LIN 0 073984 0 009890 1 185110 OIML LOX 0 084550 0 011303 1 354361 15 C 101 325 LAR 0 105550 0 014110 1 690749 CO2 0 116860 0 015622 1 871918 LIN 0 073016 0 009761 1 169604 PTB LOX 0 083444 0 011155 1 336645 15 C 1 BAR LAR 0 104170 0 013926 1 668643 CO2 0 115320 0 015416 1 847249 LIN 0 070313 0 009400 1 126306 SIRIM LOX 0 080353 0 010742 1 287132 30 C 101 325 Kpas LAR 0 100310 0 013410 1 606812 CO2 0 110980 0 014836 1 777729 LIN 0 071018 0 009494 1 137599 ASIAN LOX 0 081159 0 010849 1 300042 27 C 101 325 Kpas LAR 0 101320 0 013545 1 622991 CO2 0 112100 0 014986 1 795670 LIN 6 727363 806 113 1 LOX 9 523835 1141 203 LAR 11 645353 1395 416 C
22. 27 7 4805 19481 119 8264273 Multiplier 1 0 264172052 7 4805 19481 264 1720524 Appendix B Units Of Measure Offset 0 32 00 1459 67 1459 67 Offset 0 0 14 69595 0 944302 0 94 43024 0 0 09443 0 0 96292 0 0 0 ACE II User s Manual Appendix B Units of Measure Full Name Second Minute Hour Day ACE TI User s Manual Time Abbr Name Multiplier SEC 1 MIN HR DAY 52 HP 307 Appendix C Error Messages MESSAGE COMMENTS Error reported on trip report TEMP SHORT Temperature probe resistance input is less then 5 OHMS TEMP OPEN Temperature probe resistance input is more then 15K OHMS PRESS FAIL Pressure Analog signal input is not detected The computed value of the analog input value is equal to zero volts TEMP FAIL Temperature signal analog input is not detected The computed value of the analog input value is equal to zero volts TEMP COMP Temperature of the selected channel is out of range specified Yes for analog input It means the fluid temperature is out of accurate measurement range This message will appear in normal operation during cool down and after the delivery is complete Yes Ui 92 N pP NI PRES COMP Pressure is out of range specified for analog input It means the fluid pressure 1s out of accurate measurement range This message will appear in normal operation during cool down and after the delivery is complete 7 PULSE
23. A ZEZSY s Z 310N inani 3unividmi 5 NIMOd 20 181 T3123NNO9 SI 319VO NIHA Q3AYdSK SI SI LMOHS Z EN E 3NOZ SILON g 30V 7 59 ACE II User s Manual HP 307 LAGLNO 9OIVNV ONIMIM 3570 I 39V 60647 IN HL38VZI13 INI STOMINOO MOI H333JOH 120 o N33 DOWNY Lu 5 g 592 001 MHS NOD NI 1YNOIS NOD YOLIGNNOD z Ng HLOOL 3MB w d 580 XH V Ni 5384 34055394 TV NOLLKO m a qus ino 3H TWNO TWNOS OT3IHS SISSYHI 68 006 423 H3d AWIIY TYNOlLdO 73 3H N04 ava 0 530 A3B Lael 82 30 Appendix F Drawings N 90 quet LU d MO AZL 9 981 XILOIN AYTAY TYNOLLdO N ET 03193 SI FVD 3MMM Z N3HM 5 SI TM nG NG 5 L30HS OLY Z T d TSQL 792 NO 71 AdO3dS SV 5 WNOLLdO 3Z01 SN q1nOHS 102 b 061 002 ws HOLIMS mm mam C HP 307 60 ACE II User s Manual Appendix F Drawings aY Tur 109 77 ONIMIM 3572 39
24. ACE II Advanced Cryogenic Electronics USER S MANUAL Advanced Cryogenic Electronics Hoffer Flow Controls Inc Elizabeth City NC USA HP 307 July 2015 HOFFER FLOW CONTROLS INC H Perfecting Measurement 107 Kitty Hawk Lane Box 2145 Elizabeth City North Carolina 27906 2145 1 800 628 4584 252 331 1997 FAX 252 331 2886 www hofferflow com Email info hofferflow com Notice HOFFER FLOW CONTROLS INC MAKES NO WARRANTY OF ANY KIND WITH REGARD TO THIS MATERIAL INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE This manual has been provided as an aid in installing connecting calibrating operating and servicing this unit Every precaution for accuracy has been taken in the preparation of this manual however HOFFER FLOW CONTROLS INC neither assumes responsibility for any omissions or errors that may appear nor assumes liability for any damages that may result from the use of the products in accordance with information contained in the manual HOFFER FLOW CONTROLS policy is to provide a user manual for each item supplied Therefore all applicable user manuals should be examined before attempting to install or otherwise connect a number of related subsystems During installation care must be taken to select the correct interconnecting wiring drawing The choice of an incorrect connection drawing may result in damage to the system and
25. For installation information on the turbine flowmeter temperature probe pressure probe or other equipment refer to the individual item s technical manuals Location of the ACE II The ACE should be mounted at operator eye level for the best viewing angle Install the ACE on a horizontal surface near the access door of the trailer Allow enough clearance for easy access to the signal cables CAUTION ACE II MUST BE INSTALLED IN THE HORIZONTAL POSITION MOUNTING IN THIS POSITION IS CRITICAL TO ALLOW THE SHOCK MOUNTS TO FUNCTION PROPERLY AND PREVENT DAMAGE CAUSED BY TRUCK VIBRATION WARNING DO NOT OVER TIGHTEN MOUNTING BOLTS RECOMMENDED TIGHTENING TORQUE IS 105 LBS IN OVER TIGHTENING MAY CAUSE SHOCK MOUNTS TO BREAK Cable Installation e Install and secure cables to avoid contact with cold pipes e Attach cables to the appropriate connector on the back of the ACE e The power cable is a three wire cable Red lead connects to positive battery lead Black lead connects to negative lead White lead connects to chassis ground e The ACE has no power switch Hoffer recommends providing the ACE II with a direct power lead from the battery This will reduce interference from other operating systems If a switch 15 required HFC recommends using the main power switch on the trailer e Install dust caps on any unused connections e Tighten all cable assemblies ACE II Program Setup After the installation of compon
26. HLNOO MN33JOH ALON 902 001 SIDY 1d3M PAY 5 MNOLOnONOO a iN3aN3d30 1N3ANSISSV Nid 8 Tung HG i NOLLVOlIddv 1N3ANSISSY oz 7T WEG NOWWO2 WIE PET YIYO Nad Si THA GOOH M N9 TALON 31890 d3Q 3lHSs YOLINONOD a LN3MNSISSV Nid NOWLWOMdd LN3MNDISSV Nid 3AUL2O3LOMd NOWWOD TVNSIS viva d9 Sr1 4901 SN ASNE YALNIYd NO NG 404 QOOH M OZ Nid ynog YO OLES 5 6656 VHdlv NAYI ISN 3O133NNO2 LNOHLIM MOHS OL 318V2 Lu 1 I pug 43007 A38 334 4 AY 503 9NIYIOYO N3HM 318 2 45 alva 0530 SILON SNOISIA38 ACE II User s Manual 65 HP 307 Appendix F Drawings BO6LE ON ALID HL38VZIT3 510 1 02 MOTI MJ440H QHYONY15 Sv O3lAOMd LIL NAGO 03110345 LON dl NAO HO AN 3SIACOV LOS ZCZSH N3HM NMOU ANO MO OLATU NYO LINN cnp d dE 150 01 5 eee 39055395 3E 1501 3201CSH NOH SNLLNNDA THO
27. II User s Manual 12 HP 307 Reviewing Settings Program settings are displayed at the lowest level of the program menu Once a menu item is selected its value or setting can be changed using the EDIT key Utility functions Keypad timeout Use SCROLL gt keys or numertcal keys to change the value Use ACCEPT key to accept Use ERASE CANCEL key to return to review mode without changing selection the selection and exit to review mode Editing Program Settings Utility functions Keypad enable cys to move Keypad timeout selection bar Use EDIT key to enter Use HOM E key to Use EXIT key to edit mode return to main one level up HP 307 13 ACE II User s Manual This page intentionally left blank ACE II User s Manual 14 HP 307 Menu Structure Menu Structure The menu structure varies depending on options installed and configuration of the ACE II unit Not all of the menu items described in this manual may be available on all units 1 BASIC SETTINGS 2 ADVANCED SETTINGS E 4 PUMP SERVICE 5 BASE CONDITIONS Serial Number 1 Configuration 3 DIAGNOSTICS Max Operating Hours Delivery Units 2 System configuration 1 Coil 1 resistance Hours Since Last Service Linearization 3 Channel configuration 2 RTD Analog In Last Service Date K Factor Table 4 Meter configuration 3 Analog out Last Service Typ
28. K FACTOR 13 Repeat Steps 6 through 9 to verify the new calibration is within the accuracy requirements If the new calibration is not within the accuracy requirements then repeat Steps 6 through 12 ACE II User s Manual 71 HP 307
29. N and press EDIT 4 Select K FACTOR TABLE and press ACCEPT 5 SCROLL down to TBLI POINT 1 FREQ 6 EDIT TBLI POINT 1 FREQ and enter point 1 Freq from the Final Calibration Report printout 7 Press ACCEPT 8 EDIT TBL1 POINT 1 FACTOR and enter point 1 K Factor from the Final Calibration Report printout 9 Press ACCEPT 10 Continue entering the calibration data in this manner until all 5 points have been entered 11 Press HOME 12 Select YES at Save Data prompt 13 Select RESET at Reset prompt HP 307 29 ACE TI User s Manual Menu Structure This page intentionally left blank ACE II User s Manual 30 HP 307 Diagnostics Diagnostics Menu ACE II provides diagnostic functions for testing Inputs and Outputs to verify hardware functionality To access Diagnostics functions press MENU scroll to Diagnostics and press SELECT Diagnostics functions Coil Resistance RTD Analog In Analog Out Digital I O Pulse Out Heater Sensor Coil Resistance The coil resistance diagnostic displays the resistance measurement 4 10 9o of the flowmeter pickup coil in Ohms Normal coil resistance should be in the range of 1500 2500 Ohms RTD Analog Input RTD and Analog diagnostic screen displays the A D analog to digital converter counts for both the RTD input and the Analog Input AI A D counts for a configured input should always be between O and 4095 during normal operation As the transmitter signal increases the number
30. NI STOMINOO 3 40 13345 0520 001 MOOLS INISNOH Nid Z 6 XOdddY 3LSIMI OMY 039 530914 Z lyZO O0L x201S MOL WHO OOL AvZ 590 14 Z 0 20 001 NIOLS MOL WHO SZ AZI GSAOWSY GG 003 X30 Q 3SIA3H as wA 6305 0 9NISNOH Z 1L 006 403 3 ddv amva 2530 AJH SNOISIASY INIT HOIHA 803 350d4Nd HAHLO 83090 30 NO ONYN3O 38 LSNA JAH NI SY LAG 3S0dfid M3HID ANY CEN NO OL TWS TWRGLWA H3HLO SFINYWITOL 5 0125 38 OL LON 23H INI STALNOG MOU H13J0H 30 ALMIdOHA 2 NOLLVOl Tddv NO ASSY LXJN HP 307 58 ACE II User s Manual Appendix F Drawings 1401 o 3NON xs It LER AAT II SOV 3SV9 606 2 ALII HL38VZIT3 ONI STOMINOO N334JOH Ju pl 002299 881 40 21 002892 20 ino uva 62 i En N 20 22 cua UN I I z y ai 2 ama i MHS l LOOP NI 592 001 Y v j pa 6 1 dO Y dius 1 x 2 iem Gi la NN al Y2INQWMOO an YILNIN
31. O2 N A N A LIN 0 078059 0 010435 1 250385 NORMAL LOX 0 089212 0 011926 1 429039 0 C 101 325 Kpas LAR 0 111370 0 014888 1 783976 CO2 0 123410 0 016498 1 976839 ACE TI User s Manual 54 HP 307 ppendix E Chan Appendix E Changing The Displav Language To change the Abyste Aby zmienic Gehen Sie Pour Par a Para alterar o displayed zm nili wyswietlany folgendermab modifier la cambiar el idioma exibido language zobrazovany jezyk en vor um die langue idioma jazyk angezeigte affich e mostrado Sprache zu Andern SETTINGS NASTAVENI ZAAWANSOWANE EINSTELLUNGEN AVANCES N AVANZADA AVANCADAS FUNCTIONS FUNKCE PROGR NARZ FUNKTIONEN UTILITAIRES UTILIDAD UTILITARIAS HP 307 55 ACE II User s Manual Appendix F Drawings Appendix F Drawings ACE TI User s Manual 56 HP 307 ED E 3 2 2 y 5 130 Lim ANON gt 605 20 b TEAN E 39V z v ONIMIM TINYd LNOMJ v 2 60642 HL38VZI3 INI STOMLNOO H3440H g Y89IYId 30 IP OL 5 2 2 TANVd 1NONJ 39V ow wos v ___ aya HOS 3C 3NOZ 5 6 0 7 307 Appendix F Drawings a eC TION is Lr Bl oe ov E WARI 3 1d SMDTIOJ SY SOM NI 3MY SNOBNGAIO 3143345 3SWANOHLO SSTIND ONISIM 3L V 3H TANVd LNOS4 I
32. Pulse error condition is detected in a dual coil system Yes FREQUENCY ERROR TWO PHASE Pressure is between saturated pressure and 5 psia above the WARNING saturated pressure It means that the liquid is approaching a point where it may contain bubbles which will cause delivery error It is normal to see this message while the meter is being cooled down GAS INHIBIT Pressure is equal or below the saturated pressure It means there is no longer liquid in the meter run It is normal to see this message before and during cool down and after the delivery has been completed If it appears during a delivery it is possible that the pump has lost prime 10 Displayed if the operator attempts to clear totals or make RUNNING configuration changes while flow is present 11 CONFIG CHANGED Configuration parameters have been changed and saved The RESET REQUIRED unit must be reset for the changes to take effect Min delivery error This message is PRINTED on the delivery ticket only 3 Printer out of paper No paper is detected 1n the printer Printer is off line 2 FLOW HH Flow Rate has exceeded the limit defined in the High Flow Yes limit field This message may appear if the meter is being gas spun by cold gas This can occur even if the delivery total 1s inhibited by the gas cutout feature 16 FLOW LL Flow Rate has exceeded the limit defined in the Low Flow limit field It is normal to see this error message when cooling down and
33. RE ARE NO ORAL AGREEMENTS OR WARRANTIES COLLATERAL TO OR AFFECTING THE AGREEMENT PURCHASER S SOLE AND EXCLUSIVE REMEDY IS THE REPAIR AND OR REPLACEMENT OF NONCONFORMING GOODS AS PROVIDED IN THE PRECEDING PARAGRAPHS HFC SHALL NOT BE LIABLE FOR ANY OTHER DAMAGES WHATSOEVER INCLUDING INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES Disclaimer Specifications are subject to change without notice Some pages are left intentionally blank HFC 9708 Contents C O ei i SDeCHICAH0lls HE M 1 NANANA 3 System DescrtDEOD 3 Front nee corn ato Suet io nel c esee Ada 3 Model idiom 5 NANANG NANANA t 7 LrontypPaner An An 7 pisi bil NPA AA S gn 8 C Ont oO 11 MC p T 9 Displays sO C Ont TOTIS tu AA Aka mt ees 8 NETONG ipto taste AA AKA ANALOG 9 PANA tee IBONG 9 o debt ANA ast uut Natu opt 9 Ti ip NG AA 9 FOr EOC uu Z ours E 9 ACE c 9 C 1 4 9 Auto Clear GA aes 10 Error and Custom M6eSSdSES ase na sni 10 10
34. V 2 zi oW N WHOL N BOBLE ON HL3BVZIT3 INI SIOHINGI MOT 3330 z Laod Hag ama L i SHOL VA Kool Lab t 9 diu 2258 7 BB m 27601 sni vilam 13123802 HOLS SI PEYI 3HMM Z AGHA 5I Gi HD Zl AdS SV 3mvs FHL TINGOHS 102 AY DH FALON ACE II User s Manual 61 HP 307 T 1301 JO L PINON ns S A 51 3 vide 10 F STARII Vid 4 NO 39 LSNA AB SNULISA 2 S iO 3 NL WT au E 804 3SOdu nd YO 830 JO NOLLJIdMOO NO ONVAGC NVHL S4O2NV33101 SIHINI Ni 035012510 38 OL LON SNOISN3MIO 43110345 SSTINNA 33330H 40 TWHLNIOLINOI JOOsd NOISO IdX3 39v ONIMIM 35 0 606 2 IN ALIO 7 INI STOMINOO Y3440H 20 100 20 201M31NI 1fd1no JOTYNY Nandy 1 100 SO1VNV HS MOD L 9IS NOI Ltd NI 3199 2 WN9IS TWNOLLdO 2 SIS 6 dae 181 XL NVNNVHONE 9 YILLINSNY2L NI 34155359 JYNSSIYd 303 WNOLLdO KOI MHS 100 1 915 TWNOIS qmais sissvH2
35. b NG AAP i Default Number Default pressure for Fluid 4 QUT _ Default Number Default density for Fluid 4 Density at Number Density at reference temperature for Fluid 4 cnm puasa LU CLR e Density at Number Density at the normal boiling point for Fluid 4 NBP HP 307 25 ACE II User s Manual Menu Structure 2 4 Base Conditions Menu item Selection Comments conditions NORMAL PTB SIRIM ASIAN CUSTOM 3 Channel Configuration Menu item Selection Select a predefined set of base conditions or select custom to enter user defined base conditions Base conditions are used to calculate corrected volume Comments Compensation Default temperature Select an appropriate compensation method method Default T amp P For T P D compensation an associated sensor has Temperature to be connected and an analog input has to be Temp amp Default P programmed accordingly When a sensor fails the T amp P default value is used for calculations SENT Density nin Select fluid Fluid 1 Select a fluid table for the current application Up to Fluid 2 four different fluids can be programmed in the ACE Fluid 3 Actual Fluid names will be displayed in this Fluid 4 menu if service was specified at the time or order Also available in Basic Settings Units English default Select a desired s
36. cations Connection may be made to the ACE II via RS 232 communications cable or the infrared interface Click on Communications then on Initialize and select the appropriate Com port designation and Com port type After making the appropriate selections click on OK and verify that the COMM Window in the bottom right corner of the screen displays OK After establishing Communications the Startup screen will display the detected Unit Type and software version Hoffer Flow Controls Novaflow WinConfig lej File Edit View Communications Help mu wm XE 1 cc 9 Configuration Print z Table Errors CommDbg About Unit Type Software Version 1 00 5354 Serial Number 0 Ready 13 48 33 COMM Figure 1 WinConfig Startup Screen HP 307 39 ACE TI User s Manual WinConfig Program Print Clicking on Print in the Startup screen will print a copy of the programmed configuration parameters to a printer connected to the personal computer A preview of the printout may be displayed by selecting File and then Print Preview Configuration After communications have been established clicking on Configuration uploads program information from ACE II Once the upload is complete the I O menu will be displayed Other available menu items may be selected by clicking on the appropriate tabs at the top of the screen I O Configuration Menu The I O Configuration Menu cons
37. d to select display parameters or to navigate in the program menu Displaying Base Conditions To display current Base Reference Conditions press MENU key scroll to item number 5 Base Conditions using the SCROLL key and then press SELECT key Displaying Software Version The software version number is displayed each time the ACE II is powered up Printing Press the PRINT key to print a delivery ticket A message will be displayed to ready printer Press OK to print delivery ticket To select other items for printing press the MORE key Select a desired item for printing using SCROLL keys and press the SELECT key The printing function is available while flow is present ACE II User s Manual 8 307 ACE II detects when the printer is not connected off line or out of paper and displays a warning message Print Menu Ticket Trip report Error Log Configuration data Audit Trail NOTE To print to a Model P7 printer via the IR port Print Enable must be set to Infrared in the Utility Functions Menu Ticket Asterisks Asterisks enclose the delivery total on all valid delivery tickets If the feature is turned on asterisks will be removed from the delivery ticket if any of the selected errors occur during the delivery and exceeds the set accumulated error time The errors can be viewed and selected in the Program System Configuration Utility Functions menu and the ACE menu in the WinConfig program Asterisks are always removed when
38. displayed only when the associated method is selected Also ARR available in Basic Settings 1 Table Table 1 Select K Factor Table 1 or Table 2 to use for Table 2 linearization Multiple tables allow for easy switching between two different turbine PAA K factor units Select units of measure for K factor Also SA AA available in Basic Settings Average K Number This menu is displayed when Average K factor factor selected for linearization method Enter a K factor for the meter connected to this channel 27 ACE II User s Manual Menu Structure Flowmeter Size Selection ACE II provides Flowmeter Size Selection in the Meter Menu to set values for Minimum Flowrate Maximum Flowrate and Minimum Delivery The following table lists the meter size options and the corresponding parameters FLOWMETER SIZE MIN FLOWRATE MAX FLOWRATE MIN DELIVERY L min gal min L min gal min Kg Ibs 46 12 152 230 60 760 10 22 046 DN40 100 26 417 500 132 086 100 220 DN50 170 44 909 850 224 546 100 220 CUSTOM User Defined User Defined User Defined ACE TI User s Manual 28 HP 307 Menu Structure ACEII PROVER Users After all 5 prover calibration points have been calculated the new K M FACTOR must be entered into the ACEII from the METER CONFIGURATION menu using the following procedure 1 Press MENU 2 Select BASIC SETTINGS 3 SCROLL down to LINEARIZATIO
39. e Average K Factor 4 Digital I O K Factor Units 5 Pulse out Frequency K Factor 1 5 6 Heater sensor J Last Service Date E Next Service Date Trailer Number Last Service Type Select Fluid DIGITAL I O Hydraulic Motor Rebuilt Fluid 1 Prover in Motor Shaft Lube Fluid 2 Pump interlock Seal Replaced Fluid 3 Clear out Bearing Replaced Fluid 4 Pump Rebuilt Date Time y CLEAR PRINT Menu Menu __ ___ NE 1 Total 1 Ticket 2 Accum Total 2 Trip report 3 Trip 3 Error log 4 Configuration data 5 Audit trail M J J HP 307 15 ACE II User s Manual Menu Structure Advanced Settings Menu 2 1 CONFIGURATION f RTD RTDTYPE TYPE Off On Off 100 Pressure 1000 Temperature 2500 Density DIN 100 E Sp gravity Flow Calibration P Min value Calibration Q Max value Calibration P Calibration Q ACE II User s Manual ANALOG IN J ANALOG OUT 7 On Off Pressure Temperature Density Sp gravity Flow U Flow V Flow M Min value Max value Calibration P Calibration Q 16 DIGITAL I O CLEAR OUT ON OFF PULSE OUT ON OFF Pulse scale T f set E Be Error Time Flowmeter ERROR DETECTION ON OFF
40. e trip report NET ACCUM TOTAL ACCUM TOTAL AFTER PREVIOUS DELIVERY ACCUM TOTAL AFTER CURRENT DELIVERY Programming The ACE II unit is shipped from the factory fully programmed per user specification however it is recommended to verify the program settings before installing the unit Programming may be performed from the ACE II front panel or from a personal computer using Hoffer configuration software Connection to a personal computer may be established through the RS232 serial cable or by using the infrared interface The program menu may not be entered while flow is present This prevents parameters affecting the flow calculations to be changed during a delivery To enter the program mode press MENU key and select Basic Settings or Advanced Settings Software versions 1 00 6300 and later contain a Basic Settings Menu which has all of the most frequently used programming fields in a single top level menu The Advanced Settings menu is a multi layer matrix of submenus and contains some of the least frequently needed menu items Refer to the Menu Structure section for a detailed explanation of each programming field and a chart to assist in navigating through the menu to locate a desired menu item menu 1 Basic Settings 2 Advanced Settings is SCROLL keys to move selection bar Use SELECT key to Use HOME key to Use EXIT key to move enter selected item return to operate screen one level up Main menu screen ACE
41. elect the appropriate operating conditions Configuration Meter Channel System Print Utility Functions Pio gt FhidName IN Passward Pin pinks TRE AE ss _ 7 Dens ba gt Base 72738 Fluid Properties Default Conditions Temp 8380 6508 OOo Density T able Viseosily Table ES Num Points 11 Points 0 Temp Psat Ds Pomp Domp 75 00 11 03 6 81550 250 00 6 84790 80 00 19 85 6 62580 250 00 6 66230 85001 33 19 6 42710 250 00 6 46790 90 011 52 28 6 21750 250 00 6 26230 95 00 7840 5 99430 250 00 6 04210 100 00 112 88 5 75300 250 00 5 80180 105 00 157 12 5 48720 300 00 5 55420 110 00 212 60 5 18630 300 00 5 24550 115 00 280 94 4 82950 400 00 4 95180 120 00 364 13 4 36760 500 00 4 61440 125 00 465 12 3 55530 3 88000 Tam File Open File Save Download Figure 6 System Configuration Menu Fluid Properties Shown ACE II User s Manual 44 HP 307 inConfig Program Print Menu The Print Menu is used to select the printer that is connected to the ACE II define the associated column width and select the ticket format for printing Configuration Epson 290 Figure 7 Print Menu HP 307 45 ACE TI User s Manual WinConfig Program ACE Menu The ACE menu provides special configurati
42. ents is complete the setup parameters must be reviewed prior to using the ACE II for customer delivery Printer Installation The ACE II printer requires two cables for proper operation one for connection to the ACE II RS232 port and the other for connection to the DC power supply For further information on the ACE II installation refer to the installation drawings located in the back of this manual HP 307 37 ACE II User s Manual Installation This page intentionally left blank ACE II User s Manual 38 HP 307 inConfig Program WinConfig Program The Nova Flow WinConfig Program allows for quick easy configuration of the ACE II using a personal computer All programmable fields available locally on the ACE II are also accessible through the WinConfig program This chapter provides guidelines for basic operations available through WinConfig Installation Minimum system requirements 486 Processor running Windows 95 NT and a Communications Port Installation Insert the provided disk into the computer Click on the Start menu on the Windows desktop taskbar and select Run Click on Browse and search for the drive in which the disk 1s located Select Setup and let the Setup Wizard guide the installation process Startup Below is an illustration of the Startup screen that will appear when the WinConfig program is invoked Make certain that ACE II is powered up before attempting to establish communi
43. ercentage of the delivery total If this limit 1s exceeded at anytime during the delivery Bad Pulse Limit Exceeded will be displayed in the message window If the message is displayed at the end of the delivery the error will be reported in the error log and ticket asterisks will be removed from the delivery ticket if this feature has been enabled If the pump interlock option is enabled bad pulses are not counted until the temperature has dropped below the Temperature Setpoint and the Pump Cooling Timer has reached 0 CO Delivery ACE II systems specified for CO2 service are equipped with a CO2 Single Pipe Fluid table and CO2 Dual Pipe Fluid table The following describes in what manner each should be used SINGLE PIPE The SINGLE hose delivery counts all product delivered through the meter on the totalizer No correction is made for a vapor return or vapor balance line DUAL PIPE A DUAL hose delivery occurs when a vapor return or vapor balance line is used in conjunction with the liquid delivery line When the DUAL pipe method is selected the totalizer automatically deducts the displaced vapor from the delivered total HP 307 11 ACE TI User s Manual Net Accumulated Total The net accumulated total is a difference between accumulated total after previous delivery and accumulated total after current delivery The net accumulated total represents amount of fluid lost during cool down cycle The net accumulated total is printed on th
44. et of units of measure For a English custom complete list of available units and conversion Metric default factors refer to Appendix Metric custom ACE TI User s Manual 26 HP 307 4 Meter Configuration Menu item Selection Menu Structure Comments On off On has to be selected to activate the flow RR T channel operation I Serial number Number Enter up to a 10 digit flow meter serial M ee 5 number Also available in Basic ____ Filtering Number 0 100 Enter a whole number between 0 and 100 This number represents the amount of filtering applied to the input signal coming from a s Meter Default valueis0 ee 0 0 Minimum meter Number Enter a frequency in Hz that is below frequency operating range of input frequency Any signal at frequency below the Minimum value is considered noise and it will be rejected Q ss Default value is 0 ng Meter size DN25 Select meter size installed in the ACE II DN40 System DN50 a AA AA AA AA NE AA Min Flow rate Number Enter Min Flow rate value for custom size NER bia a na s p meter 5 Max Flow rate Number Enter Max Flow rate value for custom size AA PA meter Min Delivery Number Enter Min Delivery value for custom size Na chill NER Linearization Average K factor Select an applicable method K factor table The menus below will be
45. gned RMA number should then be marked on the outside of the return package and on any correspondence FOR WARRANTY RETURNS please have the FOR NON WARRANTY REPAIRS OR following information available BEFORE contacting CALIBRATIONS consult HOFFER FLOW HOFFER FLOW CONTROLS CONTROLS for current repair calibration charges Have P O number under which the product was the following information available BEFORE contacting PURCHASED HOFFER FLOW CONTROLS 2 Model and serial number of the product under P O number to cover the COST of the warranty and repair calibration 3 Repair instructions and or specific problems relative 2 Model and serial number of the product and to the product 3 Repair instructions and or specific problems relative to the product HFC 9708 LIMITED WARRANTY HOFFER FLOW CONTROLS INC HFC warrants HFC s products goods described in the specifications incorporated in this manual to be free from defects in material and workmanship under normal use and service but only if such goods have been properly selected for the service intended properly installed and properly operated and maintained This warranty shall extend for a period of one 1 year from the date of delivery to the original purchaser or eighteen 18 months if the delivery to the original purchaser occurred outside the continental United States This warranty is extended only to the original purchaser Purchaser Purchaser s sole and excl
46. ication that flow is present Pump Interlock Option Pump Interlock is an optional feature that disables the pump when gas phase is detected in the meter run ACE II uses a Pump Cool Down Timer and Gas Detection feature to enable or disable the Pump Relay If the Pump Interlock Option is selected the temperature must drop below the Temperature Setpoint and liquid must be present at the pump before the relay will be enabled When using default temperature method the value assigned as the default temperature must be below the Temperature Setpoint for cool down to begin When the operating temperature drops below the programmed Setpoint value and liquid is detected the Pump Cooling Timer is displayed in the Message Window which indicates Pump Cooling Down ss This timer counts down from the programmed Delay Time value enabling the Pump Relay when reaching zero ACEII will not totalize and errors will not be recorded until the temperature has dropped below the Setpoint and the Pump Cooling Timer has reached 0 A Delay Time value of 0 disables the Pump Cooling Timer If at any time during the process gas is detected the pump will be inhibited This also applies to the One Minute Start Phase After the phase condition returns to a liquid state ACE II will enable the Pump Interlock Relay ACE II User s Manual 10 HP 307 There 15 a list of errors available to be selected for Pump Deactivation The Pump relay is inhibited if selected e
47. irectory provide a name for the file and click on Save All configuration files are given an HFC extension Opening Configuration Files To recall previous configurations click on the File Open button located in the bottom left corner of the configuration screens When the Open window appears select the proper drive and directory select the desired HFC file and then click on Open HP 307 ACE II User s Manual inConfig Program This page intentionally left blank ACE II User s Manual 48 HP 307 Appendix A Liquid Calculation Flow Chart Appendix A Liquid Calculation Flow Chart B a a ES PULSE COUNT FREQUENCY TEMPERATURE PRESSURE N F 3 Ne E Ne J V E K FACTOR TABLE K F Ro Y UNCORRECTED UNCORRECTED TOTAL RATE Ty N K R Fx60 K FLUID DENSITY AN TABLE D T P Y Y C MASS TOTAL MASS RATE Ty T xD Ru RuxD p Y Y corrected corrected VOLUME TOTAL VOLUME RATE 7 A P BASE DENSITY HP 307 NG D base ACE TI User s Manual Appendix B Units of Measure Appendix B Units of Measure Full Name Gallons Liter Milliliter Cubic feet Pint Fluid once Barrel oil Cubic meter Cubic centimeter Qua
48. ists of two sub menus Analog I O and Digital I O The Configuration Menu is used to assign configure and calibrate inputs and outputs Some diagnostic functions are also available in the I O Menu Configuration Analog 170 CF Pressure Temperature Density Specific Gravity Figure 2 Analog I O Configuration Menu ACE II User s Manual 40 HP 307 inConfig Program Configuration ms Pulse Ll 0 Pulse 0 Min Flow Error Pulse Flow Error Pressure Signal Last Inhibit On Range Error be Probe Short Error Probe Open Error Short Error Open Error Figure 3 Digital I O Configuration Menu Pump Interlock Option A list of error conditions is provided so that the user may select specific operational errors that will disable the pump relay and or remove asterisks from the ticket printout When the selected operating error occurs for a period exceeding the entry in the Errors Accumulated Time field the pump relay will be disabled and flow stopped HP 307 41 ACE TI User s Manual WinConfig Program Meter Configuration Menu The Meter Configuration Menu is used to configure all parameters associated with the connected flow meter s Included in this menu are fields for the meter serial number meter size settings and linearization parameters Configuration wo Meter Channel System Print
49. nding digit will toggle accordingly For the Pump Interlock and Clear Outputs press SELECT to highlight the desired output and use the SCROLL keys to toggle the output between high and low levels The output may be monitored with a meter connected to the corresponding output connector on the ACE II rear panel DIO Use SCROLL keys totoggle the outputs Use SELECT key to highlight Use EXIT key to move the desired output up to the Diagnostics Main Menu Figure 4 Digital I O Diagnostics Screen HP 307 33 ACE II User s Manual Diagnostics Pulse Output The pulse output may be tested by connecting an oscilloscope or a voltmeter to the output connector on the ACE II rear panel Press the SELECT key to highlight the output and the SCROLL Keys toggle the output between high and low states A 1 outputs a high signal and a outputs a low signal Pulse Out Use SCROLL Out 1 keys to toggle the output Use SELECT key to Use EXIT key to move up to the Diagnostics highlight the output diis P Main Menu Figure 5 Pulse Output Diagnostics Screen Heater Sensor This diagnostic feature displays the temperature measured by the digital temperature sensor on the ACE II front panel Base Conditions Base temperature and pressure selected in the program menu can be viewed in this menu ACE II uses base conditions to calculate corrected total volume and corrected flow rate ACE II User s Manual 34 HP 307 Communications
50. on parameters for the ACE II The trailer number may be entered service dates recorded and selections made for parameters to be displayed There is also a tool to configure custom messages that will appear on the ACE II display as well as the ticket printout Specifying codes are used for fluid name temperature range and base conditions This allows the display to automatically update when operating parameters change These special messages are only configurable using the Windows Configuration Program Configuration hu I fes Mm Tus 9 5 2008 Figure 8 ACE Menu ACE II User s Manual 46 HP 307 inConfig Program Downloading the Configuration When all required parameters have been programmed the configuration may be downloaded to the ACE II by clicking on the Download button located in the bottom right corner of the configuration screens After the configuration has been downloaded a software reset is required on the ACE II for the new configuration to take affect Configuration Files WinConfig allows configurations to be saved as a file for future use The two available file functions are File Open and File Save which are described below Saving Configuration Files After all required parameters have been programmed click on the File Save button located in the bottom left corner of the configuration screens When the Save As window appears select the destination drive and d
51. or one of the components Please review the complete model number of each item to be connected and locate the appropriate manual s and or drawing s Identify all model numbers exactly before making any connections A number of options and accessories may be added to the main instrument which are not shown on the basic user wiring Consult the appropriate option or accessory user manual before connecting it to the system In many cases a system wiring drawing is available and may be requested from HOFFER FLOW CONTROLS This document contains proprietary information which is protected by copyright All rights are reserved No part of this document may be photocopied reproduced or translated to another language without the prior written consent of HOFFER FLOW CONTROLS INC HOFFER FLOW CONTROLS policy is to make running changes not model changes whenever an improvement is possible This affords our customers the latest in technology and engineering The information contained in this document is subject to change without notice RETURN REQUESTS INQUIRIES Direct all warranty and repair requests inquiries to the Hoffer Flow Controls Customer Service Department telephone number 252 331 1997 or 1 800 628 4584 BEFORE RETURNING ANY PRODUCT S TO HOFFER FLOW CONTROLS PURCHASER MUST OBTAIN A RETURNED MATERIAL AUTHORIZATION RMA NUMBER FROM HOFFER FLOW CONTROLS CUSTOMER SERVICE DEPARTMENT IN ORDER TO AVOID PROCESSING DELAYS The assi
52. rror messages Failure detection for RTD and analog inputs System configuration and diagnostics from a PC computer through RS 232 or IR port HP 307 1 II User s Manual Specifications Flow Compensation and Calculation Methods 5 point flow meter linearization Up to 4 fluid properties tables Security Features Audit Trail with Time Date ID New value Old value for configuration changes Flow Meter Input Magnetic coil Frequency range 0 2 to 5 000 Hz Amplitude 10mVrms to 50Vrms Temperature Input RTD selectable 100 1000 2500 Ohms Accuracy 0 025 Resolution 12 bit Over voltage and over current protected Analog Output 12 bit true D A Selectable 4 20mA 1 5V Pump Interlock Relay 240 Vac 5A max RS232 Port Printing or communication with a personal computer Pressure Input 12 bit resolution Selectable 4 20mA 1 5V Pulse Output 200 Hz max scaled to volume or mass units 0 5 V TTL Open collector 30 Vdc 250 mA max Clear Output 500mS pulse out 0 5 V TTL Open collector 30 Vdc 250 mA max Pulse Security Input Quadrature input for magnetic coil ISO6551 level B compliant Frequency range 0 2 to 5 000 Hz Amplitude 10mVrms to 50Vrms ACE II User s Manual 2 307 Overview System Description The ACE II Advanced Cryogenic Electronics is a truck mounted flow metering system for delivery of cryogenic fluids The system uses an internal computer to record and display deliveries in
53. rrors exceed the programmed accumulated error time The Accumulated Error Timer does not begin until the One Minute Start Phase has concluded The errors are as follows Min Flow Error 50 of Min Flow Limit Max Flow Error Pressure Signal Lost Gas Inhibit Compensation Range Error Probe Short Error Probe Open Error Coil Short Error Coil Open Error Pump Service Timer The pump service timer feature is designed to help with pump preventive maintenance schedule When pump is serviced or installed the user enters the service date the type of service and the maximum number of pump operational hours before the next service ACE II will accumulate and display the total number of actual pump operational hours If the number of operational hours exceeds the set number of Max Operate Hours an error message will be displayed The error message will stay on until the actual hours display is reset to zero Pulse Security ACEII provides an ISO6551 level B compliant quadrature input for pulse security Error Detect must be turned on in the FLOWMETER Menu under I O CONFIGURATION for pulse security to be active Pulse Frequency Error will be displayed when an irregularity is detected on the input signal A dedicated input register 1s provided to count missing or double pulses deemed as bad pulses The of Total During Error field in the UTILITY FUNCTIONS menu under SYSTEM CONFIGURATION is used to set the maximum allowable error based on a p
54. rt Imperial gallon Full Name Pounds Kilograms Once Ton Metric ton Gram ACE TI User s Manual Liquid Volume Abbr Name GAL L ML FT3 PT FLOZ BBL M3 CC QT IGAL Liquid Mass Abbr Name LB KG OZ TON MTON 50 Multiplier 1 3 785411784 3785 411784 0 133680556 8 128 02380952381 0 003785412 3785 411784 4 0 832674 Multiplier 1 0 45359237 16 0 0005 00045 453 59237 307 Full Name Fahrenheit Celsius Kelvin Rankine Full Name Pound sq inch absolute Atmosphere Pound sq inch gauge Bar gauge Bar absolute Kilo Pascal gauge Kilo Pascal absolute Mega Pascal gauge Mega Pascal absolute kG cm2 g kG cm2 a Millimeter of water column Inch of water column Millimeter of mercury Inch of mercury Full Name Pound gallon Kilogram liter Pound cubic feet Kilogram cubic meter Full Name Pulse gallon Pulse liter Pulse ft3 Pulse m3 Temperature Abbr Name Pressure Abbr Name PSIA ATM PSIG BAR G BAR A KPA G KPA A MPA G MPA A KG CM2 G KG CM2 A MM W C IN W C MM HG IN HG Density Abbr Name LB GAL KG L LB FT3 KG M3 K factor Abbr Name PULSE GALLON PULSE LITER PULSE FT3 PULSE M3 51 Multiplier 1 0 555555556 0 555555556 1 Multiplier 1 0 068045964 1 0 068947573 0 068947573 6 894757293 6 894757293 0 006894757 0 006894757 0 070306958 0 070306958 27 7075924 51 71493257 2 036020967 Multiplier 1 0 1198264
55. t in the program mode it will switch of seconds back to the operate mode when limit is reached Range 0 Zero means the time out function is disabled Print key enable Off If No is selected the front panel Print key is RS232 disabled Infrared To enable press any key and enter a password when prompted Clear key enable Yes If No is selected the front panel Clear key is No disabled To enable press any key and enter a password when prompted Scroll Keys enable Yes If No is selected the front panel Scroll keys is No disabled To enable press any key and enter a password when English select a desired language Spanish z uuu i Portuguese i oo Date Format mm dd yy Select a desired date format dd mm yy Date Time Enterdate and This menu is used to set time and date Also available in Basic Settings o o o o o HP 307 23 ACE II User s Manual Menu Structure Menu Minimum Flow Error Maximum Flow Error Pressure Signal Lost Gas Inhibit Error Compensation Range Error Probe Short Error Probe Open Error Coil Short Error Coil Open Error Trailer number Last service date Next service date total error 2 2 Password Pin Menu item Selection Selection Date Date omments Pump Interlock on
56. tal U TOTAL Uncompensated total expressed in units of volume M Rate RATE Compensated flow rate based on fluid density expressed in units of mass M Total TOTAL Compensated total based on fluid density expressed in units of x mass always defaults to the total selected in Delivery Units M Acc Total ACTOT Accumulated compensated total expressed in units of mass V Acc Total ACTOT Accumulated compensated total expressed in units of volume U Acc Total U ACTOT Accumulated uncompensated total expressed in units of volume Temp TEMP Measured flowing temperature It will display a programmed default temperature when default temperature 1s being used for compensation or N A when temperature is not selected for compensation Press PRES Measured flowing pressure It will display a programmed default pressure whenever the default pressure is being used for calculation or when pressure is not selected for compensation Dens DENS Measured flowing density It will display a programmed default density whenever the default density is being used for calculation or N A when density is not selected for compensation Date and time DATE Current Date and Time Contrast Adjust Display contrast can be adjusted using the SCROLL keys during the first 15 seconds after power up A message is displayed while the adjustment period is active After the contrast adjustment period the SCROLL keys are use
57. the delivery total does not reach the Minimum Delivery for a given meter size Trip Report Trip Report registers stores up to 100 trip reports containing delivery information and may be selected form the Print menu Error Log Error conditions are recorded in the error log The error log can be printed it cannot be viewed on the display Audit Trail Audit Trail records changes made to ACE II that affect the Delivery Total Each record consists of sequential number date time user ID description of the field being changed old value and new value The Audit Trail stores up to 1000 records The records of the audit trail can be printed A message prompts user to enter the number of records to be printed Clearing To clear a delivery total press the CLEAR key A message Are you sure will be displayed Press YES key to confirm clearing After pressing the YES key to confirm information stored in the register will be lost Press MORE key to select additional items for clearing Clear Menu Total Accumulated Total Trip Clearing is not available while flow is present warning message will be displayed when the CLEAR key is pressed while flow is present HP 307 9 ACE II User s Manual Auto Clear Feature After printing a delivery ticket ACE II automatically clears the delivery total when the next delivery begins Auto Clear feature is always active Error and Custom Messages There are a number of warnings and error
58. the empty tanker Follow the steps below 1 Power up the ACE II unit and enter the MENU 2 Select BASIC SETTINGS mode Set DELIVERY UNITS to mass KG or LB Set Linearization to AVERAGE K FACTOR 2 Record the AVERAGE K FACTOR value 3 Return the ACE II to the OPERATING mode Pressurize and cool down the piping and flowmeter Press the CLEAR key on the ACE II twice to clear the total a SNC ue Weigh the tanker and record its INITIAL WEIGHT After weighing the tanker start the pump 7 To determine the TEST SAMPLE SIZE divide the scale increment by the accuracy requirement For example if scale increment is 10 pounds and the accuracy requirement 1s 0 596 then 10 pounds 0 005 2000 pounds It is best to use an accuracy requirement equal to the linearity rating of the flowmeter typically 0 590 8 Open the discharge valve and allow the tanker on the scales to pump off an amount of fluid equal to the TEST SAMPLE SIZE After the TEST SAMPLE SIZE is pumped close the discharge valve Weigh the tanker again this 1s the tanker FINAL WEIGHT Calculate the SCALE TOTAL by subtracting the FINAL WEIGHT from the INITIAL WEIGHT 9 Record the DELIVERY TOTAL displayed on the ACE II DELIVERY TOTAL AVERAGE K _ FACTORvew x AVERAGE K SCALE TOTAL 11 Use the following equation to calculate the new AVERAGE K FACTOR 12 Enter the ACE II CALIBRATION mode and enter the new AVERAGE
59. the required units An optional printer allows the system to print delivery information and ACE II setup parameters ACE has been designed to meet the requirements of the cryogenic metering section of NIST HANDBOOK 44 and OIML R 81 Typical ACE II system consists of a turbine flowmeter flow computer a metering run mounted on the delivery truck and an optional printer 12345678 GAL Coil Open OG PRINT MENU CLEAR gt Scroll keys Soft keys Optional Infra red window ACE II Front Panel Front Panel The ACE II flow computer has a graphical display with 64x128 pixel resolution The display is divided into three sections the upper section displays delivery total and other delivery parameters the center section displays error and custom messages and the lower section displays labels for the three software controlled keys soft keys Below the display are three soft keys which functions vary with the ACE II mode of operation The soft key labels which are displayed above the keys change according to the keys function On the right side of the display are the Up and Down SCROLL keys These keys are used to select display parameters and to navigate through the configuration menu Under the SCROLL keys is an infrared window for communicating with a computer equipped with a compatible Serial to IR adapter or for printing to a model P7 printer HP 307 3 ACE II User s Manual Overview This page intentionally left blank
60. usive remedy is the repair and or replacement of nonconforming goods as provided in the following paragraphs In the event Purchaser believes the goods are defective the goods must be returned to HFC transportation prepaid by Purchaser within twelve 12 months after delivery of goods or eighteen 18 months for goods delivered outside the continental United States for inspection by HFC If HFC s inspection determines that the workmanship or materials are defective the goods will be either repaired or replaced at HFC s sole determination free of additional charge and the goods will be returned transportation paid by HFC using the lowest cost transportation available Prior to returning the goods to HFC Purchaser must obtain a Returned Material Authorization RMA Number from HFC s Customer Service Department within 30 days after discovery of a purported breach of warranty but no later than the warranty period otherwise such claims shall be deemed waived See the Return Requests Inquiries Section of this manual If HFC s inspection reveals the goods are free of defects in material and workmanship or such inspection reveals the goods were improperly used improperly installed and or improperly selected for service intended HFC will notify the purchaser in writing and will deliver the goods back to Purchaser upon 1 receipt of Purchaser s written instructions and ii the cost of transportation If Purchaser does not respond within thirty 30
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