User`s Manual Quartz Supreme Prebake Oven 85
Contents
1. PROCESSOR QUARTZ SUPREME IMAGE PRE BAKE OVEN SETTER User s Manual Quartz Supreme Prebake Oven 85 125 165 0716 ja Introduction Functional Description 0716 User s Manual Quartz Supreme Prebake Oven 85 125 165 Operating Procedures Oven control panel Part 2 Operating Procedures Oven control panel 3 Heater ON Autotune 1 Switch on the main power supply The green LED H1 will light 2 Press the standby key 3 The oven starts with the last active program H2 is on until the set point has been reached H4 or H5 or H6 or H7 is on 4 Select the desired program by pressing one of the P keys or Shutdown procedure Turning the Prebake Oven to sleep mode e Press the standby key LED H3 starts flashing to indicate the off cycle has started When the oven has cooled down to lt 80 C the unit will go into sleep mode User s Manual Quartz Supreme Prebake Oven 85 125 165 0716 Operating Procedures Complete shutdown Complete shutdown The oven should only be shut down completely for holidays or for maintenance and servicing purposes 1 Wait until the oven has gone into sleep mode below 80 C 2 Shut down the oven by switching the mains switch located on the left hand side of the Electrical Enclosure to OFF The oven unit should only be switched off from the control panel DO NOT turn off the fan or isolate the machine2. User s Manual Quartz Supreme Prebake Oven 85 125 165 Cleaning and Maintenance ED General Part 3 Cleaning and Maintenance General 1 The Conveyor Belt Drive Chain should be lightly lubricated with SAE 20 50 Oil and the tension checked and re set if required every 6 12 months 2 The Conveyor Belt Tension should be checked and re set if required every 6 12 months 3 All of the bearings are sealed and require no maintenance The Oven is fitted with an over temperature protection device that is factory set to prevent the temperature from rising above approximately 200 C This unit will override a higher setting entered into the switch plate mounted temperature controller In the event that the temperature rises above this over temperature setting the heating system will automatically switch off and an intermittent audible alarm will sound This will indicate a fault with the heating or temperature control systems within the oven An electrical engineer should therefore examine the machine and rectify any fault before continuing Note that the alarm will continue to sound until the temperature has fallen such that the heating system can again be turned on Cleaning I Never use hard tools or abrasive materials when cleaning any part of the equipment Never use cleaning agents containing chlorinated solvents or acetic or phosphoric acid These constitute a health hazard and could damage the processor Standard recommendation
3. E Beko eee wee ee he teed ee EE does eee 1 2 Notes Cautions and NAO 1 2 EX DION AUION dr gg giz se wee a eg e eee ee ege e e Hd b e eize e ge gb eg gei eze bade 1 2 FUNCHONAl DESCHOUON taacevegeeadeeuvoeesesdeevee vied ete cenaeas en 1 3 BER ee ao exces he e eie a eee eee ee hee eee 1 3 Part 2 Operating Procedures AAA 2 Oven control palele sip eis ba bg gr deke EZE Zee Ebie Seek a babes e Ebek 2 1 SMUTGOW RM DOIOCCGUIG e d gd 262 gr eee i bee ee by d at Ee gu ee Ee eee ened 2 1 Turning the Prebake Oven to sleep mode aa ee 2 1 Complete shutdown a ee ceece cs eee aee bebe ebees thaws eeesd ees 2 2 Temperature adjustment AN 2 2 Transport conveyor speed adjustment AAA 2 3 Part 3 Cleaning and Munta AAA 3 1 GONGI AA 3 1 e Zez erdiz Se e gt E Eat gg d gir E E E 3 1 Dale es e age E E eee ease ee eke eee e E EEE ee eee Eg EEE EE Ea 3 2 User s Manual Quartz Supreme Postbake Oven 85 125 1346 0716 User s Manual Quartz Supreme Prebake Oven 85 125 165 Introduction Ge About this manual Part 1 Introduction About this manual Intended use of this manual e This manual is for the daily user of the equipment Always read the Safety Instruction Manual part No 21741 before starting up the equipment and keep it with the machine for reference at all times Illustrations e As this manual covers a complete range of ovens the illustrations may not fully reflect your present oven Reservations e This manu
4. User s Manual Quartz Supreme Prebake Oven GOI IZO IDO User s Manual Quartz Supreme Prebake Oven 85 125 Edition AB November 2013 This book has part No 51561 2007 Glunz amp Jensen A S All rights reserved User s Manual Quartz Supreme Prebake Ovens 85 125 165 Part no 51561 rev AA April 2007 The information in this manual is furnished for informational use only is subject to change without notice and should not be construed as a commitment by Glunz amp Jensen A S Glunz amp Jensen A S assumes no responsibility or liability for any errors or inaccuracies that may appear in this manual Glunz amp Jensen A S assumes no responsibility or liability for loss or damage incurred during or as a result of using Glunz amp Jensen products Printed in Denmark User s Manual Quartz Supreme Prebake Oven 85 125 165 Table of Contents ma Table of Contents Part Padela lau 1 1 About malibu 1 1 Intended use anua EUA 1 1 WISH AUONS eg Gee be e ee eat eee wee ed bee E E ee EE E EE ZI bb EE l 1 BEI cubes Sed Gg e gie EEEE ge gr GE EE d awe eee aan ge 1 1 ANDON cos ataaaes ou ee eee ae eee see aaae een eee wee ee ee eee ee ees 1 1 ApprovalS ou eeeuceh gd e e gg tenes eg Ee eee ewe de e e e ed e e Sg eee ees l 1 Intended use of the equipment 2 cee te es 1 1 HOGEI 5 wah eee ee ee Seance ee Seka eee bet ee eee eee eee es eee 1 2 TERE DAA 2 e gg E nee de E S
5. al was written and illustrated using the best possible information available at the time of publication e Any differences between this manual and the equipment reflect improvements introduced after the publication of the manual e Changes technical inaccuracies and typographical errors will be corrected in subsequent editions e Asa part of our policy of continuous improvement we reserve the right to alter design and specifications without prior notice Important Approvals e The Prebake Oven is manufactured according to legal demands For compliance with the requirements the equipment is tested by Underwriters Laboratories or other accredited authority Approvals will appear on the labels attached to the equipment s name plate located on the base frame of the oven Intended use of the equipment e Development of photographic materials as specified in Technical specifications in Section 1 of the Service Manual User s Manual Quartz Supreme Prebake Oven 85 125 165 0716 Ge Introduction Notes Cautions and Warnings Installation e Itis the responsibility of the owner and operator s of this oven that the installation is made in accordance with local regulations and by engineers authorized to carry out electrical installations e Installation service and repair must be performed only by service technicians who are trained in servicing the equipment e The installation procedure is described in Installat
6. from the mains supply before the shutdown sequence is completed as damage may occur Temperature adjustment The oven is fitted with a temperature controller on the control panel located on the Electrical Enclosure To adjust the plate surface temperature 1 Press the button marked x and hold down The unit will display the pre set temperature 2 To increase the plate temperature Press the button marked A until the required temperature is indicated on the display 3 To decrease the plate temperature Press the button marked W until the required temperature is indicated on the display 4 Release the button marked x The unit will then display the current oven temperature Time should be allowed for the oven to reach the new oven setting as indicated on the Control Unit before processing the plates When a plate enters the oven the temperature indicated on the display will fall by approximately 2 C or 4 F and will then recover to the pre set temperature within a short time This is normal and has no effect on the final plate temperature 0716 User s Manual Quartz Supreme Prebake Oven 85 125 165 Operating Procedures za Transport conveyor speed adjustment Transport conveyor speed adjustment This adjustment should be carried out by a service technician only User s Manual Quartz Supreme Prebake Oven 85 125 165 0716 Sa Operating Procedures Transport conveyor speed adjustment 0716
7. ion in Section 2 of the Service Manual e The manufacturer cannot be held responsible for any damage caused by incorrect installation of this oven Technical Data e Observe technical data from the oven name plate located on the base of the oven Notes Cautions and Warnings Throughout the manual notes cautions and warnings are indicated with various icons and written in bold like the example below I Never use hard tools or abrasive materials when cleaning any part of the equipment Explanation The operator should observe and or act according to the information in order to obtain the best possible function of the equipment D The operator must observe and or act according to the information in order to avoid any mechanical or electrical damage to the equipment The operator must observe and or act according to the information in order to avoid personal injury 0716 User s Manual Quartz Supreme Prebake Oven 85 125 165 Introduction GED Functional Description Functional Description General The Quartz Supreme Prebake Oven is designed to deliver precise and uniform pre baking of thermal plates ensuring consistently high processing quality At one of four preselected programs the plates are run through the oven as shown in the diagram below The balanced air flow ensures an exceptional heating uniformity across the plate within 7 5 C
8. s Citric acid 10 Nitric acid 5 For major cleaning purposes Commercially available biocide For cleaning off heavy algae fungal strong alkalic liquid or bacterial growth in the wash section User s Manual Quartz Supreme Postbake Oven 85 125 1346 ga Cleaning and Maintenance Cleaning Always unplug the unit from the power outlet or the mains supply before carrying out any cleaning or maintenance procedures etc Daily Wipe the machine with a damp cloth to remove dust pay particular attention to the input area of the machine Never touch the top of the oven after it has been operated as the temperature exceeds 40 C 1346 User s Manual Quartz Supreme Postbake Oven 85 125
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