Optimizer Collect User Manual - DryCal
Contents
1. DryCal ML 800 10 111254 111 2009 111 2010 MFC Control Box Integrator 110 110250 11112009 111 2010 Error vs Setpoint MFC Error Percent A amp amp OF OS Test is complete M Sheet Cal Data Sheet lt gt Pic 4 MFC calibration data sheet D 5 Enter the desired set points at which the MFC will be checked in the Set point column of Calibration Check Data A set point of 10 is entered as 10 The Set point column can be populated with multiple set points with any value from 0 to 100 and in any order Collect will execute the setpoints sequentially See pic 5 MFC ErroriPercent Setpoim Percent En Collect a o Wait for Warmup 5 Mins MFC CALIBRATION Piace Data Toolbar Message MFC IS IN TOLERANCE Setpoint MFC Flow DryCal Flow MFC Error to DryCal MFC Tolerance Percent sccm sccm Percent Percent F S 0 5 00 50 5 00 100 5 00 Populate Delete MFC and Setpoint Column DryCal Flow values before starting a test Pic 5 Calibration Check data fields before starting a test 6 If previous MFC Flow and DryCal Flow values exist delete those from the spreadsheet before starting a test The flow values must be deleted for proper operation 7 Click MFC CALIBRATION on the Collect toolbar and select Start 8 Click MFC CALIBRATION on the Collect toolbar and select Start Test The test will now run au2. Reading In Progress is displayed while MFM is recording readings in the spreadsheet The program automatically selects the next setpoint and repeats steps b e until it executes the last setpoint Test is complete is displayed once it finishes recording the MFM flow rate reading of the last setpoint MFM Flow DryCal Flow MFM ErrortoDryCal MFM Tolerance Percent Percent F S 1 00 Setpoint Percent scem seem 0 50 510 800000 499 820000 7s 756 900000 749 290000 0 76 1 00 100 1010 200000 1 008 800000 0 14 1 00 Pic 11 Calibration check data fields after the test 9 The status of the MFM is displayed as either MFM IS IN TOLERANCE or MFM IS OUT OF TOLERANCE based on the tolerance assigned in MFM Rated Accuracy 10 Click MFM CALIBRATION on Collect toolbar and select Close Note DryCal Flow changes to DryCal Flow Multiplied By Sensor Factor as the Sensor Factor value entered is not its default value 1 000 It is recommended to use an MFC that has a flow range similar to the MFM If this can not be met ensure that the flows set by the MFC setpoints are within the MFM s flow range Appendix Integrator 110 DB25 Pin Diagram Description Signal Voltage in MFC MFM 16 17 18 19 20 21 22 23 15V_1 7A MFC MFM Power N C N C Note Connect pin 1 and 5 as power ground for 15 V Glossary MFC Error to Setpoint The error between the MFC input and o
3. items effect the calibration operation e MFC Input Signal and MFC Output Signal selection must match the signal type used by the MFC you are calibrating e MFC Warm up Time and Time between Set points determines the timed delay in minutes on start up and between set point changes A time of 30 seconds can be expressed as 0 5 minutes e MFC Rated Accuracy This entry will determine if the software declares the MFC in tolerance or out of tolerance Accuracy type is selected to either percent of Reading or as percent of Full Scale e No of Rdg in a setpoint This is the number of DryCal readings that will be taken per set point A higher number of readings will lead to improved accuracy but takes longer to execute 5 7 8 9 10 Product Name MFC Cabbraton Gas Air 11 MFC Manufacturer Brooks Process Gas H 12 MFC Model No 5850S Sensor Factor S F 14 13 MFC Serial No 1254789 MFC inlet Pressure 30 Kpa 14 MFC Full Scale Flow 1 sccm MFC Outlet Pressure 0 mmHg 45 MFC Std Temp 2110 DegF MFC Input Signal 4 20 ma 6 MFC Ref Pressure 147 pala MFC Output Signal 4 20 ma a7 Technician name Mohammed Lab Temperature 25 Deg F 18 Calibration Date 4112009 Lab Pressure 760 mmHg 19 MFC Rated Accuracy 5 00 Reading MFC Warmup Time min 01 20 No of Rdg in a setpoint 1 Time between Setpoint min 0 02 ar eas Collect 2 __catiration Equipment Used 2a Device Name Model Serial No Calibration Date Cal Due Date IOS RIA Rt Dee Toolbar
4. Optimizer Collect User Manual for MFC MFM calibration with Integrator 110 and Drycal DryCal MesaLabs Table of Contents Overview of Optimizer COSC lr botvtre cron ns eat cates aise tatiana 2 Pe ROC SSIS AI o UC E e E E OE 5 PR E 2 o a Aroa A 2 Installing Colect oN YOUN Pasen dos 2 Instalaton and regi MANON PA e E a E E acess A a 2 COMNUAICACION POM e Da E E E 2 Srs o E E see cauescssescceesasaceesotaasmenee see sncaees 3 MFG AMM A o 3 Gas CONSTI DIAM pr a E EEA E 3 Electrical Connection to Integrator 110 cesioniniitoid litro ieit oil 3 MES Calbracion Usina CONSOLE rccoavi ners erent mr a a n aaa cere eee 3 MEM o VON Noe et UI A 7 Gas COMmecion Dada AAA E E eo aEnd 7 Electrical Connection to IMtearator LIU sess nssinal piadoso icdie o aa 7 MFM Calibration MASI CONG es scarraana accio a stent deci teod atras 7 o A o eee ee 11 TAT SO ator AG DBZ 5 PO DAM arrendar iiaca 11 E y A A A eae ee A cece tec A A A ts ct EA cue AE AE E E ET 11 1 A A e E ee ee eer ener eer er eee eee ree re 12 Teomical SIO OM earran an EE EEEE se cunsiee eae A AEA E 12 Accuracy E Reliability Convenience Overview Bios Optimizer is a windows based application that provides comprehensive features and functionalities for capturing gas flow data from Bios DryCal calibrators and then importing this data directly to Microsoft Excel The method out lined in this manual is for automatic multi point calibration of analog mass flow device s
5. e populated with multiple set points with any value from 0 to 100 and in any order Collect will execute the setpoints sequentially If previous MFM Flow and DryCal Flow values exist delete those from the spreadsheet before starting a test The flow values must be deleted for proper operation of this software Click MFM CALIBRATION on the Collect toolbar and select Start Click MFM CALIBRATION on the Collect toolbar and select Start Test The test will now run automatically During the test the status of the test will be shown in a message box The message box will show a b c d e f Wait for Warmup xxx Mins is displayed and the program is waiting for the assigned period of time in MFC Warmup Time After the warmup period Wait for Valve Change xxx Mins is displayed and the program is waiting for the assigned period of time in Time Between Setpoint between setpoint changes For a zero setpoint the program checks the MFM only and calculates the error in terms of full scale For a non zero setpoint the DryCal is initiated to take the number of readings assigned in the No of Rdg in a setpoint and the average of the flow rate reading is recorded in the spreadsheet as DryCal Flow value DryCal Reading In Progress is displayed while the DryCal is taking readings After completion of DryCal reading MFM flow rate reading is recorded for that setpoint MFM
6. from your program list On Windows Vista you must right click on the icon and select Run as Administrator even if you are logged on as an Administrator to enter the activation key 5 Enter the Activation Key on the Registration screen and click Ok to complete the registration Communication Port Setup 1 Launch Collect by clicking on the desktop shortcut or select it from your program list 2 Select the method on the method list and then click on Edit Method Connection from the tool bar 3 Click Edit on Method Connection window and then Setup on the Communication Setup window 4 Select RS232 Setup tab on the RS232 Collector Setup window and select the correct communication port that the serial cable is connected to under COM verify the settings below and then click OK e Baud Rate 9600 e Data Bits 8 e Parity None e Stop Bits 1 O e Flow Control None Calibration Setup Gas Connection Diagram 1 Integrator y l 110 I Mam S Pressure Pressure Pic 1 Gas Connection Diagram e Connect the MFC and the DryCal to the gas supply as shown above e Connect tubing on the pressure gauge to the MFC inlet and on the MFC outlet to the DryCal inlet e Leave the DryCal Outlet open to the ambient e Turn the gas supply on and adjust the pressure of the gas flow using the pressure regulator to the rated inlet pressure of the MFC Electrical Connection to Integrator 110 Power Supply PC DryCal MFC Pic 2 Electrical connect
7. he PC designated serial port of the Integrator 110 e Connect a MFC configured cable from the MFC to the MFC designated parallel port of the Integrator 110 e Connect a MFM configured cable from the MFM to the MFM designated parallel port of the Integrator 110 MFC multi point calibration using Collect 1 Turn on the DryCal access to the setup menu on your DryCal instrument and set the Cal Type to standardized Std and Temp Corr to standardizing temperature of the MFM Set the Sensor Factor to its default value 1 000 2 Turn on the Integrator 110 Launch Collect by clicking on the desktop shortcut or select it from your program list Double click MFM CALIBRATION on the method list and an Excel spreadsheet containing a Collect sub tool will appear See Pic 9 i j i lI iv D ze a 5 00 Reading MFM Warmup Time min 01 00 a r 1 Time between Setpoint min 0 02 Model Serial No DryCal ML 800 10 111254 MFC Control Box Integrator 110 110250 1 1 2010 Error vs Setpoint MFM Error Percent TM 8 fe Fe ES Test is complete Pic 9 MFM calibration data sheet 4 Enter data in the MFM Calibration Data Sheet and Calibration Equipment Used Items in green indicates a field where a data is entered blue indicates a drop down where an item is selected and red indicates a field where either data is entered or an item is selected that affects the operation and outcome of the flow rate calibration T
8. he following items effect the calibration operation e MFC Input Signal and MFM Output Signal selection must match the signal type used by the MFM you are calibrating and the type of MFC controlling the flow e MFM Warm up Time and Time between Set points determines the timed delay in minutes on start up and between set point changes A time of 30 seconds can be expressed as 0 5 minutes e MFM Rated Accuracy This entry will determine if the software declares the MFM in tolerance or out of tolerance Accuracy type is selected to either percent of Reading or as percent of Full Scale e No of Rdg in a setpoint This is the number of DryCal readings that will be taken per set point A higher number of readings will lead to improved accuracy but takes longer to execute Error vs Setpoint Calec a Collect Toolbar Setpoint Percent l l Test Wait for Warmup 1 Mins Message MFM IS IN TOLERANCE MFM Error Percert EZ gret eg __Calibration Check Data _ MFM Flow DryCal Flow MFM Error to DryCal MFM Tolerance scem sccm Percent Percent Rdg i 180 100 1 00 Populate Delete MFM and Setpoint Column DryCal Flow values before starting a test Pic 10 Calibration Check data fields before starting a test Enter the desired set points at which the MFM will be checked in the Set point column of Calibration Check Data A set point of 10 is entered as 10 The Set point column can b
9. int MFC Flow DryCal Flow MFC Errorto DryCal MFC Tolerance Percent scem sccm Percent Percent F S 0 0 000000 0 00 500 50 499 900000 499 270000 0 06 78 750 100000 748 140000 0 20 100 1000 000000 1 008 300000 0 83 HE Pic 6 Calibration check data fields after the test 9 The status of the MFC is displayed as either MFC IS IN TOLERANCE or MFC IS OUT OF TOLERANCE based on the tolerance assigned in MFC Rated Accuracy 10 Click MFC CALIBRATION on Collect toolbar and select Close Note DryCal Flow changes to DryCal Flow Multiplied By Sensor Factor as the Sensor Factor value entered is not its default value 1 000 MFM Calibration Setup Gas Connection Diagram A 1 Integrator 1 5 110 A A Y T L s Pressure Pressure Pic 7 Gas Collection Diagram e Connect the MFC MFM and the DryCal to the gas supply as shown above e Connect tubing on the pressure gauge to the MFC inlet MFC outlet to the MFM inlet and MFM outlet to the DryCal inlet e Leave the DryCal Outlet open to the ambient e Turn the gas supply on and adjust the pressure of the gas flow using the pressure regulator to the rated inlet pressure of the MFC MFM FA T ED E Power Supply PC DryCal Pic 8 Electrical connection to Integrator 110 e Connect a serial cable from the DryCal to the DryCal designated serial port of the Integrator 110 e Connect a serial cable from your PC to t
10. ion to Integrator 110 e Connect a serial cable from the DryCal to the DryCal designated serial port of Integrator 110 e Connect a serial cable from your PC to the PC designated serial port of Integrator 110 e Connect a MFC configured cable from the MFC to the MFC designated parallel port of Integrator 110 MFC multi point calibration using Collect 1 Turn on the DryCal access to the setup menu on your DryCal instrument and set the Cal Type to standardized Std and Temp Corr to standardizing temperature of the MFC Set the Sensor Factor to its default value 1 000 Turn on the Integrator 110 Launch Collect by clicking on the desktop shortcut or select it from your program list Double click MFC CALIBRATION on the method list See pic 3 and an Excel spreadsheet containing a Collect sub tool bar will appear See pic 4 sp Open Open New Edit Method New Method Help Method Name FLOW COMPARISON Method Connections Type BIOS_DRYCAL Excel MFC CALIBRATION MFM CALIBRATION MFM CALIBRATION Excel TOTALIZER TOTALIZER Excel Pic 3 Collect FrontPage 4 Enter data in the MFC Calibration Data Sheet and Calibration Equipment Used Items in green indicates a field where a data is entered blue indicates a drop down where an item is selected and red indicates a field where either data is entered or an item is selected that affects the operation and outcome of the flow rate calibration The following
11. ryCal flow and MFC MFM flow values are deleted before clicking Start in the Collect tool bar Step 6 Refer to the Integrator 110 manual and verify that the Integrator 110 DryCal and MFC MFM are oper ating correctly manually Step 7 If the steps 1 6 checks out successful close the program reopen and restart the test Technical Support Contact Bios at 973 492 8400 or e mail serviceebiosint com for any technical support MesaLabs Bios a division of Mesa Labs 10 Park Place Butler NJ USA 07405 Phone 973 492 8400 Toll Free 800 663 4977 Fax 973 492 8270 Email salesabiosint com web www mesalabs com 2013 Mesa Labs MK01 35 Rev C 12
12. tomatically During the test the status of the test will be shown in a message box The message box will show a Wait for Warmup xxx Mins is displayed in the spreadsheet and the program will wait for the assigned period of time in MFC Warmup Time before collecting readings from the DryCal or MFC b After the warmup period Wait for Valve Change xxx Mins is displayed and the program will wait for the assigned period of time in Time Between Setpoint between setpoint changes c Fora zero setpoint the program checks the MFC only and calculates the error in terms of full scale d Fora non zero setpoint the DryCal is initiated to take the number of readings assigned in the No of Rdg in a setpoint and the average of the flow rate reading is recorded in the spreadsheet as DryCal Flow value DryCal Reading In Progress is displayed while the DryCal is taking readings e After completion of DryCal reading MFC flow rate reading is recorded for that setpoint MFC Reading In Progress is displayed while MFC is recording readings in the spreadsheet f The program automatically selects the next setpoint and repeats steps b e until it executes the last setpoint Test is complete is displayed once it finishes recording the MFC flow rate reading of the last setpoint Error vs Setpoint Collect 6 1 era Test is complete MFC IS IN TOLERANCE Calibration Check Data _ Setpo
13. uch as Mass Flow Controllers MFC and Mass Flow Meters MFM PC Requirement e Windows XP Windows Vista 32 bit version e Microsoft Excel 2000 2003 2007 e RS232 port or if your PC does not have an RS 232 port you will need a USB to RS 232 adapter Equipment Required e Integrator 110 e DryCal e MFC e MFM Installing Collect on your PC Installation Steps 1 Close all open applications insert the Bios Optimizer Collect CD into your PC 2 The setup wizard runs automatically Click Software Installation on the installation screen 3 Chose Next or Accept to confirm prompts as necessary For users outside USA go to http www labtronics com DI Downloads Software Updates htm and download Collect v6 1 Service Release 2 for the update if the regional and language options of your PC are not set to English Click on Read me for the downloading procedure Registration 1 Launch Collect by clicking on the desktop shortcut or select it from your program list Note the registration code on the Registration screen and also the CD Key on the front of your Bios supplied CD jacket Go to web site http www mesalabs com bios software validation Enter the required information in Bios Optimizer Collect Activation screen and click Submit An activation code will be sent to you via email 4 Log into Windows as a User with Administrator rights and Launch Collect by clicking the desktop shortcut or selecting it
14. utput MFC Error to DryCal The error between MFC output and the DryCal Error to Setpoint The error between MFC input and the DryCal Sensor Factor This factor is used only when surrogate or proxy gas nitrogen or air is used to calibrate an MFC or MFM originally rated for a process gas other than proxy gas Sensor Factor varies by MFC or MFM manufacturers The sensor factor is multiplication factor applied to the DryCal measured flow Warm up Time It is the time taken by MFC and MFM to reach stable temperature The MFC and MFM are allowed to warm up to achieve performance within the specification By most manufacturers the recommended warm up time is 45 60 minutes Time between Setpoints It is the time taken by MFC for the valve to react to its corresponding signal setting for full flow The recommended time is one minute minimum With this option the software provides MFC the specified amount of time for its valve to open up before initiating a reading o Troubleshooting Here is a list of several things to check if you are having difficulty Step 1 Verify that the integrator 110 and the DryCal are turned on Step 2 Verify that the DryCal PC MFC and MFM are connected to their designated ports in the Integrator 110 Step 3 Verify that the PC cable is connected to the PC Step 4 Verify that the input and output signals in the spreadsheet values selected for the MFM and MFC are correct for your MFC or MFM Step 5 Verify that the D
Download Pdf Manuals
Related Search