EVA Series Powered Air-Purifying Respirator Blower
Contents
1. a Bullar a EVA Series Powered Air Purifying Respirator Blower Assembly User Manual EVA1 Powered Air Purifying Respirator for use with Loose Fitting Headtops Powered Air Purifying Respirator with High Efficiency HE Filters pe Approval No TC 21C 0836 a Powered Air Purifying Respirator with OV AG HE Filter Cartridges for organic vapors chlorine hydrogen chloride sulfur dioxide chloride dioxide hydrogen fluoride and particulates Approval No TC 23C 2510 C 0194 EN 12941 TH3 2O0TIC 20SIC RT3 RT4 2OLFL 20LFM 20LF2L 20LF2M 20LF2S EN 12941 TH2 20TICH 20SICH 20SICVH INSPEC 56 Leslie Hough Way Salford Greater Manchester M6 6AJ United Kingdom Cautions and Limitations A WARNING A Not for use in atmospheres containing less than 19 5 oxygen Use strictly in accordance with instructions labels and limitations pertaining B Not for use in atmospheres immediately dangerous to life or health to the EVA Series respirator C Do not exceed maximum use concentrations established by 1 The EVA Series respirator does not supply oxygen Use only in adequately regulatory standards ventilated areas containing at least 19 5 oxygen F Do not use respirator if airflow is less than four cfm 115 Ipm for tight fitting 2 Do not use when concentrations of contaminants are immediately face pieces or six cfm 170 Ipm for hoods and or helmets dangerous to life or health IDLH H Follow established cartr2. 8 Tuck inner bib of hood into shirt or protective clothing see Figure 25 9 Pull respirator outer bib over collar of shirt or protective clothing Pull the long outer bib down on the outside of clothing and secure with tie down straps or tape if employer operating procedures will allow RT Series 20LFL 20LF2L Speed Selection The EVA1 Blower is equipped with the ability for the user to select one of two speeds for operation When the unit is initially turned on the blower will operate at approximately 8 5 cfm 240 Ipm high speed Note The battery life is reduced at the higher speed Pressing the on off switch will change the speed to approximately Loose Fitting Facepiece Use Installing Breathing Tube Assembly in Loose Fitting Facepieces 1 The 20LFM 20LFL 20LF2S 20LF2M and 20LF2L loose fitting facepieces have a sewn in breathing tube connector on the back The PA20LFBT breathing tube has a special connector on the hood end with bayonet type pins 2 Insert the bayonet connector of the PA2ZOLFBT breathing tube in the hood connector and turn clockwise until it locks in place see Figure 31 Available in large 20LF2L or 20LFL medium 20LF2M or 20LFM and small 20LF2S Select the size that fits most comfortably and matches your head size Remove the protective cover from the visor Pull the hood over your head and adjust the headband around your head and the elasticized edge of the faceseal under your chin Mak
3. Blower malfunction Leave hazardous area immediately and check equipment If the problem persists and no damage Is found return equipment for repair ing Replace breathing tube and or hood Hood neck cuff is restricting flow Adjust neck cuff position Smell or taste contaminant Equipment damaged Leave hazardous area immediately and check equipment Filter needs to be replaced Replace filter Low airflow Leave hazardous area immediately and check equipment If the problem persists and no damage is found return equipment for repair Blower unit does not run full service life Damaged Battery Return battery for analysis Malfunctioning Battery Charger Return charger for analysi Hood neck cuff is restricting flow Adjust neck cuff position oo Low Battery Alarm Doffing the Blower Troubleshoot NIOSH Approval Label SySeW JedIHuns Se sn 104 SsOJesIdSa4 aJenjeAd JOU S9OP HSOIN d HSOIN VHSIN Aq sasaydsowje AIso dx S10 241dS 4 s u1 JO JO a qewwe u 994nos uolliuBi Ue Se pajenjeAd u q OU Ly YDIYM syed ed14 99 a SUIeEJUOD I JIUCUDJUIEW PUL BSN UO UOIJEWAOJU 10 sjenuew BDUeUDJUIEW 10 pue suon SuI SA SN 01 1949 0 s1NI90 YBnosYyPjea1q 940jaq pade da4 ae si stue5 pue sabpliyieo yaunjoeynuew y q payioeds JY B4INSUD 0 T S3 AJ sqo 10 s np u35s aHueyd Jaysiued pue Vbpi4jsed p usi qe1s MO O4 H UOI EINGIJUOD y UI Sed JUaWaIe daJ 19ex juo BSF syed yuo JO ppe Ajipow nli1sqnS I A 9N
4. a headband suspension or a hard hat Note RT Series hoods are NIOSH approved without a headband suspension or a hard hat The loose fitting facepiece is constructed of Tychem QC and features an internal Suspension e Inspect the hood or loose fitting facepiece for any physical damage Mounting the Breathing Tube on the Blower e Ensure that a rubber gasket is in place in the breathing tube coupler on the blower unit e Screw one end of the breathing tube into the blower unit Hand tight is sufficient See Figure 5 nor the filter is blocked OFF position off button for 1 2 seconds confirmed by a Short beep time the battery needs to be recharged See instructions on page 2 regarding N properly charging the battery time the hood breathing tube and filter should be check for a blockage uoLpadsu e euoneJ1 d0 id 338d MLG W Checking Airflow Air Purifying Elements iS aa Sullard Checking Airflow with the Airflow Indicator PA1AFI sold separately i With the blower switched ON and the filters cartridges mounted take the free end of the breathing tube in one hand hold it upright and place the Airflow Indicator into the end of the tube See Figure 6 Apply a light downward pressure to the Airflow Indicator to get a reasonable seal at the breathing tube end Ensure that the air outlet holes in the Airflow Indicator tube are not blocked Two hands may be used If preferred o
5. e Charge the battery before it is completely discharged The low battery alarm indicates that the battery needs to be charged The battery is designed with a circuit to protect the battery It will not allow the battery to be discharged below a safe voltage for the cells regardless of airflow without the alarm sounding When the battery reaches the voltage cutoff it will automatically cease operation e Always charge the batteries at room temperature or cooler At higher tem peratures the battery pack may not accept a full charge If the battery pack feels hot let it cool for 30 minutes before charging e Do not charge battery packs in an enclosed cabinet without ventilation Battery Fuel Gauge EVA Battery Packs are equipped with an on board fuel gauge to indicate the amount of remaining capacity left in the battery pack To check the remaining Capacity simply depress the button labeled Push and LEDs will illuminate Figure 3 indicating the level of battery capacity remaining When fully charged all four LEDs will illuminate green and when 25 or less charge Is available a single LED will illuminate red Pre Operational Inspection Prior to each work shift perform the following Pre Operational Inspection to ensure proper operation and to ensure that the unit is completely assembled 1 Belt Mounted Blower Unit Part No EVA1 e Check that the unit is clean and undamaged e Inspect for deterioration physical damage and i
6. N s tul u 10 pue spoou 104 tudi QZT w43 suoijeinbad qe3i dde 19440 pue WHSO XIS 10 S999 d 9e Bul11J 1u61 404 uid GTT u j5 ino uey SSB SI moje Ji 10Je41Ids 1 siu sn you oq 4 YHSIN YIM 3uepi0228 ul PaulejUIeW pue p sn p14 p 129 s aq eys sio1e1ids i parosdde V N spsepuejs As0je nba Aq p usiiqe1s SuoijesjUsIUOI BSN WNWIXEW p 02x JOU 0q I S1 1 J 40 pue Sabpiujsed BulBueyd 10 suo o naulsul S JaiNJIeJNUeW BY A0 04 yye y JO Jl 0 SNOJabuep eIp uitul sesaydsowje ul asn 104 JON g yyeap 40 Aunful ul nsa p no3 Jonpoud siy uie1uieui pue asn AjJedoid 0 aunjie4 n UBBAXO 06G 6T Uey SS Bulule Juo3 Sasaydsowje u BSN 104 JON V SUOL E LUILT pue suonne z 9DIX0IGQ J1ninS AS piion u Boip H 4H pli0 u3 u Boip H DH BUOY 19 pIxoIp BULO YD dD JOdeA 3lUueBi0 AO S10 eJIds z BuI JIind jl Pasamod 104 19 d Aly 1e n3 1l1Ped 5Uu919 JJ3 YBIH JH pH 980 9 TC U01 99 014 T 7 m SATIEINSSSV s3gNL NIHIVJ 8 IWH AYYH JIYNYI OY NOISN3dSNS SATIEINASSV GOOH SLVNYSLIV iNOLLOSLOUd 91 AIWNYSLIV C SLNANOdWIO9 YOLVYIdSJY XTX X JONN IPIHJ DV X X x XI XP XTX XP XX x x XTX XX X gt lt lt lt Em X CLISaVAS AASCI10 AAINCI102 4412410 CYAAODAdudVd TdSfSudVvd TL1davAs AXLES 100Vd SX1d410 Vd 1HY9 INSOILOG NSOLLOZ LNOISOZ LINADISOZ Tel Ted dk TH TA THAQIS0Z SNOLIVIINII NV Sd3I40
7. large size 20LF2M Loose fitting facepiece narrow profile medium size 20LF2L Loose fitting facepiece narrow profile large size 20LF2S Loose fitting facepiece narrow profile small size 6 The Battery Charger EVASMC Quick charger single port EVAGC Gang charger six port The blower unit draws in ambient air through the cartridges The purified air is blown into the wearer s hood through the breathing tube A flow indicator is provided to check that there is an adequate volume of air available to the wearer prior to use The system Is designed to operate at a minimum air flow of approximately seven cubic feet of air per minute 210 liters per minute in the hood under normal use on the standard speed setting and eight and one half cubic feet of air per minute 241 liters per minute in the hood under normal use on the high speed setting A feedback loop from the Mass Flow Sensor to the impellor continually monitors and adjusts the air flow to keep it constant at the design set point The units are designed for use at temperatures from 10 F to 120 F 12 C to 49 C The battery pack mounts in a compartment on the back of the blower A fully charged battery pack will power the blower for approximately four to ten hours depending upon factors such as speed selected cartridge selected and filter cartridge loading The EVA Series Blower is equipped with two alarms A 77 db continuous alarm will sound when the air flow falls below app
8. Blower Unit Running put on CC20 or GRH Series respirator hood 2 Position headband suspension or hard hat for a comfortable fit 3 If using an optional chin strap pull elastic strap under your chin Adjust for a secure and comfortable fit 6 Ensure that the neck cuff is down below the chin and 4 Tuck inner bib of hood into shirt or protective clothing if using hood with inner bib See Figure 25 5 Pull respirator outer bib over collar of shirt or protective clothing that the air outlets of the cuff see Figure 26 are not restricted If the neck cuff is not below the chin then pull down before continuing See Figure 27 Figure 25 RT Series Hood Use Installing Breathing Tube Assembly in RT Series Respirator Hoods For hoods without a threaded port at the rear Breathing Tubes PALBT PAIBTXS and PALBTXL will attach to the hood with a clamp as follows Correct Figure 27 1 Remove nylon clamp from the breathing tube see Figure 22 2 Insert the open end of the breathing tube approximately five inches into hood s air Figure 28 entry sleeve see Figure 28 Do not insert breathing tube into hood air entry sleeve y more than 6 inches as it may cause a flow restriction 3 Install nylon clamp over air entry sleeve and breathing tube If desired 2 or more clamps may be used see Figure 29 The air entry sleeve seams should be on the sides of the breathing tube whe
9. approved as cleaning agents for the blower housing belt and battery A Process NPD 1 256 from Steris B Spor Klenz undiluted from Steris C Clorox liquid bleach at 1026 concentration D Sani Cloth HB wipes E 100 Methanol F 70 IPA Once filter cartridges have reached the end of their useful life discard in ac cordance with federal state and local guidelines and in conformance with plant safety regulations Consult the appropriate CC20 RT or GR50 Series Hood User Manual for cleaning instructions for the hood components Storage When the blower is completely dry store in a clean dry area away from direct sunlight and sources of direct heat The storage temperature should be between 32 F to 90 F 0 C to 32 C with humidity less than 9096 RH Consult the appropriate CC20 RT or GR50 Series Hood User Manual for storage instructions on hood components One Year Limited Warranty Bullard warrants to the original purchaser that the EVA Powered Air Purifying Respirator and Loose Fitting Facepiece or Hood will be free of defects in material and workmanship under normal use and service for a period of one 1 year from the date of purchase Bullard s obligation under this warranty is limited to repairing or replacing at its option articles that are returned within the warranty period and that are after examination shown to Bullard s satisfaction to be defective subject to the following limitations a EVA
10. 22 a A e 4 9 58 57 00 pe ee pang 0 0002 If using the optional 20RT ratchet headband suspension refer to the Instruction sheet provided with the 20RT i Sooooooooocd 7314 Z 62 61 4 Oo q boo 0000000 oo Figure 16 Adjust Crown Straps for Vertical Fit To improve suspension comfort adjust crown straps vertically by repositioning the crown strap posts in the crown straps Vertical adjustment makes the headband ride higher or lower on the wearer s head To adjust push crown strap post from slot move to new slot and snap in to secure Move key to desired vertical position Repeat for other crown strap post Figure 17 NOTE If the hood rises off your head during use first verify proper air pressure then select a different hood for your application or use the optional chin strap Crown strap Brow pad Figure 17 Adjusting and Installing Hard Hat in Respirator Hood 20SICH amp 20TICH or GRH 1 Assemble and adjust the standard Bullard hard hat suspensions RS4PC or RS6PC or the optional ratchet suspensions RS4RC or RS6RC by following the directions on instruction sheet attached to headband on hard hat Read all hard hat warning labels and instructions The following Bullard hard hat models are NIOSH approved for use with CC20 Series and GR50 Series respirator hoods C30 C30R S51 and S51R If desired install and adjust optional ES42 hard hat chinstrap Befor
11. HE particulate OV CL HC SD CD HF HE Protection EN12941 P3 A2P3 P3RSL EN12941 other than EN 12941 with the classification of this device when used with this filter HE particulate filters are 99 9796 effective against all particulate aerosols Filters are supplied in quantities of three per box The following abbreviations are approved by NIOSH to indicate the particulates gases or vapors which are removed by the gas vapor cartridges HE High Efficiency Particulate Air Filter for Powered Air Purifying Respirators A WARNING Use only the filter cartridge s described in the above table Do not change cartridges while in a hazardous atmosphere Incorrect cartridge selection will invalidate all performance statements and approvals for this equipment Follow established cartridge change schedules to ensure that cartridges are replaced before breakthrough occurs Failure to follow these warnings could result in death or serious injury DO NOT fit filters directly to the hood Mounting and Replacing Filters on the Blower Unit High efficiency particulate filters must be replaced when retained particles clog the filters and reduce air flow below acceptable levels as indicated by testing with the Air Flow Indicator as described at left Figure 7 To Replace Filters e Remove the air purifying element from its packaging and inspect for damage If in doubt do not use e Check that the air purifying e
12. Powered Air Purifying Respirator and Loose Fitting Facepiece or Hood must be returned to the Bullard factory with shipping charges prepaid b EVA Powered Air Purifying Respirator and Loose Fitting Facepiece or Hood must not be altered from its original factory configuration c EVA Powered Air Purifying Respirator and Loose Fitting Facepiece or Hood must not have been misused subjected to negligent use or damaged in transport d The date of purchase is within the one year warranty period A copy of the purchaser s original invoice showing the date of purchase is required to validate warranty coverage In no event shall Bullard be responsible for damages for loss of use or other indirect incidental consequential or special costs expenses or damages incurred by the purchaser notwithstanding that Bullard has been advised of the possibility of such damages ANY IMPLIED WARRANTIES INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN DURATION TO ONE 1 YEAR FROM THE DATE OF PURCHASE OF THIS PRODUCT Some states do not allow the exclusion or limitation of incidental or consequential damages or allow limitations on how long an implied warranty lasts so the above limitations or exclusion may not apply to you This warranty gives you specific legal rights and you may have other rights which vary from state to state Return Authorization The following steps must be completed before Bullard wil
13. SS455V SNOILNYO N IqINdSSV 1148 N IqIWdSSV 4501412395 N IgINdSSV Y3 LH AIaINASSV LINN dHJB rO lg 270 L28 008 T gt YSN TEOTY AJ eueryzUA suonmeinDbujuo3 ButAo oJ Jy ut Auo p Aoidde s s0 eI1LdS I stul a pie ng Jozeidsay Bui jJuind 1tV palamog SaLias VAJ z b Sy yw SIOTAyas SS qe jeAoiddy sauias VAJ Warranty Return Authorization aa Sullard Cleaning A WARNING Avoid contaminant entry into the breathing tube as this will compromise respiratory protection and could result in death or serious injury Consult your local Safety professional if you suspect that contaminant has entered the breathing tube When cleaning the equipment do the following e Ensure water does not enter filter cartridges Replace wet filter cartridges DO NOT use gasoline organic based solvents or chlorinated degreasing fluids such as trichloroethylene as they will cause damage DO NOT immerse the equipment in water or other cleaning fluid as this may cause contamination in the breathing tube and blower interior that will be difficult to remove e Use a lint free cloth moistened in a mild solution of soap and warm water to clean the outer surface of the equipment Failure to observe the instructions and warnings in this manual invalidates alll performance statements and approvals for this equipment and could result in death or serious injury The following chemicals have been tested and
14. acific Pte Ltd LHK Building 701 Sims Drive 04 03 Singapore 387383 Tel 65 6745 0556 Fax 65 6745 5176 ISO 9001 certified 2013 Bullard All rights reserved EVA is a trademark of Bullard 6081508751F 1013
15. and suspension taped and sealed seams PVC lens Double bib hood for use with Bullard hard hat 20TICH 20TICHT Tychem QC Hard hat not included 20SICH 20SICHT Tychem SL Hard hat not included taped and sealed seams 20SICVH 20SICVHT Tychem SL Hard hat not included taped and sealed seams PVC lens Double bib grinding hood for use with Bullard hard hat or suspension GRH GRHT Nomex Hard hat not included Loose fitting facepieces with sewn in suspension 20LFL Tychem QC Large 20LFM Tychem QC Medium 20LF2S Tychem QC Small narrow profile 20LF2M Tychem QC Medium narrow profile 20LF2S Tychem QC Large narrow profile Double bib hood for use without a headband suspension RT1 RT1T Tychem QC RT2 RT2T Tychem SL RT3 RT3T Tychem QC RT4 RT4T Tychem SL Accessory Items for Hoods 20LCL Mylar lens covers CC20 Series 25 pkg RTLC Mylar lens covers RT Series 25 pkg MB1 Outer lens GRH Series 10 pkg 20LC Mylar lens covers GRH Series 25 pkg Headband Suspensions and Hard Hats 20TG Standard headband suspension 20RT Sure Lock ratchet headband suspension 3000 Hard hat with standard suspension white 3000R Hard hat with ratchet suspension white 51WHP Hard hat with standard suspension white 51WHR Hard hat with ratchet suspension white Accessories for Headbands Suspension and Hard Hats RS6PC Standard replacement suspension for 30WHP hard hat RS6RC Replacement ratchet suspension for 30WHR hard hat RS4PC Standard replacement suspens
16. e down into the charging port of the battery charger Figure 2 e Connect the battery charger to a 110 volt AC electrical outlet e Charge the battery pack for approximately four hours While the battery is charging the light on the charger will remain red The charger light will illuminate green when charging is complete Table top gang chargers EVAGC with 6 ports are also available Diagnostic functions are available for chargers upon special order including access to data such as number of cycles of operation remaining charge capacity etc Details for these functions are available in the EVASMC2 charger user manual upon special order EVA Series Powered Air Purifying Respirator Blower Assembly User Manual A WARNING DO NOT charge batteries in hazardous areas Battery Storage Storage of Li Polymer batteries is relatively easy Unlike Nickel batteries they lose a very small amount of power less than 0 596 per day and therefore can be charged and stored ready for use If long term storage is required it is best to store the battery in a cool place with at least 40 charge still remaining NOTE Discharging and re charging the battery fully at least once every 3 months is suggested to ensure the longest possible life of the battery Do not leave on the charger for more than 30 consecutive days To maximize battery life these guidelines should be followed e Remove the battery from the blower unit when not in use
17. e inserting hard hat into hood remove the two adhesive backed Velcro strips attached to the Velcro piece that is sewn into the hood see Figures 19 amp 20 NO U9 Peel the backing off the longer Velcro tab and apply it to the inside center rear of the hard hat about 1 4 up from the edge Apply shorter Velcro tab to the underside of the brim of the hard hat see Figure 19 Insert hard hat into respirator hood with cap visor facing front of hood see Figure 18 Tuck cap brim on top of front elastic Velcro band sewn into hood see Figure 19 Loop the Velcro strip sewn inside the hood around the back of the cap and affix it to the corresponding Velcro tab previously installed inside the hard hat in step 4 see Figure 20 Remove protective plastic from plastic lens of respirator hood If desired apply optional 20LC or 20LCL adhesive backed lens covers designed to protect the respirator s plastic lens Apply 2 3 lenses at a time When lens becomes soiled remove by pulling tab at edge of lens cover to clear your vision Figure 18 On ON N e Velcro strip ae Front elastic band Velcro tabs Figure 19 3S POOH Salas 0222 1 m0 g u1 Butuuodq Ul RT Series Hood Use aa Sullard Installing Breathing Tube Assembly in CC20 or GRH Hoods For hoods without a threaded port at the rear Breathing Tubes PALBT PAIBTXS and PALBTXL will attach to the hood wit
18. e sure that the breathing tube is not twisted after donning Final Donning e Attach the other end of breathing tube to blower unit if not already attached by screwing adapters together e Remove any protective film covering the lens of the headpiece Put on the belt and blower assembly and make any final adjustments to the belt as necessary keeping the breathing tube and hood behind the head e Turn the blower on by depressing and holding the on off switch Figure 32 for approximately 1 second indicated by a short beep e Buckle the belt onto the waist blower unit should be in the lower back of the wearer e Don the headpiece e Choose speed setting see below e Place the hood on the head making any final adjustments to the fit as required at this time a Figure 31 to ensure a comfortable and stable fit e Tuck inner bib into coveralls or shirt if using a hood with inner bib Figure 32 AWARNING Do not enter a hazardous area until you are sure that the blower and hood are fully operational and the blower is running The user should periodically leave the hazardous area to check the airflow through the system If the low battery or low flow alarm should sound or if the user experiences any difficulty in breathing or senses any taste or any odors from the hazard the user should leave the hazardous area immediately Failure to observe these warnings could result in death or serious injury 7 cfm 198 Ipm
19. h a clamp as follows To remove To tighten To tighten 1 Remove nylon clamp from plastic anchor plate on hood see Figure 21 2 Insert the open end of the breathing tube approximately ae ie five inches into hood s air entry sleeve see Figure 22 Do not insert breathing tube into hood air entry sleeve more than 6 inches as it may cause a flow restriction Figure 21 3 Install nylon clamp over air entry Sleeve and breathing tube inserting clamp locks through two holes in plastic anchor plate that is sewn into hood Locks should face away from user s neck see Figure 23 The air entry Sleeve seams should be on the top and bottom of the breathing tube when properly installed and worn Figure 22 A 4 Engage clamp locks and squeeze together until tight Air entry sleeve should not be twisted or restricted see Figure 24 If so then remove the clamp and repeat steps 2 4 For hoods with a threaded port at the rear designated with a T suffix Breathing Tubes PAHBT PAHBTXS PAHBTXL will attach to the hood by the threading into the port at the rear See Figure 22A Figure 22A Twisted incorrect Figure 23 Figure 24 A WARNING Do not put on or remove these respirators in a hazardous atmosphere except for emergency escape purposes Failure to heed these warnings could result in death or serious Injury Donning the CC20 or GRH and EVA 1 With PAPR
20. idge and canister change schedules or This term is defined in 29CFR 1910 134 b observe ESLI to ensure that cartridges and canisters are replaced 3 Do not use these respirators for respiratory protection during abrasive before breakthrough blasting or clean up I Contains electrical parts that may cause an ignition in flammable or explosive 4 Do not use in circumstances where the airborne concentration level of atmospheres contaminant exceeds maximum use concentration for this type of respirator J Failure to properly use and maintain this product could result in injury as established by regulatory standards or death 5 Leave area immediately if K The Occupational Safety and Health Administration regulations e Breathing becomes difficult require gas proof goggles to be worn with this respirator when used against Dizziness or other distress occurs formaldehyde l e You taste or smell the contaminant L Follow the manufacturer s user instructions for changing cartridges and or l filtere e Unit becomes damaged M All approved respirators shall be selected fitted used and maintained in Battery alarm activates accordance with MSHA OSHA and other applicable regulations e Low Flow alarm activates N Never substitute modify add or omit parts Use only exact Bullard 6 This apparatus must not be worn with the blower unit switched off If the replacement parts in the configuration as specified by the manufacturer blower is swi
21. ing the Respirator Prepare to doff the blower battery and hood in a safe hazard free area and Remove the headpiece do the following in conjunction with your employer s standard operating Disconnect the breathing tube from the hood procedures e Remove the hood Turn the blower off by holding down the on off switch for 5 seconds This is confirmed by a long beep and a shut down of the motor e Remove the waist belt Leave the hazard area Check the airflow with the airflow indicator see page 4 Check the operation of the low flow alarm by blocking the end of the breathing tube The device will first ramp up to compensate and if correct flow cannot be achieved the alarm will sound within 5 seconds e Disconnect the hood from the breathing tube If the airflow indicator indicates insufficient airflow the battery should be fully e Disconnect the breathing tube from the blower charged see Battery Pack on page 2 and or the filter cartridge should be replaced e Clean and inspect components as necessary e Place battery on charger as desired e Place components in storage A WARNING The use of any filter cartridge not approved with the EVAL blower unit may put the user at risk and could result in death or serious injury Troubleshooting The following guide will assist you in troubleshooting to locate possible issues with your respirator circumstance T possimie Causes foon
22. ion for 51WHP hard hat RS4RC Replacement ratchet suspension for 51WHR hard hat 20NC Chinstrap for 20TG and 20RT headband suspension ES42 Chinstrap for 3000 and 5100 hard hats Replacement Parts and Accessories EVABELT1 Replacement belt EVABELT2 Vinyl replacement belt EVAEXT1 Extension belt kit PAPRSUSP1 PAPR suspenders 1 pair PALAFI Air flow indicator PAHBT Powered air hood breathing tube assembly standard length PAHBTXS Powered air hood breathing tube assembly short length PAHBTXL Powered air hood breathing tube assembly long length PALBT Hood breathing tube assembly includes tube and clamp standard length PAIBTXS Hood breathing tube assembly includes tube and clamp short length PAIBTXL Hood breathing tube assembly includes tube and clamp long length PA20LFBT Loose fitting facepiece breathing tube assembly standard length PA20LFBTXS Loose fitting facepiece breathing tube assembly short length PA20LFBTXL Loose fitting facepiece breathing tube assembly long length PAIBTS Breathing tube cartridge seal EVABAT1 Battery pack S18051 Breathing tube clamp 10 pack UOLJEWIOJUT Buui pi0 1 aSullard Americas Bullard 1898 Safety Way Cynthiana KY 41031 9303 USA Toll free within USA 877 BULLARD 285 5273 Tel 1 859 234 6616 Fax 1 859 234 8987 Europe Bullard GmbH Lilienthalstrasse 12 53424 Remagen Germany Tel 49 2642 999980 Fax 49 2642 9999829 Asia Pacific Bullard Asia P
23. l accept any returned goods Please read carefully Follow the steps outlined below to return goods to Bullard for repair or replacement under warranty or for paid repairs 1 Contact Bullard Sales Support by telephone or in writing at Bullard 1898 Safety Way Cynthiana KY 41031 9303 Toll free 877 BULLARD 285 5273 Phone 859 234 6616 In your correspondence or conversation with Sales Support describe the problem as completely as possible For your convenience your sales support specialist will try to help you correct the problem over the phone Verify with your sales support specialist that the product should be returned to Bullard Sales Support will provide you with written permission and a return authorization number as well as the labels you will need to return the product Before returning the product decontaminate and clean it to remove any hazardous materials which may have settled on the product during use Laws and or regulations prohibit the shipment of hazardous or contaminated materials Products suspected to be contaminated will be professionally discarded at the customer s expense WwW Ship products to be returned including those under warranty with all transportation charges pre paid Bullard cannot accept returned goods on a freight collect basis Returned products will be inspected upon return to the Bullard facility Bullard Sales Support will telephone you with a quote for required re
24. lement has not exceeded its use by date e Check that the filter connecting thread and gasket are in good condition e Check that the air purifying element is appropriate to the hazard If in doubt consult your respirator program administrator or supervisor e Check that the threads in the blower unit port are in good condition and clear of contaminant e Screw the air purifying elements into the receptacles see Figure 8 until the cartridge is hand tight DO NOT OVERTIGHTEN e Check to see that the locking tab is secure See Figure 9 To Replace Combination Filter Cartridge e Follow the steps above but beware that the filter locking tab is beneath the filter rim See Figure 10 Locking gt Locking tab Figure 8 Figure 9 Figure 10 Installing and Removing the Belt on the Blower Unit To install the belt e With the blower filter side down orient the lever locks as shown in Figure 11 e Lay belt over blower as shown in Figure 12 e Rotate level locks until they are oriented as shown in Figure 13 a As h Figure 12 Figure 13 Figure 11 To Remove the Belt e With the blower filter side down orient the lever locks as shown in Figure 12 e Remove belt from blower EVA Series Powered Air Purifying Respirator Blower Assembly User Manual NOTE Plastic insert may be removed for cleaning as shown in Figure 14 15 See back page for more information on cleaning Figure 15 Figure 14 Donni
25. low speed Pressing the on off switch additional times will toggle the unit between the two speeds NOTE Speed change Is confirmed by a short beep U01 D9 aS p ds Butuuoq jeuLy asp 3 id 3ej Hu1 314 3S007 aa Sullard Low Battery Alarm and Low Flow Alarm NOTE The EVAL Blower unit is equipped with a Low Battery Alarm and a The EVAL blower is provided with a circuit to protect the battery It will Low Flow Alarm not allow the battery to be discharged below a safe voltage for the cells regardless of airflow without the Alarm sounding When the battery reaches the voltage cutoff it will automatically cease operation When the Low Battery Alarm sounds and the filter cartridges are not clogged the battery should be recharged to protect the battery and thereby prolong The Low Battery Alarm will sound an intermittent 77 dba electronic beep indicating that there are approximately 15 minutes of remaining battery capacity The delays between beeps will get shorter and shorter as time runs out The Low Flow Alarm will sound a continuous 77 dba electronic beep indicating that the the working life of the unit If the ball in the Airflow Indicator is BELOW flow to the hood has dropped below the design specification of 170 Ipm 6 0 CFM or PARTLY BELOW the PASS LINE with a fully charged battery the filter When either of these alarms sounds the user should immediately do cartridges may need to be changed the following Doff
26. mproper assembly 2 Filter Cartridges e Inspect the filter cartridge for any physical damage e Check the label to ensure the filter cartridge has not exceeded Its use by date e Inspect the gasket on the filter for any physical damage e Screw the cartridge into the port until Battery Pack e Check that the battery is not damaged e Check the Fuel Gauge to determine e Place the battery pack in the battery e Ensure that neither the breathing tube e Ensure that the ON OFF Switch is in the e Switch on the blower by pressing the on If the Low Battery Alarm sounds at this If the Low Flow Alarm sounds at this Figure 5 NOTE Each filter comes with a permanent gasket Ensure that the correct filter cartridge is appropriate for the contaminant e Consult the NIOSH approval label and your own in plant safety professional if you have any questions as to the suitability and efficiency of the Air Purifying Element hand tight and the locking tab is secure Refer to Mounting and Replacing Filters on Blower Unit on page 5 sufficient charge Is available Figure 4 compartment on the blower e The battery tab should click when completely engaged See Figure 4 Hood with Suspension or Hard Hat or Loose Fitting Facepiece e The hood is constructed of one of the following materials Tychem QC Tychem SL or Nomex GRH Depending on the model of the hood selected it may be used with either
27. n properly installed and worn 4 Engage clamp locks and squeeze together until mureaa tight Air entry sleeve should not be twisted or restricted see Figure 30 If so then remove the Twisted incorrect clamp and repeat steps 2 4 5 With PAPR blower unit running put on RT Series respirator hood Pull the hood over your head until the neck cuff is securely around your neck Correct 6 Ensure that the neck cuff is down below the chin and that the air outlets of the cuff are not restricted If the neck cuff see Figure 26 is not below the chin then pull down before continuing See Figure 27 Figure 30 EVA Series Powered Air Purifying Respirator Blower Assembly User Manual Final Donning A WARNING The user should ensure that the neck cuff is unrestricted all around the neck to allow proper inflation and reduce restrictions Battery run time will be reduced by a restricted or improperly donned hood For hoods with a threaded port at the rear designated with a T suffix Breathing Tubes PAHBT PAHBTXS PAHBTXL will attach to the hood by the threading into the port at the rear See Figure 23A NOTE The RT3 and RT4 hoods have an adjustable velcro strap near the top of the lens that allows the user to customize the curvature of the lens to his her personal preference This strap may be removed if desired CC20 Single Bib 7 Make sure that the breathing tube is not twisted after donning CC20 Double Bib
28. ne to hold the breathing tube and one to hold the Airflow Indicator The position of the ball in the Airflow Indicator should be observed If any part of the ball is below the PASS LINE on the Airflow Indicator check for e Blower malfunction e Clogged or damaged Air Purifying filter elements on the HE filter See Mounting and Replacing Cartridges on the Blower Unit on page 7 e Low battery or battery malfunction If the ball is completely above the PASS LINE on the Airflow Indicator then the system is ready for use Fi gu re 6 A WARNING If the blower malfunctions during use in a hazardous area Remain calm and LEAVE the hazardous area immediately DO NOT use a blower that fails the flow test air flow indicator sold separately Use ONLY Bullard filter cartridges which comply with and have the NIOSH approval label and which are appropriate for the contaminant Failure to observe these warnings could result in death or serious injury EVA Series PAPR Air Purifying Elements Principle of Operation The following filter cartridge protection classification applies when used with any of the hoods or loose fitting facepieces NIOSH Filter Cartridges Filter Cartridge NIOSH ANSI Color Code PAPRFC3 Magenta EN Filter Cartridges Filter Cartridge Color Code PAPRFC3 White pwo loco s PAPRFC4 Grey Yellow A WARNING The user should not confuse the markings on a filter relating to other standard Protection
29. ng the Blower and Respirator Initial Donning Prepare to don the blower battery and hood in a safe hazard free area and do the following e Ensure that the filter cartridges used are suitable for the contaminant in question and are compatible with the EVAL Blower Unit e Check that the filter cartridge is properly mounted on the blower unit e Place the battery in the battery compartment on the back of the blower e Fit the blower and belt around the user s waist and adjust the belt for a comfortable fit suspenders are also available e Remove the belt and blower to install the hood or loose fitting facepiece and corresponding breathing tube A WARNING The use of any filter cartridge not approved with the EVAL blower unit may put the user at risk and could result in death or serious injury Donning the EVA with the CC20 Series or GR50 Series Hood Adjusting and Installing Headband Suspension in Hood NOTE 20LF and 20LF2 series loose fitting facepiece hoods have a sewn in headband NOTE The 20SICH 20TICH and GRH Hoods may use a hard hat or suspension NOTE RT Series hoods do not use a suspension To change the headband size unlock the four pins from the sizing holes Place the headband on your head Pull down allowing headband to expand until it feels comfortable The headband will automatically adjust to your size Lock into place by pushing the four pins into the sizing holes Figure 16 3000
30. oval DEB0 12 uuu aa 9 Alr Purifying Elements u u u 4 CI6ani g and IOO 2 pe a i EEEE EEEE i 10 Mounting and Replacing Filter Cartridges a u 5 Warranty u u u 10 Donnino ENG BOW TL auraa 5 Ordering Iiforingdlioi uuu 11 l d a Lm We la A I kee iy y D u B L UW C U L Battery Pack 10n le of Operati incip Pr N aa Sullard EVA Series Principle of Operation The EVA Series Powered Air Purifying Respirator PAPR System is configured in six parts 1 The blower and belt assembly EVA Blower Unit EVABELT1 Comfort Decon Belt PALAFI Air Flow Indicator sold separately 2 The battery pack Part No EVABAT1 One fully charged pack will power the blower for approximately four to ten hours depending upon factors such as speed cartridge selected and cartridge loading 3 The breathing tube which is available in two different types and three lengths PAHT Powered Air Hood Breathing Tube Assembly standard length PAHTXS Powered Air Hood Breathing Tube Assembly short length PAHTXL Powered Air Hood Breathing Tube Assembly long length PA1BT Hood breathing tube assembly with clamp standard length PALBTXS Hood breathing tube assembly with clamp short length PAIBTXL Hood breathing tube assembly with clamp long length PA20LFBT Loose fitting facepiece breathing tube assembly
31. pair work which is not covered by warranty If the cost of repairs exceeds stated quote by more than 20 your sales support specialist will call you for authorization to complete repairs After repairs are completed and the goods have been returned to you Bullard will invoice you for actual work performed ol EVA Series Powered Air Purifying Respirator Blower Assembly User Manual Ordering Information Respirator Assemblies includes blower battery charger breathing tube and hood Add DB suffix for vinyl belt Loose Fitting Facepiece Systems EVA20LF2L Tychem QC loose fitting facepiece system large EVA20LF2M Tychem QC loose fitting facepiece system medium EVA20LF2S Tychem QC loose fitting facepiece system small Single Bib Hood Systems EVA20TJ Tychem QC single bib hood system EVA20TP Tychem QC single bib hood system with solvent resistant lens Double Bib Hood Systems EVA20TIC Tychem QC double bib hood system EVA20SIC Tychem SL double bib hood system EVA20TPC Tychem QC double bib hood system with solvent resistant lens EVA20TICS Tychem QC extra long double bib hood system with taped seams EVA20TICH Tychem QC double bib hood for hard hat system hard hat included EVA20SICH Tychem SL double bib hood for hard hat system hard hat included EVART3 Tychem QC headband free extra large lens double bib hood system EVART4 Tychem SL headband free extra large lens double bib hood system EVAGRH Nomex double bib hood for grinding
32. roximately 170 lpm 6 0 CFM and a 77db intermittent chirp alarm will activate to indicate that the battery has approximately 15 minutes of remaining capacity Type C Airline Respirators CC20 Series TC 19C 154 RT Series TC 19C 412 GRH Series TC 19C 412 Most of the same headpieces approved for use with the CC20 RT and GR50 Series of supplied air respirators SAR are also approved for use with the EVA Series of powered air purifying respirators CC20 RT and GR50 Series respirators provide a high level of respiratory protection and user comfort over long work periods in a wide variety of hazardous environments The CC20 RT and GR50 SAR air flow control devices and other components are described in the CC20 RT and GR50 Series User Instructions Battery Pack One fully charged battery pack will power the blower for approximately four to eight hours depending upon factors such as speed selected cartridge selected and filer cartridge loading NOTE The battery has built in short circuit protection In the event of a short circuit an internal polyfuse will trip The fuse will reset itself within 5 10 seconds allowing the battery to resume normal operation To charge the battery pack do the following e Press the battery release on the pack to remove the battery from the back of the blower See Figure 1 release NU q SQ BQ was if K N Q W e e EENE EER Y Figure 1 Figure 2 e Place battery upsid
33. standard length PA20LFBTXS Loose fitting facepiece breathing tube assembly short length PA20LFBTXL Loose fitting facepiece breathing tube assembly long length 4 The High Efficiency Particulate Absolute HEPA filter or chemical filter cartridge 5 The hood with headband suspension except for the RT Series and or hard hat or loose fitting facepiece The following hood models may be used with the EVA Series blower unit GRH GRHT Grinding hood with inner bib RT1 RTLT Hood with long inner and outer bib NIOSH approved for use without a headband suspension RT2 RT2T Hood with long inner and outer bib NIOSH approved for use without a headband suspension RT3 RT3T Hood with long inner and outer bib NIOSH approved for use without a headband suspension RT4 RTAT Hood with long inner and outer bib NIOSH approved for use without a headband suspension 20TJ 20TJT Hood 20TIC 20TICT Hood with inner bib 20TICH 20TICHT Hood for use with Bullard hard hat 20TICS 20TICST Hood with taped and sealed seams 20SIC 20SICT Hood with taped and sealed seams 20SICV 20SICVT Hood with taped and sealed seams and PVC lens 20SICH 20SICHT Hood with taped and sealed seams for use with Bullard hard hat 20SICVH 20SICVHT Hood with taped and sealed seams and PVC lens for use with Bullard hard hat 20TPC 20TPCT Hood with solvent resistant lens and inner bib 20TP 20TPT Hood with solvent resistant lens 20LFM Loose fitting facepiece medium size 20LFL Loose fitting facepiece
34. system Blower Assemblies EVAL Blower unit only EVA2 Blower unit battery and charger EVA3 Blower unit battery charger and HEPA filter Replacement Batteries and Chargers EVASMC Quick charger 1 port EVASMC2 Analyzing Charger EVAGC Table top gang charger for EVABAT1 6 ports EVABAT1 Lithium Polymer Battery Pack black Replacement Cartridges PAPRFC3 HE 6 per box PAPRFC4 OV AG HE 6 per box Respirator Hoods Single bib hood for use with headband suspension 20TJ 20TUT Tychem QC 20RT headband suspension 20TUN 20TUNT Tychem QC No headband suspension 20TP 20TPT Tychem QC 20RT headband suspension solvent resistant polyester lens 20TPN 20TPNT Tychem QC No headband suspension solvent resistant polyester lens Double bib hood for use with headband suspension 20TIC 20TICT Tychem QC 20RT headband suspension 20TICN 20TICNT Tychem QC No headband suspension 20TPC 20TPCT Tychem QC 20RT headband suspension solvent resistant polyester lens 20TPCN 20TPCNT Tychem QC No headband suspension solvent resistant polyester lens 20TICS 20TICST Tychem QC 20RT headband suspension taped and sealed seams 20TICSN 20TICSNT Tychem QC No headband suspension taped and sealed seams 20SIC 20SICT Tychem SL 20RT headband suspension taped and sealed seams 20SICN 20SICNT Tychem SL No headband suspension taped and sealed seams 20SICV 20SICVT Tychem SL 20RT headband suspension taped and sealed seams PVC lens 20SICVN 20SICVNT Tychem SL No headb
35. tched off a rapid build up of carbon dioxide and depletion of 0 Refer to User s Instructions and or maintenance manuals for information on oxygen may occur which could result in death or serious injury use and maintenance of these respirators 7 Never alter or modify this respirator Use only Bullard NIOSH approved EVA P NIOSH does not evaluate respirators for use as surgical masks Series components and replacement parts for this respirator 8 This device is not immune to highly powered RFI EMI emissions At very high work rates the pressure in the device may become negative at peak inhalation flow Failure to follow these warnings could result in death or serious injury Table of Contents Warnings Cautions and Limitations u u u 1 CCU Sare Hood Ja0u uuu ssussssussssupiassssipusssspsssssspsssssspsssssssssssss 5 6 Principle of Operation u u u u 2 ESA cga 01014 RLU uuu EEO TENOR SEER T OTROS ITE TT TORS ERTTCI TCSII RENTS SETTER ETT 6 Battery Pack uu u 2 Loase Filling Facepiece US8 6 Pre Operational Inspection u u u 3 OW L L y EEEE 7 Mounting the Breathing Tube u u u 3 TOD 6 Ir aaee 8 Hee l LTS srveecaccavencenccevenceneaceancevecensecvecceceaceuseqveqteceecceccerencencenteqtenceerssencats 4 NIOSH Appr
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