Cumbria Designs T-1 SSB/CW Filter kit (4.9152MHz) User Manual
Contents
1. 3 C14 C15 100pF C4 C23 180pF C5 C7 220pF C6 10nF C21 C22 C25 C26 100nF C16 C17 C18 C19 Semiconductors 5802 3081 D1 D2 Pin Diodes BAV21 D3 D4 Si Diodes T 1 Filter Kit Version 1 0 T 1 FL2 Component Overlay Inductors T37 43 T1 T2 T3 T4 Tail End Filter Board T1 FL2 v1 0 Crystals HC49U V Q1 Q2 Resistor 1K R1 Capacitor 33pF C1 Hardware Pin Strip and Socket Strip to make 1 Socket Strip 1X2 SK2 1 Socket Strip 1X4 SKi 1 Pin Strip 1x2 for T 1 1 Pin Strip 1x4 for T 1 1 Socket Strip 1x4 PL1 1 Pin Strip 1x4 for T 1 0 315mm Copper Wire for Inductors T 1 2FL PCB v1 0 T 1 FL2 PCB v1 0 Fixing Kit 6 M2 5 Screws 6 M2 5 Nuts 12 M2 5 Washers 6 8mm Nylon Spacers 6 Nylon Washers Page 7 of 8 2005 Cumbria Designs NOTES T 1 Filter Kit Version 1 0 Page 8 of 8 2005 Cumbria Designs2. Cumbria Designs T 1 SSB CW Filter kit 4 9152MHz User Manual CONTENTS 1 INTRODUCTION 2 2 CIRCUIT DESCRIPTION 2 3 ASSEMBLY 2 4 TESTING 4 cumbria designs The Steading Stainton PENRITH Cumbria CA11 OES www cumbriadesigns co uk UK 1 Introduction This document describes the assembly and installation method of the T 1 SSB CW filter kit Please refer to the T 1 User Manual for general information regarding component identification placement and soldering technique 2 Circuit Description The T 1 Filter kit comprises of two filter assemblies the dual filter board and the tail end filter board Each board is designed to be plugged onto headers on the T 1 main board allowing different filter or IF schemes to be easily implemented by the user The filter crystals supplied with this kit have been matched to within 10Hz to provide reproducible filter performance results Three crystals have been marked with self adhesive paper spots These crystals are for use with the T 1 carrier oscillators and should not be used in the filters 2 1 Dual Filter Board The Dual Filter board accommodates two 6 pole ladder filters each of which is selectable by diode switching under control of the T 1 Control interface The filter components supplied in this kit provide two filters a Cohn SSB filter approximately 2 5kHz bandwidth and a Butterworth CW filter of approximately 480Hz bandwidth Each of these filters define
3. ce Take great care when soldering the cans not to overheat the crystals An alternative grounding technique which will probably place less stress on the crystals is to use short lengths of tinned wire to connect the pad to the top of the crystal can T 1 Filter Kit Version 1 0 2005 Cumbria Designs Page 2 of 8 3 1 2 Decoupling Capacitors Insert leads into PCB such that the capacitor body is flush with the board surface Bend the leads outwards slightly to hold the capacitor in place during soldering Trim off excess leads 3 1 3 Resistors All resistors are mounted horizontally Insert leads into the board and ensure that resistor body is flush with PCB Solder and trim off excess leads 3 1 4 Filter Capacitors a SSB Filter Position A nm All of the filter capacitors are 39pF Note the positions b CW Filter Position B Capacitor values vary with position in filter circuit Take care to match value to silk screen marking on PCB 3 1 5 Diodes a PIN Diodes Fit the two PIN diodes clear glass body in positions D1 and D2 Note orientation cathode band goes towards centre b Switching Diodes Fit the two BAV21 switching diodes in positions D3 and D4 Note orientation cathode band goes towards centre 3 1 6 Links Use discarded component leads to make links for positions C1 C2 C8 and C9 3 1 7 Transformers Wind matching transformers for each filter as described in the table below Be sure to observe the c
4. filters described 4 2 3 HELP Still have a problem that you cant resolve Don t worry contact us by letter or email at support cumbriadesigns co uk for assistance Page 5 of 8 2005 Cumbria Designs Appendix A T1 2FL v1 0 Schematic RT C C15 aB aX 220R a C17 1 HF in ia alj 1007F io tr SND LIMI LIMI SND ata a11 Ini 12 Il dcs rb bM ete ll C21 1 nF GND Sor 540R NC 100pF 1800F 220pF 1800F 1000F Nc 4R SUR T3 MIXER PORT 50 Ohms GND 5t 18t 15t 5t T37 43 GND GND GND GND GND GND GND Is 43 D3 FL B CW Y BAV21 AM IUS ae GND IF PORT 50 Ohms 1 D4 D2 5802 9041 BAW 1 FL A 55B rya A LINI ra E A ai a2 aa a4 a5 uh ll ja ii 1 ies ig ID TH d s GNOD ew C10 C11 C12 Cia C14 D15 C2 SH PR Nc 35pF 38pF 35pF s3SpF 3SpF 2 T4 SDR GND GNOD 1 nF T3 GNO GNO GND GND GNOD GND GND T37 43 c25 H 1 hF f GND GND GND UP Ra Bie Mono co C18 220R GTS 1 nF 1 nF GND GND T1 2FL v1 0 Component Overlay T 1 Filter Kit Version 1 0 Page 6 of 8 2005 Cumbria Designs T 1 FL2 Schematic a1 a2 Een C1 E GNO GND GND GNO Appendix B PARTS LIST Main Filter T 1 2FL v1 0 PCB Crystals HC49U Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 Q9 Q10 Q11 Q12 HC49U Carrier Crystals X1 X2 X3 Identified by spot Resistors 220R R7 R8 560R R1 R3 R5 1K R2 R4 R6 Capacitors 39pF C11 C12 C1
5. lst noticeable is not too marked and good performance on both LSB and USB should be seen The filters may be fine tune by padding out the capacitor values with small value capacitors Also the termination resistance will affect the filter response Generally reducing the termination impedance or increasing the capacitor values reduces bandwidth increasing the termination impedance and reducing capacitor values increases bandwidth There are a number of excellent resources on the internet and articles in ARRL and RSGB publications describing crystal filler design The T 1 provides an excellent test bed for experimentation 4 2 Troubleshooting 4 2 1 Filter Selection Doesn t Work e Check that the filter selection voltage on the T 1 interface is greater than 2V e Check that the DC switch on the T 1 board associated with T 1 Filter Kit Version 1 0 the filter is switching on 12V to the filter board select pin e Check that the diodes are biased on is the orientation correct e Check that there is a complete circuit from the select pin through the diode switch to ground for the control current 4 2 2 Filter Response is Wrong e Have you adjusted carrier oscillators for optimum USB LSB operation e Check that the impedance matching transformers are correctly would and installed the right way round e Check the capacitor values and the positions remember not all of the available positions are used for the
6. orrect orientation when installing Primary 50 Ohm Port Secondary Filter side T1 T2 5 turns 16 turns T3 T4 4 turns 16 turns 3 2 Tail EndFilter The Tail End filter board is very simple to assemble 3 2 1 Crystals Fit the two crystals in the positions marked on the PCB in the same manner as described in 3 1 1 T 1 Filter Kit Version 1 0 Page 3 of 8 2005 Cumbria Designs 3 2 2 Capacitor Fit the single 33pF filter capacitor in position C1 3 2 3 Resistor Fit R1 in the marked position ensuring that the body is flush with the PCB surface R1 1K Brown Black Black Brown BROWN 3 3 Connectors nm To ensure alignment the filter boards and mounted onto the T 1 main board before soldering 3 3 1 Main Filter Board Connectors With a fine bladed sharp modelling knife cut the SIL socket and pin strips to make a four way pin and socket for JP1 and a two way pin and socket for JP2 3 3 2 Tail End Filter Board Connector Cut the SIL socket and pin strips to make a 4 way pin and socket for PL1 T 1 PCB Filter PCB Insert the broad ends of the pin strips into filter connector positions on the T 1 main board wo 5x16 and carefully push the matching Screw socket strip onto the thin ends of the pin strips Using the hardware pack supplied mount each filter board onto the T 1 main board The assembly order for each M2 5 pi mounting point is shown in the Nut ve diagram Some of the mounting hole
7. s are close to live pads on the M2 5 M2 5 Nylon main PCB in the areas the post Steel Washer mixer amplifier and the IF stage Washer See text Washer diode chain 6 nylon washers are supplied to be applied where Hardware Kit Assembly Detail isolation is required The filter board ground connections are already made via the connectors The boards should sit square with the sandwiched pin and socket connectors pushed fully home Check alignment of the connectors and solder into place on the top side of the filter board and the underside of the main T 1 board 4 Testing 4 1 Filter Shape and Passband Both filters should display bandwidths Perform the initial testing of the T 1 close to the design values of 2 5kHz described in the user manual It should Filter A and 450Hz Filter B A be possible to switch filters by taking characteristic of the ladder filter is that the Filter A and Filter B controls on the it has a slight asymmetry of the T 1 interface high Doing this forward passband with the steepest skirt being biases the respective diodes on the HF side This implies that LSB connecting the associated filter into operation provides the best unwanted the signal path sideband performance this asymmetry may be noticeable as a slight difference in the sound of the receive T 1 Filter Kit Version 1 0 Page 4 of 8 2005 Cumbria Designs noise spectrum when switching between LSB and USB However with 6 crystals the asymmetry whi
8. s the IF bandwidth of the T 1 The filters are matched to the 50 Ohm impedance of 3 Assembly the T 1 fiter ports by ferrite transformers The transformers also form part of the diode switches used to select either filter To offer good IMD performance PIN diodes are used on the wideband port mixer side of the filters whereas fast switching diodes are used on the IF side of the filters The Dual Filter PCB has been designed to allow different types of filler to be used for the filters described in this kit some of the capacitor positions are not used or a fitted with shorting links Please follow the assembly instructions carefully 2 2 Tail End Filter The wideband IF of the T 1 is designed to be low noise however due to the gain of the IF stages the noise component of the IF is noticeable particularly during weak signal reception A simple two pole Tail End filter greatly reduces the demodulated noise level by attenuating the unwanted sideband immediately before the IF signal is presented to the demodulator This filter has a nominal bandwidth of about 2 5kHz The following assembly sequence is recommended 3 1 Dual Filter Board 3 1 1 Crystals Carefully fit and solder each of the filter crystals into the positions marked on the PCB Exposed pads have been provided on the top side of the PCB to allow the crystal cans to be soldered to ground This reduces the effect of stray capacitance on the filter performan
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