Model 712 Cable Crash Beam Vehicle Barrier
Contents
1. Eee 18 6 ENGINEERING DRAWINQGS e eeeeeeeeeeeeeeee eene 21 6 1 Supsested Conduit oe ee IR Ee 21 6 2 Clear Opening View n eet IS e Oe M lie eid epi uU 22 B amp B ARMR A Division of B amp B Roadway and Security Solutions 0712 9001 Revision K7 Installation and Operations Manual Model 712 TABLE OF CONTENTS 4 14 XTIE 7130K42 CABLE TIE 6 375 LG BLACK e 13 XTAPE RED WHITE REFLECTIVE TAPE RED WHITE ANGLED 1 le 76675 2 ADHESIVE TAPE DOUBLE SIDED 3M VHB 2 XSCR 917714194 FHP 8 32 X 5 SST 1 10 XINS 3W192 INSULATION PIPE 875 ID 1 5 OD 1 9 XFOAM 86375K153 FOAM PAD 3 8 THK ADHESIVE BACK 2 8 XCOLLAR 32ALUM 2 DIA LOCKING COLLAR 1 7 XBRG EP162016 BEARING 1X185XI e 6 XBRG EF 323632 BUSHING exe e5xe 1 5 0712 3050 RUBBER PAD STEEL SLEEVE 1 4 0718 3038 712 714 GATE ARM DELRIN PADS 1 3 0712 3031 RECEIVER PIN MODEL 718 CRASH GATE 1 0718 3018 STEEL CABLE 1 1 0712 2025 GATE ARM WELDMENT STEEL SLEEVE aT PART IDENTIFYING NUMBER NOMENCLATURE OR DESCRIPTION NOTES B amp B ARMR A Division of B amp B Roadway and Security Solutions 0712 9001 Revision K7 Installation and Operations Manual Model 712 ORIENTATION 1 ORIENTATION 12. NOILYONNO4 JHL ONIENOd OL TIVHS NOLLVAVOX3 3Hl NI XILYM 9NIINVIS 53015 WOLLO O4 WHO 3HL Sv Hlsv3 3HL ONIZIIn 7105 Q38301SIONn NO Q33n0d 38 TIWHS NOLLVONQO4 75 HONI 38 TIWHS 3215 31v93499v WNWIXWA 3HL 70610 WLSV SY 38 TIVHS IN3 3O 5 82 ISd 0007 30 HION3HIS 3ASS3HdWOO WAOWINIA v dOT3A30 TIvHS 313NONOO SLINGNOD 304 315 49 4340 9 X NIN 3849105 ZZ NOLIVONDnOd 0219 7 05 NVHL 5531 331V3H9 FJONVISIO Q30N3AWO23H WDWINIA d33MS LINGNOD Z Ol dWnd 3Ovid 53015 v N33MOS 9 59 0009 3NVnDS 97 NOLNVONDOd 1504 M3ABOGN 3ONIH 2 310N 355 3015 N3A3234 2015 39NIH 1 NE EEE E PEDE 7 4001 134 5 Qv31 G3LSIML 2 vl e 3901 9VvA IVNOILdO a OVA H31V3H WNOLLdO 20 2 145 S a LINGNOD 2 v 9 39 9 3931 430 1 91530 YIMOd 39N333434 5 YIWOLSNO 0712 9001 Revision K7 A Division of B amp B Roadway and Security Solutions B amp B ARMR 22 SMQ vel 18 0 9 008 9005 uoyjoue vL L uneusyd 6002 898 INV38 HSVU
3. Installation and Operations Manual Model 712 ENGINEERING Symptom Actions Check the heater element Beam arm moves slowly Check that heater element is working Check flow control valve Traffic indicator light does not change Check proper limit switch operation Check bulbs Check PLC outputs Beam arm strikes receiver post ao Check that strike pads are present Check that hinge and receiver post are aligned correctly B amp B ARMR A Division of B amp B Roadway and Security Solutions 0712 9001 Revision K7 Installation and Operations Manual Model 712 B amp B ARMR A Division of B amp B Roadway and Security Solutions ENGINEERING 0712 9001 Revision K7 20 ENGINEERING 21 6 ENGINEERING DRAWINGS 6 1 Suggested Conduit Layout Installation and Operations Manual Model 712 9Ma 1inaNoo zu TR ONINO 8319 amp 4 A To 9130 335 E LNOAVT 15499 5 Vice INV38 HSVHO d 18VO 214 v 130 T TvOldAL 5 3a0vH9 JO 901 HLM T3A31 JI9NY 30 01 5319 30 9 4601515 WOIdAL ONIGNL 8 X yb ISd 0091 40 2 318VMOTIV WANININ NO 035 8 SI 3715 75 Wni SNOO Juv 9330 X X 96 NMOHS SNOISN3AIQ FHL 79
4. 120 volt single phase with 24 volt dc output The motor powers a hydraulic pump that delivers oil through a series of valves as directed by the control unit If the beam is in the up position for extended periods the control circuit monitors any drift in the beam s position and automatically corrects the position The unit includes a manual operation override so the beam can be raised and lowered during power outages The hydraulic unit is in an aesthetically pleasing round enclosure with built in environmental controls including a heater and cooling fan An optional heating unit for B amp B ARMR A Division of B amp B Roadway and Security Solutions 0712 9001 Revision K7 Installation and Operations Manual Model 712 ORIENTATION extreme winter conditions is available The unit has a built in 120 volt convenience outlet customer supplies power to outlet and a master switch turns off all the power to the unit for maintenance and repairs 1 2 Options The B amp B ARMR Model 712 Cable Crash Beam is available with the following options Consult your purchase order or other ordering documentation to determine whether your unit has the optional equipment Manually operated hydraulic unit these units are designated as Model 714 Single phase hydraulic pump motor Hydraulic unit heater for extreme cold weather operation Various control panel options touch screen panels multiple panels and so on In ground loop detector to detect the pre
5. beam and into the second bearing Use the setscrews on the bearings to lock the axle in place In addition there are shaft collars on either side of the beam Tighten these collars on the sides of the beam not the stanchion posts to lock the beam in place B amp B ARMR A Division of B amp B Roadway and Security Solutions 0712 9001 Revision K7 Installation and Operations Manual Model 712 OPERATION 11 2 8 2 Attach the hydraulic cylinder to the hinge post and the beam using the clevis pins provided 2 8 3 If ordered the 6120 oil tank is shipped with the required amount of The tank holds 2 gallons If it becomes necessary to add hydraulic oil add the oil through the oil vent assembly See the Maintenance section for oil specifications and additional details Figure 1 2 Drive Stanchion Assembly B amp B ARMR A Division of B amp B Roadway and Security Solutions 0712 9001 Revision K7 Installation and Operations Manual Model 712 OPERATION 12 3 OPERATION 3 1 Preliminary Steps Before operating the barrier go through the checklist below and verify that each of these steps has been completed LAT For your safety complete each of these steps before operating the barrier The master power switch on the control circuit box is turned off All traffic and pedestrians are clear of the barrier The hydraulic pump unit is filled with oil and the oil level is correct
6. located in this manual In addition they must Follow the safety standards of the Occupational Safety and Health Administration OSHA as well as other applicable federal state and local safety regulations and industry standards and procedures For installation outside the United States users must also follow applicable international regional and local safety standards Engage only trained and experienced staff to install operate and maintain the equipment Ensure that all repairs are performed correctly using properly trained technicians and the correct tools and equipment Additional safety devices may be included with this barrier system o Vehicle loop detector s Safety loop o Traffic arms o Traffic lights Warranty B amp B ARMR vehicle barriers are guaranteed against defects in materials and workmanship for one year The warranty applies when the barrier is installed operated and maintained according to the instructions in this manual and when it is operated within the service conditions for which it was specifically sold The user must prevent potentially damaging conditions such as mechanical overloading or unauthorized modifications In the event of a malfunction during the warranty period contact B amp B ARMR and we will pursue prompt corrective action This is a warranty summary only The specific warranty supplied with your equipment is the governing document B amp B ARMR A Division of B amp B Roadway and Securi
7. 1 Overview The formal name for this vehicle barrier illustrated on the cover of this manual is the B amp B ARMR Model 712 Cable Crash Beam It is beam type barrier hinged at one side so that the beam can be raised and lowered to restrict and control vehicle access The beam is reinforced with an interior steel cable which significantly increases the barrier s vehicle stopping power see specifications below 1 1 4 Beam The beam is a rectangular aluminum extrusion The beam retains its mill aluminum finish and is marked with red and white safety tape The steel cable is contained inside the beam and anchored with two stainless steel rods at either end These rods hold the cable during vehicle impact The cable and its anchor rods substantially increase the barrier s stopping power compared to a beam barrier without these components The impact energy is absorbed first by stretching the cable and then the energy is transferred to the foundation through the hinge and receiver assemblies 1 1 2 Posts The hinge and receiver posts are steel The hinge post operates with internal bearings on a stainless steel axle that allows the beam to move in an arc of 85 87 The receiver post has a stanchion constructed of two steel weldments The weldments direct and capture the beam when it is lowered and securely contain the beam during a vehicle impact The receiver post has a security latching pin that can be padlocked to prevent unauthorized opera
8. Cable Crash Beam 12 Clear Opening drawing for reference is the distance between the inside side facing the road faces of the hinge post and the receiver post Once the receiver post location is determined excavate the receiver post s hole and position and plumb the receiver post as described above Verify the posts are positioned correctly by running a string line between the two Pull the string from the center of the hinge post and perpendicular to the axle and verify it falls directly on the center of the receiver post and the distance between the two is exactly the specified clear opening length for your barrier 2 4 Installing the Conduit Perform the following steps to install the conduit for the power hydraulic lines and control circuits referring to the Submittal or drawing titled 7 2 Cable Crash Beam B amp B ARMR A Division of B amp B Roadway and Security Solutions 0712 9001 Revision K7 Installation and Operations Manual Model 712 OPERATION Suggested Conduit layout see the Installation Drawings section at the end of this manual 2 4 1 2 4 2 2 4 3 The installation requires a minimum of three conduits One 2 diameter PVC conduit for the hydraulic lines one 4 diameter PVC conduit for the power cables and one 34 diameter PVC conduit for the control cables One 3 diameter PVC conduit for the hydraulic lines would be required if the runs exceed 25 conduits fittings sweeps and couplings must be e
9. Installation and Operations Manual Model 712 Series Model 712 Cable Crash Beam vehicle Barrier INSTALLATION AND OPERATIONS MANUAL B amp B ARMR Corporate Office amp Technical Support 2009 Chenault Drive Suite 114 Carrollton TX 75006 Phone 800 367 0387 Fax 972 385 9887 E mail info bb armr com techsupport bb armr com www bb armr com MADE IN THE USA B amp B ARMR A Division of B amp B Roadway and Security Solutions 0712 9001 Revision K7 Installation and Operations Manual Model 712 INTRODUCTION 11 INTRODUCTION Welcome Congratulations on your purchase of a B amp B ARMR vehicle barrier In addition to providing detailed operating instructions this manual describes how to install maintain and troubleshoot your vehicle barrier If you require additional assistance with any aspect of your vehicle barrier s installation or operation please contact us With years of experience in all aspects of perimeter security and related disciplines our products are used throughout the world to control access and to protect people equipment and facilities We offer a broad range of vehicle barrier and related security services Turnkey installations Routine barrier preventative maintenance or emergency repairs including work on non B amp B ARMR products e Spare or replacement parts e Custom designs or special installations e Equipment upgrades modernize your old equipment with state of th
10. O 318VO e ENGINEERING SNIN3dO v WIG uo 77 70 f gt 38 875 18 000 OVERALL WIDTH 5391515 3N1231334 035 1H9I3H N3dO 8 N338 3AVH SONIMVHO IWLLINENS TWNI4 H3l4V 51502 3AnSSV IONNVO SNOISN3AIG TY AINJA OL SNOIOVHMINOO 71 310N Installation and Operations Manual Model 712 6 2 Clear Opening View 0712 9001 Revision K7 A Division of B amp B Roadway and Security Solutions B amp B ARMR Installation and Operations Manual Model 712 ENGINEERING 6 2 1 Table for above Gate Arm Measurements 144 12 B amp B ARMR A Division of B amp B Roadway and Security Solutions 0712 9001 Revision K7 23 Installation and Operations Manual Model 712 6 2 2 Gate Arm Assembly a ENGINEERING 4 14 XTIE 7130K42 CABLE TIE 6 375 LG BLACK e 13 XTAPE RED WHITE REFLECTIVE TAPE RED WHITE ANGLED 1 12 XTAPE 76675A23 ADHESIVE TAPE DOUBLE SIDED 3M VHB e XSCR 917714194 FHP 8 32 X 5 SST 1 10 XINS 3W192 INSULATION PIPE 875 ID 1 5 OD 1 9 XFOAM 86375K153 PAD 3 8 ADHESIVE BACK 2 8 XCULLAR 38ALUM 2 LOCKING COLLAR 1 7 XBRG EPI62016 BEARING 1X125X1 2 6 XBRG EF 323632 BUSHING 2X2 25x
11. TALLATION m 7 2 1 Trntroductioni 7 2 2 Preliminary Considerations iiie eese ee eie ctt ean 8 23 Installing the Hinge and Receiver Posts eese eerie enne neret nennen rennen nee 8 2 4 Installing the 8 2 Empl cemeht tette bed 9 2 6 Hydraulic Unit 9 2 7 Control System Installation deer riti etn 10 2 6 Final Installation ie de ei este ee e REP EXER RERO 10 O1 0 UNO iD 12 3 1 Preliminary Steps iiec ci tid stie ete e bete d Debe duet esie beste an ec pe dE eee EU 12 3 2 Tnitial Operation ERE 12 3 3 Typical Operatiofi ect nt GS UP DURO A a E E EE 14 3 4 Barrier Operation during a Power Outage for 712 essent 14 3 5 General Comments on the Hydraulic System eee sese esee eene tenen enhn enne 15 4 5 vene RE REPE RED 15 4 1 15 4 2 Monthly Inspections itis cient estt e e idest er ee REP 16 4 3 Six Month Inspections od HE GO ee PP ED A HER 16 5 ire Ike erae reve aco
12. The beam is attached to the hinge post with the axle and the setscrews securing the axle to the bearings are tight The hydraulic cylinder is securely attached to the hinge post and the beam with clevis pins If the barrier has a three phase motor verify that the motor is turning in the proper direction Bleed the hydraulic lines refer to the HPU user manual supplied with the unit 3 2 Initial Operation Perform the following steps the first time you operate the vehicle barrier and also after replacing the hydraulic oil or after any major repairs B amp B ARMR A Division of B amp B Roadway and Security Solutions 0712 9001 Revision K7 Installation and Operations Manual Model 712 OPERATION 13 3 2 1 3 2 2 3 2 3 3 2 4 3 2 5 3 2 6 Turn on the power at the master power switch located on the control circuit box Have someone remain at the power switch during the initial operation in case there is a malfunction and the unit must be shut down Working from the control panel raise the beam arm The procedure for doing this will vary depending on the design of your particular control panel Carefully observe the beam and make sure it is operating correctly The arm will stop when the beam contacts the limit switch or if the control unit times out The beam arm motion may not be smooth for the first several operations due to air in the hydraulic lines If necessary adjust the limit switch so the switch activates and t
13. X2 1 5 0712 3050 RUBBER PAD STEEL SLEEVE 1 4 0712 303e 712 714 GATE ARM DELRIN PADS 1 3 0712 3031 RECEIVER PIN MODEL 712 CRASH GATE 1 e 0712 3018 STEEL CABLE 1 1 0712 2025 GATE ARM WELDMENT STEEL SLEEVE aw WD PART IDENTIFYING NUMBER NOMENCLATURE OR DESCRIPTION NOTES B amp B ARMR A Division of B amp B Roadway and Security Solutions 0712 9001 Revision K7 24
14. damage and make sure there is no hidden damage that will compromise safety or effectiveness We will help you determine which components should be replaced and will provide guidance on the repairs 4 2 Monthly Inspections We recommend you perform the following visual inspections monthly 4 2 1 Raise and lower the barrier and observe its motion Verify the speed is within the normal range 8 10 seconds rise time for the standard 12 beam proportionally longer for longer beams Verify the beam does not hit with excessive force when lowered To adjust the speed see the instructions in section 3 2 7 in the Operation section of this manual 4 2 2 Raise and lower the barrier and observe its motion Verify the damping device is working properly and there is minimal whipping or oscillating action as the beam stops in its raised position If the damping device requires adjustment see the instructions in section 3 2 5 in the Operation section of this manual The damping cylinder is sealed so if the adjustment procedure does not eliminate the problem contact B amp B ARMR for a replacement 4 2 3 Raise and lower the barrier and observe the alignment of the arm Adjust as necessary 4 2 4 Raise and lower the barrier and observe the limit switch operation Verify the limit switches are functioning 4 2 5 Raise and lower the barrier and activate the safety devices and verify correct operation 4 2 6 Inspect the condition of the paint If rust is
15. e art hydraulics and control systems e Ancillary security equipment such as security guard enclosures card readers security lighting and many other security related products Technical support via telephone and possible on site support with advanced scheduling Safety CAUTION RISK OF ELECTRIC SHOCK DO NOT OPEN CAUTION TO REDUCE THE RISK OF ELECTRIC SHOCK DO NOT REMOVE COVER OR BACK NO USER SERVICEABLE PARTS INSIDE REFER SERVICING TO QUALIFIED SERVICE PERSONNEL SYMBOL MEANING The lightning flash with arrowhead symbol within an equilateral triangle is intended to alert the user to the presence of non insulated dangerous voltage within the product s enclosure that may be of sufficient magnitude to constitute a risk of electric shock to persons B amp B ARMR A Division of B amp B Roadway and Security Solutions 0712 9001 Revision K7 Installation and Operations Manual Model 712 INTRODUCTION lii The exclamation point within an equilateral triangle is intended to alert the user to the presence of important operating and maintenance servicing instruction in the literature accompanying the product B amp B ARMR does not assume responsibility for injury to persons or property during installation operation or maintenance As the user you are responsible for correct and safe installation operation and maintenance of this equipment Users must follow the specific instructions and safety precautions
16. he beam arm stops at the correct position Turn on the power at the master power switch located on the control circuit box Have someone remain at the power switch during the initial operation in case there is a malfunction and the unit must be shut down Working from the control panel raise the beam arm The procedure for doing this will vary depending on the design of your particular control panel B amp B ARMR A Division of B amp B Roadway and Security Solutions 0712 9001 Revision K7 Installation and Operations Manual Model 712 OPERATION 14 3 2 7 Turn on the power at the master power switch located on the control circuit box Have someone remain at the power switch during the initial operation in case there is a malfunction and the unit must be shut down 3 2 8 Working from the control panel raise the beam arm The procedure for doing this will vary depending on the design of your particular control panel 3 2 9 Carefully observe the beam and make sure it is operating correctly The arm will stop when the beam contacts the limit switch or if the control unit times out The beam arm motion may not be smooth for the first several operations due to air in the hydraulic lines 3 2 10 If necessary adjust the limit switch so the switch activates and the beam arm stops at the correct position 3 2 11 Make sure the beam arm stops smoothly in the up position and there is minimal oscillation or whipping action If necessary adjust t
17. he position of the damping plunger by screwing it in or out The plunger must strike the beam while the beam is still in motion but the plunger must not bottom out when the beam arm is fully up After adjustment lock the position of the damping plunger by tightening the lock nut 3 2 12 Make sure the beam arm stops smoothly in the receiver post and does not oscillate contact hard or make excessive noise 3 2 13 You can adjust the up and down speed of the beam arm by turning the speed control valves refer to the HPU user manual for location For the nominal 12 beam arm the beam will rise and fall in 8 10 seconds Longer arms can take up to 20 seconds 3 2 14 The hydraulic pump is adjusted at the factory for typical operating conditions To obtain optimum performance of your barrier you may have to make a field adjustment to the pump s pressure relief valve refer to the HPU user manual supplied with the unit 3 3 Typical Operation The system receives an OPEN input signal typically from the barrier up button a card reader a loop detector infrared beam or a radio remote The motor then starts and the beam arm begins to lift When the beam arm reaches it s full up position less than 20 seconds the limit switch is activated and the motor turns off The beam arm holds this position until a CLOSE input signal is received The hold cartridge valve is then energized and opens causing the beam arm to lower After 30 seconds the valve wi
18. lectrical grade gray color do not use plumbing type white color Additional conduits may be required for traffic lights loop detectors and other options Contact B amp B ARMR if you are unclear about the conduit requirements for your installation conduits are run to the hydraulic pump unit where they will enter the unit through a common 17 diameter opening Accordingly run all the conduits for your installation to the location where the hydraulic unit s concrete pad will be located This pad is typically placed so that the centerline of the hydraulic unit is 4 from the back of the hinge post though your installation may require that the pad be located a different distance from the hinge post Not closer than 3 unless the unit is off to one side Run the conduits together and be sure the conduits are long enough to extend above the anticipated height of the hydraulic unit s pad After installing the conduits verify that the hinge and receiver posts have not moved by repeating step 2 3 3 above 2 5 Emplacement 2 5 1 2 5 2 Fill the hinge post and receiver post excavations with concrete and finish the concrete surface Remove any splattered concrete from the posts Verify the posts did not move out of alignment during the pour by repeating step 2 3 3 above Allow the concrete to cure Pour the pad for the hydraulic unit and finish the concrete surface Remove any concrete that might have splattered inside the exposed co
19. ll de energize and close 3 4 Barrier Operation during a Power Outage for 712 You can raise and lower the beam arm manually during a power outage as follows for the 6120 HPU for any other HPU reference that user manual B amp B ARMR A Division of B amp B Roadway and Security Solutions 0712 9001 Revision K7 Installation and Operations Manual Model 712 OPERATION 15 3 4 1 Turn the power switch to the OFF position in case the power is suddenly restored 3 4 2 Place the provided speed wrench on the screw head located on the top of the electric motor and turn it in the direction of the arrow This drives the hydraulic pump and raises the beam arm 3 4 3 To speed up raising the beam arm you can drive the screw head on the motor with a cordless drill and socket NOTE Do not turn or spin the motor in the reverse direction as this will damage the hydraulic pump 3 4 4 To lower the beam arm use the electric valve with the blue red knob that is located on the front of the pump below the motor and above the reservoir To lower the beam arm push in the blue red knob and turn it counterclockwise This action must be reversed to operate in normal condition When the beam is in the down position push the blue red knob and turn clockwise this will position the electrical valve in the normal position 3 5 General Comments on the Hydraulic System The hydraulic unit for the B amp B ARMR Model 712 Cable Crash Beam is called a Model 6120 Hyd
20. n 3 2 before returning the barrier to service A Division of B amp B Roadway and Security Solutions 0712 9001 Revision K7 Installation and Operations Manual Model 712 MAINENANCE 18 5 TROUBLESHOOTING The table below provides guidance on identifying and correcting any problems with your B amp B ARMR Model 712 Cable Crash Beam vehicle barrier If you encounter problems that you cannot fix contact B amp B ARMR and we will gladly work with you to correct them Model 712 Troubleshooting Guide Symptom Actions Check power Check overload protector Check PLC input Check that safeties are clear Check PLC output Beam arm does not go up Check push button operation Check power Check overload protector Check PLC input Check that safeties are clear Beam arm does not go down Remove manual clock Check cartridge valve operation Check PLC output Check push button operation Check limit switch adjustment p 45 90 ce y AS 252 590 13 Aes gw o vise Docs Beam arm whips excessively Check that dampening piston works and is adjusted properly mO Check that bearings are greased Beam arm makes noise 2 Check that beam arm is not moving too fast 1 Check that cooling fan is working hot 2 Check that the cover is on properly Check that the limit switch is turning the motor off not time B amp B ARMR A Division of B amp B Roadway and Security Solutions 0712 9001 Revision K7
21. nduits Allow the concrete to cure 2 6 Hydraulic Unit Installation Refer to the Submittal or the HPU user manual 2 6 1 2 6 2 B amp B ARMR Place the hydraulic unit on the pad over the exposed conduits and bolt the unit in place The feet on the unit will accept standard concrete anchors If you mount the unit to an intermediate steel structure make sure that structure is securely fastened to the pad Terminate the electrical conduits in the electrical box and the hydraulic hose conduit onto the JIC fittings The hydraulic conduit should not extend above A Division of B amp B Roadway and Security Solutions 0712 9001 Revision K7 Installation and Operations Manual Model 712 OPERATION the height of the unit s internal ring This will allow the hydraulic hose to move slightly when pressure is applied without rubbing against any sharp edges on the conduit 2 6 3 Install the hose by pulling it into the conduit making sure to protect the hose from any sharp edges When you cut the hose to length do not cut it too short as the hose will shrink slightly in length when under pressure 2 6 4 Connect the up hose fitting to the bottom of the flow control valve and connect the down hose fitting to the left side of the pump at the tank breather 2 6 5 After connecting the hose at the pump you must purge air from the cylinder and lines Verify the motor power is OFF Hand crank the motor clockwise until oil comes out of the h
22. ose Stop cranking and terminate the hose on the bottom fitting of the hydraulic cylinder Terminate the breather line on the top fitting of the hydraulic cylinder 2 7 Control System Installation For this section refer to the HPU user manual that came with the unit for more details Install three phase or single phase power as appropriate to your Model 712 to the upper left corner of the electrical box For three phase systems use the terminals marked L1 L2 L3 Neutral and Ground For single phase 220 volt systems use the terminals marked L1 L2 Neutral and Ground And for single phase 120 volt systems use the terminals marked L1 Neutral and Ground devices that require AC power such as the loop detector radio remote traffic light and infrared beam can get 120 volt AC from the upper left side of the electrical cubical Most other wiring is low voltage 24 volt dc Terminate all low voltage inputs on the orange terminal blocks at the top of the electrical box Wire all switching devices barrier up barrier down limit switch and so on so that each device gets 24 volt dc positive power from the red terminal blocks Attach each device s input termination point wire to the appropriate terminal block as referenced in the HPU user s manual 2 8 Final Installation Steps 2 8 4 Attach the beam to the hinge post using the stainless steel axle sliding the axle through the flange mounted bearing through the bronze bushing on the
23. present wire brush and sand the area then paint with a primer and the matching color 4 2 7 Inspect the nylon pads on the beam arm and the receiver post for damage or excessive wear Replace the individual pads as necessary 4 2 8 Inspect the bushing within the arm note abnormal wear grease and replace as needed 4 3 Six Month Inspections We recommend you perform the following inspections every six months 4 3 1 Repeat the visual inspections in steps 4 2 1 through 4 2 8 above B amp B ARMR A Division of B amp B Roadway and Security Solutions 0712 9001 Revision K7 Installation and Operations Manual Model 712 MAINENANCE 17 4 3 2 4 3 3 4 3 4 4 3 5 4 3 6 4 3 7 4 3 8 4 3 9 B amp B ARMR Inspect the brushes that protect the hinge side of the vehicle barrier If they are worn to the point they have lost their function they should be replaced The original brushes are held by rivets which will have to be removed Turn the master power switch on the control circuit box to the OFF position Through the top of the hinge post access the pillow block bearings that hold the stainless steel axle Grease these bearings through their zerk fittings using a high quality multi purpose bearing grease Setscrews on the bearings hold the stainless steel axle in place Verify these setscrews are tight Inspect the clevis pins holding the hydraulic cylinder that raises and lowers the beam Lubricate the pins with high quali
24. raulic Pumping Unit It is designed to operate for long periods with very little maintenance It is a single acting system that operates at relatively low pressure and low flow The electric motor operates the gear type hydraulic pump which only operates on a command signal Hydraulic oil is drawn through a filter and into the speed control valves A cartridge valve controlled by the operating logic controls the barrier beam s position 4 MAINTENANCE Do not attempt repairs unless you are trained and qualified This vehicle barrier can cause equipment damage and severe injury if it is operated or maintained improperly 4 1 Introduction The B amp B ARMR Model 712 Cable Crash Beam is designed to be largely maintenance free As with any complex electromechanical device however it must be regularly inspected to ensure it is operating correctly We recommend a simple monthly visual inspection and a more thorough biannual inspection as described below Also described below is the procedure for draining and changing the hydraulic oil should this ever be required B amp B ARMR A Division of B amp B Roadway and Security Solutions 0712 9001 Revision K7 Installation and Operations Manual Model 712 MAINENANCE 16 Remember you may contact B amp B ARMR for assistance with inspections maintenance or repairs Component damage is likely if a vehicle strikes the barrier If am impact occurs contact B amp B ARMR We will help you assess the
25. s or overhead wires or obstructions in the excavation area If possible locate the installation away from routine foot traffic to reduce the chance for pedestrian injury from the barrier s moving arm If your site layout requires the hydraulic pumping unit be placed more than 4 from the barrier s hinge post the hydraulic hose supplied will be too short Contact B amp B ARMR and we will help you determine the correct hose length 2 3 Installing the Hinge and Receiver Posts Perform the following steps 2 3 1 2 3 2 2 3 3 Excavate the hole for the hinge post as shown in the engineering drawing titled Model 712 Cable Crash Beam Suggested Conduit layout see the Installation Drawings section at the end of this manual Place supporting timbers over the excavation and parallel to the roadway Place the hinge post in the excavation supported by these timbers using the grade locators on the post to ensure the hinge post is set to the proper depth There are 3 8 nuts welded to the grade locators can be viewed in Detail A on same foundation drawing mentioned above Insert all thread in these nuts and through the supporting timbers and use the all thread to adjust the hinge post so it is plumb and level Place string lines on either side of the hinge post and run the lines across the roadway to determine the receiver post location Keep the string lines parallel and accurately measure the clear opening length This length see Model 712
26. sence of a vehicle and prevent accidental lowering of the beam onto the vehicle Traffic lights red and amber stop go lights to signal the vehicle Lights LEDs on the beam to increase the beam s visibility Receiver post heater Electromagnetic Lock 1 3 Specifications Key specifications for the B amp B ARMR Model 712 Cable Crash Beam are as follows e Meets or exceeds US Navy Specification OR098 09 88 e Certified vehicle stopping power is 10 000 pounds at 18 mph 2 INSTALLATION 2 1 Introduction The Model 712 is designed for quick and easy installation However every site is different and each Model 712 will vary due to the choice of options or special design features Accordingly the instructions below may have to be varied slightly for your particular installation If you need help or are unclear about any of these instructions please contact B amp B ARMR for assistance Your safety is extremely important to us Be sure to follow the specific instructions presented below You are responsible for the correct and safe installation operation and maintenance of this equipment B amp B ARMR A Division of B amp B Roadway and Security Solutions 0712 9001 Revision K7 Installation and Operations Manual Model 712 OPERATION 2 2 Preliminary Considerations Before beginning site excavation and barrier installation note the following important considerations Inspect the site and verify there are no underground utilitie
27. tion when the barrier is unattended see Figure 1 1 below The barrier has a self contained exterior mounted automatic damping device When the barrier operates at the design speed this damper reduces any whipping action by the beam as it comes to the full raised position B amp B ARMR A Division of B amp B Roadway and Security Solutions 0712 9001 Revision K7 Installation and Operations Manual Model 712 ORIENTATION Figure 1 1 Receiver Post Stanchion and Security Latching Pin Both the hinge post and receiver post are cast in place in a subterranean concrete pour Both posts have elevation grade locators to aid the installation The installation requires no above grade concrete The portions of the hinge and receiver posts that are imbedded are coated to prevent deterioration due to cement contact The aboveground portions of the posts are primed and finish painted in black 1 1 3 Hydraulic System amp Controls The 712 barrier operates with a complete self contained hydraulic unit It contains not only the hydraulic components but also the electrical components and a programmable logic controller that is pre programmed with the barrier s operating logic The unit has a minimum 1 5 horsepower 208 240 480 volt three phase motor A single phase motor is available on special order An overload circuit protects the motor in the event of power fluctuations The control unit is
28. ty multi purpose bearing grease If the clevis pins show signs of wear replace them The clevis mountings have bronze bushings pressed into the steel housing These bushings can also be replaced if they show signs of excessive wear Inspect the hydraulic unit for signs of oil leaks Check the hoses for wear or abrasion Check all fittings for tightness Inspect the oil level by opening the tank the level should be 5 6 below the top of the tank Add oil as necessary We recommend using environmentally safe oil such as Mobil EAL 224 Safety Note If you replace a hydraulic hose you must make sure the pressure has been relieved before disconnecting the hose fittings To do this you must turn the power back on and activate the down control on the control panel Verify that the hydraulic cylinder retracts completely If it does not fully retract the hose is still under pressure and must not be serviced You can manually relieve the pressure by releasing the cartridge valve and verifying that the cylinder moves to its fully retracted position Turn the power back off before continuing Open the hydraulic oil tank and inspect the oil for dirt or water If oil replacement is necessary see section 4 4 below When the inspection is complete turn the master power switch on the control circuit box to the ON position Safety Note After any major repairs repeat the Preliminary Steps see section 3 1 and the Initial Operation sequence see sectio
29. ty Solutions 0712 9001 Revision K7 Installation and Operations Manual Model 712 INTRODUCTION iv How To Contact Us If you have any questions or experience any problems with your vehicle barrier or if we can help you with any other facility security issues please contact us Corporate Tech Support B amp B ARMR 2009 Chenault Drive Suite 114 Carrollton TX 75006 USA Telephone 972 385 7899 Toll Free 800 367 0387 Fax 972 385 9887 E mail info bb armr com techsupport bb armr com System Installation Record To assist in documenting the products installed in your system please take a minute to record the following reference information This information can be located on the blue B amp B ARMR model number plate located on the product in the cylinder access area Additional columns are added for your convenience in documenting other components in the system Site Job Date Serial Number Model Number Voltage Phase B amp B ARMR A Division of B amp B Roadway and Security Solutions 0712 9001 Revision K7 Installation and Operations Manual Model 712 TABLE OF CONTENTS Table of Contents INTRODUGCIIQON ii 1 ORIENTATION 5 1 1 E ep eem used Ee 5 7 2 OPN ONS m R 7 I3 SDE CHICALLONS m rmm 7 2 INS
Download Pdf Manuals
Related Search