uGI1 Configuration and Operation Guide
Contents
1. SHEET REV www corTalk com UGI1 MAN 001 18 of 27 1 00 All items in the General Options group may be reset back to factory defaults by clicking on the Defaults button General options are common to all profiles General Options Event Recorder Enabled v Bluetooth Enabled Bluetooth Pairing Code Unit Name Figure 14 General Options Event Recorder Enabled configures the unit to log events in internal memory for later retrieval This can be useful to later validate that interruption was set correctly and when using a Smart Relay also validate relay operation through the interruption activity Bluetooth Enabled allows the unit to be configured and queried using a compatible smart phone or tablet This option is used in conjunction with the Bluetooth Pairing Code the pairing code must be entered on the smart phone or tablet to allow for successful pairing of the devices To initiate Bluetooth pairing mode on the uGI1 press and hold the SEL button for 5s until the Bluetooth icon lights up on the LCD screen The Unit Name parameter is a freeform text box used to identify the unit This information is included when exporting the configuration information to a text file The Notes section allows the user to enter freeform text This text is inserted into the event recorder memory when enabled A maximum of 256 characters can be entered into this field MOBILTEX DATA LTD TITLE uGI1 Configuration2. SHEET REV www corTalk com UGI1 MAN 001 6 of 27 1 00 3 uGI1 Kits and Parts Kit A20A03UGIO1 Basic Version No Relay A1506031001 uGII Base Unit E III 800005 uGI GPS Interrupter H20712UGI01 Black uGI1 Soft Case W16400UGI07 uGI1 External Relay Interface Cable Kit A20A03UGI02 c w SRL1 Smart Relay Configuration A1506031001 uGII Base Unit HT 800005 uGI GPS Interrupter H20712UGI01 Black uGI1 Soft Case A1506031501 SRL1 Smart Relay W164DIUGIO uGI1 USB Programming Cable Ul4971USBO8 8GB USB Drive w uGIl Configuration Software MOBILTEX DATA LTD TITLE uGI1 Configuration and Operation Guide Calgary Alberta DOCUMENT NO SHEET REV www corTalk com UGI1 MAN 001 7 of 27 1 00 Additional Optional Accessories W16400UGI02 3 Meter 10 Relay Extension Cable W16400UGI03 8 Meter 26 Relay Extension Cable A20A03UGIO04 uGI1 to 5 6 pin SPII Relay Adapter Cable Includes Adapter Cable P N W16400UGI05 and Power Injector Cable P N W 16400UGI06 W16400UGI07 uGI1 External Relay Interface Cable A1506031501 SRL1 Smart Relay X03912B150A Medium Heatsink to Increase SRL1 Capacity to 50A HO0000LOCK1 30 30 5 13 5mm Brass Cylinder Padlock With 2 Keys TOI AA2TR201 Class II 20VA 12VAC Transformer for 120 230VAC Primary Custom Lightning Immune Design To 120VAC Wall Plug P10309A121A 12VA 12VAC Wall Plug in Transformer for 120V AC T01A422512C Class II 20VA 12VAC Transformer for 120 240 277 48
3. A modern high performance GPS receiver with a high gain antenna is integral to the uGI1 From a cold start condition the GPS receiver will attain a position lock within a minute or two From a cold start condition it could take a maximum of 11 minutes to attain the exact GPS time including leap second offset The uGI1 with retain GPS information for approximately 1 month which speeds up GPS reacquisition after the initial cold startup MOBILTEX DATA LTD TITLE uGI1 Configuration and Operation Guide Calgary Alberta DOCUMENT NO SHEET REV www corTalk com UGI1 MAN 001 23 of 27 1 00 5 5 LCD Display A wide operating temperature range LCD provides the user with profile details and device operation Figure 22 LCD display layout The large single digit displays the selected profile number 0 9 The small digits display interruption timing start stop times and load current when smart relay 1s used PWR SAT za These LCD features are not used in the present version of uGI1 firmware a Table 3 uGI1 LCD Icons MOBILTEX DATA LTD TITLE uGI1 Configuration and Operation Guide Calgary Alberta DOCUMENT NO SHEET REV www corTalk com UGI1 MAN 001 24 of 27 1 00 6 Firmware Updates As required Mobiltex will periodically release firmware update packages for the uGI1 The firmware is included with the configuration application package The uGI1 configuration application will warn the user if a firmware update is
4. Address Address Address Address Address Address Address Address Address D1A000 018000 021000 l 022000 Program Firmware 2888888288882 n c ce Re booting uGI 1 Disabled uGI1 completed firmware programming Link Status Figure 24 uGI1 Firmware Update Application Progress The latest uGI1 software package may be downloaded from the Mobiltex web site at the following URL http www mobiltex com cathodic ugi1 MOBILTEX DATA LTD TITLE uGI1 Configuration and Operation Guide Calgary Alberta DOCUMENT NO SHEET REV www corTalk com UGI1 MAN 001 26 of 27 1 00 A uGI1 Equipment Specifications Operating Temperature Storage Temperature Humidity Maximum Altitude Pollution Degree Size Weight Enclosure Operating voltage range Power Display Timing Accuracy AC Line Sync Disabled Timing Accuracy AC Line Sync Enabled Relay Drive Voltage Relay Drive Current Relay Contact Close Dwell Relay Contact Open Dwell Relay Contact Type Relay Type Off Time On Time Cycle Phase Order GMT Time zone Offset UTC Reference Offset Adjustment Interruption Profiles Profile Memory Event Log Memory Size GPS Receiver PC Connection Wireless Interface Technical assistance may be obtained from Attn Service Department Mobiltex Data Ltd 3640 26 Street NE Calgary AB T1Y 4T7 Canada Tel 403 291 2770 Main Website http www cortalk c
5. DATA LTD TITLE uGI1 Configuration and Operation Guide Calgary Alberta DOCUMENT NO SHEET REV www corTalk com UGI1 MAN 001 12 of 27 1 00 4 3 uGl1 Configuration and Extraction Attach the supplied USB cable between the PC and the uGI1 Start the configuration software by clicking on uGI1 Configuration shortcut in Windows start menu under the uGII Configuration Application folder The following screen will appear M Mobiltex corTalk UGI1 Configuration Editor v1 0 1 12 2015 i BE xl File Communications Help Profile 1 Profile 2 Profile 3 Profile 4 Profile 5 Profile 6 Profile 7 Profile 8 Profile 9 General Options v Event Recorder Enabled v Bluetooth Enabled 123456 Bluetooth Pairing Code Mobiltex UGI1 Unit Name Mode Profile Disabl anan C Daily Repeat With Start Stop Schedule f Continuous With Start Stop Schedule UGI 1 Communications and Status T ceed sos al Factory Extract Event Recorder Options Clear Event Recorder a Relay Options C Solid State Normally Open C Mercury Normally Closed Custom Normally Closed v AC Sync Reboot UGI1 Firmware Serial A A es 0 Dwell Close ms Dwell Open ms 1 Smart Relay Current Threshold A Set UGI1 Clock Read Config From File Write Config To File Read Config From UGI1 Write Config To UGI1 Figure 6 uGI1ICONFIG Main Scree
6. Director of Engineering REVISION HISTORY Rev Start Date Approval Description Prepared By Date 0 01 Oct 16 2015 Original release Tony da Costa MOBILTEX DATA LTD TITLE uGI1 Configuration and Operation Guide Calgary Alberta DOCUMENT NO SHEET REV www corTalk com UGI1 MAN 001 2 of 27 1 00 Table of Contents M IN 5 Ze Generals ae ONO EE 6 MEME CI AIC and Pas caci n 7 d A O 10 4 1 Contisuration Equipment Requirements 23559995 9 ins 10 4 2 Sormate Mstala Onion cantina cores 10 4 2 1 Conteuration Application Installation 255 litis 10 4 2 2 Diver Installation anna ilatina A 12 4 2 3 Zdobe Acrobat Reader A eop a N ecenanits 12 4 3 ull tConrnburaton and EX aC OM sirio ile 13 4 3 1 GH Communications and Status asas 13 Bea led P a lO o T a a ammntanceueantaese 13 AZ Read Conte Prom UG did 13 Als Wae Cono Lot E tds 13 Ad EI AS a Dl das 13 A aa o o O o E ES UE E e ep CMS CCS IE RS 14 AA DII EE o OO E E O hacaunoemetntagsia sense 14 LN INTER Turc NM Or 14 2 90 8 Read Write Confie File ns didas 14 Ale WR CAGE a tl coi fade 14 2 9 L1I0 Detailed Status uns dls 14 4 3 1 11 Event Recorde lt clima 15 ES A A ad N te ER RERO dL I oud ea DO ep tus Va UU Un UB 16 4 3 1 13 SEC UG Clica 16 4 3 2 PHOTIC TADS ERE TNT ac 16 AS ModE adn 16 452 2 Nelly ODUODS pss ted eed ISl antag candies Fe Ead Lu coda uri o Ud tac Eure O 17 52 Exycle parameters salad daa te
7. Interrupting 2000 1000 No No Smart Relay SRL1 Interrupting 19 18 Smart Relay Info SRL1 850002 1 020 10 15 2015 10 15 2015 13 54 55 10 15 2015 13 54 55 20 19 Smart Relay On Validation Failure 10 15 2015 13 54 55 10 15 2015 13 54 55 21 20 Smart Relay Periodic 10 15 2015 13 55 55 10 15 2015 13 55 55 N O P Q R S T U V Ww Xx Y Latitude Longitude Sats Tracked Sats In Solution Position Valid Time Valid GPS C NoAv4 dB GPS EHPE m Relay Closed Current ARMS Relay Open Fault Relay Temperature C Notes This is a test of the notes field Testing 1 2 3 0 0 0 0 No No 0 0 51 08554 113 99695 2 11 Yes Yes 37 18 6 0 No 26 This is a test of the notes field Testing 1 2 3 0 0 0 0 No No 0 0 51 08551 113 99689 0 11 Yes Yes 0 21 8 0 No 29 0 No 28 Figure 10 Sample Event Recorder File After the data has been extracted from the uGI1 the data memory on the device may be cleared by clicking the Clear Event Recorder button Note that clearing memory may take up to 60s to complete 4 3 1 12 Reboot uGl1 The Reboot uGI1 is used to restart the uGI1 application 4 3 1 13 Set uGl1 Clock The Set uGI1 Clock is used to set the clock of the uGI1 from the PC clock Normally the uGI1 clock will automatically be set from the GPS receiver as soon as a valid GPS time fix is detected If the No GPS mode is enabled in the configuration the uGI1 clock should be set at least once before interruption is attempted to allow for proper time stamps in
8. The schedule start and stop date times are selected and the uGI1 interrupts from the start date to the stop date but only between the selected start and stop hours each day Continuous With Start Stop Schedule The selected cycle parameters are used to drive the interruption relay as soon as the schedule conditions are met The schedule start and stop date times are selected and uGI1 interrupts continuously between those two time points Table 1 Profile Operation Modes Depending on the selected profile mode additional groups will be displayed in the profile tab 4 3 2 2 Relay Options The relay used with the uGI1 must be defined so that it is driven correctly Two pre defined relay types are available solid state normally open and Mercury normally closed In addition a custom relay type may be defined with individual adjustable parameters for contact type synchronization to AC line waveform coil voltage and contact open close dwell times Relay Options Solid State Normally Open Mercury Normally Closed Custom Normally Closed Y AC Sync C 6V coil 12V coil Dwell Close ms 0 Dwell Open ms 1 Smart Relay Current Threshold A Figure 11 Relay Options The Smart Relay Current Threshold option allows the unit to log and indicate correct operation of the relay when a Mobiltex Smart Relay e g SRL1 is used with the uGI1 The uGI1 uses this parameter as the comparison value against
9. appear click the Run button to continue The following dialog should now appear MOBILTEX DATA LTD TITLE uGI1 Configuration and Operation Guide Calgary Alberta DOCUMENT NO SHEET REV www corTalk com UGI1 MAN 001 10 of 27 1 00 5 uGI1 Configuration lal x Welcome to the uGl1 Configuration Setup Wizard A E u E The installer will quide you through the steps required to install ual Configuration on your computer WARNING This computer program ie protected by copyright law and international treaties Unauthorized duplication or distribution of this program or any portion of it may result in severe civil or criminal penalties and will be prosecuted to the maximum extent possible under the law Figure 3 uGI1 Configuration Application Installation Dialog Follow the instructions presented in the installation screens clicking Next to move to the next screen each time Some screens may pause for tens of seconds as the Windows installation procedure is processing The final screen should show the dialog in Figure 4 Click Close to complete the installation 3 uGI1 Configuration 1 B x Installation Complete Al P F ee i ull Configuration has been successfully installed Click Clase to exit Figure 4 uGI1 Configuration Application Installation Complete MOBILTEX DATA LTD TITLE uGI1 Configuration and Operation Guide Calgary Alberta DOCUMENT NO SHEET REV
10. following save as screen will prompt the user for the storage filename x Or Jo A v Libraries Y Search Libraries Organize F Favorites q Libraries RE Desktop Open a library to see your files and arrange them by folder date and other pro Ji Downloads x Recent Places D dcii Cloud Photos Library Cloud Drive JA OneDrive Music 22 Library B Desktop nre El Documents L Library EB My Documents M y Figure 9 Extract Event Recorder File Dialog The stored file is saved in a comma separated value CSV format that can be imported into spreadsheets 1 e Excel and other applications that support CSV import Note that older versions of Excel support a maximum of 65 000 lines so large measurement files may not be completely displayed when using those Excel versions Excel versions prior to and including version 2003 will have this limitation MOBILTEX DATA LTD TITLE uGI1 Configuration and Operation Guide Calgary Alberta DOCUMENT NO SHEET REV www corTalk com UGI1 MAN 001 15 of 27 1 00 The CSV file is arranged as indicated in the following Excel screen capture The first line contains header information which identifies the contents of each column A B D E G L M 1 Record Index IRecord Category Record Type Date Time UTC Excel Time UTC Input Volts Profile Mode On Time ms Off Time ms On First No GPS Relay Type Interruption Status 2 1 Power
11. www corTalk com UGI1 MAN 001 11 of 27 1 00 A shortcut to the configuration application and the uGI1 manual are created in the Windows start menu under the uGI1 Configuration Application folder 4 2 2 Driver Installation To prevent potential hardware driver issues in Windows do not attach the uGI1 to the PC USB port before installing the device drivers From the uGI Installer screen click the Install uGI1 USB Interface Drivers button Note that to install drivers you must be logged into the PC with an account that has administrative privileges The following screen should display Follow the installation instructions presented by the driver installer application O FTDI CDM drivers FTDI CDM drivers Click Extract to unpack version 2 08 28 of FTDI s Windows driver package and launch the installer www ftdichip com Figure 5 Driver Installation Screen Once the driver installer completes you may then plug in the uGI1 through the USB cable into an available USB port on the PC 4 2 5 Adobe Acrobat Reader XI Adobe Acrobat Reader XI is provided on the installation media to allow viewing of the PDF version of the uGI1 manual If Acrobat Reader is already installed on the PC it is not necessary to re install it To install Acrobat Reader click on the Install Adobe Acrobat Reader XT button on the uGI Installer dialog and follow the instructions provided by the Acrobat Reader installation application MOBILTEX
12. 0V AC Primary K0513245010 Solid State AC Relay 24 280 VAC RMS 50 Amps max 0 SA No Heatsink 8 SOA Needs HE 54 MOBILTEX DATA LTD TITLE uGI1 Configuration and Operation Guide Calgary Alberta DOCUMENT NO SHEET REV www corTalk com UGI1 MAN 001 8 of 27 1 00 K0513211010 Solid State AC Relay 24 280 VAC RMS 110 Amps max 0 SA No Heatsink 8 60A HE 54 60 110A HE 90 K0513285010 Solid State AC Relay 48 530 VAC RMS 50 Amps max 0 SA No Heatsink 8 SOA Needs HE 54 K05232R5016 Solid State AC Relay 3 phase 48 530 VAC RMS 50 Amps max 0 4A NO0 Heatsink 4 30A HE 90 amp special holes X0301292B80 Small Heatsink for Solid State Relay HF92B 80 Max 15 Amps with any of the above Solid State AC Relays X03912P5400 Medium Heatsink for Solid State Relay HE 54 X030320HE90 Large Heatsink for Solid State Relay HE 90 A15060255C1 Solid State DC Relay 0 60 VDC 50 Amps max Complete unit including heatsink K07111NCI2D Mercury Relay 240 VAC 100 A 48 VDC 100 A 125 VDC O 50 A K07111060NC Mercury Relay 480 VAC 60 A 48 VDC 60 A 125 VDC 40 A MOBILTEX DATA LTD TITLE uGI1 Configuration and Operation Guide Calgary Alberta DOCUMENT NO SHEET REV www corTalk com UGI1 MAN 001 9 of 27 1 00 4 Configuration 4 1 Configuration Equipment Requirements The following items will be needed when configuring an uGI1 with a PC e uGII Programming Kit A20A03UGIO03 Includes USB cable P N W164D
13. IUGIO1 and Programming Application and Driver Media USB flash drive P N U14971US B0S8 To use a PC to communicate with the uGI1 you will require the media USB flash drive that shipped with the uGIl The media contains drivers and the uGI1 configuration application If you do not have the media the contents can be downloaded from the Mobiltex web site at the following URL http www mobiltex com cathodic ugi1 e Personal Computer PC The application software and drivers require that the PC be running Windows 7 or higher for an operating system The PC must have an available USB port 4 2 Software Installation To install the configuration application and driver software insert the media USB flash drive that came with the configuration interface into a USB port on the PC Use Windows Explorer to navigate to the media drive or the directory containing the installation software Double click on the uGIIINSTALLER exe application The dialog on Figure 2 will appear M Mobiltex corTalk amp uGI1 Configuration Application and Driver Installer vi E 0 2 amp X corlalk MOBILE DATA LTD uGl1 Install uGI 1 Configuration Application Install uGI 1 Programming Interface Drivers Install Adobe Acrobat Reader XI Figure 2 uGIInstaller Dialog 4 2 1 Configuration Application Installation Click on the Install uGI1 Configuration Application button to start the application installer A security warning dialog may
14. Power up 898669 1 01 10 15 2015 13 36 04 10 15 2015 13 36 04 19 2 3 2 Notes Notes 10 15 2015 13 36 04 10 15 2015 13 36 04 4 3 Profile Start 10 15 2015 13 36 04 10 15 2015 13 36 04 Always Interrupting 2000 1000 No No Solid State Interrupt Waiting 5 4 GPS Status 10 15 2015 13 36 04 10 15 2015 13 36 04 6 5 GPS Status 10 15 2015 13 36 06 10 15 2015 13 36 06 7 6 Profile Interrupter Change 10 15 2015 13 36 09 10 15 2015 13 36 09 Always Interrupting 2000 1000 No No Solid State Interrupting 8 7 Profile Change 10 15 2015 13 36 11 10 15 2015 13 36 11 Always Interrupting 2000 1000 No No Smart Relay SRL1 Interrupting 9 8 Smart Relay Info SRL1 850002 1 020 10 15 2015 10 15 2015 13 36 11 10 15 2015 13 36 11 10 9 Smart Relay On Validation Failure 10 15 2015 13 36 22 10 15 2015 13 36 22 11 10 Profile Change 10 15 2015 13 36 48 10 15 2015 13 36 48 Always Interrupting 2000 1000 No No Solid State Interrupting 12 11 Power Power up 898669 1 01 10 15 2015 13 37 19 10 15 2015 13 37 19 19 5 13 12 Notes Notes 10 15 2015 13 37 19 10 15 2015 13 37 19 14 13 Profile Start 10 15 2015 13 37 19 10 15 2015 13 37 19 Always Interrupting 2000 1000 No No Solid State Interrupt Waiting 15 14 GPS Status 10 15 2015 13 37 19 10 15 2015 13 37 19 16 15 GPS Status 10 15 2015 13 37 21 10 15 2015 13 37 21 17 16 Profile Interrupter Change 10 15 2015 13 37 25 10 15 2015 13 37 25 Always Interrupting 2000 1000 No No Solid State Interrupting 18 17 Profile Change 10 15 2015 13 54 55 10 15 2015 13 54 55 Always
15. UTC time Typically this parameter is left at its default value of O 4 3 2 4 Schedule Options The schedule options group is used to select start stop times for the interruption profiles Schedule Options 10 16 2015 10 17 2015 Active Days e Su e Mo v Tu W we v Th Iv Fr w Sa 5 H a M Time Zone Offset From UTC Set Time Zone From PC 12 48 PM E Start 12 48 PM Stop Figure 13 Schedule Options Start selects the profile start date time Stop selects the profile stop date time When in Continuous With Start Stop Schedule mode the uGI1 will interrupt 24 hours per day between the start and stop dates when operation spans multiple days When in Daily Repeat With Start Stop Schedule mode the uGI1 will interrupt between the start and stop time each day for the selected date range Active Days allows the schedule to be further controlled to only become active on certain days of the week The selected days can be used with either schedule type of operation The Time Zone Offset From UTC option allows the local time zone offset to be specified Start and stop date times are specified in local time To operate in UTC mode set this to 0 hours 0 minutes The Set Time Zone From PC button allows the time zone offset to be filled in from the current PC system settings 4 3 3 General Options MOBILTEX DATA LTD TITLE uGI1 Configuration and Operation Guide Calgary Alberta DOCUMENT NO
16. a 17 21932 4 FSCO UIE OC DUONG mesi np condo E cdo sis dae oido 18 4 3 3 GaU O r E E as 18 Dy CUI TU UU UU Tr 20 5 1 SREl Smart Relay Mista AMON oidor censis HA eo toalla odori encor tani E EA 20 dz Extemal Relay Installation edo co Pu dee octo oria ie d Lm iced eese adidas 21 5 3 ULMO adesse O yg ir Mani eds ee E uil b E 21 Es Lm teas 22 3 5 IBS BIRD IT Tc P V 24 O sarin ware D Dpddlesas ose esuiems RM Ui n adim pp MIS coil 25 A GLE Bguipmentspeotficat fols ei a 2 MOBILTEX DATA LTD TITLE uGI1 Configuration and Operation Guide Calgary Alberta DOCUMENT NO SHEET REV www corTalk com UGI1 MAN 001 3 of 27 1 00 Figures Proce T noL Micro Data Lore o dE Cd a eL 5 Feo 2 UGS taller DIAS E tope ten EE E AEE AEA itt faut Deus 10 Figure 3 uGI1 Configuration Application Installation Dialog ooooocccnnnnnnnnnnnnnnnnnnnononnnonnnnnnnnnnnnnnnnnnnnnnnnnnnninonoss 11 Figure 4 uGI1 Configuration Application Installation Complete ooooccccnnnnnnnnnnnnnnnnnnnonnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnncnnnoss 11 H tre Driver Mista anon Ste a A Guana nad VUR Oeo ue dd vut tue tend iue du oua RUE 12 Figure O UOI ICONFICG Maim Serei sessi eet ertt Reuse etae t eet te ndese ds 13 Pie ute PP aults DIETS a 14 Eretire s Detailed Statistical 15 Figure 9 Extract Event Recorder ple Dilo criar 15 Picure 1O S ample Event Recorder Ple 16 Pe
17. and Operation Guide Calgary Alberta DOCUMENT NO SHEET REV www corTalk com UGI1 MAN 001 19 of 27 1 00 5 Operation The uGI1 can be powered from an AC or DC voltage source The acceptable input range is SVDC to 52VDC or 6VAC to 36VAC The current draw is dependent on the type of interruption relay and can range from under 1 watt to 6 watts The AC line synchronization function will only work when the uGI1 is powered by an AC power source The uGI1 has internal transient protection and can be directly connected to a suitable location on the rectifier taps Use a voltmeter to find a tap voltage between 6VAC and 36VAC Ensure that the tap voltage is within limits with the protected structure lead disconnected from the rectifier unloaded transformers i e during the interruption off phase will output substantially higher voltages than loaded transformers Connect the two yellow wires to the suitable voltage source If a suitable tap voltage cannot be utilized then an AC Class 2 transformer or DC voltage source can be used to power the uGI1 The uGI1 has an integral auto polarity feature so the polarity of the DC source is not important simply connect the two yellow wires to the suitable DC source Figure 15 uGI1 Power Connections AC voltage from rectifier taps or DC voltage connections The SRL1 smart relay or external relay cable connector end mates to the black side connector located on the uGI1 The white arrow on the cable side con
18. ations with suitable 10S Apple devices All factory default profiles assume a 12V normally open solid state relay with an open and close dwell of OmS and the interruption cycle starting in an off phase The factory default profiles are listed below MOBILTEX DATA LTD TITLE uGI Configuration and Operation Guide Calgary Alberta DOCUMENT NO SHEET REV www corTalk com UGI1 MAN 001 22 of 27 1 00 Profile Off Cycle Coil AC Open Close Daily UTC H mS Phase Enabled Relay Volts Contacts Sync Dwell Dwell Repeat Offset Rectifer always Solid on Yes State 12V N O Yes O0 mS O0 mS OmS Off Solid 1 700 300 First Yes State 12V N O Yes O0 mS O0 mS OmS Off Solid 2 800 200 First Yes State 12V N O Yes O0 mS O0 mS OmS Off Solid 3 1500 500 First Yes State 12V N O Yes O0 mS O0 mS OmS Off Solid 4 3000 1000 First Yes State 12V N O Yes O0 mS O0 mS OmS Off Solid 5 4000 1000 First Yes State 12V N O Yes O0 mS O0 mS OmS Off Solid 4500 1500 First Yes State 12V N O Yes O0 mS O0 mS OmS Off Solid 7 9000 1000 First Yes State 12V N O Yes O0 mS O0 mS OmS Off Solid 12000 3000 First Yes State 12V N O Yes O0 mS O0 mS OmS Off Solid 14000 1000 First Yes State 12V N O Yes O0 mS O0 mS OmS Table 2 uGI1 Factory Default Profiles The uGI1 conducts the GPS synchronization at the top of the minute In order to attain a consistent interruption pattern the user should utilize an interruption cycle that is a whole number divisible by 60 seconds
19. corlalk gt MOBIIEN uGI1 Micro GPS Interrupter Configuration and Operation Guide CABLE Ccorlalk a uGl1 Micro GPS Interrupter PROFILE gt WWW CORTALK COM MOBILTEX CALGARY CANADA US Print Date October 16 2015 MOBILTEX DATA LTD TITLE uGI1 Configuration and Operation Guide Calgary Alberta www corTalk com DOCUMENT NO SHEET REV UGI1 MAN 001 1 of 27 1 00 RESTRICTED PROPRIETARY INFORMATION This information disclosed herein is the exclusive property of Mobiltex Data Ltd And is not to be disclosed without the written consent of Mobiltex Data Ltd No part of this publication may be reproduced or transmitted in any form or by any means including electronic storage reproduction execution or transmission without the prior written consent of Mobiltex Data Ltd The recipient of this document by its retention and use agrees to respect the security status of the information contained herein This document is intended for limited circulation The information contained in this document is subject to change without notice and should not be construed as a commitment by Mobiltex Data Ltd unless such commitment is expressly given in a covering document Mobiltex and corTalk are registered trademarks of Mobiltex Data Ltd O Copyright Mobiltex Data Ltd 2015 All rights reserved CURRENT REVISION APPROVALS Revision 1 00 Tony da Costa Calgary Engineering Manager Jerry Chilibecki Calgary
20. dic protection rectifiers Precise timing accuracy and repeatability is attained with GPS and microprocessor technology Compact single package construction and a wide operating temperature range make this device ideally suited for corrosion field survey activities This document details the configuration and operation of the uGI1 product CABLE cCcortfalk GMT uGM Micro GPS Interrupter PROFILE gt WWW CORTALK COM MOBILTEX CALGARY CANADA DI Figure 1 uGI1 Micro Data Logger MOBILTEX DATA LTD TITLE uGI1 Configuration and Operation Guide Calgary Alberta DOCUMENT NO SHEET REV www corTalk com UGI1 MAN 001 5 of 27 1 00 2 General Safety Information The following safety precautions must be reviewed to avoid injury and prevent damage to this product or any products connected to it To avoid potential hazards use this product only as specified If the equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired Only qualified personnel should perform service procedures While using this product you may need to access other parts of a larger system Read the safety sections of the other component s manuals for warnings and cautions related to operating the system To Avoid Fire or Personal Injury Connect and Disconnect Properly Do not connect or disconnect terminal wiring while the wires are connected to a voltage source Observe All Terminal Ratin
21. er the connections have been completed and the installation has been inspected MOBILTEX DATA LTD TITLE uGI Configuration and Operation Guide Calgary Alberta DOCUMENT NO SHEET REV www corTalk com UGI1 MAN 001 20 of 27 1 00 0 c D 9 G E 14 BO O AMPERE AC SEC FUSE EN s Figure 17 SRL1 Relay Contacts Installed In Series With Taps Tap Bar Removed While In Use 5 2 External Relay Installation The uGI1 provides a 12VDC 0 5 Amp maximum for the interruption relay control signal output The relay control signal is current limited and protected from external overvoltage and transient conditions On the external relay cable the black wire is the negative relay drive output and the red wire is the positive relay drive output The relay dwell timing and contact type NC or NO is configurable in each of the 10 available interruption profiles An AC line sync feature is available for installations that switch the primary line signal with an AC solid state relay AC line sync requires an AC power source via the yellow power wires and a random turn on solid state AC relay The AC line sync function switches the rectifier transformer on at the zero current crossing of the AC line in order to minimize high inrush currents as a result of constantly switching on an inductive transformer load Turn off the primary AC line power from the rectifier and lockout the circuit breaker Install the user provided insta
22. gs To avoid fire or shock hazard observe all ratings and markings on the product Consult the product manual for further ratings information before making connections to the product Do not use an input marked with measurement category I for measurements within measurement categories II III or IV Do not connect category II inputs directly to mains a Class 2 CSA UL transformer must be used for isolation Do Not Operate Without Covers Do not operate this product with covers or panels removed Avoid Exposed Circuitry Do not touch exposed connections and components when power is present Do Not Operate With Suspected Failures If you suspect there is damage to this product have it inspected by qualified service personnel Symbols and Terms Terms in this Manual These terms may appear in this manual WARNING Warning statements identify conditions or practices that could result in injury or loss of life CAUTION Caution statements identify conditions or practices that could result in damage to this product or other property Terms on the Product These terms may appear on the product DANGER Danger indicates an injury hazard immediately accessible as you read the marking WARNING Warning indicates an injury hazard not immediately accessible as you read the marking CAUTION Caution indicates a hazard to property including the product MOBILTEX DATA LTD TITLE uGI1 Configuration and Operation Guide Calgary Alberta DOCUMENT NO
23. l cause the unit to reboot after completion of the write operation 4 3 1 4 Link Status The Link Status field will indicate Disabled Busy or Idle While Busy is shown the application is actively communicating with the uGI1 hardware The application will not respond to further actions while Busy is displayed The uGI1 can be unplugged at any time from the USB port However if you have changed any parameters be sure to write them to the uGI1 before unplugging the device MOBILTEX DATA LTD TITLE uGI1 Configuration and Operation Guide Calgary Alberta DOCUMENT NO SHEET REV www corTalk com UGI1 MAN 001 13 of 27 1 00 4 3 1 5 Factory Options The Factory Options box will display any factory configured options 4 3 1 6 Firmware The Firmware box will show the firmware version of the uGI1 that was last read 4 3 1 7 Serial The Serial box will show the electronic serial number of the uGI1 that was last read 4 3 1 8 Read Write Config File The Write Config To File button may be used to store a copy of the current configuration to a file on the PC The configuration may be retrieved by using the Read Config From File button After loading the configuration from a file it must still be written to the uGI1 before the changes become effective 4 3 1 9 Read Faults The Read Faults button is used to read out any faults that might be present within the uGI1 The i
24. llation relay and connect the relay contacts to the appropriate interruption locations Connect the red and black wires from the external relay cable to the coil or control signal of the relay Re apply rectifier primary power after the connections have been completed and the installation has been inspected y is AwaT3H sivis amos ITV 0 2 fo a M ee YA Md LANI Ct G vos Figure 18 Connecting a Solid State Relay or a Mercury 5 3 uGl 1 Mounting The uGI1 is housed in a waterproof non submersible enclosure intended to be placed outside of the rectifier enclosure The relay power cable connection is waterproof when mated to the uGI1 The device should be positioned outdoors and have a good view of the sky with the corTalk logo pointing up to the sky The bottom base of the uGIl is magnetic to allow attachment to ferrous mounting surfaces There are four self tapping screw special plastic tapping screws available from Mobiltex locations on the bottom base that can be used for permanent attachment MOBILTEX DATA LTD TITLE uGI Configuration and Operation Guide Calgary Alberta DOCUMENT NO SHEET REV www corTalk com UGI1 MAN 001 21 of 27 1 00 Figure 19 Mounted On Top of a Rectifier Cabinet uGI1 LCD Display Facing Down An optional padlock for the uGI1 is available from Mobiltex A Master Lock 130D padlock can also be utilized Installing the padlock on the uGI1 requires the lock shank to be sequentia
25. lly positioned in order to pass through the two lock holes on the uGI1 CABLE Bi r S Proto uGI1 e Proto uGl1 ER MOBETEX CALGARY CAMADA WM y AO 800001 800001 Figure 20 Examples of Mobiltex padlock installation A Master Lock Python 8417D cable can also be used to secure the uGI1 CABLE ARROW e Proto uGl1 INT OK cortalk 1 a A PROFILE WWW CORTALK COM MOBILTEX CALGARY CANADA MM 800001 Figure 21 Master Lock 8417D Installation Cable Fits Through uGI1 Lock Holes 5 4 uGl1 Operation The bottom control panel of the uGI1 has two LED s an LCD display and single pushbutton Each time the SEL button is pressed the next available profile will be selected The large single LCD digit displays the selected profile number The smaller digits and icons will cycle through the specific settings associated with the selected profile The red INT LED illuminates whenever the interruption relay has turned off the rectifier The green OK LED illuminates when the uGII is ready for interruption or actively interrupting An OK condition requires GPS time amp position lock sufficient GPS signal level proper supply voltage to the uGI1 and AC signal power present only if AC line sync is selected A Windows PC running the uGI1 configuration application can edit and save profiles of the uGI1 using the uGI1 USB cable The uGI1 will also support profile editing using short range wireless BLE communic
26. n The current settings can be exported to a human readable text file by selecting the Export Settings To Text Editor menu item in the File menu 4 3 1 uGI1 Communications and Status 4 3 1 1 Defaults A factory defaults version of the uGI1 configuration can be loaded into the uGI1 by clicking on the Defaults button followed by clicking the Write Config To UGII button 4 3 1 2 Read Config From uGl1 The first step in configuring a device is to read in the current settings from the unit Click on Read Config From uGI1 The Link Status field will briefly show Busy as the current configuration parameters are read from the uGI1 After the link status returns to Idle you will see the configuration settings currently in the uGI1 If the uGI1 is not responding or not connected an error dialog will pop up If it is not connected simply connect the USB cable to the computer and try again If the uGI1 LCD display is showing bUSY wait until the bUSY indication goes away before attempting to read the configuration from the uGI1 Once communications have been established with the uGI1 the operational parameters can be configured for the requirements of a particular measurement session 4 3 1 3 Write Config To uGI1 Once all configuration items have been set as desired click the Write Config to uGI1 button to write the configuration to the uGI1 and activate it Writing parameters to the uGI1 wil
27. necessary on an attached uGI1 To update the uGI1 firmware exit the uGI1 configuration application and execute the uGI1 Firmware Update application from the Windows start menu The dialog in Figure 23 will be shown Mobittex uGI1 Firmware Programmer v1 0 101 12 22011 2015 Program Firmware Figure 23 uGI1 Firmware Update Application Dialog To start the firmware update process first ensure that the uGI1 is connected to a USB port on the computer Next click on the Program Firmware button The application will indicate progress as the firmware is downloaded to the uGI1 see Figure 24 Do not attempt to interrupt the firmware download process once it has started Once the message uGI1 completed firmware programming 1s display exit the firmware update application The uGI1 will reboot and can then be used immediately with the configuration application MOBILTEX DATA LTD TITLE uGI1 Configuration and Operation Guide Calgary Alberta DOCUMENT NO SHEET REV www corTalk com UGI1 MAN 001 25 of 27 1 00 Address Address Address Address Address Address Address Mobittex uGI1 Firmware Programmer v1 0 101 12 27011 2015 OO00So000 OO00S000 ODODAD000 OOOOBODO DODOCODO 0000D000 DODOEDOD iB x Address 0000F000 Address 00010000 Address 00011000 Address 00012000 Address 00013000 Address 00014000 Address 00015000 Address 00016000 Address Address Address Address
28. nector must point to the uGI1 bottom side in the location of the CABLE ARROW label The cable snaps into place when installed and provides a waterproof connection To remove the cable simply pull the cable connector away from the uGI1 while grasping the cable over molded end The cable can be installed and removed with or without power present on the cable or SRL1 CABLE ARROW Proto uGl1 Figure 16 uGI1 Connector Alignment Arrow 5 1 SRL1 Smart Relay Installation The SRL smart solid state relay can interrupt up to 50 Amps AC or DC when mounted on an optional medium heatsink If the SRLI is not mounted on a heatsink it can interrupt up to 25 Amps AC or DC The acceptable switching voltage is 0 90VDC or 0 70VRMS AC The relay has an on resistance of 10 milliohms and there are no minimum switching voltage restrictions Determine if you wish to interrupt the rectifier DC output 90V DC max or a suitable transformer tap location 72V AC max Disconnect the primary AC line power from the rectifier and lockout the circuit breaker If you wish to interrupt the DC rectifier output then install the two black heavy gauge SRL wires in series between the rectifier and protected structure The black wires are not polarity sensitive If you wish to interrupt using a transformer tap then remove the rectifier tap bar and install the two black heavy gauge relay wires from the SRL in the removed tap bar location Re apply rectifier primary power aft
29. nformation present in this box should be sent to Mobiltex for analysis when faults are encountered Faults MEN x Current No faults Clear Fault History Figure 7 Faults Dialog 4 3 1 10 Detailed Status The Detailed Status button causes a pop up window to appear The window includes detailed information about several items used by the uGI1 The GPS Status information may be used to diagnose GPS satellite signal reception issues that may prevent time lock from occurring Ideally more than 3 satellites should be in the fix for a reliable lock MOBILTEX DATA LTD TITLE uGI1 Configuration and Operation Guide Calgary Alberta DOCUMENT NO SHEET REV www corTalk com UGI1 MAN 001 14 of 27 1 00 A Unit Info Serial 698669 Firmware L O1 APP 1 02 BOOT Run Time 3307s GPS Status Power State On Position 51 08551N 113 399688W 1075 94m Position Valid Yes Time 2015 10 15 15 15 39 UTC Time Valid Yes Sats in Fix 9 Sats Tracked a SVID 12 17 2402 06 25 28 14 03 C No 43 4141 39 39 39 36 35 30 Power Status Input Potential 18 39 V Temperature 28 220 842 72 F VOUT Potential 12 75V Fault Status No faults Real Time Clock Figure 8 Detailed Status Dialog 4 3 1 11 Event Recorder The Extract Event Recorder button allows extraction of the event data from the uGI1 into a CSV file Data is extracted in UTC GMT time When the Extract Event Recorder button is clicked the
30. om 22 to 470 C 30 to 4 158 F 40 to 485 C 40 to 4 185 F 0 to 100 RH non condensing 5000 meters above sea level 1 83 5 x 79 5 x 30 6 mm 3 3 x 3 12 x 1 2 100g 0 22 Ibs UV stable wide temperature polycarbonate 8 352VDC or 6 36VAC 10W watts maximum Fixed Segment LCD 0 5 ms 8 8 0 5 ms 6 or 12 volts DC 0 5 Amp maximum 0 255 ms 0 255 ms NO or NC Solid state or mechanical 100 60 000ms in 1ms steps 100 60 000ms in 1ms steps Programmable off first or on first 12 hours 2500ms in 1ms steps 10 Non volatile EEPROM 2 000 000 entries 56 channel u blox USB 2 0 Bluetooth Smart Ready 4 0 Service Website http www mobiltex com service MOBILTEX DATA LTD Calgary Alberta www corTalk com TITLE uGI1 Configuration and Operation Guide DOCUMENT NO SHEET REV UGI1 MAN 001 27 of 27 1 00
31. the internal event recorder Beyond that the clock should be updated periodically to resynchronize the clock to actual time The internal clock of the uGI1 model can be expected to drift as much as 10s each month without GPS synchronization The uGI1 will maintain the real time clock as long as the internal backup battery is not fully depleted 4 3 20 Profile Tabs All items in the Profile tabs may be reset back to factory defaults by clicking on the Defaults button Each tab corresponds to a different selectable profile each with independent configurable options 4 3 2 1 Mode The mode group allows the profile operational mode to be selected Six types of profiles are available as shown in Table 1 Profile Disabled Profile is disabled and cannot be selected when the profile select button is pressed on the unit MOBILTEX DATA LTD Calgary Alberta www corTalk com TITLE uGI1 Configuration and Operation Guide DOCUMENT NO UGI1 MAN 001 SHEET REV 16 of 27 1 00 Rectifier On Interruption relay is always closed Rectifier Off Interruption relay is always open Always Interrupting The selected cycle parameters are used to drive the interruption relay as soon as the profile is selected Schedule options are not used Also allows for No GPS mode of operation Daily Repeat with Start Stop Schedule The selected cycle parameters are used to drive the interruption relay as soon as the schedule conditions are met
32. the measured relay current to determine if correct current is being delivered during the on phase of interruption 4 3 2 3 Cycle Parameters The cycle parameters group defines the actual interruption waveform used and it synchronization to UTC time MOBILTEX DATA LTD TITLE uGI1 Configuration and Operation Guide Calgary Alberta DOCUMENT NO SHEET REV www corTalk com UGI1 MAN 001 17 of 27 1 00 Cycle Parameters 300 On Time ms 300 Off Time ms On First No GPS 0 UTC Offset ms Figure 12 Cycle Parameters On Time ms sets the duration of the on phase of the waveform Off Time ms sets the duration of the off phase of the waveform The sum of the off time and on time parameters must be less than or equal to 60 000ms The On First option selects the phasing of the waveform relative to the top of the minute If left unchecked the unit will transition to the off phase at the top of the minute Checked the unit will transition to the on phase at the top of the minute The No GPS option is only available with the Always Interrupting mode of operation When used the unit will not use GPS information to synchronize the interruption waveform This can be useful when interrupting a single rectifier in an area where GPS reception is not possible UTC Offset ms is used to slide the interruption waveform in time to align it with other manufacturers equipment that may not align exactly with
33. wee it AGRANDIR 17 Piette 12 vcle AM da 18 Feu 13 SenCdule BUD RTT Rs 18 Peur Genebal AAA A E deu Re UE 19 Figure 15 uGI1 Power Connections AC voltage from rectifier taps or DC voltage CONNECTIONS oocccccncncnnnnnnnnnnnnss 20 Figure 16 UTE Connector Alignment JAEEOW cad 20 Figure 17 SRLI Relay Contacts Installed In Series With Taps Tap Bar Removed While In Use 21 Figure 18 Connecting a Solid State Relay or a Mercury ooocccccnnnnnnnnnnnononononnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn ss 21 Figure 19 Mounted On Top of a Rectifier Cabinet uGI1 LCD Display Facing Down cccccccnnnnnnnnnnnnnnnnnnnnnnnnnnninnnoss 22 Figure 20 Examples of Mobiltex padlock installation oooooooccnnnnnnnnnnnnnnnnnnnnnnnononononononnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnoss 22 Figure 21 Master Lock 8417D Installation Cable Fits Through uGI1 Lock Holes eese 22 Bie une 22 TCD asp lay TOUS sat sada Ea vetant e Feel ded nes un a dietus Su pato ase tdt 24 Figure 2311611 birimware Update Application DIalog doo t pea eoo dia 25 Fisure 24 1611 Firmware Update Application Progress cs aiit te pie epis ica 26 MOBILTEX DATA LTD TITLE uGI1 Configuration and Operation Guide Calgary Alberta DOCUMENT NO SHEET REV www corTalk com UGI1 MAN 001 4 of 27 1 00 1 Introduction The uGII is a reliable low cost interruption controller designed for use with catho
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