MANUAL SHAFT - Alignment Supplies, Inc.
Contents
1. Function buttons Back Leave program More Select to display a sub menu see icons below os Open Control panel See User interface gt Control panel sh Set tolerance See next page Zoom See next page sail Save file See User interface gt Measuring file handling m ha Auto record See Automatic recording Delete registered values Zero set Set current value to zero Halve Halve displayed value Absolute Return to absolute value Only available after zeroing or halving Views Choose how to display values Use left and right navigation button to switch between two or more detectors when only one target is dis played 21 Program Values Tolerance 1 Select MESE and MIS It is possible to set different tolerance in vertical and horizontal direction Tolerance mm 2 Use navigation buttons to move between the Ms P fields and to change the tolerance I 3 Press OK Live values and marking displayed in Live values displayed in red when outside green when within tolerance tolerance Zoom 1 Select HEM and BESS to zoom 2 Select a zoom factor between 1 5 Use navi gation buttons to increase or decrease zoom factor Zoom factor 3 Press OK Default view Zoom factor is set to 2 to set tolerance Select tolerance Press OK to save Horizontal Si 2 m 22 Program Values Edge warning When the laser beam is close to th2. Vertical angle Adjustment arrows Vertical feet values Measuring unit in position 12 o clock Live values marked with yellow frame EasyTurn result Live vertical shimming 12 25 pa 003 O a Horizontal offset Horizontal angle REA nes 100 mm 100 mm e pete ee ll Adjustment arrows T sess Horizontal feet values Function buttons Paoa Remeasure from measurement position one All entered distances are kept More Select to display a sub menu D Open Control panel See User interface gt Control panel Save file See User interface gt Measuring file handling a Save as report See User interface gt Measuring file handling ica Set tolerance You can set the tolerance for the machine If the machine is within tolerance the numbers are green If the numbers turn red the machine needs adjustment See Tolerance Set thermal growth See Thermal growth FC Set RefLock See RefLock Locked feet Aa Show target This 1s a quick way to see where the laser beam hits the target and how the measuring units are positioned Edit distances Press OK to confirm changes The result is recalculated Toggle button Switch between showing live values at position 9 12 3 and 6 o clock or live values at any angle See Live values on next page Toggle button Switch between to show gap and show angular error per 100 mm For this to work you need to set the couplin
3. Bluetootti oi MANUAL SHAFT English 05 0461 Revision 3 System version 1 2 CONTENT INTRODUCTION Service and calibration DISPLAY UNIT Navigation buttons OK buttons Function buttons Status bar Screen dump LED signals Battery Charge the Display unit Charge the Detector Measuring units Charge the Bluetooth units Calculator Unit converter Measurement file handling Save file Save file with bar code Save as report Open file Open file as template Copy file to USB memory Download file to PC Control panel Filter Unit and resolution Detector rotation Date and time Language User Backlight Automatic power off Information System update Bluetooth License OO 0 0 00 Ni Dn 9 io JI ON O 11 PROGRAM VALUES Tolerance Zoom Halve or Zero set value Live values colours Automatic recording SHAFT PROGRAMS Preparations Choose program HORIZONTAL Mount the units Connect cables or Bluetooth units Enter distances Rough alignment Softfoot EasyTurn Measure Result Live values Adjustment 9 12 3 Measure Result RefLock Locked feet Thermal growth Tolerance Show target VERTICAL Preparations Measure Result Adjust machine CARDAN Mount the units Cone laser beam Rough alignment Measure Result Adjustment TECHNICAL DATA Display unit E418 Measuring units 21 22 22 23 23 24 25 25 25 27 27 27 28 29 30 31 31 33 34 34 35 35 36 37 38 39 41 43 43
4. 44 45 46 47 47 48 49 49 50 50 51 52 53 INTRODUCTION Damalini AB Damalini AB develops manufactures and markets Easy Laser measurement and alignment equipment based on laser technology We have more than 25 years of experience from measurement tasks in the field and product development We also provide measurement service which means that we ourselves use the equipment we develop and continuously improve it Because of this we dare to call ourselves measurement specialists Do not hesitate to contact us about your measurement problems Our expertise will help you solve it in an easy way Declaration of conformity Equipment Easy Laser product range Damalini AB declares that the Easy Laser product range is manufactured in conformity with national and international regulations The system complies with and has been tested according to the following requirements EMC Directive 2004 108 EG Low Voltage Directive 2006 95 EC Laser Classification Europe SS EN 608 25 1 1994 USA CFR 1040 10 11 1993 RoHs Directive 2002 95 EG WEEE Directive 2002 96 EG Disposal of old electrical and electronic equipment Applicable throughout the European Union and other European countries with separate collection programs This symbol found on product or on its packing indicates that this product should not be treated as household waste when disposed of It should be handed over to an applicable collection point for the
5. select Ea to activate field Function buttons ink Leave program Control panel Diameter Select to enter coupling diameter This is necessary if you want the result based on the gap of the coupling instead of angle Contains a sub menu MiA Show three feet pairs Add a feet pair Toggle button Show movable machine to the left or to the right Show two feet pairs a Continue Available when you have entered the mandatory distances Accuracy of entered distances If the distance S M is 1000 mm and you enter wrong by 10 the angular deviation will be affected only by 0 01 mm 100 mm When you enter the distances between the machine bolts to make it possible for the measurement system to calculate the adjustment values for F1 and F2 the values will also be affected by the width of the shims If the foundation isn t straight and flat the machine might rest on the edge of the shims and not on the middle of it Conclusion 10 is acceptable when entering the distances because this will affect the angular deviation very little and because there are other factors that are hard to compensate exactly for Example If the distance between S M is 100 mm and you add an error of 10 mm this will affect the measurement result by 10 If the Display unit reads an angle of 0 10 mm 100 the reading will differ 0 01 mm 100 from correct value 28 Preparations Rough alignment When making a new instal
6. but you can choose to show only target for example Select IU to display the different layout options see image below Note Use left and right navigation button to switch between two or more detectors when only one target is displayed 24 SHAFT PROGRAMS Preparations Before starting a measurement there are several things that are good to check to ensure a good and accurate measurement Ensure a good measurement environment Strong sunlight warning lights vibra tions and temperature gradients can affect the readings e Make sure the surface is clean e Ensure that the foundation of the machine is stable Check for play and clearance in the bearing Choose program There are several shaft alignment programs Choose the one suitable for your align ment needs E y Horizontal For alignment of horizontal machines 19 12 3 Measuring positions are registered at positions 9 12 3 o clock result with units placed at 12 or 6 o clock F iv result with units placed at 9 or 3 o clock EasyTurn Measuring positions are registered within 40 ve result with units placed anywhere amp E result with units placed at 9 12 3 or 6 o clock Softfoot check a Vertical For alignment of vertically mounted machines d J Cardan For alignment of cardan shaft coupled centre offset machines ud 25 26 HORIZONTAL Mount the units 1 M
7. in the user s manual appended with the product The warranty comprises failure on Easy Laser product that could be related to material and or fabrication errors The warranty is valid only in the country of purchase The warranty is not valid in the following cases e If the product is broken due to mishandling or incorrect operation e If the product has been exposed to extreme temperature calamity chock or high voltage e If the product has been modified repaired or disassembled by unauthorized per sonnel Compensation for possible damage due to failure on Easy Laser product is not in cluded in the warranty Freight cost to Damalini is not included in the warranty Nofe Before delivery of the product for warranty repair it is the responsibility of the buyer to backup all data Data recovery is not included in the warranty service and Dama lini is not responsible for data that may be lost or damaged during transit or repair Service and calibration Our Service centres will quickly assist you if your measurement system need to be repaired or when it is time for calibration Our main Service centre is located in Sweden There are several local Service centres that are certified to carry out limited service and repair Contact your local Service centre first before sending your equipment for service or repair All Service centres are listed on our web site under Service and Calibration Before sending your measuring system to our
8. main Service centre please fill in the online Service and Repair report www easy laser service com MEASUREMENT amp ALIGNMENT SYSTEMS SERVICE AND REPAIR REPORT Required fields marked with Company name Customer code Date Your order number Address Contact person Phone number Email address Safety precautions Easy Laser is a laser instrument in laser class II i 07 VUNNIOIN N with an output power less than 1 mW which LASER RADIATION DO NOT STARE INTO BEAM requires the following safety precautions DIODE ASER i 1 1 mW MAX OUTPUT AT 635 670 nm Never stare directly into the laser beam C ay ae rd a e Never aim the laser beam at anyone else s eyes Note Opening the laser units can result in hazardous radiation and will invalidate the manufacturer warranty If starting the machine to be measured would result in injuries the possibility to un intentionally start it must be disabled before mounting the equipment for example by locking the switch in the off position or removing the fuses These safety precautions should remain in place until the measurement equipment has been removed from the machine Note The system should not be used in explosive risk areas Disclaimer Damalini AB and our authorized dealers will take no responsibility for damage to machines and plant as a result of the use of Easy Laser measurement and alignment systems Copyright Damalini 2010 We mig
9. recy GS cling of electrical and electronic equipment By ensuring this product is disposed correctly you will help to prevent potential negative con sequences to the environment and human health For more detailed information about the recycling of this product please contact your local city office household waste disposal service or the retail store where you purchased this product Quality certificate Damalini AB is ISO 9001 2008 certified Certificate number 900958 Damalini AB confirm that our products are produced according to applicable national and international regulations and standards All components are checked before assem bly and final products are tested in functionality and visually checked before delivery The calibration of the equipment fully complies with ISO9001 2008 7 6 Limited warranty This product is manufactured under Damalini s strict quality control system Should the product fail within two 2 years from the date of purchase under normal usage conditions Damalini will repair or replace the product free of charge 1 Using new or refurbished replacement parts 2 Exchange the product with a product that is new or which has been manufactured from new or serviceable used parts and is at least functionally equivalent to the original product Proof of purchase date should be confirmed and sent together with a copy of the origi nal purchase document Warranty is valid under normal usage described
10. TISI2010 10 32 AM T May 2010 10 32 07 05 2010 10 32 OFS 010 1032 20107 10 32 Siz010 10 32 AM 07 05 2010 10 32 Date and time used in PDF reports 15 Control panel Language Personal setting Select ka to open the Language view Default is set to English Use the navigation buttons to select a language Press OK to save changes Language Svenska Language view User Select mam to open the Users view A user account is used for storing your personal settings Use the function buttons TE men to add or remove users To switch user sim ply select the user you would like to switch to and press OK User view Backlight Personal setting Select a to open the Backlight view Use the navigation buttons to move between the fields Press OK to save changes When backlight is off the left LED signal will flash to indicate that the Display unit is still on Backlight level Adjust the backlight to make it easier to read in bright sunlight Remember however that a high contrast consume more battery Default is set to 50 Reduce after Set time before backlight reduction as a way to save energy The Display unit will be dimmed but is still on Default is set to Never Off after Set time before backlight off Default is set to Never Backlight level Reduce after Off after Backlight view 16 Control panel Automatic power off Personal setting Select SA to open the Automatic of
11. e edge the edge is lit up as a warning It is not possible register values when you see the edge warning Values registered here are not fully reliable 10 10 Y 10 0 10 Halve or Zero set value Halve value Zero set value Absolute value Select to Halve Select to zero set Select to return to displayed value displayed value the absolute value Zero point of the PSD Zero point of the PSD Zero point of the PSD moves halfway towards the moves to the laser point returns to the PSD centre laser point Note the change of the current range Live values colours Live values are normally yellow Green when within Red when outside Loss of signal laser beam tolerance interrupted for example 23 Program Values Automatic recording In Values it is possible to make automatic recording of values This is very useful when you want to register values during a longer time period for example 1 Select ESM and La to start automatic recording Settings for automatic recording of values Select Interval Press navigation button right Interval Duration Select Duration Resto US Press OK The recording will start and you can follow the progress on screen Automatic recording is off On A LU N Icon indicates that values are being recorded Detector value Target Views You can decide how to display the current values As default a target and a table is displayed
12. elect to show hide M unit Show M unit if you have Le uncoupled shafts Switch to 9 12 3 method Open Softfoot view Perform a softfoot check Only available at mea surement position 1 See chapter Softfoot 31 EasyTurn 1 Adjust laser points to the centre of the PSD s If needed adjust the units on the rods then use laser adjustments knobs 2 Press OK to register first position The first position is automatically set to zero A red marking is displayed Turn shafts outside of the red 20 marking Press OK to register second position Turn shafts outside of the red markings Press OK to register third position NH Vi AS UL The result is displayed EasyTurn Register position Red 20 marking First position is auto matically set to zero Uncoupled shafts 1 Select MOH to show M unit 2 Position the M unit so it faces the S unit If the laser from the S unit hits the edge on the PSD of the M unit adjust the M unit s position Edge warning When the laser beam is close to the edge the edge is lit up as a warning It is not possible register values when you see the edge warning Values registered here are not fully reliable 32 EasyTurn Result Offset angular and feet values are clearly displayed Both horizontal and vertical direction are shown live which makes it easy to adjust the machine Values within tolerance are green Vertical offset
13. enter the same distances every time 1 Select IN displayed 2 Select a file in the list and select Il i found on the Start view and Control panel The File manager is sl The Edit distance view is displayed 3 Change distances if needed and proceed to measuring view Copy file to USB memory You can easily copy a saved measurement or other files to a USB memory 1 Insert a USB memory 2 Select MA 3 Select the file you want and select The File manager view is B 4 A folder is automatically created on the USB memory The file is saved in the folder Damalini archive Download file to PC 1 Start the Display unit 2 Connect the USB cable between the Display unit and PC 3 While you have this connection the Display unit is blocked 4 View and or copy the files to the PC 13 Control panel Control panel Select E and Bed to open the Control panel Some of the settings are personal and will be default next time you start the system Detector value filter 10 16 A oe A puuma 1 0 01 mm 0 Bluetooth BA Moe ibe n TSE Sa a ay bob english 10 04 12 10 16 j 100 120 Minutes j j j j Back File manager Calculator Battery Warning Filter Select S to open the Filter view If the laser beam passes through air with varying temperature this may influence the direction of the laser beam If measurement values fluctuate this could mean unstab
14. f view Select how much time before automatic power off Use the navigation buttons to select Press OK to save changes ay Oe Automatic shutdown when inactive Press OK to save settings Auto off after Automatic power off view Information Select made to display the information regarding serial number and version of the equipment Serial number 112 Versioni System 1 1 0 Slave 0 23 iL sian Hardware 3 30 We Make If bary Image Colibri 3 5 Bootloader Colibri 3 5 CPU 806 MHz Information view System update The Display unit can easily be updated with the latest program version Nofe Before making a system update make sure that the internal battery of the Display unit is charged The battery symbol should be at least yellow 1 Go to www damalini com gt Download gt Software 2 Download the update file you need to a USB memory 3 Unzip the file 4 Insert the USB memory in the Display unit and select k to display the System update view 5 Select the update file and press OK 6 The Display unit will automatically restart when the installation is finished 7 Do not remove the USB memory until the update is finished Current version n System Slave 0 22 Hardware 3 30 e Description 1 0 8 0_Master elu Update Update 1 0 8 0 System update view 17 Control panel Bluetooth The Display unit is equipped with Bluetooth wireless technology which makes it pos sib
15. g diameter 33 EasyTurn Offset and angle values The offset and angle value indicate how well the machine is aligned at the coupling They appear in both horizontal and vertical direction Offset The centre lines of two axis are not concentric but parallel This is measured at the coupling centres Angular misalignment The centre lines of two axis are not parallel Offset and angular misalignment Misalignment is often a combination of both offset and angular misalignment Feet values The feet values show the position of the machine where the adjustment is made Live values When reading the values face the stationary machine from the movable machine Positions for measuring units as seen from the movable machine Live values are marked with yellow frame Face the stationary machine S from the movable machine M Live values at positions 9 12 3 and 6 Select to show vertical or horizontal values e Vertical values are live with the units in position 12 or 6 o clock Horizontal values are live with the units in position 9 or 3 o clock Live values at any angle Select to show live values no matter where the units are positioned Adjustment Adjust the machine if needed 1 Shim the machine according to the vertical feet values 2 Adjust the machine sideways according to the live horizontal values 3 Tighten the feet 4 Select RSS to remeasure 34 9 12 3 9 12 3 Preparati
16. he edge warning Values registered here are not fully reliable Result Measuring unit in position 3 o clock Live values marked with yellow frame 9 12 3 result Live horizontal 08 09 pi Vertical offset 0 91 a 0 58 5 Horizontal offset Vertical angle 0 A Il fe y 0 49 Horizontal angle 100 mm 100 mm ea Adjustment arrows Adjustment arrows Vertical feet values Horizontal feet values Function buttons NE Toggle button Switch between showing horizontal or vertical live values For more information regarding function buttons and result see EasyTurn gt Result 36 RefLock Locked feet RefLock Locked feet From the result view you can select the function RefLock Here you can choose any two feet pairs as locked and choose which machine is to be used as stationary and which as adjustable 1 Select MESS and On from the result view The Edit distance is displayed 2 Enter distances for the S machine The RefLock view is displayed RefLock view 3 Navigate using the left and right navigation button 4 Select Ga to lock the selected feet pair 5 Select am to unlock 6 Press OK to save changes and return to the result view 9 12 3 result Live horizontal vertical Horizontal offset offset vertical Horizontal SK angle 100 mm 100 mm Result view with locked feet Function buttons 9 12 3 program Toggle button Switch between showing horizontal or ver
17. hold to leave current program Back There is no previous view Leave the current program More Contains a submenu with general functions such as ill Control panel and A Save file Submenus The icons formed as an arrow contain a submenu Use the navigation buttons to navi gate in a submenu Press OK to select Function button with arrow contains submenu User interface Status bar The Status bar contains additional information such as warning icon current time and Bluetooth connection Shaft alignment Measurement unit Change units via Settings There are also text messages regarding e The selected icon Hints on what information you are expected to fill in Status bar icons Warning Select the function button MEAN to get additional information regarding the warning Warning Displayed when the coordinates has been rotated in the detector Go to Control panel to rotate coordinates Display unit charging Indicating that a power adaptor is plugged in Hourglass The Display unit is in the middle of a task Peripheral Indicates that a peripheral device is plugged in such as a projector Bluetooth Indicates that the Bluetooth functionality is activated The number beside indicates the number of Bluetooth units connected SHORE E User interface Screen dump It is possible to take screen dumps of what is currently displayed on screen You can e mail the screen du
18. ht change and correct the manual in later issues without further information Changes to the Easy Laser equipment may also affect the accuracy of the informa tion 23 June 2040 Fredrik Eriksson Quality Manager Damalini AB Damalini AB PO Box 149 SE 431 22 M lndal Sweden Phone 46 31 708 63 00 E mail info damalini com Web www damalini com DISPLAY UNIT LED signals OK buttons A N Navigation buttons Numeric buttons Function buttons Connection for external power Network connection External connection Use for projector for example USB A master Use for USB memory USB B slave Use for connecting to a PC Connection for Easy Laser equipment onmo oUuwv gt Protective cover Battery compartment _N User interface Navigation buttons To navigate on the screen use the navigation buttons The selected icon is marked with a yellow frame The navigation buttons are also used to move between the icons in a submenu and to change the values in the fields Navigation buttons OK button Numerical buttons OK buttons There are two green OK buttons and they both work in the same way Press OK to select the currently selected icon for example Function buttons The icons above the function buttons change depending on which view is currently displayed on screen Function buttons Below is a list of the most common icons Back to previous view Press and
19. lation a rough alignment can be necessary Select and i to open Horizontal program Enter distances Confirm each dis tance with OK The measure view is displayed 1 Place the detector at 9 o clock Aim the laser beam at the centre of the targets 2 Turn the shaft to position 3 o clock Note where the laser beam hits the detector 3 Adjust the laser beam half way to the centre of targets 4 Adjust the movable machine until the laser beam hits the centre of targets The example shows the S unit but the procedure is made on both units 29 Preparations Softfoot Perform a softfoot check to ensure that the machine is resting evenly on all its feet 1 Select Ri and LZ to open Horizontal program 2 Enter distances Confirm each distance with OK To perform a Softfoot check you need to enter distances between the feet pairs The measure view is displayed 3 Select MEE softfoot is only available before you have registered any measure ment points 4 Tighten all feet bolts 5 Turn the shaft with measuring units to 12 o clock 6 Adjust laser points to the centre of target If needed adjust the units on the rods then use laser adjustments knobs Sofoal Position 12 o clock j i oltfoat Po ofc Turn the measuring units to 12 o clock ext Adjust laser point to centre of target ri A ii si 8 Press MOI to zero set 9 Loosen and then retighten the first bolt 10 Press OK to register val
20. le readings Try to reduce air movements between laser and detector by for instance moving heat sources closing doors If the readings remain unstable increase the filter value more samples will become available to the statistical filter Filter values Use as short a time as possible that still produces acceptable stability during the mea surement Default is set to 1 Normally you will use a filter value of 1 3 If you set the filter type to 0 no filter will be used aa Filter type Filter view 14 Control panel Unit and resolution Personal setting Select to open the Units and resolution view Use the navigation buttons to move between the fields Set Metric or Imperial and which resolution you want to use Default is set to 0 01 mm The selected unit is shown on the Status bar Unit system Unit and resolution Metri Imperial Unit and resolution view Detector rotation Personal setting The coordinate system can be rotated 90 Select fka to open the Detector rotation view When you have rotated the coordinates a warning is displayed on the Status bar A ru Warning displayed on d Status bar Detector rotation view Date and time Select Sal to open the Date and Time view Set the date and time Default is set to Central European Time CET Date and time view BEZ to set the date format used in your PDF reports mez Regert date and time format 2010 05 07 10 32
21. le for Display unit and detector to exchange data without using cables Select ma to display the 00 view Note The Bluetooth unit is powered by the Detector To save energy the Bluetooth connection is only established when you are using a measurement program Diode yellow when attached correctly Diode blue when Bluetooth connection is established Set up This is only necessary when adding new Bluetooth units to the list 1 Attach the Bluetooth unit to the detector 2 Select MA to open the Bluetooth view 3 Select to search for Bluetooth units 4 The view is updated with the Easy Laser Bluetooth units you can connect to rm Searching for Bluetooth units Unit serial 50044 Easy cr 0030 K520 TRSSTWKARO2 TRPEROSTOI Laser D x Found Bluetooth units Unit serial huto connect Connected Use navigation buttons to toggle between Yes and No 5 Select the unit you want to connect to and set Auto connect to Yes using the navigation buttons The unit will automatically be connected when you start a measurement program 6 Press OK to save changes and to leave the Bluetooth view 7 Enter a measurement program The Display unit will connect to the selected units While connecting the left LED indicator is blinking with a blue light which will turn to a fixed blue light once connected 8 An icon on the status bar will indicate how many Bluetooth units are connected One Bluetoo
22. mp or use it for reports Take a screen dump 1 Press and hold the navigation button up for 5 seconds 2 An hour glass is displayed on the status bar 3 The screen dump is saved in the file system as a jpg file It is named with current date and time Select ML to open saved files See Measurement file handling LED signals Right indicator Yellow Flashing The internal battery in the Display unit is charging Left indicator Left indicator has several functions and colours Red Blue Quick flashing Reprogramming the system Red Flashing Warning for example low battery Blue Flashing Searching for detectors equipped with Bluetooth Fixed light Connected to detectors equipped with Bluetooth Green Flashing Display unit is starting Fixed light The internal battery in the Display unit is fully charged Light Blinking Backlight is off but the Display unit is still on Press any blue button to activate the Display unit Battery Battery Select ILZ to display the Battery view This view gives you a good overview of the battery status of all connected equipment Display unit sa z F F 86 min to full Dry cell batteries d F Il Grey batteries empty or dry cells not inserted F r F 7 min to full Detector or 59040 Measuring unit Battery charging Serial number Nofe When finished working for the day charge the whole system Plug in the power adap tor to the Display unit and connect the mea
23. nse file to a USB memory stick 2 Insert the USB memory stick in the Display unit 3 Select ESI and ii to display the License view _ Application License Expires Days left Demo Flange flatness Not license Yes Flange parallelity Full Horizontal shaft Full i to search for licenses 5 Press OK to import license Save file to Display unit 1 Connect the Display unit to a PC 2 Save the license file to the root of the Display unit s storage ee o s oy Ebi e se em lt lt JULIAS USB F B Ordna 55 Visa v Visa bildspel Brann Fivoritiania Storlek Fotodatum GE Julia di Damalini OKS E S kningar h 1 1 78 0 elu 11 317 kB i Nyligen ndrat Mer Mappar 3 Select E and di to display the License view 4 Select to search for licenses 5 Press OK to import license 20 PROGRAM VALUES Select Hooo to open the Values view With the program Values you can see live read ings from the detectors As default a target and a table is displayed The laser point is displayed on the target Press OK to register values Live values vertical and horizontal Detector value Target Detector or Measuring unit Registered values Use the navigation buttons to scroll the list Unit two out of two connected Detector area PSD as seen from laser transmitter Tolerance area optional Laser point becomes a line when using spinning laser Current range
24. ons Follow the preparations as described in the previous chapter L 2 3 4 x Mount the measuring units Connect cables or Bluetooth units Enter distances confirm each distance with OK If needed perform a rough alignment If needed perform a Softfoot check Measure l 2 3 O NDARA Select ME to switch to 9 12 3 Turn shafts to 9 o clock Use laser adjustments knob to adjust laser points to the centre of the PSD s If needed adjust the units on the rods Press OK to register first position The first position is automatically set to zero Turn shafts to 12 o clock Press OK to register second position Turn shafts to 3 o clock Press OK to register third position The result is displayed First position is auto matically set to zero Function buttons Back Return to enter distances EE Open Control panel iO Toggle button Select to show hide M unit Show M unit if you have uncoupled shafts Switch to EasyTurn method Open Softfoot view Perform a softfoot check Only available at mea surement position 1 35 9 12 3 Uncoupled shafts 1 Select MOM to show M unit 2 Place M unit so it faces the S unit If the laser from the S unit hits the edge on the M unit adjust the M unit s position Edge warning When the laser beam is close to the edge the edge is lit up as a warning It is not possible register values when you see t
25. ount the S unit on the stationary machine and the M unit on the movable machine 2 Mount the units facing each other Make sure they are at the approximately same rotational angle and radius Rod Hd Laser adjustment knob Connectors for cables or ee Bluetooth unit Locking knob Laser adjustment knob Hook for the chain Chain tension knob Mounted measuring units Face the stationary machine S from the movable machine M Connect cables or Bluetooth units Cable The measuring units has two connectors that are used for cables or Bluetooth units 1 Connect a cable to the Display unit Connect the other end to any of the measuring units 2 Connect the second cable between the measuring units Bluetooth The Display unit is equipped with Bluetooth wireless technology which makes it possible for Display unit and detector to exchange data without using cables For more information see chapter User interface gt Bluetooth 27 Preparations Enter distances 1 Select Za and LZ to open Horizontal program 2 Enter distances Confirm each distance with OK The mandatory distances are needed for measuring the machine 1 Distance between S unit and M unit Measure between the rods Mandatory 2 Distance between S unit and centre of coupling Mandatory 3 Distance between M unit and first feet pair 4 Distance between feet pair one and feet pair two 5 Coupling diameter Optional
26. r measurement Save file with bar code The bar code scanner is sold as an addition The first time you measure a machine you paste a bar code on the machine and save the measurement together with the scanned bar code Next time you check the same machine all you need to do 1s scan the bar code and all machine data is read 1 Scan the bar code on the machine 2 Enter a file name 3 Press OK to save the file All measurement data is saved together with the bar code Name file Press OK to save File name Barcode number The bar code number 1s added to the file name When you connect the Display unit to a PC the whole file name is shown Namn Senast ndrad Typ Storlek taper 2009 10 05 01 45 05 6 bob XML 2009 10 05 13 45 XML dokument 22 kB standard 2009 10 13 03 58 05 6 bob XML 2009 10 13 15 58 XML dokument 17 kB Small flange 2009 10 21 02 30 09 6 bob XML 2009 10 21 14 30 XML dokument 40 kB pump 1 2010 03 17 11 58 05 5 bob EAN9789170013386 XML 2010 03 17 11 58 XML dokument 5kB pump 1 2010 03 1 ane 2010 03 17 11 57 XML dokument 5kB Filename Date and time User ar code number Save as report At present only English is available in reports 1 Save the measurement 2 Select BEA and HE 3 Name the file and press OK A report is generated and saved in the filing system Company logo You can replace the logo on the report with your own jpg file 1 Name your logo logo jpg The default logo has the p
27. roportions of 230x51 pixels 2 Connect the Display unit to your PC using the USB cable 3 Place your image in the Display units folder Damalini custom reports logo Date format As default the date and time format is set to Central European Time CET You can change the date and time format used in your PDF reports See Control panel gt Date and time 12 Measurement file handling Open file WW found on the start view and Control panel to open saved measurements The File manager is displayed Here you can easily see who has saved the file when and from which program it was saved You see files saved by all users xml A measurement file Select a Modified Program User file and press OK to open 2009 06 18 03 26 50 Values 2009 06 18 03 25 26 Flange parallelism julia JPY 2009 06 18 03 24 30 Flange julia A screen dump 06 18 22 Flange julia PDF Areport The PDF report can not be opened in the Display unit Open with bar code e Start the Display unit and scan the bar code The latest measurement that was made and saved with this bar code is automatically opened OR Select MICA to open File view Scan the bar code on the machine All measure ments saved with this bar code are shown Open file as template You can open a saved measurement and use it to make a new measurement This is very useful when you have many flanges or machines with the same dimensions for example This way you do not have to
28. shafts will decide the demands on the alignment The table on this side can be used as a guidance if no other tolerances is recommended by the manufacturer of the machines The tolerances is set to the maximum allowed deviation from accurate values with no consideration to if that value should be zero or compensated for thermal growth Offset misalignment ae Excellent Acceptable rpm mils mm mils mm 0000 1000 3 0 0 07 5 0 0 13 1000 2000 2 0 0 05 4 0 0 10 2000 3000 1 5 0 03 3 0 0 07 3000 4000 1 0 0 02 2 0 0 04 4000 5000 0 5 0 01 L5 0 03 5000 6000 lt 0 5 lt 0 01 lt 1 5 lt 0 03 Angular misalignment Excellent Acceptable rpm mils mm 100mm mils mm 100mm 0000 1000 0 6 0 06 1 0 0 10 1000 2000 0 5 0 05 0 8 0 08 2000 3000 0 4 0 04 0 7 0 07 3000 4000 0 3 0 03 0 6 0 06 4000 5000 0 2 0 02 0 5 0 05 5000 6000 0 1 0 01 0 4 0 04 The higher the rpm of a machinery is the tighter the tolerance must be The acceptable tolerance is used for re alignments on non critical machinery New installations and critical machines should always be aligned within the excellent tolerance 40 Show target Show target 1 Select MESI and WED to open a target This is a quick way to see where the laser beam hits the target and how the measuring units are positioned 2 Select mel to close the target 41 42
29. suring units by using cable Charge the Display unit The Display unit can be used from 10 C to 50 C Charge the Display unit within the temperature range of 0 C to 40 C You can charge the Display unit via Power adaptor I With the power adaptor plugged in you can keep on lt i DI working A PC via USB cable While you have this connection the Display unit is blocked Dry cell batteries When you get a battery warning insert four R14 dry cell batteries in the battery com partment This will prolong the power of the Display unit so that you can finish your measurement However if the internal battery is completely empty the dry cell batter les are not strong enough to start up the Display unit Note If you shut the Display unit off while charging it will charge faster Charge the Detector Measuring units The detectors and units are charged by the Display unit when connected by cable If you are using Bluetooth units switch to cable when the battery in the Detector Mea suring unit is low Charge the Bluetooth units The Bluetooth units are powered by the Detector Measuring units To save energy the Bluetooth units will only connect when you are using a measurement program There is no power switch on the unit To switch off simply unplug the unit See also chapter Bluetooth Calculator Calculator The calculator is found on the Start view and Control panel E 1 Select and
30. ter a feet value The values for offset and angle are recalculated 3 Select i j if you want to enter horizontal values 4 Select ea to save changes and return to the result view Note Thermal growth is available when performing a Horizontal alignment Not available for Vertical or Cardan 38 Tolerance Tolerance The measurement result can be checked against predefined tolerance tables or values that you determine yourself This way you can quickly see if the alignment is within tolerance Values not within tolerance are marked in red EasyTurn result Live verti al shimming 10 47 al mm 0 01 pil nn lui 1 100 mm 100 mm 1 Select MESI and RES to open tolerance table 2 Use navigation buttons to navigate in the table 3 Press OK to confirm Gel tolerance 08 50 Unit and resolution 0 01 mm Offset Angular error 100 mm 1000 2000 2000 3000 3000 4000 4000 Gap or angular error Select to switch between showing gap or angular error per 100 mm To show gap you need to set the coupling diameter when you enter distances User defined tolerance 1 Select IERI to define your own tolerance 2 Enter your tolerance for offset and angular error 3 Press OK Your user defined tolerance is added to the list Enter tolerance Offset 5 Enter tolerance Angular displacement 100 o 39 Tolerance Tolerance table The rotation speed of the
31. th unit connected Function buttons colla Remove a Bluetooth unit from the list Search for Bluetooth units Pa Cancel search Use if your Bluetooth unit is already found 18 Control panel Use only one Bluetooth unit Our Shaft 710 system is delivered with two measuring units By default both units are set to Auto connect Yes In some cases you might want to use only one unit together with a laser transmitter for this to work do the following 1 Attach the Bluetooth unit to the detector 2 Select MA to open the Bluetooth view 3 Set the Bluetooth unit you want to use to Auto connect Yes 4 Make sure that the other units are set to Auto connect No 5 Enter a measuring program The Display unit will connect to the selected unit This may take a couple minutes mon Unit serial Auto connect Connected Nofe Remove Bluetooth unit from the Measuring unit before putting the equipment in the carrying case If attached it will discharge the Measuring unit 19 Control panel License It is easy to upgrade your Display unit with additional programs or updates on the programs you already have 1 Contact your Easy Laser distributor if you wish to upgrade your Display unit 2 We will send you an e mail with information on how to download the update file 3 Save the file to a USB memory stick or directly to the Display unit Save file on USB 1 Save the downloaded lice
32. tical live values Easy Turn program Toggle button Switch between live values at position 9 12 3 and 6 o clock or live values at any angle Nofe RefLock is available when performing a Horizontal alignment Not available for Vertical or Cardan 37 Thermal growth Thermal growth During normal operation machinery is influenced of different factors and forces The most notable of these changes is the change in the temperature of the machine This will change the length of the metal in the machine This is called thermal growth Select and Pos from the result view The Thermal growth view is displayed You can enter values for thermal growth on the coupling or the feet values Coupling values for Coupling values for stationary machine movable machine Feet values for stationary machine Set thermal growth Offset 0 09 ee 0 Offset S lo o am Angle 100 mm t Angle Feet values for movable machine Function buttons lt Edit distances EJ Am Toggle button Enter horizontal or vertical values RA Select to go back to the result view Coupling values 1 Enter a value for offset and or angle Use navigation buttons to move between fields 2 Press OK The feet values are recalculated 3 Select rit if you want to enter horizontal values 4 Select SS to save changes and return to the result view Feet values 1 Use the navigation buttons to move between fields 2 En
33. to open the calculator 2 Use the numerical buttons and function buttons to calculate 3 Use the OK button as equal sign Calculation Select to display sub menu Use OK button as equal sign 10 Unit converter Unit converter The calculator is found on the Start view and Control panel E 1 Select and 2 Select a category Move using the navigation buttons up and down EUW to open Unit converter 3 Press navigation button right The result column is activated 4 Select a unit to convert from 5 Enter an amount The other units are recalculated In the example below one inch is selected Select category Mechanics Mass Torque Force Dimension Length Volume Area Motion Movement Speed Acceleration Flow rate Volumetric flow rate Mass flow rate Energy Select unit and amount Result Common unis sid 2 546 05 Kilometer km 0254 Meter m 25 4 Millimeter mm 1 5748 05 Mile mi 0 02777769 Yard yd 0 08335334 Foot ft 1 Inch fin 1000 Mil mil 2 54E 05 Kilometer km 0 0254 Meter m 0 254 Decimeter dm 2 54 Centimeter cm 25 4 Millimeter mm 11 Measurement file handling Measurement file handling Save file 1 Select BES and Kell 2 Enter a file name The date and time will automatically be added to the file name The measurements that you save will be available to other users as well 3 Press OK to save the file to save you
34. ue Register foot 1 of 4 Fi Loosen and retighten bolt before register value Fon DE r PON sa Note LET dai I Use navigation button left to go to previous foot 11 Repeat step 8 and 10 on the following feet A result is displayed 12 Shim the foot with the largest movement 13 Do a Softfoot check again Shows the approx shim value Arrow indicating that the machine is tilting in this direction Remeasure from foot 1 Use navigation button Select to return to measuring with left to go to previous foot EasyTurn or 9 12 3 If the largest movement is opposite from the smallest it is not a conventional softfoot and you will be asked to check the foundation 30 EasyTurn EasyTurn Preparations Follow the preparations as described in the previous chapter 1 Mount the measuring units 2 Connect cables or Bluetooth units 3 Enter distances confirm each distance with OK 4 If needed perform a rough alignment 5 If needed perform a Softfoot check Measure By default the EasyTurn alignment method is displayed If you want to use the 9 12 3 method select MES EasyTurn Register position Edge warning Softfoot and 9 12 3 method only available at measurement position one Return to enter distances Switch to 9 12 3 method Softfoot Select to show hide M unit Function buttons ke Back Return to enter distances Ei Open Control panel Roi Wau Toggle button S
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