Legacy Titanium HF Charger Manual
Contents
1. LEGACYe TITANIUM Owner s Manual 1577 Rev D 7 11 13 Factory Settings As delivered the charger is set to operate as follows 0 hours Delayed Start Time 0 hours Cool down Time Capacity Rated Ampere Hour for the model 11596 Charge Coefficient Changing Settings Charger settings are modified with the Equalize Pushbutton Equal PB as follows A Selecting Delayed Start Time 1 With no battery connected and displaying Connect Battery 2 Press and hold the Equal PB until displaying Select Start Delay 3 Release the Equal PB then press amp release it until the desired time is displayed 4 Leave the Equal PB alone the display will return to Connect Battery Note 0 1 4 amp 8 hours are the available delay times in step A3 B Selecting Cool down Time 1 With no battery connected and displaying Connect Battery 2 Press and hold the Equal PB until displaying Select Cool down 3 Release the Equal PB then press amp release it until the desired time is displayed 4 Leave the Equal PB alone the display will return to Connect Battery Note 0 1 2 4 6 amp 8 hours are the available cool down times in step 83 Setting the following parameters is only allowed when the charger is configured for cold storage C Selecting Battery Capacity Cold Storage Profile only 1 With no battery connected and displaying Connect Battery 2 Press and hold the Equal PB until displaying Selec2. Model LTH3 LEGACY TITANIUM HF Charger Owner s Manual To automatically be connected to your closest Service Center call us toll free at 1 800 DOUGLAS 1 800 368 4527 Or visit us at 1577 Rev D Model S N AC Input Voltage Installed by Date IMPORTANT Read and understand your user s manual before installing operating or servicing this product DO NOT DESTROY THIS BOOK LEGACYe TITANIUM Owner s Manual 1577 Rev D 7 11 13 TABLE OF CONTENTS AC LINE VOLTAGE LETTER CODES 2 SPECIALTY CHARGER OPTIONS LIST 2 IMPORTANT SAFETY INSTRUCTIONS 3 TECHNICAL INFORMATION PARTNUMBER incl cac ter ul sud de SERTAE NUMBER BATTERY LEYBPE dcos eoi LOCATION A be ei ter ER ds 5 STACKING MULTIPLE CHARGERS cesser 5 ELECTRICAL 6 2 1 2 0 0 2 010000000000 CONNECTING POWER AC CONNECTION ciere eere PLUGPOLARITY esee GROUNDING THE CHARGER eere enne een nnne DESCRIPTION OF 6 GENERAL nus tirer Pede 6 BEGINNING THE CHARGE suisses 6 CHARGING eiie dee AC POWER FAIL SERIES CHARGING GLOSSARY iion eddie nia ore cnin Eia ra c uns 7 CHARGER CONFIGURATION AND 6
3. fatal the charge in process is stopped and the fault LED is lit Conditions A thru B are non fatal however A amp B temporarily suspend charging in an attempt to clear the problem Other Messages The following messages may appear as indicated CHARGE INTERRUPTED Charging interrupted by pressing the START STOP pushbutton REFRESH CHARGE Refresh charge applied to battery after charge COMPLETE EQUAL CHRG PROFILE Equalize charge being applied to battery CHRG PROFILE A variable charge based on charger s analytical program COLD CHRG PROFILE An charge based on charger s parameter settings TIME REMAIN XX H Countdown timer time to wait 1 hour and up TIME REMAIN XX M Countdown timer time to wait 1 to 59 minutes TIME REMAIN XX S Countdown timer time to wait 1 to 59 seconds This message may remain for one minute into the charge cycle unless the battery is disconnected and reconnected to clear the message A Fuel Gauge will appear on the second line of the LCD display after the Battery Analysis phase is complete approximately 15 to 20 minutes into charge cycle This is a graphical representation of the State of Charge of the battery determined by the charger programming Other messages may appear that are self explanatory i e CHARGER IDLE CHARGING BATTERY etc MAINTENANCE amp SERVICE The charger requires a minimum of maintenance Connections and terminals shoul
4. 8 FACTORY CONFIGURATION nennen nnne CHANGING CONFIGURATION FACTORY SETTINGS ere CHANGING SETTINGS CHARGER CONTROL 11 in ciini eripe di iere aia INTRODUCTION iss eee NORMAL CHARGING sus DELAYED START INITIATING 2 2 4 0000000400000 0000000 EQUALIZATION CHARGING suisses DESULPHATION CHARGING suisses EQUALIZE MANUAL 2 EQUALIZE AUTOMATIC INITIATION REFRESH CHARGING END OF CHARGE DATA STORAGE MESSAGES DURING CHARGING OTHER MESSAGES MAINTENANCE amp SERVICE 14 REPLACEMENT PARTS AND QUANTITY 15 COMPONENT LOCATIONS 17 OUTPUT CABLE REPLACEMENT 19 20 FLOOR MOUNTING DIMENSIONS 21 CABINET DIMENSIONS AND PARTS 22 MAINTENANCE 23 LEGACYe TITANIUM Owner s Manual 1577 Rev D 7 11 13 AC LINE VOLTAGE LETTER CODES The following table describes the code letters to be used in new charger part numbers to indicate the AC line voltage s and AC line frequency at which the charger can be operated Code Voltage s Line Letters volts ie Frequency Comment
5. We 1 Output Diodes Bleeder Resistor Board 4 4 _ MOV D Control Board Standoff Cooling Fan Snubber Capacitor LEGACYe TITANIUM Owner s Manual 1577 Rev D 7 11 13 OUTPUT CABLE REPLACEMENT Charger Cable Size Charger AH Rating Standard Cable Gauge 625 2 900 1 0 1000 1 0 1200 2 0 1500 3 0 1600 4 0 NOTE Cable Kits do not include the connector housing only the contact These standard kits are nine feet 9 long Replacement Cable Kits Cable Gauge Kit for 58175 Connector Kit for SB 350 Connector 2 225 2 175 225 2 350 1 0 225 1 0 175 225 1 0 350 2 0 X225 2 0 350 3 0 N A X225 3 0 350 4 0 N A X225 4 0 350 Connector Housing Part Numbers CONNECTOR DESCRIPTION CABLE SIZE CONNECTOR DESCRIPTION CABLE PART NUMBER PART NUMBER 5804 42 2 0 6340 SBX350 GRAY 42 410 6316 583 42 1 0 6341 SBX350 BLUE 42 410 6320 58350 2 4 0 6342 SBX350 RED 42 410 6321 58350 BLUE 2 AIO 6343 SBX350 GREEN 42 410 6322 58350 RED 42 4 0 6359 SBX350 BLACK 42 410 6323 58350 YELLOW 42 4 0 6360 SBX350 YELLOW _ 2 40 6324 58350 42 410 7205 YC 42 3 0 When ordering replacement cables 1 Determine cable size and length L13 115 L18 L20 L25 130 2 Determine connector housin
6. charge des batteries industrielles type plomb acide dite ouverte Il ne peut pas tre adapt pour les batteries tanches Lisez toutes les condisnes d installation et d utilisation avant d employer le chargeur de batterie pour emp cher des dommages la batterie et ou au chargeur Ne pas tre en contact avec les pi ces sous tension non isol es tels que la prise de charge ou des l ments de connexion de la batterie pour emp cher le choc lectrique Pendant la charge le d gagement d hydrog ne rend l emploi de feu strictement interdit risque d explosion Ne jamais fumer employer une flamme nue ou cr ez les tincelles proximit de la batterie Ventiler suffisamment pour viter toute condensation de gaz dans un espace restreint Ne brancher ou d brancher la batterie que si le chargeur est l arr t Faire ainsi risque d endommager la prise de charge pouvant avoir pour cons quence des dommages du chargeur ou l explosion de la batterie Les batteries d acide au plomb contiennent l acide sulfurique qui cause des br lures Eviter le contact avec les yeux la peau ou sur l habillement Dans le cas de contact avec les yeux et faut nettoyer imm diatement avec de l eau propre pendant 15 minutes et consulter un m decin imm diatement Seul le personnel qualifi par l usine peut entretenir cet quipement Pour le service veuillez contacter la soci t Douglas ou l un de ces repr sentant 1 800 DOUGLAS 1 800 368 4527 A
7. including the percentage of battery capacity AC Power Fail If the AC power fails with a battery connected to the charger during a charge cycle the charger will reset and start a new charge cycle when power is restored Series Charging In series charging the voltages of both batteries add up and must match charger s nameplate rating Charger s Ampere Hour rating must be equal to each of the batteries Ampere Hour rating Charge cycle will not start unless both batteries are connected LEGACYe TITANIUM Owner s Manual 1577 Rev D 7 11 13 GLOSSARY Charging Coefficient The ratio of the number of ampere hours restored during charging to the number of ampere hours consumed during discharge Charging Profile The charging profile defines the rate of current charge over time The charger adapts to the battery s age and level of discharge Controlling the overcharge coefficient whatever the battery s discharge level reduces the amount of electricity consumed Cold Storage This allows configuration of the charger for use with batteries in cold storage application The profile is an IEI constant current constant voltage constant current type with a number of user configurable parameters Equalization Charging Equalization charging performed after normal charging balances the electrolyte densities in the battery s cells IGBT The IGBT controls the charger output by rapidly switching the transformer primary at 20 to
8. the green COMPLETE light illuminates the battery is ready for use Refresh Charging Once charging is complete as long as the battery remains connected refresh charging is automatically initiated to retain the battery s charge In this mode the charger will run every 6 minutes for approximately 10 seconds until the battery is disconnected Operation is controlled by switch 2 LEGACYe Owner s Manual 1577 Rev D 7 11 13 End of C harge Data Storage The Legacye Titanium HF has the ability to store the last 20 charge cycles The information shown in the final display rotation will be stored for each of the 20 cycles The 21 cycle will cause the oldest first cycle to be erased To retrieve data push and hold the equalize button for about 5 seconds while the charger is in Idle mode BATTERY is displayed until Display Data Log is shown Release the equalize button and STORED PROFILES is displayed XX is a number which represents the total number of memorizations stored Push and release the equalize button to scroll through the stored parameters for each of the profiles stored After the last profile the most recent the display will return to idle mode The parameters stored in the memorizations are STORED PROFILE EOC CURRENT BATTERY VpC AH RETURNED SOC CHARGE CHARGE TIME STATUS Messages during Charging While the ba
9. 1 13 MAINTENANCE LOG 1 Modifications to Factory Settings 23 DOUGLAS BATTERY 1255 Creekshire Way Suite 221 Winston Salem NC 27103 1 800 DOUGLAS 1 800 368 4527 ISO 9000 www douglasbattery com 1577 Rev D 7 11 2013 EnerSys Delaware Inc d b a Douglas Battery All Rights Reserved Trademarks and logos are the property of EnerSys and its affiliates unless otherwise noted
10. 102 X LH UJ 200 T m 310N 336 m ve 3 83 xsv 4 A H TE 63 A M0 5 2 Hug 9 8 8 20 LEGACYe TITANIUM Owner s Manual 1577 Rev D 7 11 13 FLOOR MOUNTING DIMENSIONS FRONT sas 631 60 24 87 437 64 U 17 23 Re 20 62 0 81 256 2696 14 22 0 56 BACK 21 LEGACYe TITANIUM 5 Manual 1577 Rev D 7 11 13 CABINET DIMENSIONS AND PARTS Top P N X052 99 3 12B s 25 83 25 56 9 2 Q A 2 Left Side P N X057 99 0 7B Door P N X054 99 3 17B Right Side P N X057 99 0 6B Back P N X057 99 3 16B m i E 7 2400 22 LEGACYe TITANIUM Owner s Manual 1577 Rev D 7 1
11. 3 X014 99 30 30A AC Fuse 3 3 3 X014 33 3 160A DC Fuse 1 1 X014 6L10466 315A DC Fuse 1 1111111117 X117 6L10326 250A Shunt 1 1 1 1 1 X117 6LA18620 300A Shunt 1 1 1 R507 6LA14008 Output Diode 4144444414 R507 6L 14022 Bridge Rectifier 1 1 111111 X020 6L10310 Line Choke 1 1 1 1 1 X020 6L 18616 Line Choke 1 1 1 X020 6L10353 Resonant Choke 1 1 1 1 X020 6LA18621 Resonant Choke 1 1 1 X020 6LA10334 Resonant Choke 1 X225 08 2 IGBT Kit 1 1 1 X225 08 3 IGBT Kit 1 1 1 1 1 029 6LA13170 Snubber Capacitor 212 029 101 Snubber Capacitor 21212212012 X020 6LA18624 Output Choke 1 029 6L13006 Resonant Capacitor 1 1 1 029 6LA13001 Resonant Capacitor 1 202221212 029 6L 13099 Resonant Capacitor 2 1 1 1 1 1 029 6LA13000 Resonant Capacitor 2 1 1 1 029 6L 13104 Bridge Capacitor 2124444414 LEGACYe TITANIUM Owner s Manual 1577 Rev D 7 11 13 REPLACEMENT PARTS AND QUANTITY gt 55 5 5 55 gt e 85855852854 Le v v v 2 Part Number Description X020 6L 3 AC Power Line Filter 1 1 1 1 1 1 111 X026 6L 10934 Control Board Standoff 4 4444444 X1106 99 PT22 Current Transformer 1 1 1 1 1 1 1 1 438 326 2 Cooling Fan 2121312131313 3 X002 6L10721 85 Degree Thermostat 1 1 11111111111 126 99 19 Thermostat Wire Harness 1 1 1 1 1 1 1 1 X015 50 2 Fuse Block 1 1 1 1 1 1 1 1 1106 99 3 7 Shunt MOV A
12. 30 kHz lonic Profile This is also called ionic mixing This type of charging profile consists of sending short pulses of current to stimulate gas formation in the active material causing sulphuric acid to be distributed outside the plates This system of mixing the electrolyte enables more rapid charging of flooded cell batteries subject to very high demands and balances out differences in density homogenizing the electrolyte across the surface of the plates Power Diodes The power diodes rectify the AC input and the output of the transformer Refresh Charging Refresh or maintenance charging enables the battery to be maintained at maximum charge all the time that it is connected to the charger LEGACYe TITANIUM Owner s Manual 1577 Rev D 7 11 13 OPERATING INSTRUCTIONS CONTROL BOARD Charger Configuration and Setup The Legacye Titanium HF charger can be configured for many modes of operation to deal with the many possible battery charging requirements found in the field Please see the sections Factory Configuration and Changing Configuration for details on how to configure the charger for your individual needs Individual charger configurations can be further refined to match specific battery conditions by changing any of the available programmable settings Please see the sections Factory Settings and Changing Settings for details on how to set the charge parameters to optimize battery charging
13. ATCH ON TERMINATED determine battery capacity Charger power stage 5 TEMPERATURE FAULT Mil 3 ON TERMINATED overheated 3 times charging permanently stopped Taper time exceeded the 5 hour 6 PH2 TIME FAULT TARER TIME di ON TERMINATED time limit only applies to Cold HRS Storage Mode Current mode did not behave 7 PH2 CURRENT FAULT ERATIC CURRENT ON TERMINATED as expected during taper only applies to Cold Storage Mode Condition Current fell out of regulation LOST charging suspended to try CURRENTINIERRUPT REGULATION OFF SUSPENDED raining regulation 3x Fault Charger power stage i 5 CHARGER overheated charging B THERMACINTERRURT OVERHEATED OFF SUSPENDED suspended to allow cool down 3x Fault 5 c OVERLY DISCHARGED N A OFF N A Battery condition announced for information only LEGACYe TITANIUM Owner s Manual 1577 Rev D 7 11 13 CURRENT INTERRUPT 1 failure tries to restart 5 minutes 279 tries to restart in 2 minutes 3 failure goes immediately to AC INPUT FAULT THERMAL INTERRUPT Trip reset i e hysteresis is thermal switch dependent recovery time i e cool down is environmentally dependent 2 trip results in TEMPERATURE FAULT OVERLY DISCHARGED No longer a Non fatal fault it is only a battery condition that is noted on the display as the battery is charging All Faults 1 thru 7 are
14. Configuration switches location and detail Factory Configuration As delivered the charger configuration is set with all eight 8 positions of the DIP Switch in the OFF position This sets the charger as follows 1 OFF Sets charger for lonic Charge Profile 2 OFF Inhibits Refresh Charges 3 amp 4 OFF Selects 9 foot battery cables 5 amp 6 OFF Has no effect on an lonic Charge Profile 7 OFF Limits Equalize Charge period to 3 hours 8 OFF Inhibits Auto Equalization LEGACYe TITANIUM Owner s Manual 1577 Rev D 7 11 13 Changing Configuration The charger configuration can be modified by changing the state OFF or ON of the eight 8 DIP Switch positions as follows Charge Profile SW OFF ON 1 lonic Cold Storage Refresh Charges SW OFF ON 2 Disable Enable Battery Cable Length Length SW 3 SW 4 9 3M OFF OFF 16 5 23 7M ON OFF 30 9M ON ON Battery Temperature Cold Storage Profile only Temp F Vgas SW 5 SW 6 46 amp lower 2 460 OFF OFF 47 to 56 2 430 OFF ON 57 to 66 2 410 ON OFF 67 amp higher 2 390 ON ON If SW 1 is OFF Vgas is 2 370 regardless of the settings of SW 5 amp 6 Equalization Period SW OFF ON 7 3 hours 7 hours Auto Equalization SW OFF ON 8 Equalize every 5 cycles Equalize every cycle
15. ble Normal Charging Make sure that the charger is properly matched for the particular battery For charger characteristics refer to the nameplate label located on the front panel of the charger Failure to properly match charger and battery can result in damage to both Delayed Start If this has been programmed charging starts after the programmed delay Charging then proceeds as indicated in Initiating charging below Note Delayed start can be terminated and charging starts immediately by pressing the Equalize pushbutton 11 LEGACYe TITANIUM Owner s Manual 1577 Rev D 7 11 13 Initiating charging Should any message appear that does not correspond to the sequence below please refer to Messages during charging 1 With the charger idle indicating CONNECT BATTERY connect the battery 2 The display will alternate between IONIC CHARGE PROFILE and TIME REMAIN XXS 3 Charging is initiated after approximately one minute If delayed charging has been programmed the Charging is delayed by the programmed time After start up the charger measures and displays the current the ampere hours returned the charge time the voltage and the percentage of charge 4 The light goes out the COMPLETE light illuminates If the battery remains connected refresh or maintenance charging is automatically initiated to retain the battery s charge 5 switch No 7 Equalization cha
16. d be kept clean and tight The unit especially the heatsink should be periodically cleaned with an air hose to prevent any excessive dirt build up on components Care should be taken not to bump or move any adjustments during cleaning Make sure that both the AC lines and the battery are disconnected before cleaning The frequency of this type of maintenance depends on the environment in which this unit is installed For service contact the closest Service Center at 1 800 DOUGLAS 1 800 368 4527 Or visit us at http www douglasbattery com 14 LEGACYe TITANIUM Owner s Manual 1577 Rev D 7 11 13 REPLACEMENT PARTS AND QUANTITY gt gt gt gt gt gt gt 218 8 8121816 1 4 1 Num N N 1 Part Number Description mo Display Board 1 Control Board 1 Control Board 1 Control Board 1 Control Board 1 Control Board 1 Control Board 1 X1060 DT48 240 Control Board 1 X1060 DT80 100 Control Board 1 X127 99 7 Control Transformer 1 1 11111 1 1106 99 Control Transformer Wires 2 Fans 1 1 1 X1106 99 PT4 Control Transformer Wires 3 Fans 1 1111 X127 6L10644 Power Transformer 1 1 1111111117 X127 6L10643 Power Transformer 1 X014 99 10 10A AC Fuse 3 X014 99 20 20A AC Fuse 3 3 3
17. e D C VOLTS The chemical content construction of the battery this unit is designed to charge p c AMPS MAX is given in this part of the nameplate L A Flooded Lead Acid Ampere Hours The information supplied here is the ampere hour battery capacity which this unit has been factory adjusted to charge Charging batteries of ampere hour capacities not specified here might cause the charger to deviate from the specifications Cells This portion of the nameplate gives the number of cells this unit will charge This number must match exactly with any battery connected to the charger output Input AC Volts The nameplate shows the input voltage accommodated by this charger IMPORTANT The charger will operate only on nominal line voltages stamped on the nameplate Failure to select the correct voltage will result in damage to the charger and or the battery Input AC Amps The external fusing and or the line disconnect circuit breaker should be as specified in the National Electrical Code or other local code agencies AC fuse values can be found on the decal inside the charger Hz This gives the frequency in cycles per second of the AC input voltage Under no conditions operate charger at a different frequency or from a generator with unstable frequency Phase Number 3 indicates a Three Phase Charger DC Volts This gives the nominal DC output voltage of the system Rated DC Amps This is the nominal DC value of current that this u
18. e vicinity of the battery Ventilate well when the battery is in an enclosed space Do not connect or disconnect the battery plug while the charger is on Doing so will cause arcing and burning of the connector resulting in charger damage or battery explosion Lead acid batteries contain sulfuric acid which causes burns Do not get in eyes on skin or on clothing In cases of contact with eyes flush immediately with clean water for 15 minutes Seek medical attention immediately Only factory qualified personnel can service this equipment De energize all AC and DC power connections before servicing the charger The charger is not for outdoor use Do not expose the charger to moisture Operating conditions should be 0 to 104 0 to 70 relative humidity Do not operate the charger if it has been dropped received a sharp hit or otherwise damaged in any way For continued protection and to reduce the risk of fire install chargers on a floor of non combustible material such as stone brick or grounded metal WARNING The shipping pallet must be removed for proper and safe operation INSTRUCTIONS DE S CURIT IMPORTANTES Ce manuel contient des informations et des consignes importantes pour l emploi et l utilisation du chargeur de batteries industrielles Avant tout emploi il est fortement conseill de lire l ensemble des instructions recommandations et avertissements concernant le chargeur et la batterie Ce chargeur a t concu pour la
19. g part number Example For a charger requiring twenty feet 20 of 2 0AW G gauge cables and 58350 RED connector the two part numbers to order are 1 X225 2 0 350 L20 2 6322 1577 Rev D 7 11 13 Owner s Manual LEGACYe TITANIUM SCHEMATIC Schematic 3 Phase VOLTAGE Y 9802 STACOW 3 05 NO 107 SILON aL ls 3zrvno3 19015 8 cas l1V1SOWH3HL NOD V S NOO 2379 2 5 2 2829 6 GN09 209 9 E Lo 08708 NIVIN 68 szerz 21667 sd NOO D ay z Ng 425N09 umm 3 H 99 Wg E 9 y NUE SL Lyg 105 1990 5 i 8 09 NOO a 540 i ES 99 19 59 58 22 25 tof EEE 80 409 9 E TNL 2609 TtNOO Lodge MC Noua LS ul lou log 15 12 m gt 019 99102 99
20. ird charger 5 Stacked chargers must be fastened to the wall using devices suitable for the wall construction and the bolt holes at the top of the highest charger NOTE Ambient temperature at all levels cannot exceed ANETA STRAP 104 F 40 C Electrical Connections To prevent failure of the charger be sure it is connected to the correct line voltage On three phase units Connect all the charger as follows Phase A to L1 fuse block Phase B to L2 fuse block TWO STACKED CHARGERS RIGHT SIDE VIEW Phase C to L3 fuse block Connecting Input Power WARNING sure the power to the charger is OFF and the battery is disconnected before connecting the input power to the terminals of the charger Connect the input power to the appropriate terminals including ground Follow your local electrical or National Electric Code in making these connections AC Connection The user must provide suitable branch circuit protection and a disconnect method from the AC power supply to the charger to allow for safe servicing Plug Polarity The charging cable is connected to the DC output of the charger with the positive lead marked RED The output polarity of the charger must be strictly observed when connecting to the battery read warning above Improper connection will open the DC fuse LEGACYe TITANIUM Owner s Manual 1577 Rev D 7 11 13 Grounding the Charge
21. nit will deliver to a battery that is 10096 discharged LEGACYe TITANIUM Owner s Manual 1577 Rev D 7 11 13 INSTALLATION WARNING The shipping pallet must be removed for proper and safe operation Location For maximum trouble free service choose a location which is free of excess moisture dust and corrosive fumes Also avoid locations where temperatures are high or where liquids will drip on the charger Allow six 6 inches of clearance at rear and sides of the charger for air circulation Do not obstruct the ventilating openings or the space under the charger Stacking Multiple Chargers These chargers can be stacked up to a maximum of 3 units high Chargers are not designed to be stacked side by side due to ventilation requirements 1 Position the first charger so that a minimum of 6 inches of space is between the charger and any wall and 12 inches between the charger and any other chargers or equipment 2 Place the second charger on top of the first Align the bolt holes on each charger 3 Fasten both charger cabinets together securely using 3 8 bolts and nuts NOTE the two bolts toward the back of the charger may be omitted if an after market metal strap about 8 inches is used to secure both chargers Remove existing 1 4 screws of the chargers sides and attach strap with Screws Refer to picture Hardware kit X225 99 0 2 can be ordered to attach two chargers 4 Repeat steps 2 and for the th
22. r DANGER FAILURE TO GROUND THE CHARGER COULD LEAD TO FATAL ELECTRIC SHOCK Follow National Electric Code for ground wire sizing Connect a grounding conductor to the lug provided on the horizontal support panel This lug is marked as shown DESCRIPTION OF OPERATION General Legacye Titanium HF chargers are microprocessor controlled The processor calculates the battery s capacity so that the charging profile can be automatically adapted to the battery s actual state over a wide range of capacities The charging coefficient is maintained absolutely on all types of batteries Legacye Titanium HF chargers adapt to the battery s capacity and its discharge level As a result of our patented charging methodology our chargers lower energy costs and extend battery life Legacye Titanium HF chargers can easily be set to charge batteries used in cold or freezer storage applications This battery charger is designed to charge flooded lead acid storage batteries within the range of the cell and ampere hour rating as marked on the nameplate Beginning the Charge When a battery is connected to the charger the control board senses voltage and after a 1 minute delay the charger energizes Charging Charging current is determined by the battery voltage and interaction of the charger Charging current declines automatically as battery voltage rises during the charge As the battery charges the LED display will output various charge parameters
23. rging is switched to the equalization cycle is automatically initiated Otherwise the equalization cycle can be initiated manually Please refer to Equalization charging 6 When the COMPLETE light illuminates disconnect the battery which is now ready for use CAUTION prevent arcing and burning at the connector and possible battery explosion press the START STOP push button first to stop the charge cycle before disconnecting a battery that is currently charge Equalization Charging The charger will automatically initiate an equalize cycle every 5 complete charges Also an equalization cycle can be initiated manually or can be programmed to automatically initiate Desulphation Charging If the battery is of flooded cell lead acid type and severely discharged below 1 95V per cell a desulphation cycle is initiated automatically before the normal charging process Equalize Manual Initiation 1 Once the COMPLETE light illuminates at the end of a normal charge press the EQUALIZE pushbutton 2 The COMPLETE light will extinguish and the CHARGING light will illuminate 3 When Equalization is finished the CHARGING light will extinguish and the COMPLETE light will once again illuminate The battery is ready for use Equalize Automatic Initiation 1 Set dip switch 8 to 2 When normal charging is complete an equalization cycle is initiated automatically When
24. s Hertz 480 5060 480 VAC only SPECIALTY CHARGER OPTIONS LIST Suffix Description C6 6 of 10AWG AC Cord with 30 AMP Plug C10 10 of 10AWG AC Cord with 30 AMP Plug C12 12 of 10AWG Cord with 30 AMP Plug C8 8 of 10AWG Cord with 30 AMP Plug CF 10 of Z8AWG AC Cord with 50 AMP Plug CF12 12 of 8AWG Cord with 50 AMP Plug CR 6 of 10AWG AC Cord with 30 AMP Plug and 30AMP receptacle L16 16 of DC cable L23 23 of DC cable L30 30 of DC cable NC No DC cables NOT UL APPROVED PP Charger shipped on a Plastic Pallet S Series DC Cables LEGACYe TITANIUM Owner s Manual 1577 Rev D 7 11 13 8 9 10 11 IMPORTANT SAFETY INSTRUCTIONS This manual contains important safety and operating instructions Before using the battery charger read all instructions cautions and warnings on the battery charger the battery and the product using the battery This charger has been designed to only charge flooded lead acid batteries Read and understand all setup and operating instructions before using the battery charger to prevent damage to the battery and to the charger Do not touch non insulated parts of the output connector or the battery terminals to prevent electrical shock During charge batteries produce hydrogen gas which can explode if ignited Never smoke use an open flame or create sparks in th
25. ssembly 1 1 1 1 1 1 1 1 X1106 99 3 8 IGBT MOV Assembly 2 21222121212 1106 99 3 9 Bridge MOV Assembly 1 1 1 1 1 11111 006 201 11 DC Fuse Insulator 2122411 Del AA 85 29 033 406 30 Socket Set Screw for Insulated Standoff 2 2 2 2 2 2 2 2 X1060 06 HFR 1 Bleeder Resistor Board 2 2121212121212 012 7 24 Ground Lug 1 1 1 1 1 1 1 1 LEGACYe TITANIUM Owner s Manual 1577 Rev D 7 11 13 Bridge Rectifier VC PEREZ y is gt m Line Choke Control Transformer amp Xl Thermostat Control Board Standoff Cooling Fan Bridge MOV COMPONENT LOCATIONS ud 2 Bridge Capacitors Resonant Capacitors i Ground Lug Fuse Block Power Transformer Resonant Choke Output Diodes Shunt Shunt MOV DC Fuse Insulator IGBT Snubber Capacitor 17 LEGACYe TITANIUM Owner s Manual 1577 Rev D 7 11 13 24V 1200AH AND LOWER COMPONENT LOCATIONS Bridge Capacitors Resonant Capacitors pu mag anime ne py Ground Lug 3 x ve 4 a P ge AE 5 Line Choke L BA 22 gt o s 3 Fuse Block Control Transformer Resonant Choke Current Transformer T fpes EC Le Current Transformer lt p
26. t Capacity 3 Release the Equal PB then press amp release it until the desired AH is displayed 4 Leave the Equal PB alone the display will return to Connect Battery Note 450 thru 1600 Amp Hours 1500 AH for 48V in 50 AH increments is available in step C3 D Selecting Charging Coefficient Cold Storage Profile only 1 With no battery connected and displaying Connect Battery 2 Press and hold the Equal PB until displaying Select Coefficient 3 Release the Equal PB then press amp release it until the desired factor is displayed 4 Leave the Equal PB alone the display will return to Connect Battery Note 1 10 1 12 1 15 1 18 11096 to 11896 is available in step 03 LEGACYe TITANIUM Owner s Manual 1577 Rev D 7 11 13 1 800 Douglas www douglasbattery com CHARGER CONTROL PANEL Ref Function 1 Yellow Charging in progress light Green Complete light battery charged Red Fault light Start Stop pushbutton switch Equalization button oom Bom Display CHARGING Introduction This range of chargers can recharge 24V 36V and 48V batteries depending on the version ordered The microprocessor control automatically recognizes the battery s capacity state of charge etc providing optimum battery control from a highly efficient analysis of its condition Equalization and refresh or maintenance charging cycles are availa
27. ttery is charging one or more of the following messages may be displayed DC VOLTAGE CELL VOLTS DC CURRENT XXX X CHRG RET D XXXX CHARGE TIME XX CHARGE TIME XX BATTERY CHG Total Battery voltage in DC Volts Battery voltage expressed as Volts per Cell Charging Current in DC Amps Charge Returned to battery in Ampere Hours Charge Time in Minutes Charge Time in Hours Battery State of Charge as percent of full capacity XX the number of the profile 1 is the most recent charge cycle Battery current at the end of charge in Amps Cell Voltage at the end of charge in Volts Ampere hours recharged Initial state of charge in percent If the charge cycle was interrupted this value may not be accurate Charging time in minutes BATTERY FINISHED or BATTERY NOT FINISHED Messages for Faults Fault Line 1 Message Line 2 Message Fault LED Charge Cycle Comments Current Regulation failed 3 5 LOST REG 3 times may be due to AC 1 ACINPUT FAULT TIMES ON TERMINATED service too high low or loss of phase 2 DC OUTPUT FAULT DC FUSE IS OPEN ON TERMINATED DC fuse has likely blown CELL SIZE Based on battery voltage 3 BATTERY SIZE FAULT TERMINATED battery size does not match MISMATCH charger cell size AMP HOUR Diagnostic routines could not 4 BATTERY CAP FAULT MISM
28. vant toute intervention d entretien ou de r paration il faut s assurer que le chargeur est hors tension et la batterie est d connect e Le chargeur n est pas pour un usage ext rieur Ne pas exposer le chargeur l humidit Les conditions de fonctionnement devraient tre 15 40 humidit relative de de 70 Ne pas mettre en fonctionnement le chargeur s il a recu un choc m canique ou tout autre dommage di quel que fagon Pour une protection permanente et pour r duire le risque du feu installez les chargeurs sur un plancher ou un mat riel non combustible tel qu un mur plein en b ton en brique ou l acier LEGACYe TITANIUM Owner s Manual 1577 Rev D 7 11 13 TECHNICAL INFORMATION The nameplate located on the outside of the charger should be used to check this application before installation Part Number This number specifies in general the characteristics of this particular charger and for this reason it is required in any discussion or correspondence regarding this unit SALES THP CC AAA A V L Model type Phase BATTERY TYPE Cell capacity AMP HOURS Ampere hour 3 4 digits NO CELLS Volt code CHARGE TIME Option s Serial Number This number indicates complete information about the specific charger It must be supplied with the part number on any correspondence or discussion regarding this charger PHASE HERTZ OUTPUT Battery Typ
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