USER`S MANUAL
Contents
1. o 3 Machine specifications o 4 Control box specifications 10 5 Control box inner structure 11 5 Installation 12 1 Table 12 2 Button sewer amp button feeder 13 3 Button bowl 17 4 Air Wiper op 5 Filter regulator 01 6 Connecting air tube 20 7 Exchanging button clamp 24 4 Power voltage op 1 Power voltage specifications Op 5 Changes according to frequency 26 1 Motor specification change according to frequencies 26 2 Installation of vibration connector according to frequencies 27 6 Connection of control box cables 28 1 Connections inside the control box 28 2 Connections outside the control box 29 7 Program unit panel method of use 30 1 Names of parts 30 2 Initial screen 31 3 Key functions 32 3 1 Displayer keys2. 63 2 Solenoid test function t 02 64 3 Thread trimming cam sensor test function t 03 65 4 Cam sensor test function t 04 66 5 Reset switch test function t 05 67 1 Machine Safety Regulations The safety signs in this manual are DANGER WARNING and CAUTION If you do not follow these instructions it may cause physical damage or machine breakdown DANGER This sign should be observed carefully If the instructions are not followed it may cause harm during the installation conveyance and maintenance of the machine WARNING If you follow the instructions under this sign you will prevent harmful effects CAUTION If you follow the instructions under this sign you will prevent errors from happening 1 1 Machine Conveyance Only experienced workers fully aware of the safety guide should carry the machine When carrying the machine follow the following instructions a At least 2 people should carry the machine b To prevent accidents when carrying the machine please clean all oil stains found in the machine DANGER 1 2 Machine Installation When installing the machine physical damage such as machine malfunction or breakdown may occur due to the machine s surrounding Therefore please satisfy the following conditions a When unpacking the machine start in order from the top b Because dust and humidity contaminate o
3. 41 Troubleshooting In the occasion that button clamp wrongly hold the x Special button button opecial shaped buttons loosen A and adjust height of cover to prevent B of button sewer depends on button shape when buttons s button clamp wrongly hold or buttons fall down separation as the No 4 s picture Special order Reset exact center of button clamp and feeding pin as page 13 Normality Abnormality Normality Abnormality In the occasion that buttons fall down between chute and feeding pin Assemble the setting device and move feeding pin as drawing Fig 1 Fig 2 Correctly set to the pin into the hole when their condition is as drawing 3 Normality Abnormality Fig 3 Fig 4 55 Machine s timing is not correct Check air pressure is between 4 6Kgf cri In case where buttons are not fixed due to inappropriate height of the button clamp lifter In case where buttons are not fixed by the button Refer to 53 pages Sometimes 2nd sensor timing makes this problem Refer to 53 page Button clamp opening and closing is not smooth Put oil to button clamp 56 bon Other 1 Initializing the Machine 5 6 D SunStar A To turn the power on press the and CL keys simultaneously B On the displayer screen window you will see the letter
4. e Check the reset switch connector e Check for bad connection to the connector e Check the air pressure e Check for bad connection to the connector 61 Machine Test Function 19 B lest Mode Setting Method A Press the UP and DOWN key simultaneously to turn the power on e Along with the buzzer sound you will see the word Et on the displayer screen This enables you to enter the test mode stage You will see t 01 on the displayer B Select the test mode number with the and keys Mode range 1 5 C Install the selected number by pressing the Prog key MM lest Mode Type Reset switch test 62 1 Motor Test Function t 01 A After selecting the test mode t 01 press the Prog key e f the light comes on the LED on top of the Prog key the machine is ready to make the motor test B Press the Main Motor key and check the main motor operation e When the main motor is operating the light goes on the lamp and the letters on appear on the displayer e When the main motor stops the light goes off the lamp and the letters off will appear on the displayer for 1 second Then you will see t 01 on the screen C Press the Function key and check the chute motor operation button feed belt motor e When chute motor is operating the light goes on the lamp and the letters on appear on the displayer e When the chute motor stops the light goes off the lamp and th
5. 32 3 2 Transfer time adjusting key 33 3 3 Main function keys 34 D GS saa 39 1 By air valve 39 2 By hand 40 BU SA 41 1 Changing feeding pin 41 2 Changing button clamp 42 3 Chute adjustment 43 4 Buttons that are not allowed to use 44 5 Using buttons whose diameter is less than 10mm 44 6 Button selector 45 10 ale ten 47 1 Building the button column 47 Lis EE 48 1 Changing spinning rubber 48 2 Changing chute motor 48 3 Replacing chute belt amp chute bearing 49 4 Control button thickness 53 5 Control button clamp sensor 53 6 Adjusting the button revolving base return spring 54 12 Troubleshooting 99 PR 9 1 Initializing the machine 57 2 Parameter setting 58 3 Parameter setting method 59 14 Error signs and troubleshooting 61 Ja Machine test function 62 1 Motor test function t 01
6. USER S MANUAL SBF 20 Automatic Button Feeder SunStar A 1 FOR AT MOST USE WITH EASINESS PLEASE CERTAINLY READ THIS MANUAL BEFORE STARTING USE 2 KEEP THIS MANUAL IN SAFE PLACE FOR REFERENCE WHEN THE MACHINE BREAKS DOWN MME 051219 USER S MANUAL SBF 20 Automatic Button Feeder 2 E HH li ai Am H eme yy U Zeene S iilii 6 apy 40 i mn 3 1 Thank you for purchasing our product Based on the rich expertise and experience accumulated in industrial sewing machine production SUNSTAR will manufacture industrial sewing machines which deliver more diverse functions high performance powerful operation enhanced durability and more sophisticated design to meet a number of user s needs Please read this user s manual thoroughly before using the machine Make sure to properly use the machine to enjoy its full performance The specifications of the machine are subject to change aimed to enhance product performance without prior notice This product is designed manufactured and sold as an industrial sewing machine It should not be used for other than industrial purpose SUNSTAR MACHINERY CO LTD meee CONTENTS 1 Machine safety regulations 6 2 M C structure amp specifications g 1 Basic parts and option parts 8 2 Machine structure
7. Fig 42 C LES shaped button loosen CD and adjust tighten D again as shown in the Fig 43 rit EU EDUENSIS EE EE In this occasion the gap in drawing left has to be 2mm Continue next page drawing Fig 44 M Fig 43 45 I I a a d Ema DI I I I D As drawing Fig 44 loosen to adjust to make right side button pass and wrong side button falls down to A part and then tighten CD UUUUUUUUUUUU drawing Fig 43 setting as select Sg shaped button After loosen CD to adjust that right side button pass wrong side button falls down to A part E To and then tighten CD The sawtooth can select all 9 kind of buttons which has a furrow 2 Zp loosen CD to adjust to make the buttons go Fig 46 into the chute and tighten CD as drawing F As drawing Fig 47 Fig 47 46 SunStar 10 Operation 1 Building the Button Column Turn A in the right direction as in Fig 48 for the button column reeling Loosen D to adjust the height of and tighten 1 again If the button column reeling is unnecessary turn A in the left direction as in Fig 49 Fig 48 Fig 49 Button mees B u t to n MS 47 Maintenance 1 Changing Spinning Rubber iX Gear will be broke
8. Fig 67 Likewise replace the bearing in drawing Fig 64 After replacing reassemble in counter order Fig 63 51 52 Bearing Fig 64 Fig 66 Fig 65 Fig 67 SunStar 4 Control Button Thickness Fig 68 In the occasion that buttons doubling as drawing B button will not fed To select LES shaped buttons Loosen 1 of Fig 68 to adjust to control height of 3 and 4 0 3mm as drawing A and then tighten 1 5 Control Button Clamp Sensor 3 I f HORIZON Nf qu j te E IA e X 4 Fig 69 If closing time of button clamp is not proper open the supplier clutch and manually turn the right handle the direction of the arrow Stop the handle when the feeding pin is middle of needle plate and chute As above drawing adjust screw and feeding pin make parallel Loosen to adjust 2 and as drawing B and tighten x Confirm that buton clamp smoothly open and close 53 6 Adjusting the Button Revolving Base Return Spring omall Buttons default Medium size Buttons When shipped out from the factory it is set for small buttons as default In case of using medium size buttons increase the compression pressure a bit higher compared with smaller buttons A Loosen the collar screw 1 B Tighten the collar screw making sure that the upper side of the collar is distant from the shaft edge by 4mm 54 Fig 70 SunStar
9. 8 loosen CD of button sewer and adjust to make gap 0 5mm bewteen feeding pin and button clamp as drawing Fig 9 Tighten again after correctly setting Fig 11 Drawing Fig 12 revolve the handle loosen CD bolt and adjust to make gap 2mm between CD and when the feeding pin starts coming back from above needle plate as drawing Fig 11 Button clamp will break needle if you adjust too high Fig 12 15 J Attach the adjacent D which monitors whether the button sewing machine 1s functioning thread trimmer in the inner part of Arm At that time fix the sensor Set D amp by using the screw Fig 13 Adjust the position of sensor to correct the distance from the end terminal of the sensor to the thread loosening pin 4 to be about 1mm i E Fig 14 16 SunStar 3 Button Bowl A Put in fixing screw after laying the table ring on the table Fig 16 B Temporary fix the nut to attach the table ring and table EN C N C e SE ER am Eum m j t H GENDER JR i Ey aay stum G p SR Een ER ed J Lj Gees 20 BEER ES C 2 UI Fig 17 17 C Temporary fix the fixing nuts CD after assemble vibrator base at the fixing screw OMD Fig 18 D Strongly tighten fixing nut of the Fig 17 after correctly put the vibrator on rubber base Press on
10. Table A Driven by belt SPS A Series 380 250 0 2 Control Box 9 2F49 159 0 5 221 5 0 5 242 5 0 5 369 25 i Servo Mortor 4 Hole R 10 g amp 2 P 2 07 DP 10 247 5305 2495 10 5 2105105 riis elho Control Box 9 2FA21 4 985 4 18 25 954 C Bore DP 5 0925 eos j f ag A 2 97 DP 10 el 247 5 0 5 I 249 5405 i i o t oss j 4 9 10 12 SunStar 2 Button Sewer amp Button Feeder When you install a feeder after an additional procurement together with Sunstar s button sewer please exchange the button clamp in the button sewer which is provided with the button feeder referring to the corresponding the page 24 of it A Fix the oil tube holder oil holder 2 control box power switch 4 and setting base 5 on the table Fig 1 B Attatch the bed cushion rubber to the setting base Cushion Rubber C Add the hinge metal and hinge rubber to the bed Then insert the fixing bolt into the hinge metal hole of point 1 and fix the table as shown in the Fig 3 Danger The machine should be carried by more 2 people for safety 13 14 D Stand the machi
11. Wan L j idm mem ue Gauge pressure has to be 0 5MPa Skgf cri Caution Minimum 4kgf cni maximum 6kef cni The machin go wrong under airpressure 4kgf cri Hold up to turn CD Air pressure will be up if you turn it left Air pressure will be down of you turn it right Please press a handel after adjusting airpressure Loosen to remove the water in A after long time works The cylinder will be wrong if water exist in A 21 6 Connecting Air Tube Air Wiper Dutton Clamp Cylinder 1 Chute Cylinder Chute Air Blower Filter Regulater 22 Air System Circuit Diagram Presser Foot Cyl d Feeder Clutch Cyl d Chute Cyl d keet ee eee DE Coo air Wiper a ex ex ex LE Sel S a m Chute Air Blower a Z1 A V a S5S 68 S12P S34R S56S j k NIE IU XL N UI EE EE IM E li RON 1 ES E E SSES AED EE AIR IN E d dE RC 1 NZ E M bod N wos D Cc E 23 7 Exchanging Button Clamp Among the users of SPS A B1202 and SPS B B1202 if you want to use SBF 20 additionally you shall exchange the existing button clamp into an exclusive button clamp A Separate the tension adjusting screw Set Take out the button clamp holder shaft by unfastening the fixing screw 2EA Q Fig 28 B Separate the button clamp Set as shown in Fig 281 Fig 29 C After mounting the exclusive button clamp D fix the button clamp Q by using the button clamp ho
12. feeding pin e The chute motor will rotate counterclockwise and the buttons on the button feeding belt will be sent towards the direction of the vibration 37 W Vibration ON OFF Key x You can operate the functions of these keys when the main motor is operating xx Refer to the page 27 on selection of connectors according to local frequency type e Vibration is operated and buttons are sent to the feeding belt e Vibration has stopped Bill Adjusting Vibration Intensity SunStar Machinery Co Ltd Made in Korea Vibration Adjusting Device If you turn the vibration adjusting dial to the right the vibration becomes stronger lt The user must adjust the intensity of the vibration according to the programmed work 38 Test 1 By Air Valve SunStar Fig A The button clamp opens by operating the button clamp cylinder when turn the valve handle 3 as shown in Fig A Please shut off the valve tightly after testing Feeder s clutch cylinder and chute cylinder will be simultaneously worked when you turn the valve handle as shown in Fig A After open valve if you turn the right handle to the left transfer pin will be moved please close the valve after testing The air exhausts from the blowers 2 positions under the button transfer chute when turn the valve handle D as shown in Fig A Please shut off the valve tightly after o
13. off on the screen C Press the Prog key and the test will end The light on the lamp will turn off mi Thread Trimming Cam Sensor on eg SunStar 65 4 Cam Sensor Test Function t 04 A After selecting the test mode t 04 press the Prog key e If the light comes on the LED on top of the Prog key the machine is ready to make the thread trimming cam sensor test B Place an iron mass ex screwdriver on the cam sensor signal detecting area and check whether the machine can detect signals e If the iron mass comes in contact with the sensor a signal will be detected and you will see the sign on on the screen e If the iron mass is separated from the sensor a signal will not be detected and you will see the sign off on the screen C Press the Prog key and the test will end e The light on the lamp will turn off E Cam Sensor 66 SunStar 5 Reset Switch Test Function t 05 A After selecting the test mode t 05 press the Prog key e f the light comes on the LED on top of the Prog key the machine is ready to make the reset switch test B If you press the reset switch key it will test whether the machine can detect the signal e If the reset switch is pressed a signal will be detected and you will see the sign on on the screen e If the reset switch is not pressed a signal will not be detected and you will see
14. see the last programmed work of the button feeder Example uble Stop Back Stop 101 SunStar Machinery Co Ltd Made in Korea SunStar Machinery Co Ltd ade in Korea On the figure above the programmed work of the button feeder before the power was turned on is as follows e Button feeding mode SEL 1 e Work amount 123 e Chosen value for transfer time 0 e Main motor was operating e Auto mode was selected e Single mode was selected e Chute motor was operating e Chute motor was rotating clockwise e Vibrator was operating 31 3 Key Functions 3 1 Displayer Keys SunStar Machinery Co Ltd Made in Korea When buttons are fed after sewing work is completed the number in the displayer will automatically increase by 1 H the buttons are fed the number on the displayer will automatically increase by 1 The numbers 0 to 9999 will appear on the screen After 9999 the number 0 will appear again e Everytime this key is pressed the number in the displayer will increase by 1 If you continue to press this key the number will increase automatically e Everytime this key is pressed the number on the displayer will decrease by 1 If you continue to press this key the number will decrease automatically e Reset the number appearing on the displayer to 0 32 SunStar 3 2 Transfer Time Adjusting Key SunStar Machinery Co Ltd Made in Ko
15. the sign off on the screen C Press the Prog key and the test will end The light on the lamp will turn off B Reset Switch A am E S Do reg wem fleas Trager Quer Sei maet engt ep Notre Oeo sei cChengex fread boon need ri ot van o een sed amp wert 121 evr mue NT ru Ak I
16. what button feed mode shall be used in accordance with sewing pattern CAUTION 58 3 Parameter Setting Method In order to set the parameter the main motor first must be stopped All parameter setting methods are as shown below Example Setting the chute closing time The chute closing time is set to 2 A Stop the main motor B If you press the Prog key you will see the letters Prog on the displayer screen along with the buzzer sound C After the buzzer sounds you will see the parameter setting screen on the displayer Sewing time A 01 D If you press the key you will see the Chute closing time A 02 adjusting parameter on the displayer SunStar 59 60 E If you press the CL key you will see the time setting value on the displayer screen You can choose the value by pressing the key and key All parameter setting value range is 0 9 F If you need to choose a new value press the CL key and you will return to the parameter setting screen G If you press the Prog key you will hear the buzzer sound for 2 seconds And you will also see the displayer screen Prog and the light blink with the former work amount value SunStar 4 Error Signs and Troubleshooting e Check the thread trimming cam sensor connector e Check for bad connection to the connector e Check the cam sensor connector e Check for bad connection to the connector
17. cation of Caution Signs SunStar The SBF 20 is a button feeder made for industrial purposes Make sure to follow the instructions below when operating the machine a Read this manual thoroughly and understand it exhaustively before operating the machine b Wear appropriate clothes for work safety c Do not put your hand or any part of your body near any machine part that moves button feeding pin while the machine is operating d Do not remove any safety plates or any type of cover while the machine is operating e Make sure to connect all ground conductors Shut off all electric operations and make sure that the power is OFF before opening the control box If possible install all strong electric wave sources such as high frequency welders etc away from the machine Warning Your hand or finger can be cut or injured due to the button feeding pin so never put your hand or any body part near the machine while the machine is operating WARNING HIGH VOLTAGE MAY CAUSE INJURY TURN OFF THE MAIN SWITCH AND DISCONNECT THE POWER PLUG BEFORE OPENING THE COVER 2 M C Structure amp Specifications 1 Basic Parts and Option Parts A Button Sewer Button Feeder Set D Basic Parts and Accessory of Button Sewer 2 Feeder and Button Bowl 3 Filter Regulator and Accessory 4 Table Ass y B Basic Parts of Button Feeder 1 Feeder and Button Bowl 2 Button Clamp Ass y 3 Filte
18. ce to rubbers go into the hole Electric wire has to be toward button supplier Fig 19 Fig 20 18 SunStar F Loosen fixing nuts CD as in Fig 18 Use the setting gaugeCD to adjust the chute belt A in Fig 21 and the height of feeder entrance B to be distant from each other by 1mm and tighten the fixing nuts Loosen the fixing screw CD as in Fig 20 and use the setting gauge 2 to make the chute s right side C distant from the button feeder s right side D by 2mm and then tighten the screw If the distance 1s incorrect make the adjustment by using the nuts CD as in Fig 18 Setting gauge Fig 21 G Lock the handle CD in drawing Fig 22 after setting vibrator and button bowl And connect vibrator jack and feeder jack as drawing Fig 23 Fig 22 y 4 o Hi I Cut Oo C2 EA 92 E 96688 m H E R Ri 7 Fig 23 H Strongly tighten the bolt CD in drawing Fig 24 after all setting It is very important to vibration 9 DD Fig 24 19 4 Air Wiper A Please fix the wiper bracket A in the button sewer body by using the E 2 Res SC we EL af fixing screw 1 as shown in Fig 26 B Adjust the air wiper 1 to prevent that thread out from needle Fig 27 20 SunStar 5 Filter Regulator x Don t put oil in Air filter CS I1 gt
19. e letters off will appear on the displayer for 1 second and later you will see t 01 on the screen D Press the Stitch Time key and check the left right rotating motor operation e When the left right rotating motor is operating the light goes on the lamp and the letters on appear on the displayer e When the left right rotating motor stops the light goes off the lamp and the letters off will appear on the displayer for 1 second Then you will see t 01 on the screen f the rotating rubber gets stuck on the button feeding pin the motor may not operate properly If this happens lift the motor slightly This will enable you to check more clearly whether the motor is operating properly E Press the Prog key and the test will end e The light on the lamp will turn off SunStar N Main Motor Stopped Oct Chute Motor Operating Left Right Rotating Motor Operating Left Right Rotating Motor Stopped 63 2 Solenoid Test Function t 02 A After selecting the test mode t 02 press the Prog key e If the light comes on the LED on top of the Prog key the machine is ready to make the solenoid test B Press the Main Motor key and check the operation of solenoid 1 e When solenoid 1 is operating the light goes on the lamp and the letters on appear on the displayer e When solenoid 1 stops the light goes off the lamp and the letters off will appear on the dis
20. eated xx You can operate the functions of these keys when the main motor is operating e Buttons are fed automatically after sewing work is completed e The button feeder will not feed buttons until the sewing work is completed e When working with a lot of sewing materials it use Press the reset switch and the machine will feed one button at a time 35 W Double Single Mode Key This key is used for button sewing or when you want to sew buttons twice as fast or faster than the basic sewing time This key is used only for aetasiiiteal button sewing machines x You can operate the functions of these keys when the main motor is operating e When using button sewing machines except chain stitch select and use the single mode e This key is used for chain stitch button sewing machines only e Adjustment of sewing time can be done on parameter A 01 Refer to the page on parameter setting 36 SunStar mi Chute Motor ON OFF Key This key turns ON OFF the button feeding belt xx You can operate the functions of these keys when the main motor is operating e Chute motor is operating e Chute motor has stopped ll Chute Motors Clockwise and Counterclockwise Rotation Mode Key x You can operate the functions of these keys when the main motor is operating x You can operate this key when the chute motor is operating e The chute motor will rotate clockwise and the buttons can be fed through the button
21. lder 2 and the fixing screw 1EA Q Finally attach the tension adjusting screw Set Fig 30 24 SunStar 4 Power Voltage 1 Power Voltage Specifications A Exclusive use for single phase 220V B Changing the power voltage e Change the power voltage by using a transformer e Transformer model being used SBF 20 220 If the transformer model being used is incorrect you may damage the control box Always use the instructed model 25 Changes According to Frequency You may use both the 50Hz and 60Hz frequencies for the model SBF 20 The specifications for the motor and vibrator change according to these two interchangeable frequencies 1 Motor Specification Change According to Frequencies Dee Mode Button Foed Motor SGIOGGACE S6DA15B K67 TS05 0061 x The left and right rotating motor button holding motor does not use a gear head If the gear head specifications according to frequencies do not match the button feeding operation may not operate smoothly CAUTION 26 SunStar 2 Installation of Vibration Connector According to Frequencies r EEE SBF20 M1 ER d CPU H 27 Connection of Control Box Cables Power Switch 47 lt 7 A E LE Power Switch Connecting Cable i 1 2 AC Filter Input Cable Ol e O Filter Kees Stee ss SBF20 M1 Ge a Transformer Input Cable 1 i 1 Connections Inside the Control Bo
22. n t and soon the number O will appear on the displayer SunStar Machinery Co Ltd Made in Korea 57 2 Parameter Setting The button feeder has four types of parameters X If the parameter set value is incorrect the button feeder may not operate properly Sewing Time Double Key This is a parameter used for chain stitch sewing machines A 01 e The value range is 0 9 e You adjust this number from 1 3 according to the button size Chute Closing Time A 02 e The value range is 0 4 Do not set the number higher than 4 The buttons can fall to the floor from the feeding belt while the buttons are being fed e This parameter is used for the operating time for the left and right rotating motor which enables buttons to attach to the button feeding pin more easily e The value range is 0 9 e Do not set the number higher than 5 Operating Time for the Left and Right Rotating Motor A 03 e This is a parameter of choosing a button feed mode depending on the button sewing pattern in case of SPS A B 1202 Sewing pattern based button e The choice can be made between SEL1 and SEL2 feed mode e SEL1 one trimming A 04 e SEL2 two trimmings e See the manual of SPS A B 1202 regarding sewing patterns e When using the chain stitch machine select the SEL1 mode If the button feed mode is not consistent with the sewing pattern damage to the machine might occur Therefore users shall make sure
23. n if you too strongly tighten Fig 50 Lift up to change spinning rubber as drawing Fig 50 2 Changing Chute Motor Fig 51 Loosen the fixing screws CD and Loosen all the fixing screws pull out the chute and change new chute motor Tighten the fixing screws CD after making horizon K part and chute motor when you reassemble the motor 48 SunStar 3 Replacing Chute Belt amp Chute Bearing AA ST v EN SU Ey aur L A EUN o 52 4 D N iL Zp el jara EK Sa DN vd pa C CG AUT A Disconnect the chute moter jack as drawing Fig 52 rder the screws as drawing Fig 53 54 55 ino B Loosen ch Ur A e JA YY amp SC GE a N JO at AS a9 NY Fig 57 58 4 as drawing Fig 59 p D co DAN C SS eg Ne 7y FAY i ND Oso CAVE 4 la 9 C Take out the button lifter as drawing Fig 56 after pushing oosen the screw to take out chute pillar as drawing Loosen the screw to take out button presser 50 SunStar E Loosen the screw to loose motor coupling as drawing Fig 60 Fig 60 F Loosen the screw as drawing Fig 61 and separate chute both side drawing Fig 62 Fig 61 Fig 62 G Loosen the screw as drawing Fig 63 loosen the screws as drawing Fig 64 65 66 and then replace the belt as drawing
24. ne as shown in the Fig 4 and then fix the machine on the table after inserting the fixing blots into the hinge metal holes of point Fig 4 E Screw the bed fixing bolt on the back of the table as drawing Fig 5 Danger i Since the machine is not perfectly installed on the table extreme care is needed when you make the machine stand up notto have any accident occurred F Please kindly refer to Page 20 in the manual of the button sewer concerning the connection of the button sewer connector and the installation of other parts G Temporary fix the 4 fixing bolt 1 on the table after you properly put button sewer on the table H Start setting the button sewer and the feeder Power on the button sewer and adjust the operation box by using the provided basic pattern no after inserting the button clamp no 2 and the transfer plate no 3 in the feeder And correct the left backward pin among the 4 ones and the center of needle exactly as shown in Fig 7 when it stops at the center of the button clamp for a while by operating the feeding pin manually during the power on please refer to Page 40 Fix the feeder on the table tightly by fastening 4 EAs of the fixing screw after the setting Correcting the center with the needle Danger Please progress on by making sure the changed status of the setting when fastening the fixing screws SunStar I After finishing previous pages as drawing Fig
25. perating the valve 39 40 ge 3 awaecoNri5 Mos sen E 200V 50Hz 0 05A 28 Pr 200V eoHz 0 058 33007 E 2911 Fig C Another method to move feeding pin Disconnect air jack first feeder s clutch will be open if you put thin stick into a hole D screw dirver such as drawing Fig A If you turn the handle as drawing Fig B the feeding pin will be moved as drawing Fig C SunStar Button Change 1 Changing Feeding Pin Range fo Expansion amp Sewing mm Reduction i A E mm SE LE mm see e sem n n Fig 31 A Put a button in button hole size check board which is suitable number of pin as drawing Fig 31 For example as drawing Fig 31 use feeding pin 4 hole No 3 if the button hole is suit able for 4 hole No 3 Fig 32 B After selecting the feeding pin press CD part and loosen fixing screw to change transfer pin as shown in the Fig 32 For example as drawing Fig 31 use feeding pin 4 hole No 3 if the button hole is suit able for 4 hole No 3 Regarding selection of feeding pin please refer to the attached sticker in the machine Please establish a range of sewing expansion and reduction for the button sewing machine dependent on the interval between button holes by referring the above Table Please establish 94 of the expansion and reduction for the 4 hole No 3 41 2 Changing Button Clamp X Refer to the colour to change
26. player for 1 second Then you will see t 02 on the screen C Press the Function key and check the operation of solenoid 2 e When solenoid 2 is operating the light goes on the lamp and the letters on appear on the displayer e When solenoid 2 stops the light goes off the lamp and the letters off will appear on the displayer for 1 second Then you will see t 02 on the screen D Press the Stitch Time key and check the operation of solenoid 3 e When solenoid 3 is operating the light goes on the lamp and the letters on appear on the displayer e When solenoid 3 stops the light goes off the lamp and the letters off will appear on the displayer for 1 second Then you will see t 02 on the screen E Press the Prog key and the test will end e The light on the lamp will turn off 64 3 Thread Trimming Cam Sensor Test Function t 03 A After selecting the test mode t 03 press the Prog key If the light comes on the LED on top of the Prog key the machine is ready to make the thread trimming cam sensor test B Softly move the machine s pulley to the left and right and check the signals detected from the thread trimming cam sensor e If the thread trimming cam comes in contact with the sensor a signal will be detected and you will see the sign on on the screen e If the thread trimming cam is separated from the sensor a signal will not be detected and you will see the sign
27. r Regulator and Accessory C Option Parts of Button Feeder 1 Pedal Ass y Pedal for exclusive use of Sunstar s button sewer 2 Table Explanation OE DC NN en fonr NN NN ee fom 0 OM 0 er om UN NLLS NN NN 3 Feeder Base Explanation For JUKT s chain stitch type M C MB 373 372 mE For JUKT s lock stitch type M C LK 1903 MEM For Brother s chain stitch type M C CB3 B916 B917 For Brother s lock stitch type M C BE 438C NEN 4 Spinning Rubber Guide S Part that ONLY used for the button whose diameter is less than 10mm 2 Machine Structure Button Sewing M C Button Clamp Operation Box for Button Sewing M C Power Switch 3 Machine Specifications Feeding and Sorting of Buttons Button Feed Mode Button Size Control Button Feed Mode Compressed Air SunStar Button Feeder Operation Box lt i gt aust Button Bowl Filter Regulator Pedal Switch By Vibrator Automatic Semi Auto Manual Mode Automatic Control Mechanism by a Sample Button Horizontal Feeding System 0 49MPa 5 0 kgf cm 4 Control Box Specifications Power voltage single phase 220V Me rer et Gear S8DA9B K52 S8DA10B LO2 tions Left right rotating motor M41A3G2Y But on hold motor S6DA15B K67 TS05 0061 10 5 Control Box Inner Structure Power Switch Oo AC Filter H Il gt p Transformer 24V 8 5V 3 Installation 1
28. r cause the machine to erode easily install a dehumidifier or air cleaner and clean the machine frequently c Keep the machine away from direct sunlight d Leave 50 cm of space between the machine and the wall on the right left and back of the machine to have sufficient repairing space e Danger of explosion e Do not operate the machine in an environment inducive of explosives e If the machine operation has no special guarantee do not operate the machine on hazardous places including those that use aerosol spray cans or places that have oxygen related products in order to avoid explosions f This machine does not include lighting devices You must supply and install your own lighting equipment for your work area 1 3 Machine Reparation When the machine needs repair a trained A S technician from the company must carry out the repairing job a Before cleaning or repairing the machine make sure to stop all machine operations and wait 5 minutes until the machine becomes completely discharged b You must not change any of the contents or specifications of the machine without previously consulting with a SunStar company worker These changes can threaten safe machine operations c When repairing the machine make sure to use genuine parts from our company d After repair make sure to put back all the safety covers that were removed during repair CAUTION 1 4 Machine Operation WARNING 1 5 Lo
29. rea wu aum uu qua qu C C C ae op Transfer Time Adjusting Key This key controls the time the button feeder starts feeding buttons after sewing work is completed e On this screen you will see the numbers 0 to 9 After 9 number 0 will appear again Value of transfer time e Everytime this key is pressed the transfer time will increase by 1 If you keep on pressing this key the numbers will increase automatically e Everytime this key is pressed the transfer time will decrease by 1 If you keep on pressing this key the numbers will decrease automatically Down Key x Number 0 signifies that the buttons will be fed at the fastest speed while number 9 signifies that the buttons will be fed at the slowest speed 33 3 3 Main Function Keys SunStar Machinery Co Ltd Made in Korea Main Function Keys ill Main Motors ON OFF Key Everytime these keys are pressed the main motor will turn on and off repeatedly The displayer key and transfer time adjusting key operate independently from the main motor s on off key e The main motor is operating e You can operate all the function keys of the button feeder e The main motor has stopped operating e All the functions of the button feeder have stopped e You can operate the parameter key functions 34 SunStar IM Auto Semi Auto Mode Key Everytime you press these buttons the Auto or Semi Auto modes are rep
30. suitable BUTTON CLAMP 1 BUTTON CLAMP 2 Fig 33 A Insert the buttons to be used into A as in Fig 33 Depending on the colors pointed by the pin as in Fig 33 choose the number of the button clamp For example when the pin CD points at yellow choose No 2 button clamp as for the choice of button clamps see the sticker attached to the machine B Choose a button clamp as in Fig 33 and loosen and remove the fixing screw CD as in Fig 34 Insert and tighten the button clamp for the choice of button clamps see the sticker attached to the machine C Replace the button clamp chosen in Fig 33 with reference to Fig 34 Then the button holes get automatically aligned with the center of the needles Therefore do not loosen the fixing screws CD as in Fig 35 to make adjustment 42 SunStar 3 Chute Adjustment This machine is suitable for the buttons whose external diameter is 10mm or above If it is necessary to use buttons whose external diameter is less than 10mm up to 8mm in external diameter make additional purchase of optional parts as in page 8 for replacement O g S Button AN cn IIl sl Leg 020 a dc Qu H e P d NEE Fig 36 A Turn O in the arrow direction B Push backward and insert buttons When inserting buttons make sure that buttons are placed gt i face down as in Fig A If the buttons are placed in the opposite way as in Fig B the but
31. tons a RS are not fed to the chute ES C Insert buttons into and move CD back to the original position Then the buttons are sorted by size thickness and they are aligned along with the center at the same time 43 4 Buttons that Are Not Allowed to Use For the buttons whose shapes are the following it shall not be allowed to work using The specifications taking out of factory for SBF 20 You shall place a purchase order with our company after a consultation with us when you are going to use the following buttons Name Paduk Button Convex Button Shell Button No j T NEEEN DE Button that made of shell Shape of upper part and that of lower part are same 5 Using Buttons whose Diameter Is Less than 10mm When you will use buttons whose outer diameter is less than 10mm you shall exchange spinning rubber guide into spinning rubber guide splace of the optional part referring to Page 8 Please exchange it referring to the following Fig 44 Spinning Rubber Guide S SunStar 6 Button Selector A Put the button in feeder loosen CO and adjust to make button pass one by one Tighten CD Fig 40 B When you use 4 shaped button loosen CD and turn to the clockwise direction rises It move down if turn to opposite direction If you lift up amp 4 shaped button will be passed TE shaped button will be fallen NA unas d Fig 41
32. x 3 c CONS m AC Filter Output Cable Transformer Output Cable Transformer 24V 8 5V EB Vibrator Intensity Adjusting Cable Vibration Adjusting Device CN CZ Program Unit Cable 28 SunStar 2 Connections Outside the Control Box Cooling Fan Cable Solenoid Output Cable Thread Trimming Cam Connecting Cable Reset Switch Connecting Cable 7 Cam Sensor Connecting Cable Right Left Rotating Motor Connecting Cable Main Motor Connecting Cable Chute Motor Connecting Cable Power Switch 77 Z7 P FS CONA Power Cable 2 Vibrator Output Cable 3 CON13 CON14 CON15 CON16 AC Filter GE RER SBF20 M1 Transformer 24V 8 5V Vibration Adjusting Device 29 Program Unit Panel Method of Use 1 Names of Parts 30 EERE Vibration 1 SunStar Machinery Co Ltd Speed Trans Time LTE Made in Korea on Ce CD Main motor ON OFF Key 2 Auto Semi Auto Mode Key 3 Double Single Mode Key 4 Chute Motor ON OFF Key Chute Motor Clockwise Counterclockwise Rotation Mode Key 6 Vibrator ON OFF Key CD Displayer Screen Key Key Clear Key dt Displayer Screen of Transfer Time Value Up Key 43 Down Key Parameter Key 4 Vibrator Adjusting Device Light SunStar 2 Initial Screen mi When you turn the power on you will
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