"user manual"
Contents
1. 1 yx The above maintenance schedule is established by taking the monthly 1000 kilometers as a reference which ever comes first Have your motorcycle checked and adjusted periodically by your SYM Authorized Dealer or Franchised Dealer to maintain the motorcycle at the optimum condition Code Inspection cleaning and adjustment R Replacement C Cleaning replaced if necessary L Lubrication Remark 1 Clean or replace the air cleaner element more often when the motorcycle is operated on dusty roads or in the Heavily polluted environment 2 Maintenance should be performed more often if the motorcycle is frequently operated in high speed and after the motorcycle has accumulated a higher mileage Notes in the remarks are used to indicate the applicable models 23 17 SPECIFICATION Model l XAO5W Fiddle III 50c c Specification Unleaded gasoline er 262020 Maximum net 2 62kw 7500 rom Speed limited 45km h 2 28kw 7500 rpm Speed limited 30km h power output gt gt 8kw 7500 rpm Speed limited 25km h Net Maximum 3 4 N m 6500 rpm Speed limited 45kmvh 3 2 N m 6500 rpm Speed limited 30km h 3 2 N m 6500 rpm Speed limited 25km h Idling speed Valve clearance IN EX Starting methods Front shock absorber Rear shock absorber Clutch Transmission Front tire Rear tire Rim type 2100 100 rpm 0 05 0 02 0 05 0 02 mm Kick amp electrical starter Telescopic fork Unit swing Auto centrifugal type C V2. s force to control the handle e Suggestion Do not load objects on the front pedals unnecessarily to avoid affecting the riding safety and the operation of steering handle A CAUTION The rider s feeling on the handle is slightly different with a load or without a load Overload may cause the handle to swing and affects the riding safety Therefore do not overload your motorcycle CAUTION e Do not place flammable materials such as rags between the body side cover and engine to avoid components damaging by fire e Do not load objects on areas not specified for loading to avoid damage SUGGESTION To maximize the motorcycle s performance and prolong its service life The first month or first 1000km is the wear in period for the engine and components Avoid rapid acceleration and keep the speed below 60km hr 6 USE GENUINE SPARE PARTS In order to maintain the motorcycle s best performance each part s quality material and machined precision must conform with the design requirements SYM Genuine Spare Parts were made from the same high quality materials used for the original motorcycle No parts would be sold to the market until they could meet the designed specifications through sophisticated engineering and stringent quality control Therefore it is necessary to purchase SYM Genuine Spare Parts from SYM Authorized Dealers or Franchised Dealers when replacing spare parts If you buy cheap or fake su
3. Please drive your motorcycle on a dry road surface slowly and operate front and rear brakes leak damaged looseness of brake line in order to find out if there is any malfunction so as to ensure the motorcycle is at optimum condition and safe ride Checking front brake lining Checking oil quantity in brake oil e check the brake from behind the brake reservoir caliper The brake pad must be replaced e Park the motorcycle on a lever ground and check if fluid lever is under the LOWER mark Recommended Brake Fluid WELL RUN BRAKE OIL DOT 3 with new lining when the brake pad wear limit reaches the brake disk Brake pad wear limit grooves Brake caliper Brake disk f Screw Replenishment of front wheel brake fluid Master 1 Loosen the screws and remove the master cylinder cylinder cover cover 2 Wipe clean foreign materials dirt around the reservoir being careful not to let foreign materials fall into the reservoir 3 Remove the diaphragm plate and the diaphragm 4 Add brake fluid to upper lever 5 Install the diaphragm plate and the diaphragm and install the master cylinder cover 6 please note the diaphragm direction and do not let foreign materials fall into the reservoir And tighten the master cylinder cover securely Diaphragm CAUTION e TO prevent chemical reaction please do not use brake fluids other than those recommended e Do not fill above the upper limit when adding
4. T 110 70 12 120 70 12 Aluminum Front STD 2 00 kg em Rear STD 2 00kg cm for 1 person 2 25kg cm for 2 persons Front brake Disk type 190 mm Rear brake Drum type 110 mm Head lamp high low 12V 35 35W X 1 Front position lamp 12V LED x 1 Front Rear direction indicator Rear position lamp Stop lamp Engine oil capacity 0 85 L 0 65 L for change Transmission oil capacity 105 5c c 100c c for change Fuel tank capacity 6 50L Fuse 10AX1 7AX1 Spark plug CR6HSA Battery capacity 12V 6Ah closed type maintenance free battery Air cleaner Paper type Tire pressure Front 12V 10W x lt 2 Rear 12V 10W x2 12V SW 12V 21W X1 24 Modal XA12W Fiddle III 125c c Specification P Front STD 2 00 kg cm Ire pressure Rear STD 2 00kg cm for 1 person 2 25kg cm for 2 persons Front Rear direction Front 12V 10W x 2 Rear 12V 10W x2 25 XA15W Fiddle III 150c c Specification 7 Front STD 2 00 kg cm gt NE PIESSUE Rear STD 2 00kg cm for 1 person 2 25kg cm for 2 persons Front Rear direction Front 12V 10W x 2 Rear 12V 10W x2 26 XA20W FIDDLE III 200i Specification Front STD 2 00 kg cm Rear STD 2 00kg cm for 1 person 2 25kg cm for 2 persons Front Rear direction Front 12V 10W x 2 Rear 12V 10W x2 27
5. brake fluid and avoid dropping on painting or plastic components to prevent damage STHROTTLE VALVE HANDLE CLEARANCE ADJUSTMENT e Correct clearance allows throttle vale handle to rotate 2 6mm e Loosen the lock nut first then turn the adjust nut to adjust Tighten the lock nut securely when finished Check Items 1 Check throttle valve cable to see if it can be moved smoothly from a closed position to a wide open position 2 Rotate steering handle from side to side to check if the throttle valve cable is interfered 3 Check to see if the throttle valve cable is obstructed by other cables preventing it from being operated smoothly Adjust nu Lock nut SINSPECTION AND MAINTENANCE OF BATTERY e The motorcycle is equipped with a maintenance free type battery so it is unnecessary to check and add electrolyte Have your motorcycle checked by SYM Authorized Dealer or Franchised Dealer should any abnormality is found Cleaning of battery terminals gt e Remove the battery terminals and clean if there are dirt and corrosion on them e Battery removal procedures are as follows 7 Turn ignition switch to the OFF position then remove negative cable screw firstly and Negative disconnect the negative cable Then remove Positive positive cable screw and positive cable CAUTION Clean the battery posts with warm water if the posts are eroded and have some white powders on them If there is an obvious eros
6. properly by lightly seat is pressed down automatically lifting the seat automatically After the seat catch has been locked check to The switch button position is under seat ON position Engine is locked and can not be started OFF position When the ignition switch is on position Engine start Engine start control switch control switch engine in this position the start control switch is off position press electrical starter button while holding the front or rear brake lever will start the engine Horn Switch Press this button down when ignition switch is in the ON position the horn will sound Turn Signal Switch Turn signal lights are used when turning left right or changing lane Turn ignition switch to the ON position and slide the turn signal switch to left or right Then the turn signal lights will flash To release simply return the turn signal light button to the original position Right side turn signal light flashing means you intend to make a right turn gt Jretside turn signal light flashing means you intend to make a left turn sSTORAGE BOXS Storage box This box is located under the saddle Maximum load capacity 10kg Do not store valuables in the box Make sure that the saddle has been locked completely after it was pressed down Take out valuables before washing to avoid wetting these objects Do not place thermal sensitive objects in the b
7. two seconds to switch to voltage display Return to time display automatic about one minute later or press S button short time to return to time display immediately 2 M button a Press M button for long time to enter hour adjustment then hour display will flash Press S button to adjust hour and press M button shortly to switch to minute adjustment At this time minute display will flash Press S button shortly to increase a minute press S button long time minute figure will automatically be increased continuously b After adjust time well press M button for long time to exit setting state or wait for about 1 2 minutes to exit setting state automatically SOPERATION OF IGNITION SWITCH ON position e Engine can be started in this position e Ignition switch key can not be removed OFF position e Engine is shut off and can not be started in this position e Ignition switch key can be removed SOPERATION OF STEERING HANDLE LOCK SWITCH Steering handle lock position e Turn the steering handle to left and insert the key into press ignition switch key clockwise and then lightly turn it to left to the lock position e The steering handle is locked in this position e Ignition switch key can be removed IGNITION SWITCH 2 Cy SEAT OPE CAUTION Make sure to take the key away with you before you lock your seat e When unlo
8. 1 CONTENTS 1 CONE olementrae E EE ee tte ee ene eee EEE ee ae Pee 1 2 JE 3 3 BOGE UN 4 4 SATT HP 4 Se DIVINO SEES 5 6 Use genuine spare parts eee ear 5 7 SE OF CACM COMPONEN sandaler smelte 6 EE 6 Operatonof iGnitiOm SWICN sara 7 Operation of steering handle lock switch rrrrnnnnnrrrrrrrrnnnnnnrrrrrrrnnnnnnnrrrnnnrnnnnsnnsrennnrnnnnn 7 OMErallOn Ol seat open SWIC maesseaneesese esel 7 VEE OL DION 4 7 LOMAS DOK ENER NE EE NE A 9 sarety Nenet NOOK 4 10 UCI TAK CAD cena a a Be cs E cea ot 10 SELG EE EE fase sacs ana NE EE EE AN lace tac ME VM 10 8 Important points and Cautions for starting engine rrrrrrnnnenrnnnnervnnnrrvnnnrenvnnrennnnnrennnn 11 9 The best way to drive Ne 12 The control of throttle valve handle rrrnnnrnrnnnnvnrnnnrnvnnnnrnvnnnrnnnnnnrnnnnnnrnnnnnrnnnnnnennnnnsen 12 Pal inn ie thOG aa 12 10 Inspection and maintenance before riding ccccseececceeeeeceeeeeceeeeeeceeeeeeeeeeesseeeeesaaees 13 POUMBEINSDECHON are 13 ENOINES Ol INSPECNON ANA change suv ssdamssenaeedulesensananse verse 13 Fe EON 14 Transmission oil inspection and CHANGE rrrnnnrennnnnrvvnnnrenvnnnrennnnnrnnnnrennnnnrnnnnnnennnnsnen 14 Inspection and adjustment of brake free play rrrrrrrrrrnnnnrrrrrnnnrrerrrnnnnrennrnnnnrennnnnnnnenn 15 Disc brake inspection depending on models rrrrrenrnnnrrvvnrnnnrnennrnnnrrennrnnnrreennnnneeeene 16 Throttle valve handle clearance adjustment rrrrrnnnnnnnnrnnnnnen
9. bstitute parts from the market no guarantee can be provided either for the quality or durability Also it may result in unexpected troubles and lower the motorcycle s performance e Always use SYM Genuine Spare Parts to keep your motorcycles pure blood and to ensure its long service life 7 USE OF EACH COMPONENT The following is SYM 4 stroke air cooling scooter s basic operation and they could vary from different individual models Please consult the end of this manual SGAUGESS The panel figure for speedometer may vary from model to model but the location usually are the same High Beam Indicator Turn Left Signal Turn Right Indicator Signal Indicator Speedometer Odometer Fuel meter A CAUTION Do not wipe plastic components e g instrument panel headlight with organic solvents such as gasoline etc to avoid damaging these components e Speedometer The left or right Indicator will be flashing Indicates driving speed according to the operated directions of turn e Odometer signal light switch when it is turned on Indicates total accumulated distance traveled e Fuel Meter e High Beam Indicator The pointer in this meter shows how much This indicator comes on with high beam fuel remains in the tank headlight is turned on The pointer stays in E position when key e Turn left right Signal Indicator switch is turned to OFF 1 S button Press S button about one or
10. careful not to get burned when conducting an inspection or maintenance After running the exhaust pipe is very hot select a suitable location to park your motorcycle to avoid others getting burned by the exhaust pipe A CAUTION Modified motorcycle will affect its structure or performance and cause poor engine operation or exhaust noise which will result in shortening the motorcycle s service life Besides modification is illegal and does not conform to the original design and specifications A modified motorcycle will not be covered by warranty therefore do not modify your motorcycle at will 5 DRIVING Keep the related parts of your body such as arms palms lumbar and toes relax and ride with the most comfortable posture in order to be able to react quickly whenever it is necessary e Rider s posture will greatly affect riding safety Always keep your body s gravity in the center of the saddle if your body s gravity is on the rear part of saddle the front wheel load will be reduced and this will cause the steering handle shaking It is dangerous to ride a motorcycle with an unstable handle e It will be much easier to make a turn if rider inclines his body inward when turning On the other hand the rider will feel unstable if his body and the motorcycle do not incline e The motorcycle is hard to control on a bumpy unleveled unpaved road try to know the road conditions in advance slow down and use your shoulder
11. ce life if the motorcycle is driven on dusty roads very often If air cleaner is installed improperly dust will be absorbed into cylinders which may cause a premature wear and reducing output power and engine life Be careful not to soak the air cleaner when washing the motorcycle Otherwise it will cause engine hard to start 20 11 WHEN THERE IS AN ABNORMAL CONDITION OR A TROUBLE SDIAGNOSIS WHEN ENGINE DOES NOT START 7 P x r gt a N e amp iS N E 1 Has the ignition switch key 2 Is there enough fuel in the fuel 3 Anti thief switch stir to been turned to the ON tank OFF or H position position Turn Signal Switch For rear wheel For front wheel Horn Switch 4 Is the rear or front wheel 5 Do you rotate the throttle 6 Turn the ignition switch key to the brakes applied when valve handle while pressing ON position and press horn pressing starting button starting the button button down if the horn does not sound the fuse may have been blown Have your motorcycle checked by SYM authorized dealer or franchised dealer immediately if there are no problems with the above items and engine still can not be started J 12 C D I ELECTRICL IGNITION SYSTEM The charge and discharge principle of a condenser is adopted for the C D I system to supply electrical energy created by generator s coil to the ignition coil in accordance with specified ignition
12. cking simply turn the key from the LOCK position to the OFF position OPERATION OF SEAT OPEN SWITCH e Inserted the ignition switch key in the main switch lock e Turn the ignition switch key to the seat open position counter clockwise e Then the seat will be open A CAUTION e Never operate the ignition switch key when the motorcycle is running To turn the ignition switch to OFF and LOCK position will shut off the electrical system and that may result in a dangerous accident Therefore the ignition switch can only be turned off after the motorcycle has been completely stopped e Always remove the key and be sure to take the key away with you after locking the steering handle before leaving your motorcycle If ignition switch remains in the ON position for a prolonged period after the engine has been stopped the battery s capacity will be reduced and this may affect the engine s start ability Make sure to take the key away with you before you lock your seat SUSE OF BUTTONSS High low Seat open beam switch switch Light switches Turn Signal Switch Electrical starter Horn Switch button e Light Switches When the switch is turned to this position as the engine is being started headlight rear light instrument panel light and position light will come on This is the high beam of headlight switching switch When the switch is turned to this position as the
13. e Do not fill above fuel upper limit lever when refueling e Make sure the fuel tank cap had been tighten properly STRANSMISSION OIL INSPECTION AND CHANGES INSPECTION e Use the main stand to support the motorcycle on a level ground after the engine stops wait for 3 5 minutes Remove the transmission oil infusion bolt put a measuring glass under the drain bolt and remove the drain bolt Let the oil flows into measuring glass and check for decreased or not at disassembly 100 110c c at change 90 100c c OIL REPLACEMENT e Stop the engine and use the main stand to support your motorcycle on a lever ground Remove the infusion bolt and drain bolt drain out the oil e Install the drain bolt and tighten it Fill new transmission oil 90 100c c and install the infusion bolt and tighten it make sure that bolts are tightened and check that there s no leakage e Recommend Oil Genuine SYM HYPOLD GEAR OIL SAE 85W 140 e Use SAE85 90 when outside temperature is below 0 C 14 SINSPECTION AND ADJUSTMENT OF BRAKE FREE PLAYS INSPECTION Brake lever free play must checked with the engine shut off e Brake lever and pedal free play for front and rear wheels If checking the hand braking lever for front wheels its free play the stroke of hand braking lever from no braking to initial braking should be 10 20mm It is abnormal if the feel is spongy when holding the hand braking lever forcefully If checking the foot brakin
14. e blown fuse with a new one having the same specified amperage rating 10A or 7 5A Using a fuse which the amperes is larger than specification a brass or iron wire to replace a blown fuse is strictly prohibited to avoid damaging the electrical system and the circuit Remove the storage box and you ll find the fuse holder near battery Open the fuse box cover and pull out the fuse Check it for damage or broken Fuses must be firmly secured with wire connectors when replacing Loose connections will result in overhead and damage Use only parts having the specified specification to replace electrical components such as light bulbs Using parts not having the specified specifications for replacement may cause the fuse to blow and over discharge the battery Avoid spraying water directly on or around fuse box when washing the motorcycle If the new fuse burn out quickly again please check the faulty reason before replace it again Take your motorcycle to your dealer for an inspection if a fuse is blown by unknown causes Burned fuse SCHECKING THE TURN SIGNAL LIGHTS AND HORN Turn the ignition switch key to the ON position Turn on the turn signal light switch and make sure that the front amp rear and left amp right signal lights flashes and also check if the warning buzzer sounds Check turn signal light covers if they are dirty crack or loosen Press horn button to check if it works CAUTION Specified speci
15. engine is being started rear light instrument panel light and position light will come on When the switch is turned to this position all lights will go off e Electrical starter button This is a starting motor button switch for engine starting With the main switch on press this button while holding the front or rear brake lever will start the engine CAUTION Release this button immediately after engine has been starter and never press the button again to avoid damaging the engine This mechanism is a safety design The engine can only be started after the front or rear brake lever pedal has been applied Do not use light system Turn headlight and turn signal light to the off position when the engine is being started e High low beam switch This is the high and low beam of headlight switching switch Press this switch to switch between high and beams This is for high beam D This is for low beam please turn to low beam riding in city Wi e Seat open switch eat open Turn ignition switch to the ON position and press this button down Then the seat will be open This button will return to original position after A CAUTION releasing e Be sure to remove the key after the seat Press the seat down and it will be locked has been locked Do not put the key inside the storage box after unlocking to avoid the key being l locked inside the storage box when the make sure it has locked
16. enough lubrication for example the pivot points on the main stand the side stand and the brake lever etc SCHECKING THE SPARK PLUG e Remove the cap of spark plug cable remove the spark plug using the spark plug wrench in the tool kit e Check the electrode if it is dirty or fouled by carbon deposits e Remove the carbon deposits on the electrode with steel wire and clean the spark plug with gasoline then wipe dry with a rag e Check the electrode and adjust its gap to 0 6 0 7 mm Check it with a feeler gauge e Hand tight the spark plug as far as it can go and then tighten it 0 6 0 7 mm another 1 2 3 4 turns with a wrench WARNING The engine is very hot after running Pay attention not to get burned Use only spark plugs suitable for the engine specifications of this motorcycle recommended by the manufacturer Refer to specifications SCHECKING THE AIR CLEANER DISASSEMBLE PRCEDURE 1 Remove left frame body cover firstly 2 Remove tapping screws from air cleaner cover 3 Remove the air cleaner cover remove the element screws then remove filter element 4 Take the element out and clean it Refer to maintenance schedule DISASSEMBLE PRCEDURE e Assemble the air cleaner in reverse order of disassemble A CAUTION Dust deposit is one of the major causes of reducing output horsepower and increasing fuel consumption Change the air cleaner element more frequently to prolong the engine s servi
17. ether the engine oil is enough every 500km Add oil to upper limit if the engine oil has been found to be inadequate e Engine Oil Use API SH CD SAE 10W 30 grade or better engine oil Otherwise damage will not be covered by warranty gt n Upper limit gt Lower limit X Recommended Oil SYM Genuine 4X OIL e Oil Capacity 0 85 Liter 0 8 liter for routine change EN Oil Filter Cleaning p The oil filter nut assembly of the element and remove the Oil filter element Remove the foreign materials from the element by using a gasoline or air spraying gun WARNING Oil level will not be correct when checking the oil level with the motorcycle parked on an unleveled ground or immediately after the engine stopped Engine and exhaust pipe are hot right after engine stopped Pay special attention not to get burned Filter 5 when checking or replacing engine oil If the oil lever approach lower limit again after refilled check the engine for leaks and refill it again Keep away from spark and flames when refilling the oil SFUEL INSPECTIONS e Turn main switch key to ON position and check fuel gauge s needle range to make sure there is enough amount of fuel in the fuel tank e This motorcycle s engine is designed for using the unleaded fuel of Octane 90 or above e Firmly secure the main stand on the ground shut off the engine and keep flames away from the motorcycle when refueling
18. fication bulbs should be used for turn signal lights Otherwise the normal operation of turn signal lights will be affected Turn on the turn signal light before turning or switching lane to warn driver of vehicles behind Turn off the turn signal light immediately by pressing its button down after using Otherwise the flashing of twin signal lights may confuse the drivers of vehicles behind SCHECKING THE FRONT AND REAR LIGHTS Start engine and turn on the head lamp switch Check if head lamp and rear lamp come on Check the brightness and direction of front light by wall to see if it is correct Check the head lamp cover if it is dirty crack or loosen SCHECKING THE BRAKE LIGHT Turn the ignition switch key to the ON position hold the hand braking levers for front and rear wheels Check if the brake lights come on Check the brake light cover if it is dirty crack or loosen CAUTION Use only specified specification bulbs do not use bulbs with different specifications to avoid damaging electrical system burning out bulbs and discharging the battery Do not modify or add other electrical components to prevent over load or short circuit which may result in a fire and burn down the motorcycle in serious cases 19 SCHECKING FOR FUEL LEAKAGES e Check fuel tank fuel cup fuel hose carburetor for leakage SCHECKING THE LUBRICATION OF BODY S VARIOUS MECHANISMSS e Check the body s pivot points if they have
19. g pedal for rear wheels its free play the stroke of foot braking pedal from no braking to initial braking should be 20 30mm It is abnormal if the feel is spongy when press the foot braking pedal forcefully 10 20 mm Rear Wheel hand brake type Adjustment Drum type e The indentation of brake adjustment nut must be aligned with the pin see below figure Adjustment nut CAUTION When free play is between 10 20 mm check brake indicators of front and rear wheels If the arrow on the brake arm aligned with the marked on the brake disk that means the brake lining has been excessively worn and must be replaced immediately e Turn the adjustment nut on brake arm of front and rear wheels to adjust the free play of hand brake lever e Hold the hand brake levers after adjusting with both hands until there is effective brake feeling e Measure the free play with a ruler Adjustment nut k i fe decrease free play gt S Q To increase free play Rear Wheel drum type 15 SDISK BRAKE INSPECTIONS Applicable for model equipped with disc brake e Visual check brake lines for leakage or damage check Py brake lines connections for looseness using a wrench or similar tool and check whether steering handle vibration in driving or any parts interference may have damage the brake lines If so bring your motorcycle to your SANYANG dealer for repairing or service Po CAUTION e
20. he rear brake increases the risk of falling because the motorcycle is tend to pulled to one side Engine Brake Return the throttle valve handle back to its original position and apply engine brake It is necessary to apply brake both for front wheel and for rear wheel intermittently when riding on a long or stiff slope For Rear Wheel For Front Wheel 10 8 IMPORTANT POINTS AND CAUTIONS FOR STARTING ENGINE CAUTION e Please check the oil and fuel volume are adequate or not before starting the engine e To start the engine the main parking stand must be firmly on the ground and the brake is applied on the rear wheel to prevent the motorcycle from moving forward suddenly 1 Turn ignition switch key to the ON position 2 Apply hand foot rear wheel brake 3 Do not accelerate press starter button when the brake is applied a saat ME Q 4 Ys V CAUTION If engine can not be started after press the kick starter arm for 3 5 times turn the throttle valve handle 1 8 1 4 turns and then press the kick starter arm again for an ease start In order to avoid damaging the starter motor please do not press the starter button continuously over 15 seconds If engine still can not be started after pressing starter button over 15 times stop and wait for 10 seconds before start it again It is harder to get the engine started after the motorcycle has been left idle for a long time or after refueling only afte
21. ion on the terminals disconnect the cables and then clean the erosion off with a steel brush or a piece of sandpaper Install battery cable after cleaning and apply a thin coat of grease on the terminals Install battery in reverse order of removal e The motorcycle is equipped with a maintenance free type battery so it is unnecessary to check and add electrolyte Have your motorcycle checked by SYM Authorized Dealer or Franchised Dealer should any abnormality is found CAUTION e This is a closed type battery Never remove the caps In order to prevent electric leakage and self discharge when the battery sits idle for long periods Remove battery from motorcycle store it in well ventilated and dimly lighted place after the battery has been fully charged Disconnect battery s negative cable if the battery is still kept on the motorcycle If the battery needs to be replaced replace with a same closed type battery Maintenance Free 17 STIRE INSPECTION e Tires should be checked and inflated with the engine shut off e Ifa tires ground contacting curve is abnormal check it with an air pressure gauge and inflate it to the specified pressure e Tires pressure must be checked with an air pressure gauge when cold XOX PLEASE REFER TO SPECIFICATIONS FOR STANDARD TIRE PRESSURE Foreign materials e Visual check tires for frontal and lateral side Crack and walls for crack or damage damage l l Jf e Visual check t
22. ires for any nails or small stones wedged in the tread p p e Check the tread wear indicator condition to see if tread groove depth is insufficient e A tire with a wear bar showing is worn out and D should be replaced immediately Tread wear indicator nails or small stones CAUTION e Abnormal tire pressure wear or crack is the most important cause that results in the loss control of the steering handle and a punctured tire s SSTEERING HANDLE FRONT SHOCK ABSORBERS INSPECTION e Perform this check with engine shut off and ignition switch key removed e Visual check front shock absorbers for damage e Operate steering handle up and down and check front shock absorbers for noises due to bends e Check the bolts and nuts of front shock absorbers with wrenches for tightness e Shake steering handle up amp down left amp right and front amp rear to check if it is loosen has too much resistance and pulls to one side e Check steering handle if it is being pulled too tight by the brake cables e Take your motorcycle to SYM Authorized Dealer or Franchised Dealer for a check or adjustment if any abnormal conditions are found 18 SCHECKING AND CHANGING FUSES Fuse box is on the frame body remove the luggage box then you can see the fuse box is on the frame body right side and it is near start magnetic switch Turn off ignition switch and check fuses if they are intact Replace th
23. lipping lateral slipping or fall especially in rainy days when the road is wet and slippery Drive with extreme caution during rainy days e The brake distance in rain day or on wet road will longer than that on adry road Therefore slow down and prepare to apply the brake earlier e The throttle valve handle should be released and the brakes should be properly applied as it is needed while reducing the speed when going down a slope 22 16 PERIODICAL MAINTENANCE SCHEDULE Maintenance 300KM Every Every Every Every kilometer 1000KM 3000KM 6000KM 12000KM Item Maint Remarks ee 1 Month 3 Months 6 Months Air cleaner element Remark De NG R paper R sponge He 2 Aaroeaner far pp 3 oiltiter Soreeny Jo I fo gt 4 Engineoil R Replacementfor every 1000kM Tire pressure Tire pressure Battery Spark plug 8 Carburetor idiespeed 1 far JP 9 Steeringbearingandhandes 1 1 JP gt 10 Checktransmissionforleakage 1 Ja pp 11 Checkerankcaseforleakage 1 JJ PP 12 Replacement for every 5000KM 5 Months ME 18 Drivebewroner FP Pa PRP 14 Fueltankswitcnandiines f pf JP 18 exhaust system cleaning carbon oe Le MG Cam Chain ignition time a 20 Valve clearance pena 21 Shock absorbers 22 Fronrearsuspension 1 23 Mainsidestands f 1 24 Crankease Blow by system PCW 1 25 foutehdisk 26 Brake mechanism brake lining pad 1 27 Boits nuts for each components
24. ng the parking lot 1 Turn on the turn signal light early and pay attention to the vehicles in front from rear left and right then take the inner lane and approach slowly 2 Return the throttle valve handle back to its original position and apply brakes in advance Brake light comes on when braking to warn drivers of vehicles behind e When stop completely 3 Press the turn signal switch back to its original position and turn the ignition switch key to the OFF position to shut off the engine 4 Get off the motorcycle from left side after the engine has been stopped and select a parking place where the motorcycle will not interfere with traffic and the ground is level then put down motorcycle s main parking stand 5 Hold the steering handle with your left hand and hold down the front end of saddle or hold the parking handle on the lower left side of saddle with your right hand 6 Press the main parking stand with your right foot put down the main parking stand firmly on the ground To remind you Lock the steering handle and remove the key after parking to prevent the motorcycle from being stolen A CAUTION e Park your motorcycle at a safe place where it will not interfere with traffic 12 10 INSPECTION AND MAINTENANCE BEFORE RIDING Please refer to the components location diagram for the following components SROUTINE INSPECTION Check Items Check Key Points Engine Oil Is there enough engine oil Is i
25. nrnnnnrrnrrnnnnnennnnnsnsrnnnnnsnee 17 Inspection and maintenance of battery rrrrnrrrrrrnnnnrvrrnnnnrrrrrnnnnrennrnnnnrennnnnsnrennnnnsnnenn 17 TE Inspec Aa 18 Steering handle front shock absorbers INSPECTION rrrrrrrrrnnnnrerrrnnnnrerrrnnnnrennrnnsrrennnnnn 18 Checking and changing USCS viruses een SeS ee 19 Checking the turn signal lights and horn mrrrrnnnnnrrrvrrrrnnnnnnnrrnnrrnnnnsnnsrnnnvnnnnsnnssennnnnnnnn 19 Checking the front and rear lights ccccccseeeecccceecceeeeeeceeeeeeeeeeeeeeeeeseeeaseseeeeeeseaaeeees 19 Ghecking the brake INN creion E E AER 19 1 CONTENTS Checking for fuel leakage sneller ee hen 20 Checking the lubrication of body s various mechanisms ccccceeseeeeceeeeeteeeeeesaeeees 20 Checking the Spark DING NE 20 Checking the air cleaner ornon e oE E E 20 11 When there is an abnormal Condition or a trouble rrrrrrerrnnrrvrrnnrrvrnnnrerrnnrrenvnnnrnnnnnr 21 Diagnosis when engine does not start cccccsseseccecssseceeeeeeeeeeeeseeeeeeeseeeeeeeeseeeneeeseaas 21 12 G PD electrical gniNon SySlem cusivies sesdedcccnsgetereecinelececiulard cighandecueieteecdevdaaateiabecietlacy 21 13 Suggestions on engine fuel rrrrrrrrrrrrnnnnrnorrrrrrnnnnnnorrrnnrnnnnssnssennrnnnnssnesennnrnnnnssneennnn 21 14 Transmission MLE 21 15 Cautions for riding motorcycle rrrrrrrrrrrnnnnrnrrrvrrrnnnnnrrrvrnrrnnnnnnsrnnnrnnnnnnnnsrnnnnnnnnssneennnn 22 16 Periodical maintenance
26. ox because of engine s heat and high temperature SSAFETY HELMET HOOKS e Stop the motorcycle and hook the safety helmet chin belt the hook A CAUTION e Do not hang the safety helmet onto this hook when riding to avoid damaging motorcycle and loosing safety helmet s function SFUEL TANK CAPs 1 Insert the key into the seat lock and open the seat and turn the fuel cap anticlockwise then the cap can be removed 2 Do not fill above the fuel upper limit when refueling 3 Align the A mark on the cap with the A mark on the fuel tank then turn the fuel cap clockwise and lock the seat A CAUTION e Main stand should be put down on the ground engine should be shut off and flames should be strictly prohibited to ensure safety when refueling Do not fill above fuel upper limit when refueling Otherwise fuel will flow out through a hole on the cap that may damage the body s painting in serious cases it serious cases it may cause a fire to burn down the motorcycle Make sure the fuel cap has been tighten properly SBRAKES e Avoid unnecessary sudden braking e Use front and rear wheel brakes simultaneously when braking e Avoid brake continuously for a long period of time because that may overheat the brakes and reduce its braking efficiency e Slow down and brake early when riding in rainy days on slippery roads Never apply the brakes suddenly to prevent skidding and falling e Using only the front brake or t
27. r the fuel has been depleted Then it is necessary to press starting lever or starter button several times and keep the throttle valve handle at the close position to start the engine lt may need several minutes to warm up engine if it is a cold start Exhaust contains harmful gases CO therefore please start the engine at a well ventilated place When starting engine with starting lever e After step 1 5 is completed press the kick starter forcefully by foot with the throttle valve handle at the close position e f engine is difficult to start with the starting lever when the engine is cold rotating the throttle valve 1 8 1 4 turns will make the start easier e Put the kick starter back to its original position after the engine has been started CAUTION Firmly support the motorcycle with the main parking stand before starting the engine with the kick starter arm Starter engine with the kick starter arm occasionally to prevent it from loosing its function because of unused for a long time 11 9 THE BEST WAY TO DRIVE OFF e Turn on the turn signal light before moving and make sure no vehicle is coming from behind Then drive off STHE CONTROL OF THROTTLE VALVE HANDLE Acceleration To increase speed When riding on an inclined road turn the throttle valve handle slowly to allow the engine to output its power Deceleration To decrease speed Deceleration SPARKING METHOD e When approachi
28. s you should take your motorcycle to the original dealer for an initial inspection and to have your motorcycle inspected periodically every 1000 kilometers thereafter e Incase the motorcycle s specifications and construction are modified and different from the photos and diagrams on the owner s manual catalogues the specifications and construction of the actual motorcycle shall prevail 4 SAFE RIDING It is very important to be relax and clothe properly when driving observe traffic regulations do not rush always drive carefully and relaxed Usually most people would ride their newly bought motorcycle very carefully but after they became familiar with their motorcycles they tended to become reckless which may result in an accident To remind you Please wear a safety helmet and properly tighten the chin belt when riding a motorcycle Clothes with open or loose cuffs may be blown by wind and cause the cuffs to get caught on the steering handle and thus affects riding safety So put on clothes with tight sleeves Hold the steering handle by both hands when riding Never ride with only one hand Observe the speed limit Wear suitable low heel shoes Perform periodical maintenance and inspection in accordance with the schedule WARNING e To avoid getting burned by exhaust pipe when taking a passenger Make sure your passenger has put his her feet on the pedals After running the exhaust pipe is very hot be
29. schedule rrrnnrnnnnnvnnrnnnnnvnnrnnnnrrnnrnnnnrrnnnnnnnsrnnnnnnnsrnnnnnssssnnnnnn 23 7 Selen airan SENSE 24 2 CONTROL LOCATION MODEL XA0O5W XA12W XA15W XA20W Fiddle III 50c c 125c c 150c c 170c c Helmet hook Front light Storage box Position light g Front turn signal light Air Cleaner 3 Kick starter Side stand Engine number pedal l Fuel tank cap na Engine start oe control switch Frame number VER Ce aN Ignition switch Tail Stop light C D I amp Battery Fuses High amp Low beam Turn signal Seat open Horn Switch Oil level Main stand Front brake level Light Starter switch em ME ah Rear turn signal light Rear brake level J REN V gg i Exhaust muffler 3 BEFORE RIDING This manual describes the correct usage of this motorcycle including safety riding simple inspection methods and so on For a more comfortable and safety riding please read this manual carefully For your benefit please ask your SANYANG dealer the operating manual and carefully read the following e Correct use of the motorcycle e Pre delivery inspection and maintenance Thank you very much for your patronage In order to maximize your motorcycle s performance a periodical inspection and maintenance should be completely carried out We recommend that after riding your new motorcycle for the first 300 kilometer
30. t enough Is it Octane 90 or above Braking condition Front Brake lever free play 10 20mm Brake Rear Braking condition Brake lever free play 10 20mm Front Is tire pressure normal Standard 1 75kg cm Tires Rear Is tire pressure normal Standard 2 0 kg cm for 1 person 2 25 kg cm for 2 persons Steering Handle Does the handle vibrate abnormally or is difficult to turn Speedometer lights and Is it operated properly rearview mirror Do lights come on Can it be seen clearly from behind Abnormal Points Do the previous troubles still exist A CAUTION e If any problem founded during routine inspection correct the problem before using the motorcycle again have your motorcycle checked and repaired by the SYM dealer or authorized service personnel if necessary SENGINE OIL INSPECTION AND CHANGE e INSPECTION 1 Use the main parking stand to support the motorcycle on a level ground remove the dipstick after engine stopped for 3 5 minutes Wipe oil off the dipstick and then insert it into the guide tube again Do not rotate it 2 Remove the dipstick and check whether oil level is in between the upper and lower marks e Add oil to upper limit if oil is under the lower limit Check cylinder crankcase etc for leakage 13 OIL CHANGE e Change engine oil after the first 300km and change the engine oil every 1000km thereafter e In order to maintain the engine s maximum performance check wh
31. timing so that the spark plug may generate sparks as required 13 SUGGESTIONS ON ENGINE FUEL e This motorcycle is designed to use UNLEADED gasoline of Octane No 90 or higher e If the motorcycle is operated in high attitude where the atmosphere pressure is lower it is suggested that the air fuel ratio should be readjusted to maximize the engine performance 14 TRANSMISSION OIL e Recommended OIL GENUINE SYM HYPOID GEAR OIL SAE 85W 140 21 15 CAUTIONS FOR RIDING MOTORCYCLE 1 Raise the motorcycle with the main stand and sit on the saddle Push the motorcycle forwarding to raise the main parking stand CAUTION e Never rotate the throttle valve handle at will to increase the engine RPM before driving off 2 Get on the motorcycle from the left side and sit on the saddle properly keep your right feet firmly on the ground to prevent the motorcycle from falling A CAUTION e Apply brake on the rear wheel before driving off 3 Rotate the throttle valve handle slowly and then the motorcycle will begin to move CAUTION e Rapidly rotate the throttle valve handle or release the clutch lever may cause the motorcycle moving forward suddenly and it is very dangerous e Make sure the side parking stand is spring back completely before driving off Do not use the brake suddenly and make a sharp turn e Rapid braking and sharp turning will cause slip and fall e Rapid braking or sharp turning will cause s
Download Pdf Manuals
Related Search