user`s manual mini wrap 404 eh - Tanco Autowrap : Bale Wrapper
Contents
1. Test av 5 stk funktion switches Sensor test countersignal 1 Yes 0 Sensor test tip 1 Yes 0 Sensor test loadarm 1 Yes 0 No out in put from Sensor test table horizontal 1 Yes 0 into 1 Sensor test Infra red input 1 Yes 0 14 4 Wrappingcycle Aktivi nsor a Loading Loadarm down Loadarm rais and return back on sensor Table is hold in loadposition Table in loadposition b Wrapping Start Starts up on 1 2 speed and runs further in 1 1 speed Table down Loadarm down Wrapping Wrap with adjusted speed unntil setted nbr of revolutions Unload position Stop Table goes to stop from 1 1 to 1 2 speed an stops on sensor c Unloading Table starts raising Table stops and the cutter is closing Table goes further to the top and return to sensor frame Loadarm down Loadposition Table turns into loading position JH 16 feb 2000 15 8 2 SENSOR 8 2 1 INSTALLING THE SENSOR AND MAGNET The magnet must be mounted on the rotating element e g the table of the wrapper The sensor must be installed on a bracket securing that the magnet passes the sensor end within a distance of 2 8 mm the Please notice drawing EL the sensor is to be mounted ona mounting bracket which 15 magnetizable iron then the sensor must be placed at least 5 mm beyond the edge of the mounting bracket Please take notice so that the cable2. 01 6 31577 YOJ YOSNIS i Nid 1387X 9 91 23 ELECTRIC CHART BICOGEPE buvbeieg Burusauay uofsirey 681 023 TIGV HTL AG japos 1 5234 HJ HJ 000 M y gt Pae 612 1 59 _WOSATTTH pitoa 061 25 08 5 859 190 N Y9 IND ci 2 TE gt Aul oiL 7 iam 5 mwe 7 738 008 ON SNINGIT 7 9 371 1397 wp 309 37 739 13037 Nid 920904 10d 91 24 14 0 14 1 14 2 14 3 14 4 14 5 14 6 14 7 14 8 WARRANTY TERMS TELLEFSDAL A S warrantees the NORSE MINI WRAP 404EH bale wrapping machine for 12 full months from the date of purchase During the warranty period TELLEFSDAL 5 will repair replace or test any parts proved to be defective in material or construction Before comprehensive warranty services are done the warranty claim has to be agreed upon with TELLEFSDAL A S By approval of warranty claims TELLEFSDAL A S covers all repair costs Freight costs and all
3. Then place a new bale on top of the rollers upon the plastic film from last bale and start wrapping Now the plastic film from the last should be cut off Fasten the film end if necessary with some weatherproof tape 8 0 404 EH CONTROL BOX 8 1 1 FUNCTIONS Table model DISPLAY amp n MENU EMERGENCY STOP ADD TOO IR TERMINAL CUTTER OPEN CLOSE ROTATION AUT ROTATION MAN TABLE UP DOWN LOADING ARM STEERING CABLE FUSE BATTERY CABLE 8 1 2 OPERATOR MENU Auto wrap Controlbox 2000 AW 4000 404 16 mars 2000 JH Notice By pressing EXIT more than sek You allways will be braught back to Wrap cycle Wrapp modus By pressing MENU more than 3 sek the display contrast will be adjusted MENY up Stronger MENY down weaker Manual operation Behind the rubberplug on the the rear side of the control box it is placed a switch for manual automatic operation Please notice that the display does nt work in manuel modus Programing nbr laps bale MENU SET EXIT EXIT EXIT Adjust flashing numbers gt Next Store Store Store Wrap cycle 0 10 Balecounter 1 Go Reset Counters MENU EXIT Reset Store Q SET Change y MENU Version 404 with loading arm 04 Without loadingarm 700 EH Without loadingarm 4000 EH With loadingarm ress SET to change settings Auto load bale
4. from the sensor will be protected and not break when the tractor is turning or when the hydraulic is used 8 2 2 MAGNET PLACED ON THE CENTRE AXEL On the EM model there is 1 magnet as shown in the picture on the EH model there are 2 8 2 3 SENSOR PLACING The upper sensor steers the loading operation The lower sensor steers the off loading 8 2 4 TABLE SENSOR WITH MAGNET 8 2 4 LOADING ARM SENSOR The sensor is placed on the frame 8 2 4 LOADING ARM MAGNET The magnet is placed on the loading arm 8 3 THE INFRA RED RECEIVER TRANSMITTER SET The receiver is connected directly to the monitor via 4 pole connector mounted on the tail The transition radius is stated at 30 meter The actual radius may be as high as 60 meters depending on the battery condition Sun filtered windscreens on the tractor will reduce the transmission distance further AUTO CYCLE BALE ROTA j BALE ROTATE STOP OFFLOAD IR RECIEVER 2 1 negative 2 12 volt 3 signal 8 3 1 Specification of limits Pulse signals from the sensor max 167 pulse signals per second min pulse time 0 6ms the magnet must activate the sensor for 1 10 of the time at 9999 rpm Temperature limits The Flex Counter is fully operational within 10 to 70 C This does not necessarily apply for the batteries please check with your local battery dealer Clock 0 5 Has influence on the accuracy
5. of the following functions speed km h rom and working hours 9 0 9 1 9 2 9 3 9 4 9 5 9 6 9 7 9 8 PERIODIC MAINTENANCE BEARINGS All ball bearings are packed with grease and do not need any more maintenance PRESTRETCHER If the machine is daily use the guiding sleeves at the prestretcher should be oiled once a week or when needed Sprockets and bearings on the prestretcher should also be oiled when needed CHAINS Oil the chains at regular intervals Take them off once a year for cleaning and oiling Soak the chains in oil for 2 3 days and afterwards hang up for 10 12 hours to drain After some use the chain from the motor to the turntable has to be adjusted Unlock the nuts on the motor bracket and tighten up the adjustment DO NOT TIGHT TOO MUCH CAUSE THIS WILL INCREASE THE WEARING OF THE BEARINGS The chains on the square rollers also have to be adjusted There is one chain tightener on each side GEAR The shaft in the turn table s senter below the cover must be greased when required HYDRAULIC CYLINDERS Make sure that the hydraulic cylinder is closed when storing the machine CLEANING The machine should be cleaned and oiled regularly and by the end of the wrapping season When using a steamer you need to be careful with the electric equipment and bearings Keep the counter protected from rain or water QUICK COUPLERS Be careful to keep the quick couplers clean and appl
6. December 18 2002 a404H20E WPD CHAP 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 0 10 0 12 0 13 0 14 0 USER S MANUAL MINI WRAP 404 EH CONTENTS INTRODUCTION SAFETY PRECAUTIONS GENERAL INFORMATION ON BALE WRAPPING SETTING UP MOUNTING OF THE MACHINE MOUNTING OF PLASTIC FILM ADJUSTMENTS USE OPERATION INSTRUCTION INSTRUCTIONS CONTROL BOX PERIODIC MAINTENANCE CHECK POINTS BEFORE TROUBLESHOOTING TROUBLE SHOOTING ELECTRIC HYDRAULIC CHART SPARE PARTS LIST WARRANTY TERMS WARRANTY CARD PAGE 21 23 25 52 53 20 MINI WRAP 404 Electric Hydraulic bale wrapping machine 9 19 1 Roller 6 Frame plate 2 Support roller Support wheel 3 Tilt frame 8 Wheel 4 Prestretcher 9 Load arm 5 Cutter 10 Fork clamp 1 0 INTRODUCTION TELLEFSDAL A S congratulates you with the choice of MINI WRAP bale wrapping machine We certain you will be satisfied with the machine and that you will have the pleasure of your investment for many years MINI WRAP 404 EH is hydraulically driven by the tractors hydraulic system and is easy to operate with the Lyctronic control box The MINI WRAP 404 EH is designed to be a simple and effective bale wrapping machine square bales MINI WRAP 404EH is estimated for wrapping bales of grass hey or straw it can handle bales from 35cm x 45cm up to 50cm x 50cm The bales must have a weight of at least 35kg This manual is meant to explain how
7. MINI WRAP is prepared mounted used and how it works and shall together with the spare part s list be a reference for maintenance and troubleshooting So take good care of the books they are a part of the machine Read carefully through this manual and specially chapter 2 0 safety instructions before starting the machine and follow the instructions thoroughly If problems should occur please contact your MINI WRAP dealer Ask your dealer for advice before you make the problem worse than it Is See also chapter 13 0 Warranty terms Technical Specifications MINI WRAP 404 EH Height in working position 930 mm Width 1640 mm Length 3200 mm Weight 625 kg Turntable speed recom 22 rev per minute Turntable speed max 27 rev per minute Bale size max 500 x 500 x 1150 mm Bale weight min 35 kg Prestretcher 500 mm Hydraulic connection 1 sing work outlet t free return Oil pressure amount min 100 bar 15 liter per minute Oil amount max 30 liter per minute Counter pressure max 10 bar TELLEFSDAL A S can change the construction and or technical specifications without warning and without rights to changes on already delivered products Copyright All rights reserved Any copying and reproduction of this manual is not permitted without permission from TELLEFSDAL A S With precaution of printing failure 2 0 2 1 2 2 2 3 2 4 SAFETY PRECAUTIONS TELLEFSDAL A S does not take the responsibility for damages
8. a control valve that makes it easier to adjust the speed Then you can have full opening of the lever and adjust the oil flow to the machine and by that adjust the speed of the turntable This valve is extra equipment OVERLAP To control the overlap stop the machine after a few turns Use a marker to mark a line on the middle of the film wrapped on the bale By the next turn this line should just be covered It is now possible to use ether the 500mm or the 250mm film on the MINI WRAP 404EH The machine is prepared for use with the 500mm film when using 250mm film the chains from the turntables main shaft must be lengthened with the enclosed chain pieces and moved to the largest chain wheels 7 0 7 1 7 2 7 3 7 4 7 5 7 6 7 7 7 8 OPERATION INSTRUCTION We shall now go through a complete wrapping process from loading to storage place and explain the practical use of the MINI WRAP 404EH LOADING Load a bale on this machine with the loading arm Place the bale on top of the rollers as close to the middle as possible Move both support rollers as close to the bale as possible HEIGHT ADJUSTMENT OF PRESTRETCHER The height of the prestretcher has to be adjusted so that the plastic film is always hitting the middle of the bale See more about this in chapter 5 5 and 6 2 TIPS ON WRAPPING SQUARE BALES The MINI WRAP 404EH has on deliverance the rollers inn the middle position If the bales to be wrapped are inn som
9. at least 52 53 overlap For long term storage or when the grass is wet when it is wrapped the bale should have 90 100 u plastic 6 layers and the same amount of overlap If thinner plastic is used more layers should be applied If it is very hot the plastic will be stretched further and more layers should be applied It is better to have slightly too much than too little plastic on the bale From experience light plastic produces slightly lower temperatures within the bale and tends to improve feed quality STORAGE LOCATION Care should be taken in finding a suitable location for the storage of bales The storage location should preferably be prepared before the bales are laid out An elevation close to well drained roads is recommended If the wrapped bales are simply placed on stubble there is a danger of the plastic being pierced A tarpaulin or a thin layer of sand should therefore be laid where the bales are to be stored over the winter Bales should be stored in the shade as far as possible This reduces the danger of air leakage in the bales A bale which is stored in sunlight and which therefore undergoes greater swings in temperature pumps in a great deal of air in comparison to bale which is stored in the shade According to Teknik for Lantbruket Technology for Agriculture in Sweden a bale which is stored in the shade has only 40 of the air leakage of a bale which is stored in sunlight STACKING PROTECTION If ba
10. bit to discharge the oil pressure before connection or disconnection of the hydraulic hoses Use the tractors hydraulic control lever 2 Hose with BLUE CAP RETURN OIL 3 Hose with RED CAP PRESSURE 4 Tie up loose hoses so that no squeeze damages occur 2 Start the tractor and try out the functions It shall rotate counterclockwise 6 Check all connections hoses and couplings If there is any oil leakage it should be rectified immediately Your MINI WRAP bale wrapper has been tested in practical operation in approx 2 hours at the factory 5 0 5 1 5 2 5 3 5 4 5 5 MOUNTING PLASTIC FILM peti LUE Q UAM 2 SS pa Fig 5 2 When the plastic roll shall be mounted you have to hold the prestretcher rollers aside Hold the rollers aside and put on the holding hook See fig 5 1 Place a reel of film on to the prestretcher s holding axle and put on the springloaded lock Pull the film between the rollers on the prestretcher in the direction of the arrow See fig 5 2 See also the sign on the prestretcher Pull out the film and tie it to the bale HEIGHT ADJUSTMENT OF PRESTRETCHER PLASTIC FILM The plastic film shall hit at the mid
11. d to the tractor Mount the loading arm and adjust the width on the lift arm in accordance with the bales diameter Adjust the loading arms end stopper so that the bale will be placed in the middle of the table when loading Place the pre stretcher in the pre stretcher cylinder Adjust the height on the pre stretcher so that the middle of the plastic meets with the bale s center Mount the arm for the automatic plastic film to the table Lubricate the machine Check that all the bolts and nuts are tightened specially the wheel bolts Remove the safety bolts used under transportation from the loading arm insert the safety bolts into the parking holes Connect the machine to the tractors rear trailer hitch HYDRAULIC CONNECTION The hydraulic hoses between machine and tractor are equipped with 1 2 ISO male quick couplers Discharge the oil pressure before you connect the oil hoses Use the tractors hydraulic lever Connect the hoses so that the turntable rotates counterclockwise To make sure that the balewrapper works properly the tractors oil pressure has to be at least 100 bar If you are unsure of what oil pressure the tractor gives or what oil pressure the balewrapper receives please contact your machinery dealer When connected to a tractor with closed centre ex JOHN DEERE the central duct of the valve must be plugged CHECK LIST Before using the machine it is recommended to follow this check list 1 Make it a ha
12. d units In principle the same fermentation processes occur whether the fodder is placed in a silo or pressed into bales and packed in plastic i e lactic acid fermentation in anaerobic conditions The oxygen in the bale must be exhausted before fermentation begins The grass should be dried to approximately 30 40 solid content The solid content can be determined by twisting the grass by hand If drops of liquid are forced out of the grass the solid content 15 less than 25 Low solid content wet grass can lead to increased butyric acid fermentation if preservatives are not added to the grass If the solid content is too high over 50 normal fermentation will not take place and there will be enough oxygen in the bale to produce mould fungus THE BALER It is vital that the baler produces compact well formed bales as misshapen bales can be difficult to wrap Baling will also often take longer thereby increasing the amount of plastic used TYPES OF PLASTIC A good type of plastic with good adhesive properties and which is recommended for bale wrapping must be used The thickness of the plastic foil should be at least 25 u 25 1 000 mm In order that the plastic tightens sufficiently around the bale it is stretched before being wrapped so it is somewhat thinner when it is put on the bale With short term storage up to eight weeks it is recommended that bales have a minimum of four layers of plastic at the thinnest points with
13. dle of the bale wrapped and therefore it can be necessary to adjust the height of the prestretcher The prestretcher may be adjusted to different heights Disconnect the locking bolt and adjust the prestretcher so that the plastic hits in the middle of the bale Replace the locking bolt and the splint If you use 250 mm plastic on a 500 mm prestrecher then you can use the two distance sleeves to adjust the height on the plastic roll There can be mounted one sleeve on each side of the plastic roll or both sleeves can be mounted above or below see also 6 4 Overlap 6 0 6 1 6 2 6 3 6 4 6 5 ADJUSTMENT OPERATING SUPPORT ROLLERS Place the bale you want to wrap on top of the rollers Move the support rollers as tight to the bale as possible Make sure that the bale is in centre of the rollers HEIGHT ADJUSTMENT OF PRESTRETCHER The prestretcher can be placed in different positions Disconnect the locking bolt and adjust the prestretcher so that the plastic hits in the middle of the bale Replace the locking bolt and the splint Operating Lyctronic control box See chapter 8 REVOLUTION SPEED OF TURNTABLE Start the machine by operating the lever inside the tractor The speed of the turntable is adjusted by the speed of the tractor engine or how much you move the lever Adjust this until the turntable speed is approx 22 revolutions per minute Just below 3 seconds per revolution The machine can also be equipped with
14. e arrange a free return directly to the tank PLEASE CONTACT YOUR DEALER IF YOU ARE IN DOUBT OF ANYTHING Remember always to give your dealer the serial number and production year of your machine when contacting dealer and when ordering spare parts 20 11 0 TROUBLE SHOOTING 11 3 BEWARE OF MOVING PARTS WHEN TESTING THE MACHINE THE MACHINE DOES NOT WORK a 0 The gage shows that there is enough pressure but there is reaction from the machine The problem can be that one or both of the quick couplers are not opening to let the oil through Change the quick couplers The counter pressure may be to high Max counter pressure is 10 bar THE TABLE WILL NOT ROTATE a 0 The safety valve on the motor may be leaking so that the oil passes the motor Disengage the valve and check that the piston moves freely Check if the oil motor is working Ask your dealer for advice BEFORE you make the error larger and more difficult to repair LOAD ARM TILT TABLE OR CUTTER DOS NOT FUNCTION The cables have become warped and must be replaced RETURN OFF KNIFE CYLINDER PRESSURE SETTING THE ACCUMULATOR I Drive the knife cylinder to closed position Remove plug from the diverter valve behind the accumulator Connect hose from knife cylinder on the diverter valve Open the knife with knife close function low pressure Connect hose back to knife cylinder Test the knife If the knif
15. e degree larger or smaller than mean measure then the rollers must be moved Optimally the film should meet the bale being wrapped in the middle The chain cover must be removed and the square unit moved either inn or out The chain is adjusted then the chain tesion is tightened before finely the bolts are replaced Remember that a hard and well pressed bale will give the best result when packing START Remember that the plastic film end must be tied to the bale This is normally only necessary on the first bale Operate the hydraulic lever carefully to make a gently start To quick start can rip off the plastic film and then it has to be tied again OVERLAP Control that the overlap is correct If not see chapter 6 4 HOW MANY LAYERS OF PLASTIC FILM When the bale is completely covered with film read the counter that displays the number of revolutions done by the turntable If you don t have a counter you have to count the revolutions yourself or you can measure the time it takes This number has to be multiplied by 2 or 3 depending on how many layers of film you want to have 4 layers multiply by 2 6 layers multiply by 3 STOP UNLOADING When the wrapping is complete stop the machine when the tines stand crosswise the tractor Then lift the turntable until the bale falls off The film can stick to the bale because this is preferred cut off when loading the next bale NEW BALE Lower the turntable down again
16. e dos not close let out oil pressure on the return side of the knife cylinder until the knife is closed Ifthe knife dos not open the pressure on return side its to low THE KNIFE WILL NOT HOLD THE PLASTIC FILM Check the pressure in the accumulator see chapter 11 4 21 There 3 basics which must ALWAYS be followed if the machine is to function correctly NOTE Directly to tank 22 12 0 HYDRAULIC CHART 6 2120 161 0272 16 7701 AINN W 3315771 3 10 523 BUNOS vO ININ 66 _ 57 6772 SV 705431111 JR prusa noeng perigo adk onjoj g Bi 1 AFIT Ife x m X BIL m lt U lt m 2096 p 5 2 2 lt m 9 01 di i Fi Nid 2 A ZL Zi N YI IND AULVIIN A Zi Nd 8 1 24H TUNJA 5 01 Nid 6 1 8 3 GYOE 5 Nid 8 18 3 AWH 0908 8 Nid 8 Z ddO 5 7 7 Nid 9 GIN 5 7 9 Nid AINA Nid AINA Nid fi 1 503 YOSNIS Si Nid 21 15 7 803 YOSNIS Nid ll 2 NOUISOd dali YOJ YOSNIS 7
17. les are hard well formed they can be stacked vertically but loose and misshapen bales with low solid content should not be stacked higher than one layer as this could easily cause deformity and the danger of runoff will be increased Bales can also be stored on their sides The layer of plastic is thicker here providing greater protection against piercing Bales should be covered with a tarpaulin or a fine mesh net to protect against birds and small rodents If the plastic is pierced it must be sealed with weatherproof hard wearing tape preferably under the outermost layer of plastic Ensure that the hole is adequately sealed 3 6 The best wrapping results obtained by 1 2 narvesting the grass early drying it out to 30 40 solid content If there is a danger of rain bale and wrap the grass anyway taking care not to mix any earth in with the grass using a baler which produces even firm bales wrapping the bales soon after baling never later than two hours afterwards using a good type of plastic and six layers of plastic This removes the need to use preservatives storing bales in the shade to reduce the danger of air leakage 4 0 4 1 4 2 4 3 4 4 4 5 4 6 4 7 4 8 4 9 4 10 SETTING UP MOUNTING OF THE MACHINE Mount the frame plate The frame plate is positioned enabling the machine to be parallel with the ground when it is connecte
18. n reasonable time repairs the machine The buyer is granted credit on warranty claims AFTER approval from TELLEFSDAL A S Deductions of credits on current invoices is not accepted without prior agreement 52 WARRANTY CARD MINI WRAP 404 EH Serial number of machine Type Serial number of control unit Production year Purchase date WE HAVE READ AND ACCEPT THE CURRENT WARRANTY TERMS Importer Date Firm Signature Dealer Date Firm Signature Customer Name Address Signature HAVE YOU GOT ENOUGH TRAINING ABOUT THE MACHINE FROM YOUR DEALER YES NO 5
19. personal travel costs are normally the responsibility of the dealer Before repairing the machine locally the terms of compensation have to be agreed upon between the buyer and the manufacturer Compensation for defective parts corresponds to the current spare parts price list minus normal discount If the warranty claim should be rejected TELLEFSDAL A S is not responsible for expenses incurred All claims must be presented in written form on a fixed NOTICE OF CLAIM and enclosed a of the warranty card properly filled in Guarantee claimed parts also have to be enclosed All return shall be agreed upon before sending and marked with serial number on the machine and the name and address of the dealer Freight costs for returned parts have to be payed by the buyer NORSE warrantee is NOT valid if a The warrantee card has not been filled out and a copy is not enclosed with the claim b The user s manual and safety instructions have not been followed The machine has been misused abused or carelessly operated d The machine is modified by welding or by attachments of not original parts and pieces It has been serviced by persons who are unauthorized by Tellefsdal A S TELLEFSDAL 5 IS NOT responsible for lost working time lost revenue that has resulted because of a defect in the machine The buyer can not claim a cancellation the purchase a price reduction or any other claims if TELLEFSDAL 5 withi
20. squeezed between the turntable and the main frame 2 When the wrapping of a bale is complete and tipped off the machine the turntable has to be tipped back before wrapping next bale When the middle frame with turntable is lowered there is a squeeze danger between the middle frame and the main frame on both sides and in the back end of the machine Keep therefor fingers and feet in safe distance Fig 2 2 3 When tipping the turntable the bale will roll free off the machine Staying behind the machine can cause danger for overrunning by the bale when it rolls off Make therefor sure that nobody is behind the machine when unloading WHILE WRAPPING Please keep your hands on the controller during the wrapping proses The machine is to stand horizontally while the wrapping takes place Make sure that nobody comes into the working area of the machine TRANSPORTING When transported on a public road there are certain safety measures that must be taken 1 Make sure that the lift arm is in a raised position 2 Make sure that the locking bolts on lift arm and the fall damper are mounted 3 Make sure that the machine does not cover the tractors lights If necessary mount extra lights 3 0 3 1 3 2 3 3 3 4 3 5 GENERAL INFORMATION ON BALE WRAPPING THE PRINCIPLE The advantages of round bale ensilage are many and include fewer feed units a flexible harvesting system large capacity and the possibility of selling fee
21. that may occur on machine persons or other equipment because of the machine NOT being used as described in this manual or because of the safety precautions NOT being followed SAFETY EQUIPMENT Before using the machine make sure that all guards and covers are securely fitted The machine must not be operated if a function does not work as described later in this manual See chapter 2 5 BECOME FAMILIAR WITH THE OPERATIONS OF THE MACHINE If you are unsure how to operate the machine properly either use of or maintenance to your Mini Wrap please contact your Mini Wrap dealer ADJUSTMENTS MAINTENANCE Turn off the tractor and discharge the oil pressure before performing any adjustment or maintenance on the machine Remember that a well maintained machine is a safe machine IMPORTANT MAKE ALWAYS SURE THAT NOBODY IS INSIDE THE MACHINE S WORKING AREA WHEN IT S IN USE SAFETY DISTANCE IS 5 METRES THE MACHINE MUST NEVER BE OPERATED BY PERSONS WHOM DOES NOT KNOW ENOUGH ABOUT HOW TO SAFELY OPERATE THE MACHINE OR BY PERSONS UNDER 16 YEARS OF AGE Fig 2 2 2 5 2 6 2 7 DANGEROUS AREAS TELLEFSDAL A S has given the safety to the operator the highest priority but it is still impossible to secure oneself of every danger area on the machine Therefore we will now go through some of the dangers that can occur when using the Mini Wrap bale wrapper 1 Be specially aware of the rotating turntable There is a danger of being
22. with load arm Raise load arm above sensor duration oad arm up to down delay ower load arm on sensor duration Wait for startsignal after load Rotate slow duration 9 Delay tip upp to tip down Tip down duration 23 Sensor setup Press SET to enter Adjust lashing Yes numbers Yes 13 Actual wrapping speed Alarm 28 rom Stop 35 rom Actual RPM Alarm limits 28 35 Balecounter SET enter Reset possible Bales total for all 9 balecounters 30 machine total No Balecounter 1 2 3 Balecounter 4 5 6 Balecounter 7 8 9 SET MENU EXIT Adjust Reset Store SET Working HAS Machine tot Working hours since last reset 34 Working hours machine total Language Francais Audioalarm amp Display Audio alarm 38 Display contrast Display light 41 voltage Last drop to 42 keys pressed 000 000 3 Test switches aktivated 00 00 00 00 00 Relays 0 nbr 0 0000 000 00 4 Sensor input TEST Press SET to enter 47 1 down Nr 3 Cut horizontal Nr 15 46 Rotate load Nr 1 Rotate tip Nr 2 Infra red Rec nput Reset possible MENU EXIT Adjust Reset Store MENU EXIT Nederlands tore Adjust flashing numbers MENU Adjust flashing numbers SET A signal change the displayed out in put from 0 into 1
23. y the dust caps after use The connecting hoses are to be placed in the holders on the side of the machine when not in use STORAGE The machine should be parked on a dry place during the closed season 10 0 CHECK POINTS BEFORE TROUBLE SHOOTING 10 1 10 2 In this chapter we have some general check points that have to be examined first if something is wrong with the machine In chapter 11 0 we have a more detailed trouble shooting There are two basic assumptions that have to be fulfilled if the machine shall function properly 1 The oil pressure from tractor should be 180 bar 2 The return flow of oil has to be as free as possible max 10 bar counter pressure OIL PRESSURE In order to control that the oil pressure into the machine 15 high enough there has to be applied a gauge to the oil pressure hose for example on the quick coupler If the pressure is less than 180 bar there will be less power for the functions OIL AMOUNT The oil amount that the tractor delivers must be minimum 15 litres minute Max allowed oil amount is 25 litres minute REMEMBER Large oil amount Valves get hot Small oil tank insufficient cooling COUNTER PRESSURE The counter pressure can be too high With high counter pressure the machine s functions will get less power High counter pressure means also that you need more power to operate the valves MAX ALLOWED COUNTER PRESSURE IS 10 BAR If you are in doubt about the counter pressur
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