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1. Figure 6 8540780 2151 March 2014 Rev 20 27 English English LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Example of MR2 module connection with static OSSD outputs of a module 1 Figure 7 Switching operation timing diagram 24VDC OSSD1_A OVDC 25501 B N O CONTACT OPEN OPEN Figure 8 Ifa relay module is connected the response time of the OSSD linked must be increased of 12ms 28 8540780 21st March 2014 Rev 20 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC TECHNICAL FEATURES GENERAL SYSTEM CHARACTERISTICS Safety level parameters LJREER Parameter Value Standard See the technical data PFHg tables for each module IEC 61508 1998 SIL 3 SILCL 3 IEC 62061 2005 Type 4 EN 61496 1 PL e Dcav High g ISO 13849 1 2006 MTTFd years 30 100 IEC 62061 2005 Category 4 Device lifetime 20 years Pollution degree 2 General data excluding MR2 MR4 Max number of inputs 128 Max number of outputs 16 Max number of slave units 14 excluding MR2 MR4 Max number of slave units of the same type 4 Rated voltage 24VDC 20 Supply from class II LVLE
2. 95 STAND STILL AND SPEED 97 OPERATOR FUNCTION 5 00 1 99 LOGICAL OPERATORS 66 666 99 DY s M 99 WLip 99 joele PS 100 100 NOR q 100 o 101 XNOR 101 MULTIPLEXER PPM 101 MEMORY 5 0 1 06 00 trees nes 102 D FLIP FLOP max number 16 102 1 1 6 666 103 USER RESTART MANUAL max number 16 with RESTART MONITORED 103 8540780 2151 March 2014 Rev 20 5 English English LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC USER RESTART MONITORED max number 16 with RESTART MANUAL 103 GUARD LOCK OPERATORS 0 6 60 104 GUARD LOCK ____ 104 COUNTER 5
3. 67 4 8540780 21st March 2014 Rev 20 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER MONITOR I O status in real time textual graphic 67 PASS Di Ole CHOU 68 EXIT EE 68 Level 2 68 Password 68 TESTING the 69 OBJECT FUNCTION BLOCKS cccceceeeceeceeeceeeceeceeeaeeneeeanenanenaeesaeeneensneeanenaees 70 OUTPUT OBJECTS 70 OSSD ne 70 STATUS signal 70 FIELDBUS 11 1 6 6 66 70 RAY q 71 OBIECT SUN 72 72 E GATE safety gate device 1 1 14 73 SINGLE E GATE safety gate 1 75 LOCK FEEDBACK UNS 76 ENABLE enable KB 77 ESPE opto
4. CELHA LELT TI SEIL TS T EERE eee eee HH MAI _ _ ELC LIINILTL TIT NO LLL BN 2 OC M 2102 2 1512 0820758 FON 91 24nDI4 __ s UBBAIS DIMIBUAG OF 21401 18 3 NO eui Aq peisenbai 114100 40 LNdNI J HHHH eese MANO NO HEE meer 5 TT rer rr uonipuo2 qe yo do do au NOLLV33dO eubis 1 0135 440 440 Aq peisenbaJ 10 LNdNI OU JI IVWYON 4 53 5 13 131534 440 E 3 401 indjno yum YILSVW 9u1 F 151 y 101 si y JI im 330 LELL LL LEL 11 11 LLL TL 141 4111 1141 __ TL uaa42s BuiuadQ 62 21401 iier HM ELE tT EN 1 1 1 1 14 1 1 1 14 1 NO BEE Ee _ Eb V m im AVN I 8 B I EERE TL TI T LLL JS 1541 111101 uo 9T 4 21330 E JIVSON YATIOULNOD G31V8D3LNI AL343VS YVINGOW MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER MORA Figure 1 7 Power on initial TEST Table 31 Opening scre
5. m L L L 10149 330 241934 B Lc 94n614 ZON JIVSON YATIOULNOD GO31V8D3LNI AL343VS YVINGOW OC M 1002 2 1512 0820758 bunoousa qno4 21401 peJredaJ Y 3112412 y 440 440 440 330 uo 10113 01111 arya 440 NO uo HEHHE i 51031292002 1 1 TLLLLLLLLLIL 66606 Sec 440 440 440 ssouppe HHH ad sues 1I VJ LW 10 2 5 CoOL Ul 5 22995 330 330 330 330 19430 UO 10413 Ul91Ss S ay 1483593 TY 01 Yyaoy Ja sew y u4ni9J 440 440 yun y 440 440 U1A 51515494 991 I ssoJppe eoisAud UI J0JJ3 Uul91s s y 159 y SMOUS 01 991 u4ni9J 440 440 440 10449 1ndino siejay 51515 90 eu J 40 01 yam 440 440 10449 Ayjiqiedwosy JOU UOISJ9A 9JeMUJJIJ pe4redaJ 0 440 440 440 01 991 65 F
6. 106 COUNTER max number 16 4 106 TIMER OPERATORS max number 16 2 2 2 3 106 CLOCKING 106 107 PASSING MAKE 108 e 109 MUTING OPERATORS max number 4 110 Concurrent trs 110 MUTING 111 em 112 MUTING 113 MUTING OVERRIDE max number 16 114 MISCELLANEOUS FUNCTION 5 I III I em emnes 116 SERIAL 116 IE EV OER KK 117 SPECIAL 65 0 2 6 1 6 6 120 Output delay 120 MOSAIC FAIL CODES ER uw Ono DR RR 121 ACCESSORIES AND SPARE I S idassaciximidebavumazkkbkVagudu nuls Eva 122 123 6 8540780 21st March 2014 Rev 20 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER
7. ELE m L NO NO NO NO NO NO NO 1541 uo 2 BY ie AY es T i LLLLLLLLLLOL Ly 61 94n614 ZAN LAW DIVSOW e amp 3TIOMLNOO AL33VS el 1 AREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC MR2 Figure 20 MR4 Figure 21 O gt 4 U gt mm 2 2 U gt gt O lt 2 Table 37 MR2 Dynamic screen Table 38 MR4 Dynamic screen NORMAL OPERATION NORMAL OPERATION OL Za 1 1 41 414111411411411 En BERR RRR RRR Bi 1 14 4 4 BERR RRR RRR BERR RRR RRR BERR RRR RRR eee 1 1414 41 41 441 4 1 4144111 eee BERR RRR RRR Ie BERR RRR RRR RRL eee BERR RRR RRR RRR RRR eRe 111 141 1 4 114 11111111111111111 BRR 1 1114 14 4141 414 1 111141114141411411141 1111111141411141 Za 1 1 4 1 41 BERR RRR RRR BERR RRR RRR BERR RRR RRR BERR RRR RRR RRR ap BERR RRR BERR 14141 114141114 1114 44141414114141 Be E 1 1 11 RRR eee
8. 0 Speedi 20 1 Speed2 1 0 5 3 Speed 4 91 English LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC No Proxy PNP 3 wire NC PNP 3 wire NO Proximity choice t allows you to choose the type of NPN 3 wire NO proximity sensor from PNP NPN Normally Open NA and Duc AE NC ND Normally Closed NC with 3 or 4 wires NPN 4 wire NC NO PNP NPN 4 wire NC NC PNP NPN 4 wire NO NO Measurement Enter in this field the number of pulses revolution in the case of rotary sensor or um pulse linear sensor relating to the sensor used Verification Enter in this field the number of pulses revolution in the case of rotary sensor or um pulse linear sensor relating to the second sensor used Gear Ratio This parameter is active if there are two sensors on the selected axis This parameter allows you to enter the ratio between the two sensors If both sensors are on the same moving parts the ratio will be 1 otherwise the number corresponding to the report must be entered E g there are an encoder and a proximity switch and the latter is on a moving part that due to a gear reduction ratio rotates at twice the speed of the encoder Therefore this value must be set at 2 Hysteresis 96 represents the percentage hysteresis value below which the speed change is filtered Enter a value other than 1 to avoid continuous switching as the input changes Speed 1 2 3 4 Enter in this field the maximum
9. L 1 Keep memory 0 0 Falling edge Parameters Clear enable f selected enables the saving process to be reset USER RESTART MONITORED max number 16 with RESTART MANUAL The USER RESTART MONITORED operator is Property used to save the restart signal according to USER RESTAKT MONITOREO the following truth table V Enable Clear Clear Restart _ X x P X X o Keep memory _0 L 1 memory O Rising edge JE Pp v Parameters Clear enable f selected enables the saving process to be reset 8540780 21st March 2014 Rev 20 103 English LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC GUARD LOCK OPERATORS GUARDLOCK The GUARD LOCK operator controls ARD LOCK locking unlocking of an ELECTROMECHANICAL nnm GUARD LOCK by analysing consistency between the Lock command and the status of an E GATE Unlock Time s and a FEEDBACK The main ouput is 1 TRUE when i the guard lock is closed and locked 7 Interlock Spring 7 Enable Error Out Operating principles The function acts as a gate safety lock 1 The GATE input must always be connected to an E GATE lock input guard feedback 2 The Lock fbk input must always be connected to a LOCK FEEDBACK feedback coil lock input element The UnLock cmd input can be connected freely in the diagram and determines
10. Multi language installation sheet gt NB the rear panel MSC connector and memory can be ordered separately as accessories The expansion units are supplied with Multilingual Installation sheet Rear panel MSC connector not present in the MR2 and MR4 which connected via terminal blocks only gt NB to install an expansion unit excluding relays you will need the MSC connector supplied with the unit plus another MSC for the connection to the M1 This can be ordered separately as an accessory 8540780 21st March 2014 Rev 20 11 English English LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC INSTALLATION Mechanical fastening Fix the MOSAIC system units to a 35mm DIN rail as follows 1 Connect the same number of MSC 5 pole rear panel connectors as the number of units to be installed 2 Fix the train of connectors thus obtained to the OmegaDIN 35mm EN 5022 rail hooking them at the top first 3 Fasten the units to the rail arranging the contacts on the base of the unit on the respective connector Press the unit gently until you feel it snap into place 4 To remove a unit use a screwdriver to pull down the locking latch on the back of the unit then lift the unit upwards and pull wt p Figure 1 12 8540780 21st March 2014 Rev 20 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER Calculation of safety distance of an ESPE connected to MOSAIC Any E
11. 10 _ 1_ Output 11 ANO Output ee 14 Benos Output channe 3 15 ANO4 Output 16 BNO4A Oupu NO contact channe 4 Programmable output status 1 PNP active high 18 SYS STATUS2 Output Programmable output status 2 PNP active high 19 J SYS STATUS3 Output Programmable output status PNP active high Programmable output status 4 PNP active high Programmable output status 5 PNP active high Programmable output status 6 PNP active high Programmable output status 7 PNP active high Programmable output status 8 PNP active high Table 12 nput secondo EN 61131 2 Ne 8540780 2151 March 2014 Rev 20 2 English English LJREER Example of connection of Mosaic to the machine control system MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 24VDC Figure 4 CHECKLIST AFTER INSTALLATION The MOSAIC system is able to detect the faults that occurs in each own module Anyway to have the system perfect operation perform the following checks at start up and at least every one year Operate a complete system TEST see TESTING the system Verify that all the cables are correctly inserted and the terminal blocks well screwed Verify that all the leds indicators light on correctly Verify the positioning o
12. KEY 1 Rotary axis rotary sensor The frequency obtained is 22 f frequency f Hz rpm rev min solution pulses rev Rpm rotational speed 60 Resolution measurement Speed linear speed 2 Linear axis rotary sensor The frequency obtained is Pitch sensor pitch 1 f Hz P solution pulses rev 60 pitch mm rev 3 Linear axis linear sensor The frequency obtained is f Hz speed mm s 1000 Resolution um pulse 4 Hysteresis To be changed only if fM2green fm red 94 8540780 21st March 2014 Rev 20 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER STAND STILL The StandStill function block monitors the speed of a device generating the Zero to 1 TRUE output when the speed is lower than a selected value Parameters Axis type defines the type of axis controlled by the device It will be Linear in the case of a translation and will be Rotary in the case of motion around an axis Gear Ratio Sensor Type the event that the previous parameter 15 Iu to 100 step a1 Linear the Sensor Type defines the type of sensor connected to the module inputs It can be Rotary e g shaft encoder or Zero speed limit 20 Linear e g optical array This choice allows to define the following parameters Measuring device t defines the type of sensor s used The possible choices are Encoder Proximity Encoder Proximity
13. LLO gt logical level O LL1 gt logical level 1 IMPORTANT LLO and 111 cannot be used to disable the logical ports in the diagram COMMENTS This allows a description to be entered and placed in any point of the diagram TITLE Automatically adds the name of the manufacturer the designer the project name and the CRC 90 8540780 2151 March 2014 Rev 20 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC SPEED CONTROL TYPE FUNCTION BLOCKS SPEED CONTROL The Speed Control function block monitors the speed of a device generating an output O FALSE when the measured speed exceeds a predetermined threshold In the case in which the speed is below the predetermined threshold the output will be 1 TRUE Parameters Axis type It defines the type of axis controlled by the device will be Linear in the case of a translation and will be Rotary in the case of motion around an axis Sensor Type n the event that the previous parameter is Linear the Sensor Type defines the type of sensor connected to the module inputs It can be Rotary e g shaft encoder or Linear e g optical array This choice allows to define the following parameters Measuring device It defines the type of sensor s used The possible choices are Encoder Proximity Encoder Proximity Proximityl Proximity2 1 Encoder2 Enable direction Enabling this parameter the DIR outpu
14. LS Oc 2M 2102 15 12 O8Z0VS8 POW ZOW bunoousa qno4 21401 3112412 01 440 440 440 440 apou uo 10113 b ZOW 943 unijay suon euuo2 m 3112415 3404 10 SNLVLS 7299 Jamod uid p1 pu 5 135 995 559 sun y SI u IuM 22945 Lua sAs y We Soy 330 330 0 01 p ZOW 991 11394 51615190 au Lua sAs y 11595 94 01 01 991 11394 516154900 au SUOI DVUUOD 2 LASSO 72992 10 4994 UOISJ9A e 01 yooy 0 UN 991 4411 om EN peo 1eAo 1ndino snieis ASSO uo Buissiw Ajddns 440 SS Jppe UM _ 5 d VOW 22 asnbly 11111111111 11111111111 LIN 10 5 i Hirr yun Jaysew maa oe ea 1 Jo 55 330 uone2iunululo 10113 xt Y 215 941 SMOUS FE ELLE LLLI T I T j 440 10419 3ndino ASSO
15. ZOSIW 11 24nDIJ u3242 02 21901 uoneanbijuo2 y Aq INdLNO 49 3 NO NO indino YM 3349 a qe1 uonipuo L 013S y Aq peisenboJ NOILVYIdO pues SMOUS LNdLNO 40 LAANI OU 10 330 S3HSV 13 indino NO uonipuoo 1 YILSYN 243 151 991 10 SI yun y JI 330 saysel4 25 61 21401 1531 uo 4 ZOSIN DIVSOW 2 AL33VS el Jig Ev M 2102 2 1512 0820758 SIW 21 24nDI4 25 ZZ 21901 24 Aq pajsanbad 1 4 NO 9921 0135 y Aq 15 1 LNdNI OU J m m E E E m E y SMOUS S3HSV 14 uonipuoo u31SVIN 992 15 1 992 10 si y JI 330 5 buluado 12 9 qU fi 1541 UO 1 c pu a 2 LL m c BE 4 yb ENERE D _ 9Jn614 SIN 21330 E JIVSON YATI
16. sensns 55 HARDWARE requirements ERE RI tu Rv Re 55 PC SOPIMVARE 55 55 FGA CAA 56 standard tool tuts 57 Textual RR E A 58 Create a new project configure the MOSAIC 58 EDIT CONFIGURATION composition of the various modules 59 Change bi vp D 59 OBJECTS OPERATOR CONFIGURATION tool 60 Creating the a TREE Peta FoEE 61 Use OF mouse right button S o pir 62 Pxample ol 63 Project validation 2 2 4 2 1 4 2 224 6 66 63 Qus DOI ________ _ _______ 64 CONNECT CO 65 Sending the configuration to the 5 2 272 2 2 12 65 Download a configuration file project from Mosaic MI 65 Configuration 65 SV STEM 66 DISCONNECTING System 66 MONITOR I O status in real time textual
17. 440 440 je isAud IVNYILNI Jepo2u3 y au SMOUS ul 15 pese 5555995 Aduanbasy ndu Aja 2 CC peas 330 330 20 me pe1sanbaJ pue e LLL T T 1 14 44 1 440 440 440 440 10419 LW 1913 9 105 JOU UOISJ9A 01 yaoy NITAN 01 au UNI 440 440 440 440 440 241934 AIAN 62 94n614 ZAN LAW DIVSOW e amp 3TIOMLNOO AL33VS el 1 English MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER MOSAIC SAFETY DESIGNER SOFTWARE The MOSAIC SAFETY DESIGNER application software can be used to configure a logic diagram of the connections between the MOSAIC Master expansions and the components of the system being developed The MOSAIC and its SLAVE units will thus monitor and control the connected safety components The MSD uses a versatile graphic interface to establish the connections between the various components as described below Installing the software PC HARDWARE requirements RAM 256 MB adequate to run Windows XP SP3 Framework 4 0 Hard disk gt 500Mbyte of free space USB conne
18. 5 19410 UO 10113 94 01 H9 01 ZOBIWN Ja sew y 51515190 au Ul 104113 Uul91s s y 159 yun y JO SsoJppe jed1sAud 991 SMOUS 94 01 994 01 COSIN 41394 51515190 au Suonoeuuo2 2 LASSO 2942 401 01 LW JOU 4 e 10449 nd no 1550 10419 Ajiqiyedwo7 440 01 Yyooy 0 UN 991 n md E m imi m ini E E E L w E E E fil Es E L E E E 94n514 ZOSIN DIVSOW YATIOULNOD G4ALVaDILNI 5 YVINGOW MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER MI8 Figure 24 return to ReeR for FW upgrade If the problem persists return the MI8 ReeR to be repaired Return the unit to ReeR to be repaired Firmware version not compatible with M1 Check which unit is in FAIL mode Change the unit s address see NODE SEL Return the unit to ReeR to be repaired Restart the system Restart the system address of the unit T mE WY gt oc coa 72 Table 41 Troubleshooting Com
19. Double NC NO Allows connection of pedals with one NO contact and one NC Manual reset selected this enables the request to reset each time the safety pedal is activated Otherwise enabling of the output directly follows the input conditions There are two types of reset Manual and Monitored When Manual is selected the system only verifies the signal s transition from O to 1 If Monitored is selected the double transition from to 1 and then back to is verified MANUAL MONITORED CONNECTION EXAMPLE ONE CONTACT NPUT n C t LH u gt OUT TEST n IODULE 8540780 2151 March 2014 Rev 20 79 LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC tl gt 250ms t 250ms t2 250ms gt WARNING If the Manual Reset is active a consecutive Input have to be used Example Input 1 and Input 2 are used for the fuctional block then Input 3 have to be used for the Reset Input Output test This is used to select which test output signals are to be sent to the component contacts This additional control permits detection and management of any short circuits between the lines To enable this control the test output signals must be configured amongst those available Test at start up f selected this enables the test at start up of the external component This test is perfor
20. With Simultaneity If selected this activates the test to verify concurrent switching of the signals coming from the external contacts Simultaneity ms This is only active if the previous parameter is enabled It defines the maximum time in msecs between the switching of two different signals from the external contacts Enable Error Out If selected reports a fault detected by the function block Item description This allows a description of the component s function to be entered The text is displayed in the top part of the symbol 74 8540780 2151 March 2014 Rev 20 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER SINGLE E GATE safety gate device SINGLE E GATE function block verifies a mobile guard or safety gate device input status If the mobile guard or safety gate is open the output is O FALSE Otherwise the output is 1 TRUE Parameters Enable reset f selected this enables the request to reset each time the mobile guard safety gate is activated Otherwise enabling of the output directly follows the input conditions There are two types of reset Manual and Monitored When Manual is selected the system only verifies the signal s transition from O to 1 If Monitored is selected the double transition from 0 to 1 and then back to O is verified MANUAL MONITORED IN x IN x ui IESE tl gt 2505 t 250ms t2 250ms gt WARNING If t
21. 1512 gt 0820758 25 buluadQ 21 pjoinb S9use J pjoinb S9use J 330 330 330 SOUS SOUS 440 440 440 49 1581 il 5 440 440 440 o NO ddd3e E pjoinb 5945 peddoi1s W gt GSW uonisoduio Wa SAS 9 JOU Hulssiw 5 uon euuo Huljsanbsi GSW uonisoduio Ul91S S 3294102 JOU Jequunu 10 Huljsenbs ASW 1uesaJd 1 uoneunbijuoo uono euuo 6unsenboeij GSW pied WOW 01 WOW 1531 uo OL 94n514 LIN 1935 IW OL 24nDi4 Br ERE Ree eee S IVNDIS JIVSON YATIOULNOD GO31V8D3LNI AL343VS INGOW 1 ON Bulyse 4 1 1 544 10 bunieM NO 1ndino YM 9349 440 1ndino Q3 25 2 81 A GVL 951 19 410 330 CAIGVNA YALSVW pue 318 VN3 5 NO uonipuo LNdNI asIMJauI0 4J4IO pa128uuo2 LIN NO OC M 2102 2 1512 0820758 NOIL VI ddO IWWYON DIVSOW YATIOULNOD GO31V8D3LNI 5 OC M 1002 2 1512 0820758 9E
22. 6 a 7 8 Lg __10__ Liz _15 16 17 18 19 22 23 16 8540780 2151 March 2014 Rev 20 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER 1 2 24VDCpowersuply Input type B according to EN 61131 2 Node selection Input type according to EN 61131 2 4 GND OvVDCpowrsuply 5 Input Digialinput Inputaccordingto EN61131 2 6 INPUT2 Input Digialinput2 Input according to EN611312 _ 8 INPUT4 Input Digialinput4 Input according to EN611312 _ 9 OUT TESTI Output Short circuit detected output PNP active high 10 OUT TEST2 Output Short circuit detected output PNP active high 11 OUT TEST3 Output Short circuit detected output PNPactivehigh OUT 5 4 Short circuit detected output PNP active high 00104 0 INPUT6 Digital input 6 Input according to EN 61131 2 _15 INPUT7 Digital input 7 Input according to EN 61131 2 16 INPUTS Digital input 8 Input according to EN 61131 2 Table 3 MIT2T8 TERMINAL SIGNAL TYPE DESCRIPTION OPERATION 24VDC 24VDCpowersupply 2 NODE SELO Input type B according to EN 61131 2 Node selection 3 NODE_SEL1 Input type 8 according to EN 61131 2 GND __ INPUTI Digital input 1 Input according to EN 61131 2 INPUT2 Digital input 2 Input accordi
23. A CREATE A NEW PROJECT 2 gt CHANGE CONFIGURATION composition of different modules 3 gt 7 CHANGE USER PARAMETERS name company etc 4 gt a SAVE THE ACTUAL PROJECT 5 gt 2 LOAD AN EXISTING PROJECT FROM THE 6 gt PRINT THE PROJECT SCHEMATIC PRINT PREVIEW PRINTING AREA 10 gt m 9 gt 7 PRINT THE PROJECT REPORT UNDO CANCEL THE LAST COMMAND 11 gt REDO RESTORE THE LAST CANCELLATION 12 gt v VALIDATE THE PROJECT 13 CONNECT TO MOSAIC SEND PROJECT TO MOSAIC m 15 gt DISCONNECT FROM MOSAIC 16 gt DOWNLOAD AN EXISTING PROJECT FROM MOSAIC 17 2 MONITOR Real time I O status graphic 18 gt MONITOR Real time I O status textual 19 gt DOWNLOAD LOG FILE 20 gt SHOW SYSTEM CONFIGURATION 21 gt M CHANGE PASSWORD 22 gt HELP ON LINE 23 gt PASSWORD RECOVERY 8540780 2151 March 2014 Rev 20 57 LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Textual tool bar Optionally the textual tool bar shown below is also available drop down File Project Edit Communication Options BREER of dS EO BQO F O vm Figure 33 Create a new project configure the MOSAIC system Select icon CREATE Figure 32 from the standard tool bar to start a new project The user authentication window is displayed Figure 34 Your Company Your Name Project Name Figure 34 Nex
24. BERR RRR RRR RAR BERR RRR RRR eRe BERR RRR 1 1 1 1 1414 11114111111111111111111111111111111111111 Figure 21 MR4 Figure 20 MR2 LA tT 8540780 21st March 2014 Rev 20 OC M 1002 2 1512 0820758 LW 10052 40041 6 21401 11 SI 2995 Ul91s S 1 1 15 3 01 4994 01 IN 94 11394 1 154 4 au JI Wa sAs 11615 O1 01 LW 991 51515 90 au 2 2 Lasso y 72945 01 0 991 UN ey DIVSOW G31V8D3LNI 134 5 10119 330 9Ae S YIM 10113 10119 jndino 0550 ZZ LIN 1935 9r IW 22 anbi4 Br 11 Ie c m E aE ONI LOOHS3 18f103 L LV OC M 2102 2 1512 0820758 ZOSIW c 2081 1100 59 4 041 21401 Yyooy 404149 N21 0 y unie gt 135 gt JGON 995 sseJppe Ssaippe sun y 9Ae S 92441 Ul SI YIIYM 2945 Uul91s s y 159 LIN
25. Over voltage category Digital INPUTS PNP active high EN 61131 2 OSSD 1 802 MO2 MO4 PNP active high 400mAQ24VDC max each OSSD Digital OUTPUTS PNP active high 100 24 0 max Response time ms This response times depends on the following parameters 7 Number of Slave modules installed 2 Number of Operators 3 Number of OSSD outputs For the right response time refer to the one calculated by the MSD software see Project report Master 10 6 12 6 lInput filter 1 Slave 11 8 26 5 Tinput filter M1 2 Slaves 12 8 28 7 lInput filter M1 3 Slaves 13 9 30 8 filter M1 4 Slaves 15 33 M1 5 Slaves 16 35 M1 6 Slaves 17 37 3 filter M1 7 Slaves 18 2 39 5 TInput filter M1 8 Slaves 19 3 41 7 Tinput_filter M1 9 Slaves 20 4 43 8 linput_filter M1 10 Slaves 21 5 46 input filter 11 Slaves 22 5 481 Tinput_filter M1 12 Slaves 23 6 50 3 Tinput_filter M1 13 Slaves 24 7 52 5 linput filter M1 14 Slaves 25 8 54 6 Tinput_filter M1 module connection ReeR proprietary 5 pole bus MSC Connection cable cross section 0 5 2 5 mm AWG 12 30 solid stranded Max length of connections 100m Operating temperature 10 55 C Max surroundin
26. 9 PRODUCE 11 INSTALLATION c n 12 Mechanical fastening 12 Calculation of safety distance of an ESPE connected to MOSAIC 13 Electrical COMME CTION 13 Instructions concerning connection cableS 1 1 14 USB INDU RR 15 MOSAIC Configuration Memory 15 MULTIPLE LOAD function 15 RESTORE NR 15 ENCODER CONNECTIONS WITH RJ45 CONNECTOR MV1 MV2 20 Example of connection of Mosaic to the machine control system 22 CHECKLIST AFTER INSTALEA 22 OPERATING 23 SIGNALS eE 24 inugsq 24 MASTER ENABLE 24 24 RESTART 25 TS 26 OUTST TU E N 26 OUT 26 OSSD M1 WIG ro 26 OSSD 26 SAFETY RELAYS
27. Allows connection of two way mode selectors Triple selector Allows connection of three way mode selectors Quadruple selector Allows connection of four way mode selectors Filter ms This is used to filter the signals coming from the mode selector The filter can be configured to between 3 and 250 ms and eliminates any bouncing on the contacts The length of the filter affects the calculation of the unit s total response time Enable Error Out If selected reports a fault detected by the function block Item description This allows a description of the component s function to be entered The text is displayed in the top part of the symbol 80 8540780 21st March 2014 Rev 20 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER PHOTOCELL safety photocell The PHOTOCELL function block verifies the status of the inputs of an optoelectronic safety photocell If the beam of the photocell is occupied photocell output FALSE the output is M ni ed O FALSE Otherwise with the beam clear and output of 1 TRUE the output is 1 TRUE ovem Test w Input 1 Parameters startup Test 5222 a 22225 522442 2 Filter ms Manual reset f selected this enables the request to reset each time safety photocell is ZI Enable Out Error activated Otherwise enabling of the output Description directly follows the input conditions There are two types of reset Manual and Monitored When Manual is s
28. Proximityl Proximity2 Encoderl Encoder2 Pitch the Axis Type chosen was linear this field allows you ee to enter the sensor pitch to obtain a conversion between Sie esac NO sensor revolutions and distance travelled NPN 3 wire NC PNP 4 wire NC NO E NBN 4 wire NC NO Proximity choice It allows you to choose the type of proximity doi dal dies wire sensor from PNP NPN Normally Open NA and Normally Closed NC with 3 or 4 wires Proximity choice Measurement Enter in this field the number of pulses revolution in the case of rotary sensor or um pulse linear sensor relating to the sensor used Verification Enter in this field the number of pulses revolution in the case of rotary sensor or um pulse linear sensor relating to the second sensor used Gear Ratio This parameter is active if there are two sensors on the selected axis This parameter allows you to enter the ratio between the two sensors If both sensors are on the Same moving parts the ratio will be 1 otherwise the number corresponding to the report must be entered E g there are an encoder and a proximity switch and the latter is on a moving part that due to a gear reduction ratio rotates at twice the speed of the encoder Therefore this value must be set at 2 Hysteresis 96 It represents the percentage hysteresis value below which the speed change is filtered Enter a value other than 1 to avoid continuous switch
29. e 2006 42 EC Machinery Directive e 2004 108 EC Electromagnetic Compatibility Directive e 2006 95 EC Low Voltage Directive and is built to the following standards _ Programmable controllers part 2 GEFEN O Equipment requirements and tests Safety of machinery Safety related parts of control systems General principles for design Safety of machinery Electro sensitive protective equipment Part 1 General EN 61496 1 requirements and tests IEC 61508 1 Functional safety of electrical electronic programmable electronic safety related systems General requirements Functional safety of electrical electronic programmable electronic safety IEC 61508 2 related systems Requirements for electrical electronic programmable electronic safety related systems Functional safety of electrical electronic programmable electronic safety IEC 61508 3 i related systems Software requirements IEC 61784 3 Digital data communication for measurement and control Functional safety fieldbuses Safety of machinery Functional safety of safety related electrical electronic IEC 62061 and programmable electronic control systems Table 1 8 8540780 21st March 2014 Rev 20 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER OVERVIEW MOSAIC is a modular safety controller It consists of a master unit M1 which can be configured using the MSD graphic interface and a number of expansi
30. enabled Madule 12 8 Node 0 0 0 03 Module CANOPEN Figure 42 If the modules found are not correct the following window will appear e g MI12T8 node number not correct displayed in red color text Notes Function Required Modules MCM Present FW 1 0 Reading from MCM enabled Module M1 Module 12 8 Node 0 Module CANOPEN _ Figure 43 Disconnecting System To disconnect the PC from M1 use the icon when the system is disconnected it is resetted and it starts with the sent project 66 8540780 2151 March 2014 Rev 20 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER MONITOR 1 0 status in real time textual To activate the monitor use the icon gt Password Required level 1 A pop up window will appear in real time with Status of the inputs when the object has two or more input connections to Mosaic the MONITOR will show as active only the first see the example in figure Inputs Diagnostics OSSD State OSSD Diagnostics Status of digital outputs OUT TEST diagnostics Dig_out Input OSSD Module block dios INPUT State di tic Module State osm OFF MI TI mot wm diegnostic Module Status State DiagOutT I M04 0 OFF M1T3 MO4 0 S
31. enables the power on test of the safety device This test requires activation and de activation of the device in order to run a complete functional check and enable the Output terminal This test is required only at machine start up power on of the module Filter ms Permits filtering of signals from the safety device This filter can be set to between 3 and 250 ms and eliminates any rebounds on the contacts The duration of the filter affects calculation of module total response time Simultaneity ms Determines that maximum permissible time msec between switching of two different signals from the device Enable Error Out If selected reports a fault detected by the function block Item description Permits insertion of a descriptive text of the function of the component This text will be displayed in the top part of the symbol 8540780 21st March 2014 Rev 20 89 English LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC FIELDBUS INPUT Element that permits insertion of a non safety input whose status is modified via the fieldbus Up to 8 virtual inputs can be inserted and the bit on which status is to be modified must be selected for each They are represented with one byte on the fieldbus For more detailed information consult the fieldbus manual on the MSD CD ROM WARNING the FIELDBUS INPUT is NOT a Safety input LLO LLI These allow a predefined logical level to be entered on a component s input
32. 2 connected via terminal blocks only install safety units in an enclosure with a protection class of at least IP54 Connect the module when it is not powered The supply voltage to the units must be 24Vdc 20 PELV in compliance with the standard EN 60204 1 Chapter 6 4 Do not use the MOSAIC to supply external devices The same ground connection OVDC must be used for all system components Describe the methods that designers can use to calculate the minimum safety distance from a specific dangerous point for the safety devices particularly Electro sensitive devices eg light curtains safety mats or pressure sensitive floors and bimanual control It contains a rule to determine the placement of safety devices based on approach speed and the stopping time of the machine which can reasonably be extrapolated so that it also includes the interlocking guards without guard locking 8540780 21st March 2014 Rev 20 13 English English LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Instructions concerning connection cables Wire size range AWG 12 30 solid stranded UL Use 60 75 C copper Cu conductor only We recommend the use of se
33. 2 MR4 27 Characteristics of the output 27 MR2 MR4 internal contacts 27 Example of MR2 module connection with static OSSD outputs of a module 28 Switching operation timing 2 4 2 4 1 0 044 28 TECHNICAL FEATURES 29 GENERAL SYSTEM 5 5 2 29 Safety level parameters 29 29 30 M d 30 RT 30 SWIG 31 ISO mt 31 8540780 21st March 2014 Rev 20 3 English English LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC WIA TO GUS qe Tm 31 2 MR4 OCU 31 MY MV2 32 458 4 32 MECHANICAL
34. 20 121 English LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC ACCESSORIES AND SPARE PARTS MODEL DESCRIPTION CODE Mi MOSAIC main unit 8 inputs 2 double OSSD 1100000 Mig MOSAIC input expansion unit 8 inputs 1000 _ _ MOSAIC input expansion unit 16 inputs 1100021 _ MOSAIC output expansion unit 4 double OSSD 1100081 _ MR4 safety relay unit relays noon _ _ MOSAIC safety relay expansion unit 1100042 _ MBP MOSAIC PROFIBUS DP interface unit 100050 MBD MOSAIC DeviceNet interface unit 71000610007 MOSAIC ETHERNET IP interface unit 710008400 _ MOSAIC PROFINET interface unit 100055 122 8540780 215 March 2014 Rev 20 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER WARRANT Y ReeR warrants that all of its MOSAIC units shall be free from defects in material or workmanship for a period of 12 twelve months from the date of shipment This warranty applies to the products under normal conditions of use If the product proves to be defective during the warranty period ReeR will repair or replace any faulty parts without any charge for material or labour ReeR S p A may at its discretion replace the defective equipment with the same type of equipment or with equipment having the same characteristics rather than repair it This warranty is subject to the conditions listed below The custo
35. 6 2335 94 98 9 tcycle1 9 46E 10 0 60 2335 93 tcycle1 8 53E 11 99 7 24453 47 97 7 tcycle2 DC13 2A 1 08E 10 0 87 24453 47 tcycle2 DC13 2A 6 63E 11 99 8 126678 49 92 5 tcycle3 6 75E 11 0 97 126678 5 tcycle3 8 23E 09 99 5 70 99 99 0 tcycle1 4 60E 07 0 50 70 99 tcycle1 7 42E 10 99 5 848 16 99 096 tcycle2 AC15 4 49E 09 0 54 848 15 tcycle2 AC15 3A 1 07E 10 99 7 12653 85 98 4 tcycle3 1 61E 10 0 79 12653 85 tcycle3 3 32E 09 99 5 177 38 99 0 tcycle1 7 75E 08 0 51 177 37 tcycle1 3 36E 10 99 6 2105 14 98 9 tcycle2 15 1 1 09 09 0 60 2105 14 tcycle2 AC15 1A 8 19E 11 99 7 28549 13 97 5 tcycle3 1 00E 10 0 88 28549 13 tcycle3 tcycle1 300s 1 commutation every 5 minutes tcycle2 3600s 1 commutation every hour tcycle3 1 commutation every day PFHd according IEC61508 MTTFd and DCavg according ISO1 3849 1 MVO MVI MV2 modules Model MVO MV2 Rated voltage 24VDC 20 Dissipated power max 3W TTL Models MVIT MV2T Encoder interface HTL Models MV1H MV2H sin cos Models MV1S MV2S in Rated insulation voltage 250V de cordane with EN 61800 ep 5 Rated impulse withstand voltage 4 00 kV Max number of axis 2 Max number of encoders 0 1 2 Max encoder frequency 500KHz HTL 300KHz Encoder connections RJ45 Max number of proximity 2 Max proximity frequency 5S KHz Proximity connections Termin
36. Blind Time can range from 250 msecs to second 8540780 21st March 2014 Rev 20 111 English LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Sequential MUTING The MUTING operator with Sequential logic performs muting of the input signal through sensor inputs 51 52 53 and 54 gt Preliminary condition The Muting cycle can only start if all the sensors 0 FALSE and the inputs are 1 TRUE barrier free Parameters Timeout sec Sets the time between 10 secs and unlimited within which the Muting cycle must end If the cycle is not complete at the end of this time Muting is immediately discontinued Enable f selected it enables the possibility of enabling or not enabling the Muting function Otherwise the Muting function is always enabled There are two Enable modes Enable Disable and Enable Only If Enable Disable is selected the Muting cycle cannot start if Enable is fixed at 1 TRUE or O FALSE but is only activated with a rising edge To disable muting set Enable to O FALSE In this mode the falling edge disables Muting regardless of the condition If Enable Only is selected Muting cannot be disabled but Enable must be set to 0 FALSE in order to enable a new rising edge for the next Muting cycle Direction The order in which the sensors are occupied can be set If set to BIDIR they can be occupied in both directions from S1 to S4 and from 54 to 51 if set to UP they
37. CIRCUIT CONTRO gt The maximum number of controllable inputs for each output OUT TEST is 2 INPUT parallel connection 1 1802 MI8 12 8 4 INPUT parallel connection MI16 Figure 5 OSSD M1 MI8O2 The OSSD static semiconductor safety outputs are short circuit protected cross circuit monitored and supply e n the ON condition Uv 0 75V Uv where Uv is 24V 20 e Inthe OFF condition 2V 5 The maximum load of 400mA 24V corresponds to a minimum resistive load of 600 The maximum capacitive load is 0 82uF The maximum inductive load is 30mH OSSD MO2 MO4 The OSSD static semiconductor safety outputs are short circuit protected cross circuit monitored and supply e n the ON condition Uv 0 75V Uv where Uv is 24V 20 e Inthe OFF condition OV 2V r m s The maximum load of 400mMA 24V corresponds to a minimum resistive load of 600 The maximum capacitive load is 0 82uF The maximum inductive load is 30mH gt t is not allowed the connection of external devices to the outputs except as expected in the configuration performed with the MSD software Each OSSD output can be configured as shown in Table 15 Automatic The output is activated according to le configurations set by the MSD SW only if the corresponding RESTART input is conected to 24VDC The output is activated according to le configurations set by the MSD
38. Copy of the original instructions MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC MODULAR SAFETY INTEGRATED CONTROLLER LE i Ger r e 4 9 d LI 4 Installation and use LJREER 32 via Carcano 10153 Torino Italia WWW reer it 8540780 21st March 2014 Rev 20 LJREER 4 Dichiarazione di conformita EC declaration of conformity Torino 18 01 2013 REER SpA via Carcano 32 10153 Torino Italy dichiara che il controllore integrato MOSAIC costituisce un dispositivo di sicurezza realizzato in conformit alle seguenti Direttive Europee declares that the integrated controller MOSAIC is a safety device complying with the following European Directives Direttiva Macchine 2006 42 CE Machine Directive Direttiva Compatibilita Elettromagnetica 2004 108 CE rcs C C Electromagnetic Compatibility Directive Direttiva Bassa Tensione 2006 95 CE Low Voltage Directive ed conforme alle seguenti norme and complies with the following standards CEI EN 61131 2 Controllori programmabili Parte 2 Specifiche e prove delle apparecchiature 07 2007 Programmable controllers Part 2 Equipment requirements and tests ISO 13849 1 Sicurezza del macchinario Parti dei sistemi di comando legate alla sicurezza Parte 1 Prin
39. SW only if corresponding RESTART_FBK input FOLLOWS A LOGIC TRANSITION OF 0 gt 1 Monitored The output is activated according to le configurations set by the MSD SW only if the corresponding RESTART input FOLLOWS A LOGIC TRANSITION OF 0 gt 1 gt 0 Table 15 English 26 8540780 21st March 2014 Rev 20 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER ESTART FBK OUT _ 250ms lt lt 55 12 250 5 SAFETY RELAYS MR2 MR4 Characteristics of the output circuit The MR2 MR4 MOR4 MOR4S8 units use guided contact safety relays each of which provides two N O contacts and one N C contact in addition to the N C feedback contact The MR2 unit uses two safety relays and the MR4 MOR4 MOR4S8 uses four Mechanical life of contacts Table 16 To guarantee correct isolation and avoid the risk of premature ageing of or damage to the relays each output line must be protected using a delay 3 5A fuse and the load characteristics must be consistent with those specified in Table 12 See the MR2 MR4 section for further details on these relays MR2 MR4 internal contacts diagram MOSAIC MR4 INI ERNAL DIAGRAM MOSAIC INTERNAL DIAGRAM
40. Stop e g E STOP and Reset e g SWITCH respectively 4 the In input can be connected freely in the diagram e g input function blocks or results of logical combinations 5 Output can be connected freely in the diagram Output is 1 TRUE when the IN input is 1 TRUE and the function block has been restarted Parameters Enable Reset Network when selected this allows the distribution network to reset the function block If not enabled the function block can only be reset via the local Reset In input Enable error out if selected this enables the presence of the Error Out status signal Example of application Emergency Stop Emergency Stop Master Master Network data flow The RESET commands must be installed outside all the danger areas of the network in positions where the danger areas and the entire work areas are clearly visible gt The maximum number of MASTER modules that can be connected in network configuration is equal to 10 8540780 2151 March 2014 Rev 20 117 English LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Condition 1 With reference to the figure at power on 1 The OUTPUTs of the various nodes are in the 0 FALSE condition 2 The STOP signal is sent via the Network out line 3 When the RESET command is pressed on one of the nodes all the nodes that are present are started when the START signal is sent 4 Asthe end result the OUTPUT of all the connected
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42. can be occupied from 51 to S4 and if set to DOWN from 54 to 51 Muting Close There are two types CURTAIN and SENSOR If you select CURTAIN muting closes when the input signal rises if you select SENSOR it closes when the last sensor has been cleared Select CURTAIN 112 8540780 2151 March 2014 Rev 20 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER Blind Time Only with Muting Close Curtain blind time is enabled if you know that after the complete transition of the pallet muting cycle close some protruding objects could still occupy the light curtain and send the input to 0 FALSE During blind time the input remains 1 TRUE Blind Time can range from 250 msecs to 1 second MUTING 7 The MUTING operator with T logic performs muting of the input signal through sensor inputs 51 and S2 gt Preliminary condition The Muting cycle can only start if 51 and S2 are O FALSE and the inputs are 1 TRUE barrier free Enable Only w Sensor Time PM Parameters Timeout sec Sets the time between 10 secs and unlimited within which the Muting cycle must end If the cycle is not complete at the end of this time Muting is immediately discontinued Enable f selected it enables the possibility of enabling or not enabling the Muting function Otherwise the Muting function is always enabled There are two Enable modes Enable Disable and Enable Only If Enable Disable is selected the Muting c
43. fM and fm decreased by the hysteresis set If the displayed value is GREEN the calculation of frequency gave a positive result If the displayed value is RED it is necessary to change the parameters given in the following formulas KEY 1 Rotary axis rotary sensor The frequency obtained is f frequency _ rpm rev min Rpm rotational speed f Hz Resolution pulses re v 60 Resolution measurement Speed linear speed 2 Linear axis rotary sensor The frequency obtained is Pitch sensor pitch 1 f Hz Re solution pulses rev 60 pitch mm rev 3 Linear axis linear sensor The frequency obtained is Hz speed mm s 1000 Resolution um pulse 4 Hysteresis To be changed only if fM green fm red 98 8540780 21st March 2014 Rev 20 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER OPERATOR FUNCTION BLOCKS All the input of these operators could be inverted logical NOT It could be done clicking with the right mouse key on the input to be inverted A little circle will be showed on the inverted input To cancel the inversion simply click another time on the same input pin gt The maximum number of user blocks is 64 LOGICAL OPERATORS AND Logical AND returns an output of 1 TRUE if all the inputs are 1 TRUE Parameters Number of inputs this is used to set between 2 and 8 inputs NAND Logical NAND returns an output of 0 FALSE if all the in
44. is performed by occupying and clearing the area protected by the safety light curtain to run a complete function test and enable the output This test is only requested at machine start up when the unit is switched on Filter ms This is used to filter the signals coming from the safety light curtain The filter can be configured to between 3 and 250 ms and eliminates any bouncing on the contacts The length of the filter affects the calculation of the unit s total response time With Simultaneity If selected this activates the test to verify concurrent switching of the signals coming from the safety light curtain Simultaneity ms This is only active if the previous parameter is enabled It defines the maximum time in msecs between the switching of two different signals from the safety light curtain Enable Error Out If selected reports a fault detected by the function block Item description This allows a description of the component s function to be entered The text is displayed in the top part of the symbol FOOTSWITCH safety pedal The FOOTSWITCH function block verifies the status of the inputs of a safety pedal device If the pedal is not pressed the output is O FALSE Otherwise the output is 1 TRUE Parameters Input type Single NC Allows connection of pedals with one NC contact Single NO Allows connection of pedals with one NO contact Double NC Allows connection of pedals with two NC contacts
45. out M802 Expansion 8 input 2 MO4 Expansion 4 output Figure 37 4 1 gt OBJECT TOOL WINDOW This contains the various function blocks that will make up your project these blocks are divided into 3 different types physical inputs outputs comments 2 gt OPERATOR TOOL WINDOW This contains the various function blocks for connecting the objects in point 1 these blocks are divided into 6 different types logical muting memories counters timers 3 gt CONFIGURATION TOOL WINDOW This contains the description of your project composition 4 gt CONFIGURATION TOOL WINDOW view This contains the graphic representation of your project composition 60 8540780 2151 March 2014 Rev 20 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER Creating the diagram Once you have selected your system composition you are ready to configure the project The logic diagram is created using a DRAG amp DROP function Select the objects as required from the windows described previously each single object is described in detail in the following sections and drag it into the design area Now when you select the object the PROPERTIES window is enabled where you must fill in the fields as required When you need to set a specific numerical value with a slide eg filter use the left and right arrows on your keyboard or click the sides of the slider of the slide Connect the objects by moving the mouse over the req
46. output is set to O FALSE independently from the n values Parameters Number of inputs this is used to set between 2 and 4 inputs 8540780 21st March 2014 Rev 20 LJREER 101 English LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC MEMORY OPERATORS MEMORY operators can be used if you decide to save any data TRUE or FALSE from other project components Status changes are performed according to the truth tables shown for each operator D FLIP FLOP max number 16 The D FLIP FLOP operator saves the previously set statuS on output Q according to the following truth table Preset Clear Q _ 1 X K 0 2 1111 X X 0 D FLIP FLOP v Enable Clear Oo O 1 X Keep memory 0 O Risingedge 1 1 O jRiingedge O 0 __ Parameters Preset f selected enables output to be set to 1 TRUE Clear f selected enables the saving process to be reset 102 8540780 21st March 2014 Rev 20 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER SR FLIP FLOP SR FLIP FLOP operator brings output Q at 1 with Set O with Reset See the following truth table _0 0 Keep memory 1 0 The USER RESTART MANUAL operator saves the restart signal according to the following USER RESTART MANUAL truth table USER E Enable Clear Clear Restat 11 Q 1 X X __ _ x Jo O
47. outputs power supply woe en OVDC power supply 024700 05504 A PNP active Static output 4 187 OSSD4_B PNP active high 19 _ 4 Feedback Restart 4 Input according to EN 61131 2 OUT_STATUS4 Programmable digital output PNP active high OSSD3_A PNP active high Static output 3 OSSD3_B PNP active high RESTART_FBK3 Feedback Restart 3 Input according to EN 61131 2 OUT_STATUS3 Programmable digital output PNP active high Table 6 18 8540780 2151 March 2014 Rev 20 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER TERMINAL SIGNAL TYPE DESCRIPTION OPERATION 24VDC 24VDC power supply NODE_SELO Input type according to EN 61131 2 Node selection NODE_SEL1 Input type according to EN 61131 2 GND OVDCpowersuppy OSSD1_A PNP active high Static output 1 OSSD1_B PNP active high RESTART_FBK1 Feedback Restart 1 Input according to EN 61131 2 D Static output 2 24VDC 24VDC power supply 24 0 output power supply _ ___ __ __ __ 2 GND OVDCpowersuply OVDCoutput ___ amp cw ee Table 7 n N n 5 6 hi 8 OUT_STATUS1 Output Condition of outputs PNP active high a ive hi 9 ive hi EE 15 016 This terminal must be connected to the power supply for the unit to work properly TERMINAL SIGNAL TYPE DESCRIPTION OPERATION
48. speed value above which the function block output OVER will be O FALSE If the measured speed is less than the set value the function block output OVER will be 1 TRUE Frequency It shows the maximum calculated frequency values fM and fm decreased by the hysteresis set If the displayed value is GREEN the calculation of frequency gave a positive result If the displayed value is RED it is necessary to change the parameters given in the following formulas 1 Rotary axis rotary sensor The frequency obtained is KEY f frequency _ rpm rev min Rpm rotational speed 2 2 0 Resolution pulses rev Resolution measurement Speed linear speed 2 Linear axis rotary sensor The frequency obtained is Pitch sensor pitch _ speed m min 1000 60 pitch mm rev f Hz Re solution pulses rev 3 Linear axis linear sensor The frequency obtained is f Hz speed mm s 1000 Resolution um pulse 4 Hysteresis be changed only if fM2green fm red 92 8540780 21st March 2014 Rev 20 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC WINDOW SPEED CONTROL The Window Speed Control function block monitors the speed of a device generating the Zero to 1 TRUE output when the speed is within a prefixed range Parameters Axis type It defines the type of axis controlled by the device will be Linear in the case of a translation and will be Rotary in the case of motion ar
49. the MI8 MI16 and MI12T8 Mosaic expansion units the number of inputs in the system can be increased to allow more external devices to be connected The 2 8 also provides 8 OUT TEST outputs The MO2 and MO4 Mosaic expansion units provide the system respectively with 2 and 4 OSSD Output Signal Switching Device pairs for controlling devices connected downstream of the MOSAIC The MI802 has 8 inputs and 2 OSSD outputs The MR2 and MR4 Mosaic expansion units provide the system with 2 and 4 guided contact safety relay outputs respectively with the related external relay feedback N C contact The expansion units in the MB series permit connection to the most commonly used industrial fieldbus systems for diagnostics and data transmission The MBEP and MBEC also have an ethernet connection The MBU permits connection to devices with a USB port 8540780 2151 March 2014 Rev 20 9 English English LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC The MCT1 and Mosaic units are used to connect the to other slave units installed at a distance lt 50 m Two MCT units installed at the required distance can be connected using a shielded cable ReeR MC25 50 or other cable with the characteristics set out in the cable data sheet The MVO MV1 and MV2 Mosaic expansion units can be used to control the following up to PLe e Zero speed Max speed Speed range e Direction of movement rota
50. the Override command OVERRIDE 1 Override ends when the light curtain and sensors are cleared gap free or on expiry of the timeout The function can be restarted only if the Override command is re activated OVERRIDE 1 Parameters With sensors occupied Must be selected with T sequential simultaneous muting with L muting must not be selected gt Otherwise Warning is displayed in the compilation phase and in the report gt The user must adopt additional safety measures during the Override phase Conditions to be checked for activation of Override With sensors sensor Override Override selected MM Bled output Timeout sec Used to set the time between 10 sec and infinity by which the Override function must end Override mode Used to configure the type of Override pulsed or maintained action With OverOut Used to activate an Override active signalling output active when high With Request Used to activate a signalling output active when high indicating that the Override function can be activated 114 8540780 2151 March 2014 Rev 20 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER Manual Reset e Should the INPUT be active TRUE the reset enables the output of the function block e Should the INPUT be not active FALSE the output of the function block follows the OVERRIDE request There are two types of reset Manual and Monitored When Manual is selec
51. the one contained in M1 an overwrite operation that will permanently delete the configuration data contained in M1 will be performed WARNING ALL DATA PREVIOUSLY CONTAINED IN M1 WILL LOST RESTORE function If the M1 unit is damaged you can replace it with a new one having already saved all the configurations on the MCM all you need to do is insert the MCM in the new and switch on the MOSAIC system that will immediately load the backup configuration In this way the work interruptions will be minimized 8540780 21st March 2014 Rev 20 English English LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC gt The LOAD and RESTORE functions can be disabled via SW see Figure 35 gt In order to be used the expansion units must be addressed at the time of installation see the NODE SEL section Each time is used carefully check that the chosen configuration is the one that was planned for that particular system Try again a fully functional test of the system composed of Mosaic plus all devices connected to it see the TESTING the system section TERMINAL 2 24VDCpowersuply 2 Input type B according to EN 61131 2 Node selection 5 3 Input type according to EN 61131 2 __ 0 0 OSSDI A 7 05502 Output 12 17 22 23 Digital input 8 Table 2 TERMINAL 3 EE NEN ME NEN
52. when the speed is lower than a selected value In addition it generates the Over O FALSE output if the measured speed exceeds a predetermined threshold Parameters Axis type t defines the type of axis controlled by the device It will be Linear in the case of a translation and will be Rotary in the case of motion around an axis Sensor Type the event that the previous parameter is Linear the Sensor Type defines the type of sensor connected to the module inputs It can be Rotary e g shaft encoder or Linear e g optical array This choice allows to define the following parameters Measuring device t defines the type of sensor s used The possible choices are Encoder Proximity Encoder Proximity Proximityl Proximity2 1 Encoder2 Enable direction Enabling this parameter the DIR output is enabled on the function block This output will be 1 TRUE when the axis rotates Counterclockwise and will be FALSE when the axis rotates Clockwise Direction decision t defines the direction of rotation for which the set thresholds are made active The possible choices are Bidirectional Clockwise Counterclockwise If Bidirectional is selected the excess of the set threshold is detected whether the axis rotates clockwise counterclockwise Selecting Clockwise or Counterclockwise this is detected only when the axis rotates in the selected direction Threshold number t al
53. 01D Errors related to memory MCM REPLACE MCM MEMORY from 458 1370 EDM error the couple RELAY and 2 used CHECK THE CONNECTION OF THE EXTERNAL FEEDBACK 5 in Category 4 from MOR4 MORASS 147D EDM error on the Relay 2 and 3 used in CHECK THE CONNECTION OF THE EXTERNAL FEEDBACK CONTACTORS Category 4 157D from a form or MOR4S8 EDM error CHECK THE CONNECTION OF THE EXTERNAL FEEDBACK on the Relay 3 and 4 used in Category 4 CONTACTORS CHECK THE PROXI CONNECTIONS VERIFY THAT THE PROXI CONSUMPTION IS HIGHER THAN OR EQUAL TO 2mA IF IT IS DIFFERENT CONNECT A 12KQ LOAD RESISTANCE BETWEEN from a MV2 or MVO 131D detected disconnection Proxi 1 or 2 PIN 5 6 AND PIN 9 10 CHECK THE ENCODER1 2 CONNECTIONS 132D 2 iu V2 detected disconnection Encoder THE CASE OF ENCODER TTL VERIFY THAT THE EXTERNAL POWER SUPPLIED TO THE MODULE IS 4 9VDC 136D Proxil From a module MV2 or MVO 146D Proxi2 over frequency detected on Proximity input 1390 1 From a module MV2 or MVO encoder THE DUTY CYCLE MUST BE 50 33 OF THE PERIOD HTL TTL 149D Encoder2 input signals not Standard duty cycle phase THE PHASE DISPLACEMENT MUST BE 90 3 3 HTL TTL displacement not applicable to SIN COS 1400 Encoder1 From a module MV2 or MVO THE INPUT FREQUENCY MUST BE 150D Encoder2 over frequ
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55. 24VDC Ee 24VDC power supply ____ ___ GND ___ OVDC power supply PNP active high NC2 contact ZONE 2 OSSD2_A 05502 B Control ZONE 2 PNP active high FBK_K1_K2_2 Feedback 2 ZONE 2 12 17 A A_NO21 22 21 contact ZONE 2 E A_NO22 24 B_NO22 NO2 contact ZONE 2 Table 8 8540780 2151 March 2014 Rev 20 19 English English LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC TERMINAL SIGNAL TYPE DESCRIPTION OPERATION __1___ 24VDC NENNEN 24VDC power supply 4 GND OVDC power supply 42 OSSD1_A 6 05501 B Control ZONE 1 PNP active high FBK_K1_K2_1 Feedback 2 ZONEI 2 A NCI B NCI NC contact ZONE 1 13 po 214 _ 15 _ 16 BNOI2 Eoo Table 9 MVO MVI MV2 TERMINAL SIGNAL TYPE DESCRIPTION OPERATION 24VDC 24VDC power supply 2 NODE_SELO Input ess 3 NODE SELI Input type according to 61131 2 4 GND OVDC power supply 5 PROXI1_24V Output Power supply 24VDC to PROXII 6 PROXI1 REF Output PROXIMITY 1 Power supply OVDC to 7 PROXI1 IN1 3 WIRES Input connections NO input 8 PROXI1 IN2 4 WIRES Input NC input 9 PROXI2 24V Output Power supply 24VDC to PROXI2 10 PROXI2 REF Output PROXIMITY 2 Power supply
56. 5 2 2 2 33 ep 34 Master MI Figure TO 34 Wine Foure TI 36 2 37 12 8 Figure 38 VIROS o E 39 MO2 Figure 15 6 666 6 sene enne 40 Werte 41 A T7 TU TU 42 MOR4S8 Figure fc it ne he Uma en es eee TE REINES 43 MV1 MV2 Figure 44 MR2 Figure 20 MR4 Figure 21 2 0 66 6 45 TR OB SOO Gre UE Id VENIM E MIU UA ENS 46 Master M1 Figure 22 46 MSO HOWE 2 47 Waist dete 48 WS FOUE 25 49 MI16 Figure 26 vrbis 50 MOZ MO4 Figure 27 51 FOUE 26 52 MOR4S8 Figure 53 MVO MV1 MV2 Figure 54 MOSAIC SAFETY DESIGNER SOFTWARE wcssssccaictisnsntasscszasstcanccesnseusacnsssducesnunesnutstassvenacesuaauiatsscanssssnuets 55 Installing the software 6
57. 61131 2 Test OUTPUT No description 8 to check for short circuits overloads Connection to 1 via MSC 5 way ReeR proprietary bus MO2 MO4 modules OSSD No description Model MO2 MO4 PFHd IEC 61508 1998 3 16E 9 3 44E 9 Rated voltage 24VDC 20 Dissipated power 3W max Digital OUTPUTS No description 2 programmable PNP active high 2 4 Solid state safety outputs PNP active high 400mMA 24VDC max Connection to M1 via MSC 5 way ReeR proprietary bus MR2 MR4 modules Model MR2 MR4 Rated voltage 24VDC 20 Dissipated power 3W max Switching voltage 240 VAC Switching current 6A max N O contacts 2 1 4 2 FEEDBACK contacts 2 Response time 12ms Mechanical life of contacts gt 20x 10 Connection to output module Via front panel terminal strip no connection via MSC bus 8540780 2151 March 2014 Rev 20 31 English English LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC MR2 MR4 TECHNICAL DATA CONCERNING SAFETY FEEDBACK CONTACT PRESENT FEEDBACK CONTACT MISSING PFHd SFF MTTFd DCavg PFHd SFF MTTFd DCavg 3 09E 10 99
58. ATED CONTROLLER MOSAIC OBJECT FUNCTION BLOCKS OUTPUT OBJECTS OSSD safety outputs The OSSD semiconductor safety outputs require no maintenance Output and Output2 supply 24Vdc if the input is 1 TRUE whereas they supply OVdc if the input is O FALSE gt Each pair of OSSD has an entrance on RESTART FBK This input must always be connected as described in paragraph RESTART_FBK Parameters Manual reset If selected this enables the request to reset each time the input signal falls Otherwise enabling of the output directly follows the input conditions There are two types of reset Manual and Monitored When Manual is selected the system only verifies the signal s transition from 0 to 1 If Monitored is selected the double transition from 0 to 1 and then back li to O is verified IN x oc Y Enable status If checked enables the connection of the current status of ESET the OSSD with a STATUS gt 250ms t 250ms t2 250ms STATUS signal output STATUS output NOT SAFETY OUTPUT makes it possible to monitor any point on the diagram by connecting it to the input The output returns 24Vdc if the input is 1 TRUE or OVdc if the input 15 0 FALSE WARNING The STATUS output is NOT a safety output FIELDBUS PROBE Element that permits display of the status of any point of the scheme on the fieldbus Up to 16 probes can be inserted and the
59. B 2 0 Hi Speed Max cable length 3m Connection to slave units via MSC 5 way ReeR proprietary bus MI8O2 module 61508 1998 5 72 9 Rated voltage 24VDC 20 Dissipated power 3W max Digital INPUTS No description 8 PNP active high according to EN 61131 2 Test OUTPUT No description 8 to check for short circuits overloads Digital OUTPUTS No description 2 programmable PNP active high OSSD No description 2 pairs solid state safety outputs PNP active high 400mA 24VDC max Connection to 1 via MSC 5 way ReeR proprietary bus 30 8540780 2151 March 2014 Rev 20 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 18 MI16 modules LJREER Model 8 MI16 IEC 61508 1998 5 75 9 7 09 9 Rated voltage 24VDC 20 Dissipated power 3W max Digital INPUTS No description 8 16 PNP active high according to EN 61131 2 Test OUTPUT No description 4 to check for short circuits overloads Connection to 1 via MSC 5 way ReeR proprietary bus MI12T8 module PFHg 61508 1998 3 24E 9 Rated voltage 24VDC 20 Dissipated power 3W max Digital INPUTS No description 2 PNP active high according to EN
60. Contemporaneity rns 500 Reset Type Manual StartUp Test False Connections MIS 2 INPUT Terminall 7 MIS INPLUT2 Termminall amp A BO INF UTS Terminall 9 SSD Functional Block 3 Filter ms 250 Contemporaneity ms 1000 Reset Type Monitored StartUp Test False This definition of PL and of the other related parameters as set forth in ISO 13849 1 only refers to the functions implemented in the Mosaic system by the MSD configuration software assuming configuration has been performed correctly The actual PL of the entire application and the relative parameters must consider data for all the devices connected to the Mosaic system within the scope of the application This must only be performed by the user installer 64 8540780 21st March 2014 Rev 20 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER Connect to Mosaic After connecting M1 to the PC via CSU cable USB use the icon for the connection A window appears to request the password Enter the password see Password protection Level Level Password Figure 40 Sending the configuration to the MOSAIC To send the saved configuration from a PC to use the icon on the standard toolbar and wait the execution M1 will save the project in its internal memory and if present in MCM memory Password Required level 2 This function is possible only after project validation with
61. ER MOSAIC Gear Ratio This parameter is active if there are two sensors on the selected axis This parameter allows you to enter the ratio between the two sensors If both sensors are on the Same moving parts the ratio will be 1 otherwise the number corresponding to the report must be entered E g there are an encoder and a proximity switch and the latter is on a moving part that due to a gear reduction ratio rotates at twice the speed of the encoder Therefore this value must be set at 2 Hysteresis It represents the percentage hysteresis value below which the speed change is filtered Enter a value other than 1 to avoid continuous switching as the input changes High speed Enter in this field the maximum speed value above which the output of the function block WINDOW will be O FALSE If the measured speed is less than the set value the output WINDOW of the function block will be 1 TRUE Low speed Enter in this field the minimum speed value below which the output of the function block WINDOW will be FALSE If the measured speed is more than the set value the output WINDOW of the function block will be 1 TRUE Frequency It shows the maximum calculated frequency values fM and fm decreased by the hysteresis set If the displayed value is GREEN the calculation of frequency gave a positive result If the displayed value is RED it is necessary to change the parameters given in the following formulas
62. INTRODUCTION Contents of this handbook This handbook describes how to use the MOSAIC programmable safety module and its expansion units SLAVES it includes adescription of the system e method of installation e connections e Signals e troubleshooting e use of the configuration SW Important safety instructions This safety alert symbol indicates a potential personal safety hazard Failure to comply with instructions bearing this symbol could pose a very serious risk to personnel This symbol indicates an important instruction The MOSAIC is built to the following safety levels SIL 3 SILCL 3 PLe Cat 4 Type 4 in accordance with the applicable standards However the definitive SIL and PL of the application will depend on the number of safety components their parameters and the connections that are made as per the risk analysis Read the Applicable Standards section carefully Perform in depth risk analysis to determine the appropriate safety level for your specific application on the basis of all the applicable standards Programming configuration of the Mosaic is the sole responsibility of the installer or user The device must be programmed configured in accordance with the application specific risk analysis and all the applicable standards Once you have programmed configured and installed the Mosaic and all the relative devices run a complete application safety test see TES
63. MOIN 92 24nDI4 82 4 DIVSOW e amp 3TIOMLNOO G4LVaDILNI 5 ES 027494 LOZ 2 1512 0810758 21401 9 62 24nDI suonpauuo To peep pei snieis indino 330 330 330 SRR RB ESRERTAR 3115412 Wous 01 yaoy 1112 12 01 y 340 uo 10113 g 9 q e 94 y A10591e SUOIIDBUUOD 330 NO 4012 3402 U491X3 ae ase 135 JGON 225 Pe 0910p H 440 440 330 55 YUM Sun y 5 9441 713 Peet eee LW 10 5 Terre ere sry Ul 51 UN u5IuM 22995 430 440 330 15 5 y 32159 OU dedo 01 22M wun aui sew y uJn3a4 51515190 440 440 440 10 sseJppe 440 440 jedisAud Ul 10443 irr uvam poet HERE 01 Yyooy 01 11 y 51516194 440 440 104189 1 siejay a
64. New Password 9 7 Figure 46 68 8540780 2151 March 2014 Rev 20 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER TESTING the system This is done by forcing a change of status for each safety device connected to the MOSAIC to check that the status of the outputs actually changes The following example is helpful for understanding the TEST procedure UP Mosaic Safety Designer BREER Item Phisycal Output 64 0550 4 Status Input Text Operator Figure 47 tl In the normal operating condition E GATE closed is closed Input2 is open and the output of the E GATE block is set to high logic level in this mode the safety outputs OSSD1 2 are active and the power supply to the relative terminals is 24VDC t2 When the E GATE is physically opened the condition of the inputs and thus of the outputs of the E GATE block will change OVDC gt 24VDC the condition of the OSSD1 OSSD2 safety outputs will change from 24VDC to OVDC If this change is detected the mobile E GATE is connected correctly 24vdc Ovdc In2 Ovdc 24vdc OUT 24vdc 0 01 24vdc Ovdc OSSD2 24vdc Ovdc t1 t2 For the correct installation of each external sensor component refer to their installation manual WA This test must be performed for each safety component in the project 8540780 21st March 2014 Rev 20 69 LJREER MODULAR SAFETY INTEGR
65. OK result Download a configuration file project from Mosaic M1 To download a project from MOSAIC M1 to MSD use the icon A on the Standard toolbar MSD will display the project residing in M1 Sufficient Password level 1 gt If the project must be used on other modules 1 verify the components effectively connected ref System composition on page 66 gt Then perform a Project Validation 63 and a System Test 69 Configuration LOG gt Within the configuration file project are included the creation date and CRC 4 digit hexadecimal identification of a project that are stored in M1 gt This logbook can record up to 5 consecutive events after which these are overwritten starting from the least recent event The log file can be visualized using the icon in the standard tool bar Password Required level 1 ELog File 0 09 1 1 10 0411710 03 11 10 Figure 41 8540780 2151 March 2014 Rev 20 65 LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC System composition The check of the actual composition of the MOSAIC system is obtained using the icon Password Required level 1 A pop up window will appear with Connected modules Firmware version of each module Node number physical address of each module System Recognized Module installed Firmware eo Module 1 4 Present FW 1 0 Reading from
66. OULNOD G31V8D3LNI AL343VS INGOW OC M 1002 2 1512 0820758 8E 9126 24nDI4 UIIAIDS JIWDUAG 21401 SSeS eee ee eee uoneanbijuo2 y Aq peisenbaJ 10 LNdNI NO 1 uoneanbijuo2 eubis 1 0145 JGON 991 Aq peisenbaJ 10 LNdNI OU JI S WON 944 SMOYS S3HSV 14 uonipuoo I YALSVW 993 W014 1641 y 104 s PUN au JI 330 IM _ ae 2125 A qvL 1531 uo 11111 oe an ae ou an re aoe ow mm on ae ae ow aw ee a on ae on ow PI as TM d mu om LJ ow aa LU e bd Ld r Ld v D A E d gt T nN a 2 LI e bd e 3 the 5 4 SIZTIW DIVSOW 1 5 el 1 6E uonipuo2 441701 25 2 92 A GVL 9 qe1 jeuBis 1 0135 JGON y SMOUS 5 bui
67. OVDC to PROXI2 11 PROXI2 IN1 3 WIRES Input connections PROXI2 NO input 12 PROXI2 IN2 4 WIRES Input PROXI2 NC input 13 N C 14 Not connected 15 N C 16 N C Table 10 ENCODER CONNECTIONS WITH 45 CONNECTOR MV1 MV2 87654321 12345678 12345678 MS VE N C E EXT_OV EXT_OV ae A A A A N C N C B B B B EIA TIA 568A 20 8540780 2151 March 2014 Rev 20 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER __1__ 24VDC 24VDCpowersupply Input type according to EN 61131 2 Node selection Input type B according to EN 61131 2 4 OVDCpowersupply 5 Input Feedback Restat Input secondo EN 61131 2 6 REST FBK2 Input Feedback Restart2 Input secondo EN 61131 2 8 REST FBK4 Input _ Feedback Restart 4 9 ANO Output Contact Channel 1 10 BNOI Output 14 BNO3 15 ANO 16 B NO4 N O contact Channel 4 Table 11 MOR4S8 TERMINAL SIGNAL TYPE DESCRIPTION OPERATION 24VDC 24VDC power supply Input type according Node selection Input type according __ _ OVDC power supply Feedback Restart 1 Feedback Restart 2 nput secondo EN 61131 2 7 Feedback Restart 3 nput secondo EN 61131 2 8 _ Input Feedback Restart 4 Input secondo EN 61131 2 9 ANO Output
68. TATUS2 OFF 1 4 MO4 0 STATUS3 OFF _ MO4 0 STATUS4 OFF Figure 44 textual monitor MONITOR I O status real time textual graphic To activate deactivate the monitor use the icon Password Required level 1 The color of links Figure 33 allows you to view the diagnostics in real time with RED OFF GREEN ON DASHED ORANGE Connection Error DASHED RED Pending enable for example RESTART Placing the mouse pointer over the link you can display the diagnostics 37 MAO Empresa Nombre MOSAIC Master 8 ingressi 2 Figure 45 graphic monitor 8540780 2151 March 2014 Rev 20 67 LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Password protection The MSD requests a password in order to upload and save the project gt The password entered as default must be modified to avoid manipulation level 2 password or so that the configuration loaded on Mosaic level 1 password is not visible Level 1 password All operators using the M1 system must have a Level 1 PASSWORD This password allows only to view the LOG file composition of the system and MONITOR in real time and upload operations The first time the system is initialised the operator must use the password ENTER key Designers who know the level 2 password can enter a new level 1 password alohanumerical max 8 characters gt Operators who know this passw
69. TING the system page 69 v Always test the complete system whenever new safety components are added see the TESTING the system section page 69 ReeR is not responsible for these operations or any risks in connection therewith Reference should be made to the handbooks and the relative product and or application standards to ensure correct use of devices connected to the Mosaic within the specific application The ambient temperature in the place where the system is installed must be compatible with the operating temperature parameters stated on the product label and in the specifications For all matters concerning safety if necessary contact your country s competent safety authorities or the competent trade association 8540780 21st March 2014 Rev 20 7 English LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Abbreviations and symbols MCM MOSAIC Configuration Memory memory chip for MOSAIC accessory MSC MOSAIC Safety Communication proprietary bus for expansion units MSD MOSAIC Safety Designer MOSAIC configuration SW running in Windows OSSD Output Signal Switching Device solid state safety output MTTFd Mean Time to Dangerous Failure PL Performance Level Probability of a dangerous failure per Hour SIL Safety Integrity Level SILCL Safety Integrity Level Claim Limit SW Software Applicable standards MOSAIC complies with the following European Directives
70. al DELAY see DELAY paragraph the application must be the following The two outputs have to be programmed with RESET TYPE manual monitored using the function USER MANUAL RESTART You must physically connect the button RESTART to the inputs RESTART FBK1 2 of the OSSD A and B used see section connections p 12 and to the INPUTS C 120 8540780 2151 March 2014 Rev 20 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER MOSAIC FAIL CODES In case of malfunction the Mosaic system transmits to the MSD software a code corresponding to the error detected by the master MI To read the code proceed as follows connect the Master MI indicating FAIL by led to the PC using the USB cable launch the software MSD a window appears with the error code occurred The following table lists all possible errors detected and their solution CODE FAIL RESOLUTION The two MI microcontrollers do not see the CHECK CORRECT INSERTION OF M1 AND EXPANSION MODULES same hw sw configuration CONNECTORS MSC POSSIBLY REPLACE THE CONNECTORS 6D 2 or more same expansion modules with th CHECK THE CONNECTIONS PIN 2 3 EXPANSION MODULES same node number Exceeded max expansion modules number DISCONNECT THE MODULES IN EXCESS MAXI 4 One or more modules have detected a CHECK THE CONNECTIONS OF PIN 2 3 EXPANSION MODULES change in the node number pia module has detected an external CHECK THE ERROR CODE ON MODULE FOR MORE INFORMATION 96D 1
71. al blocks Proximity type PNP NPN 3 4 cables Connection to M1 via MSC 5 way ReeR proprietary bus MOR4 MOR4S8 module Model MOR4 MOR4S8 Rated voltage 24VDC 20 Dissipated power max 3W max Switching voltage 240 VAC Switching current 6A max N O contacts 4 INPUT FBK RESTART No description 4 control possible Automatic or Manual operation with RESTART button Digital OUTPUT No description 8 Programmable output PNP active high Response time 12ms Mechanical life of contacts gt 40 1 06 Connessione per utilizzatore Terminal blocks Connection to 1 via MSC 5 way ReeR proprietary bus 22 8540780 21st March 2014 Rev 20 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC MECHANICAL DIMENSIONS 99 mm 22 5 mm 114 5 mm 108 mm Figure 9 8540780 21st March 2014 Rev 20 LJREER 33 English OC M 2102 2
72. ansition from O to 1 If Monitored is selected the double transition from 0 to 1 and then back to is verified Enable status selected this enables the connection of the current status of the relay outputs to a STATUS Enable reading of external K When this is selected it enables reading and verification of external contactor switching times e With Category 1 control of external contactors cannot be enabled e With Category 4 control of external contactors is mandatory always enabled External K delay ms Select the Maximum delay the external contactors are allowed to introduce This value can be used to check the maximum delay between switching of the internal relays and switching of the external contactors during both activation and deactivation 8540780 21st March 2014 Rev 20 71 LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC INPUT OBJECTS E STOP emergency stop E STOP function block verifies an emergency stop device inputs status If the emergency stop button has been pressed the output is 0 FALSE If not the output is 1 TRUE Parameters Input type Single NC allows connection of one way emergency stops Double NC allows connection of two way emergency stops Manual reset If selected this enables the request to reset each time the emergency stop is activated Otherwise enabling of the output directly follows the input conditions There are two types of reset Manual and Mo
73. arch 2014 Rev 20 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER Example of a project Figure 39 shows an example of a project in which the M1 unit only is connected to two safety blocks E GATE and E STOP The MI inputs 1 2 3 for connecting the contacts of the safety components are shown on the left in yellow The MOSAIC outputs from 1 to 4 are activated according to the conditions defined in E GATE and E STOP see the E GATE E STOP sections By clicking on a block to select it you enable the PROPERTIES WINDOW on the right which you can use to configure the block activation and test parameters see the E GATE E STOP sections Mosaic Safety Designer ARER 34523692 1 Master 8 input 2 o MI16 Expansion 16 Input MO4 Expansion 4 output Notfound 0 0 12 15658 Figure 39 At the end of the project design stage or at intermediate steps you can save the current configuration using the icon SAVE on the standard tool bar Project validation gt Now the finished project must be verified Execute the VALIDATE command on the standard toolbar If the validation is successful a sequential number is assigned to the input and output of the project Then this number is also listed in the REPORT and in the MONITOR of MSD Only if the validation is successful we will proceed to send the configuration The validation function only verifies the consis
74. ated Otherwise enabling of the output directly follows the input conditions There are two types of reset Manual and Monitored When Manual is selected the system only verifies the signal s transition from 0 to 1 If Monitored is selected the double transition from 0 to 1 and then back to 0 is verified MANUAL MONITORED CONNECTION EXAMPLE gt 4 t2 250ms If the Manual Reset is active a consecutive Input have to be used Example Input 1 and Input 2 are used for the fuctional block then Input 3 have to be used for the Reset Input Each output OUT TEST can be connected to only one input S MAT it is not allowed parallel connection of 2 inputs The function block S MAT can not be used with 2 wire components and termination resistance Output test This is used to select which test output signals are to be sent to the s mat contact This additional control permits detection and management of any short circuits between the lines To enable this control the test output signals must be configured amongst those available Test signals are mandatory Test at start up f selected this enables the test at start up of the external component This test is performed by pressing and releasing the safety mat to run a complete function test and enable the output This test is only requested at machine start up when the unit is swi
75. bit on which Status is represented must be entered for each States are represented with 2 bytes on the fieldbus For more detailed information consult the fieldbus manual on the MSD CD ROM WARNING the PROBE output is NOT a safety output 70 8540780 21st March 2014 Rev 20 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER RELAY The Output relay is a N O relay output Relay outputs are closed when the input N is equal to 1 TRUE otherwise they are open FALSE Parameters Category There is a choice of 3 different relay output categories Category 1 Outputs with single Category 1 relay Each MORA S8 unit may have up to 4 of these outputs Category 2 Outputs with single Category 2 relay with OTE outputs Each MOR4 S8 unit can have up to 4 of these outputs OTE The OTE Output Test Equipment output is normally 1 TRUE exept in the case of an internal error or a fault associated with feedback from the external contactors FALSE Category 4 Outputs with two Category 4 relays Each MOR4 S8 amp unit can have up to 2 of these outputs With this output the relays are controlled In pairs Manual Reset selected this enables the request to reset each time the IN input signal falls Otherwise the output is enabled directly according to the condition of the IN input There are two types of reset Manual and Monitored When Manual is selected the system only verifies the signal s tr
76. cipi generali per la progettazione 06 2008 Safety of machinery Safety related parts of control systems Part 1 General principles for design EN 61496 1 Sicurezza del macchinario Dispositivi Elettrosensibili di protezione Parte 1 Requisiti generali e tests 11 2005 Safety of machinery Electro sensitive protective equipment Part 1 General requirements and tests IEC 61508 1 Sicurezza funzionale di impianti elettrici elettronici programmabili legati alla sicurezza Requisiti generali 1998 Functional safety of electrical electronic programmable electronic safety related systems General requirements Sicurezza funzionale di impianti elettrici elettronici programmabili legati alla sicurezza IEC 61508 2 Requisiti per impianti elettrici elettronici programmabili legati alla sicurezza 2000 Functional safety of electrical electronic programmable electronic safety related systems Requirements for electrical electronic programmable electronic safety related systems IEC 61508 3 Sicurezza funzionale di impianti elettrici elettronici programmabili legati alla sicurezza Requisiti Software 1998 Functional safety of electrical electronic programmable electronic safety related systems Software requirements Reti di comunicazione industriali Profili Parte 3 Sicurezza funzionale dei bus di campo IEC 61784 3 Norme generali e profilo definizioni 2008 Industrial communication networks Profiles Part 3 Functional safety fieldbuses Gen
77. ctor 1 1 2 0 or 3 0 CD ROM drive PC SOFTWARE requirements Windows XP with Service Pack 3 installed or higher OS Microsoft Framework 4 0 or higher must be installed on the PC How to install MSD Insert the installation CD Wait for the auto run installer to request the SW setup program Alternatively follow the path D Double click on the SetupDesigner exe file When the installation procedure is complete a window is displayed asking you to close the setup program 8540780 2151 March 2014 Rev 20 55 AREER EE MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Fundamentals Once the MSD has been correctly installed it creates an icon on the desktop To launch the program double click on this icon gt opening screen shown below is displayed Mosaic Safety Designer Project File Project Edit Communication Options e o 9 AGS vy 600 BVO 7 company namreo NS Property v Input v Output Comments 1 Master 8 input 2 Visual Configuration Mosaic Not present State Unconnected Ver 1 2 0 Figure 31 You are now ready to create your project 56 8540780 2151 March 2014 Rev 20 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER Standard tool bar The standard tool bar is shown in Figure 32 The meanings of the icons are listed below 32 l gt
78. d When Manual is selected the system only verifies the signal s transition from 0 to 1 If Monitored is selected the double transition from 0 to 1 and then back to 0 is verified tl gt 250ms t 250 5 t2 250ms gt WARNING If the Manual Reset is active a consecutive Input have to be used Example Input 1 and Input 2 are used for the fuctional block then Input 3 have to be used for the Reset Input 8540780 2151 March 2014 Rev 20 73 LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Output test This is used to select which test output signals are to be sent to the component contacts This additional control permits detection and management of any short circuits between the lines To enable this control the test output signals must be configured amongst those available Test at start up selected this enables the test at start up of the external component This test is performed by opening the mobile guard or safety gate to run a complete function test and enable the output This test is only requested at machine start up when the unit is switched on Filter ms This is used to filter the signals coming from the external contacts The filter can be configured to between 3 and 250 ms and eliminates any bouncing on the contacts The length of the filter affects the calculation of the unit s total response time
79. e linear sensor relating to the sensor used Verification Enter in this field the number of pulses revolution in the case of rotary sensor or um pulse linear sensor relating to the second sensor used Gear Ratio This parameter is active if there are two sensors on the selected axis This parameter allows you to enter the ratio between the two sensors If both sensors are on the Same moving parts the ratio will be 1 otherwise the number corresponding to the report must be entered E g there are an encoder and a proximity switch and the latter is on a moving part that due to a gear reduction ratio rotates at twice the speed of the encoder Therefore this value must be set at 2 Hysteresis represents the percentage hysteresis value below which the speed change is filtered Enter a value other than 1 to avoid continuous switching as the input changes Hysteresis 96 t Zero speed limit Enter in this field the maximum speed value above which the output of the function block ZERO will be O FALSE If the measured speed is less than the set value the output ZERO of the function block will be 1 TRUE Speed 1 2 3 4 Enter in this field the maximum speed value above which the function block output OVER will be O FALSE If the measured speed is less than the set value the function block output OVER will be 1 TRUE Frequency zero speed Frequency1 Frequency2 It shows the maximum calculated frequency values
80. eanbijuo2 y Aq peisenbaJ 10 SAHSV14 94 WO1 15 11 y 40 5 yun y Jl 330 95 9 210014 NOILV I3dO IVNYON 5 buiuadQ Lic cb 1 1531 lt 2 eee cae s ARB NG 220614 8SpHOIN DIVSOW G4ALVaDILNI 5 YVINGOW OC M 1002 2 1512 0820758 TINGOW LN3S3 ld LON gt 25 DIWDUAG 9 9 qU paadsJaAo uoneanbijuo2 ul SIXV y Aq p s nb ONDINITS LNd LNO 49 LNdNI ZAW LAW 61 24nbl4 NO __ _ 35 m pues SIXV y Aq NO pue pojoeuuo 1 0145 JGON AMER eae ce 104100 NOILV I3dO 1VINHON mum 991 SMOUS 440 440 10 LMdNI gis S3HSV 13 15 941 SIXV 1541 944 10 SI yun y JI 2125 buiuadQ GE eRe LLILLI Jg TL 4 4 1
81. ear Enable selected this enables the request to clear in order to restart the counter setting output Q to O FALSE It also offers the possibility of enabling or not enabling Automatic Enable automatic operation with manual reset If this is not selected operation is automatic Once the set count is reached output Q is set to 1 TRUE and stays in this condition for two internal cycles after which it is resetted Ck down Enables counting down Two way If selected it enables counting on both the rising and falling edges TIMER OPERATORS max number 16 TIMER operators allow you to generate a signal TRUE or FALSE for a user definable period CLOCKING CLOCKING operator generates a clock signal output with the desired period if the input In is 1 TRUE Parameters Time The period can be set to between 10 ms and 1093 3 s 106 8540780 21st March 2014 Rev 20 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER MONOSTABLE The MONOSTABILE operator generates a level 1 TRUE output activated by the rising edge of the input and remains in this condition for the set time Parameters Time The delay can be set to between 10 ms and 1093 3 s Rising edge If selected the output is set to 1 TRUE on the input signal s rising edge where it remains for the set time which can be extended for as long as the input stays at 1 TRUE Out If not selected the logic is
82. ed at 1 TRUE or O FALSE but is only activated with a rising edge To disable muting set Enable to O FALSE In this mode the falling edge disables Muting regardless of the condition If Enable Only is selected Muting cannot be disabled but Enable must be set to 0 FALSE in order to enable a new rising edge for the next Muting cycle Direction The order in which the sensors are occupied can be set If set to BIDIR they can be occupied in both directions from S1 amp S2 to S3 amp S4 and from S3 amp S4 to S1 amp S2 if set to UP they can be occupied from S1 amp S2 to S3 amp S4 and if set to DOWN from S3 amp S4 to S1 amp S2 Muting Close There are two types CURTAIN and SENSOR If you select CURTAIN muting closes when the input signal rises if you select SENSOR it closes when the third sensor has been cleared Select CURTAIN 110 8540780 21st March 2014 Rev 20 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER Blind Time Only with Muting Close Curtain blind time is enabled if you know that after the complete transition of the pallet muting cycle close some protruding objects could still occupy the light curtain and send the input to O FALSE During blind time the input remains 1 TRUE Blind Time can range from 250 msecs to 1 second Sensors Time Sets the maximum time between 2 and 5 seconds between activating two muting sensors MUTING L The MUTING operator with L logic performs muting of the input signal
83. elected the system only verifies the signal s transition from O to 1 If Monitored is selected the double transition from O to 1 and then back to O is verified tl gt 250ms t2 250ms gt WARNING If the Manual Reset is active a consecutive Input have to be used Example Input 1 is used for the fuctional block then Input 2 have to be used for the Reset Input Output test This is used to select which test output are to be sent to the photocell test input This additional control permits detection and management of any short circuits between the lines To enable this control the test output signals must be configured amongst those available Test at start up selected this enables the test at start up of the external component This test is performed by occupying and clearing the photocell to run a complete function test and enable the output This test is only requested at machine start up when the unit is switched on Filter ms This is used to filter the signals coming from the external contacts The filter can be configured to between 3 and 250 ms and eliminates any bouncing on the contacts The length of the filter affects the calculation of the unit s total response time Enable Error Out If selected reports a fault detected by the function block Item description This allows a description of the component s function to be entered The text is displayed
84. electronic safety light curtain laser scanner 78 FOOTSWITCGH safety 79 safety selector ns 80 PHOTOCELL safety 81 TWO HAND bimanual control 4 6 82 SENSOR q 83 SMAF nc PME 84 T 85 ENABLING GRIP 5 11 66 6 6 6 86 TESTABLE SAFETY cerno 87 SOLID STATE 0 1 0 00 00060 89 0 90 90 COMMENTS 90 ert rset sev 90 SPEED CONTROL TYPE FUNCTION 5 1 6 91 SPEED 100 rere rrr reete terres 91 WINDOW SPEED 0 0 6000 93 STAND STILL
85. en Table 32 Dynamic screen WY il gt oc o 5 w c O z a x Lu WY 5 5 wm OC LL c D D Uo c ul 10765 cO V EDS _ o LL il 5 LL mc il gt o E Pham il oO o c oS md Dog 46 Ew Qa o 2 gt m ce C More 2 5 2 4 gt 2 2 D yctz a lt 2 55 Of 2 lt LLI a lt gt 2 LE 04 m EH mm Figure 17 8540780 21st March 2014 Rev 20 42 EV UBBAIS PE OC M 2102 2 1512 0820758 uonipuo2 449101 gt 2 YIM 3349 10 YUM ady 9 qe1 jeupis 1 0195 941 SMOUS WO y Aq 5 10 1 J uon
86. ency detected on Encoder input 500KHz TTL SIN COS 300KHz HTL from a MV1 or MV2 detected disconnection PE ac 142D Encoder 1 IN THE CASE OF ENCODER TTL VERIFY THAT THE EXTERNAL POWER SUPPLIED TO THE MODULE IS 4 9VDC CHECK THE PROXI CONNECTIONS VERIFY THAT THE PROXI CONSUMPTION IS HIGHER THAN OR EQUAL TO 2mA IF IT IS DIFFERENT CONNECT A 12KQ LOAD RESISTANCE BETWEEN from a MV2 MVI or MVO detected disconnection Proxi 1 PIN 5 6 CHECK THE ENCODER2 CONNECTIONS 152D om MV2 detected disconnection Encoder N THE CASE OF ENCODER TTL VERIFY THAT THE EXTERNAL POWER SUPPLIED TO THE MODULE IS gt 4 9VDC CHECK THE PROXI CONNECTIONS VERIFY THAT THE PROXI 154D from a MV2 or MVO detected CONSUMPTION IS HIGHER THAN OR EQUAL TO 2mA disconnection Proxi 2 IF IT IS DIFFERENT CONNECT A 12KQ LOAD RESISTANCE BETWEEN 194D 197D PIN 9 10 CHECK THE OSSD1 CONNECTIONS RELATIVE TO THE MODULE IN Errors solid state output OSSDI ERROR CHECK THE OSSD2 CONNECTIONS RELATIVE TO THE MODULE IN Errors solid state output OSSD2 ERROR CHECK THE OSSD3 CONNECTIONS RELATIVE TO THE MODULE IN Errors solid state output OSSD3 ERROR CHECK THE OSSD3 CONNECTIONS RELATIVE TO THE MODULE IN Errors solid state output OSSD3 ERROR All other codes are related to errors or an internal malfunction Please replace the module that gave the error or return to Reer for repair and or debugging 8540780 21st March 2014 Rev
87. eral rules and profile definitions Sicurezza del macchinario Sicurezza funzionale dei sistemi di comando e controllo elettrici elettronici e programmabili IEC 62061 correlati alla sicurezza DIEN 5 4 2227 6 Safety of machinery Functional safety of safety related electrical electronic and programmable electronic control systems raggiungendo il livello di sicurezza pari a SIL 3 SILCL 3 PL e Cat 4 Tipo 4 v standard corrispondenti reaching a safety level corresponding to SIL 3 SILCL 3 PL e Cat 4 Type 4 see related standards ed identico all esemplare esaminato ed approvato con esame di tipo CE da and is identical to the specimen examined and approved with a CE type approval by TUV S D Rail GmbH Ridlerstrasse 65 D 80339 Muenchen Germany Carlo Pautasso Simone Scaravelli Direttore Tecnico Amministratore Delegato Technical Director Managing director AULE fn hb MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER MODULAR SAFETY INTEGRATED CONTROLLER CONTENTS INTRODUCTION XC RAO RN E 7 Contents of this handbook 7 Important safety INStrUCtiOnS U SuPcX MERI NE 7 Abbreviations and 15 mmn nemen nnne nenne 8 ADDICaDIe Staal 8 5 8 OVERVIEW
88. ering of signals from the device control This filter can be set to between 3 and 250 ms and eliminates any rebounds on the contacts The duration of the filter affects calculation of module total response time Table mode 1 device 2NO 1 POSITION 1 enabling grip fully released Mode Select POSITION 2 enabling grip pressed to middle position 1 POSITION 3 enabling grip fully pressed only with 2NO 1 NC OUT j 1 j 66 8540780 21st March 2014 Rev 20 English MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER Table mode 1 device 2NO 1NC POSITION 1 enabling grip fully released Mode Select POSITION 2 enabling grip pressed to middle position DE POSITION 3 enabling grip fully pressed only with 1NO 1 NC Enable Error Out If selected reports a fault detected by the function block Item description Permits insertion of a descriptive text of the function of the component This text will be displayed in the top part of the symbol TESTABLE SAFETY DEVICE The TESTABLE SAFETY DEVICE functional block checks the status of the Inx inputs of a single or double safety sensor both NO and NC Refer to the tables below to check type of sensor and behaviour single NC single NO No Test Input 1 No Test Input 2 Simultaneity error the maximum time between switching of the single contacts has been exceeded Parameters Manual Reset If
89. external device Parameters Number of inputs Defines the number of inputs of the function block which may be 2 8 asynchronous or 3 8 synchronous Bit length ms Enter the value corresponding to the length of each single bit input n in the pulse train that makes up the transmission 40 ms 200 ms Step 10 ms 250ms 0 95 5 Step 50 ms Intercharacter interval ms Enter the time that must pass between the transmission of one pulse train and the next 100 ms 2 5 Step 100 ms 35 65 Step 500 ms 116 8540780 2151 March 2014 Rev 20 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC NETWORK The Network operator is used to distribute Stop and Reset commands via a simple local network Use Network_in and Network_out to exchange START Abita Reset Network STOP and RUN signals between the different nodes ae E Operating principles This operator allows stop and reset commands to be distributed simply in a local Mosaic network The Network operator requires the following 1 the Network In input connected to a single or double input must be connected to the Network Out output of the preceding unit in the local network 2 the Network Out output connected to a STATUS signal or OSSD output must be connected to the Network in input of the next unit in the local network 3 the Stop In and Reset In inputs must be connected to input devices that act as
90. f all the sensors connected to MOSAIC Verify the correct fixing of MOSAIC to the Omega rail Verify that all the external indicators lamps work properly gt 22 8540780 215 March 2014 Rev 20 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER OPERATING DIAGRAM Mechanical fastening Electrical connections between the Mosaic modules and with the external sensors Designing the diagram Validation sw OK YES Connection via USB with PSW Downloading the diagram to 1 Configuration check including complete system TEST at page 54 on 1 OK 5 End of connection via USB System startup English 8540780 2151 March 2014 Rev 20 23 English LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC SIGNALS INPUTS MASTER ENABLE The MOSAIC M1 master has two inputs MASTER ENABLE and MASTER ENABLE2 These signals must both be permanently set to logic level 1 24VDC for the MOSAIC to operate If the user needs to disable the MOSAIC simply lower these inputs to logic level 0 OVDC NODE SEL The NODE SELO and NODE SEL inputs on the SLAVE units are used to attribute a physical address to the slave units with the connections shown in Table 13 NODE_SEL1 Terminal 3 NODE SELO Terminal 2 NODEO 0 or not connected 0 or not connected 0 or not connected 24VDC 24VDC 0 or not connected 24VDC Table 13 gt It is n
91. f the device ReeR therefore declines any responsibility for all and anything resulting from failure to comply with all or some of the aforesaid instructions Characteristics are subject to change without prior notice No part of this document may be reproduced unless authorised by ReeR 8540780 2151 March 2014 Rev 20 123 English LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER ReeR S p A 32 via Carcano 10153 Torino Italia Tel 39 0112482215 r a Fax 39 011859867 Internet www reer it e mail info reer it 124 8540780 2151 March 2014 Rev 20
92. g air temperature 55 C U Storage temperature 20 85 Relative humidity 10 95 8540780 2151 March 2014 Rev 20 29 English English LJREER gt Tinput filte max filtering time from among those set on project inputs see INPUTS section MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Enclosure Electronic housing max 24 pole with locking latch mounting Enclosure material Polyamide Enclosure protection class IP 20 Terminal blocks protection class IP 2X Fastening Quick coupling to rail according to EN 60715 Dimensions h x1 x d 108 x 22 5 114 5 M1 module IEC 61508 1998 6 06E 9 Rated voltage 24VDC 20 Dissipated power 3W max Unit enable No description 2 PNP active high type according to EN 61131 2 Digital INPUTS No description 8 PNP active high according to EN 61131 2 INPUT FBK RESTART No description 2 EDM control possible Automatic or Manual operation with RESTART button Test OUTPUT No description 4 to check for short circuits overloads Digital OUTPUTS No description 2 programmable PNP active high OSSD No description 2 pairs solid state safety outputs PNP active high 400mA 24VDC SLOT for MCM card Available Connection to PC US
93. he Manual Reset is active a consecutive Input have to be used Example Input 1 and Input 2 are used for the fuctional block then Input 3 have to be used for the Reset Input Output test This is used to select which test output signals are to be sent to the component contacts This additional control permits detection and management of any short circuits between the lines To enable this control the test output signals must be configured amongst those available Test at start up f selected this enables the test at start up of the external component This test is performed by opening the mobile guard or safety gate to run a complete function test and enable the output This test is only requested at machine start up when the unit is switched on Filter ms This is used to filter the signals coming from the external contacts The filter can be configured to between 3 and 250 ms and eliminates any bouncing on the contacts The length of the filter affects the calculation of the unit s total response time Enable Error Out If selected reports a fault detected by the function block Item description This allows a description of the component s function to be entered The text is displayed in the top part of the symbol 8540780 21st March 2014 Rev 20 75 LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LOCK FEEDBACK The function block LOCK FEEDBACK verifies the lock status of the guard lock device for mobile g
94. his is used to select which test output signals are to be sent to the component contacts This additional control permits detection and management of any short circuits between the lines To enable this control the test output signals must be configured amongst those available Test at start up f selected this enables the test at start up of the external component This test is performed by opening and activating the enable key to run a complete 8540780 21st March 2014 Rev 20 77 LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC function test and enable the output This test is only requested at machine start up when the unit is switched on Filter ms This is used to filter the signals coming from the external contacts The filter can be configured to between 3 and 250 ms and eliminates any bouncing on the contacts The length of the filter affects the calculation of the unit s total response time With Simultaneity If selected this activates the test to verify concurrent switching of the signals coming from the external contacts Simultaneity ms This is only active if the previous parameter is enabled It defines the maximum time in msecs between the switching of two different signals from the external contacts Enable Error Out If selected reports a fault detected by the function block Item description This allows a description of the component s function to be entered The text is displayed in the top part
95. in the top part of the symbol 8540780 21st March 2014 Rev 20 81 LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC TWO HAND bimanual control The TWO HAND function block verifies the Status of the inputs of a two hand control switch Only if both the press buttons are pressed within 500 msec the output is 1 TRUE Otherwise the output is 0 FALSE Input type Double NO Allows connection of two hand switch with one NO contact for each button EN 574 Quadruple NC NO Allows connection of two hand switch with a double NO NC contact for each button EN 574 III C Output test This is used to select which test output signals are to be sent to the component contacts This additional control permits detection and management of any short circuits between the lines To enable this control the test output signals must be configured amongst those available Test at start up selected this enables the test at start up of the external component This test is performed by pressing the two buttons within 500 msec and releasing them to run a complete function test and enable the output This test is only requested at machine start up when the unit is switched on Filter ms This is used to filter the signals coming from the mode selector The filter can be configured to between 3 and 250 ms and eliminates any bouncing on the contacts The length of the filter affects the calculation of the unit s total re
96. ing as the input changes Hysteresis 8540780 2151 March 2014 Rev 20 95 English LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Zero speed limit Enter in this field the maximum speed value above which the Output of the function block ZERO will be O FALSE If the measured speed is less than the set value the output ZERO of the function block will be 1 TRUE Frequency zero speed t shows the maximum calculated frequency values fM and fm decreased by the hysteresis set If the displayed value is GREEN the calculation of frequency gave a positive result If the displayed value is RED it is necessary to change the parameters given in the following formulas 1 Rotary axis rotary sensor The frequency obtained is KEY f Hz Resolution pulses rev f frequency 60 Rpm rotational speed Resolution measurement 2 Linear axis rotary sensor The frequency obtained is Speed linear speed Pitch sensor pitch _ Re solution pulses rev 60 pitch mm rev 3 Linear axis linear sensor The frequency obtained is speed mm s 1000 Resolution um pulse 4 Hysteresis To be changed only if fM green fm red 96 8540780 2151 March 2014 Rev 20 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC STAND STILL AND SPEED CONTROL The StandStill and Speed Control function block monitors the speed of a device generating the Zero to 1 TRUE Output
97. ingto EN61131 2 _ 6 INPUT2 input Digitalinput2 Inputaccordingto EN 61131 2 _ 8 INPUT4 Input BDigitalinput4 _ Inputaccordingto EN 61131 2 9 OUT TESTI Output Short circuit detected output PNP active high i 10 OUT TEST2 Output Short circuit detected output PNP active high 11 OUT 5 Output Short circuit detected output PNPactivehigh _____ 15 INPUT7 Input ___ Digitalinput7 Input according to EN61131 2 _ 16 INPUT8 Input Digitalinput8 _ Inputaccordingto EN 61131 2 _ 18 INPUTIO Input Digitalinput 10 _ Inputaccordingto EN 61131 2 _ 19 INPUTI Input Digitalinput 11 Input according to EN 61131 2 Table 5 TERMINAL SIGNAL TYPE DESCRIPTION OPERATION 1 24vD 24VDCpowrsuply ____ NODE SELO Input type according to EN 61131 2 Node selection NODE_SEL1 Input type according to EN 61131 2 4 GND SSCS OSSDIA PNP active high Static output 1 6 OSSD1_B PNP active high RESTART_FBK1 Feedback Restart 1 Input according to EN 61131 2 8 5 51 Programmable digital output PNP active high 9 OSSD2_A PNP active high Static output 2 107 OSSD2_B PNP active high RESTART_FBK2 Feedback Restart 2 Input according to EN 61131 2 OUT_STATUS2 Programmable digital output PNP active high 2400 _ 24VDC power supply 24VDC
98. inverted the output is set to FALSE on the input signal s falling edge where it remains for the set time which can be extended for as long as the input stays at O FALSE WIT bend fo Out Retriggerable selected the time is reset each time the input status changes English 8540780 2151 March 2014 Rev 20 107 LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC PASSING MAKE CONTACT In the PASSING MAKE CONTACT operator the output follows the signal on the input However if this is 1 TRUE for longer than the set time the output changes to O FALSE When there is an input falling edge the timer is cleared Parameters Time The delay can be set to between 10 ms and 1093 3 s Retriggerable selected the time is not reset when there is an input falling edge The Output stays 1 TRUE for all the selected time When there is a new input rising edge the timer restart again 108 8540780 2151 March 2014 Rev 20 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER DELAY DELAY operator applies a delay to a signal by setting the output to 1 TRUE after the set time against a change in the level of the input signal Parameters Time The delay can be set to between 10 ms and 1093 3 s Rising edge selected the delay starts on the input signal s rising edge at the end of which the output changes to 1 TRUE if
99. lectro sensitive Protective Equipment device connected to MOSAIC must be positioned at a distance equal to or greater than the minimum safety distance S so that the dangerous point can be reached only after stopping the dangerous movement of the machine The european standard SO 13855 2010 EN 999 2008 Safety of machinery Positioning of safeguards with respect to the approach speeds of parts of the human body provides the elements to calculate the proper safety distance 5 Carefully read the installation manual of each device for specific information on the correct positioning Remember that the total response time depends on MOSAIC response time ESPE response time response time of the machine i e the time taken by the machine to stop the dangerous movement from the moment in which the stop signal is transmitted Electrical connections The MOSAIC system units are provided with terminal blocks for the electrical connections Each unit can have 8 16 or 24 terminals Each unit also has a rear panel plug in connector for communication with the master and with the other expansion units 13114115 16 1718 19120 21122 23 24
100. lows you to enter the number of thresholds for the maximum value of speed Changing this value will increase decrease the number of thresholds that can be entered from a minimum of 1 to a maximum of 4 In the case of thresholds greater than 1 the input pins for the selection of the specific threshold will appear in the lower part of the function block Pitch f the Axis Type chosen was linear this field allows you to enter the sensor pitch to obtain a conversion between sensor revolutions and distance travelled 8540780 2151 March 2014 Rev 20 LJREER STAND STILL AND SPEED CONTROL Axis type Sensor Type Linear Rotational Measuring device Encoder proximity E S 1 1000 0 m min Speed 2 lt 1000 Example of CLOCKWISE axis rotation 2 threshold settings Threshold Ao Speedi Speed 2 4 threshold settings ni Threshold no 20 0 Speedi 20 1 Speed2 1 _ Speed 3 Speed 4 97 English LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC No Proxy Proximity choice allows you to choose the type of proximity sensor from PNP NPN Normally Open NA and Normally Closed ee NPN 3 wire NC NC with 3 or 4 wires PNP 4 wire NC NO NPN 4 wire NC NO PNP NPN 4 wire NC NC PNP NPN 4 wire NO NO Measurement Enter in this field the number of pulses revolution in the case of rotary sensor or um puls
101. med by pressing and releasing the footswitch to run a complete function test and enable the output This test is only requested at machine start up when the unit is switched on Filter ms This is used to filter the signals coming from the external contacts The filter can be configured to between 3 and 250 ms and eliminates any bouncing on the contacts The length of the filter affects the calculation of the unit s total response time With Simultaneity If selected this activates the test to verify concurrent switching of the signals coming from the external contacts Simultaneity ms This is only active if the previous parameter is enabled It defines the maximum time in msecs between the switching of two different signals from the external contacts Enable Error Out If selected reports fault detected by the function block Item description This allows a description of the component s function to be entered The text is displayed in the top part of the symbol MOD SEL safety selector The MOD SEL function block verifies the status of the inputs from a mode selector up to 4 inputs If only one input is 1 TRUE the CEE v corresponding output is also 1 TRUE In all LE other cases and thus when all inputs 0 pom FALSE or more than one input is 1 TRUE all Enable Out Error the outputs are O FALSE Item Description Parameters Input type Double selector
102. mer must inform ReeR of the fault within twelve months from the date of delivery of the product The equipment and all components must be in the condition as they were at the time of delivery by ReeR The fault or defect must not been caused either directly or indirectly by Improper use Failure to comply with the instructions for use Carelessness misuse incorrect maintenance Repairs modifications adaptations not performed by ReeR tampering etc Accidents or collisions also during transportation and as a result of force majeure Other causes for which ReeR cannot be held liable The defective equipment must be delivered or shipped to ReeR s works to be repaired the warranty does not cover costs of transport or the risk of damage to or loss of the equipment during shipment which shall be borne by the customer All products and components that are replaced become the property of ReeR ReeR shall not be held liable under any other warranties or rights except for those expressly indicated above ReeR shall not therefore accept claims to pay damages for expenses interruption of work or other factors or circumstances in any way related to failure of the product or any parts thereof Please visit the website www reer it for the list of the authorised representative of each Country p Precise complete compliance with all standards instructions and warnings in this handbook is essential for the correct operation o
103. ng to EN 61131 2 7 INPUT3 Digital input 3 Input according to EN 61131 2 INPUT4 Digital input 4 Input according to EN 61131 2 2 INPUT5 Digital input 5 Input according to EN 61131 2 OUT TESTI Short circuit detected output PNP active high OUT 5 2 Short circuit detected output PNP active high OUT TEST3 Short circuit detected output PNP active high INPUT5 Digital input 5 Input according to EN 61131 2 INPUTS Digital input 8 Input according to EN 61131 2 OUT TEST6 Short circuit detected output PNP active high OUT TEST7 Short circuit detected output PNP active high OUT TESTS Short circuit detected output PNP active high OUT TEST5 Short circuit detected output PNP active high INPUT9 Digital input 9 Input according to EN 61131 2 2 INPUT6 Digital input 6 Input according to EN 61131 2 2 INPUT10 Digital input 10 Input according to EN 61131 2 2 INPUT1 1 Digital input 11 Input according to EN 61131 2 INPUT12 Digital input 12 Input according to EN 61131 2 Table 4 OUT_TEST4 Short circuit detected output PNP active high 2 3 7 20 1 2 3 INPUT 7 Digital input 7 Input according to EN 61131 2 8540780 2151 March 2014 Rev 20 17 English English LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC ___1 24VDC 24VDCpowersuppy ______ Input type according to EN 61131 2 Node selection _ __4_ OvDCpowesuply 5 INPUT Input Digitalinput _ Inputaccord
104. nitored When Manual is selected the system only verifies the signal s transition from O to 1 If Monitored is selected the double transition from O to 1 and then back to O is verified gt MODULE p O Al MOSAIC tl gt 250ms t 250ms t2 250ms gt WARNING If the Manual Reset is active a consecutive Input have to be used Example Input 1 and Input 2 are used for the fuctional block then Input 3 have to be used for the Reset Input Output test This is used to select which test output signals are to be sent to the emergency stop mushroom pushbutton This additional test makes it possible to detect and manage any short circuits between the lines This additional control permits detection and management of any short circuits between the lines To enable this control the test output signals must be configured amongst those available Test at start up If selected this enables the test at start up of the external component emergency stop This test is performed by pressing and releasing the pushbutton to run a complete function test and enable the output This test is only requested at machine start up when the unit is switched on 72 8540780 2151 March 2014 Rev 20 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER Filter ms This is used to filter the signals coming from the emergency sto
105. nodes is in condition 1 TRUE if the various IN inputs are in condition 1 TRUE 5 The RUN signal is sent via the network of the 4 nodes present Condition 2 With reference to the figure when the emergency stop is pressed in one of the four nodes The OUTPUT moves to condition O FALSE The STOP signal is sent via the Network out line The next node receives the stop code and deactivates the output The stop command generates the stop code for all Network in and Network out lines As the end result the OUTPUT of all the connected nodes is in condition FALSE When the emergency stop is restored to the normal position all the nodes can be restarted by sending the START signal with a single reset The latter condition does not occur when ENABLE RESET NETWORK is not enabled In that case the local reset method must be used OUT due e Response Time The response time of the network starting from emergency stop is given by the formula 120ms x n module max 10 example of 4 nodes network MASTER MASTER n 1 MASTER n 2 MASTER n 3 Emergency 120ms x n module 120ms x n module 120ms x n module 6ms 120m 240m 360m 12 6ms 120ms e D QE 240ms Condition 3 With reference to the figure when the IN input of the NETWORK function block of one of the 4 nodes moves to condition O FALSE The local OUTPUT moves to condition O FALSE The RUN signal continues to be sent via the Netw
106. of the symbol ESPE optoelectronic safety light curtain laser scanner ESPE function block verifies an optoelectronic safety light curtain or laser scanner inputs state If the area protected by the light curtain is occupied light curtain outputs FALSE the output is O FALSE Otherwise with the area clear and outputs to 1 TRUE the output is 1 TRUE Monitored 7 Startup Test Parameters Enable reset selected this enables the request to reset each time the area protected by the safety light curtain is occupied Otherwise enabling of the output directly follows the input conditions There are two types of reset Manual and Monitored When Manual is selected the system only verifies the signal s transition from O to 1 If Monitored is selected the double transition from to 1 and then back to is verified MONITOR gt WARNING If the Manual Reset is active consecutive Input have to be used Example Input 1 and Input 2 are used for the fuctional block then Input 3 have to be used for the Reset Input OUT TEST signals cannot be used in case of safety static output ESPE because the control is carried out from the ESPE 78 8540780 2151 March 2014 Rev 20 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER Test at start up f selected this enables the test at start up of the safety light curtain This test
107. on units connected to the via the proprietary MSC bus he MI can also be used as a stand alone device It has 8 safety inputs and 2 independent programmable dual channel outputs The following expansions are available I O expansions MI8O2 input only expansions MI8 12 8 MI16 MVO and MV2 output only expansions MO2 and MO4 guided contact safety relay output modules MR2 MR4 MOR4 and MOR4S8 diagnostic connections to the main fieldbuses MBP PROFIBUS MBC DeviceNet MBEI ETHERNET IP MBEP Profinet MBEC ETHERCAT MOSAIC is capable of monitoring the following safety sensors and commands optoelectronic sensors safety light curtains scanners safety photocells mechanical switches safety mats emergency stops two hand controls all managed by a single flexible and expandable device The system must consist of just one Master 1 and a number of electronic expansions that can range from 0 to a maximum of 14 not more than 4 of which of the same type There is no limit to the number of relay modules that can be installed With 14 expansions the system can have up to 128 inputs 16 dual channel safety Outputs and 16 status outputs The MASTER and its SLAVE units communicate via the 5 way MSC bus ReeR proprietary bus physically arranged on the rear panel of each unit Furthermore 8 inputs and 16 outputs probe controllable by Fieldbus are available With
108. ord are enabled to upload from to PC modify or save the project Level 2 password Designers authorised to work on the creation of the project must know a Level 2 PASSWORD The first time the system is initialised the operator must use the password SAFEPASS all capital letters Designers who know the level 2 password can enter a new level 2 password alohanumerical max 8 characters This password enables the project to be uploaded from PC to M1 modified and saved In other words it allows total control of the PC 2 MOSAIC system gt When new project is UPLOADED the level 2 password could be changed gt Should you forget either of these passwords please contact ReeR which will provide an unlock file when the unlock file is saved in the right directory the icon Ww will appear on the toolbar When the icon is activated the password level 1 and level 2 are restored to their original values This password is only given to the designer and can only be used once Password Change To activate the PASSWORD Change use icon after connecting with Level 2 Password A window appears Figure 46 allowing the choice of the new password insert the old and new passwords in the appropriate fields max 8 characters Click OK At the end of the operation disconnect to restart the system If MCM is present the new password is also saved in it Old Password C Levell Password Level Password Retype
109. ording to EN 61131 2 INPUT6 Digital input 6 Input according to EN 61131 2 INPUT7 Digital input 7 Input according to EN 61131 2 INPUT4 Digital input 4 Input according to EN 61131 2 INPUTS Digital input 5 Input according to EN 61131 2 INPUT8 Digital input 8 Input according to EN 61131 2 8540780 21st March 2014 Rev 20 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC USB input The MOSAIC master M1 includes a USB 2 0 connector for connection to a Personal Computer where the MSD MOSAIC Safety Designer configuration SW resides A USB cable of the correct size is available as an accessory CSU TECHNICAL DATA LABEL MCM LABEL Figure 3 MCM Figure 2 USB 2 0 front panel connector MOSAIC Configuration Memory MCM A backup memory called MCM optional can be installed in the MOSAIC master M1 and used to save the SW configuration parameters The MCM is written each time a new project is sent from the PC to the M1 gt Always switch the off before logging on to logging off from the MCM Insert the card in the slot in the rear panel of the in the direction shown in Figure 3 MCM MULTIPLE LOAD function To perform the configuration of several M1 modules without using a PC and the USB connector you can save the desired configuration on a single MCM and then use it to download data on the modules M1 to be configured if the file contained in the is not identical to
110. ork out lines The states of the remaining nodes remain unchanged In that case local reset must be used The Reset in LED flashes to indicate this condition All the nodes can be restarted by sending the START signal with a single reset The latter condition does not occur when ENABLE RESET NETWORK is not enabled In that case the local reset method must be used 077 The Reset and Network in inputs and the Network out output can only be mapped to the I O pins of the MASTER 118 8540780 21st March 2014 Rev 20 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER Master M1 signals with Network operative FAIL EXT OFF BLINKING RED GREEN BLINKING BLINKING BLINKING OFF 1 Corresponding to the input where is wired Network IN 2 Corresponding to the input where is wired Network OUT 3 Corresponding to the input where is wired Reset IN Figure 48 Example of use of the NETWORK block 8540780 21st March 2014 Rev 20 119 English LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC SPECIAL APPLICATIONS Output delay with manual If you need to have two OSSD output with one of them delayed in MANUAL mode use the following scheme Mosaic Safety Designer Projet 99 aco 5 76 Visual Configuration Mosaic Not present State Unconnected Ver 1 1 4 Figure 49 Two outputs with one delayed in MANUAL mode Whereas the operating mode of the logic
111. ot allowed to use the same physical address on two units of the same type 24 8540780 2151 March 2014 Rev 20 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER RESTART FBK The RESTART FBK signal input allows the MOSAIC to verify an EDM External Device Monitoring feedback signal series of contacts from the external contactors and to monitor Manual Automatic operation See the list of possible connections in Table 14 WA if the application requires it the response time of the external contactors must be verified by an additional device The RESTART command must be installed outside the danger area in a position where the danger area and the entire work area concerned are clearly visible It must not be possible to reach the control from inside the danger area MODE OF With K1 K2 ext Restart fbk control AUTOMATIC Without ext Restart fbk K2 control With K1 K2 ext Restart fbk control MANUAL Without Kl K2 control ext Restart fbk Table 14 8540780 21st March 2014 Rev 20 25 English LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC OUTPUTS OUT STATUS The OUT STATUS signal is a programmable digital output that can indicate the status of e An input e An output Anode of the logic diagram designed using the MSD OUT TEST The OUT TEST signals must be used to monitor the presence of short circuits or overloads on the inputs Figure 5 SHORT
112. ound an axis Sensor Type the event that the previous parameter is Linear the Sensor Type defines the type of sensor connected to the module inputs It can be Rotary e g shaft encoder or Linear e g optical array This choice allows to define the following parameters Measuring device It defines the type of sensor s used The possible choices are Encoder Proximity Encoder Proximity Proximityl Proximity2 Encoderl Encoder2 Pitch f the Axis Type chosen was linear this field allows you to enter the sensor pitch to obtain a conversion between sensor revolutions and distance travelled Proximity choice It allows you to choose the type of proximity sensor from PNP NPN Normally Open NA and Normally Closed NC with 3 or 4 wires Measurement Enter this field the number of pulses revolution in the case of rotary sensor um pulse linear sensor relating to the sensor used Verification Enter in this field the number of pulses revolution in the case of rotary sensor or um pulse linear sensor relating to the second sensor used 8540780 21st March 2014 Rev 20 DOW SPEED CONTROL Axis type Sensor Type Linear w Rotational E No Proxy PNP 3 wire NC PNP 3 wire NPM 3 wire NO NPN 3 wire NC PNP 4 wire NC NO NPN 4 wire NC MO PNP NPN 4 NC NC PNP NPN 4 wire NO NO Proximity choice 93 English LJREER MODULAR SAFETY INTEGRATED CONTROLL
113. p The filter can be configured to between 3 and 250 ms and eliminates any bouncing on the contacts The length of the filter affects the calculation of the unit s total response time With Simultaneity If selected this activates the test to verify concurrent switching of the signals coming from the emergency stop Simultaneity ms This is only active if the previous parameter is enabled It defines the maximum time in msecs between the switching of two different signals from the emergency stop Enable Error Out If selected reports a fault detected by the function block Item description This allows a description of the component s function to be entered The text is displayed in the top part of the symbol E GATE safety gate device E GATE function block verifies a mobile guard or safety gate device input status If the mobile guard or safety gate is open the output is O FALSE Otherwise the output is 1 TRUE Monitored Parameters Output Test Input type Double NC Allows connection of e components with two NC contacts No Test w Input 2 Double NC NO Allows connection of startup Test components with one NO contact and one er 3 NC Enable reset selected this enables the request to reset each time the mobile guard safety gate is activated Otherwise enabling of the output directly follows the input conditions There are two types of reset Manual and Monitore
114. parate power supplies for the safety module and for other electrical power equipment electric motors inverters frequency converters or other sources of disturbance Cables used for connections of longer than 50m must have a cross section of at least Imm2 AWGI6 Connections of each single MOSAIC system unit are listed in the table below eee ee SIGNAL DESCRIPTION OPERATION __1 ______ 4 OD OVDC power supply 5 OSSDI A 24VDC a 24VDC power supply Input type 8 according to 2 MASTER_ENABLE 1 Master Enable 1 EN 61131 2 Input type according to 3 MASTER_ENABLE2 Master Enable 2 EN 61131 2 p PNP active high 6 PNP active Reh RESTART_FBK1 Feedback Restart 1 Input according to EN 61131 2 amp OUT_STATUS1 Programmable digital output PNP active high 9 OSSD2A OSSD2 B i PNP active high 10 _ 11 RESTART FBK2 Feedback Restart 2 Input according to EN 61131 2 OUT_STATUS2 Programmable digital output PNP active high OUT TESTI Short circuit detected output PNP active high 14 OUT TEST2 jOutput Short circuit detected output PNPactivehigh 15 OUT TEST3 jOutput Short circuit detected output PNPactivehigh 16 OUT TEST4 jOutput Short circuit detected output PNPactivehigh ______ 18 2 Input according to EN 61131 2 02219 INPUT3 Digital input 3 Input acc
115. patibility error Error in communication with master Error on other address detected Node detection circuit error slave or M1 Same type of slave with same Internal fault dM rn Hmm H 1 BERR RRR RRR BERR RR RRR RRR ST ee LG das c E E AAAA En L a Z EE 1 LL Figure 24 MI8 8540780 21st March 2014 Rev 20 48 aq 01 yady 01 y 145 IGON 995 Ssoippe sun 991 1IVJ S 22992 812 LIW 993 ul91s s y 159 0 51515490 eu Uul91s s y 159 M4 10 01 LIN UOISJ9A 449101 SLZLIW 100 52 40041 Zp 21401 yun y JO ssoJppe jedisAud ay SMOUS 330 330 330 330 330 OC M 2102 2 1512 0820758 40449 uO2919p gt UUM 5 JO 9443 LIN 5 19410 UO 10213 1915 104413 10419 Ajigqiyedwo7 1 4 912 asnbl4 LH PS ee Bw 4 1 1111111111111111 111
116. put signals are to be sent to the sensor This additional control permits detection and management of any short circuits between the lines To enable this control the test output signals must be configured amongst those available Test at start up If selected this enables the test at start up of the sensor This test is performed by occupying and clearing the area protected by the sensor to run a complete function test and enable the output This test is only requested at machine start up when the unit is switched on Filter ms This is used to filter the signals coming from the sensor The filter can be configured to between 3 and 250 ms and eliminates any bouncing on the contacts The length of the filter affects the calculation of the unit s total response time Enable Error Out If selected reports a fault detected by the function block Item description This allows a description of the component s function to be entered The text is displayed in the top part of the symbol 8540780 21st March 2014 Rev 20 83 LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC S MAT safety mat The S MAT function block verifies the status of the inputs of a safety mat If a person stands on the mat the output is FALSE Otherwise 7 Manual Reset with the mat clear the output is 1 TRUE Monitored Parameters Manual reset selected this enables the request to reset each time the mobile guard safety gate is activ
117. puts are 1 TRUE Parameters Number of inputs this is used to set between 2 and 8 inputs 8540780 21st March 2014 Rev 20 99 English LJREER NOT Logical NOT inverts the logical status of the input OR Logical OR returns an output of 1 TRUE if at least one of the inputs is 1 TRUE Im Ine Inx Out MN Parameters MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Number of inputs this is used to set between 2 and 8 inputs NOR Logical NOR returns an output of O FALSE if at least one of the inputs is 1 TRUE Im Ine Inx Out 0 0 01 Parameters Number of inputs this is used to set between 2 and 8 inputs 100 8540780 2151 March 2014 Rev 20 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC XOR Logical XOR returns an output O FALSE if the inputs number at 1 TRUE is evenor the inputs are all O FALSE Parameters Number of inputs this is used to set between 2 and 8 inputs XNOR Logical XNOR returns an output 1 TRUE if the inputs number at 1 TRUE is even or the inputs are all O FALSE Parameters Number of inputs this is used to set between 2 and 8 inputs MULTIPLEXER Logical MULTIPLEXER forwards the signal of the inputs to the output according to the Sel selection If the SEL1 SEL4 have only one bit set the selected is connected to the Output If the SEL inputs are more than one 1 TRUE 1 TRUE the
118. ription This allows a description of the component s function to be entered The text is displayed in the top part of the symbol 76 8540780 2151 March 2014 Rev 20 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER ENABLE enable key ENABLE function block verifies a manual key device Input status If the key is not turned the output is O FALSE Otherwise the output is 1 TRUE Reset Type Parameters Monitored Input type Single Allows connection of No Test Input 1 components with one NO contact Test Input 2 Double NO Allows connection of v StartUp Test components with two NO contacts Wr Enable reset f selected this enables the v With Contemporaneity request to reset each time the command is Contemporaneity ms activated Otherwise enabling of the output directly follows the input conditions There are two types of reset Manual and Description Monitored When Manual is selected the system only verifies the signal s transition from 0 to 1 If Monitored is selected the double transition from 0 to 1 and then back to 0 is verified gt WARNING If the Manual Reset is active a consecutive Input have to be used Example Input 1 and Input 2 are used for the fuctional block then Input 3 have to be used for the Reset Input tl gt 250ms t2 250ms t 250ms Output test T
119. rmines the maximum permissible time msec between switching of two different signals from the sensor Enable Error Out If selected reports a fault detected by the function block Item description Permits insertion of a descriptive text of the function of the component This text will be displayed in the top part of the symbol 88 8540780 2151 March 2014 Rev 20 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER SOLID STATE DEVICE The SOLID STATE DEVICE functional block checks Property the status of the Inx inputs If the inputs are at 24VDC the Output will be 1 TRUE otherwise the soup st OUTPUT will be 0 FALSE v StartUp Test Filter ms Parameters Manual Reset If selected enables the reset request after each safety function activaction Otherwise enabling of the output follows directly the v Enable Error Out conditions of the inputs Reset may be of two em Dvecription types Manual and Monitored Selecting the Manual option only transition of the signal from O to 1 is checked If Monitored is selected double transition from O to 1 and return to O is checked MANUAL MONITORED tl gt 250ms t2 250ms WARNING if Reset is enabled the input consecutive to those used by the functional block must be used For example if inputs 1 and 2 are used for the functional block input 3 must be used for Reset Power on test If selected
120. sed Example Input 1 is used for the fuctional block then Input 2 have to be used for the Reset Input Output test This is used to select which test output signals are to be sent to the switch This additional control permits detection and management of any short circuits between the lines To enable this control the test output signals must be configured amongst those available Test at start up If selected this enables the test at start up of the switch This test is performed by opening and closing the switch contact to run a complete function test and enable the output This test is only requested at machine start up when the unit is switched on Filter ms This is used to filter the signals coming from the switch The filter can be configured to between 3 and 250ms and eliminates any bouncing on the contacts The length of the filter affects the calculation of the unit s total response time Enable Error Out If selected reports a fault detected by the function block Item description This allows a description of the component s function to be entered The text is displayed in the top part of the symbol 8540780 21st March 2014 Rev 20 65 LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC ENABLING GRIP SWITCH The ENABLING GRIP functional block checks the status of the Inx inputs of an enabling grip If this is not gripped position 1 or is gripped completely position 3 the OUTPUT will be O FALSE If i
121. selected enables the reset request after each activation of the device Otherwise enabling of the output follows directly the conditions of the inputs Reset may be of two types Manual and Monitored Selecting the Manual option only transition of the signal from 0 to 1 is checked If Monitored is selected double transition from 0 to 1 and return to 0 is checked 8540780 2151 March 2014 Rev 20 87 LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC MANUAL MONITORED tl gt 250ms t 250ms t2 250ms gt WARNING if Reset is enabled the input consecutive to those used by the functional block must be used For example If inputs 1 and 2 are used for the functional block input 3 must be used for Reset Power on test If selected enables the power on test of the device This test requires activation and de activation of the device in order to run a complete functional check and enable the Output terminal This test is required only at machine start up power on of the module Filter ms Permits filtering of signals from the device This filter can be set to between 3 and 250 ms and eliminates any rebounds on the contacts The duration of the filter affects calculation of module total response time With simultaneity f selected activates control of simultaneity between switching of signals from the device Simultaneity ms 15 active only if the previous parameter is enabled Dete
122. sponse time Enable Error Out If selected reports a fault detected by the function block Item description This allows a description of the component s function to be entered The text is displayed in the top part of the symbol 82 8540780 2151 March 2014 Rev 20 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER SENSOR The SENSOR function block verifies the status of the input of a sensor not a safety sensor If the beam of the sensor is occupied sensor output FALSE the output is O FALSE Otherwise with the beam clear and an output of 1 TRUE then I Monitored i the output is 1 TRUE Output Test Parameters Manual reset If selected this enables the request Tast to reset each time the area protected by the sensor is occupied Otherwise enabling of the output directly follows the input conditions There are two types of reset Manual and Monitored When Manual is selected the system only verifies the signal s transition from 0 to 1 If Monitored is selected the double transition from 0 to 1 and then back to 0 is verified MANUAL MONITORED tl gt 250ms t 250ms t2 250ms gt WARNING If the Manual Reset is active a consecutive Input have to be used Example Input 1 is used for the fuctional block then Input 2 have to be used for the Reset Input Output test This is used to select which test out
123. t is enabled on the function block This output will be 1 TRUE when the axis rotates Counterclockwise and will be 0 FALSE when the axis rotates Clockwise Direction decision t defines the direction of rotation for which the set thresholds are made active The possible choices are Bidirectional Clockwise Counterclockwise If Bidirectional is selected the excess of the set threshold is detected whether the axis rotates clockwise counterclockwise Selecting Clockwise or Counterclockwise this is detected only when the axis rotates in the selected direction Threshold number t allows you to enter the number of thresholds for the maximum value of speed Changing this value will increase decrease the number of thresholds that can be entered from a minimum of 1 to a maximum of 4 In the case of thresholds greater than 1 the input pins for the selection of the specific threshold will appear in the lower part of the function block Pitch f the Axis Type chosen was linear this field allows you to enter the sensor pitch to obtain a conversion between sensor revolutions and distance travelled 8540780 2151 March 2014 Rev 20 LJREER SPEED CONTROL Axis type Sensor Type Linear v Rotational Proximity choice No Proxy gt Example of CLOCKWISE axis rotation 2 threshold settings Threshold no 20 Speedi Speed 2 4 threshold settings gt m2 im Threshold no
124. t is gripped to middle position position 2 the OUTPUT will be 1 TRUE Refer to truth tables at the bottom of the page gt The ENABLING GRIP functional block requires that the assigned module has a minimum Firmware version as Table below Property ENABLING GRIP SWITCH Input Type Double NO INC 7 Manual Reset Reset Type Monitored Output Test Test Input 1 No Test Input 2 No Test Input 3 StartUp Test Filter ms Parameters Type of inputs Double NO Permits connection of an enabling grip with 2 NO contacts Double NO 1NC Permits connection of an enabling grip switch with 2 NO contacts 1 NC contact Test outputs Permits selection of the test output signals to be sent to the enabling grip This additional control permits detection and management of any short circuits between the lines To enable this control the test output signals must be configured amongst those available Power on test If selected enables the power on test of the external component Enabling Grip To run the test the device must be gripped and released to carry out a complete functional check and enable the Output terminal This control is required only at machine start up power on of the module Simultaneity ms always active Determines that maximum permissible time msec between switching of the various signals from the external contacts of the device Filter ms Permits filt
125. t the MSD displays a window showing the M1 only You may add the various units needed to create your system using the pull down menus at the top of the screen select slave and at the bottom to select the relative node 0 3 SELECT SLAVE to add to your configuration Configuration M1 MO2 WU S Firmware version Updating from Disabled Figure 35 SELECT NODE from 0 to 3 Select to disable MCM operations 58 8540780 2151 March 2014 Rev 20 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER EDIT CONFIGURATION composition of the various modules The change of the system composition is obtained with the icon 9 The configuration window is showed again Figure 32 Change user parameters The change of user parameters is obtained with the icon 2 The dialog user identification request appears Figure 36 To accomplish this operation is not necessary to Log out from Mosaic Generally it serves when a new user must Create a new project even using a previously created Your Company Your Name Project Name Figure 36 8540780 21st March 2014 Rev 20 59 LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC OBJECTS OPERATOR CONFIGURATION tool bars Four large tool windows are displayed to the left and right of the main window shown in Figure 37 Mosaic Safety Designer Project das i MOSAIC Property M1 Master 8 input 2
126. tched on Filter ms This is used to filter the signals coming from the external contacts The filter can be configured to between 3 and 250 ms and eliminates any bouncing on the contacts The length of the filter affects the calculation of the unit s total response time Enable Error Out If selected reports a fault detected by the function block 64 8540780 21st March 2014 Rev 20 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER Item description This allows a description of the component s function to be entered The text is displayed in the top part of the symbol SWITCH SWITCH function block verifies the input status of a pushbutton or switch NOT SAFETY SWITCHES If the pushbutton is pressed the output is 1 TRUE Otherwise the output is O Monitored FALSE i 3 Output Test Parameters 2 Manual reset If selected this enables the request v Startup Test to reset each time the device is activated A Otherwise enabling of the output directly follows 7 Enable Out Error the input conditions There are two types of reset Manual and Monitored When Manual is selected the system only verifies the signal s transition from 0 to 1 If Monitored is selected the double transition from 0 to 1 and then back to 0 is verified MANUAL MONITORED tl gt 250ms t2 250ms gt WARNING If the Manual Reset is active a consecutive Input have to be u
127. ted the system only verifies the signal s transition from O to 1 If Monitored is selected the double transition from 0 to 1 and then back to O is verified MANUAL 8540780 21st March 2014 Rev 20 115 English LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC MISCELLANEOUS FUNCTION BLOCKS SERIAL OUTPUT The Serial Output operator outputs the status of up to 8 inputs serialising the information Operating principles This operator outputs the status of all the connected inputs in two different ways 100 p Asynchronous serialisation 1 The status of the line in the idle condition is 1 TRUE 2 The start data transmission signal is 1 bit FASLE 3 Transmission of bits with the status of the connected inputs encoded using the Manchester method Status 0 rising edge of the signal at the centre of the bit Status 1 falling edge of the signal at the centre of the bit 4 Intercharacter interval is 1 TRUE to allow synchronisation of an external device start 2 0 1 1 0 1 0 Output Therefore with the Asynchronous method the Clock output is not present Synchronous serialisation 1 The output and the clock in the idle condition are FASLE 2 Transmission of n bits with the input status using OUTPUT as data CLOCK as the timing base 3 Intercharacter interval is 0 FALSE to allow synchronisation of an
128. tency of programming with respect to the characteristics of the MOSAIC system It does not guarantee that the device has been programmed to meet all the safety requirements for the application 8540780 21st March 2014 Rev 20 63 LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Project report Print of the System composition with properties of each block Icon 7 the standard moseic BREER f t troll MOdular SAfety Integrated Controller Via Carcano 32 10153 Torino Italia Project Report generated by Mosaic Safety Designer version 1 2 0 http www reer it Project Name Sch24 SOLID STATE DEVICE User Greco Company Reer Date 07 11 2011 142848 Schematic CRC 3A4BH Mosaic Configuration Module Configured Firmware version gt 1 0 Module MI8O2 Node 0 Module MI amp O2 Node 1 Module 4 0 Module Mosaic Safety Information s according to IEC 61508 2 42E 008 1 h according to EN ISO 13849 1 85 years DCavg according to EN 13849 1 98 04 9 Resources Used INPUT 22 8 36 Functional Blocks 3 Timing 6 1 16 Total number blocks 5 3 64 OSSD 5095 5 10 STATUS 2095 2 10 Elec tical diagram 55D Functional Black 1 Filter 3 Contemporaneity ms 10 Reset Type Automatic StartUp Test True Connections AAT INPUT Terminall7 AAT INPUT2 Terminall amp SSD Functional Block 2 Filter ms 100
129. the request to unlock when in LLI state 4 The OUTPUT signal of this element is 1 TRUE if the guard is closed and locked When an unlock command is applied to the UnLock cmd input the OUTPUT signal is set to 0 and the guard is unlocked LockOut output after a time UnLock Time configurable as parameter This output goes to 0 FALSE even when error conditions are present eg open door with lock locked Feedback Time that exceeds the maximum allowed 5 Lockout signal controls the locking unlocking of the guard 3 gt Parameters Unlock Time s The time that must pass between the UnLock_cmd input reaching and the real guard unlock Lockout output 0 5 1 5 Step 100 ms 1 5 5 10 5 Step 0 5 5 155 25 5 5 5 Feedback Time 5 Maximum delay accepted between LockOut output and Lock_fbk input must be the one shown on the lock data sheet with appropriate gap decided by the operator 10ms 100 s Step 10 ms 150 ms 1 5 Step 50 ms 1 558 35 Step 0 5 Interlock Spring The guard is locked passively and released actively i e the mechanical force of the spring keeps it locked The guard thus continues to be locked even when the power supply is disconnected 104 8540780 2151 March 2014 Rev 20 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER Manual Reset There are two types of reset Manual and Monitored When Manual is selected the system only verifies the signal s transi
130. the input is 1 TRUE where it remains for as long as the input stays at 1 TRUE Out If not selected the logic is inverted the output is set to 1 TRUE on the input signal s rising edge the delay starts on the input signal s falling edge at the end of the set time the output changes to O FALSE if the input is O FALSE otherwise it remains 1 TRUE Retriggerable f selected the time is reset each time the input status changes 8540780 21st March 2014 Rev 20 109 English LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC MUTING OPERATORS max number 4 Concurrent MUTING The MUTING operator with Concurrent logic performs muting of the input signal through sensor inputs 51 S2 S3 and 54 gt Preliminary condition The Muting cycle can only start if all the sensors are O FALSE and inputs are 1 TRUE barrier free Parameters Timeout sec Sets the time between 10 secs and unlimited within which the Muting cycle must end If the cycle is not complete at the end of this time Muting is immediately discontinued Enable selected it enables the possibility of enabling or not enabling the Muting function Otherwise the Muting function is always enabled There are two Enable modes Enable Disable and Enable Only If Enable Disable is selected the Muting cycle cannot start if Enable is fix
131. through sensor inputs S1 and S2 gt Preliminary condition The Muting cycle can only start if 51 and S2 FALSE and the inputs are 1 TRUE barrier free Parameters Timeout sec Sets the time between 10 secs and unlimited within which the Muting cycle must end If the cycle is not complete at the end of this time Muting is immediately discontinued Enable f selected it enables the possibility of enabling or not enabling the Muting function Otherwise the Muting function is always enabled There are two Enable modes Enable Disable and Enable Only If Enable Disable is selected the Muting cycle cannot start if Enable is fixed at 1 TRUE or O FALSE but is only activated with a rising edge To disable muting set Enable to O FALSE In this mode the falling edge disables Muting regardless of the condition If Enable Only is selected Muting cannot be disabled but Enable must be set to O FALSE in order to enable a new rising edge for the next Muting cycle Sensors Time Sets the maximum time between 2 and 5 seconds between activating two muting sensors End of Muting time Sets the muting falling time from 2 5 to 6 seconds after the first sensor has been cleared Blind Time enabled if you know that after the complete transition of the pallet muting cycle close some protruding objects could still occupy the light curtain and send the input to O FALSE During blind time the input remains 1 TRUE
132. tion from O to 1 If Monitored is selected the double transition from 0 to 1 and then back to 0 is verified tl gt 250 ms t 250 ms t2 250 ms Important for Manual reset always use the input immediately after those used by the function block E g if inputs 1 and 2 are used for the function block use input 3 for Reset Enable error out This can be selected to enable a signal Error Out to indicate a lock malfunction When Error Out 1 TRUE there is a fault in the lock 8540780 2151 March 2014 Rev 20 105 English LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC COUNTER OPERATORS COUNTER operator is a pulse counter that sets output to 1 TRUE as soon as the desired count is reached COUNTER max number 16 The operator COUNTER is a pulse counter There are 3 operationg modes 1 AUTOMATIC 2 MANUAL 3 AUTOMATIC MANUAL 1 The counter generates a pulse duration equal to the system response time as soon as the set count is reached If the CLEAR pin is not enabled this is the default mode 2 The counter leads to 1 TRUE the output Q as soon as it reaches the set count The output goes to 0 FALSE when the signal CLEAR is activated 3 The counter generates a pulse duration equal to the system response time as soon as the set count is reached If the CLEAR signal is activated the internal count goes back to 0 Parameters Cl
133. tion translation Up to 4 speed thresholds can be set for each logic output axis Each unit incorporates two logic outputs that can be configured using the MSD software and is thus capable of controlling up to two independent axes The MOR4 and MORASS are safety units provided with 4 independent safety relay outputs and the corresponding 4 inputs for the external feedback contacts EDM There are two possible output settings configured using the MSD configuration software e wo pairs of connection contacts 2 N O contacts per output with 2 corresponding feedback inputs e Four independent single connection contacts 1 N O contact per output with 1 corresponding feedback input Only the MOR4S8 unit has 8 programmable signal outputs The MSD software is capable of creating complex logics using logical operators and safety functions such as muting timer counters etc All this is performed through an easy and intuitive graphic interface The configuration performed on the PC is sent to the M1 via USB connection the file resides in the M1 and can also be saved on the proprietary MCM memory chip accessory The configuration can therefore quickly be copied to another M1 unit 10 8540780 21st March 2014 Rev 20 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER PRODUCT COMPOSITION The MOSAIC Ml is supplied with CD ROM containing the free MSD SW this PDF multi language handbook and other product literature
134. ua2dQ 9 401 uoneanbijuo2 y Aq paisanbad LNdLNO 10 1 NO uoneanbijuo2 y Aq peisenbaJ LNdLNO LAdNI OU JI S3HSV 13 YILSVW 992 154 941 SI 941 JI 330 OC M 2102 2 1512 0820758 1541 113101 uo 4 OLIW 1 24nDI4 4 LL LE rrr EN LL E LL T 1 1 LL T D NO _ _ AN I DIVSOW YATIOULNOD 5 YVINGOW OC M 1002 2 1512 0820758 NO indino YUM 3349 42 9 ON souse 4 uonipuo2 LAdLNO 1544 10 indino YUM UBBAIS 82 A QVL 9 qe1 eubis 1 0145 JGON 1 SMOUS 430 2125 buiuadQ 72 430 y Aq paisanbed 1 10 1 4 NO y 4 Aq peisenbaJ 20 LNdNI OU JI IWNYON SAHSV14 YALSVW 992 154 941 10 51 au JI 330 1541 DIVSOW G4LVaDILNI 5 ST 4 ZOW OV ZON 1 24nDI
135. uard or safety gate In the case where L the inputs indicate that the guard is locked enm the Output will be 1 TRUE Otherwise the ee Output is O FALSE Filter ms Parameters gt d Input type 4 With Simultaneity Single NC Allows connection of components with one NC contact Double NC Allows connection of Item Description components with two NC contacts Double NC NO Allows connection of components with one NO contact and one NC Output test This is used to select which test output signals are to be sent to the component contacts This additional control permits detection and management of any short circuits between the lines To enable this control the test output signals must be configured amongst those available Filter ms This is used to filter the signals coming from the external contacts The filter can be configured to between 3 and 250 ms and eliminates any bouncing on the contacts The length of the filter affects the calculation of the unit s total response time With Simultaneity If selected this activates the test to verify concurrent switching of the signals coming from the external contacts Simultaneity ms This is only active if the previous parameter is enabled It defines the maximum time in msecs between the switching of two different signals from the external contacts Enable Error Out If selected reports a fault detected by the function block Item desc
136. uired pin and then dragging it onto the pin to be connected If the scheme requires the PAN function moving working area in the window select the object to move and use the arrow keys on your keyboard When you need to duplicate an object select it and press CTRL C CTRL V keys on your keyboard When you need to delete an object or a link select it and press DEL key on your keyboard 8540780 21st March 2014 Rev 20 61 LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Use of mouse right button ON BLOCK INPUT OUTPUT Copy Paste Delete Delete all the assigned pins Alignment with other functional blocks multiple selection On line Help Monitor Mode Show Hide Properties window The block Status pin input enable disable logical negation ON BLOCK OPERATORS Copy Paste Delete Alignment with other functional blocks multiple selection On line Help On input pin activate deactivate logical negation Monitor Mode Show Hide Properties window ON TERMINALS e Alignment with other blocks ON CONNECTION WIRES e Delete e Display full path of the connection network ITI RE OBJECT PROPERTIES gt Uf WINDOW a Photoceli d F Stop Connection Start point Mi _ Master 8 input 20 MI16 Expansion 16 Input MO4 Expansion 4 output DESIGN AREA Visual Configuration Not connected Ver 1 0 1 13373 Figure 38 62 8540780 2151 M
137. ycle cannot start if Enable is fixed at 1 TRUE or O FALSE but is only activated with a rising edge To disable muting set Enable to O FALSE In this mode the falling edge disables Muting regardless of the condition If Enable Only is selected Muting cannot be disabled but Enable must be set to O FALSE in order to enable a new rising edge for the next Muting cycle Sensors Time Sets the maximum time between 2 and 5 seconds between activating two muting sensors 8540780 21st March 2014 Rev 20 113 English LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC MUTING OVERRIDE max number 16 The operator permits override of the directly connected Muting Input Override can be activated only if Muting is not active 0 and at least one Muting sensor is occupied or the light curtain is occupied Override ends when the light curtain and sensors are cleared and the Output switches to logical 0 FALSE Override can be set to pulsed or maintained action mode Override with maintained action control This function must be activated maintaining the Override command active OVERRIDE 1 during all subsequent operations However a new Override can be activated de activating ad re activating the command When the light curtain and sensors are cleared gap free or on expiry of the timeout Override ends without the need for further commands Override with pulsed action This function is enabled activating

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