UE403 switching amplifier
Contents
1. 35 Dimensional drawing muting lamp LED version mm 35 SICK AG e Industrial Safety Systems e Germany e All rights reserved 41 Chapter 12 An nex Operating Instructions UE403 42 SICK AG e Industrial Safety Systems e Germany e All rights reserved 8010854 0899 09 06 06 Operating Instructions An nex Chapter 12 UE403 8010854 0899 09 06 06 SICK AG e Industrial Safety Systems e Germany All rights reserved 43 Subject to change without notice The specified product features and technical data do not represent any guarantee 02 A4 sw int27 8010854 Q899 09 06 06 RV XX Printed in Germany 08 06 Australia Phone 61 3 9497 4100 1800 33 48 02 tollfree E Mail sales sick com au Belgium Luxembourg Phone 32 0 2 466 55 66 E Mail info sick be Brasil Phone 55 11 5091 4900 E Mail sac sick com br Ceska Republika Phone 420 2 57 91 18 50 E Mail sick sick cz China Phone 852 2763 6966 E Mail ghk sick com hk Danmark Phone 45 45 82 64 00 E Mail sick sick dk Deutschland Phone 49 0 2 11 53 01 260 E Mail info sick de Espana Phone 34 93 480 31 00 E Mail info sick es France Phone 33 1 64 62 35 00 E Mail info sick fr Great Britain Phone 44 0 1727 831121 E Mail info sick co uk India Phone 91 22 28292 7084 E Mail info sick india com Italia Phone 39 02 27 43 41 E Mail info sick it Japan Phone 81 0 3 3358 1341 E Mail Support sick jp Nederlands Phone 31 0 30 229 25 44 E Mail info2. Internal error of the gt Carry out an extended UE403 diagnostics with the aid of the CDS If an internal error is diagnosed gt Replace the UE403 switching amplifier 9 4 Extended diagnostics The CDS software Configuration amp Diagnostic Software supplied with the M4000 Advanced multiple light beam safety device contains extensive diagnostic facilities It allows you to narrow down the problem if the error is non specific or if you experience usage downtime problems Detailed information to be found e inthe online help function of the CDS Configuration amp Diagnostic Software e inthe user manual for the CDS How to conduct an extended diagnostics of the UE403 gt Connect the PC Notebook in which the CDS has been installed to the UE403 switching amplifier or to the M4000 Advanced gt Carry out a diagnostics on the M4000 Advanced receiver Device symbol M4000 Advanced receiver or M4000 Advanced A P context menu Diagnostics Display 30 SICK AG e Industrial Safety Systems e Germany e All rights reserved 8010854 Q899 09 06 06 Operating Instructions Technical specifications Chapter 10 UE403 Technical specifications 10 1 Data sheet BEE ER General system data Enclosure rating IEC 60 529 IP 65 Supply voltage Uy at the UE403 19 2 V 24V 28 8 V via connected ESPE FPoverconsumpion wl Im RES OVR connection Inputs Override reset C1 belt stop Switching
3. is in conformity with the provisions of the following EC directive s including all applicable amendments and that the standards and or technical specifications referenced overleaf have been applied Waldkirch _ 4 05 MAOR Aer ppa Dr Plasberg LN Knobloch Industrial Safety Systems Industrial Safety Systems Note You can obtain the complete EC declaration of conformity via the SICK homepage on the Internet at www sick com SICK AG e Industrial Safety Systems e Germany e All rights reserved 8010854 0899 09 06 06 Operating Instructions Annex UE403 12 2 Manufacturer s checklist SICK Checklist for the manufacturer installer for the installation of electro sensitive protective equipment ESPE Chapter 12 Details about the points listed below must be present at least during initial commissioning they are however dependent on the respective application the specifications of which are to be controlled by the manufacturer installer This checklist should be retained and kept with the machine documentation to serve as reference during recurring tests de Have the safety rules and regulations been observed in compliance with the directives standards applicable to the machine 2 Are the applied directives and standards listed in the declaration of conformity 3 Does the protective device comply with the required category according to EN 954 1 4 Is access to the hazardous area hazardous poi
4. 2 m cable with M12 plug for connection to UE403 mounting bracket and mounting kit Muting lamp version with incandescent lamp incl 10 m cable with M12 plug for connection to UE403 and mounting bracket Muting lamp version with LED incl 2 m cable with M12 plug for connection to UE403 mounting bracket and mounting kit Muting lamp version with LED incl 10 m cable with M12 plug for connection to UE403 and mounting bracket Software CDS Configuration amp Diagnostic Software on CD ROM including online documentation and operating instructions in all available languages Mountings 2 fixing screws with sliding nuts for mounting UE403 to M4000 Mounting bracket UE403 for device column for mounting on base plate incl screw Protective caps For M12 sockets Included in the delivery SICK AG e Industrial Safety Systems e Germany e All rights reserved 6026133 6026134 6026135 6009932 6007303 6021195 6026133 6026134 2033116 2033117 2033118 2033119 2032314 2033250 2032035 6011170 37 Chapter 12 Annex 38 Il 16866 8 006 440 0499 BK BK Annex Operating Instructions UE403 12 1 Declaration of Conformity SICK EC Declaration of conformity en Ident No 9097431 The undersigned representing the following manufacturer SICK AG Industrial Safety Systems Sebastian Kneipp Strake 1 79183 Waldkirch Germany herewith declares that the product
5. EFI in the UE403 Automatic device detection after the replacement of an M4000 and transfer of the saved configuration to the device This makes easy replacement of an M4000 possible SICK AG e Industrial Safety Systems e Germany All rights reserved 11 Chapter 3 Prod uct description Operating Instructions UE403 3 2 Operating principle of the device 3 2 1 Principle of the device The UE4O3 is a switching amplifier It processes certain signals from the M4000 Advanced multiple light beam safety device and combines them with signals from the devices systems that are connected to the UE403 Such signals can come from e muting sensors e muting lamps e control switches for e g reset or override e external controls e g signal for belt stop Fig 1 Principle of the device UE403 Configuration connection UE403 Muting sensors Configuration connection M4000 M4000 Advanced EFI connection 12 SICK AG e Industrial Safety Systems e Germany e All rights reserved 8010854 0899 09 06 06 Operating Instructions UE403 Fig 2 Example for a muting application 8010854 Q899 09 06 06 Product description Chapter 3 3 3 Application example Muting application Muting lamp M4000 Advanced UE403 Control switch for reset override Muting sensors pt Engine machining station with M4000 Advanced and UE403 The station entrance is safeguarded with a 3 beam multiple light beam safety device togeth
6. Germany e All rights reserved 8010854 Q899 09 06 06 Operating Instructions Connection diagrams Chapter 6 UE403 6 3 M4000 Advanced A P with UE403 and relay 24 V k1 4 At gt S1 A S7 l gt p 24 V de TN le gt y gt Reset 7 3 l gt p m e z EF H Eg m OSSD1 dE LAAIAe Al 4 TONA OSSD2 Reset A1 A2 Belt 5 Override st C1 Ta Z COM SICK ADO d UE403 ee ER Q B2 B1 Eedem rage rte Ost Sp com C X y S Wl M4000 WE Advanced A P d a 2 Gil ae Se X y k2 j OV ke ke ki ki ke q PELV Fig 13 Connection diagram M4000 Advanced A P with UE403 and relay 8010854 Q899 09 06 06 SICK AG e Industrial Safety Systems Germany e All rights reserved 25 Chapter 7 Commissioning Operating Instructions UE403 Commissioning gt Deploy the protective device in accordance with the instructions contained in the chapter titled Commissioning of the M4000 Advanced multiple light beam safety device operating instructions Commissioning requires a thorough check by qualified personnel Before you operate a system protected by the M4000 Advanced multiple light beam safety WARNING device in connection with the UE403 for the first time make sure t
7. TNE device cccccssessecsescuceseceesecusseccsessecasecunvesesussussenses 12 3 2 1 Principle OT TNE CEVIC EE 12 3 3 eieiei Rente VE 13 3 4 RSLS LAW Foal ce Ges te 14 e GK e Tu el 15 4 1 Mounting on the M4000 multiple light beam safety device nnannnnnnnnnnnnnnnnnne 15 4 1 1 Mounting on the rear of the M4000 ccccccsssseeeeeeeeseeeeeesaseeeeees 15 4 1 2 Mounting on the side of the MAOOU E 16 4 2 MOUNTING OMNE SYSTE E 16 5 Eleettleatinstallatlotgteece ege 17 5 1 SYSTEM CONNECTION MI2 EE 18 5 2 Connections for muting sensors Mix 19 5 3 Connection muting amO M12 EE 20 5 4 Reset override additional signal C1 belt stop connection M12 x5 21 5 5 Configuration connection M8 x 4 iseralmtertocel AN 22 E C nn ction diagrams wisacccssesisivasscccctiarecacsnaceeazsaesdcaiccasenavenancaateaccsasenaventnenausarteassaanceaavsaae 23 6 1 M4000 Advanced with UE403 and UEIO 20 23 6 2 M4000 Advanced A P with UE403 and UE10 30S AAA 24 6 3 M4000 Advanced A P with UE403 and relay EEN 25 GE vn TE e Un TEE 26 8 COMPU UCONN EE 27 8 1 Preparing the CGonftg uration E 2 8 2 COMTIS UNALIOMAT CIM ONY esto evared cattet cath EE Ee 28 9 Fata OS US sic sire aaa deca es eae dee 29 9 1 In the event Of faults OF ELLOMS ccccccseesecsesecusseccesscenvenueseccerecesassaeasensereceusasensss 29 9 2 SIGHS le ele e GE 29 9 3 EMMOMGISDIayS OF UNG RRE 30 9 4 Extended diagnosti EE 30 SICK AG e Industrial Safety Systems Ger
8. Total of all supply currents from the connections RES OVR A1 A2 B1 and B2 pin 1 in each case max 1000 mA As per IEC 61 131 2 SICK AG e Industrial Safety Systems Germany e All rights reserved 8010854 0899 09 06 06 Operating Instructions Technical specifications Chapter 10 UE403 Operating data Cable length between ESPE and UE403 Wire cross section 5 g 10 55 Hz acc to IEC 60068 2 6 Environmental data Aluminium die cast powder coated Connector strip Polyamide Packaging Corrugated cardboard Circuit boards Glass fibre reinforced epoxy resin with flame retarding agent TBBPA 8010854 0899 09 06 06 SICK AG e Industrial Safety Systems e Germany All rights reserved 33 Chapter 10 Technical specifications Operating Instructions UE403 10 2 Dimensional drawings 10 2 1 UE403 Fig 14 Dimensional drawing UE403 switching amplifier mm Note The fixing holes and slots are suitable for cheese head screws M5 x 30 as per DIN EN ISO 4762 34 SICK AG e Industrial Safety Systems e Germany e All rights reserved 8010854 0899 09 06 06 Operating Instructions Technical specifications Chapter 10 UE403 10 2 2 Muting lamp version with incandescent lamp Fig 15 Dimensional drawing muting lamp version with incandescent lamp mm Part No 2033116 Note You will find detailed information on the muting lamp
9. connections for muting sensors Note The inputs of the connections for muting sensors are compatible with the Type 1 Type 2 and Type 3 digital inputs described in DIN EN 61 131 2 Fig 7 Pin assignment for muting sensors connection M12x5 Tab 4 Pin assignment for muting sensors connection M12x5 24 V DC output voltage supply Muting sensor test output Notes e The maximum cable length is 10 m e Connection cables are available as SICK accessories See Accessories on page 36ff 8010854 0899 09 06 06 SICK AG e Industrial Safety Systems e Germany e All rights reserved 19 Chapter 5 Electrical installation Operating Instructions UE403 5 3 Connection muting lamp M12 xb The UE403 switching amplifier has a connection for a muting lamp Fig 8 Pin assignment for muting lamp connection M12x5 Tab 5 Pin assignment for Pin Wire colour Description muting lamp connection Notes we The maximum cable length is 10 m e Connection cables are available as SICK accessories See Accessories on page 36ff 20 SICK AG e Industrial Safety Systems e Germany e All rights reserved 8010854 0899 09 06 06 Operating Instructions UE403 Fig 9 Pin assignment reset override additional signal C1 belt stop M12 x5 Tab 6 Pin assignment reset override additional signal C1 belt stop M12 x5 8010854 Q899 09 06 06 Electrical installation Chapter 5 5 4 Reset override additional signal C1 belt stop con
10. delivery in chapter 11 2 Accessories from page 36 10 2 3 Muting lamp version with LED Fig 16 Dimensional drawing muting lamp LED version mm Part No 2033118 Note You will find detailed information on the muting lamp delivery in chapter 11 2 Accessories from page 36 8010854 0899 09 06 06 SICK AG e Industrial Safety Systems e Germany e All rights reserved 35 Chapter 14 Ordering information Operating Instructions UE403 Ordering information 11 1 Part number and delivery Tab 10 Partnumber UE403 Devicetype Part JL Partnumber Ge UE403 A0930 UE403 switching amplifier 1026287 Delivery e UE403 switching amplifier e 2 fixing screws with sliding nuts e CDS Configuration amp Diagnostic Software on CD ROM including online documentation and operating instructions UE403 11 2 Accessories Tab 11 Part numbers Part number accessories Connection cables for UE403 and M4000 Advanced Wire cross section 0 34 mm 5 pin M12 plug 5 pin M12 socket PUR halogen free Plug straight socket straight 0 6 m 6025930 Plug straight socket straight 1 0 m 6029280 Plug straight socket straight 1 5 m 6029281 Plug straight socket straight 2 0 m 6025931 Plug straight socket straight 5 0 m 6029282 Connection cables for muting sensors For WL24 WT24 Wire cross section 0 34 mm 4 pin M12 plug 4 pin M12 socket PUR halogen free Plug straight socket angled 1 0 m 6025974 Plug straight socket angled 2 0
11. installation A WARNING Notes A WARNING 8010854 Q899 09 06 06 Switch the power supply off The machine system could inadvertently start up while you are connecting the devices gt Ensure that the entire machine system is disconnected during the electrical installation e The UE403 switching amplifier meets the interference suppression requirements EMC for industrial use interference suppression class A When used in residential areas it can cause interference e The UE403 switching amplifier is connected directly to the M4000 Advanced multiple light beam safety device and supplied with power from the M4000 Pay attention to the related notes on the voltage supply in the operating instructions for the M4000 Advanced e In principle it is permitted to make all connections only when the power supply is switched off The configuration connection however may be connected disconnected with the system on line e Always protect unused connections by using the protective caps which are included in the delivery The protective caps also are available as an accessory See chapter 11 2 Accessories on page 36 Lay all cables for the input and output signals as per the required category as per EN 954 1 e g protected installation e Aseparate plastic sheathed cable must be used for each M12 connection e t must be ensured using the equipotential bonding pin FE that cross circuits between normally isolated and indep
12. m 6025975 Plug straight socket angled 5 0 m 6025087 For WL12 WL14 WL18 WL23 WL27 Wire cross section 0 34 mm 4 pin M12 plug 4 pin M12 socket PUR halogenfree pin 4 plug rotated to pin 2 socket pin 2 plug not connected Plug straight socket angled 1 0 m 6025944 Plug straight socket angled 2 0 m 6025945 Plug straight socket angled 5 0 m 6025116 For WT27 WL260 WT260 Wire cross section 0 34 mm 3 pin M12 plug 4 pin M12 socket PUR halogen free pin 2 plug not connected Plug straight socket angled 1 0 m 6026106 Plug straight socket angled 2 0 m 6026107 Plug straight socket angled 5 0 m 6025118 36 SICK AG e Industrial Safety Systems e Germany e All rights reserved 8010854 Q899 09 06 06 Operating Instructions UE403 8010854 Q899 09 06 06 Ordering information Chapter 11 Peer 5 For muting sensors with connection terminals Wire cross section 0 34 mm2 5 pin M12 plug PUR halogen free Plug straight 2 0 m Plug straight 5 0 m Plug straight 10 0 m Connection plugs and sockets M12 plug 4 pin straight can be preformed M12 socket 4 pin angled can be preformed Connection cable for PC For the connection of the PC with the UE403 or M4000 2 0 m Connecting cables for control switches For reset override control switch on UE403 Wire cross section 0 34 mm 5 pin M12 plug PUR halogen free Plug straight 2 0 m Plug straight 5 0 m Muting lamps Muting lamp version with incandescent lamp incl
13. sick nl Norge Phone 47 67 81 50 00 E Mail austefjord sick no SICK AG Waldkirch Germany www sick com Osterreich Phone 43 0 22 36 62 28 8 0 E Mail office sick at Polska Phone 48 22 837 40 50 E Mail info sick pl Republic of Korea Phone 82 2 786 6321 4 E Mail kang sickkorea net Republika Slowenija Phone 386 0 1 47 69 990 E Mail office sick si Russia Phone 7 495 775 05 34 E Mail denis kKesaev sick automation ru Schweiz Phone 41 41 619 29 39 E Mail contact sick ch Singapore Phone 65 6744 3732 E Mail admin sicksgp com sg Suomi Phone 358 9 25 15 800 E Mail sick sick fi Sverige Phone 46 8 680 64 50 E Mail info sick se Taiwan Phone 886 2 2365 6292 E Mail sickgrc ms6 hinet net Turkiye Phone 90 216 587 74 00 E Mail info sick com tr USA Canada Mexico Phone 1 952 941 6780 1 800 325 7425 tollfree E Mail info sickusa com More representatives and agencies in all major industrial nations at www sick com SICK Sensor Intelligence
14. voltage HIGH 11 V 24 V 30 V Switching voltage LOW 30V OV 5V Actuation time for the control switch reset or override Output Reset required Switching voltage HIGH 15 V 24V 28 8 V Output power current HIGH 4W 0 2A short circuit protected Switching voltage LOW high OV 1V resistance 1 s Flashing frequency Output 24 V DC voltage supply Supply voltage for reset override 15 V 24V 28 8 V or C1 Supply current for reset override 400 mA or C1 1 Ae per IEC 61131 2 2 Total of all supply currents from the connections RES OVR A1 A2 B1 and B2 pin 1 in each case max 1000 mA 8010854 0899 09 06 06 SICK AG e Industrial Safety Systems e Germany e All rights reserved 31 Chapter 10 32 Technical specifications Operating Instructions UE403 Connections A1 A2 B1 B2 Outputs 24 V DC Voltage supply Supply voltage for muting sensors 28 8 V Supply current for muting sensors 500 mA per sensor Outputs Sensor test Switching voltage HIGH 28 8 V Se 1 Ges Switching voltage LOW 5 0 V Output current LOW leakage CFE current Inputs Muting sensors Switching voltage HIGH 11 V 24V 30 V Switching voltage LOW 30 V OV 5V Connection muting lamp Output Muting lamp Switching voltage HIGH 28 8 V Output current HIGH monitored 5 W 0 4 A Output current HIGH not 5 W 0 4 A monitored Switching voltage LOW high resistance Flashing frequency status Override required 9
15. warning notices 8010854 Q899 09 06 06 Operating Instructions UE403 8010854 Q899 09 06 06 About this document Chapter 4 Software notes show the location in the CDS Configuration amp Diagnostic Software where you can make the appropriate settings and adjustments The software notes contained in the operating instructions for the M4000 Advanced multiple light beam safety device apply accordingly in connection with the UE403 Sender and receiver In drawings and diagrams symbol Je denotes the sender and symbol el denotes the receiver of an electro sensitive protective equipment The term dangerous state The dangerous state standard term of the machine is always shown in the drawings and diagrams of this document as a movement of a machine part In practical operation there may be a number of different dangerous states e machine movements e electrical conductors e visible or invisible radiation e acombination of several risks and hazards SICK AG e Industrial Safety Systems e Germany e All rights reserved T Chapter 2 On safety On safety Operating Instructions UE403 This chapter deals with your own safety and the safety of the equipment operators gt Please read this chapter carefully before starting to work with the UE403 or with machinery protected by the M4000 Advanced multiple light beam safety device in connection with the UE403 2 1 Specialist personnel The UE403
16. 4000 off and back on again e g by unplugging the system plug and reinserting it The lock out status has the highest priority above all other indications on the 7 segment 9 2 SICK support If you cannot remedy an error with the help of the information provided in this chapter please contact your local SICK representative UE403 Fault diagnosis WARNING Note display 8010854 0899 09 06 06 SICK AG e Industrial Safety Systems e Germany All rights reserved 29 Chapter 9 Fault diagnosis Operating Instructions UE403 9 3 Error displays of the LEDs This chapter explains the meaning of the error displays of the LEDs and how to respond Please refer to chapter 3 4 Status indicators on page 14 S O Yellow The yellow LED No operating gt Switch the connected M4000 on the COM voltage or voltage off for at least 1 minute and connection is too low back on again not illuminated If the error continues to occur gt Check the connection to the M4000 connected The UE403 switching amplifier receives it voltage supply from the ESPE connected Yellow The yellow LED Connection error gt Check the connection to the on the COM or M4000 connected for short connection is circuits or cross circuits flashing gt Check the voltage supply for overcurrent gt Switch the connected M4000 off for at least 1 minute and back on again If the error continues to occur gt Replace the UE403 switching amplifier
17. AG e Industrial Safety Systems e Germany e All rights reserved 15 Chapter 4 Mounting Operating Instructions UE403 4 1 2 Mounting on the side of the M4000 Fig 5 Mounting on the side of the M4000 E Note The mounting screws and the sliding nuts are included with the delivery 4 2 Mounting on the system Alternatively the UE403 switching amplifier can also be mounted on a Suitable mechanical component on the system During this process please observe the following notes Notes e The maximum length of the connection cable between the UE403 switching amplifier and the M4000 multiple light beam safety device is 10 m e Pay attention to the maximum cable lengths for devices connected e g for muting sensors control switches etc e For the mounting position choose a suitable mechanical component with a flat surface e For the UE403 switching amplifier choose a protected mounting position and in this way prevent damage e g caused by approaching forklift trucks contamination e Use suitable mounting material e Always mount the UE403 switching amplifier so that the status LEDs can be seen clearly by the operator 16 SICK AG e Industrial Safety Systems e Germany e All rights reserved 8010854 0899 09 06 06 Operating Instructions UE403 Electrical installation Chapter 5 Electrical
18. OPERATING INSTRUCTIONS UE403 Switching amplifier SICK Sensor Intelligence Operating Instructions UE403 This document is protected by the law of copyright whereby all rights established therein remain with the company SICK AG Reproduction of this document or parts of this document is only permissible within the limits of the legal determination of Copyright Law Alteration or abridgement of the document is not permitted without the explicit written approval of the company SICK AG QUALITY SYSTEM certified by DQS according to DIN EN ISO 9001 Reg No 462 03 SICK AG e Industrial Safety Systems e Germany e All rights reserved 8010854 0899 09 06 06 Operating Instructions UE403 8010854 Q899 09 06 06 Contents Contents T ADOWEENIS COCUIMICINE arisan aa aA a a aAa E 5 1 1 FUNCIONO ef GOC UMO EE 5 1 2 IAS Ol a e KEE 5 1 3 DO DUN OF INFORMATION sesiiideiaenoeiactcicntcdaasonanntGianteuessoniwesadh ddacielertoasiiteantelenteuamiesiiates 5 1 4 EE 6 1 5 PDD IC VIGLIO EE 6 1 6 SV IMOO S US CG ee 6 2 Onsale yenu a a a a a a a 8 Se SPECI E Te e EE 8 2 2 Applications en Lee 8 2 3 U EE 8 2 4 General safety notes and protective Measures es ssesnsreenrrernnrrrnnrrrnnrrrnnnnern 9 2 5 ENVIFOMIM Glial FOLECHOM EE 9 2 5 1 Beier EE 9 Re Separation of materials ere KNKENKNKENNKKKEKN KN KR KENNEN KEN KRKENNKKK KREE KN KANN 10 3 Product description EEN 11 3 1 EE EIERE 11 3 2 Operating principle Of
19. able signal output that indicates a specific status of the protective device Abbreviations SICK Configuration amp Diagnostic Software software for the configuration of your UE403 External device monitoring Enhanced function interface safe SICK device communication Electro sensitive protective equipment e g M4000 or C4000 M4000 Advanced multiple light beam safety device Output signal switching device switching output that drives the safety circuit Programmable logic controller Safety Data Link SICK safety interface connection for OSSD and EFI of an ESPE 1 6 Recommendations are designed to give you some assistance in your decision making process with respect to a certain function or a technical measure Symbols used Refer to notes for special features of the device Display indications reflect the state of the 7 segment display on an ESPE connected e g the M4000 Eel Alternating indication of characters e g t and 2 Please consult the operating instructions of the ESPE for a detailed description of the indicators LED symbols describe the status of an LED The LED is constantly illuminated 6 The LED is flashing O The LED is off Instructions for taking action are shown by an arrow Read carefully and follow the instructions for action Warning A warning indicates an actual or potential risk or health hazard They are designed to help you to prevent accidents Read carefully and follow the
20. arate the housing from the rest of the parts in particular the circuit board gt Send the separated parts for recycling as appropriate see Tab 1 by components Product Housing Metal recycling aluminium Circuit boards cable connector and Electronic recycling electrical connecting pieces Packaging Cardboard paper Paper cardboard recycling 10 SICK AG e Industrial Safety Systems e Germany e All rights reserved 8010854 0899 09 06 06 Operating Instructions UE403 Product description Chapter 3 Product description This chapter provides information on the special features and properties of the UE40O3 It describes the construction and the operating principle of the device in connection with the M4000 Advanced multiple light beam safety device 8010854 Q899 09 06 06 gt Please read this chapter before mounting installing and commissioning the device 3 1 Special features Properties UE403 RS 232 connection access to the configuration diagnostics either via M4000 Advanced or UE403 IP 65 housing flexible mounting to the M4000 Advanced or directly in the system M12 connection sockets with separate LED displays I O status display directly on the UE403 facility for connecting of 2 to 4 muting sensors muting lamp reset override control switch additional external control signal 1 EFI connection for connection with the M4000 Advanced Storage of the configuration for the M4000 Advanced connected to the
21. ct the UE403 switching amplifier without connected M4000 Advanced to the CDS gt Reset the switching amplifier UE403 using the CDS Device symbol UE403 context menu Open device window parameter node Reset SICK AG e Industrial Safety Systems e Germany e All rights reserved 8010854 0899 09 06 06 Operating Instructions Fault diagnosis Chapter 9 This chapter describes how to identify and remedy errors and malfunctions during the operation of the UE403 switching amplifier 9 1 In the event of faults or errors Cease operation if the cause of the malfunction has not been clearly identified Stop the machine if you cannot clearly identify or allocate the error and if you cannot safely remedy the malfunction The lock out status In case of certain faults or an erroneous configuration the system can go into the lock out status The 7 segment display on the connected multiple light beam safety device then indicates Cora defined error message see M4000 operating instructions section Error displays of the 7 segment display gt First check whether the lock out status is still present after switching on and off the UE403 and if necessary the connected multiple light beam safety device e g by disconnecting the system plug and re connecting To place the device back in operation gt Rectify the cause of the fault following the notes in the M4000 operating instructions gt Switch the power supply of the connected M
22. d with UE403 and UE10 30S H3 Gi 4142434445 IR T InN In Reset Override gt M4000 Advanced al SICK Advanced UE10 30S B2 B4 ii O d O V PELV Fig 11 Connection diagram M4000 Advanced with UE403 and UE10 30S 8010854 0899 09 06 06 SICK AG e Industrial Safety Systems e Germany All rights reserved 23 Chapter 6 Connection diagrams Operating Instructions UE403 6 2 M4000 Advanced A P with UE403 and UE10 30S 24 V 24 dee S7 i gt Reset lt dem EDM si T Q lt my CN EFI De Q IP Elke Sc de ANDRE EE AAT AT ALA AA AAA OSSD2 Reset Al A2 Belt 4 S Override st C1 Pau Z com SICK ADO UE403 a Gi B2 B1 op Lt Hatt KERER an ui DG COM Ge 5 S E Ss SS E E 7 H M4000 ie BEE Advanced A P ie Vea ees 7 B2 B4 Y2 14 24 34 2 ii EN o_o _o_ OV PELV A Fig 12 Connection diagram M4000 Advanced A P with UE403 and UE10 30S 24 SICK AG Industrial Safety Systems e
23. dified in any way also during mounting and installation any warranty claim against SICK AG shall become void SICK AG e Industrial Safety Systems e Germany e All rights reserved 8010854 0899 09 06 06 Operating Instructions UE403 WARNING Notes 8010854 Q899 09 06 06 On safety Chapter 2 2 4 General safety notes and protective measures Safety notes Please observe the following procedures in order to ensure the correct and safe use of the M4000 Advanced multiple light beam safety device in connection with the UE403 e Please observe the notes in the chapter titled General safety notes and protective measures of the M4000 Advanced operating instructions e The M4000 Advanced and UE403 operating instructions must be made available to the operator of the machine with which the M4000 Advanced multiple light beam safety device is used in connection with the UE403 The machine operator is to be instructed in the use of the device by specialist personnel and must be instructed to read the operating instructions e Changes to the configuration of the devices can degrade the protective function After every change to the configuration you must therefore check the effectiveness of the protective device The person who makes the change is also responsible for the correct protective function of the device When making configuration changes please always use the password hierarchy provided by SICK to ensure that only author
24. endent components cannot cause a hazardous failure Test the connections after any work has been carried out on the UE403 switching amplifier Because the switching amplifier has several connections of a similar structural nature these may result in incorrect cut off paths for example if connection plugs are confused gt Mark all connecting wires and connection plugs unambiguously to avoid confusion gt Test the connections again after any maintenance or other activities have been carried out on the UE403 switching amplifier SICK AG e Industrial Safety Systems e Germany e All rights reserved 17 Chapter 5 Electrical installation Operating Instructions UE403 5 1 System connection M12 x 5 Fig 6 Pin assignment system connection M12 x 5 Tab 3 Pin assignment Pin Description system connection M12 x 5 Input 24 V DC voltage supply Device communication EFl O V DC voltage supply Device communication EFls Functional earth Notes e The maximum length of the connection cable between the UE403 switching amplifier and the M4000 multiple light beam safety device is 10 m e Connection cables are available as SICK accessories See Accessories on page 36ff 18 SICK AG e Industrial Safety Systems e Germany e All rights reserved 8010854 0899 09 06 06 Operating Instructions Electrical installation Chapter 5 UE403 5 2 Connections for muting sensors M12 x 5 The UE403 switching amplifier has four identical
25. er with the UE403 switching amplifier 2 pairs of inductive muting sensors that are connected locally to the UE403 detect the transport platform and trigger muting The muting lamp signals the muting state The control switch for reset and override is also connected locally via the UE403 SICK AG e Industrial Safety Systems e Germany e All rights reserved 13 Chapter 3 Prod uct description Operating Instructions UE403 3 4 Status indicators The UE403 has a status LED for the input and output 1 0 on each M12 connection Other indications during operation are also indicated on the 7 segment display on the M4000 receiver Status LED Fig 3 Status LED of the UE403 Configuration connection under RES OVR protective cover Reset override C1 belt stop VC Al Muting sensor A2 Muting sensor B1 Muting sensor B2 Muting sensor GI External muting lamp COM EFI connection Status LED Tab 2 Meaning of the status COM connection LEDs of the UE403 O Yellow LED off No supply voltage Yellow LED illuminated Device ready for operation Yellow LED flashing Error See chapter 9 3 Error displays of the LEDs on page 3Off Connections RES OVR A1 A2 B1 B2 Gi O Yellow LED off No signal O V LOW Yellow LED illuminated Signal is present 24 V HIGH Notes e The combined RES OVR connection can process several signals However the status LED only indicates whether a signal is
26. evices can be found in the brochure Safe Machines with opto electronic protective devices We also refer you to the SICK homepage on the Internet at www sick com Here you will find information on e sample applications e alist of Frequently Asked Questions regarding the M4000 in connection with the UE403 switching amplifier e these operating instructions in different languages for viewing and printing e EC Declaration of Conformity SICK AG e Industrial Safety Systems e Germany e All rights reserved 5 Chapter 1 Note ADO CDS EDM EFI ESPE M4000 OSSD PLC SDL Recommendation Note MA RU Q O Be WI gt Take action A WARNING SICK AG e Industrial Safety Systems Germany e All rights reserved About this document Operating Instructions UE403 1 4 These operating instructions are only applicable to the UE403 switching amplifier with one of the following entries on the type label in the field Operating Instructions 8010851 8010851_PA54 or 8010851_PE81 or 8010851_Q899 This document is part of SICK part number 8010851 operating instructions UE403 Switching amplifier in all available languages Scope For the configuration and diagnostics of these devices you require CDS Configuration amp Diagnostic Software version 3 10 or higher To determine the software version select the Module Info option in the menu 1 5 Application diagnostic output configur
27. for CDS on CD ROM PC Notebook with Windows 98 NT 4 2000 Professional XP and a serial interface RS 232 PC Notebook not included connecting cable for connecting PC and UE403 or M4000 SICK part number 6021195 gt To configure the device please read the user manual for the CDS Configuration A Diagnostic Software and use the online help function of the programme UE403 Configuration Notes 8010854 Q899 09 06 06 SICK AG e Industrial Safety Systems e Germany e All rights reserved 27 Chapter 8 28 Notes Notes Co nfigu ration Operating Instructions UE403 8 2 Configuration memory The UE403 switching amplifier has a configuration memory in which it saves the configuration of the M4000 Advanced receiver or the M4000 Advanced A P connected e The configuration data for the M4000 Advanced receiver or the M4000 Advanced A P and the UE403 switching amplifier are saved both in the multiple light beam safety device and also in the switching amplifier e The configuration data for the M4000 Advanced sender are only saved in the sender After a device replacement the M4000 Advanced sender must be re configured using CDS Device replacement On the replacement of the M4000 Advanced receiver or the M4000 Advanced A P the configuration is automatically restored if the receiver or the A P device is in the delivery status new device or reset device On the replacement of the UE403 switching amplifier the configuration is a
28. hat the system is first checked and released by qualified personnel On this issue pay attention to the notes in chapter On safety on page 8 and the test notes in the operating instructions for the ESPE connected 26 SICK AG e Industrial Safety Systems e Germany e All rights reserved 8010854 0899 09 06 06 Operating Instructions Configuration Chapter 8 The UE403 switching amplifier and the M4000 Advanced are being configured using the CDS Configuration amp Diagnostic Software Access to the configuration is via the M4000 Advanced multiple light beam safety device e Direct access to the configuration is also possible via the configuration connection on the UE403 switching amplifier e The UE403 switching amplifier cannot be configured independently without correctly functioning connection to the M4000 Advanced 8 1 Preparing the configuration How to prepare the configuration gt Ensure the following points are met The UE403 switching amplifier has been correctly mounted The UE403 switching amplifier has been connected to the extension connection for UE403 on the M4000 Advanced The status LED for the system connection is illuminated on the UE403 switching amplifier gt Plan all necessary settings placement of the sensors monitoring of the muting cycle etc and document them To configure the UE403 switching amplifier you need e CDS Configuration amp Diagnostic Software on CD ROM e user manual
29. ing instructions do not provide instructions for operating machines on which the UE403 switching amplifier or the M4000 Advanced multiple light beam safety device is or will be integrated Information on this is to be found in the appropriate operating instructions for the machine 1 2 Target group These operating instructions are addressed to planning engineers machine designers and operators of plants and systems which are to be protected by one or several M4000 Advanced multiple light beam safety devices in connection with a UE403 switching amplifier It also addresses people who integrate the UE403 into a machine initialise its use or who are in charge of servicing and maintaining the device 1 3 Depth of information These operating instructions contain the following information on the UE403 switching amplifier in connection with the M4000 Advanced multiple light beam safety device e mounting e fault error diagnosis and e electrical installation troubleshooting e commissioning and configuration e part numbers e conformity and approval Planning and using protective devices such as the M4000 Advanced also require specific technical skills which are not detailed in this documentation When operating the UE403 in connection with the M4000 Advanced multiple light beam safety device the national local and statutory rules and regulations must be observed General information on accident prevention using opto electronic protective d
30. ised persons make changes to the configuration The SICK service team is available to provide assistance if required e The UE403 switching amplifier is connected directly to the M4000 Advanced multiple light beam safety device and supplied with power from the M4000 Pay attention to the related notes on the voltage supply in the operating instructions for the M4000 Advanced 2 5 Environmental protection The UE403 switching amplifier has been designed to minimise environmental impact It uses only a minimum of power and natural resources gt At work always act in an environmentally responsible manner 2 5 1 Disposal Unusable or irreparable devices should always be disposed as per the applicable national regulations on waste disposal e g European waste code 16 02 14 e We would be pleased to be of assistance on the disposal of this device Contact your local SICK representative e Information on the individual materials in the UE403 is given in chapter 10 Technical specifications on page 31 SICK AG e Industrial Safety Systems e Germany e All rights reserved 9 Chapter 2 On safety Operating Instructions UE403 2 5 2 Separation of materials Only appropriately trained personnel are allowed to separate materials Caution is required when dismantling devices There is a risk of injuries WARNING Before you send the devices for appropriate recycling it is necessary to separate the different materials in the UE403 gt Sep
31. many e All rights reserved 3 Contents UE403 10 Technical specifications ccccsssssseccsensssecceennsseceenseeeeeeconsseeenenssseeeeenssseeeeensssseneonass 31 1O euer Eeer ce 31 10 2 Dimensional elen E 34 10 2 1 DEE 34 10 2 2 Muting lamp version with incandescent lamp ccssccseeeeseeeees 35 10 2 3 Muting lamp version With LED ae 35 T1 Ordering information eceania aaa aaa A aAA aaa TE 36 IEL Partnumber and el EE 36 Ek eet TEE 36 DD SPV OX EE 38 Ee Declaration el Ee ois let EE 38 12 2 Manufacturer s CNECKIISE cccccccccsccsscscscccctcssccdsenccescnscecsccesccdeucccusssceeuscdaaucaunacds 39 123 FEISU OM Ga OIC EE 40 124 LiSrorll StaliONS veea EE a aE AAA 41 SICK AG e Industrial Safety Systems Germany e All rights reserved Operating Instructions 8010854 Q899 09 06 06 Operating Instructions UE403 About this document Chapter 4 About this document Note 8010854 Q899 09 06 06 Please read this chapter carefully before working with this documentation and the UE403 switching amplifier 1 1 Function of this document These operating instructions are designed to address the technical personnel of the machine manufacturer or the machine operator in regards to safe mounting installation configuration electrical installation commissioning operation and maintenance of the UE403 switching amplifier in connection with the M4000 Advanced multiple light beam Safety device These operat
32. nection M12 x5 The UE403 switching amplifier has a combined connection for reset override for the additional signal C1 or for belt stop pe BEE gem SE Lt BI pn si Kee 4 Black Input e Reset override combined or e Input reset 1 2 5 Grey Input e Override or e Input additional signal C1 or e Belt stop input Notes e The maximum cable length is 10 m 1 mm 24 V DC output voltage supply 2 White Output Reset required e Connection cables are available as SICK accessories See Accessories on page 36ff SICK AG e Industrial Safety Systems e Germany e All rights reserved 21 Chapter 5 Electrical installation Operating Instructions UE403 5 5 Configuration connection M8 x 4 serial interface Fig 10 Pin assignment configuration connection M8 x4 Tab 7 Pin assignment configuration connection M8 x4 Notes gt After configuration always remove the connecting cable from the configuration connection gt After the configuration of the device has been completed locate the attached protection cap to cover the configuration connection 22 SICK AG e Industrial Safety Systems e Germany e All rights reserved 8010854 Q899 09 06 06 Operating Instructions Connection diagrams Chapter 6 UE403 Connection diagrams You can realise numerous applications on the field signal connections This chapter describes some typical installations 6 1 M4000 Advance
33. nseeeees 22 Tap 9 EMOncisplaysS RRE RE 30 Nabe Datasheet WEA E 31 Tab 10 Part number UE403 switching ampltier ENEE 36 TaD gg ene lee 36 SICK AG e Industrial Safety Systems e Germany e All rights reserved 8010854 0899 09 06 06 Operating Instructions UE403 8010854 Q899 09 06 06 Annex Chapter 12 12 4 Fig 1 Fig 2 Fig 3 Fig 4 Fig 5 Fig 6 Fig 7 Fig 8 Fig 9 Fig 10 Fig 11 Fig 12 Fig 13 Fig 14 Fig 15 Fig 16 List of illustrations Principle of the device VE OS EE 12 Example for a muting application ccccccsesecssseccsesseeucussecsussucesensaveceresesessasessnes 13 Status LED Of The VEJO S EE 14 Mounting on the rear of the M4000 ENEE 15 Mounting on the side of the M4000 ccsceccecesereeccessereescessereescossarsescesseteetes 16 Pin assignment system connection M12 xb 18 Pin assignment for muting sensors connection M12 X 5 oo e 19 Pin assignment for muting lamp Connection MIZxb e 20 Pin assignment reset override additional signal C1 belt stop M125 ww 21 Pin assignment configuration CONNECTION MB X A EN 22 Connection diagram M4000 Advanced with UE403 and UE10 30S nn 23 Connection diagram M4000 Advanced A P with UE403 and UE10 30S 24 Connection diagram M4000 Advanced A P with UE403 and relay 0eeee 25 Dimensional drawing UE4Z03 switching amplifier mm 34 Dimensional drawing muting lamp version with incandescent lamp mm
34. nt only possible through the light path the 3 protective field of the ESPE Have appropriate measures been taken to prevent mechanical point of operation guarding or monitor unprotected presence in the hazardous area when protecting a hazardous area hazardous point and have these been secured against removal Are additional mechanical protective measures fitted and secured against manipulation which prevent reaching under over or around the ESPE Has the maximum stopping and or stopping run down time of the machine been measured specified and documented at the machine and or in the machine documentation Has the ESPE been mounted such that the required safety distance from the nearest hazardous point has been achieved Are the ESPE devices correctly mounted and secured against manipulation after adjustment 10 Are the required protective measures against electric shock in effect protection class 11 Is the control switch for resetting the protective equipment ESPE or restarting the machine E 13 present and correctly installed Are the outputs of the ESPE OSSDs integrated in compliance with the required category according to EN 954 1 and does the integration comply with the circuit diagrams Has the protective function been checked in compliance with the test notes of this documentation 14 Are the given protective functions effective at every setting of the operating mode selector Sy
35. present or not A decision as to which signal is present is not made e The electrical connection is described in chapter 5 4 Reset override additional signal C1 belt stop connection M12 x 5 on page 21 14 SICK AG e Industrial Safety Systems e Germany e All rights reserved 8010854 0899 09 06 06 Operating Instructions Mounting Chapter 4 UE403 Mounting This chapter describes the preparation and completion of the installation of the UE403 switching amplifier The UE403 switching amplifier can either be mounted directly on the M4000 multiple light beam safety device or on the system Note The maximum length of the connection cable between the UE403 switching amplifier and the M4000 multiple light beam safety device is 10 m The following steps are necessary after mounting and installation e completing the electrical connections chapter 5 e commissioning chapter 7 e configuration chapter 8 4 1 Mounting on the M4000 multiple light beam safety device The UE403 switching amplifier can be mounted directly on the M4000 multiple light beam safety device using the mounting kit included with the delivery A distinction is made between two types of mounting e mounting on the rear of the M4000 e mounting on the side of the M4000 4 1 1 Mounting on the rear of the M4000 Fig 4 Mounting on the rear of the M4000 Note The mounting screws and the sliding nuts are included with the delivery 8010854 0899 09 06 06 SICK
36. switch Are the switching elements activated by the ESPE e g contactors valves monitored 16 Is the ESPE effective over the entire period of the dangerous state dE 18 Once initiated will a dangerous state be stopped when switching the ESPE on or off and when changing the operating mode or when switching to another protective device easily visible for the operator Has the information label Important Information for the daily check been attached so that it is Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes No No No No No No No No No No No No No No No No No No This checklist does not replace the initial commissioning nor the regular inspection by specialist personnel 8010854 Q899 09 06 06 SICK AG e Industrial Safety Systems e Germany e All rights reserved 39 Chapter 12 40 Annex Operating Instructions UE403 12 3 List of tables Tab 1 Overview on disposal DY Componente NNN 10 Tab 2 Meaning of the status LEDs of the UE4O3 ANA 14 Tab 3 Pin assignment system CONNECTION M12 X 5 NNN 18 Tab 4 Pin assignment for muting Sensors CONNECTION M12 X 5 EN 19 Tab 5 Pin assignment for muting lamp CONNECTION M12 XB NNN 20 Tab 6 Pin assignment reset override additional signal C1 belt stop M12 5 21 Tab 7 Pin assignment configuration CONNECTION M8 x 4 eeeeeeeeeceeeseeeeeeeesseeeeeee
37. switching amplifier must only be installed commissioned and serviced by Specialist personnel Specialist personnel are defined as persons who e have undergone the appropriate technical training and e who have been instructed by the responsible machine operator in the operation of the machine and the current valid safety guidelines and e have access to the operating instructions of the UE403 and have read and familiarised themselves with them and e have access to the operating instructions for the M4000 Advanced multiple light beam safety device connected to the switching amplifier and are familiar with them 2 2 Applications of the device The UE403 switching amplifier is an accessory for the SICK M4000 Advanced multiple light beam safety device It extends the technical application possibilities of the M4000 Advanced The UE403 switching amplifier is only intended for use in industrial environments When used in residential areas it can cause interference Additional mechanical protective measures may be required when using the M4000 Advanced in connection with the UE403 2 3 Correct use The UE403 switching amplifier must be used only as defined in chapter 2 2 Applications of the device It must be used only by qualified personnel and only on the machine where it has been installed and initialised by qualified personnel in accordance with these operating instructions If the device is used for any other purposes or mo
38. utomatically saved in the switching amplifier if the UE403 switching amplifier is in the status as delivered new device or reset device e f on a device replacement the configuration of the M4000 Advanced receiver or the M4000 Advanced A P and the UE403 switching amplifier are 100 identical the system automatically changes to normal operation e fthe replacement device is not in the status as delivered new device or reset device then the error message Gil configuration incomplete see Error displays of the segment display in the operating instructions for the M4000 Advanced multiple light beam safety device appears on the 7 segment display on the M4000 Advanced receiver or the M4000 Advanced A P The replaced device must be reset with the aid of the CDS or both devices must be re configured together How to reset the M4000 Advanced gt Connect the voltage supply to the M4000 Advanced receiver or the M4000 Advanced A P gt Connect the device without connected switching amplifier UE403 to the CDS gt Leave the CDS to detect the device but do not receive the current configuration draft The CDS generates the configuration for the status as delivered gt Transfer the configuration for the status as delivered to the device How to reset the UE403 gt Connect a voltage supply to pin 1 and pin 3 on the UE403 switching amplifier see Tab 3 Pin assignment system connection M12 x 5 on page 18 gt Conne
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