Robotic Deburring Tool - ATI Industrial Automation
Contents
1. P N jan 0000 Qoo Ss 9 Dv o i 315 E Axial Stroke Figure 5 1 TCP Dimensions 7 7 Programming Install the Axially Compliant CNC deburring tool as described in Section 6 Installation To obtain a good result it is important that the piston is running with low friction in the cylinder Please consult Section 8 1 Regular Operational Maintenance For instructions of how to replace the burr please consult Section 8 3 Replacement of Files Burrs Under normal conditions no cooling or lubrication of the rotary burr is necessary The Axially Compliant CNC deburring tool is used in several CNC deburring installations with aluminum and steel work pieces without any cooling additives Clogging of the file is not expected to be a problem The Axially Compliant CNC deburring tool must never be running during programming Pinnacle Park e1031 Goodworth Drive e Apex NC 27539 eTel 919 772 0115 eFax 919 772 8259 ewww ati ia com eEmail info ati ia com 14 CNC Hiac Installation and Operation Manual Document 9610 50 1001 07 7 8 When programming the CNC machine it is important that the program is based on a previously deburred work piece Program the points with the burr in its mid position approximately in the axial direction and halfway between the tip and outer rim of the burr i e on a 4 mm radius for an 8 mm2. sssssssssssssssse ener nnne nns 15 8 2 EODEIOAUODS rtr tc n Mettre tese fent dut rou credet Also ts eeu on 16 8 3 Replacement of Files Burrs See Figure 6 1 sse 17 8 4 Replacement of Other Deburring Tool Parts sess 17 BiB OVOMMAUL cis E 18 8 6 Tool Damages ex tede A d rete eet edge dde ertet dg a edere e 18 SII PE EE 18 9 1 Recommended Spares nante eee tib Pot idee ree lt reve tdt cle te Rea 18 Terms and Conditions of Sale eeeeieee eiii essen ee eeeeee nennen natn n anita sana natn nnn nnns 19 Pinnacle Park e1031 Goodworth Drive e Apex NC 27539 eTel 919 772 0115 eFax 919 772 8259 ewww ati ia com eEmail info ati ia com 3 CNC Hiac Installation and Operation Manual Document 9610 50 1001 07 1 Tool Information Due to the limited space available for written text on the deburring tool some necessary information has been written inside the crate Please read this text carefully AT INDUSTRIAL AUTOMATION ISO 9001 Registered Speedeburr Engineered Products for Manufacturing Productivity Pinnacle Park 1031 Goodworth Drive Apex NC 27539 USA Tel 1 919 772 0115 E mail info ati ia com Fax 1 919 772 8259 WWW ati ia com Deburring Tool Model 9150 AC 180 CNC Serial no Weight _ 2 12 lbs Output power 250 W Min Max file burr diameter 16 mm Air vane motor Max 25 000 RPM Max drive pressure 75 psi WARNINGS Never use
3. 27 500 RPM 10 while deburring 18 000 25 000 RPM Torque 0 295 ft lbs at lower speeds Power 250 W at 20 000 RPM Weight total 2 12 lbs Weight FFP with file 0 11 Ibs Compensation due to burr inaccuracy Max 4 mm in out and sideways recommended using 2 mm Axial force At 0 75 psi inlet pressure Normal range 2 1 5 6 Ibf Light range 0 79 1 5 Ibf File surface speed 24 6 34 4 ft sec measured at 8mm diameter halfway between center tip and outer rim Air consumption Approx 14 1 cu ft min 75 psi line pressure Sound pressure level 78 dB A Rotary burrs files See Supplier Catalogue Special tools Burr changing tool s Path speed 3 9 in sec Drive Air supply Recommended 75 psi 87 psi max through spindle or external connections Airborne noise emissions have been measured for an identical Axially Compliant CNC deburring tool serial production All measurements were measured at a distance of 3 28 feet from the surface of the deburring tool and at a height of 5 25 feet from the floor The deburring tool was mounted in a test bench at our laboratory No fences or noise reduction facilities were used except for exhaust return to an oil recovery unit located beneath the test bench A drive pressure of 75 psi was applied full Axially Compliant CNC deburring tool drive pressure The Axially Compliant CNC deburring tool was running at full idle speed Due to the fact that we do not know what working
4. 50 1001 07 6 3 Pneumatic Connections Alternate See Figure 4 5 It is also possible to use the Axially Compliant CNC deburring tool using pneumatic connections external to the CNC machine Port A must be plugged Supply air to drive the burr is provided through the 1 4 NPT Port B It is the user s responsibility to provide a regulator and micro fog system on this supply line The regulator should be set to a maximum of 87 psi Supply for the axial pressure is provided through the 1 8 NPT Port C It is the user s responsibility to provide a regulator for this line The range for this regulator should be approximately 0 75 psi E B 60000 Qoo SS AN y NDA 0000 72 BIA Figure 4 5 Axially Compliant CNC Deburring Tool Pneumatic Ports Option 1 Air supply through spindle To be plugged when not in use Shaft 91 174 1 4 NPT threads Others available upon request Option 2 ES N External air supply Imotarl Adjustment screw for FFP pressure To be plugged when not in use To be used with spindle air source 1 4 NPT threads Adjustment screw far motor air To be used for both external and thraugh spindle air External FFP pressure To be plugged when not in use 1 8 NPT threads Screws to be inserted for coarse adjustmen of FFP pressure Figure 4 6 O
5. environment the user will put the Axially Compliant CNC deburring tool into or what work pieces types of materials will be deburred this was found to be the best method for measurements The equivalent continuous A weighted sound pressure level was measured to 78 dB A Pinnacle Park e1031 Goodworth Drive e Apex NC 27539 eTel 919 772 0115 eFax 919 772 8259 ewww ati ia com eEmail info ati ia com 7 CNC Hiac Installation and Operation Manual Document 9610 50 1001 07 Due to pressure losses between the pressure control valve and the Free Flying Piston FFP the axial force is lower than theoretical calculations will predict The actual force characteristics will change from installation to installation due to different types of pneumatic components used It is recommended that a working speed of 18 000 to 25 000 RPM be used for a maximum possible output power A lower speed than 18 000 RPM is not recommended as it increases the risk of stopping the motor due to the higher torque at lower speeds Below are some theoretical and measured forces relative to applied air pressure Please note that theoretical calculations are not necessarily identical to actual data Measurements presented may vary from deburring tool to deburring tool and should only be treated as informal in order to understand the behaviour of the Axially Compliant CNC deburring tool Some actual data for your deburring tool are found in the test certificate Axial conta
6. the burr changing tool and replace it with a new one After checking re install in the cylinder and then re install the cylinder on the Axially Compliant CNC deburring tool The lock nut should be screwed into position and tightened lightly by using the hook spanner Rotary Carbide File Burr Tool Holder Assembly 9040 51 1001 FFP 9005 51 1000 All Tools are in Burr Change Tool Kit 9040 51 1002 Pincer Assembly 9040 51 1000 8 4 Figure 6 1 Burr Replacement Tools After the file is changed check that the Free Flying Piston FFP is rotating with the file If the FFP is not rotating static friction may be interfering so the axial force cannot remain constant In that case clean the FFP and inspect for any visible scratches If a file with an imbalance is used the FFP may also stop rotating All files are checked for imbalances before they leave ATI Industrial Automation Only original files burrs delivered from ATI must be used Replacement of Other Deburring Tool Parts Beside the burrs deburring tool parts such as the blades in the air vane motor and bearings should be replaced at regular intervals We recommend that ATI perform this as a part of an Axially Compliant CNC deburring tool overhaul Please consult Section amp 1 Regular Operational Maintenance and Section 8 5 Overhaul We have designed the Axially Compliant CNC deburring tool for a long lifetime Except for the parts described abo
7. the public domain when received from ATI b is thereafter published or otherwise enters the public domain through no fault of Purchaser c is in Purchaser s possession prior to receipt from ATI d is lawfully obtained by Purchaser from a third party entitled to disclose it or f is required to be disclosed by judicial order or other governmental authority provided that with respect to such required disclosures Purchaser gives ATI prior notice thereof and uses all legally available means to maintain the confidentiality of such information Pinnacle Park e1031 Goodworth Drive e Apex NC 27539 eTel 919 772 0115 eFax 919 772 8259 ewww ati ia com eEmail info ati ia com 19
8. INDUSTRIAL AUTOMATION ISO 9001 Registered Axially Compliant CNC Robotic Deburring Tool Installation and Operation Manual 9150 AC 180 CNC Document 9610 50 1001 07 February 2010 Pinnacle Park 1031 Goodworth Drive e Apex NC 27539 eTel 919 772 0115 eFax 919 772 8259 ewww ati ia com eEmail info ati ia com CNC Hiac Installation and Operation Manual Document 9610 50 1001 07 CAUTION This manual describes the function application and safety considerations of this product This manual must be read and understood before any attempt is made to install or operate the product otherwise damage to the product or unsafe conditions may occur Information contained in this document is the property of ATI Industrial Automation Inc ATD and shall not be reproduced in whole or in part without prior written approval of ATI The information herein is subject to change without notice This manual is periodically revised to reflect and incorporate changes made to the product The information contained herein is confidential and reserved exclusively for the customers and authorized agents of ATI Industrial Automation and may not be divulged to any third party without prior written consent from ATI No warranty including implied warranties is made with regard to accuracy of this document or fitness of this device for a particular application ATI Industrial Automation shall not be liable for any errors contained in this document or for any i
9. If the lubrication is not working properly the motor will run slower than normal and may vary in speed Install the lubrication equipment near the robot base maximum 16 feet from the HIAC for best results Important Lack of lubrication will cause destruction of the motor rotor blades within a relatively short time If the lubrication is not working properly you can hear the motor running slower than normal and varying in speed Install the lubrication equipment near the CNC machine maximum 16 feet away from the Axially Compliant CNC deburring tool for the proper effect For environmental reasons please let the exhaust containing lubrication be filtered through an oil recovery system before letting it out in the atmosphere Long time exposure of air containing oil is dangerous for the operating personnel Pinnacle Park e1031 Goodworth Drive e Apex NC 27539 eTel 919 772 0115 eFax 919 772 8259 ewww ati ia com eEmail info ati ia com 16 CNC Hiac Installation and Operation Manual Document 9610 50 1001 07 8 3 Replacement of Files Burrs See Figure 6 1 The burr changing tool is shown below To release the Axially Compliant CNC deburring tool piston unscrew the lock nut by using the accompanying hook spanner 3810 51 1004 Pull the cylinder out carefully maintaining the piston s position If obvious sideways play is detected the cylinder and or the piston must be replaced If the carbide file is worn unscrew it with
10. ac Installation and Operation Manual Document 9610 50 1001 07 3 Handling Storage and Transportation 3 1 3 2 3 3 3 4 Inspection of Conditions when Delivered Upon receipt the following should be checked Deburring tool and other items delivered according to freight documents No damage to the package s If there is damage to any wrapping or if any of the goods have been exposed to abnormal handling unpack those parts that may have been damaged for a closer inspection If necessary notify ATI for assistance in evaluation of the damages There are no requirements regarding preservation or preservation maintenance upon receipt The goods should be stored in a dry place Unpacking and Handling The Axially Compliant CNC deburring tool should during transportation storing and handling always be placed inside the accompanying toolbox crate Transportation and Protection during Transportation When receiving the Axially Compliant CNC deburring tool it is inside a wooden box specially suited for it The form fit packaging inside the box has the intention of securing the deburring tool during transportation Always use the box when transporting the Axially Compliant CNC deburring tool in order to minimize the risk of damage to the deburring tool Handle with care The weight of the Axially Compliant CNC deburring tool is approximately 2 12 Ibs In addition to the deburring tool other items such as adapters and b
11. ct force 25 Axial force in Newtons Control pressure in bars Figure 4 1 Axial contact force measured with rotary burr pointing downwards Due to pressure losses between the pressure control valve and the Free Flying Piston FFP the axial force is lower than theoretical calculations will predict The actual force characteristics will change from installation to installation due to different types of pneumatical components used Pinnacle Park e1031 Goodworth Drive e Apex NC 27539 eTel 919 772 0115 eFax 919 772 8259 ewww ati ia com Email info ati ia com 8 CNC Hiac Installation and Operation Manual Document 9610 50 1001 07 400 350 300 m oa o N e o Torque 150 Pow er Rotor torque M in Nmm Output power P in W 100 50 e 5000 10000 15000 20000 25000 30000 Rotor velocity in rpm Figure 4 2 Axially Compliant CNC deburring tool output torque and power Theoretical calculations 30000 25000 20000 15000 Speed Rotary speed in RPM 10000 5000 eo A 2 3 4 5 6 Drive pressure in bars Figure 4 3 ldle speed as a function of applied drive pressure Pinnacle Park e1031 Goodworth Drive e Apex NC 27539 eTel 919 772 0115 eFax 919 772 8259 ewww ati ia com eEmail info ati ia com 9 CNC Hiac Installation and Operation Manual Document 9610 50 1001 07 6 Installat
12. ges How to Use the Deburring Tool The Axially Compliant CNC deburring tool must only be used for CNC deburring applications The tool is a deburring tool only Never use the deburring tool for other purposes Never use the deburring tool in any other way than described here For further information please consult Section 6 Installation and Section 7 7 Programming How the Deburring Tool Should Not Be Used Grinding countersinking or other metal forming processes related should not be performed by the Axially Compliant CNC deburring tool It may be dangerous to operate the deburring tool for such purposes If a breakage occurs due to acting forces that have not been taken into consideration when designing the machine machine parts may be thrown through the air creating hazardous situations for both personnel and equipment The only intention of the Axially Compliant CNC deburring tool is deburring Only work piece materials as described in the product description should be deburred by use of a Axially Compliant CNC deburring tool except for variants of materials listed that as a result of the deburring operation may fracture Work piece fracture may result in pieces of material damaging surrounding working environment and personnel The material removed when correctly deburring should be in the form of chips Slow down the velocity when the work piece and the Axially Compliant CNC deburring tool are meeting Making the contact
13. hile working in the neighborhood of the deburring cell CNC machine For further safety precautions please consult Section 1 Tool Information 8 Maintenance Instructions 8 1 Regular Operational Maintenance To obtain a good result it is important that the piston is running with low friction in the cylinder This must be taken care of during operation Some debris will always enter the cylinder and regular cleaning at weekly intervals or each time the rotary file is changed is recommended Also clean the outside of the Axially Compliant CNC deburring tool to ensure proper cooling The burr needs to be replaced at regular intervals During commissioning of the deburring installation the burr and the work piece should be examined often in order to determine at what intervals the burr needs to be replaced For instructions of how to replace burrs please consult Section 6 3 Replacement of Files Burrs At regular intervals normally once every year or more often depending on the application an overhaul of the tool should be performed in order to fully comply with the technical specifications Parts inside the Axially Compliant CNC deburring tool such as the blades in Pinnacle Park e1031 Goodworth Drive e Apex NC 27539 eTel 919 772 0115 eFax 919 772 8259 ewww ati ia com eEmail info ati ia com 15 CNC Hiac Installation and Operation Manual Document 9610 50 1001 07 the air vane motor and bearings should be replaced as part of
14. hnical questions are available from ATI Industrial Automation the distributor of the Axially Compliant CNC deburring tool 9 1 Recommended Spares Based on the information given in this document we recommend that the following spare parts be stocked by the user in addition to burrs files P N Description 9005 51 1000 Free Flying Piston FFP 3700 51 1009 Cylinder Only original spare parts and files burrs delivered from ATI should be used Pinnacle Park e 1031 Goodworth Drive e Apex NC 27539 eTel 919 772 0115 eFax 919 772 8259 ewww ati ia com eEmail info ati ia com 18 CNC Hiac Installation and Operation Manual Document 9610 50 1001 07 10 Terms and Conditions of Sale The following Terms and Conditions are a supplement to and include a portion of ATI s Standard Terms and Conditions which are on file at ATI and available upon request ATI warrants to Purchaser that robotic tool changer products purchased hereunder will be free from defects in material and workmanship under normal use for a period of three 3 years from the date of shipment This warranty does not cover components subject to wear and tear under normal usage or those requiring periodic replacement ATI will have no liability under this warranty unless a ATI is given written notice of the claimed defect and a description thereof within thirty 30 days after Purchaser discovers the defect and in any event not later than the last day of the
15. ion 6 1 Tool Holder The tool holder is provided by the system integrator or by the owner user of the HIAC 6 2 Pneumatic Connections Recommended see Figure 4 4 The recommended method for pneumatic connection is to the rear port A using air supplied through the spindle Air supply 75 psi max 87 psi Filtered and mist lubricated CNC Hiac Vane motor B Vent Plug x gt Plug XL PP Force adjustment File Axial force from deburring process Figure 4 4 Schematic Diagram It is the user s responsibility to provide a regulator and micro fog system on the supply line The regulator should be set to a maximum of 87 psi The depth of the hole in the adapter must be less than 2 913 74mm in order to ensure a proper seal with the O ring in the end of the Axially Compliant CNC deburring tool shaft The CNC machine has to be able to supply air through the spindle if internal air supply is to be used Special tool holders with swivels and external air supply may also be used Cooling air for the tools of the Axially Compliant CNC deburring tool may be used as air supply for the deburring tool If so lubrication has to be added to the air mist lubrication Pinnacle Park e 1031 Goodworth Drive e Apex NC 27539 eTel 919 772 0115 eFax 919 772 8259 ewww ati ia com Email info ati ia com 10 CNC Hiac Installation and Operation Manual Document 9610
16. is not supplied by ATL Storage Temperature range 5 35 C 41 95 F It is necessary to always store the tool in its crate and in a dry place Also consult Section 3 4 Storage and Preventive Maintenance during Storage Extent of Warranties and Warranty Conditions ATI Industrial Automation warrants the deburring tool identified by the serial number printed on the deburring tool towards manufacturing errors one 1 year from the delivery date Delivery date is defined to be the date the deburring tool departs our production facilities warehouse The warranty is not valid for any part of the deburring tool used for other purposes than as part of the Axially Compliant CNC deburring tool The warranty is not valid if the user has disassembled the unit or attempted to disassemble the unit and caused damage The warranty is not valid if handling installation storage transportation operation or maintenance of the deburring tool does not comply with the instructions given in the User Manual The warranty is not valid if the warnings given are not obeyed If the instructions in this User Manual and other instructions given in writing accompanying the Axially Compliant CNC deburring tool are not followed no claims whatsoever can be raised against ATI or the supplier of the deburring tool Pinnacle Park e1031 Goodworth Drive e Apex NC 27539 eTel 919 772 0115 eFax 919 772 8259 ewww ati ia com Email info ati ia com 5 CNC Hi
17. movement between the deburring tool and the work piece too hard may in some situations e g when the work piece is inaccurate result in collision Collisions may create hazardous situations for both personnel and equipment Never use the Axially Compliant CNC deburring tool as a hand held tool This is extremely dangerous Pinnacle Park e1031 Goodworth Drive e Apex NC 27539 eTel 919 772 0115 eFax 919 772 8259 ewww ati ia com eEmail info ati ia com 13 CNC Hiac Installation and Operation Manual Document 9610 50 1001 07 When performing maintenance always remember to tighten nuts and bolts When replacing burrs files always attach the burr file correctly Please consult Section 8 3 Replacement of Files Burrs This is important in order to avoid parts falling off the Axially Compliant CNC deburring tool In order to increase the life length of the Axially Compliant CNC deburring tool motor parts and bearings always use proper amounts of lubrication Please consult Section 8 2 Lubrication 7 6 Tool Center Point TCP Position See Figure 5 1 The following drawing can be used to determine the tool center point TCP for the unit The dimension from the tool holder interface of the unit to the tip of the burr 4 942 in is based on the burr being used at the midpoint of the 8 mm axial compliance The user may prefer to use the tool at some other point in the 8 mm range and will have to calculate the TCP accordingly
18. ncidental or consequential damages caused thereby ATI Industrial Automation also reserves the right to make changes to this manual at any time without prior notice ATI assumes no responsibility for any errors or omissions in this document Users critical evaluation of this document is welcomed Copyright by ATI Industrial Automation All rights reserved How to Reach Us Sales Service and Information about ATI products ATI Industrial Automation 1031 Goodworth Drive Apex NC 27539 USA www ati ia com Tel 919 772 0115 Fax 919 772 8259 E mail info ati ia com Technical support and questions Application Engineering Tel 919 772 0115 Option 2 option 2 Fax 919 772 8259 E mail mech _support ati ia com Pinnacle Park e1031 Goodworth Drive e Apex NC 27539 eTel 919 772 0115 eFax 919 772 8259 ewww ati ia com eEmail info ati ia com 2 CNC Hiac Installation and Operation Manual Document 9610 50 1001 07 10 Table of Contents TOO tesi eisiaa aeaaea KEETA ne cousederviueuedvetaeeevsuabedeevecetaes 4 General Data nxccs cscs senccesa CIE 5 2 1 Environmental Limitations sorsien eis iiei ie a iA eene nenne ener seen nre n nnne enne 5 2 2 Extent of Warranties and Warranty Conditions enne 5 Handling Storage and Transportation eeseeeeseeeieeeeeeeeeeee eee nn nenne nnns nnn nennen nnn 6 3 1 Inspection of Conditions when Delivered eee 6 3 2 Unpacking ana Handling etti EP ep tet
19. on diagram The drive air to the vane motor should be mist lubricated by use of conventional pneumatic equipment External air is Pinnacle Park e1031 Goodworth Drive e Apex NC 27539 eTel 919 772 0115 eFax 919 772 8259 ewww ati ia com eEmail info ati ia com 12 CNC Hiac Installation and Operation Manual Document 9610 50 1001 07 7 3 7 4 7 5 supplied through Port C Axial pressure should be controlled with the regulator for that line It is recommended that a 25 16 in plastic tube be used for the motor inlet and 5 32 in tube for the contact force inlet Note that a 1 8 NPT nipple is used to connect the contact force inlet and a 1 4 NPT for the motor inlet For the contact force pressure control valve use a valve with a 45 psi max range When testing out the proper contact force start with a very low pressure close to Zero and increase slowly until desired chamfer is reached General Word of Caution Although the operation of the Axially Compliant CNC deburring tool compared to other deburring tools is simple it is important that everyone involved in operations involving the deburring tool have a thorough understanding of the operating procedures Failure to obey these procedures or neglecting safety precautions can create hazardous situations that may in worst case injure personnel or damage the deburring installation and the Axially Compliant CNC deburring tool ATI is not responsible for such injuries and dama
20. or start the tool without first reading and understanding the Installation and Operation Manual Make sure that the tool is mounted as described in the Installation and Operation Manual Never use the tool for other purposes than those explicitly described in the Installation and Operation Manual Make sure that the pneumatic control equipment is mounted as described in the Installation and Operation Manual Only original spare parts and files burrs delivered ATI must be used Never stand near the tool while it is started and running If it is necessary to approach the tool while in motion stand behind appropriate Plexiglas windows Be aware of rotating parts A barrier to prohibit people from approaching the tool while in operation must secure the installation Be aware of high sound levels Always use earplugs while working near the tool If the above instructions and instructions found in the Installation and Operation Manual are not followed no claims may be raised against ATI Pinnacle Park e1031 Goodworth Drive e Apex NC 27539 eTel 919 772 0115 eFax 919 772 8259 ewww ati ia com eEmail info ati ia com 4 CNC Hiac Installation and Operation Manual Document 9610 50 1001 07 2 General Data 2 1 2 2 Environmental Limitations General Area classification None Gas group ignition group None Operation Installation position Unit has 1 14 shank for mounting in standard CNC machine tool holder The tool holder
21. radius burr If you are deburring sharp inner corners it may be required to move closer to the tip of the file Note that you in this case loose some of the position compensation ability of the burr When running the CNC program for the first time you should observe the path with the Axially Compliant CNC deburring tool left off When increasing the path speed it is important to notice the path deviation that increases with speed Be careful never to allow the contact between work piece and carbide burr to enter so far on the burr s outer rim that it falls down and misses the edge This may be dangerous for the Axially Compliant CNC deburring tool and especially for the Free Flying Piston To change the axial force of the burr in order to achieve a correctly sized and even chamfer please refer to Section 7 1 Adjusting the Drive Pressure and Section 7 2 Adjusting the Contact Force IMPORTANT The Axially Compliant CNC deburring tool must never run without proper lubrication Please consult Section 8 2 Lubrication Safety Precautions The only working environment allowable for the Axially Compliant CNC deburring tool is together with a CNC machine in a secured dedicated working chamber The operator must never be present in the working chamber while the Axially Compliant CNC deburring tool is running Beware of rotating parts Use eye protection e g protection glasses Beware of high sound level Always use ear protection w
22. such an overhaul Please consult Section 8 5 Overhaul At regular intervals the air filter and lubricator should be checked Remember at regular intervals to fill up the lubricator with oil to provide micro fog lubrication It must never dry out Fill the lubricator with the proper type of oil at regular intervals 8 2 Lubrication Before start up make sure the air lubrication system is filled with oil Use oil similar to machine oil 10 spindle oil 60 or thinner Shell Exxon ATF Dexron II automatic transmission oil or similar Oilfog air lubrication systems are not recommended as a means for providing lubricated air for this product Only microfog systems should be used The system should be adjusted to 10 15 drops per minute Only part of the oil drop actually enters the air stream Fill the lubricator with the proper type of oil at regular intervals CAUTION When the system is first installed use a higher than recommended oil setting 72 times until the unit is receiving consistently oiled air If possible run oil through the entire pneumatic tube between the oiler and the unit prior to operation It is recommended that the exhaust containing lubrication be filtered through an oil recovery system before exhausting it to the atmosphere Long time exposure to air containing oil could be dangerous for personnel CAUTION Lack of lubrication will cause untimely wear on the motor and failure within a relatively short period
23. t of each range is made by turning the 5 mm screw F This 5 mm screw is a threaded needle with a conical inner end that closes against a conical seat inside the body When the screw is turned clockwise the contact force will increase within its current range By turning the screw counter clockwise the contact force is decreased within its current range Once set this screw should be locked into place using Loctite low removal force or a similar adhesive to prevent it from moving The intention of the external pressure control valve actually a regulator is to control the air supply to the axial force compliance mechanism thus enabling control of the axial force on the rotary burr If the complete work piece can be deburred with equal axial force a conventional manual pressure regulator can be used If the burrs to be removed are varying from spot to spot on the work piece and this variation is repeatable for all work pieces of the same type it might be necessary to adjust the axial force for different spots on the work piece This adjustment can be performed by means of an analogue pressure regulator controlled from the CNC machine An analogue output port in the CNC machine controller will be needed As an alternative several digital outputs may be coupled to a digital to analogue converter D A converter Using External Air All alternatives to spindle air supply need to use a connection in accordance with the pneumatic connecti
24. t te ee et e tiu e c eb ee 6 3 3 Transportation and Protection during Transportation seeee 6 3 4 Storage and Preventive Maintenance during Storage ssssssssssseeee 6 Description ecl CM E CN E 7 Ede Tte 7 Installation onec LM tee ED uie NU de RU AAA 10 6 1 Wise T 10 6 2 Pneumatic Connections Recommended see Figure 4 4 10 6 3 Pneumatic Connections Alternate See Figure 4 5 sss 11 Operating INSU HONS E 12 7 1 Adjusting the Drive Pressure See Figure 4 5 eene 12 7 2 Adjusting the Axial Force See Figure 4 5 ssssssssssssseseeene enne 12 Hest Dsing Spindle Air ctn eto oberen nete tefta e en t ela 12 7 2 2 Using External Alt m re re tr eio eru Aeon hie 12 7 8 General Word of Caution sssssssssssssssssesse estne ntes nnns snnt enne nnns sn trn s nnne 13 7 4 How to Use the Deburring Tool eene nre nnns 13 7 5 How the Deburring Tool Should Not Be Used ssssssssseseeennen nennen 13 7 6 Tool Center Point TCP Position See Figure 5 1 ssssseeeee 14 7 7 Programiningas ceo te ce RT nd feo E RE T RE RR t der e tte 14 7 8 Satety Precautions ninesini i dee ado tad e i dad le Peu eevee 15 Maintenance Instructions eeeeeeeeeee eene enne nnne nennen nnnm nnan nuunuu nnmnnn inan nnnm inan nnnm arreter 15 8 1 Regular Operational Maintenance
25. technology made or developed by ATI in the course of providing products and services hereunder and all rights therein under any patent copyright or other law protecting intellectual property shall be and remain ATI s property The sale of products or services hereunder does not convey any express or implied license under any patent copyright or other intellectual property right owned or controlled by ATI whether relating to the products sold or any other matter except for the license expressly granted below In the course of supplying products and services hereunder ATI may provide or disclose to Purchaser confidential and proprietary information of ATI relating to the design operation or other aspects of ATI s products As between ATI and Purchaser ownership of such information including without limitation any computer software provided to Purchaser by ATI shall remain in ATI and such information is licensed to Purchaser only for Purchaser s use in operating the products supplied by ATI hereunder in Purchaser s internal business operations Without ATI s prior written permission Purchaser will not use such information for any other purpose or provide or otherwise make such information available to any third party Purchaser agrees to take all reasonable precautions to prevent any unauthorized use or disclosure of such information Purchaser will not be liable hereunder with respect to disclosure or use of information which a is in
26. urrs may be are placed inside the box This makes the total weight of the box approximately 6 4 lbs When taking the Axially Compliant CNC deburring tool out of the box and carrying it or performing maintenance try to always grasp and hold it with your fingers around the motor Storage and Preventive Maintenance during Storage The Axially Compliant CNC deburring tool should be stored in the wooden box when it is not in use It should also be stored indoors in a dry place For short term storage limited to a few weeks no preventive maintenance is needed except for cleaning For long term storage in addition to cleaning the Axially Compliant CNC deburring tool should be filled with oil 1 e some oil of the same type as used as lubrication during operation It should be poured into the deburring tool through the air inlet This is necessary in order to avoid the blades in the air vane motor from drying out and also for preventing the risk of corrosion Pinnacle Park e1031 Goodworth Drive e Apex NC 27539 eTel 919 772 0115 eFax 919 772 8259 ewww ati ia com eEmail info ati ia com 6 CNC Hiac Installation and Operation Manual Document 9610 50 1001 07 4 Description Attached at the end of this document you will find the Axially Compliant CNC deburring tool product description 5 Specifications These are the main specifications for the Axially Compliant CNC deburring tool Motor Air motor vane type Speed Idle
27. ve replacement is very seldom necessary when the deburring tool is used for normal deburring applications Pinnacle Park e1031 Goodworth Drive e Apex NC 27539 eTel 919 772 0115 eFax 919 772 8259 ewww ati ia com Email info ati ia com 17 CNC Hiac Installation and Operation Manual Document 9610 50 1001 07 Experience has shown that during installation programming run off and sometimes during operation the Axially Compliant CNC deburring tool and the work piece collide or the radial forces acting are too large due to poor programming or work piece inaccuracy This sometimes results in destruction of the cylinder and or the FFP and requires that they be replaced The procedure for replacing these components is similar to the description given in Section 8 3 Replacement of Files Burrs Only original spare parts delivered from ATI must be used 8 5 Overhaul As described in previous sections of this User Manual at regular intervals the motor unit and free flying spindle may be inspected and overhauled In addition to the above the Axially Compliant CNC deburring tool is thoroughly cleaned inspected and tested We recommend that this overhaul be performed by ATI in order to maintain the technical specifications and life of the unit 8 6 Tool Damages For repair of deburring tool damages and replacement of spares other than those given in our price list please contact ATI 9 Spare Parts Spare parts and answers to tec
28. verview of the Axially Compliant CNC Deburring Tool Pinnacle Park e1031 Goodworth Drive e Apex NC 27539 eTel 919 772 0115 eFax 919 772 8259 ewww ati ia com eEmail info ati ia com 11 CNC Hiac Installation and Operation Manual Document 9610 50 1001 07 7 Operating Instructions 7 1 7 2 Adjusting the Drive Pressure See Figure 4 5 For both pneumatic configurations the 5 mm screw E can also be used to regulate the drive pressure Adjusting the Axial Force See Figure 4 5 The contact force between the tool and the work piece is adjustable with a choice between a normal range and a low range At 75 psi air pressure on the Axially Compliant CNC deburring tool inlet the contact force in the normal range is manually adjustable between 2 1 and 5 6 lbs At 75 psi air pressure on the Axially Compliant CNC deburring tool inlet the contact force in the low range is manually adjustable between 0 79 and 1 5 Ibs The unit operates in the normal range when the two small vent holes D are plugged with M2 screws These vent holes are situated side by side on the lower part of the Axially Compliant CNC deburring tool just above the locking ring The unit operates in the low range when only one of the vent holes D is plugged and the other hole is open Removing either one of the M2 screws opens a vent hole 7 2 1 7 2 2 Using Spindle Air When air to the unit is supplied through the spindle the fine adjustmen
29. warranty period and b the defective item is received by ATI not later ten 10 days after the last day of the warranty period ATI s entire liability and Purchaser s sole remedy under this warranty is limited to repair or replacement at ATI s election of the defective part or item or at ATI s election refund of the price paid for the item The foregoing warranty does not apply to any defect or failure resulting from improper installation operation maintenance or repair by anyone other than ATI ATI will in no event be liable for incidental consequential or special damages of any kind even if ATI has been advised of the possibility of such damages ATT s aggregate liability will in no event exceed the amount paid by purchaser for the item which is the subject of claim or dispute ATI will have no liability of any kind for failure of any equipment or other items not supplied by ATI No action against ATI regardless of form arising out of or in any way connected with products or services supplied hereunder may be brought more than one 1 year after the cause of action occured No representation or agreement varying or extending the warranty and limitation of remedy provisions contained herein is authorized by ATI and may not be relied upon as having been authorized by ATI unless in writing and signed by an executive officer of ATI Unless otherwise agreed in writing by ATI all designs drawings data inventions software and other
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