PA 5740 User Manual english.indd
Contents
1. Advanced Test Equipment Rentals Established 1981 www atecorp com 800 404 ATEC 2832 PA 5740 AUTOMOTIVE BATTERY SIMULATORS USER MANUAL 601 309A Advanced Test Solutions for EMC PA 5740 AUTOMOTIVE BATTERY SIMULATORS USER MANUAL CONTENTS 1 The PA 5740 Automotive battery simulator 1 1 Introduction 1 2 Features 2 Safety instructions 2 1 Danger classification 2 2 Pictograms on Test System 2 3 Excess voltage category 2 4 Application area 2 5 Safety of operation 2 6 Operating personnel 2 7 Persons responsible for safety measures 2 8 Accident prevention regulations 2 9 Infringement of safety regulations 2 10 Proper use 3 Installation Set Up 3 1 Checking the shipment 3 2 Delivery contents 3 2 1 Standard accessories 3 2 2 Documentation 3 3 Set Up 3 3 1 Operating position 3 3 2 Line voltage connection and grounding 3 4 5740 Front panel connectors 3 4 1 The control connector 3 4 2 The output connectors 4 Operation 4 1 The compensation button 4 2 The gain button O OU 43 4 4 5 5 1 5 2 5 3 5 4 5 5 6 6 1 6 2 6 3 6 3 1 7 7 1 7 3 7 3 1 The current limit LED The errors LEDs Applications Compliant with ISO 7637 and similar for transient immunity Voltage variations for starting profiles Fast rise time for challenging voltage dip applications Voltage ripple and sine wave noise simulations Example application with NSG 5500 and NSG 5600 Main2. If the operation temperature returns to the safe range the output will switch back on automatically NOTE LED test During system power up the LEDs will be tested for approximately one second PA 5740 Automotive battery simulators 5 APPLICATIONS 19 E 5 1 Compliant with ISO 7637 and similar for transient immunity The PA 5740 is designed to act as the battery source for transient immunity tests Most transients must be coupled onto battery voltage and the NSG 5000 series with its internal coupling couples the transient and the DC voltage as required by the standards Designed with low internal resistance and low noise the PA 5740 is compliant with section 5 4 of ISO 7637 2 2004 For this application please use compensation mode CAPACITIVE 5 2 Voltage variations for starting profiles The PA 5740 series is often used for starting profile simulation pulse 4 and variants In addition several standards require synchronized starting profiles Utilizing the NSG 5000 series for control the PA 5740 or the PA 5840 is the best solution for all known starting profiles with up to four synchronized starting profiles The PA 5840 is another automotive battery simulator from Teseq but for greater power See the specifications of the NSG 5000 series for details For this application please use compensation mode CAPACITIVE TASEO Advanced Test Solutions for EMC 20 OV 5 3 Fast ris
3. by interruption of the grounding If the grounding is interrupted inside or outside the equipment the PA 5740 will become a source of danger Follow the regulations for the grounding of the system 3 4 PA 5740 Front panel connectors 3 4 1 The control connector 5740 power ametirier earrery simulator En Cee ae A ae The CONTROL connector is an input port for the function generator it can be directly connected to the appropriate connector at the function generator card of your NSG series To benefit from all advantages of the PA 5740 it is best controlled by your NSG 5000 series But of course if the specifications described in chapter 3 4 1 2 CONTROL input specifications are considered the PA 5740 can be controlled by any other analog function generator as well TASEO Advanced Test Solutions for EMC 13 14 3 4 1 1 Pin count of the control 1 0 DSub connector 2 lref 6 3 Vprog T 8 9876 4 Viet 9 3 4 1 2 CONTROL input specifications The pin of the connector is the voltage Input of the battery simulator The output of the battery simulator can be described as U OUTPUT X GAIN The GAIN can either be set to 7 or 1 is the analog control of the current limit The input is 1 10 V which equals a current limit of 1 10 A m CAUTION Risk of destruction by wrong voltage If the PA 5740 is controlled by any alternative function generator it care has
4. electrical test installations in your country 2 9 Infringement of safety regulations If the system is not functioning as described or is visibly damaged this can affect its safety status If this is the case the system must be shut down immediately and in such a way that it cannot be started up again accidentally by any third persons Please inform the Service Department at Teseq or its representative 2 10 Proper use The test system is exclusively for the testing of electrical devices and compo nents in accordance with the test system specifications PA 5740 Automotive battery simulators 3 INSTALLATION SET UP 11 3 1 Checking the shipment Upon receiving the shipment first check the packaging and outer equipment for visible damage Also check packaging and casings of peripherals if any Record in writing any defects which were possibly caused in transit If the shipment shows damage or is not complete immediately advise the shipping agency and or your dealer 3 2 Delivery contents The standard delivery contains the basic unit as well as several attachments and accessories 3 2 1 Standard accessories One power cable 3 2 2 Documentation The following manuals are supplied B This PA 5740 Automotive battery simulators hardware guide 3 3 Set up CAUTION Risk of damage by condensation m When the equipment is brought from cold to warm environment a dangerous conditions can result from condensation Do not op
5. testing TASEO Advanced Test Solutions for EMC 1 2 Features The output is programmable over a minimum voltage range from 60 to 60 V which allows the simulation of a large range of pulses and voltage variations A remote sensing input is provided to compensate for output cable voltage drop up to 4 V The output provides a wide bandwidth DC to gt 150 kHz a fast output slew rate and low source impedance 10 mOhm All controls displays and connections are located on the front panel for ease of access and visibility except the output connectors which are even located on both the front and the back panel These facilities include voltage input current limit input current limit indicator current and voltage display compensation mode gain setting and output and sense connectors The voltage and current control and monitoring interface is realized with an integrated control D type connector for direct connection to the Teseq NSG 5000 series The amplifier inputs are over voltage protected and outputs short circuit pro tected The mains input voltage is selectable by Teseq factory service points to accept world voltage supplies and is under voltage protected Overtemperature protection is monitored on the internal heat sink and transformer There are three selectable ranges for compensation bandwidth for the PA 5740 Bandwidths are high allowing fast slew rates as required by numerous standards The current limit is program
6. to be taken that the voltage at the llim pin must be at least 1 V Make sure the voltage at the Ilim pin is at least 1 V PA 5740 Automotive battery simulators 3 4 2 The output connectors 15 The output connectors of the PA 5740 series front The output connectors of the PA 5740 series back 3 4 2 1 The power output connectors The POSITIVE NEGATIVE POWER connectors are used to connect the output to the DUT or to the NSG 5000 series NOTE nm Information about the power output connectors See the hardware guide of the appropriate test system for more details 3 4 2 2 The sense output connectors The SENSE connectors may be connected to compensate for voltage drop of the cables to the DUT or to the NSG 5000 series TASEO Advanced Test Solutions for EMC 16 4 OPERATION E 4 1 The compensation button Pressing this button toggles between the available compensation modes STANDARD This is the normal operating mode with a good com promise between stability and bandwidth The bandwidth in this selection is approximately 40 kHz CAPACITIVE This mode is specifically designed for capacitive and or reactive loads This reduced bandwidth high stability mode is perfect for using during normal transient testing conducted sine wave CSW testing The bandwidth in this mode is limited to approximately 3 KHz HIGH FREQ This mode is for testing where high bandwidths are required This mode allows frequenc
7. 1 32 681 40 48 sales teseq com UK Teseq Ltd T 44 845 074 0660 F 44 845 074 0656 uksales teseq com December 2010 Teseq Specifi cations subject to change without notice Teseq is an ISO registered company Its products are design ed and manufactured under the strict quality and environmental requirements of the ISO 9001 This document has been carefully checked However Teseq does not assume any liability for errors or inaccuracies
8. cant amount of electromagnetic radiation may result that could also affect other equipment and systems The user himself or herself is ultimately responsible for the correct and controlled operation of the rig In case of doubt the tests should be carried out in a Faraday cage Place and Date Luterbach December 12 2006 Johannes Schmid President TASEO Advanced Test Solutions for EMC 31 32 Headquarters Teseq AG 4542 Luterbach Switzerland T 41 32 681 40 40 F 41 32 681 40 48 sales teseq com www teseq com China Teseq Company Limited T 86 10 8460 8080 F 86 10 8460 8078 chinasales teseg com Germany Teseq GmbH T 49 30 5659 8835 F 49 30 5659 8834 desales teseq com Singapore Teseq Pte Ltd T 65 6846 2488 F 65 6841 4282 singaporesales teseg com Taiwan Teseq Ltd T 886 2 2917 8080 F 886 2 2917 2626 taiwansales teseq com USA Teseq Inc T 1 732 417 0501 F 1 732 417 0511 Toll free 1 888 417 0501 usasales teseq com To find your local partner within Teseq s global network please go to www teseq com Manufacturer Teseq AG 4542 Luterbach Switzerland T 41 32 681 40 40 F 41 32 681 40 48 sales teseq com France Teseq Sarl 33 139 47 42 21 33 139 47 40 92 francesales teseq com Japan Teseq K K T 4813 5725 9460 F 81 3 5725 9461 japans ales teseq com Switzerland Teseq AG T 41 32 681 40 50 F 4
9. e and the test object during a test run Disconnect the device from the mains before opening the casing for maintenance or repair During the operation of the test equipment always observe the relevant rules of ESD Electro Static Discharge protection To guarantee the EMC features of the device the control computer must meet the requirements of the EN 50082 EN 55011 EN 61000 standard Make sure the environmental conditions described in chapter 7 1 Environ mental conditions exist TASEO Advanced Test Solutions for EMC 10 2 6 Operating personnel The test system should only be operated by qualified personnel Making set tings maintenance work and repairs on an opened device can only be carried out by the appropriately trained personnel and its representatives will only guarantee for maintenance and repair when it has been carried out by its own service personnel 2 7 Persons responsible for safety measures Those considered responsible for safety are the owner the user and the opera tor In addition you are responsible for all safety measures that are indirectly linked to the test system More relevant information can be found in the acci dent prevention regulations Also observe all the safety measures for additional devices used together with the test system 2 8 Accident prevention regulations When dealing with the test system observe the industrial health and safety standards pertaining to
10. e time for challenging voltage dip applications Certain standards such as Ford ES XW7T 1A278 AC specify 10 us rise and fall times for the battery simulator The PA 5740 is designed to fully meet the relevant standards and is often used for dips and drops applications where lt 10 us rise times are specified For this application please use compensation mode STANDARD 5 4 Voltage ripple and sine wave noise simulations The PA 5740 is also commonly used to simulate sine wave noise on battery voltage A user could for example simulate a 1 V p p sine wave onto a 42 V network using high battery current This is acommon requirement of manufac turers standards For this application please use suitable compensation mode as frequency required PA 5740 Automotive battery simulators 21 th NSG 5500 and NSG 5600 lon WI 5 5 Example applicat OLSS LW oess 14 9908 0098 9SN OL9S 19 099 94 5 Advanced Test Solutions for 2015 0598 OL zZ 7 yndjno 103 09S Yd 0295 Sd 0098 9SN sindjno 95095 z indino 103 10 Wd Mis jndino IAS indui syndyno 95095 2 indui Auayeg Ov8S Vd jeg 22 6 MAINTENANCE Under normal conditions it does not take much effort to keep your test equip ment in good working order CAUTION Protect the equipment against moisture hea
11. erate the system until all parts of the system have reached room temperature TASEO Advanced Test Solutions for EMC The equipment may be set up by qualified personnel only It is imperative to observe the safety instructions at the beginning of this manual The equipment will be safe to operate and perform to its specifications only under the environmental conditions found in chapter 7 1 Environmental condi tions 3 3 1 Operating postition The tester must be placed in upright position firmly and securely during opera tion There must be enough space around the equipment to ensure a sufficient air flow for cooling The ventilation grilles must be kept free 3 3 2 Line voltage connection and grounding Ed CAUTION Risk of destruction by wrong main voltage If the voltage specified on the type label on the back of the equipment does not agree with the voltage in your local mains supply the tester can be destroyed Make sure the voltage specified on the type label of the power supply agrees with your local mains voltage Do not use power supplies that deliver output voltage other than 100 V 12 5 A 120 V 10 A or 230 V 6 3 A The power cord of the equipment is located on the back of the equipment The power input is secured with a delayed action fuse for details refer to chapter 5 3 Protection The power plug and outlet must have grounding contacts PA 5740 Automotive battery simulators DANGER Danger to life
12. ies up to 150 KHz Risk of destruction of the DUT or couplers h Monitor the DUT to ensure no ringing or excessive over shoot is present In case there is a question you should use the CAPACI TIVE mode PA 5740 Automotive battery simulators 4 2 The system stop button 17 This button toggles between the available gain options of the amplifier GAIN HIGH x7 Indicates a gain of seven 1 V in will result in 7 V output voltage GAIN LOW x1 Indicates a gain of one 1 V in will result in 1 V output voltage 4 3 The CURRENT LIMIT LED This LED indicates that the current limit has been reached 4 4 The ERRORS LEDs POWER FAIL This LED indicates if any of the system voltage check fails It is blinking in case the power stage power supply unit fails and it stays constant if the auxiliary supply fails TASEO Advanced Test Solutions for EMC 18 OVERTEMP This LED blinks as a warning that the internal operation temperature is reaching a critical range It stays constant if the operation temperature exceeds the critical range and the amplifier switches off the output signal but keep on the fan to cool down the amplifier NOTE The active COMPENSATION and the active GAIN LED are blinking additionally If the output signal is switched off because the amp lifier detected over temperature or a power error the active COMPENSATION LED and the active GAIN LED are blinking additionally NOTE Operation temperature
13. mable from 10 to 10096 of the output current capability PA 5740 Automotive battery simulators 2 SAFETY INSTUCTIONS Be sure to observe the following safety precautions before you install the test System and put it into operation Also follow all safety instructions in the manuals of the connected peripheral devices NOTE i Always keep operating instructions for future use Store the operating instructions so that they are always accessible to all operating personnel c Every operator must be informed exactly where the operating instructions have been stored 2 1 Danger classification The safety precautions in the manual are always presented in the same format They consist of the signal word which contains information on the type and source of the danger an explanation of the preventative measures to be taken and a standard warning symbol The following table gives you an overview of the signal words used their alloca tion to specific dangers and their possible consequences TASEO Advanced Test Solutions for EMC Warming Signal word Definition symbol There exists a high risk of fatality or severe DANGER injury if the necessary preventative measures are not taken Potentially dangerous situation that can result in injuries and serious damage to equipment if the necessary preventative measures are not taken Situations that could arise when objects or CAUTION equipment a
14. nana female 2 position OFF ON PA 5740 Automotive battery simulators Rear panel 29 Electrical fuse Connector for line supply 1 phase socket Connector for output power 2x4 mm banana female Connector for output power 2x2 mm banana female sense Standard compliance Safety IEC 1010 1 EMC EN 50082 1 EN 55011 TASEO Advanced Test Solutions for EMC 30 7 3 Pictures 7 3 1 Front view 7 3 2 Rear view Te 5740 Automotive battery simulators 8 DECLARATION OF CONFORMITY CE Declaration of conformity Manufacturer Address Product Options Generic standards Technical file THSEO Advanced Test Solutions for EVC Teseq AG Nordstrasse 11F 4542 Luterbach Switzerland T 41 32 681 40 40 F 41 32 681 40 48 www teseq com Teseq AG Nordstrasse 11F 4542 Luterbach Switzerland declares that the following product PA 5740 Automotive Battery Simulator all conforms to the following Directives and Regulations EMC Directive 2004 108 EEC LVD Directive 2006 95 EEC EN61326 1 2005 EN61326 2 1 2005 EN61010 1 2001 The relevant technical file is available for inspection EMC_PA5740_2006 LVD_PA5740_2006 Teseq AG CH 4542 Luterbach The purpose of this instrument is the generation of defined interference signals for EMI immunity testing Depending on the arrangement of the test rig the configuration the cabling and the properties of the EUT itself a signifi
15. ore working on the mains voltage selector TASEO Advanced Test Solutions for EMC 23 24 Carefully loosen the drawer from the input connector assembly using a screwdriver and turning it slightly in both directions as shown in the pictures below MAINS 400V 12 5A e 120V 10A 230V 6 3A 230V Pull out the drawer from the input connector assembly MAINS 400V 12 5 120V 10A 230V 6 3A ZN 230V PA 5740 Automotive battery simulators Remove the defect fuse 25 100V 12 5 120V 10 230V 6 3A 230V Remove the defect fuse CAUTION Risk of destruction by wrong fuses Use the following fuse types 5 x 20 mm 6 A time lag TASEO Advanced Test Solutions for EMC 26 Push the drawer back in until it is fixed to the input connector assembly again MAINS 100V 12 5 420V 10A 230V 6 34 230V B Now reconnect the PA 5740 to the mains PA 5740 Automotive battery simulators 7 SPECIFICATIONS 27 71 Environmental conditions Temperature range Humidity Air pressure Protection class 7 2 Technical capabilities General Forward voltage gain switchable Bandwidth 3 dB Overtemperature shutdown Supply Supply voltage Supply frequency Supply power Output Output voltage range Max continuous output Current Output impedance Output accuracy Operation at 10 to 40 C storage at 10 to 60 C 30
16. re damaged if no measures are taken to prevent this Hn NOTE Information on important special features TIP User tips and information 2 2 Pictograms on Test System Various warning symbols are applied to the test system The following table provides you with an overview of the assignment of symbols pictograms and signal words to the specific danger Pictogramm Definition Possibly dangerous situation that can result in injuries and serious damage to the equipment gt gt Situation that result in damage to the equipment PA 5740 Automotive battery simulators 2 3 Excess voltage category The test equipment PA 5740 as described in this manual is related to the excess voltage category II according IEC 60664 2 4 Application area These instructions apply to the entire system Other safety regulations for com ponents used or devices additionally installed in the test system are not voided by these instructions and are to be followed 2 5 Safety of operation Reliable function and safe operation of the test equipment are ensured only if the relevant general precautions as well as all safety instructions given in this manual are observed In particular observe the following Connect the device only to line voltage that confirms to the power specifi cation given on the type label on the back of the test equipment Do not touch any conductive parts at the output connectors the fixtur
17. t and dust 6 1 Cleaning the equipment To clean the equipment use a dry clean cloth Never use water any other liquid or detergent 6 2 Moving and storing the amplifier The amplifier must be installed uninstalled only by qualified personnel Before moving the equipment even over a short distance you must first turn it off and disconnect it from the mains Remove any fixturing devices and or test objects Also disconnect the amplifier from any peripherals For longer transit protect the equipment against humidity dust and shock by proper packaging The equipment must be stored in upright working position Make sure the equip ment is protected against humidity dust and dirt Observe the environmental conditions specified in chapter 7 1 Environmental conditions PA 5740 Automotive battery simulators 6 3 Protection The PA 5740 Automo fuse Dependent on th tive battery simulators are protected with a slow blow supply voltage a fuse with a different ampere rating is equipped Type No of phases Supply voltage U Primary current I PA 5740 75 100 V 1 100 V 12 5 PA 5740 75 120 V 1 120 V 10 A PA 5740 75 230 V 1 230V 6 3A 6 3 1 Fuses The fuses are placed in the mains voltage selector To exchange a fuse proceed as follows DANGER Dangerous voltages and currents are present in the PA 5740 Disconnect the amplifier from the mains by disconnect ing the power cord bef
18. tenance Cleaning the equipment Moving and storing the amplifier Protection Fuses Specifications Environmental conditions Pictures Front view 7 3 2 Rear view 8 9 Declaration of conformity CE Addresses 17 17 19 19 19 20 20 21 22 22 22 23 23 27 27 30 30 30 31 32 1 THE PA 5740 AUTOMOTIVE BATTERY 5 SIMULATOR 1 1 Introduction The PA 5740 range of battery simulators is high performance power amplifier providing a stable and rugged power source for laboratory applications The amplifier has been designed specifically to simulate battery supplies Such as 12 24 and 42 V vehicle electrical systems It may be used on its own or inte grated with the Teseq Automotive EMC Test System consisting of NSG 5000 NSG 5200 NSG 5500 NSG 5600 hereafter referred to as NSG 5000 series and AutoStar software Designed to meet EMC electromagnetic compatibility immunity testing require ments for the automotive industry Applicable standards include ISO 7637 ISO 16750 JASO D001 MIL STD 461E SAE J1113 as well as automobile manu facturer specifications Types of testing include supply voltage variations dips and drops ISO pulses 2b and 4 load dump pulse starting profiles power cycling battery recovery reset behaviour fuel pump transient conducted sine waves ground shift jump start and over voltage as well as providing a programmable DUT device under test power source during all phases of
19. to 75 non condensing 860 to 1060 hPa IP20 PA 5740 7 1 DC to 40 kHz standard to 150 kHz high freq Thermal sensors trip at 80 C warning and 90 C output shut off 1 ph 100 120 230 V 10 L N PE 47 to 63 HZ 1 4 KVA 60 to 60 V 10 A lt 10 mOhm Typical lt 1 TASEO Advanced Test Solutions for EMC 28 DC AC signals Load regulation Uout Long term drift Vout Temperature drift Uout Output ripple Uout Recovery Output rise time Remote sensing Control signals Input impedance U Input Input Display for output voltage RMS Display for output current RMS Mechanical specification Standard housing Style construction Overall dimensions HxWxD Mass Control panel 2 x Display 3 digit red LED 1 x Connector 9 pole male D Front panel Connector for output power Connector for output power sense Power switch lt 2 lt 2 0 2 max with sense line 0 1 max 0 02 C lt 10 mVrms for more details and measure ments methods see the calibration report gt 90 of excursion within 25 us lt 3 us high freq lt 10 us standard Auto compensation for up to 4 V cable loss 10 kOhm gain x1 1 V 1 V output gain X7 1 V 7 V output 10V210A 0 to 60 V 1 digit 2 of Reading Oto 10 A continuous 1 digit 2 of reading 19 cabinet 188 X 484 x 560 mm 74x 19 x 22 2 35 kg 77 Ibs Voltage current RMS UNS prog prog 2x4 mm banana female 2x2mm ba
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