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1791DS-UM001E-EN-P - Guard I/O DeviceNet Safety Modules

1. B8x0B8 1 Pt00lnputStatus Uu Decimal BODL Safety B8xOB amp I Pt TInputStatus 0 Decimal BOOL Safety B8x0B8 1 Pt02InputStatus Decimal BOOL Safety B8x0B8 1 Pt03lnputStatus Uu Decimal BOOL Safety B8xOB amp I Pt 4InputStatus 0 Decimal BOOL Safety B8x0B8 1 Pt05InputStatus Decimal BOOL Safety B8x0B8 1 Pt06lnputStatus 0 Decimal BOOL Safety B8x0B8 1 Pt07InputStatus 0 Decimal BOOL Safety B8x0B8 1 Pt000utputStatus Decimal BOOL Safety IBB DB8 I Pt TOutputStatus 0 Decimal BOOL Safety B8x0B8 1 Pt020utputStatus 0 Decimal BOOL Safety B8x0B8 1 Pt03DutputStatus 0 Decimal BOOL Safety IBB OB8 I PtO4DutputStatus 0 Decimal BOOL Safety HIB8x0B8 1 Pt050utputStatus 0 Decimal BOOL Safety B8x0B8 1 Pt060utputStatus 0 Decimal BOOL Safety BS8x0B8 1 Pt07OutputStatus Decimal BOOL Safety B8x0B8 I MutingStatus 0 Decimal BOOL Safety Publication 1791DS UM001D EN P January 2007 48 Configure Modules in RSLogix 5000 Software Combined Status Muting A single BOOL tag represents an AND of the status bits for all the input points For example if any input channel has a fault this bit goes Lo A single BOOL tag represents an AND of the status bits for all the output points A muting status tag for test output T3 B8x0B8 I DutputStatus 0 Decimal BOOL Safety B8x0B8 1 InputStatus 0 Decimal BOOL Safety IB8x0B8 1 MutingStatus 0 Decimal BOOL Safety Point Status
2. SmartGuard 600 Controller I l OE mac NS oum lt 4C Li l TE ge n ES CompactBlock aa Guard 0 oo 02 kexbo0t 90000600 Module EEE EEE i CC 7 gt Safety Communication Standard Communication Publication 1791DS UMO01 E EN P January 2007 Use Guard I O modules in DeviceNet safety architectures as shown in the figure The Guard I O family is a set of I O modules that when connected to a DeviceNet safety network are suitable for applications up to SIL3 as defined in the IEC 61508 standard and Safety Category 4 as defined in the EN 954 1 standard Guard 1 0 Modules in DeviceNet Safety Architectures DeviceNet Scanner Interface Logix Controller GuardLogix Controller iB Guard PLC Controller a h T a Eu TEE TET RSNetWorx EF RSLogix 5000 and zzz RSLogixGuard Plus El Software ArmorBlock Guard 1 0 44196 Module Safety input devices such as emergency stop switches and safety output devices such as safety contactors can be connected to safety I O blocks Standard devices such as proximity switches pushbuttons or lamps
3. Wire Dimensions Ferrule Specifications Cross Inner Inner Removed Length of sectional Entire Diameter of Diameter of Ferrule Model E Areaof AWG sa Length L1 ala Conductor Insulation Dimensions Conductor min ind mm in ini nj D1 Cover D2 mm i i mm in mm in Al 0 34 8T0 0 34 22 10 0 39 12 5 0 49 8 0 31 0 8 0 03 2 0 0 08 Al 0 5 8WH 0 5 20 10 0 39 14 0 55 8 0 31 1 1 0 04 2 5 0 09 o r y See figure for 2 Al0 75 8GY 0 75 18 0 0 39 4 0 55 8 0 31 3 0 05 2 8 0 11 one wire S Al 1 0 8RD 1 0 18 10 0 39 14 0 55 8 0 31 1 5 0 06 3 0 0 12 Al 1 5 8BK 1 5 16 10 0 39 14 0 55 8 0 31 1 8 0 07 3 4 0 13 AI TWIN i R 2 5 4 7 8 2 x 0 5 8WH 2x0 5 0 0 39 5 0 59 8 0 31 5 0 06 0 09 0 18 ALTWIN 2 8 5 0 See figure for E 2x075 8GY 2x075 0 0 39 5 0 59 8 0 31 8 0 07 0 11 0 19 two wires B ALTWIN 3 4 5 4 1 8RD 2x1 0 0 39 5 0 59 8 0 31 2 05 0 080 0 13 0 21 Ferrule for One Wire and Two Wires Insulating Collar Insulating Collar For One Wire For Two in Publication 1791DS UMO01 E EN P January 2007 Connect Communication Connectors Install and Connect Your Modules 39 Use a Phoenix Contact crimping tool model CRIMPFOX UD6 for the ferrules IMPORTANT When crimping connection cables follow these instructions Use ferrules when wiring cables Note that I O connectors are detachable Tighten the screws
4. detected Safety Asolid state outputsafetysensorisconnected i ttCS S Standard JA standard device such as a reset switch is connected x Safety Input Test Source Not Used The test output that is used with the input Test Output 0 Test Output 1 Test Output 2 Test Output 3 x Input Point Operation Type Single Channel Use as single channel Dual channel Equivalent Use as dual channel Normal OK when both channels are ON or OFF Dual channel Use as dual channel Normal OK when one channel is ON and the other Complementary channel is OFF IMPORTANT If the test pulse from test output is set to the Safety Input Channel mode the safety input test source and pulse test output of the test output must be set to the Test Output mode Test Output Parameters Parameter Name Value Description Default x Test Output Mode Not Used An external device is not connected Not Used Standard The output is connected to a standard device Pulse Test A contact output device is connected Use in combination with a safety input Power Supply The power supply of a Safety Sensor is connected The voltage supplied to I O power V G is output from the test output terminal Muting Lamp Output An indicator is connected and turned ON to detect broken Terminal T3 or T7 only lines in an external indicator Test Output Fault Action Clear OFF Action to perform when a commun
5. E1 24V dc Power Source A L1 L2 Loads H JO e E1 l 44109 1791DS IB8X0B8 Solid State Outputs for Dual channel Mode Controller Parameter Name Value Configuration Safety Output 0 Safety Output 0 Channel Mode Safety Pulse Test Dual channel Safety Output 0 1 Dual channel Mode Safety Output 1 Safety Output 1 Channel Mode Safety Pulse Test The example shows wiring and configuration when using the 1791DS IB8XOB8 module with solid state outputs for Dual channel mode If used in combination with the programs of the safety controller this wiring is Safety Category 4 in accordance with EN954 1 wiring requirements Publication 1791DS UM001E EN P January 2007 92 Wiring Examples 1791DS IB4X0W4 Relay Outputs with Dual channel Mode and EDM Input 0 1 KM1 Le I Fi F1 KM1 z z Uu e E1 E2 24V dc Power Source KM1 KM2 Magnetic Contactors M Three phase Motor F1 F2 Fuses 44110 1791DS IB4X0W4 Relay Outputs with Dual channel Mode and EDM Input Controller Parameter Name Value Configuration Safety Input 0 Safety Input 0 Channel Mode Test Pulse from Test Output Safety Input 0 Test Source Test Output 0 Dual channel Safety Input 0 1 Mode Single Channel Test Output 0 Test Output 0 Mode Pulse Test Output Safety Output 0 Safety Output 0 Channel Mode Safety Dual channel Safety Outpu
6. H4 b M Graph Spreadsheet Master Slave Configuration J Diagnostics xi 5 Message Code Date Description oner o101 11 28 2006 14 04 44 Mode changed to online The online path is USMAYWEWALTZ3 4B_SmartGuard 1 oner 0103 11 28 2006 14 03 55 Save completed Messages D 5 Hd s Online Not Browsing 10 Right click the SmartGuard 600 controller select Download to Device and follow the download procedure Publication 1791DS UMOOTE EN P January 2007 J 78 Configure Modules in RSNetWorx for DeviceNet Software Download to the SmartGuard 600 Controller Use this procedure to download 1 Right click the SmartGuard 600 icon and select Download to Device rawk 1791DS IBBXOE SPU SPt Safety DC Input DC mp Ctrl x i Copy Ctrl C J Delete Del Upload from Device Download to Device Class Instance Editor 44 b M G Re register Device Reset Safety Device Set Safety Network Number Set Password ate 1 28 2006 14 04 1 28 2006 14 02 path Export I O Details Properties 2 From the RSNetWorx for DeviceNet dialog that appears click Yes RSNetWorx for DeviceNet Downloading configuration data From the network configuration into the devicefs Do you want to continue No Publication 1791DS UMOOTE EN P January 2007 Configure Modules in RSNetWorx for DeviceNet Software 79 Notice that this dialog appears
7. 999909999 99900009 SS999999990 IS eesesoso Commun Node Address Switches ion Conn e ector 1 0 Connectors input 44118 What This Chapter Contains Safety 1 0 Modules Chapter 2 Understand the Operation of Safety Functions Read this chapter for information related to the safety functions of the modules Also included is a brief overview on international standards and directives that you should be familiar with The following status is treated as the safety state by the safety I O modules Safety outputs off Safety input data to network off Safety Status DeviceNet Network Inputs to Network Off Safety Status Output Off Input 44076 The module is designed for use in applications where the safety state is when the outputs turn off Self diagnostic Functions Self diagnostics are performed when the power is turned on and periodically during operation If an error occurs it is treated as a fatal error the red module status MS indicator lights and the safety outputs and output data to the network turn off Publication 1791DS UMO001E EN P January 2007 20 Understand the Operation of Safety Functions Safety Inputs Publication 1791DS UMO01E EN P January 2007 Configuration Lock After configuration data has be
8. Input 04 05 Operation Input 04 Mode Input 04 Test Source Input 04 Off On Delay Input 04 On gt Off Delay Input 05 Mode Input 05 Test Source Input 05 Off On Delay Input 05 On gt Off Delay A Tnnut Paints nAin7 lt Current Value Single 0 x10 ms Not Used Mone 0 ms Oms Not Used None Oms Oms Cancel Apply Help f Add the reset button to input 04 making it a standard input as it is not required to be a safety input Publication 1791DS UM001E EN P January 2007 158 Create SmartGuard 600 Code An Example Publication 1791DS UMO001E EN P January 2007 g Add the AUX feedback circuit for the redundant safety contactors to input 05 making it a safety input as it is not being pulse tested 5 1791DS IBBXOBB BPt BPt Safety DC_Input DC_Out X Parameters General E Safety 1 0 Data Safety Configuration EDS File Sae Select the parameter that you want to configure and jw Groups ID Parameter Input Points 00 01 Input Points 02 03 initiate an action using the toolbar R M Mor Current Value 55 56 37 38 35 36 42 39 40 amp Input Points 04 05 Input 04 05 Operation T Input 04 05 Operation Input 04 Mode Input 04 Test Source Input 04 Off gt On Delay Input 04 On gt Off Delay Input 05 Mode Input 05 Test Source Input 05 Off gt On Delay Input 05 On gt Off Delay CA Tnnut Paints NA
9. Safety Dutput3 Status BOOL jDecimal 1 good 0 bad OutputO_Readback BODL Decimal 1 24v at the terminal point _ Sutputl_Readback BODL Decimal 1 24v at the terminal point Output2 Readback BOOL Decimal 1 24v at the terminal point Output3_Readback BOOL Decimal 1 24v at the terminal point L TeGupx Sau S00 Decmd t good bad L TestOupat_stetus S00 Decmi od be SSS Tes0upa2 Staus B00 Dedmi owd he L TemupuiSau eoo Dedmd t good bad L emen SU Demi Named Reserve SU Demi Nawe L Remek Bi Demi Noted SSS L Wurdaw sau BU Ded fi egoo OOOO Publication 1791DS UMOOTE EN P January 2007 148 Get Point Status from Safety I O Modules by Using Explicit Messaging Work with 1791DS IB12 To work with 1791DS IB12 modules follow this procedure Modules 1 From the Module Definition dialog use Combined Status Muting for the Input Status Series x Revision fi 4 Electronic Keying Exact Match m Combined Integer This creates a two byte input assembly as shown in the figure for a module called IB12 B12 1 Ptd0D ata B12 1 Pt01Data B12 1 Pt02D ata B12 1 Pt03D ata B12 1 Pt04D ata B12 1 Pt05D ata B12 1 Pt06D ata B12 1 Pt07Data B12 1 Pt08D ata B12 1 Pt09D ata B12 Ptl Data B12 1 Pti1Data B12 1 CombinedStatus B12 MutingStatus 2
10. Safety Input 1 Test Source None Safety Input 2 Safety Input 2 Channel Mode Safety Input Safety Input 2 Test Source None Dual channel Safety Input 2 3 Mode Single Channel Safety Input 3 Safety Input 3 Channel Mode Safety Input Safety Input 3 Test Source None Safety Input 4 Safety Input 4 Channel Mode Safety Input Safety Input 4 Test Source None Dual channel Safety Input 4 5 Mode Single Channel Safety Input 5 Safety Input 5 Channel Mode Safety Input Safety Input 5 Test Source None Safety Input 6 Safety Input 6 Channel Mode Safety Input Safety Input 6 Test Source None Dual channel Safety Input 6 7 Mode Single Channel Safety Input 7 Safety Input 7 Channel Mode Safety Input Safety Input 7 Test Source None This example shows wiring and configuration when using the 1791DS IB12 module Publication 1791DS UMO01E EN P January 2007 90 Wiring Examples 1791DS 12 Muting Lamp Output CO e IZ E1 24V dc Power Source L1 External Muting Lamp This example shows wiring and configuration when using the 1791DS IB 12 module NT L1 1791DS 12 Muting Lamp Output 44107 Controller Configuration Parameter Name Value Test Output 3 Test Output 3 Mode Muting Lamp Output 1791DS IB12 Limit Switch Dual channel Inputs and a Manual Reset E1 24V dc Power Supply 0 INO IN1 ED o S1 Safety
11. Dual channel Safety Input 0 1 Discrepancy Time 100 x 10 ms application dependent Safety Input 1 Safety Input 1 Channel Mode Test Pulse from Test Output Test Output 1 Safety Input 11 Safety Input 11 Channel Mode Used as Standard Input 1 Safety Input 1 Test Source 1 1 Safety Input 11 Test Source Not Used Dual channel Safety Input 10 11 Mode Single Channel Test Output 0 Test Output 0 Mode Pulse Test Output Test Output TetOupuiMode PulsetestOutptt Test Output 2 Test Output 2 Mode Power Supply Output This example shows wiring and controller configuration when using the 1791DS IB12 slave If used in combination with the programs in a safety controller this wiring is Safety Category 4 in accordance with EN 954 1 wiring requirements Publication 1791DS UM001E EN P January 2007 88 Wiring Examples 1791DS IB12 Two hand Input 1791DS IB12 Two hand Input IN2 E1 24V dc Power Source O Z eo 11 S12 Two hand 12 Lj Control Switch 44105 Controller Configuration Parameter Name Value Safety Input 0 Safety Input 0 Channel Mode Test Pulse from Test Output Safety Input 0 Test Source Test Output 0 Dual channel Safety Input 0 1 Mode Dual channel Complementary Dual channel Safety Input 0 1 Discrepancy Time 100 x 10 ms application dependent S
12. Note that all safety outputs of a 1791DS IB8XOBV4 module are permanently configured for use as Dual channel mode only When used in combination with the programs of the safety controller this circuit configuration is Safety Category 3 in accordance with EN954 1 requirements Publication 1791DS UMO001E EN P January 2007 96 Wiring Examples 1791DS IB8XOBV4 Dual load Bipolar Outputs Example 2 User 24V dc EM In In Out Out FE 00 01 L S 02 03 le S s P M P M PWR 18 19 20 21 22 23 24 25 26 44194 E Module Properties safety 1791DS IBBXOBV4 A 1 1 General Connection Safety Module Info Input Configuration Test Output Output Configuration Point FOE UCM Point Mode Safety Pulse Test Click here for Point Mode a Not Used value Not Used Not Used B g J Note All Safety outputs are dual mode only Output Error Latch Time 1000 E ms Status Offline The example shows wiring and configuration when using a 1791DS IB8XOBV4 module with solid state outputs in Dual channel mode Note that all safety outputs of a 1791DS IB8XOBV4 module are permanently configured for use as Dual channel mode only When used in combination with the programs of the safety controller this circuit configuration is Safety Category 4 in accordance with EN954 1 requirements Publication 1791DS UMO01E EN P J
13. 144 Get Point Status from Safety I O Modules by Using Explicit Messaging See the figure that shows 1791DS IBXOB8 Assembly803 UDT Name JAssembly803_1 791DS_IBSXOB8 This UDT is for generic msg to 1791DS IBSXOB8 service type e Class 4 Instance 803 Attr 3 iz Description Members Data Type Size 8 byte s E Reserved BOOL Decimal Do Not Use E Reserved1 BOOL Decimal Do Not Use A Reserved2 BOOL Decimal Do Not Use E Reserved3 BOOL Decimal Do Not Use Reserved4 BODL Decimal Do Not Use E Reserved5 BOOL Decimal Do Not Use hReservede BODL Decima Do Not Use m Reserved BOOL Decimal Do Not Use m Safety_Input0_Status BOOL Decimal 1 good 0 bad IR Safety Inputl Status BOOL Decimal 1 good 0 bad a Safety Input2 Status BOOL Decimal 1 good 0 bad n Safety Input3 Status BOOL Decimal 1 good 0 bad m Safety_Input4_Status BOOL Decimal 1 good 0 bad c Safety_Input5_Status BOOL Decimal 1 good 0 bad E Safety_Input6_Status BOOL Decimal 1 good 0 bad Safety_Input _Status BOOL Decimal 1 good 0 bad Safety Output Status BOOL Decimal 1 good 0 bad Safety utputl Status BOOL Decimal 1 good 0 bad Safety utput2 Status BOOL Decimal 1 good 0 bad Safety_Output3_Status BOOL Decimal 1 good 0 bad Safety_Output4_ Status BOOL Decimal 1 good 0 ba
14. vi amp S Input X Output 1 FunctionBlock Logic 3 aub HE Comparator ES Timer Counter B Counter ty Off Delay Timer 1 on Delay Timer Pulse Generator E Safety Device j eom 1 EnableSwitch 1j E sroP u Light Curtain Mo fy Muting 1 safety Gate Mor Ei a gt USED MAX 0 254 ExecutionTime 273 micro sec 8 Drag over the EStop block and follow the procedure for working with the SmartGuard editor Create SmartGuard 600 Code An Example 163 Work with the SmartGuard Editor Use this procedure as an example of how to work with the SmartGuard editor 1 Drag over the Estop block 2 Click the Estop block hold and drag and drop onto the dialog 03 1752 1 24BBB Page 1 297mm x 210mm DER Fie Edit View Function Page FunctionBlock Help 2 8 el X gt c d 100x J amp X x Page1 Jm Input Output 1 FunctionBlock 1 Exon 1 not 1j or 1 RS FF L3 Timer Counter g Counter g Off Delay Timer 1 On Delay Timer 1 Pulse Generator LE Safety Device 1 eom 1 Enableswitch 4 E STOP Light Curtain Monitoring i Muting i Safety Gate Monitoring 1 Two Hand Controller 1 User Mode Switch Reset Restart Reset 4 Restart v NC Ds gt USED MAX 1 254 ExecutionTime 324 micro sec 3 Connect the inputs to the Estop 4 Click Input 03 1752 L24BBB Page 1 297mm x 210mm File Edit View Func
15. Configure the SmartGuard USB Driver Use this procedure to configure the SmartGuard USB driver 1 Open RSLinx software version 2 51 or later 2 From the RSLinx Classic Gateway dialog click Communications and Configure Drivers to see the Configure Drivers dialog RSLinx Classic Gateway File Edit View Communications Station DDE OPC Security Window Help 5 S O elle ve Communications Configure D Configure Shortcuts Configure Client Applications Configure CIP Options Configure Gateway Driver Diagnostics CIP Diaonostics 3 From Configure Drivers dialog click SmartGuard USB Driver Configure Drivers Available Driver Types SmartGuard USB Driver Configured Drivers Name and Description Status Configure Publication 1791DS UMOOTE EN P January 2007 J 66 Configure Modules in RSNetWorx for DeviceNet Software 4 From the Configure Drivers dialog click Add New Add New RSLinx Classic Driver Choose a name for the new driver 15 characters maximum AB S martGuard 1 5 From the Add New RSLinx Classic Driver dialog click OK to see the Configure SmartGuard USB Device dialog Configure SmartGuard USB Device Select Interface 1752 SmartGuard USB Port Y MAC Address t03 1752 SmartGua 053 Baud Rate Response Wait Time 6 From the Configure SmartGuard USB Device dialog click 1752 SmartGuard USB Port noting that th
16. a MSNSLOCK PWRO 1 2 3 PWRO 1 2 3 CompactBlock Li 4 Inputs 4 Outputs 24VDC 1791DS IB4XOW4 I Allen Bradley j SY NIN Communication Connector RSISISISISISIS SIS 1 0 Connections 44195 1791DS IB8XOB8 Module Identification Node Address Switches LED Indicators A wsasiock PRO 1 2 3 4 MR OG 172 3 4 5 6 F 1791DS IB8XOB8 CompactBlock n 8 Inputs 8 Outputs 24VDC Y Allen Bradley SES SS TS ES SS Communication Connector NINIS NINN SIS PERLE 44091 1 0 Connectors Publication 1791DS UMO01E EN P January 2007 16 About the Modules 1791DS IB12 Module Identification Node Address Switches LED Indicators ms nsLock pwR9 1 2 3 4 5 6879 fb 1791DS IB12 CompactBlock a 12 Inputs 24VDC Y Allen Bradley S Ir EEN I1 2 2 Communication l Connector SSISI
17. C 140 F On state Voltage Drop 0 6V Leakage Current 4J 1 0 mA Internal Resistance from 325 kQ P to M Terminal Short Circuit Detection Yes short high and low and cross circuit fault detect Short Circuit Protection Electronic Publication 1791DS UMO01E EN P January 2007 178 Specifications Publication 1791DS UMO01 E EN P January 2007 Attribute Value Aggregate Current of 8A Q 40 C Outputs per Module 6A 60 C Pilot Duty Rating 2 5 A inrush Number of Outputs 4 dual channel Includes the presence of a single P stuck high or M stuck low short General Attribute Vaue North American Temp Code ZA ss Enclosure Type Rating Meets IP20 Communication Power Supply Voltage 11 25V de supplied from communication power supply Communication Current Consumption 85 mA at 24V de Operating Voltage Range 19 2 28 8V de 24V de 20 20 Isolation Voltage 50V continuous Basic Insulation Tested at 800V dc for 60 s between Input and Output Channels and between Network and 1 0 channels Product Temperature Versus Current Derating 8A 7A 6A 20 C 40 C 50 C 60 C i 44199 Product Temperature Versus Current Derating combined current from both input and output supplies Wiring Category 2 on signal ports 2 on power ports 2 on communication ports Wire Size 0 34 2 5 mm 24 16 AWG solid or stranded
18. Combined Output Status ON Normal OK OFF Fault Alarm Individual Output Readback actual ON OFF state of the outputs Individual Test Output Status ON Normal OK OFF Fault Alarm Normal flags indicate whether each safety input safety output or test output is normal normal status ON error fault status OFF For fatal errors communication connections may be broken so the status of the normal flags then cannot be read Combined flags are provided for an AND of the status of all safety inputs or all safety outputs when all inputs or outputs are normal ON when one or more of them has an error OFF This is known as the combined safety input output status Output monitors indicate the actual ON OFF status of each safety output Publication 1791DS UM001E EN P January 2007 30 Understand the Operation of Safety Functions Controlling Devices ATTENTION See the table for sample requirements for controlling devices Use appropriate devices as indicated in the Controlling Devices Sample Requirements table Serious injury may occur due to loss of safety functions Controlling Devices Sample Requirements Device Requirement Allen Bradley Bulletin Safety Components Emergency stop Use approved devices with direct opening mechanisms Bulletin 800F 800T switches complying with IEC EN 60947 5 1 Door interlocking Use approved devices with direct opening mechanisms Bulletin 440K 440G 440H
19. Input Terminal Remote 1 0 Data Meaning of Data INO IN1 Safety Input 0 Safety Input 1 Status of Status of and Status Safety Input 0 Safety Input 1 Dual channels OFF OFF OFF OFF ON ON OFF normal OK Equivalent OFF ON OFF OFF OFF OFF OFF fault ON OFF OFF OFF OFF OFF OFF fault ON ON ON ON ON ON ON normal OK Dual channels OFF OFF OFF ON OFF OFF OFF fault Complementary OFF JON OFF ON ON ON OFF normal OK ON OFF ON OFF ON ON ON normal OK ON ON OFF ON OFF OFF OFF fault Publication 1791DS UM001E EN P January 2007 24 Understand the Operation of Safety Functions Dual channels Equivalent The status is treated as normal OK when both channels are on or off If one channel is on and the other channel is off it is treated as a fault alarm In the fault alarm state the safety input data and individual safety input status turn off for both inputs Normal Operation and Fault Detection Remote 1 0 Data Remote 1 0 Data Publication 1791DS UM001E EN P January 2007 Normal Operation INO IN1 Safety Input 0 Safety Input 1 Safety Input Status 0 1 Fault Detection INO IN1 Safety Input 0 Safety Input 1 Safety Input Status 0 1 ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF 7 gt Discrepancy Time Fault Detected EE 44092 Understand the Operation of Safety Functions 25 Dual channels Complem
20. Right click the I O module and select Add Connection Configure Modules in RSNetWorx for DeviceNet Software 75 7 From the Add Safety Connection dialog make selections for the output connection as shown in the following and click Add Add Safety Connection Target Device o4 1781D5 IB amp XDB8 8Pt 8Pt Safety DC Ir Connection Name tour Combined T Details Connection Type Point to Point X Configuration Configuration signature must match 8A8B_9365 11 28 2006 11 27 07 1 AM r Communication Parameters Requested Packet Interval RPI fio 4 ms Connection Reaction Time Limit CRTL 401 ms Advanced Note that the connections for a 1791DS IB8XOB8 module appear as follows where both connections are 2 bytes If individual point status was selected the input connection is 5 bytes 1752 L24BBB Local Output Local Input Test Output Mode Cycle Time Error Mode Maintenance Logic Error History General Safety Safety Connection Safety Slave 1 0 Slavel O Configured Safety Connections u r x ff Name Data RPI CRTL Config iz 04 1731DS IBEXDBB E IN Safety Combine 2 Bytes 10ms 40 1 Signat 1 OUT Combined 2Bytes 10ms 40 1 Signat 2 Cancel Apply Help Publication 1791DS UM001E EN P January 2007 J 76 Configure Modules in RSNetWorx for DeviceNet Software For further details see the SmartGuard 600 Controllers User Manual publicati
21. certified for U S and Canada 1791DS IB12 and 1791DS IB8XOB8 CE European Union 89 336 EEC EMC Directive compliant with EN 61000 6 2 Industrial Immunity EN 61000 6 4 Industrial Emissions EN 61131 2 Programmable Controllers Clause 8 Zone A amp B European Union 73 23 EEC LVD Directive compliant with EN 61131 2 Programmable Controllers Clause 11 1791DS IB4XO0W4 C Tick Australian Radiocommunications Act compliant with AS NZS CISPR 11 Industrial Emissions ODVA TUV ODVA tested to DeviceNet specifications Functional Safety Compliant with IEC 61508 SIL3 and EN 954 1 Category 4 UL UL Certified for Functional Safety See the Product Certification link at http www ab com for Declarations of Conformity Certificates and other certification details Publication 1791DS UM001E EN P January 2007 184 Specifications Notes Publication 1791DS UMO001E EN P January 2007 A about catalog numbers 13 administrator safety 7 architectures safety 14 B bus off 6 C cable USB 62 cables 37 catalog numbers 13 cleaning 106 colored stickers 39 configuration lock 20 configure the module 41 connecting communications connectors 39 controller SmartGuard 62 controlling devices 30 D dialog General 44 Input Configuration 54 Output Configuration 58 Safety 51 Test Output Configuration 57 DIN rail 11 directives 32 drivers USB 61 E EC directi
22. lt Solid Red Standby Fatal Link Fault Bus Off status communication stopped due to consecutive data errors Check the following items and restart the module Do master and module communication rates match Are lengths of cables trunk and branch lines correct Are cables broken or loose Are terminating resistors connected to both ends of the trunk line only Is noise interference excessive i MS zu Flashing Green ca Flashing Red Standby Minor Communi cations Fault Communication timeout Check the following items and restart the module Do master and module communication rates match Are lengths of cables trunk and branch lines correct Are cables broken or loose Are terminating resistors connected to both ends of the trunk line only Is noise interference excessive Is the network grounded properly Publication 1791DS UMO001E EN P January 2007 SE Lit 204 Flashing Wi Notlit MS NS Indicators Interpret the LED Indicators 99 Indicator State Status Description Recommended Action Ms Solid Green Normal Normal operating status None normal operation Flashing Standby Waiting for safety communication from the safety controller Wait for module to Green establish communication Solid Red Fatal Fault Hardware fault Check for electrical noise and eliminate source If problem persists replace module Flashin
23. 1 Check the wiring 2 Trouble with the connected device 2 Replace the connected device 05 Output ON error 1 The power source positive side is in contact with the 1 Check the wiring output signal line 2 Replace the module 2 Trouble with the internal circuits 06 Undercurrent detected for Trouble with the connected device Replace the connected device muting lamp Explicit Message for Reading the Cause of the Test Output Error Explicit Read Function Command Response hex Message Write Service Class Instance Attribute Data Code ID ID hex ID hex Size hex hex Test Output Read Reads the cause OE 09 01 08 76 0 No Error Cause of for the normal OK 01 Configuration invalid Error flag 1 4 02 Overload detected Information specified by the 05 Output ON error detected Read instance ID 06 Undercurrent detected for muting lamp The instance numbers for test outputs 0 7 are 1 8 01 08 hex respectively Safety Output Errors Code hex Error Content Probable Cause Recommended Action 01 Configuration invalid The configuration is invalid Configure the module correctly 02 Over current detected Trouble with the connected device Replace the connected device 03 Short circuit detected Ground fault of the output signal line Check the wiring 04 Output ON error 1 The power source positive side is in 1 Check the wiring contact
24. 1 1 General Connection Safety Module Info Input Configuration Test Output Output Configuration Publication 1791DS UM001D EN P January 2007 58 Configure Modules in RSLogix 5000 Software Work with the Output Read this for a procedure on how to configure safety outputs by using the information in the table and completing the entries referring to the Configuration Dialog p Pae 8 igure Safety Output Parameters Parameter Value Description Default Name x Point Single The output is treated as a single channel Dual channel Operation Dual The 1791DS module treats the outputs as a pair It always sets them HI to LO as a Type matched pair Safety logic must set both of these outputs ON or OFF at the same time or the module will declare a channel fault x Point Mode Not Used The output is disabled Not Used Safety The output point is enabled and it does not perform a pulse test on the output Safety Pulse Test The output point is enabled and performs a pulse test on the output When the output is energized the output pulses LO briefly The pulse test detects if 24V remains on the output terminal during this LO pulse due to a short to 24V or if the output is shorted to another output terminal x Output Error 0 65 530 ms in The purpose for latching output errors is to make sure that intermittent faults that 1000 ms Latch Time increments of 10 ms may only exist for a few mi
25. 1791DS IB8XOB8 234 0 Safety Safety Safety Safety Safety Safety Safety Safety Output 7 Output6 Output5 Output4 Output3 Output2 Output1 Output 0 1791 DS IB4X0W4 350 0 Standard Standard Standard Standard Safety Safety Safety Safety Output3 Output2 Output1 OutputO Output3 Output2 Output1 Output 0 1791DS IB8X0B8 351 0 Safety Safety Safety Safety Safety Safety Safety Safety Output 7 Output6 Output5 Output4 Output3 Output2 Output1 Output 0 1 Reserved Standard Standard Standard Standard Output 3 Output2 Output1 Output 0 Publication 1791DS UM001E EN P January 2007 136 Configuration Reference Information Publication 1791DS UMO001E EN P January 2007 1732DS IB8 1732DS IB8XOBV4 1791DS IB8XOBV4 and 1791DS IB16 Data The bits in the tag definitions of RSLogix 5000 and RSNetWorx software are different than those shown in the following section The following table defines the name associations for consistency with the programming software Bit Definitions and RSLogix 5000 Tag Names Bit Definitions Safety Input 0 7 RSLogix 5000 Tag Name Module Name l PtO0Data Pt15Data Safety Input 0 7 Status Module Name l PtOOInputStatus Pt15InputStatus Combined Safety In Status Module Name l InputStatus Muting Lamp Status Module Name l MutingStatus Safety Output 0 7 Module Name 0 Pt00Data Pt07Data Safety Output 0 7 St
26. 3 1791DS IBBXOB8 A IBBxOBS 4 1791D5 IB4XOW4 A IB4xOW4 Publication 1791DS UM001D EN P January 2007 44 Configure Modules in RSLogix 5000 Software Use the Module Properties To use the Module Properties and General dialogs to configure a and General Dialogs 1 safety module follow this procedure From the I O configuration tree double click the safety module such as the 1791DS IB12 module to see the Module Properties dialog E New Module x General Connection Safety Module Info Type DEVICENET SAFETYMODULE Generic Parent iha Name Node 1 iae Safety Network 31BF_03e7_7878 Description Number 31BF_0387_7878 11 13 2006 11 26 49 848 AM Module Definition 2 Publication 1791DS UM001D EN P January 2007 Module Parameters r Connection Parameters Vendor 1 Input Dutput Product Type 0 Assembly Assembly Product Code 25 Instance Instance Size Revision 11 Safety Input 1 188 1 Bit Electronic Keying Exact Match Safety Output 199 1 1 B bit Input Data Safety Output Data Safety Configuration amp ssembly Instance 199 Data Format Integer SINT Change Status Creating Cancel Help From the Module Properties dialog complete entries for the General dialog For Name type a unique name For Node select the DeviceNet Node number noting this number and the switches on the actual modules must match For Description if desired type a descripti
27. Cancel Help Publication 1791DS UMOOTE EN P January 2007 J 82 Configure Modules in RSNetWorx for DeviceNet Software 6 From the Safety Network Number dialog click Download to download the safety network number from the offline project to the 1791DS module Confirm Safety Network Number 04 1791DS IBBXOBB BPt The network status LED is flashing on the device address 04 in which the Safety Network Number will be set Click OK to set the Safety Network Number in the device Cancel 7 Verify that the NS LED indicator on the 1791DS module is flashing red green and from the Confirm Safety Network Number dialog click OK 8 If the SNN is set the RSNetworx for DeviceNet dialog appears RSNetWorx for DeviceNet A The Safety Network Number has been set in the device Publication 1791DS UM001E EN P January 2007 Configure Modules in RSNetWorx for DeviceNet Software 83 9 From the RsNetworx for DeviceNet dialog click OK to see the Upload or Download Device dialog Upload or Download Device 04 1791DS IBBXOBB 8Pt 8Pt Do you want to upload the configuration from the device updating the software s configuration or download the software s configuration to the device updating the device For more information press F1 j Cancel 10 From the Upload or Download Device dialog click Download to download the configuration from RSNetworx for DeviceNet software to the 1791DS module Pub
28. DeviceNet network and data processing is performed in the safety controller The status and fault diagnostics of safety I O modules is monitored by a safety PLC through a safety connection using a new or existing DeviceNet network Here is a list of features common to all Guard I O modules CIP safety protocol conformance Safety inputs Contact output devices such as emergency stop push buttons gate switches and safety light curtains can be connected Dual channel mode evaluates consistency between two input signals channels which allows use of the module for Safety Category 4 The time of a logical discrepancy between two channels can be monitored using a discrepancy time setting An external wiring short circuit check is possible by turning on an input The module must be wired in combination with test outputs when this function is used Independently adjustable on and off delay is available per channel Test outputs Separate test outputs are provided Broken wires detection is supplied on muting outputs Power 24V can be supplied to devices such as safety sensors Test outputs can be set as standard outputs for use as monitor outputs All Guard I O modules have numerous test outputs of which some can be used for control and monitoring of a muting lamp About Catalog Numbers About the Modules 13 Safety outputs Solid state outputs Dual channel mode evalua
29. Indicates the ON OFF status of each input terminal SAFETY e ON 1 e OFF 0 Combined Safety Input Status An AND of the status of all input terminals SAFETY e All terminals are normal 1 e An error was detected in one or more input terminals 0 Individual Safety Input Status Indicates the status of each input terminal SAFETY e Normal OK 1 e Fault Alarm 0 Combined Safety Output Status An AND of the status of all safety output terminals SAFETY e All terminals are normal 1 e An error has been detected in one or more output terminals 0 Individual Safety Output Status Indicates the status of each safety output terminal SAFETY e Normal OK 1 e Fault Alarm 0 Muting Lamp Status Indicates the status when terminal T3 is configured as the muting lamp output SAFETY e Normal OK I 1 e Fault Alarm 0 Safety Output Monitor Monitors the outputs of the safety output terminals STANDARD e ON 1 e OFF 0 Individual Test Output Status Indicates the status of each of the test output terminals STANDARD e Normal OK 1 e Fault Alarm 0 Output data Safety Output Data Controls the safety output SAFETY e ON 1 e OFF 0 Standard Output Data STANDARD Controls the test output when Test Output mode is set to a standard output e ON 1 e OFF 0 Publication 1791DS UMO01 E EN P January 2007 Configuration Reference Information 123 1 0 Data Supported by Each See the tables that show the I O data supported by
30. Input6 Inputb Input 4 Input 3 Input 2 Input 1 Input 0 1 Muting Combined Reserved Safety Safety Safety Safety Lamp Safety In Input 11 Input 10 Input9 Input8 Status Status 1791DS IB12 311 0 Safety Safety Safety Safety Safety Safety Safety Safety Input7 Input6 Inputb Input 4 Input 3 Input 2 Input 1 Input 0 1 Safety Safety Safety Safety Safety Safety Safety Safety Input3 Input2 Input 1 Input 0 Input 11 Input 10 Input9 Input8 Status Status Status Status 2 Safety Safety Safety Safety Safety Safety Safety Safety Input 11 Input 10 Input9 Input8 Input 7 Input 6 Input5b Input 4 Status Status Status Status Status Status Status Status 3 Muting Reserved Lamp Status Publication 1791DS UMO01 E EN P January 2007 Input Data Catalog Numbers 1791DS IB12 1791DS IB8XOBS8 1791DS IB4X0W4 Configuration Reference Information 133 Catalog Number Instance Byte Bit 7 Bit6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 hex 1791DS IB12 312 0 Safety Safety Safety Safety Safety Safety Safety Safety Input7 X Input6 Inputb Input4 Input 3 Input 2 Input 1 Input 0 1 Safety Safety Safety Safety Safety Safety Safety Safety Input3 Input 2 Input 1 Input 0 Input 11 Input10 Input9 Input 8 Status Status Status Status 2 Safety Safety Safety Safety Safety Safety Saf
31. January 2007 Configure Modules in RSLogix 5000 Software 43 3 If desired from the Select Module dialog that shows the list of modules click Find enter text and click Find Next to find the text in the list of modules E Select Module Vendor 1732D5 IB8 8 Point 24V DC Sink Safety Input Allen Bradley 1732DS IBSXOBV4 8 Point 24V DC Sink Safety Input 8 Point 24V DC Bipolar Allen Bradley 1791D5 IBSXOBY4 8 Point 24V DC Sink Safety Input 8 Point 24V DC Bipolar 4 Allen Bradley From the Find Text dialog type Allen Bradley text and click Find Next Find Text Find What I Close Help By Category Favorites Ok Cancel Help 4 From the Select Module dialog click the appropriate module such as 1791DS IB8 and OK at the bottom of the dialog The module appears in the I O configuration tree Controller AU2008 E Controller Tags E Controller Fault Handler d Power Up Handler 3 Tasks e MainTask amp MainProgram S SafetyTask 3 SafetyProgram Unscheduled Programs amp Motion Groups 3 Ungrouped Axes C Trends 3 6 Data Types Gi User Defined oe Strings Predefined Module Defined I O Configuration 9 1756 Backplane 1756 A7 ff 0 1756 L625 AU2008 8 1 1756 LsP 4U2008 Partner S 2 1756 DNB DNB i o Q A 0 1756 DNB DNB J 2 1791D5 IB12 A IB12 r
32. Limit Switch Positive Opening Mechanism Close Y Safety 12 Guard 23 NEN 1791DS IB12 Limit Switch Dual channel Inputs and a Manual Reset Ju S2 Limit Switch S3 Reset Switch 44133 Controller Configuration Parameter Name Value Safety Input 0 Safety Input 0 Channel Mode Test Pulse from Test Output Safety Input 0 Test Source Test Output 0 Dual channel Safety Input 0 1 Mode Dual channel Equivalent Dual channel Safety Input 0 1 Discrepancy Time 100 x 10 ms application dependent Safety Input 1 Safety Input 1 Channel Mode Test Pulse from Test Output Safety Input 1 Test Source Test Output 1 Safety Input 11 Safety Input 11 Channel Mode Used as Standard Input Safety Input 11 Test Source Not Used Dual channel Safety Input 10 11 Mode Single Channel Test Output 0 Test Output 0 Mode Pulse Test Output Test Output 1 Test Output 1 Mode Pulse Test Output This example shows wiring and configuration when using the 1791DS IB12 module with limit switch dual channel inputs and a manual reset If used in combination with the programs in a safety controller this wiring is Category 4 in accordance with EN954 1 wiring requirements Publication 1791DS UMO01 E EN P January 2007 Wiring Examples 91 1791DS IB8XOB8 Solid State Outputs for Dual channel Mode
33. None Off Configuration has not been performed Perform configuration IN PWR OUT PWR Indicators Indicator State Description Recommended Action IN PWR Solid Green Normal status of input power None Off Input power is not supplied Apply input power OUT PWR Solid Green Normal status of output powe None Off Output power is not supplied Supply output power Output power exceeds the upper lower limit of power range Correct output power Publication 1791DS UMO01E EN P January 2007 100 Interpret the LED Indicators 1 0 Indicators IMPORTANT configured The 1 0 indicators are not lit while the module is being Indicator State Description Recommended Action INO INn Solid Yellow Safety input is on None Off Safety input if off None Solid Red A fault occurred in an input circuit Check connected device and wiring Flashing Red When dual channels are set a fault occurred in the other channel Correct fault in other channel OUTO OUTn Solid Yellow Safety output is on None Off Safety output is off None Solid Red A fault occurred in an output circuit Check connected device and wiring Flashing Red When dual channels are set a fault occurred in the other channel Correct fault in other channel Where n indicates the input out number 1791DS IB8X0BV4 1791DS IB16 1732DS IB8X0BV4 1732DS IB
34. Plate P4 ns y aa lt gt lt gt I IS xd e ask ISHERBI o o Q m T 3 OQeN Sel m ol c1 on u j 3 3 3 Q Dio oro 3 8 3 z s 3 MIRKA 2 8 S 8 a s S er ga Oc hes Q 2 Shll o m s Mho 2Zqg9 ii z MN ilz MEIEN se 3S 8 5 5 OQ BIO o zd e o o Q Bo Sn o Do SB o gae 2 SI El sf cm 99990 ole AN ole ITO Of ele OS gile lal Ta see AI oT lS Ole Bie eio E ae So End Plate 44225 1732DS IB8XOBV4 module is shown 1791DS IB8XOBV4 module is shown 1732DS IB8 modules have identical dimensions 1791DS IB16 modules have identical dimensions Connect 1 0 Power and I O See the table for a list of applicable wires that fit the I O connector Cables when using recommended post crimp terminals Wire Type and Size Wire Type Wire Size Solid wire 02 25 mm AWG 24 12 Stranded wire 0 34 1 5 mm AWG 22 16 Use ferrules with plastic insulating collars conforming to DIN46228 4 Note that a ferrule with similar appearance but not conforming to the standard may not match the terminal block of the module Confirm wire dimensions noting that wire dimensions shown in the figure are rough dimensions IMPORTANT Use wires of the same diameter for any two wire ferrules that are used Publication 1791DS UM001E EN P January 2007 38 Install and Connect Your Modules Reference Specifications Product Specifications of Phoenix Contact
35. Pt05Status 0 Decimal BOOL Safety B12 1 Pt06Status 0 Decimal BOOL Safety H4B12 1 Pt07Status 0 Decimal BOOL Safety Publication 1791DS UM001D EN P January 2007 Configure Modules in RSLogix 5000 Software 47 Input Status Options Choose from these options MTT tae Status data is not SIL 3 data Do not use status data to directly control a SIL 3 safety output None No status tags only data for the inputs Point Status One status tag for each input and output point HBSkOB8 1 Pt0OInputStatus 0 Decimal BODL Safety 1B8x0B8 1 Pt01InputStatus 0 Decimal BOOL Safety 1B8x0B8 1 Pt02InputStatus Decimal BOOL Safety IB8xOB8 I PtO3InputStatus 0 Decimal BOOL Safety IB8 OB8 I PtO4InputStatus 0 Decimal BOOL Safety B8x0B8 1 Pt05InputStatus Decimal BOOL Safety 1B8x0B8 1 Pt06InputStatus 0 Decimal BOOL Safety 1B8x0B8 I Pt 7InputStatus Decimal BODL Safety IB8x0B8 1 Pt000utputStatus 0 Decimal BOOL Safety B8x0B8 1 Pt010utputStatus 0 Decimal BOOL Safety Decimal BOOL Safety 0 Decimal BOOL Safety IB8x0B8 1 Pt040utputStatus 0 Decimal BOOL Safety IB8x0B8 1 Pt050utputStatus 0 Decimal BOOL Safety IB8x0B8 1 Pt060utputStatus 0 Decimal BOOL Safety HB8x0B8 1 Pt070utputStatus 0 Decimal BOOL Safety Point Status Muting A muting status tag for test output T3 with point status for each input and output point
36. Safety 204 Safety Combined Status Muting 324 e je jSafety Point Status Muting 344 e je Safety Readback Point Status 354 Muting e je Safety Readback Point Status 374 Muting Test Output e Test 22 Safety 234 Combined 2C4 0 Found in RSLogix 5000 software I O Module Properties General tab Publication 1791DS UM001E EN P January 2007 130 Configuration Reference Information 1791DS IB16 Modules C0 Oo 5 Oo 5 o o 5 2 8 a8 08 oa z o OS S S TNT 2 S 2 i8s zd Ez E 22 52 59 58 Configuration sol lt cZ ezz Ez Sz wf esis 272a Software Setting o3 5 g2 s se 5 8e as 52 ed ns see Module Pao Z g22 2 a wm ErT S9 os o joe rur rd zc 20 29 GH FH YH OE BE Se Definition 9 o L EL zu 28 3 9 c a t 7 o o0 oo Ke za nn S 2 2 3 5t e e Safety 205 ejeq yndyno Ajyajes eea jndino puepuejs e e Safety Point Status Muting 335 e e Safety Point Status Muting 365 Test Output e e Safety Combined Status Muting 315 BH Safety Point Status 225 Hoe Test 23 i None C7 Found in RSLogix 5000 software I O Module Properties General tab Publication 1791DS UMO001E EN P January 2007 1 0 Assembly and Reference Data Configuration Reference Information 131 See the tables for I O assembly and reference data 1791DS IB12 1791DS IB8XOB
37. be selected e Not used External output devices are not connected e Safety When the safety output is ON the test pulse is not output remains ON e Safety pulse test When the output is ON the test pulse is turned OFF for 470 us in a cycle of 648 ms Using this function short circuits between output signal lines and the power supply positive side and short circuits between output signal lines can be detected Dual Channel Setting The consistency between signals on two channels can be evaluated Either of the following settings can be selected for 1791D 1791DS IB8XOB8 and 1791DS IB4X0W4 Dual channel is the only setting for 1791DS IB8XOBV4 and 1732DS IB8XOBVA e Single channel used as single channel e Dual channel when both channels are OK outputs can be turned ON If an error is detected on one of the channels the other channel is also turned OFF Output Error Latch Time A safety output error will be held for a minimum of this amount of time This time should be set to be sure that the safety controller recognizes the error 0 65 530 ms in increments of 10 ms Short circuit Protecton Supported Overcurrent Detection Supported Publication 1791DS UMO001E EN P January 2007 Appendix D Configuration Reference Information What This Appendix This appendix provides information about configuration settings Contains Understand Parameter The modules have these parameter groups general
38. copper wire rated at 75 C 167 F or greater 1 2 mm 3 64 in insulation max Weight Approx 600 g 1 32 Ib Dimensions HxWxD Approx 81 x 170 x 76 mm 3 1 x 6 7 x 2 9 in with terminal block 66 x 170 x 60 mm 2 6 x 6 7 x 2 4 in without terminal block Use this Conductor Category information for planning conductor routing Refer to Industrial Automation Wiring and Grounding Guidelines publication 1770 4 1 Specifications 179 Environmental Specifications Attribute Temperature operating Value IEC 60068 2 1 Test Ad Operating Cold IEC 60068 2 2 Test Bd Operating Dry Heat IEC 60068 2 14 Test Nb Operating Thermal Shock 20 60 C 4 140 F Temperature storage IEC 60068 2 1 Test Ab Unpackaged Nonoperating Cold IEC 60068 2 2 Test Bb Unpackaged Nonoperating Dry Heat IEC 60068 2 14 Test Na Unpackaged Nonoperating Thermal Shock 40 85 C 40 185 F Relative Humidity IEC 60068 2 30 Test Db Unpackaged Nonoperating Damp Heat 5 95 noncondensing Vibration IEC 60068 2 6 Test Fc Operating 5g at 10 500 Hz Shock Operating IEC 60068 2 27 Test Ea Unpackaged Shock 30 g Shock Nonoperating Emissions ESD Immunity IEC 60068 2 27 Test Ea Unpackaged Shock 50 g CISPR 11 Group 1 Class A IEC 61000 4 2 8 kV contact discharges 15 kV air discharges Radiated RF Immunity IEC 61000 4 3 10V m with 1 k
39. d Double click the Restart block ID 04 Restart Parameter In Out Setting Out point Comment Restart Reset Restart Reset Signal Low High Low e From the dialog click Low High Low and Rising Edge Rising edge uses the Low to High transition Low High Low forces you to release the button and hold it in for 1 second approximately ID 04 Restart Parameter In Out Setting Out point Comment Restart Reset Restart Reset Signal Rising Edge f Click OK Publication 1791DS UMO001E EN P January 2007 172 Create SmartGuard 600 Code An Example Publication 1791DS UM001E EN P January 2007 12 Drag the EDM External Device Monitoring block onto the dialog This block controls the dual outputs and monitors for negative feedback 03 1752 L24BBB Page 1 297mm x 211mm File Edit View Function Page FunctionBlock Help una e X O d 100 x A Input l A Dutput 1 FunetionBlock Ej E Timer Counter tj Counter 1 off Delay Timer i On Delay Timer 1 Pulse Generator ES Safety Device j ew Wom isi Postas amp 1 EnableSwitch 1j E STOP ty Light Curtain Monitoring Muting Safety Gate Monitoring 1 Two Hand Controller tal 1 user Mode Switch Dp E Reset Restart Reset B Restart E E Connector 1 multi Connector 1 Routing USED MAX 5 254 ExecutionTime 539 micro sec a Connect the output of the Resta
40. devices do not turn on when the safety output line is grounded Clear previous configuration data before connecting devices to the network Set suitable node addresses before connecting devices to the network Perform user testing and confirm that all of the device configuration data and operation is correct before starting system operation When replacing a device configure the replacement device suitably and confirm that it operates correctly When installing or replacing modules clear any previous configuration before connecting input or output power to the device Legislation and Standards Read this section to familiarize yourself with related legislation and standards information Relevant international standards include the following IEC 61508 SIL 1 3 IEC 61131 2 IEC 60204 1 IEC 61000 6 2 IEC 61000 6 4 The modules received the following certification from ODVA when product is marked DeviceNet Conformance Test DeviceNet Safety Conformance Test Publication 1791DS UM001E EN P January 2007 32 Understand the Operation of Safety Functions Publication 1791DS UMO001E EN P January 2007 Europe In Europe Guard I O modules are subject to the European Union EU Machinery Directive Annex IV B Safety Components items 1 and 2 The type approval of TUV Rheinland addresses compliance to applicable requirements of the following directives and standards EU legislation Machinery Directive 98 37 EC Lo
41. for interlock switch switches complying with IEC EN 60947 5 1 and capable of switching Bulletin 440P 802T for limit switch limit switches microloads of 24V dc 3 mA Safety sensors Relays with forcibly guided contacts contactors Use approved devices complying with the relevant product standards regulations and rules in the country where used Use approved devices with forcibly guided contacts complying with EN 50205 For feedback purposes use devices with contacts capable of switching micro loads of 24V dc 3 mA Any Guardmaster product Bulletin 700S 1008 Other devices Evaluate whether devices used are appropriate to satisfy the requirements of safety category levels Publication 1791DS UMO01 E EN P January 2007 Safety Precautions ATTENTION A Understand the Operation of Safety Functions 31 As serious injury may occur due to loss of required safety function follow these safety precautions Do not use test outputs of the modules as safety outputs Do not use DeviceNet standard 1 0 data or explicit message data as safety data Do not use LED indicators on the safety I O modules for safety operations Do not connect loads beyond the rated value to the safety outputs Wire the safety I O modules properly so that 24V dc line does not touch the safety outputs accidentally or unintentionally Ground the OV line of the power supply for external output devices so that the
42. is generated Be aware that configuring discrepancy time on safety I O modules masks input inconsistent faults from the safety controller Publication 1791DS UM001D EN P January 2007 56 Configure Modules in RSLogix 5000 Software Publication 1791DS UM001D EN P January 2007 2 For Point Mode select one of these for each point referring to the Safety Input Parameters table for additional information Not Used Safety input channel is disabled Safety Pulse Test Safety input is configured for pulse test operation Safety Safety input is used with a safety field device Standard Safety input has a standard field device wired to it 3 Complete entries noting the following For each safety input on the module you can define if the input will be pulse tested If the inputs will be pulse tested select which test source to use Test sources such as 0 3 correlate to the standard outputs such as 0 3 on the module Test sources such as 0 7 correlate to standard outputs such as 0 7 on 1791DS IBBXOBV4 modules Off gt On and On gt Off delay times can be configured per channel with each channel specifically tuned to match the characteristics of the field device for maximum performance Input Error Latch Time is the time the module holds an error to make sure the controller can detect it This provides you more reliable diagnostics and enhances the chances that a nuisance error is detected 4 Click OK at
43. node dialog double click the SmartGuard 600 icon to see the 1752 L24BBB dialog BE 1752 L24BBB Local Output Local Input Test Output Mode Cycle Time Error Mode Maintenance Logic Error History General Safety Safety Connection Safety Slave 1 0 Slave 1 0 1752 L24BBB Name 1752 L24BBB Description Address 3 Device Identity Primary Vendor Rockwell Automation AllenBradley 1 Type SafetyContollers 138 Deka wR Is cee Catalog f 752 L24BBB Revision imo e m Cancel Help 2 From the 1752 L24BBB dialog click Mode Cycle Time Publication 1791DS UM001E EN P January 2007 176 Create SmartGuard 600 Code An Example 3 From the 1752 L24BBB dialog that appears click Change Mode 1752 1 24BBB Error Mode Maintenance Logic Error History General Safety Safety Connection Safety Slave 1 0 SlavelvO Local Output Local Input Test Output Mode Cycle Time Automatic Execution Mode Normal Mode Need execution command Automatic Execution Mode Automatically execute after power up NOTE This parameter becomes effective when the device starts with power up after the download of this configuration DeviceNet Communication Enable Normal Mode Disable Stand Alone Mode WARNING If you would like to disable the DeviceNet communication you can configure it from the USB connection only If you don t use the USB connection an
44. on the I O connector to 0 25 0 3 Nm 2 16 2 59 Ib in Since the I O connector has a structure that helps prevent incorrect wiring make connections at the specified locations corresponding to the terminal numbers Do not remove the shield from the module before wiring Always remove the shield after completing wiring to be sure of proper heat dispersion Colored stickers on the communication connector match the colors of the wires to be inserted Check that the colors of the wires and stickers match when wiring the connectors The colors are as follows Colors and Signals Color Signal Red Power cable positive side V White High side of communication data CAN H Shield Blue Low side of communication data CAN L Black Power cable negative side V When connecting a communication connector with the module tighten the screws on the communication connector to 0 25 0 3 Nm 2 16 2 59 Ib in The internal power for the module is supplied from the communication power supply V V Publication 1791DS UMO01E EN P January 2007 40 Install and Connect Your Modules Set the Node Address To set the node address follow these procedures IMPORTANT The node address setting rotary Switches must be set while the communication power supply is turned off Sample Node Address Digits 0 0 N N 8 2 8 2 6 4 6 4 X10 X1 Tens Digit Ones Digit 1 Set the node address using the two rotary switche
45. parameters safety Groups input test output and safety output See the tables for the settings in each parameter group All parameters are set by using RSLogix 5000 or RSNetWorx for DeviceNet software IMPORTANT Parameters directly related to safety are marked with an X in the left column General Parameters Parameter Name Value Description Default x Safety Output Error Latch 0 65 530 ms Safety output errors will be latched for this time 1000 ms Time in increments of 10 ms x Safety Input Error Latch 0 65 530 ms Safety input or test output errors will be latched for this 1000 ms Time in increments of 10 ms time Test Output Idle State Clear OFF or Keep Definition of output data is in idle state Clear OFF Output Data Publication 1791DS UMO01E EN P January 2007 120 Configuration Reference Information Safety Input Parameters Parameter Name Value Description x Input Delay Time 0 126 ms in Filter time for OFF to ON transition Off gt On increments of 6 ms x Input Delay Time 0 126 ms in Filter time for ON to OFF transition On gt Off increments of 6 ms x Input Point Mode Not Used External input device is not connected Safety Test Pulse Use with a contact output device and in combination with a test output Using this setting short circuits between input signal lines and the power supply positive side and short circuits between input signal lines can be
46. the OFF delay time has elapsed This helps prevent chattering of the input contacts Input Error Latch Time An input or test output error is held for a minimum of this amount of time This time should be set to ensure that the Safety Controller recognizes the error 0 65 530 ms in increments of 10 ms Publication 1791DS UM001E EN P January 2007 118 List of Functions Test Outputs Item Description Test Output Mode Any of the following modes can be selected to accomodate the connected external device Not used An external device is not connected Standard output The output is connected to a standard device Pulse test output A contact output device is connected and used in combination with a safety input Power supply output The power supply terminals of a safety sensor are connected The voltage supplied to I O power V G is output from the test output terminal Muting lamp output terminal T3 or T7 depending on module type An indicator is connected Unit is turned on to detect broken lines in an external indicator Output Status After A selection to hold or clear the previous value when a communication error occurs is available Communication Error Short Circuit Supported Detection Broken Wire Supported for muting output only Detection of External Indicator Safety Output Item Description Output Channel Mode Any of the following Safety Output modes can
47. the communication rate of the network 1 0 Data for Control Safety Inputs The ON OFF state of each safety input 1791DS gt terminal DeviceNet master Safety Master Safety Outputs The ON OFF state of each safety output Safety Master gt terminal 1791DS Standard Outputs The ON OFF state of each test output terminal TO T3 DeviceNet Master or Safety Master gt 1791DS Output Readback Safety Output Monitors The actual On OFF state of each safety output Status Data Individual Safety Individual Point Input Status Input Status ON OK OFF Fault Combined Safety Combined Input Status Input Status ON OK OFF Fault Individual Safety Output Status Combined Safety Output Status Individual Test Output Status Muting Lamp Status Individual Point Output Status ON OK OFF Fault Combined Output Status ON OK OFF Fault Individual Test Output Status ON OK OFF Fault Muting Lamp Status of T3 ON OK OFF Fault if T3 is configured for muting lamp operation 1791DS gt DeviceNet Master Safety Master Publication 1791DS UM001E EN P January 2007 116 List of Functions Safety 1 0 Modules Item Description Number of Connections Safety 1 0 A single cast multi cast Communication with up to 15 safety controllers for each connection can be performed using multi casting When using four connections a maximum of 30 safety c
48. with the output signal line 2 Replace the module 2 Trouble with the internal circuit 05 Error in the other dual channel Dual channels are set and an error occurred Remove the error in the other channel output in the other channel 06 Internal relay output circuit Trouble with the internal circuit Replace the module error 1791DS IB4XOWA module only 07 Relay error Trouble with the relay Replace the relay 1791DS IB4XOWA module only 08 Output data error Wrong setting for output data Check the program 09 Short circuit detected in output Short circuit between output signal lines Check the wiring Publication 1791DS UMO01E EN P January 2007 106 Maintain Your Modules Explicit Message for Reading the Cause of the Safety Output Error Explicit Read Function Command Response Message write Service Class Instance Attribute Data Code ID ID hex ID hex Size hex hex hex Safety Output Read Reads the cause for OE 3B 0 08 6E 0 No error Cause of Error the normal OK flag 01 Configuration invalid Information No 1 8 02 Overcurrent detected Read specified by the 03 Short circuit detected f The instance numbers for sa Maintenance Instance ID Publication 1791DS UMO01 E EN P January 2007 04 Output ON error 05 Error in the other dual channel output 06 Internal relay output circuit error replace module 07 Internal relay output circuit error repl
49. 1 25V dc supplied from communications power supply Communications current consumption 110 mA at 24V dc 1 0 power supply voltage 20 4 26 4V dc 24V dc 15 10 Operational temperature 10 55 C 14 131 F Storage temperature 40 70 C 40 158 F Relative humidity 10 95 non condensing 1791DS IB12 IB8XO0B8 10 85 non condensing 1791DS IB4XOW4 Vibration 0 35 mm 0 01 in at 10 57 Hz 5g at 57 150 Hz Operating shock 15g 1791DS IB12 1791 IB8XOB8 10 g 1791DS IBAXOWA Operating environment No corrosive gases Overvoltage category Il per IEC 61131 2 4 4 2 Weight 420 g 0 93 Ib 1791DS IB12 1791 IB8XOB8 600 g 1 32 Ib 1791DS IBAXOWA4 Enclosure Type Rating None open style Wiring Category 2 on signal ports 2 on power ports 2 on communications ports Use this Conductor Category information for planning conductor routing Refer to Industrial Automation Wiring and Grounding Guidelines publication 1770 4 1 Safety Input Specifications Attribute Value Inputs type Current sinking ON voltage 11V dc min Publication 1791DS UMO01E EN P January 2007 182 Specifications Publication 1791DS UMO01 E EN P January 2007 Safety Input Specifications OFF voltage 5V dc max OFF current 1 mA max Input current 6 mA Test Output Specifications Attribute Value Output type Current sour
50. 1791DS module the complete configuration is downloaded to the I O module Any time the GuardLogix controller attempts to connect to a 1791DS module if the configuration signatures are the same then the configuration does not need to be downloaded because they already match Any time the GuardLogix controller attempts to connect to a 1791DS module and the signatures do not match the module will check the module node number keying and safety network number If these are all correct the controller will attempt to configure the module Publication 1791DS UM001D EN P January 2007 54 Configure Modules in RSLogix 5000 Software Work with the Input See the table that shows typical safety input parameters referring to Configuration Dialog Chapter 2 for related information Typical Safety Input Parameters Parameter Name Value Description x Input Delay Time 0 126 ms in Filter time is for OFF to ON transition Input must be high after input delay has Off gt On increments of 6 ms elapsed before it is set logic 1 x Input Delay Time 0 126 ms in Filter time is ON to OFF transition Input must be low after input delay has On gt Off increments of 6 ms elapsed before it is set logic 0 x Input Point Mode Not Used The input is disabled It remains logic 0 if 24V is applied to the input terminal Safety Test Pulse Pulse testing is performed on this input circuit A test source on the 1791DS module must be used as t
51. 4 B4x0w4 1 Pt00D ata B4x0 w4 1 Pt01D ata B4x0 w4 1 Pt02D ata B4x0Ww A I OutputStatus B4x0Ww4 l InputS tatus B4x0 w A I MutingStatus 2 Use the combined InputStatus and combined OutputStatus bits to detect if one or more of the I O points on the module have a fault e If either InputStatus or OutputStatus bit goes low 0 bad 1 good use an explicit message to determine which individual data points have faulted e Use the InputStatus and OutputStatus bits to condition your msg rungs as shown in the figure Publication 1791DS UM001E EN P January 2007 146 Get Point Status from Safety I O Modules by Using Explicit Messaging Publication 1791DS UM001E EN P January 2007 e Note that the second rung can be used to read the status on mode transition and once a fault is detected continue reading until the fault is corrected IBAXOWA InputStatus MSG VE Message I CENDS Message Control IB4XOW4_StatusMeg HE BCDN2ess 184041 DutputStatus ERS fa pet IB4XOW4 l InputStatus IB4XOW4_StatusMsg DN MSG VE Message LcEN Message Control IB4XOW4_StatusMsg EE CON 1840 41 DutpulStatus ERS See the figure that shows 1791DS IBAXXOWA message instruction parameters Message Configuration IB4X0W4 StatusMsg xj Configuration Communication Tag Message Type CIP Generic Service Get Attribute Single Source Element nml Type Sou
52. 403 1752 L24BBB E n 404 1791DS IB8XOB8 8PE8Pt Se S Safety Input S PtoOData C01 S Pto1Data_co1 Pt 2Data CO1 Pt 3Data CO1 PtO4Data CO1 804 S PtOcData COT PtOSData CO1 PtO6Data CO1 Ptozpata 01 04 S PtOI Data 00 OutputStatus_CO1 InputStatus C01 MutingStatus CO1 is is is is is i is is is USED MAX 1 254 z ExecutionTime 324 micro sec Publication 1791DS UMO001E EN P January 2007 166 Create SmartGuard 600 Code An Example Publication 1791DS UM001E EN P January 2007 a Click Edit and Create Comment 03 1752 L24BBB Page 1 297mm x 211mm Undo Ctrl Z ig Select All Ctri A wi rtUTDOUG CUI S Pto5Data C01 S Pto6Data CO1 S Pto7Data C01 S OutputStatus C01 S InputStatus C01 S MutingStatus C01 04 S PtO0Oata_COt 404 S PtOI Data CO b Click the editor dialog hold and drag to outline the comment box 03 1752 L24BBB Page 1 297mm x 211mm File Edit View Function Page FunctionBlock Help 0 amp l s5sm x x oc x 11 FunctionBlock Sa Input dO Output 403 1752 L24BBB z r3 404 1791D5 IB8XOB8 GPt 8Pt Si Safety Input PtO0Data CO1 PtO1Data C01 lease Input your comment Pto2Data_CO1 Pl 3Data CD1 PtO4Daka CDI 04 S Pt cDsts cot Pt SData CD1 Pt 6Data CO1 Pt 7Data C01 HOA S Pto1 Data Cot OutputStatus_C01 InputStatus_CO1 MutingStatus_CO1 iJ IET i
53. 7 A Z z8 53128128 22 28 g 59 E Configuration S o lt eg ges oe S9z og2 2 89 e 55 92 22 Software Setting 23 Z o os o aS fe a5 gg 56 Sa S Bd See Module Definition 2F So Solgolsolv s 3g g S9Ng Fo S S o o ER EM eM ZR 3 xS gzs 8 5 S c cS ae asl o amp o amp S S x lt lt lt e je Safety 204 e e Safety Combined Status Muting 320 Status e je Safety Point Status Muting 321 Status e je Safety Readback Point Status 322 Muting Status e je Safety Readback Point Status 323 Muting Status Test Output Status Test 21 Safety 234 Combined 351 e Output Readback Test Output 341 Status with General Status Assembly Found in RSLogix 5000 software I O Module Properties General tab Publication 1791DS UM001E EN P January 2007 126 Configuration Reference Information 1791DS IB4XOW4 Modules Inputs Outputs o Oo O gt o 5 o _o 3 o 3 o o et 9 90 z s3 359 83 92 Flas 22 39 38 Configuration So lt 22 8gz82 9z oz 9o2 89z 2 289255 g h 20 amp Z amp g amp cz cg 2 9c cg oz2 o9 og a2 Software Setting a5 5 o S o 5 Bo o 5Eg is isa oc 9o o ke o 2 oon o v sO Oo 29 282 see Module zg S So Boa ms m SEI og 22 Sc So T 1 et e e O et et 3 5 Definition o g S a S 2 g a g 2 3 a1 33 E S 2 2 Z 4 gi S e e Safety 203 e e Safety Combined Status Muting 330 Sta
54. 752 L24BBB a 404 1791D5 IBSXOB8 8Pt 8Pt S Safety Input S PtO0OData_C01 Pt01Data_C01 EStopChannels Pt02Data_C01 Pt 3Data CO1 PMbska CHI 04 S PtOCDsts Cot an PtOSData_CO1 Pt 6Data C01 Pto7Data C01 04 S PtOI Data COt OutputStatus C01 InputStatus CO1 MutingStatus C01 Tk os os eo eo o o o o ie v gt USED MAX 1 254 ExecutionTime 324 micro sec b Click Function Block and drag a Light Curtain Mounitoring block onto the dialog 03 1752 L24BBB Page 1 297mm x 211mm J File Edit View Function Page FunctionBlock Help asle k x oc d 10 Jm Input Jm Output 1 FunctionBlock Logic j ano EStopChannels i Comparator 1 Exnor 1j Exon 1 nor 804 S PtOCDsta Cof m an or i Rs FF z E Timer Counter 04 5 PtOt Data C01 B Counter 1 off Delay Timer 1 On Delay Timer 1 Pulse Generator A Safety Device 1 eom 1 EnableSwitch 1 E sroP ty Light Curtain Monitoring iu Muting i Safety Gate Monitoring 1 Two Hand Controller 1 User Mode Switch v BL Reset Restart gt USED MAX 2 254 ExecutionTime 384 micro sec Create SmartGuard 600 Code An Example 169 c Add the light curtain LC input channels and connect them to the block 03 1752 1 24BBB Page 1 297mm x 211mm File Edit View Function Page FunctionBlock Help agbe X d 100 Trost 11 FunctionBlock Am Out
55. 8 1791DS IB4X0W4 Data The bits in the tag definitions of RSLogix 5000 and RSNetWorx for DeviceNet software are different than those shown in the following section The following table defines the name associations for consistency with the programming software Bit Definitions and RSLogix 5000 Tag Names Bit Definitions RSLogix 5000 Tag Name Safety Input 0 PtO0Data Safety Input 11 Pt11Data Safety Input 0 Status PtOOInputStatus Safety Input 11 Status Pt11InputStatus Safety In Status InputStatus Muting Lamp Status MutingStatus Safety Output 0 PtO0Data Safety Output 7 Pt07Data Standard Output 0 Test00Data Standard Output 3 Test03Data Safety Output 0 Status Pt00OutputStatus Safety Output 7 Status Pt07OutputStatus Safety Out Status OutputStatus Safety Output 0 Monitor PtOO0Readback Safety Output 7 Monitor Pt07Readback Test Output 0 Status Pt0OTestOutputStatus Test Output 3 Status PtO3TestOutputStatus Publication 1791DS UMO01E EN P January 2007 132 Configuration Reference Information See these tables for reference data concerning input and output data Input Data Catalog Numbers 1791DS 1B12 1791DS IB8XOBS8 1791DS IB4X0W4 Catalog Number Instance Byte Bit 7 Bit 6 Bit 5 Bit4 Bit 3 Bit 2 Bit 1 Bit 0 hex 1791DS IBAXOWA 203 0 Reserved Safety Sa
56. 8 Module LED Indicators 24V dc Input Power Indicator See this section for information on how to interpret module indicators State Status Description Recommended Action Off No Power No power is applied Apply power to this section Solid Green Normal Operation The applied voltage is within specifications None Solid Yellow Input Power Out of Specification The input power is out of specification For additional information see the applicable installation instructions Check your configuration wiring and voltages and apply the changes 24V dc Output Power Indicator State Status Description Recommended Action Off No Power No power is applied Apply power to this section Solid Green Normal Operation The applied voltage is within specifications None Solid Yellow Output Power Out of Specification The output power is out of specification For additional information see the applicable installation instructions Check your configuration wiring and voltages and apply the changes Publication 1791DS UMO001E EN P January 2007 Module Status Indicator Interpret the LED Indicators 101 State Status Description Recommended Action Off No Power or Autobauding No power is applied to the DeviceNet connector Apply power to this connector Solid Green Normal Operation The module is operating normally None Solid Red Unrecoverable Fault The module has d
57. 852 2887 4788 Fax 852 2508 1846 Publication 1791DS UM001E EN P January 2007 Supersedes Publication 1791DS UM001D EN P November 2006 953157 09 Copyright 2007 Rockwell Automation Inc All rights reserved Printed in the U S A
58. 91DS UMO01E EN P January 2007 94 Wiring Examples 1791DS IB8XOBV4 Standard Inputs and Outputs e User 24V dc l I In In Out Out FE 10 n TO Ti 12 I3 T2 T3M PWR 1 2 3 4 5 6 7 8 9 44125 1791DS IB8XOBV4 Standard Inputs and Outputs Controller Configuration Parameter Name Value Input 0 Safety Input 0 Channel Mode Standard Input Test Pulse 0 Test Output 0 Mode 1 Standard Output The example shows wiring and configuration when using a 1791DS IB8XOBV4 module Publication 1791DS UMO01E EN P January 2007 Wiring Examples 95 1791DS IB8XOBV4 Dual load Bipolar Outputs Example 1 User 24V dc aM I en Module Properties safety 1 T91DS IBBXOBV4 A 1 a General Connection Safety Module Info Input Configuration Test Output Output Configuration JE Operation Point Mode Type T Safety Click here for Not Used Point Mode Not Used value Not Used Note All Safety outputs are dual mode only Output Error Latch Time 10007 ms Status Offline Cancel In In Out Out FE 00 01 L S 02 03 L S 2 P M P M PWR 18 19 20 21 22 23 24 25 26 44194 The example shows wiring and configuration when using a 1791DS IB8XOBV4 module with solid state outputs in Dual channel mode
59. Allen Bradley Guard 1 0 DeviceNet Safety Modules Catalog Numbers 1732DS IB8 1732DS IB8XOBVA 1791DS IB12 1791DS IB8XOB8 1791DS IB4X0W4 1791DS IB8X0BV4 1791DS IB16 User Manual a t1 x a H nme n CE mi Rockwell Automation aie ee nM Important User Information Solid state equipment has operational characteristics differing from those of electromechanical equipment Safety Guidelines for the Application Installation and Maintenance of Solid State Controls publication SGI 1 1 available from your local Rockwell Automation sales office or online at http literature rockwellautomation com describes some important differences between solid state equipment and hard wired electromechanical devices Because of this difference and also because of the wide variety of uses for solid state equipment all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent li
60. B12 Modules 0 148 Appendix F What This Appendix Contains o a F545 3 oR R256 HES 151 Putting the SmartGuard 600 into Run Mode 175 Appendix G Guard I O DeviceNet Safety Module 1791DS IB8XOBV4 177 Guard I O DeviceNet Safety Module 1791DS IB12 1791DS IB8XOB8 1791DS IB4XOW4 oonan anana 181 Publication 1791DS UM001E EN P January 2007 4 Table of Contents Notes Publication 1791DS UM001E EN P January 2007 Preface What This Preface Contains This preface describes how to use this manual Who Should Use This This manual is intended for users of ArmorBlock Guard I O and Manual CompactBlock Guard I O DeviceNet safety I O modules Common Techniques Used The following conventions are used throughout this manual in This Manual Numbered lists provide sequential steps Bulleted lists provide information not procedural steps Additional Resources Refer to the following as needed for additional help when setting up and using your modules Publication Publication Number ArmorBlock Guard 1 0 DeviceNet Module Installation Instructions 1732DS IN001 CompactBlock Guard I O DeviceNet Module Installation Instructions 1791DS IN002 DeviceNet Modules in Logix5000 Control Systems User Manual DNET UM004 DeviceNet Safety I O Modules Series 1791DS Installation Instructions Catalog Numbers 1791DS IB12 1791DS IN001 1791DS IB8XOB8 1791DS IBAXOWA Devic
61. DeviceNet message click OK Note that RSNetworx for DeviceNet software finds both the SmartGuard and 1791DS module on the DeviceNet network Notice that the exclamation mark represents an issue with the safety network number of the 1791DS module RSNetWorx for DeviceNet File Edit View Network Device Diagnostics Tools Help als ala Hardware DSI to Device DeviceNet Sa DeviceNet to Dodge EZLINI General Purp Generic Devic __ Human Machi Inductive Pro Limit Switch C Motor Overlo Motor Starter 7 Photoelectric gt l Message Code oneT 0101 oneT 0103 Messages Publication 1791DS UM001E EN P January 2007 e tW AX 1752 L24BBB 1791DS IBBXOE SPt 8Pt Safety DC Input DC Spreadsheet j Master Slave Configuration 4 Diagnostics Description 11 28 2006 11 26 55 Mode changed to online The online path is USMAYWEWALTZ3 4B_SmartGuard 1 11 28 2006 11 22 13 Save completed Online Mot Browsing Configure Modules in RSNetWorx for DeviceNet Software 71 6 Click the online icon again to put RSNetworx for DeviceNet software in Offline mode SG600 3 1791combo 4 RSNetWorx for DeviceNet File Edit View Network Device Diagnostics Tools Help als Wg 4 Sele amp elt 4 Hardware afi 1752 L24BBB 1791DS IB8XOE DPI to Device SPt 8Pt Safety DSI to Device DC Input DC J DeviceNet Sa
62. DeviceNet to Dodge EZLINI General Purp Generic Devic Human Machi Inductive Pro J Limit Switch Motor Overlo Motor Starter Photoelectric v ELIK gt M Graph f Spreadsheet Master Slave Configuration Diagnostics Fi xi E Message Code Date Description onet o102 11 28 2006 12 47 48 Mode changed to offline oner 0101 11 28 2006 11 26 55 Mode changed to online The online path is USMAYWEWALTZ3 4B_SmartGuard 1 oner o103 11 28 2006 11 22 13 Save completed Messages Offline EJ E a 2 7 From the RSNetworx for DeviceNet dialog right click the SmartGuard icon select Properties and follow the procedure for setting up the SmartGuard controller Publication 1791DS UM001E EN P January 2007 g 72 Configure Modules in RSNetWorx for DeviceNet Software Set Up the SmartGuard Controller Use this procedure to set up the SmartGuard controller 1 From the RSNetworx for DeviceNet dialog right click SmartGuard and Properties to see the 1752 L24BBB dialog lt lt 1752 L24BBB Local Output Local Input Test Output Mode Cycle Time Error Mode Maintenance Logic Error History General Safety Safety Connection Safety Slavel O Slavel O bs r Data L RPI CRTL Config ID 04 1781DS IBEXOBB Configured Safety Connections Cancel 2 From the top of the 1752 L24BBB dialog click Safety Connection
63. Diagnostics Tools Help FAT mu amp R Q 4 Eae x SEES 1791DS IBEXOE DPI to Device SPt 8Pt Safety DSI to Device DC Input DC DeviceNet Sa DeviceNet to fixes Dodge EZLINI General Pur 04 Generic Devic Human Machi Inductive Pro Limit Switch Motor Overlo Motor Starter Photoelectric J gt H 4 gt M Graph Spreadsheet Master Slave Configuration Diagnostics Jj Message Code Description Messages Offline D E a a Publication 1791DS UMO001E EN P January 2007 152 Create SmartGuard 600 Code An Example 2 Double click the SmartGuard controller to bring up the 1752 L24BBB dialog 1752 L24BBB Local Output Local Input Test Output Mode Cycle Time Error Mode Maintenance Logic EmorHistoy General Safety Safety Connection Safety Slavel O Slavel O 1752 L24BBB Name 1752 L24BBB Description n Address 3 m Device Identity Primary Vendor Rockwell Automation Allen Bradley 1 Type SafetyControllers 138 fem ec UII Revision Ini UN Publication 1791DS UMO001E EN P January 2007 Create SmartGuard 600 Code An Example 153 3 From the top of the 1752 L24BBB dialog click Safety Connection EX 4752 L24BBB Local Output Local Input Test Output Mode Cycle Time Error Mode Maintenance Logic Error History General Safety Safety Connection Safety
64. E EN P January 2007 170 Create SmartGuard 600 Code An Example Publication 1791DS UM001E EN P January 2007 b Connect the output of the AND to the monitored lower input on the Restart 03 1752 1 24BBB Page 1 297mm x 211mm J File Edit View Function Page FunctionBlock Help A24 S Ba x JA Input Jm Output 1 FunctionBlock 4 Timer Counter Counter y Off Delay Timer 1 On Delay Timer 1 Pulse Generator E34 Safety Device 1 com 1 EnableSwitch 1 e stop i Light Curtain Monitoring T Muting a Safety Gate Monitoring 1 Two Hand Controller 1 User Mode Switch E Reset Restart Reset B Restart 3 Connector 1 Multi Connector Routing c Drag the Reset input onto the dialog and connect it to the restart top input of the block 100 USEDJMAX 4 254 03 1752 1 24BBB Page 1 297mm x 211mm File Edit View Function Page FunctionBlock Help 2 e x gt 11 FunctionBlock Sa Input dm Output 403 1752 L24BBB E r3 404 1791D5 IB8XOB8 8Pt 8Pt S Safety Input S PtO0Data C01 PtOiData C01 PtO02Data C01 PtO3Data C01 PtO4Data C01 Pt SData C01 Pt 6Data CO1 Pt 7Data C01 OutputStatus C01 InputStatus C01 MutingStatus C01 i S s d S is E i is is 5 USEDJMAX 4 254 ExecutionTime 486 micro sec gt v ExecutionTime 486 micro sec Create SmartGuard 600 Code An Example 171
65. EMC standards so that they can more easily be built into other devices or the overall machine The actual products have been checked for conformity to EMC standards Whether they conform to the standards in the system used by the customer however must be confirmed by the customer EMC related performance of Rockwell Automation devices that comply with EC directives vary depending on the configuration wiring and other conditions of the equipment or control panel in which the Rockwell Automation devices are installed The customer must therefore perform the final check to confirm that devices and the overall machine conform to EMC standards Compliance with EC Directives DeviceNet products that comply with EC directives must be installed as follows All Type IP20 DeviceNet units must be installed within control panels Use reinforced insulation or double insulation for the dc power supplies used for the communication power supply internal circuit power supply and the I O power supplies Publication 1791DS UM001E EN P January 2007 34 Understand the Operation of Safety Functions DeviceNet products that comply with EC directives also conform to the Common Emission Standard CEN 50081 2 Radiated emission characteristics 10 m regulations may vary depending on the configuration of the control panel used other devices connected to the control panel wiring and other conditions You must confirm that the overall machine or equipm
66. ESISISISISIS ie S IN 2 2 44091 1 0 Connectors 1791DS IB8XOBV4 Module Identification Power Connector 1 0 Connectors output LED Indicators 44224 Communication Connector Node Address Switches 1 0 Connectors input Publication 1791DS UMO01 E EN P January 2007 About the Modules 17 1732DS IB8 Module Identification Node Address Switches Communication Connector 1 0 Inputs Power LED Indicators FE 44123 1732DS IB8XOBV4 Module Identification Node Address Outputs Switches Communication Connector LED Indicators FE 1 0 Power Inputs 44122 Publication 1791DS UMO001E EN P January 2007 18 About the Modules 1791DS IB16 Module Identification Publication 1791DS UMO01 E EN P January 2007 Power Connector 1 0 Connectors input LED Indicators loeeesesesdes leee eses s 00000000 w 00000000
67. Eh 1792D 0VT16E 160ut w o Diags m E E i m i Ea aa HA Note that if RSLinx software sees the nodes on the DeviceNet network RSNetworx sees the nodes Publication 1791DS UM001E EN P January 2007 Configure Modules in RSNetWorx for DeviceNet Software 69 2 Open RSNetworx for DeviceNet software create a new project and click the Online icon to see the Browse for network dialog Browse for network Select a communications path to the desired network v Autobrowse Workstation USMAYWEWALTZ3 5 Linx Gateways Ethernet Beg AB SmartGuard 1 DeviceNet Cancel Help 3 From the Browse for network dialog click the SmartGuard driver and OK 4 In RSNetworx for DeviceNet software if you have created a new project this RSNetWorx for DeviceNet dialog appears RSNetWorx for DeviceNet Before the software allows you to configure online devices you must upload or download device information When the upload or download operation is completed your offline configuration will be synchronized with the online network Note You can upload or download device information on either a network wide or individual device basis w Publication 1791DS UM001E EN P January 2007 J 70 Configure Modules in RSNetWorx for DeviceNet Software G600_3_1791combo_4 5 From the RSNetWorx for
68. File E65584 UL Listed for Class I Division 2 Group A B C D Hazardous Locations certified for U S and Canada See UL File E194810 CE European Union 89 336 EEC EMC Directive compliant with EN 50082 2 Industrial Immunity EN 61326 Meas Control Lab Industrial Requirements EN 61000 6 2 Industrial Immunity EN 61000 6 4 Industrial Emissions EN 61131 2 Programmable Controllers Clause 8 Zone A amp B C Tick Australian Radiocommunications Act compliant with AS NZS CISPR 11 Industrial Emissions ODVA ODVA conformance tested to DeviceNet specifications TUV T V Certified for Functional Safety up to and including Category 4 and SIL 30 UL UL Certified for Functional Safety up to and including Category 4 and SIL 3a 1 See the Product Certification link at http www ab com for Declarations of Conformity Certificates and other certification details 2 When used with specified firmware revisions Publication 1791DS UMO01 E EN P January 2007 Guard 1 0 DeviceNet Safety Module 1791DS 1B12 1791DS IB8XOB8 1791DS IB4XOW4 1 0 Connectors Attribute Specifications 181 Value Wire type Copper Use the following to wire 1791DS e 02 25 mm AWG 24 12 Solid wire e 0 34 1 5 mm AWG 22 16 Standard flexible wire with insulation covered bar terminal Environmental Specifications Attribute Communications power supply voltage Value 1
69. Hardware Wizard Welcome to the Found New Hardware Wizard Windows will search for current and updated software by looking on your computer on the hardware installation CD or on the Windows Update Web site with your permission Read our privacy policy Can Windows connect to Windows Update to search for software Yes this time only Yes now and every time connect a device O No not this time Click Next to continue Next gt Cancel Configure Modules in RSNetWorx for DeviceNet Software 63 5 From the Found New Hardware Wizard dialog that appears click Install from a list or specific location Advanced and Next Found New Hardware Wizard This wizard helps you install software for 1752 SmartGuard USB Port If your hardware came with an installation CD QE or floppy disk insert it now What do you want the wizard to do O Install the software automatically Recommended Install from a list or specific location Advanced Click Next to continue 6 From the Found New Hardware Wizard dialog that appears click Browse Found New Hardware Wizard Please choose your search and installation options ue Y Search for the best driver in these locations Use the check boxes below to limit or expand the default search which includes local paths and removable media The best driver found will be installed C Search removable media floppy CD ROM Include this location i
70. Hz sine wave 80 AM from 80 MHz 2000 MHz 10V m with 200 Hz 50 Pulse 100 AM at 900 MHz 10V m with 200 Hz 50 Pulse 100 AM at 1890 MHz 1V m with 1 kHz sine wave 80 AM from 2000 2700 MHz Conducted RF Immunity EFT B Immunity IEC 61000 4 6 10V rms with 1 kHz sine wave 8096AM from 150 kHz 80 MHz IEC 61000 4 4 2 kV at 5 kHz on power ports 2 kV at 5 kHz on signal ports 2 kV at 5 kHz on communication ports Surge Transient Immunity IEC 61000 4 5 1 kV line line DM and 2 kV line earth CM on power ports 1 kV line line DM and 2 kV line earth CM on signal ports 2 kV line earth CM on communication ports x Publication 1791DS UMO01E EN P January 2007 180 Specifications Environmental Specifications Attribute Reaction Time Value Input Reaction Time Max 16 2 ms set values of ON OFF delays Output Reaction Time Max 6 2 ms 20 ms relay response time Signal Sequence lt Typ 600 ms lt Typ 500 us 44072 y While safety ou to off pulse Certifications Certification Certifications when product is marked puts are in an on state the signal sequence shown in the figure is output continuously for fault diagnosis Confirm response time of device connected to safety outputs so the device does not malfunction due Value c UL us UL Listed Industrial Control Equipment certified for US and Canada See UL
71. IN7 lt Single 0 x10 ms Standard None Oms Oms h Double click Input Points 04 05 to minimize 9 Double click Output Points 00 01 to expand and follow the procedure to work with output points Create SmartGuard 600 Code An Example 159 Work with Outputs Follow this procedure to work with outputs 1 Double click Output Points 00 01 to expand noting that safety contactors are connected to outputs 00 and 01 5 1791DS IBBXOBB BPt BPt Safety DC_Input DC_Out 2 X Parameters 1 0 Data EDS File General Safety Safety Configuration Safety 1 0 Select the parameter that you want to configure and V initiate an action using the toolbar V Groups R qi gt Monitor Parameter Current Value Input Points 00 01 f G3 Input Points 06 07 Ica Test Output Points fq Output Points 00 01 14 Output 00 01 Operation Dual 6 Output 00 Mode Not Used 7 Output 01 Mode Not Used i3 Output Points 02 03 i Output Points 04 05 C Output Points 06 07 ILi3 General Cancel Apply Help Publication 1791DS UM001E EN P January 2007 160 Create SmartGuard 600 Code An Example Publication 1791DS UM001E EN P January 2007 2 Configure them as Safety Pulse test 5 1791DS IBEXOBB BPt BPt Safety DC Input DC Out 2 fX Parameters 1 0 Data EDS File General Safety Satety Configuration Safepl O Select the parameter that you want to configure and initiate an actio
72. Input3 Status BOOL Decimal 1 good 0 bad Safety InputiQ Status BOOL jDecimal 1 good 0 bad L Sesso foo Des pod 0b TestOutputO_Status BOOL Decimal 1 good 0 bad TestQutputl Status BOOL Decimal 1 good 0 bad TestOutput2_Status BODL Decimal 1 good 0 bad T TeGwisaw foo Desi pod 0b Reseredl2 BODL Decimal Not used Ej eei jo einer Decimal uraansa a0 Decima 1 good 0 bad Reserved14 BODL Not used Publication 1791DS UM001E EN P January 2007 Appendix F Create SmartGuard 600 Code An Example What This Appendix This appendix provides sample SmartGuard application code Read Contain this appendix for information about how to create SmartGuard 600 ontains code on a 1791DS IB8XOB8 module This code monitors a light curtain and emergency stop button to control dual safety contactors with feedback per the following table SmartGuard 600 Code Code Input Output Estop_chA Input 0 pulse tested by TO Estop_chB Input 1 pulse tested by T1 LC_chA Input 2 LC_chB Input 3 Reset PB Input 4 Feedback Input 5 Contactor_A Output 0 Contactor_B Output 1 1 Start RSNetWorx for DeviceNet software and open a project with a SmartGuard controller and 1791DS module referring to Configure a SmartGuard Controller in this chapter if needed Z1 G600_3_1791combo_4 RSNetWorx for DeviceNet BEE Eile Edit View Network Device
73. L Solid Green Standby Online Connected Standard 0 communication or message communication in progress None normal status standard I O communication and or message communication are being performed s MS zu Flashing Green mr Off Standby Not Online Or Not Powered Waiting for completion of node address duplication check at the master If this indicator status occurred for only specific module terminals check that the module communication rate settings are correct and restart the module Sh Ms zu Flashing Green NSU s _ld Flashing Green Standby Online Not Connected Waiting for safety or standard connection None wait for connection to complete da Flashing Green Red m Off Initialization Status Not Online or Not Powered Module performing initialization process or waiting for configuration None wait for process or configuration to complete lt Solid Red m Off ta Flashing Red m Off Fatal Fault Not Online or Not Powered Minor Fault Not Online or Not Powered Watchdog timer error Switch settings are incorrect Replace the module Check the switch settings and restart the module SMS ma Flashing Green gt lt Solid Red N Standby Fatal Link Fault Node address duplication Reset the module so that it has a unique node address and then restart the module Sus Ms zu Flashing Green
74. Model Proof Test Interval PFD PFH MTBF Year Hour 1 hour hour 1791DS 1 8760 8 73E 07 2 00F 10 2 36406 IB8X0BV4 5 17 520 1 75E 06 5 43 800 4 37E 06 10 87 600 8 74E 06 1732DS 1 8760 8 73E 07 2 00F 10 2 36406 IB8X0BV4 5 17 520 1 75E 06 5 43 800 4 37E 06 10 87 600 874 06 1791DS4B16 1 8760 8 49F 07 1 94E 10 2 42406 j 17520 1 70E 06 5 43800 4 25E 06 10 87600 8 50F 06 Publication 1791DS UMO01 E EN P January 2007 Appendix C What This Appendix Contains List of Functions Safety 1 0 Modules List of Functions This appendix lists functions for the safety I O modules including safety inputs test outputs and safety outputs Item Self diagnosis Function Description Self diagnosis is performed when power is turned ON and periodically during operation When an error occurs it is treated as a fatal error the MS indicator lights in red and all safety output and output data to the network turn OFF Configuration Lock Applies to RSNetWorx Software Does not Apply to RSLogix 5000 Software After configuration data has been downloaded and verified configuration data within the module can be protected When the data is protected the LOCK indicator on the front panel lights in yellow When the data is not protected the LOCK indicator on the front panel flashes in yellow Automatic Baud Rate Detection Contents of Remote 0 Communication The module is automatically set to
75. Muting Test Output Status tags for each of the input and output points Muting status tag for test output T3 Status tags for each of the test outputs B8xOB amp I Pt OInputStatus Decimal BOOL Safety B8x0B8 1 Pt01InputStatus 0 Decimal BOOL Safety B8x0B8 1 Pt02InputStatus 0 Decimal BOOL Safety B8xOB8 I Pt 3InputStatus 0 Decimal BOOL Safety B8x0B8 1 Pt04InputStatus 0 Decimal BOOL Safety B8x0B8 1 Pt05InputStatus 0 Decimal BOOL Safety B8x0B8 1 Pt06lnputStatus 0 Decimal BOOL Safety B8x0B8 1 Pt07InputStatus 0 Decimal BOOL Safety B8x0B8 1 Pt000utputStatus 0 Decimal BOOL Safety B8x0B8 1 Pt010utputStatus 0 Decimal BOOL Safety B8x0B8 1 Pt020utputStatus 0 Decimal BOOL Safety B8x0B8 1 Pt030utputStatus 0 Decimal BOOL Safety B8x0B8 1 Pt040utputStatus Decimal BOOL Safety B8x0B8 1 Pt050utputStatus Decimal BOOL Safety B8x0B8 1 Pt060utputStatus Decimal BOOL Safety B8x0B8 1 Pt070utputStatus 0 Decimal BOOL Safety HB8x0B8 1 Pt00T estOutputStatus 0 Decimal BOOL Safety 1B8x0B8 1 Pt01TestOutputStatus 0 Decimal BOOL Safety 1B8x0B8 1 Pt02T estOutputStatus 0 Decimal BOOL Safety 1B8x0B8 1 Pt03T estOutputStatus 0 Decimal BOOL Safety B8x0B8 MutingStatus 0 Decimal BOOL Safety 1 When using combined status use explicit messaging to read individual point status for diagnostic purposes Publication 1791DS UM001D EN P Janu
76. OTE EN P January 2007 J 74 Configure Modules in RSNetWorx for DeviceNet Software Publication 1791DS UMOOTE EN P January 2007 Note these input and output connection options Input connection options Readback is status of 24V on the output terminals Pt point status provides individual status for each input and output point Combined status is one bit for all inputs one bit for all safety outputs Muting status and Test Output status are available The more status read the larger the packet size Output connection options Safety provides control of safety outputs but not test outputs Test provides control of test outputs but not safety outputs Combined provides control of both safety and test outputs 5 From the Add Safety Connection dialog make selections as shown in the following dialog and click Add noting that a typical selection is combined status for the input connection This limits the packet size for normal communications If detailed status is required when a fault occurs that data can be read explicitly via MSG instructions Add Safety Connection Target Device 04 1791DS IBEXOBS 8Pt 8Pt Safety DC Ir Connection Name IIN Safety Combined Details Connection Type Multicast Configuration Y 8ASB 3355 11 28 2006 11 27 07 1 AM Communication Parameters Requested Packet Interval RPI io ms Connection Reaction Time Limit CRTL 491 ms Advanced Cancel Help 6
77. S IB8XOBS 1791DS IB4XOW4 Module LED TOOIOALODS on goce aos Dot is 5 uad arts dna acte Qe tote yg de Spe o 97 1791DS IB8XOBV4 1791DS IB16 1732DS IB8BXOBV4 1732DS IB8 Module LED Indicators 100 Chapter 8 What This Chapter Contains ice cemere 103 Troubleshoot ieira tri oce hg ROO ePi eda 103 Maintenances iL Sog REREIREITESR RE SERES tao YA ae 106 Appendix A What This Appendix Contains 109 Basic Format of Explicit Messages 004 109 Explicit Messages re p pquccp eu PER A EEG E SO eR 111 Appendix B What This Appendix Contains llle 113 Calculated Values s ves aor qa cec ip sr orte ie s 113 List of Functions Configuration Reference Information Get Point Status from Safety 1 0 Modules by Using Explicit Messaging Create SmartGuard 600 Code An Example Specifications Index Table of Contents 3 Appendix C What This Appendix Contains sess X Re 115 List of POCUODS xen i Esc eese m Tea se bed 115 Appendix D What This Appendix Contains llle leen 119 Understand Parameter Groups l l sls 119 Allocate Remote T4 s ac arm pu qe scr op fe ef ba pp 121 I O Data Supported by Each Module iius 123 I O Assembly and Reference Data 131 Appendix E What This Appendix Contains 643 044 zer coe S T YS 141 Work with 1791DS IBSXOBS8 Modules 141 Work with 1791DS IB4KOW4 Modules 145 Work with 1791DS I
78. S UM001E EN P January 2007 128 Configuration Reference Information 1732DS IB8 Modules Inputs Outputs o o m BIS Viet eye E res sos 38 9 go ae 3 2293 88 F 8 22 39385 Configuration Soj 4 2S5 gz 92S9zoz2 o9 sS z 9 Ey 290225 h 20 amp S amp gR cgez cg amp Z35 oz2 cs oe o 0922 Software Setting 9315 o2 os 72 75 8ea 2 acf Da 2 Module oz 3 922 922 52 wl Fr FOl os SO s 9 od ie 1 Ze amp o Bo So EV eo SS so e 9 initi o cet et et 5 5 Definition g 5 gt S zi E zl E zi E t E 9 2 8 S 2 2 2 42 e S e je Safety 204 e e Safety Point Status Muting 334 Status e e Safety Point Status Muting 364 Test Output e e Safety Combined Status Muting 314 e e Safety Point Status 224 e Test 22 0 Found in RSLogix 5000 software 1 0 Module Properties General tab Publication 1791DS UM001E EN P January 2007 Configuration Reference Information 129 1732DS IB8XOBV4 Modules Inputs Outputs o o 5 S o 5 Oo 9 Oo 3 o o5 e o og ae 33 38 3 2 E 8 22 E 39 35 Configuration saj lt HE 5 FE S oS 99 gz sees 99898 a Software Setting o3 5 g2lo5 72 5 8e a5 5g szsa 2 lt 253 see Module x 2 Faj 92 o cr So ooo So Sg S Js Definition 5 lt 28 29 89 89 3 98 Sa gi efinition g Eb GS EIFE E E Ep E E S 2 2 2 2 T S e je
79. Slave l 0 Slavel O Configured Safety Connections ts t Name Data API L CRTL Contig ID 04 1731DS IBSXOB8 IN Safety Combine 2 Bytes 10ms 40 1 Signat 1 OUT Combined 2Bytes 10ms 40 1 Signat 2 Cancel Help 4 Verify that you have a project with input and output connections to a 1791DS IB8XOB8 module referring to Configure a SmartGuard Controller in this chapter if needed to create these connections 5 From the 1752 L24BBB dialog click Cancel Publication 1791DS UMO001E EN P January 2007 154 Create SmartGuard 600 Code An Example Publication 1791DS UMO01E EN P January 2007 6 Double click 1791DS module to see its properties dialog 1791DS IBBXOBB BPt BPt Safety DC Input DC Parameters 1 0 Data General Safety Safety Configuration _Out mP EDS File Safepl O fs 179105 882088 8Pt 8Pt Safety DC_Input DC_Output Name 791DS IBSXOB8 8Pt 8Pt Safety DC Description Address 4 Device Identity Primary Vendor Rockwell Automation Allen Bradley 1 Type Safety Discrete 1 0 Device 35 Device 1781D5 1B8X0B8 8PU8Pt Safety DC Inpu DC Dutp Catalog 1781DS B8XOB8 A Revision 1 001 j 7 From the top of the dialog click Safety Configuration 5 1791DS IBBXOBB BPt 8Pt Safety DC Input DC Out X Parameters 1 0 Data General Safety Safety Configuration Select the parameter that you want
80. Tools Window Help alsa ae lt e z Offline fl E RUN Path none No Forces gt Ok 5 Mods alp Hi ei ren Safety Unlocked W9 D Ar A Favorites 1 0 Configuration 1756 Backplane 1756 410 fa 0 1756 1615 Test 8j 1 1756 LSP Test Partner pi t E DeviceNe New Module ice cut IE ran Ctrl x Chel 167 Publication 1791DS UM001D EN P January 2007 42 Configure Modules in RSLogix 5000 Software You see the Select Module dialog with a list that includes Safety Select Module E Module Digital Other From the Select Module dialog click next to Safety to see a list of modules Find Add Favorite Favorites Ok Cancel Help 2 From the Select Module dialog click the next to Safety to see a list of safety modules Select Module E x Module Description Other Safety 1791DS IB12 12 Point 24 VDC Sink Safety Input Allen Bradley 1791DS IB4XOW4 4 Point 24VDC Sink Safety Input 4 Point 24 VDC Safety Allen Bradley 1791DS IBBXOB8 8 Point 24VDC Sink Safety Input 8 Point 24 VDC Source Allen Bradley 1791DS IBBXOBV4 8 Point 24V DC Sink Safety Input 8 Point 24V DC Bipolar 4 Allen Bradley A list of safety modules appears here Click Find if desired Eind Add Favorite By Category Favorites ome eo PA Publication 1791DS UM001D EN P
81. Use the CombinedStatus bit to detect if one or more of the I O points on the module have a fault e If the CombinedStatus bit goes low 0 bad 1 good use an explicit message to determine which individual data points have faulted e Use the CombinedStatus bits to condition your msg rungs as shown in the figure Publication 1791DS UM001E EN P January 2007 Get Point Status from Safety I O Modules by Using Explicit Messaging 149 e Note that you can use the second rung to read the status on mode transition and once a fault is detected continue reading until the fault is corrected 18121 CombinedStatus MSG I Message EN Message Control 1812_StatusMsg E ECON gt ER3 IBi2iCombinedStatus 1B12_StatusMsg DN MSG JE JE Message EN3 4 Message Control 1812 StatusMsg EE jeCON gt ER3 See the figure that shows 1791DS IB12 message instruction parameters Message Configuration IB12_StatusMsg E x Configuration Communication Tag Message Type CIP Generic Hey Get Attribute Single Source Element Source Length p oa Bytes Service 3 Code fe Hex Class 4 He Destination IB12PtStatus Instance 786 Attribute 3 Hex New Tag i Q Enable Enable Waiting Start Done Done Length 4 Error Code Extended Error Code Timed Out Error Path Error Text Cancel Apply Help Note that we created a UDT for the destination type e You c
82. V modules When wiring modules follow these instructions Do not place communication lines and I O lines in the same wiring duct or track as high voltage lines Wire correctly after confirming the signal names of all terminals Do not remove the shield from a module before wiring but always remove the shield after completing wiring to be sure of proper heat dispersion for 1791DS IB8 1791DS IB8XOBS and 1791DS IB4XOW4 modules Use insulated post terminals DIN 46228 4 standard for stranded wires before connecting the wires Tighten screws on communication and I O connectors securely using a tightening torque of 0 25 0 3 Nm 2 16 2 59 Ib in When cleaning modules do not use the following Thinner Benzene Acetone Publication 1791DS UM001E EN P January 2007 12 About the Modules 1 0 Module Overview Publication 1791DS UMO001E EN P January 2007 The Guard I O modules implement the CIP safety protocol extensions over DeviceNet networks and provide various features for a safety system Use the modules to construct a safety control network system that meets the requirements for Safety Integrity Level 3 SIL 3 as defined in IEC 61508 Functional Safety of Electrical Electronic and Programmable Electronic Safety related Systems and the requirements for Safety Category 4 of the EN 954 1 standard Remote I O communication for safety I O data are performed through safety connections supporting CIP safety over a
83. ability is assumed by Rockwell Automation Inc with respect to use of information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you aware of safety considerations Identifies information about practices or circumstances that can cause an explosion in a hazardous environment which may lead to personal injury or death property damage or economic loss Identifies information that is critical for successful application and IMPORTANT understanding of the product Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attentions help you identify a hazard avoid a hazard and recognize the consequence ATTENTION TU avai Labels may be on or inside the equipment for example a drive or motor to alert people that dangerous voltage may be present FITTNILVZUDE Labels may be on or inside the equipment for example a drive or motor to alert people that surfaces may be at dangerous temperatures gt PP deed Allen Bradley ArmorBlock CompactBlock CompactBlock Guard I O GuardLogix GuardPLC Logix 5000 Rockwell Automation RSLogix 5000 RSLogix Guard Plus RSNetWorx SmartGuard and TechConnect are trademarks of Rockwell Automa
84. ace relay 08 Output data error 09 Short circuit detected in output ety outputs 0 7 are 1 8 01 08 hex respectively Read this section for information about routine cleaning and inspection recommended as regular maintenance Handling methods when replacing the module are also explained here Clean the Modules Clean the module regularly using these guidelines to keep the network in optimal operating condition e Wipe the module with a dry soft cloth for regular cleaning e When dust or dirt cannot be removed with a dry cloth dampen the cloth with a neutral cleanser 296 wring out the cloth and wipe the module e When cleaning remove smudges that remain on the module from gum vinyl or tape left on for a long time IMPORTANT Never use volatile solvents such as paint thinner benzene or chemical wipes to clean the module These substances may damage the surface of the module Maintain Your Modules 107 Inspect the Modules Inspect the system periodically to keep it in optimal operating condition In general inspect the system once every 6 or 12 months but inspect more frequently if the system is used in high temperature humid or dusty conditions Prepare the following equipment before inspecting the system e Equipment required for regular inspection Phillips screwdriver Flat blade screwdriver Screwdriver for connecting communication connectors Tester Cor digital
85. acts rising edge The input turns on only if the input contact remains on after the on delay time has elapsed This helps prevent chattering of the input contacts On delay Off delay An input signal is treated as being on during the off delay setting time 0 126 ms in increments of 6 ms after the input contacts falling edge The input turns off only if the input contact remains off after the off delay time has elapsed This helps prevent chattering of the input contacts Off delay I Input Signal OFF ON Remote I O Data Safety Input OFF e OFF delay 44095 LI Safety Outputs Understand the Operation of Safety Functions 27 Read this section for information about safety outputs Safety Output with Test Pulse When the output is on the test pulse is turned off in a cycle for a period of time as shown in the the table and figure Using this function short circuits between output signal lines and the power supply positive side and short circuits between output signal lines can be detected If an error is detected the safety output data and individual safety output status turns off Pulse Width and Period for X and Y Attribute 1791DS IB8X0BV4 1732DS IB8X0BV4 Pulse width X 500 us Pulse period Y 600 ms Test Pulse in a Cycle OUT 44096 IMPORTANT To prevent the test pulse from causing the connected device to malfunction pay careful attention to the input response time of the dev
86. afety Input 1 Safety Input 1 Channel Mode Test Pulse from Test Output Safety Input 1 Test Source Test Output 0 Safety Input 2 Safety Input 2 Channel Mode Test Pulse from Test Output Safety Input 2 Test Source Test Output 1 Dual channel Safety Input 2 3 Mode Dual channel Complementary Dual channel Safety Input 2 3 Discrepancy Time 100 x 10 ms application dependent Safety Input 3 Safety Input 3 Channel Mode Test Pulse from Test Output Safety Input 3 Test Source Test Output 1 Test Output 0 Test Output 0 Mode Pulse Test Output Test Output 1 Test Output 1 Mode Pulse Test Output This example shows wiring and controller configuration when using the 1791DS IB12 module If used in combination with the programs of a safety controller the wiring is Category 4 in accordance with EN954 1 wiring requirements Publication 1791DS UMO01 E EN P January 2007 1791DS IB12 User mode Switch Input 1791DS IB12 User mode Switch Input Wiring Examples 89 46 65 iw Cra k 1 Je QD OO EE L3 lj 44132 Controller Configuration Parameter Name Value Safety Input 0 Safety Inp ut 0 Channel Mode Safety Input Safety Inp ut 0 Test Source None Dual chan nel Safety Input 0 1 Mode Single Channel Safety Input 1 Safety Input 1 Channel Mode Safety Input
87. an find the UDT called Assembly786_1791DS_IB12 in the ACD file This UDT is based on Assembly786 for the 1791DS IB12 module e There are other assemblies in the EDS file that can be used but this one is the most inclusive e Make sure the Communication Path is set to the correct module Publication 1791DS UMO001E EN P January 2007 150 Get Point Status from Safety I O Modules by Using Explicit Messaging See the figure that shows the 1791DS IB12 Assembly786 UDT Assembly786 1791DS B12 This UDT is for generic msg to 1791DS IB12 service type e Class 4 Nome Attr Data Type Style Description Cd L nemen BL Decmd Do HotUse Reserved BOOL Decimal Don Not Use E Reserved2 BOOL Decimal Do Not Use T Do Nat Use 51 Reserved4 BOOL Decimal Do Not Use Reserved5 BOOL Decimal Do Not Use L eee BODL Decma Do Nat Ue Reserved Decimal Do Not Use E Reserved BOOL Decimal Do Not Use L Reeves po Dem oo at Us C Feen eo Decinal De nat se Redi 800 Deci Do Nat Ue Safety Input Status BOOL Decimal 1 good 0 bad E E E n 100040 bed Safety_Input3_Status BOOL Decimal 1 good 0 bad L Ssevrpsd_Staus e Ded 1 good bad Safety_InputS_Status BOOL jDecimal 1 good 0 bad Safety Input amp Status BODL Decimal 1 good 0 bad L Seley State B00 Decimal 1 good bad L Sse rps Stas B00 Decinal 1 good bad Safety
88. andard Standard Standard Standard Standard Output 7 Output6 Output5 Output4 Output3 Output2 Output1 Output 0 1 Standard Standard Standard Standard Standard Standard Standard Standard Output 15 Output 14 Output 13 Output 12 Output 11 Output 10 Output 9 Output 8 2 Safety Safety Safety Safety Safety Safety Safety Safety Input7 Input6 Inputb Input4 Input 3 Input 2 Input 1 Input 0 Status Status Status Status Status Status Status Status 3 Safety Safety Safety Safety Safety Safety Safety Safety Input 15 Input 14 Input 13 Input 12 Input 11 Input 10 Input9 Input8 Status Status Status Status Status Status Status Status 4 Test Test Test Test Test Test Test Test Output 7 Output6 Output5 Output4 Output3 Output2 Output1 Output 0 Status Status Status Status Status Status Status Status 5 Test Test Test Test Test Test Test Test Output 15 Output 14 Output 13 Output 12 Output 11 Output 10 Output9 Output 8 Status Status Status Status Status Status Status Status 6 Reserved Reserved Reserved Reserved Muting Muting Muting Muting Lamp 15 Lamp11 Lamp7 Lamp3 Status Status Status Status 1732DS IB8XOBVA 374 0 Safety Safety Safety Safety Safety Safety Safety Safety 1791DS IB8SXOBVA4 Input7 X Input 6 Input 5 Input 4 Input 3 Input 2 Input 1 Input 0 1 Safety Safety Safety Safety Safety Safety Safety Safety Input7 Input 6 Input5 Input4 Input 3 Input 2 Input 1 Input 0 Status Status Status S
89. anuary 2007 What This Chapter Contains 1791DS IB12 1791DS IB8XOB8 1791DS IB4X0W4 Module LED Indicators Chapter Interpret the LED Indicators This chapter includes an explanation of the meaning of module indicators See this section for information on how to interpret these module indicators e MS NS indicators The MS module status indicator displays the status of a node on the network The NS network status indicator displays the status of the entire network The MS and NS indicators can be green or red and on flashing or off See the table for meanings indicated by the combination of colors and status e LOCK indicator The configuration lock indicator displays that the configuration data has been locked by using RSNetWorx for DeviceNet software e IN PWR OUT PWR indicators The IN PWR and OUT PWR indicators displays the status of I O power supplied to the module e I O indicators The I O indicators display how the on off and fault status of I O points on each module Publication 1791DS UM001E EN P January 2007 98 Interpret the LED Indicators MS NS Indicators State Status Description Recommended Action Ms i L Solid Green MONS x Z2 Solid Green Normal Operation Online Connected Safety 1 0 communication in progress None normal status safety I O communication and standard 1 0 communication are being performed MS s ma Flashing Green Se NS ot
90. ary 2007 Configure Modules in RSLogix 5000 Software 49 Output Data Options Choose from these options IMPORTANT The standard outputs on the module must not be used for safety purposes None Selecting None results in a Listen only connection to the module Inputs and status are read but no outputs are written Safety Selecting Safety creates these safety tags and enables these outputs for use in the safety task HBBx0B8 O locit fool B 1791D5 IB amp X Safety B8x0B8 0 Pt00D ata Decimal BOOL Safety 1B8x0B8 0 Pt01Data 0 Decimal BOOL Safety B8x0B8 0 Pt02Data 0 Decimal BOOL Safety IB8x088 0 Pt03Data 0 Decimal BOOL Safety IB8x0B8 0 Pt04Data 0 Decimal BOOL Safety L 1B8x0B8 0 Pt05Data 0 Decima BOOL Safety HHIB8x0B8 0 Pt06Data 0 Decimal BOOL Safety 1B8x0B8 0 Pt07Data Decimal BOOL Safety Test Selecting Test creates these tags and enables the four standard outputs on the module These outputs are standard outputs and must not be used for safety purposes M EiBSOBBO U Gani SEE AB179105 168K Safety iz B8x0B8 0 Test00D ata 0 Decimal BOOL Safety 68x088 0 Test01Data 0 Decimal BOOL Safety B8x088 0 Test02D ata 0 Decimal BOOL Safety m B8x088 0 Test03Data 0 Decimal BOOL Safety Combined Selecting Combined creates these tags and enables all module outputs safety and sta
91. ation com Installation Assistance If you experience a problem with a hardware module within the first 24 hours of installation please review the information that s contained in this manual You can also contact a special Customer Support number for initial help in getting your module up and running United States 1 440 646 3223 Monday Friday 8am 5pm EST Outside United Please contact your local Rockwell Automation representative for any States technical support issues New Product Satisfaction Return Rockwell tests all of its products to ensure that they are fully operational when shipped from the manufacturing facility However if your product is not functioning it may need to be returned United States Contact your distributor You must provide a Customer Support case number see phone number above to obtain one to your distributor in order to complete the return process Outside United Please contact your local Rockwell Automation representative for States return procedure Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation Vorstlaan Boulevard du Souverain 36 1170 Brussels Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel
92. atus Module Name l PtO0OutputStatus PtO7OutputStatus Combined Safety Out Status Module Name l OutputStatus Safety Output 0 7 Monitor Module Name l PtOO0Readback Pt07Readback Test Output 0 7 Data Module Name l TestOOData Test07Data Test Output 0 7 Status Module Name l PtOO0TestOutputStatus Pt07TestOutputStatus See these tables for reference data concerning input and output data Configuration Reference Information 137 Input Data Catalog Numbers 1732DS IB8 1732DS IB8XOBV4 1791DS IB8XOBV4 1791DS IB16 Catalog Number Instance Byte Bit 7 Bit 6 Bit5 Bit4 Bit3 Bit 2 Bit 1 Bit 0 hex 1732DS IB8 204 0 Safety Safety Safety Safety Safety Safety Safety Safety 1732DS IB8XOBVA Input7 Input 6 Input5 Input 4 Input3 Input2 Input 1 Input 0 1731DS IB8X0BV4 774 0 Safety Safety Safety Safety Safety Safety Safety Safety Input7 Input 6 Inputb Input 4 Input 3 Input 2 Input 1 Input 0 1 Safety Safety Safety Safety Safety Safety Safety Safety Input7 Input6 Inputb Input 4 Input 3 Input 2 Input 1 Input 0 Status Status Status Status Status Status Status Status 1791DS IB16 205 0 Safety Safety Safety Safety Safety Safety Safety Safety Input7 Input6 Inputb Input 4 Input 3 Input 2 Input 1 Input 0 Safety Safety Safety Safety Safety Safety Safe
93. can also be connected to safety I O blocks Safety PLC controllers or safety network controllers control the safety outputs Safety PLC controllers safety network controllers or standard PLC controllers can control the standard outputs The modules provide self diagnostics to test the electronics within the module The safety outputs provide a pulse test feature for diagnosing the external wiring of field actuators Testing of input wiring is by connecting the field input devices to one of the pulse test outputs provided by the modules Any pulse test outputs not used to test input wiring can be used as a standard output At least one of these standard outputs is configurable with current monitoring to use it for control and monitoring of a muting lamp About the Modules 15 Identify Major Parts of the Modules The modules also allow configuration of input points as dual inputs and configuration of output points as dual outputs The module performs internal diagnostics on I O channels configured to operate in Dual mode Any discrepancy results in a safety state and status generated for the master Configuration of DeviceNet Guard I O modules is via software using either the network configuration tool RSNetWorx for DeviceNet Safety software or the PLC programming tool RSLogix 5000 software See the figures that show major parts of the modules 1791DS IB4XOW4 Module Identification Node Address Switches LED Indicator Safety Relay
94. cing Rated output current 0 7 A Residual voltage 1 2V max Leakage current 0 1 mA max Safety Output Specifications Attribute Value Output type Current sourcing Rated output current 0 5A Residual voltage 1 2V max Leakage current 0 1 mA max Signal Sequence Typ 648 ms LI RE Typ 700 us 1 While safety outputs are in an on state the signal sequence shown in the figure is output continuously for fault diagnosis Confirm response time of device connected to safety outputs so the device does not malfunction due to this off pulse Safety Output Relay Specifications Attribute Value Relay type G7SA 2A2B EN50205 Class A Minimum permissible load 5V dc 1mA Resistive load Inductive load 240V ac 2A 30V dc 2A 240V ac 2A cos O 0 3 24V dc 1A Durability mechanical 5 000 000 operations min at approximately 7 200 operations hr Durability electrical 100 000 operations min at approximately 1 800 operations hr Reaction Time Attribute Value Specifications 183 Max input reaction time 16 2 ms set values of on off delays Max output reaction time Certification Certifications when product is marked 6 2 ms 20 ms relay response time 1791DS IB4X0W4 only Value c UL us UL Listed Industrial Control Equipment certified for US and Canada all models UL Listed for Class I Division 2 Group A B C D Hazardous Locations
95. co 1 PtozData C01 S Pto3Data C01 IS PtosData_cot S PtoSData co1 S Pto6Data C01 S Pto7Data_co1 S Outputstatus_cot S Inputstatus_co1 S Mutingstatus cot JUSEDJMAX 1 254 ExecutionTime 324 micro sec USED MAX 1 254 ExecutionTime 324 micro sec Publication 1791DS UMO01E EN P January 2007 Create SmartGuard 600 Code An Example 165 8 Recall when the safety connections were added to the SmartGuard controller noticing the following e Input connection ID is 1 e Output connection ID is 2 lt lt 1752 L24BBB Local Output Local Input Test Output Mode Cycle Time Error Mode Maintenance Logic Error History General Safety Safety Connection Safety Slave O Slavel O e Configured Safety Connections Name ata API CRTL Config ID 04 1781DS IBEXDB8 IN Safety Combine 2 Bytes 10ms 40 1 Signat QUT Combined 2Bytes 10 ms Input connection ID is 1 Output connection ID is 2 Cancel Help e C01 is safety connection 1 mapping to the safety inputs of node 4 e C02 is safety connection 2 mapping to the safety outputs of node 4 9 Drag inputs 00 and 01 onto the dialog noting that given generic tagname you can add comments by following these procedure 03 1752 L24BBB Page 1 297mm x 211mm DER File Edit View Function Page FunctionBlock Help aaejsexx oclalfe AE x HAlBBA x Page 1 1 FunctionBlock Su Input Outpt
96. d Safety_Output5_Status BOOL Decimal 1 good 0 bad Safety_Output6_Status BOOL Decimal 1 good 0 bad Safety_Output _Status BOOL Decimal 1 good 0 bad Readback0 BOOL Decimal 1 24v at the output terminal Readback1 BOOL Decimal 1 24v at the output terminal Readback2 BOOL Decimal 1 24v at the output terminal Readback3 BOOL Decimal 1 24v at the output terminal Readback4 BOOL Decimal 1 24v at the output terminal Readback5 BOOL Decimal 1 24v at the output terminal Readback6 BOOL Decimal 1 24v at the output terminal Readback BOOL Decimal 1 24v at the output terminal TestOutput0_Status BOOL Decimal 1 good 0 bad TestOutputl_Status BOOL Decimal 1 good 0 bad TestOutput2_Status BOOL Decimal 1 good 0 bad TestOutput3_Status BOOL Decimal 1 good 0 bad Reserved8 BODL Decimal Not used Reserved3 BOOL Decimal Not used Reserved10 BOOL Decimal Not used MutingLamp_Status BOOL Decimal 1 good 0 bad Publication 1791DS UM001E EN P January 2007 Get Point Status from Safety I O Modules by Using Explicit Messaging 145 Work with To work with 1791DS IB4XOW4 modules follow this procedure 1791DS IB4XO0W4 Modules 1 From the Module Definition dialog use Combined Status Muting for the Input Status Series Ja Revision Electronic Keying Exact Match ka Input Data Cancel Help This creates a one byte assembly as shown in the figure for a module called IB4XOW
97. d you select DISABLE the download of this configuration will fail Cycle Time 1 0 Refresh Cycle Time 5 0 ms 6 0 ms Change Mode Carce Hep From the Change Mode dialog that appears click Execute and OK Change Mode Mode Idle Execute Cancel The MS and NS LED indicators on both the SmartGuard 600 and Guard I O module are now solid green The SmartGuard 600 controller is now in Run mode and is controlling the Guard I O module Publication 1791DS UM001E EN P January 2007 Appendix G Guard 1 0 DeviceNet Safety Module 1791DS IB8X0BV4 Specifications Attribute Value Safety Input Inputs Type Current sinking Voltage On state Input 11V de Min Current On State Input 3 3 mA Min Voltage Off state Input 5V dc Max Current Off state Max 1 3 mA IEC 61131 2 Input Type Type 3 Pulse Test Output Output Type Current sourcing Pulse Test Output Current 0 7 A Residual Voltage Max 1 2V Output Leakage Current 0 1 mA Max Short Circuit Protection Yes Current Max 25 mA Current max to avoid fault when used as a muted lamp output Current Min 5 mA Current min at which fault indication is generated when used as a muted lamp output Safety Output Output Types Current sourcing current sinking bipolar pair Output Current Rating 2 A max per point 8 A total module 40 C 104 F 6 A total module 60
98. dule are not both solid green this may be due to loss of ownership The ownership is based on the following 1791DS DeviceNet node number 1791DS safety network number GuardLogix slot number GuardLogix safety network number If any of these change the connection between the GuardLogix module and the 1791DS module is lost and the yellow yield in the RSLogix 5000 tree appears Reset ownership to reestablish the connection using this procedure 1 From within RSLogix 5000 software open the safety I O module properties 2 Click the Safety tab 3 From the dialog click Reset ownership See Appendix D Configuration Reference Information for the tables that show the I O data supported by each module Refer to I O Assembly Data for data arrangements For I O data safety connections for up to four items including one output can be allocated for the master unit and standard connections for up to two items can be allocated for the master unit scanner Chapter 5 Configure Modules in RSNetWorx for DeviceNet Software What This Chapter Contains This chapter provides information about how to configure Guard I O modules by using RSNetWorx for DeviceNet software and a SmartGuard controller Refer to the corresponding software help files for network configurator operating procedures This chapter covers how to configure a SmartGuard controller and Guard I O module by using Universal Serial Bus USB connectivity For related infor
99. during the download to the SmartGuard 600 Downloading to Device s 1 of 1 Address 03 1752 L24BBB Downloading Local 1 0 Parameters BEBEEBHESBEEH If the download is successful text appears in the message area as shown in the following dialog SG600 3 1791combo 4 RSNetWorx for DeviceNet dit View Network Device Diagnostics Tools Help la S S X Ba amp ale tg ala Ble Hardware 1791D8 IBBXOE Messages EJ L1 r1 a EJ O Rockwell Autc SPUBPt Safety SCANport Ad DC Input DC Safety Contr O Safety Discre Smart MCC O Specialty 1 0 04 Vendor Rockwell Aut J Rockwell Aut Rockwell Aut Rockwell Aut J Rockwell Aute Rockwell Autc V 2 H4 M Graph f Spreadsheet Master Slave Configuration Diagnostics Fa Message Code Date Description onet c108 11 28 2006 14 13 56 The device at address 03 has been downloaded Any device specific messages related to the onet 0101 11 28 2006 14 04 44 Mode changed to online The online path is USMAYWEWALTZ3 4B_SmartGuard 1 oner 0103 11 28 2006 14 03 55 Save completed Online Not Browsing Publication 1791DS UMOOTE EN P January 2007 J 80 Configure Modules in RSNetWorx for DeviceNet Software Publication 1791DS UMOOTE EN P January 2007 3 Right click the 1791DS module and select Reset Safety Device 1752 L24BBB Ctrl x Ctrl C Delete Del Upload from Device Download
100. e MAC address and Baud Rate fill in and the OK button highlights if the SmartGuard controller is connected properly on the USB link Configure Drivers Available Driver Types SmartGuard USB Driver X Add New r Configured Drivers Name and Description Status AB_SmartGuard 1 Running Publication 1791DS UMOOTE EN P January 2007 Configure Modules in RSNetWorx for DeviceNet Software 67 7 From the Configure SmartGuard USB Device dialog click OK to see the Configure Drivers dialog noting that the SmartGuard driver should be running 8 From the Configure Drivers dialog click close 9 Follow the procedure for working with RSNetworx for DeviceNet software Work with RSNetworx for DeviceNet Software Use this procedure to work with RSNetworx for DeviceNet software 1 Before you begin to design a project with RSNetworx for DeviceNet software follow these procedures a Load the proper electronic data sheet EDS files using the EDS Hardware Installation Tool For all products as needed for your project if using the following for the first time find the EDS files at http www rockwellautomation com 1791DS Guard I O modules 1732DS Guard I O modules 1752 SmartGuard controller b From RSLinx software open RSWho and select the SmartGuard driver noting that it browses the DeviceNet network connected to the SmartGuard Publication 1791DS UMOOTE EN P January 2007 J 68 Configure Modules in RSNetWor
101. eNet Safety Scanner for GuardPLC Controllers 1753 UM002 GuardLogix Controller Systems Safety Reference Manual 1756 RM093 GuardLogix Controllers User Manual 1756 UM020 GuardLogix Safety Application Instructions Safety Reference Manual 1756 RM095 GuardPLC Controller Systems User Manual 1753 UM001 GuardPLC Safety Reference Manual 1753 RM002 SmartGuard 600 Controllers Installation Instructions 1752 IN001 SmartGuard 600 Controllers Safety Reference Manual 1752 RM001 SmartGuard 600 Controllers User Manual 1752 UM001 Publication 1791DS UM001E EN P January 2007 6 Preface How To Use This Manual About the Specifications and Dimensions in This Read and understand this manual before using the described products Consult your Rockwell Automation representative if you have any questions or comments This manual describes how to use modules Product specifications and accessories can change at any time based on improvements and other reasons Consult with your Rockwell Automation representative to confirm actual specifications of Manual purchased product Dimensions and weights are nominal and are not for use for manufacturing purposes even when tolerances are shown Terminology Refer to the table for the meaning of common terms This Term Means Bus off Indicates a status of very high error count occurrence on a communication cable A bus off error is detected when the internal error counter counts more e
102. each module Module Refer to I O Assembly Data for data arrangements For I O data safety connections for up to four items including one output can be allocated for the master unit and standard connections for up to two items can be allocated for the master unit scanner Publication 1791DS UM001E EN P January 2007 124 Configuration Reference Information 1791DS IB12 Modules Inputs Outputs Oo o 5 S S z o9 of a o5 o s m e El ris 2 2 S o Sg Configuration Software a 9 35 FE BS q 27 se gt 2 2S2 Setting 23 gt 5 Eg S3 ee glas EZ gg gs S225 See Module Definition s 9 g2 99 o2 o 8g SO oS SO 5 o log Zo Eo xo so so D ER S o 3 o lt Og c o co et 0 r Co 3 25 cR o kel S o 9S S GS ag v S aaj amp Z S lt lt lt lt e e Safety 20C e e Small Safety Point Status 224 e e Safety Point Status 22C e e Safety Combined Status Muting Status 310 Safety Point Status Muting Status 311 e e J Safety Point Status Muting Status Test 312 Output Status e Test 21 e Test Output Status with General Status 340 Assembly 1 Found in RSLogix 5000 software 1 0 Module Properties General tab Publication 1791DS UMO001E EN P January 2007 Configuration Reference Information 125 1791DS IB8X0B8 Modules Inputs Outputs l e 2 ege 5
103. ell Aute Rockwell Aute Rockwell Aut Rockwell Aute Ff Rockwell Aute gt Message Code onsF 0208 m 2804 oner o108 oner o101 oner 0103 g a l 1752 L24BBB 03 il H4 M Graph Spreadsheet Master Slave Configuration Diagnostics 4 Date 11 28 2006 14 19 33 11 28 2006 14 19 33 11 28 2006 14 13 56 11 28 2006 14 04 44 11 28 2006 14 03 55 Description The safety device at address 04 has been reset including the Following attributes Configura Address 04 1791DS IB8BXOB8 8Pt 8Pt Safety DC Input DC Output was not found on the neti The device at address 03 has been downloaded Any device specific messages related to the Mode changed to online The online path is U5MAYWEWALTZ3 AB SmartGuard 1 Save completed Online Not Browsing 5 Right click the 1791DS module and select Properties to see the Safety Network Number dialog Safety Network Number Mismatch 04 1791DS IBBXOBB difference exists between the Safety Network Number of the device in the online configuration and the device in the offline configuration Device Safety Network Number Software Safety Network Number FFFF FFFF FFFF 30CC 0387 7BA8 Uninitialized Safety Network 3 15 2006 11 26 50 664 4M Number Do you want to upload the device s Safety Network Number to update the software s Safety Network Number or download the software s Safety Network Number to update the device Upload
104. en downloaded and verified the configuration data within the module can be protected either by using RSNetWorx for DeviceNet or RSLogix 5000 software If the data is protected the lock indicator on the front panel lights in solid yellow If the data is not protected the lock indicator on the front panel flashes in yellow Read this section for information about safety inputs Test Pulse from Test Output A test output is used in combination with a safety input Specify the corresponding test output terminal to use as the test source Understand the Operation of Safety Functions 21 The test output terminal is also used as a power supply to source an external input device to the safety input terminal Example Use of a 1791DS IB12 Module o cle yo T1 TO Ei Safety Input Terminal 24V dc Output with Test Pulse External Contact 44078 24V When the external input contact turns on a test pulse is output from the test output terminal to diagnose the field wiring and input circuitry Using this function short circuits between input signal lines and the power supply positive side and short circuits between input signal lines can be detected Short circuit Between Input Signal Lines oao O gt 24V External Contact Short circuit Between Input Signal Lines and Power Supply Positive Side External Contact External Contact Short circuit Between Input Signal Lines m P
105. ent complies with EC directives DeviceNet products that comply with EC directives must have configurations with less than 30 m 98 43 ft of I O wiring and less than 10 m 32 81 ft of power supply wiring which applies to the 1791DS IB12 1791DS IB8XOB8 and 1791DS IB4XKOW4 modules The following examples show how to reduce noise Reduce electrical noise from the communication cable by installing a ferrite core on the communication cable within 10 cm 3 93 in of the DeviceNet master unit Ferrite Core Data Line Filter LF130B manufactured by Easy Magnet Co Impedance Specifications Impedance Value 25 MHz 100 MHz 156 250 Ferrite Core mm in 30 33 1 18 1 30 k 13 7 29 C 0 51 1 14 C Dy C 31522 M Au Wire the control panel with cables that are as short as possible and ground to 100 or less Keep DeviceNet communication cables as short as possible and ground to 100 or less Publication 1791DS UMO01 E EN P January 2007 Chapter 3 Install and Connect Your Modules What This Chapter Contains This chapter explains these general procedures for module use Install the module in the control panel Wire I O power and cables Connect communication connectors Set the node address Configure the system making settings for the module The communication baud rate of the entire network i
106. entary The status is treated as normal OK when one channel is on and the other channel is off When both channels are on or both channels are off it is treated as a fault alarm In the fault alarm state safety input 0 is off and safety input 1 is off and the safety input status turns off for both inputs Normal Operation and Fault Detection Normal Operation INO IN1 Safety Input 0 Remote Vo Safety Input 1 Data Safety Input Status 0 1 Fault Detection INO IN1 Safety Input 0 Remote Vo Safety Input 1 Data Safety Input Status 0 1 ON OFF ON OFF i i Discrepancy Time QN Time OFF ON OFF ON OFF ON OFF ON ll OFF Discrepancy Time ON OFF ON OFF ON Fault Detected OFF Publication 1791DS UMO001E EN P January 2007 26 Understand the Operation of Safety Functions Publication 1791DS UM001E EN P January 2007 Fault Recovery If an error is detected the safety input data remains in the off state The procedure for activating the safety input data again is as follows 1 Remove the cause of the error 2 Turn off the safety input The safety input status turns on after the input error latch time has elapsed The I O indicator red turns off The input data can now be controlled Input Delays On delay An input signal is treated as being off during the on delay setting time 0 126 ms in increments of 6 ms after the input cont
107. etected an unrecoverable fault Cycle power to the module If problem persists replace the module Flashing Module Needs Commissioning Module is unconfigured Reconfigure the module For additional Green Due to Missing Incomplete or information inspect Network Status Incorrect Configuration indicator Flashing Red Recoverable Fault or The module has detected a recoverable fault or Cycle power to the module or reset the User initiated Firmware Update user initiated firmware update is in progress module Flashing Red Device in Self Test The module is performing its power cycle Wait for the module to complete its and Green diagnostic tests power cycle diagnostics Network Status Indicator State Status Description Recommended Action Off Module Not Online or No Power The module is not online with the network Verify your network Flashing Module Online With No The module identified the communication rate of the Verify your network and module Green Connections in Established State network but no connections are established configuration Solid Green Module Online with Connections The module is operating normally None in Established State Flashing One or more I 0 Connections in The module detected a recoverable network fault or Verify your network and module Red Timed out State or User initiated user initiated firmware update is in progress configuration Firmware Update Solid Red Critical L
108. ety Configuration Safepl O meg Select the parameter that you want to configure and EEA initiate an action using the toolbar E ET Parameter Current Value Input Points 00 01 Input 00 01 Operation T Single Input 00 01 Operation 0x10 ms Input 00 Mode Safety Pulse Test Input 00 Test Source Input 00 Off gt On Delay Oms Input 00 On gt Off Delay Oms Input 01 Mode Safety Pulse Test Input 01 Test Source Input 01 Off On Delay mm Input 01 On gt Off Delay Input Points 02 03 Input Points 04 05 x TInnut Paints Nain Cancel Apply Help Publication 1791DS UM001E EN P January 2007 156 Create SmartGuard 600 Code An Example Publication 1791DS UM001E EN P January 2007 c Double click Input Points 00 01 to minimize and Input Points 02 03 to expand noting the following 5 1791DS IBEXOBB BPt 8Pt Safety DC Input DC Out 2 X Parameters General Safety 1 0 Data Safety Configuration EDS File Safety 1 0 jeg Select the parameter that you want to configure and ER initiate an action using the toolbar V Groups ID Parameter ip 3 gt Monitor E Current Value Input Points 00 01 S Input Points 02 03 53 Input 02 03 Operation T 54 Input 02 03 Operation 29 Input 02 Mode 30 Input 02 Test Source 27 Input 02 Off On Delay 28 Input 02 On gt Off Delay 33 Input 03 Mode 34 Input 03 Test Source 31 Input 03 Off gt On De
109. ety Output Status Indicates the status of each safety output terminal SAFETY Normal OK 1 Fault Alarm 0 Muting Lamp Status Indicates the status when terminal T3 is configured as the muting lamp output SAFETY Normal OK I 1 Fault Alarm 0 Output Readback Monitors the presence of 24V on the output terminal Readback is ON 1 if 24V is STANDARD on output terminal ON 1 OFF 0 Individual Test Output Status Indicates the status of each of the test output terminals STANDARD Normal OK 1 Fault Alarm 0 Output data Safety Output Data Controls the safety output SAFETY ON 1 OFF 0 Standard Output Data Controls the test output when Test Output mode is set to a standard output STANDARD ON 1 OFF 0 Safety denotes information the controller can use in safety related functions Standard denotes additional information that must not be relied on for safety functions IMPORTANT Note that all status diagnostic data is considered to be standard data and must not directly control a SIL 3 safety output There are settings where standard data is part of a safety tag This is done to make communication more efficient and to reduce controller overhead Publication 1791DS UM001D EN P January 2007 Configure Modules in RSLogix 5000 Software 51 Work with the Safety Read this for information about how to complete entries when you Di alog click Safety at the top of the Module Properties dialog 1 From the Module Proper
110. ety Safety Input 11 Input10 Input9 Input 8 Input 7 Input 6 Input5 Input4 Status Status Status Status Status Status Status Status 3 Muting Reserved Test Test Test Test Lamp Output 3 Output2 Output1 Output 0 Status Status Status Status Status 1791DS IB8XOB8 320 0 Safety Safety Safety Safety Safety Safety Safety Safety Input 7 Input 6 Input5 Input4 Input 3 Input 2 Input 1 Input 0 1 Muting Combined Combined Reserved Lamp Safety In Safety Status Status Out Status 1791DS IB8XOB8 321 0 Safety Safety Safety Safety Safety Safety Safety Safety Input 7 Input 6 Input 5 Input 4 Input 3 Input 2 Input 1 Input 0 1 Safety Safety Safety Safety Safety Safety Safety Safety Input 7 X Input 6 Input5 Input4 Input3 Input 2 Input 1 Input 0 Status Status Status Status Status Status Status Status 2 Safety Safety Safety Safety Safety Safety Safety Safety Output 7 Output6 Output5 Output4 Output3 Output 2 Output1 Output 0 Status Status Status Status Status Status Status Status 3 Muting Reserved Lamp Status 1791DS IB8XOB8 322 0 Safety Safety Safety Safety Safety Safety Safety Safety Input 7 Input 6 Input5 Input 4 Input 3 Input 2 Input 1 Input 0 1 Safety Safety Safety Safety Safety Safety Safety Safety Input 7 Input 6 Input 5 Input4 Input 3 Input 2 Input 1 Input 0 Status Status Status Status Status Status Status Status 2 Safety Safety Safety Safety Safety Safety Saf
111. ety Safety Output 7 Output6 Output5 Output4 Output3 Output 2 Output1 Output 0 Status Status Status Status Status Status Status Status 3 Safety Safety Safety Safety Safety Safety Safety Safety Output 7 Output6 Output5 Output4 Output3 Output 2 Output1 Output 0 Monitor Monitor Monitor Monitor Monitor Monitor Monitor Monitor 4 Muting Reserved Lamp Status Publication 1791DS UM001E EN P January 2007 134 Configuration Reference Information Input Data Catalog Numbers 1791DS IB12 1791DS IB8X0B8 1791DS IB4X0W4 Catalog Number Instance Byte Bit 7 Bit 6 Bit 5 Bit4 Bit 3 Bit 2 Bit 1 Bit 0 hex 1791DS IB8XOB8 323 0 Safety Safety Safety Safety Safety Safety Safety Safety Input7 Input6 Inputb Input 4 Input 3 Input 2 Input 1 Input 0 1 Safety Safety Safety Safety Safety Safety Safety Safety Input7 Input6 Inputb Input 4 Input 3 Input 2 Input 1 Input 0 Status Status Status Status Status Status Status Status 2 Safety Safety Safety Safety Safety Safety Safety Safety Output 7 Output6 Output5 Output4 Output3 Output2 Output1 Output 0 Status Status Status Status Status Status Status Status 3 Safety Safety Safety Safety Safety Safety Safety Safety Output7 Output6 Output5 Output4 Output3 Output2 Output1 Output 0 Monitor Monitor Monitor Monitor Monitor Monito
112. f state A Use the module in applications where the safety status for the module is off 0 Serious injury may occur due to breakdown of safety outputs Do not connect loads beyond the rated value to the safety outputs Serious injury may occur due to loss of required safety functions Wire the module properly so that supply voltages or voltages for loads do not touch the safety outputs accidentally or inadvertently Use de supply satisfying the following requirements to prevent electric shock A A dc power supply with double or reinforced insulation for example according to IED EN 60950 or EN 50178 or a transformer according to IEC EN 61558 A dc supply satisfies requirement for class 2 circuits or limited voltage current circuit stated in UL 508 ATTENTION About the Modules 9 Follow these precautions for safe use Wire conductors correctly and verify operation of the module before commissioning systems in which the module is incorporated Incorrect wiring may lead to loss of safety function Do not apply de voltages exceeding the rated voltages to the module Apply properly specified voltages to the module inputs Applying inappropriate voltages causes the module to fail to perform its specified function which leads to loss of safety functions or damage to the module Never use test outputs as safety outputs in any way Test outputs are not safety outputs Note that after installation of the module qualified per
113. faulted from an operator terminal Read this appendix for a description of how to get the point status via explicit messaging To work with 1791DS IB8XOB8 modules follow this procedure 1 From the Module Definition dialog use Combined Status Muting for Input Status x Series Ja J Revision fi 12 Electronic Keying Exact Match Input Data Safet Input Status Combined Status Muting Output Data Combined Data Format Integer Cancel Help Publication 1791DS UM001E EN P January 2007 142 Get Point Status from Safety I O Modules by Using Explicit Messaging This creates a two byte input assembly as shown for a module called IBBXOB8 1B amp XOBS I PtOOD ata B amp XOB8 I PtQ1Data IB amp XOBS I PtO2Data B amp XOB8 I Pt 3Data IB amp OBS I PtO4Data BSXOB8 Pt05D ata B amp lt OB8 1 PtO6D ata IBEXOBE Pt07Data BS amp XOB8 1 OutputStatus IBESDBS I InputStatus B amp XOB8 1 MutingStatus 2 Use the combined InputStatus and combined OutputStatus bits to detect if one or more of the I O points on the module have a fault e If either InputStatus or OutputStatus bit goes low 10 bad 1 good use an explicit message to determine which individual data points have faulted Use the InputStatus and OutputStatus bits to condition your msg rungs as follows e Note that the second rung can be used to read the statu
114. fety Safety Safety Input 3 Input 2 Input 1 Input 0 1791DS IB8XOB8 204 0 Safety Safety Safety Safety Safety Safety Safety Safety Input7 Input6 Inputb Input 4 Input 3 Input 2 Input 1 Input 0 1791DS IB12 20C 0 Safety Safety Safety Safety Safety Safety Safety Safety Input7 Input6 Input5 Input 4 Input 3 Input 2 Input 1 Input 0 1 Reserved Safety Safety Safety Safety Input 11 Input 10 Input9 Input8 1791DS IB12 224 0 Safety Safety Safety Safety Safety Safety Safety Safety Input7 Input6 Inputb Input 4 Input 3 Input 2 Input 1 Input 0 1 Safety Safety Safety Safety Safety Safety Safety Safety Input7 Input 6 Input 5 Input 4 Input 3 Input 2 Input 1 Input 0 Status Status Status Status Status Status Status Status 1791DS IB12 22C 0 Safety Safety Safety Safety Safety Safety Safety Safety Input7 Input6 Inputb Input 4 Input 3 Input 2 Input 1 Input 0 1 Safety Safety Safety Safety Safety Safety Safety Safety Input3 Input2 Input 1 Input 0 Input 11 Input 10 Input9 Input8 Status Status Status Status 2 Safety Safety Safety Safety Safety Safety Safety Safety Input 11 Input 10 Input9 Input 8 Input 7 Input 7 Input5b Input 4 Status Status Status Status Status Status Status Status 1791DS IB12 300 0 Reserved Output Input 1791DS IB8XOB8 Power Power 1791DS IBAXOWA Error Error 1791DS IB12 310 0 Safety Safety Safety Safety Safety Safety Safety Safety Input7
115. follow these instructions Use the module in an environment that is within the general specifications Use the module in an enclosure rated IP54 IEC60529 or higher Use DIN rail that is 35 mm 1 38 in wide to mount the module in the control panel Always use an end plate on each end of the module to secure it for 1791DS IB12 1791DS IB8XOB8 and 1791DS IB4X0W4 modules Place other heat sources an appropriate distance from the module to maintain the specified ambient temperatures around the module Use DIN rail that is 35 mm 1 38 in wide to install the module in the control panel See the figures for required spacing Horizontal Module Installation Wiring Duct 50 mm 1 96 in Min 36 mm 1 38 in DIN Rail End P 50 mm 1 96 in Min Wiring Duct 44088 Publication 1791DS UMO001E EN P January 2007 Install and Connect Your Modules 37 Vertical Module Installation not including 1791DS IB12 1791DS IB8XOB8 and 1791DS XOW4 modules l Use horizontal or vertical mounting 35 mm 1 38 in DIN Rail End
116. g Minor Fault Switch settings incorrect Correct switch settings Red Flashing Initialization The module is performing initialization process or waiting for Wait for configuration to Green Red Status configuration complete Off No Power Power is not being supplied to the module Supply power to module Waiting for initial processing to start Wait for processing to The module is being reset start or module to reset NS Solid Green Online Network is operating normally communication established None normal operation Connected Flashing Online Not Network is operating normally however communication are not Verify your network and Green Connected established module configuration Solid Red Fatal Link Failure Communication fault Correct communication Module detected that network communication are not possible fault Node address duplication detected BusOff fault detected Flashing Minor Commu Communication timeout Correct communication Red nications Fault fault Off Not Online Or Waiting for node address duplication check at the master or the _ Wait for check to Not Powered power supply is off complete or apply power Configuration Lock Indicator Indicator State Description Recommended Action Lock Solid Yellow Normal configuration and configuration is locked by RsNetworx for None DeviceNet software Flashing Yellow Normal configuration but configuration is not locked in the module
117. he 24V source for this circuit The test source is configured using the test source pulldown The pulse test will detect shorts to 24V and channel to channel shorts to other inputs Safety A safety input is connected but there is no requirement for the 1791DS module to perform a pulse test on this circuit An example is a safety device that performs its own pulse tests on the input wires such as a light curtain Standard A standard device such as a reset switch is connected x Safety Input Test Source None If pulse testing is being performed on an input point then the test source that Test Output 0 is sourcing the 24V for the input circuit must be selected Test Output 1 If the incorrect test source is entered the result is pulse test failures on that Test Output 2 input circuit Test Output 3 Test Output 4 72 x Input Point Operation Type Single Channel Inputs are treated as single channel Dual channel Equivalent Inputs are treated as a dual channel pair The channels must match be equal within the discrepancy time or a fault is generated Dual channel Inputs are treated as a dual channel pair The channels must disagree be Complementary opposite within the discrepancy time or a fault is generated x Safety Input Error Latch 0 65 530 ms in Default is 1000 ms The purpose for latching input errors is to make sure that Time increments of 10 ms intermittent faults that may only exist for a few mi
118. ht curtain guarding a hazard may need the fastest response that is possible Selecting appropriate RPI s will result in a system with maximum best performance IMPORTANT You should always analyze each safety channel to determine what is appropriate These examples are simply to convey concepts and should not be used as any kind of official recommendation Configure Modules in RSLogix 5000 Software 53 A connection status tag exists for every connection Connection 1B8x0B8 1 TS ve looo AB 1781D5 IBSX Safety Faulted BOOBS BunMade 0 Decimal BOOL Safety 0 Decimal BOOL Safety IB8x0B8 1 Pt00D ata 0 Decimal BOOL Safety IB8x0B8 1 Pt01Data 0 Decimal BOOL Safety HIB8x0B8 1 Pt02D ata 0 Decimal BOOL Safety HBS0B8 1 Pt03D ata 0 Decimal BOOL Safety B8x0B8 Pt04D ata 0 Decimal BOOL Safety IB8x0B8 1 Pt05D ata 0 Decimal BOOL Safety B8x0B8 Pt06D ata 0 Decimal BOOL Safety HIBS0B8 1 Pt07Data 0 Decimal BOOL Safety If the RPI and CRTL for the network are set appropriately then this status tag will always remain HI Monitor all connection status bits to verify that they are not going LO intermittently due to timeouts The configuration signature is created by RSLogix 5000 software and verified by the safety module The configuration signature provides SIL 3 integrity of the configuration of a 1791DS module When a GuardLogix first connects to a
119. ication error is Clear OFF Hold Last Data detected Publication 1791DS UMO01 E EN P January 2007 Safety Output Parameters Configuration Reference Information 121 Parameter Name Value Description Default x Output Point Mode Not Used An external output devices is not connected Not Used Safety When the output is ON the test pulse is not output remains ON Safety Pulse Test Using this function short circuits between output signal lines and the power supply positive side and short circuits between output signal lines can be detected x Output Point Operation Type Single Channel Use as single channel Dual channel Dual channel Use as dual channel When both channels are normal OK outputs can be turned ON Allocate Remote 1 0 Concerning I O allocations the module internally stores I O data To set connection paths use RSLogix 5000 or RSNetWorx for DeviceNet software to allocate I O data for the master unit No settings are made by default Be sure to set the required connection paths Concerning I O data the module stores the following data e SAFETY Information the controller can use in safety related functions e STANDARD Additional information that must not be relied on for safety functions Publication 1791DS UM001E EN P January 2007 122 Configuration Reference Information Data and Description Data Description Input data Safety Input Data
120. ice Publication 1791DS UM001E EN P January 2007 28 Understand the Operation of Safety Functions Dual channel Setting When the data of both channels is in the on state and neither channel has an alarm the outputs are turned on The status is treated as OK when both channels are OK If an alarm is detected for one channel the safety output data and the individual safety output status turn off for both channels Dual channel Setting ON OUTO OFF ON OUT1 OFF Status 0 1 Data OFF Fault Detection ON OUTO OFF OUT1 B OFF Error R ae Data L Status 0 1 OFF Publication 1791DS UM001E EN P January 2007 Understand the Operation of Safety Functions 29 Fault Recovery If a fault is detected the safety output remains in the off state The procedure for activating the safety output data again is as follows 1 Remove the cause of the error 2 Turn off the safety output or outputs The safety output status turns on when the output error latch time has elapsed The I O indicator red turns off The output data can now be controlled 1 0 Status Data In addition to I O data the module supports status data to check the I O circuits The status data includes the following data which can be read by the PLC controllers Individual Point Input Status ON Normal OK OFF Fault Alarm Combined Input Status ON Normal OK OFF Fault Alarm Individual Point Output Status ON Normal OK OFF Fault Alarm
121. ice for each input e Not used An external input device is not connected e Safety pulse test Used with a contact output device in combination with a test output Using this setting short circuits between input signal lines and the power supply positive side and short circuits between input signal lines can be detected e Safety A solid state output safety sensor is connected e Standard A standard device is connected for example a reset switch Dual channel Mode Input Delays The consistency between signals on two channels can be evaluated The following settings can be selected The discrepancy time is set for Dual channel operation e Single channel Used as a single channel e Dual channel equivalent Used as a dual channel pair Status is OK when both channels are ON or OFF e Dual channel complementary Used as dual channel Status is OK when one channel is ON and the other channel is OFF ON delay An input signal is treated as being OFF during the ON delay setting time 0 126 ms in increments of 6 ms after the input contact s rising edge The input turns ON only if the input contact remains ON after the ON delay time has elapsed This helps prevent chattering of the input contacts OFF delay An input signal is treated as being ON during the OFF delay setting time 0 126 ms in increments of 6 ms after the input contact s falling edge The input turns OFF only if the input contact remains OFF after
122. ield wiring and detected devices If no problem found replace module Flashing Red Partner Fault Detected A fault in the partner input circuit of a dual input Check the field wiring and verify your configuration detected Test Output Status Indicator 1791DS IB8XOBV4 only configuration for the partner circuit If no problem found replace module State Status Description Recommended Action Off Test Output Off Or Module The test output is off or the module is being Turn the test output on or wait for the Being Configured configured module to be configured Solid Yellow Output On Output is on None Solid Red Fault Detected A fault in the external wiring or input circuit Check field wiring If no problem found detected replace module For outputs configured for muting could indicate undercurrent or burned out lamp Safety Output Status Indicator State Status Description Recommended Action Off Safety Output Off Or The safety output is off or the module is being Turn the safety output on or wait for the Module Being Configured configured module to be configured Solid Yellow Safety Output On The safety output is on None Solid Red Fault Detected A fault in the output circuit was detected Check the circuit wiring and end device If no problem found replace module Both tags in a dual channel circuit do not have the Make sure logic is driving tag values to the same
123. ink Failure The module detected an error that prevents it from Cycle power to the module If communicating on the network problem persists replace the module Flashing Communication Faulted Module The module detected a network access error and is in Verify your network and module Red and communication faulted state The module has received configuration Green and accepted an Identity Communication Faulted Request long protocol message Configuration Lock Indicator Indicator State Description Recommended Action Off No configuration or the configuration is Invalid configuration data None owned by a CIP safety originator such as GuardLogix Solid Locked Valid configuration locked by a network configuration None Yellow tool such as RSNetWorx for DeviceNet software Flashing Not locked Valid configuration owned by a software configuration None Yellow tool such as RSNetWorx for DeviceNet software Publication 1791DS UM001E EN P January 2007 102 Interpret the LED Indicators Safety Input Status Indicator State Status Description Recommended Action Off Safety Input Off Or Module The safety input is off or the module is being Turn the safety input on or wait for the Being Configured configured module to be configured Solid Yellow Safety Input On The safety input is on None Solid Red Fault Detected A fault in the external wiring or input circuit Check configuration f
124. k Device Diagnostics Tools Help dus amp B8 Hardware 1752 L24BBB Rockwell Auc SCANport Ad Safety Contr Rockwell Aute Rockwell Autc Rockwell Autc Rockwell Autc Rockwell Autc Rockwell Aute 3j H 4 P MY Graph Spreadsheet j Master Slave Configuration Diagnostics Tek Description Messages a 2 Offline 5 Double click the SmartGuard 600 icon 1752 1 24BBB Local Output Local Input Test Output Mode Cycle Time Error Mode Maintenance Logic Eror History General Safety Safety Connection Safety Slave 1 0 Slave 1 0 1752 L24BBB Name 1752 L24BBB Description Address 3 r Device Identity Primary Vendor Rockwell utomation AllenBradey 1 ks SweyComoles i3 Cd tas ei Catalog fi 752 L24BBB Revision Ro Cancel Apply Help Publication 1791DS UMO001E EN P January 2007 162 Create SmartGuard 600 Code An Example Publication 1791DS UM001E EN P January 2007 6 From the top of the dialog click Logic X 1752 L24BBB Local Dutput Local Input Test Output Mode Cycle Time General Safety Safety Connection Safety Slave 1 0 Slave I O EmorMode Maintenance Logic Eror History Password Enable Password Irem 7 Click Edit to see the SmartGuard editor 03 1752 L24BBB Page 1 297mm x 210mm ye File Edit View Function Page FunctionBlock Help
125. lay 32 Input 03 On gt Off Delay Input Points 04 05 TA Tnnut PninF NAIN Single 0x10 ms Not Used None Oms Oms Not Used None Oms Oms e The light curtain is connected to inputs 02 and 03 e The GuardShield pulse tests OSSD1 and OSSD2 so these inputs will be configured as Safety Inputs 1791DS IBBXOBB 8Pt BPt Safety DC_Input DC_Out 2 f Parameters General Safety 1 0 Data Safety Configuration EDS File Safety 0 Select the parameter that you want to configure and s initiate an action using the toolbar jw Groups R D mb Monitor Parameter Input Points 00 01 j Input Points 02 03 Current Value Input 02 03 Operation T Input 02 03 Operation Input 02 Made Input 02 Test Source Input 02 Off On Delay Input 02 On gt Off Delay Input 03 Mode Input 03 Test Source Input 03 Off On Delay Input 03 On gt Off Delay Single x10 ms Safety None Oms Oms Create SmartGuard 600 Code An Example 157 d Double click Input Points 02 03 to minimize e Double click Input Points 04 05 to expand 1791DS IBBXOBB BPt BPt Safety DC Input DC Out 2 X Parameters General Safety 1 0 Data Safety Configuration EDS File Sateo Select the parameter that you want to configure and initiate an action using the toolbar amp Parameter Input Points 00 01 Input Points 02 03 Input 04 05 Operation T
126. lication 1791DS UMOOTE EN P January 2007 J 84 Configure Modules in RSNetWorx for DeviceNet Software 11 After the download from the dialog that appears click OK 1791DS IBBXOBB BPt BPt Safety DC Input DC Out 2 Parameters 1 0 Data EDS File General Safety Safety Configuration Safetyl O 5 179105 188088 8Pt 8Pt Safety DC_Input DC_Output Name 791DS IBSXOBS SPt 8Pt Safety DC Input DC Outpu Description Address s Device Identity Primary Vendor Rockwell Automation Allen Bradley 1 Type Safety Discrete 1 0 Device 35 Device 179105 188068 8PU 8Pt Safety DC Input DC Dutp Catalog j 791DS IBEXOBS 4 Revision Riise ee Cancel Publication 1791DS UMOOTE EN P January 2007 Chapter 6 Wiring Examples WhatThis Chapter Contains Read this chapter for information about wiring and safety categories See the tables that show input device connection methods and their safety categories Connected Device and Safety Category Connected Test Output Connection Schematic Diagram Safety Device Configured Category For Pulse Test Reset switch No Connect the switch between mo m Nr n INO and TO noting that TO is 5 configured for 24V ai power supply Connect the switch between M A CXOP P 44100 24V Publication 1791DS UM001E EN P January 2007 86 Wiring Exam
127. lliseconds are latched long enough to be read by the controller The amount of time to latch the errors is based on the RPI the safety task watchdog and other application specific variables Parameters directly related to safety are marked with an X in the left column 2 There are eight test outputs on 1791DS IB8XOBV4 modules Publication 1791DS UM001D EN P January 2007 Configure Modules in RSLogix 5000 Software 55 Follow this procedure to complete entries from the Input Configuration Dialog that you see when from the top of the Module Properties dialog you click Input Configuration E Module Properties Safety_1 1791DS IB8XOB8 A 1 1 ojojojojojojojo Input Error Latch Time 100025 ms Status Offline DK Cancel Apply Hele 1 For Point Operation for Type select one of these and a value for Discrepancy Time if set to Equivalent or Complementary Single Inputs are treated as single channels Note that in many cases dual channel safety inputs are configured as two individual single channels This does not affect pulse testing because it is handled on an individual channel basis Equivalent Inputs are treated as a dual channel pair The channels must match within the discrepancy time or an error is generated Complementary Inputs are treated as a dual channel pair They must be in opposite states within the discrepancy time or an error
128. lliseconds are latched long enough to be read by the controller The amount of time to latch the errors will be based on the RPI the safety task watchdog and other application specific variables Parameters direc ly related to safety are marked with an X in the left column Publication 1791DS UM001D EN P January 2007 Configure Modules in RSLogix 5000 Software 59 Follow this procedure to complete entries from the Output Configuration dialog 1 For Point Operation select Single or Dual noting the following if you click Dual The 1791DS module always sets the high or low as a pair You must always match the two ouputs as a pair in software as well Module Properties r94 Note All Safety outputs are dual mode only Output Error Latch Time 1000 zd ms Status Offline Cancel Apply Help 2 For Point Mode select Not Used Safety or Safety Pulse Test referring to the Safety Input Parameters table for additional information 3 Select a value for Output Error Latch Time 4 Click Apply from the bottom of the dialog Publication 1791DS UM001D EN P January 2007 60 Configure Modules in RSLogix 5000 Software Save Module Configuration Status Data Supported by Each Module Publication 1791DS UM001D EN P January 2007 We recommend that after a module is configured you save your work After downloading the program if the MS and NS LED indicators on the 1791DS mo
129. machine Verify that a safety administrator conducts a risk assessment on the machine and determines module suitability before installation Verify that the external power supply that provides power to the I O modules is safety extra low voltage SELV rated Verify that the DeviceNet block safety I O firmware version is correct prior to commissioning the safety system noting that firmware information related to safety controllers is available at http www rockwellautomation com products certification safety index html Publication 1791DS UM001E EN P January 2007 8 About the Modules Understand Suitability for Use Follow Precautions for Use Publication 1791DS UMO01 E EN P January 2007 Rockwell Automation is not responsible for conformity with any standards codes or regulations that apply to the combination of the products in your application or use of the product Take all necessary steps to determine the suitability of the product for the systems machine and equipment with which it is used Know and observe all prohibitions of use applicable to this product Never use the products for an application involving serious risk to life or property without making sure that the system as a whole was designed to address the risks and that the Rockwell Automation product is properly rated and installed for the intended use within the overall equipment or system Safety state of the module and its data is defined as the of
130. mation see the appendix that contains sample SmartGuard application code Configure a SmartGuard Use this procedure to configure a SmartGuard controller and Guard Controller I O module by using Universal Serial Bus USB connectivity 1 Be sure you have these required items RSNetWorx for DeviceNet software version 8 0 or later RSLinx software version 2 51 or later SmartGuard USB driver Personal computer with Microsoft Windows 2000 Microsoft Windows 2000 Terminal Server or Microsoft Windows XP 2 Load the SmartGuard USB driver onto your computer noting the folder location as you need to browse to it later Publication 1791DS UMOOTE EN P January 2007 J 62 Configure Modules in RSNetWorx for DeviceNet Software Publication 1791DS UMOOTE EN P January 2007 3 Attach a USB cable between the SmartGuard 600 controller and your computer The Found New Hardware Wizard dialog appears Found New Hardware Wizard Welcome to the Found New Hardware Wizard Windows will search for current and updated software by looking on your computer on the hardware installation CD or on the Windows Update Web site with your permission 8 Can Windows connect to Windows Update to search for software O Yes this time only Yes now and every time connect a device O No not this time Click Next to continue Cancel 4 From the Found New Hardware Wizard dialog click Yes this time only and Next Found New
131. n X Series z Revision fi 12 Electronic Keying Exact Match Input Data Safet Input Status Pt Status Muting Test Output Output Data Data Format Integer Cancel Help E From the Module Definition dialog select values to configure what data and status tags to generate implicitly for the safety module noting that you can configure Input Data Input Status and Output Data Publication 1791DS UM001D EN P January 2007 46 Configure Modules in RSLogix 5000 Software Input Data Options Choose from these options Safety Selecting Safety creates these tags for the target module RunMode Module mode ConnectionFaulted Communications status Safety Data Safety inputs from module gt 188 088 owe one AB 1791DS_IB amp X Safety B8x0B8 RunMode Decimal BOOL Safety B8x0B8 I ConnectionFaulted 0 Decimal BOOL Safety B8x0B8 1 Pt00Data 0 Decimal BOOL Safety B8x0B8 1 Pt01Data 0 Decimal BOOL Safety B8x0B8 1 Pt02Data 0 Decimal BOOL Safety HB8x0B8 1 Pt03Data 0 Decimal BOOL Safety IB8 OB8 I PtO4Data 0 Decimal BOOL Safety B8x0B8 1 Pt05D ata Decimal BOOL Safety B8x0B8 1 Pt06D ata 0 Decimal BOOL Safety 1B8x0B8 1 Pt07Data 0 Decimal BOOL Safety Safety Readback This selection is not available for input only safety modules Selecting Safety Readback creates both safety and readback tags with readback indica
132. n dialog 57 troubleshoot 103 U Universal Serial Bus 61 V ventilation 11 W who should use this manual 5 wiring examples 97 How Are We Doing PANE Your comments on our technical publications will help us serve you better in the future Thank you for taking the time to provide us feedback You can complete this form and mail or Wy fax it back to us or email us at RADocumentComments ra rockwell com Please complete the sections below Where applicable rank the feature 1 needs improvement 2 satisfactory and 3 outstanding Pub Title Type Guard I 0 DeviceNet Safety Modules Cat No VOBIS MR CER Pub No 1791DS UMO01E EN P Pub Date January 2007 PartNo 953157 09 1791DS IBAXOWA 1791DS IB8XOBV4 e 1791DS IB16 Overall Usefulness 1 2 3 How can we make this publication more useful for you 2 3 Can we add more information to help you Completeness all necessary information procedure step illustration feature is provided Sir example guideline other explanation definition Technical Accuracy 1 2 3 Can we be more accurate all provided information 2 is correct text illustration Clarity 1 2 3 How can we make things clearer all provided information is easy to understand Other Comments You can add additional comments on the back of this form Your Name Your Title Function Would you like us to contact you regarding your comments Location Phone ___No there is no need
133. n the search C Documents and Settings wewaltz Desktop Smarl v Don t search will choose the driver to install Choose this option to select the device driver from a list Windows does not guarantee that the driver you choose will be the best match for your hardware Publication 1791DS UMOOTE EN P January 2007 J 64 Configure Modules in RSNetWorx for DeviceNet Software 7 From the Browse For Folder dialog browse to the folder where the SmartGuard USB drivers were placed Browse For Folder Select the Folder that contains drivers For your hardware C3 RSLogix5000 v16 O RSLogixS000_ 14 E O RSnetworxDN6 00 00 E Z3 Sample Code Folder C3 SmartGuard 600 3 RsLinx O RSNetworx otEmTEERS MS To view any subfolders click a plus sign above 8 From the Browse For Folder dialog click OK 9 From the Found New Hardware Wizard click Next noting that if loading of the SmartGuard drivers is successful you see this dialog Found New Hardware Wizard Completing the Found New Hardware Wizard The wizard has finished installing the software for e 1752 SmartGuard USB Port Click Finish to close the wizard 10 From the Found New Hardware Wizard dialog click Finish Publication 1791DS UMOOTE EN P January 2007 Configure Modules in RSNetWorx for DeviceNet Software 65 11 Open RSLinx software version 2 51 or later and proceed with configuring the SmartGuard USB driver
134. n using the toolbar A 4 Monitor Parameter Input Points 00 01 Input Points 02 03 jw Groups Current Value Input Points 06 07 Test Output Points S3 Output Points 00 01 14 Output 00 01 Operation Dual 6 Output 00 Mode Not Used 7 Output 01 Mode Not Used Output Points 02 03 i3 Output Points 04 05 Output Points 06 07 General Cancel Apply Help 3 Double click Test Output Points to verify that Test outputs 00 and 01 are configured as test sources to support the EStop pulse testing 5 1791DS IBBXOBB BPt 8Pt Safety DC_Input DC_Out 2 X Parameters 1 0 Data EDS File General Safety Safety Configuration Safety 1 0 Select the parameter that you want to configure and initiate an action using the toolbar bp 3 gt Monitor Parameter Input Points 00 01 Input Points 02 03 Input Points 04 05 Input Points 06 07 jv Groups Current Value g Test Output Points 1 Test Output 00 Mode Pulse Test 2 Test Output 01 Mode Pulse Test 3 Test Output 02 Mode Not Used 4 Test Output 03 Mode Not Used di Output Points 00 01 14 Output 00 01 Operation Single 6 Output 00 Mode ri Output 01 Mode FA Outnut Prints 02103 lt Cancel Apply Help Safety Pulse Test Safety Pulse Test Create SmartGuard 600 Code An Example 161 4 Click Apply and OK to return to the main RSNetWorx for DeviceNet dialog SG600 3 1791combo 4 RSNetWorx for DeviceNet Bile Edit View Networ
135. nd Service Code and Response Service Code Function Command Service Code hex Response Service Code hex Read Data 10 90 Write Data OE 8E Reset 05 85 Save 16 96 When an error response is returned for an explicit message the value is always 94 hex e Data Read data is included only when a read command is executed e Error code The explicit message error code For details refer to the list of error codes in the following table Error Codes Response Error Name Cause Code hex O8FF Service not supported The service code is incorrect 09FF Invalid attribute value The specified attribute value is not supported The data written was outside valid range 16FF Object does not exist The specified instance ID is not supported 15FF Too much data The data is larger than the specified size 13FF Not enough data The data is smaller than the specified size OCFF Object state conflict The specified command cannot be executed due to an internal error 20FF Invalid parameter The specified operation command data is not supported OEFF Attribute is not setable TAn attribute ID supported only for reading has been executed for a write service code 10FF Device state conflict The specified command cannot be executed due to an internal error 14FF Attribute not supported The specified attribute is not supported 19FF Store operation failure The data cannot be stored in mem
136. ndard 188x088 0 00 AB 1731DS IB8X Safety 1B8x0B8 0 Pt00Data 0 Decimal BDOL Safety 1B8x0B8 0 Pt01Data 0 Decimal BOOL Safety 1B8x0B8 0 Pt02D ata Decimal BOOL Safety 1B8x0B8 0 Pt03Data Decimal BOOL Safety B8x0B8 0 Pt04Data 0 Decimal BDOL Safety IB8x0B8 0 Pt05Data 0 Decimal BOOL Safety IB8x068 0 Pt06Data o Decimal BOOL Safety B8x088 0 Pt07Data 0 Decimal BOOL Safety 1B8x068 0 Test00D ata Decimal BOOL Safety B8x088 0 Test01Data 0 Decimal BOOL Safety IB8x0B8 0 Test02Data 0 Decimal BOOL Safety 1B8x0B8 0 Test03D ata 0 Decimal BOOL Safety Publication 1791DS UM001D EN P January 2007 50 Configure Modules in RSLogix 5000 Software Values and States of Tags This table shows the values and states of the tags Data Description Input data Safety Input Data Indicates the ON OFF status of each input terminal SAFETY ON 1 OFF 0 Combined Safety Input Status An AND of the status of all input terminals SAFETY All terminals are normal 1 An error was detected in one or more input terminals 0 Individual Safety Input Status Indicates the status of each input terminal SAFETY Normal OK 1 Fault Alarm 0 Combined Safety Output Status An AND of the status of all safety output terminals SAFETY All terminals are normal 1 An error has been detected in one or more output terminals 0 Individual Saf
137. necessary the system can be restored to an as new condition or as close as practical to this condition S Output return 24V SNN Acronym for safety network number which uniquely identifies a network across all networks in the safety system You are responsible for assigning a unique number for each safety network or safety sub net within a system Standard Devices or portions of devices that do not participate in the safety function Publication 1791DS UM001E EN P January 2007 Chapter 1 What This Chapter Contains Before You Begin About the Modules This chapter includes important overview information and precautions for use of the safety I O modules that implement the DeviceNet safety protocol Also included is an overview on how these I O modules are used within a safety system Always observe the following when using a module noting that in this manual we use safety administrator to mean a person qualified authorized and responsible to secure safety in the design installation operation maintenance and disposal of the machine Make sure that a safety administrator who thoroughly understands the machine to be installed handles the module Thoroughly read and understand this manual before installing and operating the module Keep this manual in a safe place where the operator can refer to it when necessary Use the module properly according to the installation environment performance and functions of the
138. o the dialog noting they are on the Output dialog under Safety Output under the 1752 L24BBB module e Connect them to the outputs of the EDM block 703 1752 L24BBB Page 1 297mm x 211mm File Edit View Function Page FunctionBlock Help Click Apply ras Be X X gt c da 100 jex tulmm9A 1 FunctionBlock A Input Sia Output 403 1752 L24BBB fe 04 1791D5 IB8XOB8 8Pt 8Pt S S Safety Output S PtO0Data C02 PtO1Data C02 Pt 2Data C02 PtO3Data C02 PtO4Data C02 PtOSData CUZ PtO6Data_CO2 PtO7Data_CO2 Test 0Data C02 Test 1Data C02 Test 2Data C02 Test 3Data C02 loto o to loy eos o eos o eo o eo v gt USED MAX 5 254 ExecutionTime 539 micro sec Publication 1791DS UMO001E EN P January 2007 174 Create SmartGuard 600 Code An Example f Click Apply to see the LogicEditor Tool dialog Logickditor Tool 2 Apply the Change cme g From the LogicEditor Tool dialog click OK 13 Close the editor Close the editor 14 From the SmartGuard dialog click Apply and OK 15 If online your program downloads if offline you need to download to the SmartGuard controller Publication 1791DS UMO001E EN P January 2007 Create SmartGuard 600 Code An Example 175 Putting the SmartGuard 600 Read this to see how to place the SmartGuard 600 controller into Run de into Run Mode i 1 From the main RSNetWorx for DeviceNet online
139. on For a detailed explanation of the safety network number SNN see the GuardLogix Controller Systems Safety Reference Manual publication 1756 RM093 noting that in most cases you use the default provided by the RSLogix 5000 software Read the following for an overview explanation of why the safety network number exists for DeviceNet safety The purpose of a SNN is to make sure that every module in a system can be uniquely identified Configure Modules in RSLogix 5000 Software 45 For example assume there are two identical GuardLogix control systems system A and system B that are connected to a common Ethernet network Each GuardLogix control system has three DeviceNet networks with assorted standard and safety I O modules In a system like this modules can have the same node number but no two modules have the same SNN and node number combination If 1756 DNB modules were in the same chassis and the DeviceNet cables were inadvertantly disconnected if reattached incorrectly the connections to the safety modules are broken because the 1756 DNB module is now connected to devices with a different SNN Note that we suggest that all safety modules on a network have the same SNN This makes documentation easier During configuration RSLogix 5000 software defaults a safety device s SNN to match the SNN of the lowest safety node on the network D Click Change to see the Module Definition dialog Module Definitio
140. on 1752 UM001 and SmartGuard 600 Controllers Safety Reference Manual publication 1752 RMO001 8 From the 1752 L24BBB dialog click Apply and OK to accept the connection 9 Place RSNetworx from DeviceNet software back into Online mode a If you see this dialog click yes RSNetWorx Your Project Name H en A Save changes to SGBO0 3 1791combo 4 File If you do not save all changes to the network wide configuration will be discarded no cma b From the RSNetworx for DeviceNet dialog that appears click OK RSNetWorx for DeviceNet Before the software allows you to configure online devices you must upload or download device information When the upload or download operation is completed your offline configuration will be synchronized with the online network Note You can upload or download device information on either a network wide or individual device basis no Publication 1791DS UM001E EN P January 2007 Configure Modules in RSNetWorx for DeviceNet Software 77 You see the following nodes after the browse SG600 3 1791combo 4 RSNetWorx for DeviceNet File Edit View Network Device Diagnostics Tools Help aS H g ec amp El EDI RS REDE 1791DS IB8XOE SPt 8Pt Safety C SCANport Ad DC Input DC Safety Contr Safety Discre Smart MCC O Specialty 1 0 Rockwell Autc C Rockwell Autc Rockwell Aute Rockwell Autc C Rockwell Autc 7 Rockwell Autc
141. ontrollers total can communicate with the module Standard 0 2 poll bit strobe change of state and cyclic Allocation Patterns of Remote 0 Communication 1791DS IB12 1732DS IB8 Module For remote I O communication you can select and allocate the following 1 0 data e Safety Input Data e Individual Safety Input Status e Combined Safety Input Status e Muting Lamp Status e Individual Test Output Status e Standard Output Data 1791DS IB8XOB8 1732DS IB8XOBV4 1791DS IB8SOBV4 Module For remote I O communication you can select and allocate the following 1 0 data e Safety Input Data e Individual Safety Input Status e Combined Safety Input Status e Combined Safety Output Status e Individual Safety Output Status e Muting Lamp Status e Standard Output Data e Safety Output Readback e Individual Test Output Status 1791DS IB4X0W4 Module For remote I O communication you can select and allocate the following 1 0 data e Safety Input Data e Individual Safety Input Status e Combined Safety Input Status e Combined Safety Output Status e Individual Safety Output Status e Muting Lamp Status e Standard Output Data e Safety Output Monitor e Individual Test Output Status Publication 1791DS UMO01 E EN P January 2007 Safety Inputs List of Functions 117 Item Description Input Channel Mode Any of the following modes can be selected according to the external input dev
142. ory 2AFF Group 2 only server general failure The specified command or attribute is not supported or the attribute was not set Publication 1791DS UMO01 E EN P January 2007 Explicit Messages Reading General Status DeviceNet Explicit Messages 111 Explicit Read Function Command hex Response Message Write Service Class Instance Attribute Data Size Code ID ID ID General Status Read Read the specified 0E 95 01 65 1 byte Read Slave s status flags Bit 0 Input power error 8 bits Bit 1 Output power error Bit 2 7 Reserved Setting and Monitoring a Safety Input Explicit Read Function Command hex Response hex Message Write Service Class Instance Attribute Data Size Code D ID ID Safety Input Read Reads the cause OE 3D 01 0C 6E 0 No error Cause of for the normal flag 01 Configuration invalid Error 1 12 specified 02 External test signal error Information by the Instance ID 03 Internal input error Read turning OFF 04 Discrepancy error 05 Error in the other dual channel input Setting a Safety Output Explicit Read Function Command hex Response hex Message Write Service Class Instance Attribute Data Size Code D ID ID Safety Output Read Reads the cause OE 3B 01 08 8E 0 No error Cause of for the normal flag 01 Error Fault 1 8 specified by Configuration invalid Information the Instance ID 02
143. ples Connected Device and Safety Category Connected Test Output Connection Schematic Diagram Safety Device Configured Category For Pulse Test Emergency stop Yes Connect the 4 switch switches between Wem Door monitor IN1 and T1 L 44101 No Connect the 3 switches between TO and INO IN1 noting that TO is m NP m configured for 24V power supply nA 44102 Connect the switches between 24V dc and INO NO TO NI n IN1 L 44135 24 Light curtain No Connect the 4 OSSD1 and LASSO zasso OSSD2 to INO and IN1 respectively PERC LASSO zasso Publication 1791DS UM001E EN P January 2007 Examples of Wiring Wiring Examples 87 Read this section for examples of wiring by application 1791DS IB12 Emergency Stop Switch Dual channel Inputs with Manual Reset E1 24V dc Power Supply 1 Emergency Stop Switch Positive Opening Mechanism S2 Reset Switch 1791DS IB12 Emergency Stop Switch Dual channel Inputs with Manual Reset Controller Configuration Parameter Name Value Safety Input 0 Channel Mode Safety Input 0 Test Pulse from Test Output Safety Input 0 Test Source Test Output 0 Dual channel Safety Input 0 1 Mode Dual channel Equivalent
144. pt 403 1752 L248BB t 404 1791D5 IEXOB8 8Pt 8Pt S ee S Safety Input icpOhannels S Pto0Data C01 Pt 1Data CO1 Pt02Data C01 dedis PDetsod BR m Pt 3Data C01 PtO4Data C01 PtOSData COl 8041 S PtOI Data DOt Pt 6Data CO1 Pt 7Data C01 OutputStatus C01 InputStatus CO1 MutingStatus_CO1 ilk lo Rn ol o 804 5 PtO2Data_001 hen 04 5 Pt GData COI v gt USED MAX 2 254 i ExecutionTime 384 micro sec 11 Add an AND block to the dialog and connect the outputs of the Estop and LC blocks to its inputs 03 1752 L24BBB Page 1 297mm x 211mm File Edit View Function Page FunctionBlock Help 7 4 28 x o g noox S Input X Output 1 FunctionBlock Logic t ano EStopChannels ty Comparator 1 Exnor 1 Exon 1 not 804 S PtOCDsta Cot an H or inser Timer Counter 04 S Pt Data O0 Counter 1 off Delay Timer 1 on Delay Timer ty Pulse Generator um Safety Device E j eom OM 04 S PtO2Data GOt pan b 1 EnableSwitch 1 E STOP ty Light Curtain Monitoring g Muting g Safety Gate Monitoring 1 Two Hand Controller 1 User Mode Switch v EL Reset Restart gt 04 5 Pt06Dats_COt USED MAX 3 254 ExecutionTime 408 micro sec a Add a Restart block to the dialog This forces a Low to High on the reset button to turn on the outputs Publication 1791DS UMO001
145. put3 Output2 Output1 Output 0 Status Status Status Status Status 1791DS IB12 340 0 Reserved 1 Reserved Test Test Output Input Output3 Output2 Power Power Status Status Error Error Publication 1791DS UMO01 E EN P January 2007 Input Data Catalog Numbers 1791DS IB12 1791DS IB8XOBS8 1791DS IB4X0W4 Configuration Reference Information 135 Catalog Number Instance Byte Bit 7 Bit6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 hex 1791DS IB8XOB8 341 0 Reserved 1 Safety Safety Safety Safety Safety Safety Output Input Output7 Output6 Output5 Output4 Output3 Output2 Power Power Monitor Monitor Monitor Monitor Monitor Monitor Error Error 2 Reserved Test Test Test Test Output3 Output2 Output1 Output 0 Status Status Status Status 1791DS IBAXOWA 342 0 Reserved 1 Test Test Test Test Safety Safety Safety Safety Output 3 Output2 Output1 OutputO Output3 Output 2 Output1 Output 0 Status Status Status Status Monitor Monitor Monitor Monitor Output Data Catalog Numbers 1791DS IB12 1791DS IB8XOB8 1791DS IB4X0W4 Catalog Number Instance Byte Bit 7 Bit 3 Bit 2 Bit 1 Bit 0 hex 1791DS IB12 21 0 Reserved Standard Standard Standard Standard 1791DS IB8XOB8 Output 3 Output2 Output 1 Output 0 1791DS IBAXOWA 1791DS IBAXOWA 233 0 Reserved Safety Safety Safety Safety Output3 Output2 Output1 Output 0
146. r Monitor Monitor 4 Muting Reserved Test Test Test Test Lamp Output3 Output2 Output1 OutputO Status Status Status Status Status 1791DS IBAXOWA 330 0 Muting Combined Combined Reserved Safety Safety Safety Safety Lamp Safety In Safety Input 3 Input 2 Input 1 Input 0 Status Status Out Status 1791DS IBAXOWA 331 0 Safety Safety Safety Safety Safety Safety Safety Safety Input3 Input2 Input 1 Input 0 Input 3 Input 2 Input 1 Input 0 Status Status Status Status 1 Muting Reserved Safety Safety Safety Safety Lamp Output3 Output2 Output1 Output 0 Status Status Status Status Status 1791DS IBAXOWA 332 0 Safety Safety Safety Safety Safety Safety Safety Safety Input3 Input2 Input 1 X Input 0 Input 3 Input 2 Input 1 Input 0 Status Status Status Status 1 Safety Safety Safety Safety Safety Safety Safety Safety Output3 Output2 Output1 OutputO Output3 Output2 Output1 Output 0 Monitor Monitor Monitor Monitor Status Status Status Status 2 Muting Reserved Lamp Status 1791DS IBAXOWA 333 0 Safety Safety Safety Safety Safety Safety Safety Safety Input3 Input2 Input 1 Input 0 Input 3 Input 2 Input 1 Input 0 Status Status Status Status 1 Safety Safety Safety Safety Safety Safety Safety Safety Output3 Output2 Output OutputO Output3 Output2 Output1 Output 0 Monitor Monitor Monitor Monitor Status Status Status Status 2 Muting X Reserved Test Test Test Test Lamp Out
147. rce Length jo Bytes Service Cede fe Hex Class 4 He Destination IB4XOW4PIStatus v Instance e19 Attibute 3 Hex m O Enable Enable Waiting Q Start 9 Done Done Length 3 Error Code Extended Error Code Timed Out Error Path Error Text Cancel Apply Help Note that we created a UDT for the destination type e You can find the UDT call Assembly819_1791DS_IB4XOW4 in the ACD file This UDT is based on Assembly819 for 1791DS_IB4XOW4 module e There are other assemblies in the EDS file that can be used but this one is the most inclusive e Make sure the communication path is set to the correct module Get Point Status from Safety I O Modules by Using Explicit Messaging 147 See the figure that shows 1791DS IB4KOW4 Assembly819 UDT lssembly819 1781D5 IB4XDWw4 This UDT is for generic msg to 1781D5 IB4XDWw4 service type e Class 4 Instance 819 Attr 3 5 Data Type Style Description ReservedO BOOL Decimal Da Not Use Ej meses oo Desa wae Ej ees Box cine oo oe E eee B Dem oo Nat Us E serus BO sine good 0 Safety Input Status BOOL Decimal 1 good 0 bad Safety Input2 Status BODL Decimal 1 good 0 bad Safety Input3 Status BOOL Decimal 1 good 0 bad Safety Qutput Status BODL Decimal 1 good bad L Swevtupui suus BO0L Decima goo ba L Ssenuu sts BOUL Decl good ba
148. rrors than the predetermined threshold value The error counter returns to zero when the master is started or restarted Connection Logical communication channel for communication between nodes Connections are maintained and controlled between masters and slaves CRTL Connection reaction time limit DeviceNet safety An implementation of a safety protocol on a standard DeviceNet network EDS Acronym for electronic data sheet a template that RSNetWorx for DeviceNet software uses to display the configuration parameters I O data profile and connection type support for a given DeviceNet safety module These are text files used by RSNetWorx for DeviceNet software to identify products and commission them on a network L Output return common M Sinking output common channel output switches to the common voltage MTBF Acronym for mean time between failure the average time between failure occurrences ODVA Acronym for Open DeviceNet Vendor Association a nonprofit association of vendors established for the promotion of DeviceNet networks P Sourcing output channel output switches to the plus voltage PFD Acronym for probability of failure on demand the average probability of a system to fail to perform its design function on demand PFH Acronym for probability of failure per hour the probability of a system to have a dangerous failure occur per hour Proof test Periodic test performed to detect failures in a safety related system so that if
149. rt circuit between input signal lines 3 Trouble with the connected device 03 Internal input error Trouble with the internal circuit Replace the module 04 Discrepancy error 1 Ground fault or break in an input signal line 1 Check the wiring 2 Trouble with the connected device 2 Replace the connected device 05 Error in the other dual channel Dual channels are set and an error occurred in the Remove the error in the other channel input other channel Explicit Message for Reading the Cause of the Safety Input Error Explicit Read Function Command hex Response hex Message Write Service Class Instance Attribute Data Code ID ID ID Size Safety Input Read Reads the cause for OE 3D 01 00 6E 0 No error Cause of Error Information Read the normal OK flag 1 4 specified by the instance ID 01 Configuration invalid 02 External test signal error 03 Internal input error 04 Discrepancy error 05 Error in the other dual channel input The instance numbers for safety input 0 11 are 1 12 0 0C hex respectively Publication 1791DS UMO001E EN P January 2007 Maintain Your Modules 105 Test Output Error Code hex Error Content Probable Cause Recommended Action 01 Configuration invalid The configuration is invalid Configure the module correctly 02 Overload detected 1 Ground fault or short circuit of an output signal line
150. rt to the Monitored input dower of the EDM block 03 1752 1 24BBB Page 1 297mm x 211mm File Edit View Function Page FunctionBlock Help na g xxj ec d nox E Input l E Dutput 1 FunctionBlock JR Timer Counter Counter HE Off Delay Timer B On Delay Timer 1 Pulse Generator E Safety Device j en 1o isi Postao amp 1 EnableSwitch 13 E STOP ty Light Curtain Monitoring i Muting HE Safety Gate Monitoring 1 Two Hand Controller t3l 1 user Mode Switch io E Reset Restart i Reset Hi Restart E 3 Connector 1 multi Connector Routing v lt gt USED MAX 5 254 ExecutionTime 539 micro sec b Drag over the Feedback input onto the dialog Create SmartGuard 600 Code An Example 173 c Connect it to the EDM FEEDBACK input top of the EDM block 03 1752 1 24BBB Page 1 297mm x 211mm File Edit View Function Page FunctionBlock Help 1 FunctionBlock Gm Input Ae Output 403 1752 L24BBB fy 404 1791D5 IB8XOB8 8Pt 8Pt S S Safety Input S PtO0Data CO1 Pt lData CO1 KOA S PtSData o O y Pt02Data_C01 PtO3Data_CO1 Pt04Data_CO1 Pt 5Data C01 804 S PtO4Data COI PtO6Data_CO1 PtO7Data_CO1 OutputStatus_CO1 InputStatus CO1 MutingStatus_CO1 Je o B Ei E E o ar v gt USED MAX 5 254 ExecutionTime 539 micro sec d Drag the Contactor Outputs ont
151. s iS H EB iS isi is iS BH USEDJMAX 1 254 ExecutionTime 324 micro sec Create SmartGuard 600 Code An Example 167 c Double click on the comment box Comment A A A Reson fil v with Line Please Input your comment oc Cee d Enter the comment text Comment A A Ay Resonri v with Line e Click OK and click the dialog 03 1752 L24BBB Page 1 297mm x 211mm DEK Fie Edit View Function Page FunctionBlock Help a e 5mxx oco dalne sls gt x Page 1 FunctionBlock A mt Output 4103 1752 L24BBB Coda 404 1791D5 IBSXOBS 8Pt 8Pt S Safety Input S ptooData_co1 5 Pt 1Data C01 EStopChannels Pt 2Data CO1 Pt 3Data CO1 Po4Deta cnl 804 5 PtOcDats Got PtOSData_CO1 Pt06Data_C01 PADRE 1404 S PlO Date Cot OutputStatus_CO1 InputStatus_CO1 MutingStatus C01 i5 is 15 is is is is isi isi is v gt USED MAX 1 254 ExecutionTime 324 micro sec 10 Connect the inputs to the Estop block Publication 1791DS UMO001E EN P January 2007 168 Create SmartGuard 600 Code An Example Publication 1791DS UM001E EN P January 2007 a Click on the input red blocks drag hold and drop onto Estop block 03 1752 L24BBB Page 1 297mm x 211mm DER File Edit View Function Page FunctionBlock Help amp 1 FunctionBlock Je neto A Output 403 1
152. s s i qure oov Cae ate Sor e ew 5 How To Use This Manuals s Susa o too ek xcti OR at 6 About the Specifications and Dimensions in This Manual 6 TENOS cerno Le 53 etel desta bea Rn ean rods n 6 Chapter 1 What This Chapter Contains vien ome E oe m Ces 7 Before Yo Beotio rodane ea 8G DES a Ok Desk LESH 7 Understand Suitability for Use 2 ee 8 Follow Precautions for Use sy us oxi 8 ou ac eset 8 Follow Precautions for Mounting Wiring and Cleaning 11 I O Module OVeEVle We 45 nv se gchar Gey i lk aet entere a 12 About Catalog Numbers a Ten Rea HRMS COE Rats 13 About CIP Safety in DeviceNet Safety Architectures 14 Identify Major Parts of the Modules ce s 15 Chapter 2 What This Chapter Contains 44 4445 46556409 4 date nds 19 Safety VO Modules s UE quate deside Matty gt at aun al ers 19 Safety NPU Ae PAX MEER DECIES GENII GH PES 20 Safety OUMU 10 ne que has eats cet e an RP f qoe fimt da 27 TO SPACES Data s eek ati 4 8 tpa ste arat d eie D QD o sd rette 29 Controlline DEVICES 1 aha sra dhe fed ORAE RE Ug d Ra 30 Safety PEE CHHUUODS ossa qitod eit puted parr eta Es pSES 31 Legislation and Standards 4 ba va edt p p Ret 31 EC Directiy s 5x om tabe qe bo ee Fe b E dee nae od 33 Chapter 3 What This Chapter Contains cad qv pr o B xo Ea 3 35 Install the Module adeant iter p Se tento o ERO Pec d 36 Connect I O Power and I O Cables 37 Connect Communication Connectors 0 39 Se
153. s determined by the communication baud rate of the master unit The communication baud rate does not need to be set for each module Test Output points configured as Pulse Test or Power Supply become active whenever you apply network power and input power to the module These configured functions are independent of the 1 0 connections to the module You can configure Test Outputs as Standard when they are used as standard outputs You can connect Actuators to Test Output points that are expecting a Standard configuration If a module with Test Outputs configured as Pulse Test or Power Supply is incorrectly installed in an application where actuators are connected to these Test Output points the actuators will be activated when network power and input power are applied To prevent this possibility use the following procedures When installing a module be sure that the module is correctly configured for the application or in the out of box condition before applying input power When replacing a module be sure that the module is correctly configured for the application or in the out of box condition before applying input power Reset modules to their out of box condition when removing them from an application Be sure that all modules in replacement stock are in their out of box condition Publication 1791DS UMO01E EN P January 2007 36 Install and Connect Your Modules Install the Module IMPORTANT When installing a module
154. s on mode transition and once a fault is detected continue reading until the fault is corrected IB amp lt OB8 1 InputStatus MSG Message EN2 4 Message Control IBSXOB8 StatusMsg ECDN2ess IB amp XOB8 1 OutputStatus ER2 VE IBEXDBS8 I InputStatus IBSXOB8_StatusMsg DN MSG Message EN gt Message Control IBSXOB8_StatusMsg E CDN De IB amp XOB8 1 OutputStatus ER2 Publication 1791DS UMO001E EN P January 2007 Get Point Status from Safety I O Modules by Using Explicit Messaging 143 See the figure that shows 1791DS IB8XOB8 message instruction parameters Message Configuration IBBXOB8 StatusMsg E x Configuration Communication Tag Message Type CIP Generic ype Source Lenath o Bytes Servii Code fe Hes Class 4 He Destination IBEXOBSPIStatus v Instance eo3 Attiibute 3 Hex mmm Enable Enable Waiting Start Done Done Length 5 Error Code Extended Error Code Timed Out Error Path Error Text Cancel Apply Help Note that we created a UDT for the destination type e You can find the UDT called Assembly803_1791DS_IB8XOB8 in an ACD file This UDT is based on the Assembly803 for 1791DS_IB8XOB8 module e There are other assemblies in the EDS file that can be used but this one is the most inclusive e Make sure the Communication Path is set to the correct module Publication 1791DS UM001E EN P January 2007
155. s on the front panel of the module noting that the default setting is 63 and a value between 00 63 is valid for proper use 2 Use the left rotary switch to set the tens digit of node address decimal 3 Use the right rotary switch to set the ones digit If a node address from 64 99 is set the node address can be set from RSNetWorx for DeviceNet software Configure the Module Configure the module using RSNetWorx for DeviceNet or RSLogix 5000 software You can refer to this manual the corresponding module configuration software tool and its help files in RSLogix 5000 or RSNetWorx for DeviceNet software Publication 1791DS UM001E EN P January 2007 What This Chapter Contains Use the Help Button Add Safety Modules to the 1 0 Configuration Tree From the 1 0 Configuration tree right click the 1756 DNB module and select New Module Chapter 4 Configure Modules in RSLogix 5000 Software This chapter provides information about how to configure your modules in RSLogix 5000 software At the bottom of a dialog click Help for information about how to complete entries on the dialog At the bottom of a warning dialog click Help to get information about that specific error To add a safety module to the I O configuration tree follow this procedure 1 From the I O Configuration tree right click the 1756 DNB module as shown in the figure and select New Module File Edit View Search Logic Communications
156. sonnel must confirm the installation and conduct trial operation and maintenance Note that a safety administrator familiar with the machine in which the module is to be installed must conduct and verify the installation Do not disassemble repair or modify the module This may result in loss of safety functions Use only appropriate components or devices complying with relevant safety standards corresponding to the required safety category and safety integrity level Conformity to requirements of the safety category and safety integrity level must be determined for the entire system We recommend you consult a certification body regarding assessment of conformity to the required safety integrity level Note that you must confirm compliance with the applicable standards for the entire system Disconnect the module from the power supply before wiring Devices connected to the module may operate unexpectedly if wiring is performed while power is supplied Publication 1791DS UM001E EN P January 2007 10 About the Modules Publication 1791DS UMO01 E EN P January 2007 For 1791DS IB4KOW4 modules follow these instructions on isolating transformer use Refer to the isolating transformer figure Use an isolating transformer to isolate between over voltage category III and II such as TR1 to conform to IEC 60742 Be sure the insulation between first input and secondary output satisfies at least basic insulation of over vol
157. t 0 1 Dual channel Mode Safety Output 1 Safety Output 1 Channel Mode Safety The example shows wiring and configuration when using a 1791DS IBAXOWA module When used in combination with the programs of the safety controller this wiring is Category 4 in accordance with EN954 1 wiring Publication 1791DS UMO01 E EN P January 2007 Wiring Examples 93 1791DS IB8XOBV4 Dual Safety Inputs User 24V dc e CA NENNEN e XML ees H e I In In Out Out FE 10 n TO T1 I2 I3 T2 T3M PWR 1 2 3 4 5 6 7 8 9 44124 1791DS IB8XOBV4 Dual Safety Inputs Controller Configuration Parameter Name Value SafetylnptO SafetyInput Channel Mode Test Pulse from Test Output SafetylputOTestSouce testOutputO0 Dual channel Safety Input 0 1 Mode Dual channel Equivalent Dual channel Safety Input 0 1 Discrepancy Time 100 x 10 ms application dependent Safety Input 1 Safety Input 1 Channel Mode Test Pulse from Test Output Safety Input 1 Test Source Test Output 1 Test Output 0 Test Output 0 Mode Pulse Test Output Test Output 1 Test Output 1 Mode Pulse Test Output The example shows wiring and configuration when using a 1791DS IB8XOBV4 module When used in combination with the programs of the safety controller this wiring is Category 4 in accordance with EN954 1 wiring Publication 17
158. t 8 2 Safety Safety Safety Safety Safety Safety Safety Safety Input 7 Input 6 Input5 Input4 Input 3 Input 2 Input 1 Input 0 Status Status Status Status Status Status Status Status 3 Safety Safety Safety Safety Safety Safety Safety Safety Input 15 Input 14 Input 13 Input12 Input11 input 10 Input9 Input 8 Status Status Status Status Status Status Status Status 4 Reserved Reserved Reserved Reserved Muting Muting Muting Muting Lamp 15 Lamp11 j Lamp7 Lamp3 Status Status Status Status 1732DS IBeXOBVA 344 0 Safety Safety Safety Safety Safety Safety Safety Safety 1791DS IB8XOBV4 Input 7 Input 6 Input5 Input4 Input 3 Input 2 Input 1 Input 0 1 Safety Safety Safety Safety Safety Safety Safety Safety Input 7 Input 6 Input5 Input4 Input 3 Input 2 Input 1 Input 0 Status Status Status Status Status Status Status Status 2 Safety Safety Safety Safety Safety Safety Safety Safety Output 7 Output6 Output5 Output4 Output3 Output2 Output 1 Output 0 Status Status Status Status Status Status Status Status 3 Reserved Muting Muting Lamp7 Lamp 3 Status Status 354 0 Safety Safety Safety Safety Safety Safety Safety Safety Input 7 Input 6 Input Input 4 Input 3 Input 2 Input 1 Input 0 1 Safety Safety Safety Safety Safety Safety Safety Safety Input 7 Input 6 Input5 Input4 Input 3 Input 2 Input 1 Input 0 Status Status Status Status Status Status Status Status 2 Safety Safet
159. t changes state Calculated Values for Probability of Failure on Demand PFD 1791DS IB12 1791DS IB8XOBS8 1791DS IB4XO0W4 Proof Test Interval 1791DS IB12 1791DS IB8XOB8 1791DS IB4X0W4 Years Hours 0 25 2190 2 202E 07 2 213E 07 4 697E 06 0 5 4380 4 384E 07 4 395E 07 9 532E 06 1 8760 8 757E 07 8 768E 07 1 963E 05 2 17 520 1 754E 06 1 755E 06 4 151E 05 5 43 800 4 419E 06 4 421E 06 1 207E 04 10 87 600 8 962E 06 8 963E 06 2 978E 04 Publication 1791DS UM001E EN P January 2007 114 Probability of Failure on Demand PFD Probability of Failure per Hour PFH and Mean Time Between MTBF Data Calculated Values for Probability of Failure per Hour PFH 1791DS 1B12 1791DS IB8XOB8 1791DS IB4X0W4 Proof Test Interval 1791DS IB12 1791DS IB8XOB8 1791DS IB4XOW4 Year Hour 0 25 2190 2 009E 10 2 019E 10 4 201E 09 0 5 4380 1 999E 10 2 004E 10 4 200E 09 1 8760 1 994E 10 1 996E 10 4 199E 09 2 17 520 1 991E 10 1 992E 10 4 199E 09 Calculated Values for Mean Time Between Failure MTBF 1791DS 1B12 1791DS IB8XOB8 1791DS IB4X0W4 Model MTBF hour 1791DS IB12 4 02E 05 1791DS IB8XOB8 2 64 05 1791DS IB4X0W4 1 44E405 Calculated Values for Probability of Failure on Demand PFD Probability of Failure per Hour PFH and Mean Time Between Failure MTBF SIL 3 1791DS IB8XOBV4 1732DS IB8XOBV4 1791DS IB16
160. t the Node Address 3 4 4 8 ost ont er S Ios i bu xy 40 Configure the Module 4 0 4 ba Eo eo ac ood e dre pO ed J 40 Publication 1791DS UMO01E EN P January 2007 2 Table of Contents Configure Modules in RSLogix 5000 Software Configure Modules in RSNetWorx Software Wiring Examples Interpret the LED Indicators Maintain Your Modules DeviceNet Explicit Messages Probability of Failure on Demand PFD Probability of Failure per Hour PFH and Mean Time Between MTBF Data Publication 1791DS UM001E EN P January 2007 Chapter 4 What This Chapter Contains su e exacts ooa ee ais 41 Use the Help Button cac d oto dra s Ae an ade er eno opt 41 Add Safety Modules to the I O Configuration Tree 41 Use the Module Properties and General Dialogs 44 Work with the Safety Dialog es tw ets of eee 28 eed 51 Work with the Input Configuration Dialog 54 Work with Test Output Configuration Dialog 57 Work with the Output Configuration Dialog 58 Save Module Configuration 2 ecs o Stas aarp ae queat od 60 Status Data Supported by Each Module 60 Chapter 5 What This Chapter Contains su cues Tux E Dx CR Re Irun 61 Configure a SmanGuatd Controller 2492 v 14v 2X 43 61 Chapter 6 What This Chapter Contains 1233693 d dic ts ite o etd 85 Examples of Wiring iu aod a o A OR AO D Re ac 97 Chapter 7 What This Chapter Contains ari et wot Sexe ES 97 1791DS IB12 1791D
161. tage category III Be sure one side of a secondary output of the isolating transformer is grounded to prevent electric shock to personnel due to a short to ground or short to the frame of the isolating transformer Insert fuses in case of a short to the frame to protect the isolating transformer and prevent electric shock to personnel per transformer specifications at points such as F1 F2 and F3 Use of Isolating Transformer 1791DS IBAXOWA MA 400V ac 230V ac Iq TA ES S F4 F5 G9 U Gs F1 F3 r T EM TRI i i F8 F2 T F1 F8 Fuses MA MB Electromagnetic Switches TR1 Insulated Transformer m 44151 Ill Over voltage Category ll About the Modules 11 Follow Precautions for Observe these precautions to prevent operation failure malfunctions Mounting Wiring and or undesirable effects on product performance Li Cleaning When mounting modules observe these precautions Use DIN rail that is 35 mm 1 38 in wide to mount the module into the control panel Mount modules to DIN rail so that the module does not fall off the DIN rail for example due to vibration Leave at least 50 mm 1 96 in above and below the module to allow adequate ventilation and room for wiring for 1791DS IB8 1791DS IB8XOBS and 1791DS IB4XOW4 modules Leave at least 5 mm 0 6 in above and below the module to allow adequate ventilation and room for wiring for 1732DS IB8 1732DS IB8XOBV4 and 1791DS IBSXOB
162. tatus Status Status Status Status 2 Safety Safety Safety Safety Safety Safety Safety Safety Output 7 Output6 Output5 Output4 Output3 Output2 Output1 Output 0 Status Status Status Status Status Status Status Status 3 Safety Safety Safety Safety Safety Safety Safety Safety Output7 Output6 Output5 Output4 Output3 Output2 Output1 Output 0 Monitor Monitor Monitor Monitor Monitor Monitor Monitor Monitor 4 Test Test Test Test Test Test Test Test Output 7 Output6 Output5 Output4 Output3 Output2 Output1 Output 0 Status Status Status Status Status Status Status Status 5 Reserved Muting Muting Lamp7 Lamp 3 Status Status Publication 1791DS UMO01E EN P January 2007 140 Configuration Reference Information Input Data Catalog Numbers 1732DS IB8 1732DS IB8XOBV4 1791DS IB8XOBV4 1791DS IB16 Catalog Number Instance Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 hex 1732DS IB8 384 0 Reserved Input Power Error 1 Test Test Test Test Test Test Test Test Output 7 Output6 Output5 Output4 Output3 Output2 Output 1 Output 0 Status Status Status Status Status Status Status Status 1791DS IB16 385 0 Reserved Reserved Reserved Reserved Reserved Reserved Reserved Input Power Error 1 Test Test Test Test Test Test Test Test Output 7 Output6 Output5 Ou
163. tes consistency between two output signals channels which allows use of the module for Safety Category 4 Relay Outputs Dual channel mode evaluates consistency between two output signals channels which allows use of the module for Safety Category 4 Up to 2 A is provided per output point Safety relays can be replaced I O status data In addition to I O data the module includes status data to check I O circuits Security The configuration information of the module can be protected by a password Removable I O connectors I O connectors support mechanical keying Types of Safety 1 0 Modules See the table for a listing of the types of safety I O modules Catalog Number 1732DS IB8 Safety input module 1732DS IBBXOBVA 1791DS IB12 1791DS IB8XOB8 Safety I O module with solid state outputs Safety input module Safety I O module with solid state outputs 1791DS IBAXOWA Safety 1 0 module with relay outputs 1791DS IB8XOB4 Safety I O module with solid state outputs Enclosure Safety Test Safety Outputs T Input 1 Rating aa upina Solid State Relays Meets IP67 18 8 8 8 4 bipolar pairs Meets IP20 12 4 8 4 8 4 4 4 8 8 4 bipolar pairs 1 Broken wires can be detected on the muting outputs Publication 1791DS UM001E EN P January 2007 14 About the Modules About CIP Safety in DeviceNet Safety Architectures
164. the DeviceNet master unit and safety I O modules The entire network is affected when a safety I O module is faulty so a faulty module must be repaired or replaced quickly We recommend having spare modules available to restore network operation as quickly as possible Observe the following precautions when replacing a faulty module e After replacement be sure there are no errors with the new module e When returning a module for repair attach a detailed description of the problem and return the module to your Rockwell Automation representative e If there is a faulty contact wipe the contact with a clean lint free cloth dampened with alcohol IMPORTANT Perform a system test of the related safety functions after replacing a module After replacing a module set the new module s switches to the same settings that were on the old module For related information see the following publications e GuardLogix Controllers User Manual publication 1756 UM020 for information on replacing a module in the system e GuardLogix Controller Systems Safety Reference Manual publication 1756 RM093 for safety considerations when replacing I O Appendix A What This Appendix Contains Basic Format of Explicit Messages DeviceNet Explicit Messages This appendix lists DeviceNet explicit messages sent from the master unit to a safety I O module that you can use to read or write any parameter of a specified safety I O module The safet
165. the bottom of the dialog or a tab at the top of the dialog Configure Modules in RSLogix 5000 Software 57 Read this for information about how to work with the Test Output on Mihi pane ir oe AA Men pene i Configuration dialog referring to the table that provides information Configuration Dialog on configuring test outputs Test Output Parameters Parameter Name Value Description Default x Test Output Not Used The standard output is disabled Not Used Mode Standard The output point is enabled for use by the GuardLogix controller Pulse Test The test output is being used as a pulse test source Power Supply A constant 24V is placed on the output terminal It can be used to provide power to a field device Muting Lamp Output An indicator lamp is connected to the output When this lamp is energized a Terminal T3 T7 only burned out bulb broken wire or short to GND error condition can be detected Typically the lamp is an indicator used in light curtain applications Test Output Clear OFF If communication to the module times out test outputs can either go to the Clear OFF Fault Action Hold last state OFF state or hold last state Parameters directly related to safety are marked with an X in the left column V Can only be read write via explicit messaging Complete entries on the Test Output dialog referring to the figure Module Properties Safety_1 1791DS IB8XOB8 A
166. ties dialog click Safety to see the Safety dialog Reset UWwnership 2 Configure Requested Packet Interval RPI and Configure Connection Reaction Time Limit CRTL by following this procedure Publication 1791DS UM001D EN P January 2007 52 Configure Modules in RSLogix 5000 Software Publication 1791DS UM001D EN P January 2007 A From the Safety dialog click Advanced to see the Advanced Connection Reaction Time Limit Configuration dialog xj Input We recommend that you keep Requested Packet Interval RPI as ms 6 500 the Timeout Multiplier and Timeout Multiplier TH na Network Delay Multiplier at Network Delay Multiplier 200 1 10 800 their default values of 2 Connection Reaction Time Limit 40 1 ms and 200 p Output See GuardLogix Controllers Ri ted Packet Interval RPI 10 Safety Task Period a DS sisi EUN User Manual publication Timeout Multiplier 23 04 number 1756 UMO020 for more Network Delay Muliplier 2004 10600 information about the CRTL Connection Reaction Time Limit 301 ms Cancel Help Make sure that input modules are set to match the need The smallest input RPI allowed is 6 ms Selecting small RPI s consumes network bandwidth and may cause nuisance trips because other devices can t get access to the network As an example a safety input module with only ESTOP switches connected to it generally may work well with settings of 50 100 ms An input module with a lig
167. ting the presence of 24V on the output terminal 1B8x0B8 1 Pt00Readback 0 Decimal BOOL Safety B8x0B8 1 Pt01Readback 0 Decimal BOOL Safety B8x0B8 1 Pt02Readback 0 Decimal BOOL Safety B8x0B8 1 Pt03Readback 0 Decimal BOOL Safety Ifi 0 Decimal BOOL Safety B8x0B8 1 Pt05Readback a Decimal BOOL Safety B8x0B8 Pt06Readback 0 Decimal BOOL Safety Ex 0 Decimal BOOL Safety Small Safety This selection is for 12 point safety input modules that use 8 or fewer safety inputs The selection reduces the amount of data the 12 point module sends to the controller to improve network performance Safety data and point status tags are created Point status is diagnostic status for each of the 8 input points gt 8121 oso dose AB 1791DS_IB12 Safety 1B12 RunMode Decimal BDOL Safety 1B12 I ConnectionFaulted Decimal BDOL Safety L 48121PtO0Data 0 Decimal BOOL Safety HB12 1 Pt01Data 0 Decimal BOOL Safety B12 1 Pt02Data 0 Decimal BOOL Safety AB12 1 Pt03D ata 0 Decimal BOOL Safety HB12 1 Pt04Data 0 Decimal BODL Safety 1B12 1 Pt05D ata Decimal BOOL Safety 4B12 1 Pt 6Data Decimal BOOL Safety 1B12 1 Pt07Data Decimal BOOL Safety B12 1 Pt00Status Decimal BDOL Safety B12 1 Pt01Status 0 Decimal BOOL Safety HB12 1 Pt02Status 0 Decimal BOOL Safety 1B12 I Pt 3Status 0 Decimal BOOL Safety 1B12 L Pt 4Status o Decimal BOOL Safety HB12 1
168. tion Inc Trademarks not belonging to Rockwell Automation are property of their respective companies Summary of Changes This publication contains new and revised information not in the last release Revised Information See the table for a summary of the major revisions to this manual For Revised See Definition for electronic data sheet Page 6 Attention statement Page 8 Vertical mount graphic Page 37 RSLogix 5000 software usage instructions Chapter 4 PFH and PFD values Page 113 New Information See the table for a summary of the major additions to this manual For New See 1791DS IB16 figure Page 18 RSNetworx for DeviceNet software usage instructions Chapter 5 1791DS IB16 PFH and PFD values Page 114 1791DS IB16 configuration data Appendix D SmartGuard 600 code example Appendix F Change Bars Change bars as shown with this paragraph show the areas in this manual that are different from previous editions and indicate the addition of new or revised information Publication 1791DS UMO01E EN P January 2007 4 Summary of Changes Notes Publication 1791DS UMO001E EN P January 2007 Preface About the Modules Understand the Operation of Safety Functions Install and Connect Your Modules Table of Contents What This Preface CORBIS ud V repro pK coe RI CES 5 Who Should Use This Manali 4 ava vacate Peek yea 8a OFS 5 Common Techniques Used in This Manual 5 Additional Resource
169. tion Page FunctionBlock Help 2 Ir 11 FunctionBlock iO Input Sa Output 403 1752 L24BBB E 404 1791D5 IBSXOB8 USED MAX 0 254 Publication 1791DS UMO001E EN P January 2007 164 Create SmartGuard 600 Code An Example 5 Expand the 1791DS IB8XOB8 module 03 1752 1 24BBB Page 1 297mm x 211mm File Edit View Function Page FunctionBlock Help 04 284 X B fioox iexi utum x 11 FunctionBlock Sw Input Output 03 1752 L24BBB Ea 04 1791D5 IBSXOBS 8Pt 8Pt Se S Safety Input ExecutionTime 324 micro sec 6 Expand the Safety Input dialog 7 Do the same for the outputs noting the following e Inputs are PtOxData C0I e Outputs are PtOxData_C02 e C01 stands for safety connection 1 e C02 stands for safety connection 2 03 1752 L24BBB Page 1 297mm x 211mm 8031 52240 HP a ape 1 297 mmax 2T1mm J Fie Edt View Function Page Fun Help File Edit View Function Page FunctionBlock Help 3 eixlecol d nx FE Ale nae g x x ox xe x Paget Paget FunctionBlock 1 FunctionBlock Fm A Ouput ELI TS 403 1752 L24668 403 1752 L24568 S Safety Output 5 Pto0Data coz S Ptowwata_coz 1S Pt zData C02 S Pto3Data coz S Pt04Data_c02 S Ptospata_coz 1S Pto6Data_co2 5 Pto7Data_co2 S Testoodata_coz S Test01Data_c02 S Test02Data_co2 1S Test03Data_c02 8 Safety Input 5 Ptoopata_co1 S PtotData
170. to Device Class Instance Editor 4 b M Graph i Spreadshee Re register Device 3 Descrip Set Safety Network Number Y 18 2006 14 13 56 The de Set Password 18 2006 14 04 44 Modec M EMI LTZ 8 2006 14 03 55 Save c _ Properties 4 From the Reset Safety Device dialog add a checkmark for Safety Network Number and click Reset noting that Configuration Owner and Output Connection Owner s are already checked Reset Safety Device 04 1791DS IBEXOBB 8Pt 8Pt Safety 72 X Resetting the safety device will cause the configuration of the device and the selected attribute s to return to their factory default settings Check the boxes below to select which additional attributes to reset in the device Note Resetting the device will always reset its configuration MV Configuration Owner Address If resettable M Output Connection Owners Baud Rate If resettable Password v Safety Network Number Cancel Help Configure Modules in RSNetWorx for DeviceNet Software 81 If successfully reset the following text appears in the message area Note the exclamation point has changed to a minus sign on the 1791DS module The minus sign typically means the node is missing but this is not the case Disregard the minus sign and continue zr SG600 3 1791combo 4 RSNetWorx for DeviceNet File Edit View Network Device Diagnostics Tools Help Messages Rockwell Aut H A Rockw
171. to configure and initiate an action using the toolbar Parameter Current Value Input Points 00 01 Input Points 02 03 Input Points 04 05 Input Points 06 07 Test Output Points Output Points 00 01 Output Points 02 03 Output Points 04 05 Output Points 06 07 General 8 From the dialog perform this procedure EDS File Safepl O Create SmartGuard 600 Code An Example 155 a Double click Input Points 00 01 noting that inputs 00 and 01 are the Estop pushbuttons tY 1791DS IBBXOBB 8Pt 8Pt Safety DC_Input DC_Out 2 fX Parameters 1 0 Data EDS File General Safety Safety Configuation Safetlyl 0 Select the parameter that you want to configure and initiate an action using the toolbar go Double click Input j d Parameter Current Value Points 00 01 S5 Input Points 00 01 51 Input 00 01 Operation T Single 52 x Input 00 01 Operation 0x10 ms 21 Input 00 Mode Not Used 22 Input 00 Test Source None 19 Input 00 Off On Delay Oms 20 Input 00 On gt Off Delay Oms 25 Input 01 Mode Not Used 26 Input 01 Test Source None 23 Input 01 Off On Delay Oms 24 Input 01 On gt Off Delay Oms Input Points 02 03 Input Points 04 05 aa Tnnut Points niin Cancel Appl Help b Edit the parameters so that the channels are pulse tested by Test sources 0 and 1 respectively 5 1791DS IBEXOBB BPt BPt Safety DC Input DC Out 2 X Parameters 1 0 Data EDS File General Safety Saf
172. to contact me Yes please call me Yes please email me at Yes please contact me via Return this form to Rockwell Automation Technical Communications 1 Allen Bradley Dr Mayfield Hts OH 44124 9705 Fax 440 646 3525 Email RADocumentComments ra rockwell com Publication CIG CO521C EN P May 2003 957782 91 Other Comments PLEASE FASTEN HERE DO NOT STAPLE PLEASE FOLD HERE BUSINESS REPLY MAIL FIRST CLASS MAIL PERMIT NO 18235 CLEVELAND OH POSTAGE WILL BE PAID BY THE ADDRESSEE Allen Bradley Eeeimel ROCKWELL SOFTWARE DOGE Rockwell Automation 1 ALLEN BRADLEY DR MAYFIELD HEIGHTS OH 44124 9705 NO POSTAGE NECESSARY IF MAILED IN THE UNITED STATES PLEASE REMOVE Rockwell Automation Support www rockwellautomation com Rockwell Automation provides technical information on the Web to assist you in using its products At http support rockwellautomation com you can find technical manuals a knowledge base of FAQs technical and application notes sample code and links to software service packs and a MySupport feature that you can customize to make the best use of these tools For an additional level of technical phone support for installation configuration and troubleshooting we offer TechConnect Support programs For more information contact your local distributor or Rockwell Automation representative or visit http support rockwellautom
173. to see a dialog that contains a list of all safety I O modules currently in your project Publication 1791DS UMOOTE EN P January 2007 Configure Modules in RSNetWorx for DeviceNet Software 73 3 Right click the I O module and select Add Connection to see the Add Safety Connection dialog Add Safety Connection Target Device 04 1781D5 IBXDB8 SPVAPt Safety DC_Ir Connection Name Details Connection Type Multicast Configuration Configuration signature must match v 8ASB 93365 11 28 2006 11 27 07 1 AM r Communication Parameters Requested Packet Interval RPI 10 E m Connection Reaction Time Limit CRTLI 401 ms Advanced Cancel Help Note that individual safety connections for both the inputs and outputs can be added and the SmartGuard 600 controller can have up to 32 connections 4 To see possible connections if desired from the Add Safety Connection dialog click Connection Name Add Safety Connection Target Device Connection Name Details IN Safet Connection Type IN Safety Readback Pt Status Muting IN Safety Readback Pt Status Muting Test Output Configuration IN Safety Combined Status Muting IN Safety Pt Status Muting OLI T Combined OUT Safety r Communication Para OUT Test Requested Packet Interval RPI 10 a ms Connection Reaction Time Limit CRTL 401 ms Advanced Cancel Help Publication 1791DS UMO
174. tput4 Output3 Output2 Output 1 Output 0 Status Status Status Status Status Status Status Status 2 Test Test Test Test Test Test Test Test Output 15 Output 14 Output 13 Output 12 Output 11 Output 10 Output 9 Output 8 Status Status Status Status Status Status Status Status 1732DS IBeXOBVA 394 0 Reserved Output Input 1791DS IB8XOBV4 Power Power Error Error 1 Test Test Test Test Test Test Test Test Output 7 Output6 Output5 Output4 Output3 Output2 Output 1 Output 0 Status Status Status Status Status Status Status Status 3A4 0 Reserved Output Input Power Power Error Error 1 Safety Safety Safety Safety Safety Safety Safety Safety Output7 Output6 Output5 Output4 Output3 Output2 Output OutputO Monitor Monitor Monitor Monitor Monitor Monitor Monitor Monitor 2 Test Test Test Test Test Test Test Test Output 7 Output amp Output5 Output4 Output3 Output2 Output 1 Output 0 Status Status Status Status Status Status Status Status Output Data Catalog Numbers 1791DS IB8XOBV4 1732DS IB8 1732 IB8X0BV4 Catalog Number Instance Byte Bit 7 Bit 6 Bit5 Bit 4 Bit 3 Bit2 Bit 1 Bit 0 hex 1791DS IB8XOBV4 22 0 Standard Standard Standard Standard Standard Standard Standard Standard 1732DS IB8 Output7 Output6 Output5 Output4 Output3 Output2 Output 1 Output 0 1732 IBBXOBV4 1791DS IB16 23 0 Standard Standard Standard Standard Standard Standard Standard Standard Output 7 Output6 Output5 Output4 Output3 O
175. ts whetherholdor 10 09 01 08 05 Status Hold or clear as the output Clear after status after a 00 Clear Communication communication error Error for an output 01 Hold specified by the instance ID The setting can be read for a specified number of points Publication 1791DS UMO01 E EN P January 2007 What This Appendix Contains Calculated Values Appendix B Probability of Failure on Demand PFD Probability of Failure per Hour PFH and Mean Time Between MTBF Data This appendix lists calculated values for probability of failure on demand probability of failure per hour and mean time between failure See the table that shows the values Calculated values of probability of failure on demand and probability of failure per hour appear in the table and must be calculated for the overall devices within the system to comply with the SIL level required for application TTTITTTUEEE he proof test interval of the 1791 DS IB4X0W4 module must not exceed 0 5 years because the maintenance interval for the relay contacts must not exceed a period of 6 months to satisfy safety category 4 in accordance with EN954 1 Within the proof test interval every I O module must be functionally tested by individually toggling each input point and verifying that it is detected by the controller Additionally each output point must be individually toggled by the controller and user verified that the output poin
176. turning OFF Over current detected 03 Short circuit detected 04 Output ON error 05 Error in the other dual channel output 06 Internal relay output circuit error replace module 07 Relay failure replace relay 08 Dual channel violation 09 Short circuit detected at safety output Publication 1791DS UMO01E EN P January 2007 112 DeviceNet Explicit Messages Monitoring the Test Output Point Explicit Read Function Command hex Response hex Message Write Service Class Instance Attribute Data Size Code JID ID Safety Output Read Reads the cause OE 09 01 04 6E 0 No error Cause of Error 01 Fault the normal flag Configuration invalid Information 1 8 specified 02 by the Instance Overload detected ID turning OFF 03 Cross circuit detected 05 Output ON error 06 Undercurrent detected for muting lamp Setting Hold Clear for Communication Errors Test Output Explicit Message Read Function Command hex Response Write Service Class Instance Attribute Data Size hex Code ID ID ID Setting for Output Read Reads whether hold OE 09 01 08 05 1 byte Status Hold or or clear is set as the Clear after output status after a 00 Clear Communication communication error for Error an output specified by 01 Hold the instance ID The setting can be read for a specified number of points Setting for Output Write Se
177. tus e je Safety Point Status Muting 331 Status e e Safety Readback Point Status 332 Muting Status e e j Safety Readback Point Status 333 Muting Status Test Output Status e Test 21 Safety 233 Combined 350 e Output Readback Test Output 342 Status with General Status Assembly 1 Found in RSLogix 5000 software I O Module Properties General tab Publication 1791DS UMO001E EN P January 2007 Configuration Reference Information 127 1791DS IB8XOBV4 Modules Inputs Outputs 0 O 5 O 3 o o 5 o 2 olo wlos ol 038 az 33 3z s3 s Elas saj 8 5 59 58 Configuration Bol gE gz 82 8z lo2 92 8 z o 2 oco o 5 esic 3 og co oc o opga Software Setting 931 5 52 o5 72 7 Seja selfs Sa A i see Module Lm z gelso 99 o Er S9 oa S So S S Definition e ssg seg Eg 82 S es Sa 8 amp s regj gagag 5 5 Sal amp lt lt lt lt e e je Safety 204 e e j Safety Combined Status Muting 1324 e e je Safety Point Status Muting 344 Je e fe Safety Readback Point Status 354 e Muting e e Safety Readback Point Status 374 e Muting Test Output Test 22 Safety 234 Combined 2C4 0 Found in RSLogix 5000 software I O Module Properties General tab Publication 1791D
178. ty Safety Input 15 Input 14 Input 13 Input 12 Input 11 Input 10 Input9 Input8 1791DS IB16 225 0 Safety Safety Safety Safety Safety Safety Safety Safety Input7 Input 6 Input 5 Input 4 Input 3 Input 2 Input 1 Input 0 1 Safety Safety Safety Safety Safety Safety Safety Safety Input 15 Input 14 Input 13 Input12 Input 11 Input10 Input9 Input 8 2 Safety Safety Safety Safety Safety Safety Safety Safety Input7 Input6 Inputb Input4 Input 3 Input 2 Input 1 Input 0 Status Status Status Status Status Status Status Status 3 Safety Safety Safety Safety Safety Safety Safety Safety Input 15 Input 14 Input 13 Input12 Input 11 Input10 Input9 Input 8 Status Status Status Status Status Status Status Status 732DS B8 300 0 Reserved Input 791DS IB16 Power Error 732DS IB8 301 0 Reserved Output Input 732DS IB8XOBV4 Power Power 1791DS IB8XOBV4 Error Error 732DS IB8 314 0 Safety Safety Safety Safety Safety Safety Safety Safety Input 7 Input 6 Input5 Input 4 Input 3 Input 2 Input 1 Input 0 1 Reserved Muting Muting Lamp7 Lamp 3 Status Status 1791DS IB16 315 0 Safety Safety Safety Safety Safety Safety Safety Safety Input7 Input6 Inputb Input 4 Input 3 Input 2 Input 1 Input 0 1 Safety Safety Safety Safety Safety Safety Safety Safety Input 15 Input 14 Input 13 Input 12 Input 11 Input 10 Input9 Input8 2 Combined Reserved Reserved Reserved Muting M
179. ublication 1791DS UMO01E EN P January 2007 22 Understand the Operation of Safety Functions If an error is detected safety input data and safety input status turn off Normal Operation and Fault Detection Normal Operation 24V ON Exte rnal Device OFF ON Input Terminal 0 OFF ON Safety Input 0 OFF Remote I O Data Safety Input ON Status 0 OFF Fault Detection 24V TO ov ON External Device OFF ON Input Terminal 0 OFF Fault ON Detected Safety Input 0 OFF Remote I O Data Safety Input ON Status 0 OFF Publication 1791DS UM001E EN P January 2007 Understand the Operation of Safety Functions 23 Set Dual channel Mode and Discrepancy Time The consistency between signals on two channels can be evaluated Either equivalent or complementary can be selected This function monitors the time during which there is a discrepancy in the logic between the two channels set as dual channels If the length of the discrepancy exceeds the set discrepancy time 0 65 530 ms in increments of 10 ms the safety input data and the individual safety input status turns off for both inputs IMPORTANT The dual channel function is used with two consecutive inputs that start from even input numbers such as inputs 0 and 1 inputs 2 and 3 and inputs 4 and 5 The following table shows the relation between terminal input status and remote I O data Terminal Input Status and Remote 1 0 Data Dual channel Mode
180. uting Muting Muting Safety In Lamp 15 Lamp11 Lamp7 Lamp3 Status Status Status Status Status 1732DS IB8XOBV4 324 0 Safety Safety Safety Safety Safety Safety Safety Safety 1791 DS IB8XOBV4 Input7 Input 6 Input5 Input 4 Input3 Input 2 Input 1 Input 0 1 Combined Combined Reserved Muting Muting Safety In Safety Out Lamp7 Lamp3 Status Status Status Status Publication 1791DS UMO01E EN P January 2007 138 Configuration Reference Information Input Data Catalog Numbers 1732DS IB8 1732DS IB8XOBV4 1791DS IB8XOBV4 1791DS IB16 Catalog Number Instance Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 hex 1732DS IB8 334 0 Safety Safety Safety Safety Safety Safety Safety Safety 1732DS IB8X0BV4 Input 7 Input 6 Input5 Input 4 Input 3 Input 2 Input 1 Input 0 1731DS IB8X0BV4 1 Safety Safety Safety Safety Safety Safety Safety Safety Input 7 Input 6 Input5 Input 4 Input 3 Input 2 Input 1 Input 0 Status Status Status Status Status Status Status Status 2 Reserved Muting Muting Lamp7 Lamp 3 Status Status 1791DS IB16 335 0 Safety Safety Safety Safety Safety Safety Safety Safety Input 7 Input 6 Input Input 4 Input 3 Input 2 Input 1 Input 0 1 Safety Safety Safety Safety Safety Safety Safety Safety Input 15 Input 14 Input13 Input12 Input11 Input10 Input9 Inpu
181. utput2 Output1 Output 0 1 Standard Standard Standard Standard Standard Standard Standard Standard Output 15 Output 14 Output 13 Output 12 Output 11 Output 10 Output9 Output 8 1791DS IB8XOBVA 234 0 Safety Safety Safety Safety Safety Safety Safety Safety 1732 IB8X0BV4 Output 7 Output6 Output5 Output4 Output3 Output2 Output1 Output 0 1791DS IB8XOBV4 2C4 0 Safety Safety Safety Safety Safety Safety Safety Safety 1732 IB8X0BV4 Output 7 Output6 Output5 Output4 Output3 Output2 Output1 Output 0 1 Standard Standard Standard Standard Standard Standard Standard Standard Output 7 Output6 Output5 Output4 Output3 Output2 Output 1 Output 0 Publication 1791DS UMO01 E EN P January 2007 What This Appendix Contains Work with 1791DS IB8XOB8 Modules Appendix E Get Point Status from Safety 1 0 Modules by Using Explicit Messaging This appendix provides information about how to use explicit messaging to get point status information from safety I O modules One of the variables in maximizing throughput when using DeviceNet safety I O modules is the size of the I O assembly with the other variables being the requested packet interval and baud rate For maximum throughput you need to keep the I O assembly at two bytes or fewer The two byte I O assemblies do not provide the individual point status needed to quickly diagnose what point
182. value same state off or on Flashing Red Partner Fault Detected A fault in the partner output circuit of a dual Check the circuit wiring and end device of output configuration was detected the partner If no problem found replace module Publication 1791DS UMO001E EN P January 2007 What This Chapter Contains Troubleshoot Chapter 8 Maintain Your Modules This chapter includes information about troubleshooting and maintenance I O errors can be read from safety input status test output status and safety output status indicators e Status data when I O is normal OK ON 1 e Status data when a fault Alarm occurs I O OFF 0 The details of errors can be read by using explicit messages See the tables that show safety input errors test output errors and safety output errors IMPORTANT For 1 0 error latch time settings the OFF status is maintained for at least the error latch time 0 65 530 ms in increments of 10 ms when individual safety input status turns OFF Publication 1791DS UMO01E EN P January 2007 104 Maintain Your Modules Safety Input Error Code hex Error Content Probable Cause Recommended Action 01 Configuration invalid The configuration is invalid Configure the module correctly 02 External test signal error 1 The power source positive side is in contact 1 Check the wiring with the input signal line 2 Replace the connected device 2 Sho
183. ves 11 editor SmartGuard 163 electronic data sheet 6 EMC directives 33 explicit messages 103 109 141 F Index ferrite core 34 Found New Hardware Wizard 62 G get point status information from safety 1 0 modules 141 H help button 41 1 0 configuration tree 41 indicators LED 97 module 97 input configuration dialog 54 inspection 107 installation 36 L legislation and standards 31 maintenance interval for relay contacts 107 mean time between failure 6 113 model types 13 module properties dialog 44 mounting 11 MTBF See mean time between failure node address setting 40 noise 34 0 ODVA 6 31 off delay function 26 on delay function 26 output configuration dialog 58 Publication 1791DS UM001E EN P January 2007 2 Index P PFD See probability of failure on demand PFH See probability of failure per hour precautions for use 8 probability of failure on demand 6 113 probability of failure per hour 6 113 publications related 5 related publications 5 remote I 0 allocations 121 replace units 108 RSLogix 5000 software 41 RSNetworx for DeviceNet software 61 S safety dialog 51 safety functions safety input 20 safety output 27 safety network number 6 44 Publication 1791DS UM001E EN P January 2007 SmartGuard code example 151 controller 61 editor 163 SNN See safety network number standards 32 stickers on communications connectors 39 T test output configuratio
184. voltmeter Industrial alcohol and clean cloth e Other equipment that can be required Synchroscope Oscilloscope Thermometer or hygrometer Check the items indicated in the table and correct any condition that is below standard Inspection Items Inspection Details Standard Equipment Item Environmental Are ambient and cabinet temperatures correct Refer to the specifications for each module Thermometer conditions Are ambient and cabinet humidity correct Refer to the specifications for each module Hygrometer Has dust or dirt accumulated No dust or dirt Visual inspection Installation Are the units installed securely No loose units Phillips screwdriver conditions Are the connectors of the communication cables No loose connectors Flat blade fully inserted screwdriver Are the external wiring screws tight No loose wiring screws Flat blade screwdriver Are the connecting cables undamaged No external damage Visual inspection Safety relays Does the safety relay contact go to OFF state No welded contact Visual inspection operation ATTENTION The maintenance interval for relay contacts must not exceed a period of 6 months to fulfill category 4 in accordance with N EN 954 1 G7SA 2A2B must be used when replacing safety relays Publication 1791DS UM001E EN P January 2007 108 Maintain Your Modules Publication 1791DS UMO001E EN P January 2007 Replace Modules The network consists of
185. w voltage Directive 73 23 EEC EMC Directive 89 336 EEC European standards EN 61508 SIL1 3 EN 954 1 Category 4 3 2 1 B EN 61131 2 EN 418 EN 60204 1 IEC 61000 6 2 IEC 61000 6 4 North America In North America the TUV Rheinland type approval includes Guard I O compliance to the relevant standards and related information including the following U S standards ANSI RIA15 06 ANSI B11 19 NFPA 79 The modules are UL certified functionally safe and carry the NRGF label when product is marked The modules received UL Listing to standards of U S and Canada including the following when product is marked UL 508 UL 1604 CSA 22 1 No 14 CSA 22 2 No 213 for 1791DS IB12 1791DS IB8XOB8 1791DS IB8XOBV4 1732 IB8XOBV4 1732 IB modules UL 508 CSA 22 1 No 14 for 1791DS IB4KOW4 modules EC Directives Understand the Operation of Safety Functions 33 Japan In Japan type test requirements are provided in Article 44 of the Industrial Safety and Health Law These requirements apply to complete systems and cannot be applied to a module by itself Accordingly to use the module in Japan as a safety device for press machine or shearing tool pursuant to Article 42 of the above mentioned law it is necessary to apply for testing of the entire system DeviceNet products conform to the EMC Directive and Low voltage Directive EMC Directive Rockwell Automation devices that comply with EC directives also conform to the related
186. x for DeviceNet Software In this case we have a single 1791DS safety I O module connected to the SmartGuard RSLinx Classic Gateway RSWho 1 le Edit View Communications Station DDE OPC Security Window Help 2 5 8 liz M Browsing node 4 found Ss 4 1752 L24BBB 1791D5 IB8 r Help press F1 E 11 28 06 10 43 AM Note that images of the 1791DS module and SmartGuard 1752 controller show up when you previously load the proper EDS files using the EDS Hardware Installation Tool Rockwell Software s EDS Wizard LAS Rockwell Software s EDS Wizard Unregistration Unregistration This allows you to remove devices from our device database This allows you to remove devices from our device database Clear All SelectAll Find Device J Doi y salag Name Clear All SelectAll Find Device T Display by Catalog Name 1747 KE A ce hy 1791D 4B0 4 Sink Input 1747 KE B Eh 1791D 4B4P 4 Sink In 4 Source Out By 1747 KFC15 7 i Eh 1791D 8B8P 8 Sink In 8 Source Out h 1747 SCNR ly 1791D 8V8P 8 Source In 8 Sink Out ah 1747 SDN Scanner Module 1781D54B12 12Pt Safety DC Input 1752 L24BBB 1791DS IB4XOW4 4Pt 4Pt Safety DC_Input DC_Relay_Output 1753 DNSI DeviceNet Safety Scanner _ 1791DS IBSXOB8 8Pt 8Pt Safety DC_Input DC_Output 1756 41074 ie 1792D 24Vdc 12 in 4 out PE 1756 410 B C 1792D 24Vdc 8 in 8 out PE 1755A13 A 1732D 0B4D 4Dutput 1756 413 B B E 1732D 0B8D SDutput 1756 41774 5
187. y I O module processes the commands sent from the master and then returns responses The basic format of each command and response is as follows Command Block Destination Node Service Code Class ID Instance ID Attribute ID Data Address e Destination Node Address The node address of the module that is sending the explicit messages is specified with a 1 byte hexadecimal e Service Code Class ID Instance ID Attribute ID The parameters used for specifying the command processing object and processing content e Data Data is not required when the read command is used Response block information is as follows Normal Response Block Number of Bytes Received Source Node Address Service Code Data Error Response Block Number of Bytes Received Source Node Service Error Code 0004 hex fixed Address Code e Number of Bytes Received The number of bytes received from the source node address is returned in hexadecimal When an error response is returned for an explicit message the number of bytes is always 0004 hex e Source Node Address The node address of the node from which the command was sent is returned in hexadecimal Publication 1791DS UMO01E EN P January 2007 110 DeviceNet Explicit Messages e Service Code For normal completions the service code specified in the command with the leftmost bit turned ON is stored as shown in the following table Function Comma
188. y Safety Safety Safety Safety Safety Safety Output 7 Output6 Output5 Output4 Output3 Output2 Output 1 Output 0 Status Status Status Status Status Status Status Status 3 Safety Safety Safety Safety Safety Safety Safety Safety Output 7 Output6 Output5 Output4 Output3 Output2 Output1 Output 0 Monitor Monitor Monitor Monitor Monitor Monitor Monitor Monitor 4 Reserved Muting Muting Lamp7 Lamp 3 Status Status Publication 1791DS UMO001E EN P January 2007 Configuration Reference Information 139 Input Data Catalog Numbers 1732DS IB8 1732DS IB8XOBV4 1791DS IB8XOBV4 1791DS IB16 Catalog Number Instance Byte Bit 7 Bit 6 Bit 5 Bit4 Bit3 Bit 2 Bit 1 Bit 0 hex 1732DS IB8 364 0 Safety Safety Safety Safety Safety Safety Safety Safety 1732DS IB8XOBVA Input7 Input 6 Input5 Input 4 Input3 Input2 Input 1 Input 0 1791 DS IB8X0BV4 1 Safety Safety Safety Safety Safety Safety Safety Safety Input7 Input6 Input5 Input 4 Input 3 Input 2 Input 1 Input 0 Status Status Status Status Status Status Status Status 2 Test Test Test Test Test Test Test Test Output 7 Output6 Output5 Output4 Output3 Output2 Output1 Output 0 Status Status Status Status Status Status Status Status 3 Reserved Muting Muting Lamp7 Lamp 3 Status Status 1791DS IB16 365 0 Standard Standard Standard St

1791DS-UM001E-EN-P - Guard I/O DeviceNet Safety Modules

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