Crystal Ball User`s Guide Crystal Ball User`s Guide
Contents
1. RR SR NC r ot No a i NC NO l c NO NC 120 VAC CONTROL CIRCUIT Crystal 2 ee 1 2 2 2 Starter 2 s E E E K E 2 Pump 2 larter Len deel JelelJelel el 1 R S R S R S RS un elei ale 1 1 H 1 Li Denotes field wire connection Used for clarity powered by 120 vac All floats must use nomally open contacts N O 6007 aping Soen eg ESA liSIuLI0 81 2009 0mniSite OmniSite Crystal Ball User s Guide 19 Quickstart Guide for Using the Crystal Ball as Your Primary Pump Controller 1 The Crystal Ball can be mounted outside of your pump control panel using the optional OmniSite NEMA 4x enclosure Alternately the Crystal Ball can be mounted inside of a new pump control panel as room allows and the removable display of the Crystal Ball can be mounted on the face of your inner swing out door as follows F The Crystal Ball has 3 options for pump control e Float only control 4 20 mA Analog level control 4 20 mA w float backup control Note Display is not waterproof and should not be mounted directly outdoors 4 terface Cable If using float only control then as shown diagrams pages 15 16 this manual Note the diagram in this manual on P15 assumes you2. must manu website ally enable this feature from the OmniSite website Additionally you can manually request the pump run time values at any time by visiting the OmniSite website and issuing the appropriate command The OmniSite units OmniSite RTU is Your OmniSite RTU isa keeps calling me with receiving false Sophisticated piece of electronic alarms and when alarms monitoring equipment It is only as visit the site can good as the equipment it is monitor not find any problems ing In other words if your control panel is issuing false alarms the OmniSite RTU WILL REPORT them Contact your local OmniSite distributor to locate causes for false alarms from your equipment or increase alarm time delays to eliminate false alarms First check to see that your analog device is wired EXACTLY as shown previously in this manual Correct faulty wiring or if OK see below Analog Inputs not working Wiring Error Connect a milliamp meter to the Incorrect Software 4 20mA loop in question and Scaling confirm correct 4 20mA signal If OK use the local display keypad to see that the 4 20mA Input is correctly scaled and alarm set points applied 6007 aping 1 IIeg 849 09 eyisiuuo 2009 0mniSite OmniSite Crystal Ball User s Guide 41 Relay Outputs Wiring Error First check to see that your Not Working relay output is wired EXACTLY a
3. qua shut off for service or repair Taking it out of rotation also prevents false Display Liquid Crystal Display 4 x 20 alarms from occurring each time the Crystal Ball attempts to start the While working through menu structure failed pump and it fails to run Through this menu option it is also Pressing UP or DOWN will select the next or previous menu item in the list possible to manually turn an output on or off To select that item press ENTER If the item is a menu selection the next menu will open If the item is a value then it is selectable to edit Pressing EXIT for 2 seconds will return the user to the main menu Pressing EXIT momentarily will return the user to the previous menu While editing a value If the value is numeric the cursor will blink on the digit being edited If the value is list the list selection will blink UP DWN will be used to scroll through the list or make edits EXIT will cancel any editing WITHOUT saving the changes ENTER will move the cursor to the next position If currently editing the last position or a list value the value is SAVED and the user returns to the menu mode Use of Dedicated Function Keys Pressing Level Setup brings the user directly to the pump on off setpoints for editing or review when using pump control Easily navigate the Crystal Ball display as follows e 8 button Interface Holding EXIT for 2 seconds can be pressed at any time to
4. 15 VDC DI Inputs 14 universal input 12VDC VAC thru 120 VDCAAC 10 Counter Inputs 2 avail At 30Hz max Freq Rain Gauge Input 1 Avail for pulse only Each pulse must 0 01 rain Operating Temp 20 to 150 F Storage Temp 20 to 180 F Humidity 5 95 RH non condensing Enclosure Weatherproof equivalent to NEMA 4X Optional Terminals Removable spring clamp style Weight 13 Ibs Communications Local RS232 Port 10Mb Ethernet RS485 Memory Type EEPROM Flash Isolation Voltage 4000 VAC opto isolated Input Impedance 34Kohm min Surge ANSI 7 90 1 Dimensions 8 8 5w x 8 875h x 4 125d Aux Power Out 400 mA 12 VDC Analog Inputs 4 Q 250 ohms 0 20mA 1500V surge isolated 16 bit res Relay Outputs 4 Q20A 120 VAC resistive Form C Display 4 line x 20 char LCD w backlight Keypad 2x4 tactile keypad removable for remote mount audible feedback Battery Charger 15 VDC capable of charging 800 mAH 17 AH gell cell System Key Switch Smart Key 100 Million combinations Radio Frequency 850 900 1800 1900 Mhz Antenna 850 900 1800 1900 MHZ phantom style Transmission Time 1 2 seconds field to web page Approvals UL 508 Pending Appendix C Repair Parts In the unlikely event that you should have a problem with your new OmniSite prod uct the following replacement parts are available for purchase from OmniSite Note tha
5. Crystal Ball If it is GREEN you have a good signal and can proceed with installation If NOT GREEN call OmniSite at 317 885 6330 to determine that your cellular signal strength is suitable Once this is verified you can move on to installing your equip ment with confidence Observe good wiring practices DO NOT MIX high and low voltage wiring inside your pump control panel This creates a situation where high voltage cables can induce false signals onto your low voltage OmniSite inputs OmniSite low voltage cables should be routed inside low voltage wiring duct in your existing control panels If you are not sure if high amp low voltages are mixed inside your panel you can always tie wrap your OmniSite sensor wires to the out side of the wiring duct This technique still provides an attractive installation while providing suitable separation from high voltages CAUTION If you mount your OmniSite RTU inside of your existing electrical cabinet then take extra care to ensure that the antenna coaxial cable is NOT routed with high voltage cables or alarm horn power wires This can lead to unpredictable cellular reception or damage to the radio circuitry OmniSite RTU s can be mounted indoors or outdoors OmniSite s cellular devices can be mounted directly outdoors if you purchased the NEMA 4X polycarbonate enclosure option or inside of your existing electrical control panel if room allows A common installation technique is t
6. Lag Level 0 9999 0 4 enable pump Lag Lag Pet 0 9999 0 1 P1 ON OFF OFF P2 ON OFF OFF control 4 LevelTest ON OFF OFF 3 Tank Lvl 0 9999 0 4 Press ium just directions to change tank level above glISlULU0 6007 aping 1 Ieg 849 09 eyisiuuo 0 Set RTU Date amp Time If you want your reports to come in at a specific time each day then make sure the Crystal Ball Menu Tree 4 Enter setup 1 Setup All Inputs 4 Enter setup cont d 2009 OmnisSite 60020 OmniSite Crystal Ball User s Guide 31 1 INP 1 15 36005 5s e Make an input a i gt 2 INP2 83800555 counter or rain gauge 3 Date amp Time ied io 3 INP 3 15 36005 55 Inputs 5 6 7 can be L 1 Date mm dd yyyy once every 24 hours Enter Setup AINP 4 15 36005 5s to i d 2 Time hh mm AM PM 5 Yee mis 2 RAM pulsing device like 4 Timed Reports desired field 6 INP 6 ALARWCOUNT flow meter rain 1 Reports ON OFF ON settings The ALARM 15 36005 5s ech v d 2 Rep Freq 15 1440m 1440m most frequently 7 INP 7 ALARM COUNT ES 3 Rep 1 AlrmStats Analog InFIwData RainFall changed settings ALARM 1s 3600s 5s PumpCalcs PumpCalcs are as follows 8 INP 8 15 36005 55 4 Scheduled Time hh mm 00 00 Input alarm 9 INP 9 15 36005 5s time delays 10 INP 10 1s 3600s 5s 5 Pump GPM Cales Enter Pump GPM Rating and Well s
7. USER S GUIDE ed Omni Site CELLULAR MONITORING SOLUTIONS Crystal Ball User s Guide 494 S Emerson Ave Suite E Greenwood IN 46143 Telephone 317 885 6330 support omnisite com www omnisite com v 2 0 o m a o LT a m USER S GUIDE ed Omni Site CELLULAR MONITORING SOLUTIONS Crystal Ball User s Guide 494 S Emerson Ave Suite E Greenwood IN 46143 Telephone 317 885 6330 support omnisite com www omnisite com v 2 0 301095 5 435 2009 0mniSite OmniSite Crystal Ball User s Guide Limited Warranty If it appears within one 1 year from the date of delivery to Purchaser that any products or component parts do not conform exactly to the specifications and physical dimen sions referred to herein and the Purchaser at its expense returns the product or com ponent parts to the Seller together with a report of defects the Seller shall review the inspection report and inspect the items and shall authorize at its option either the repair or replacement of any non conforming products or component parts whether on warranty contract of negligence shall not in any case exceed the amount to be paid by the Seller in obtaining and repair or replacement of non conforming products or component parts and upon expiration of the warranty period all liability of the Seller shall be terminated This warranty does not cover damage due to acts of God fire flood lightning etc nor product mis
8. dence 250 ohms 12VDC 80mA max each input GE Field c E Device Power Field Device 3 Wire Device 4 Wire Device Field Device 6007 aping Soen eg ESA Suw FL 2009 0mniSite OmniSite Crystal Ball User s Guide 15 Wiring Diagrams Cont d Monitoring a Typical Pump Control Panel REEL User selectable Reserved for Al ar alarm or float Pump 1 2 3 1 ta Input or control inputs Runtim e ADEE DE ulse Accumulation Rain Counter Gauge Battery Backed P1 P2 1200 111218 14 Dedicated Alarm Inputs EI 2 2 a Lag Lag Float C Lead Float 12 3 4 CONTROL CIRCUI T 120 VAC HIGH LEVEL RELAY z HIGH LEVEL LIGHT Pump 1 Starter Pump 2 Starter 6007 aping 1 Ieg 849 09 llSiutu0 91 2009 0mniSite OmniSite Crystal Ball User s Guide 17 Wiring Diagrams Cont d Ri Using the Crystal Ball as a Pump Controller R3 M Nm User selectable Reser ved for Alarm Alarm alarm or float Pump 1 2 3 Input or Input or control units Runtime ain Pulse Accumulation Gauge Counter BB s pan Dedicated Alarm Inputs 8 E 8 P2 1 2 3 4 5 6 7 8 9 10 111112 13 14 O O O O O O O O O O O O O O 6 0 HIGH LEVEL 4 20 mA Level Probe Float Control OR Submersible x Assumes floats already
9. f you setup the following parameters as detailed in Appendix A Pump GPM calcs e Pump GPM e Tank shape Stop lead distance in tank This is distance from lead start elev to stop elev 600z aping 849 09 llSiutu0 ec 2009 0mniSite OmniSite Crystal Ball User s Guide 23 Crystal Ball Field Input Output Circuit Functionality INPUT DESCRIPTION Inputs 1 thru 4 Connection of any ON OFF style voltage signal in the range of 12VDC or 12 VAC thru 120 VAC or 120 VDC can be connected directly to these input circuits to monitor alarm signals pilot lights relays coils etc No polarity has to be observed on these inputs and different inputs can have different polarities voltages All alarm inputs have user adjustable alarm time delays adjustable thru the local display keypad Input 5 Connection of any ON OFF style voltage signal in the range of 12VDC or 12 VAC thru 120 VAC or 120 VDC can be connected directly to this input circuit to monitor alarms pilot lights relays coils etc No polarity has to be observed on this input All alarm inputs have user adjustable alarm time delays adjustable thru the local display keypad Alternatively this input can monitor and totalize pulses from a rain gauge used to plot rainfall vs well inflow rate Connection of any ON OFF style voltage signal in the range of 12VDC or 12 VAC thru 120 VAC or 120 VDC can be connected directly to the
10. ing diagrams in this manual and turn it on The monitor will automatically establish 2 way communications over the pub lic cellular network to the www omnisite com web site STEP 2 Using the Local Display and Keypad We have good news for you If you have physically connected your field wires according to STEP 1 using the wiring diagrams in this manual and you are using the Crystal Ball to merely monitor alarms and provide pump runtime and on off cycle information then there are not any parameters that you have to set with the local display and keypad The Crystal Ball default settings have been optimized for a typical sewage lift station at our factory and it is going to work as such However if you are using the Crystal Ball for automatic pump control on a sewage lift station measuring pump amps or using it in a drinking water system THEN YOU MUST enter set point and control parameters as shown in APPENDIX A LOCAL PROGRAMMING STEP 3 Configuring Your Equipment on the OmniSite Website Once your installation is complete configuring your equipment on the OmniSite website is easy This is a cellular device like a telephone and has an associated monthly cellular service fee YOU MUST contact OmniSite at 317 885 6330 with your billing information or this unit will not transmit alarms We will activate the cellu lar service and provide the User ID and Password you will use to sign on to your secure web pages Sign on to the OmniS
11. ite website at www omnisite com using your newly select ed User ID and Password Once signed on select Setup and then Callout list and also Device Setup Follow the steps on the screen to complete the alarm message delivery OmniSite devices can automatically send emails text messages and voice calls in any sequence in response to an alarm event These features are configured using the website interface Helpful hint If you get stumped use the Help link that is at the top of each page It has very specific information as to how to fill out the form you are currently working on Don t like computers No problem will setup your alarm message deliveries message deliveries for a small fee Simply call us at 317 885 6330 We will do the setup for you 6007 aping Soen eg ESA Suw 01 2009 0mniSite OmniSite Crystal Ball User s Guide 11 Wiring Diagrams The Crystal Ball Field Terminal Strip User User Selectable Selectable Alarm Alarm Input or Input or ain ulse Gauge Counter User selectable Reserved for alarm or float Pump 1 2 3 control inputs Runtime Accumulation Battery Backed Dedicated Alarm Inputs 12VDC Stop Float 23 12 13 14 o o Q Q Q 10 11 12 13 14 o oo o o oo St AE 2 8 wel w 9 i0 2 Any signal 12 VAC VDC to 120 VAC VDC No polarity req d Typical for inputs 1 14 Note Different voltages can be applied t
12. ize For each alarm define the alarm and the alarm time delay i e the amount of time the input 11 INP 11 1s 3600s 5s You have to answer these questions if you 12 Power Failure 1s 3600s want the Crystal Ball to calculate station flow 60s and calculate pump GPM rate 13 Low Battery 18 3600s 2s 1 Decimal Pos Xx x XXX XXX 1 P1 GPM 0 2000 2 Setup Analog Input 2 P2 GPM 0 2000 PF Tank Shape 2 Stop Lead 0 999ft 0 1 Cylinder must remain in 3 P3 GPM 0 2000 3 Diameter 0 999ft 0 that position L n 4 4 Lead Vol 0 999999 before a call is Analog Inputs 2 Rectangle made L gt Same as Setup Analog g vead Inputs under Pump L gt X XX XXX ol Control and Pump 00000g 2 Stop Lead 0 999ft 0 3 Diameter 0 999ft 0 4 Lead Vol 0 999999 6 SD Data Log 1 Data Logging ON OFF OFF 2 Sample Rate 0 720 min 2min aping 1 849 09 llSiutu0 ce 2009 0mniSite OmniSite Crystal Ball User s Guide 33 Crystal Ball Menu Tree 5 Diagnostics L 1 RTU Status eDiagnostics This section is reserved for OmniSite trained field service personnel Call OmniSite at 317 885 6330 with questions about this section Maint Key 00 99 Battery lt 5 0 BAD 5 0 to 13 2V RTU Temp 20 0 to 150 0F DC Power 0 18 0V Cell RSSI 106dB to RTU Enabled YES NO Low Pwr Mode ON OFF OFF EDIT POWER MODE 1 Low P
13. llows Relay 1 Pump 1 Relay 2 Pump 2 6007 aping 5 Gent 849 09 eyisiuuo 0c 2009 0mniSite OmniSite Crystal Ball User s Guide 21 8 10 Relay 3 Pump 3 Relay 4 Spare for custom use Once your wiring connections are made you HAVE TO enter the following setup parameters using the Crystal Ball local keypad Number of Pumps being controlled Your pump start stop setpoints if using analog sensor e Type of tank level measuring device you are using i e floats or analog or analog w float backup e Pump GPM rating Tank Dimensions Refer to Appendix A for Crystal Ball Menu Tree and how to navigate to the settings above When finished test your setup using the Crystal Ball dedicated Level Test but ton This button only works if you are using analog only or analog with float backup control If you are using Floats only then the best way to test your setup is just manually tip up each float as needed Note that if you are measuring pump amps with the Crystal Ball then the amp probes must be connected as follows Analog 2 Pump 1 amp probe Analog 3 Pump 2 amp probe Analog 4 Pump 3 amp probe Quick Setup for the Pump Calculator 1 The Crystal Ball has the ability to report the following calculations on up to 3 pumps e ON OFF cycles e Runtime e GPM Based on timed drawdowns e Amps Total Station flow 2 Once your unit is wired the above calculations will only work i
14. lluminated Unit does not transmit Cellular signal Inspect the cellular signal alarms and power source reception is strength LED on the face of the unit If is present not suitable it is not GREEN then you MAY have a weak signal Call OmniSite at 317 885 6330 We will observe the transmitted signal strength suggest options for you which may include replacing the antenna or relocating the antenna state and remains in not remained open or closed forat that state for at least 5 seconds Vote this is a user adjustable time delay and may be longer for your application Next disconnect the field wires from the RTU for the alarm input in question Using a volt ohm OmniSite unit does not appear to least be doing anything 5 seconds 6007 aping Soen eg 81510 eysruuio 8e 2009 0mniSite OmniSite Crystal Ball User s Guide 39 de at your contacts are actually opening and closing If not make field repair If they are check on the Crystal Ball front panel to see that the associated LED goes on off as your field signal changes Lastly visit the OmniSite web site to confirm that you have an associated alarm trigger and call out list specified for the event The OmniSite RTU reports My pump runtime Time Scheduled pump runtimes and other readings are not reports are not automatically updating enabled values on time scheduled intervals on the OmniSite typically once day You
15. n optimized for use by the water and wastewater utilities It is designed for indoor or outdoor environments and operates from 120VAC or 15 20 VDC 6007 aping Soen eg ESA eysruuio 2009 0mniSite OmniSite Crystal Ball User s Guide solar panels and power supplies The module s internal cellular modem module provides two way communications through the fully automated OmniSite operations center to the www omnisite com web site The standard operating program of the RTU monitors all 14 digital inputs and the alarm limits on 4 analog inputs and reports any changes This information is immedi ately displayed on the web site and user selectable alarm notifications for critical events can be sent via pager e mail telephone call or any combination thereof In addi tion equipment status reports can be time scheduled in advance or requested at any time In addition the Crystal Ball is a sophisticated pump controller Installation and Operation is Very Simple Please note that your OmniSite product is a cellular device No matter how good the installation looks without cellular reception your device will not work Therefore your first step is to determine that suitable cellular service is available at the installation location BEFORE you start your actual installation Connect your OmniSite unit to a temporary extension cord and plug it in at the installation location Look at the cellular signal strength LED on the
16. o different input channels as needed I E Don t all have to be the same 120 VAC Input Power 0 3 amps max Example Monitoring Dry Unpowered Contacts User User Userselectable df Crystal Selectable alarm or float Pump 1 2 3 Ball Alarm Im control inputs Runtime Inputor ulse Accumulation Gauge Counter z Se Dedicated Alarm Input bss 200 edicated Alarm Inputs Bs S 8 12VDC 1 2 3 4 5 6 7 8 9 1011 12 13 14 LGN O O oO Q oO oO oO oO Q O Q O QO 1 2 3 41516 7 8 9 10 11 12 13114 o o Q lolo o o o 120 VAC Input Power 0 3 amps max A Pum p 3 re Run Contacts Pump 2 e 7 9 Run Contacts NOTE The Crystal Ball Universal LA Pump 1 Voltage Inputs cannot directly Run Contacts monitor dr y contact A Flow Meter 30 HZ Example shows them beig ele powered by Onboard 12VD C Output Max supply but could be any source L i Rain Gauge Each Pulse Pulse Output 0 01 6007 aping 1 849 09 llSiutu0 2009 0mniSite OmniSite Crystal Ball User s Guide 13 Wiring Diagrams Cont d Example Wiring 4 20mA Analog Inputs 2 Wire Loop Powered 2 Wire Self Powered 12 VDC es Sensor 4 20 mA External n ccc Source Crystal Ball Analog Input Impe
17. o mount the RTU inside the existing electric con trol panel you are monitoring mount our Phantom antenna on top of your existing panel then connect the antenna to the RTU using an OmniSite supplied coax jumper cable Note that your antenna must be mounted outside of any metal electrical enclosure Little Known Fact about Solar Power If you are planning on using a solar array to power the Crystal Ball this will obviously have an impact on your installation loca tion A solar array must have unobstructed sunlight during the day which means it 6002 aping Soen Jeg ESA eysruuio 2009 0mniSite OmniSite Crystal Ball User s Guide cannot be partially covered by a leaf shadow or shadow of any kind Solar arrays are wired in series and if any part of it is in a shadow then the entire array is dead i e not putting out much if any power Therefore pick your solar panel location wisely and face it to the south at a 45 degree angle Also if you are using solar power you will need to configure the Crystal Ball unit to use its low power mode The default mode is for the cellular radio to remain powered on at all times when power is applied to the Crystal Ball to allow remote control from the web site In low power mode the radio is powered off after 1 minute of inactivity see how to set low power mode in Appendix A STEP 1 Connect the OmniSite Crystal Ball to the equipment to be monitored using the wir
18. ower Mode Select Disabled Enabled Disabled 9 Firmware 50 xxxxx 10 Disp Ver v x x 11 PwrCycles 0 999 0 12 CellCycles 0 999 0 13 FailNetConns 0 999 0 14 FailSrvConns 0 999 0 15 SuccSrvConns 0 999 0 16 AbandRpts 0 999 0 17 Signal 0 100 0 18 Network 0 100 0 19 CellState 0 999 0 20 DailyCellCycles 0 999 0 21 CLEAR DIAG CNTRS Oc 1 Lst FOCC Rcvd 00 99 2 Domain Name rtu omni site net 3 Domain IP Addr 68 255 116 1 4 Domain Port Num 5001 5 Unit ID XXXX If you want to verify this number call OmniSite 6 Server ID OMNI 7 Network APN C1 korem2m com 8 Sim 10 XXXXXXXXXXXXXXXXXXXX 9 Ctrl Rev X X 10 Soft Rev v X X X 11 Exec Radio Test 12 Get Radio Log 3 Clear All Calc s 13 Clear Radio Log 14 1 Clear all SELECT PROVIDER calculated 1 Provider KM2M AGSM KM2M values YES NO 4 Smart ID Keys 1 ID xx XXXXXXXX L gt C 2 Remove ID YES NO 5 Diagnostics cont d 2 Radio Setup 5 Bootload 1 Update software from SD card 2 MAIN UNIT YES NO Ly 3 DISPLAY UNIT YES N0 4 RADI0 YES N0 6007 aping 1 849 09 llSiutu0 ve 2009 0mniSite OmniSite Crystal Ball User s Guide 35 Appendix B Hardware Specification Specifications Power Supply 80 265 VAC 10 or 15 20 VDC 10 Max Power Consumption 0 3 amps 120 VAC or 2 1 amps 2
19. r floats are pow ered by an external 120 VAC source If not and the Crystal Ball will be supplying the power to floats then wire your floats as show on page 10 of this manual titled Example Monitoring Dry Unpowered Contacts If using float only control they should be wired as follows Pump 3 LAG LAG Float Input 8 Pump 2 LAG Float Input 9 Pump 1 Lead Float Input 10 All Stop Stop Float Input 11 If using analog only control then connect your 4 20 mA device to Analog input 1 only according to the diagrams on pages 11 amp 12 of this manual If using Analog plus float backup control then wire your analog device as detailed in Step 5 above then wire your high level float to input 1 and your stop float to input 11 The analog float backup uses only 2 floats and works as follows e f your analog signal drops below mA or above 22 mA it is assumed the signal has failed e lf the analog has failed and the high float is energized then the lead pump is started If 15 seconds elapses and the high float is still energized then the lag pump is started If 15 additional seconds elapses with both pumps running and high float is still energized then the final pump is started All pumps will run i e however many were started until the stop float is de energized This process will repeat until the analog signal is repaired Relay Outputs Note that the Crystal Ball relay outputs are pre assigned as fo
20. return to the main menu NOTE The Crystal Ball RTU must be disabled with the Intelligent ID key before setup changes can be made When finished with setup again use your Intelligent ID key to put the Crystal Ball RTU back into service 6007 aping Soen Jeg ESA oueuu0 8c 2009 0mniSite OmniSite Crystal Ball User s Guide 29 Crystal Ball Menu Tree Call OmniSite Ph 317 885 6330 Or go online www omnisite com 1 Need Help 2 View Inputs 1 Analog 1 0 9999 2 Analog 2 0 9999 3 Analog 3 0 9999 4 Analog 4 0 9999 5 Input 1 ON OFF 6 Input 2 ON OFF 7 Input 3 ON OFF 8 Input 4 ON OFF 9 Input 5 ON OFF 10 Input 6 ON OFF n Input 7 ON OFF 19 Input 8 13 1 9 14 Input 10 ON OFF 15 Input 11 ON OFF 16 Pump 1 ON OFF 17 Pump 2 ON OFF 18 Pump 3 ON OFF 19 Output 1 ON OFF 20 Output 2 ON OFF 21 Output 3 ON OFF 22 Output 4 ON OFF 23 Rain Pulses 0 99 24 Counter 1 0 9999 25 Counter 2 0 9999 26 P1 GPM 0 2000 27 P1 Runtime hrs mins 28 P1 Starts 0 999 Key range or options default e View Inputs Use this menu option to view all con nected equipment and opera tional status since the RTU last reported to your web page 29 P1 Drawdwn hrs mins 30 P1 Amps 0 999 31 P2 GPM 0 2000 32 P2 Runtime hrs mins 33 P2 Sta
21. rts 0 999 34 P2 Drawdwn hrs mins 35 P2 Amps 0 999 36 P3 GPM 0 2000 37 P3 Runtime hrs mins 38 P3 Starts 0 999 39 P3 Drawdwn hrs mins 40 P3 Amps 0 999 41 Well Fill mins secs 42 Inflow Rate 0 99999 Sensors NONE 4 20mA FLT 4 20mA FLOATS NONE of Pumps 00 03 00 Grease 00 10 00 Alternate YES NO YES 1 1 Settings 2 3 4 5 Pump Scheme DOWN UP DOWN 6 7 8 gt 3 Pump Control Pump Fail Alm YES N0 YES Control Only YES NO NO SETUP ANALOG INPUTS 1 Decimal Pos XXXX XXX X XX XX 2 Scaling 4mA 0 9999 0 3 20mA 0 9999 200 4 Low Alarm NONE 0 9999 NONE 5 High Alarm NONE 0 9999 NONE 6 Dead Band 0 9999 0 7 ANALOG INPUT 1 8 Alarm Delay 0 240 sec 5 sec 9 Report Value LAST LIVE LAST On ANALOG INPUT 2 Al 1 LIVE is the only option ANALOG INPUT 3 Je menus as Analog Input 1 ANALOG INPUT 4 1 P1 runs YES NO YES 2 P1 control AUTO ON OFF AUTO 3 P2 runs YES NO YES 4 P2 control AUTO ON OFF AUTO 5 6 7 If you are using the Crystal Ball to control pumps based upon tank level then you must answer the questions in this section of the menu tree to 2 Pump Bypass P3 runs YES N0 NO P3 control AUTO ON OFF OFF Output 4 ON OFF OFF Stop Level 0 9999 0 Lead Level 0 9999 0 3 Level Setup 2 3
22. s shown previously in this manual Wiring a relay contact into a field hand off switch takes experience If you are not sure seek a qualified electrician If OK see below Incorrect Software Check to see that your relay Setpoints pump on off set points have been correctly entered using the local display keypad Next check that the pump s are not removed from soft ware rotation Verify that the correct sensor is being used floats or analog I In setup Relay in Manual Lastly verify that software Control control is in automatic and not manual control Appendix E Location for Setting Software Parameters nter input time delays nter wet well dimensions nter datalogging parameters nter pump controller settings nter analog high low set points nter analog measuring range View current analog digital input status etup GPM override etup recipient email phone and text Information etup call out Tist order and delays etup alarm state for inputs etup notification events View charts graphs and export data View logs and history Analyze inflow and rainfa 60020 aping 1 849 09 eyisiuuo ev 2009 0mniSite NOTES NOTES 91ISluuu0 600 9 OmniSite Crystal Ball User s Guide aping 1 849 29 oun 44 er
23. se input circuits to monitor alarms pilot lights relays coils etc No polarity has to be observed on these inputs All alarm inputs have user adjustable alarm time delays adjustable thru the local display keypad Inputs 6 and 7 Inputs 8 thru 11 Inputs 12 thru 14 Alternatively these inputs can monitor and totalize pulses from a pulse output device at a max rate of 30Hz used to read flow and electric meters Connection of any ON OFF style voltage signal in the range or 12 VDC or 12 VAC thru 120 VAC or circuits to monitor alarms pilot lights relays coils etc No polarity has to be observed on these inputs and different inputs can have different voltage polarities All alarms have user adjustable alarm time delays thru the local display keypad Alternatively these inputs can be user selectable to monitor float Switches and provide pump control using the relay outputs on the controller If float control is desired must be con figured as shown in APPENDIX A local programming These inputs are reserved to monitor the coil or auxiliary contacts from Pump 1 2 and 3 motor starters Connection of any ON OFF style voltage signal in the range of 12VDC or 12 VAC thru 120 VAC or 120 VDC can be connected directly to these input circuits to monitor the pump run status No polarity has to be observed on these inputs These inputs provide daily reports of Pump 1 2 3 on off cycles total runtime and GPM u
24. sing timed draw downs on the well as well as total station flow without the need for a flow meter Note Flow calculations DO NOT work on stations using variable speed drives and note that inputs 12 13 14 must be used with 6007 aping Soen eg ESA Suw ve 2009 0mniSite OmniSite Crystal Ball User s Guide 25 Analog inputs 1 4 Relay outputs 1 4 and Terms normally open contacts to correctly accumulate runtime e g voltage is applied to input 12 13 or 14 when the respective NOTES pump is running Connection of any 4 20mA device signal allows remote monitoring and alarm set point notification Connect to automatic control circuit of pump motor starter to pro vide automatic pump up drinking water applications or pump down sewage lift stations These terminals supply a continuous battery backed 12 VDC to any dry un powered contacts providing alarm monitor ing in the absence of AC power 6007 aping Soen eg ESA eysruuio 9c 2009 0mniSite OmniSite Crystal Ball User s Guide 27 Appendix A Local Programming Pressing Level Test brings the user directly to the simulation screen that allows the user to use the UP DOWN keys to simulate a rising and or falling liquid level This is used to test pump start stop set points and alarm limits Pump Bypass is used to take a pump out of automatic alternation if it is
25. t the printed circuit boards PCB themselves are not a repairable part If you have a problem with an OmniSite printed circuit board the repair consists of replacing the entire PCB unit Contact your OmniSite distributor for details Part Number Description BATTI208 Rechargeable 800 mA gel cell battery KEY Crew on site replacement key EN Crystal Ball Weatherproof enclosure All items are typically in stock for immediate delivery 6007 aping Soen Jeg ESA Suw 9 2009 0mniSite OmniSite Crystal Ball User s Guide 37 For the repair or replacement parts you need call 317 885 6330 between 8 am 5 pm Monday Friday Eastern Daylight Time For on site repair service 24 hours a day 7 days a week contact your local OmniSite distributor in your area For the location of an OmniSite repair service center in your area call OmniSite at 317 885 6330 For information on purchasing an OmniSite Maintenance Agreement or to inquire about an existing Agreement call 317 885 6330 between 8 am 5 pm Monday Friday Eastern Daylight Time The model number will be found on the OmniSite identification label When requesting service or ordering parts always provide the following information Serial number model number and part description Appendix D Troubleshooting Chart Unit does not transmit No Power Check 120 VAC or 12 alarms and no control VDC power source panel lights are i
26. uce the risk of fire or shock hazard connect OmniSite RTU directly to a 120 VAC electrical circuit Do not use extension cords for permanent installation 2 Cover of OmniSite RTU must be securely closed to prevent water damage and electrical shock 3 Never operate your OmniSite RTU while any part is missing or damaged in any manner 4 To reduce the risk of electrical hazard or damage do not tilt jolt or tip RTU while unit is powered on 5 To reduce the risk of accidental electrical shock do not touch the electrical terminals or controls with wet hands 6 Note the warning label shown below WARNING To reduce risk of fire electric shock or injuries always disconnect all sources of electrical power before servicing or cleaning Introduction Congratulations you just bought the best The OmniSite system provides two way communications using our patented WINGSTM Wireless Information Network Gateway Standard over a cellular network The low cost of the OmniSite method makes remote monitoring very affordable and allows our devices to operate on the GSM networks worldwide We have the most complete coverage and best reputation in the industry OmniSite wireless monitoring devices provide a low cost wireless system for remote monitoring measurement and data collection anywhere wherever there is GSM service worldwide Overview The OmniSite Crystal Ball is a multi channel monitoring and control device that has bee
27. use and acciden tal damage Seller shall not be liable for any injury loss or damage direct or consequential arising out of the use or the ability to use the product This warranty gives specific legal rights You may have other rights that vary from state to state Some states do not allow the exclusion or limitation or incidental or consequential damages so that the above limitation of exclusion may not apply to you WARNING The individual user should take care to determine prior to use whether this device is suitable adequate or safe for the use intended Since individual appli cations are subject to great variation the manufacturer makes no representation or warranty as to suitability or fitness of these devices for any specific application NOTICE INSPECT CONTENTS IMMEDIATELY AND FILE CLAIM WITH DELIVERING CARRIER FOR ANY DAMAGE SAVE THE BOX AND PACKING MATERIAL YOU ARE RESPONSIBLE FOR DAMAGE TO YOUR UNIT IF RETURNED IMPROPERLY PACKED 60029 aping 1 Ieg 849 09 eyisiuuo 2009 0mniSite OmniSite Crystal Ball User s Guide General Safety Instructions Safety Signal Words Danger means if the safety information is not followed someone will be seriously injured or killed Warning means if the safety information is not followed someone could be seriously injured or killed Caution means if the safety information is not followed someone may be seriously injured or killed 1 To red
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