2 - Russelectric
Contents
1. a Figure 2 Lifting with an Overhead Crane Integral Lifting Angles and Cables or Chains Follow these instructions to handle the switch Useload rated cables or chains with safety hooks or shackles Do not pass cables or chains through holes in lifting straps 2 Useaload rated spreader beam to prevent structure damage Rig so that the minimum angle between the lifting cables or chains and equipment top is 45 degrees Handling with Sling Rigging When elevating a switch an overhead crane equipped with either of the following may be used 1 A chain coupled to a sling rigging 2 A wire cable with safety hooks and shackles 3 Wrap the sling completely around the switch and shipping stringers DUN T PASS RUPES DR CABLES ROUGH LIFT HOLES USE SLINGS S S SAFETY HOOK R SHACKLE SPANNER BAR CHANNEL BYPASS ISOLATION SWITCH a AS boe CKS EUN CU VHC NE udi v d ae es SHIPPING SKID SES EE SES Figure 3 Lifting with Sling Ri2. Failure to follow this instruction can result in equipment damage 1 Vacuum the switch interior to remove any dirt or dust deposits Wipe all bus bars insulators cables and so forth with a clean dry lint free cloth 2 Check the switch interior carefully for moisture condensation build up or signs of any previous wetness Moisture can cause insulation breakdown and rapid oxidation of current carrying parts Inspect all conduit entrances and cracks between the enclosure panels for dripping leaks Condensation in conduits may be a source of moisture and must not be allowed to drip onto live parts or insulating material Take the necessary steps to eliminate the moisture and seal off all leaks 3 Inspect the switch for any signs of overheating Discoloration and flaking of insulation or metal parts are indications of overheating Note f overheating occurs be sure that all conditions that caused the overheating have been corrected Loose or contaminated connections can cause overheating 4 Check for signs of rodent nesting in the enclosure If required use a good exterminating technique in the general area of the equipment Note Do not place or use exterminating substances and chemicals inside the switch Some of these products attract rodents 5 Carefully inspect all devices for any visibly worn out cracked or missing parts 6 Open and close contacts several times to verify they are working properly 7 Verify that all
3. RTS03 Model Numbering System D csl ile slie o o oale o olg etsy 2 ess O N O A gt RTS 03 A T A 100 3 A A Automatic M Manual T Transfer Switch A Single Operator B Dual Operator C Closed Transition 100 100A 150 150A 225 225A 260 260A 400 400A 600 600A 800 800A 1000 1000A 1200 1200A 1600 1600A 2000 2000A 2500 2500A 3000 3000A 4000 4000A 2 2 Pole 3 3 Pole 4 4 Pole A 277 480V B 480V C 120 208V D 208V E 120 240V F 240V G 347 600V H 265 460V 460V K 120V M Mechanical Lug O Other C Compression Lug F Freestanding OV Open Style 1 Type 1 2 Type 2 3 Type 3 3R 7 Type 3R 4 Type 4 4X 7 Type 4X 12 Type 12 1G Type 1 Gasketed Section2 Introduction e UNE g sE a ES a v v i pa ab UO 5 x jc o D O 2 L 5 rum O O c D E c O LLI LLI O M F 1 RPTCSO1 RPTCSO01 Level 1 Controller RPTCSO2 Level 2 Controller RPTCSO3 Level 3 Controller RPTCS04 Level 4 Controller RPTCSO5 Level 5 Controller Page 8 of 48 Russelectric O amp M Manual 90E1720003 section 3 Safety Precautions This section contains important safety precautions that must be followed before attempting to lift move install use or maintain Russelectric transfer switches and associated components HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH e Follow NFPA 70E safety pro
4. On dual operator switches the closed source must be opened first and then the open source can be closed n FT A Position f vA Indicator WW oh 1000 3000A Transfer Switches Figure 15 Transfer Switch Position Indicators 3 Locate the manual operators on the end of the electrical operators Section 8 Operation Page 29 of 48 O amp M Manual 90E1720003 100 800A Transfer Switches 1000 3000A Transfer Switches Figure 16 Internal Manual Operators 4 Crank the handle per the instructions on the label External Manual Operation EMO Open transition transfer switches can be supplied with an optional external manual operator VIV Tel3 HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH p e Only properly trained personnel should perform this procedure Failure to follow these instructions will result in death or serious injury A WARNING Warning Follow all NFPA 70E safety procedures and wear proper PPE Follow these instructions to external manually operate the transfer switch 1 Verify the current position of the transfer switch by observing the position LEDs on the on the RPTCS controller or the optional status indicator lights on the accessory panel There is a mechanical interlock on the transfer switch that prevents the switch from being connected to both sources at the same time On dual operator switches the closed source must be opened first and then the open source can be closed 2
5. Perform a no load test per Section 8 Operation of this manual gs r Verify the generator started by checking the S2 available LED is lit Em o Cancel the no load test After the engine cooldown timer TDEC times out the engine will shut down j Perform a load test k Verify that the transfer switch transfers to the S2 source by check the status on the RPTCS OIP Section 7 Energizing the Transfer Switch Page 26 of 48 Pusselectric O amp M Manual 90E1720003 l Cancel the load test and verify that the engine shuts down m Close all downstream load circuit breakers n Perform a load test o Verify that the transfer switch transfers to the S2 source by checking the status on the RPTCS OIP p Cancel the load test and verify that the engine shuts down Section 7 Energizing the Transfer Switch Page 27 of 48 RPusselectric O amp M Manual 90E1720003 Section 8 Operation This section describes the proper operation of the transfer switch Transfer Switch The transfer switch provides two sets of fully rated contacts for transferring the load between source and source 2 One or two unidirectional motors or solenoids are used to operate the contacts There are also auxiliary contacts for the control system and customer use A manual operator 1s provided on open transition switches to provide backup if the control system fails The front of the switch includes an accessory panel that includes the RPTCS interface
6. harsh operating conditions outlined below it should be inspected and maintained every 6 months or more frequently based on the user s experience Environmental e Ambient room temperature is less than 22 F 30 C or greater than 104 F 40 C e Altitude exceeds 6600 ft 2012 m Section 9 Maintaining the Transfer Switch Page 41 of 48 Puaselectric O amp M Manual 90E1720003 e The effect of solar radiation is significant e The equipment is exposed to hot and or humid climate e The equipment is exposed to damaging fumes vapors steam salt air and or oil vapors e The equipment is exposed to seismic shock or abnormal vibrations or tilting Circuit Loading e The transfer switch operates frequently due to overloading or fault e Transfer switching exceeds 208 times annually e Welding loads or jogging loads represent greater than 15 of a circuit s load Equipment Installation e Torque all bus bar joints lugs and bolts to their appropriate tightness at installation e Securely tighten all control and communications wiring at installation e Follow pre energizing checkout rigorously General Inspection and Cleaning CAUTION HAZARD OF EQUIPMENT DAMAGE e Do not use an air hose to blow out the switch The dust may settle inside relays and over current devices causing overheating and improper operation e Do not allow paint chemicals or petroleum based solvents to contact plastics or insulating materials
7. Locate the external manual operator handle EMO that was supplied with the switch A separate mounting kit was also supplied with the switch to mount the handle either on the enclosure or another location Section 8 Operation Page 30 of 48 RPuaselectric O amp M Manual 90E1720003 La Figure 17 External Manual Operator EMO Handle 3 Open the EMO covers located on the lower door 4 Insert the EMO handle into the socket on the end of the operator and follow the Figure 18 External Manual Operator EMO Operation Section 8 Operation Page 31 of 48 Puaselectric O amp M Manual 90E1720003 RPTCS Control System Note The following is a brief overview of the basic setup and control tasks of the RPTCS controller There are many other control features internal and external accessories that may be included Please refer to Instruction Manual 90E1730001 and the specific project documents for more information on these features Overview The RPTCS is a modular control and monitoring system designed specifically for low and medium voltage transfer switch applications The RPTCS provides the following key benefits 1 Modular design reduces the number of spare components for maintenance and testing 2 Multiple communication protocols allow simple integration into monitoring and control systems 3 Graphical control panel Interface provides local control and access to system information Integrated push
8. Single press Single press closes pop up page select page select recalls the home cancels editing deselects field field tab to field tab to page double moves to previous page previous field next field press recalls the sustained press logs out cancels decrement increment default page security passcode entry value value t cwn CN uA pue ENTER key ns Single press freezes TO ACTIVE Load Connected to 1 SOE BI field edits selected field Tupe Configuration saves edited value Name ATS Trans Type Delayed double press sets the Tupe Std Open Trans Mode Auto selected field page as Amps 1004 BupRufrTmr Disabled default sustained press Volts 120V BTR Disabled logs in enter security Job ATS Load Shed Disabled passcode Mod amp ATS Exerciser None S1 Utility Commit Disabled Generator TestMode Not Active Displays context sensitive help and Modbus address of T a Me a selected function if applicable RPTCS Figure 20 Summary of Function Key Operations Single press seca pop up erem editing acces field moves to previous page sustained press logs out cancels security passcode entry Single press freezes scrolling and selects field edits selected field saves edited value double press sets the selected field page as default sustained press logs in enter security passcode HELP Displays context sensitive help and Modbus address Section 8 Operation Page 33 of 48 Pusselectric O amp M Ma
9. above Then press lt enter gt again Biweekly There can be up to 7 programmable events with 14 days Set the date and start time duration of the test and type of test Weekly There can be up to 7 programmable events with 7 days Set the date and start time duration of the test and type of test There can be up to 7 programmable events Set the start time duration of the test and type of test The exerciser is disabled Section 8 Operation Page 38 of 48 Puaselectric O amp M Manual 90E1720003 Performing a Load Test or a No Load Test 1 Press the green test button on the face of the controller this will bring up the exerciser test screen 2 Press the grayed out disabled inactive lt Xfer Load soft key gt and a passcode dialog box pops up 3 Enter the level 1 passcode and press lt enter gt The transfer switch times out and then transfers to Source 2 To end the load test press the lt end soft key gt and the transfer switch times out and retransfers to Source 1 NOTE A NO Load test is performed in a similar manner by pressing the lt noXfer soft key gt on the 4 The lt Xfer Load soft key gt is now enabled and has turned orange Press the orange lt Xfer Load soft key gt to initiate load test exerciser test screen Section 8 Operation Page 39 of 48 Russelectric O amp M Manual 90E1720003 Section 9 Maintaining the Transfer Switch A DAN G ER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH
10. arising out of the use of this material Section Hazard Categories and Special Symbols Page 6 of 48 Puaselectric O amp M Manual 90E1720003 Section 2 Introduction This manual contains instructions for the proper installation operation and maintenance of Russelectric transfer switches The purchaser s engineering installation and operating staff supervisors should familiarize themselves with this manual and become acquainted with the appearance and characteristics of each piece of equipment mounted or contained in the transfer switch These instructions and procedures apply to Russelectric transfer switch installations When special features or non standard components are incorporated in the transfer switch detailed instructions for these components are included in the equipment drawings specific to the project General Description Russelectric transfer switches are manufactured from formed channel framework and code gauge sheet steel All steel parts are prepared for painting by a five step cleaning phosphatizing and sealing process The parts are then painted utilizing a polyester powder coating applied by the electrostatic method and cured in a baking oven and 1s designed to stand up to normal industrial environments Russelectric transfer switches are listed to UL1008 Underwriters Laboratories UL Russelectric transfer switches provide automatic or manual transfers between the utility and an alternate source The ope
11. e Inspect and perform preventative maintenance only on switches and equipment to which power has been turned to the OFF position disconnected and electrically isolated unless otherwise specified so that no accidental contact can be made with energized parts e Follow safety related work practices as described in NFPA 70 Standard for Electrical Safety Requirements for Employee Workplaces and ASHA Standards 29 CFR Part 1910 Subpart S Electrical Failure to follow these instructions will result in death or serious injury Periodic maintenance on the transfer switch includes cleaning lubrication and exercising component parts The interval between maintenance checks can vary depending upon the amount of usage and environmental conditions of each installation The maximum recommended inspection interval 1s one year This definition for periodic maintenance applies throughout this manual unless otherwise noted Always inspect the switch after a fault Transfer Switch Inspection Guidelines In general the following guidelines may be followed However as conditions vary the maintenance program must also be adapted to provide a long life for the equipment and the electrical system Periodic inspection of the equipment will be necessary to establish the conditions to which the transfer switch is subjected see Ideal Operating Conditions below and Normal Operating Conditions and Harsh Operating Conditions Perform inspec
12. field Use the left arrow soft key as needed to move back to the previous field Repeat steps 4 and 5 to enter the complete name of the transfer switch Press lt enter gt to save transfer switch name NOTE There is a five minute time limit for programming this data Section 8 Operation Page 36 of 48 Pueselectric O amp M Manual 90E1720003 Setting Timers Note All timers are set at the factory either as default factory settings or as a specified setting Please refer to the specification sheet provided with the switch for these settings Go to Setpoints operation timers Delay for generator start is automatically highlighted A passcode dialog box appears enter level 1 passcode and press lt enter gt Scroll down to the timer to be set and Press lt enter gt Use the up and down arrow function hard keys to increase or decrease the timer setpoint by its incremental value noted in the Setpoints section or Using the dialog box for setting the timers press the lt left and right arrow soft keys gt and the lt up and down arrow soft keys gt to navigate the numeric keypad on the screen and then the lt select soft key gt to enter each digit of the timer setting directly within the maximum minimum and incremental limits for that timer as noted in the Setpoints section i Press lt enter gt to save the timer settings NOTE Timer designation cross reference Delay for generator start is the sam
13. free operation 11 Check all relays meters and instrumentation to verify that all field installed wiring connections are made properly and that the devices function properly Section 6 Pre Energizing Checkout Procedure Page 24 of 48 Pusselectric O amp M Manual 90E1720003 12 On switches containing an electronic trip circuit breaker set the tripping characteristic curve of the adjustable electronic trip unit per the job requirements or as outlined in the respective instruction manual 13 Verify that all grounding connections are correctly made If the transfer switch is used as a service entrance double check to see that the main bonding jumper is connected 14 Check all field installed wiring Make certain it is clear of all live parts and when instructed secured to withstand fault currents 15 Vacuum to remove any dust scrap wire or other debris 16 Replace all covers check for any pinched wires and close doors Make certain all enclosure parts are properly aligned and fastened securely Section 6 Pre Energizing Checkout Procedure Page 25 of 48 Russelectric O amp M Manual 90E1720003 Section 7 Energizing the Transfer Switch A DAN G ER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH 2 e Correct short circuit conditions detected during the checkout A procedures described in Section 6 Pre Energizing Checkout Procedure e Qualified electrical personnel must be present when energizing
14. panel status lights and optional accessories RPTCS Interface Panel Accessory Panel Optional Transfer Switch Status Indicators REM NEM EM M Optional Accessories Figure 14 Transfer Switch and Accessory Panel Internal Manual Operation Open transition transfer switches can be manually operated by operating a crank handle on the end of the operator s A D AN G R HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH e e Only properly trained personnel should perform this procedure AN e tis preferable to perform this procedure when the switch is de energized and locked and tagged out e If this procedure is to be performed on a live switch follow all NFPA 70E safety procedures and wear proper PPE Failure to follow these instructions will result in death or serious injury A WARNING Warning Lethal voltages exist inside the transfer switch enclosure Only Trained Personnel should perform this procedure Follow all NFPA 70E safety procedures and wear proper PPE Section 8 Operation Page 28 of 48 RPusselectric O amp M Manual 90E1720003 Follow these instructions to manually operate the transfer switch 1 Open the enclosure door 2 Verify the current position of the transfer switch by observing the position indicator labels on the S1 and S2 cross arms see figure 23 There is a mechanical interlock on the transfer switch that prevents the switch from being connected to both sources at the same time
15. the transfer switch based on Table 2 Failure to follow this instruction can result in equipment damage Refer to Table 2 to determine if cable restraints are required If restraints are required perform the steps following the table Supply Cables Up to 2000A 3200A 4000A 5000A Load Cables 100 ka 200 ka Up to 800A Yes 1600A Yes 2000A Yes 3200A Yes 4000A Yes 5000A Yes Table 2 Conductor Restrain Requirements Note Wrap conductors using 1 2 inch 13 mm diameter sisal rope or equivalent Lugs 1 Begin wrapping the conductors Figure 7 6 inches from the end of the lugs Conductors N a Wrap the conductors four 4 times as shown leaving 3 ft 1 m of excess rope at the first end A b Pull the rope B taut Wrap 1 2 i Figure 7 Wrapping the Cables hea S rope or equivalent 2 Wrap the rope several times Figure 8 until the space between the conductors are completely filled a Weave the final rope loop underneath the P ices loop f Starting from b Bring the rope through the right hand space inside wrap c Pull the rope taut a DNMMS Figure 6 Wrapping the Space between Cables Section 5 Installation Page 18 of 48 SPusselectric O amp M Manual 90E1720003 3 Wrap the rope several times until the spaces between the conductors Figure 9 are completely filled a Weave the final rope loop underneath the previous rope loop b Pull the rope taut Bring the cables together and wr
16. 0 0 e D1 4t 11 L 4enu t3ep J0 0 0 ef D2 1 12 ACC CS2P a ER Ea E SES D3 min D 15 oojo amp D4 A2 11 O 16 F_30 9 B e set A212 re0 17E ju o 0 Sy sP2 A1 8 Figure 13 Locate the TB3 Terminal Block 2 Referto the wiring diagrams supplied with the switch for proper field connections to the TB3 terminal block Note The TB3 terminal block has been tagged at the factory and is shown on the connection diagrams for each installation 3 Check control wiring with the connection diagram to confirm all connections have been made properly and loose connections tightened properly Note f the control power source is other than an internal control power transformer the wires from the source to the switch must be of adequate size to avoid excessive voltage drop during operation Transfer Switch Inspection and Testing Before Operation After the Russelectric transfer switch and components have been installed and all control and primary connections made perform a final inspection and test before placing the switch into service When installed correctly the transfer switch conforms to the following requirements 1 Front panels and doors form a straight true line and when transformers and or other gear are included the front panel s line up or form parallel lines Section 5 Installation Page 21 of 48 Pusselectric O amp M Manual 90E1720003 2 The switch is fastened securely to the floor channels or base pad 3 Bus and c
17. All drawings and diagrams included with the equipment installing the Transfer Switch When correctly installed the 1 Enclosure is straight level and perpendicular to the mounting surface 2 The switch 1s fastened securely to the floor or wall 3 The shipping sections are bolted together securely if applicable 4 Cable and control wiring connections are connected properly Preparing the Site Before positioning the equipment check these items to ensure that the site 1s ready for final installation 1 Compare the site plans and specifications with the equipment drawings to be sure no discrepancies exist 2 Check the site to confirm switch will fit properly 3 Provide area ventilation at all times to maintain the ambient temperature around the equipment between 50 F 10 C and 104 F 40 C 4 Provide adequate permanent lighting and convenience outlets near the equipment Route sewer water and steam lines away from the equipment Provide floor drains near the equipment 7 When installing the equipment consider the aisle space required at the front and rear of the equipment as well as either side A NOTE Required minimum clearances around the transfer switch are given in Article 110 26 of the National Electrical Code NEC These clearances are only a minimum Additional space may be required for maintenance or removal of components Preparing the Foundation 1 Special consideration must be taken when prepa
18. M IB iene E eas a s ate boats 12 Solum E 12 Secon InstallatlOl eso area eta tenu eo etia tenu rau Pia a tud bin emet ud cross dei cud nien aE 14 Iusto TIPE SETOHSTOFSSWITOH S deseas TA qase hase th eats nueve tensa ud aea EEA EEE b Qs Poss d eM DRUUSE 14 Dieparino tele oe eet dade S dtu die EE A E E tc E eis trafen e alc s 14 Preparing the Founda Uou se ea eters sou cup rta eid ettet eee ue dte donet di tote t ot 14 ATichorins the Switch Non SelsTllo 3 coe esse exte ei ot ber ee P i e edo er en eis Sa fef eodd e etd 14 AJtichorine the SwIte Die Sel s De sissies ae vds ces ace Out Pese bau autre ta onis Cadena a Na 15 Connect the Power Cables Controls GUO WIFIWO m ces Du tut tc EN vH due DEN IH Aha 15 Connecttlie Power Cables scastalsdoi t Ee nete ie coute ist eet Uns n uut E loe cede ha Cuv beu obe deans 15 Torque Values tor Mechanic ale oS wins tot er nte Pd ina eode dee veis etudes ia fed bn beds 16 Conductor Restramr for SHortC meuit Current Rati clasts tactic oar ei eed oni Oe etu trade na to desde tede 18 Connect the Controls and Wine Soo cedi ote cbe Potes Sata daa oat cand ibaa deta fotu Nu en nita de dubios avaa taunts 21 Transfer Switch Inspection and Testing Before Operation cccccccccccccsscccccccccccccnnssssecceeeeeaesesseeeeeeeaaaeseeseeeeesaaaaeeseees 21 Check the Power Circuit Connec ions d ese enin doors e aa a a A Los iu dato etude ts 22 Check the External Eguiptietit oti ane ninos boim cci c dolet ns ute EE E E tesis On tesa d sois doge
19. NS o adii cl ap lite a tardes aa Olu al Mannan seasonal annem ease 34 SUMMA or the Oraphicab DiS Olay ioc sedoua sig asa tacer wis aud cles ncaa Debut t ene ueni see sana estote uec M ooo LM S uade 35 Performing Common Setup and Control Tasks vtl He t s eU i Iu imi ig i MU 35 DC LUIS SECU ACCES Saira tama legdbote fofi a bo OU Oo bos adafntuesto lib uanbant utut Uehede sos uel e bedada sontes 35 PN CLIN edle uso bier messo putent ot Gao etc ia unt dot cuneos orsus iS cp s Bose aan eau Mou eoe ipeo 36 DVS COHN THE C OCI tec iet Duct te d haa oohamawal eee aces a Dehu am 6s Due one bon ierant delisbd da dela nel E E btda doute tune 36 SCE Day SHE Say TB Sioasosest ocoed eut bad bustatous Ine one dot ecbad ent babes tuscuu teta mettus taut bad bobus cuncto venu fucus fae bolsa ubuteti d 36 Enteunsthe S Witch Destendtfofoss o3 otatcos toD temian credant bataa a eot a bodemetaitoseteUa usa of tuoc Dd ou biduo tutt 36 DC MNO LITHEES eeraa dsuthott m eutufa bin coc Enea s bodie a costa Mna mcos E ona setate aua bolsa aetatis 37 Setting Voltage and Frequency Setpoints for S1 VFS1 and S2 VFES2 eeesssssssssssssssssesrrersssssssssssssseeerrereree 37 Setting Transition Mode on a Closed Transition Switch ccccccccccceccccccceeeseeeseseeeecceeeeeeeeeeeeaaaasassseeeeseeeess 37 Setting Pre and Post for Elevator Contacts iu ie tech ie eser POR Freebies die labeo ri M ee p pe dra eed 38 Seting Up the Exerciser FUNCION a os59091092 H8DRE E Fata vua iie dt
20. O amp M Manual Type RTS03 Transfer Switches Power Control Systems Russelectric Inc South Shore Park Hingham Massachusetts 02043 Service 800 654 3020 www russelectric com 90E1720003 rev D Puaselectric O amp M Manual 90E1720003 Table of Contents IBI mM EOS rc M H 5 Secuond Hazardatebornes and Special symbols ead b pta pellere eicit aaa Tree puis 6 SCHON Miodio E HH 7 Gener dt DCS CV IP OM tubae se tiectun uS ssetr tul usi ieiecis erased tege tu uei Pebecs css ctand ut ortam uiis ietpet bist cciam etri Un Pe iacr end 7 L O n A AT A A N AA E E 8 RT SOS Model NUMO NG SV STOW se c ren rr le eeor Urb oda Rue EI et osea E OE ee EQUI Sol UepA beet Ee auum DEUS EEE 8 SECHOM Salels PICoautlOHSseicidosceiquhteanamd sent EE oni vo E Condesa uas EPIS OS cogUUui PAS 9 becHon d Receiving Pande and S Orde iin cinssosscaseroidoodcspenmmeosisocaacenss aod indeed tube Pina coUe os ITUR S E dna d qub eie oN De gI DUE 10 PURI PN T TC CE euitenisteees 10 21 ITI LAERET TERE r HR errr Pe 10 Handlineswith ByebOllSaoiusciini0 to ia2c i02 0592909 068 51900 080602c15 M IIT PHAR nace aise THEE NO AU Bes I S208 A 10 Handlimnevitb Battin ANS ES iie ooiaac 05 259 oto E 1 Handie wide TP UID escis 0002 EEN 1 Handle witha FORK s 2222 6 52 92132 05 2229 909258093698 8 9199 00229 SUU
21. a eai MEME M MM Ld LM LONE tetas 45 Section 12 Mraimtenanee TO susoiouieloe rU peii auos enel dadas ee up on oed er dpan do roa E eade O SE AR PLU PO Orid 46 Table of Contents Page 4 of 48 O amp M Manual 90E1720003 List of Figures Figure 1 Lifting with an Overhead Crane and Eyebolts 2 0 0 0 cccececeseesesseeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 10 Figure 2 Lifting with an Overhead Crane Integral Lifting Angles and Cables or Chains sssss 1 Fieure 32 CUNE With Sine R19 SP ao ora 3252203212290283122218299 291325231283 1903 8093820235 0800 TIAS E0083 EE 11 Fieure d POrkiiit Satebyos al arna A AE AAEE 12 Fiure 5 Anchotmie the Swe uon tn n RID eG nn Eo ee o edendi ia esed dean uu dent nues 15 Preute 6 Power Connections T00 900 X2 qu deleti diat incaute reed ed cues shoot iro d eno ceaa redet e aeu E vea ero ve ur etas 16 Figure 6 Power Connections T000 5000 Adis dta dedad i eeant aser aod eh equ spade A reat an eyed euo aee eo ep ee ae oe vo ye ut a 17 Fiseurc 7 W rappin the C JDIee ooo tede eaa edet Sd eue ea eee edu te ca t va i e ed tn dee Rao R act Led e iunt 18 Figues W tapping the Space Diewe ci C ADICS ucc idi d a atra Lent pact e ce le Rh oce aan eid 18 Figure 9 Finch Wrappine the space between Cables eara edt gas tet ce le Rar oce e aate a t v laete a eee 19 Ficar tO Contmie Wrap pine thie Caples nda deett ede e i Eo dede taeda resa ute eo tae oto ed Let roe ENTE odd ve tate 19 F
22. ap the cables 6 inches from the first wrap Continue wrapping the cables every 11 inches until the cables exit the switch Figure 10 Loop end A under cables If cable supports are provided optional wrap cable supports Figure 11 Tie the rope ends together Figure12 until they are taut Cut off excess rope and tape ends to prevent fraying Figure 9 Finish Wrapping the Space between Cables Recheck torques of wire binding screws after securing the conductors B amp Support channel shown Figure 11 Securing Cables to Supports optional Section 5 Installation Page 19 of 48 Section 5 Installation O amp M Manual 90E1720003 Figure 12 Tying the Rope Ends Together Page 20 of 48 RPusselectric O amp M Manual 90E1720003 Connect the Controls and Wiring 1 Locate the customer control terminal block TB3 Figure 13 located behind the upper door 18 j Ni 1 TB3 Terminal i E Block i ie EC b END STOP 4i ecce eL Eo 0 0 eT EST RPICS n ENGNE 9 O 2 F_ 30 o D e1 E32 RPICS M ind re D 3 E JU 0 0 G Esc RPTCS am oro M tool 4 F Jo o u St oce Psi E SIGNAL re O 5 E J0 0 ef DCN PSMC uj eves T e O 6 p 00 0 effi FI ro 0 7 P 40 O O Sf LR LTR y ACC CSTP T re n 8 e su O 0 GT AI 41 77 Lo O 9 pP 30 O U GA A1 8 ACC CS2P i o o jn 0 0 e1 A3 41 9 po n 11e 30 o O e At 41 0 ACC CSIP re D 12e J0
23. ation Resistance Chart Always use a 500 or 1000 VDC megohm meter when testing insulation resistance Note The Neutral Ground column is provided to record the results of the pre energizing checkout procedure only A DAN G ER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH e Turn off all power supplying the switch before testing e Always use a properly rated voltage sensing device to confirm power is off Failure to follow these instructions will result in death or serious injury AB BC CA A Ground B Ground C Ground Neutra Ground cf CCC CSS D LLL LLL Section 11 Insulation Resistance Chart Page 45 of 48 Russelectric O amp M Manual 90E1720003 Section 12 Maintenance Log Section 12 Maintenance Log Page 46 of 48 PROUDL Y MADE IN THE FA RUSSELECTRIC russelectric com O amp M Manual 90E 1720003
24. azard Categories and Special Symbols Read these instructions carefully and look at the equipment to become familiar with the equipment before trying to install operate service or maintain it The following special messages may appear throughout this bulletin or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure e X Ihe addition of either symbol to a Danger or Warning safety label A indicates that an electrical hazard exists which will result in personal injury if the instructions are not followed This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A D AN G ER DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury WARNING indicates a potentially hazardous situation which if not avoided can result in death or serious injury CAUTION indicates a potentially hazardous situation which if not avoided can result in minor or moderate injury HE a CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided can result in property damage Please Note Electrical equipment should be installed operated serviced and maintained only by qualified personnel No responsibility is assumed by Russelectric Inc for any consequences
25. buttons and LED Indicators reduce external components and wiring Automation FlexLogic with interlocking and programmable logic control idm Graphical Control Panel Overview Graphical Control Panel overview The Graphical Display is a 320 by 240 Red amp Green LED Indicators pixel 3 5 inch backlit color LCD Function Keys to provide screen that provides the operator with to perform the Alarm Indication rapid access to relevant information on labeled Time delay Indication the ATS status controls and settings functionality ransfer Inhibit Indication using intuitive sequences Source Available Indication Source Connected Indication Front Panel Control E 28Jan09 14 36 A aa Pushbuttons u EE ay o Perrin Various System Tests Control Mode Screens Information Screens Tupe Configuratior Name ATS Trans Tupe Delayed Type Std Open Trans Mode Auto Amps 1004 BupRufrTmr Disabled Volts 120 BTR Disabled Job ATS Load Shed Disabled Mod ATS Exerciser None 1 Utility Commit Disabled 52 Generator TestMode Not Active Front Port USB 2 0 Type Mini B for serial communication with Laptop to download Ne ac zc T n control functions TC RPTCS Figure 19 Graphical Control Panel Overview Section 8 Operation Page 32 of 48 Pusselectric O amp M Manual 90E1720003 Summary of Function Key Operations Summary of Function Key Operations DOWN key UP key HOME key ESCAPE key Scroll down Scroll up
26. cedures and safe work practices and wear appropriate personal protective equipment PPE e This equipment must be installed and serviced only by qualified p SE electrical personnel FAILURE TO COMPLY CAN RESULT IN DEATH OR INJURY e Perform such work only after reading and understanding all of the TO NFPA TE instructions contained in this manual e Turn off all power supplying this equipment before working on or inside equipment e Always use a properly rated voltage sensing device to confirm power is off e Before performing visual inspections tests or maintenance on this equipment disconnect all sources of electric power Assume all circuits are live until they are completely de energized tested and tagged Pay particular attention to the design of the power system Consider all sources of power including the possibility of backfeeding e Always practice lock out tag out procedures according to OSHA and NFPA7OE requirements e Conduct electrical testing to confirm no short circuits were created during installation maintenance or inspection e Be aware of potential hazards wear personal protective equipment and take adequate safety precautions e Carefully inspect your work area and remove any tools and objects left inside the equipment e Replace all devices doors and covers before turning on power to this equipment e All instructions in this manual are written with the assumption that the customer has take
27. ces the risk of damage to equipment or weakening of the cable insulation The cable manufacturer s instructions should be followed in determining the minimum bending radii of the cables This will vary with the type and size of cable involved Refer to the NEC requirements for more information regarding minimum bending radii of cables 3 Securely lace and support the line and load cables as directed in Conductor Restraint for Short Circuit Current Rating on page 17 Note This helps avoid strain or load on the terminals Torque Values for Mechanical Lugs Socket Size Torque Value Across Flats 1 4 in 200 in Ibs 5 16 in 275 in lbs 3 8 in 375 in lbs 1 2 in 500 in Ibs Table 1 Torque Values for Mechanical Lugs Load Power Connections Jussu m H fhe sr p ue E Source 1 Power Connections i ji s i cR Source 2 Power Connections Figure 6 Power Connections 100 8004 Section 5 Installation Page 16 of 48 Figure 6 Power Connections 1000 3000A Section 5 Installation O amp M Manual 90E1720003 Load Power Connections Behind Control Panel The Control Panel is hinged to get access to the Load and S1 Power Connections Source 1 Power Connections Source 2 Power Connections Page 17 of 48 Pusselectric O amp M Manual 90E1720003 Conductor Restraint for Short Circuit Current Rating CAUTION HAZARD OF CONDUCTOR MOVEMENT UNDER SHORT CIRCUIT CONDITIONS e Restrain conductors in
28. d contain too many fields to display Home key will navigate straight to in lower access levels A sustained press on the at once These pages display the home page as shown here ESC key clears the security passcode arrow bars at the right edge to indicate that the page continues above or below the screen TIME amp DATE t 28 Jan 09 14 36 Load Connected toS1 m ALARM TOACTIVE XFER INHIBIT T SOFT KEY LABELS ie Navigation blue or gray Type Configuration label Used to traverse across Names Trans Type Delayed A d T i and down the hierarchy of ype Std Open Trans Mode Auto 1 2 pages and the numeric setpoint Amps 1004 BupRsfrTmr Disabled popup screens A blue label Volts 120V BTR Disabled ESC J will show the active page Job ATS Load Shed Disabled T ee Mod ATS Exerciser None ENTER oe i 51 Utilitu Commit Disabled unctions ALARM G Test Mode Status red label used as an Generator z ode Not Active HELP RESET indicator on some functions Selects the Soft Key Label directly above The button is inactive if the Soft Key Label is grayed out Figure 23 Summary of the Graphical Display Performing Common Setup and Control Tasks This section is a guide to performing common setup and control tasks on the RPTCS controller For further information about the RPTCS controller and please refer to the RPTCS control users manual If external accessories have been provided please refer to t
29. e as TDES Delay xfer to nonpreferred source is the same as TDNPS Delay xfer to preferred source is the same as TDPS Delay cntr off position to nonpreferred source is the same as TDNNP Delay cntr off position to preferred source is the same as TDNP Delay for engine cool down is the same as TDEC Setting Voltage and Frequency Setpoints for S1 VFS1 and S2 VFS2 Note All setpoints for are set at the factory either as default factory settings or as a specified setting Please refer to the specification sheet provided with the switch for these settings S Go to setpoints operations Press the S1 or the S2 soft key Scroll down to parameter you want to set using the lt up and down arrow function hard keys gt and press lt enter gt bow A passcode entry dialog box appears enter level 1 passcode and press lt enter gt Highlight parameter you want to set and press lt enter gt Use the lt up and down arrow function hard keys gt to set the desired parameter and press lt enter gt NOTE All Voltage parameters are set by percentage values Setting Transition Mode on a Closed Transition Switch Go to setpoints control general Scroll down to transition mode select and press lt enter gt A passcode dialog box appears enter level 2 passcode Press lt enter gt again and a transition mode select dialog box appears 5 Use t
30. for manufacturing testing levels when shipped 1 Determine the final relay settings from a coordination study performed by the purchaser consultant or provided by Russelectric 2 Make necessary modifications to the relay settings according to the instruction bulletin for that particular relay 3 Circuit monitors and power meters included on the front of the equipment may or may not be properly configured The final configuration of these devices must be set by the purchaser or consultant Refer to the circuit monitor and power meter instruction bulletins when setting these devices Check the Equipment Ground Fault Systems Paragraph 230 95 c of the National Electrical Code requires that all equipment ground fault protection systems be tested when first installed Record results on the ground fault system test log Note f a complete check of the ground fault system is necessary use primary injection testing If the system is multiple source and or requires field connections at the job site use primary injection testing Section 5 Installation Page 22 of 48 Puaselectric O amp M Manual 90E1720003 Note Some ground fault systems require field connections at the job site Consult the switchgear interconnection wiring drawing for details Conduct the Electrical Insulation Resistance Test Russelectric transfer switches are factory tested for dielectric insulation strength Conduct dielectric testing once the switch is ins
31. g the equipment with a tarpaulin may be necessary to protect it from contaminants or moisture 3 Do not store indoor units outdoors 4 fitis necessary to store the equipment outdoors make special arrangements to keep the equipment clean dry and within the temperature and humidity limits stated above Section 4 Receiving Handling and Storage Page 12 of 48 Puaselectric O amp M Manual 90E1720003 e t may be necessary to cover the equipment and install temporary heating units e Place the equipment on level surfaces for storage to maintain structural integrity 5 Inareas of high humidity such as installations near oceans or rivers monitor the transfer switch closely e If necessary use additional heat to keep the equipment dry e Contact Russelectric Services at 1 800 654 3020 if the internal heaters are not adequate for your location 6 If optional internal heaters are supplied with the transfer switch connect them to an external power source Energize the heaters inside the transfer switch or add heat from a separate source such as a light bulb or blower Use a minimum of 250 watts of heat per switch to keep the equipment dry during storage Section 4 Receiving Handling and Storage Page 13 of 48 Pusselectric O amp M Manual 90E1720003 Section 5 Installation Before installing Russelectric transfer switches read and understand 1 All precautions in this manual 2 All manuals for associated components 3
32. gging Section 4 Receiving Handling and Storage Page 11 of 48 Pusselectric O amp M Manual 90E1720003 Handling with a Forklift A forklift 1s an alternative method of handling the switch NOTE Always check the fork lengths to ensure that the forks extend under the entire transfer switch Carefully balance the load and always use a safety strap when handling or moving the transfer switch with a forklift A WARNING SECURE SWITCHBOARD TO FORKLIFT WITH SAFETY STRAP HERE FORKS ULL UNDER ENTIRE E ZMNITCHBOARD RE LLL LEM Eo PPM Bes MAY TIP RESULTING IN DEATH BODILY INJURY OR DAMAGE TO EQUIPMENT SECURE TO FORKLIFT WITH SAFETY STRAP Figure 4 Forklift Safety Strap Storage If the Russelectric transfer switch is to be stored before being placed into service perform the steps listed below 1 Unpack the equipment to check for completeness and condition 2 Reseal the equipment in its packing for protection until installation When storing the equipment 1 Keep the equipment in a clean dry place that is free from corrosive elements and mechanical abuse NOTE Indoor equipment should be stored in an atmospherically controlled building until installation Keep the equipment clean and dry with a humidity less than 80 and temperature between 32 F 0 C and 104 F 40 C Avoid moisture changes in temperature cement dust and corrosive atmospheres 2 Coverin
33. he lt up and down arrow function hard keys gt to scroll to the desired transition mode press lt enter gt Press the lt HOME gt function key and confirm on the operator panel that the desired transition mode was selected Section 8 Operation Page 37 of 48 Pusselectric O amp M Manual 90E1720003 Setting Pre and Post for Elevator Contacts Go to setpoints operations timer Use the down arrow function hard key scroll down to Pre load Control Timer and press enter A passcode dialog box appears enter level 1 passcode Press lt enter gt again and a dialog box appears which allows you to set the timer Use the up and down arrow function hard keys to incrementally increase or decrease the timer and press enter when the desired time is set 3 Use the up and down arrow function hard keys to scroll to the Post load Control Timer press lt enter gt Set the Post Load Control Timer in the same manner as the Pre Load Timer noted in 4 above Setting up the Exerciser Function 5 Use the up and down arrow function hard keys to choose the desired exerciser type also called CDT Events press lt enter gt There are six options in this menu Yearly Monthly Biweekly Weekly Daily and Off as detailed below Use the up and down arrow function hard keys to scroll down to CDT Event 1 start time press lt enter gt 7 Set start time in 24 hr f
34. he specification sheet provided in the shop drawing package for proper operation of these accessories Setting Security Access There are three levels of access in the RPTCS The default setting for level 1 is 11111 and level 2 is 22222 these passcodes can be reset The level 3 passcode is a Russelectric factory passcode that you cannot reset Go to setpoints security Highlight access switch level and press lt enter gt A passcode dialog box appears depending upon which passcode you want to change Scroll down to the passcode level to be changed and press lt enter gt When the passcode dialog box pops up set your new passcode using the lt up and down arrow soft keys gt and the lt left and right arrow soft keys gt Press lt enter gt to set passcode NOTE Passcode reset to level 0 after five minutes of passcode activation Press sustained lt escape gt key to reset passcode to zero Press sustained lt enter gt key and the passcode dialog box appears Contact customer with encrypted code if you lose your passcode You can find this code on the passcode dialog box Section 8 Operation Page 35 of 48 Pusselectric O amp M Manual 90E1720003 Setting the Date Go to setpoints config system Scroll to set date and press lt enter gt A passcode dialog box appears enter level 1 passcode Press lt enter gt again and a set date dialog box appears Use the lt right and left arro
35. isure L4 Secunns C abies 10 Sup pors CODBIOTaD rone bcr ege tet N tet rapa ttv edd He Fiaidda 19 IEisure 12 Tyane the Rope Ends TOSeCtBel 2 0 o0 edicta coa ace epa taa do ce a Ea e atv a ta a t e ua t oc aca eaa RUNE 20 LFisure T5 Locate the EBOSFeriimal BIOCK ua 052p pd QR a dubrda open aca botoe tud ah qn Paca Edo Cotes eo eid bates te e Ded 21 Lieure 14 gt Transtet Switchi and Accessory Fane hagas manie pedo bue rii rin ER ME operaio eed io eb doe i eren sie a idonigohdantdesideeiaioueeas 28 Figure 15 Transter Svatefr Posrton Indie Alors ooi opone eb ed eU eo cud orem d oo ME ops eden eb do qal o vena SP Si dope abe redegi ee doe dere eU E 29 Figure 16 gt Internal Manual Operators sess sass axs viae a ar O r 30 Fig re 17 extemal Manual Operator EMO Handle 5 aote cious teed e ub daw Deu reo roS ME tavssachasnsenhdavenienentel 3 Figure 18 External Manual Operator EMO Operation seen eee eene eene eene enia 3l F1sure 19 Graphical Control Panel sy Cry vw soir sta as so De etes bea acct od ala Nk aa elas 32 Figure 20 Summary of Function Key Operations 51 o eee eee ee es a ees 33 Fieu 21 Summary o LED T diCatOte st ssa o at tle eet M ik een he 34 igure 22 Summary Or Control PusnDbuttofis soo o ta e oe E en a M Nk aaa ihe 34 L15016 23 Simma yor the Graphical DIS play et Lo oe o oem ut uta s bird ence tubu e e a Ure roO pent 35 Table of Contents Page 5 of 48 Russelectric O amp M Manual 90E 1720003 Section H
36. key interlocks and door interlocking provisions are working properly Section 9 Maintaining the Transfer Switch Page 42 of 48 Pusselectric O amp M Manual 90E1720003 Bus Bar Joints Lug Terminations and Insulating Materials CAUTION HAZARD OF EQUIPMENT DAMAGE e Do not stand or remove plating on any bus splice plate or terminal lug e Damage to plating can result in overheating Replace damaged part Contact Russelectric Inc Field Services at 1 800 654 3020 Failure to follow this instruction can result in equipment damage 1 Bus bar joints are maintenance free Do not retighten them after the pre energizing checkout procedure is complete 2 Check all bus bar joints and terminal lugs for any pitting corrosion or discoloration resulting from high temperatures or subjection to high fault conditions If any damage has occurred replace the bus bars or lugs If cleaning 1s required use Lectra Clean made by CRC 3 Inspect all insulating materials Before re energizing the switch replace insulators having any visible damage such as cracks Section 9 Maintaining the Transfer Switch Page 43 of 48 Russelectric O amp M Manual 90E1720003 Section 10 Adverse Circumstances This section includes but is not limited to all electrical components of the switch PNTA TH HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH e Turn off all power supplying the switch before cleaning e Always use a properly rated voltage sensing de
37. n these measures before performing maintenance or testing Failure to follow these instructions will result in death or serious injury Section 3 Safety Precautions Page 9 of 48 Russelectric O amp M Manual 90E 1720003 Section 4 Receiving Handling and Storage Russelectric Transfer Switches are shipped assembled in one or several shipping sections depending on the size of the lineup and the handling facilities at the installation site Transfer switches are mounted on wooden skids or boxes and enclosed in a covering to protect them from atmospheric conditions Receiving Upon receipt check the packing list against the equipment received to ensure the order and shipment are complete Also upon receipt immediately inspect the transfer switch for any damage that may have occurred in transit If damage 1s found or suspected file a claim with the carrier immediately and notify Russelectric Field Services at 1 800 654 3020 Handling Ensure that proper equipment such as an overhead crane is available at the installation site to handle the switch This equipment will help avoid injury to personnel and damage to the switch For ease of handling by a crane all free standing switches are equipped with eye bolts or lifting angles at the top of each switch The lifting angle if provided has multiple 2 inch diameter holes for acceptance of crane hooks as shown in Figure 2 on page 10 Use a suitable spreader beam to maintain the integrit
38. nd effective embedment are all factors that will influence the anchoring 2 Referto a seismic study done by a certified engineer for proper anchor detail information 3 Use an anchor that meets or exceeds the strength of a 1 2 inch Grade 5 bolt with V7 USS large flat washer Connect the Power Cables Controls and Wiring Connect the Power Cables CAUTION LOSS OF EQUIPMENT GROUND FAULT PROTECTION e Do not connect grounding conductors to any load neutral terminal s Failure to follow this instruction can result in equipment damage NOTE When connecting power cables use 90 C insulated conductors based on the ampacity of 75 C conductors unless otherwise indicated by supplemental instructions Russelectric transfer switches are provided with compression or mechanical type lugs for terminating the main power cables 1 Determine the Source or Load and phase of each cable before making the connection See Figure 6 Note Viewing the switch from the front the pole sequence is phased N A B C left to right Non standard arrangements may be necessary to meet specific requirements If so the bus is marked A B C and N in the order specified by the customer If an optional solid neutral is provided all the connections for the neutral are labeled Section 5 Installation Page 15 of 48 RPusselectric O amp M Manual 90E1720003 2 Avoid sharp turns corners and edges when forming cables for termination within the switch This redu
39. nual 90E1720003 Summary of LED Indicators Summary of the 7 LED Indicators TOACTIVE lame ATS ans Type Deloued Type Std Open Trans Mode Auto nps 1004 BupRufrTmr Disabled C 120 V BTA Disabled lob ATS Load Shed Disabled fod ATS Exercise None Utility ammit Disabled Generator Not Active a z sa ra sa i owas RPTCS Figure 21 Summary of LED Indicators Summary of Control Pushbuttons Summary of the Control Pushbuttons 3 26 4 36 A m ALARM Load Connected t T osl fr moen Type onfiguratior lame ATS Trans Type Onde je Std Open Trans Mode Auto 100 BupRufrTmr Disabled its 120 BTI Disabled ob ATS Load Shed Disabled Mod amp ATS Exercise None Utility Commit Disabled Generator Not Active a a i s n re dern RPTCS Figure 22 Summary of Control Pushbuttons Section 8 Operation Page 34 of 48 Pusselectric O amp M Manual 90E1720003 Summary of the Graphical Display Summary of the Graphical Display SELECTED PAGE PATH INDICATION ACCESS LEVEL To improve readability some Pages are organized in a hierarchical Indicates the present passcode level When pages are labeled with or tree based menu structure performing operations that require a higher level rectangular outlines or colored Pressing the ESC key will bring of security a passcode entry dialog box opens back grounds Some pages the page up one level Pressing the There are various operations cannot be performe
40. ocedure Conduct a complete inspection before the switch is energized to ensure that all components function and operate properly Complete every step of the checkout procedure listed before energizing the transfer switch l oy dh zb S 9 Check all field installed bus bar connections Check all accessible connections for tightness Check all factory and field installed lug terminations for tightness Check the rigidity of all bus bar supports Verify the phase rotation of both the S1 and S2 sources are the same Check the enclosure for dents or other damage that reduces electrical clearances inside the enclosure On closed transition switches Verify that at least one of the source breakers 1s equipped with a shunt trip and is wired to either the source 1 or source 2 circuit breaker trip connections on the customer connection terminal strip Insure the transfer switch is in the utility source position S1 On closed transition switches insure that the switch contacts are not closed on both sources by observing the position indicator on the contact shafts ea V c ARN a EM e ee NA m EN p 4 FN A j NS b ner n lt Remove all foam blocks or other temporary cushioning or retaining material from the electrical devices 10 If provided open and close all circuit breakers and other operating mechanisms checking for correct alignment and
41. ontrol wiring connections are connected properly Directions for testing relays instruments meters circuit breakers and other electronic devices that are included in the assembly are given in the instruction bulletin for each individual device Settings for protective devices are determined from a coordination study performed by the purchaser consultant or provided by Russelectric Factory settings are used for production testing and may not reflect specific site requirements Selection of test equipment depends on the rating and type of installation A multi meter is necessary to check the continuity of control circuits A megohm meter is also needed for testing Check the Power Circuit Connections Perform the following steps to check power circuits 1 Check wire connections and bolted bus connections to confirm that no loosening or damage occurred during shipment or installation Immediately replace any covers or barriers that were removed to check connections Note Correct torque values are listed on labels located in the transfer switch enclosure and in table 1 of this manual Check the External Equipment Perform continuity checks for the connections to external equipment such as remote controls interlock circuits and auxiliary switches Refer to the appropriate procedures in the instruction bulletin for each individual device being tested Check the Auxiliary Equipment Relays included on or in the instrument panels are set
42. ormat separately for second minute and hour starting time values When the screen first comes up it defaults to seconds Use the up and down arrow function hard keys to increment or decrement the starting seconds value use the left arrow soft key to move from setting seconds to setting minutes value As with the seconds use the Use the up and down arrow function hard keys to set the minutes for starting time Repeat the above to set the hour value for starting time Press enter to save time setting to set duration time Set mode of exerciser Gen Start and Xfer or Gen Start Only by scrolling down to CDT Event Load using lt up and down arrow function hard keys gt Press lt enter gt and highlight what type of exerciser you want Press lt enter gt again to set this exerciser mode EXERCISER TYPES Yearly There can be up to 24 programmable events with 365 days Set the date and start time duration of the test and type of test Monthly There can be up to 7 programmable events with 28 days Set the date and start time duration of the test and type of test Set exercise duration by scrolling down to CDT Event 1 Duration using the lt up and down arrow function hard keys gt Press lt enter gt to open up CDT Event 1 Duration window and set duration time using the lt up and down arrow function hard keys gt and the lt left and right arrow soft keys gt similarly to start time setting
43. rating temperature of this equipment is 10 40 C Each transfer switch is custom designed to specifications Structures and bus configurations are arranged according to customer specifications Complete customer drawings are furnished for each transfer switch assembly and should be reviewed before installing the equipment The drawings include elevation one line diagrams control schematics and wiring diagrams Extra features and special control options are often incorporated when specified by the purchaser s order The special features are shown on the drawings and diagrams for the specific transfer switch assembly Instructions for the control panel can be found in the user s manual Section 2 Introduction Page 7 of 48 Identification O amp M Manual 90E1720003 Each Russelectric transfer switch is identified by a unique combination of model and serial numbers These numbers along with the electrical rating data are provided on a nameplate affixed to the transfer switch and control system Write the necessary information in the spaces provided on the sample nameplate to keep a permanent and readily available record This data 1s required to specifically identify your unit when contacting Russelectric personnel lt Pusselectric Power Control Systems South Shore Park 781 749 6000 Hingham MA 02043 Russelectric com MODEL SERIAL VOLTAGE PHASE
44. ring the foundation Follow all applicable local and international building codes 2 Confirm that the floor or foundation is strong enough to support the equipment without distortion or sagging NOTE Refer to the shipping documents for actual weights of the equipment 3 Confirm that the concrete is level left to right and front to rear to within 1 8 inch per square yard 4 Install equipment on a smooth level base to keep tolerances and adjustments to a minimum Anchoring the Switch Non Seismic 1 Four 5 8 inch diameter holes are supplied to anchor the free standing enclosure Use all four mounts to anchor the switch to the foundation properly Section 5 Installation Page 14 of 48 Pusselectric O amp M Manual 90E1720003 2 Anchor the switch to the floor Figure 5 with four 1 2 inch Grade 2 minimum bolts flat washers and anchors not furnished AVAILABLE CONDUIT ENTRANCE SPACE AT TOP Figure 5 Anchoring the Switch Anchoring the Switch Seismic During an earthquake the switch can move in any direction Any incoming cables must accommodate this motion The switch enclosure should not be used to mount exterior equipment Any mounted equipment will negate seismic certification When anchoring for a seismic location 1 When anchoring for a seismic location consideration must be given to the design of the pad or foundation Minimum concrete thickness and psi minimum anchor edge distance centerline spacing a
45. sies foedo ls ato E vent 22 Check the xuxtaty Equtptinelibss usos ceno oe ie pao E ordo tesic n tesa i cosi t Angeles doo eolu dopo i ads 22 Check the Equipitient Gro nd Pault Systems uu oca cito Qoi He tot ss do cado e Po Ro cone shes sx E tuti tog eas cr Too Role eb EN rind 22 Conduct the Electrical Insulation Reststance T6e8t ui uoc oh or odo eode ER esu Ur os P betb tps eaa sees ivo Pubd havin 23 Secon o PresEnererine Checkout Proceqdute c en Rute D niat acti nc es sto M etna 24 Section 7 3B ererzinie ine Transfer S WIEe Dos ds ote de deo tete cci uobis sais Stu di sn LM estes bts cote 26 Enere ME SM IO ccce vd pe tU e tec ROI Her E i ep to eas 26 visere m MEE ISCRITTI MT 28 VB ro ELI MP M 28 Inieznat Manual ODL HON eu voestic eoe tO iO d nem uu avn UNUS dads ratus detained Ue Nue shi aieo R enh ence que 28 Penal Manual Operanom EMO uec tienen ed caus nU oU ee URS EU le v IUDA ROUTE UIN Uer aod els Citas URC vice 30 RE ICS CONTO SY 027 DET E ET TI A E OT AEA OT AT ual deems 32 OVERVIEW edu ULM eM da da uL S 32 Graphical Control Panel OVEEVIe Wii a seed pan sted os aa E a aes bas ehe ccU GU Uo Lote hoses ue o Deed uS a us 32 Summary Of Function Key Opera Ons coe nee erecto e opea E E teas mo Eve ocu t eo n cau eue ees sone DD DUE uu vanta 33 SURE aL ob Te NGC QtOESovosenc messi vacate ac cea eae tera oet tall Seaman Lasbertud scutis ote cUq au snuaa emanates 34 ouitr dbyioE C Ono PUSH DUTIO
46. ss blaster Mts Lo E pice bL apis ia rb s 38 Performing a Load Test ora No Load Testi cep ic iam IT 39 Table of Contents Page 3 of 48 Pusselectric O amp M Manual 90E1720003 Section9 Maintaining the Transfer Switch cccccsesessssseeececcccceeeeeeaasesssssseeeeeceeeeeseeeeeaaaeessseeeeeeceeeeeeeeeeaaaaaaesesses 40 Trahsler SWICK Inspection GUA ENES aieia ti tes et elut tenue usce Eo d id nda d aa ase oe UEM deli VD SuSE pea 40 Teal Opera CondltloDiSsssesintitus etu tud aod uldectioness N pude au co fbr Cueva ed reda ta M Rub 40 Normal Operatia C ODOTEIOTISuu os oua oto IRR repel tates deu dato eeu bud ORE totu tda bam Incl Du URdeal ous G 4 Haish peraude COnDdICIOTIS iuo aco iot Quemo Lo eiui a OUR tod coe cuan adu ME Cuni COGN UU MU Do feda a VEU RUE 4 General THSDECHOI Und C IP mimts ceti tou rabo oe Fa UEM Da Ce EUN De duode Ee dede iU e cub Fu dedu iau De ed a 42 Bus Bar Joints Lug Terminations and Insulating Materials ceessssssseeeeeeeeee esee 43 SecHuon 10 Adverse ronis EDO Sea Quded doutes itin ee tasa Pat Ead neat tub oc vd u tan tad toad Eta More d ra dte tad n Que Lie 44 InspecuomPollowmg d Short GIF CUll etes aset a dev gute eoe luv ede evedutitn lU deed wasted hee 44 Cleansupdcollowing dahokl C IF CUI seite oett denttedu este m iei que E sip Du eure Cette 44 Water Soaked 5 WITCHES sei otd metet ote E edt t seid Doce don d Stems E aM De cA Mio DU eI Let ode 44 Secon LI Tusulatiom Resistance C Bab oe peo m e
47. talled This testing will help identify short circuits and undesirable grounds in the switch and help identify any potential damage to the insulation during transport and installation l 2 Refer to ANSI IEEE C37 20 1 for information regarding field dielectric testing Disconnect the RPTCS controller plugs If supplied open all control power and metering disconnects or remove the fuses from the control circuits If supplied Isolate all supply voltage to solid state controls on closed transition switches Isolate any and all control power equipment for metering or annunciation accessories Consult factory concerning how to handle other special wiring conditions With the neutral isolated from the ground and the power switches and circuit breakers open conduct electrical insulation tests from phase to phase phase to ground phase to neutral and neutral to ground Note f the resistance reads less than one megohm while testing with the branch circuit devices in the Open position the system may be unsafe and should be investigated Consult Russelectric Services at 1 800 654 3020 to help you correct any problems Ue After completing the electrical insulation test replace all control power fuses that may have been removed and close power disconnects that have been opened Energize supplies as desired Section 5 Installation Page 23 of 48 Pusselectric O amp M Manual 90E1720003 Section 6 Pre Energizing Checkout Pr
48. this equipment for the first time e Follow the instructions in this section to properly energize this transfer switch Failure to follow these instructions will result in death or serious injury A WARNING Warning Only Trained Personnel should perform this procedure Follow all NFPA 70E safety procedures and wear proper PPE Note It is standard practice when energizing a transfer switch for the first time to close one of the source feeder breakers and leave the other source breaker locked out and tagged out until all settings and timers are verified correct Note This procedure does not replace startup by a qualified Russelectric field service technician such service should be scheduled by calling Russelectric services at 1 800 654 3020 Energize the Switch 1 No load should be on the transfer switch when it is energized Turn off all downstream loads The transfer switch should be in the S1 position 2 Energize the switch in the following sequence Close any open doors and or covers a b Close the preferred source S1 circuit breaker p Verify the RPTCS controller and OIP power up 2 Verify all settings and timers per the specification sheets provided with the switch e Verify the transfer switch 1s connected to or transferred to the energized S1 source by checking the indicators on the OIP or the optional LED indicators on the accessory panel See Section 8 Operation Close the S2 circuit breaker
49. tions and maintenance according to these conditions Inspect the equipment immediately after abnormal or stressful operating conditions occur or after the equipment experiences a fault current These inspection and maintenance guidelines cover only Russelectric transfer switches If conditions cannot be established and documented then the harsh operating condition must be assumed These inspection and maintenance guidelines do not warrant any field connections field modifications or supersede any maintenance procedures or schedules recommended by component manufacturers For more information regarding the warranty of this product refer to Russelectric Conditions of Sale Ideal Operating Conditions When the equipment is operating under the ideal operating conditions outlined below it should be able to operate without maintenance for a period of five years Environmental e Ambient room temperature range is 50 F 10 C to 104 F 40 C e Altitude is less than 6600 ft 2012 m e Equipment is located indoors in a climate controlled room heat AC Section 9 Maintaining the Transfer Switch Page 40 of 48 Pueselectric O amp M Manual 90E1720003 e Absence of dust or debris either airborne or settled e Relative humidity averaging less than 70 e Absence of vibrations or seismic activity Circuit Loading e Continuous loading with 100 rated devices is between 20 80 of the equipment ratings Average loading not e
50. vice to confirm power is off Failure to follow these instructions will result in death or serious injury Note Before attempting to re energize the switch following adverse circumstances contact Russelectric Services at 1 800 654 3020 for special instructions Inspection Following a Short Circuit If a short circuit occurs make a thorough inspection of the entire system and verify that no damage to conductors or insulation has occurred High mechanical and thermal stresses developed by short circuit currents may damage conductors and insulation Check the overcurrent protection device that interrupted the short circuit current for possible arcing damage Do not open sealed devices such as molded case circuit breakers These devices should be replaced if damaged before re energizing the switch Clean up Following a Short Circuit The insulating properties of some organic insulating materials may deteriorate during an electrical arc If so 1 Remove any soot or debris 2 Replace carbon tracked insulation Water Soaked Switches Do not clean or repair a transfer switch that has been exposed to large volumes of water or submerged at any time Current carrying parts insulation systems and electrical components may be damaged beyond repair Do not energize the equipment Contact Russelectric Field Services at 1 800 654 3020 Section 10 Adverse Circumstances Page 44 of 48 Russelectric O amp M Manual 90E1720003 Section 11 Insul
51. w soft keys gt and the lt up and down arrow soft keys gt to select the date al Press lt enter gt to save the date settings Setting the Clock 5 Use the lt right and left arrow soft keys gt and the lt up and down arrow soft keys gt to select the military 24 hour time ES Press lt enter gt to save time settings Setting Daylight Savings 1 Go to setpoints config system 2 Scroll to daylight savings and press lt enter gt 3 A passcode dialog box appears enter level 1 passcode Press enter again and a set daylight savings dialog box appears 24 hour time Press enter to save daylight savings settings Use the right and left arrow soft keys gt and the up and down arrow soft keys to select the military Entering the Switch Designation Go to setpoints config ATS should be highlighted Press lt enter gt and a passcode dialog box will pop up on the screen Enter this level 2 passcode and press enter again An ATS name dialog box pops up on the screen left and right arrow soft keys up and down arrow soft keys and a shift soft keys appear on the screen The shift soft key gt allows toggling between upper and lower case letters The screen will display a blinking first character Press the up and down arrow soft keys gt to select the appropriate character that pertains to the name of the switch Press the right arrow soft key gt to move the curser to the next
52. xceeding 70 of the equipment rating Only resistive or continuous motor loads no welding or jogging loads Transfer switching less than 52 cycles annually Maximum of two circuit breaker trips due to overload or fault annually Equipment Installation e Torque all bus bar joints lugs and bolts to their appropriate tightness at installation e Securely tighten all control and communications wiring at installation e Follow pre energizing checkout rigorously Normal Operating Conditions When the equipment is operating under the normal operating conditions outlined below it should be inspected and maintained every 1 3 years or more frequently based on the user s experience Environmental e Ambient room temperature is between 22 F 30 C and 104 F 40 C e Altitude is less than 6600 ft 2012 m e The effect of solar radiation is not significant Note Refer to the principles outlined in IEEE Standard C37 24 1986 for additional information Circuit Loading e Transfer switching is no more than 104 cycles annually e Welding or jogging loads represents less than 15 of a circuit and or equipment loading Equipment Installation e Torque all bus bar joints lugs and bolts to their appropriate tightness at installation e Securely tighten all control and communications wiring at installation e Follow pre energizing checkout rigorously Harsh Operating Conditions When the equipment is operating under the
53. y of the lifting straps Variations in the center of gravity may cause the equipment to tilt to one side or the other Handling with Eyebolts Russelectric provides eyebolts as standard equipment for freestanding enclosures Use rigid spreaders or a spanner bar to provide vertical lift on the eyebolts This will help to avoid damaging the frame or finish LIFT POINT MAX THE HEIGHT OF THE LIFT POINT ABOVE THE SPREADER SHOULD BE AT LEAST 1 8 UF A CTHE DISTANCE BETWEEN EYEBULTS THIS ASSURES A MAXIMUM ANGLE OF 45 AS SHOWN Figure I Lifting with an Overhead Crane and Eyebolts Section 4 Receiving Handling and Storage Page 10 of 48 Pusselectric O amp M Manual 90E1720003 Handling with Lifting Angles Russelectric provides optional lifting angles for heavy switches Use rigid spreaders or a spanner bar to provide vertical lift on the lifting angles This will help to avoid damaging the frame or finish PES ROUGH LI SAFETY HOO R SHACK LIFT HOLE BYPASSZISULATIUN SWITCH TE m LIFT ANGLE Cy A Uo T T AG l 0 uU t5 70 THE HEIGHT OF THE LIFT P ABOVE THE LIFT ANGLE SHOULD BE A EAST 172 OF lt THE DISTANCE BETWEEN LIFT HOLES THIS ASSURES A MAXIMUM ANGLE F 45 AS SHOWN
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