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L510 Series Instruction Manual - TECO

1. 0646 Auto_ Run Mode Running Time Settingo 0619 Auto_ Run Mode Running Time Setting SSS 0620 Auto_ Run Mode Running Time Settinga SSS 0621 Auto Run Mode Running Time Settings SSS 0622 Auto_ Run Mode Running Time Settings SSCS 06 23 auto Run Mode Running Time Seting7 SSS 0 00 3600 0 Sec 0632 auto Run Mode Running DirectionO o 06 33 Auto Run Mode Running Direction 06 34 Auto Run Mode Running Direction O 06 35 Auto Run Mode Running Directions 06 36 Auto Run Mode Running Directona O 06 39 Auto_ Run Mode Running Direction 7 0 STOP 1 Forward 2 Reverse 4 53 gt Auto Run sequencer mode can be enabled by setting any of the multifunctional input parameter 03 00 to 03 04for S1 to S5 to selection 18 Various Auto Run sequencer modes can be selected with parameter 06 00 7 Auto Run sequencer modes can be selected with parameters 06 01 06 39 Auto Run frequency commands1 to 7 are set with Parameters 06 01 06 07 Sequence run times are set with parameters 06 17 06 23 FWD REV Direction for each sequence can be set with parameters 06 33 06 39 Auto sequence 0 uses keypad frequency parameter 05 01 sequence run time and direction are set by parameters 06 16 and 06 32 Y Y N Y Y Y Auto RUN Auto Sequencer Examples Example 1 Automatic operation mode Sin
2. Cold Start g l l A Go aaa Hot Start 8 gt Motor Load Current 100 150 200 02 01 100 Motor overload protection curve example standard motor When using force cooled motors Special inverter motor thermal characteristics are independent of the motor speed set 08 05 x1xxb When 08 05 x1xxb overload protection function is based on motor rated current for output frequencies between 6 and 60HZz If the output frequency is lower than 1Hz the overload protection function uses 83 of the motor rated current to determine an overload condition When 08 05 x0xxb overload protection function is based on 70 of the motor rated current for an output frequency of 20Hz If the output frequency is lower than 1Hz the overload protection function uses 40 of the motor rated current to determine an overload condition 08 06 Operation After Overload Protection is Activated 0 Coast to Stop in case of a motor overload condition Range 1 Drive Will Not Trip in case of a motor overload condition OL1 gt 08 06 lt 0 In case of a motor overload condition the inverter will coast to stop and the display will flash OL1 To reset Press the Reset key or use an external reset clear the fault and continue to run gt 08 06 1 On overload condition the inverter continues to run display flash with OL1 until the current falls below the overload level Minutes 5 0 103 150 Output Current
3. 03 17 03 18 RS D Nb ee ahaa metrmetes nm rise RE a 09 19 Relay Output Status type 0 A Normally open Range 1 B Normally closed 03 20 Brake Transistor ON Level 100 0 800 0 VDC 03 21 Brake Transistor OFF Level 100 0 800 0 VDC When the DC bus voltage gt 03 20 Braking transistor is on braking resistor turned on if connected When the DC bus voltage lt 03 21 Braking transistor is off When 03 21 gt 03 20 display will show Err2 parameter setting error 4 43 04 External Analog Input Output Parameter 04 00 Analog Voltage amp Current input selections ACI 0 20mA 4 20mA 0 20mA 4 20mA gt Analog Input Scaling formulas RB AVI 0 10V ACI 0 20mA V v AVI 0 10V F Hz x 00 12 10 v mA ACI 0 20mA F Hz x 00 12 20 mA m AVI 2 10V ACI 4 20mA V 2 v AVI 2 10V F Hz x 00 12 V gt 2 10 2 v I 4 mA ACI 4 20mA F Hz x 00 12 I gt 4 20 4 mA 4 44 04 07 AVi signal verification Scan Time O O O Range 1 200 ms O O O O O oao AV Gain nna AVS 0 Positive 1 Negative 04 05 AVI Slope 0 Positive 1 Negative 04 06 ACI signal verification Scan Time Range 04 07 ACIGain 0 1000 04 08 ACI Bias 0 100 04 09 ACI Bias Selection 0 Positive
4. 9 2 Connect Transducer Feedback Signal 10 01 The PID function in the inverter Depending on the type of feedback transducer used the inverter can be setup for either 0 10V or a 4 20mA feedback transducer Feedback Signal 4 20mA 10 01 2 Common AGND ACI gt s 7 Connect shield to v Le l lt control ground terminal 4 9 3 Feedback Signal 0 10V 10 01 1 AVI Common GND m TE s aes i M NI L Connect shield to E control ground terminal SS es 9 3 Engineering Units The PID feedback scaling can be selected with parameter 10 21 and 10 22 Example 0 200 0 PSI feedback set 10 21 to 200 and 10 22 to 0 9 4 9 4 Sleep Wakeup Function The PID Sleep function can be used to prevent a system from running at low speeds and is frequently used in pumping application The PID Sleep function is turned on by parameter 10 29 set to 1 The inverter output turns off when the PID output falls below the PID sleep level 10 17 for the time specified in the PID sleep delay time parameter 10 18 The inverter wakes up from a sleep condition when the PID output Reference frequency rises above the PID wake up frequency 10 19 for the time specified in the PID wake up delay time 10 20 Freq Reference Target PID Output Value Sleep Wake up Frequency Feedba
5. 08 07 OH over heat Protection Auto Depends on heatsink temp Active while inverter is running Always Run Disabled 08 07 0 Cooling fan runs as the inverter detects temperature rise 08 07 1 Cooling fan runs while the inverter is running 08 07 2 Cooling fan runs continuously 08 07 3 Cooling fan is disabled 08 08 AVR function AVR function enabled AVR function disabled AVR function disabled for stop VV V V AVR function disable for Deceleration AVR function disabled for stop amp Deceleration from one speed to another speed when VDCs 360V 740V AVR function is disabled for stop and Deceleration gt 08 08 0 AVR enabled stabilizes the motor voltage independent of fluctuation to the input voltage gt 08 08 1 Input voltage fluctuations will cause fluctuations on output voltage gt gt 08 08 2 AVR is disabled during stopping to avoid an increase in stopping time 08 08 3 AVR is disabled only during deceleration from one speed to another speed to avoid a longer deceleration time 08 09 Input phase loss protection 0 Disabled Range 1 Enabled When 08 09 1 Phase loss warring message PF is displayed when an input phase loss is detected 4 62 08 10 PTC Motor Overheat Function 0 Disable 1 Decelerate to stop Range 2 Coast to stop 3 Continue running when warning level is reached Coast to stop when protection level is reached 08 11 O
6. V bosses ji u anuo AJ ty ET w2 i Unit Inch mm wef wi fT we OH fd H Te D D1 Weight 2 83 248 240 555 5 16 4 80 5 57 5 35 1 98 lbs 72 63 61 441 131 122 141 136 0 9kg 3 18 Frame 2 Le UZ 1 Lele je a x 1510 2021 Es f H NI 5 al CALTION PEs E DR M LT L2 Ti 12 13 f J Sep asap oe ee J DED to wz LCD ED Ww Unit Inch mm wg wi w J H J m f H2 D D1 Weight__ Model 4 65 4 25 425 567 5 16 4 76 5 92 568 3 53 Lbs FL510 203 H3 U T 118 108 108 144 131 121 150 144 1 6kg 3 19 4 Keypad and Programming Functions 4 1 LED Keypad 4 1 1 Keypad Display and Keys LED Display Forward Direction Status Indicator Reverse Direction Status Indicator 6 button Potentiometer Membrane Keypad Ts FREQ SET Run Key mea L510 201 H1F P Stop Key DISPLAY Description 5 Digit LED Display Monitor inverter signals view edit parameters fault alarm display LED
7. e Do not touch inverter terminals when energized even if inverter has stopped otherwise electric shock may result s Do not check signals on circuit boards while the inverter is running e After the power is turned off the cooling fan may continue to run for some time A Caution e Do not touch heat generating components such as heat sinks and braking resistors e Carefully check the performance of motor or machine before operating at high speed otherwise Injury may result e Note the parameter settings related to the braking unit when applicable s Do not use the inverter braking function for mechanical holding otherwise injury may result s Do not check signals on circuit boards while the inverter is running 1 6 Maintenance Inspection and Replacement Warning e Wait a minimum of five minutes after power has been turned OFF before starting an inspection Also confirm that the charge light is OFF and that the DC bus voltage has dropped below 25Vdc e Never touch high voltage terminals in the inverter e Make sure power to the inverter is disconnected before disassembling the inverter e Only authorized personnel should perform maintenance inspection and replacement operations Remove any metal jewelry such as watches and rings and use insulated tools A Caution s The Inverter can be used in an environment with a temperature range from 14 104 F 10 40 C and relati
8. 2 Multi function analog input can be referred to in this manual Group 04 External Terminal Analog Signal Input Output Function Group 3 Multi function analog output can be referred to in this manual Group 04 External Terminal Analog Signal Input Output Function Group A Caution e Maximum output current capacity for terminal 12V is 20mA e Multi function analog output AO is used for an analog output meter Do not use these output for feedback control e Control board s 12V 24V are to be used for internal control only Do not use the internal power supply to power external devices 3 10 3 9 Power Terminals Terminal symbols TM1 Function Description Main power input L1 L L2 L3 N externally connected braking resistor Inverter output connect to U V W terminals of motor Ground terminal eielo Single phase L1 L L2 L3 N T1 T2 T3 Note Screw for terminal L2 is removed for the single phase models Three phase 230V series elelelelelo Li L L2 L3 N Ti T2 T3 Three phase 460V series CFE L1 L2 L3 P BR Ti T2 T3 Notes For wire gauges and screw torques please refer to the table in section 3 6 Electrical ratings power terminals Power Specification Voltage Volt Current A TRT 5 1 220 240V o 1
9. Monitoring Parameters Maintenance Parameters Parameter Notes 4 8 Group 00 Basic Parameters 00 00 Control Method Motor Rotation joe Main Run Source Selection jo Alternative Run Source Selection Operation modes for external 00 04 H 00 06 terminals Main Frequency Source Selection Alternative Frequency Source Selection 00 07 Main and Alternative Frequency Command modes 00 08 Communication Frequency Command 00 09 Frequency EHH Save mode Communication mode Initial Frequency Selection keypad mode 00 11 initial Frequency Keypad mode 00 12 Frequency Upper Limit 00 13 Frequency Lower Limit 00 14 Acceleration Time1 00 15 Deceleration Time 1 00 16 Acceleration Time 2 Setting Range 0 V F mode 1 SLV mode 0 Forward 1 Reverse External Run Stop Communication External Run Stop Communication Forward Stop Reverse Stop Run Stop Reverse Forward 2 3 Wire Control Mode Run Sto 0 Keypad 1 Potentiometer on Keypad 2 External AVI Analog Signal Input 3 External ACI Analog Signal Input 4 External Up Down Freq Control 5 Communication Setting Freq 6 PID Output Freq 0 Keypad 1 Potentiometer on Keypad 2 External AVI Analog Signal Input 3 External ACI Analog Signal Input 4 External Up Down Freq Control 5 Communication Setting Freq 6 PID Output Freq 0 Main or Alternative Freq 1 Main Alternati
10. gt Inverter response delay time after a valid message is received Master Follower Follower Master PLC TP03 INV L510 INV L510 PLC TP03 PLC Command Inverter response Information information q 3 5 Characters 09 09 set value 09 10 BACnet stations Range 1 254 10 PID Parameters PID block diagram 1 2 F 10 03 0 eo Positive gt P 10 05 S a gt ag or external terminal Target prohibit or stop 10 00 Negative gt 1 10 06 gt Limiter H gt Reset Y 3 4 Offset S 1 3 10 08 Sleep Wake PID Freq 1003 D 10 07 10 09 PID Limit Function gt Output L PID Communication 2 4 Read 2 4 10 03 r gt D Feedback 10 21 10 01 gt e A T 120 PD 1 3 Feedback Display 10 03 10 22 10 00 PID target value selection Potentiometer on Keypad External AVI Analog Signal Input External ACI Analog Signal Input Target Frequency set by Communication method Set from keypad by parameter 10 02 gt 10 00 selections are only effective when frequency source selection is set to PID parameters 00 05 00 06 6 10 01 PID feedback value selection 0 Potentiometer on Keypad 1 E
11. seen 3 7 3 7 General Wiring Diagramme 3 9 3 8 Us r Terminals earnen in nine ne ne a oe a a aa ne et Nate Eaa RES EAE ARETES 3 10 3 9 Power Terminals iriser levies plaid ee AM ee teenth actin ea net aos 3 11 3 10 Inverter WiN gecsin p a e a ES PO aE EEO A E AE en 3 12 3 11 Input Power and Motor Cable Length sis 3 13 3 12 Cable Length vs Carrier Frequency siennes 3 13 3 43 Control Circuit With TT 3 13 3 14 Inverter Specifications sise 3 14 3 15 General Specifications sine nn nt ne a A A nn ent ie Nr gli ane 3 16 3 16 Inverter De rating Based on Carrier Frequency seen 3 17 9 17 Inv rter Dimensions seiiet sta aun bea vansavie dass an de end tte anec dau tanetee donnee tint Die laser e ao da sde cons dedi ee dure tee 3 18 4 Keypad and Programming Functions sssssssessseeesseeessseeesseeessere essere sseeeessre rese ennenen renee nner ennenen 4 1 Al LED Keypad s les ie Re ne nt ee ei a eee ants ede ie er tee As EG nace 4 1 4 1 1 Keypad Display and Keys 5558 0288 RER RER a eee A M ane NE due 4 1 4 12 Keypad Menu Structure iann eae tate ne ee ee ce a i dont nn te eee 4 3 4 2 Tn L fis lati edhe ae Set lee A A ee ee 4 8 43 Description OF TT L ss mate cates en cede mater betes esate seth ett US alee adda ante ee 4 22 5 Check Motor Rotation and Direction enennnnenennenennnenennnenenenennnne 5 1 6 Speed Reference Command Configuration nn 6 1 6 1 Reference from the Keypad a a e e eee E ra a aa r rE Eae aaa aaa Eaa A
12. 1 frequency reference at power up is 0 When 00 10 2 frequency reference at power up is set by parameter 00 11 VV VV Y 4 23 00 12__ Frequency Upper limit e an 01 599 00 Hz 00 13 Frequency Lower limit Lower limit 0 00 649 99 Hz gt Stpo is displayed on the keypad when RUN is pressed and parameter 00 13 and the command frequency are both set to 0 00 gt When Frequency command is greater than 00 13 the inverter output will ramp up from 0 00 to the command frequency gt When 00 13 is greater than 0 and the frequency command value smaller or equal to 00 13 the inverter output will ramp up to the lower limit frequency set by 00 13 Output Frequency 100 00 12 00 13 Frequency 100 Reference 00 14 Acceleration time 1 0 1 3600 0 s 00 15 Deceleration time 1 0 1 3600 0 s 00 16 Acceleration time 2 0 1 3600 0 s 00 17 Deceleration time 2 0 1 3600 0 s gt Acceleration time is the time required to accelerate from 0 to 100 of maximum output frequency gt Deceleration time is the time required to decelerate from 100 to 0 of maximum output frequency gt Preset Acceleration and Deceleration times by above parameters are the time taken for the output frequency to ramp up or ramp down between the Upper and the lower frequency limits gt Actual acceleration and deceleration time is calculated as follows 00 14 X set frequency the minimum sta
13. 10 05 Proportion gain for P control Integral Time Range 0 0 100 0 s gt 10 06 Integration time for control 10 07 Derivative Time 4 68 0 00 10 00 s gt 10 07 Differential time for D control 10 08 PID Offset 0 Positive Direction Range 1 Negative Direction PID Offset Adjust 10 09 k 0 1091 gt 10 08 10 09 Calculated PID output is offset by 10 09 the polarity of offset is according to 10 08 10 10 PID Output Lag Filter Time gt 10 10 Update time for output frequency 10 11 Feedback Loss Detection Mode 0 Disable 1 Enabled Drive Continues to Operate After Feedback Loss 2 Enabled Drive STOPS After Feedback Loss gt 10 11 1 Feedback loss detected continue running keypad display shows PDER gt 10 11 2 Feedback loss detected inverter decelerated to a stop and keypad display shows PDER 10 12 Feedback Loss Detection Level gt 10 12 is feedback loss detection level Error Setpoint Feedback value When the error is greater than the feedback loss level for the time set in parameter 10 13 a feedback loss condition is detected 10 13 Feedback Loss Detection Delay Time gt 10 13 Minimum time the error Setpoint Feedback value has to remain above the detection level before a feedback loss condition is detected Integration Limit Value 10 14 0 1001 gt 10 14 Integral limit to prevent the PID f
14. Wakeup Function admettant fined ied ei iS eaaa eane an ia asi eaea 9 5 10 Troubleshooting and Fault DiagnostiCS sseusssnnusennnnsnnunnnnnnnnnnnnnnnnnnnnnunnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn enana nenen 10 1 5 eie A a ew A ee ele eve 10 1 10 2 Fault Detection EunCtiOn 56 stand e een A tan San semen EN 10 1 11 Inverter Peripheral Devices and Option 11 1 11 1 Other options re SE Aas ae es ei od a nm re NO En 11 1 1152 AG Line R ACtOrS see ea r a A mn eee habe eer it aide its 11 2 11 38 Communication Options sise siete MAN eat ates eas cel deanna uns E a ea eee ee 11 2 Appendix UL Instructions ss aeaaeai eaaa eaaa aana A Sahana eaaa aaaea aa aiaa Eaa nanana ananin anani A1 Preface The L510 product is an inverter designed to control a three phase induction motor Please read this manual carefully to ensure correct operation and safety aspects to become familiar with the inverter functions The L510 inverter is an electrical electronic product and must be installed and handled by qualified service personnel Improper handling may result in incorrect operation shorter life cycle or failure of this product as well as the motor All L510 documentation is subject to change without notice Be sure to obtain the latest editions for use or visit our website at www tecowestinghouse com for documentation in Spanish visit www tecowestinghouse com mx Read this Instruction Manual thoroughly before proceeding wit
15. and slope type 04 05 as shown Fig 5 amp 6 Figure 5 Figure 6 ag orm oar oes Ton on Ts om om om o fof om om elem fo gt emo Upper 4 Various examples of analog input scaling and modification are shown in following figures 7 8 9 amp 10 Figure 7 Figure 8 alam fom eo fo elo Te o fame fom eo eo fale fom e 4 46 04 03 Hz 0 H bias b 100 60Hz Upper 1 6 Frequency 37 5Hz 1 8 Z 3 50 30Hz Am 5 3 0 OHz net 0 0 Figure 9 DESIRE Figure 10 Pacha e mi a ee ts Hz H SORS lar 6 2 a ee 6 Frequency 18 26Hz Safes 0 04 03 bias b 0 OHz 0 1V 4V 10V vV 50 L 100 4 47 04 11 Analog Output AO function selection Output frequency Frequency Setting Output voltage DC Bus Voltage Output current Example Set 04 11 required according to the following table Lo 11 fA RE ro Output frequency Maximum output frequency Tom Frequency Setting Maximum output frequency i EI Output voltage Motor Rated Voltage 230V 0 400Vdc a SE 460V 0 800Vdc Xmax2 Xmax 04 11 E Xmax EX Output current 2 x inverter rated current 10V lose ee Pre pen Dee ee SNE Range 0 1000 AO Bias Range 0 100 AO Bias Selection Range 0 Positive 1 Negative AO Slope Range 0 Positive 1 Negative gt Use
16. s comme des d chets dangereux et ne doivent pas tre br l s e The Plastic enclosure and parts of the drive such as the top cover board will release harmful gases if burned 2 Model Description 2 1 Nameplate Data It is essential to verify the L510 inverter nameplate and make sure that the L510 inverter has the correct rating so it can be applied with the proper sized AC motor Unpack the L510 inverter and check the following 1 The L510 inverter and instruction manual this document are contained in the package 2 The L510 inverter has not been damaged during transportation there should be no dents or parts missing 3 The L510 inverter is the correct ratings as ordered Check the type and specifications on the main nameplate 4 Check that the input voltage range meets the input power requirements 5 Ensure that the motor full load amp rating matches the output rating of the inverter Model Identification L510 1P2 H1 U L510 Inverter Series Voltage Rating 115V 230V 460V P2 Motor Rating 115V 230 V 460 V NA NA 1 HP 2 HP Operator Type 3 HP n Standard Type 2 1 2 2 Inverter Models Motor Power Rating Constant Torque 115V Class Voltage Vac amp L510 Model Frequency Hz Motor Power Applied Motor 1ph L510 1P2 H1 U 100 120V 10 15 50 60Hz L510 101 H1 U L510 1P5 H1 U 230V Class Voltage Vac amp L510 Model Frequency
17. 0 25 5 Sec gt 07 08 07 06 set the DC injection brake duration and the brake start frequency as shown below Frequency RUN Command 07 09 Stopping Method 0 Deceleration to stop Range 1 Coast to stop gt 07 09 0 When a stop command is issued the motor will decelerate to a stop using deceleration time specified in parameter 00 15 gt 07 09 1 When a stop command is issued the motor will coast to a stop Stop time depends on motor load and friction of the system 4 59 08 Protection Parameters 08 00 Trip Prevention Selection xxxx0 xxxx1 xxx0x mange xxx1x xx0xx xx1xx x0xxx x1xxx Enable Trip Prevention During Acceleration Disable Trip Prevention During Acceleration Enable Trip Prevention During Deceleration Disable Trip Prevention During Deceleration Enable Trip Prevention in Run Mode Disable Trip Prevention in Run Mode Enable over voltage Prevention in Run Mode Disable over voltage Prevention in Run Mode 08 01 Trip Prevention Level During Acceleration 50 200 gt Trip prevention adjustment level during acceleration to prevent over current OC A trips gt If trip prevention during acceleration is enabled and an over current condition occurs due to the load acceleration ramp is put on hold until the inverter output current drops below the over current level set by parameter 08 01 08 02 Trip Prevention Level During Dece
18. 0 22 0 Motor Rated Frequency 0 599 0 02 07 Motor Auto Tuning es fan i a U 02 09 Rotor Resistor Gain 02 10 Reseved 02 11 Reseved d 0212 Reseved l 02 00 02 01 02 02 02 03 Motor Rated Speed 02 04 02 05 02 06 Group 02 Motor Parameters SLV Slip E is SLV Torque Compensation Gain 0 100 Low Frequency Torque Gain 0 100 SLV Without Load Slip 0 200 Compensation Gain 02 17 ne Load Slip Compensation 0 200 150 Group 03 External Digital Input and Output Parameters Parameter Name Seiting Range Multi function Terminal Function Setting S1 Multi function Terminal Function Setting S2 Multi function Terminal Function Setting S3 Multi function Terminal Function Setting S4 Forward Stop Command or Run Stop Reverse Stop Command Or REV FWD Preset Speed 1 5 02 Preset Speed 2 5 03 Preset Speed 4 5 05 Jog Forward Command Jog Reverse Command ON OA ND Up Command Base Block Disable PID Function Reset 8 Auto Run Mode enable Reserved Up Down Frequency Band 0 00 5 00 0 00 Down Command Acc Dec 2 Acc Dec Disabled Main Alternative Run Command select Multi function Terminal Function Main Alternative Frequency Command select Setting S5 Rapid Stop Decel to stop 03 05 03 06 2 When Up Down is used the preset frequency is held as the inverter stops and the UP Down is available 03 08
19. 1 Negative 04 10 ACI Slope 0 Positive 1 Negative gt Set 04 01 and 04 06 for Analog signal scan and filtering time Inverter reads the average values of A D signal once every 04 01 04 06 x 1ms Set scan intervals based on the application environment for signal instability and or signal interference caused by external sources Note Long scan times will result in slower response times AVI Analog Voltage input scaling examples adjusting Gain Bias amp Slope parameters 04 02 04 05 1 Positive Bias type 04 04 0 showing the effects of modifying Bias parameter 04 03 and Slope type parameter 04 05 as shown in Fig 1 amp 2 Figure 1 Figure 2 Pot Toros oroa Toras eT a Te Te Tes en en o pom om Lo elm om oe 04 03 Hz 04 03 Hz Bias Upper Bias 100 60Hz Frequency 100 60Hz 50 30Hz 50 30Hz 0 OHz p 0 OHz gt 10V V V 4 45 2 Negative Bias type 04 04 1 showing the effects of modifying Bias parameter 04 03 and Slope type parameter 04 05 as shown in Fig 3 amp 4 Figure 3 Figure 4 oso osos osos osos osoz osos nan osos gt am a Le K om Hz Hz 60HZz Les Upper 60Hz Frequency 30Hz f4 4 30Hz 04 03 l 04 03 Bias Bias 0 OHz i 0 OHz i 2V 5V 10V V 5V 10V V 50 50 100 100 E 3 Offset bias set to 0 04 03 showing the effect of modifying Analog Gain 04 02 Bias type 04 04
20. 1 Individual Accel Decel applies to each preset speed 0 7 set by Parameter 05 17 to 05 32 gt Formula for calculating acceleration and deceleration time V F mode Time of Acceli or 2 x Preset Frequency V F Max Frequency Time of Accel1 or 2 x Preset Frequency V F Max Frequency Actual Acc time Actual Dec time 4 49 SLV mode Time of Accel1 or 2 x Preset Frequency Motor rated output frequency Time of Accel1 or 2 x Preset Frequency Motor rated output frequency Actual Acc time Actual Dec time gt V F Maximum output frequency set by parameter 01 02 when custom V F is selected by 01 00 7 gt VIF Maximum output frequency 50 00 Hz or 60 00 Hz when preset V F patterns are selected 01 00 1 to 6 Example 01 004 7 01 02 50 Hz 05 02 10 Hz preset speedi 05 19 5 s Accel time 05 20 20 s Decel time 05 19 X 10 Hz Preset speed 1 Actual Accel time uoa 1 s 05 20 X 10 Hz Preset speed 1 Actual Deccel time 51 02 7 7 4 s Multi speed run stop cycles with Individual accel decel times 05 00 1 Two modes of operation e Mode1 On Off run command Mode2 Continuous run command Mode1 Example 00 02 1 External Run Stop Control 00 04 1 Operation Mode Run stop forward reverse S1 03 00 0 RUN STOP S2 03 01 1 Forward Reverse S3 03 02 2 Preset speed 1 S4 03 03 3 Preset speed 2 S5 03 04 4 Preset speed 4 A
21. 405 SXX 405 L510 202 SXX 202 L510 408 SXX 408 L510 203 SXX 203 L510 410 SXX 410 L510 205 SXX 205 L510 415 SXX 415 L510 208 SXX 208 L510 210 SXX 210 Software Version Range Fault Log Display Latest 3 faults Range gt Last three faults are stored in order with the latest fault first Whenever there is a new fault the previous faults are pushed down So the fault stored in 2 xxx is moved to position 3 xxx and fault 1 xxx to 2 xxx The most recent fault will be stored in register 1 xxx gt Use Up A and DownY keys to scroll between fault registers gt Pressing reset key when parameter 13 02 is displayed will clear all three fault registers and the display for each register will change to 1 2 3 gt E g fault log content is 1 0C C indicates the latest fault was OC C etc 13 03 Accumulated Inverter Operation Time 1 Prange 00 28 ours oo S 13 04 Accumulated Inverter Operation Time 2 0 655051 Days 13 05 Accumulated Inverter Operation Time Mode 0 Power on time Range 1 Operation time gt When the operation time in accumulator 1 Parameter 13 03 reaches 24 hours the recorded value in accumulator 2 parameter 13 04 increases by 1 day and the value in accumulator 1 is reset to 0000 13 06 Parameter lock Enable all Functions Preset speeds 05 01 05 08 cannot be changed Only preset speeds parameter 05 01 05 08 can be changed Disable Al
22. 5 R5 5 4 Nichifu NH 1 9 TIC 3 5 M4 Nichifu NH 1 9 TIC 2 R3 5 4 Nichifu NH 1 9 TIC 2 Nichifu NH 1 9 re TIC2 Nichifu NH 1 9 During installation all conduit hole plugs shall be removed and all conduit holes shall be used Typel A1 4 Recommended Input Fuse Selection Fuse Type Drive Model L510 Manufacturer Bussmann Model Fuse Ampere Rating A Fuse Type Drive Model L510 Manufacturer Bussmann Fuse Ampere Rating A 200 V Class Single Phase Drives Bussmann 10CT Bussmann 10CT 16CT Bussmann 16CT 20CT Bussmann 30FE 690V 50A Bussmann 50FE Fuse Type Drive Model L510 Manufacturer Bussmann Fuse Ampere Rating A 200 V Class Three Phase Drives 2P2 Bussmann 10CT 2P5 Bussmann 10CT 201 Bussmann 10CT 202 Bussmann 16CT 203 Bussmann 20CT Fuse Type Drive Model L510 Manufacturer Bussmann Model Fuse Ampere Rating A 460 V Class Three Phase Drives 401 Bussmann 10CT 690V 10A 402 Bussmann 16CT 690V 16A 403 Bussmann 20CT 690V 20A Ai 5 Motor Over Temperature Protection Motor over temperature protection shall be provided in the end use application M Field Wiring Terminals All input and output field wiring terminals not located within the motor circuit shall be marked to indicate the proper connections that are to be made to each terminal and indicate that copper conductors rated 75 C are to be used M Inverter Short Circuit Rating This inverter has unde
23. E AHz eo E akz gt AE Vitek 1 inaa T S1 ON _ ON ON s2 ON ON ON Mode 2 If UP or DOWN input terminals are turned on for more than 2 seconds UP DOWN is repeated and the output frequency Ramps up or down as long as the input is kept ON Hz A 4 38 03 07 Up Down keep Frequency status after a stop command 0 After a stop command in Up Down mode the preset frequency is retained when the inverter stops and the UP Down function is disabled Range 1 After a stop command in Up Down mode the preset frequency is reset to 0 Hz when the inverter stops 2 After a stop command in Up Down mode the preset frequency is retained when the inverter stops and the UP Down function remains enabled gt 03 07 0 2 When run signal is removed Stop Command the output frequency is stored in parameter 05 01 Keypad Frequency gt 03 07 0 while the inverter is stopped Up Down mode is disabled and the keypad can be used to change the frequency parameter 05 01 gt 03 07 1 When in Up down frequency mode the inverter will ramp up from 0 Hz on a Run command and Ramp down to 0 Hz on a stop command 03 08 Multifunction terminals S1 S5 scan time gt Sets the digital input CPU scan time The digital input needs to be present for the minimum scan time to qualify as a valid command gt Scan period unit in milliseconds gt Use this parameter in noisy environme
24. Hz 1ph L510 2P2 H1 U 200 240V L510 2P5 H1 U 10 15 L510 201 H1 U 50 60Hz L510 202 H1 U 1ph L510 203 H1 U Motor Power Applied Motor HP kW 3ph L510 2P2 H3 U E00 ASON L510 2P5 H3 U 10 15 50 60Hz L510 201 H3 U 460V Class Voltage Vac amp L510 Model Frequency Hz Motor Power Applied Motor HP kW 3ph L510 401 H3 U 380 480V L510 402 H3 U 10 15 50 60Hz L510 403 H3 U 2 2 3 Environment and Installation 3 1 Environment The environment will directly affect the proper operation and the life span of the inverter To ensure that the inverter will give maximum service life please comply with the following environmental conditions Protection Operating Ambient Temperature 10 C 40 C 14 104 F Temperature With fan 10 C 50 C 14 122 F If several inverters are placed in the same control panel provide a heat removal means to maintain ambient temperatures below 40 C Storage g 20 C 60 C 4 140 F Temperature Humidity 95 non condensing Relative humidity 5 to 95 free of moisture Follow IEC60068 2 78 standard Altitude lt 1000m 3 281 ft Installation Site Avoid direct sunlight Avoid vibration stamping punching machines etc Add a vibration proof pad if the situation cannot be avoided 1G 9 8m s for 20 Hz and below 0 6 G 5 88m s for 20 Hz to 50Hz 3 1 3 2 Installation When installing the inverter ensure that
25. S1 S5 Scan Confirmation 1 200 Number of Scan cycles 10 ams xxxx0 S1 NO xxxx1 S1 NC xxx0x S2 NO xxx1x S2 NC S1 S5 Switch Type Select 00000 0 When Up Down is used the preset frequency is held as the inverter stops and the UP Down function is disabled 1 When Up Down is used the preset frequency 03 07 Up Down Frequency Modes is reset to 0 Hz as the inverter stops xx0xx S3 NO xx1xx S3 NC x0xxx S4 NO x1xxx S4 NC 03 10 Reserved Output Relay RY1 Group 03 External Digital Input and Output Parameters 13 Output Current Reached 14 Brake Control 15 PID feedback disconnection detection Reserved T NJN Frequency Detection band 0 00 30 00 Output frequency detection level HZH 0 00 599 00 Output Current Detection Level 0 1 15 0 Output Current Detection Period 0 1 10 0 l External Brake Release 0 00 20 00 level External Brake Engage 0 00 20 00 Level 0 A Normally Open T Relay Output Function Type 1 B Normally Closed 380 400v Braking Transistor On Level 100 0 800 0 690 415 460v 780 220v 340 380 400v Braking Transistor Off Level 100 0 800 0 670 415 460v 760 I N o _ N a fo Group 04 External Analog Input and Output Parameters Parameter Name Setting Range Default ACI 0 20mA 4 20mA 2 2 10V 0 20mA 3 2 10V 4 20mA AVI Signal Verification Scan rate 1 200 2ms AVI ACI analog Input signal type select Le 04 0
26. a constant process variable by regulating the output frequency motor speed Feedback 10 01 1 2 Positive Target 10 00 a e Negative 3 4 10 03 AET 1 3 10 03 gt gt P 10 05 C gt pm 1 10 06 I Limiter Reset gt D 10 07 10 21 K 12 00 PID Feedback Display Offset 10 08 10 09 Delay device 10 10 PID Limit Sleep Wake Function 10 03 0 or external terminal prohibit or stop PID Freq Output Lal PID Communication Read The amplitude of the error can be adjusted with the Proportional Gain parameter 10 05 and is directly related to the output of the PID controller so the larger gain the larger the output correction 9 1 Example 1 Example 2 Gain 1 0 Gain 2 0 Set Point 80 Set Point 80 Feedback 78 Feedback 78 Error Set point Feedback 2 Error Set point Feedback 2 Control Error Gain x Error 2 Control Error Gain x Error 4 Please note that an excessive gain can make the system unstable and oscillation may occur The response time of the system can be adjusted with the Integral Gain set by parameter 10 06 Increasing the Integral Time will make the system less responsive and decreasing the Integral Gain Time will increase response but may result in instability of the total sy
27. deceleration time a f is calculated based on the active speed command as follows 05 17 x 05 01 05 19 x 05 02 05 01 05 21 x 05 03 05 02 _ a D sine 01 02 01 02 01 02 05 24 x 05 03 05 04 05 26 x 05 05 05 28 x 05 05 d e lt fe c in sie 01 02 01 02 01 02 05 27 x 05 05 05 29 x 05 05 05 32 x 05 05 h W j W insec 01 02 01 02 01 02 06 Auto Run Auto Sequencer function 06 00 Auto Run sequencer mode selection 0 Disable 1 4 Execute a single cycle operation Restart speed is based on the previous stopped speed 2 5 Execute continuous cycle operation Restart speed is based on the previous cycle stop speed 3 6 After completion of a single cycle the on going operation speed is based on the speed of the Range last stage Restart speed is based on the previous stopped speed 1 to 3 After a stop the inverter will start with the incomplete step when the run command is re applied 4 to 6 After a stop the inverter will start with the first step of the cycle when the run command is re applied Frequency step 0 is set by parameter 05 01 keypad Frequency 0601 Auto Run Mode Frequency Commandt 0602 Auto Run Mode Frequency Commande 06 03 Auto Run Mode Frequency Commands 0605 Auto Run Mode Frequency Commands
28. for the inverter via serial communication parameter 00 05 has be set to 5 for frequency command via serial communication Default Communication Setting is Address 1 9600 Bits sec 1 Start Bit 1 Stop Bit and No Parity The serial communication link function uses RS485 Modbus RTU protocol and allows for 1 Monitoring data monitoring function data check Frequency setting 2 3 Operation command FWD REV and other command s for digital input 4 Write function data Frequency Reference Command Register Inverter Frequency Reference Register 2502 Hexadecimal Bit 0 Bit 15 0 00 650 00 Hz 6 4 Examples Frequency Reference Command 10 00 Hz Inverter Node Address 01 Command String hexadecimal 01 06 25 02 03 E8 23 B8 To set the frequency reference to 10 00 a value of 1000 03E8h has to be send to the inverter Frequency Reference Command 30 00 Hz Inverter Node Address 01 Command String hexadecimal 01 06 25 02 0B B8 24 44 To set the frequency reference to 30 00 a value of 3000 OBB8h has to be send to the inverter Frequency Reference Command 60 00 Hz Inverter Node Address 01 Command String hexadecimal 01 06 25 02 17 70 2D 12 To set the frequency reference to 60 00 a value of 6000 1770h has to be send to the inverter Note The last 2 bytes of the command strings consist of a CRC16 checksum 6 4 Change Output Frequency Unit from Hz to rpm Enter motor base rpm
29. in Stop Mode l 0 Deceleration to Stop 07 09 Stopping Method 1 Coast to Stop 0 Enable Direct run on power up 07 04 Direct Running After Power Up 0 Disable Direct run on power up D Group 08 Protection Parameters Parameter Name Setting Range Default Enable Trip Prevention During Acceleration Disable Trip Prevention During Acceleration Enable Trip Prevention During Deceleration Disable Trip Prevention During Deceleration Enable Trip Prevention in Run Mode Disable Trip Prevention in Run Mode Enable over voltage Prevention in Run Mode 4 15 Trip Prevention Selection Group 08 Protection Parameters Parameter Name Setting Range Default x1xxx Disable over voltage Prevention in Run Mode CASE 06 02 UR s al Disable Electronic Motor Overload Protection Enable Electronic Motor Overload Electronic Motor Protection 08 05 Overload Protection Motor Overload Cold Start Operation Mode Motor Overload Hot Start Standard Motor Invertor Duty Motor Force Vent Operation After 0 Coast to Stop After Overload 08 06 Overload Protection is Prolesiicnis jeweled Activated 1 Drive Will Not Trip when Overload l 0 Auto Depends on temp 08 07 Over heat Protection 1 Operate while in RUN mode cooling fan control 2 Always Run Protection is Activated OL1 3 Disabled 0 AVR function enable 1 AVR function Disable 2 AVR f i isable f AVR Function R functio
30. inverter is installed in upright position vertical direction and there is adequate space around the unit to allow normal heat dissipation as per the following Fig 3 2 1 Frame 1 amp 2 Fan ttt Pa ET CONTROL PANEL Side view Front view Fig 3 2 1 L510 Installation space X 1 97 50mm Y 4 72 120mm Important Note The inverter heatsink temperature can reach up to 194 F 90 C during operation make sure to use insulation material rated for this temperature 3 2 Side by side Installation Provide the necessary physical space and cooling based on the ambient temperature and the heat loss in the panel CONTROL PANEL 3 3 3 3 Mounting on a flat surface Framel Mounting on a flat surface Screw M4 ay Din rail type installation Din rail kit includes a plastic and a metal adaptor plate Assembly Steps 1 Attach the metal adaptor plate to the inverter base with the screws provided 2 Attach the plastic Din rail adaptor to the metal adaptor plate 3 Push the plastic adaptor forward to lock into position Disassembly Steps 1 Unlock by pushing the snap hooks 2 Retract and remove the plastic Din rail adaptor 3 Unscrew the metal plate amp Remove Assembly 3 screws 2 Plastic adaptor 2 Plastic adaptor 2 4 L SD lt IO x Os OG oS CS gt Se TES 9 D fe C LS
31. inverter on or near flammable objects Install on nonflammable objects such as metal surfaces e f several inverters are placed inside the same control enclosure provide adequate ventilation to maintain the temperature below 40 C 104 F 50 C 122 F without a dust cover to avoid overheating or fire e When removing or installing the digital operator turn off the power first and then follow the instructions in this manual to avoid operator error or loss of display caused by faulty connections A Warning This product is sold subject to IEC 61800 3 In a domestic environment this product may cause radio interference in which case the user may need to apply corrective measures 1 2 Wiring Warning e Always turn OFF the power supply before attempting inverter installation and wiring of the user terminals e Wiring must be performed by a qualified personnel certified electrician e Make sure the inverter is properly grounded 230V Class Grounding impedance shall be less than 100Q 460V Class Grounding impedance shall be less than 100 e Please check and test emergency stop circuits after wiring Installer is responsible for the correct wiring e Never touch any of the input or output power lines directly or allow any input of output power lines to come in contact with the inverter case s Do not perform a dielectric voltage withstand test megger on the inverter this will result in inverte
32. keypad mode Note LOC is displayed on the keypad when parameter 11 00 1 and parameter 00 01 1 Main Run Command Source selection Alternative Run Command Source selection 0 Keypad 1 External Run Stop Control 2 Communication gt Parameter 00 02 00 03 sets the inverter operation command source For switching between 00 02 and 00 03 use any of the external inputs S1 to S5 and set the relevant parameters 03 00 03 04 to 12 Refer to parameter groups 00 04 Operation modes for external terminals 0 Forward stop reverse stop 1 Run stop forward reverse 2 3 wire control mode run stop gt 00 04 is valid when Run command source is set to External Run Stop Control parameter 00 02 00 03 1 2 wire operation mode Set 00 04 to 0 1 first before setting 03 00 03 04 to 0 or 1 00 04 0 Set external terminals 03 00 to 03 04 function to 0 for FWD Stop or set to 1 for REV Stop control 00 04 1 Set external terminals 03 00 to 03 04 function to 0 for Run Stop or Set to 1 for FWD REV control 3 wire operation mode 00 04 2 Terminals S1 S2 S3 are reserved for 3 wire run stop control In this mode parameter 03 00 03 01 and 03 02 are not active Refer to Group 03 00 05 Main Frequency Command Source Selection 00 06 Alternative Frequency Command Source Selection UP DOWN of Keypad Potentiometer on Keypad External AVI Analog Signal Input External ACI Analog Signal Inpu
33. l h E Snap hooks R nap hooks Note JN5 DIN LO1 Frame 1 Din rail kit part number including the following parts Metal plate adaptor Plastic adaptor Screw M3 X 6 3 4 Frame 2 Mounting on a flat surface Screw M4 ad D ZS N WS Din rail type installation Din rail kit includes a plastic adaptor plate as an attachment for the inverter base Refer to Diagram below Assembly Din Rail Mounting amp Dismounting as shown in the diagram below Use a 35mm Din Rail Mounting Dismounting MTs Fil Plastic adaptor plate JNDINE2 201 Frame 2 Din rail kit part number 3 4 Inverter Exterior Operator panel 3 5 Wire Gauges and Tightening Torque Ground terminal To comply with UL standards use UL approved copper wires rated 75 C and round crimp terminals UL Listed products as shown in table below when connecting to the main circuit terminals TECO recommends using crimp terminals manufactured by NICHIFU Terminal Industry Co Ltd and the terminal crimping tool recommended by the manufacturer for crimping terminals and the insulating sleeve pere Cable Size Cable Size fee Tightening torque ETC Tightening torque 22 10 0 34 6 24 12 0 25 4 4 08 3 54 3 6 3 6 Wiring Peripheral Power Devices A Caution e After power is shut off to the inverter the capacitors will slowly discharge Do NOT touch and of
34. value of 08 16 20 C fan will stop 09 Communication Parameters 09 00 Assigned Communication Station Number gt 09 00 sets the communication station number when more than one unit on the communication network Up to 32 inverters can be controlled from one master controller such as a PLC 09 01 RTU code ASCII code Selection 0 RTU 1 ASCII 21 BACnet 09 02 Baud Rate Setting bps 0 4800 1 9600 2 19200 3 38400 09 03 Stop Bit Selection 0 1 stop bit 1 2 stop bit 09 04 Parity Selection 0 No parity Range 1 Even parity 2 Odd parity 09 05 Data Format Selection 0 8 bit data Range 1 7 bit data gt Set 09 01 09 05 to configure communication format before communicating the inverter 09 06 Communication time out detection time 0 0 25 5 Sec 09 07 Communication time out operation selection 0 Stop in deceleration time 1 and show COT after communication timeout Range 1 Stop in free run mode and show COT after communication timeout 2 Stop in deceleration time 2 and show COT after communication timeout 3 Keep running and show COT after Communication timeout gt Time out detection time 00 0 25 5 seconds setting 0 0 seconds disables time out function 09 08 Err6 fault tolerance times gt When communication error time 2 09 08 setting the keypad display shows ERR6 4 65 09 09 Drive Transmit Wait Time
35. 00 120V 300 S 220 240V 1 213 380 480V 600 28 3 10 Inverter Wiring Wiring Precautions e Do NOT remove any protective covers or attempt any wiring while input power is applied Connect all wiring before applying input power When making wiring changes after power up remove input power and wait a minimum of five minutes after power has been turned off before starting e Only authorized personnel should work on the equipment Take off metal jewelry such as watches and rings and use insulated tools otherwise electric shock or injury may result A Power input terminals 1 The Input power supply voltage can be connected in any phase sequence to power input terminals R L1 S L2 or T L3 on the terminal block DO NOT connect the AC input power source to the output terminals U T1 V T2 and W T3 Connect the output terminals U T1 V T2 W T3 to motor lead wires U T1 V T2 and W T3 respectively Check that the motor rotates forward with the forward run source If it does not swap any 2 of the output cables to change motor direction DO NOT connect phase correcting capacitors or LC RC noise filter to the output circuit B Grounding 1 2 3 Connect the ground terminal E to ground having a resistance of less than 1000 Do not share the ground wire with other devices such as welding machines or power tools Always use a ground wire that complies with the local codes and standards for electrical equipment and m
36. 00 i 2 INV rating 4 32 03 External digital inputs amp Relay Output Parameters 03 00 MultifunctionInputTerm St S 03 01 Multifunction Input Term 2 gt o y O 03 02 Multifunction Input Term 89 s 03 03 03 04 Multifunction Input Term S4 Multifunction Input Term S5 Forward Stop Command Parameters 00 02 03 1 amp 00 04 Reverse Stop Command Parameters 00 02 03 1 amp 00 04 Preset Speed 1 5 02 Parameter Group5 Preset Speed 2 5 03 Parameter Group5 Preset Speed 4 5 05 Parameter Group5 JOG Forward Command Parameters 00 18 00 20 JOG Reverse Command Parameters 00 18 00 20 Up Command Parameters 00 05 06 4 amp 03 06 07 Down Command Parameters 00 05 06 4 amp 03 06 07 2 Acc Dec times Disable Acc Dec Main Alternative run source Select Parameters 00 02 00 03 Main Alternative Frequency Command Select Parameters 00 05 00 06 Rapid Stop controlled deceleration stop Base Block Coast to stop Disable PID Function Parameter Goup10 Reset Enable Auto Run Mode Parameter Group 6 See examples and function explanation in the following pages 1 For setting parameters 03 00 03 04 set to 0 1 External Run Stop Control refer to parameter 00 04 2 wire control method Mode 1 Example FWD STOP and REV STOP from two inputs S1 amp S2 Set 00 04 0 S1 03 00 0 FWD STOP S2 03 01 1 REV STOP Forward Run Sto
37. 01 Hexadecimal Bit 0 Run Forward Bit 1 Run Reverse Bit 2 Bit 15 Refer to the chapter XX of this manual 7 4 Examples Run Forward Command Inverter Node Address 01 Command String hexadecimal 01 06 25 01 00 01 12 C6 Run Reverse Command Inverter Node Address 01 Command String hexadecimal 01 06 25 01 00 03 93 07 Stop Command Inverter Node Address 01 Command String hexadecimal 01 06 25 01 00 00 D3 06 Note The last 2 bytes of the command strings consist of a CRC16 checksum 7 5 8 Motor and Application Specific Settings It is essential that before running the motor the motor nameplate data matches the motor data in the inverter 8 1 Set Motor Nameplate Data 02 01 02 01 Motor Rated Current OL1 The motor rated current is set at the factory based on the inverter model Enter the motor rated current from the motor nameplate if it does not match the value shown in parameter 02 01 Setting range Varies by model To set parameter 02 01 After power up press the MODE key Select 02 01 using the arrow keys and up down keys Press lt ENTER key Set parameter 02 01 using the arrow keys and lt ENTER key to save setting 8 1 8 2 Acceleration and Deceleration Time 00 14 00 15 Acceleration and Deceleration times directly control the system dynamic response In general the longer the acceleration and deceleration time the slower the system response and the shorter time the faster t
38. 02 02 approximate Value arr A S Motor synchronization speed Example 120 4 poles 60Hz induction motor synchronization speed x 60 1800 RPM Note Default value for parameter 02 00 02 01 depend on the inverter model size 13 00 Adjust based on the application 02 07 Motor Auto Tuning 1 Static auto tuning 02 08 Range 09 09 Rotor Resistor Gain Range To start auto tuning procedure in SLV mode 4 30 Set motor parameters 02 01 and 02 03 02 06 next set 02 07 to 1 to start the auto tune procedure During the Auto tune the display will show AT and show END briefly when auto tune is completed then the display will return back to show frequency gt After a successful auto tune the motor test data is stored in parameters 02 08 and 02 09 and parameter 02 07 is set back to 0 Y Y Notes gt Perform an auto tune whenever the motor is replaced gt Auto tuning is not possible for applications with multiple motors connected to one inverter gt Auto tune can be used on motors of similar size to the inverter or one size smaller Make sure to set the correct motor parameters gt Parameters 02 00 02 06 are available both for V F amp SLV mode Except parameter 02 02 V f only 02 143 SLV Slip Compensation Gain 0 150 02 14 SLV Torque Compensation Gain 0 100 SLV Slip compensation gt When the load causes the actual motor speed to fall below the set speed due to th
39. 1 AVIS 04 02 AVI Gain fomo w x _04 03 AVI Bias fo 04 04 AVI Bias Selection 0 Positive E 1 Negative AVI Slope 0 Positive Da 1 Negative 04 06 ACI Signal Verification Scan rate 1 200 2ms 04 07 ACI Gain 0 1000 4 04 08 ACI Bias 0 100 04 09 ACI Bias Selection 0 Positive Fu 1 Negative 04 10 ACI Slope o Postwe CL 0 o 1 1 4 _ a Group 04 External Analog Input and Output Parameters pO Negative 0 Output Frequenc 1 Frequency Command Analog Output mode AO 2 Output Voltage 3 DC Bus Voltage 4 Motor Current Analog Output AO Gain 0 1000 Analog Output AO Bias 0 100 l 0 Positive AO Bias Selection 1 Negative 0 Positive AO Slope F 1 Negative Parameter Name Setting Range Default o a4 Le o o 0 Common Accel Decel Accel Decel 1 or 2 apply to all speeds 1 Individual Accel Decel Accel Decel 0 7 apply to the selected preset speeds Acc0 Dec0 Acc7 Dec7 Preset Speed 0 05 01 Keypad Fred 0095799909 05 02 Preset Speed1 Hz 0 00 599 00 05 03 Preset Speed Hz 0 00 599 00 10 00 Preset Speed3 Hz 0 00 599 00 20 00 Preset Speed4 Hz 0 00 599 00 30 00 Preset Speed Control mode Selection Preset Speed5 Hz 0 00 599 00 40 00 05 07 Preset Speed6 Hz 0 00 599 00 50 00 05 08 Preset Speed7 Hz 0 00 599 00 50 00 H 05 09 aS Reserve
40. 1 S L2 T L3 U T1 V T2 W T3 2 Separate the wiring for control circuit terminals RA RB Relay output from wiring for terminals S1 S5 AVI ACI and AGND wiring 3 Use shielded twisted pair cables 24 14 AWG 0 5 2 mm shown in Fig 3 13 1 for control circuits to minimize noise problems The maximum wiring distance should not exceed 50m 165 ft 3 Wrap with insulating Tape Twisted Pair J 4 f crown Shield at Inverter Do yar mund ae end ONLY Shield Fig 3 13 1 Shielded Twisted Pair 3 13 3 14 Inverter Specification Basic Specifications 110V class Single Phase Model L510 co0 H1 U TT PE Horse power HP Suitable motor capacity KW CE CE CPE Rated output current A Rated capacity KVA Pr bsg a E os Sn Basic Specifications 230V class Single Phase Moon re 7 me je Suitable motor capacity KW TT SE EC Allowable momentary power loss time S ho ho ho 20 bo Enclosure IES Basic Specifications 230V class Three Phase i ar eee oe hosom pa bs h k b Slab motor capaci CW Input voltage range V Three phase 200 240V 50 60Hz Allowable voltage fluctuation 10 15 Output voltage range V Three phase 0 240V Peo Enclosure IP20 Basic Specifications 460V class Suitable motor capacity KW Rated output current A PC T Rated capacity KVA Input voltage
41. 5 Time 2 Accumulated Operation 0 Time Under Power Time Mode 1 Run Mode Time Only 0 Enable all Functions 1 Preset speeds 05 01 05 08 cannot be changed 2 All Functions cannot be changed Except for Preset speeds 05 01 05 08 3 Disable All Function 13 07 Parameter Lock Code 00000 65535 1150 Reset to factory setting 50Hz 220V 380V drive Reset Drive to Factory 1160 Reset to factory setting 60Hz 220V 380V drive Parameter Lock 1250 Reset to factory setting 50Hz 230V 400V drive Settings 1260 Reset to factory setting 60Hz 230V 460V drive 1350 Reset to factory setting 50Hz 220V 415V drive 4 21 4 3 Parameter Function Description 00 Basic parameter group 00 00 1 SLV mode Select control mode in parameter 00 00 best suitable for the application Default control mode is V F gt VIF mode can be used for most applications specifically for multi motor or applications a customized V F pattern may be required or where auto tuning is not required or when V f patterns can be selected with parameter 01 00 Select the appropriate V f pattern based on the application load type and the motor base frequency 50 or 60 Hz Refer to description of parameter 01 00 gt BLV Sensorless vector is used for general purpose applications that require higher precision speed control and torque response ooa O Motor Direction Control 0 Forward Range 1 Reverse gt 00 01 valid only in
42. Compensation Gain 0 100 o8 Auto torque Compensation Frequency 1 30 5 00 Hz gt Auto torque Compensation function is set in SLV mode during auto tuning to determine the stator resistance To disable Auto Torque Compensation set parameter 01 17 to 0 Auto torque compensation is based the maximum output voltage and load current in V F mode Adjust 01 17 in steps of 5 to 10 up or down if needed gt Parameter 01 16 01 18 active in V F mode only In SLV mode there is no need to adjust these parameter as they are automatically set during auto tuning Auto compensation Gain 01 17 1 1 1 1 AS 50 60 Hz Auto compensation Frequency Hz 01 18 4 29 02 Motor Parameter Group 02 00 Motor no load current For slip compensation calculation 02 01 Motor Rated Current Lange a Slip Compensation Gain V f mode only 02 02 0 0 10001 9 Motor Rated Speed 02 03 0204 Motor Rated Voltage 0206 Motor Rated Frequency o O gt When motor load causes the actual motor speed to fall below the inverter output frequency Slip parameter 02 02 Slip compensation can be used to adjust the actual motor speed Slip compensation calculation in V F mode Output Current 02 00 li i Slip compensation boost 02 01 02 00 x 02 02 X Rate motor slip Motor slip Motor synchronous speed Motor Rated Speed Motor synchronization speed Rated speed
43. INDICATORS Hz RPM LED ON when frequency or line speed is displayed FWD LED ON when inverter is running in forward direction flashing when stopping REV On when inverter is running in reverse direction flashing when stopping FUN LED ON when parameters are displayed RUN sd RUN Inverter in Local Mode STOP Inverter STOP RESET RESET alarms and faults Parameter navigation Up Increase parameter or reference value ly s Parameter navigation down decrease parameter or reference value Switch between available displays lt ENTER lt Left Shift Used to change parameters or values ENTER Used to display the preset value of parameters and to save changes 4 1 4 1 2 Digital display Description Actual LED Display Actual LED Display ESS LED Display ES LED Display m G E LE 7 7 se a i 9 9 3 H i Display output frequency Frequency Reference Set Frequency Reference LED lights on LED flashes Flashing digit At power up the display will show the frequency reference setting all LEDs are flashing Press the AUP or Y DOWN key to enter the frequency reference edit mode use the lt ENT key to select which digit to edit flashing Use the AUP or Y DOWN key to modify the value During run operation the display will show the output frequency Y Y Y Y Y vv LED display examples 1 Displays the frequency reference at power up 2 Display the actual output frequency in opera
44. Loss Detection Delay Integration Limit Value 0 109 Integral Value Resets to Zero 0 Disabled when Feedback Signal Equals 1 1 Second the Target Value _ 30 30 Seconds 0 30 Allowable Integration Error 0 100 Margin units unit 1 8192 10 17 PID Sleep Frequency Level 0 00 599 00 10 18 PID Sleep Function Delay Time 1 0 0 25 5 10 19 PID Wake up frequency Level 0 00 599 00 10 20 PID Wake up function Delay Time 0 0 25 5 Group 10 PID Parameters Max PID Feedback Setting 0 999 100 TT 10 22 Min PID Feedback Setting 0 999 o f gt Group 11 Auxiliary Parameters Parameter Name Setting Range Default 0 Reverse command is enabled 1 Reverse command is disabled 0 2 11 01 Carrier Frequency kHz AAG et a AR Ke 0 Mode0 3phase PWM modulation Cartier nada Selection 1 Model 2phase PWM modulation 1 2 Mode2 2phase soft PWM modulation DE ES MR ES EE Reduction by temperature rise 1 enabled 11 04 S Cunve Acci O4 s k 11 05 S CurveAcc2 O4 0 00 s 11 06 S Curve Dec3 00 40 0 00 s 11 07 S CurveDec4 4 0 00 f s f 7 11 08 SkipFrequencyt 0 00 599 00 0 00 Hz 1 11 09 Skip Frequency 2 000 5800 o He 11 10 Skip Frequency 8 000 5900 11 11 Skip Frequency Bandwidth 0 00 30 00 11 12 Reseved Regeneration Prevention r E ELLES Function 2 Enable during constant speed onl Regeneration Prevention
45. OM x es i Preset Speed 2 Tah unctional Digital Input pee Digital Inputs Reset Section Factory Default MO NOW a a a External EMA E N EAE An alog p ov Inputs Notes max 20mA L510 10V Power for Analog Input 6 AVI Multi Function Analog Input 6 ACI Multi Function Analog Input REND Analog Signal Common 39 Induction motor Analog AOS i Output 1 n Analog Outputs HT 0 10 VDC 1 AGND Note 1 RA Multi Function woz RB Relay Output Contact rating 250 VAC 1 0A 30 VDC 1 0A e S Ru45 Saps Communication Port 2 s 1 Models 460V 1 3 HP ratings have a built in braking transistor To use this braking transistor a braking resistor can be connected between P and BR 3 9 3 8 User Terminals Control Circuit Terminals Terminal symbols TM1 Function Description Relay output terminal Specification 250VAC 1 A 30VDC 1A S1 S5 COMMON NPN C Multi function input terminals refer to group3 OM 10V av ao Mutitunction analog output terminal Maximum output TOVDCAmA O aono Analog groundterming CCS wm G6666666666066 RA RB COM Si S2 83 S5 10V AVI ACI AO AGND Notes 1 Multi function digital input can be referred to in this manual Group 03 External Terminals Digital Input Output Function Group
46. PTC Signal Smoothing Time 0 00 10 00 Sec 08 12 e PTC Detection Time Delay 08 13 PTC Protection Level o O 08 15 PTC Warning tevel S OSO gt Selection for motor overheat protection PTC Positive temperature coefficient sensors are used in motor windings to provide additional motor protection against overheating PTC thermistor can be connected to terminals AVI and AGND A voltage divider resistor R is necessary to be connected as shown below in figure b 1 If 08 10 1 or 2 Decelerate or Coast to stop on over temperature detection When an over temperature condition is detected when the signal connected to terminal AVI rises above the warning detection limit set in parameter 08 15 for the delay time set in parameter 08 12 the display will show OH4 motor over heat detection The output frequency will decelerate or coast to stop based on setting parameter 08 10 2 If 08 10 3 Continue running when warning level is reached 08 15 Coast to stop when protection level is reached 08 13 When an over temperature condition is detected when the signal connected to terminal AVI rises above the warning detection limit set in parameter 08 15 the display will show OH3 motor over heat warning level and the motor will continue to run If temperature detected rises above the value set in parameter 08 13 and for the delay time specified in 08 12 the the display will show OH4 motor over heat detecti
47. R Frequency Detection Range Lower Limit 0 gt REV Time 03 13 03 14 gt f Setting Freq 1 gt UK L Saye H TE Sef ee 2 03 14 P 03 13 03 14 Setting Freq 2 es Ar l a D RE age T RUN RUN RUN Command G rad E Kaa Ea er L 4 me Relay Output ON PON Re L e a Example Frequency Detection Level 03 13 set to 30Hz and Frequency Detection Width 03 14 set to 5 Hz cause Frequency Detection Range upper limit to be 35 Hz and Frequency Detection Range lower limit to be 25 Hz RY1 will turn on when Setting Freq and Output Freq both fall within these limits and turn off when the Setting Freq and Output Freq fall outside these limits 5 03 11 4 RY1 output is active when the output frequency rises above the frequency detection level 03 13 and deactivates when the output frequency falls below frequency detection level 03 13 Hz When Output Freq gt 03 13 Relay output is ON Setting Freq p 03 13 gt Output Freq 0 Time Output Freq 03 13 gt fs Setting Freq K ioe RUN RUN Run Command ON ON Relay Output B 4 41 6 03 11 5 RY1 output is active when the output frequency is below the frequency detection level 03 13 and turns off when the outpu
48. TEC Westinghouse INVERTER s 5 1 0 INSTRUCTION MANUAL 115V Class 1 Open Chassis 0 2 0 75 kW A DANGER sre 0 25 1HP A CAUTION 230V Class 1 3 ba Re a N N S SH 5 OV AN AC AO K Open Chassis 0 2 2 2 kW 0 25 3 HP 460V Class 3 Open Chassis 0 75 2 2 kW 1 3 HP B Read all operating instructions before installing connecting wiring operating servicing or inspecting the inverter S Ensure that this manual is made available to the end user of the inverter E Store this manual in a safe convenient location E The manual is subject to change without prior notice DOCUMENT TECO L510IM Ver 01 2015 08 STATEMENT Si Desea descargar el manual en espa ol dirijase a este Link www tecowestinghouse com Table of Contents Preface iis iii ieeicasecvacesiecneiaescivadadaiinedaatavaressesnadessuatadeduaatadaasantacasvanuedanateusdaasnausdunsaussadadsiasgusuatusneaseausauersedecashsadanedeuneueadaaqiaass 0 1 1 Safety Precautions English 22 c0 cccccceccesssceseecestecescecesseecaccesecctscaceeneecssncuesncedeeccesauercaneesauecsesessacetedaessnceestecetaccescneeea 1 1 1 1 Before Supplying Power to the Inverter siennes 1 1 b PTT PEER A E apheenne E ed lp inept ee ae ee eels 1 2 AE CASE TT Te ee ee D teaches acerca 1 3 1 4 Parameters Setting 152515 n en sein ii bien debit naa ee teeth eas 1 3 1 D ODOTANOMES ea een een aan see sense an ete la te D ti D de reece 1 4 1 6 Mainte
49. Voltage 200v 300 0 400 0 Fe Frequency Limit pus es Prevention Voltage 0 200 100 M ain 3 Regeneration Prevention x 11 18 Speed loop proportion gain 0 65535 10000 11 19 Speed loop integration gain 0 65535 800 Je 11 20 Speed loop differential gain 0 65535 rr lie i Reverse operation control Group12 Monitoring Parameters Parameter Name Setting Range Default 00000 77777 Each digit can be set to 0 to 7 Extended Display Mode 4 19 Group12 Monitoring Parameters Parameter Name Setting Range Default 7 Analog Signal Input ACI 0 Integer xxx PID Feedback Display format 1 One decimal Place xx x 2 Two Decimal Places x xx x oo Display Unit 1 xxxpb pressure etting 2 xxxfl flow a Custom Units Line Speed Value 0 65535 500 180 RPM 0 Drive Output Frequency is Displayed Custom Units Line 1 Line Speed Integer tan Speed Display Mode 2 Line Speed One Decimal Place _ xxxx x 3 Line Speed Two Decimal Places xxx xx 4 Line Speed Three Decimal Places xx xxx S2 3 S4 S5 l y 2 l i y Inputs and output s gt gt a O 0 Logic status display 4 S1 to S5 amp RY1 m T gt S fl I gt S gt 4 20 Group 13 Maintenance Parameters Parameter Name Setting Range Drive Horsepower Code Fault Log Last 3 Faults Accumulated Operation 0 23 Timel 1 Accumulated Operation 0 6553
50. a aA a E AE RD A S EEE GRR AMAR RUR a niet 6 1 6 2 Reference from an Analog Signal 0 10V 4 20mA Speed Pot 6 2 6 3 Reference from Serial Communication RS485 iii 6 4 6 4 Change Frequency Unit from Hz to rpm iii 6 5 7 Operation Method Configuration Run Stop ininnnnnennneneneennnennennne 7 1 fA R n Stop fromthe K ypad ss ler nt teed SecansdcehacehegdesGuaen stead ananeshangag teak aad sen t er ocer tnt EEE EEE Rte 7 1 7 2 Run Stop from External Switch Contact or Pushbutton 7 2 7 8 Run Stop from Serial Communication R8485 iii 7 4 8 Motor and Application Specific Settings ennennnenennnenneeennee 8 1 8 1 Set Motor Nameplate Datassist aonr RE ea te A eed 8 1 8 2 Acceleration and Deceleration Time sise 8 2 8 3 Volt Hz Curve Modification Torque Boost iii 8 3 GE Rapid Stop sick seer E nan te ant aree es taie nn nan dant en Tone Perte ele tienen ade desires tela EN 8 4 8 5 Forward and Reverse JOG TTT 8 5 8 6 Analog Output Setup scien Ae Ati ee ie nt tn ee Ae lee A din 8 6 9 Using PID Control for Constant Flow Pressure Applications ns 9 1 9 1 Wihatis PD GOntrol arin a Re ce ran uaa cect nese coe dr nn de EE A todd caves tanta adda teGumceuietaas 9 1 9 2 Connect Transducer Feedback Signal sise 9 3 9 3 Engineering UNIS sannar a ee a a eaae raa a aa EAE ENAKE EEA Kaa EAE Eaa a aE Na 9 4 9 4 Sleep
51. arget value selection 0 Potentiometer on Keypad when 00 05 00 06 6 1 Analog Signal Input AVI 4 17 Group 10 PID Parameters this function is enabled 2 Analog Signal Input ACI 3 Freq set by Communication 4 Keypad Freq Parameter 10 02 0 Potentiometer on Keypad PID feedback value selection U 2 1 2 Analog Signal Input ACI 3 Freq set by Communication Pf 0 0 4100 0 10 02 0 Disabled 1 Deviation D Control FWD Characteristic 2 Feedback D Control FWD Characteristic 3 Deviation D Control Reverse Characteristic 4 Feedback D Control Reverse Characteristic 5 Frequency Command Deviation D PID Mode Selection Control FWD Characteristic 10 04 10 05 10 06 6 Frequency Command Feedback D Control FWD Characteristic 7 Frequency Command Deviation D Control Reverse Characteristic 8 Frequency Command Feedback D Control Reverse Characteristic Feedback Gain Coefficient 0 00 10 00 Proportional Gain 0 0 Integral Time 0 0 100 0 10 07 0 00 10 00 10 08 PID Offset 0 Positive 1 Negative PID Offset Adjust 0 109 10 0 k _ P a k PID Output Lag Filter Time 0 0 2 5 0 Disabled Feedback Loss Detection Mode 1 Enabled Drive continues to operate after feedback loss 2 Enabled Drive stops after feedback loss 10 09 pr 10 12 Feedback Loss Detection Level _ 0 100 pu Feedback
52. ater than the inverter rated value e Disconnect motor and try current le Short circuit or ground fault running inverter OL1 Internal motor _ e Check V f curve Motor overload overload protection le Voltage setting V F mode too high resulting in D ee ue Mii tripped active when over excitation of the motor Lil h protection curve e Motor rated current 02 01 set incorrectly e Check and reduce motor load ait 08 05 xxx1 e Load too heavy check and operation duty cycle Mot OL2 load Internal motor _ e Check V f curve otor overload loverload protection e Voltage setting V F mode too high resulting in eee eer nr eee my tripped active when over excitation of the motor Ji protection curve e Motor rated current 02 01 set incorrectly e Check and reduce motor load 08 05 xxx1 Load too heavy check and operation duty cycle 10 3 LED display Description Cause Possible solutions CL MI LL Inverter over current Wait 1 minute to reset If it occurs CL or OL2 up to 4 successive times then wait 5 minutes to reset e Inverter over current warning Inverter current reached over current protection level Check motor load and operating time LV Low voltage 7 ii A A Improve power quali during operation Voltage too low e Power voltage too low gle during operation e Power voltage varies widely fluctuates 2 Consider adding a reactor at the L L as power in
53. cceleration Deceleration Calculation Mode 1 If the run command is cycled on and off acceleration and deceleration time a f is calculated based on the active speed command as follows 4 50 Hz 05 02 EWD Preset 05 01 Speeds Preset ispeedi Preset speedo E lt gt lt gt lt gt lt gt gt gt T a b C gt d e f T ee ee RUN STOP RUN STOP RUN STOP command i AEN E RAR RAA ER ES A Le eae ie NP Btu E EE e S2 OFF So TT ON SN ee S ee eect En CDR Sees 05 17 x 05 01 05 18 x 05 01 05 19 x 05 02 01 02 01 02 01 02 ire 05 20 x 05 02 05 21 x 05 03 05 22 x 05 03 es _ f W _ jnsec 01 02 01 02 01 02 Mode2 Example gt Set Si for Continuous Run gt Set S2 For Forward Reverse direction selection gt Set multi function terminals S3 S4 amp S5 to select three different preset speeds Acceleration Deceleration Calculation Mode 2 05 03 Preset ispeed2 FWD 05 06 Preset l speed3 Preset Preset ispeed5 speedo l l B T A Preset l speed4 RUN command l RUN l TEEL s2 EREE ON s3 OFF ON OFF ON OFF ON ON ga OFF OFF ON ON FF OFF OFF es _ OFF OFF OFF OFF ON ON OFF If the run command remains on acceleration and
54. ck function Fout Value Hz Wake up 10 19 gt frequency Sleep frequency 1017 gt PID output frequency Actual output frequency PID Sleep Function 9 5 10 Troubleshooting and Fault Diagnostics 10 1 General Inverter fault detection and early warning self diagnosis function When the inverter detects a fault a fault message is displayed on the keypad When the inverter detects a warning self diagnostics error the digital operator will display a warning or self diagnostic code the fault output does not energize in this case Once the warning is removed the system will automatically return to its original state 10 2 Fault Detection Function When a fault occurs please refer to Table 10 2 1 for possible causes and take appropriate measures Use one of the following methods to restart 1 Set one of multi function digital input terminals 03 00 03 04 to 17 Fault reset activate input 2 Press the reset button on the keypad 3 Power down inverter wait until keypad goes blank and power up the inverter again When a fault occurs the fault message is stored in the fault history see group 12 parameters Table 10 2 1 Fault information and possible solutions LED display Description Cause Possible solutions OV Over voltage Increase deceleration time DC bus voltage exceeds the OV Reduce input voltage to comply with the input voltage detection
55. ck may occur e Do not operate switches with wet hands otherwise electric shock may result s Do not touch inverter terminals when energized even if inverter has stopped otherwise electric shock may result 1 4 Parameter Setting A Caution s Do not connect a load to the motor while performing a rotational auto tune e Make sure the motor can freely run and there is sufficient space around the motor when performing a rotational auto tune 1 5 Operation Warning e Be sure to install all covers before turning on power Do not remove any of the covers while power to the inverter is on otherwise electric shock may occur s Do not connect or disconnect the motor during operation This will cause the inverter to trip and may cause damage to the inverter e Operations may start suddenly if an alarm or fault is reset with a run command active Confirm that no run command is active upon resetting the alarm or fault otherwise accidents may occur e Do not operate switches with wet hands otherwise electric shock may result e All L510 inverters have an independent external hardware emergency switch which immediately shuts down the inverter output in the case of danger s f automatic restart after power recovery parameter 07 00 is enabled the inverter will start automatically after power is restored e Make sure it is safe to operate the inverter and motor before performing a rotational auto tune
56. command is present gt 07 03 1 Inverter can always be reset when a fault is active Caution When parameter 07 03 is set to 1 the inverter will automatically start after a fault reset and run command is present Run mode is set to external run command parameter 00 02 1 07 04 Direct Running on Power Up 0 Enable Direct running after power up Range 1 Disable Direct running after power up 07 05 Delay ON Timer Seconds Range 1 0 300 0 Sec gt When direct run on power up is active 07 04 0 and the inverter is set to external run 00 02 00 03 1 the inverter will automatically start after power is re applied It is recommend to turn off the power switch and run command switch to avoid injury to operators and damage to machinery when power is re applied Note If this mode is active all safety measures must be taken including warning labels gt When direct run on power up is disabled 07 04 1 and the inverter is set to external run by 00 02 00 03 1 the inverter will not auto start when the power is re applied and the run switch is turned ON The display will flash with STP1 It will be necessary to cycle the run command switch to start the inverter 4 58 07 06 DC Injection Brake Start Frequency Hz 0 10 10 00 Hz 07 07 DC Injection Brake Level 0 20 Frame1 2 Based on the 20 of maximum output voltage Range 0 100 Frame3 4 Based on inverter rated current 07 08 DC Injection Brake Time Sec 0
57. current 5 PID feedback 2 Output voltage 6 AVI value 3 DC voltage 7 ACI value Example 12 00 10000 94T Y YT FE After 2 sec gt af LC L REX Display Voltage Class Output Current Parameter Selection at Power up a A ua y L F A Frequency Reference 4 5 Example 12 00 12345 Heatsink Temperature lt 4 gt de is O lt o amp A V PID Feedback lt 5 gt AY Y YY E baa ES After 2 sec e Display Voltage Class db Current lt 1 gt Parameter Selection at Power up lt y L Y y A LULU LIL Frequency Reference 4 1 5 Modifying Parameters Set Frequency Reference Frequency Short Press Mode Once AYE AYE Short P S Short PB mr en ENT de ENT Twice l D D 1 U LUI LU 1 Short Press A Once Short Press Long Press A Once lt ENT Once Long Press lt ENT Once 4 6 4 1 6 Operation Control Stopped LAZ 2 FWD S43 Stop command T Output Frequency FWD LAZ 2 ap ap FWD FWD Tr FWD db REV I ee ee Power on f j nian FW Indicator REV Indicator 4 7 4 2 Parameters Basic Parameters Group 01 V F Control Parameters SSS O Group 02 Motor Parameters S Group 03 External Digital Input and Output Parameters _ o Group 05 Multi Speed Parameters Group 10 PID Parameters Group11 Performance Control Parameters Group 12 Group 13
58. d 05 16 05 18 Preset Speedd Dectime o1 s6000 wo 05 19 Preset Speeat Acctime 01 8600 wo 05 20 Preset Speedi Dectime 01 3600 wo H H H H H H H Z Z Z Z Z Z Z Z 1 1 1 1 1 1 1 05 23 Preset Speea3 Acctime ss 0 1 36000 wo 05 24 Preset Speed3 Dectime 01 3600 wo 05 25 Preset Speed4 Acctime 01 3600 wo s _05 26 Preset Speed4 Dectime _ o1 36000 wo 05 27 Preset Speed5 Acctime o1 36000 wo _05 28 Preset Speed5 Decime ss o1 36000 wo _05 29 Preset Speed6 Acctime o1 36000 wo 05 30 Preset Speed6 Dectime o1 s6000 Tt 1 1 1 1 1 1 1 1 nA mMm HW W Group 05 Multi Speed Function Group 05 31 Preset Speed7 Acctime 0 1 3600 0 05 32 Preset Speed7 Dectime 0 1 3600 0 Group 06 Automatic Program Operation Parameters Parameter Name Setting Range Default 0 Disabled 1 Single cycle Continues to run from the Unfinished step if restarted 2 Periodic cycle Continues to run from the unfinished step if restarted Auto Run sequencer mode 3 Single cycle then holds the speed Of final step selection Continues to run from the unfinished step if restarted 4 Single cycle Starts a new cycle if restarted 5 Periodic cycle Starts a new cycle if restarted 6 Single cycle and then hold t
59. d Canada and it means that UL has performed product testing and evaluation and determined that their stringent standards for product safety have been met For a product to receive UL certification all components inside that product must also receive UL certification C US LISTED UL cUL Mark UL Standards Compliance This inverter is tested in accordance with UL standard UL508C and complies with UL requirements To ensure continued compliance when using this inverter in combination with other equipment meet the following conditions MH installation Area Do not install the inverter to an area greater than pollution severity 2 UL standard M Main Circuit Terminal Wiring UL approval requires crimp terminals when wiring the inverter s main circuit terminals Use crimping tools as specified by the crimp terminal manufacturer TECO recommends crimp terminals made by NICHIFU for the insulation cap The table below matches inverter models with crimp terminals and insulation caps Orders can be placed with a TECO representative or directly with the TECO sales department Closed Loop Crimp Terminal Size Wire Gauge i g Terminal Crap Terminal Insulation Cap mm2 AWG U T1 V T2 ine No Model No TIC 2 M3 5 R2 3 5 Nichifu NH 1 9 TIC 2 101 R3 5 4 Nichifu NH 1 9 TIC 3 5 1 3 16 Nichifu NH 1 9 TIC 2 M3 5 R2 3 5 Drive Model 1 3 16 Nichifu NH 1 9 TIC 2 201 Nichifu NH 1 9 TIC 2 R3 5 4 Nichifu NH 1 9 TIC 3
60. d is reached Refer to group 3 for description of the parameters 5 03 00 03 04 10 2nd Acc Dec time When any of the input terminals is set to function 10 and turned on acceleration and deceleration time used will be based on the 2 Accel Decel set in parameters 00 16 and 00 17 if the input is turned off the acceleration and deceleration time will revert back to the acceleration and deceleration time set in parameters 00 14 amp 00 15 6 03 00 03 04 11 Disable Acc Dec function When any of the input terminals is set to function 11 and turned on acceleration and deceleration ramp will be disabled and the output frequency at that moment is maintained output frequency hold If the input is turned off acceleration and deceleration function continues 4 36 See example in the following diagram Accel Decel amp Enable Disable timing diagram using terminal S1 and parameter 03 00 11 Hz S1 7 03 00 03 04 12 Main Alternative run source select When any of the input terminal is set to function 12 and is turned on the run command source is based on parameter 00 03 Alternative Run source If the Input is off run command source will revert back to the setting in parameter 00 02 Main run source 8 03 00 03 04 13 Main Alternative Frequency source Select When any of the input terminal is set to function 13 and is turned on the frequency source is set based on parameter 00 06 Alternative Fr
61. display scaling Set parameter 10 21 to the minimum value and parameter 10 22 to the maximum value of the feedback signal Example gt Set 10 21 100 and 10 22 50 and the feedback display is scaled from 50 and 100 999 10 21 100 10 22 50 gt Min 0 Max 100 PID feedback OV 0mA or 2V 4mA 10V 20mA 4 70 11 Performance Control Parameters 11 00 Prevention of Reverse operation 0 Reverse command is enabled Range 1 Reverse command is disabled gt 11 00 1 he reverse command is disabled 11 01 Carrier Frequency Carrier mode selection 0 Carrier modeO 3 phase PWM modulation 1 Carrier mode1 2 phase PWM modulation 2 Carrier mode2 2 phase soft PWM modulation gt Mode 0 3 phase PWM Modulation Three output transistors on at the same time Full Duty gt Mode 1 2 phase PWM Modulation Two output transistors on at the same time 2 3 Duty gt Mode 2 Soft PWM Modulation 3 phase PWM and 2 phase PWM modulation used randomly Note Mode 2 can improve life of the IGBTs control temperature rise and suppress electromagnetic noise Modes Name IGBT Duty eae Sa ae oe We Motor Noise 0 3 Phase PWM 100 High High Low Low 1 2 Phase PWM 66 6 Low Low High High 2 Soft PWM 66 6 Low Low High High 11 03 Carrier Frequency auto reduction due to temperature rise 0 Disable Range 1 Enable gt When inverter heatsink tempe
62. e range of 11 08 11 11 or 11 09 1 1 11 or 11 10 11 11 C 7 Parameter setting e 00 12 lt 00 13 e Modify 11 08 11 10 or L FT FT CL error e Set 00 05 and 00 06 to the same value DES CSS e When 01 00 7 modify parameter 01 01 01 09 Err5 Modification of e Control command sent during communication Issue enable command before rr parameter is not communication IS T available in e Attempt to modify the function 09 02 09 05 Set parameters 09 02 09 05 C FT FT communication during communication function before communication Err6 e C C communication Es arameter setting error Check hardware andwiring eas failed paran JETO e Check Functions 09 00 09 05 L rf LU e Incorrect communication protocol Err7 e Attempt to modify parameter 13 00 13 08 A C 7 Parameter conflict e Voltage and current detection circuit not H Consult factory if Unablerto reset C T T working properly inverter 10 5 LED display Fault Description StPO CLON JCru Zero speed at stop Occurs when preset frequency lt 0 1Hz Fail to start directly On power up e f the inverter is set for external terminal control mode 00 02 00 03 1 and direct start is disabled 07 04 1 e The inverter cannot be started and will flash STP1 e The run input is active at power up refer to descriptions of 07 04 Mm Keypad Stop Operated when inverter in external Control mode e If the Stop
63. e slip of the motor parameter 02 13 SLV only can be used to compensate and correct the speed SLV Torque compensation gt When torque is reduced due to load conditions parameter 02 14 can be used to correct the torque producing current and compensate for the reduced torque gt Both 02 13 and 02 14 compensation are based on the load current Parameter 02 13 is based on rated slip frequency and 02 14 is based on the difference in rated torque gt Adjust 02 14 in steps of 5 to 10 up or down if needed 02 15 Low Frequency Torque Gain 0 100 gt When operating at low output frequency IGBT dead zone results in a lower output torque of the system and therefor resulting in lower motor efficiency Setting 02 15 can increase output torque at low frequency Default setting is 50 voltage compensation 100 of 02 15 is based on the output voltage of the dead zone 02 146 SLV Without Load Slip Compensation Gain 0 200 02 17 SLV With Load Slip Compensation Gain 0 200 gt 1 When output current lt 02 00 Motor without load Slip compensation gain SLV slip compensation gain 02 13 light load slip compensation gain 02 16 gt 2 When output current gt 02 00 Motor with load Slip compensation gain SLV slip compensation gain 02 13 Slip compensation gain se figure below Slip compensation gain 02 17 Slip compensation gain 1 100 gt No load current 02
64. ect peripheral equipment install fast acting fuses in accordance with the specifications in section 11 for peripheral devices Input Noise filter 6 A filter must be installed when there are inductive loads affecting the inverter The inverter meets EN55011 Class A category C3 when the TECO special filter is used See section 11 for peripheral devices Inverter Output terminals T1 T2 and T3 are connected to U V and W terminals of the motor If the motor runs in reverse while the inverter is set to run forward swap any two terminals connections for T1 T2 and T3 L510 Inverter Ground Output Noise Filter L To avoid damaging the inverter do not connect the output terminals T1 T2 and T3 to AC input power e A Connect the ground terminal properly 230V series Rg lt 100Q 460V series Rg lt 10Q Output Noise filter l An output noise filter may reduce system interference and induced nduction Motor noise See section 11 for peripheral devices jJ Motor If the inverter drives multiple motors the output rated current of the Ground 1 inverter must be greater than the total current of all the motors 3 8 3 7 General Wiring Diagram AC Input Voltage L1 R L2 S L3 T FWD STOP REV STOP Preset Speed 1 Braking Resistor 7 L 0S1 692 I S3 o s4 ess C
65. ependent of the number of restarts gt On power loss as long as the inverter CPU still has power momentary power loss restart is enabled based on the setting of parameters 00 02 and 07 04 and status of external run command Caution After any power loss if the Run mode is set to external run command parameter 00 02 1 and if direct start on power up is enabled parameter 07 04 0 the inverter will automatically start when power is re applied To ensure safety of operators and to avoid any damages to the machinery all necessary safety measure must be considered including disconnecting power to the inverter 07 01 Auto Restart Delay Time 0 0 800 0 Sec 07 02 Number of Auto Restart Attempts Range Y 07 02 0 The inverter will not auto restart after trips due to fault Y 07 02 gt 0 07 01 0 After a trip due to fault the inverter will run at the same frequency as before power loss and automatically restarts after an internal delay of 0 5 seconds gt 07 02 gt 0 07 01 gt 0 After a fault trip the inverter will run with at the same frequency as before power loss and restart after a delay set in parameter 07 01 gt Note Auto restart after a fault does not work while in DC injection braking or decelerating to a stop 07 03 Reset Mode Setting 0 Enable Reset Only when Run Command is Off Range 1 Enable Reset when Run Command is On or Off gt 07 03 0 Inverter can only be reset when no run
66. equency 3 Range 0 00 599 00 Hz Ooo onn O Skip frequency range frequency band 0 00 30 00 Hz These parameters allow skipping over of certain frequencies that can cause unstable operation due to resonance within certain applications Note Prohibit any operation within the skip frequency range During acceleration and deceleration the frequency is continuous without skipping the jump frequency To enable skip frequency 1 3 11 08 11 10 set the frequency to a value greater than 0 0 Hz 4 72 Use the jump frequency width 11 11 to create a jump frequency range Refer to figure below Output 11 08 Frequency 11 10 Yea AA 1111 Frequency Reference 11 13 Regeneration Prevention Function 0 Regeneration prevention function is disabled 1 Regeneration prevention function is enabled 2 Regeneration prevention function is enabled only during constant speed gt Regeneration Prevention Function During excessive energy regeneration the Vpn DC bus voltage rises and could result in an OV over voltage to avoid an over voltage condition during regeneration the output frequency is increased Regeneration prevention function can be set according to the selections above Example Regeneration prevention during acceleration Set value of 11 14 voen P TR 2 anr A T Output frequency Hz Regeneration prevention at work 4 73 Example Regeneration prevent
67. equency Source This function sets the frequency command source Setting Range 0 to 6 To set parameter 00 05 After power up press the MODE key Select 00 05 using the arrow keys and up down keys Press lt ENTER key Set parameter 00 05 using the arrow keys and lt ENTER key to save setting 00 05 Main Frequency Command Source Selection Keypad Potentiometer on Keypad External AVI Analog Signal Input Range External ACI Analog Signal Input External Up Down Freq Control Communication Setting Freq PID Output Freq O O1 BB N 6 1 Reference from Keypad Speed reference from the keypad is the default setting Press A and W keys to change the speed reference 6 1 6 2 Reference from External Analog Signal 0 10V 4 20mA Analog Reference 0 10 V Setting 00 05 2 A ed Connect shield to control ground terminal by Connect shield to control ground terminal 10VDC gt Potentiometer 1 5K Ohm 6 2 Analog Reference 4 20mA Setting 00 05 3 CEE EGE EEE Common AGND 7 Connect shield to control ground terminal ACI gt im ee ea V 6 3 6 3 Reference from Serial Communication RS485 00 05 5 CON 2 87654321 lt t S Cable Shield S x E RS485 Port RS485 PLC Computer Connection l To set the speed reference
68. equency source If the Input is off frequency source will revert back to the setting in parameter 00 05 Main Frequency source 9 03 00 03 04 14 Rapid Stop controlled deceleration stop When any of the input terminal is set to function 14 and is turned on the inverter decelerates to a stop 10 03 00 03 04 15 Base Block Coast to stop When any of the input terminal is set to function 15 and is turned on the inverter output is turned off 11 03 00 03 04 16 Disable PID Function When any of the input terminal is set to function 16 and is turned on the PID function is disabled If the input is turned off PID function is enabled again 12 03 00 03 04 17 Reset When any of the input terminal is set to function 17 and is turned on the existing fault is reset when no run command is present Same function as the Reset button on keypad 13 03 00 03 04 18 Auto _ Run Mode When any of the input terminal is set to function 18 and is turned on the programmable auto sequencer function is enabled Refer to description in parameter group 6 4 37 03 06 Up Down frequency step 0 00 5 00 Hz Example S1 03 00 8 Up frequency command S2 03 01 9 Down frequency command 03 06 A Hz Model If UP or DOWN input terminal is turned on for less than 2 seconds operation frequency changes by A eee SENS case SAN ihe te CPI Bas a nh noue E hae E E al ale ade tet Hz Hz Actual output frequency S
69. ers 06 03 06 06 0 Hz 06 19 06 22 0 s 06 35 06 38 0 Hz RUN Command RUN S1 to S5 auto run Saans duus 4 56 Example 4 amp 5 Auto Run Mode 06 00 1 3 After a stop the inverter will start with the incomplete step when the run command is re applied Auto Run Mode 06 00 4 6 After a stop the inverter will start with the first step of the cycle when the run command is re applied Operation Operation 3 Command RUN STOP RUN Command RUN STOP RUN g Continue with 8 Output incompleted step cycle Output Start new cycle ic Frequency Frequency 3 5 O gt ACC DEC time in Auto run mode used is based on parameter 00 14 00 15 or 00 16 00 17 gt For Auto sequence 0 Run frequency used is the keypad frequency set by parameter gt 05 01 Parameters 06 16 and 06 32 are used to set the sequence Run time and Run direction 4 57 07 Start Stop Command Parameters 07 00 Momentary power loss and restart a 0 Momentary Power Loss and Restart disable ange 1 Momentary power loss and restart enable gt Ifthe input power supply suddenly decreases resulting in the DC bus voltage to drop below the under voltage level the inverter output is turned off When 07 00 0 On power loss the inverter will not start v Y When 07 00 1 Inverter resumes operation after a momentary power loss while running ind
70. es ground Maintained terminal 8 5 8 6 Analog Output Setup Signal Use parameter 04 11 to select the analog output signal for AO Gain Use parameter 04 12 to adjust the gain for AO Adjust the gain so that the analog output 10V matches 100 of the selected analog output signal 04 11 for AO Bias Use parameter 04 13 to adjust the bias for AO Adjust the bias so that the analog output OV matches 0 of the selected analog output signal 04 11 for AO Example Analog Output AO Wiring Common A AGND Analog Control Terminals Output AO User Terminals Connect shield T to control ground terminal 04 11 AO function Setting 0 Output frequency 1 Frequency command Range 2 Output voltage 3 DC voltage 4 Motor current 0 10001 0 0413 0 1001 AO Bias Selection 04 14 0 Positive 1 Negative 04 15 AO Slope 0 Positive 1 Negative 8 6 9 Using PID Control for Constant Flow Pressure Applications 9 1 What is PID Control The PID function in the inverter can be used to maintain a constant process variable such as pressure flow temperature by regulating the output frequency motor speed A feedback device transducer signal is used to compare the actual process variable to a specified setpoint signal is called the error signal The difference between the set point and feedback The PID control tries to minimize this error to maintain
71. eserved Output Current Reached refer to 03 15 03 16 Brake Control refer to 03 17 03 18 PID Feedback Disconnection Detection refer to 10 11 10 13 03 13 Range When Output Freq Setting Frequency Frequency Detection Width 03 14 Relay Output will be ON Setting Freq gt Setting Freq 03 14 gt f 5 Output Freq S 03 14 gt Time Setting Freq 03 14 D C A i 03 14 Setting Freq p es EER c i RUN RUN Run Command ON ON Relay Output _ _ __ Example Setting Freq set to 30 Hz and Frequency Detection Width 03 14 set to 5 Hz Relay is ON when the output frequency gt 25 Hz and lt 30Hz and a Run Command is present Allowable tolerance 0 01 4 40 4 03 11 3 RY1 output is active when the output frequency falls within the frequency detection width 03 14 of the set frequency detection level 03 13 When Frequency Detection Range Lower Limit lt Setting Freq lt Frequency Detection Range Upper Limit and Frequency Detection Range Lower Limit lt Output Freq lt Frequency Detection Range Upper Limit Relay output Is turned ON tolerance 0 01 Hz A Frequency Detection Range Upper Limit Setting Freq 2 03190814 ne ON Ve sos Ses ey A ee ee 2 03 14 03 13 EE ee EA u Setting Freq 1 l 03 13 03 14 Es DS een EE
72. ge e Ne touchez jamais de l entr e ou de lignes lectriques de sortie permettant directement ou toute entr e ou de lignes de puissance de sortie venir en contact avec le bo tier d entra nement s Ne pas effectuer un test de tenue en tension di lectrique m gohmm tre sur le disque dur ou cela va entra ner des dommages de lecture pour les composants semi conducteurs Attention La tension d alimentation appliqu e doit se conformer la tension d entr e sp cifi e par le lecteur Voir la section signal tique du produit Raccorder la r sistance de freinage et de l unit de freinage sur les bornes assign es Ne pas brancher une r sistance de freinage directement sur les bornes CC P et N sinon risque d incendie Utilisez des recommandations de la jauge de fil et les sp cifications de couple Voir Wire Gauge et la section de sp cification de couple Ne jamais brancher l alimentation d entr e aux bornes onduleur de sortie U T1 V T2 W T3 Ne pas brancher un contacteur ou interrupteur en s rie avec le variateur et le moteur Ne branchez pas un facteur condensateur de correction de puissance ou suppresseur de tension la sortie du variateur S assurer que l interf rence g n r e par l entra nement et le moteur n a pas d incidence sur les p riph riques 1 3 Avant l op ration Avertissement Assurez vous que la capacit du disque correspond aux param tres de nota
73. gle cycle The inverter will run for a single full cycle based on the specified number of sequences then it will stop In this example 4 sequences are set three in forward direction and one in Reverse Auto Run Mode 06 00 1 or 4 Frequency 05 01 15 Hz 06 01 30 Hz 06 02 50 Hz 06 03 20 Hz Sequence Run Time 06 16 20 s 06 17 25 s 06 18 30 s 06 19 40 s Direction 06 32 1 FWD 06 33 1 FWD 06 34 1 FWD 06 35 2 REV Unused Sequence Parameters 06 04 06 07 0 Hz 06 20 06 23 0 s 06 36 06 39 0 Hz 06 02 aY RUN command RUN S1 to S5 auto run enable ON Example 2 Automatic operation mode Continuous cycle 06 00 2 or 5 06 01 06 39 Enter same setting as that of Example 1 In this example the inverter repeats the same cycle 06 02 Hz RUN Z Z z Lo D mre el gf Oo E oc G e O no 4 55 Example 3 Automatic operation mode Single cycle and continue running at last speed of the cycle In this example the inverter executes a single cycle and continue running at last speed of the cycle Auto Run Mode 06 00 3 or 6 Frequency 05 01 15 Hz 06 01 30 Hz 06 02 50 Hz 06 07 20 Hz Sequence Run Time 06 16 20 s 06 17 25 s 06 18 30 s 06 23 40 s Direction 06 32 1 FWD 06 33 1 06 34 1 06 39 1 Unused Sequence Paramet
74. h installation connections wiring operation or maintenance and inspection Ensure you have thorough knowledge of the inverter and familiarize yourself with all safety information and precautions before proceeding to operate the inverter Read this Instruction Manual for detailed description on parameters Please pay close attention to the safety precautions indicated by the warning A and caution A symbol Failure to ignore the information indicated by the warning symbol may result in Warn ng death or serious injury Failure to ignore the information indicated by the caution symbol may result in Caution minor or moderate injury and or substantial property damage 0 1 1 Safety Precautions English 1 1 Before supplying Power to the Inverter A Warning The main circuit must be correctly wired For single phase supply use input terminals R L1 T L3 and for three phase supply use input terminals R L1 S L2 T L3 Terminals U T1 V T2 W T3 must only be used to connect the motor Connecting the input supply to any of the U T1 V T2 or W T3 terminals will cause damage to the inverter A Caution s To avoid the front cover from disengaging or other physical damage do not carry the inverter by its cover Support the unit by its heat sink when transporting Improper handling can damage the inverter or injure personnel and should be avoided s To avoid the risk of fire do not install the
75. he response An excessive amount of time can result in sluggish system performance while too short of a time may result in system instability The default values suggested normally result in good system performance for the majority of general purpose applications If the values need to be adjusted caution should be exercised and the changes should be in small increments to avoid system instability 00 14 Acceleration time 1 00 15 Deceleration time 1 These parameters set the acceleration and deceleration times of the output frequency from 0 to maximum frequency and from maximum frequency to 0 To set parameter 00 14 00 15 After power up press the MODE key Select 00 14 or 00 15 using the arrow keys and up down keys Press lt ENTER key Set parameter 00 14 or 00 15 using the arrow keys and lt ENTER key to save setting Acceleration and deceleration times are represented by the three most significant high order digits Set acceleration and deceleration times with respect to maximum frequency The relationship between the set frequency value and acceleration deceleration times is as follows A A RUN Maximum frequency STOP s 5 H i Woe et frequency 5 CT t ion 2 5 5 x Set frequency g 2 O O i 7 i gt Time E i gt Time Acceleration time Deceleration time Acceleration time Deceleration time Set Frequency Maximum Frequenc Set Frequency lt Maximum Frequenc y Note If the se
76. he speed of final step to run Starts a new cycle if restarted Auto Run Mode frequency 00 599 00 oo He command 1 Auto _ Run Mode frequency 0 00 599 00 Hz command 2 Auto _ Run Mode frequency 0 00 599 00 oo He command 3 Auto _ Run Mode frequency 0 00 599 00 oo He 06 04 He o He cae on te on te ea ce command 5 9 command 6 command 7 06 08 Reserved 06 15 Auto_ Run Mode running time 0 0 3600 0 setting 0 06 17 Auto_ Run Mode running time 0 0 3600 0 setting 1 4 4 4 4 4 4 4 oo fs Auto_ Run Mode running time 0 0 3600 0 oo fs Auto_ Run Mode running time 0 0 3600 0 Ee eee setting 3 ow fs o s oo fs o oo fs Auto_ Run Mode running time 0 0 3600 0 setting 6 Auto_ Run Mode running time 0 0 3600 0 setting 7 4 14 CE a O setting 4 EE D setting 5 Group 06 Automatic Program Operation Parameters 06 31 06 32 Auto Run Mode running drecion 2 06 34 Auto Run Mode running direction 4 as Auto Run Mode running direction aaa Auto Run Mode running direction Group 07 Start Stop Parameters Parameter Name Setting Range 0 Disabled Momentary Power Loss and Restart 07 01 Auto Restart Delay Time 07 02 Number of Auto Restart Attempts 07 03 Reset Mode Setting 07 05 Delay ON Timer 07 06 C Injection Brake Start Freq in Stop Mode 07 07 DC Injection Braking Current 07 08 DC Injection Brake Time
77. in application where the initial start frequency needs to be greater than 0 01 12 No load oscillation suppression gain 0 0 200 0 gt During power fluctuations under a no load condition the inverter might experience output current oscillations Adjusting 01 12 accordingly to suppress oscillation Compensation is based on the percentage of the load current relative to the motor rated current Adjust 01 12 in steps of 5 to 10 up or down Motor Hunting Prevention Coefficient Motor Hunting Prevention Gain 0 100 Motor Hunting Prevention Limit 0 0 100 0 gt During power fluctuations under a no load condition the inverter might experience output current oscillations Adjusting 01 12 accordingly to suppress oscillation by compensating V F voltage command Compensation is based on filtering the load current by using a high pass filter multiplied by the gain and clamped by a limiter The result is added to the V F output voltage Adjust 01 14 in steps of 5 to 10 up or down gt Parameter 01 13 is a filter coefficient Filter time in ms is 2048 divided by 01 13 Example 01 13 800 then filter time 2048 800 2 56 ms gt 100 of the output limiter parameter 01 15 corresponds to 150V 100 200V series and 300V 400V series 4 28 01 15 E l TSH Le d 01 13 f V f Vemd 01 16 Auto Torque Compensation Filter Coefficient 0 1 1000 0 ms Auto torque
78. inage lorsque applicable e Ne pas utiliser la fonction de freinage d entra nement pour un maintien m canique sous peine de blessure s Ne pas contr ler les signaux sur les circuits pendant que le lecteur est en marche 1 6 Entretien Inspection et remplacement A Avertissement e Attendre un minimum de 5 minutes apr s que l alimentation a t d branch e avant de commencer une inspection V rifiez galement que le voyant de charge est teint et que la tension du bus cc a chut au dessous de 25Vdc e Ne jamais toucher les bornes haute tension dans le lecteur e Assurez vous que l alimentation du lecteur est d branch avant de d monter le lecteur s Seul le personnel autoris peuvent faire l entretien l inspection et les op rations de remplacement Enlevez les bijoux en m tal tels que les montres et les bagues et utiliser des outils isol s 1 8 Attention s Le variateur peut tre utilis dans un environnement avec une gamme de temp rature allant de 14 104 F 10 40 C et l humidit relative de 95 sans condensation e Le variateur doit tre utilis dans un environnement sans poussi re gaz vapeur et humidit 1 7 Mise au rebut du variateur Attention e jeter cet appareil avec soin comme un d chet industriel et selon les r glementations locales n cessaires e Les condensateurs du circuit principal d entra nement et circuits imprim s sont consid r
79. inimize the length of ground wire When using more than one inverter be careful not to loop the ground wire as shown below in Fig 3 10 1 L510 L510 L510 c Incorrect Fig 3 10 1 Inverter Grounding 3 12 3 11 Input Power and Motor Cable Length The length of the cables between the input power source and or the motor and inverter can cause a significant phase to phase voltage reduction due to the voltage drop across the cables The wire size shown in Tables 3 16 1 is based on a maximum voltage drop of 2 If this value is exceeded a wire size having larger diameter may be needed To calculate phase tot phase voltage drop apply the following formula Phase to phase voltage drop V 3 xresistance of wire Q km x length of line m x currentx10 km 3280 x feet m 3 28 x feet 3 12 Cable Length vs Carrier Frequency The allowable setting of the PWM carrier frequency is also determined by motor cable length and is specified in the following Table 3 14 1 Table 3 13 1 Cable Length vs Carrier Frequency Cable length between lt 30m 30 50 50 100 gt 100 the inverter and Motor in m ft 100 100 165 166 328 329 nee seta as 16kHz 10 kHz 5 kHz 2 kHz q y max max max max Parameter 11 01 3 13 Control Circuit Wiring 1 Separate the wiring for control circuit terminals from main circuit wiring for terminals R L
80. into parameter 12 03 to change the display units from Hz to rom 12 03 Custom Units Line Speed Value Range 0 65535 6 5 7 Operation Method Configuration Run Stop The inverter offers users several choices to run and stop from different sources The most commonly used methods are described in the next sections Operation command is selected with parameter 00 02 00 02 Run Command Selection This function sets the frequency command source Setting Range 0 to 2 To set parameter 00 02 After power up press the MODE key Select 00 02 using the arrow keys and up down keys Press lt ENTER key Set parameter 00 02 using the arrow keys and lt ENTER key to save setting In the parameter list move cursor to 00 01 with the UP DOWN keys and press READ ENTER key to select 00 02 Run Command Selection 0 Keypad control Range 1 External terminal control 2 Communication control 7 1 Run Stop from the Keypad 00 02 0 Default Setting Use the RUN key to run the drive in forward direction TECO Press STOP key to stop the inverter Note Stop method can be set with parameter 07 09 default is deceleration to stop NS nru FWO nev FUN ENT FREQ SET L510 201 H1F P 7 1 7 2Run Stop from External Switch Contact or Pushbutton 00 02 1 Use an external contact or switch to Run and Stop the inverter Permanent Switch Contact Common 12V gt ee Forwa
81. ion Range xxx0x Motor Overload Cold Start xxx1x Motor Overload Hot Start xx0xx Standard Motor xx1xx Invertor Duty Motor Force Vent 4 60 The motor overload protection function estimates the motor overload level based on the output current output frequency motor characteristics and time The motor overload trip time depends on the motor rated current when the output frequency is greater than 60Hz On inverter power up the motor overload protection internal thermal accumulation register is automatically reset To use the built in motor overload protection function parameter 02 01 motor rated current has to match the motor rated current on the motor nameplate Turn off the motor overload protection when using two or more motors connected to the inverter set 08 05 xxx0b and provide external overload protection for each motor e g thermal overload switch With cold start enabled 08 05 xx0xb motor overload protection occurs in 5 and a half minutes when operating the motor at 150 of the motor rated current at an output frequency greater than 60Hz With hot start enabled 08 05 xx1xb motor overload protection occurs in 3 and a half minutes when operating the motor at 150 of the motor rated current at an output frequency greater than 60Hz Example Motor overload protection standard curve Low Speed Hi gh Speed OA gt 60 Hz E A EN FR NI l L l LI B 55 IAS L 301 T Net a N 35 EAN
82. ion while operating at constant speed Set value of 11 14 Vpn DCV T a 7 cere er ily fi eae HE eee at J l Output tie ENS o o Hz Regeneration prevention at work Example Regeneration prevention during deceleration Set value of 11 14 Vpn DCV a SS Te a lige Ne i Noes oe ane a ER Output rad Hz BR _ Regeneration prevention at work 11 14 Regeneration Prevention Voltage Level Range 400v 600 0 800 0 V gt Regeneration prevention voltage level If the DC bus voltage level is set too low then over voltage protection level is never reached but the actual deceleration time will be extended 11 15 Regeneration Prevention Frequency Limit 0 00 15 00 Hz gt Sets the regeneration prevention frequency limit Regeneration Prevention Voltage Gain 0 200 11 17 Regeneration Prevention Frequency Gain 0 200 4 74 gt 11 16 and 11 17 are used to set the regeneration prevention function response A higher value increased the response in output frequency when the DC bus voltage rises but may result instability gt If parameter 11 16 is set to small the regeneration prevention function might not be fast enough to prevent an over voltage condition adjust both parameters accordingly 11 18 Speed loop proportion gain Range 11 19 Speed loop integration gain Range 11 20 Speed loop differential gain Range gt BLV cont
83. is linearly proportional to the output frequency 0 to 50Hz or 0 60 Hz as appropriate Motor synchronous speed 120 x motor rated frequency Number of poles 12 04 Custom Units Line Speed Display Mode Drive Output Frequency is displayed Line Speed is Displayed in Integer xxxxx Line Speed is Displayed with one place after the decimal point xxxx x Line Speed is Displayed with two places after the decimal point xxx xx Line Speed is Displayed with three places after the decimal point xx xxx gt 12 040 line speed is displayed when the inverter is running or stopped 4 76 12 05 Input and output terminal status display Read only Keypad read only gt Terminals S1 S5 are represented using two segments of each digit Segment turns on when input is active gt When relay output RY1 is on the bottom segments of the first digit turns on see below gt When no Digital input and no relay output the display will show E Example 1 Figure shows 12 05 display status S1 S3 S5 Inputs are ON and S2 S4 and RY1 are OFF 4 77 13 Maintenance Parameters Drive Horsepower Code Range Inverter Model 13 00 show Inverter Model 13 00 show Inverter Model 13 00 show L510 1P2 SXX 1P2 L510 2P2 SXX 2P2 L510 401 SXX 401 L510 1P5 SXX 1P5 L510 2P5 SXX 2P5 L510 402 SXX 402 L510 101 SXX 101 L510 2P7 SXX 2P7 L510 403 SXX 403 L510 201 SXX 201 L510
84. it d objets inflammables Installer sur des objets ininflammables comme les surfaces m talliques Si plusieurs disques sont plac s dans le m me panneau de contr le fournir une ventilation ad quate pour maintenir la temp rature en dessous de 40 C 104 F 50 C 122 F sans housse de protection pour viter la surchauffe ou incendie Lors d un retrait ou d installation de l op rateur num rique teignez le d abord puis de suivre les instructions de ce manuel pour viter les erreurs de l op rateur ou de la perte de l affichage caus par des connexions d fectueuses Avertissement Lors d un retrait ou d installation de l op rateur num rique teignez le d abord puis de suivre les instructions de ce manuel pour viter les erreurs de l op rateur ou de la perte de l affichage caus par des connexions d fectueuses 1 2 C blage Avertissement e Coupez toujours l alimentation lectrique avant de proc der l installation d entra nement et le c blage des terminaux utilisateurs e Le c blage doit tre effectu par un personnel qualifi lectricien certifi e Assurez vous que le lecteur est correctement mis la terre 220V Classe imp dance de mise la terre doit tre inf rieure 1000 Classe 460V Imp dance de mise la terre doit tre inf rieure 100 e v rifier et tester mes circuits d arr t d urgence apr s le c blage installateur est responsable du c bla
85. ive gt 10 03 4 Negative characteristic with PID derivative control of feedback value set by parameter 10 07 If the PID error is positive the output frequency decreases and increases when PID error is negative gt 10 03 5 8 Output frequency PID output frequency frequency command 10 03 1 4 Proportional Gain Control The error signal deviation between the input command set value and the actual control value feedback This error signal or deviation is amplified by the proportional gain P to control the offset between the set value and the feedback value Integral Time Control The output of this control is the integral of the error signal difference between set value and feedback value and is used to minimize the offset signal that is left over from the gain control When the integral time I is increased the system response becomes slower Derivative Time Control This control is the inverse from integral control and tries to guess the behavior of the error signal by multiplying the error with the differential time The result is added to the PID input Derivative control slows down the PID controller response and may reduce system oscillation Note Most applications that use PID control fan and pump do not require derivative control Feedback Gain coefficient Range 0 00 10 00 gt 10 04 is the calibration gain Deviation set point feedback signalx 10 04 Proportional Gain Range 0 0 10 0 gt
86. key is pressed while the inverter is set to external control mode 00 02 00 03 1 then STP2 flashes after stop e Release and re activate the run contact to restart the inverter External Rapid stop When external rapid stop input is activated the inverter will decelerate to stop and the display will flash with E S message of m T TN TT cr External base block When external base block input is activated the inverter stops immediately and then the display will flash with b b message PdEr OIC C UC PID feedback loss PID feedback loss is detected 10 6 11 Inverter Options 11 1 Options Accessories Model Function Notes JN5 CB 01M 3 14 ft 1m JN5 CB 02M 6 28ft 2m Kevpad Extension M Used for remote control purposes the af YH JNS C B 09 keypad can be removed and remotely Seaton cable connected with an extension cable JN5 CB 05M 16 4 ft 5m Only for f 1 JN5 NK E01 de Only for S frame2 Kit consisting of anti dust cover to attach NEMA Kits JN5 NK E02 to the top and bottom of the inverter to Only for meet NEMA 1 frame3 JN5 NK E03 Only for JN5 NK E04 frame4 Duplicate parameters setting from one inverter to another inverter Copy module JN5 CU When a remote keypad to be used Use the RJ45 port to connect to inverter RJ45 to USB Communication Cable 6ft 1 8m JN5 CM USB JN5 CM USB 3 for 10ft 3
87. l Improper equipment grounding could result in death or serious injury by contacting the motor case Do not touch any terminals before the capacitors have fully discharged Failure to comply could result in death or serious injury Before wiring terminals disconnect all power to the equipment The internal capacitor remains charged even after the power supply is turned off After shutting off the power wait for at least the amount of time specified on the inverter before touching any components Do not allow unqualified personnel to perform work on the inverter Failure to comply could result in death or serious injury Installation maintenance inspection and servicing must be performed only by authorized personnel familiar with installation adjustment and maintenance of inverters Do not perform work on the inverter while wearing loose clothing jewelry or lack of eye protection Failure to comply could result in death or serious injury Remove all metal objects such as watches and rings secure loose clothing and wear eye protection before beginning work on the inverter Do not remove covers or touch circuit boards while the power is on Failure to comply could result in death or serious injury Fire Hazard Tighten all terminal screws to the specified tightening torque Loose electrical connections could result in death or serious injury by fire due to overheating of electrical connections Do not use an improper vo
88. l Function Except 13 06 gt When the 13 07 00000 password not set parameters 05 01 05 08 and 13 06 can be set 4 78 13 07 Parameter Lock Key Code 00000 65535 gt When a parameter lock key code is entered in parameter 13 07 requires the lock key code to be entered for each parameter modification See Parameter lock key setting example Setting Parameter lock key number example Step1 a 4 agang gt ae sia ee 13 17 oL Y E GE a S t Step2 A A z Removing Key code password Removing A lL Y Password aaas P Protection 1011 TI Ii I Pi 1 1 U U U LUI U LU LC pee C h al TS E 4 79 13 08 Reset Drive to Factory Settings 1150 Reset to factory setting 50Hz 220V 380V system 1160 Reset to factory setting 60Hz 220V 380V system 1250 Reset to factory setting 50Hz 230V 400V system 1260 Reset to factory setting 60Hz 230V 460V system 1350 Reset to factory setting 50Hz 220V 415V system 1360 Reset to factory setting 60Hz 230V 400V system gt When a Parameter lock key number is set parameter 13 07 This lock key code must be entered first before parameter 13 08 can be set 4 80 5 Check motor rotation and direction This test is to be performed solely from the inverter keypad Apply power to the inverter after all the electrical connections have been made and protecti
89. leration 50 200 gt Trip prevention adjustment level during deceleration to prevent over Voltage OV C trips gt If trip prevention during deceleration is enabled is enabled and an over current condition occurs due to the load deceleration ramp is put on hold until the inverter output current drops below the over current level set by parameter 08 02 The inverter will resume normal operation after the over current condition is no longer present 08 03 Trip Prevention Level during continuous Run Mode 50 2001 gt Trip prevention adjustment level during continuous Run to prevent over current OC C trips gt If trip prevention during running is enabled and an over current condition occurs due a load condition such as a sudden transient load the output frequency is automatically reduced by decelerating to a lower speed until the output current drops below the over current level set by parameter 08 03 The inverter will resume normal operation after the over current condition is no longer present 08 04 Over voltage Prevention Level during Run Mode Range 230 350 390 VDC 460 700 780 VDC gt Over voltage prevention level is set by parameter 08 04 if needed When the DC bus voltage is higher than the level set in 08 04 an over voltage fault will occur 08 05 Electronic Motor Overload Protection Operation Mod OL1 xxxx0 Disable Electronic Motor Overload Protection xxxx1 Enable Electronic Motor Overload Protect
90. level e Deceleration time set too short resulting in oe re te requirements or install an 410Vdc 230V class regenerative energy flowing back from motor 820Vdc 460V class line reactor to lower the input to the inverter l voltage e The inverter input voltage is too high For 460V class if Remove the power factor mi e Use of power factor correction capacitors f input voltage 01 14 r l correction capacitor is set lower than e Excessive braking load ed je brakl it e Use dynamic braking unit 460V the OV e Braking transistor or resistor defective GS y Rai 3 G e Replace braking transistor or detection value will Speed search parameters set incorrectly P g is decreased to resistor 700Vdc e Adjust speed search parameters 10 1 LED display Description Cause Possible solutions LV Under voltage DC bus voltage is lower than the UV detection level or the pre charge contactor is not active while the inverter is running 190Vdc 230V class 380Vdc 460V class The detection value can be adjusted by 07 13 The input voltage is too low e Input phase loss e Acceleration time set too short e Input voltage fluctuation Pre charge contactor damaged e DC bus voltage feedback signal value not incorrect Check the input voltage Check input wiring Increase acceleration time Check power source Replace pre charge contactor Replace con
91. ltage source Failure to comply could result in death or serious injury by fire Verify that the rated voltage of the inverter matches the voltage of the incoming power supply before applying power Do not use improper combustible materials Failure to comply could result in death or serious injury by fire Attach the inverter to metal or other noncombustible material NOTICE Observe proper electrostatic discharge procedures ESD when handling the inverter and circuit boards Failure to comply may result in ESD damage to the inverter circuitry Never connect or disconnect the motor from the inverter while the inverter is outputting voltage Improper equipment sequencing could result in damage to the inverter Do not use unshielded cable for control wiring Failure to comply may cause electrical interference resulting in poor system performance Use shielded twisted pair wires and ground the shield to the ground terminal of the inverter Do not modify the inverter circuitry Failure to comply could result in damage to the inverter and will void warranty TECO is not responsible for any modification of the product made by the user This product must not be modified Check all the wiring to ensure that all connections are correct after installing the inverter and connecting any other devices Failure to comply could result in damage to the inverter UL Standards The UL cUL mark applies to products in the United States an
92. m cable The communication cable is used to communicate with the TECO Link software directly to the inverter using the PC USB port 1800 1 5 Unit mm e Connect to the RS45 port 11 2 Communication Options a PROFIBUS communication interface module JN5 CM PDP For wiring example and communication setup refer to JN5 CM PDP communication option manual b DEVICENET communication interface module JN5 CM DNET For wiring example and communication setup refer to JNS CM DNET communication option manual c CANopen communication interface module JN5 CM CAN For wiring example and communication setup refer to JN5 CM VAN communication option manual d TCP IP communication interface module JN5 CM TCPIP For wiring example and communication setup refer to JN5 CM TCPIP communication option manual Appendix UL Instructions Electric Shock Hazard Do not connect or disconnect wiring while the power is on Failure to comply will result in death or serious injury Electric Shock Hazard Do not operate equipment with covers removed Failure to comply could result in death or serious injury The diagrams in this section may show inverters without covers or safety shields to show details Be sure to reinstall covers or shields before operating the inverters and run the inverters according to the instructions described in this manual Always ground the motor side grounding termina
93. mperature Program Version Fault Log LED Status Indicator Main features 3 16 Overload Protection Integrated motor and Inverter overload protection 115V 230V Over 410V 460V Over 820V Under voltage 115V 230V Under 190V 460V Under 380V Momentary Power Loss Inverter auto restart after a momentary power loss Restart l Stall prevention for Acceleration Deceleration and continuous Protective Stall Prevention Run Functions TEP Short circuit output Electronic Circuit Protection terminal Grounding Fault Electronic Circuit Protection Heaksink over temperature protection Auto carrier frequency Additional protective reduction with temperature rise fault output reverse prohibit Number of auto restart attempts Parameter lock over voltage protection OVP motor PTC over temperature protection International Certification Communication RS485 Modbus BACnet built in Operating temperature ROO 3 16 De rating curve functions Curves below show the applicable output current de rate due to setting of carrier frequency and the ambient operating temperatures of 104 F 40 C and 122 F 50 C Rating Current In 100 ee 90 80 70 ees 60 50 2 4 6 8 10 12 14 16 Note Carrier Frequency kHz ss De rate curve of ambient temperature 104 40 C De rate curve of ambient temperature 122 F 50 C 3 17 3 17 Inverter Dimensions Frame 1 ZH
94. n ae tor siop oa 08 08 Auto Voltage unction isa e for deceleration 4 Regulation 4 AVR function disable for stop and deceleration 5 When VDC gt 360V 740V AVR function disable for stop and deceleration i Input phase lost 0 Disabled 0 Disable 1 Decelerate to stop 08 10 PTC Overheat Function 2 Coast to stop 3 Continue running when warning level is reached Coast to stop when protection level is reached CE PTC Signal Smoothing Time 0 01 10 00 KE CIE Group 08 Protection Parameters Parameter Name Setting Range Default PTC Detection Time Delay CO CE ET EE CO CEE ET EE Group 09 Communication Parameters Parameter Name Setting Range Assigned Communication Station Number 0 RTU Code Communication Mode Select 1 ASCII Code 2 BACnet 0 4600 1 9600 Baud Rate Setting bps g bps 2 19200 3 38400 l l 0 1 Stop Bit Stop Bit Selection 1 2 Stop Bits 0 No Parity Parity Selection 1 Even Parity 2 Odd Parity 0 8 Bits Data Data Format Selection 1 7 Bits Data Communication time out detection 09 06 i 0 0 25 5 ime 0 Deceleration to Stop 00 15 TERCA 1 Coast to Stop 09 07 Communication time out operation 2 Deceleration to Stop 00 17 3 Continue Operating 09 08 Error 6 verification time 1 20 09 09 Drive Transmit delay Time ms 5 65 09 10 BACnet Stations 1 124 Group 10 PID Parameters Parameter Name Setting Range PID t
95. nance Inspection and Replacement sise 1 5 1 7 Disposal of the Inv rter ss ia urine earna aisanana een ame rien eat a r sine find fee calcite eae ad 1 5 1 Consignes de s curit Francais wai caz sce ccsestecssecacesscesacesactceceacecead en es asada aeara persan esse ese rennes nr nnee seen sente arts enne sata 1 6 1 1 Avant d alimenter le disque dur siennes 1 6 Raes 1 6 Ee AVANT OPERA ON IE te eae delve A S A A 1 7 1 4 Configuration Param tre sise 1 7 1 D OD TATOMR nn E ee E D ta rere ee rene 1 8 1 6 Entretien Inspection et remplacement siennes 1 8 1 7 Mise a reb t du VaNALOUl s cccccttedsecceeesscoresasdseaessccecves cece sawedecevaneet eme n Re dem eme een dettes een lan ee 1 9 2 Model Description sascsiscissesscccssesiccsaceacseenseccacersecanccnsnsdaceasuadaesasnadueacsatenessaatdansnaautadancendenducesdeaaeucnduadecentanteesndcdsrsataaeeacaes 2 1 2 1 Inverter Models Motor Power Rating eee 2 2 3 Environment and InStallation ssssssssssssmssamesaaninegenmennnnnaenannneenasnnneinanneneannnensangenesannngeeananreeanouneennennaneans 3 1 3 1 Environment issus den eu ea hc ein rente ee dein datant ani entr ee eS 3 1 CA LEE ENS ER ILE 3 2 3 3 Mounting onia flat SUMACE 5555 lle tte t etape nain E E A remit emma int ee nee ere tte ein eme et 3 4 3 4 Inverter ae mooie aeaaea aeaea eea cous shdec tenets Gebictesigaciat a E eiaa E A Eaa Er ERE A 3 6 3 5 Wire Gauges and Tightening Torque usine 3 6 3 6 Wiring Peripheral Power Devices
96. nts note longer scan time results in slower response time for inputs 03 09 S1 S5 Input type selection NO amp NC xxxx0 xxxx1 xxxOx xxx1x xx0xx xx1xx xOxxx x1xxx Oxxxx 1xxxx gt NO Normally open NC normally closed Select as required by the application gt Select Normally Open NO or Normally Closed NC by setting the corresponding digit in parameter 03 09 to 0 or 1 gt Set Parameter 03 09 first before setting parameters 00 02 00 03 1 Run mode from terminals 03 11 Multifunction Output Relay RY1 functions Terminals RA RB Run Fault Setting Frequency Reached Frequency Reached 3 13 3 14 Output Frequency Detection 1 gt 03 13 Output Frequency Detection 2 lt 03 13 Auto Restart Momentary AC Power Loss Rapid Stop Decelerate to Stop Base Block 4 39 Refer to 03 14 Refer to 03 13 03 14 Refer to 03 13 Refer to 03 13 Refer to 07 00 Frequency Detection Level Range 0 00 599 00 Hz 03 14 Frequency Detection Width 0 00 30 00 Hz Output relay RY1 Function descriptions 1 03 11 0 RY1 output is active during running 2 03 11 1 RY1 output is active during fault condition 3 03 11 2 RY1 output is active when the output frequency falls within the setting frequency minus the frequency detection width 03 14 Motor Overload Protection OL1 Drive Overload Protection OL2 R
97. on and the motor will coast to stop 3 Motor over heat detection OH4 can be reset when the temperature detection level at terminal AVI falls below the level set in parameter 08 14 PTC reset level 4 63 4 External PTC thermistor characteristics Figure a shows two curves for Class F and Class H temperatures Tr 150 C in class F Tr 180 C in class H Tr 5 C RPTCS 5500 put value of RPTC into formula 1 to calculate the value of V to be set in parameter 08 14 PTC reset level Tr 5 C RPTC213300Q put value of RPTC into formula 1 to calculate the value of V to be set in parameter 08 13 PTC protection level 5 For different specifications of PTC thermistors set the values for parameters 08 13 and 08 14 using the formula below 1 R prc 1 155 V x10 x ER ee formula 1 2 R R prc 11155 Resistance Class F Class H ohms 150 C 180 C 77 ZO T330 cee aera anun hausses h I li li l l I i 4 SR S or Rec 1 I gt Temperature Internal Pa Ne Tr 7 circuit Tr 5 Tr Tr 5 Tr Temperature threshold value a PTC Thermistor b PTC Thermistor Characteristics Connections 08 16 Fan Control Temperature Level 10 0 50 0 C gt When 08 07 0 Heat sink temperature dection control for cooling fan Fan will run when temperature of heatsink rises above temperature set in 08 16 When temperature of heatsink falls below setting
98. on e Over Current Fault e Overload Fault Important Confirm that the output current at low speed does not exceed the rated output current of the inverter A Warning A larger than required torque boost value creates over excitation at low speeds continued operation may cause the motor to overheat Check the characteristics of the motor for additional information 8 3 8 4 Rapid Stop Decel to Stop To use the rapid stop function set any of the multi function digital input function to 14 Rapid stop When rapid stop input is activated the inverter will decelerate to a stop and display the ES condition on the keypad Note To cancel the emergency stop condition the run command has to be removed and emergency stop input deactivated Example Rapid Stop Switch set for input terminal S5 03 04 14 lt Rapid Stop Common ON TE oenn a eee Control Terminals we SS User Terminals Connect shield to control Rapid Stop Switch ground Maintained terminal 8 4 8 5 Forward and Reverse Jog The jog forward command is used in combination with multi function digital input function 6 Jog Forward and the jog reverse command is used in combination with multi function digital input function 7 Jog Reverse Example Jog Forward input terminal S4 03 03 06 and Jog Reverse input terminal S5 03 04 7 Common a ed pepe ee Control Terminals ae E SS ee User Terminals Connect shield to control Jog Switch
99. or from overheating The electronic thermal overload function is UL recognized so it does not require an external thermal overload relay for single motor operation This parameter selects the motor overload curve used according to the type of motor applied 08 05 Selection for motor overload protection OL1 Range 0 Disabled 1 Enabled Sets the motor overload protection function in 08 05 according to the applicable motor 08 05 0 Disables the motor overload protection function when two or more motors are connected to a single inverter Use an alternative method to provide separate overload protection for each motor such as connecting a thermal overload relay to 1he power line of each motor 08 05 1 The motor overload protection function should be set to hot start protection characteristic curve when the power supply is turned on and off frequently because the thermal values are reset each time when the power is turned off Hi 08 06 Motor Overload Operation Selection 08 06 Start up mode of overload protection operation OL1 0 Coast to Stop After Overload Protection is Activated Range l ee 1 Drive Will Not Trip when Overload Protection is Activated OL1 08 06 0 When the inverter detects a motor overload the inverter output is turned off and the OL1 fault message will flash on the keypad Press RESET button on the keypad or activate the reset function through the multi function inputs to re
100. p Reverse R un Stop s2 S 5 COM O 4 33 Hz S1 S2 FWD nee EE SA IIE PELE LEL EERE SEERE LESELE LELE VENISSE OFF Note If both forward and reverse commands are active the inverter will treat this as a STOP condition 2 wire control method Mode 2 Example RUN STOP and REV FWD from two inputs S1 amp S2 Set 00 04 1 S1 03 00 0 RUN STOP S2 03 01 1 REV FWD Hz S2 3 wire control method Forward Run Stop S1 nf Reverse Run Stop L S2 O O COM 7 OFF ON Example Two separate push buttons for RUN amp STOP and a two position switch for FWD REV Set 00 04 to 2 3 wire control mode terminals S1 S2 and S3 are now dedicated for use in 3 wire control and parameter 03 00 03 01 and 03 02 do not have any effect on the inverter operation 4 34 Operation normally open Momentary switch s1 Run Command O O OnRun Stop Normally closed Momentary s2 Stop Command switch Off Stop S3 Forward Reverse e O O O selection COM oO Hz FWD d ON ON S2 ON OFF 4 35 2 03 00 03 04 4 3 2 Preset speed selections A combination of any three terminals S1 S5 can be used to select preset speeds 0 to 7 according to the table below Preset speed 0 7 and the related acceleration decelerating times can be set in parameter grou
101. p 5 See timing diagram example in Group 5 description Prassi Function setting and state of any iia three fale B ch of terminal Tres S5 Frequency terminal c terminal 2_ 2 oo SN lu specd orr Don or oso 2 x Cspsess or on MON oso 05 05 24 Cspsesa DOM or or osos 0525 05 26 spee ON or MONTE oso 05277 052 meg o MON or ww 05 29 ww on on RON 050 05 31 5 3 03 00 03 04 6 7 Forward Reverse JOG When any of the input terminal is set to function 6 and is turned on inverter operates in jog forward mode When any of the input terminal is set to function 7 and is turned on inverter operates in jog reverse mode Note The inverter will stop if jog forward and jog reverse function are active at the same time 4 03 00 03 04 8 9 UP DOWN When any of the input terminal is set to function 8 and is turned on the frequency command is increased according to the UP DOWN increment decrement step size set in parameter 03 06 If the input is active continuously the frequency command increases accordingly until the upper frequency limit is reached When any of the input terminal is set to function 9 and is turned on the frequency command decreases according to the UP DOWN increment decrement step size set in parameter 03 06 If the input is active continuously the frequency command decreases accordingly based on the settings of parameter 03 06 and 3 07 until zero spee
102. parameter 04 11 to select the analog output signal for AO Output range is 0 10Vdc gt The output voltage level can be adjusted using parameters 04 12 to 04 15 gt For examples on gain and bias adjustment see Analog Voltage Input AVI parameters 4 02 to 4 05 Note The maximum output voltage of 10V is limited by the inverter hardware Use external devices that can handle a maximum of 10Vdc signal 4 48 05 Preset Speed Parameters 05 00 Preset Speed Control mode Selection 0 Common Accel Decel Range 1 Individual Accel Decel for each preset speed 0 7 05 01 PresetSpeedQ Keypad Frequency S i 05 02 Preset Speed 1 O 05 03 Preset Speed 2 0 05 04 Preset Speed3 S O 05 05 PresetSpeed 4 08 06 Preset Speed B _ _ S O 0 00 599 00 Hz Preset Speed 3 Deceleration time Preset Speed 4 Acceleration time Preset Speed 4 Deceleration time 0518 0519 05 20 05 1 05 22 05 23 Preset Speed 3 Acceleration time 05 24 05 25 05 26 05 27 Preset Speed 5 Acceleration time 05 28 Preset Speed 5 Deceleration me 05 29 Preset Speed 6 Acceleration time _ Z o i O 05 30 Preset Speed 6 Deceleration me 05 31 Preset Speed 7Accelerationtime _ Z S O 05 32 Preset Speed 7 Deceleration time 0 1 3600 0 s gt When 05 00 0 Accel Decel 1 or 2 set by parameters 00 14 00 15 or 00 16 00 17 applies to all preset speeds gt When 05 00
103. put side OVSP Check V f curve m LI P 1 motor rotation over e Actual rotation speed is different from set Check motor rated current LI LI 7 speed speed Check and reduce motor load a check and operation duty cycle OH4 TL 1 Lin motor over heat error If temperature detected increases above the set limit in parameter 08 13 and for the delay time set in parameter 08 12 then the display will show OH4 motor over heat detection and the motor will coast to stop Motor over heat detection OH4 can be reset when the temperature detection level is lower than the set level in parameter 08 14 PTC reset level e Improve ventilation Adjust parameter 08 15 10 4 LED display Description Cause Possible solutions LOC 1 Parameter locked already locked 1 NT LUL 2 Motor direction locked 3 Parameter password 13 07 enabled Attempt to modify frequency parameter while 13 06 gt 0 Attempt to reverse direction when 11 00 1 Parameter 13 07 enabled set the correct password will show LOC e Adjust 13 06 e Adjust 11 00 Err1 e Press A or Wwhile 00 05 00 06 gt 0 or e The A or is available for running at preset speed modifying the parameter only F Keypad operation e Attempting to modify a parameter that when 00 05 00 06 0 CL FP L error cannot be modified during operation refer to e Modify the parameter in STOP the parameter list mode Err2 00 13 is within th
104. put side of the inverter Refer to section 11 6 for additional information 3 7 Power supply Power Supply A o Make sure the correct voltage is applied to avoid damaging the inverter Molded Molded case circuit breaker MCCB or fused disconnect Circuit S A molded case circuit breaker or fused disconnect must be installed Breaker between the AC source and the inverter that conforms to the rated voltage and current of the inverter to control the power and protect the inverter Magnetic CA e AN Do not use the circuit breaker as the run stop switch for the Contactor inverter Ground fault detector breaker J Install a ground fault breaker to prevent problems caused by current leakage and to protect personnel Select current range up to 200mA and action time up to 0 1 second to prevent high frequency failure Magnetic contactor Normal operations do not need a magnetic contactor When performing Fast re functions such as external control and auto restart after power failure or Acting when using a brake controller install a magnetic contactor Fuse L Do not use the magnetic contactor as the run stop switch for the inverter Input Noise AC line reactor for power quality l l Filter When inverters are supplied by a high capacity power source gt 600KVA an AC reactor can be connected to improve the power factor Install Fast Acting Fuse To prot
105. put voltage Point B and C are defined as a of the maximum voltage see table below B Xb C Xc B Xb C Xc 114 3 4 gt To set a custom V F curve set 01 00 7 Parameters 01 02 01 09 can now be modified 01 01 v f Maximum voltage PRS 230 170 0 264 0 V 9 460 323 0 528 0 V Maximum Frequency base frequency Range 1 40 599 00 Hz 01 03 Maximum Frequency Voltage Ratio 0 0 100 1 01 04 Medium Frequency 2 1 30 599 00 Hz 01 05 Medium Frequency Voltage Ratio 2 0 0 10001 01 06 Medium Frequency 1 1 30 599 00 Hz 01 09 Minimum Frequency VoltageRatio isd gt Maximum output frequency is set by parameter 01 02 when 01 00 7 Custom V F gt For 01 00 7 the maximum output frequency is limited by parameter 00 12 frequency upper limit V 01 03 Vmax 01 05 Vmid2 01 07 Vmid1 01 09 Vmin 01 08 01 06 01 04 01 02 650 00Hz 4 27 Volts Hz Curve Modification Torque Boost Range 0 10 0 gt Inverter output V F curve settings for points B C can be adjusted by parameter 01 10 to adjust the output torque gt Calculation of B C point voltage B point voltage Xb x maximum output voltage C point voltage Xc x maximum output voltage Xb Xc see Page 4 53 When 01 10 0 torque boost is disabled V 100 1 25 3 0 50 60 Hz 01 11 V F start Frequency 0 00 10 00 Hz V F Start Frequency can be used
106. r e Les op rations peuvent commencer soudainement si une alarme ou un d faut est r arm avec un ordre de marche active Assurez vous qu un ordre de marche est actif lors de la r initialisation de l alarme ou de d faut autrement des accidents peuvent se produire e Ne pas actionner d interrupteurs avec les mains mouill es un choc lectrique pourrait survenir s Un interrupteur d urgence externe ind pendant est fourni qui s arr te en urgence vers le bas la sortie de l onduleur en cas de danger e Si le red marrage automatique apr s une r cup ration d nergie est activ e le variateur d marrera automatiquement apr s le r tablissement du courant e Assurez vous qu il est s r de faire fonctionner le variateur et le moteur avant d effectuer un auto tune rotation s Ne touchez pas les bornes d entra nement lorsqu il est aliment m me si onduleur s est arr t un choc lectrique pourrait survenir e Ne pas contr ler les signaux sur les circuits pendant que le lecteur est en marche e Apr s la mise hors tension le ventilateur de refroidissement peut continuer fonctionner pendant un certain temps A Attention e Ne touchez pas les composants g n rant de la chaleur tels que radiateurs et des r sistances de freinage e V rifiez soigneusement la performance du moteur ou de la machine avant d utiliser grande vitesse sous peine de blessure e Notez les r glages des param tres li s l unit de fre
107. r damage to the semiconductor components A Caution s The line voltage applied must comply with the inverter s specified input voltage See product nameplate section 2 1 e Connect braking resistor and braking unit to the designated terminals See section 3 10 s Do not connect a braking resistor directly to the DC terminals P and N otherwise fire may result e Use wire gauge recommendations and torque specifications See Wire Gauge and Torque Specification section 3 6 s Never connect input power to the inverter output terminals U T1 V T2 W T3 s Do not connect a contactor or switch in series with the inverter and the motor s Do not connect a power factor correction capacitor or surge suppressor to the inverter output e Ensure the interference generated by the inverter and motor does not affect peripheral devices 1 3 Before Operation Warning e Make sure the inverter capacity matches the parameters 13 00 e Reduce the carrier frequency parameter 11 01 If the cable from the inverter to the motor is greater than 80 ft 25m refer to table 3 14 1 A high frequency current can be generated by stray capacitance between the cables and result in an overcurrent trip of the inverter an increase in leakage current or an inaccurate current readout e Be sure to install all covers before turning on power Do not remove any of the covers while power to the inverter is on otherwise electric sho
108. r and try UL Z7 inverter rated e Short circuit or ground fault running inverter current evar Sn at The inverter output start current exceeds the Acceleration Deceleration time is too short e Extend acceleration e Contactor at the inverter output side deceleration time overcurrent leve e A special motor or applicable capacity is e Check the motor wiring nr 200 of the greater than the inverter rated value e Disconnect motor and try UWL inverter rated e Short circuit or ground fault running inverter current OV C over voltage during operation deceleration FT T LU LU L Excessive Voltage during operation deceleration Deceleration time setting too short or excessive load inertia Power voltage varies widely fluctuates Set a longer deceleration time Consider use of a brake resistor and or brake module in case of 400V models Consider use of a reactor atthe power input side PF input phase loss lt pos Check the main circuit power Abnormal fluctuations in the main circuit i ee n C Input phase Loss supply wiring Ia i voltage e Check the power supply voltage OC The inverter output over current current exceeds the overcurrent level le Acceleration Deceleration time is too short le Contactor at the inverter output side le A special motor or applicable capacity is Extend acceleration deceleration time Check the motor wiring O QC saine gre
109. range V Three Phase 380 480V 50 60Hz Allowable voltage TRE 10 15 Output voltage range V Three phase 0 480V Input current A 42 ge 73 Allowable momentary power loss ime S 20 20 iO Enclosure IP20 The input current is calculated value at full rated output current 3 15 3 15 General Specification L510 Control Mode V F Control SLV Control Range 0 01 599 00Hz l f Digital input 0 01Hz Setting resolution Analog input 0 06Hz 60Hz Keypad Set directly with A V keys or use VR Potentiometer on the keypad External Input Terminals AVI 0 2 10V ACI 0 4 20mA input Multifunction input up down function Group3 Setting frequency by Communication method Frequency Setting ost Lower and upper frequency limits Frequency limit 3 skip frequency settings External terminals Operation set Multi operation mode 2 3 wire selection Jog operation V F curve setting Carrier frequency deceleration control 4 S curve parameters Multifunction input Multifunction analog 5 functions refer to description in group 4 output 1 Output 0 10V Overload Detection 8 preset speeds Auto run Acc Dec Switch 2 Stages Main Alt run Command select Main Alt Frequency Command select PID control torque boost V F start Frequency Fault reset Display parameter parameter value frequency line speed DC LED voltage output voltage output current PID feedback input and output Display terminal status Heat sink te
110. rature rises above 176 F 80 C the Carrier Frequency is automatically reduced to 4 kHz gt When the temperature falls below 158 F 70 C Carrier Frequency is reset back to its original setting gt Temperature can be displayed by setting parameter 12 00 04000 Temperature A 176 F 80 C 158 F 70 C 0 t t2 T Carrier Frequency 10KHz 4 4KHz 4 71 11 04 S Curve Acc 1 11 05 S Curve Acc 2 11 06 S Curve Dec 3 11 07 S Curve Dec 4 00 401 s gt The S curve function for acceleration deceleration is used to reduce mechanical impact caused by the load during momentary starting and stopping of the inverter To use the S curve function set the time for acceleration start point 11 04 acceleration end point 11 05 deceleration start point 11 06 and deceleration end point 11 07 Run OFF Command ON y t Output Frequency 11 04 11 07 Note gt Independent of the stall prevention actual acceleration and deceleration time preset acceleration divided by deceleration time S curve time gt To set S curve times use parameters 11 04 11 07 gt When S curve time 11 04 11 07 is set as 0 the S curve function is disabled gt The calculation of S curve time is based on the Maximum output frequency of motor 01 02 Please refer to the parameters 00 14 00 15 00 16 00 17 11 08 Skip frequency 1 11 09 Skip frequency 2 11 10 __ Skip fr
111. rd Command FWD Connect shield to control Start Stop Switch ground Maintained terminal 7 2 Momentary Contacts Push Buttons Use push button momentary switch to Run and Stop the inverter Set parameter 00 04 to 2 for 3 wire program initialization multi function input terminal S1 is set to run operation S2 for stop operation and S3 for forward reverse command 00 01 Operation Method 1 00 04 Operation modes for external terminals 2 RTS se Reverse direction rF f R when closed I D es Za on Raes Connect START saa PUSH BUTTON to control Momentary ground terminal STOP PUSH BUTTON Momentary Note Stop mode selection can be set with parameter 07 09 default is deceleration to stop 7 3 7 3 Run Stop from Serial Communication RS485 00 02 3 CON 2 87654321 lt S Cable Shield RS485 Port RS485 PLC Computer Connection To control Run Stop the inverter via serial communication parameter 00 02 has be set to either a 3 for communication control Default Communication Setting is Address 1 9600 Bits sec 1 Start Bit 1 Stop Bit and No Parity The serial communication link function uses RS485 Modbus RTU protocol and allows for 1 Monitoring data monitoring function data check 2 Frequency setting 3 Operation command FWD REV and other command s for digital input 4 Write function data Command Register Inverter Command Register 25
112. rgone the UL short circuit test which certifies that during a short circuit in the power supply the current flow will not rise above value Please see electrical ratings for maximum voltage and table below for current s The MCCB and breaker protection and fuse ratings refer to the preceding table shall be equal to or greater than the short circuit tolerance of the power supply being used e Suitable for use on a circuit capable of delivering not more than A RMS symmetrical amperes for DiJ2 IHp in 240 480 V class drives motor overload protection Horse Power Hp Current A Voltage V 1 50 5 000 240 480 51 200 10 000 240 480 201 400 18 000 240 480 401 600 30 000 240 480 Inverter Motor Overload Protection Set parameter 02 01 motor rated current to the appropriate value to enable motor overload protection The internal motor overload protection is UL listed and in accordance with the NEC and CEC 02 01 Motor Rated Current Setting Range Model Dependent Factory Default Model Dependent The motor rated current parameter 02 01 protects the motor The motor protection parameter 08 05 is set as factory default Set 02 01 to the full load amps FLA as shown on the nameplate of the motor A1 6 M 08 05 Motor Overload Protection Selection The inverter has an electronic overload protection function OL1 based on time output current and output frequency which protects the mot
113. rol mode uses the output speed estimator for its speed feedback value Speed control system adjusts the output frequency to match the value of speed feedback command The output torque command is set by the controller output via a limiter Frequency Reference Torque Reference gt gt P 11 18 m 1 11 19 Torque Limit D 11 20 Speed Observer Feedback 4 75 12 Monitoring Parameters 12 00 Display Mode gt OSO Highest digit gt 00000 77777 Each digit can be set from 0 to 7 as listed below 0 Disable display 1 Output Current 2 Output Voltage 3 DC voltage 4 Temperature 5 PID feedback 6 AVI 7 ACI gt MSD Most significant digit LSD Least significant digit gt The highest bit is used for power up monitor The 4 least significant bits can be used to customize the display sequence 12 01 PID Feedback Display Mode 0 Displayed as Integer xxx 1 Display the feedback value with one place after the decimal point xx x 2 Display the feedback value x xx with two places after the decimal point 12 02 PID Feedback Display Unit Setting 0 xxx 1 xxxpb pressure 2 xxxfl flow 12 03 Custom Units Line Speed Display Mode gt Set motor rated RPM in this parameter to display motor RPM instead of output frequency gt The line speed display
114. rom saturating 10 15 Integration Value Resets to Zero when Feedback Signal Equals the target Value 0 Disabled 1 After 1 Sec 30 After 30 Sec Range 1 30 Sec gt 10 15 0 When PID feedback value reaches the setpoint the integral value is not reset gt 10 15 1 30 When PID feedback value reaches the setpoint reset to 0 after 1 30 seconds and after inverter stops The inverter will start running again when the feedback value differs from the setpoint value 4 69 Allowable Integration Error Margin Unit 1 Unit 1 8192 Range 0 100 gt 10 16 0 100 unit value Integrator start level after the integrator was reset to 0 10 17 PID Sleep Frequency Level Range 0 00 599 00 Hz PID Sleep Function Delay Time PID Wake up frequency Level Range 0 00 599 00 Hz PID Wake up function Delay Time gt When PID output frequency falls below the sleep frequency for a time specified by the sleep delay the inverter will decelerate to 0 and enters PID sleep mode gt When PID output frequency is greater than the wake up threshold frequency the inverter will wake up and starts running again as shown in the timing diagram below Hz A Wake up 10 19 frequency Sleep frequency 10 17 PID output frequency T Actual output frequency _ 10 21 Max PID Feedback Level 0 200 10 22 Min PID Feedback Level 0 9001 gt Parameters used for feedback
115. rting frequency Actual acceleration time ____ Maximum output frequency 00 15 X set frequency the minimum starting frequency Actual deceleration time gt Maximum output frequency Hz Maximum output Frequency Set frequency The minimum starting frequency 2 A 0 a gt o a gt T Actual acc time Actual dec time gt lt Acc time 00 14 Dec time 00 15 Note Maximum output frequency fixed when VF curve 01 00 is set to a value of 1 to 6 Maximum output frequency parameter 01 02 can be adjusted when VF curve 01 00 is set to 7 00 18 Jog Frequency 1 00 25 00 Hz 00 19 Jog Acceleration Time 0 1 3600 0 s 00 30 Jog Deceleration Time 0 1 3600 0 s gt The JOG function is active when any of the multi function input terminals S1 to S5 parameters 03 00 03 04 is setto 6 JOG FWD or 7 JOG REV Refer to parameter group 3 4 25 01 V F command group Volts Hz Patterns V F 1 7 gt Set 01 00 to one of the following preset V f selections 1 6 based on the application gt Parameters 01 02 01 09 are automatically set read only when 01 00 is set to a value from 1 to 6 gt Six fixed V f ee are shown below 1 3 for 50 Hz motor and 4 6 for 60 Hz motors V F pattern V F pattern General Use o 5 D he b f ky u 2 lt Decreasing torque 4 26 gt V 100 is the maximum out
116. set the OL1 fault 08 06 1 When the inverter detects a motor overload the inverter will continue running and the OL1 alarm message will flash on the keypad until the motor current falls within the normal operating range A1 7 TEC wWestinghouse INVERTER L510 Distributor Teco Westinghouse Motor Company 5100 N IH 35 Round Rock Texas 78681 1 800 279 4007 www tecowestinghouse com Ver 01 2015 08
117. stem Slowing the system down too much may be unsatisfactory for the process The end result is that these two parameters in conjunction with the acceleration 00 14 and deceleration 00 15 times are adjusted to achieve optimum performance for a particular application For typical fan and pump applications a Proportional Gain 10 05 of 2 0 and an Integral Time 10 06 of 5 0 sec is recommended 10 03 PID control mode PID control can be enabled by setting parameter 00 05 to 6 and parameter 10 03 to a value greater than 0 10 03 PID control mode 0 Disabled Deviation D Control FWD Characteristic Feedback D Control FWD Characteristic Deviation D Control Reverse Characteristic Feedback D Control Reverse Characteristic Range OND 9 2 Commonly used PID control modes 1 Forward operation PID operation enabled motor speeds increases when feedback signal is smaller than set point most fan and pump applications 3 Reverse operation PID operation enabled motor slows down when feedback signal is smaller than set point e g level control applications To set parameter 10 03 After power up press the MODE key Select 10 03 using the arrow keys and up down keys Press lt ENTER key Set parameter 10 03 using the arrow keys and lt ENTER key to save setting Important To use the PID function parameter 00 05 Main Frequency Source Selection has to be set to 6 for PID reference
118. t External Up Down Frequency Control Communication setting Frequency PID Output frequency gt When 00 06 6 frequency reference source is the PID output 00 07 Main and Alternative Frequency Command Modes 0 Main or Alternative Frequency Range 1 Main frequency Alternative Frequency gt When 00 07 0 the frequency reference source is set by the Main frequency parameter 00 05 Default or by the Alternative frequency parameter 00 06 Use any of the external terminals S1 to S5 and set the relevant parameter 03 00 to 03 04 13 to switch between Main and Alternative source gt When 00 07 1 the frequency reference becomes the sum of the main reference frequency 00 05 and alternative frequency 00 06 00 08 Communication Frequency Command Read Only 0 00 599 00 Hz gt Displays the frequency reference when 00 05 or 00 06 is set to communication control 5 00 09 Frequency Command save on power down Communication mode 0 Disable Range 1 Enable gt 00 09 0 Keypad frequency is saved at power down gt 00 09 1 Frequency set via communication is saved at power down 00 10 Initial Frequency Selection 0 By Current Freq Command Range 1 By Zero Freq Command 2 By 00 11 oon Initial Frequency Setpoint 0 00 599 00 Hz This parameter is only active in keypad mode When 00 10 0 frequency reference at power up is last known frequency When 00 10
119. t acceleration and deceleration times are set too low the torque limiting function or stall prevention function can become activated if the load torque and or inertia are relatively high This will prolong the acceleration and or deceleration times and not allow the set times to be followed In this case the acceleration and or the deceleration times should be adjusted 8 2 8 3 Volts Hz Curve Modification Torque Boost 01 10 This parameter sets the relationship between output frequency and output voltage Constant torque applications have the same torque requirements at low speed as well as at high speed Initial Setup For Variable Torque Normal Duty applications set parameter 01 10 to an initial value of 0 5 For Constant Torque Heavy Duty applications set parameter 01 10 to an initial value of 1 0 01 10 Torque compensation gain This parameter sets the torque boost for motor 1 Setting range 0 0 to 10 0 To set parameter 01 10 After power up press the MODE key Select 01 10 using the arrow keys and up down keys Press lt ENTER key Set parameter 01 10 using the arrow keys and lt ENTER key to save setting Increase value when e The wiring between the inverter and the motor very too long e The motor size is smaller than the inverter size Note Gradually increase the torque compensation value and make sure the output current does not exceed inverter rated current Reduce value when e Experiencing motor vibrati
120. t frequency falls below frequency detection level Hz A When Output Freq lt 03 13 Relay output is ON Setting Freq p 03 13 Output Freq Output Freq 03 13 D RES Setting Freq Fi Run Command B bai L E iiai Relay Output gt j laa y P ON ON ON Output Current Detection Level 03 15 mange Toga O 03 16 Output Current Detection Period 0 1 10 0 Sec gt 03 11 13 RY1 output is active when the output current value is greater than the output current detection level 03 15 gt 03 15 Setting range 0 1 15 0 Amps set based on motor rated current gt 03 16 Setting range 0 1 10 0 unit seconds 100 load 03 15 gt 03 16 Fixed T S Value De 00msec 03 11 ON 03 17 Brake Release Level 0 00 20 00 Hz 09 08 Brake Engage Level 0 00 20 00 Hz gt _1f03 11 14 gt In accelerating mode RY1 output is active when the output frequency reaches the external Brake release level set in parameter 03 17 gt In decelerating mode RY1 output is turned OFF when the actual output frequency reaches the external Brake Engage level set in parameter 03 18 Timing diagram for 03 17 lt 03 18 is shown below 4 42 03 18 03 17 RUN command Pt nr east pre ee nn nr rt CR ere Ree r lt 4 03 11 14 A UV HU epa ee Timing diagram for 03 17 gt 03 18 is shown below Hz
121. the inverter circuitry or replace any components until the CHARGE indicator is off s Do NOT wire or connect disconnect internal connectors of the inverter when the inverter is powered up or when powered off and the CHARGE indicator is on s Do NOT connect inverter output U V and W to the supply power This will result in damage to the inverter s The inverter must by properly grounded Use terminal E to connect earth ground and comply with local standards e Do NOT perform a dielectric voltage withstand test Megger on the inverter this will result in inverter damage to the semiconductor components e Do NOT touch any of the components on the inverter control board to prevent damage to the inverter by static electricity A Caution e Refer to the recommended wire size table for the appropriate wire to use The voltage between the power supply and the input of the inverter may not exceed 2 Phase to phase voltage drop V 3 xresistance of wire Q km x length of line m x currentx10 km 3280 x feet m 3 28 x feet e Reduce the carrier frequency parameter 11 01 If the cable from the inverter to the motor is greater than 25m 82ft A high frequency current can be generated by stray capacitance between the cables and result in an overcurrent trip of the inverter an increase in leakage current or an inaccurate current readout s To protect peripheral equipment install fast acting fuses on the in
122. tion avant d alimenter R duire le param tre de la fr quence porteuse si le c ble du variateur au moteur est sup rieure 80 pi 25 m Un courant de haute fr quence peut tre g n r e par la capacit parasite entre les c bles et entra ner un d clenchement de surintensit du variateur une augmentation du courant ou d une lecture actuelle inexactes Veillez installer tous les couvercles avant de l allumer Ne retirez pas les capots pendant que l alimentation du lecteur est allum un choc lectrique peut se produire autrement Ne pas actionner d interrupteurs avec les mains mouill es un choc lectrique pourrait survenir autrement Ne touchez pas les bornes d entra nement lorsqu il est aliment m me si le lecteur est arr t un choc lectrique pourrait survenir autrement 1 4 Configuration Param tre A Attention Ne branchez pas une charge pour le moteur tout en effectuant un auto tune Assurez vous que le moteur peut fonctionner librement et il y a suffisamment d espace autour du moteur lors de l ex cution d un auto tune rotation 1 5 Op ration Avertissement e Veillez installer tous les couvercles avant de l allumer Ne retirez pas les capots pendant que l alimentation du lecteur est allum un choc lectrique peut se produire autrement e Ne pas brancher ou d brancher le moteur pendant le fonctionnement Le variateur pourrai se d clencher et ainsi endommager le lecteu
123. tion status Display parameter code Display the setting value of parameter Display input voltage Display inverter current Display temperature Display PID feedback value The displayed digit is set by 12 01 Error display refer to Chapter 5 Troubleshooting and maintenance Display Al Al2 input 0 100 4 3 4 1 3 LED Status description Hz RPM LED State Description Hz RPM LED Off Display doesn t show frequency or line speed C Illuminated Display shows frequency or line speed Forward LED State Description FWD LED Off Inverter in reverse direction C Illuminated Inverter is running in forward direction ER avr Flashing Forward direction active no run command Reverse LED State Description J m lt m o Off Inverter in forward direction llluminated Inverter is running in reverse direction avr Flashing Reverse direction active no run command Gia FUN LED State Description FUN LED Off Display doesn t show parameter C Illuminated Display shows parameter a 4 4 4 1 4 Power Up Monitor Power Up 94T TY YT FE 94T Y YT E Ater2 sec HHC HHH LILI Display at Power up Frequency Reference Parameter Selection Change Monitor at Power Up RCE Display selection The setting range for each bit is 0 7 from the highest bit to the lowest bit 0 No display 4 Temperature 1 Output
124. trol board or complete inverter OH The temperature of Heatsink the heat sink is too Install fan or AC to cool overheat high di Note when OH e Ambient temperature too high Surroundings fault occurs three e cooling fan failed Replace cooling fan m times within five e Carrier frequency set too high Reduce carrier frequency minutes it is e Load too heavy LI required to wait 10 Reduce load Measure output minutes before current resetting the fault OH The temperature of Heatsink the heat sink IS too Install fan or AC to cool overheat high 4 Note when OH e Ambient temperature too high Surroundings fault occurs three e cooling fan failed Replace cooling fan M r times within five e Carrier frequency set too high Reduce carrier frequency _ minutes it is e Load too heavy LI L required to wait 10 Reduce load Measure output minutes before current resetting the fault CT Fault l Check input voltage signal and e Abnormal input voltage too much noise or a Input voltage fault a the voltage on the control L LL malfunctioning control board L L board HPErr Inverter capacity setting error A Check inverter capacity setting aaa Inverter capacity e The inverter capacity setting 13 00 does LILII 13 00 to meet the hardware M TLC 13 00 does not not match the hardware voltage levels il voltage levels g match the rated voltage Err4 Remove interference source CPU unusual then restart dri
125. ve Freq 0 00 599 00 0 Save Freq before powering down 1 Save communication Freq 0 Set by Current Freq Command 1 Set by 0 Freq Command 2 Set by 00 11 0 00 599 00 0 01 599 00 0 00 598 99 0 1 3600 0 0 1 3600 0 0 1 3600 0 0 1 3600 0 1 00 25 00 50 00 60 00 Hz 50 00 60 00 Hz Group 00 Basic Parameters Parameter Name Jog Acceleration Time Group 01 V F Control Parameters Volts Hz Patterns 1 4 dede 220 0 38 FASO 200V 170 0 264 0 400V 323 0 528 0 0 0 440 0 Max Frequency Voltage Ratio 0 0 100 0 100 0 Max Frequenc 1 40 599 00 Mid Frequency 2 1 30 599 00 2 50 3 00 01 08 1 30 599 00 1 30 1 50 Min Frequency Voltage Ratio 100 0 8 0 3 4 Volts Hz Curve Modification 0 10 0 Torque Boost 0 i 0 0 Mid Frequency 1 1 30 599 00 2 50 3 00 07 Mid Frequency Voltage Ratio 1 0 0 100 0 10 0 6 8 i 0 0 V F start Frequency 0 00 10 00 0 00 je oscillation suppression 0 0 200 0 RE Motor Hunting Prevention 1 8192 0 Coefficient 00 Mid Frequency Voltage Ratio 2 100 0 10 0 6 8 800 Frame1 2 100V 200 Motor Hunting Prevention Gain 0 100 V series 7 others 0 5 0 Eine Coston ommo Filter Coefficient 0 1 1000 0 E 30 2 0118 Pre Compensation 1 30 5 00 ENEA requenc Group 02 Motor Parameters Motor Mo Load Current fees o a Motor Rated Current OL1 C o ERNE VIF Slip Compensation 0 0 100 0 00 CERERE Motor Rated Voltage EEE Motor Rated Power
126. ve by switching e External noise interference C IS C interrupt power OFF ON If not resolved contact supplier OC A e Acceleration Deceleration time is too short Extend acceleration over current at acceleration The inverter output current exceeds the e Contactor at the inverter output side e A special motor or applicable capacity is deceleration time Check the motor wiring 10 2 overcurrent level greater than the inverter rated value Disconnect motor and try running inverter nr DH 200 of the e Short circuit or ground fault UL inverter rated current aver Ge at The inverter output fixed speed current exceeds the Acceleration Deceleration time is too short e Extend acceleration p i i e Contactor at the inverter output side deceleration time overcurrent leve e A special motor or applicable capacity is e Check the motor wiring nr rer 200 of the greater than the inverter rated value e Disconnect motor and try UL L jlnverterrated e Short circuit or ground fault running inverter current OC d The inverter output over current at deceleration current exceeds the overcurrent level e Acceleration Deceleration time is too short e Contactor at the inverter output side e A special motor or applicable capacity is Extend acceleration deceleration time Check the motor wiring nr 200 of the greater than the inverter rated value e Disconnect moto
127. ve covers have been re attached At this point DO NOT RUN THE MOTOR the keypad should display as shown below in Fig 5 1 and the speed reference 5 00Hz should be blinking at the parameter code 05 01 Important Motor rotation and direction only applies to standard AC motors with a base frequency of 60Hz For 50Hz or other frequency AC motors please set V F pattern in group 01 before running the motor Blinking TECO N A Fo LL FUN D ENT FREQ SET L510 201 H1F P L510 201 H1F P Fig 5 1 Keypad Stopped Fig 5 2 Keypad Running Next press the RUN key see Fig 5 2 The motor should now be operating at low speed running in forward clockwise direction Next press STOP key to stop the motor If the motor rotation is incorrect power down the inverter After the power has been turned OFF wait at least ten minutes until the charge indicator extinguishes completely before touching any wiring circuit boards or components Using Safety precaution and referring to section 3 9 exchange any two of the three output leads to the motor U T1 V T2 and W T3 After the wiring change repeat this step and recheck motor direction 5 1 6 Speed Reference Command Configuration The inverter offers users several choices to set the speed reference source The most commonly used methods are described in the next sections Frequency reference command is selected with parameter 00 05 00 05 Main Frequency Source Selection Fr
128. ve humidity of 95 non condensing s The inverter must be operated in a dust gas mist and moisture free environment 1 7 Disposal of the Inverter A Caution e Please dispose of this unit with care as an industrial waste and according to your any local regulations s The capacitors of inverter main circuit and printed circuit board are considered as hazardous waste and must not be burned e The Plastic enclosure and parts of the inverter such as the top cover board will release harmful gases if burned 1 Consignes de s curit Fran ais 1 1 Avant d alimenter le disque dur Avertissement e Le circuit principal doit tre correctement cabl e Pour les terminaux monophas s d approvisionnement de l utilisation des intrants R L1 T L3 et de trois bornes d entr e de l utilisation de l offre de phase R L1 S L2 T L3 U T1 V T2 W T3 ne doivent tre utilis s pour connecter le moteur Raccordement de l alimentation d entr e l un des U T1 V T2 W T3 ou bornes risque d endommager le lecteur A Attention Pour viter que le couvercle ne se d sengage ou de tout autre dommage physique ne portez pas le lecteur par son couverture Soutenir le groupe par son dissipateur de chaleur lors du transport Une mauvaise manipulation peut endommager le lecteur ou blesser le personnel et doit tre vit e Pour viter que les risques d incendie ne pas installer le lecteur sur ou proxim
129. xternal AVI Analog Signal Input 2 External ACI Analog Signal Input 3 Communication setting Frequency gt Note Parameter 10 00 and 10 01 cannot be set to the same value 10 02 PID keypad input 100 1001 4 67 10 03 PID operation selection PID Function disabled FWD Characteristic Deviation is D controlled FWD Characteristic Feedback is D controlled REV Characteristic Deviation is D controlled REV Characteristic Feedback is D controlled FWD Characteristic Frequency Command Deviation D Control FWD Characteristic Frequency Command Feedback D Control Reverse Characteristic Frequency Command Deviation D Control Reverse Characteristic Frequency Command Feedback D Control gt 10 03 1 Positive characteristic with PID derivative control of setpoint target value minus feedback value set by parameter 10 07 If the PID error is positive the output frequency increases and decreases when PID error is negative gt 10 03 2 Positive characteristic with PID derivative control of feedback value set by parameter 10 07 If the PID error is positive the output frequency increases and decreases when PID error is negative gt 10 03 3 Negative characteristic with PID derivative control of setpoint target value minus feedback value set by parameter 10 07 If the PID error is positive the output frequency decreases and increases when PID error is negat

L510 Series Instruction Manual - TECO

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