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E-RAD BLU USER MANUAL

1. gt Figure 4 3 17 4 User Configuration Menu Figure 4 3 17 5 Numeric Keypad Enter the desired number of cycles before the operator is advised of the number of cycles remaining before the E RAD BLU is disabled for maintenance Press ENT to confirm the Warning Cycles or CLR to correct Result The display will return to the User Configuration Menu Figure 4 3 17 6 Select Maint Limit from the User Configuration Menu shown in Figure 4 3 17 7 Result A numeric keypad will be displayed Figure 4 3 17 8 Enter the desired number of cycles before the E RAD BLU is disabled for maintenance Press ENT to confirm the Shut Off Cycles or CLR to correct Result The display will return to the User Configuration Menu Figure 4 3 17 9 USER CONFIG MENU HAINT LIMIT DJUST ANGLE MODE E MAINT LOCK F MAINT LIMIT O 10 Figure 4 3 17 7 User Configuration Menu USER CONFIG MEHU Figure 4 3 17 8 Numeric Keypad AHGLE MODE MAIHT Lock H H I HT LIALT Figure 4 3 17 9 User Configuration Menu Page 28 amp O E RAD BLU USER MANUAL The Warning cycles will appear in red underneath the Set Angle button Figure 4 3 17 10 When the maintenance limit is reached the screen will display Maint Required in red underneath the Set Angle button Figure 4 3 17 11 LAST RESULT SE re Day MENU PRESETS MENU PRESETS Figure 4 3 17 10 Number of C
2. D090 sosesesosose Os O 2 9 8 9 E e gee asecececosesesessosecesececece a Pa 3 i d EG E BAT TERY ELECTRONIC ELECTRIC TRANSDUCER PNEUMATIC THE INDUSTRY STANDARD BECIEUE ITI ELECTRIC SERIES Y V RAD Torque Range 100 2300 ft Ibs ELECTRONIC SERIES VY E RAD Y ah A j i AR P Y Y Torque Range v 200 6000 ft Ibs BATTERY SERIES Y B RAD k 4 Y Y 4 Torque Range 100 1300 ft Ibs PNEUMATIC SERIES Y Torque Range v 50 8500 ft Ibs Quick adjust torque settings Fast and accurate dial a torque for maximum versatility and efficiency Soft start vary speed trigger Allows operator to safely and quickly set reaction arm before full torque is applied Equal power in forward and reverse Convenience and cost effective use of same tool for break away and final torque Advanced ultra durable electric motor design Extreme duty designed to reduce maintenance cost and increase reliability Advanced gearbox design PATENTED planetary gear reduction drive system delivering one of the highest power to weight ratios of any controlled bolting system Push button select torque Fast and convenient error free digital single increment torque settings Digital torque console display Maximum accuracy by seeing the set torque value and the actual delivered torque value Lightweight and Ergonomic pistol grip design Advanced low profile handle to reduce operator
3. LOMF IG 4 POIHT Cac EXIT gt EXIT o Figure 4 3 24 1 Main Menu Figure 4 3 24 2 User Configuration Figure 4 3 24 3 Low Pre Torque Menu Menu Lol TORQUE New World Technologies Inc Page 36 V2014 06 17 amp O E RAD BLU USER MANUAL 11 12 13 14 15 Result The Low Pre Torque Adjustment Screen will be displayed An example of this screen is shown in Figure 4 3 24 4 Press the Torque Value button on the Low Pre Torque Adjustment Screen Result A numeric keypad will be displayed Figure 4 3 24 5 Figure 4 3 24 4 Low Pre Figure 4 3 24 5 Numeric Torque Adjustment Screen Keypad Enter the Low Pretorque Value Press ENT to confirm or CLR to correct Mount E RAD BLU to the Calibration Stand and ensure the Calibration Transducer is set to the same units as the E RAD BLU Tool System Do one Pre Torque Cycle Calculate the Adjustment Value using the torque measured by the Transducer Use the following equation l PreTorque Value Adjustment Value __ x 1000 Transducer Torque Press the Adjustment button on the Low Pre Torque Adjustment Screen shown in Figure 4 3 24 4 Result A numeric keypad will be displayed Figure 4 3 24 6 Figure 4 3 24 6 Numeric Keypad Enter the Adjustment Value Press ENT to confirm or CLR to correct Press the Exit button at the bottom of the screen Result The display wil
4. TABLE OF CONTENTS TABLE OF CON GENS nsatatennerendetcarietuccnerscasianecsudasvapescisintsausseeseesns 1 MANUAL REVISION HISTORY cccsccsnccsscsnceneesceeneeneeecensenseeenennensns 3 IMPORTANT SAFETY NOTICE ccsscsnccsnccncescesneeneesseenennensseenensenes 4 1 0 General Information c ccecccscsesseeenenesesseeeneneeseeeneneeeeseeenenenses 5 LL System COMM ONONINS sorces sannan rana NA NEATIS EARN 5 YA 61216114 EEEa fe ee E A A O A A E A E T 5 1 2 1 Torque RANG CS iicewstenicednnntatvcteiwadurmee snc anserdetaesxiadaniendunasy sales anysadetens 5 1 2 2 Electrical SPCCMICAU ONS kismen IA ANEA AE AA 6 1 2 3 Environmental SPecifiCatiOnS ccceccecseceeseeeeeeeueeeeeeeeeeeeteeaueeeaneeeass 6 2 0 Power Requirements s ssssss22225 2 6 Zid Mains POW Cl aij suinenhsaitntasiianieaniaes ta aE nEaN SNRA 6 2 2 Earth Grounding Safely ircuiaciisinetendnraciasnedinuniernmaniaraenatasulnanievuies 6 2 3 Ground Fault Current Interrupt GFCI sssssssssrersrrrrererrrrerrrrererrn 7 2 4 Extension CordS s ssssssssrersrrrrsrerrrrererrrrererrrrererrrrererrrrerrrrererrre 7 La POWT C O E ieee crea 7 3 0 Tool System Assembly s sssssss2su 25 7 3 1 Tool Handle Description ccccceccececeeeeeeeeeeeeeeeaeeeeeeaeeeteeaeeeteeaes 7 3 2 CONTOlEr Des CHD UO esrietcuptuiesmaiwictomereenenaeuniesesunnpnenonerserust 8 3 3 Connecting the Tool Handle the Con
5. 20 86 86 108 z PreTorque Fail Over Torque Under Volt Over Volt Drive Overload Over Temp ERROR LOG HO ERRORS boon mirs 6 1 4 1 T H H H A Figure 4 3 6 3 Life Statistics Screen Figure 4 3 6 4 Maintenance Statistics Screen Figure 4 3 6 5 Error Log Screen 4 3 7 View Diagnostics This function displays information used when troubleshooting the E RAD BLU Tool System This information includes Line Voltage Drive Temperature Motor Current Motor Position Peak Current Minimum Voltage and Torque as well as confirmation of the status of the On Off Trigger the Forward Reverse Switch and each LED in the LED Status Display Figure 4 3 7 1 shows the Diagnostics Display The position of the Forward Reverse Switch and the status of the Trigger can be read in the Inputs line The Inputs sftwjx show the status of the Tool Inputs The only ones to know about are f Reverse F Forward t no Trigger pulled and T Trigger pulled The Bridge State Line shows the connection state of the Smart Socket The Sensor Torque Line shows the torque currently being read from the Smart Socket To view the Diagnostics Display 1 Press the Menu button on the Main Screen 2 Select Diagnostics from the Main Menu shown in Figure 4 3 7 2 DIAGNOSTICS MAIN MENU USER OPTION TOOL IMFO TOOL STATS Drive Temp Line Voltage Motor Current Position Kotation B Veloc
6. Figure 6 6 3 Select Data from Data Log 4 Press Control C to copy the data 5 Open the other program New World Technologies Inc Page 53 V2014 06 17 amp O E RAD BLU USER MANUAL Suggestion Microsoft Excel usually works best for manipulating the data which is already in a table setup 6 Press Control V to paste the data into the program 6 7 Uploading Operator Password File When using the Operator Password function outlined in Section 4 3 15 Operator Password the operator must load an Operator Password File onto the E RAD BLU Tool System When the Operator Password function is enabled the Data Log files will show the operator s name if they are included in the Operator Password File Note In this section an underscore _ represents a space When writing this file use spaces in place of the underscores used in these instructions It is important to have the right spacing or the E RAD BLU will not be able to read the file To create the Operator Password File 1 Open Notepad on the PC 2 Enter the first line PASSWORD __ example of this first line Note Do not include the quotation marks Note All the letters must be capitals 3 Use the remaining lines to enter passwords and the corresponding operator names 4 Enter the first password and operator s name on the second line Example 12345678 OPERATOR_121212 Figure 6 7 1 Note The password can be eight character
7. amp yy E RAD BLU USER MANUAL 1 2 2 Electrical Specifications Ensure that all Electrical Specifications are followed when utilizing the E RAD BLU Tool System nits 120VModei 230VModel_ 110 of Calibration Voltage Minimum Tool Voltage VDC 80 of Calibration Voltage DC RRT Maximum Tool Voltage V 110 of Calibration Voltage Nominal Input Current 5 Peak Tool Input Current Table 1 2 2 1 Electrical Specifications Intermittent Operations 10 sec 5 sec ON OFF 1 2 3 Environmental Specifications CAUTION Only operate the E RAD BLU Tool System if the following environmental storage and operation specifications have been met A Models F Maximum 10 to 90 non condensing area 10G according to DIN IEC 68 2 6 29 Vibration 1G 10 50Hz according to DIN IEC 68 2 6 69 Table 1 2 3 1 Environmental Specifications 2 0 Power Requirements The installer of this equipment is responsible for complying with National Electrical Code NEC or equivalent and Federal and Local Guidelines and Application Codes that govern protection Earth Grounding disconnects and other current protection for electrical equipment for use in outdoor or indoor applications The following sections outline the E RAD BLU power requirements 2 1 AC Mains Power DANGER Electrical Shock can cause serious or fatal injury Do not apply power to the E RAD BLU Tool System without verifying the Earth Ground Ensure the E RAD BLU Controll
8. of the Smart Socket User Manual for information on how to change the pairing code Page 14 amp O E RAD BLU USER MANUAL 4 3 2 Select a Preset Figure 4 3 1 1 Socket Information Screen Note For troubleshooting refer to Section 7 3 Connecting to a Smart Socket Troubleshooting A Preset is a pre defined Set Torque and Set Angle value They allow the operator to quickly and efficiently change the Set Torque and Set Angle To select a Preset 1 Press the Presets button on the Main Screen 2 Select Load Preset from the Preset Menu shown in Figure 4 3 2 1 3 Select the desired Preset from the list displayed Figure 4 3 2 2 shows an example of the Load Preset Screen Figure 4 3 2 1 Preset Menu Figure 4 3 2 2 Load Preset Screen An Application Preset is a pre defined Set Torque and Set Angle value They allow the operator to quickly and efficiently change the Set Torque and Set Angle for a certain application Note The App Presets button only appears on the Preset Menu when App Presets are installed on the E RAD BLU For more information on installing App Presets refer to Section 6 4 Edit Applications in the E RAD Touch Data Logger Manual To select an Application Preset 1 Press the Presets button on the Main Screen 2 Select App Presets from the Preset Menu shown in Figure 4 3 2 3 3 Select the desired Application from the list displayed Figure 4 3 2 4 4 Select th
9. 1 is trigger activated with a Forward Reverse Switch On each side of the tool housing is a LED Status Display Figure 3 1 2 which notifies the operator when the tool is ready for use when the bolting cycle has passed or if the bolting cycle has failed Forward Reverse Switch controls direction of rotation On Off Trigger tool activation System Ready blue LED will illuminate when the tool is ready for use Fail red LED will illuminate when the tool fails to complete the torque cycle Pass green LED will illuminate when the tool completes torque operation ota ee Figure 3 1 1 E RAD BLU Tool Handle New World Technologies Inc Page 7 V2014 06 17 G O E RAD BLU USER MANUAL SYSTEM READY FAILED 4 OVERTORQUE FLASH PASSED Figure 3 1 2 LED Status Display 3 2 Controller Description The E RAD BLU Controller has a touch screen interface for ease of bolting operation and status as well as advanced configuration options and Data Logging The AC Power and Tool Handle Connection are located on the right side of the controller housing Details are shown below in Figure 3 2 1 and Figure 3 2 2 1 Tool Handle Connector for the E RAD BLU Tool Handle 2 AC Mains Input Power Connector 120V AC or 230V AC 3 Serial Number for E RAD BLU Controller 4 USB Communication Port 5 Network Communication Port 6 Optional Serial Port for Integration into Custom Applications 7 LCD Touch Display 8 Power
10. 2 Remove the Tool Handle Cable from the Tool Handle Connector on the side of the E RAD BLU Controller 3 Check the visual condition of the Tool Handle Cable and the pins in the Connectors Ensure there are no cuts or breaks in the cable insulating jacket and the pins are present and in good condition 4 Connect the Tool Handle Cable to the Connector 5 Ensure the connections are locked tight 6 Switch the Power Switch to the On Position and re try 7 2 4 AC Mains Power Supply To check the AC Mains Power Supply 1 Ensure the AC Mains Power Supply is present and within specifications 2 Ensure the AC Mains Power Supply branch is a dedicated 15A with no other appliances connected New World Technologies Inc Page 57 V2014 06 17 amp O E RAD BLU USER MANUAL Note If an AC Mains Extension Cord is in use ensure it meets the minimum E RAD BLU specifications for length and gage outlined in Section 2 4 Extension Cords 7 2 5 Needs Cooling To cool the E RAD BLU Tool System 1 Ensure the Controller Cooling Fans are functional and the filter covers are not blocked 2 Switch the Power Switch to the Off Position until the temperature of the system is within specifications 7 2 6 Forward Reverse Switch To reset using the Forward Reverse Switch 1 Switch the Forward Reverse Switch to the Reverse Position 2 Switch the Forward Reverse Switch to the Forward Position 3 Re try New World Technologies Inc Page 58 V2014 06 17
11. 3 0 CONTACE US aariaa EA AE 60 New World Technologies Inc Page 2 V2014 06 17 w E RAD BLU USER MANUAL MANUAL REVISION HISTORY Revision 2014 06 17 Initial Release for Firmware ERAD 27 0109 New World Technologies Inc Page 3 V2014 06 17 w E RAD BLU USER MANUAL IMPORTANT SAFETY NOTICE Z N RAD TOOLS ARE SAFE AND RELIABLE NOT FOLLOWING PRECAUTIONS AND INSTRUCTIONS OUTLINED HERE CAN RESULT IN INJURY TO THE TOOL OPERATOR AND FELLOW WORKERS NEW WORLD TECHNOLOGIES INCORPORATED IS NOT RESPONSIBLE FOR ANY SUCH INJURY The intended use of the E RAD BLU Tool System Is for commercial and industrial bolting applications Do not operate the E RAD BLU Tool System before reading and understanding this user manual and noting the Safety Notices displayed on the E RAD BLU Tool System and throughout this manual Only qualified personnel with training in the safe operation of torque tooling and the E RAD BLU Tool System should attempt the installation operation and diagnosis of the E RAD BLU Tool System The E RAD BLU Tool System is connected to high voltage power and consists of external rotating parts Improper training and use can cause serious or fatal injury Do not disassemble or attempt to repair the E RAD BLU Tool System doing so will void warranty If breakdown malfunction or damage occurs and the E RAD BLU Tool System fails to operate correctly contact New World Technologies Inc Technical Support refer to Secti
12. 5 6 2 First screen Figure 5 6 3 Second Screen 6 0 Data Log PC Operations The E RAD Touch Data Logger allows the operator to connect the E RAD BLU Touch Controller to a personal computer PC and preform the following actions Setting the Clock on the E RAD BLU Tool System refer to 6 3 Downloading all Data Logs from the E RAD BLU Tool System refer to 6 4 Deleting Data Logs on the E RAD BLU Tool System refer to 6 5 Exporting Data to another program refer to 6 6 For more detailed information on the E RAD Touch Datalogger Software refer to the E RAD Touch Datalogger Manual located under the Help Dropdown Menu in the Datalogger 6 1 Software Installation and PC Requirements The E RAD Touch Data Logger Software can be downloaded from www eradtorque com click on E RAD Software Download found on the bottom right of the home page Download the desired Datalogger option as well as a Driver package After the download is complete select the setup exe in the Datalogger file and follow the installation instructions Then select the exe in the Driver file and follow the installation instructions The E RAD Touch Data Logger Software is compatible with Windows XP Windows Vista Windows 7 and Windows 8 operating systems The PC must have a free USB port to be used with the Serial Communications Cable USB A to B provided Note The New Customers download package is for customers with a Windows 8 computer or for tho
13. Here the operator can access Menu Options Presets Torque and Angle Settings Smart Socket settings and Data Logs The operator can also see the Case Temperature and the Handle Temperature Figure 4 1 1 shows the Main Screen and indicated important aspects Lock Unlock Data Indicator Logs Button Smart Socket gt Icon lt 4 Current Date amp Time Set Torque Button gt Set Angle Temperature an Readings oly eC Presets Menu Button gt Button Figure 4 1 1 Main Screen 4 1 1 The SS Icon The Smart Socket SS icon in the top left of the screen displays the connection status of the ERAD BLU with the Smart Socket It will display one of the following e Dim grey SS indicates the Bluetooth Bridge BT module has been disabled or it was not found Figure 4 1 2 Note If the Bluetooth Bridge was not found there will be no Sensor Info in the Tool Information Menu Refer to section 4 3 5 View Tool Information e Red SS indicates that the unit recognizes the Bridge BT module in the handle but is not connected to any Smart Socket Figure 4 1 3 As long as Sensor Mode is not enabled the Tool will operate as a normal ERAD e Yellow SS indicates that the unit has found a Smart Socket and Is in the process of connecting to it Figure 4 1 4 DO NOT use the Tool during this stage e Blue SS indicates that the unit is connected to a Smart Socket and is ready to be used Figure 4 1 5
14. Internal Error could be any of the following messages Controller Comms loss of communication between Control Modules Comms Lost loss of communication between control modules NVRam Lost corrupt memory in the Rabbit Module resulting in loss of data Unknown Err Stack Overflow program crashed CPU Fatal Exception Rabbit failure Solution Refer to 7 2 1 Power Cycle New World Technologies Inc Page 56 V2014 06 17 amp yy E RAD BLU USER MANUAL 7 1 18 Case and Screen Have Different Versions The programs on the case and screen do not match Solution Contact your RAD Distributor for assistance 7 1 19 Tool Info Lost The tool s information units voltage serial numbers etc have been lost Solution Contact your RAD Distributor for assistance 7 1 20 Program Not Validated Validation Failed The program has not been validated or the validation process has failed Solution Contact your RAD Distributor for assistance 7 1 21 Sensor Comms Lost Handle Comms Lost Communications with the sensor or the handle have been lost Solution 1 Refer to Section 7 2 3 Tool Handle Cable 2 Refer to Section 4 3 5 View Tool Information and see if the Handle Information and the Sensor Information are there If they are not there contact you RAD Distributor for assistance 7 2 Solutions DANGER Electrical Shock can cause serious or fatal injury Do not remove the E
15. OCOO ACK LOS uraian E E 55 FaLa OVO DEO aren E T E E ontario 55 TEO POSON ENO iro cudnt taieaadaniaiaen 55 7 1 7 Position Limit Exceeded ccccecscceceecueeeeueeeeueeeaeeeteeeuteeauteeaueeennness 56 Pa WVOLON U aa A E A 56 7 1 9 Peak Current EX COCO GG ys iseivesivicesanioendneenamnentaupmudwes buhientaninndwenncamenns 56 FLLAD O e ENEE EE E E 56 Tina MOOr Cann SCA or a 56 Tal 12 DB INCONSI STEN seris e E O 56 Teko UNA VON e a cuanta an teiaaadeanaieen 56 7 1 14 Over Voltage cccccesccseccvseceuseceueusuveusucaveuceusuraueusaversuvaveueeusareneass 56 Mg MOU CIN CUI e EE 56 Dida OSOVEL FOND ea a A EEE EETA 56 7 1 17 Internal Error or Program Error cccccsscecseceeeeeeeeeeeeeeeeeeeaeeetes 56 7 1 18 Case and Screen Have Different Versions 57 ZAI TOOl MNO LOST apoena A O A een anaain 57 7 1 20 Program Not Validated Validation Failed 57 7 1 21 Sensor Comms Lost Handle Comms Lost 57 P20 000 ee 57 TPF OWEN Cy EA oes atnauetieesssienaents 57 Ll2 AC POWEL CADIE wucrntassanisnanianenset a E eioareenreietians 57 7 2 3 Tool Handle Cable s ssssssnsrsrnnnsnsrsrrrrsrsrnrrrrrrsrnrrnrrrsrnrenrrrsrsrenre 57 1 24AC Mains Power SUDDIY siisaseiiassroravetaeretetimtabeisnaetine era arnatiawens 57 V2 5 NGCOS COCO araar E N E aan 58 12 6 FOPWald Reverse SWIKCN Aivtuecnamentsdenicnancatomicmnngssnianaaanys 58 7 3 Connecting to a Smart Socket Troubleshooting ccceeceeeeees 59
16. Select Case Info Figure 4 3 26 5 The IP Address will be shown in this menu 4 3 26 4 Main Menu 4 3 26 5 Tool Information Menu Make sure Angle Mode is enabled Refer to Section 4 3 12 Enable Disable Angle Mode for more information Adjust the Set Angle to the desired value by referring to Section 4 3 2 Select a Preset if the E RAD BLU Is in the Locked Level or Section 4 3 9 Change the Set Angle if the E RAD BLU Is in any other level Note The Set Angle range is 0 degrees or 10 to 600 degrees Hold the Set Angle button for 3 seconds The Angle Torque Menu will be displayed Figure 4 3 27 1 Set the Minimum Torque and the Maximum Torque by pressing the Min Torque and Max Torque buttons Figure 4 3 27 1 Anything within this range will be a pass and anything outside this range will be a fail Figure 4 3 27 2 Press the Exit button to return to the Main Screen Page 39 amp O E RAD BLU USER MANUAL Figure 4 3 27 1 Angle Torque Menu Figure 4 3 27 2 Set Min Torque and Max Torque When saved as a preset these pass fail ranges will also be saved Presets with these pass fail ranges will have the range displayed underneath the set angle of the preset in the Load Preset Menu Figure 4 3 27 3 Figure 4 3 27 3 Load Preset Menu 5 0 General Operating Instructions WARNING 5 1 Reaction Arm WARNING CAUTION Only qualified personnel with training in the safe op
17. Switch AC MAINS w 230v 60Hz 15A i 7 s 2 7 i 2 TORQUE SYSTEMS 1 New World Technologies Inc EET A EEN EGE Figure 3 2 1 Controller Cable Connections 6 E ys RAAD e RAD BCU PRECISION SERVO TECHNOLOGY 6 5 www radtorque com 4 e Figure 3 2 2 Controller Top Plate New World Technologies Inc Page 8 V2014 06 17 yy E RAD BLU USER MANUAL 3 3 Connecting the Tool Handle the Controller and the Power DANGER CAUTION A CAUTION Electrical shock can cause serious or fatal injury Ensure E RAD BLU Controller and Tool Handle are properly Earth Grounded before turning on the Power Switch Do not turn on power to the Tool or operate the Tool without verifying the Earth Ground Do not disconnect the electrical connectors while the E RAD BLU power is on Damage to the Tool or Controller will occur By following the instructions below the operator will safely connect the E RAD BLU Tool System Once all these steps have been completed the E RAD BLU Tool System will be ready to power on 1 Refer to Section 2 0 Power Requirements and ensure compliance before connecting the Tool Handle or AC Power Cable to the Controller 2 Connect the Tool Handle Cable to the Tool Handle Connector on the right side of the Controller 3 Ensure the AC Mains Supply is Earth Grounded 4 Ensure the AC Power Cable is in good condition there are no cuts or breaks in the cable insulating jacket and t
18. UNIts cccccceccsceeseeeeeeeeeeeueeeaueeeaueeeaeeeteeetes 23 4 3 12 Enable Disable Angle Mode ccccescecseceeseeeteeeeeeeeueeeaueeeaeeetaseetes 24 4 3 13 Enable Disable Auto LOCK icsiscnisnraciawincieccavinerinan teatnnaveriwiecenens 24 4 3 14 Enable Disable Reverse Confirmation ccccccecsseeeeeeeeeeeeeeeeeeeeeees 24 43 Ado Operator PASS WON oer spats ei 25 4 3 16 SENSO MOGE neicseerieririno einne R NEE RE Arni 26 4 347 Maintenance Cycle LOCK airrricrroninsertina ostre aroa EE 27 4 3 18 Maintenance Count Threshold cccecescecseeeeeeeeeeeeeeeeeeeeaeeeteeeetes 29 4 3 19 Clear Maintenance Statistics ccccceccecseeceeceeeeeeeeeeeeeeeeeeeeeeeeeeees 30 4 320 PONE CallDlAUlOW oeira EEAS 30 432l BUS CallOl atl ani enn E 32 A32 2 T OOl Callan issa inanon EAEAN 34 4 3 23 Calibration AG USE visincomornditerin ennai 36 4 3 24 LOW Pre TOrQue cccceccscssesccecveueeeseaveueerseaeeuserseaeaueurseseaueunerseaeeds 36 Aa La FOCO SNOS rra nu atawisa tener 38 New World Technologies Inc V2014 06 17 amp yy E RAD BLU USER MANUAL A320 210 0 Co ee 38 4 3527 Angle Torque PASS FGlll iaviciwasnsatadanoninanarenvaaitdpiessaad reimontinncnsannnnuienns 39 5 0 General Operating Instructions scscsesssecsesessseeneneseeseeenenes 40 IARE CON A eana EEEIEI 40 5 1 1 Installing the Reaction AFM cccccsssecsececeeeeeeeeueeeeeeeeeeeeeeeeeteeenteeangs 40 SAh REACHON ANA HENT crenrmprrin o 41 J3 Reaction A
19. before the Tool is disabled Note Reverse Cycles are counted as well as Forward Cycles To enable disable the Maintenance Cycle Lock 1 Press the Menu button on the Main Screen 2 Select User Config from the Main Menu shown in Figure 4 3 17 1 3 Select Maint Lock to enable the Maintenance Cycle Lock or select Maint Lock again to disable the Maintenance Cycle Lock Note When a check is displayed the Maintenance Cycle Lock is enabled Figure 4 3 17 2 Figure 4 3 17 1 Main Menu Figure 4 3 17 2 User Configuration Menu To set the Warning Cycles and the Shut Off Cycles Note Shut Off Cycles will only disable the Tool if Maintenance Cycle Lock is enabled 1 Press the Menu button on the Main Screen 2 Select User Config from the Main Menu shown in Figure 4 3 17 3 3 Select Maint Warn from the User Configuration Menu shown in Figure 4 3 17 4 Result A numeric keypad will be displayed Figure 4 3 17 5 New World Technologies Inc Page 27 V2014 06 17 amp yy E RAD BLU USER MANUAL HAIN HEHU LOK 2 CHAHGE 3 PC TRAHSFER USER C COHFIG EXIT Figure 4 3 17 3 Main Menu 4 5 6 USER CONFIG MEHU MALHT WARK m 616 14 MAITHT TORGUED fy HETWORK 12 SOCKET EXIT Figure 4 3 17 6 Main Menu New World Technologies Inc V2014 06 17 USER CONFIG HENU MAINT WARH O 14 MAIHT TORQUEO HAINT HARN UALS 11 HETWORK 12 SOCKET EXIT
20. has passed the E RAD BLU will reverse slightly to unload the Reaction Arm Result When the Torque and Angle Cycle has passed or failed the Socket Torque Peak Measured Torque and the Actual Angle total degrees of rotation will be displayed on the Main Screen Figure 5 4 2 shows the Main Screen after a passed Torque and Angle Cycle and Figure 5 4 3 shows the Main Screen after a failed Torque and Angle Cycle Figure 5 4 2 Passed Torque and Angle Cycle Figure 5 4 3 Failed Torque and Angle Cycle Note The result will be displayed for ten seconds or until the E RAD BLU is reversed or a new cycle is Started Note When the Bluetooth Bridge is disabled or if the E RAD BLU is not connected to a Smart Socket a Final Torque will be displayed instead of a Sensor Torque A pass will be in green Figures 5 4 4 and 5 4 6 and a fail will be in red Figures 5 4 5 and 5 4 7 Blue Calibration will also not be available Figure 5 4 8 New World Technologies Inc Page 47 V2014 06 17 amp O E RAD BLU USER MANUAL FIHAL TORQUE FINAL TORQUE FINAL TORQUE ACTUAL ANGLE DEGREES ACTUAL ANGLE DEGREES ACTUAL ANGLE DEGREES 33C ZTL gat 22C 32C 27C MENU PRESETS MENU PRESETS MENU PRESETS Figure 5 4 4 Passed Torque and Figure 5 4 5 Failed Torque and Figure 5 4 6 Passed Torque and Angle Cycle With the Bluetooth Angle Cycle With the Bluetooth Angle Cycle Without a Smart Socket Bridge Disabled Bridge Disabled Connected al USER CONFIG HE
21. in Figure 5 1 4 1 Do not react off the heel of the reaction foot as seen in Figure 5 1 4 2 CORRECT Reaction Arm is reacting off the middle of the Reaction Arm s foot Figure 5 1 4 1 Correct Reaction Point New World Technologies Inc Page 42 V2014 06 17 amp O E RAD BLU USER MANUAL INCORRECT Reaction arm is reacting off the heel of the reaction arm This can cause premature tool failure i Figure 5 1 4 2 Incorrect Reaction Point 5 2 Torque Only Operation This section describes the operation of the E RAD BLU Torque Only Mode In Torque Only Mode the Torque Cycle has passed when the Actual Torque reaches the Set Torque To operate the Torque Only Mode 1 Adjust the Set Torque to the desired value by referring to Section 4 3 2 Select a Preset if the E RAD BLU is in the Locked Level or Section 4 3 8 Change the Set Torque if the E RAD BLU is in any other level Note Refer to Section 1 2 1 Torque Ranges 2 Adjust the Set Angle to zero if the Angle Mode is enabled Refer to Section 4 3 2 Select a Preset if the E RAD BLU is in the Locked Level or Section 4 3 9 Change the Set Angle if the E RAD BLU is in any other level Place the E RAD BLU on the joint system Ensure the Forward Reverse Switch is in the Forward Position Ensure the blue System Ready LED is illuminated Press and hold the Tool Handle On Off Trigger until the Torque Cycle has passed Note To stop the E RAD BLU
22. in the Data Logger Software and deleted from the E RAD BLU Tool System 6 6 Exporting Data The Data Logger Software allows the operator to export the data contained within a Data Log to another program such as Notepad WordPad Microsoft Word or Microsoft Excel for further manipulation To export data from a Data Log 1 Select the E RAD BLU Tool from which the Data Log came from Figure 6 6 1 z AT E AMPI F Figure 6 6 1 Select an E RAD BLU 2 Select the Data Log Figure 6 6 2 301B LOG 300A LOG 301A LOG Figure 6 6 2 Select a Data Log 3 Click and drag the mouse over the data to select it and then release the mouse Figure 6 6 3 Record Timestamp Result Set Torque Actual Torque Units Set Angle Actual Angle Actual Angle Torque Operator 16 15 03 2000 2 47 36 PASSED 250 50 LOFT 10 0 17 15 03 2000 2 48 44 PASSED 500 500 LEFT 10 1 8 1 5 03 2000 2 48 59 PASSED 0 2 B BFT 10 t f t a 119 15 03 2000 2 49 07 PASSED 0 2 LBFT 10 _ E 15 03 2000 2 49 23 FAILED 0 2 LBFT 11 15 03 2000 2 49 29 PASSED 0 10 ILBFT 11 0 0 T 11 5024 vaD 20 7 em h2 000 2 50 33 INVALID 250 17 ur 12 15 03 2000 2 51 09 PASSED 250 IE err 12 15 03 2000 3 03 05 PASSED 250 25 lert 15 1570372000 3 03 48 PASSED 250 250 leet 15 250 LBFT 15 15 2 1S Se SS e7 SS pe E AER 15 03 2000 3 04 17 PASSED ao i
23. option will be displayed Figure 4 3 15 5 To Logout 1 Press the Menu button on the Main Screen 2 Select Logout from the Main Menu shown in Figure 4 3 15 5 Result The display will return to the Main Menu and the Login option will be displayed Figure 4 3 15 6 E F Figure 4 3 15 5 Main Menu with Figure 4 3 15 6 Main Menu with Login Option Logout Option 4 3 16 Sensor Mode When enabled this function disables the Tool when it is not connected to a Smart Socket The Tool will only be usable when it is connected to a Smart Socket through Bluetooth To enable disable Sensor Mode 1 Press the Menu button on the Main Screen 2 Select User Option from the Main Menu shown in Figure 4 3 16 1 3 Select Sensor Mode to enable Sensor Mode or Sensor Mode again to disable Sensor Mode Note When a check is displayed Sensor Mode is enabled Figure 4 3 16 2 New World Technologies Inc Page 26 V2014 06 17 amp yy E RAD BLU USER MANUAL Figure 4 3 16 1 Main Menu Figure 4 3 16 2 User Option Menu 4 3 17 Maintenance Cycle Lock When enabled this function will disable the E RAD BLU after an operator defined number of cycles is reached When the operator enables this function the desired number of Warning Cycles and Shut off Cycles must be entered When the number of cycles defined as Warning Cycles is reached the operator will be advised how many cycles remain
24. torque needs to be verified and adjusted This adjustment is only valid when the Point Calibration is enabled and for the specific Set Torque If the Set Torque is changed while still in Point Calibration Mode the operator will be prompted to recalibrate for the new Set Torque Point Calibration can be used at any point within the Tool s torque range Note Point Calibration does not overwrite the E RAD BLU Tool Calibration For information on Tool Calibration refer to Section 4 3 22 Tool Calibration Note Point Calibration does not appear in the User Configuration menu until after a full Tool Calibration has been done To enable disable Point Calibration 1 Press the Menu button on the Main Screen New World Technologies Inc Page 30 V2014 06 17 amp O E RAD BLU USER MANUAL 2 Select User Config from the Main Menu shown in Figure 4 3 20 1 3 Select Point Cal to enable Point Calibration or select Point Cal again to disable Point Calibration Figure 4 3 20 2 Note When a check is displayed Point Cal is enabled Figure 4 3 20 2 Result The display will stay on the Menu Screen A check will appear beside the Point Cal option to show Point Cal is enabled Press Exit to return to the Main Screen If Point Calibration is enabled a Target Icon will appear at the top of the Main Screen Figure 4 3 20 3 MAIN MENU USER CONFIG HEHU CALIBRAT TO 2 LOW TRE YALUE SSO PR ocima 2015
25. 86 37 SET TORQUE LEFT 2 CHAHGE UHITS CAR aJ PC TRANSFER USER COHFIG al BLUE CAL 4 POINT CAL SET ANGLE DEGREES B i 38C ZIC EXIT gt EXIT PN MENU Figure 4 3 20 1 Main Menu Figure 4 3 20 2 User Configuration Figure 4 3 20 3 Main Screen Menu in Point Calibration Mode To configure Point Calibration 1 Ensure Point Calibration is enabled 2 Mount E RAD BLU to the Calibration Stand or Smart Socket 3 If using a Calibration Stand ensure the Calibration Transducer is set to the same units as the E RAD BLU Tool System 4 Press the Set Torque button on the Main Screen Figure 4 3 20 3 Result A numeric keypad will be displayed Figure 4 3 20 4 5 Enter the desired Target Torque Note Press ENT to confirm torque or CLR to correct Result The Point Calibration Screen will be displayed along with a prompt to do Torque Cycle 1 Figure 4 3 20 5 TARGET TORQUE LBFT ss POINT CALIBRATION SHE ss POINT CALIBRATION DO TORQUE CYCLE 1 5AB HEASURED TORQUE 1 B11 DO TORQUE CYCLE 2 LEFT cae i i Figure 4 3 20 4 Numeric Keypad Figure 4 3 20 5 Point Calibration Figure 4 3 20 6 Point Calibration Screen Screen 6 Operate the E RAD BLU through one pass cycle 7 If using a calibration stand manually enter the torque read from the Calibration Transducer If using a Smart Socket the Measured Torque will be entered through the Bluetooth connection and there will the
26. Arm and barrel when the tool is in operation Figure 5 1 1 2 Incorrect Placement of Hand Body Parts During Operation 5 1 2 Reaction Arm Height Ensure the height of the socket is even with the height of the Reaction Arm as seen below in Figure 5 1 2 1 The height of the socket cannot be shorter or higher than the height of the Reaction Arm as seen below in Figure 5 1 2 2 CORRECT The Reaction Arm and socket are even height Figure 5 1 2 1 Correct Height New World Technologies Inc Page 41 V2014 06 17 yy E RAD BLU USER MANUAL INCORRECT The leg of the Reaction Arm is too short on the left side and too long on the right side Too Short Too Long Figure 5 1 2 2 Incorrect Height IMPROPER REACTION WILL VOID WARRANTY AND CAN CAUSE PREMATURE TOOL FAILURE 5 1 3 Reaction Arm Foot Ensure the foot of the Reaction Arm aligns with the length of the nut as seen in Figure 5 1 3 1 The length of the foot cannot be shorter or longer than the nut as seen in Figure 5 1 3 2 CORRECT The foot of the Reaction Arm aligns with the length of the nut Figure 5 1 3 1 Correct Length INCORRECT The foot of the Reaction Arm is too short on the left side and too long on the right side Too in Too Long Figure 5 1 3 2 Incorrect Length Please contact New World Technologies Inc or your local RAD Authorized Distributor for custom Reaction Arms 5 1 4 Reaction Points Ensure the Reaction Arm reacts off the middle of the foot as seen
27. D 25HHC 564 4 512 13366647 124 4 42 69 49 2614 65 24 173 2f 6189 Figure 4 3 5 3 Case Information Figure 4 3 5 4 Handle Figure 4 4 5 5 Sensor Information Information 4 3 6 View Tool Statistics This function allows the operator to view the Life Statistics Maintenance Statistics and Error Log for the E RAD BLU Tool System To view the Tool Statistics 1 Press the Menu button on the Main Screen 2 Select Tool Stats from the Main Menu shown in Figure 4 3 6 1 Result The Tool Statistics Menu will be displayed Figure 4 3 6 2 From here the operator can select Life Stats Maint Stats or Error Log HAIN HEHU STATS MEHU Figure 4 3 6 1 Main Menu Figure 4 3 6 2 Tool Statistics Menu Life Stats displays all information since the tool was made Figure 4 3 6 3 Maint Stats displays all information since the last maintenance Figure 4 3 6 4 Error Log displays the all errors and allows the operator to view individual errors using the left and right keys at the bottom of the screen Note If an error has not occurred the Error Log will say No Errors Figure 4 3 6 5 New World Technologies Inc Page 20 V2014 06 17 amp O E RAD BLU USER MANUAL LIFE STATS Total Cycles A 2Ax 2p 8 x SA 1HAx PreTorque Fail Over Torque Under Volt Over Volt Drive Overload Over Temp 67 1 4 1 rd A A A A HAINTENANCE STATS Total Cycles A 2Ax
28. E RAD drop down menu 6 Select Scan for more E RADs from the E RAD menu Figure 6 2 5 If you want to set the ERAD manually 1 Select Select E RAD Manually from the E RAD Menu Figure 6 2 5 2 Select Com Port from the menu Figure 6 2 5 New World Technologies Inc Page 51 V2014 06 17 yy E RAD BLU USER MANUAL es ag i CEE LE E Description E10002 Ree Select ERAD Manually Figure 6 2 5 Com Port Selection from ERAD Menu 3 Select the correct Com Port for the Serial Communication Cable 6 3 Setting the Clock Once the E RAD BLU Touch Display is in PC Transfer Mode and the Data Logger Software is running refer to Section 6 2 Connecting E RAD and PC the E RAD Touch DataLogger Software can be used to set the time and date on the Main Screen of the E RAD BLU Touch Display To set the time and date 1 Select the Options drop down menu Close All Logs Serial Edit Applications Figure 6 3 1 Set RTC from Options Menu Result The time and date on the E RAD BLU Main Screen will be updated to the time and date on the PC 6 4 Downloading all Data Logs Once the E RAD BLU Touch Display is in PC Transfer Mode and the Data Logger Software is running refer to Section 6 2 Connecting E RAD and PC the operator can download all the Data Logs from the E RAD BLU Touch Display to the Data Logger Software To download all the Data Logs on the PC 1 Press the Update Log
29. HU FINAL TORQUE ACTUAL ANGLE DEGREES 31c 23C MENU PRESETS Figure 5 4 7 Failed Torque and Figure 5 4 8 User Configuration Angle Cycle Without a Smart Socket Menu Without Blue Calibration Connected Note When both the torque and the angle are set to zero the tool will only seat the arm and not complete a torque cycle 5 5 Reviewing the Last Result This function allows the operator to review the results of the last cycle performed To review the Last Result 1 Select the Last Result text displayed above the Set Torque on the Main Screen This text will appear when the display returns to the Main Screen after displaying the results of a cycle The text will be blue if it passed while connected to a Smart Socket Figure 5 5 1 green if it passed while the Bluetooth Bridge is disabled or if it was not connected to a Smart Socket Figure 5 5 2 and Figure 5 5 3 red if the last pull was invalid or failed while not connected to a Smart Socket Figure 5 5 4 and purple if it failed while connected to a Smart Socket Figure 5 5 5 Note An invalid Last Result will be red whether it is connected to a Smart Socket or not New World Technologies Inc Page 48 V2014 06 17 amp E RAD BLU USER MANUAL a ag Ss SET TORQUE LBFT SET TORQUE LBFT SET TORQUE LEFT SET ANGLE DEGREES SET ANGLE DEGREES SET ANGLE DEGREES 31C 26C 32C 27C 31c 23C MENU PRESETS MENU PRESETS MENU PRESETS Figure 5 5 1 Passed Last Result W
30. Log Menu shown in Figure 4 3 3 6 Note To use the default log select Use Default from the Data Log Menu Result The Select Log Screen will be displayed and the currently selected log will be shown at the top of the screen and highlighted in the List of Data Logs Figure 4 3 3 7 Figure 4 3 3 6 Data Log Menu Figure 4 3 3 7 Select Log Screen 3 Select a Data Log Result The Data Log will be shown at the top of the screen and highlighted in the list of Data Logs 4 Press the Exit button Result The display will return to the Data Log Menu 5 Press the Exit button to return to the Main Screen Result The Data Log file name will be displayed at the top of the Main Screen as shown in Figure 4 3 3 8 New World Technologies Inc Page 17 V2014 06 17 amp O E RAD BLU USER MANUAL Figure 4 3 3 8 Main Screen with Selected Data Log Displayed Note When a log is selected in Select Log that log will open up on the E RAD BLU start up regardless of what handle is attached When Use Default is selected the default log the serial number of the handle will open up on the E RAD BLU start up 4 3 4 View a Data Log File This function allows the operator to view the data stored in a selected Data Log file To select a different Data Log file refer to Section 4 3 3 Setup Change Data Log File To view the currently selected Data Log file 1 Press the Data Logs button folder icon located at the t
31. Operator Password File created previously 11 Press the Open button Result A progress bar will appear at the bottom of the Data Logger Main Screen After the upload is completed a message will be displayed indicating if the upload was successful or not 7 0 Troubleshooting DANGER Electrical Shock can cause serious or fatal injury Do not remove the E RAD BLU Controller Top Plate or attempt any repairs without approval and training Do not touch any exposed power devices electrical connections or cables Disassembling or attempting repair on the E RAD BLU Handle or Controller will void warranty 7 1 Error Messages In case of an error or problem the E RAD BLU Touch Display will display an active error message hindering tool operation This section lists any error messages or problems that may occur and references the correct solution found in Section 7 2 Solutions Note If the problem or error persists after following solution instructions contact New World Technologies Inc Technical Support refer to Section 8 0 Contact Us 7 1 1 Blank E RAD BLU Touch Display After turning the E RAD BLU Tool System on the Touch Display remains black Solution 1 Ensure E RAD BLU Power Switch is on 2 Refer to 7 2 2 AC Power Cable 3 Refer to 7 2 4 AC Mains Power Supply 7 1 2 Fixed in Initialization Screen After turning the E RAD BLU Tool System on the Touch Display has started up but is fixed in the Initialization Scre
32. RAD BLU Controller Top Plate and make any repairs without approval and training Do not touch any exposed power devices electrical connections or cables The following solutions may help solve the errors described in Section 7 1 Error Messages If the error persists after following the given solution instructions contact New World Technologies Inc Technical Support refer to Section 8 0 Contact Us 7 2 1 Power Cycle To Power Cycle the E RAD BLU Tool System 1 Switch the Power Switch to the Off Position 2 Wait two minutes 3 Switch the Power Switch to the On Position and re try 7 2 2 AC Power Cable To check the AC Power Cable 1 Switch the Power Switch to the Off Position and wait two minutes before proceeding 2 Remove the AC Power Cable from the AC Mains Power and then from the AC Mains Input Power Connector on the side of the E RAD BLU Touch Controller 3 Check the visual condition of the AC Power Cable and the pins in the AC Mains Input Power Connector Ensure there are no cuts or breaks in the cable insulating jacket and the pins are present and in good condition Connect the AC Power Cable to the AC Mains Input Power Connector Ensure the connection is locked tight Connect the AC Power Cable to the AC Mains Power Switch the Power Switch to the On Position and re try ee 7 2 3 Tool Handle Cable To check the Tool Handle Cable 1 Switch the Power Switch to the Off Position and wait two minutes before proceeding
33. S YES YES YES Enable Disable Angle Mode NO YES YES No YES _ Y No YES YES YES No YES CY Change Torque Units Network Network Clear Maintenance Statistics NO Enable Disable Point Calibration NO Enable Disable Blue Calibration NO Table 4 2 1 User Access Levels and Functions Note The E RAD BLU Tool System is shipped from factory in the Basic Level After configuration it is recommended that the Tool be locked for normal bolting operations to avoid inadvertent changes to Tool Settings and Calibration 4 2 1 Unlocking Access Levels To Unlock an Access Level 1 Press the Menu button on the Main Screen 2 Select the Unlock option from the Main Menu shown in Figure 4 2 1 1 Result A numeric keypad will be displayed as shown in Figure 4 2 1 2 Figure 4 2 1 1 Main Menu Figure 4 2 1 2 Numeric Keypad 3 Enter the password for the desired Access Level 4 Press ENT to confirm the password or CLR to correct New World Technologies Inc Page 12 V2014 06 17 yy E RAD BLU USER MANUAL Result If the password is invalid an INCORRECT message will be displayed Figure 4 2 1 3 If the password is correct the display will return to the Main Screen and the desired Access Level will be unlocked Figure 4 2 1 4 Figure 4 2 1 3 Incorrect Password Message Figure 4 2 1 4 Main Screen in the Basic Intermediate or Advanced Level Note There is no longer a Loc
34. Torque readings will be displayed in light blue to indicate that the reading was from the Smart Socket Figure 4 1 1 1 Bluetooth Bridge Figure 4 1 1 2 Bridge Disabled or Not Found Found Enabled Smart Socket Not Connected New World Technologies Inc Page 10 V2014 06 17 amp O E RAD BLU USER MANUAL Figure 4 1 1 3 Connecting to Smart Figure 4 1 1 4 Connected to Smart Socket Socket and Ready For Use 4 1 2 The Temperature Readings The Temperature Readings can be found above the Menu button on the Main Screen Figure 4 1 2 1 The Case Temperature is on the left and the Handle Temperature is on the right Figure 4 1 2 1 Temperature Readings When the Case Temperature goes above 85 C the E RAD BLU handle will shut off until the temperature of the case drops below 75 C When the Handle Temperature goes above 85 C the E RAD BLU handle will shut down until the temperature of the handle drops below 75 C 4 2 User Access Levels Access to the functions on the Touch Display have been constricted to four Access Levels the Locked Level the Basic Level the Intermediate Level and the Advanced Level Access to the last three levels requires a password Each level has a different password and access to different functions Table 4 2 1 outlines the functions accessible to each level New World Technologies Inc Page 11 V2014 06 17 amp yy E RAD BLU USER MANUAL Level Function YES YES YES YES YES YES YE
35. age 6 V2014 06 17 yy E RAD BLU USER MANUAL It is the operator s responsibility to adhere and follow at minimum an Assured Grounding Program and all National and Local Electrical Codes 2 3 Ground Fault Current Interrupt GFCI 2 4 Extension Cords 2 5 Power Cycling GFCI s are secondary protection devices which protect against electric shock in case of a ground wiring fault The E RAD BLU Controller is compatible with Class A GFCI Note National and Local Electrical Codes may require use of GFCI Check National and Local Electrical Codes for compliance Extension cord quality and condition is important to ensure personal safety and E RAD BLU performance Check National and Local Electrical Codes for compliance For extension cords under 30ft 12AWG is recommended for extension cords over 30ft LOAWG is recommended Generally 100ft is the maximum recommended length for any extension cord although some installations demand longer cords Longer extension cords will reduce the voltage and speed of the E RAD BLU Tool System and may cause nuisance trips at higher torque demand If AC power has been shut off from the E RAD BLU it should not be reapplied for at least one minute This allows the input surge protection to perform properly Power cycling too quickly can cause nuisance trips and reduce the life time of the electronics 3 0 Tool System Assembly 3 1 Tool Handle Description The E RAD BLU Tool Handle Figure 3 1
36. arrow keys at the bottom of the screen Note Menus will look different depending on the Access Level The figures in this section are from the Advanced Access Level 4 3 1 Connecting to a Smart Socket To connect the E RAD BLU to a Smart Socket L New World Technologies Inc V2014 06 17 Turn on Bluetooth on the Smart Socket Refer to Section 5 2 2 in the Smart Socket User Manual on how to do this Turn on Bluetooth on the E RAD BLU To do this tap the SS icon in the top left of the screen can only be done in an unlocked state The Socket Information Screen shown in Figure 4 3 1 1 will be displayed Select Bluetooth to enable Bluetooth or select Bluetooth again to disable Bluetooth Note When a check is displayed Bluetooth is enabled Figure 4 3 1 1 Note The Socket information screen can also be accessed through the User Configuration Menu Input the Smart Socket serial number and pairing code Note The first zeros and the SS in the serial number can be ignored for example for SS00302 only 302 needs to be entered Entering O or toggling the Bluetooth button will disable the Bluetooth Bridge BT module Note Make sure that Target Pass Fail Enable is Disabled before using the Smart Socket with the E RAD BLU Refer to Section 6 2 Operating Modes in the Smart Socket User Manual for more information Note The default pairing code is 1111 Refer to Section 5 7 Changing the Bluetooth Pin
37. at any time during the Torque Cycle release the On Off Trigger This will result in an Invalid Torque Cycle Note After the Torque Cycle has passed the E RAD BLU will reverse slightly to unload the Reaction Arm Result When the Torque Cycle has passed or failed the Actual Torque Measured Peak Torque will be displayed on the Main Screen Figure 5 2 1 shows the Main Screen after a passed Torque Cycle and Figure 5 2 2 shows the Main Screen after a failed Torque Cycle oe Figure 5 2 1 Passed Torque Cycle Figure 5 2 2 Failed Torque Cycle Note The result will be displayed for ten seconds or until the E RAD BLU is reversed or a new cycle is Started Note When the Bluetooth Bridge is disabled or if the E RAD BLU is not connected to a Smart Socket an Actual Torque will be displayed instead of a Sensor Torque A pass will be in green instead of blue Figures 5 2 3 and 5 2 5 and a fail will be in red instead of purple Figures 5 2 4 and 5 2 6 Blue Calibration will also not be available Figure 5 2 7 New World Technologies Inc Page 43 V2014 06 17 amp O E RAD BLU USER MANUAL 13 PR Locirana 257715833 Ae 1 18 WR Lociran 2515 85555 BH Locisise 22084 TORQUE PASSED ACTUAL TORQUE LBFT 455 TORQUE PASSED HOTOR TORQUE ACTUAL TORQUE LBFT 44f SET ANGLE DEGREES Fi 31C Z6C sic 24cC 31C 21C MENU PRESETS MENU PRESETS M MENU PRESETS Figure 5 2 3 Passed Torque Cycle Figure 5 2 4 Failed To
38. e 22 V2014 06 17 amp yy E RAD BLU USER MANUAL 4 3 10 Modify Presets This function allows the operator to modify any of the eight Presets Presets are pre defined values of the Set Torque and the Set Angle For more information on using Presets refer to Section 4 3 2 Select a Preset Note If Angle Mode is disabled the Presets will only consist of a Set Torque To modify a Preset 1 Change the Set Torque and Set Angle to the desired values Refer to Section 4 3 8 Change the Set Torque and Section 4 3 9 Change the Set Angle 2 Press the Presets button on the Main Screen 3 Select Save Preset from the Presets Menu shown in Figure 4 3 10 1 Result The Load Preset Screen will be displayed as shown in Figure 4 3 10 2 4 Select the desired Preset Number Note The Set Torque and Set Angle values previously stored to the selected Preset Number will be overwritten Note Presets are saved on the Tool Handle not the Control Box changing the Tool Handle will result in different Presets E E Figure 4 3 10 1 Preset Menu Figure 4 3 10 2 Load Preset Screen 4 3 11 Change the Torque Units This function allows the operator to change the torque units to Foot Pounds FtLb Newton Meters Nm or Kilogram Force Meters KgFm When the units are changed the Set Torque value Preset Torque values and Calibration Values are automatically converted to the selected units To change the torque units 1 P
39. e Cycle Figure 5 3 2 Passed Angle Cycle Figure 5 3 3 Failed Angle Cycle Note The result will be displayed for ten seconds or until the E RAD BLU is reversed or a new cycle is started New World Technologies Inc V2014 06 17 Page 45 amp O E RAD BLU USER MANUAL Note When the Bluetooth Bridge is disabled or if the E RAD BLU is not connected to a Smart Socket a Final Torque will be displayed instead of a Socket Torque A pass will be in green Figures 5 3 4 and 5 3 6 and a fail will be in red Figures 5 3 5 and 5 3 7 Blue Calibration will also not be available Figure 5 3 8 FINAL TORQUE FINAL TORQUE FINAL TORQUE ACTUAL ANGLE DEGREES ACTUAL ANGLE DEGREES ACTUAL ANGLE DEGREES a2C 27C 31C zic 31t 27C MENU PRESETS MENU PRESETS MENU PRESETS Figure 5 3 4 Passed Angle With the Figure 5 3 5 Failed Angle With the Figure 5 3 6 Passed Angle With a Bluetooth Bridge Disabled Bluetooth Bridge Disabled Smart Socket Not Connected al USER CONFIG HENU FINAL TORQUE ACTUAL ANGLE DEGREES 31C 22C MENU PRESETS Figure 5 3 7 Failed Angle With a Smart Figure 5 3 8 User Configuration Socket Not Connected Menu Without Blue Calibration 5 4 Torque and Angle Operation This section describes the operation of the Torque and Angle Mode To operate in Torque and Angle Mode Angle Mode must be enabled by referring to Section 4 3 12 Enable Disable Angle Mode To operate the Torque and Angle Mode 1 Adj
40. e desired preset from the list displayed Figure 4 3 2 5 Note For information on how to install Application Presets onto the E RAD refer to the E RAD Touch Data Logger User Manual New World Technologies Inc Page 15 V2014 06 17 yy E RAD BLU USER MANUAL PRESET MENU CHOOSE APPLICATION LOAD PRESET 2 SAVE PRESET a APP PRESETS Figure 4 3 2 3 Preset Menu Figure 4 3 2 4 Application Figure 4 3 2 5 Preset Selection Selection Note f the Application Preset has a torque that is above the Maximum Torque of the tool or below the Minimum Torque of the tool a warning will be displayed saying that the preset value is not accepted The tool will then correct the Set Torque to the Minimum or the Maximum Torque of the tool 4 3 3 Setup Change Data Log File Note When the E RAD BLU Tool System is turned on the Data Log file name will be set to the serial number of the handle that is attached this is the Default Data Log This function allows the operator to create and select Data Log files for recording and viewing different Data Sets To create a new Data Log file 1 Press the Data Logs button folder icon located at the top of the Main Screen 2 Select Select Log from the Data Log Menu shown in Figure 4 3 3 1 Result The Select Log Screen will be displayed and the currently selected Log will be shown at the top of the screen and highlighted in the list of Data Logs Figure 4 3 3 2 3 Press the New but
41. e is no other express warranty Implied warranties including those of merchantability and fitness for a particular purpose are limited to one year from date of calibration and to the extent permitted by law Liability for consequential damages under any and all warranties are excluded to the extent exclusion is permitted by law
42. e to comply will result in void warranty The E RAD BLU Tool System has been calibrated by a qualified Calibration Technician Calibration must be done by a qualified Calibration Technician Improper calibration can cause damage to the Tool and joint New World Technologies Inc Page 4 V2014 06 17 yy E RAD BLU USER MANUAL 1 0 General Information 1 1 System Components The E RAD BLU Tool System is shipped from New World Technologies Inc with the following parts E RAD BLU Torque Tool Handle Figure 1 1 1 E RAD BLU Touch Controller Weatherproof Figure 1 1 2 or Steel Case Tool Handle Cable Figure 1 1 3 AC Power Cable Figure 1 1 4 Standard Reaction Arm and Snap Ring Figure 1 1 5 Serial Communication Cable USB A to B used for data retrieval Calibration Certificate User Manual Figure 1 1 1 E RAD BLU Tool Handle Figure 1 1 2 E RAD BLU Touch Controller Figure 1 1 3 Tool Handle Cable Figure 1 1 4 AC Power Cable Figure 1 1 5 Standard Reaction Arm Note Some distributors may ship additional parts along with the E RAD BLU Tool System 1 2 Specifications 1 2 1 Torque Ranges The following table outlines the torque ranges in Foot Pounds and Newton Meters of each E RAD BLU Tool System 1350 8100 Nm E RAD BLU 6000 1000 6000 FtLb 2030 10000 Nm E RAD BLU 7500 1500 7500 FtLb Table 1 2 1 1 Torque Ranges New World Technologies Inc Page 5 V2014 06 17
43. en Solution Refer to 7 2 1 Power Cycle 7 1 3 FB Not Ready Analog Sensor The E RAD BLU Controller is not receiving feedback from the Tool Handle Solution Refer to 7 2 3 Tool Handle Cable 7 1 4 Feedback Loss The E RAD BLU Controller has lost the feedback signal from the Tool Handle Solution Refer to 7 2 3 Tool Handle Cable 7 1 5 Overspeed The motor is moving faster than expected during a cycle This is usually caused by a loss of feedback from the motor to the servo drive Solution Refer to 7 2 3 Tool Handle Cable 7 1 6 Position Error The motor is not in the expected position This is usually caused by a loss of feedback from the motor to the servo drive Solution Refer to 7 2 3 Tool Handle Cable New World Technologies Inc Page 55 V2014 06 17 amp yy E RAD BLU USER MANUAL 7 1 7 Position Limit Exceeded The motor position exceeded the expected motor movement during an Angle Cycle Solution Refer to 7 2 3 Tool Handle Cable 7 1 8 Motor Stuck The servo driver is unable to rotate the motor This is usually caused by a loss of feedback or power from the motor to the servo drive Solution Refer to 7 2 3 Tool Handle Cable 7 1 9 Peak Current Exceeded That the E RAD BLU Controller or Tool Handle current draw has exceeded the Maximum Limit 15A Solution 1 Refer to 7 2 3 Tool Handle Cable 2 Refer to 7 2 2 AC Power Cable 3 Refer to 7 2 4 AC Mains Power Supply 4 Refer
44. er and Tool Handle are properly Earth Grounded before turning on the Power Switch Do not touch any power device or electrical connection or remove the E RAD BLU Controller Top Plate before ensuring the Power Switch is in the Off Position the AC Mains Power has been disconnected and no high voltage is present New World Technologies Inc does not recommend replacing the supplied AC Power Cable If using a different power cable or a power plug adapter ensure the Earth Ground pin is present and firmly connected WARNING Ensure all AC Mains wiring to the E RAD BLU AC Power Cable comply with all National and Local Electrical Codes Improper wiring may result in unsafe conditions for equipment and personnel The E RAD BLU Controller requires model specific single phase 120VAC or 230VAC The single phase line must be electrically symmetrical with respect to Earth Ground The branch circuit must be a dedicated 15A to ensure proper tool operation and to avoid circuit loading and nuisance trips Note The E RAD BLU Controller is internally fused for self protection Contact New World Technologies Inc Technical Support for assistance if a blown fuse is suspected 2 2 Earth Grounding Safety Important Earth Grounding is the primary electrical shock protection and is mandatory The E RAD BLU is assembled with a dedicated earth ground connection to the Tool Handle and Controller via the AC Mains Power Connection New World Technologies Inc P
45. eration of torque tooling and the E RAD BLU Tool System should operate this tool There are three ways to operate the E RAD BLU Tool System Torque Only Angle Only or Torque and Angle Each of these operations the use of the Reaction Arm and reviewing the Last Result are discussed in the following sections Always keep body parts clear of the Reaction Arm when the E RAD BLU Tool System is in use Serious injury could occur Ensure the Reaction Arm has a solid contact point before operating the E RAD BLU Tool System 5 1 1 Installing the Reaction Arm Ensure the Reaction Arm and Snap Ring are installed securely to hold the Reaction Arm in place Make sure the Reaction Arm is in contact with a solid Reaction Point before you operate the tool Keep your body parts clear of the Reaction Arm when the tool is in operation When the tool is in operation the Reaction Arm rotates in the opposite direction to the Output Square Drive and must be allowed to rest squarely against a solid object or surface adjacent to the bolt to be tightened Figure 5 1 1 1 New World Technologies Inc Page 40 V2014 06 17 G O E RAD BLU USER MANUAL WARNING ALWAYS KEEP HANDS CLEAR OF THE Reaction Point REACTION ARM WHEN THE a TOOL 1S IN USE OR SERIOUS Tu K INJURY COULD RESULT a hy Counter Clockwise Operation Clockwise Operation Figure 5 1 1 1 Reaction Arm Rotation CAUTION Keep your hand and body parts clear of the Reaction
46. fatigue and increase productivity Extremely low noise level only 75db World s quietest extreme torque gun ideal for sensitive environments and standards LED Green Pass or Red Fail indicator lights Unmistakable visual signal indicates status of torque procedure for maximum accuracy and speed Quick adjust torque settings Fast and accurate dial a torque for maximum versatility and efficiency Soft start vary speed trigger Allows operator to safely and quickly set reaction arm before full torque is applied Equal power in forward and reverse Convenience and cost effective use of same tool for break away and final torque Imagine the freedom no air lines no power cords The lightweight design of the B SERIES makes them ideal for any application especially where compressed air and electricity are not readily available Advanced gearbox design PATENTED planetary gear reduction drive system delivering one of the highest power to weight ratios of any controlled bolting system PATENTED planetary gear reduction Delivers one of the highest power to weight ratios of any pneumatic controlled bolting system Smooth continuous flow of controlled torque Eliminates destructive hammering Lightweight ergonomic pistol grip design Reduces operator strain and injury resulting in increased productivity Unmatched reliability and quality Delivered by one of the most advanced engineered gear boxes on the market yy E RAD BLU USER MANUAL
47. gh Bluetooth Prompt New World Technologies Inc V2014 06 17 11 12 13 Figure 4 3 22 7 Numeric Keypad Repeat steps 7 to 10 for each torque percentage The torque percentages are 7 10 20 30 40 50 60 and 70 Note Torque cycles do not need to be done for 80 90 and 100 Tool Capacity These Calibration Values are automatically generated based on the previous Calibration Values entered in for the previous Tool Capacity s If the tool detects that a Calibration Value will be over the tool s maximum torque it will automatically generate these numbers The generated numbers will be coloured white in the Calibration Screen Press the Exit button Result The operator will be prompted to save before exiting Figure 4 3 22 6 Press ENT to save and exit or CLR to not save and exit Result The display will return to the Main Screen Page 35 amp O E RAD BLU USER MANUAL 4 3 23 Calibration Adjust This function allows the operator to adjust the Tool s Calibration Table 1000 is with no adjustment and the range for adjustment is 850 1150 Note Increasing the number increases the Output Torque and decreasing the number decreases the Output Torque Note Blue Calibration will change the Calibration Adjust Value For more information on Blue Calibration refer to Section 4 3 21 Blue Calibration To adjust the calibration 1 Press the Menu button on the Main Screen 2 Se
48. go to Cal Adjust in the User Configuration Menu For more information on Cal Adjust refer to Section 4 3 23 Calibration Adjust 4 3 22 Tool Calibration WARNING Only qualified personnel with training in the safe operation of torque tooling and the E RAD BLU Tool System should operate this tool CAUTION Do not calibrate at Set Torques that result in exceeding the E RAD BLU Tool System s Torque Range Severe tool damage will occur This function provides access to the Calibration Values for the full Torque Range of the E RAD BLU Tool System Calibration Values should only be modified by a qualified Calibration Technician and with the use of a Calibration Stand The Calibration Values represent a relationship between the Actual Output Torque of the E RAD BLU Tool System and the Set Torque By changing the Calibration Values the E RAD BLU is more accurate and precise Note When the Calibration Values are modified by the operator the date is stored as the User Calibration Date in the Tool Information When the Calibration Values are modified by a New World Technologies Inc Calibration Technician the date is stored as the Factory Calibration Date in the Tool Information Refer to Section 4 3 5 View Tool Information To calibrate the E RAD BLU Tool System 1 Press the Menu button on the Main Screen 2 Select User Config from the Main Menu shown in Figure 4 3 22 1 3 Select Calibration from the User Confi
49. guration Menu shown in Figure 4 3 22 2 Result A prompt screen will be displayed asking to confirm the Calibration or cancel the Calibration Figure 4 3 22 3 Figure 4 3 22 1 Main Menu Figure 4 3 22 2 User Configuration Figure 4 3 22 3 Confirm Calibration Menu Prompt 4 Press the ENT button to enter Calibration New World Technologies Inc Page 34 V2014 06 17 yy E RAD BLU USER MANUAL Result The 7 Calibration Screen will be displayed Figure 4 3 22 4 Mount E RAD BLU to the Calibration Stand Ensure the Calibration Transducer is set to the same units as the E RAD BLU Tool System Do one Torque Cycle Note If the ERAD BLU is connected to a Smart Socket through Bluetooth the Calibration Values do not need to be manually entered The ERAD BLU will enter in the number that is read from the Smart Socket This number will be coloured blue Figure 4 3 22 5 If you are using this feature skip steps 8 10 Note Do not put the tool in reverse until the calibration value appears on the screen Press the Cal Value button on the Calibration Screen Figure 4 3 22 4 Result A numeric keypad will be displayed Figure 4 3 22 7 Enter the torque measured by the Transducer Press ENT to confirm or CLR to correct Result The next Calibration screen will be displayed Figure 4 3 22 4 7 Figure 4 3 22 5 Calibration Value Figure 4 3 22 6 Save Calibration Calibration Screen Entered in Throu
50. he Plug Pins and Earth Ground Pin are present and in good condition 5 Ensure the E RAD BLU Power Switch is in the Off Position 6 Connect the E RAD BLU AC Power Cable to the AC Mains Input Power Connector on the right side of the Controller 7 Connect the E RAD BLU AC Power Cable to the AC Mains Supply 8 Check that the E RAD BLU Controller and Tool Handle are properly Earth Grounded Note Different E RAD BLU Tool Handles can be used with single Controller Figure 3 3 1 Figure 3 3 1 Multiple Tool Handles can connect to single Controller 4 0 Touch Display Interface LCD Touch Displays are susceptible to mechanical shock and any force exerted on the module may result in damage LCD Touch Displays can be damaged by moisture or water and high temperatures Avoid such conditions when storing and gently wipe clean or let dry before usage Note Dirt from fingerprint oil can easily stain the surface of the display Gently wipe off any stains with a soft lint free cloth The E RAD BLU Controller includes a LCD Touch Display This simple touch screen interface has many functions including Data Logging Configuration Options and Torque and Angle Settings The following sections describe these functions as well as how to enable and or use them New World Technologies Inc Page 9 V2014 06 17 amp O E RAD BLU USER MANUAL 4 1 Main Screen The Main Screen is used as the central control point of the E RAD BLU Tool System
51. in Menu Figure 4 3 21 2 User Configuration Figure 4 3 21 3 Numeric Keypad Menu al BLUE CAL 4 POINT CAL 4 Enter the desired Target Torque Note Press ENT to confirm torque or CLR to correct Result The Blue Calibration screen will be displayed along with a prompt to do torque cycle 1 Figure 4 3 21 4 5 Operate the E RAD through one pass cycle 6 The measured torque will be entered through the Bluetooth connection and there will then be a prompt to do torque cycle 2 Figure 4 3 21 5 7 Operate the E RAD through one pass cycle 8 The measured torque will be entered through the Bluetooth connection Figure 4 3 21 6 9 Press ENT to confirm the Point Calibration Result A prompt will appear asking to save the Blue Calibration results Press ENT to save the results or CLR to not save Figure 4 3 21 7 The screen will then go back to the User Configuration Menu BLUE CAL S ss BLUE CAL BLUE CAL po TORQUE cy CAC iorcn TODO 4 Tort HMCATCIIDCT TOOnIC 4 TOTI HEASURED TORQUE 1 LHF HEASURED TORQUE 1 LHF e i i i l SUREI 1 TORQUE CYCLE 2 Figure 4 3 21 4 Blue Calibration Figure 4 3 21 5 Blue Calibration Figure 4 3 21 6 Blue Calibration Screen Screen Screen New World Technologies Inc Page 33 V2014 06 17 amp O E RAD BLU USER MANUAL Figure 4 3 21 7 Save Result Confirmation Note To view the value that the Calibration Table has been adjusted by
52. ith a Figure 5 5 2 Passed Last Result With Figure 5 5 3 Passed Last Result With a Smart Socket Connected the Bluetooth Bridge Disabled Smart Socket Not Connected ad LAST RESULT LAST RESULT SET TORQUE LBFT SET TORQUE LBFT SET ANGLE DEGREES SET ANGLE DEGREES 31C 24C MENU PRESETS MENU PRESETS Figure 5 5 4 Invalid Torque Last Figure 5 5 5 Failed Last Result With Result a Smart Socket Connected Note The Last Result will be displayed for ten seconds or until the E RAD BLU is reversed or a new cycle is started 5 6 Start Up With No Handle When the unit is started up without a handle Figure 5 6 1 it will not show any Handle Temperature the grey SS icon will appear and the DEFAULT Log will be chosen as long as no Log was manually set previously If a Log file was previously set or at this stage then the unit will start up with that as the Log to use Note The unit will always start up locked if no handle is attached a SET TORQUE LEFT 1088 SET ANGLE DEGREES 32C MENU PRESETS Figure 5 6 1 Screen Without Any Handle Found New World Technologies Inc Page 49 V2014 06 17 amp yy E RAD BLU USER MANUAL When the unit is unlocked without a handle Figures 5 6 2 and 5 6 3 it will disable options in the menu that have their information stored on the handle so that the operator does not think they have changed something that cannot actually be changed without the handle Figure
53. ity Peak Torque 8 Peak Current Hin Voltage Inputs LED State Adjustment Info 1 Info 2 Hotor Temp Bridge State Sensor Torque EXIT Figure 4 3 7 1 Diagnostics Display Figure 4 3 7 2 Main Menu Note To return to the Main Screen press the Exit button 4 3 8 Change the Set Torque This function allows the operator to change the Set Torque The Set Torque is the torque value at which the E RAD BLU will stop the Torque Cycle and the cycle will be considered a pass For more information on the Set Torque and Torque Cycle refer to Section 5 2 Torque Only Operation To change the Set Torque 1 Press the Set Torque button on the Main Screen Result A numeric keypad will be displayed as shown in Figure 4 3 8 1 2 Enter the new Set Torque Note Refer to Section 1 2 1 Torque Ranges New World Technologies Inc V2014 06 17 Page 21 amp O E RAD BLU USER MANUAL 3 Press ENT to confirm the new Set Torque or CLR to correct Note f the entered value is less than the Minimum Torque it will be corrected to the Minimum Torque If the entered value is greater than the Maximum Torque it will be corrected to the Maximum Torque Result The new Set Torque will be displayed on the Main Screen Figure 4 3 8 2 ENTER NEH TORQUE p SET TORQUE LBFT 408 SET ANGLE DEGREES JAC ZAC MENU PRESETS Figure 4 3 8 1 Numeric Figure 4 3 8 2 Main Screen Keypad with New Set Torq
54. k Icon in the top of the screen Basic 14504 Intermediate Contact your RAD Distributor Table 4 2 1 1 Access Levels and Passwords 4 2 2 Returning to the Locked Level To return to the Locked Access Level 1 Press the Menu button on the Main Screen 2 Select the Lock option from the Main Menu Figure 4 2 2 1 Result A numeric keypad will be displayed as shown in Figure 4 2 2 2 Figure 4 2 2 1 Main Menu Figure 4 2 2 2 Numeric Keypad 3 Enter the password 14504 4 Press ENT to confirm the password or CLR to correct Result If the password is invalid an INCORRECT message will appear Figure 4 2 2 3 If the password is correct the display will return to the Main Screen and the Touch Screen will have returned to the Locked Level Figure 4 2 2 4 New World Technologies Inc Page 13 V2014 06 17 yy E RAD BLU USER MANUAL 4 3 Functions Figure 4 2 2 3 Incorrect Password Message Figure 4 2 2 4 Main Screen in the Locked Level Note The Lock Icon is now displayed in the top of the screen The following sections describe the functions available on the E RAD BLU Touch Display Interface Refer to Section 4 2 User Access Levels for more information on the accessibility of these functions Note When selecting an option from any menu press the number to the left of the option Note Menus may consist of several screens To move through the menu use the left and right
55. l return to the Low Pre Torque Menu and the modifications will be saved Press the Exit button at the bottom of the screen to return to the Main Screen To select a Low Pre Torque 1 New World Technologies Inc V2014 06 17 Make sure Angle Mode is enabled refer to Section 4 3 12 Enable Disable Angle Mode for information on enabling Angle Mode Page 37 amp O E RAD BLU USER MANUAL 4 3 25 Factory Settings 4 3 26 Network 2 Adjust the Set Angle to the desired value by referring to Section 4 3 2 Select a Preset if the E RAD BLU Is in the Locked Level or Section 4 3 9 Change the Set Angle if the E RAD BLU Is in any other level Adjust the Set Torque to the desired Low Pretorque value that was previously added to the tool Figure 4 3 24 7 Adjust the Set Torque by referring to Section 4 3 2 Select a Preset if the E RAD BLU is in the Locked Level or Section 4 3 8 Change the Set Torque if the E RAD BLU is in any other level The Low Pretorque has now been selected and the tool can be used refer to Section 5 4 Torque and Angle Operation for information on operating the tool Figure 4 3 24 7 Low Pretorque Selected This function is used to adjust factory settings including Minimum Torque Maximum Torque Angle Mode and Gear Ratio These settings should only be used under the direction of New World Technologies Inc Technical Support Note Contact New World Technologies Inc Tech
56. lect User Config from the Main Menu shown in Figure 4 3 23 1 3 Select Cal Adjust from the User Configuration Menu shown in Figure 4 3 23 2 Result A numeric keypad will be displayed Figure 4 3 23 3 4 Enter the Adjustment Value for the Tool s Calibration MAIN MENU USER CONFIG WENU liner ICAL ABJUST Lock 1 AG CAL ADJUST Ialia JCHAHGE UHITS GHGLE MODE PO TRAHSFER MATHT LOcK O USER COHFIG t HS HT LIMIT Figure 4 3 23 1 Main Menu Figure 4 3 23 2 User Configuration Figure 4 3 23 3 Numeric Keypad Menu 4 3 24 Low Pre Torque This function allows the operator to select from and modify three Low Pre Torque Values which are below the Minimum Torque of the E RAD Tool System For more information on Pre Torque and when it occurs refer to Section 5 3 Angle Only Operation and Section 5 4 Torque and Angle Operation Note Angle Mode must be enabled to access and use Low Pre Torque Refer to Section 4 3 12 Enable Disable Angle Mode To add a Low Pre Torque 1 Press the Menu button on the Main Screen 2 Select User Config from the Main Menu shown in Figure 4 3 24 1 3 Select Low Trq Value from the User Configuration Menu Figure 4 3 24 2 4 Select the Low Torque from the Low Pre Torque Menu Figure 4 3 24 3 MAIN MENU USER CONFIG MENU LOH PRETORQUE LOCK CALIBRAT IO LOW TORGUE MCOHAHGE UHITS 2 LOW TRO YALUE 2 LOW TORQUE TFAHSFER JEME CAL
57. n be a prompt asking to do Torque Cycle 2 Figure 4 3 20 6 8 Operate the E RAD BLU through one pass cycle New World Technologies Inc Page 31 V2014 06 17 yy E RAD BLU USER MANUAL 4 3 21 Blue Calibration WARNING 9 If using a Calibration Stand manually enter the torque read from the Calibration Transducer If using a Smart Socket the Measured Torque will be entered through the Bluetooth connection Figure 4 3 20 7 10 Press ENT to confirm the Point Calibration Result A prompt will appear asking to save the Point Calibration results Press ENT to save the results or CLR to not Figure 4 3 20 8 Result The screen will then go back to the Main Screen in Point Calibration Mode Figure 4 3 20 3 The torque will be adjusted by the Point Calibration for the Target Torque entered in Step 5 until a new torque is entered or Point Calibration is disabled Figure 4 3 20 7 Point Calibration Figure 4 3 20 8 Save Result Screen Confirmation Only qualified personnel with training in the safe operation of torque tooling and the E RAD BLU Tool System should operate this tool This function allows the operator to quickly adjust the Calibration for the Tool Blue Bluetooth Calibration is useful in field applications when the torque needs to be verified and adjusted Blue Cal is only meant to adjust the Tool s calibration Note Blue Calibration will adjust the entire Tool Calibration but it will not overw
58. nical Support for more information refer to Section 8 0 Contact Us This function is used as an alternate way to connect to the E RAD BLU Touch Data Logger Refer to section 6 0 Data Log PC Operations for more information about the Data Logger To connect the E RAD BLU to a PC U BWN FE New World Technologies Inc V2014 06 17 Press the Menu button on the Main Screen Select User Config from the Main Menu shown in Figure 4 3 26 1 Select Network from the User Configuration Menu shown in Figure 4 3 26 2 For automatic IP Address set the IP Net to 0 and the IP Node to O For a fixed IP Address on the 192 168 Private Network a Change the IP Net to the subnet of the IP address b Change the IP Node to the unit address of the IP address Figure 4 3 26 1 Main Menu Figure 4 3 26 2 User Configuration Menu Page 38 amp O E RAD BLU USER MANUAL Figure 4 3 26 3 Network Screen To check the IP Address l 2 3 4 3 27 Angle Torque Pass Fail This feature allows the user to create a range which determines whether an Angle Cycle Section 5 3 Angle Only Operation or a Torque and Angle Cycle Section 5 4 Torque and Angle Operation will pass or fail To create this range New World Technologies Inc V2014 06 17 l Press the Menu button on the Main Screen Select Tool Info from the Main Menu shown in figure 4 3 26 4
59. o that it can be viewed 4 3 5 View Tool Information This function allows the operator to view the following E RAD BLU Tool System information E RAD BLU Serial Number E RAD BLU Handle Serial Number Smart Socket Serial Number Model Numbers Factory Calibration Date Customer Calibration Date if Factory Calibration is modified Calibration Voltage Total Cycles Maintenance Cycles Minimum Torque Maximum Torque To view the Tool Information 1 Press the Menu button on the Main Screen 2 Select Tool Info from the Main Menu shown in Figure 4 3 5 1 Result The Tool Information Menu will be displayed Where the Case Information Handle Information or Sensor Information can be chosen Figure 4 3 5 2 3 Select Case Info from the Tool Information Menu to view the Case Information Figure 4 3 5 3 Figure 4 3 5 1 Main Menu Figure 4 3 5 2 Tool Info Menu 4 Select Handle Info from the Tool Information Menu to view the Handle Information Figure 4 3 5 4 New World Technologies Inc Page 19 V2014 06 17 amp yy E RAD BLU USER MANUAL 5 Select Sensor Info from the Tool Information Menu to view the Sensor Information Figure 4 3 5 5 Note When Exit is pressed in one of the information screens you will be taken back to the Tool Information Menu TOOL INFORMATION TOOL INFORMATION TOOL INFORMATION 12345 3H11144 SSHH3H2 ERAD 2566C SH 61 85 S 33664 464 ERA
60. on 8 0 Contact Us The E RAD BLU Tool System should only be used if environmental storage and operation specifications have been met Refer to Section 1 2 3 Environmental Specifications Electrical Shock can cause serious or fatal injury Do not apply power to the E RAD BLU Tool System without verifying the Earth Ground Ensure the E RAD BLU Controller and Tool Handle are properly Earth Grounded before turning on the Power Switch Do not touch any power devices or electrical connections or remove the E RAD BLU Controller Top Plate before ensuring the Power Switch Is in the Off Position the AC Mains Power has been disconnected and no high voltage is present Ensure all AC Mains Power wiring to the E RAD BLU AC Power Cable comply with all National and Local Electrical Codes Improper wiring may result in unsafe conditions for equipment and personnel New World Technologies Inc does not recommend replacing the supplied AC Power Cable If using a different power cable or a power plug adapter ensure the Earth Ground pin is present and firmly connected While operating the E RAD BLU Tool System always wear safety goggles and keep all body parts clear of moving parts and the reaction arm contact point Always support the E RAD BLU Tool Handle while the E RAD BLU Tool System is in use This will prevent unexpected release in the event of fastener or component failure Never exceed the Maximum Torque of the E RAD BLU Tool System Failur
61. op of the Main Screen 2 Select View Log from the Data Log Menu shown in Figure 4 3 4 1 3 View individual Cycle Logs using the left and right arrow keys at the bottom of the screen Figure 4 3 4 1 Data Log Menu Figure 4 3 4 2 View Cycle Logs Passed Figure 4 3 4 3 View Cycle Logs Failed Cycle Cycle Note The text will be in green if the cycle passed Figure 4 3 4 2 and in red if the cycle failed or was invalid Figure 4 3 4 3 4 Press the Exit button to return to the Main Screen To view a Data Log that Is not currently selected 1 Press the Data Logs button folder icon at the top of the Main Screen Select View Select from the Data Log Menu shown in Figure 4 3 4 1 Select the log that you want to view Figure 4 3 4 4 Press the Exit button View individual Cycle Logs using the left and right arrow keys at the bottom of the screen Note The text will be in green if the cycle passed Figure 4 3 4 5 and in red if the cycle failed Figure 4 3 4 6 6 Press the Exit button to return to the Data Log Menu ee a New World Technologies Inc Page 18 V2014 06 17 amp yy E RAD BLU USER MANUAL Figure 4 3 4 4 Select Log Screen Figure 4 3 4 5 View Cycle Logs Figure 4 3 4 6 View Cycle Logs Passed Cycle Failed Cycle Note f a data log file contains no logs an error message will be displayed saying Log is Empty Select different log to view or add logs to the file s
62. or repaired under the terms and conditions of this warranty that product or part will carry the remainder of the warranty from the date of original repair To qualify for the above mentioned warranties written notice to New World Technologies Inc must be given immediately upon discovery of such defect at which time New World Technologies Inc will issue an authorization to return the tool The defective item must promptly be returned to New World Technologies Inc all freight charges prepaid When returning a tool the reaction arm s being used with the tool must also be returned New World Technologies Inc Telephone 1 800 983 0044 Email info radtorque com Exclusions from Warranty At New World Technologies Inc s sole judgment tools or accessories that have been altered damaged misused abused badly worn due to excessive utilization lost or improperly maintained will NOT be covered under the terms of this warranty Tools returned without the reaction arm s will not be covered under the terms of this warranty Consumable parts and accessories such as extensions reaction blanks arms are not covered under this warranty Tools that have been relabeled without prior written consent of New World Technologies Inc will not be covered under this warranty Equipment and accessories not manufactured by New World Technologies Inc measuring equipment etc are warranted only to the extent of the original manufacturer s warranty Ther
63. ress the Menu button on the Main Screen 2 Select Change Units from the Main Menu shown in Figure 4 3 11 1 3 Select the desired units from the unit options Figure 4 3 11 2 Figure 4 3 11 1 Main Menu Figure 4 3 11 2 Units Menu New World Technologies Inc Page 23 V2014 06 17 amp yy E RAD BLU USER MANUAL 4 3 12 Enable Disable Angle Mode This function allows the operator to enable or disable the use of Angle Mode When this function is enabled the operator can change the Set Angle modify and use Set Angle Preset values and operate in Angle Only and Torque and Angle Modes Refer to Section 4 3 2 Select a Preset Section 4 3 9 Change the Set Angle Section 4 3 10 Modify Presets Section 5 3 Angle Only Operation and Section 5 4 Torque and Angle Operation To enable disable Angle Mode 1 Press the Menu button on the Main Screen 2 Select User Config from the Main Menu shown in Figure 4 3 12 1 3 Select Angle Mode to enable Angle Mode or select Angle Mode again to disable Angle Mode Note When a check is displayed Angle Mode is currently enabled Figure 4 3 12 2 Figure 4 3 12 1 Main Menu Figure 4 3 12 2 User Configuration Menu 4 3 13 Enable Disable Auto Lock When this function is enabled upon power up the E RAD BLU Touch Display will be in the Locked Access Level regardless of the previous state To enable disable Auto Lock 1 Press the Menu b
64. rite it For more information on adjusting the Tool Calibration refer to Section 4 3 23 Calibration Adjust Note Blue Calibration does not appear in the User Configuration Menu until after a full Tool Calibration has been done and the E RAD BLU has been connected to a Smart Socket Note The Minimum Torque usable while in Blue Calibration is 1 3 of the Tool s Maximum Torque Blue Calibration is not recommended for use above 80 of the Tool s Maximum Torque The optimal range for use is between 40 and 80 of the Tool s Maximum Torque If Blue Calibration is used for a torque value below 40 an error message will be displayed saying Torque too low use Point Cal Point Cal should be used for any torque below 40 Refer to Section 4 3 20 Point Calibration for more information on Point Cal To do a Blue Calibration Note A Smart Socket is needed to perform this procedure 1 Press the Menu button on the Main Screen Select User Config from the Main Menu shown in Figure 4 3 21 1 3 Select Blue Cal to enable Blue Calibration Figure 4 3 21 2 Result A numeric keypad will be displayed asking for a Target Torque Figure 4 3 21 3 NO New World Technologies Inc Page 32 V2014 06 17 amp O E RAD BLU USER MANUAL HAIN MEHU USER CONFIG MEHU TARGET TORQUE CLEFT 1H CALIBRATIONW 2 LOW TRO YALUE Jee UHITS TRANSFER 4 USER COMFIG EXIT gt EXIT e Figure 4 3 21 1 Ma
65. rm FOOT rensei SET 42 Dede R EICON PONTS ccs sacmntettassane SAE T 42 5 2 Torque Only Ope ration cccccecsececeeceeeeeeeeeeeeeeeeeeeaeeeeeeaeeereeess 43 5 3 Angle Only Operation cccccececseecseeeeeeeeeeeueeeeeeeeeeaeeeteeaeseteeags 44 5 4 Torque and Angle Operation cccecsccecscseceeeeeeueeeaeeuteeeeereeaes 46 5 5 Reviewing the Last Result sssessssrererrrrnrerrrrnrerrrrererrrrererrrreas 48 5 0 Start Up Witri N Handie sersencnrcrcncrearannn 49 6 0 Data Log PC Operations s sssssss2 50 6 1 Software Installation and PC RequireMents ccecsececeeeeeeeeeees 50 6 2 Connecting E RAD and PC cccccececeeseeeceeeeeeaeeeeeeaeeeeeeaeeeeeeags 50 03 INO TME COCK asii ia iota uate dvr tenes EE AE 52 6 4 Downloading all Data LOGS sssesssssrerenrnrerenrrrererrrrererrrrererrrrer 52 6 5 Deleting Data Logs from the E RAD BLU ccecceseceeeeeeeeeees 52 Oe DON DATA seere T 53 6 7 Uploading Operator Password FIl cececceceeeeseeeeeeeeeeaeeeeeeass 54 7 0 Troubleshooting ssssussnsnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 55 TAL ENOr MES 0 EE EAE 55 7 1 1 Blank E RAD BLU Touch Display cc ccccceceeceeeesseeeeeeeeeeeteeeeteeaes 55 7 1 2 Fixed in Initialization SCrE N ccccccecsecseceeeeeeeeeeeeeeeeeeeesaeeeeeeeaetaes 55 7 1 3 FB Not Ready Analog Sensor cccccceceeseeeceeeeeeeeeeeeeeeeeeeeeseeeeenees 55 fe bA
66. rque Cycle Figure 5 2 5 Passed Torque Cycle With the Bluetooth Bridge Disabled With the Bluetooth Bridge Disabled With a Smart Socket Not Connected SET ANGLE DEGREES SET ANGLE DEGREES HO E USER CONFIG HENU CALIBRATION 2 LOL TRE YALUE 9 a3 ae PR vocisies 257332 HOTOR TORQUE SET ANGLE DEGREES a FO OIHT CAL LJ 4 4 CAL ADJUST 3ac 23C _ MENU PRESETS EXIT gt Figure 5 2 6 Failed Torque Cycle With Figure 5 2 7 User Configuration a Smart Socket Not Connected Menu Without Blue Calibration Note f the trigger is released at any point during the Torque Cycle a Torque Invalid message will be displayed Figure 5 2 8 SS PR Lociiioa 2293545543 SOCKET TORQUE SET ANGLE DEGREES A a1C 24C MENU PRESETS Figure 5 2 8 Torque Invalid Message 5 3 Angle Only Operation This section describes the operation of the E RAD BLU Angle Only Mode In Angle Only Mode the Angle Cycle has passed when the Actual Angle reaches the Set Angle To operate in Angle Only Mode Angle Mode must be enabled by referring to Section 4 3 12 Enable Disable Angle Mode New World Technologies Inc Page 44 V2014 06 17 amp O E RAD BLU USER MANUAL To operate the Angle Only Mode l PERUN Adjust the Set Torque to zero by referring to Section 4 3 2 Select a Preset if the E RAD BLU is in the Locked Level or Section 4 3 8 Change the Set Torque if the E RAD BLU is in any other le
67. s button on the Main Screen Figure 6 4 1 Figure 6 4 1 Update Logs Button Result The Data Logger Software will download all the Data Logs from the E RAD BLU Tool System Once the Data Logs have been downloaded to the Data Logger Software the operator will be prompted to add descriptions of the E RAD BLU and the Data Logs These descriptions are useful in identifying a Data Log Note All Data Logs are stored on a local database which can be accessed to further manipulate the data 6 5 Deleting Data Logs from the E RAD BLU By closing a Data Log in the Data Logger Software the operator is also deleting the Data Log from the E RAD BLU Tool System The Data Log will be saved on the PC and the title of the Data Log will be modified to indicate the date it was closed Note The E RAD BLU must be in PC Transfer Mode and the Data Logger Software must be running before proceeding with the following instructions Refer to Section 6 2 Connecting E RAD BLU and PC To delete a Data Log New World Technologies Inc Page 52 V2014 06 17 yy E RAD BLU USER MANUAL 1 Select the Data Log to be closed Figure 6 5 1 301B LOG 300A LOG 301A LOG HLL Figure 6 5 1 Select a Data Log Select the Options drop down menu Select Close Log from the Options menu Figure 6 5 2 E T Close All Logs set RTC Edit Applications Figure 6 5 2 Close Log from Options Menu Result The selected Data Log will be closed
68. s or less and the operator s name can be 15 characters or less Note The start of the password lines up with the P in the first line and the start of the operator s name lines up with the O in the first line This must be done regardless of the length of the password Any line cannot go passed the E at the end of the first line Note The operator s name column can be left blank 5 Enter more passwords and operator s names if more than one is needed Example with a shorter password 5550 OPERATOR_2 Figure 6 7 1 Note There is no need to finish the line with spaces Press enter to start the next line _OPERATOR S_NAME See Figure 6 7 1 for an File Edit Format View Help PASSWORD OPERATOR S NAME 12345678 OPERATOR 121212 555 OPERATOR 2 Figure 6 7 1 Example Operator Password File 6 Save this file with an appropriate name and in an appropriate location 7 Open Data Logger Software and ensure the E RAD BLU Tool System is in PC Transfer Mode Refer to Section 6 2 Connecting E RAD BLU and PC 8 Select the File drop down menu 9 Select Upload Files from the File drop down menu Figure 6 7 2 Options ERAD Hel Print Export DataLog Exit Figure 6 7 2 Upload Files from File Menu Result A File Explorer Window will appear Figure 6 7 3 New World Technologies Inc Page 54 V2014 06 17 amp O E RAD BLU USER MANUAL Figure 6 7 3 File Explorer Window 10 Select the
69. se that do not have an existing database compatible with Windows XP Windows Vista Windows 7 and Windows 8 Note The Existing Customers download package is for customers who have an existing database that is still in use compatible with Windows XP Windows Vista and Windows 7 Note If a physical copy is needed request a CD copy or a memory stick copy from your Authorized RAD Distributor or New World Technologies Inc 6 2 Connecting E RAD and PC To connect the E RAD BLU Tool System to a PC for Data Log access 1 Connect the Serial Communication Cable from the available PC USB Port to the Communication Port on the E RAD BLU Controller On the E RAD BLU Touch Display 2 Press the Menu button on the Main Screen 3 Select PC Transfer from the Main Menu shown in Figure 6 2 1 Result The PC Transfer Screen will be displayed Figure 6 2 2 New World Technologies Inc Page 50 V2014 06 17 yy E RAD BLU USER MANUAL HAIN HEHU PC TRANSFER Figure 6 2 1 Main Menu On the PC Figure 6 2 2 PC Transfer Screen 4 Open the Data Logger Software Figure 6 2 3 U RAD ENTREME TORQUE MACINNES _ N lt Figure 6 2 3 Datalogger Main Screen Note If the E RAD BLU is not in PC Transfer Mode a prompt window will appear Figure 6 2 4 Ensure the E RAD BLU is in PC Transfer Mode and press OK Please ensure that the E RAD is in PC Mode Figure 6 2 4 PC Mode Prompt Window 5 Select the
70. sible from there The display will not exit from the Main Menu preventing the operator from accessing the Presets Set Torque Set Angle and Data Logs and from operating the E RAD BLU Tool Handle For instructions on creating an Operator Password File refer to Section 6 7 Uploading Operator Password File To enable disable the Operator Password 1 Press the Menu button on the Main Screen 2 Select User Option from the Main Menu shown in Figure 4 3 15 1 3 Select Operator PW to enable the Operator Password or Operator PW again to disable the Operator Password Note When a check is displayed the Operator Password is enabled Figure 4 3 15 2 Figure 4 3 15 1 Main Menu Figure 4 3 15 2 User Option Menu To Login Note When the Operator Password function is enabled the display will return to the Main Menu Screen and the Login option will be displayed 1 Select Login from the Main Menu shown in Figure 4 3 15 3 Note An alpha numeric keypad will be displayed Figure 4 3 15 4 New World Technologies Inc Page 25 V2014 06 17 amp yy E RAD BLU USER MANUAL Figure 4 3 15 3 Main Menu Figure 4 3 15 4 Alpha Numeric Keypad 2 Enter an Operator Password Note f an Operator Password File has not been uploaded to the E RAD BLU any password can be used to login 3 Press ENT to confirm or CLR to correct Result The display will return to the Main Menu and the Logout
71. t will ask you if you want to clear Maint Stats If you press CLR it will only clear the total Maintenance Cycles If you press ENT it will clear all of the Maintenance Cycles Result The display will return to the User Configuration Menu Figure 4 3 18 4 New World Technologies Inc Page 29 V2014 06 17 amp O E RAD BLU USER MANUAL Figure 4 3 18 4 User Configuration Menu 4 3 19 Clear Maintenance Statistics This function allows the operator to clear the Maintenance Statistics This is generally done after maintenance To view the Maintenance Statistics refer to Section 4 3 6 View Tool Statistics To clear Maintenance Statistics 1 Press the Menu button on the Main Screen 2 Select Tool Stats from the Main Menu shown in Figure 4 3 19 1 3 Select Clear Maint from the Statistics Menu shown in Figure 4 3 19 2 4 Select Confirm CLR to confirm the clearing of the Maintenance Statistics or press the Exit button to cancel Figure 4 3 19 3 Figure 4 3 19 1 Main Menu Figure 4 3 19 2 Statistics Menu Figure 4 3 19 3 Statistics Menu with Confirm CLR Option 4 3 20 Point Calibration WARNING Only qualified personnel with training in the safe operation of torque tooling and the E RAD BLU Tool System should operate this tool This function allows the operator to quickly adjust the Calibration for a specific Set Torque Point Calibration is useful in field applications when the
72. to 7 2 1 Power Cycle 7 1 10 Inhibited The servo driver is unable to rotate the motor This is usually caused by a loss of feedback or power from the motor to the servo drive Solution Refer to 7 2 1 Power Cycle 7 1 11 Motor Cannot Start The servo driver is unable to rotate the motor This is usually caused by a loss of feedback or power from the motor to the servo drive Solution Refer to 7 2 1 Power Cycle 7 1 12 DB Inconsistent An intermittent fault in the AC DC conversion has resulted in unexpected changes in signal amplification Solution 1 Refer to 7 2 2 AC Power Cable 2 Refer to 7 2 4 AC Mains Power Supply 3 Refer to 7 2 1 Power Cycle 7 1 13 Under Voltage The DC power provided to the motor does not meet the requirements Solution 1 Refer to 7 2 2 AC Power Cable 2 Refer to 7 2 4 AC Mains Power Supply 3 Refer to 7 2 1 Power Cycle 7 1 14 Over Voltage The DC power provided to the motor exceeds the limitations 1 Refer to 7 2 2 AC Power Cable 2 Refer to 7 2 4 AC Mains Power Supply 3 Refer to 7 2 1 Power Cycle 7 1 15 Short Circuit Immediately power off the E RAD BLU and remove from service Contact New World Technologies Inc Technical Support refer to Section 8 0 Contact Us 7 1 16 Over Temp The E RAD BLU Controller s Internal Temperature has exceeded its maximum Solution Refer to 7 2 5 Needs Cooling 7 1 17 Internal Error or Program Error An
73. ton Result An alpha numeric keypad will be displayed as shown in Figure 4 3 3 3 DATALOG HENU Select Log ENTER LOG HAHE LOG11144 VIEW LOG EX EX1 2 VIEW SELECT LOG11140H EX LOG SELECT LOC USE DEFAULT EXIT EXIT NEW Figure 4 3 3 1 Data Log Menu Figure 4 3 3 2 Select Log Screen Figure 4 3 3 3 Alpha Numeric Keypad 4 Enter the desired alpha numeric file name using the displayed keypad Note Press the key numerous times to cycle through the available characters on that key The 1 key includes the characters _ If the operator pauses for more than one second the cursor will move to the next position 5 Press ENT to accept the file name or CLR to correct Result If the Data Log file name already exists the operator will be prompted to continue using the existing log Press ENT or choose another file name Press CLR This prompt window is shown in Figure 4 3 3 4 Result The new Data Log file name or the continued existing one will be displayed at the top of the Main Screen as shown in Figure 4 3 3 5 New World Technologies Inc Page 16 V2014 06 17 amp O E RAD BLU USER MANUAL Figure 4 3 3 4 Data Log Already Exists Prompt Figure 4 3 3 5 Main Screen with New Data Log Displayed To select a different Data Log file 1 Press the Data Logs button folder icon located at the top of the Main Screen 2 Select Select Log from the Data
74. troller and the Power 9 4 0 Touch Display Interface ccscssssseenesesseeeneneseeseeeneseeseeenesenens 9 Pale 2 CRECN weccaat erat ieacrieetaaat E E E 10 feet Whe 99 LOCO e E a 10 4 1 2 The Temperature REadingS cccscecssceeseceeseeeeeeeueeeaueeeaueeeaeeerseeetes 11 4 2 User Access LevelS ssssrersssrrererrrrererrrrererrrrererrrrererrrrererrerre 11 4 2 1 Unlocking Access L VEIS cccccecseceeseeeeeeeueeeeueeeeeeueeeauteeaueeeaeeetaeess 12 4 2 2 Returning to the LOCKed LeVel cccccecesceeseeeteeeeeeeeeeeeaueeeaeeetaeeenes 13 AS UC UION ean E E E 14 4 3 1 Connecting to a Smart Socket sssserssrnrnrerererrrrrrrrnrnrrrrrrrrererrrrrrne 14 432 le a Pros 2 ee er ee ee eee ee eee ee eee ee eer eee ree 15 4 3 3 Setup Change Data Log File siccasasariaincdnvetamntenivaaeneatsevaatenss 16 4 3 4 View a Data LOG FIl cccccessececceeeeeeeeeeeeeeeeeeeeeeeteeeueeeaueetaeeetaeeenes 18 4 3 5 View Tool Information cc cececcees eee eeeeeeeeeeeeeeseeeeeeeeeeseeeneeesaetantes 19 4 3 6 View TOOl SUA IG UC Si ccrcennitiacdaed auc meancciendmet anced naaa a aa a 20 4 3 7 Vlew DiagNOStICS crsciackesteisraay sadstapsanmevoiteckisetveant saci AAVERE Ris 21 4 3 8 Change the Set TOrqUe sssssssssrerrrrrrrrrrrrrrrrrrrrerrrrrerersrnrerersrerern 21 4 3 9 Change the Set Angle ccccccccecscceeeeseeeeseeeeeeeeeeeueeeaueeeaueeeneeerseeetes 22 As 3 VO MOGI ProStar n aerate 23 4 3 11 Change the Torque
75. ue 4 3 9 Change the Set Angle This function allows the operator to change the Set Angle The Set Angle is the angle value at which the E RAD BLU will stop the Angle Cycle and the cycle will be considered a pass For more information on the Set Angle and Angle Cycle refer to Section 5 3 Angle Only Operation Note To change the Set Angle Angle Mode must be enabled refer to Section 4 3 12 Enable Disable Angle Mode To change the Set Angle 1 Press the Set Angle button on the Main Screen Result A numeric keypad will be displayed as shown in Figure 4 3 9 1 2 Enter the new Set Angle Note The Set Angle range is 0 degrees or 10 to 600 degrees 3 Press ENT to confirm the new Set Angle or CLR to correct Note If the new Set Angle is less than 10 degrees and not 0 degrees it will be corrected to 10 degrees If the new Set Angle is greater than the maximum the alert Too High will be displayed Figure 4 3 9 2 Press CLR and the value will change to 600 degrees The operator can now enter a different Set Angle or press ENT to accept 600 degrees Result The new Set Angle will be displayed on the Main Screen as shown in Figure 4 3 9 3 ENTER NEH ANGLE ENTER NEH ANGLE a SET TORQUE LEFT 258 SET ANGLE DEGREES os JAC ZAC MENU PRESETS Figure 4 3 9 1 Numeric Keypad Figure 4 3 9 2 Too High Alert Figure 4 3 9 3 Main Screen with New Set Angle New World Technologies Inc Pag
76. ust the Set Torque to the desired value by referring to Section 4 3 2 Select a Preset if the E RAD BLU is in the Locked Level or Section 4 3 8 Change the Set Torque if the E RAD BLU is in any other level Note Refer to Section 1 2 1 Torque Ranges 2 Adjust the Set Angle to the desired value by referring to Section 4 3 2 Select a Preset if the E RAD BLU is in the Locked Level or Section 4 3 9 Change the Set Angle if the E RAD BLU is in any other level Note The Set Angle range is 0 degrees or 10 to 600 degrees 3 Place the E RAD BLU on the joint system 4 Ensure the Forward Reverse Switch is in the Forward Position 5 Ensure the blue System Ready LED is illuminated 6 Press and hold the On Off Trigger until the Pretorque Cycle has passed This will occur when the Actual Torque reaches the Set Torque Figure 5 4 1 New World Technologies Inc Page 46 V2014 06 17 yy E RAD BLU USER MANUAL Figure 5 4 1 Pretorque Passed Cycle Note To stop the E RAD BLU at any time during the Pretorque release the Trigger This will result in a failed Torque and Angle Cycle 7 Press and hold the On Off Trigger until the Angle Cycle has passed This will occur when the Actual Angle reaches the Set Angle or the Actual Torque reaches the Maximum Torque of the E RAD BLU Note The Angle Cycle will stop if the Actual Torque reaches the Maximum Torque of the E RAD BLU Model Note After the Torque and Angle Cycle
77. utton on the Main Screen 2 Select User Option from the Main Menu shown in Figure 4 3 13 1 3 Select Auto Lock to enable the Auto Lock or Auto Lock again to disable the Auto Lock Note When a check is displayed Auto Lock is enabled Figure 4 3 13 2 Figure 4 3 13 1 Main Menu Figure 4 3 13 2 User Option Menu 4 3 14 Enable Disable Reverse Confirmation This function prevents the operator from reversing without acknowledgement While this function is enabled the Touch Display will prompt the operator to confirm the use of the reverse setting New World Technologies Inc Page 24 V2014 06 17 amp yy E RAD BLU USER MANUAL To enable disable Reverse Confirmation 1 Press the Menu button on the Main Screen 2 Select User Option from the Main Menu shown in Figure 4 3 14 1 3 Select Rev Confirm to enable Reverse Confirmation or Rev Confirm again to disable Reverse Confirmation Note When a check is displayed Reverse Confirmation is enabled Figure 4 3 14 2 Figure 4 3 14 1 Main Menu Figure 4 3 14 2 User Option Menu 4 3 15 Operator Password While enabled this function will disable the operation of the E RAD BLU Tool System until the operator logs in using one of the passwords in the Operator Password File uploaded to the E RAD BLU refer to Section 6 7 Uploading Operator Password File The operator will still have full access to the Main Menu and all functions acces
78. vel Adjust the Set Angle to the desired value by referring to Section 4 3 2 Select a Preset if the E RAD BLU Is in the Locked Level or Section 4 3 9 Change the Set Angle if the E RAD BLU is in any other level Note The Set Angle range is 0 degrees or 10 to 600 degrees Place the E RAD BLU on the joint system Ensure the Forward Reverse Switch is in the Forward Position Ensure the blue System Ready LED is illuminated Press and hold the Tool Handle On Off Trigger until the arm has seated Result Arm Seated will be displayed on the Main Screen as shown in Figure 5 3 1 Figure 5 3 1 Arm Seated Message Press and hold the On Off Trigger until the Angle Cycle has passed Note To pause the E RAD BLU at any time during the Angle Cycle release the Trigger Pull the Trigger to continue 30 second timeout Note To stop the E RAD BLU at any time during the Angle Cycle toggle the Forward Reverse switch This will result in a failed Angle Cycle Note The Angle Cycle will stop if the Actual Torque reaches the Maximum Torque of the E RAD BLU Model Note After the Angle Cycle has passed the E RAD BLU will reverse slightly to unload the Reaction Arm Result When the Angle Cycle has passed or failed the Socket Torque and the Actual Angle total degrees of rotation will be displayed on the Main Screen Figure 5 3 2 shows the Main Screen after a passed Angle Cycle and Figure 5 3 3 shows the Main Screen after a failed Angl
79. ycles Before Figure 4 3 17 11 Maintenance Required Tool Shut Off Warning Warning 4 3 18 Maintenance Count Threshold This function restricts the cycles counted toward the Warning Cycles and the Shut Off Cycles referred to in Section 4 3 17 Maintenance Cycle Lock The operator sets a desired torque threshold and only cycles with a greater Actual Torque than this threshold are counted Note This function is especially useful in tandem with the Maintenance Cycle Lock Refer to Section 4 3 17 Maintenance Cycle Lock for more information Note Reverse Cycles with a torque greater than the Threshold Torque will be counted To set the Maintenance Count Threshold 1 Press the Menu button on the Main Screen 2 Select User Config from the Main Menu shown in Figure 4 3 18 1 3 Select Maint Torque from the User Configuration Menu Figure 4 3 18 2 Result A numeric keypad will be displayed Figure 4 3 18 3 HAIN MEHU USER CONFIG HENU HAINT TORQUE Figure 4 3 18 1 Main Menu Figure 4 3 18 2 User Configuration Figure 4 3 18 3 Numeric Keypad Menu 4 Enter the desired Minimum Torque Threshold in percent of the E RAD BLU s full scale Note The number entered is the desired Minimum Torque Threshold divided by the Maximum Torque of the E RAD BLU Tool System multiplied by 100 minimum torque threshold ______1_ _x 100 maximum torque of E RAD Note When ENT is pressed on the numeric keypad i
80. yy E RAD BLU USER MANUAL 7 3 Connecting to a Smart Socket Troubleshooting New World Technologies Inc Page 59 V2014 06 17 E RAD Limited Warranty New Tool Warranty Any new tool branded with the RAD name and purchased from New World Technologies Inc or through one of its authorized distributors or agents is warranted to the original purchaser against defects in materials and workmanship for a period of one 1 year from the date of original calibration The electronic control module is covered for a period of six 6 months from the date of calibration Under the terms of this warranty New World Technologies Inc at its option and F O B either its factory or an authorized service center will replace or repair for the original purchaser free of charge any part or parts found upon examination by New World Technologies Inc to be defective in material or workmanship or both If any product or part is replaced or repaired under the terms of this warranty that product or part will carry the remainder of the warranty from the date of original calibration Repaired Tool Warranty Once a tool is beyond its new tool warranty New World Technologies Inc for a period of three 3 months from the date of repair will replace or repair for the original purchaser free of charge any part or parts found upon examination by New World Technologies Inc to be defective in material or workmanship or both If any product or part is replaced

E-RAD BLU USER MANUAL

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