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PowerFlex® DC - Mid-Island Electrical Supply

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1. PowerFlex DC Technical Data Frame A Weights Weight Drive w ND Rating Code Drive Drive amp Packaging 230V 460V kg Ibs kg Ibs 7PO 4P1 8 4 19 5 10 5 23 1 9PO 6PO 012 010 020 014 019 029 027 038 035 8 8 19 4 11 24 3 055 045 052 073 073 10 8 23 8 13 28 7 093 086 110 100 129 Frame B Dimensions A Al A2 B B1 c mm in mn in mm in mm in mm in mm in 311 12 2 275 10 8 16 5 0 65 388 15 3 375 14 8 350 13 8 M6 Frame B Weights Weight Drive w ND Rating Code Drive Drive amp Packaging 230V 460V kg Ibs kg Ibs 146 167 25 5 56 2 27 5 60 6 180 218 207 265 250 29 5 65 0 31 5 69 4 360 330 32 70 5 34 75 434 412 45 PowerFlex DC Technical Data Frame C Dimensions A A1 B B1 B2 B3 B4 c mn in mm in mn in mm in mm in mn in mm in mn in 521 20 5 1499 19 7 511 20 1 400 15 7 200 7 9 155 2 2 56 2 2 416 16 4 M6 Le c j JO GI B1 til I 2 Ger n a nn Ba 8 UA I A Frame C Weights Weight Drive w ND Rating Code Drive Drive amp Packaging 230V
2. 26 Digital Output 1 Max 30V Max 50mA 5 Ready 145 Digital Out1 Sel 27 Digital Output 2 9 Fault 146 Digital Out2 Sel 28 Digital Output 3 2 Spd Thresh 147 Digital Out3 Sel 29 Digital Output 4 4 CurrentLimit 148 Digital Out4 Sel 30 24VDC Drive supplied power for Digital Outputs Max 80V Max 80mA O Terminal Block 4 Designations No Signal Description Factory Default Related Parameter 31 Digital Input 5 Max Volt 30V Max Cur 15V 3 2mA 17 Speed Sel 1 137 Digital In5 Sel 32 Digital Input 6 24V 5mA and 30V 6 4mA 18 Speed Sel 2 138 Digital In6 Sel 33 Digital Input 7 19 Speed Sel 3 139 Digital In7 Sel 34 Digital Input 8 31 Contactor 140 Digital In8 Sel 35 Digital Input Common 36 Not Used 40 1 When using the internal 24V DC supply terminal 19 for digital inputs 5 8 you must connect the digital input common terminal 35 to the 24V supply common terminal 18 Recommended Signal Wire Size for Analog 1 0 and Digital I O Wire Type and Size Flexible multi core mm2 mm2 AWG 6 16 Tightening Torque N m Ib in Terminal Block Signal Type Analog and Digital 1 0 Terminals TB1 4 1 40 10 140 1 500 0 140 1 500 26 16 0 4 3 5 31 PowerFlex DC Technical Data Digital Encoder Terminal Block The encoder connection
3. Terminals U1 V1 230V 10 1Ph 400V 10 1Ph 460V 10 1Ph 50 60 Hz 5 Terminals U2 V2 115V 15 1 PH or 230V 15 1Ph 50 60 Hz 5 1 For frame B and C drives only a jumper must be placed between terminals SA SB on the Switching Power Supply circuit board for the control circuits to work with 115V AC input Refer to SA SB Terminal Block Location on Frame B Drives on page 24 and SA SB Terminal Block Location on Frame C Drives on page 25 DC Output Voltages The output voltages below take into account an AC input undervoltage within the stated tolerance limits and a voltage drop of 4 due to an AC input line reactor It is the same as the rated armature voltage suggested for the connected motor Armature Circuit AC Input Voltage DC Output Armature Voltage Terminals C amp D Terminals U V W Two Quadrant Drive Four Quadrant Drive 230V 10 3Ph 260V 240V 400V 10 3Ph 470V 420V 440V 10 3Ph 530V 460V 460V 10 96 3Ph 560V 480V 480V 10 96 3Ph 580V 500V Field Circuit AC Input Voltage DC Output Field Voltage Terminals C1 amp D1 Terminals U1 amp V1 Fixed Field Adjustable Field 230V 15 1Ph 200V 200V 400V 15 1Ph 310V 310V 460V 10 1Ph 360V 360V 1 The max field voltage is equal to 0 85 x AC input line voltage 14 PowerFlex DC Technical Data Typical Power Wiring Diagrams The following diagram represents recommend
4. All U1 V1 C1 D1 0 2 4 0 24 10 0 5 0 8 4 4 7 1 21 PowerFlex DC Technical Data Control Circuit Input Power The control circuit must be powered by an external 230V AC or 115V AC single phase power supply For frame B and C drives only a jumper is required between terminals SA and SB for 115V AC control input power Refer to SA SB Terminal Block Location on Frame B Drives on page 24 and SA SB Terminal Block Location on Frame C Drives on page 25 for terminal block locations Control Circuit Terminal Designations Terminal Description U2 Single phase AC power for the control circuits V2 Frame A Control Circuit Terminal Block Location 21 22 23 24 25 26 27 28 29 30 31 32 39 34 35 36 37 38 SWR 3 4 5 6 7 8 910 men 22 PowerFlex DC Technical Data Frame B Control Circuit Terminal Block Location 21 22 23 24 25 26 27 28 29 30 f3 32 33 34 35 36 7 3 PI 40 Vel Ye DONNE DETENTE 2 ap CPCAQOICCONC Frame C Control Circuit Terminal Block Location RISK OF ELECTRIC SHOCK DISCONNECT INPUT POWER BEFORE SERVICING EQUIPMENT melaoasezo 35 36 75 76 78 U2 V2 PE U2 V2 23 24 PowerFlex DC Technical Data Control Circuit Wire Sizes Drive w Current Code Multi core Flexible Wire Wire Size Tightening Torque Frame 230V Terminals Size mm2 mm2 N m Ibs in Al 05 44 SA SB Terminal Block Location on Frame B Drives SA SB terminals Top of drive
5. Front of drive Y PowerFlex DC Technical Data SA SB Terminal Block Location on Frame C Drives Switching Power Supply SA SB terminals Control EMI Shield board located on the back Shown in the open of the Control EMI shield position Front of drive shown with top protective cover removed Control EMI shield 25 PowerFlex DC Technical Data Frame C Cooling Fans and Internal Fuse Signal Terminals PowerFlex DC Frame C drives require an external power supply for the heatsink cooling fans and include internal armature circuit protection fuses drives rated 521A 230V AC and 495A and 667A 460V AC input only The terminals for the internal fuses can be used to indicate that the fuses have opened Heatsink Fans and Fuses Terminal Designations Terminal Description Maximum Voltage Mamur Current U3 Single phase AC input power to cooling fans frame C 240V AC V3 drives only 81 Internal fuse signal frame C drives only 250V AC 1A AC112 82 Frame C Heatsink Cooling Fan and Internal Fuse Signal Terminal Block Locations DANGER RISK OF ELECTRIC Baya DISCONNECT INPUT POWER BEFORE SERVICING EQUIPMENT i we pon ale le o enaneaze 82 35 36 75 76 7 H U2 V2 PE 26 PowerFlex DC Technical Data Relay Outputs Terminals 35 and 36 and 75 and 76 are N O relay outputs The relay output between terminals 35 and 36 is configured with parameter 1392 Relay Out 1 Sel The relay output
6. 2 10 100 C12D10 20P 41AD014 14 11 4 75 1321 3R18 B 1 5 7 5 2 10 100 C12D10 20P 41AD019 19 15 5 10 1321 3R18 B 1 5 7 5 2 10 100 C23D10 20P 41AD027 27 22 1 15 1321 3R55 B 11 22 15 30 100 C23D10 20P 41AD035 35 28 6 20 1321 3R55 B 11 22 15 30 100 C30D10 20P 41AD045 45 36 8 25 1321 3R55 B 11 22 15 30 100 C37D10 20P 41AD052 52 42 5 30 1321 3R55 B a 22 15 30 100 C43D10 20P 41AD073 73 59 6 40 1321 3R80 B 30 40 100 C60D10 20P 41AD086 86 70 3 50 1321 3R100 B 37 45 50 60 100 085D10 20P 41AD100 100 81 7 60 1321 3R100 B 37 45 50 60 100 C85D10 20P 41AD129 129 105 4 175 1321 3R160 B 56 75 75 100 100 D110D11 20P 41AD167 167 136 4 1100 1321 3R160 B 56 75 75 100 100 D140D11 20P 41AD207 207 169 1 125 1321 3RB250 B 93 112 125 150 100 D180D11 20P 41AD250 250 204 3 150 1321 3RB250 B 93 112 125 150 100 D210ED11 20P 41AD330 330 269 6 1200 1321 3RB320 B 149 200 100 D300ED11 20P 41AD412 412 336 6 250 1321 3RB400 B 186 4 250 100 D420ED11 20P 41AD495 495 404 4 300 1321 3R500 B 223 7 300 100 D420ED11 20P 41AD667 667 544 9 1400 1321 3R600 B 298 3 400 100 D630ED11 460V AC Input Non Regenerative Drives AC Line IP00 Open Style Line Reactor KW AC Input Contactor Drive Cat No DC Amps Amps HP Line Reactor Cat No HP Cat No 20P 21AD4P1 4 1 3 3 2 1321 3R4 A 55 75 100 C12D10 20P 21AD6PO 6 49 3 1321 3R8 A 75 1 100 C12D10 20P 21AD010 10 8 2 5 1321 3R18 B 1 5 7 5 2 10 100
7. You can easily manage information from shop floor to top floor and seamlessly integrate a complete system as you control configure and collect data PowerFlex DC Technical Data Drive Features Fast acting Current Limit and Voltage Regulation result in maximum accel decel without tripping High speed analog inputs improve drive response to torque or speed commands Programming flexibility allows parameters to be linked within the drive Field flashable firmware through DPI interface Flying Start delivers smooth and instantaneous connection into rotating loads regardless of commanded direction without the need for any speed feedback Single Phase Regulated Field supply 10 14 amp 20A standard on all frames Integral Process PI Control can eliminate the need for a separate process loop controller Speed Regulation Open Loop or Closed Loop Armature Feedback provides a 500 1 rpm speed range DC Tachometer Feedback provides up to 0 1 speed regulation Encoder Feedback provides up to 0 1 speed regulation for the tightest application requirements Torque Regulation Open Loop or Closed Loop Open Loop torque regulation provides 5 regulation Encoder Feedback provides 2 regulation and the ability to hold full load at zero speed Unsurpassed Capability in Network Communications PowerFlex drives are fully compatible with the wide variety of Allen Bradley DPI communication adapters offering the following be
8. amp V3 Drive Current Rating Codef Total Watts Fans 230V 460V Loss W Voltage V Rated Current A Air Capacity m3 h A 7P0 4P1 131 9PO 6PO 012 010 020 014 019 029 027 186 038 035 254 Internal power supply 80 055 045 052 073 073 408 160 093 086 476 160 110 100 553 160 129 B 1146 167 781 320 180 218 207 939 320 265 250 1038 320 330 1248 320 360 412 1693 680 434 C 521 495 2143 230 0 75 1050 667 2590 230 0 75 1050 Refer to Catal og Number Explanation on page 6 positions 8 10 for corresponding drive HP rating armature amp rating and field amp rating 55 Notes www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation Vorstlaan Boulevard du Souverain 36 1170 Brussels Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core E Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication 20P TD001B EN P October 2007 Copyright 2007 Rockwell Automation Inc All rights reserved Printed in USA
9. 2 Designations No Signal 11 Internal OV Description Factory Default Related Parameter 12 Digital Input 1 13 Digital Input 2 14 Digital Input 3 15 Digital Input 4 Max Volt 30V Max Cur 15V 3 2mA 24V 5mA and 30V 6 4mA 2 Stop CF 133 Digital In1 Sel 3 Start 134 Digital In2 Sel 11 Jog 135 Digital In3 Sel 1 Enable 1 136 Digital In4 Sel 16 Digital Input Common 2 17 Not Used 18 24V Supply Common Common for the internal power supply 19 24V DC Supply Drive supplied control input power Max 20 30V 200mAG 20 PE ground 1 A digital input 1 8 must be configured for Enable PE ground to drive chassis 2 When using the internal 24V DC supply terminal 19 for digital inputs 1 4 you must connect the digital input common terminal 16 to the 24V supply common terminal 18 30 PowerFlex DC Technical Data 3 The total current draw is the sum of encoder power digital outputs and any other loads connected to terminal 19 O Terminal Block 3 Designations Factory Default 12 Motor Speed No Signal 21 Analog Output 1 Description Max 10V Max 5 mA Related Parameter 66 Anlg Out1 Sel 22 Analog Output 1 23 Analog Output 2 24 Analog Output 2 13 Motor Curr 67 Anlg Out2 Sel 25 _ Digital Output Common
10. A70P 10 4 6PO 6 4 9 FWP 15A14F FWP 15B A70QS16 14F A70P15 4 010 10 82 FWP 20A14F FWP 20B A70QS20 14F A70P20 4 014 14 11 4 FWP 30A14F FWP 30B A70QS32 14F A70P30 4 019 19 15 5 FWP 40A14F FWP 40B A70QS40 14F A70QS40 4 027 37 22 1 FWP 63A22F CH222D FWP 60B A70QS63 22F A70QS60 4 035 35 28 6 FWP 80A22F FWP 70B A70QS80 22F A70QS70 4 045 45 36 8 FWP 100A22F FWP 90B A70QS90 4 052 52 42 5 FWP 100A22F FWP 100B A70QS100 4 073 73 59 6 FWP 150A ST14 A70QS150 4K 086 86 70 3 FWP 175A A70QS175 4K 100 100 81 7 FWP 200A A70QS200 4K 129 129 105 4 FWP 250A A70Q 250 4 B 167 167 136 4 FWP 350A A70QS350 4 207 207 169 1 FWP 400A A70QS400 4 250 250 204 3 FWP 500A ST38 72612 A70QS500 4K 330 330 2696 FWP 700A A70QS700 4 412 412 3366 FWP 800A A70QS800 4 1 Required on four quadrant drives only 230V AC Input Frame A and B Recommended Field AC Input Line Fuses Drive Fuse a FS3 See Frame A and B Fuse Designations on page 35 1 m Field a Code Amps _ Type Bussmann Ferraz Shawmut Gould Shawmut A 7P0 10 6 x 32 mm FWH 016A6F E085450 9PO E085451 012 E085452 020 E085453 029 E085454 038 E085455 055 E085456 073 14 E085457 093 E085458 110 E085459 B 146 20 10 x 38 mm FWC 25A10F A60Q25 2 180 A60Q25 3 218 A60Q25 4 265 A60Q25 5 360 A60Q25 6 434 A60Q25 7 1 Internal fuses provide
11. C12D10 20P 21AD014 14 11 4 75 1321 3R18 B 1 5 7 5 2 10 100 C12D10 20P 21AD019 19 15 5 10 1321 3R18 B 1 5 7 5 2 10 100 C23D10 20P 21AD027 27 22 1 15 1321 3R55 B 11 22 15 30 100 C23D10 20P 21AD035 35 28 6 20 1321 3R55 B 11 22 15 30 100 C30D10 20P 21AD045 45 36 8 25 1321 3R55 B 11 22 15 30 100 C37D10 20P 21AD052 52 42 5 30 1321 3R55 B B 22 15 30 100 C43D10 20P 21AD073 73 59 6 40 1321 3R80 B 30 40 100 C60D10 20P 21AD086 86 70 3 50 1321 3R100 B 37 45 50 60 100 C85D10 20P 21AD100 100 81 7 60 1321 3R100 B 37 45 50 60 100 C85D10 20P 21AD129 129 105 4 75 1321 3R160 B 56 75 75 100 100 D110D11 20P 21AD167 167 136 4 100 1321 3R160 B 56 75 75 100 100 D140D11 20P 21AD207 207 169 1 125 1321 3RB250 B 93 112 125 150 100 D180D11 20P 21AD250 250 204 3 150 1321 3RB250 B 93 112 125 150 100 D210ED11 20P 21AD330 330 269 6 200 1321 3RB320 B 149 200 100 D300ED11 20P 21AD412 412 336 6 250 1321 3RB400 B 186 4 250 100 D420ED11 20P 21AD495 495 404 4 1300 1321 3R500 B 223 7 300 100 D420ED11 20P 21AD667 667 5449 400 1321 3R600 B 298 3 400 100 D630ED11 10 PowerFlex DC Technical Data DC Contactors and Dynamic Brake Resistor Kits 230V AC Input Regenerative Drives Dynamic Brake Armature Brake DC AC Line Resistor Kit Voltage DB Resistor DB Resistor Amps DC Loop Contactor DC Contactor Crimp Dr
12. Installed Options Continued Communication Option Kits PC Programming Software Description Cat No Description BACnet MS TP RS485 Communication Adapter 20 COMM B DriveTools SP Software a TS 3 l F A See publication 9303 PL002 for ControlNet Communication Adapter Coax 20 COMM C DriveExplorer Software Lite Full ordering pricing information DeviceNet Communication Adapter 20 COMM D Pocket DriveExplorer Software EtherNet IP Communication Adapter 20 COMM E Set up wizards are available for use with DriveTools SP and DriveExplorer HVAC Communication Adapter 20 COMM H Lite Full only nterbus Communication Adapter 20 COMM I DriveExplorer Lite is available for free download at http www ab com drives driveexplorer free download html LonWorks Communication Adapter A 20 COMM L PROFIBUS DP Communication Adapter 20 COMM P ControlNet Communication Adapter Fiber 20 COMM Q Remote 1 0 Communication Adapter 20 COMM R RS485 DF1 Communication Adapter 20 COMM S ler z 20 XCOMM External Communications Kit Power Supply AC PS1 RR a 20 XCOMM DPI External Communications Kit DC BASE a 20 XCOMM External DPI I O Option Board 10 OPT1 Compact I O to DPI SCANport Module 1769 SM1 Serial Null Modem Adapter 1203 SNM Smart Self powered Serial Converter RS232 includes 1203 555 1203 SFC and 1202 C10 Cables Universal Serial Bus USB Converter incl
13. Lug size dependant on Cabinet dims and local codes Parallel solutions available ABB contactor for drives with a dynamic brake Must be sourced separately from drive ABB contactor for drives with a dynamic brake Must be sourced separately from drive ABB contactor for drives with a dynamic brake Must be sourced separately from drive PowerFlex DC Technical Data Installation Considerations The PowerFlex Digital DC drive has the following built in protective features to help simplify installation e Ground fault protection during start up and running ensures reliable operation e Electronic motor overload protection increases motor life There are many other factors that must be considered for optimal performance in any given application The block diagram below highlights the primary installation considerations Input Fuses See page 35 Input Power Conditioning See page 8 _ LCD HIM See page 7 DC Drive Accessories See page 11 Motor Overload Protection See page 27 Motor Recommendations See the Allen Bradley Variable Speed AC DC Motors Catalog publication RAPS 1348 13 PowerFlex DC Technical Data Power Wiring AC Input Voltages PowerFlex DC drives are rated for the following AC input voltages Armature Circuit Field Circuit Control Circuit Terminals U V W 230V 10 3Ph 400V 10 o 3Ph 440V 10 3Ph 460V 10 3Ph 480V 10 o 3Ph 50 60 Hz 5
14. The Engineer To Order Configured Drives Program offers users the ability to create drive packages beyond the Standard Configured Drives offering Options may or may not be defined within this publication Products can be ordered by contacting your Global Drives Systems representative at the central office location or one of the Local Drive Solution Centers Our engineering experts will assist in defining the specific requirements of your application The Standard Configured Drive designs may be modified to meet the design criteria or a complete custom package can be designed for any application The typical lead time of an ETO order is 8 12 weeks based on the lead time and availability of unique components of the design Benefits e Simplified installation and start up by use of common options assembled at the factory e Drive functionality exceeds options offered with a standard drive e Multiple packaging options specific to customer needs e Pre engineered options for easy order entry consistent manufacturing high quality and reduced delivery time e Selectable configurations to meet application requirements 47 PowerFlex DC Technical Data Features e Standard PowerFlex DC Digital drives and drive related options e 6 pulse and 12 pulse e Enclosure options IP20 MCC IP42 Filter IPOO mounted on a panel either conformal coated circuit boards or without e Pre engineered options e Custom engineered solutions e UL pa
15. UL Type Open No 460V 60 Hz Input j B IP43 NEMA UL Type 1 No Code Hp Armature Frame Field 1 0 Options Filter Amps Amps Code Control G IP34 NEMA UL Type 12 No i 2 aa 9 1 0 Expansion Card 4 Additional 24V H IP54 NEMA UL Type 12 No 6PO 3 6 A 0 A dc Digital Inputs 8 Outputs 2 Analog Fan Filter 010 5 10 A 0 Outputs N IP00 NEMA UL Type Open No 014 75 14 A 0 B 115V ac Conversion Card 8 Digital 019 10 19 A 0 Inputs amp Outputs 027 15 27 0 c 1 0 Expansion Card 115Vac e Conversion WES 20 35 A p None 8 24V dc Digital Inputs amp pt Note LL _ _ _ Voltage 045 25 45 A 0 N Outputs 3 Analog Outputs and 2 Code Voltage 052 30 52 A 0 Analog Inputs are Standard B 230V ac 073 40 73 A 4 c 400V ac 086 50 86 A 4 2 460V ac 100 60 100 A 14 k E 600V ac 129 75 129 A 14 Communication Options F 690V ac 167 100 167 B 20 Code Description 207 125 207 B 20 None 250 150 250 B 20 Standard 3 for more selections see Communication Options Kits on page 7 330 200 330 B 20 412 250 412 B 20 495 300 495 c 20 667 400 667 G 20 Cabinet Options Code Type N None PowerFlex DC Technical Data Factory Installed Options Each PowerFlex DC drive includes one encoder and DC analog tachometer input No other factory installed options are available at this time User Installed Options Human Interface and Wireless Interface Modules No HIM Blank Plate LCD Display Full LCD D
16. armature circuit on the DC side 230V AC Input Frame A and B Recommended Armature AC Input Line Fuses Fuse Code FS1 See Frame A and B Fuse Designations on page 35 Drive Bussmann Ferraz Shawmut Gould Shawmut Current AC North E Rating DC Line Ferrule FWP Ferrule Fuse North American American Ferrule A70QS North American A70P ir Code Amps Amps Type Block FWP Type Fuse Block Type 1 A70QS Type A 7PO 7 5 7 FWP 10A14F CH143D FWP 10B A70QS10 14F A70P10 4 9PO 9 7 4 FWP 15A14F FWP 15B A70QS16 14F A70P 15 4 012 12 9 8 FWP 20A14F FWP 20B A70QS20 14F A70P20 4 020 20 16 FWP 32A14F FWP 35B A70QS32 14F A70QS35 4 029 29 24 FWP 50A22F CH223D FWP 50B A70QS50 22F A70QS50 4 038 38 31 FWP 63A22F FWP 60B A70QS63 22F A70QS60 4 055 55 45 FWP 100A22F FWP 90B A70QS100 22F A70QS90 4 073 73 60 FWP 125A ST14 A70QS125 4K 093 93 76 FWP 150A A70QS150 4K 110 110 90 FWP 175A A70QS175 4K B 146 146 119 FWP 250A A700S250 4 180 180 147 FWP 300A A70QS300 4 218 218 178 FWP 350A A70Q 350 4 265 265 217 FWP 450A ST38 72612 A70QS450 4 360 360 1294 FWP 600A A70QS600 4K 434 434 355 FWP 700A A70QS700 4 35 PowerFlex DC Technical Data 460V AC Input Frame A and B Recommended Armature AC Input Line Fuses Fuse Code FS1 See Frame A and B Fuse De
17. contact Configured with parameter 629 Relay Out 2 Sel 76 set to 5 Ready by default 78 Motor thermistor connections PTC 79 27 PowerFlex DC Technical Data Frame A Contact Relay and Thermistor Terminal Block Locations 21 22 23 24 25 26 27 28 29 30 Note Terminals 78 and 79 shown with 1k ohm resistor in 78 79 35 36 75 76 place of temperature sensor Frame B Contact Relay and Thermistor Terminal Block Locations 21 22 23 24 25 26 27 28 29 30 931 32 33 34 35 36 7 39 39 40 kad el OX OFS ZEN 7 AL TEL NS M VEE at a3 a3 aa an am 37 de 39 0 M DEBUG 1 2345 6 7 8 9 10814 12 13 14 15 16 17 18 19 20 app sr Chr Gell PY PE AN ON EPOK 78 79 35 36 75 76 28 Om PowerFlex DC Technical Data Frame C Contact Relay and Thermistor Terminal Block Locations RISK OF ELECTRIC BORE DISCONNECT INPUT POWER BEFORE SERVICING EQUIPMENT NOV OR U2 V2PE 35 36 75 76 78 79 Recommended Signal Wire Size for Relay Outputs and Thermistor Thermal Switch Terminals Signal Type Terminals Relay Outputs 35 amp 36 75 amp 76 Wire Type and Size Tightening Thermistor and Thermal 78 amp 79 Switches Flexible multi core Torque mm mm N m Ib in 0 140 1 500 0 140 1 500 126 14 0 5 4 4 29 PowerFlex DC Technical Data VO Signal and Control Wiring All I O terminal blocks are located on the control board I O Terminal Block Loc
18. drive 3 Coil voltage 115V AC 50 60Hz 4 ABB_EHDB520C2P 1L ABB Contactor for drives with no Dynamic Brake ABB_EHDB520C 1L ABB Contactor for drives with Dynamic Brake Must be sourced separately from drive 6 Wire and Lug size dependant on Cabinet dims and local codes Parallel solutions available 230V AC Input Non Regenerative Drives Dynamic Brake Armature Brake DC AC Line Resistor Kit Voltage DB Resistor DB Resistor Amps DC Loop Contactor DC Contactor Crimp Drive Cat No Amps Amps HP Cat No Volts Size ohms Size Watts Required Cat No 8 Lugs Cat No 20P 21AB7P0 7 5 7 1 5 1370 DBL62 240 20 420 12 00 1370 DC56 1370 LG40 20P 21AB9PO 9 7 4 2 1370 DBL63 240 20 420 12 00 1370 DC56 1370 LG40 20P 21AB012 12 9 8 3 1370 DBL64 240 15 420 16 00 1370 DC56 1370 LG40 20P 21AB020 20 16 5 1370 DBL65 240 8 6 420 27 91 1370 DC56 1370 LG40 20P 21AB029 29 24 7 5 1370 DBL66 240 6 345 40 00 1370 DC56 1370 LG40 20P 21AB038 38 31 10 1370 DBL67 240 5 330 48 00 1370 DC56 1370 LG40 20P 21AB055 55 45 15 1370 DBL68 240 3 5 385 68 57 1370 DC56 1370 LG56 20P 21AB073 73 60 20 1370 DBL69 240 2 6 385 92 31 1370 DC110 1370 LG92 20P 21AB093 93 76 25 1370 DBL70 240 2 330 120 00 1370 DC110 1370 LG92 20P 21AB110 110 90 30 1370 DBL71 240 2 330 120 00 1370 DC110 1370 LG110 20P 21AB146 146 119 40 1370 DBL72 240 0 7 280 342 86 1370 DC180 1370
19. terminal block 32 PowerFlex DC Technical Data Sample Encoder Wiring 1 0 Encoder Power 1 Internal Drive Power Connection Example 5 12 15V DC D 200 mA Internal drive 5 12 15V DC I 200mA com l SF Common Z z B to Shield B A A 1 Encoder Power External a Power Source ri XX com m m z OL 2 Z OU 48 Stiel B External Power B Supply A A Encoder Signal Single to Pi Ended Dual Channel WV Supply Cont SOM ZNOT A z A z N 8 l B NOT B a O ANOT A to Shield Encoder Signal Differential Dual Channel COM Z Zz B B A A 1 Shield connection is on the drive Contro page 32 to Shield EMI Shield Refer to Digital Encoder Terminal Block Location on 33 PowerFlex DC Technical Data DC Analog Tachometer Terminal Block the tachometer is wired incorrectly Failure to observe this precaution could ATTENTION The Drive can overspeed if DIP switch S4 is set incorrectly or A result in damage to or destruction of the equ
20. terminal cover in order to connect the armature power wiring Front View Note Front view of drive shown with bottom protective and power terminal covers removed removed Operating the drive with the power terminal cover removed may result in a hazardous condition that could cause personal injury and or equipment damage N ATTENTION Do not operate the drive with the power terminal cover 17 PowerFlex DC Technical Data Frame B Armature Terminal Block Locations Frame C Armature Terminal Block Locations Front View DANGER RISK OF ELECTRIC OT a enn ADANGER OO Bottom View 18 PowerFlex DC Technical Data Armature Power Terminal and Ground PE Wire Sizes Drive w Gurrent Code Wire Size Terminal Bolt Size Tightening Torque 230V 460V Terminals AWG kcmils mm N m Ibs in A 7P0 4P1 U V W C D 10 5 6 53 9PO 6P0 PE 012 010 020 014 019 029 027 U V W C D 8 5 6 53 PE 038 035 U V W C D 4 5 6 53 055 045 PE Ki 052 073 073 U V W C D 1 0 Terminal Block 12 106 PE 2 093 086 U V W C D 1 0 Terminal Block 12 106 PE 2 110 U V W C D 1 0 Terminal Block 12 106 PE 2 100 U V W 3 0 Terminal Block 12 106 C D 4 0 kit required PE 2 129 U V W 3 0 Terminal Block 12 106 C D
21. user configurable logic control and speed reference values In addition different actions can be taken based on whether the network experienced a serious problem broken cable etc versus network idle condition PLC set to Program PowerFlex DC Technical Data Catalog Number Explanation Position 1 3 4 5 6 7 8 10 11 12 13 14 15 16 20P 4 1 A D 4P1 R N N N N a b d e f g h i j k a fl g Drive 230V 60 Hz Input Field Supply Code Type Code Hp ka Frame Field Code Type 20P PowerFlex DC mps Amps A Three Phase Regulated 7PO 15 7 A 0 IF Fixed Field w Economy PO 2 9 A 0 R Single Phase Regulated b 012 3 12 A 0 Motor Operation 020 3 20 A 0 Code Type 029 45 29 A 0 h 2 Two Quadrant Operation 038 10 38 A 0 Packaging Documentation 4 Four Quadrant Operation 055 15 55 A 0 Code Shipping Carton User Manual 073 20 73 A 4 0 No No 093 25 93 A 4 A Yes Yes 110 30 110 A 14 N Yes No Input Type 146 40 146 B 20 Q No Yes Code Type 180 50 180 B 20 sp 218 60 218 B 20 i 2 12 Pulse 265 75 265 B 20 360 100 360 B 20 um 434 125 434 B 20 Code Operator Interface d 521 150 521 c 20 p Blank Cover Standard for more selections see Human Inter Enclosure face and Wireless Interface Modules on page 6 Code Enclosure Rating con f2 A IP20 NEMA
22. 0P 41AD014 14 11 4 7 5 1370 DBH66 500 27 350 18 52 1370 DC56 1370 LG40 20P 41AD019 19 15 5 10 1370 DBH67 1500 20 420 25 00 1370 DC56 1370 LG40 20P 41AD027 27 22 1 15 1370 DBH68 500 12 405 41 67 1370 DC56 1370 LG40 20P 41AD035 35 28 6 20 1370 DBH69 500 5 330 100 00 1370 DC56 1370 LG40 20P 41AD045 45 36 8 25 1370 DBH70 500 45 330 111 11 1370 DC56 1370 LG52 20P 41AD052 52 42 5 30 1370 DBH71 500 3 5 385 142 86 1370 DC56 1370 LG52 20P 41AD073 73 59 6 40 1370 DBH72 500 2 6 345 192 31 1370 DC110 1370 LG92 20P 41AD086 86 70 3 50 11370 DBH73 500 2 345 250 00 1370 DC110 1370 LG92 20P 41AD100 100 81 7 60 1370 DBH74 500 2 345 250 00 1370 DC110 1370 LG110 20P 41AD129 129 105 4 75 1370 DBH75 500 1 270 500 00 1370 DC180 1370 LG140 20P 41AD167 167 136 4 100 1370 DBH76 500 0 7 280 714 29 1370 DC180 1370 LG180 20P 41AD207 207 169 1 125 1370 DBH77 500 0 7 280 714 29 1370 DC280 1370 LG228 20P 41AD250 250 204 3 150 1370 DBH78 500 0 5 365 1000 00 1370 DC280 1370 LG268 20P 41AD330 330 269 6 200 1370 DBH79 1500 0 7 280 714 29 1370 DC360 8 20P 41AD412 412 336 6 250 IM 500 0 808 7292 5 8 20P 41AD495 495 404 4 300 500 0 595 6069 6 8 20P 41AD667 667 15449 400 8 500 0 542 6439 7 8 460V AC Input Non Regenerative Drives 1 HUBBELL Y95W808GB Must be sourced separately from drive HUBBELL Y101W595GB Must be sourced separately from drive HUBBELL_Y109W542GB Must be sourced sepa
23. 2 1321 3R12 A 1 49 2 100 C12D10 20P 21AB012 12 9 8 3 1321 3R18 A 0 75 3 7 1 5 100 C12D10 20P 21AB020 20 16 5 1321 3R18 A 0 75 3 7 1 5 100 C23D10 20P 21AB029 29 24 75 1321 3R55 A 5 5 11 7 5 15 100 C30D10 20P 21AB038 38 31 10 1321 3R55 A 5 5 11 7 5 15 100 C37D10 20P 21AB055 55 45 15 1321 3R55 A 5 5 11 7 5 15 100 C60D10 20P 21AB073 73 60 20 1321 3R80 A 15 20 100 C60D10 20P 21AB093 93 76 25 1321 3R100 A 18 5 22 25 30 100 C85D10 20P 21AB110 110 90 30 1321 3R100 A 18 5 22 25 30 100 D110D11 20P 21AB146 146 119 40 1321 3R160 A 30 37 40 50 100 D140D11 20P 21AB180 180 147 50 1321 3R160 A 30 37 40 50 100 D180D11 20P 21AB218 218 178 60 1321 3RB250 A 45 56 60 75 100 D180D11 20P 21AB265 265 217 75 1321 3RB250 A 45 56 60 75 100 D250ED11 20P 21AB360 360 294 100 1321 3RB320 A 75 100 100 D300ED11 20P 21AB434 434 355 125 1321 3RB400 A 93 125 100 D420ED11 20P 21AB521 521 426 150 1321 3R500 A 112 150 100 D630ED11 PowerFlex DC Technical Data 460V AC Input Regenerative Drives AC Line IP00 Open Style Line Reactor AC Input Contactor Drive Cat No DC Amps Amps HP Line Reactor Cat No KW HP Cat No 20P 41AD4P1 4 1 3 3 2 1321 3R4 A 55 75 100 C12D10 20P 41AD6PO 6 4 9 3 1321 3R8 A 75 1 100 C12D10 20P 41AD010 10 8 2 5 1321 3R18 B 1 5 7 5
24. 3TH063 AA 1321 3TH063 AB 1321 3TH063 BA 1321 3TH063 BB 45 60 75 1321 3TH075 AA 1321 3TH075 AB 1321 3TH075 BA 1321 3TH075 BB 56 75 93 1321 3TH093 AA 1321 3THO93 AB 1321 3TH093 BA 1321 3TH093 BB 75 100 118 1321 3TH118 AA 1321 3TH118 AB 1321 3TH118 BA 1321 3TH118 BB 93 125 145 1321 3TH145 AA 1321 3TH145 AB 1321 3TH145 BA 1321 3TH145 BB 112 150 175 1321 3TH175 AA 1321 3TH175 AB 1321 3TH175 BA 1321 3TH175 BB 145 200 220 1321 3TH220 AA 1321 3TH220 AB 1321 3TH220 BA 1321 3TH220 BB 187 250 275 1321 3TH275 AA 1321 3TH275 AB 1321 3TH275 BA 1321 3TH275 BB 224 300 330 1321 3TH330 AA 1321 3TH330 AB 1321 3TH330 BA 1321 3TH330 BB 298 400 440 1321 3TH440 AB 1321 3TH440 BB 373 500 550 1321 3TH550 AB 1321 3TH550 BB 448 600 660 1321 3TH660 AB 1321 3TH660 BB PowerFlex DC Technical Data 230V AC Three Phase Primary Voltage 460V AC Three Phase Primary Voltage Drive output Rating Transformer Output Rating 230V AC Secondary 460V AC Secondary 230V AC Secondary 460V AC Secondary kW HP kVA Catalog Number Catalog Number Catalog Number Catalog Number 522 700 770 1321 3TH770 AB 1321 3TH770 BB 597 800 880 1321 3TH880 AB 1321 3TH880 BB AC Input Line Reactors and Contactors If a DC Contactor is used an AC Input contactor is not needed 230V AC Input Regenerative Drives AC Line IP00 Open Style Line Reacto
25. 4 0 kit required PE 2 B 146 167 U V W C D 2x2 0 10 50 442 5 PE 2 0 8 25 221 180 U V W C D 2x2 0 10 50 442 5 PE 2 0 8 25 221 218 207 U V W C D 2x4 0 10 50 442 5 PE 2 0 8 25 221 265 250 U V W 2x 4 0 10 50 442 5 C D 2x300 PE 2 0 8 25 221 330 U V W 2 x 300 10 50 442 5 kit required C D 2 x 350 kit required PE 2 0 8 25 221 360 412 U V W 2 x 500 10 50 442 5 kit required C D 2 x 600 kit required PE 2 0 8 25 221 434 U V W 2 x 500 10 50 442 5 kit required C D 2 x 600 kit required PE 2 0 8 25 221 C 521 495 U V W 4x 4 0 10 50 442 5 C D 4x250 PE 2 0 8 25 221 667 U V W 4 x 300 10 50 442 5 kit required C D 4 x 350 kit required PE 2 0 8 25 221 19 PowerFlex DC Technical Data Field Converter Connections Field Converter Terminal Designations Terminal Description U1 Single phase AC line input power to the field circuit Vi C1 DC output power to the motor field D1 Frame A Field Circuit Terminal Block Location Bottom View TT Frame B Field Circuit Terminal Block Location 20 Top of drive PowerFlex DC Technical Data Frame C Field Circuit Terminal Block Location yi a on A DANGER RISK OF ELECTRIC Soo DISCONNECT INPUT POWER BEFORE SERVICING EQUIPMENT D1 C1 U1 V1 Field Converter Wire Sizes Drive w Current Code Wire Size Tightening Torque Frame Terminals AWG kcmils N m Ibs in
26. 460V kg Ibs kg Ibs 495 61 134 5 74 163 1 521 667 65 143 3 81 178 6 46 PowerFlex DC Technical Data PowerFlex DC Configured Drives Overview The PowerFlex DC Configured Drives allow users to create drive packages based on their specific needs This program enhances stand alone drive functionality through additional control power and packaging options which are ideal for Original Equipment Manufacturers OEM and end users with special installation needs This program consists of e Standard Configured Drives e Engineer To Order Configured Drives Standard Configured Drives The Standard Configured Drives Program allows users to create drive packages based on their specific needs A complete drive package may be specified by assembling a single catalog number string that includes a base drive and all required options Packaging is available for 230 and 460V ac requirements in IP20 NEMA UL Type 1 MCC style enclosures or rigid panel mounted for installation in an existing enclosure The program consists of a fully defined catalog string identified within this publication Focused on higher volume repeat business the standard designs provide consistent manufacturing and minimizes customer resources by reducing engineering manufacturing and installation time Typical delivery is 6 8 weeks from order entry and can be ordered through the order entry system Engineer To Order Configured Drives ETO
27. C_12 position Input Current 4 5 mA 6 8 10 9 mA each channel Quadrature 90 27 25 C Duty cycle 50 10 Source Sink capable Pulses Per Revolution 150 to 9999 Maximum Frequency 150 kHz Maximum Cable Length Shielded 150m 0 75 mm2 125m 0 5 mm2 55m 0 22 mm DC Analog Tachometer Input Voltage 22 7 45 4 90 7 181 6 amp 302 9V max Input Current 8 mA full scale Maximum Cable Length Shielded depends on the installation typical 150m Inputs Analog Inputs Three configurable isolated differential HOV 0 10V 0 20mA or 4 20mA Digital Inputs Eight standard configurable four additional configurable with the I O Expansion circuit board Max Voltage 30V DC input 200mA total current draw is the sum of encoder power digital outputs and any other loads connected to terminal 19 Outputs Analog Outputs Two standard configurable two additional configurable with the 1 O Expansion circuit board 10V 5mA bipolar current is not bipolar Digital Outputs Four standard configurable four additional configurable with the I O Expansion circuit board 30V 50mA Relay Outputs Two configurable N O contacts 54 PowerFlex DC Technical Data Watts Loss Watts loss data shown below is based on the rated current of the drive Important For drives with 230V input rated 150 hp 521 amps the cooling fans must be powered by an external 230V 50 60 Hz power supply at terminals U3
28. DC56 1370 LG40 20P 21AD045 45 36 8 25 1370 DBH70 500 4 5 330 111 11 1370 DC56 1370 LG52 20P 21AD052 52 42 5 30 1370 DBH71 500 3 5 385 142 86 1370 DC56 1370 LG52 20P 21AD073 73 59 6 40 1370 DBH72 500 2 6 345 192 31 1370 DC110 1370 LG92 20P 21AD086 86 70 3 50 11370 DBH73 500 2 345 250 00 1370 DC110 1370 LG92 20P 21AD100 100 81 7 60 1370 DBH74 500 2 345 250 00 1370 DC110 1370 LG110 20P 21AD129 129 105 4 75 1370 DBH75 500 1 270 500 00 1370 DC180 1370 LG140 20P 21AD167 167 136 4 100 1370 DBH76 500 0 7 280 714 29 1370 DC180 1370 LG180 20P 21AD207 207 169 1 125 1370 DBH77 500 0 7 280 714 29 1370 DC280 1370 LG228 20P 21AD250 1250 204 3 150 1370 DBH78 500 0 5 365 1000 00 1370 DC280 1370 LG268 20P 21AD330 330 269 6 200 1370 DBH79 500 0 7 280 714 29 1370 DC360 8 20P 21AD412 412 336 6 250 1 500 0 808 7292 5 8 20P 21AD495 495 404 4 1300 500 0 595 6069 u 6 8 20P 21AD667 667 15449 400 500 0 542 6439 7 8 12 1 HUBBELL_Y95W808GB Must be sourced separately from drive HUBBELL Y101W595GB Must be sourced separately from drive HUBBELL_Y109W542GB Must be sourced separately from drive Coil voltage 115V AC 50 60Hz ABB_EHDB520C2P 1L ABB contactor for drives with no dynamic brake ABB_EHDB520C 1L ABB_EHDB650C2P 1L ABB contactor for drives with no dynamic brake ABB_EHDB650C 1L ABB_EHDB800C2P 1L ABB contactor for drives with no dynamic brake ABB_EHDB800C 1L Wire and
29. LG160 20P 21AB180 180 147 50 1370 DBL73 240 0 5 365 480 00 1370 DC180 1370 LG180 20P 21AB218 218 178 60 1370 DBL74 240 0 5 365 480 00 1370 DC280 1370 LG228 20P 21AB265 265 217 75 1370 DBL75 240 2 330 120 00 1370 DC280 1370 LG268 20P 21AB360 360 294 100 1370 DBL76 240 1 4 290 171 43 1370 DC360 6 20P 21AB434 434 355 125 1 240 0 5 1458 4 5 20P 21AB521 521 426 150 2 240 0 322 6221 4 5 1 Qty 4 CUTLER HAMMER_G3AP50 Two in series two in parallel Must be sourced separately from drive 2 HUBBELL_Y139W322GB Must be sourced separately from drive 3 Coil voltage 115V AC 50 60Hz 4 ABB_EHDB520C2P 1L ABB Contactor for drives with no Dynamic Brake ABB_EHDB520C 1L ABB Contactor for drives with Dynamic Brake Must be sourced separately from drive 6 Wire and Lug size dependant on Cabinet dims and local codes Parallel solutions available PowerFlex DC Technical Data 460V AC Input Regenerative Drives Dynamic Brake Armature DC AC Line Resistor Kit Voltage DB Resistor DB Resistor Brake Amps DC Loop Contactor DC Contactor Crimp Drive Cat No Amps Amps HP Cat No Volts Size ohms Size Watts Required Cat No 4 Lugs Cat No 20P 41AD4P1 4 1 3 3 2 1370 DBH63 500 81 255 6 17 1370 DC56 1370 LG40 20P 41AD6P0 6 49 3 1370 DBH64 500 62 245 8 06 1370 DC56 1370 LG40 20P 41AD010 10 8 2 5 1370 DBH65 500 45 245 11 11 1370 DC56 1370 LG40 2
30. LISTEN THINK seve PowerFlex DC TECHNICAL DATA jl AN Tee A ITIN LLLA litt DIGITAL DC DRIVE Rockwell ALLEN BRADLEY ROCKWELL SOFTWARE Automation PowerFlex DC Technical Data PowerFlex DC Technical Data Product Overview The PowerFlex Digital DC drive provides digital control for precise speed and current regulation easy programmability extensive diagnostics non regenerative and regenerative operation and is easily interfaced for integration into larger drive systems PowerFlex DC drives are well suited to a variety of applications including extruding operations finishing drawing and coating processes applications exhibiting shock loads high inertia rapid accel decel or continuous regeneration and is an excellent choice for existing DC machinery upgrades The compact design of this drive includes a fully contained power module and a common control structure for the entire range of horsepower And to make connectivity even easier the PowerFlex DC drive provides a standard DPI interface that is compatible with all PowerFlex DPI communication products The standard hardware offering consists of an open type enclosure armature converter regulated field converter for field weakening or economy applications an advanced regulator with integrated DPI functionality DC tachometer and encoder capability Table of Contents DEScriptlonss s sire geo tien idea wane e eee Page Standard Drives Pr
31. Q Remote 1 0 Communication Adapter R None N Cabinet Options The Configured Drive enclosure can be equipped with a variety of standard user option These options are predefined as described below Other options can be ordered through the ETO program Description Catalog No None N Start and Stop PB s Local Remote SS E Stop PB Jog Blower Motor Starter Options 1 amp 2 Options 1 8 3 Options 1 amp 4 Options 1 3 Options 1 4 Options 1 5 Options amp 4 Options amp 5 Options B amp 4 Options B 85 r I z o Inmo ln gt u s win 49 PowerFlex DC Technical Data Certifications The PowerFlex DC Drive is a UL cUL certified product The Configured Drive enclosure can also be built to UL CUL certification and to CSA certification Description Code None Drive unit is UL cUL N UL cUL 1 CSA Inspection amp certification 2 Please contact your local distributor or sales office for product availability Configured Drives offers Quick Ship and Pre Engineered Programs Configured Drive Enclosure Dimensions A A Frame 1 150 mm Frame2 150mm 5 91 in 5 91 in y t i n 0 I I 56 5 oo O one 1986 mm 1986 mm 78 25 in 78 25 in P n i 1 N 150 mm 150 mm 5 91 in 5 91 in
32. RSSRRRE HHH Packaging and Mounting e IP20 Nema UL Type Open For conventional mounting inside or outside a control cabinet Easy to Use Communication Tools The PowerFlex Digital DC drive provides common communication tools that are familiar and easy to use including the LCD Human Interface Module HIM and PC based configuration tools The LCD HIM provides Large and easy to read 7 line x 21 character backlit display Alternate function keys for shortcuts to common tasks Calculator like number pad for fast and easy data entry Full Numeric version only Control keys for local start stop speed and direction Remote versions for panel mount applications PC based Configuration tools include DriveExplorer and DriveExplorer Lite v5 02 or higher A simple and flexible On line tool for monitoring and configuring while connected to a drive DriveTools SP v4 01 or higher is required with a PowerFlex DC drive specific software patch The patch can be downloaded from http www ab com support abdrives webupdate A suite of software tools which provide an intuitive means for programming troubleshooting and maintaining Allen Bradley drives including the PowerFlex DC Drive Start Up Wizard Internal Communications allow you to integrate the drive into the manufacturing process Status indicators for all internal communication options are visible on the cover for easy setup and monitoring of drive communications
33. ations 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 be 1 va NAONKNORANAINANNNANNEN 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 r 4 5 6 7 8 9 1011112 Terminal Block 3 Terminal Block 4 Terminal Block 1 O Terminal Block 1 Designations Signal Analog Input 1 Analog Input 1 Analog Input 2 Analog Input 2 Analog Input 3 Analog Input 3 13 14 15 16 17 18 19 20 Terminal Block 2 Description Isolated bipolar differential HOV 0 20mA or 4 20mA Important 0 20mA or 4 20mA operation requires that switch S9 S10 and S11 on the Control board be in the Off position Drive damage may occur ifthe switch is not in the correct position based on the type of input signal Refer to DIP Switch and Jumper Settings in the PowerFlex Digital DC Drive User Manual publication 20P UMO01 Max 10V Max 0 25mA Factory Default 1 Speed Ref A Related Parameter 70 Anlg Int Sel 0 of 75 Anlg In2 Sel 0 of 80 Anlg In3 Sel 7 10V Pot Reference 8 10V Pot Reference 2 5k ohm load Max 10V Max 10mA 9 Pot Common For and 10V pot references 10 PE ground PE ground to drive chassis 1 Differential Isolation External source must be maintained at less than 160V with respect to PE Input provides high common mode immunity O Terminal Block
34. between terminals 75 and 76 is configured with parameter 629 Relay Out 2 Sel Thermistors and Thermal Switches To detect motor overheating and protect the motor from overloading an external user supplied thermistor PTC or thermal switch must be connected to terminals 78 and 79 The drive s response to a motor over temperature fault is configured in parameter 365 OverTemp Flt Cfg If a temperature sensor is not used a 1k ohm resistor must be connected between terminals 78 and 79 installed at the factory Follow the appropriate instructions below when installing a thermal sensor Thermistors PTC PTC thermistors according to DIN 44081 or 44082 fitted in the motor can be connected directly to the drive via terminals 78 and 79 In this case the 1k ohm resistor is not required between terminals 78 and 79 Thermal Switches Klixon in the Motor Windings Klixon type temperature dependent contacts can disconnect the drive from the motor via the external control or can be configured as an external fault using a digital input on drive They can also be connected to terminals 78 and 79 in order to have a specific error signal If a thermal switch is used the 1k ohm resistor is not required between terminals 78 and 79 Contact Relay and Thermistor Terminal Designations Terminal Description 35 Normally open contact Configured with parameter 1392 Relay Out 1 Sel 36 set to 36 Contactor by default 75 Normally open
35. cables should always be connected directly to the terminals on the encoder terminal block The encoder cable must be made up of twisted pairs with the shield connected to the shield ground on the drive side Do not connect the shield to ground on the motor side In some cases i e cable lengths that exceed 100 meters it may be necessary to ground the shield of each twisted pair on the power supply Refer to Appendix A of the PowerFlex DC Drive User Manual publication 20P UMOOI for Digital Encoder specifications Digital Encoder Terminal Designations No Description A Encoder A Single channel or quadrature A input A Encoder A NOT B Encoder B Dual channel quadrature B input B Encoder B NOT Z Encoder Z Pulse marker or registration input 2 Z Encoder Z NOT COM 5 12 15V 1 DC Return Internal power common V 5 12 15V 1 DC Power Internal power source 200 mA 1 Selectable via switch S21 on the Control board Refer to DIP Switch and Jumper Settings in the PowerFlex DC Drive User Manual publication 20P UM001 for more information 2 Selectable via switch S20 on the Control board Refer to DIP Switch and Jumper Settings in the PowerFlex DC Drive User Manual publication 20P UM001 for more information Digital Encoder Terminal Block Location ER Es Ok A Ek El Eu bi SereEs a Chey en CRC A A B B Z Z Com 020 gt UUE EN Digital Encoder
36. d with the drive 37 PowerFlex DC Technical Data 460V AC Input Frame A and B Recommended Field AC Input Line Fuses pag 1 a Field Code Amps Type Bussmann Ferraz Shawmut Gould Shawmut A 4P1 10 6x32mm FWH 016A6F E085449 6P0 E085450 010 E085451 014 E085452 019 E085453 027 E085454 035 E085455 045 E085456 052 E085457 073 14 E085458 086 E085459 100 E085460 129 E085461 B 167 20 10x38mm FWC 25A10F A60Q25 2 207 A60Q25 3 250 A60Q25 4 330 A60Q25 5 412 A60Q25 6 1 Internal fuses provided with the drive Figure 1 1 Frame A Field AC Input Line Fuses Location Bottom View of Drive with Fan Bottom View of Drive without Fan 8 INEREEERRBERKEKEN I 9 e LI Field circuit fuses E a a 38 PowerFlex DC Technical Data Figure 1 2 Frame B Field AC Input Line Fuses Location Top View of Drive estim MAUR NENNEN Field circuit fuses All fuses for AC input to the armature and field circuit protection are internally mounted and provided with frame C PowerFlex DC drives with 230V AC input and a current rating of 521A and 460V AC input and a current rating of 495A and 667A 39 PowerFlex DC Technical Data Frame C Fuse Designations FS4 Internally FS3 Internally mounted fuses for mounted fuses the armature for the field converter on the circuit on t
37. eFuse North American American Ferrule A70QS North American A70P i Code Amps Amps Type Block FWP Type Fuse Block Type 1 A70QS Type A 7PO 7 5 7 FWP 15A14F CH142D FWP 15B A70QS16 14F A70P15 4 9PO 9 7 4 FWP 20A14F FWP 20B A70QS20 14F A70P20 4 012 12 9 8 FWP 25A14F FWP 25B A70QS25 14F A70P25 4 020 20 16 FWP 40A14F FWP 40B A70QS40 14F A70QS40 4 029 29 24 FWP 63A22F CH222D FWP 60B A70QS63 22F A70QS60 4 038 38 31 FWP 80A22F FWP 80B A70QS80 22F A70QS80 4 055 55 45 FWP 125A ST14 A70QS125 4K 073 73 60 FWP 150A A70QS150 4K 093 93 76 FWP 200A A70QS200 4K 110 110 90 FWP 225A A70QS250 4 B 146 146 119 FWP 300A A70QS300 4 180 180 147 FWP 350A A70QS350 4 218 218 178 FWP 450A ST38 72612 A70QS450 4 265 265 217 FWP 600A A70QS600 4K 360 360 294 FWP 700A A70QS700 4 434 434 1355 FWP 900A A70P900 4 36 Required on four quadrant drives only PowerFlex DC Technical Data 460V AC Input Frame A and B Recommended Armature DC Output Fuses Fuse Code FS2 1 See Frame A and B Fuse Designations on page 35 Drive Bussmann Ferraz Shawmut Gould Shawmut Current AC North E Rating DC Line Ferrule FWP Ferrule Fuse North American American Ferrule A70QS North American A70P Code Amps Amps Type Block FWP Type Fuse Block Type A70QS Type A 4P1 4 1 3 3 FWP 10A14F CH142D FWP 10B A70QS10 14F
38. ed power wiring configurations Power Wiring with AC Input Contactor PowerFlex DC Drive Digital In 8 Series contactor status N O Relay 7 AC Contactor 3 Phase AC line 36 Relay Out 1 35 Relay Out 1 li v2 L Control Board P S U2 Power Wiring with AC Input Contactor and a Dynamic Brake PowerFlex DC Drive Digital In 8 Series contactor status 75 amp 76 Relay Out 2 3 Phase AC line 36 Relay Out 1 DB Contactor N C Relay Control Board P S 15 PowerFlex DC Technical Data Power Wiring with DC Output Contactor PowerFlex DC N O Relay Drive 35836 D DC Contactor Relay Out 1 e D Digital In 8 Series contactor status 3 Phase AC line Control Field oard P S Power Wiring with DC Output Contactor and a Dynamic Brake PowerFlex DC Drive 35236 LI Relay Out 1 e Digital In 8 Series contactor status N O Relay DC Contactor 75 876 3 Phase AC line Relay Out 2 DB Contactor N C Relay Field TB Armature Power Terminal Connections Terminal Description Three phase AC input power to the armature converter olo s e Output power from the armature to the motor 16 PowerFlex DC Technical Data Frame A Armature Terminal Block Locations Bottom View Loosen the two screws that secure the power terminal cover to the drive chassis and remove the
39. he AC AC input side input side 230V AC Input Frame C Recommended Field Circuit Fuses Drive Current Rating Code Fuse Code FS3 See Frame C Fuse Designations on page 40 Bussmann 10x 38mm FWC 25A10F Ferraz Shawmut Gould Shawmut A60Q25 8 460V AC Input Frame C Recommended Field Circuit Fuses Drive Fuse Code FS3 See Frame C Fuse Designations on Current page 40 Rating Code Bussmann Ferraz Shawmut Gould Shawmut 495 20 10x38 mm FWC 25A10F A60025 7 667 A60025 8 40 PowerFlex DC Technical Data Frame C Field Circuit Fuse Location Drive Current Rating Code Field AC input fuses are located on the Control EMI shield which holds the Control board Fuse Code FS4 See Frame C Fuse Designations on page 40 Bussmann Ferraz Shawmut Gould Shawmut Square Body Flush End Contact 170M5466 switch 170H0069 PC32UD69V1000TF switch MS3 V1 5BS Drive Fuse Code FS4 See Frame C Fuse Designations on page 40 Current Bussmann Ferraz Shawmut Gould Shawmut Rating Code Square Body Flush End Contact 495 170M5464 switch 170H0069 PC32UD69V800TF switch MS3 V1 5BS 667 170M5466 switch 170H0069 PC32UD69V1000TF switch MS3 V1 5BS Frame C Armature AC Input Line Fuse Location AC Input fuses and switches are located on the bus bars behind the Control EMI shield which holds the Control board Note Drive sh
40. in a clean dry location Contaminants such as oils corrosive vapors and abrasive debris must be kept out of the enclosure NEMA UL Type Open IP20 enclosures are intended for indoor use primarily to provide a degree of protection against contact with enclosed equipment These enclosures offer no protection against airborne contaminants Minimum Mounting Clearances Minimum clearance requirements indicated in Drive Enclosure Minimum Mounting Clearances on page 44 are intended to be from drive to drive Other objects can occupy this space however reduced airflow may cause protection circuits to fault the drive The drive must be mounted in a vertical orientation as shown below and must not be mounted at an angle greater than 30 from vertical In addition inlet air temperature must not exceed the product specification 43 PowerFlex DC Technical Data Drive Enclosure Minimum Mounting Clearances EE 2150 mm 6 0 in 2150 mm 6 0 in i a o a n Airflow through f fi the drive must not be impeded Important Verify that all mounting screws are properly tightened before and after operation Approximate Dimensions Frame A Dimensions A B c A1 B1 mm in mn in mn in mn in mm in 267 10 5 359 14 0 287 11 3 250 9 8 275 10 8 M6 44
41. ipment DC Analog Tachometer Terminal Designations No Signal Description Negative input A Not Used B C Positive input 22 7 45 4 90 7 181 6 302 9V 1 Clockwise rotation positive max voltage Counterclockwise rotation negative 8 mA max current 1 Maximum voltage depends on the configuration of DIP switch S4 Refer to the PowerFlex DC Digital Drive User Manual publication 20P UMO01 for information on jumper settings Analog Tachometer Terminal Block Location Ta A Jn ann L ME XX no E E Analog Tachometer terminal block Recommended Signal Wire Size for DC Analog Tachometer Wire Type and Size Tightening Terminal Block Flexible multi core Torque Signal Type Terminals mm2 mm2 N m Ib in DC Analog Tach M3 and 0 140 1 500 10 140 1 500 26 16 0 4 3 5 34 PowerFlex DC Technical Data Circuit Protection The tables on the following pages provide drive ratings and the recommended fuses for protecting the armature and field circuits Externally mounted fuses as indicated in the figures below must be sourced separately when installing the drive Internally mounted fuses are provided with the drive Frame A and B Fuse Designations FS1 Externally mounted fuses for the armature converter on the AC input side FS3 Internally mounted fuses for the field circuit on the AC input side FS2 Externally mounted fuses for the
42. isplay Wireless Interface 20 HIM AO Numeric Keypad Programmer Only Module 20 HIM A3 20 HIM A5 20 WIM N1 Remote Panel Mount Remote Panel Mount Remote Panel Mount LCD Display Full LCD Display Wireless Interface Numeric Keypad Programmer Only Module 20 HIM C3S 20 HIM C5S 20 WIM N4S REMOTE panel Human Interface Module Accessories Mount IP66 Handheld Local NEMA UL Type Description Cat No Drive Mount 4x 12 Bezel Kit for LCD HIMs NEMA UL Type 1 20 HIM B1 Description Cat No Cat No PowerFlex HIM Interface Cable 1 m 39 in 20 HIM H10 No HIM Blank Plate 20 HIM AO Cable Kit Male Female gt LCD Display Full Numeric Keypad 20 HIM A3 20 HIM C3S 0 33 Meters 1 1 Feet 1202 H03 LCD Display Programmer Only 20 HIM A5 20 HIM C5S 1 Meter 3 3 Feet 1202 H10 Wireless Interface Module 20 WIM N1 20 WIM N4S 3 Meter 9 8 Feet 1202 H30 For indoor use only 9 Meter 29 5 Feet 1202 H90 1203 S03 Includes a 1202 C30 interface cable 3 meters for connection to drive DPI SCANport One to Two Port Splitter Cable Includes a 1202 C30 interface cable 3 meters for connection to drive Required only when HIM is used as handheld or remote gt Required in addition to 20 HIM H10 for distances up to a total maximum of 10 Meters 32 8 Feet 1 0 Option Kit Description 1 0 Expansion board Cat No 20P S5V62 115V ac to 24V dc 8 Channel I O Converter Board 20P S520L PowerFlex DC Technical Data User
43. ive Cat No Amps Amps HP Cat No Volts Size ohms Size Watts Required Cat No 3 Lugs Cat No 20P 41AB7PO 7 5 7 1 5 1370 DBL62 240 20 420 12 00 1370 DC56 1370 LG40 20P 41AB9PO 9 74 2 1370 DBL63 240 20 420 12 00 1370 DC56 1370 LG40 20P 41AB012 12 9 8 3 1370 DBL64 240 15 420 16 00 1370 DC56 1370 LG40 20P 41AB020 20 16 5 1370 DBL65 240 8 6 420 27 91 1370 DC56 1370 LG40 20P 41AB029 29 24 7 5 1370 DBL66 240 6 345 40 00 1370 DC56 1370 LG40 20P 41AB038 38 31 10 1370 DBL67 240 5 330 48 00 1370 DC56 1370 LG40 20P 41AB055 55 45 15 1370 DBL68 240 3 5 385 68 57 1370 DC56 1370 LG56 20P 41AB073 73 60 20 1370 DBL69 240 2 6 385 92 31 1370 DC110 1370 LG92 20P 41AB093 93 76 25 1370 DBL70 240 2 330 120 00 1370 DC110 1370 LG92 20P 41AB110 110 90 30 1370 DBL71 240 2 330 120 00 1370 DC110 1370 LG110 20P 41AB146 146 119 40 1370 DBL72 240 0 7 280 342 86 1370 DC180 1370 LG160 20P 41AB180 180 147 50 1370 DBL73 240 0 5 365 480 00 1370 DC180 1370 LG180 20P 41AB218 218 178 60 1370 DBL74 240 0 5 365 480 00 1370 DC280 1370 LG228 20P 41AB265 1265 1217 75 1370 DBL75 240 2 330 120 00 1370 DC280 1370 LG268 20P 41AB360 360 294 100 1370 DBL76 240 1 4 290 171 43 1370 DC360 5 20P 41AB434 434 355 125 1 240 0 5 1458 651 4 5 20P 41AB521 521 426 150 2 240 0 322 6221 781 4 5 1 Qty 4 CUTLER HAMMER_G3AP50 Two in series two in parallel Must be sourced separately from drive 2 HUBBELL_Y139W322GB Must be sourced separately from
44. mum Surrounding Air Temperature IP20 NEMA Type Open 0 to 50 degrees C 32 to 122 degrees F typical Storage Temp all const 25 to 55 degrees C 13 to 131 degrees F Atmosphere Important Drive must not be installed in an area where the ambient atmosphere contains volatile or corrosive gas vapors or dust If the drive is not going to be installed for a period of time it must be stored in an area where it will not be exposed to a corrosive atmosphere Relative Humidity Operating 5 to 85 non condensing Storage 5 95 non condensing Shock 15G peak for 11ms duration 1 0 ms Vibration 0 152 mm 0 006 in displacement 1G peak 1 PowerFlex DC drives must be installed in a Pollution Degree 2 environment 52 PowerFlex DC Technical Data Category Specification Drive Type Full Wave Regen 6 Pulse Regulated Field Supply Electrical Input Voltages 230 to 480V AC 10 3 Phase Input Frequency 50 60 Hz 5 Armature Output Voltage Two Quadrant Drives Four Quadrant Drives 260V DC 230V AC 470V DC 400V AC 530V DC 440V AC 560V DC 460V AC 580V DC 480V AC 240V DC 230V AC 420V DC 400V AC 460V DC 440V AC 480V DC 460V AC 500V DC 480V AC Output Horsepower Cont 1 5 to 150 HP 230V AC 2 to 400 HP 460V AC Output Current 4 1 to 667A Overload Capability 100 rated continuous current 150 rated current for one minute then fa
45. nefits Ele lhl leo 2 3 3 2 4 218 Z aglr 0 5 3 2 2 5 ES pescrioti cola i E Salt Description ViVi Unconnected Messaging permits other network devices e g PanelView to communicate directly to a drive without routing the communication through the network scanner ViVi v Adapter Routing Plug PC into one drive and talk to all other Allen Bradley drives on same network without being routed through network scanner v v v v viw W W Access to 100 of all parameters over the network vv v AutoBaud capability makes initial connections less problematic v Change of State significantly reduces network traffic by configuring control messages to be sent only upon customer defined states Very flexible configura tion for each node Example reference must change by more than 5 vv Peer Control provides master slave type control between drives where one or more slave drives consumers can run based on the status of a master drive producer which can also significantly reduce network traffic v ADR Automatic Device Replacement saves significant time and effort when replacing a drive by allowing the scanner to be configured to automatically detect a new drive and download the required parameter settings VV v v v v v v Flexible Fault Configuration Adapters can be programmed to take fault based actions as ramp to stop coast to stop and hold last state as well as send
46. nel recognition from the factory for pre engineered options Factory Installed Options Enclosure Options The PowerFlex Configured DC drives can be ordered in a IP20 NEMA UL Type 1 MCC style enclosure or a IP43 NEMA UL Type 1 with Fan amp Filter MCC style enclosure For both of these enclosures the drive incoming disconnect and any specified operator devices will be mounted and wired in the cabinet or on the door as required If a cabinet mounted input line reactor is specified it will be mounted in the cabinet for drives ratings of 200 Hp or less The drive may also be ordered on a rigid panel for installation in a users existing cabinet For these designs the drive and all panel mounted parts will be mounted and wired The incoming disconnect operator devices and input line reactor will be shipped loose for customer mounting and wiring per local codes All MCC cabinets are 2286 mm H x 635 mm D 90 in H x 25 in D with the width determined by the size of the drive and the options requested The standard width enclosures are 508 635 889 mm 20 25 and 35 in wide The rigid panel mount designs are shipped on a 1981 mm H x 508 mm W or 813 mm W 78 in H x 20 in W or 32 in W panel to fit a standard 610 mm W X 914 mm W 24 in W or 36 in W enclosure Human Interface Module HIM Options The PowerFlex Configured DC drives can be ordered with a variety of HIM modules to meet the needs of each drive The HIM s are installed on the door
47. of the enclosures or shipped loose on the Open Panel designs All designs have the door mounted bezel and interconnect cable to the drive HIM s can be installed or updated in the field No HIM Blank Plate LCD Display Full LCD Display Catalog Code 0 Numeric Keypad Programmer Only Catalog Code C Catalog Code E 48 PowerFlex DC Technical Data I O Options The PowerFlex Configured DC drive has built in configurable digital and analog I O The digital I O is 24V dc and the analog I O can be configured for voltage or current operation Additional 24V dc and analog I O can be added or an I O conversion card can be added to accommodate 115V ac digital I O O Options Control Code 1 0 Expansion Card 4 Additional 24V dc Digital Inputs amp Outputs 2 Analog A Outputs 115V ac Conversion Card 8 Digital Inputs amp Outputs 8 24V dc Digital Inputs amp Outputs 3 Analog Outputs N and 2 Analog Inputs Communication Options The PowerFlex Configured DC drives are fully compatible with Allen Bradley drive s wide variety of DPI communication adapters offering the following options Description Catalog No ControlNet Communication Adapter Coax DeviceNet Communication Adapter D EtherNet IP Communication Adapter E Interbus Communication Adapter l LonWorks Communication Adapter E PROFIBUS DP Communication Adapter P ControlNet Communication Adapter Fiber
48. ogram 4 Catalog Number Explanation 6 Factory Installed Options 4 User Installed Options z Installation Considerations 13 Circuit Protection 2 46644 456 3 44 ae 35 NOUN CAN ik zone 42e UN aan ates ee kn 43 Approximate Dimensions 44 PowerFlex DC Configured Drives 47 PowerFlex DC Configured Drives 52 Watts LOSS scien ao de der a A n do te ren ee seele 39 Reference Materials For additional PowerFlex DC data and general drive information refer to the following publications Title Publication Available Online at PowerFlex DC User Manual 20P UM001 A Global Reference Guide for Reading Schematic Diagrams 100 2 10 Guarding Against Electrostatic Damage 8000 4 5 2 www rockwellautomation com literature Preventive Maintenance of Industrial Control and Drive System Equipment DRIVES TDO01 Safety Guidelines for the Application Installation and Maintenance of Solid State Control SGI 1 1 For other information contact Allen Bradley Drives Technical Support Title Online at Allen Bradley Drives Technical Support www ab com support abdrives PowerFlex DC Technical Data Standard Drives Program MA ju iI TTL ll A i a it a HT sans EHE PRN SALEE
49. own with front covers removed and Control EMI shield lowered 41 PowerFlex DC Technical Data Control Power Circuit Protection Fuses The following fuses are used to protect the Switching Power Supply circuit and the MOVs on the Pulse Transformer circuit board or Transient Noise Filter circuit board Frame _ Designation Fuses for Fuse Mounted on A F1 24V 1 A 250 V slow 0 2 x0 8 5x20mm Switching Power Supply circuit board F1 24V 3 A 250 V slow 0 2 x0 8 5x20mm ur itching Pi l t Bande F2 Main section 2 5 A 250 V fast 0 2 x0 8 5x20mm Swtchingi Rower Supply circuit coard Pulse Transf ircuit b Bande es Nos 4 A 500 V fast 0 24 x1 3 6x22mm PUISE Transformer circuit board C Transient Noise Filter circuit board Figure 1 3 Frame A Switching Power Supply Fuse Location Top View of Drive Switching Power Supply fuse Figure 1 4 Frame B Switching Power Supply Fuse Location Top View of Drive Switching Power Supply fuses om Ne PTT INSELN 42 PowerFlex DC Technical Data Figure 1 5 Frame C Switching Power Supply Fuse Location Fuses are located on the Switching Power Supply circuit board SW 2 on the back of the Control EMI shield which holds the Control board Mounting Operating Conditions and Temperatures PowerFlex DC drives are designed to operate at 0 to 50 C surrounding air temperature without derating The drive must be mounted
50. r AC Input Contactor Drive Cat No DC Amps Amps HP Line Reactor Cat No kW HP Cat No 20P 41AB7P0 7 5 7 1 5 1321 3R8 A 75 1 100 012D10 20P 41AB9PO 9 7 4 2 1321 3R12 A 1 49 2 100 C12D10 20P 41AB012 12 9 8 3 1321 3R18 A 0 75 3 7 1 5 100 C12D10 20P 41AB020 20 16 5 1321 3R18 A 0 75 3 7 1 5 100 C23D10 20P 41AB029 29 24 75 1321 3R55 A 5 5 11 7 5 15 100 C30D10 20P 41AB038 38 31 10 1321 3R55 A 5 5 11 7 5 15 100 C37D10 20P 41AB055 55 45 15 1321 3R55 A 5 5 11 7 5 15 100 C60D10 20P 41AB073 73 60 20 1321 3R80 A 15 20 100 C60D10 20P 41AB093 93 76 25 1321 3R100 A 18 5 22 25 30 100 C85D10 20P 41AB110 110 90 30 1321 3R100 A 18 5 22 25 30 100 D110D11 20P 41AB146 146 119 40 1321 3R160 A 30 37 40 50 100 D140D11 20P 41AB180 180 147 50 1321 3R160 A 30 37 40 50 100 D180D11 20P 41AB218 218 178 60 1321 3RB250 A 45 56 60 75 100 D180D11 20P 41AB265 265 217 75 1321 3RB250 A 45 56 60 75 100 D250ED11 20P 41AB360 360 294 100 1321 3RB320 A 75 100 100 D300ED11 20P 41AB434 434 355 125 1321 3RB400 A 93 125 100 D420ED11 20P 41AB521 521 426 150 1321 3R500 A 112 150 100 D630ED11 230V AC Input Non Regenerative Drives AC IP00 Open Style Line Line Reactor Cat Line Reactor AC Input Contactor Drive Cat No DC Amps Amps HP No KW HP Cat No 20P 21AB7P0 7 5 7 1 5 1321 3R8 A 75 1 100 C12D10 20P 21AB9PO 9 7 4
51. rately from drive Coil voltage 115V AC 50 60Hz ABB_EHDB520C2P 1L ABB contactor for drives with no dynamic brake ABB_EHDB520C 1L ABB_EHDB650C2P 1L ABB contactor for drives with no dynamic brake ABB_EHDB650C 1L ABB_EHDB800C2P 1L ABB contactor for drives with no dynamic brake ABB_EHDB800C 1L Wire and Lug size dependant on Cabinet dims and local codes Parallel solutions available ABB contactor for drives with a dynamic brake Must be sourced separately from drive ABB contactor for drives with a dynamic brake Must be sourced separately from drive ABB contactor for drives with a dynamic brake Must be sourced separately from drive Dynamic Brake Armature DC ACLine Resistor Kit Voltage DB Resistor DB Resistor Brake Amps DC Loop Contactor DC Contactor Crimp Drive Cat No Amps Amps HP Cat No Volts Size ohms Size Watts Required Cat No 4 Lugs Cat No 20P 21AD4P1 4 1 3 3 2 1370 DBH63 500 81 255 6 17 1370 DC56 1370 LG40 20P 21AD6P0 6 49 3 1370 DBH64 500 62 245 8 06 1370 DC56 1370 LG40 20P 21AD010 10 8 2 5 1370 DBH65 500 45 245 11 11 1370 DC56 1370 LG40 20P 21AD014 14 11 4 7 5 1370 DBH66 500 27 350 18 52 1370 DC56 1370 LG40 20P 21AD019 19 15 5 10 1370 DBH67 500 20 420 25 00 1370 DC56 1370 LG40 20P 21AD027 27 22 1 15 1370 DBH68 500 12 405 41 67 1370 DC56 1370 LG40 20P 21AD035 35 28 6 20 1370 DBH69 500 5 330 100 00 1370
52. signations on page 35 Drive Bussmann Ferraz Shawmut Gould Shawmut Current AC North E Rating DC Line Ferrule FWP Ferrule Fuse North American American Ferrule A70QS North American A70P Code Amps Amps Type Block FWP Type Fuse Block Type A70QS Type A 4P1 4 1 3 3 FWP 10A14F CH143D FWP 10B A70QS10 14F A70P10 4 6PO 6 49 FWP 10A14F FWP 10B A70QS10 14F A70P 10 4 010 10 8 2 FWP 20A14F FWP 20B A70QS20 14F A70P25 4 014 14 11 4 FWP 25A14F FWP 25B A70QS25 14F A70P25 4 019 19 15 5 FWP 30A14F FWP 30B A70QS32 14F A70P30 4 027 37 22 1 FWP 50A22F CH223D FWP 50B A70QS50 22F A70QS50 4 035 35 28 6 FWP 63A22F FWP 60B A70QS63 22F A70QS60 4 045 45 36 8 FWP 80A22F FWP 80B A70QS80 22F A70QS80 4 052 52 42 5 FWP 100A22F FWP 90B A70QS100 22F A70QS90 4 073 73 59 6 FWP 125A ST14 A70QS125 4K 086 86 70 3 FWP 150A A70QS150 4K 100 100 81 7 FWP 175A A70QS175 4K 129 129 105 4 FWP 200A A70QS200 4K B 167 167 136 4 FWP 300A A70QS300 4 207 207 169 1 FWP 350A A70QS350 4 250 250 204 3 FWP 400A ST38 72612 A70QS400 4 330 330 269 6 FWP 600A A70QS600 4K 412 412 336 6 FWP 700A A70QS700 4 230V AC Input Frame A and B Recommended Armature DC Output Fuses Fuse Code FS2 1 See Frame A and B Fuse Designations on page 35 Drive Bussmann Ferraz Shawmut Gould Shawmut Current AC North E Rating DC Line Ferrule FWP Ferrul
53. udes 2m USB 1203 USB 20 HIM H10 amp 22 HIM H10 Cables For use BASE Only ModBus RTU can be used with Vector Control 4 Can only be used with Standard Control Isolation Transformers Isolation Transformers are available for installations that have specific types of AC supply configurations or require drive protection due to AC line disturbances only with External DPI Communications Kits 20 XCOMM DC 230V AC Three Phase Primary Voltage 460V AC Three Phase Primary Voltage Drive output Rating Transformer Output Rating 230V AC Secondary 460V AC Secondary 230V AC Secondary 460V AC Secondary kW HP kVA Catalog Number Catalog Number Catalog Number Catalog Number 1 2 2 2 1 5 3 5 1321 3TW005 AA _ 1321 3TW005 AB 1321 3TW005 BA 1321 3TW005 BB 3 7 5 7 5 1321 3TW007 AA _ 1321 3TW007 AB 1321 3TW007 BA 1321 3TW007 BB 5 5 7 5 11 1321 3TWO11 AA 1321 3TW011 AB 1321 3TW011 BA 1321 3TW011 BB 7 5 10 14 1321 3TW014 AA 1821 3TW014 AB 1321 3TW014 BA 1321 3TW014 BB 11 15 20 1321 3TW020 AA 1321 3TW020 AB 1321 3TW020 BA 1321 3TW020 BB 15 20 27 1321 3TW027 AA 1321 3TW027 AB 1321 3TW027 BA 1321 3TW027 BB 18 5 25 34 1321 3TW034 AA 1321 3TW034 AB 1321 3TW034 BA 1321 3TW034 BB 22 30 40 1321 3TW040 AA _ 1321 3TW040 AB 1321 3TW040 BA 1321 3TW040 BB 30 40 51 1321 3TW051 AA 1321 3TW051 AB 1321 3TW051 BA 1321 3TW051 BB 37 50 63 1321
54. ult 200 rated current for three seconds then fault Field Output Voltage 200V DC 230V AC 310V DC 400V AC 360V DC 460V AC Maximum field output voltage is 0 85 x AC input line voltage Controller Current Overload 150 rated current for one minute 200 rated current for three seconds Max Short Circuit Ratings Input Voltage Converter Size Short Circuit Rating 230V AC 7A 180 A 5 000 A 218 521 A 10 000 A 460V AC 4 1 86 A 5 000 100 330 A 10 000 412 667 18 000 A Control Speed Regulation All operating modes Max speed 8000 rpm Digital reference resolution 0 25 rpm Analog reference resolution gt 0 25 rpm with Digital Incremental Encoder 1000 1 rpm bi directional Performance Accuracy 0 02 typical with DC Analog Tachometer 100 1 rpm DC tach bi directional Performance accuracy 0 1 with Armature Feedback 500 1 rpm 5 rad sec bandwidth Subject to motor specs current loop tuning Torque Regulation Resolution 1 2000 Performance accuracy 0 2 typical Field regulation 1 500 53 PowerFlex DC Technical Data Category Specification Feedback Encoder Type Incremental dual channel two channel optional with Devices jumper differential recommended or single ended Input Voltage Configurable for 2 5V 5 2V switch 21 in ENC_5 position or 5 4V 15 2V switch S21 in EN
55. y y 508 mm 635 mm FT 200in 7 25 0 in 50 PowerFlex DC Technical Data Configured Drive Enclosure Dimensions Continued Frame 3 A 150 mm 5 91 in y 1986 mm 78 25 in Or O A 150 mm 5 91 in KK 889 mm 35 0 in gt 51 PowerFlex DC Technical Data Specifications Category Agency Certification Specification According to file E59272 for the series of the approved devices The drive is also designed to meet the following specifications NFPA 70 US National Electrical Code Category Specification Drive Type Full Wave Regen 6 Pulse Regulated Field Supply Protection Heat Sink Thermistor Monitored by microprocessor overtemp trip Drive Overcurrent Trip Software Overcurrent Trip Hardware Overcurrent Trip 200 of rated current typical 220 300 of rated current dependent on drive rating Line transients Up to 2000 volts peak per IEC 6100 4 5 Control Logic Noise Immunity Showering arc transients up to 1500V peak Power Ride Thru 15 milliseconds at full load Logic Control Ride Thru 0 5 seconds minimum 2 seconds typical Ground Fault Trip Phase to ground on drive output Short Circuit Trip Phase to phase on drive output Environment 1 Altitude 1000 m 3300 ft max without derating De rate output power by 1 2 for every 100 meters 328ft above 1000 meters 3300ft Maxi

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