BondMaster 600 - Epsilon-NDT
Contents
1. Chinese Russian Portuguese Polish Dutch Frequency Range PC Software Master 600 kit BondMaster PC allows viewing saved files and printing reports Data Storage 500 files featuring user selectable on board preview Interface English Spanish French German Italian Japa Languages Czech Hungarian Swedish and Norwegian Applications Application Selection menu for easy and rapid Real Time Readings Standard Inclusions The BondMaster 600 is available in any of the following configurations Model Basic and Multi mode M Power cord Over 11 power cord models available for the DC charger Keypad and instruction label English international icons Chinese or Japanese Getting Started print manual over 9 languages available www olympus ims com OLYMPUS configuration in all modes Choice of up to 2 real time readings measuring sig nal characteristics list depends on selected mode Items included in all BondMaster 600 modelst BondMaster 600 instrument with factory installed hand strap getting started manual calibration certificate rigid transport case DC charger with power cord 67 Wh Li ion battery AA battery tray USB communication cable MicroSD memory card and adaptor Pitch catch and MIA probe cable and BondMaster PC software and product manuals disc tStandard inclusions may vary depending on your location Contact your local distributor Calibration menu to determine be2. Standards or Directives Power Requirements Inputs and Outputs Canada ROHS China RCM Australia and New Zealand KCC South Korea AC Mains 100 VAC to 120 VAC 200 VAC to 240 VAC 50 Hz to 60 Hz One USB 2 0 peripheral port one standard VGA analog output port one 15 pin I O port male with Probe Connectors Gain Rotation Scan View analog output 3 alarm outputs Environmental Conditions Operating Temperature Low Pass Filter Probe Drive 10 C to 50 C 50 F to 122 F Variable Persistence O C to 50 C 32 F to 122 F with batteries Storage Temperature and 20 C to 70 C 4 F to 158 F without Variable Display Erase batteries IP Rating Designed to meet requirements of IP66 Available Alarm Types Battery Reference Dots Batterv Tvpe Single lithium ion rechargeable battery or AA size ry typ alkaline batteries in an 8 cell holder Battery Life Between 8 to 9 hours Supported pitch catch F modes Display Size 117 4 mm x 88 7 mm 146 3 mm 4 62 in x 3 49 Fraguongy Range W x H Diagonally in 5 76 in Gain Tvpe Full VGA 640 x 480 pixels color transflective LCD yP liquid crystal display Gate Normal or Full screen 8 color schemes RUN key Modes to toggle between screen modes Grids and Display Tools Connectivity and Memory Choice of 5 grids crosshairs X Y views only Frequency Tracking B600M Only BondMaster PC software included in base
3. Bond Calibration Wizard Frequency Range Pitch Catch Mechanical Impedance Analysis MIA B600M only and Resonance probes B600M only The instrument is fully compatible with BondMaster PowerLink and non PowerLink probes as well as those of other main probe and accessory suppliers Bond Testing Specifications All BondMaster Models 11 pin Fischer O dB to 100 dB in 0 1 or 1 dB increments O to 359 9 in 0 1 or 1 increments Variable from 0 520 s to 40 s 6 Hz to 300 Hz LOW MEDIUM and HIGH user adjustable settings 0 1 sto 10s 0 1 sto 60s 3 simultaneous alarms Choices include BOX rect angle POLAR circle SECTOR pie SCAN time based and SPECTRUM frequency response Up to 25 user defined dot recordings Pitch Catch Specifications All B600 Models User selectable mode Choice of RF toneburst Impulse envelope or Swept frequency sweep 1 kHz to 50 kHz RF Impulse or 1 kHz to 100 kHz Swept O dB to 70 dB in 0 1 or 1 dB increments 10 us to 7920 us adjustable in 10 us steps New Auto Gate mode automatically detects maximum amplitude Up to 2 user adjustable markers to monitor 2 specific frequencies from the Swept figure Mechanical Impedance Analysis MIA Specifications Calibration menu to determine best frequency for ap plication based on simple BAD PART and GOOD PART measurements 2 kHz to 50 kHz Resonance Specifications B600M Only Calibration Wizard nese
4. gate position based on the RF or impulse signal reducing operator error and maximizing the results Pitch catch in impulse display split screen The X Y view right shows a record of both near and far side disbonds phase difference OEM Friendly New Frequency Tracking Tool for Procedure Development The BondMaster 600 Pitch Catch Swept mode not only features improved signal quality but also has a new Spectrum representation This new view displays the live amplitude and phase of the signal compared to the frequency range Two new frequency markers called frequency tracking allow you to observe the behavior of two specific frequencies so that you can choose the best detection parameters for a specific application This new tool is ideal for developing procedures or new applications Spectrum view with frequency tracking Resonance Mode Presets to Meet Your Needs Easy Inspection of Metal to Metal Bonds and Laminate Composites Resonance mode measures the changes in phase and amplitude of the propagating standing wave within the probe Resonance probes are narrow bandwidth contact transducers and the changes in probe crystal impedance is represented in the X Y display of the BondMaster 600 Resonance mode is a very simple and reliable way to detect delamination Often the depth of delamination can be estimated from signal phase rotation Resonance mode on the BondMaster 600 is remarkably easy to operate due in l
5. of the BondMaster 600 is its unprecedented ease of use Its streamlined and user friendly interface was developed by incorporating innovative features from other Olympus products and combining them with several new functions including the Application Selection presets menu the All Settings direct modification screen and the ability to calibrate signals while in Freeze mode All the advantages offered by the BondMaster 600 interface are available in 15 languages ALL SETTINGS PC RF PC RF 10 0kHz 120 0deg Skin To Core Disbonds Tapered Delamination and LP FILTER 10Hz Laminates Inspection a Skin To Core Disbonds Flat Metal To Metal i For a RF XY H POS OFF presenting uniform geometry an RE V POS CIRCLE Smaller Disbonds and dimensions Uses PITCH CATCH probe in Repair Identification fixed frequency RF toneburst mode STRIP FILLED ON fF GATE AUTO RF ALARM POS SCAN ALM OFF 2000us TOP 70 0 TOP 75 0 DEFAULT USE KNOB TO SELECT APPLICATION NUM CYCLES 5 BOTTOM 30 0 BOTTOM 25 0 OK TO ACCEPT CANCEL TO ABORT PRESS A FOR FIRST COL B FOR SECOND COL E FOR NEXT _ All settings screen shows all parameters for rapid editing Application selection menu provides instant ready setup to the user True Full Screen and Direct Access The BondMaster 600 features a comprehensive set of direct access keys allowing instant adjustment of commonly used parameters such as gain full screen mode display mode RU
6. N and more Signals are displayed in eight vivid and identifiable color schemes and the screen s enhanced visibility in indoor and outdoor conditions helps reduce operator eye fatigue at AG o AHA W had OLYMPUS ene witha ape TD DDE ON Peso ills Oy Leah a K AV Pi rar ag CESS a OR eit ME Are a A NLR gts reed i usv 3 twirl a HEN JKT a See NS e en a ae SS lt a maa Ar amp Ss d Sa TS tie Saa 3 ca zea Ta gt a Sea eT gt bebe F a Signal Quality Beyond Comparison Enhance Your Honeycomb Composite Inspection Capability During bond testing inspections the pitch catch probe produces flexural plate waves and compression waves and compares changes in the signal amplitude between the probe s transmitter and receiver as it passes over the inspected part detecting disbonds on both the near and far side The BondMaster 600 offers three Pitch Catch mode options RF fixed frequency waveform Impulse legacy view featuring an envelope filter or Swept Sweeping through a selected frequency range The Pitch Catch menus of the BondMaster 600 have been optimized to provide fast access to the parameters that are adjusted most frequently during calibration and inspection The real time readings provide instantaneous information on the signal amplitude or phase enabling you to interpret flaws more easily The new Auto Gate mode automatically detects the best
7. OLY DA PUS Composite Bond Tester Your Vicon Our uta BondMaster 600 BondMaster 600 p Intuitive Bond Testing NEW OLYMPUS Bi e High signal quality e Multiple modes e Application presets e Full screen display e Complete archiving and reporting solution BondMaster 600 Multimode Bond Tester High Performance through Intuitive Operation The BondMaster 600 delivers a powerful combination of multiple mode bond testing software and highly advanced digital electronics providing consistently crisp and high quality signals Whether you are inspecting honeycomb composite metal to metal bonds or laminate composite the BondMaster 600 offers exceptional ease of use thanks to its direct access keys and streamlined interface that features convenient presets for common applications The enhanced user interface and simplified workflow of the BondMaster 600 offers archiving and reporting that are accessible to any level of user The resolution and brightness of the 5 7 inch VGA screen on the BondMaster 600 handheld bond tester becomes even more apparent when switched into full screen mode Activated by the simple touch of a key the full screen mode Is always accessible regardless of the display mode or inspection method you are using The BondMaster 600 bond tester is programmed for a range of standard inspection methods including pitch catch RF pitch catch impulse pitch catch swept resonance as well as a notably improved mechani
8. an also be performed remotely Both BondMaster 600 models are compatible with existing Olympus BondMaster probes including those equipped with the PowerLink technology Optional adaptor cables are available to enable compatibility with probes from other manufacturers Application General Honeycomb Composites Skin to Core Disbonds Honeycomb Composites Skin to Core Disbonds in Tapered Structures or Non Constant Geometries Smaller Skin to Core Disbonds in Honeycomb Composite Identification or Repaired Areas in Honeycomb Composite General Detection of Delamination in Composite Inspection of Metal to Metal Bonds B600 B600M Feature basic multimode Frozen Signals Calibration Real Time Readings Application Selection PowerLink Probe Support Pitch Catch RF and Impulse Modes Pitch Catch Swept Mechanical Impedance Analysis MIA Mode LIAA AIAJ SAJA Resonance Mode cable included v Calibration Menu Resonance and MIA Modes Recommended Method Pitch Catch RF or IMPULSE Pitch Catch Swept MIA MIA Resonance Resonance BondMaster 600 Specifications For a complete specifications list please download the full BondMaster 600 user s manual at www olympus ims com General Overall Dimensions W x H x D Weight 2 76 in 1 70 kg 8 75 Ib including lithium ion battery Probes Types Supported 236 mm x 167 mm x 70 mm 9 3 in x 6 57 iN x Probe Types Mil Standard 810G CE WEEE FCC USA IC
9. arge part to its factory presets for laminate composite and metal to metal disbond applications Resonance mode configured as go no go Simplified Calibration through an Optimized Interface Calibration of Resonance mode on the BondMaster 600 has been simplified to a minimum number of steps First the optimum operating frequency for the probe is selected through the single step calibration menu and then the streamlined interface of the BondMaster 600 and the ability to calibrate from frozen signals make the final calibration quick and simple Once calibrated the improved signal reference and reference dot system of the BondMaster 600 enables you to easily track critical signals on the display during an inspection Moreover its reference points system is so flexible that you can fine tune the calibration without having to rerecord the points O7 17 2014 09 23AM O7 17 2014 09 57AM RE WRITE DOT FREQ 162 2kHz SET REF Calibration menu automatically selects the best working frequency Improved reference dot system of the BondMaster 600 Witness the Power and Precision of MIA Mode Detection of Small Disbonds in Honeycomb Composite The bond testing mechanical impedance analysis MIA method measures the mechanical impedance or stiffness of a material MIA probes emit a fixed audible frequency Changes in material stiffness are indicated as signal amplitude and phase changes in X Y view of the BondMaster 600 The
10. cal impedance analysis MIA method Portable Lightweight and Ergonomic The ergonomic design of the BondMaster 600 is convenient for difficult to access inspection locations For inspection in tight spaces the factory installed hand strap provides maximum comfort while maintaining access to the most critical functions Field Proven The BondMaster 600 s case based on a rugged field proven design is world renowned for withstanding the harshest most demanding inspection conditions The BondMaster 600 with its long battery life airtight and water resistant enclosure high friction bumpers and dual duty support stand hook is a valuable tool for challenging inspection jobs Key Features Designed to meet the requirements of IP66 Long battery life up to 9 hours Compatible with existing BondMaster probes PowerLink and probes from other manufacturers Bright 5 7 inch color VGA display Full screen option in any display mode Intuitive interface with application specific presets Instant display mode toggle using the RUN key New SCAN view profile New SPECTRUM view and Frequency Tracking feature Direct access key gain adjustment All Settings configuration page screen Up to two real time readings Storage capacity of up to 500 files program and data On board file preview Simplified Interface and Vibrant Display Instant Configuration and Direct Access to All Settings One of the major assets
11. entify repaired area bottom signal as opposed to disbonded condition top signal Complete Inspection Archiving and Reporting Solution simplified Workflow for Any Level of User The BondMaster 600 offers a completely streamlined and straightforward process for tracking your inspection results Built in features such as a large storage capacity up to 500 data and program files and an on board file preview have been created to facilitate the inspection process from start to finish A typical workflow consists of a few simple steps save your results during the inspection process download the saved files to the new BondMaster PC viewing software instantly generate a full inspection report using the new Export all files as PDF function and archive the report if required 2 Download 1 Inspect Po Se a aa OT NE a ya r i ema adia 2 dum xa Press the SAVE key anytime during the inspection to Quickly download results to BondMaster PC through record signals as viewed USB connection Two Models for Flexibility and Compatibility 3 Report Produce a complete report with the touch of a single key and archive results as needed The BondMaster 600 is offered in two models to accommodate the varying needs of composite bond testing The basic model includes all pitch catch capabilities while the BGOOM model features all bond testing inspection methods The upgrade from basic to multimode c
12. small probe tip used with MIA coupled with the high performance electronics of the BondMaster 600 make detecting very small disbonds in honeycomb composite much easier than with other methods Moreover the extended MIA frequency range of the BondMaster 600 2 kHz to 50 kHz obtains maximum results even for far side disbonds The BondMaster 600 features a simple MIA calibration wizard that guides you in selecting the best possible frequency for detecting smaller and otherwise hard to find defects in honeycomb composite MIA mode with new Scan view and real time readings The BondMaster 600 also displays real time readings showing signal amplitude or phase and its new Scan view allows you to monitor the probe amplitude and phase over time aiding in the detection of small disbonds Identification of Repaired Areas Potting in Honeycomb Composite Identifying repaired areas on aircraft rudders or fuselage can be a challenge especially when they are painted With certain inspection methods such as thermography repairs can generate false indications However MIA mode can resolve this problem Because the repaired area is generally stiffer its mechanical impedance contrasts well with good areas as well as with disbonds The improved MIA method offered by the BondMaster 600 allows you to identify repaired areas with ease through a simple phase analysis of the MIA signal in the X Y view MIA mode configured to id
13. st frequency based on the probe response 1 kHz to 500 kHz Specific test modes have limitations within this range Additional items included in BondMaster 600M model only Resonance probe cable OLYMPUS SCIENTIFIC SOLUTIONS AMERICAS CORP is certified to ISO 9001 ISO 14001 and OHSAS 18001 All specifications are subject to change without notice All brands are trademarks or registered trademarks of their respective owners and third party entities Copyright 2014 by Olympus OLYMPUS SCIENTIFIC SOLUTIONS AMERICAS CORP 48 Woerd Avenue Waltham MA 02453 USA Tel 1 781 419 3900 12569 Gulf Freeway Houston TX 77034 USA Tel 1 281 922 9300 OLYMPUS NDT CANADA INC 505 boul du Parc Technologique Qu bec Qu bec G1P 4S9 Tel 1 418 872 1155 For enquiries contact www olympus ims com contact us 1109 78 Ave Edmonton Alberta T6P 1L8 FSC Mixed Sources Product group from well manage forests controlled sources and recycled wood or fiber Cert no XXXXXXX www fsc org 1996 Forest Stewardship Council 1996 For e BondMaster_600_EN_LTR_201409A e Printed in Canada e P N 920 XXX EN Rev A
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