IM 21B04C50-01E (5th) Manual Change No. 12-028
Contents
1. INSTALLATION OF HARDWARE AND SOFTWARE gt 3 2 3 2 Reference Model Process Throughout this manual we will use a simplified Fieldbus Reference Model Process This is an example of a simple process It is not a practical process that illustrates many elements of Foundation fieldbus that are required in a successful installation ValveNavi Host Interface H1 Foundation Fieldbus Segment Trunk a F 83 m22 rag i gt FV 101 FT 102 TT 103 g Figure 3 1 ValveNavi Reference Model Fieldbus Segment This User s manual is intended to instruct the use of the ValveNavi software with a Yokogawa YVP valve positioner ValveNavi may be used offline but is normally connected to aYVP positioner Prior to using ValveNavi e The positioner must be correctly installed on a valve and connected to an air supply See the YVP110 User s Manual IM 21B04C01 01E The PC running ValveNavi must have a National Instrument AT FBUS PCI FBUS PCMCIA FBUS interface card or USB 8486 installed and configured in the Windows registry Carefully follow the installation instructions provided with the interface card A WARNING Improper setup can interfere with process control NI FBUS communications manager software must be setup and running e The positioner must be assigned a fieldbus node address and a device tag It is recommended that this be performed while the device is connected as a single device to a test segment not while conne2. It provides access to IRQ and memory settings needed for Windows It provides tools for importing DD s It is described in the Getting Started manual supplied with the NI FBUS interface card e NI FBUS Fieldbus Configuration System This is the tool for configuring the Foundation fieldbus network including the devices setting up the control strategy and schedule It is described in the NI FBUS Configurator User Manual installed in the program online help After opening the NI FBUS Fieldbus Configuration System click Help gt gt Online Help to open the manual in PDF format A WARNING Do not configure the interface as a Link Master when connecting to the segment with an existing host Disruption of control may result 3 3 1 Configure the NI FBUS interface card safely for different tasks The configuration of a portable PC for use with ValveNavi will vary depending on the immediate task If ValveNavi will be used to maintain or configure a valve on an existing Foundation fieldbus segment the PC running ValveNavi must configured carefully so it does not interfere with control communication Two configurations are described in the following sections Table 3 1 Two configurations of the NI FBUS Interface Card To configure a positioner in the Foundation The NI FBUS Interface card must be configured as a BASIC fieldbus segment with a host computer DEVICE at a Visitor address To configure a positioner in the segment The NI FBUS Inter
3. Program Files ValveNavi is not writable some functions can not be used IM 21B04C50 01E lt Toc gt lt Ind gt lt 8 SETUP WIZARD gt 8 5 8 4 Travel Calibration Wizard The mechanical stops on some actuators may allow the valve to move beyond its rated travel The next wizard allows adjustment of the valve travel to correspond to the travel indicator on the actuator In the example shown the valve has been moved to 100 travel mark on the actuator by trial and error The YVP positioner indicates that the position corresponding to 100 rated travel is 93 5 of the measured mechanical travel If this is correct select the span calibration and click Apply Calibration Click yes to the confirmation dialog Are you sure you want to apply travel calibration The same method can also be used to adjust the 0 position to correspond to the valve s actual closed position It may also be used to correct non linear travel by adjusting the position at which the valve is 50 open A NOTE Perform the travel calibration in the order of 0 calibration span calibration and 50 calibration Setup Wizard Travel Calibration C 1002 x Perform any calibration here only as needed Select the calibration type then use up down button together with the increment amount options to change the current target position or directly type in the value then press OK Press Apply Calib to calibrate at that position m Se
4. cyclically the step size should be the range specified by the initial set point and the dest set point if the step size is 0 In pattern resolution the step size means the first step size in the first cycle In pattern resolution the default value will be 5 if the step size is 0 In dead band test the valid range is 0 1 to 2 0 Sampling rate 20 to 1000ms Sampling rate of each step The valid range is 20 to 1000ms Num of Samples 20 to 600 Sampling point of each step The valid range is 20 to 600 Init Start Position Error Limit 0 1 to 3 The maximum error allowed between the actual position FINAL_POSITION_VALUE and the initial set point before starting the test The valid range is 0 1 or more Init Start Position Time Limit 10 to 600sec The maximum waiting time If the actual position is not stabilizing within init start position error limit and within this time Not Stabilized dialog box appears and step response test do not start Change init start position error limit or this parameter or performe the tuning 2 way Selection round trip Selecting a round trip measurement Used for normal pattern test only The values of the initial set point and the dest set point determine the direction of the valve stem movement When the value of the initial set point is more than that of the dest set point the valve steps down in one way trip then steps up at return trip if 2 way selection specified Cycle Number of
5. Product name YVP Management Software R2 32 0 R2 32 2 Compatible OS Windows XP SP2 3 Windows Vista SP1 2 Windows 7 Language English or Japanese Interface Cards supported National Instruments AT FBUS PCI FBUS PCMCIA FBUS Interface card or USB 8486 Application Interface Software In case of R2 32 0 NI FBUS 3 0 to 3 2 for XP NI FBUS 3 2 1 for Vista In case of R2 32 2 NI FBUS 4 0 for XP Vista 7 32bit NI FBUS 4 0 1 for XP Vista 7 32 64bit Connection Direct connected to segment Positioners supported Model YVP110 F Blocks supported Resource Block RB Transducer Block TB with Device Description AO DI OS PID optional Companion Device Model YVP110 F Online Help HTML help files viewed with browser Configuration capability Device tag node address block tag Transduser Block TB parameters Query capability All block parameters Trending A polling method T001 eps Combination of ValveNavi amp YVP The table in below shows the limitation of the functions according to the combination between each revision of YVP110 and ValveNavi Table 2 2 Supported Functions by Release Number R2 32 0 Dev Rev RI R2 1 R2 2 R2322 Without software 2 Y Y Y Y download functions 3 Vv Vv Vv 4 5 2 2 2 Y With software 1 N A v Y Yv download functions 2 3 N A 2 2 Y Vv Applicable T002 eps 1 Not applicable to link master and signature funct
6. User s YVP Management Software Manual ValveNavi Manual Change No 12 028 a a a Fi Please use the attached sheets for the pages listed below in the following manuals IM 21B04C50 01E 5th Page and Item Contents of Correction Page 2 1 Change compatible OS interface cards 2 2 ValveNavi Specifications supported and application interface software Page 3 1 Change compatible OS interface cards 3 1 What you need to get started with supported and application interface software ValveNavi Page 3 2 Add USB 8486 3 2 Reference Model Process Page 3 4 Change interface cards supported 3 3 Installing NI FBUS Page 3 7 NI FBUS installation subdirectory structure 3 3 3 Location of DD files Page 4 1 Change compatible OS 4 1 Hardware and Software Requirements Page 8 5 Add note 8 4 Travel Calibration Wizard Page 14 12 Add note Init Start Position Time Limit YOKOGAWA Yokogawa Electric Corporation Feb 1 2013 lt Toc gt lt Ind gt lt 2 INTRODUCTION TO ValveNavi AND TO YVP gt 2 1 2 2 1 2 2 2 3 INTRODUCTION TO ValveNavi What is ValveNavi ValveNavi is a Windows software tool that makes it easy to configure calibrate and operate Foundation fieldbus pneumatic control valve positioners YVP110 with internal process control and limit switches It fully supports the Foundation fieldbus specifications ValveNavi Specifications Table 2 1 ValveNavi Specifications
7. cted to an operating control segment This will require a different configuration of the interface card e The entire fieldbus segment must be configured with all required function blocks soft wired and scheduled Wiring practices for Foundation fieldbus differs significantly from 4 to 20 mA instrument wiring Please Refer to the Foundation Fieldbus Application Guide 31 25 kbits s Wiring and Installation AG 140 Revision 1 0 or later However a few remarks regarding wiring of the devices are included here The positioner must be installed properly on a segment before the ValveNavi software can be used IM 21B04C50 01E lt Toc gt lt Ind gt lt 3 INSTALLATION OF HARDWARE AND SOFTWARE gt 3 4 3 3 Installing NI FBUS ValveNavi software interfaces to the fieldbus segment through an interface card that must be installed in the PC running ValveNavi The card is supplied with NI FBUS installation software ValveNavi is designed to operate only with National Instruments NI FBUS cards which are AT FBUS PCI FBUS PCMCIA FBUS or USB 8486 Prior to using ValveNavi install the NI FBUS card and its software in accordance with the instructions provided by National Instruments Inc Note that the instructions are different from depending on the type of interface card and OS Note that there are two NI configuration tools that serve separate purposes e NI FBUS Interface Configuration Utility This is used to install and set up interface boards
8. cycles for cyclical response test Pause s Equal to Sampling rate Number of Samples IM 21B04C50 01E
9. face card must be configured as a LINK without other host Initial Setup for example MASTER DEVICE at a FIXED address 0x10 is recommended T0301 EPS A NOTE A Visitor device will not start until connected to a running segment with an active LAS that can assign a node address to the visitor IM 21B04C50 01E lt Toc gt lt Ind gt lt 3 INSTALLATION OF HARDWARE AND SOFTWARE gt 3 7 3 3 3 Location of DD files After the DDs have been successfully installed they will appear in the installation subdirectory of NI FBUS The form of the directory tree will be as shown below NIFBUS or other install directory name Data 594543 YOKOGAWA s ID 0001 for YVP110 without software download function Om0n ffo Om0n sym m nis a numeral 0007 for YVP110 with software download function Om0n ffo Om0n sym m nis a numeral XXXX Other device type T0302 EPS IM 21B04C50 01E lt Toc gt lt Ind gt lt 4 ValveNavi ADMINISTRATION gt 4 1 4 ValveNavi ADMINISTRATION In the previous chapter we described the installation of the Foundation fieldbus communications software and hardware In this chapter we will describe the procedures for installing ValveNavi software The ValveNavi installation procedures outlined in this chapter assume a working knowledge of Microsoft Windows the Yokogawa YVP positioner and of Foundation fieldbus communications and function block technology For further information abou
10. ions 2 Not applicable to double acting actuator N A Not applicable IM 21B04C50 01E lt Toc gt lt Ind gt lt 3 INSTALLATION OF HARDWARE AND SOFTWARE gt 3 1 3 INSTALLATION OF HARDWARE AND SOFTWARE 3 1 What you need to get started with ValveNavi To begin using ValveNavi the following tools and software are needed ValveNavi software on its installation CD R APC running Windows XP service pack 2 3 Vista service pack 1 2 or Windows 7 whose language is English or Japanese National Instruments AT FBUS PCI FBUS PCMCIA FBUS interface card or USB 8486 and NI FBUS software In case of R2 32 0 NI FBUS 3 0 to 3 2 for XP or NI FBUS 3 2 1 for Vista In case of R2 32 2 NI FBUS 4 0 for XP Vista 7 32bit or NI FBUS 4 0 1 for XP Vista 7 32 64bit Instruction manuals for the NI FBUS interface card and software The Model YVP110 positioner installed on a valve The Model YVP110 User s Manual A Foundation fieldbus power supply and power conditioner with terminators Additional fieldbus devices that will be installed on the bus segment optional Before we can describe installation of ValveNavi software we must first describe the pro cess for installing the Foundation fieldbus communications hardware and software To help to reduce the need for terminology that used in digital communications we will refer to an example reference process and Foundation fieldbus segment IM 21B04C50 01E lt Toc gt lt Ind gt lt 3
11. lect Calibration Type at Target Position 0 Calibration C 50 Calibration r Pick Target Position for Calibration Increment Change Amount eo oO wt oe oo Change To Target Pos f s350 Set 935 m Travel Calibration Result Apply Calib lt Back Abort Trend Query Device Figure 8 7 Travel Calibration Wizard A NOTE Before running the Travel Calibration Wizard check that the Tight shut Off and Full Open Features and the Position Limits are disabled Click next to see the Position Control limits Wizard Figure 8 7 then click Back to return to Travel Calibration If itis necessary to make changes click next to Finish the Wizard and install the changes Then restart the Setup Wizard IM 21B04C50 01E lt Toc gt lt Ind gt lt 14 DIAGNOSTIC SERVICES gt 14 12 Initial Set Point 10 to 110 The base position for step test from which the set point will change by the amount of the step size If the step test works as cyclical resolution and dead band test the value fixed at 50 Dest Set Point 10 to 110 The destination position If it is in resolution patterns step test the value should be over 50 Step Size 0 for Single Step The size of each step change Used for multi step response test only If the step size is 0 the multi step test becomes the single step test in the range specified by the initial set point and the dest set point In pattern
12. t the YVP positioner see YVP110 User s Manual IM 21B04C01 01E 4 1 Hardware and Software Requirements ValveNavi runs on a standard IBM compatible computer To successfully install and run ValveNavi the computer system must meet minimum hardware and software requirements The following lists the minimum hardware and software requirements e OS Windows XP SP2 3 Windows Vista SP1 2 Windows 7 Language English or Japanese e Pentium 166 MHz microprocessor or faster e CD ROM drive National Instruments NI FBUS interface card and server software e 500 MB of free hard disk space to install and run ValveNavi 4 2 Installing ValveNavi ValveNavi is distributed on a CD ROM for Windows 1 Insert the ValveNavi installation CD ROM into the CD ROM drive 2 Click Start gt Run then type x setup x is the letter of the CD ROM drive 3 Follow the prompts on your screen to complete the installation process ValveNavi Administration and ValveNavi Help are also installed along with ValveNavi After successful installation of ValveNavi software the system administrator of ValveNavi should change the default logon and password and set up user accounts through the ValveNavi Administration program Secure the ValveNavi CD ROM in order to provide system security Anyone with access to the setup disk could reload the software and thereby get access to YVP devices For more details see 4 6 A NOTE In case of ValveNavi install folder ex C
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