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User`s Manual

1. Controller Link Unit ZS XCN This unit is for gang mounting controllers USB cable ail Power Supply ita 1m EY DC24V 10 p 2 5 Recommended parts 1 When 1 Sensor Controller is connected 82K 01524 DC24V 0 6 A 2 When 2 to 3 Sensor Controllers are connected S82K 05024 DC24V 2 1 A 3 When 4 to 10 Sensor Controllers are connected Prepare the required number of 1 and 2 power supplies above RS 232C cable for personal computer connection ZS XRS2 This is used for communicating with a personal computer without a USB port SmartMonitor Zero cannot be used on the RS 232C interface Communication using CompoWay F or non procedural protocol is possible SmartMonitor Zero option software sold separately ZS SW11E allows you to operate the Multi Controller and Personal connected Sensor Controller monitor or log computer measured values from a personal computer In this manual the software is referred to as SmartMonitor Zero ZS MDC User s Manual 1 7 ET m gt c 20 m o 1 8 Section 1 Part Names and Functions Part Names and Functions The following describes the names and functions of parts on the Multi Controller 1 2 EC 3 ENABLE indicator 12 HIGH indicator NER
2. ZS MDC User s Manual 1 4 Section 1 Multi Controller Applications Measurement of Workpiece Flatness Logic operations can be performed on measured values obtained from multiple Sensor Controllers to measure the flatness of workpieces m gt c 20 m o Measurement of Workpiece Strain Logic operations can be performed on measured values obtained from multiple Sensor Controllers to measure the waviness flexure twist and warp of steel plate and other workpieces Batch acquisition of Multi point Measurement Data Communications commands can be used to batch acquire the measurement results of gang mounted Sensor Controllers UA About Digital Output p 3 17 You can also use the optional software SmartMonitor Zero to batch display on the digital displays and batch log measurement results TOO SmartMonitor Zero sold separately ZS MDC User s Manual 1 5 Section 1 Multi Controller Applications Moreover connecting a personal computer
3. gt 0 2 gt lt 10 80 13 10 ZS MDC 5 6 User s Manual Section 5 Specifications and External Dimensions Item ZS MDC11 ZS MDC41 type NPNtype PNPtype No of samples to average 1 2 4 8 16 32 64 128 256 512 1024 2048 or 4096 Number of mounted Sensor Heads Cannot be connected Connectable version of Sensor Controller Ver2 0 or later Number of mounted Sensor Controllers Max 9 The Controller Link Unit is needed for gang mounting Exte Connection method Serial I O or connector rnal Prewired standard cable length 2 m VF Serial VO USB2 0 1 port FULL SPEED 12 Mbps MINI B RS 232C 1 port max 115200 bps Output Judgment output NPN open collector 30 VDC 50 mA PNPopen collector 50 mA 3 outputs HIGH max residual voltage 1 2 V max max residual voltage 1 2V PASS LOW max Linear output Selectable from voltage current selected by slide switch on base At voltage output 10 to 10 V output impedance 40 At current output 4 to 20 mA max load resistance 300 Input ZERO reset input ON Short circuited with OV terminal ON Supply voltage short cir ZERO reset execu or 1 5 V max cuited or within supply volt tion cancel OFF
4. v r m o gt FUN Mode SENSING SEL CH 1 Assign the CH No of the controller to inputs INPUT A BINPUTB A to C to be used for the expression C INPUT A 1CH INPUT B 2CH INPUT C 3CH ZS MDC User s Manual 4 17 gt U v E gt zi z o m z m x gt v r m o 4 18 Section 4 Measuring the Warp of a Workpiece gt Press MENU key ESC key 2 Select TASK1 TASK1 ATASK2 BITASK3 BATASK4 gt SENSING CALC CALC K mX nY 3 Set the expression of TASK1 Ten gs BINPUTB BiNPUT C gt INPUT K 0 NES INPUT m 1 Qr _ i INPUT n 1 poh 7 INPUT X INPUT A ZS MDC User s Manual INPUT Y INPUT C Following the same procedure as 2 to 3 set up TASK2 INPUT 0 INPUT m 1 INPUT n 0 5 INPUT X INPUT B INPUT Y TASK1 Section 4 Measuring the Warp of a Workpiece To output the judgment result of the operation gt I O SET I O SET OUT 5 Select TASK2 so that the judgment on the I TASK1 BTASK2 warp can be output ETASK3 BTASK4 To linear output the operation result gt I O SETHI O SET ANALOG 5 Select TASK2 so that the warp value can be TASKI ETASKZ linear output ErAsk3 AITASK4 calculation results of each CH can be batch acquired if you use the communication command gt U v E gt z o m z m x v r m o ZS MDC User s Manual 4 19 Section 4
5. m x gt v r m o 4 2 Section 4 Measuring the Thickness of Multiple Points sandwiched thickness Measuring the Thickness of Multiple Points sandwiched thickness This is an example of how to measure the sandwiched thickness at three places on a workpiece and calculate the difference max value min value of each measured thickness value THICK and MAX MIN are used as the operation modes InputA InputC Input E F Thickness Input B InputD Input F Input A Input B Input C Input D Input E Input F CHO CH1 CH2 CH3 CH4 CHS CH6 M The operation and or measurement results are output as judgement output or linear output ave X For details on how to connect and install the Sensor Heads and Sensor Controllers refer to the ZS L User s Manual CHECK gt FUN Mode SENSING SEL CH 1 Assign the CH No of the controller to inputs INPUT A INPUT B A to F to be used for the expression EiNPUT C INPUT A 1CH INPUT B 2CH INPUT C 3CH INPUT D 4CH INPUT E 5CH INPUT F 6CH ZS MDC User s Manual Section 4 Measuring the Thickness of Multiple Points sandwiched thickness gt Press MENU key ESC key 2 Select TASK1 I TASK1 MIASK2 BTASK3 ATASK4 gt SENSING CALC CALC
6. EXT SELF UP SELF DN DELAY OFF ON T DELAY T TIME ORESET TYPE OFFSET REAL HOLD 0 999 99 to 999 999 same as when TASK1 is selected same as when SYSTEM TASK1 is selected ZS MDC User s Manual o m c 0 3 11 o m c 0 3 12 Section 3 About Setup E RUN Mode In the RUN mode you can customize the details that are displayed in the digital dis plays To call the display customize menu press the MENU key in the RUN mode RUN mode DIGITAL Settings Default Value Option Range Page 3 NORMAL 0to5 NORMAL ECO OFF TEACH Mode This is the mode for setting the threshold values TEACH Mode ZS MDC User s Manual ON AUTOOFF OFF x ON AUTOOFF OFF U ON OFF L ON OFF Upper section customize lower section customize P Default Value Option Range Section 3 Selecting Tasks Selecting Tasks By assigning expressions to tasks you can process multi tasking multiple logic operations max 4 After selecting the task in the task selection menu make the various settings for the selected task in the respective setup menus The currently selected task is displayed on the sub display Press the ESC key with the FUN Mode TOP menu displayed Setting Description TASK1 Selects TASK1 as the dest
7. THICK 3 Set the expression of TASK1 EINPUT Y ETHICK INPUT X INPUT A INPUT Y INPUT B Input A 4 Place a workpiece of known thickness at the CL X rough sensor D Select THICK E L Input B 6 Enter the thickness of the workpiece THICK 070 000 The thickness of the workpiece you placed is DIG 1 VAL SETOK displayed on the LCD Enter the thickness value referring to the displayed value gt U v E gt zi z o m z Q m x v r m o 4 3 f Press the SET Key to apply the setting THICK 010 000 Complete 8 Following the same procedure as 2 to 7 set InputC Input E up TASK2 and TASK3 ry ry TASK2 Enter C to input X and D to input Y TASK3 Enter to input X and F to input Y ly InputD Input F ZS MDC User s Manual Section 4 Measuring the Thickness of Multiple Points sandwiched thickness gt Press MENU key ESC key 9 To set the expression for calculating the difference in the thickness of the 3 locations for TASK4 select TASK4 I TASK1 BTASK2 BITASK3 ATASK4 gt SENSING CALC CALC MAX MIN 1 0 Set task 1 to task3 for calculating the TASKI TASK difference to ON and other tasks to OFF EITASK3 To output the judgment result of the operation x gt IOSET I O SETHOUT E gt 11 Select TASK4 so that the judgment on the TASI thickness difference can be out
8. 1 Installation amp Connection 2 2 controller Preparation for Measurement Power ON Setting the Sensor Controller to obtain sensing information from Set the Sensor Controller to obtain sensing v p 3 14 information from and operations to be performed o m c U Setting Filter Function Sensor Controller User s Manual Set the filter conditions for processing Section 3 Setup measured information Setting of Measurement Conditions Setting output processing p 3 16 Set how measured information is to be Sensor Controller User s Manual processed for outputting the required values Section 3 Setup Setting the Threshold Sensor Controller User s Manual Set the threshold value for judging measured Section 3 Setup values External I O Sensor Controller User s Manual Set how measured values are to be output Section 3 Setup N 5 2 bed E 2 E 17 E Save Setup Data After you have made or changed settings Save the data you have set Q be sure to save the setup data All settings gt CHECK will be deleted if you turn the power OFF va Sensor Controller without saving the data User s Manual Section 3 Setup ZS MDC 3 2 User s Manual Section 3 Setting Flow When a Problem Occurs The Multi Controller does not operate correctly An error message has appeared N z When Error is Displayed on the Troubleshooting
9. 3 9 Section 3 About Setup Settings Default Value Option Range Pages NOMEAS Keencuwe JUDGE h HYS 20 um 0 to 999 999 TIMER OFF OFF OFF DELAY 1 to 5000ms ON DELAY 1 to 5000ms ONE SHOT 1 to 5000ms ANALOG FOCUS OFF OFF ON SET o m c 0 TASK1 to TASK4 NONE E TASK1 to TASK4 NONE E E DIGITAL S LOG1 to 9 NONE INPUT A to INPUT I TASK1 to TASK4 BANK1 BANK1 BANK2 BANK3 BANK4 Initializes bank settings Saves Multi Controller settings INIT Initializes Multi Controller settings Displays the current measurement cycle VERSION Displays the Multi Controller version LENGTH 8BIT 8BIT 7BIT PARITY NONE NONE ODD EVEN 1BIT 2BIT SYSTEM COM RS 232C 9600 19200 38400 57600 CR LF CR LF ZS MDC 3 10 User s Manual Section 3 About Setup When other than TASK1 is selected P FUN Mode Settings Default Value Option Range o SENSING CALC CH OFF CH input A to input 1 CALC p 3 15 THICK STEP AVE MAX MIN FILTER OFF ON 1 2 4 8 16 32 64 128 256 512 1024 2048 4096 OFF ON OUTPUT OFF ON AUTO MAN TRIGGER OFF PEAK BOTTOM P P AVERAGE SAMPLE
10. 5 2 Main Display p 5 3 Want to know the meanings of terms UA Glossary p 5 5 o m c U Setting Banks Set up the banks Sensor Controller User s Manual Section 3 Setup Set Up the System Environment N Set up the system environment l 2 Sensor Controller User s Manual Section 3 Setup Applied Use of Functions Setting the Display Method Set what is to be displayed on the Multi LE Sensor Controller User s Manual Controller during measurement in the RUN Section 3 Setup mode e c c c lt ZS MDC Users Manual 3 3 Section 3 About Setup About Setup The ZS MDC Series can be set up on the Multi Controller or on the SmartMonitor Zero software utility This manual describes setup on the Multi Controller For details on how to set up the ZS L Series on SmartMonitor Zero refer to Help contained on the SmartMonitor Zero CD ROM Basic Knowledge for Operation The following describes basic operation of the Multi Controller before you set up the ZS L Series E Switching Modes The ZS MDC has the following 3 operating modes Switch to the desired mode before you start operation To switch the operating mode use the Mode Switch o m c U LD ON ZERO ENABLE cee Mode Description FUN Mode Mode for setting the measurement conditions RUN mode Normal operating mode TEACH Mode This mode is for setting
11. CALC CALC MAX MIN 3 Set input A to input I for calculating the INPUT A BINEUT B flatness to ON and other input to OFF BiNPUT C gt To output the judgment result of the operation gt I O SETHI O SET OUT 3 4 Select TASK1 so that the judgment on the TASKI TASK r flatness measurement can be output 5 3 Bitask4 gt linear output the operation result T gt I O SET I O SET ANALOG m z 4 Select TASK1 so that the flatness RENT RENS E measurement can be linear output EITASK3 TASK4 x v r a ve m 7 The calculation results of each CH can be batch acquired if you use the communication command lt lt CHECK ZS MDC User s Manual 4 11 Section 4 Measuring the Average Height Measuring the Average Height This is an example of how to measure the height at 3 locations on a workpiece and calculate the average of each measured height value AVERAGE is used as the operation mode InputA InputB Input C Input A Input B Input C CHO CH1 CH3 Vv The operation and or measurement results are output as judgement output or linear output ave X For details on how to connect and install the Sensor Heads and Sensor Controllers refer to the ZS L User s Manual CHECK gt FUN Mode SENSING SEL CH gt U v E gt
12. Unit mm 80 20 10 pin square connector 9 pin square connector PVC insulated round cable 3 89 mm dia core conductor cross section 0 013 mm2 insulator diameter 0 38 Note 1 Connector is socket type 12 3 4 5 jii Pur 67 89 m ELEM LUN z x 6 ETE SET 7 ta oce Item ZS XRS2 Applicable controller ZS Series Ambient temperature Operating 0 to 50 C Storage 15 to 60 C with no icing or condensation Ambient humidity Operating and storage 3596 to 8596 RH with no condensation Dialectic strength 1 000 VAC 50 60 Hz for 1 min Insulation resistance 100 M by 500 VDC megger Vibration resistance 10 to 150 Hz 0 7 mm double amplitude 80 min each in X Y and Z directions Shock resistance 300 m s 3 times each in six directions up down left right forward backward Materials Cable sheath PVC Weight Approx 500 ZS MDC 5 10 User s Manual Section 5 Specifications and External Dimensions Controller Link Unit ZS XCN 18 Unit mm 11 50 m ARAARARAAA AARAARAAAA pu 13 40 HHHHHHHHHH i HHHHHHHHEHH LJ gt 39
13. lt 5 13 Section 5 Index U USB port 1 9 V Voltage Current switch 1 9 W wiring 2 10 2 Zero reset indicator 1 8 gt v v m z x ZS MDC 5 14 User s Manual Revision History Revision History A manual revision code appears as a suffix to the catalog number at the bottom of the front and back covers of this manual Cat No 2209 1 01 Revision code Revision code Date Revised contents 01 October 2004 Original production gt 0 2 gt lt ZS MDC Users Manual 5 15 OMRON Corporation Industrial Automation Company Application Sensors Division Sensing Devices and Components Division H Q Shiokoji Horikawa Shimogyo ku Kyoto 600 8530 Japan Tel 81 75 344 7068 Fax 81 75 344 7107 Regional Headquarters OMRON EUROPE B V Sensor Business Unit Carl Benz Str 4 D 71154 Nufringen Germany Tel 49 7032 811 0 Fax 49 7032 811 199 OMRON ELECTRONICS LLC 1 East Commerce Drive Schaumburg IL 60173 U S A Tel 1 847 843 7900 Fax 1 847 843 8568 OMRON ASIA PACIFIC PTE LTD 83 Clemenceau Avenue 11 01 UE Square 239920 Singapore Tel 65 6835 301 1 Fax 65 6835 2711 OMRON CHINA CO LTD BEIJING OFFICE Room 1028 Office Building Beijing Capital Times Square No 88 West Chang an Road Beijing 100031 China Tel 86 10 8391 3005 Fax 86 10 8391 3688 Authorized Distributor Cat No Z209 E1 01 C OMRON Corporation 2004 All
14. Manual Controller Link Unit sold sepa rately 2 Multi Controller 4 Pull the hook on the I O cable end downwards 5 Lift up the Sensor Controller from the I O cable end and remove it from the DIN track AC Hook on I O cable o gt r r gt zl o 2 Q 2 2 m Oo d o 2 ZS MDC User s Manual 2 7 2 Multi Controller E Mounting on a panel The optional Panel Mount Adapters ZS XPM1 XPM2 can be used to mount the Multi Controller on a panel UA Panel Mount Adapters p 5 9 Ww 1 1 Install the Multi Controller and Sensor Controller on the DIN track UA p 2 5 aur When mounting on a panel be sure to install the DIN track on the rear side of the Multi Controller for support CHECK Push out the Multi Controller and Sensor Controller from the rear of the panel towards the front NOILO3NNOO NOILVTIVLSNI N 3 Install the small Mount Adapters on the four holes on the Multi Controller and Sensor Controller Panel Mount Fx Adapter Ro Install the small Mount Adapters on all gang mounted Multi Controllers Sensor CHECK Controllers Panel Mount Adapter ZS MDC 2 8 User s Manual 2 Multi Controller 4 Install the long Mount Adapters on the two holes on the small Mount Adapter ale Install the long Mount Adapters only on
15. Mode In this mode measured values are displayed on the main display and threshold values and other information are displayed on the sub display Pressing the MENU key displays the display customize menu Measured value display 0 MAIN MESURE SUB THRESH r2 MAIN MESURE SUB VOLTAGE 8 MAIN MESURE SUB DISTANCE MAIN MESURE SUB RESOLU e o m c U Display customise menu ESC EDIGITAL ELCD RIHELP oo Details displayed on the sub display Display Details THRESH Description Displays the HIGH LOW threshold values according to the setting of the threshold switch VOLTAGE CURRENT Displays the voltage current to be linearized The display details change according to the setting of the current voltage switch Values displayed here are reference values only These values differ from actual linear output values Key Operations RESOLU Displays the fluctuation width peak to peak of the measured value over a fixed amount of time DISTANCE Displays the measured value before it is processed by hold or other functions Key Measured Value Display Display Customize Menu Function keys 1 2 Not used Directly select functions 3 4 lt LEFT key 5 Changes sub display content The function changes depend RIGHT key ing on the settings Scrolls pages in list menus Selects digits
16. SET O SET IN Setting Description TASK Select to task for enabling the external signal lead Note however that reset input and bank inputs affects tasks at all times o Range TASK1 to TASK4 TASK ALL m FUNC NORMAL Select this to use external input function as in standard applications so far default value INO IN1 IN2 IN3 External trigger Reset input Unused Zero reset input timing input BANK Select this to switch banks using external inputs INO IN1 IN2 IN3 Bank input A Bank input B Unused Zero reset input For bank inputs A and B the bank can be selected in the following combinations Bank to be Selected Bank input A Bank input B BANK1 OFF OFF BANK2 OFF ON BANK3 ON OFF BANK4 ON ON 5 a Bank switching is begun 0 5 seconds after the input state changes e At most it takes about 10 seconds to switch banks CECI During bank switching the BUSY output becomes ON ZS MDC 3 16 User s Manual Section 3 Setting I O Assignments Changing Output Assignments gt FUN SET I O SET OUT Setting Description TASK1 The measurement value of the task selected here is output as the judgment result TASK2 of the Multi Controller TASK3 TASK4 Changing Linear Output Assignments gt FUN Mode I O SET I O SET ANALOG Setting Description The measurement value of the task selected here is linear output from the Multi Cont
17. ZS MDC User s Manual 3 7 Section 3 About Setup T UP key DOWN key Key euo Measured Value Display T UP key Executes trigger input DOWN key Executes reset input Display Customize Menu The function changes depend ing on the settings Changes numerical values Changes text MENU key lt 2 c C V Displays the display customize menu Returns to the top of the display customize menu SET key o m 4 Executes a zero reset Applies numerical value settings ESC key Hold down for at least two sec onds to cancel a zero reset Returns to the previous menu When the top menu is displayed returns to the measured value display o m c U G TEACH Mode In this mode the measured value is displayed at all times on the main display The threshold values are displayed on the sub display Which of the HIGH or LOW threshold values is displayed changes according to the setting of the threshold selector switch TEACH MODE MENU TEACHING Key Operations Displayed alternately TEACH MODE lt 11 DIRECT IN ZS MDC User s Manual 3 8 Key TEACHING DIRECT IN Function keys 1 2 Not used Not used 3 4 lt LEFT key Not used Selects the digit in the threshold RIGHT key e numerical value T UP key Not used Changes the threshold numerical DOWN key value MENU key MENU Registe
18. both sides of gang mounted controllers CHECK Install the Multi Controller and Sensor Controller with Panel Mount Adapters attached onto the panel from the front aur Take care not to pinch the I O cable CHECK Hook the hooks of the mounting fixture onto the two holes of the small Mount Adapters and tighten the screws cy M Attach two mounting fixtures each on all gang mounted Multi Controllers Sensor CHECK Controllers Make sure that the Multi Controller and Sensor Controllers are firmly fixed on the panel Panel Mount Adapter Z o gt r gt a o 2 go O Z Z m o d o z Mo nting fixture ZS MDC User s Manual 2 9 2 About the I O cable About the I O cable E Wiring the I O cable The following shows the leads that comprise the I O cable Brown Blue 3 OUTO 4 OUTI 5 OUT2 6 OUT3 z 7 OUT4 n a black 6 Linear output E ee 9 Linear GND Yellow 10 INO gt Light blue 44 9 PuPe 12 IN2 White 13 IN3 Oo Orange 14 Unused 2 m 1 Power supply This connects the 24 VDC 10 power supply When using a Multi Controller with z a PNP output the power supply terminal is also the common I O terminal for all I O except for the linear output Supply power from a DC power supply unit tha
19. can be batch acquired if you use the communication command CHECK ZS MDC User s Manual gt U v E gt zi z o m z Q m x gt v r m o 4 9 Section 4 Measuring Flatness Measuring Flatness This is an example of how to measure the height at 9 locations on a workpiece and calculate the difference max value min value between each measured point MAX MIN is used as the operation mode InputA InputB Input C Input I InputA Input B Input C Input I CHO CH1 CH2 CH CH9 M The operation and or measurement results are output as judgement output or linear output ave X For details on how to connect and install the Sensor Heads and Sensor Controllers refer to the ZS L User s Manual CHECK gt FUN Mode SENSING SEL CH 1 Assign the CH No of the controller to inputs Ten gs INPUT E A to I to be used for the expression BiNPUT lt gt gt U v E gt zi z o m z m x gt v r m o INPUT A 1CH INPUT B 2CH INPUT C 3CH INPUT D 4CH INPUT E 5CH INPUT F 6CH INPUT G 7CH INPUT H 8CH INPUT I 9CH ZS MDC 4 10 User s Manual Section 4 Measuring Flatness gt Press MENU key ESC key m me 5 1 HWIASK2 RITASK3 BITASK4 gt SENSING
20. measurement applications 2 Wide Range of Logic Operation Functions Dedicated expressions such as sandwiched thickness step and average are provided in the setup menu Up to four types of expressions can be stored to memory as tasks which allows you to easily achieve multi point measurement applications for performing advanced operations such as measurement of workpiece waviness flexure twist and warp List of Setup Items 3 9 3 Completely Digitally Based Logic Operation Processing Logic operations are batch executed digitally on controller information Even in multi point measurement applications corruption free measurement results can be output ZS MDC 1 2 User s Manual Section 1 Multi Controller Features 4 Same Compact Size as Sensor Controller The Multi Controller is the same compact size as the Sensor Controller which means that it can be installed at a wide range of sites AA External Dimensions p 5 6 wide range of processing functions e g filter and hold the same as those on a Sensor Controller are incorporated on the Multi Controller enabling processing of logic operations matched to specific applications UA List of Setup Items 3 9 m gt c 20 m o 5 USB Connection A USB port Full Speed USB2 0 specification compliant is provided as standard on the Multi Controller This enables the results of operations between Sensor Controllers to be easily loaded to a persona
21. the judgment threshold values SU When you switch the operating mode after changing the measurement conditions you will be 4 prompted to save the settings Save the settings as required If you turn off the Multi Controller with out saving these settings the newly set measurement conditions will be cleared from memory You can also save all the settings later on z CHECK LA Sensor Controller User s Manual Section 3 Setup ZS MDC 3 4 User s Manual Section 3 About Setup E Displays and Key Operations The Multi Controller has digital displays and an LCD screen The details displayed on these differ according to the operating mode LD ON ZERO ENABLE Main Display Sub display Alphabet characters that appear on the digital displays gt UJ ele Control keys za Li VO m X U r Du Ado 0 E e lt gt lt E D Q FUN Mode The LCD screen displays the setup menus The No at the top of each menu corresponds to a function key lt gt displayed at the top right of the LCD screen indicates that the setup menu is made up of two or more pages Scroll pages by the LEFT or RIGHT key Top menu in FUN mode The currently selected bank No will be displayed on the main display upper section The currently selected bank
22. 50 v 4 60 m 2 x Item ZS XCN Applicable controller ZS Series Ambient temperature Operating 0 to 50 C Storage 15 to 60 C with no icing or condensation Ambient humidity Operating and storage 35 to 85 RH with no condensation Vibration resistance 10 to 150 Hz 0 7 mm double amplitude 80 min each in X Y and Z directions Shock resistance 300 m s 3 times each in six directions up down left right forward backward Materials Polycarbonate PC etc Weight Approx 10g ZS MDC User s Manual 5 11 Section 5 Version Up Information Version Up Information This section describes the revisions made to the software Bi Ver1 00 to Ver1 50 Description of Change Pages Task setup function was added p 3 13 Logic operation can be performed on the information of Sensor Controllers up to nine channels p 3 14 K mX nyY that enables average height measurement and flexible formulas on types of logic p 3 15 operations were added The zero reset memory function was added The input signal setup function was added The I O assignment function was added p 3 16 Refer to the User s Manual for the Sensor Controller Bi Ver1 50 to Ver2 00 Description of Change Pages RS 232C delimiter and CompoWay F Non procedural and Node were added to the communication specifications The Data Storage unit ZS DSU was supported SmartMonitor Zero wa
23. A acs eT 11 PASS indicator T a 4 Main display 10 LOW indicator b Sub display Laser indicator Zero Reset indicator 6 LCD screen 7 Control keys 9 Threshold switch 8 Mode switch 13 Coupler E 14 RS 232C connector 17 USB port EX ___ 15 Voltage current switch E gt c e P 16 I O cable 1 Laser indicator Does not lit 2 Zero Reset indicator The Zero Reset indicator lits when the zero reset function is enabled on the Multi Controller 3 ENABLE indicator The ENABLE indicator lits when the Multi Controller is ready for measurement It goes off when measurement is not possible e g when the light amount received by the sensor on the operation target CH is excessive or insufficient when the measuring range is exceeded when the Sensor Head is not connected or when measurement is not being performed in the FUN mode 4 Main Display The Main Display shows measured values after operations have been performed 5 Sub display The sub display shows thresholds and additional information during measurement 6 LCD screen RUN mode Displays additional information for the main display and the setup menu for display related information TEACH mode Displays the menu for setting up the thresholds FUN mode Displays the measurement
24. ATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM PERFORMANCE DATA Performance data given in this document is provided as a guide for the user in determining suitability and does not constitute a warranty It may represent the result of OMRON s test conditions and the users must correlate it to actual application requirements Actual performance is subject to the OMRON Warranty and Limitations of Liability CHANGE IN SPECIFICATIONS Product specifications and accessories may be changed at any time based on improvements and other reasons It is our practice to change model numbers when published ratings or features are changed or when significant construction changes are made However some specifications of the product may be changed without any notice When in doubt special model numbers may be assigned to fix or establish key specifications for your application on your request Please consult with your OMRON representative at any time to confirm actual specifications of purchased products ZS MDC User s Manual EJ 2 EJ 4 Introduction DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes even when tolera
25. Ambient temperature Operating 0 to 50 C Storage 15 to 60 C with no icing or condensation Ambient humidity Operating and storage 35 to 85 RH with no condensation Materials Case Polycarbonate PC Weight Approx 280 g excluding packing materials and accessories ZS MDC User s Manual Section 5 Specifications and External Dimensions Panel Mount Adapters ZS XPM1 XPM2 When mounting on a panel 60x 12 Sanal 43 Unit mm 60xn 3 zi T DIN track N S per Y Panel Panel Mount 2 37 5 Adapter Note 1 Note 1 Dimensions are shown for a panel thickness of 2 0 mm Panel cutout dimensions gt H a U m Z g x 60xn 8 n number of gang mounted controllers 1 to 10 Item ZS XPM1 for 1st unit ZS XPM2 for 2nd unit onwards Appearance 22 we P r T Applicable controller ZS Series Vibration resistance 10 to 150 Hz 0 7 mm double amplitude 80 min each in X Y and Z directions Shock resistance 300 m s 3 times each in six directions up down left right forward backward Materials Polycarbonate PC etc Weight Approx 50g ZS MDC User s Manual 5 9 Section 5 Specifications and External Dimensions RS 232C Cable for Connecting to a Personal Computer ZS XRS2 2000 150
26. DC 10 User s Manual Introduction Contents Precautions for Safe Use 6 Precautions for Correct Use 7 Editor s Note 9 Page Format 9 Contents 11 Section 1 FEATURES 1 1 Multi Controller Applications 1 4 Basic Configuration 1 7 Part Names and Functions 1 8 Section 2 INSTALLATION amp CONNECTION 2 1 Multi Controller 2 3 Attaching the ferrite core 2 3 Installing the Multi Controller 2 4 About the I O cable 2 10 Section 3 SETUP 3 1 About Setup 3 4 Basic Knowledge for Operation 3 4 List of Setting Items 3 9 Selecting Tasks 3 13 Setting the Sensor Controller to Obtain Sensing Information from 3 14 Setting Assignments 3 14 Setting Logic Operation Methods 3 15 Setting I O Assignments 3 16 Switching banks by external signal input 3 16 Changing Output Assignments 3 17 Changing Linear Output Assignments 3 17 About Digital Output 3 17 ZS MDC User s Manual 11 12 Introduction Contents Section 4 APPLICATION SETTING EXAMPLES Measuring the Thickness of Multiple Points sandwiched thickness Measuring the Relative Difference between Steps Measuring the Reference Difference between Steps Measuring Flatness Measuring the Average Height Measuring the Twist of a Workpiece Measuring the Warp of a Workpiece Section 5 APPENDIX 4 1 4 2 4 5 4 8 4 10 4 12 4 14 4 17 5 1 Troubleshooting 5 2 Error Messages and Countermeasures 5 3 Q amp A 5 4 Glossary 5 5 Specifications and E
27. IVE DEVICE FOR SUCH PURPOSES Please refer to separate catalogs for OMRON s safety rated products OMRON shall not be responsible for conformity with any standards codes or regulations that apply to the combination of products in the customer s application or use of the product At the customer s request OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product machine System or other application or use The following are some examples of applications for which particular attention must be given This is not intended to be an exhaustive list of all possible uses of the products nor is it intended to imply that the uses listed may be suitable for the products Outdoor use uses involving potential chemical contamination or electrical interference or conditions or uses not described in this document Nuclear energy control systems combustion systems railroad systems aviation systems medical equipment amusement machines vehicles safety equipment and installations subject to separate industry or government regulations Systems machines and equipment that could present a risk to life or property Please know and observe all prohibitions of use applicable to the products NEVER USE THE PRODUCTS FOR AN APPLIC
28. Measuring the Warp of a Workpiece MEMO gt U 0 gt 2 o m Z m x v r m o ZS MDC 4 20 User s Manual Section 5 APPENDIX 44 Troubleshooting 5 2 Error Messages and Countermeasures 5 3 Q amp A 5 4 4 Glossary 5 5 Xd Specifications and External Dimensions 5 6 T 4 Version Up Information 5 12 8 a Index 5 13 3 ZS MDC User s Manual 5 1 gt 0 2 gt lt 5 2 5 Troubleshooting Problem Device restarts during operation Probable cause and possible countermeasure Is the power supply device connected correctly Troubleshooting This section describes countermeasures for temporary hardware problems Check the malfunction in this section before sending the hardware for repair Pages p 2 10 Judgments are not output to external device Are all cables connected correctly Is the signal line disconnected Are reset inputs short circuited p 2 10 No input signal received Are all cables connected correctly Is the signal line disconnected p 2 10 No communications with per sonal computer Is the USB cable connected correctly Is the RS 232 cable connected correctly Strange linear output levels 15 the voltage current switch on the bottom of the Sensor Controller set to the correct position Has the correct selection voltage current been made in the foc
29. No will be displayed on the main display lower section IISENSING MFILTER Pressing the MENU key in the FUN mode returns to EOUTPUT the display Key Operations Key FUN Mode Function keys 1 2 Directly sets the No preceding the items displayed on the LCD screen 3 4 lt LEFT key The function changes depending on the settings RIGHT key Scrolls pages in list menus Selects the digit of numerical values ZS MDC User s Manual o m c U 3 5 Section 3 About Setup Key FUN Mode T UP key LDOWN key 9 Changes numerical values during numerical value input MENU key MENU Displays the top menu of the FUN mode SET key SET Applies the item you are setting up ESC key ESC Returns to the previous menu The following example describes basic operations for changing the filter to SMOOTH o m c U 1 Press function key 2 representing 1O 2 SENSING FILTER FILTER RIOUTPUT 30 O4 2 Press function key 1 representing Veo 5 EAVERAGE SMOOTH EDIFF 4 selected No is displayed J9 Horr TEES flashing 30 04 3 Press function key 2 representing ON The Complete message is displayed Sunol an MENU Complete 4 Press the MENU key to return to the ESC top menu Pressing the ESC key returns to the previous menu ZS MDC 3 6 User s Manual Section 3 About Setup RUN
30. OMRON Smart Sensor 0000 ZS MDC Ver 2 0 User s Manual Cat No Z209 E1 01 Introduction This manual provides information regarding functions performance and operating methods that are required for using the ZS MDC When using the ZS MDC be sure to observe the following The ZS MDC must be operated by personnel knowledgeable in electrical engineering To ensure correct use please read this manual thoroughly to deepen your understanding of the product Please keep this manual in a safe place so that it can be referred to whenever necessary ll How to Switch the Display Language to English Turn the power ON with the MENU key held down This displays the display language selection screen Select Language HJapanese English If you change and save the setting the Controller will start up with messages displayed in English when it is next started up APPLICATION CONSIDERATIONS Please Read FEATURES JAP INSTALLATION amp CONNECTION Eisen Ki SETUP 5591 APPLICATION SETTING EXAMPLES Eee ES APPENDIX User s Manual Smart Sensors Multi Controller ZS MDC 2 EJ 2 Introduction READ AND UNDERSTAND THIS DOCUMENT Please read and understand this document before using the products Please consult your OMRON representative if you have any questions or comments WARRANTY OMRON s exclusive warranty is
31. Open leakage current 0 1 mA age 1 5 V Timing input max OFF Open leakage current Sample cycle speci 0 1 mA max gt fied when hold func v tion is enabled RESET input Reset of hold state Status indicators HIGH orange PASS green LOW orange LDON green ZERO green ENABLE green Segment display Main display 8 segment red display 6 digits Sub display 8 segment green display 6 digits LCD 16 digits x 2 rows color of characters green resolution per charac ter 5 x 8 pixel matrix Setting input Setting keys Direction keys UP DOWN LEFT RIGHT SET key ESC key MENU key function keys 1 to 4 Slide switch Threshold switch H L 2 state MODE switch FUN TEACH RUN 3 state Power supply voltage 21 6 V to 26 4 V including ripple Current consumption 0 5 A max Insulation resistance Across all lead wires and controller case 20 M by 250 V megger Dialectic strength Across all lead wires and controller case 1000 VAC 50 60 Hz 1 min Noise immunity 1500 V peak to peak pulse width 0 1 us 1 us rising edge 1 ns pulse Vibration resistance destructive 10 to 150 Hz 0 7 mm double amplitude 80 min each in X Y and Z directions ZS MDC User s Manual 5 7 gt 0 2 gt lt 5 8 Section 5 Specifications and External Dimensions Item Shock resistance destructive ZS MDC11 ZS MDC41 300 m s 3 times each in six directions up down left right forward backward
32. Rights Reserved Note Specifications subject to change without notice Printed in Japan 0804 1M B
33. S L User s Manual CHECK gt FUN Mode SENSING SEL CH 1 Assign the CH No of the controller to inputs A MINPUT B A to C to be used for the expression BiNPUT C gt INPUT A 1CH INPUT B 2CH INPUT C 3CH gt Press MENU key ESC key 2 Select TASK1 I TASK1 BTASK2 RITASK3 TASK4 ZS MDC User s Manual Section 4 Measuring the Reference Difference between Steps gt SENSING CALC CALC STEP 3 Set the expression of TASK1 INPUT X INPUT A INPUT Y INPUT B InputA Input B 4 Following the same procedure as 2 to 3 set up TASK2 INPUT X INPUT A INPUT Y INPUT C To output the judgment result of the operation gt I O SETHI O SET OUT D Select TASK1 or TASK2 depending on the details to be output BrAskK3 TASK4 To output judgment on the difference between point A reference point and point B Set TASK1 to I O SET To output judgment on the difference between point A reference point and point C Set TASK2 to I O SET To linear output the operation result gt OSETHI O SET ANALOG D Select TASK1 or TASK2 depending on the i details to be output RITASK3 ATASK4 To output the difference between point A reference point and point B Set TASK1 to O SET To output the difference between point A reference point and point C Set TASK2 to I O SET SN The calculation results of each CH
34. condition setup menu ZS MDC User s Manual Section 1 Part Names and Functions 7 Control keys The Control Keys are for setting measurement conditions and other information The functions assigned to the Control Keys change according to the operating mode UA Displays and Key Operations p 3 5 8 Mode Switch The Mode Switch selects the operating mode RUN mode Select this mode when performing regular measurement TEACH mode Select this mode when setting the judgment thresholds gt FUN mode Select this mode when setting measurement conditions m 9 Threshold Selector Switch The Threshold Selector switch selects whether to set or display the HIGH or LOW threshold 10 LOW indicator The LOW indicator lits when the condition measured value LOW threshold is satisfied 11 PASS indicator The PASS indicator lits when the condition LOW threshold x measured value x HIGH threshold is satisfied 12 HIGH indicator The HIGH indicator lits when the condition HIGH threshold measured value is satisfied 13 Coupler This connector is for connecting the Multi Controller to the Sensor Controller 14 RS 232C connector Connect the RS 232 cable when you are connecting the Multi Controller to a personal computer that does not have a USB port 15 Voltage Current switch The Voltage Current switch selects between voltage output and current output Before operating this switch make sure
35. e Sensor Controller to Obtain Sensing Information lt Cross header Set which gang mounted Sensor Controller to obtain information from and which logic x seem eee eee operations are to be performed on that information Overview of the cross header Assign the channel to perform logic operation on Setting Assignments lt gt FUNMode SENSING SEL CH EXE Index label INPUT A input Assigns the target Sensor ControllertoinputA E Range None 1CH onwards largest CH of gang mounted Sensor Controllers Indicates the section default 1CH Note that range becomes None if 1CH does not exist INPUT B input B Assigns the target Sensor Controller to input B number and title Range None CH onwards largest CH of gang mounted Sensor Controllers default 2CH Note that range becomes None if 2 does not exist INPUT C input C Assigns the target Sensor Controller to input C Range None 1CH onwards largest CH of gang mounted Sensor Controllers default 3CH Note that range becomes None if 3CH does not exist INPUT D input D Assigns the target Sensor Controller to input D Range None 1CH onwards largest CH of gang mounted Sensor Controllers M oveme nt default 4CH Note that range becomes None if 4CH does not exist through menus up S
36. een OUT1 e Load 1 Black OUT2 i Load Pink OUT8 amp Load Gray UT4 Load DC 24V Load ES Blue GND OV 6 l Blue J 4 4 lg Yellow INO is 1 1 T Light blue IN1 Qu x 1 6 AN Y T E Purple IN2 JE AM oot 9 1 x Whit IN3 dii o z 2 K Current output 9 4 to 20 mA i Loo i Current voltage o Co axial black Linear output z 1 tput selector switch a 400 Voltage output l Load Current output 300 Q or less 10 V Voltage output 10 or more r i i L ZS MDC User s Manual 2 13 Section 2 About the I O cable MEMO z o gt r r gt 2 Qo Q 2 2 m Oo 2 ZS MDC 2 14 User s Manual Section 3 SETUP Setting Flow 3 2 4 About Setup 3 4 Basic Knowledge for Operation 3 4 o List of Setting Items 3 9 2 Selecting Tasks 3 13 5 4 Setting the Sensor Controller to Obtain Sensing Information from 3 14 Setting Assignments 3 14 Setting Logic Operation Methods 3 15 Setting I O Assignments 3 16 Switching banks by external signal input 3 16 Changing Output Assignments 3 17 Changing Linear Output Assignments 3 17 About Digital Output 3 17 ZS MDC User s Manual 3 1 Section 3 Setting Flow Installation and Connection Section 2 Gang mount Sensor Controller to Multi
37. eration from SmartMonitor Zero or an external device select the controller to be set up by its channel No The following shows how channel Nos are assigned when Sensor Controllers are gang mounted LDQN ZERO ENABLE LOON ZERO ENABLE z o gt r r gt 2 go Q 2 m Oo d o 2 L 3 OMRON zs Loc OMRON 25 Multi Controller Sensor Controller Sensor Controller Sensor Controller Sensor Controller CHO CH1 CH2 CH3 CH9 ZS MDC 2 4 User s Manual 2 Multi Controller Bi Installing on the DIN track The following describes how to attach the 35 mm wide DIN track by quick easy opera tion ZERO ENABLE LOW ZERO ENABLE 10 08 ZERO ENABLE DIN track sold sepa rately PFP 50N 0 5 m PFP 100N2 1 m End plate sold separately PFP M Installation procedure The following describes how to install the Multi Controller and Sensor Controller on the DIN track 1 1 Hook the connector end of the Sensor Controller onto the DIN track Hook on connector Hook on I O cable 2 Push the Multi Controller down onto the DIN track until the hook on the I O cable side is locked Push down until you hear it snap into p
38. etting Logic Operation Methods to setting items Set how logic operations are to be performed on the tasks and CH specified by the eee eee assignment settings Explanation I options Logic operations are not performed and the measured value of a specificCH p f m is input as it is Select the target CH Inputs do not undergo logical operation when None is set Example The operation B is per formed when None is set to input A 3CH is assigned to input B and is selected Helpful information regarding operation and reference pages are introduced here using symbols Ne CHECK This page has been made purely for explanatory purposes and does not exist ZS MDC 8 User s Manual Introduction Editor s Note E Meaning of Symbols Menu items that are displayed on the Multi Controller LCD screen and windows dialog boxes and other GUI elements displayed on the PC are indicated enclosed by brackets 1 E E Bi Visual Aids A Indicates points that are important to ensure full product performance such as operational S CHECK precautions and application procedures Indicates pages where related information can be found e Indicates information helpful in operation ZS MDC User s Manual 9 Introduction Editor s Note 3 MEMO 8 8 EJ ZS M
39. ination to store the expression to TASK2 Selects TASK2 as the destination to store the expression to TASK3 Selects TASK3 as the destination to store the expression to TASK4 Selects TASK4 as the destination to store the expression to o m ale Ey In the RUN and TEACH modes the task to display can be selected As function keys correspond to e a stored task press the function key of the task No you want to display The currently selected task cuEck is displayed as on the LCD display The items that can be set in the FUN mode change according to the currently selected task When TASK1 is selected all items including items common to all tasks can be set When a task other than TASK1 is selected only items specific to that task can be set Items common to all tasks are as fol lows SEL CH NO MEAS JUDGE ANALOG IN I O SET BANK and SYSTEM can also be changed whichever task is selected ZS MDC User s Manual 3 13 o m c U 3 14 Section 3 Setting the Sensor Controller to Obtain Sensing Information from Setting the Sensor Controller to Obtain Sensing Information from Set which gang mounted Sensor Controller to obtain information from and which logic operations are to be performed on that information Setting Assignments Assign the channel to perform logic operation on gt FUNMode SENSING SEL CH Setting INPUT A input A Description Assigns the targe
40. ist between each of the measured values Use X Y for the expression Input A Input D ai Input B 4 Input C ai Input A Input B Input C Input D CHO CH1 CH2 CH3 CH4 Vv The operation and or measurement results are output as judgement output or linear output X For details on how to connect and install the Sensor Heads and Sensor Controllers refer to the ZS L User s Manual CHECK gt FUN Mode SENSING SEL CH 1 Assign the CH No of the controller to inputs INPUT A A to C to be used for the expression C INPUT A 1CH INPUT B 2CH INPUT C 3CH ZS MDC User s Manual BINPUT B Section 4 Measuring the Twist of a Workpiece gt Press MENU key ESC key 2 Select TASK1 I TASK1 2 BITASK3 gt SENSING CALC CALC STEP 3 Set the expression of TASK1 INPUT X INPUT A Input A INPUT Y INPUT B lt c m r 4 Following the same procedure as 2 to 3 set gt up TASK2 D 2 Input C Ln INPUT X INPUT D FT LIES WA f uj INPUT Y INPUT C 2 z lt fa TEM m x gt v 5 Following the same procedure as 2 to 3 set wave m up TASK2 Ril Input B Input C INPUT X TASK 1 77 7 INPUT Y TASK 2 we 2 ZS MDC User s Manual 4 15 Section 4 Measuring the Twis
41. l computer 6 Dedicated Software SmartMonitor Zero The SmartMonitor Zero software for setting up and monitoring multi window displays and logging is provided Sold separately This software also supports the display and setup of data such as monitoring of waveforms and designation of area that is not possible on the Sensor Controller alone ZS MDC User s Manual 1 3 Section 1 Multi Controller Applications Multi Controller Applications Measurement of Workpiece Thickness at Multiple Locations Sensor Heads can be placed so as to sandwich the workpiece and measure its thick ness Logic operations can be performed not only on one location but on multiple loca tions to calculate the difference in the measurement result Saanlvaa4 Measurement of Stepped Workpieces Logic operations can be performed on measured values obtained from multiple Sensor Controllers to measure steps in stepped workpieces Measurement of Average Workpiece Height Logic operations can be performed on measured values obtained from multiple Sensor Controllers to measure the average height of workpieces Cf Cf Cf
42. lace vw M Always hook the connector end of the Multi Controller on the DIN track first Hooking the I O cable e end on the DIN track first may impair the mounting strength of the DIN track attachment CHECK ZS MDC User s Manual z o gt r r gt zl 2 Q 2 2 m Oo d 2 2 5 z o gt r r gt 2 go Q 2 m Oo d o 2 2 6 2 Multi Controller 3 Open the connector cover on the controller Slide the cover to remove 4 Insert the Controller Link Unit into the connector on the Multi Controller au The connectors are designed to be connected in a Q particular direction Insert the connector in the direc X tion so that the indented section of the Controller Link Unit in the figure on the right matches the con CHECK nector protrusion on the Data Storage Unit 5 Slide the Sensor Controller to insert to the Controller Link Unit connector Removal procedure Indented section Controller Link Unit sold separately The following describes how to remove the Multi Controller and Sensor Controller from the DIN track 1 1 Slide and remove the Sensor Controller from the connector on the Controller Link Unit 2 Slide the Controller Link Unit and remove from the connector on the Multi Controller 3 Install the cover on the coupler of the controller ZS MDC User s
43. ller be sure to turn it OFF Also read Precautions for Safe Use and Precautions for Correct Use at the begin ning of this manual and check the power supply and wiring z o gt gt 2 Qo Q 2 2 m Oo 2 ZS MDC 2 2 User s Manual Section 2 Multi Controller Multi Controller This section describes installation of the Multi Controller and connection of the I O cable The Multi Controller may break down if the Multi Controller is connected or disconnected while the CHECK power is ON Ei Before connecting disconnecting peripheral devices make sure that the Multi Controller is turned OFF Attaching the ferrite core Attach the ferrite core provided with the Multi Controller to the I O cable of the Multi Controller LD ON ZERO ENABLE o gt r gt zl 2 Q 2 2 m Oo d 2 Ferrite ZS MDC User s Manual 2 3 2 Multi Controller Installing the Multi Controller The Multi Controller performs logical operations on the sensing information obtained from multiple connected Sensor Controllers Up to 9 Sensor Controllers can be gang mounted For details on the Sensor Controller and Sensor Heads refer to the User s Manual for the Sensor Controller ale e Provide power to all connected Sensor Controllers CHECK E About channel No when controllers are gang mounted When performing op
44. nces are shown ERRORS AND OMISSIONS The information in this document has been carefully checked and is believed to be accurate however no responsibility is assumed for clerical typographical or proofreading errors or omissions PROGRAMMABLE PRODUCTS OMRON shall not be responsible for the user s programming of a programmable product or any consequence thereof COPYRIGHT AND COPY PERMISSION This document shall not be copied for sales or promotions without permission This document is protected by copyright and is intended solely for use in conjunction with the product Please notify us before copying or reproducing this document in any manner for any other purpose If copying or transmitting this document to another please copy or transmit it in its entirety ZS MDC User s Manual Introduction Precautions for Safe Use Precautions for Safe Use Please observe the following precautions for safe use of the products 1 2 3 Installation Environment e Do not use the product in environments where it can be exposed to inflammable explosive gas To secure the safety of operation and maintenance do not install the product close to high voltage devices and power devices Power Supply and Wiring The supply voltage must be within the rated range DC24V 10 Reverse connection of the power supply is not allowed Open collector outputs should not be short circuited Use the power su
45. nd point B Set TASK1 to I O SET To output judgment on the difference between point B and point C Set TASK2 to I O SET To output judgment on the difference between point C and point A Set TASK to I O SET alr a The calculation results of each CH can be batch acquired if you use the communication command CHECK gt U v E gt z o m z m x v r m o ZS MDC User s Manual 4 7 gt U v E gt zi z o m z m x gt v r m o 4 8 Section 4 Measuring the Reference Difference between Steps Measuring the Reference Difference between Steps This is an example of how to measure the height at three locations on a workpiece and calculate the difference step difference between the value of the reference height obtained by taking one of the locations to be the reference height and the other two locations Use STEP X Y for the expression InputA InputB Reference Reference EN 1 difference difference 1 between steps PutA InputB Input between steps T T CHO CH1 CH2 CH3 The operation and or measurement results are output as judgement output or linear output ale For details on how to connect and install the Sensor Heads and Sensor Controllers refer to the Z
46. nt X Y e Xrange input A to input TASK1 to TASK4 Yrange input A to input 1 TASK1 to TASK4 K mX nY Select this to perform logic operations on X and Y with the coefficient freely set range 999999 to 999999 mrange 10 0 to 10 0 nrange 10 0 to 10 0 Xrange input A to input 1 TASK1 to TASK4 Yrange input A to input 1 TASK1 to TASK4 AVE Select this item to average the values of input A to input and the values of average height TASK1 to TASK4 measurement Set ON OFF to each input and each TASK The average of inputs set to ON and TASK is calculated MAX MIN Select this item to subtract the maximum and minimum values by the values flatness mea of input A to input surement Set ON OFF to each input and each TASK The average of inputs set to ON and TASK is calculated m Inputs do not undergo logical operation when None is set Example The operation B is performed ER when None is set to input A 3CH is assigned to input B and is selected ZS MDC User s Manual 3 15 Section 3 Setting I O Assignments Setting I O Assignments Switching banks by external signal input Set the task or function to the external input CU S If you use SmartMonitor Zero you can change the function assignments of IN2 and IN3 if BANK is x selected For details refer to the Help for SmartMonitor Zero CHECK gt FUN mode I O
47. of the rated measuring range ZS MDC User s Manual Section 5 Glossary Term Measured value Explanation The measured value is the operation result displayed on the main display of the Multi Con troller in the RUN and TEACH modes It is the value when each of the currently set func tions e g hold has been processed vA p 3 7 Present value The present value is the current measurement result for the target Multi Controller It is the value before each of the currently set functions e g hold has been processed Press the LEFT or RIGHT Key in the RUN mode to display the present value on the sub display ja P37 Judgment output Judgment output is a general term for the HIGH PASS and LOW outputs Judgment out puts are made in the RUN or TEACH mode based on the display values and the threshold hysteresis width and timer settings SmartMonitor Zero This is software that runs on a personal computer This software enables communication with ZS MDC sets the measurement conditions of the Multi Controller and gang mounted Sensor Controllers saves setting data and dis plays measurement results as a graph ZS MDC User s Manual gt 0 2 gt lt 5 5 Section 5 Specifications and External Dimensions Specifications External Dimensions Multi Controller ZS MDC11 MDC41 Unit mm 52 50
48. orbers that suit the operating environment Before turning ON the power after the product is connected make sure that the power supply voltage is correct there are no incorrect connections e g load short circuit and the load current is appropriate Incorrect wiring may result in breakdown of the product Before connecting disconnecting the Peripheral device make sure that the Multi Con troller is turned OFF The Multi Controller may break down if the Peripheral device is connected or disconnected while the power is ON Use only combinations with Sensor Controllers specified in this manual ZS MDC User s Manual Introduction Precautions for Correct Use 3 Orientation when Installing the Multi Controller 5 E 2 EJ To improve heat radiation install the Multi Controller only in the orientation shown below 4 Warming Up After turning ON the power supply allow the product to stand for at least 30 minutes before use The circuits are still unstable immediately after the power supply is turned ON so measured values may fluctuate gradually 5 Maintenance and Inspection Do not use thinner benzene acetone or kerosene to clean the Multi Controller ZS MDC User s Manual 7 Introduction Editor s Note Edit te Page Format Title of each section Section 3 Setting the Sensor Controller to Obtain Sensing Information 07 Setting th
49. pply within the rated load High voltage lines and power lines must be wired separately from this product Wiring them together or placing them in the same duct may cause induction resulting in mal function or damage Others Do not attempt to dismantle repair or modify the product Dispose of this product as industrial waste ZS MDC User s Manual EJ 5 2 EJ 6 Introduction Precautions for Correct Use Precautions for Correct Use Please observe the following precautions to prevent failure to operate malfunctions or undesirable effects on product performance 1 2 Installation Site Do not install the product in locations subjected to the following conditions Ambient temperature outside the rating Rapid temperature fluctuations causing condensation Relative humidity outside the range of 35 to 8596 Presence of corrosive or flammable gases Presence of dust salt or iron particles Direct vibration or shock Reflection of intense light such as other laser beams or electric arc welding machines Direct sunlight or near heaters Water oil or chemical fumes or spray Strong magnetic or electric field Power Supply and Wiring When using a commercially available switching regulator make sure that the FG ter minal is grounded If surge currents are present in the power lines connect surge abs
50. pre installed with SmartMonitor Zero to the Multi Controller allows you to perform the following ET m gt c 20 m o Gang mounted Sensor Controllers can be set up The measurement conditions of each Sensor Controller can be set up and settings saved read or copied a amp ded d The screen shown here may differ from the actual screen The state of gang mounted Sensor Controllers can be monitored The operating state of each Sensor Controller can be batch monitored The waveforms of each Sensor Controller can be displayed simultaneously n ZS MDC 1 6 User s Manual Section 1 Basic Configuration Basic Configuration The figure below shows the Basic Configuration of the ZS Series This section detects the sensing object and processes measurement Up to 9 Sensor Controllers can be gang mounted For details refer to the User s Manual for the Sensor Controller Sensor Heads Multi Controller Sensor Controllers ZS MDC11 MDC41 The Multi Controller calculates the measurement information of gang mounted Sensor Controllers and outputs the calculation results m gt c 20 m o
51. put 5 BTASK4 z m To linear output the operation result gt I O SETHI O SET ANALOG x 11 select TasK4 that the thickn gt Select so a ICKNESS TASK 2 difference can be linear output EITASK3 Bitask4 m calculation results of each can be batch acquired if you use the communication command ZS MDC 4 4 User s Manual Section 4 Measuring the Relative Difference between Steps Measuring the Relative Difference between Steps This is an example of how to measure the height at three locations on a workpiece and calculate the difference step difference between each of the measured values Use STEP X Y for the expression InputA InputB Input C Step difference rot s DEEST ENS Step difference 1 T 1 7 l__ Step difference input B Input C CHO CH1 CH2 CH3 The operation and or measurement results are output as judgement output or linear output aur X For details on how to connect and install the Sensor Heads and Sensor Controllers refer to the ZS L User s Manual CHECK gt FUN Mode SENSING SEL CH 1 Assign the CH No of the controller to inputs gt U v E gt zi z o m z Q m x gt v r m o 4 5 A MINPUT B A to C to be used for the expres
52. r Control Hold the UP key down for 3 sec BANK DATA ler in error onds and then hold the DOWN key down for 3 seconds The sensor is turned ON again and restored after the device is initialized SYSTEM ERROR Internal error Turn the sensor ON again MAIN COM gt 0 2 gt lt E Others Display Details Cause Countermeasure LCD upper sec Disp range error The measurement result Change the decimal point digit tion exceeds the number of dis setting played digits Main Display The sensor is standing by When hold is set start sam for measurement pling and apply the hold Nochannels are assigned value to inputs Assignments Assign the channels are set to NONE ZS MDC User s Manual 5 3 gt 0 2 gt lt 5 4 Section 5 amp Question When scaling is executed an error appears and settings cannot be made Answer Scaling cannot be set for one of the following reasons Scaling has been attempted when the measured value is outside the measuring range When two point scaling has been executed the distance between the measured values for the two points is not 196 or more of the rated measuring range When focusing is executed an error appears and settings cannot be made Monitor focus settings cannot be made when the distance between the two specified points is not 196 or more
53. r GND terminal is the OV terminal for the linear output E gt RS 2 This ground wire must be grounded separately from the other ground wires z Always ground the linear output terminal even when linear output is not used go CHECK Oo o 10 to 13 INO to IN3 s The following input signal assignments can be selected m Signal assignments 2 Signal phen When Bank is selected default INO External trigger timing input Bank input A IN1 Reset input Bank input B IN2 Unused Unused IN3 Zero reset input Zero reset input Signal functions Setting I O Assignments p 3 16 Signal Name Description External trigger timing input This timing input is for signal input from external devices Use it for hold function timing Reset input This resets all executing measurements and outputs While a reset is being input judgment output conforms to the non measurement set ting If this reset input switches ON while the hold function is used the state in effect before the hold function was set will be restored Zero reset input This is used to execute and clear a zero reset Bank input A B This is used for switching banks Specify the bank No in combinations of A and B Xr a e For details on the timing charts of external I O refer to User s Manual for the Sensor Controller CHECK ZS MDC User s Manual 2 11 2 About
54. roller About Digital Output gt FUN Mode I O SET I O SET DIGITAL LOG1 to 9 Setting Description NONE Set this to batch output multiple data to external devices using CompoWay F or Input A to input non procedural commands TASK1 to TASK4 Assign to log 1 to 9 inputs A to or TASK1 to 4 to be output When a command is input the inputs or tasks are output continuously in order from log 1 to 9 The data of the nine channels can be batch output when input A to is set 1001 to 9 with all inputs assigned For details on commands refer to the Communication Command Reference provided separately When multi channel waveforms are plotted or logging is performed on SmartMon itor Zero the details set on SmartMonitor Zero are automatically reflected in this setting ZS MDC User s Manual o m c 0 3 17 Section 3 Setting I O Assignments MEMO o m c 0 ZS MDC 3 18 User s Manual Section 4 APPLICATION SETTING EXAMPLES lad Measuring the Thickness of Multiple Points sandwiched thickness 4 2 4 Measuring the Relative Difference between Steps 4 5 4 Measuring the Reference Difference between Steps 4 8 Measuring Flatness 4 10 9 Measuring the Average Height 4 12 gt 4 Measuring the Twist of a Workpiece 4 14 yj Measuring the Warp of a Workpiece 4 17 ZS MDC User s Manual 4 1 gt U v E gt zi z o m z
55. rs the measured value Not used when this key is pressed as the threshold value SET key SET Not used Applies the newly set threshold Q value ESC key ESC Not used Cancels the newly set threshold value Section 3 About Setup List of Setting Items E This manual describes only FUN Mode SENSING functions unique to the Multi Controller Details of S other functions are the same as those for the Sensor Controller Refer to the Sensor Controller User s Manual B FUN Mode This is the mode for setting the measurement conditions The items that can be set dif fer according to which task is selected When TASK1 is selected all items including items common to all tasks can be set When a task other than TASK1 is selected only items specific to that task can be set Q When TASK1 is selected FUN Mode Settings Default Value Option Range Pages SENSING SEL CH Input A to input I p 3 14 CALC CH OFF CH input A to input I CALC p 3 15 THICK STEP K mX nY AVE MAX MIN FILTER OFF ON 1 2 4 8 16 32 64 128 256 512 1024 2048 4096 DIFF OFF OFF ON SCALING OFF OFF ON AUTO MAN HOLD TYPE OFF OFF PEAK BOTTOM P P AVERAGE SAMPLE TRIGGER EXT EXT SELF UP SELF DN OFF ON T DELAY T TIME ORESET TYPE REAL REAL HOLD OFFSET 0 999 99 to 999 999 ZS MDC User s Manual o m c U
56. s supported gt 0 2 gt lt Refer to the User s Manual for the Sensor Controller ZS MDC 5 12 User s Manual Section 5 Index A ANALOG average height measurement CALC B Bank switching Basic Configuration BUSY output C CALC Control keys Controller Link Unit Connection Specifications and Dimensions Coupler D DIGITAL E ENABLE indicator Output Extension Cable F Ferrite core Multi Controller flatness measurement CALC FUN Mode H HIGH indicator Output I O cable circuit diagrams SET INPUT K K mX nY CALC L Laser indicator 3 16 3 16 1 7 2 11 3 15 3 5 2 5 5 11 1 9 3 17 1 8 2 11 5 11 2 3 3 15 3 5 1 9 2 10 2 10 2 12 3 17 3 14 3 15 R S T LCD screen name LD ON LOG LOW indicator Output Main Display Mode Switch Multi Controller 3 5 1 8 3 17 1 9 2 10 8 5 3 4 Attaching the ferrite core 2 3 Installation Part Names Specifications and Dimensions OUT OUTO to 4 Output cable PASS indicator Output Power supply RS 232C cable external dimensions Connector RUN mode SEL CH SENSING STEP CALC Sub display TASK TEACH Mode THICK CALC Threshold Selector Switch 2 4 1 8 5 6 3 17 2 10 2 10 1 9 2 10 1 7 5 10 1 9 3 7 3 14 3 14 3 15 3 5 3 13 3 8 3 15 1 9 ZS MDC User s Manual gt 0 2 9g gt
57. sion BiNPUT C gt INPUT A 1CH INPUT B 2CH INPUT C 3CH gt Press MENU key ESC key 2 Select TASK1 d TASK1 ATASK2 RITASK3 TASK4 ZS MDC User s Manual Section 4 Measuring the Relative Difference between Steps gt SENSING CALC CALC STEP 3 Set the expression of TASK1 INPUT X INPUT A INPUT Y INPUT B Input A Input B 4 Following the same procedure as 2 to 3 set InputB up TASK2 INPUT X INPUT B INPUT Y INPUT C m 5 5 Following the same procedure as 2 to 3 set it up TASK3 RN _ amp T INPUT X INPUT C INPUT Y INPUT A m m d z E To output the judgment result of the operation ES gt I O SET I O SET OUT v 6 Select TASK1 TASK2 or TASK3 depending ud on the details to be output BrAsk3 TASK4 To output judgment on the difference between point A and point B Set TASK1 to I O SET To output judgment on the difference between point B and point C Set TASK2 to I O SET To output judgment on the difference between point C and point A Set TASK to I O SET ZS MDC 4 6 User s Manual Section 4 Measuring the Relative Difference between Steps To linear output the operation result gt I O SETHI O SET ANALOG 6 Select TASK1 TASK2 or TASK3 depending on the details to be output BrAsk3 TASK4 To output judgment on the difference between point A a
58. t Sensor Controller to input A Range None 1CH onwards largest CH of gang mounted Sensor Controllers default 1CH Note that range becomes None if 1CH does not exist INPUT B input B Assigns the target Sensor Controller to input B Range None 1CH onwards largest CH of gang mounted Sensor Controllers default 2CH Note that range becomes None if 2CH does not exist INPUT C input C Assigns the target Sensor Controller to input C Range None 1CH onwards largest CH of gang mounted Sensor Controllers default 3CH Note that range becomes None if 3CH does not exist INPUT D input D Assigns the target Sensor Controller to input D Range None 1CH onwards largest CH of gang mounted Sensor Controllers default 4CH Note that range becomes None if 4CH does not exist INPUT E input E Assigns the target Sensor Controller to input E Range None 1CH onwards largest CH of gang mounted Sensor Controllers default 5CH Note that range becomes None if 5CH does not exist INPUT F input F Assigns the target Sensor Controller to input F Range None 1CH onwards largest CH of gang mounted Sensor Controllers default 6CH Note that range becomes None if 6CH does not exist INPUT G input G Assigns the target Sensor Controller to input G Range None 1CH onwards largest CH of gang mounted Sensor Controllers default 7CH Note that range becomes None if 7CH does no
59. t exist INPUT H input H Assigns the target Sensor Controller to input H Range None 1CH onwards largest CH of gang mounted Sensor Controllers default 8CH Note that range becomes None if 8CH does not exist INPUT input 1 Assigns the target Sensor Controller to input 1 Range None 1CH onwards largest CH of gang mounted Sensor Controllers default 9CH Note that range becomes None if 9CH does not exist ZS MDC User s Manual Section 3 Setting the Sensor Controller to Obtain Sensing Information from Setting Logic Operation Methods Set how logic operations are to be performed on the tasks and CH specified by the assignment settings gt FUNMODE SENSING CALC Setting Description OFF Expressions are not set CH Logic operations are not performed and the measured value of a specific CH is input as it is Select the target CH CALC THICK Select this item to set the sandwiched thickness sandwiched measurement K X Y e Xrange input A to input TASK1 to TASK4 e Yrange input A to input TASK1 to TASK4 The thickness input is automatically set au During thickness input the mode changes to the measurement mode and the current thickness value is displayed on the main dis Q play For this reason during thickness input enter in a measurement CHECK ready state o m c U STEP Select this item to set step measurement step measureme
60. t has a countermeasure safety ultra low voltage circuit built in for preventing high voltages from occurring UA Recommended power supply unit 1 7 Wire the power supply separately from other devices Wiring them together or placing them in the same duct may cause induction resulting in malfunction or damage e k A Supply power simultaneously to all gang mounted controllers to be used When power is turned ON individually the channels will not be recognized normally CHECK 2 GND The GND terminal is the OV power supply terminal When using a Multi Controller with an NPN output the GND terminal is also the common I O terminal for all I O except for the linear output 3 OUTO HIGH output This outputs judgment results HIGH 4 OUT1 PASS output This outputs judgment results PASS 5 OUT2 LOW output This outputs judgment results LOW ZS MDC 2 10 User s Manual Section 2 About the I O cable 6 OUTS ENABLE output This turns ON when the Multi Controller is ready for measurement This output is interlocked with the ENABLE indicator 7 OUT4 BUSY output This turns ON during sampling with the hold function enabled It allows you to check whether or not the self trigger is functioning correctly It also turns ON during bank switching 8 Linear output The linear output outputs a current or voltage in accordance with the measured value z o 9 Linear GND The linea
61. t of a Workpiece To output the judgment result of the operation gt I O SET I O SET OUT 6 Select TASK3 so that the judgment on the I TASK1 BTASK2 twist can be output EITASK3 5 4 To linear output the operation result gt I O SETHI O SET ANALOG 6 Select TASK3 so that the twist value can be TASKI ETASKZ linear output ErAsk3 AITASK4 The calculation results of each CH can be batch acquired if you use the communication command gt Uv 0 E gt z o m z Q m x gt v r m o ZS MDC 4 16 User s Manual Section 4 Measuring the Warp of a Workpiece Measuring the Warp of a Workpiece In the example below the difference between the points on both edges input A point and input C point of the workpiece the average distance value and the measured value input B point of the center is taken to be the warp amount Expression Z B A C 2 In the actual setting calculation mode K mX nY is used Input A Input B Input C nput B Input C CHO CH1 CH2 CH3 V The operation and or measurement results are output as judgement output or linear output X For details how to connect and install the Sensor Heads and Sensor Controllers refer to the ZS L User s Manual CHECK gt U v E gt zi z o m z m x
62. that the Multi Controller is turned OFF Also make sure s that the load connected to linear output wire co axial linear GND wire satisfies the rating of v the set state voltage or current output before turning the Multi Controller ON Otherwise the CHECK Multi Controller may be damaged UA Rating of connected load I O Circuit Diagrams p 2 12 16 I O Cable The I O cable connects the Sensor Controller to the power supply and external devices such as timing sensors or programmable controllers 17 USB port Connect the USB cable to the USB port to connect to a personal computer ZS MDC User s Manual 1 9 Section 1 Part Names and Functions MEMO m gt c J m o ZS MDC 1 10 User s Manual Section 2 INSTALLATION amp CONNECTION 4 About Installation and Connection 2 2 Multi Controller 2 3 Attaching the ferrite core 2 3 Installing the Multi Controller 2 4 About the I O cable 2 10 ZS MDC User s Manual 2 1 Section 2 About Installation and Connection About installation Connection E Checking the installation environment Read Precautions for Safe Use at the beginning of this manual and check the instal lation environment ii Checking the installation site Read Precautions for Correct Use at the beginning of this manual and check the installation site E About the power supply Before installing and connecting the Multi Contro
63. that the products are free from defects in materials and workmanship for a period of one year or other period if specified from date of sale by OMRON OMRON MAKES NO WARRANTY OR REPRESENTATION EXPRESS OR IMPLIED REGARDING NON INFRINGEMENT MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE OMRON DISCLAIMS ALL OTHER WARRANTIES EXPRESS OR IMPLIED LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL INDIRECT OR CONSEQUENTIAL DAMAGES LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED ON CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY In no event shall responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY REPAIR OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED STORED INSTALLED AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION ABUSE MISUSE OR INAPPROPRIATE MODIFICATION OR REPAIR ZS MDC User s Manual Introduction SUITABILITY FOR USE THE PRODUCTS CONTAINED IN THIS DOCUMENT ARE NOT SAFETY RATED THEY ARE NOT DESIGNED OR RATED FOR ENSURING SAFETY OF PERSONS AND SHOULD NOT BE RELIED UPON AS A SAFETY COMPONENT OR PROTECT
64. the I O cable E Circuit Diagrams NPN type ZS MDC11 prm m m m A Brown DC24V 1 YW i Load 1 d Red OUTO Load 4 J E amp Green OUT1 Load 1 i Ls cb Black OUT2 Load i lt iom 0 J d Pink OUT3 eed gt d eret OUT4 rm 1 Co DC24V gt f Blue GND 0V 6 2 2 Yellow INO i 3 NW v Q 1 1 s ANV d ten blue IN d 5 2 d Ds 5 AW prms gi s z AW gt Ny Current output 4 to 20 mA Current voltage gt Co axial black Linear output output selector switch 9 400 Voltage output Load Current output 3000 or less 10 xv 1 Voltage output 10 or more d Shielded Linear GND ii st e eT zi ZS MDC 2 12 User s Manual Section 2 About the I O cable Shielded Linear GND PNP type ZS MDC41 Potts a RTT A Brown DC24V 9 9 9 p ZEE NE p PTT l Red OUTO 1 Y A Gr
65. us settings Linear output levels can be fine tuned The main display remains on Has a timing input been made while the hold function is enabled and the trigger type has been set to EXT If the hold function is enabled and the trigger type is SELF UP or SELF DOWN has the self trigger level been set to an appropri ate value The measured values fluctuate and are not stable depending on day and time ZS MDC User s Manual This problem may be due to temperature characteristics Execute zero reset periodically using the standard object to correct this problem Section 5 Error Messages and Countermeasures Error Messages and Countermeasures E When Error Is Displayed on the Main Display Display Details Cause Countermeasure LCD screen Overcurrent One or all of the judgment out Cancel the load short circuit upper section puts are short circuited Recovery is automatic after the load short circuit is canceled Calculation data error One or all of the channels Check the measurement state of assigned to the operation input the channels assigned to the oper cannot be measured ation input and set all channels to a measurable state E When all digits on the main display and sub display blink Display Details Cause Countermeasure LCD screen SYSTEM ERROR The controller is not connected Connect the Controller CONNECT SYSTEM ERROR Bank data in the Senso
66. xternal Dimensions 5 6 Multi Controller 5 6 Panel Mount Adapters 5 9 RS 232C Cable for Connecting to a Personal Computer 5 10 Controller Link Unit 5 11 Version Up Information 5 12 Index 5 13 Revision History 5 14 ZS MDC User s Manual Section 1 FEATURES Multi Controller Features 1 2 yj Multi Controller Applications 1 4 d Basic Configuration 1 7 44 Part Names and Functions 1 8 ZS MDC User s Manual 1 1 Section 1 Multi Controller Features Multi Controller Features The Multi Controller is a dedicated controller that gets and performs logical operations on data obtained from multiple Sensor Controllers This Multi Controller features completely digital based data corruption free logic operation capabilities and outstanding operability and convenience Multi Control ET m gt c 20 m o Sensor Controllers 1 Personal Computer 1 Supports Connection to Up to 9 Sensor Controllers Logic operations can be performed on gang mounted controllers Information can be collected and logic operations performed on information from up to nine Sensor Controllers which makes the Multi Controller ideal for multi point
67. zi z o m z m x gt v r m o 1 Assign the CH No of the controller to inputs Tenn gs INPUT E A to C to be used for the expression BEiNPUTC lt gt INPUT A 1CH INPUT B 2CH INPUT C 3CH gt Press MENU key ESC key 2 Select TASK1 I TASK1 ATASK2 BITASK3 ATASK4 ZS MDC 4 12 User s Manual Section 4 Measuring the Average Height gt SENSING CALC CALC AVE 3 Set input A to input C for calculating the average to ON and other inputs to OFF To output the judgment result of the operation gt I O SETHI O SET OUT 4 Select TASK1 so that the judgment on the average value can be output To linear output the operation result gt I O SETHI O SET ANALOG 4 Select TASK1 so that the average value can be linear output INPUT EiNPUT I TASK1 RITASK3 B 2 BATASK4 2 BATASK4 The calculation results of each CH can be batch acquired if you use the communication command CHECK ZS MDC User s Manual gt U v E gt z o m z m x v r m o 4 13 gt U v E gt zi z o m z m x gt v r m o 4 14 Section 4 Measuring the Twist of a Workpiece Measuring the Twist of a Workpiece This is an example of how to measure the height at 4 locations on a workpiece and calculate the difference tw

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