ERGO extraction arms – Maintenance manual
Contents
1. A AQMIAXD A 00 0 E AN 666 6 L L G CS SEs MOD R ARMA s m ARON 352 DS 2525252505 2825 3359535 929 NAANA ANAO OOOO SK IRIS 1773 228 2306 3106 2286 3146 3756 4 54 3 3 2 6 84 997 1200 9 ERGO L Z 12 ERGO D Z ion arms 1596 2745 5 2 3 2252 2181 2679 3330 1241 ERGO M Z 2 1556 2001 ERGO K Z 2 1600 2058 2 2 Ranges of the extract ERGO MIZ 1 ERGO KIZ ERGO M Z 1 5 ERGO D Z 3 ERGO D Z 4 Table No ERGO K Z 3 2122 2 28 1009 3032 ERGO L Z 2 1664 2025 ERGO L Z 3 2224 ERGO L Z 4 2694 3348 1207 3776 ERGO D Z 2 1650 2007 8 E LLI 8 E Q Q fa Ir FormulaA supporting your performance u c MOL SWNJOA 00ZZ 000Z 008L 009L OOFL VOZL 00OL 008 009 oor ooz ueu mol SWNJOA 0022 000Z 0081 0091 005 00 000 008 009 002 Z AT S9DUEJSIS9J PER we y JO 1 tata ZIQ O9M3 Ta Mi y u aei u U Moy SWNJOA Bar Mar VORE ee Me Mar mos 0002 008L 009L 0 0 000L 008 009 oor ooz 0 OOL ooz 002 00E 0 0059 009 009 004 002 008 1 00 OOLL OOLL f t t2. Formula Air Supporting your performance ERGO Extraction arms ERGO M Z ERGO K Z ERGO L Z ERGO D Z Maintenance Manual Formula Air Contents l HOW a A Se E 2 2 Technical DAataShEets ccceccccsssssscccecsesseecceeseeeecceeeeseeeeeceseeeeeeeeeeeeeeeeeeeesseeseeeeesaeeeeeeeeesauaseeeseeaanseeeees 2 3 CUI FUNCHO sc ju eoiretsotoson 6 See ee ee ee E ere 6 5 Installing the extraction AriS ccccccsscccssseccesscccenececeneccessceceececeeceeeneeeeescesseceseeceseacessugecetsueceneness 7 6 MU ie crease oh acts conte saute 8 7 OS ee eee ee ee 8 MOUDE NOON a a 9 9 Maintenance and 1 9 A 9 Tee SO ean A O ea E 10 12 Reservations of Producer eesssssssereessessssserrressssssseeterreesssssttrrressssseserrrresssssetereresssssseerereessssseeereee 10 13 Terms Wairani y oeseri 10 SO AU Ci elo E a E 10 g 2 we Formula Air 1 How it works ERGO extraction arms are designed for capturing the welding dusts and gases and also fine dusts
3. It can also be suspended at the end of the RO type extension arm Assembly ERGO extraction arms are delivered partly assembled in cardboard Boxes Before the extraction arm is installed in the workplace it is important to completely assemble it according to the enclosed instruction The diameter and placement of the mounting holes in the bracket and in the arm swivel are the same ERGO D Z ERGO M Z ERGO K Z for ERGO M Z Dn 6100 mm 6 bolts M6x40 8 8 for ERGO K Z Dn 0125 mm 6 bolts M6x40 8 8 for ERGO L Z Dn 2160 mm 6 bolts M6x40 8 8 for ERGO D Z Dn 0200 mm 8 bolts M8x40 8 8 w Formula Air rting your performance 5 Installing the extraction arms types ERGO M Z ERGO K Z ERGO L Z ERGO D Z hanging version 1 Take out the ERGO extraction arm from the package and put it stably on an even surface 2 Pull the arm segments apart until you obtain a 45 angle 3 Bolt the swivel support to the plate of the lower joint see detail B 4 Fold in the loose fabric edge at the end of the flexible hose then sleeve the hose onto the swivel ferrule and secure it with a hose clamp 5 Fasten the end of the gas spring with a screw to the plate of the lower joint see detail A 6 Connect the upper segment with the lower segment l using a flexible hose following point 4 7 Screw up the outer joint to the hood see detail C 8 Using a flexible h
4. b lt 5 z fs hu Dwg No 2 Ranges of the extraction arms gt Bee see 20329 5 S528 RAX 3 fee eee NE ES R R A239229 35 6020 5252535 oO 52828252 23252525282 Oe ES 2525 352 528 650 08 5 S 0 0 RO AMI L KORRA ONI 325 SSS SRS EE REEE RS HH zS RRI IS BOO ON Bo 282 SS 28282828 2 gt z aes a 5 53525 SA 92535 S25 52526256 S828 25282528 EONA ARR gt SRS GALA SI DPSS 258252825 989 S252529 33525252 525252525 DU 59303 396 ee 3535998 599098 23989 328 G 353535 33535252553 gt ORA ORE KRIA 525 ES IRR SS eh gt SLA l 3223533 gt x gt 25 MO ee a S 329033 IIR OOK ERS GHAX 267520 222825 SS gt SSH 2 S252525 2 Dae ee lq 5252535 ON RI 3535 2525252025 3 BE S252525252 Ka SOC OE BSS 32625250528 zE RRID II E OA 2525252535 2S OCR gt mr 66160 000 6606 6 5332 BS SSO
5. directly at the emission source in order to avoid expanding the impurities in the workspace and being inhaled by people The arms are manufactured in hanging and standing versions The extraction arms can work independently with an extraction fan or in a group of devices connected to the main ductwork with a central fan 2 Technical Datasheets Extraction arms are manufactured in different versions and sizes Table No 1 type dimensions weight 3146 1527 543 ERGO L Z 3 3 56 1907 1049 ERGO L Z 4 z Formula Air supporting vour performance ERGO extraction arms in versions ERGO LL Z and ERGO DL Z are equipped with hoods with halogen spot lights A connection diagram is enclosed with the User s Manual TR ERGO 230V 5OHz swivel ERGO MIZ 1 5 2 and ERGO K Z 2 3 erred hood of the hoo ose l or the Nooa Do anit hose pipe L Th ii um Se iili hood shut off damper adjustment ee gas spring ARR A ERGO L Z 2 3 and ERGO D Z 2 l L _Dn_ ERGO L Z 4 and ERGO D Z 3 4 outer joint ipe l of the hood Segment hose Segment TA or il i il il jif ji A F A adi snt bol adjustment bolt lt W ad ent shut off damper B Dwg No 1 ERGO Extraction arms dimension conceptual drawings 7 a kai ur performai youl i ortiric kl JUDD
6. 1 23 45 71 Tel 370 41 54 04 82 Fax 31 0 492 45 15 99 Fax 32 0 81 23 45 79 Fax 370 41 54 05 50 info ni formula air com info be formula air com info lt formula air com view Google Map view Google Map view Google Map Formula Air Formula Air Formula Air France Est Agence France France Agence Ouest Zac de la Carri re Doree 2 rue Armand Bloch 19a rue Deshouli res BP 105 59310 Orchies 25200 Montbeliard 44000 Nantes France France France Tel 33 0 320 61 20 40 Tel 33 0 91 381 70 71 Tel 33 0 89 251 90 75 Fax 33 0 320 61 20 45 Fax 33 0 381 31 08 76 Fax 33 0 251 89 94 06 info fr nord formula air com info fr est formula air com info fr ouest formula air com view Google Map view Google Map view Google Map Formula Air Air Formula Formula Air France Agence Sud Russia Vietnam Chemin de Peyrecave Hogropoa 33 Lot 2 Den Lu 1 09600 Regat Poccua Hoang Mai District Hanoi France Tel 7 499 609 23 54 Vietnam Tel 33 561 66 79 70 Fax 7 831 277 85 38 Tel 84 4 38 62 68 01 Fax 33 567 07 01 09 Fax 84 4 38 62 96 63 info ru formula air com info fr sud formula air com View Google Map info vinaduct com www vinaduct com view Google Map view Google Ma View Google Map NOTE All drawings and references contained within this manual are non contractual and are subject to change without prior notice at the discretion of the Formula Air group and its partners
7. at the hood is effectively capturing the fume and does not cause any obstacle to the user Adjust the intake air volume with the damper lever to eliminate the dust fume most efficiently The position of the hood and the damper lever can be changed many times during the work so the user can adjust them best to the current needs After the work is completed the extraction arm can be left in the open position operational state or if it causes an obstacle set the arm in the folded positior Stop the extraction fan if the device works in a ventilation system close the appropriate shut off damper The construction guarantees a safe and reliable functioning without continuous servicing or special handling The adjustment of the ERGO extraction arm consists mainly in the g 9 we Formula Air adjustment of the frictional joints The frictional brakes are placed in each joint of the extraction arm and their function is to ensure balance and self supporting properties for an easy manoeuvring during the operation The adjustment of the frictional brakes is carried out by increasing or reducing the tension of the nuts upon the frictional elements The brake adjustment in the following joints ought to be set in such a way that it guarantees the stability and self supporting ability of the extraction arm which is important to keep the stable arm position but it may not cause any excessive resistance while the user is changing the a
8. e flexible elements as well as the pipes of the suction duct from mechanical damage Prior to installing check the load capacity of the wall or other building structure where the device shall be mounted Terms of Warranty The period of warranty for the purchased device is indicated in the Card of Warranty The warranty does not comprise 9 Producer accepts no liability for any consequences following from the operation use that is in contradiction to the purpose of application Defects and damages arising during the incorrect use and in application that is inconsistent with the present manual 9 Mechanical and electrical damages being caused during improper storage and transport or incorrect maintenance Structural modifications or changes adaptations introduced by the user on one s own are not permitted 9 Inefficiencv following from the normal operational exhaustion Infringement of the section 3 Reservations of producer of the User s Manual and especiallv modifications undertaken by the user on one s own shall cause the loss of warranty validity z Formula Air H Supporting your performance 14 Spare parts For spare parts please contact Formula Air Group Formula Air Formula Air Formula Air The Netherlands Belgium Baltic Bosscheweg 36 Rue des Dizeaux 4 Televizori G 20 SX 5741 Beek en Donk 1360 Perwez LT 78137 Siauliai The Netherlands Belgium Lithuania Tel 31 0 45 492 15 45 Tel 32 0 8
9. f f OOZ l 002 QOEl OOEL QOPl OOVL OOS 0094 z 0091 i i i i 0081 ia el 15 8 wieg a Z M 0943 mols a r usd ZJA OD43 59 3 swe UOIJJEJJXS 51180 MOJ4 3 p ki we Formula Air Structure and Function ERGO extraction arms are assembled with different elements presented in the Dwg No 1 swivel two pipe segments FP and IF connected together with frictional joints gas springs to equilibrate the segment weights shut off damper suction hood with wire mesh avoiding the burning rests and chippings from getting in The swivel guarantees a full rotation of the device around its vertical axis and therefore ensures an easy positioning in the requested point at the work station The swivel and the pipe segments integrated together with hose sections flexible connectors along with the attached hood form a ventilation duct to extract the dust laden air This configuration can be changed within the work range of the given type of the extraction arm Additionally the intake air volume can be adjusted by means of the shut off damper installed in the pipe segment T Adequately adjusted frictional joints in co function with the gas springs ensure a comfortable manoeuvring of the extraction arm The suction hood can be equipped with a halogen spotlight to light up the workspace In order to install the extraction arm on a wall or column use a wall bracket
10. lements e Clean the internal surfaces of the extraction ducts from the deposited impurities 10 Safetv The ERGO extraction arms will not bring any risk under the condition they are firmly and correctly mounted to the wall or another structural element of the building WARNING Unsure installing could result in an uncontrolled detachment of the device and cause serious risk to personnel people in the vicinitv 11 12 13 d 10 we Formula Air Once the work finished you may leave the extraction arm in the open position If it should constitute an obstacle to personnel or become a hazard set in into the close position Prior to installing check the load carrying capacity of the building structure Storage and Transport ERGO extraction arms have to be stored and transported in partly disassembled state in special packages The devices ought to be stored in a dry and well ventilated area During the transport reloading protect the device from scratches indents and pay attention that the markings and labels do not get detached Reservations of Producer It is unacceptable to install on the structure of the unit any additional elements that don t belong to its normal construction or accessory set It is inadmissible to install the ERGO extraction arm directly to the ventilation installation as it is usually not constructed to carry such charges during the operational use of the device Protect th
11. ose connect the lower segment I with the hood following point 4 9 The ERGO extraction arm is ready to be mounted on a wall bracket or onto a filtering unit middle joint D ERGOLLIZ 2 ERGO L Z 3 hose WW We U 2 UK LY N VA U WS kI Ay ID JON lower pipe segment I upper pipe segmetnt II VS aluminium profil I y O o swivel N aluminium outer joint S promt ofthe hood suppo NNN m IL 4 B FIN lower joint side plate ar of the joint Y A hexagona A outor joint sido kuk hexagonal nut pring of the hood arc joint spring washer eS SSeS Set SS MRA MAMMA UD spacing bush gas spring bolt we Formula Air SUPPLV 230V 50Hz N L gt o Connection diagram TR ERGO 15 01 2007 E 05 2007 K M N W E N T ZE TR ERGO 0001 6 Start up How to start the device 7 Use Prior to work start the extraction fan and make sure the ventilation discharge ductwork is functioning Set the hood in the desired position not more than 30 cm from the welding arc and not less than 20 cm as the welding chippings could affect the hood and additionally the hood suction could interrupt the protection gas shield CO2 argon Itis important th
12. rm position Having completed the adjustment tighten up the counter nut The placement of the adjustment nuts is illustrated in the ERGO Extraction Arms Dimensional conceptual Drawings Dwg No1 8 Trouble Shooting Guide problem possible reason corrective action possible reason corrective action The extraction arm keep Improperly adjusted frictional brake falling Increase the tension on frictional disks by tightening the adjustment nuts The extraction arm is The rotation axis of the arm is not positioned vertically always settling in the sa Carry out the positioning of the mounting flange of the position ERGO extraction arm to set the rotation axis vertically Drop in the air suction ra Improper impeller rotation sense of the extraction fan along with increased Change the phase connection sequence noise level Only 3 phase motor 9 Maintenance and Repair The maintenance is to be executed periodically 9 In order to obtain appropriate suction efficiencv of the suction hood clean its surface and the inlet wire mesh grill from the deposited dusts and impurities e In case the extraction arm is no longer self supporting undertake the adjustment of its frictional brakes see point 5 e Lubricate the swivel everv 3 months using solid grease lubrication nipple is located in the swivel flange e After 1 operational vear submit the device to a technical revision and repair or replace the faultv e
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