Model VI3000
Contents
1. 8 4 2 High Altitude Operation DEDE DEDE DEDE IAE IE DE RR DE DEDE RER 10 4 3 Ambient Temperature 10 GENERATOR USE EE 11 5 1 Warnings and Cautions EE 11 5 2 Applications VS 12 5 3 Output and Overload Indicators WEEN 12 5 4 Overload Reset Switch jae an ae see 15 55 Smart Throttle eege 14 5 6 Air Conditioning Operation Sec ee ee er ee er ee eer err rrr 14 5 7 DC Power Operation REENEN 15 5 8 Low Oil Alarm System EE 16 STOPPING THE ENGINE Se ee ee ee ee ere ee ee a rere emer eer ee 17 6 1 Normal Shutdown ETRE TT TEE EE TENE ES TTT E DEP EME EE EIE DESEE EE EE EFE EE ODD EE EE RE EE EE EE EDEN MEE E EE EE REED Ey Ea 17 6 2 Emergency Stop sura Cas diss EE 17 T MAINTENANCE Sc ee eee adi d ca re re RE aa Ka ER ARR 18 7 1 Emission Control System WEE 18 7 2 Maintenance Schedule UU UU HEUTE T HEU 20 7 3 Changing Oil 20 7 4 Air Cleaner Service cree ee eee ee ere ee ee ee ee ee eee ee rr 21 Zb Spark Plug Service Me 22 7 6 Spark Arrestor Maintenance 23 8 TRANSPORTING STORAGE EE 24 8 1 Transporting CE rr 24 8 2 Extended Storage ee 24 8 3 Fuel Treatment and Generator Exercise E TED 24 0 TROUBLESHOOTING tee ie rt EE ERE Fx x c a aa a EE 252. 5 8 Low oil alarm system The low oil alarm system is designed to prevent engine damage caused by an insufficient amount of oil in the crankcase Before the oil level in the crankcase falls below a safe limit the low oil alarm system will automatically shut down the engine the engine switch will remain in the ON position If the low oil alarm system shuts down the engine the red low oil alarm indictor light will come on when you operate the starter and the engine will not run If this occurs search for any oil leaks Add engine oil to resume normal operation OFF em NE i INDICATOR he PI ALARM LOW OIL CA 4 AARM 6 STOPPING THE ENGINE 6 1 Normal Shutdown 1 Switch off the connected equipment and disconnect from the generator 2 Turn off the engine switch 3 Turn the fuel valve lever to the OFF position 6 2 Emergency Stop Turn the start switch to the OFF position CAUTION Continually stopping the generator with a load applied can lead to damage of the control module 7 The purpose of the maintenance and adjustment schedule is to keep the generator in the best operating condition li Shut off the engine before performing any maintenance If the engine WARNING must be run make sure the area is well ventilated The exhaust contains poisonous carbon monoxide gas A CAUTION Use genuine Voltmaster parts or equivalent The use of replacement parts
3. 10 SPECIFICATIONS UU E E UU EU UE T 27 11 WIRING DIAGRAM ee e E ee 28 12 WHEEL KIT INSTALLATION eT 29 13 EMISSION CONTROL SYSTEM ENEE 30 1 SAFETY INSTRUCTIONS WARNING WARNING Ant A WARNING ll Our generators are designed to give safe and dependable service if operated according to these instructions Read and understand the owners manual before operating the generator Failure to do so could result in personal injury or equipment damage Exhaust gas contains poisonous carbon monoxide Never run the generator in an enclosed area Be sure to provide adequate ventilation The muffler becomes very hot during operation and remains hot for several minutes after stopping the engine Be careful not to touch the muffler while it is hot Let the engine cool before storing the generator indoors The engine exhaust system will be heated during operation and remain hot immediately after stopping the engine To prevent scalding pay attention to the warning marks attached to the generator The generator must be operated outside with adequate ventilation It cannot be operated in an enclosed compartment of any vehicle or garage area To ensure safe operation Gasoline is extremely flammable and explosive under certain conditions Refuel in a well ventilated area with the engine stopped WARNING MKeep away from smoking materials sparks and other sources of combustion when refueling
4. the better the engine emission performance The description of durability is helpful for the user to learn the engine emission duration period and the service life of emission control system Refer to the warranty section of this owner s manual for more information IMPORTANT EMISSIONS INFORMAT ION FAMILY NAME BwKPS 961GC TWC PAIR CARB Family CO 196 ENGINE DISPLACEMENT 195 Evap ECS CO alherc Xenoy THIS ENGINE MEETS U 5 EPA PH2 amp 2011 CALIFORNIA EXH AND EVP EMISSION REGULATIONS FOR SMALL OFF ROAD ENGINES THIS ENGINE S CERTIFIED TG OPERATE ON GASOL INE OTHER ADJUSTMENTS NEEDED THE AIR INDEX OF THIS ENGINE 15 3 2 4 6 10 MOST CLEAN LEAST CLEAN NOTE THE LOWER THE AIR INDEX THE LESS POLLUTION THIS ENGINE S CERTIFIED TO 201551045 COMPLIANT FOR THE FOLLOWING USE D 12590185 INTERNED ATE 25090 85 m EXTENDED 71004001085 CHECK OWNERS MANUAL FOR FURTHER DETAILS DOM 2011 J F M A M J J S D WUXI KIPOR POWER CO LTD 19 7 2 Maintenance Schedule 1 REGULAR SERVICE PERIOD Perform at every indicated monthly or operating hour interval whichever USE EVERY 3 EVERY 6 MONTHS MONTHS MONTHS OR OR OR d ITEM 100HRS 300HRS ll 2 19 Fuel sediment cup Clean Fuel tank and strainer Clean Every 2 years Replace as necessary 3 NOTE 1 Log hours of operation to determine proper maintenance 2 Service more frequently when use
5. Check the electrical appliance or equipment for any defects B Replace the electrical appliance or equipment Take the electrical appliance or equipment to an electrical shop for repair YES No output at the DC receptacle YES Is the fuse blown Replace the fuse Take the generator to an authorized service center 27 10 SPECIFICATIONS Frequency 12V 5 0A Displacement 12 0 cu in 196 cc Capacity Noise level no load full load 23 7m 132 Ibs 60 kg Tune Up Specifications Spark Plug Gap 0 024 0 028 in 0 6 0 7 mm Valve Clearance cold Intake 0 0039 0008 in 0 10 0 02 mm 12 Valve Clearance cold Exhaust 0 0059 0008 in 0 10 0 02 mm 28 Voltmaster is a Wanco brand Voltmaster Wanco and the Voltmaster and Wanco logos registered trademarks of Wanco Inc All other trademarks are property of their respective owners WANCO INC 5870 Tennyson Street Arvada Colorado 80003 800 730 3927 303 427 5700 303 427 5725 guww voltmaster com 2015 Wanco Inc All rights reserved
6. at all times The portable generator is not meant to be used as a permanent back up power system for the home permanently installed stationary generator is designed to be safely used for this specific purpose Indicates a strong possibility of severe personal injury or death if instructions are not followed Indicates a possibility of personal injury or equipment damage if instructions are T CAUTION p y OF p Jury quip g not followed NOTE Gives helpful information If a problem should arise or if you have any questions about the generator consult an authorized dealer or service center T CAUTION Our generators are designed to give safe and dependable service if operated according to the instructions Read and understand the Owner s Manual before operating the generator Failure to do so could result in personal injury or equipment damage CONTENTS 1 SAFETY INSTRUCTIONS Gate 1 2 COMPONENT LOCATIONS TT TE CP IMPIUM 3 2 1 Outside View NNN KKK 3 22 Control Panel BEE A 2 3 Serial Number Location 4 3 PRE OPERATION CHECK Ate eee ee eee ee M 5 3 1 Engine Ee 5 3 1 Fuel et 2 3 Air Cleaner eege 7 4 STARTING THE ENGINE EE 8 4 1 Starting Procedure
7. positive battery terminal to the positive charging cord Do not reverse the charging cables or serious damage to the generator and or battery may occur Ihe battery gives off explosive gases keep sparks flames cigarettes away Provide adequate ventilation when charging The battery contains sulfuric acid electrolyte Contact with skin or eyes may cause severe burns Wear protective clothing and a face shield A If electrolyte gets on your skin flush with water B If electrolytes gets in your eyes flush with water for at least 15 minutes and call a physician B Flectrolyte is poisonous If swallowed drink large quantities of water or milk and follow with milk of magnesia or vegetable oil and call a physician Keep out of reach of children The DC output is to be used to charge batteries only Serious CAUTION i damage to the stator windings can occur if connected to a DC motor or transformer b Start the generator The DC receptacle may be used while the AC power is in use The DC receptacle is protected from an overload with a fuse If the DC circuit is overloaded the 5 amp fuse will blow and power to the DC receptacle will cease The red light on the DC panel will illuminate The fuse is located to the left of the receptacle and is accessed by snapping open the access door Replace the fuse with one of the same capacity Using a higher rated fuse may cause damage to the generator alternator
8. tank After refueling tighten the fuel filler cap securely A WARNING Gasoline is extremely flammable and is explosive under certain conditions MRefuel in a well ventilated area with the engine stopped Keep all smoking materials sparks and any other source of combustion away from the generator during refueling MDo not overfill the fuel tank there should be no fuel in the filler neck After refueling make sure the fuel filler cap is closed properly and securely Be careful not to spill fuel when refueling Spilled fuel or fuel vapor may ignite If any fuel is spilled make sure the area is dry before starting the engine E Avoid repeated or prolonged contact with skin breathing of vapor KEEP OUT OF REACH OF CHILDREN Fuel surface Fuel surface Strainer Gasoline containing alternate fuels If you decide to use a gasoline containing ethanol be sure its octane rating is no lower than the specification Do not use a blend that contains more than 10 ethanol Do not use any gasoline containing methanol 3 3 Air Cleaner Check the air cleaner element to be sure it is clean and in good condition Open the left side maintenance cover Remove the air cleaner cover remove the paper element from the air cleaner cover and check the element Replace the element if dirty or the filter paper is torn Air cleaner base Air cleaner element Air cleaner cover A CAUTION Never run the engine without the
9. which are not of equivalent quality may damage the generator 7 1 Emission Control System Emission source Exhaust gas contains carbon monoxide nitrous oxide NOx and hydrocarbons It is very important to control the emissions of NOx and hydrocarbons as they are a major contributor to air pollution Carbon monoxide is a poisonous gas The emission of fuel vapors is a source of pollution as well The generator engine utilizes a precise air fuel ratio and emission control system to reduce the emissions of carbon monoxide NOx hydrocarbons and evaporative fuel emissions Regulation Your engine has been designed to meet current Environmental Protection Agency EPA and the California Air Resources Board CARB clean air standards The regulations dictate that the manufacturer provide operation and maintenance standards regarding the emission control system Tune up specifications are provided in the Specifications section and a description of the emission control system may be found in the appendix to this manual Adherence to the following instructions will ensure your engine meets the emission control standards Modification Modification of the emission control system may lead to increased emissions Modification is defined as the following Disassembling or modifying the function or parts of the intake fuel or exhaust system e Modifying or destroying the speed governing function of the generator Engine faults that may affect emis
10. Model VI3000 Digital Inverter Generator User s Manual January 2015 VOLIT MASTE Thank you for purchasing a Voltmaster inverter generator This manual covers the operation and preventive maintenance of the VI3000 generator with EPA and California Air Resources Board CARB certification if so designated All information in this publication is based on the latest product information available at the time of printing We reserve the right to make changes at any time without notice and without incurring any obligation No part of this publication may be reproduced without written permission This manual should be considered a permanent part of the generator and should remain with it if it is resold Pay special attention to statements preceded by the following words Failure to properly follow these precautions can result in property damage T WARNING propery p property g serious injury or DEATH Read all labels and the owner s manual before operating this generator Generators produce carbon monoxide a poisonous colorless odorless gas that can cause death or serious injury Indoor use of a generator can kill quickly Generators should be used outdoors only Generators should be used outdoors only and away from garages and open windows and protected from rain and snow Always stop engine before refueling Wait 5 minutes before restarting Keep any source of ignition away from the fuel tank
11. RT throttle is placed in the on position engine speed is kept at idle automatically when the electrical load is disconnected and returns to the proper speed required by the electrical load when the load is reconnected The engine speed varies according to the amount of load applied to the generator Placing the smart throttle in the on position is recommended to minimize fuel consumption and engine noise while in operation A NOTE lI When high electrical load appliances are connected simultaneously turn the SMART throttle switch to the OFF position to reduce voltage fluctuation B Ihe SMART throttle system does not operate efficiently if the electrical appliance will be used in a rapid on off or low to high rpm mode When the smart throttle is in the off position the engine runs at rated load RPM 5 6 Air Conditioning Operation For best results the SMART throttle switch should be in the off position Bring the generator to a normal operating temperature before applying the air conditioning load Always allow a 2 minute wait period when manually cycling an air conditioner off and on A longer wait period may be required under unusually hot weather conditions Additionally all other loads should be turned off until the air conditioner has started and is performing normally It is also important to follow the air conditioner manufacturer s instructions for starting and restarting for proper operation Some air conditioner man
12. air cleaner Rapid engine wear will result from contaminants such as dust and dirt being drawn through the carburetor into the engine 4 STARTING THE ENGINE BI When starting the generator after adding fuel for the first time or after Ay CAUTION long term storage or after running out of fuel turn the fuel valve lever to the ON position then wait for 10 to 20 seconds before starting the engine 4 1 Starting Procedure 4 1 a Turn the fuel valve lever to the ON position Fuel valve lever Fig 6 4 1 b Pull the choke knob out to the CLOSED position Do not use the choke if the engine is already warm or the ambient air temperature is high 4 1 c Insert the engine key and turn the engine switch to ON position Engine switch Fig 8 4 1 d Electric Start turn the engine switch to the START until the engine has started Do not operate the starter for more than 10 seconds Manual Start pull the starter grip lightly until resistance is felt then pull the starter grip briskly toward the arrow as shown below Starter grip Engine switch Fig 9 a Fig 9 b Do not allow the starter grip to snap back Return it slowly by hand CAUTION n de not let the starter rope rub against the generator body or the rope will wear out prematurely 4 1 Push the choke knob to the OPEN position as the engine warms Nu Choke knob Fig 10 4 2 High altitude operation At high altit
13. as an RV compartment away from rotating parts while the generator is running Ihe generator is a potential source of electrical shocks when misused do not operate with wet hands not operate the generator in rain or snow or let it get wet 2 2 COMPONENT LOCATIONS 2 1 Outside view Carbon Canister Spark plug Oil dipstick Service door M W E SA f 2 I 22 ali Poy M e H Battery Air filter Fuel level indicator Fuel filler cap Control panel Air intake Air quality index Starter grip Air exhaust Muffler warning 2 2 Control panel oO ee AC receptacle Overload Reset Switch __ DC receptacle Ignition Module Engine switch Ground terminal Choke knob Fuel valve lever 2 3 Serial Number and Bar Code Location The engine serial number is stamped on the engine block to the left of the oil drain plug In most cases the battery will have to be removed to view it clearly Refer to this number when ordering parts or making technical inquiries Engine serial number Please record this information below and keep this manual in a safe place along with the bill of sale Serial Number Date of Purchase Place of Purchase 3 PRE OPERATION CHECK Be sure to check the generator on a level surface with the engine stopped Under no circumstances can this generator be installed in an enclosed compar
14. d in dusty conditions 3 These items should be serviced by an authorized Voltmaster service center unless the owner has the proper tools and is mechanically proficient To locate a service center visit www voltmaster com 7 3 Changing oil Drain the oil while the engine is still warm to assure rapid and complete drainage p em eb We Oil drain bolt 1 Open the left side maintenance cover Oil dipstick 2 Remove the oil dipstick 3 Remove the drain bolt and drain the oil There is a rubber plug in the bottom of the generator pan that can be removed to facilitate draining the oil The generator will have to be raised off the ground and supported while the oil drains Retighten the bolt securely 4 Refill with the recommended oil and check the level 5 Close the left side maintenance cover Engine oil capacity 63 quart or 0 55 liter 7 4 Air cleaner service A dirty air cleaner will restrict airflow to the carburetor and allow dirt into the engine Service the air cleaner regularly Service more frequently when operating the generator in extremely dusty areas WARNING not use gasoline or low flashpoint solvents for cleaning They are flammable and explosive under certain conditions A CAUTION Never run the generator without the air cleaner Rapid engine wear may result Air cleaner base Air cleaner element Air cleaner cover 21 1 Open the service door 2 Unsnap the clips and r
15. dle tool and appliance loads up to 10 amps e 14 Gauge Cords a 14 gauge cord between 0 and 50 feet long will adequately handle loads between 10 and 15 amps e 12 Gauge Cords If your load is between 10 and 15 amps and the length of the cord is 50 to 100 feet you need a 12 gauge cord to safely power any tool Keep the generator away from other electric cables or wires such as commercial power supply lines You may use DC receptacle when using AC supply 5 2 AC Power Applications 1 Start the engine and make sure the green output indicator light comes on 2 Confirm that the appliance to be used is switched off then plug in the appliance y CAUTION sure that all appliances are in good working order before connecting them to the generator If an appliance begins to operate abnormally becomes sluggish or stops suddenly turn off the generator engine switch immediately Disconnect the appliance and examine it for signs of malfunction 5 3 Output and Overload Indicators The green output indicator light will remain on during normal operating OFF conditions If the generator is overloaded to the point that the max power rating of 25 amps is exceeded or if there is a short in the connected C d en appliance the output indicator will go out and the overload indicator 114 Oo will go on and current to the connected appliance will be shut off q LOW Ol ALARM Stop the engine if the overload indicator light c
16. e oil 5 Remove the spark plug and pour a tablespoon of clean engine oil into the cylinder Crank the engine several revolutions to distribute the oil and then reinstall the spark plug 6 Slowly pull the starter grip until resistance is felt At this point the piston is coming up on its compression stroke and both the intake and exhaust valves are closed Storing the engine in this position will help protect it from internal corrosion 8 3 Fuel Treatment and Generator Exercise Any small engine is very susceptible to fuel varnishing Fuel systems have very small orifices and passageways which can easily become clogged by fuel residue that takes the form of gum and varnish This can lead to hard starting and rough running and possibly cause the engine not to start at all As EPA regulations dictate no kits available to renew a carburetor carburetor replacement will be necessary Fuel preservatives are readily available at leading RV and marine dealers Regularly add a fuel preservative to the generator fuel tank or fuel supply Drain the carburetor bowl prior to any storage period longer than 30 days Exercise the generator by running it at a 50 load for two hours every month This insures fresh fuel is run through the fuel system and prevents varnishing In addition seals and engine components are lubricated and the chance of carbon buildup in the upper cylinder head is lessened Any moisture that has accumulated in the generator windings is baked o
17. emove the air cleaner cover 3 If the paper element is dirty or torn replace it with a new one Do not attempt to clean the element 5 Reinstall the air cleaner cover 6 Close and latch the service door 7 5 Spark plug service Recommended spark plug WR7DC To ensure proper engine operation the spark plug must be properly gapped and free of deposits 1 Open the service door 2 Remove the spark plug cap 3 Use the wrench to remove the spark plug 4 Clean any dirt from around the spark plug base Spark plug wrench opark plug Fig 14 5 Visually inspect the spark plug Discard it if the insulator is cracked or chipped Clean the spark plug with a wire brush if it is to be reused 6 Measure the plug gap with a feeler gauge The gap should be 0 028 0 031in 0 7 0 8mm Correct as necessary by carefully bending the side electrode Plug gap _ A 0 7 0 8mm A O 0 028 0 031in 22 7 Install the spark plug carefully by hand to avoid cross threading 8 After a new spark plug has been seated by hand it should be tightened 1 2 turn with a wrench to compress the sealing washer If a used plug is being reinstalled it should only require 1 8 to 1 4 turn after being seated 9 Reinstall the spark plug cap 10 Close and latch the service door The spark plug must be securely tightened An improperly tightened Ay CAUTION plug can become very hot and possibly damage the generator Never use a spark
18. omes ON and investigate the overload source The engine will continue to run even though it is not producing any AC power See section 5 4 or restoring electrical power from the generator The two L5 20 receptacles are rated at 20 amps Should this current be exceeded the circuit protection device will activate and cut all current to the receptacle This will be indicated by the push button popping out Reduce the load to the receptacle and reset the circuit protector by pushing in the button 1 Before connecting an appliance to the generator check that it is in good order and that its electrical rating does not exceed that of the generator BI When an electric motor is started both the overload indicator light and the output indicator light may go on simultaneously This is normal if the overload indicator light goes off after about four seconds If the overload indicator light stays on consult a service center 5 4 Overload Reset Switch Should the generators maximum load of 25 watts be exceeded AC power will be cut off but the engine will stay running Correct the overload condition and then press the overload reset switch on the front panel AC power will be restored immediately tection devi MARTIRIS LOQUO ee eee AC receptacle Overload Reset Switch DC receptacle Ignition Module Engine switch Ground terminal Choke knob Fuel valve lever 5 5 SMART Throttle When the SMA
19. plug with an improper heat range 7 6 Spark arrester maintenance Fig 16 Remove the generator rear cover to access the spark arrestor Remove the spark arrestor from the muffler by unscrewing the clamp Clean the spark arrestor with a stiff wire brush Replace if the wire mesh is perforated or torn Reinstall the spark arrester Oe gr ig o Reinstall rear cover WARNING WARNING Bf the generator has been running the muffler will be very hot Allow it to cool before proceeding The spark arrester must be serviced every 100 hours to maintain its CAUTION i S efficiency the spark arrester screen for holes or tears Replace as A NOTE necessary 23 24 8 TRANSPORTING STORAGE 8 1 Transporting When transporting the generator turn the fuel valve lever OFF keep the generator level to prevent fluid spillage Fuel vapors or spilled fuel may ignite Transporting the generator with gasoline in the fuel tank is prohibited 8 2 Extended Storage 1 Be sure the storage area is free of excessive humidity and dust 2 Drain the fuel a Open the left side maintenance cover b Turn fuel valve lever to ON and then loosen the carburetor drain screw Drain the gasoline from the carburetor and fuel tank into a suitable container c Tighten the carburetor screw close the fuel valve lever and left side maintenance cover 3 Once a month recharge the battery 4 Change the engin
20. rounded Connect a length of heavy cable between the generator s ground terminal and an external ground source Connections for standby power to a building s electrical system must be made by a qualified electrician and must comply with all applicable laws and electrical codes Improper connections can allow electrical current from the generator to back feed into the utility lines Such back feed may electrocute utility company workers or others who contact the lines during a power outage when utility power is restored the generator may explode burn or cause fires in the building s electrical system Do not connect this generator to an automatic transfer switch Serious damage to the engine and inverter module may result Ground terminal CAUTION Limit operation requiring maximum power to 30 minutes For continuous operation do not exceed the rated power of 2800 watts or 23 3 amps Do not exceed the current limit specified for any one receptacle Do not modify or use the generator for other purpose other than what it was intended Also observe the following when using the generator Do not attempt to connect generators in parallel Do not connect an extension to the exhaust pipe e Do not operate with any covers removed or in a closed compartment When an extension cable is required make sure you use the proper size and length e 16 Gauge Cords Any 16 gauge cord between 0 and 100 feet long will adequately han
21. sion Any of the following faults must be repaired immediately Consult an authorized Voltmaster service center for diagnosis and repair Hard starting or shut down after starting Unstable idle speed Shut down or backfire after applying an electrical load Backfire or afterfire Black smoke and or excessive fuel consumption Replacement parts and accessories The parts making up the emission control system applied to the engine have been specifically approved and certified by the regulatory agencies You can trust that Voltmaster replacement parts have been manufactured to the same production standards as the original parts The use of replacement parts or accessories which are not supplied by Voltmaster may affect the engine emission performance The manufacturers of replacement parts and accessories have the responsibility to guarantee that their replacement products will not adversely affect emission performance Maintenance Maintain the generator according to the maintenance schedule in this section Service items more frequently when used in dusty areas or under conditions of high load temperature and humidity Air Quality Index only for California certified models CARB requires that an air quality index label be attached to every certified engine showing the engine emission information for the emission duration period The label is provided for the user to compare the emission performance of different engines The lower the air index
22. the generator Always refuel in a well ventilated location B Wipe up spilled gasoline at once Restrict application of generator in high hazard risk to causing fire area ll Connections for standby power to a building s electrical system must WARNING be made by a qualified electrician and must comply with all applicable laws and electrical codes Improper connections can allow electrical current from the generator to back feed into the utility lines Such back feed may electrocute utility company workers or others who contact the lines during a power outage and when utility power is restored the generator may explode burn or cause fires in the building s electrical system This generator is not designed to be connected to an automatic transfer switch Serious damage to the engine and inverter module may result Always make a pre operation inspection before you start the engine 7 WARNING MPlace the generator at least three feet one meter away from buildings or other equipment during operation ll Operate the generator on a level surface to prevent fuel spillage or oil starvation i Know how to stop the generator quickly and understand operation of all the controls Never permit anyone to operate the generator without proper instructions Keep children and pets away from the generator when it is in operation Never operate the generator with the door open or any panels removed Do not operate in any enclosure such
23. tment 3 1 Engine Oil Level CAUTION W Using non detergent oil or 2 stroke engine oil could shorten the engine s service life Use a high detergent premium quality 4 stroke engine oil certified to meet or exceed U S automobile manufacturer s requirements for Service Classification SG SF Select the appropriate viscosity for the average temperature in your area SAE Viscosity Grades Single viscosity Multi viscosity Ambient Temperature Open the left maintenance cover Remove and wipe the oil dipstick with a clean rag Check the oil level by inserting the dipstick in the filler hole tighten the dipstick and screw it out If the oil level is below the end of the dipstick refill with recommended oil to the top of the oil filler neck Dipstick Upper limit Lower limit CAUTION 3 2 Fuel MRunning the engine with insufficient oil can cause serious engine damage B Ihe Low Oil Alarm System will automatically stop the engine before the oil level falls below a safe limit However to avoid the inconvenience of an unexpected shutdown it is still advisable to visually inspect the oil level regularly Fuel tank capacity 3 1 gal 11 6 L Use unleaded 8 octane regular grade automotive gasoline If the fuel level is low refill to the shoulder of the fuel strainer see fig 4 Never use an oil gasoline mixture or dirty gasoline Avoid getting dirt dust or water in the fuel
24. ude the standard carburetor air fuel mixture will be excessively rich Performance will decrease and fuel consumption will increase High altitude performance can be improved by installing a smaller diameter main fuel jet in the carburetor If you always operate the generator at altitudes higher than 5000 feet or 1500 meters above sea level have your authorized dealer install a high altitude main jet Even with suitable carburetor jetting engine horsepower will decrease approximately 3 596 for each 1000 feet or 305 meter increase in altitude The effect of altitude on the horsepower will be greater than this if no carburetor modification is made CAUTION E Operation of the generator at an altitude lower than the carburetor is jetted for may result in reduced performance overheating and serious engine damage caused by an excessively lean air fuel mixture Be sure to have any modification reversed at lower altitudes 4 3 Ambient Temperature Generator output generally derates 1 for every 10 F 5 5 C above 85 F 29 C The normal operating range of the generator is 20 to 113 F 29 to 45 A CAUTION E Do not operate the generator when the ambient temperature is below 20 F 29 Do not operate the generator when the ambient temperature is above 113 F 45 C 5 GENERATOR USE 5 1 Warnings and Cautions prevent electrical shock from faulty appliances the generator Ad WARNING should be g
25. ufacturers offer a start capacitor as an extra cost option The lack of a start capacitor can cause the air conditioner to draw too high a starting current and overload the generator Contact your air conditioner dealer if you consistently have problems starting your air conditioner with the generator This generator is not generally recommended for air conditioners exceeding 13 500 BTUs 5 7 DC Power Application The DC receptacle may be used for charging 12 volt automotive type batteries only It is not designed to operate DC motors Output voltage is 15 30V output will vary according to the position of the omart throttle switch a Connect the charging cable to the DC receptacle of the generator and then to the battery terminals ibili A WARNING prevent the possibility of creating sparks near the battery connect the charging cable first to the generator then to the battery Disconnect the cable first at the battery Before connecting the charging cable to a battery that is installed in a vehicle disconnect the vehicle s battery ground cable Reconnect the vehicle s ground cable after the charging cables are removed This procedure will prevent the possibility of a short circuit and sparks if accidental contact is made between a battery terminal and the vehicle s frame or body lI Do not attempt to start an automobile engine with the generator still connected to battery The generator may be damaged llConnect the
26. ut as well as keeping the battery charged 25 9 TROUBLESHOOTING When the engine will not start NO Is there fuel in the tank Refill the fuel tank YES NO Is the engine switch on Turn the engine switch on YES Is the fuel valve on Is there enough oil in the engine YES Is there a spark from the spark plug WARNING B Be sure there is no spilled fuel around the spark plug Spilled fuel may ignite NO Is the fuel reaching the carburetor If the engine still does not start take the generator to an authorized service center NO Turn the fuel valve on NO gt Add the recommended oll Replace the spark plug Still no spark Take the generator to an authorized service center To check 1 Remove the spark plug cap and clean any dirt from around the spark plug 2 Remove the spark plug and install the spark plug in the plug cap 3 Set the plug side electrode on the cylinder head to ground 4 Crank the engine sparks should jump across the gap To check 1 Turn off the fuel valve and loosen the drain screw 2 Fuel should flow from the drain when the fuel valve is turned on 26 AC Appliance does not operate Is the output indicator light ON NO YES Is the overload indicator Take the generator to an light ON authorized service center YES ER Take the generator to an authorized service center
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