Home

SV9000 AF Drives User Manual

1. 1 1 Example Dig input A Stat inet j Terminal IA1 8 01 1 closed _ DIA2 9 f closed DIA3 10 open Figure7 3 2 Digital inputs Group A status V16 e e E le Dig input B Stat Input Terminal DIB4 14 1 0 1 closed DIB5 15 f open DIB6 16 closed Figure 7 3 3 Digital inputs Group B status V17 A Example Dig amp Rel Output Input Terminal Digital output 20 00 1 closed sinking current Relay output 1 21 7 open Relay output 2 24 open Figure 7 3 4 Output signal status SV9000 SV9000 7 4 Parameter group menu The parameter group menu can be entered from the main menu when the symbol M2 is visible on the first line of the Multiline display Parameter values are changed in the parameter menu as shown in Figure 7 4 1 Push the menu button right once to move into the parameter group menu G and twice to enter the desired parameter menu Locate the parameter you want to change by using the browser buttons Push the menu button right once again to enter the edit menu Once you are in the edit menu the symbol of the parameter starts to blink Set the desired new value with the browser buttons and confirm the change by pushing the Enter button Consequently the blinking stops and the new value is visible in the value field The value will not change unless the Enter button is pushed Several parameters are locked i e
2. Wiring Fix the control cable with a tie wrap Ground terminal ee Utility cable terminals DC link brake resistor terminals Motor cable terminals Ground terminal Rubber grommets Brake resistor cable Motor cable Utility cable Control cable m4IP21 SV9000 Figure 6 1 4 4 Cable assembly for Standard NEMA 1 3 7 5 Hp voltage code 4 and 5 and 2 3 Hp code 2 SV9000 Wiring Page 35 78 Control card I O terminals Connect the shield to the terminal Fix the control cable with a tie wrap Utility cable terminals DC link brake resistor terminals Motor cable terminals Ground terminal Ground terminal Rubber grommets E Ga cable C ae resistor cable ontrol cable Utility cable m5IP21 Figure 6 1 4 5 Cable assembly for Standard NEMA 1 10 20 Hp voltage code 4 and 5 and 5 10 Hp code 2 Page 36 78 Wiring V9000 Control card I O terminals te
3. browser buttons a Scroll the active CLEAR fault list WITH Figure 7 7 1 Active faults menu Fault Fault Possible cause Checking codes FA Overcurrent SV9000 frequency converter has measured too high Check loading a current gt 4 In in the motor output Check motor size sudden heavy load increase Check cables short circuit in the motor cables unsuitable motor F2 Overvoltage The voltage of the internal DC link of the SV9000 Adjust the deceleration time frequency converter has exceeded the nominal volt age by 35 deceleration time is too fast high overvoltage spikes at utility F3 Ground fault Current measurement detected that the sum of the Check the motor cables motor phase current is not zero insulation failure in the motor or the cables F4 Inverter fault SV9000 frequency converter has detected faulty Reset the fault and restart again operation in the gate drivers or IGBT bridge If the fault occurs again contact interference fault your Cutler Hammer distributor component failure F5 Charging switch Charging switch open when START command active Reset the fault and restart again interference fault If the fault occurs again contact component failure your Cutler Hammer distributor F9 Undervoltage DC bus voltage has gone below 65 of the nominal In case of temporary supply voltage voltage break reset the fault and most common reason is failure of the utility supply start again internal failu
4. 76 CMO CKS siiin i 46 12 7 Pump and Fan Control App 76 6 2 Control connections 00 AG 13 OplOMS sssrin 77 6 2 1 Control cables ce 46 os i 1321 PIltSrS ecsiesetistetiiidiiennetiens 77 ee oe eae IAES p 13 2 Dynamic braking cccccceeene 77 i Upp ee cren inversion 13 3 I O expander board ce 77 7 SVMulti line panel cece 49 13 4 Communications ee 77 TA INtrOdUctiOn o oo eee eeeeeeeeeee 49 iss Apa COMMON ANG ssa ks 13 6 SVDfive TM cia cciecinteicatinnnnac 77 7 2 Panel operation ceeeeeeees 50 f ies 13 7 Control panel door mount kit 77 7 3 Monitoring Menu 51 i98 Protected chassis table cover tar 7 4 Parameter group menu aMrafaleter OUP ment 75 125 Hp open chassis units 77 Page 2 78 Safety SV9000 1 SAFETY Gy ONLY A QUALIFIED ELECTRICIAN SHOULD AN PERFORM THE ELECTRICAL INSTALLATION 1 1 Warnings Internal components and circuit boards except the isolated I O terminals are at utility potential when the SV9000 is connected to the line This voltage is extremely dangerous and may cause death or severe injury if you come in contact with it When the SV9000 is connected to the utility the motor connections U T1 V T2 W T3 and DC link brake resistor connections are live even if the motor is not running The control I O terminals are isolated from the line potential but the relay outputs
5. 10 5 2 Motor Stall warning In the Basic application motor stall protection gives a warning of a short time overload of the motor e g a stalled shaft The reaction time of this stall protection is shorter than the motor thermal protection time The stall state is defined by Stall Current and Stall Frequency A Both parameters have constant values See figure 10 5 2 1 If the current is higher than the set limit and the output is lower than the set limit the stall state is true lf the stall state lasts longer than 15 s the stall warning is given on the display To change the stall warning to a fault trip or to change the protection settings see the SVReady application manual 130 x INmot Stall area f gt 25 Hz UMCH7_10 Figure 10 5 2 1 Stall state SV9000 System parameter group 0 Page 73 78 11 System parameter group 0 When the application package lock is open par 1 15 0 the system parameter group Group iag 0 can be accessed Parameter group 0 can be entered from parameter 1 1 by the pressing arrow down button The O 1 2 parameters of group 0 are shown in table 4 11 1 Group 0 0 2 system 0 1 parameters Figure 11 1 Group 0 11 1 Parameter table Number Parameter Range Description Page 0 1 Application 1 7 1 Basic Application 74 selection 2 Standard Application 3 Local Remote Control Appl
6. 0008 73 12 SVReady application package 75 13 OPUONS Asics eae 77 OPEN SV9000 SVReady USER MANUAL Sv9000 Contents Page 1 78 CUTLER HAMMER SV9000 USERS MANUAL CONTENTS 1 Safety 2 7 5 Reference mMenu cccceeeeeeeeeees 54 7 6 Programmable push button menu 55 Wed WaN S eseririk 2 1 2 Safety instructions ceee 2 ae Seal TT ia 1 3 Grounding and ground fault 8 Fault history menu e 7 9 Contrast Menu sssi 58 DIOLS CIIOMN sisessseiecesieticscchoesscrescntecres 3 i 1 4 Running the motor 3 7 10 Active warning display 59 fe ee ee eee 7 11 Controlling motor from the panel 60 2 EU directive cseceesteeeeessseeeeeneeeees 4 7 11 1 Control source change from 2 1 CE label ccecccccsssseeesesssseeseseessseeeee 4 I O terminals to the panel 60 2 2 EMG directive ssisrsissiniririsinrinin 4 7 11 2 Control source change from 2 2 1 General s es 4 panel to VO nsssssssssssssssssssssrns 60 2 2 2 Technical criteria seee A 8 Statt 2 Peeeee ene ep ee er 61 2 2 3 SV9000 EMC levels 4 4 8 1 Safet ti 61 224 Manufacturer s Declaration of gt D ety ees a EE EE gt Conformity assisia 4 E SEUES OV OPETAN Msikitini 3 Receivihg secstecctccstcccessenctzecsscecesssceceesetce 5 9 Fault tracing ssscccssceesessesssssssssssssssess of 3 1 Catalog number eeeeeee 5 10 Basic application cssseeeeee 66 32 SUOMING eae ri 6 101 Gene ta
7. F DRIVES r Manual Cutler Hammer AS HOW TO USE THIS MANUAL This manual provides you with the information necessary to install start up and operate a Cutler Hammer SV9000 drive We recommend that you read this manual carefully At minimum the following 10 steps of the Quick Start Guide Check the equipment received compared to what you have ordered see chapter 3 Before doing any start up actions carefully read the safety instructions in chapter 1 Before mechanical installation check the minimum clearances around the unit and verify that ambient conditions will meet the requirements of chapter 5 2 and table 4 3 1a Check the size of the motor cable the utility cable and the fuses Verify the tightness of the cable connections Review chapters 6 1 1 6 1 2 and 6 1 2 Follow the installation instructions see chapter 6 1 4 Control cable sizes and grounding system are explained in chapter 6 2 The signal configuration for the Basic application is in chapter 10 2 Remember to connect the common terminals CMA and CMB of the digital input groups See figure 10 2 1 If a different I O configuration or different operational functions from the basic configuration are required see chapter 12 SVReady application package for a more suitable configuration For a more detailed description see the separate SVReady application manual Quick Start Guide must be done during
8. Page 9 78 Page 10 78 Technical Data SV9000 380 440Vac 10 15 50 60 Hz 3 Input Protected Chassis Chassis IP20 IP00 Catalog Rated Kilowatts and Output current EPE A Dimensions Constant Torque Variable Torque WxHxD Number Enclosure Style kW let kW Ivt inches SV9F22AP 4 2 2 6 5 3 8 eee z 7 M4 Protected 4 7x11 4x8 5 SV9OF55AP 4 5 5 13 7 5 18 SV9F75AP 4 7 5 18 11 24 SV9011AP 4 11 24 15 32 M5 Protected 6 2 x 15 9 x 9 4 SV9015AP 4 15 32 18 5 42 SV9018AP 4 18 5 42 22 48 SV9022AP 4 22 48 30 60 SV9030AP 4 30 60 37 75 M6 Protected 8 7 x 20 7 x 11 4 SV9037AP 4 37 75 45 90 SV9045AP 4 45 90 55 110 SV9055AN 4 55 110 75 150 SV9075AN 4 75 150 90 180 M7 Chassis 9 8 x 31 5 x 12 4 SV9090AN 4 90 180 110 210 SV9110AN 4 110 210 132 270 SV9132AN 4 132 270 160 325 M8 Chassis 19 5 x 35 0 x 13 9 SV9160AN 4 160 325 200 410 SV9200AN 4 200 410 250 510 arr SV9250AN 4 250 510 315 580 M9 Chassis 27 6 x 39 4 x 15 4 SV9315AN 4 315 600 400 750 SV9400AN 4 400 750 500 340 M10 Chassis 38 9 x 39 4 x 15 4 SV9500AN 4 500 840 630 1050 M11 Chassis 55 1 x 39 4 x 15 4 948 SV9630AN 4 630 1050 710 1160 SV9710AN 4 710 1270 800 1330 SV9800AN 4 800 1330 900 1480 M12 Chassis 77 9 x 39 4 x 15 4 1212 SV9900AN 4 900 1480 SV9H10AN 4 1000 1600 Ict continuous rated
9. SEES N w te Sa w fee O w oj p te S Q fo 0 Ground Utility conductor cables 480 600 30 O 55 90 100 150 Figure 6 1 4 1 Stripping motor and utility 110 160 cables 150 200 100 150 200 250 200 315 400 400 500 CONTACT FACTORY 250 300 630 1000 700 1100 Table 6 1 4 2 Stripping lengths of the cables in Q Loosen screws 2 pcs 2 Pull cover bottom outwards 3 Push cover upwards x IPS4KANS SV9000 Power card Control card Control I O terminals Connect the shield to the terminal Fix the control cable with a tie wrap Utility cable terminals L1 L2 L8 Ground terminals PE Wiring Page 33 78 DC link Brake resistor terminals Motor cable terminals U V W Fixing screw Al Fixing screw Na x TN Cable cover Control cable Motor cable Utility cabe Brake resistor cable Figure 6 1 4 3 Cable assembly for open chassis 3 20 Hp voltage code 4 and 5 and 2 10 Hp code 2 Page 34 78 Control card 1 0 terminals Connect the shield to the terminal
10. 20 mA lin Analog signal input 24V out 24V supply voltage 20 load max 100 mA GND I O ground DIA1 Digital input 1 Rj min 5 kQ DIA2 Digital input 2 DIA3 Digital input 3 CMA Common for DIA1 DIA3 Must be connected to GND or 24V of 1 O terminal or to external 24V or GND O IN oJ BR wl Pp 24V out 24V supply voltage Same as terminal 6 GND I O ground Same as terminal 7 DIB4 Digital input 4 Ri min 5 kQ DIB5 Digital input 5 DIB6 Digital input 6 CMB Common for DIB4 DIB6 Must be connected to GND or 24V of O terminal or to external 24V or GND loutt Analog signal output Signal range 0 4 20 mA lout Analog ground output R max 500 Q DO1 Open collector output Transistor output max Vin 48 VDC max current 50 mA RO1 1 T7 Relay output 1 Max switch voltage 250 VAC 300 VDC RO1 2 Max switch current8 A 24 VDC RO1 3 0 4A 250 VDC RO2 1 Relay output 2 Max switch power lt 2 kVA 250 VAC RO2 2 j Max cont current lt 2 A rms RO2 3 Figure 6 2 1 Control l O terminal signals Ifthe potentiometer reference is used potentiometer R 1 10 kQ Page 48 78 Wiring SV9000 Utility 24 V GND v Control I O Vin a ground lin lin GND 1 MQ DIA1 DIAS CMA ele Digital input Main circuits DIB6 group B CMB Digital input group A Analog lout d
11. Utility cable Ground terminal Motor cable for the control cable Figure 6 1 4 14 Cable assembly Compact NEMA 1 0 75 2 Hp voltage code 2 1 3 Hp voltage code 5 SV9000 Wiring Page 45 78 DC link brake resistor terminals SE Motor cable terminals U V W Utility cable terminals L1 L2 L3 Yellow green protective cable Yellow gree protective cable Ground terminal Motor ca ble Utility cable Control cable Control cable other relay outputs Figure 6 1 4 15 Cable assembly for Compact NEMA 1 3 7 5 voltage code 2 and 5 15 Hp voltage code 5 Page 46 78 6 1 5 Cable and motor insulation checks 1 Motor cable insulation checks Disconnect the motor cable from the terminals U V and W of the SV9000 unit and from the motor Measure the insulation resistance of the motor cable between each phase conductor Also measure the insulation resistance between each phase conductor and the protective ground conductor The insulation resistance must be gt 1MQ 2 Utility cable insulation checks Disconnect the utility cable from terminals L1 L2 and L3 of the SV9000 unit and from the utility Measure the insulation resistance of the utility cable between each phase conductor Also measure the insulation resistance between each phase conductor and the protective ground conductor The insulation resistance must be gt 1MQ 3 Motor insulation checks Disconnect the motor
12. Internal Connect the cooling fan shield to the terminal Utility cable terminals DC link brake resistor terminals Motor cable terminals Ground terminal m Ground terminal Rubber grommets A Mioto cable Brake resistor cable Control cable Utility cable Ch5IP54 Figure 6 1 4 6 Cable assembly for Standard NEMA 12 10 20 Hp voltage code 4 and 5 and 5 10 Hp code 2 SV9000 Wiring Page 37 78 Power card Control card Control I O terminals Connect the shield to the terminal Fix the control cable with a tie wrap DC link Brake resistor terminals Utility cable terminals L1 L2 L3 Ground terminals PE Motor cable terminals OO VO E QDOOND Fixing screw NI 1 Fixing screw Cable cover Utility cable eee a a Motor cable Control cable Brake resistor cable Figure 6 1 4 7 Cable assembly for open chassis 25 60 Hp voltage code 4 and 5 and 15 30 Hp code 2 Page 38 78 Wiring v9000 Control card I O terminals Connect the F shield to the Utility cable termi
13. VIE IL Sje NJAS N po YIN fio tro Nu NOIR Wi lio No jj O O OJN wN IN JN w jo N 80 480 600 15 4 10 45 lo 80 480 600 73 411 15 4 10 45 0 24 380 480 600 CONTACT FACTORY 380 480 600 o gt i i Table 5 3 1 Dimensions for open panel units SV9000 Installation Page 22 78 Lifting of 25 125 Hp units Figure 5 3 2 CORRECT WRONG m D OO Tele NOTE 500 Hp do not lift without a rod through the lifting holes in the unit see above Unit sizes 150 M9NOSTO Lifting of 150 500 Hp units Figure 5 3 3 SV9000 Wiring Page 23 78 6 WIRING General wiring diagrams are shown in figures The general wiring diagrams for M11 and M12 6 1 6 3 The following chapters have more frame sizes are provided in a separate manual detailed instructions about wiring and cable If further information is required contact your connections Cutler Hammer distributor x 0 4 20MA lout 18 RL lt 500Q P lout 19 20 gt Reference w 10 Vref voltage TT 2 Vin 4 3 GND z3 Reference lin 4 DO1 hi 1 V lt 48V current lt lin 1 lt 50mA 6 24Vout RO1 1 21 1 2 22 1 Ru u R013 238 ac dc J i RO2 1 24 Switching 24 V T lt z225
14. continuous rated input and output current Ivt continuous rated input and output current variable torque load max 40C ambient Rated Horsepower and output current a Dimensions mr Constant Toraiie chame Sker WxHxD Hp Ict Hp inches SV9F30AJ 5 3 5 SV9F40AJ 5 5 SV9F50AJ 5 5 3 75 M4 NEMA 12 4 7 x 15 4 x 8 5 SV9F75AJ 5 7 5 11 10 SV9010AJ 5 10 15 15 SV9015AJ 5 15 21 20 M5 NEMA 12 6 2 x 20 3 x 9 4 SV9020AJ 5 20 SV9025AJ 5 25 SV9030AJ 5 30 SV9040AJ 5 40 M6 NEMA 12 8 7 x 25 6 x 11 4 SV9050AJ 5 50 SV9060AJ 5 60 SV9075AJ 5 75 SV9100AJ 5 100 M7 NEMA 12 14 7 x 39 4 x 13 0 SV9125AJ 5 125 SV9150AJ 5 150 SV9175AJ 5 M8 NEMA 12 19 5 x 47 6 x 13 9 SV9200AJ 5 200 SV9250AJ 5 250 SV9300AJ 5 300 M9 NEMA 12 27 6 x 56 1 x 15 4 SV9400AJ 5 400 480 500 600 constant torque load max 50C ambient Page 14 78 525 600Vac 10 15 50 60 Hz 3 Input Nema 1 Protected Chassis IP20 1P20 Rated Horsepower and output current f Dimensions Catalog Constant Torque Variable Torque Frame Size WxHxD Number Enclosure Style Hp Ict Hp Ivt inches SV9F20AP 6 2 3 5 3 4 5 SV9F30AP 6 3 4 5 SV9F40AP 6 z 5 7 5 SV9F50AP 6 5 7 5 7 5 10 SV9F75AP 6 7 5 10 10 14 M5 Nema 1 6 2 x 17 3 x 10 4 SV9010AP 6 10 14 15 19 SV9015AP 6 15 19 20 23 SV9020AP 6 20 23 25 26 SV9025AP
15. installation and startup If any problem occurs please call the telephone number listed on the back of this manual for assistance 7 For instructions on how to use the SVMulti line panel see chapter 7 8 The basic application has only 10 parameters in addition to the motor rating plate data the parameter and application package lock All of these have default values To ensure proper operation verify the nameplate data of both the motor and SV9000 nominal voltage of the motor nominal frequency of the motor nominal speed of the motor nominal current of the motor supply voltage Parameters are explained in chapter 10 4 Follow the start up instructions see chapter 8 10 Your Cutler Hammer SV9000 is now ready for use Cutler Hammer is not responsible for the use of the SV9000 differently than noted in these instructions SV9000 USER MANUAL CONTENTS 1 Safety 2 eee eeceeeeeeeeeeeeeeteeseneeeeeaes 2 2 EU directive ee eeeeceeeeessceeeeeeteesneteeeeees 4 3 Receiving ee eeeeeeeeee eet eeeette eee eeteettaeeeeeete 5 4 Technical data cccceeeeeeceeeeeeeeeeeeeees 7 5 Installation iiine 17 ST Aao acess E 23 7 SVMulti line nnn eceeeeeceeeeeeettetetnseseseececcccceceenneeneees 49 8 Stan p soroeensis areri 61 Q Fault tracing cceeeeeeeeeeeeeeeeeeeeeeeeeees 64 10 Basic application sesseeeeeeeeeneeeeeeneeena 66 11 System parameter group 0
16. isolator plates Utility Control Motor cable cable cable Ch9KYTK2 Figure 6 1 4 10 Cable assembly for open chassis 150 500 Hp voltage code 4 and 5 and 125 400 Hp code 6 and 75 Hp code 2 for NEMA 1 150 500 Hp code 4 and 5 and NEMA 1 75 Hp code 2 SV9000 Wiring Page 41 78 Fixing screws of protective covers Ie d A M X O After cable connections before switching on the utility supply ensure 1 Insert all 10 terminal isolator plates A in the slots between the terminals see figure below 2 Insert and fix three plastic protective covers B C and D over the terminals Securing the terminal isolation plates lt Bend the plate to 4 fitit into a slot Release to lock it in correct position Insert plate into the slots Terminal isolation plates Ch9SUOJAT Figure 6 1 4 11 Cable cover and terminal assembly for open chassis 150 500 Hp voltage code 4 and 5 125 400 Hp code 6 and 75 Hp code 2 and NEMA 1 150 500 Hp code 4 and 5 and 75 Hp code 2 Page 42 78 Wiring SV9000 Control card I O terminals Perera Connect the sh
17. lt 8A 24Vdc CNDA a 2 2 25 lt 0 4A 300Vdc TES T 12 24Vout RO2 3 126 lt 2kVA 250Vac Continuously ae 4 H i lt 2Arms 4 114 DIB4 16 DIB6 on ZE e T17 CMB ND 4 i x dotted line indicates the connection with inverted signal levels 1 Brake Chopper Optional Brake Resistor i Optional Figure 6 1 General wiring diagram open protected chassis units frame sizes M4 M6 SV9000 Page 24 78 iri Reference voltage Reference _ 11 10 Vref a2 Vin 3 GND lin current lin 24Vout GND DIA1 DIA2 0 me 10 DIA3 11 CMA 412 24Vout 13 enD 114 DIB4 115 pips 16 DIB6 GND 117 CMB bs x x dotted line indicates the connection with inverted signal levels RO1 1 1 2 1 V lt 48V 1 lt 50mA 218 RO1 3 23 Ri RO2 1 2 2 RO2 3 1 26 22 ac dc 24 Switching lt 8A 24Vdc 254 lt 0 4A 300Vde lt 2kVA 250Vac Continuously i lt 2Arms 1 Brake Chopper Optional ATA L2 L3 i RFI filter optional Brake Resistor Optional Figure 6 2 General wiring diagram open protected chassis frame size gt M7 and NEMA 1 12 units frame size gt M8 Sv9000 Wiring Page 25 78 1 0 4 20mA Reference i
18. make sure that the mounting surface is relatively flat Mounting holes can be marked on the wall using the template on the cover of the cardboard shipping package Mounting is done with four screws or bolts depending on the size of the unit see tables 5 3 1 and 5 3 2 and figure 5 3 1 for dimensions Units from 25 Hp to 500 Hp have special lifting eyes which must be used see figures 5 3 2 and 5 3 3 The mounting instructions for units over 500 Hp are given in a separate manual If further information is needed contact your Cutler Hammer distributor Voltage Dimensions inches H1 H2 H3 H4 D1 R1 R2 Compact 230 380 480 13 5 NEMA 1 230 380 480 7 230 380 480 5 23 4 0 35 230 380 480 6 7 0 28 NEMA 1 121 230 380 480 2i 0 18 230 380 480 Figure 5 3 1 Mounting dimensions w ig o N i 0 18 0 ACT FACTORY 2 214 0 18 9 1 0 18 0 18 0 18 7 133 6 p22 BLS N 228 loss 7 9 CON O71 O17 PO w IN W jo Fd N as N ee 230 380 480 NIN fon Jono v J IN la foo ina kas jo j ff iy D Chassis Protected 230 380 480 80 480 600 N w o IN In o ee lo l l Joo od l l l l a l M ay lien a w KIB e ja Io oo le 0 o oo Oo Old jo lo bia m le Wet D lalala oo co G0 o o oO o o jo lo N D
19. uneditable when the drive is in RUN status Control panel Page 53 78 If you try to change the value of such a parameter the text locked will appear on the display You can return to the main menu anytime by pressing the Menu button left for 2 3 seconds The basic application embodies only those parameters necessary for operating the device The parameter group 0 is accessible only by opening the Application package lock See Chapter 11 of the SV9000 User s Manual Other applications include more parameter groups Once in the last parameter of a parameter group you can move directly to the first parameter of that group by pressing the browser button up Figure 7 4 1 Parameter value change procedure T Page 54 78 7 5 Reference menu The reference menu can be entered from the main menu when the symbol M3 is visible on the first line of the Multiline panel If the control panel is the active control source the frequency reference can be changed by changing the value on the display with the browser buttons for the selection of the active control source see Chapter 7 6 Programmable push button menu See Figure 7 5 1 Retee D nce yN v ER Figure 7 5 1 Reference setting on the control panel Control panel A SV9000 Move deeper in the menu with the menu button right until the symbol R1 starts to blink Now you are able to alter the frequency reference value with the
20. 1 10 Vref RL lt 500Q P 12 Vin voltage pace lt L4 lin curren i e9 lin 6 24Vout RO1 1 17 GND 1 2 t 22 ooo 8 DIA1 __RO1 3 _ac dc L9 DIA2 ee 10 Dias Roz eBAl24Vde 5 11 CMA 2 2 lt 0 4A 300Vdc lt 2kVA 250Vac Continuously lt 2Arms p 1 12 24Vout RO2 3 126 GND x x dotted line indicates the connection with inverted signal levels 24 V 7 J i R L2 L3 Internal RFI filter 1 Brake Chopper Optional a y e leanne eee Figure 6 3 General wiring diagram NEMA 1 12 units frame sizes M4 to M7 and Compact NEMA 1 units Page 26 78 6 1 Power connections Use heat resistant cables 60 C or higher The cable and the fuses must be sized in accordance with the rated output current of the unit Installation of the cable consistent with the UL instructions is explained in chapter 6 1 4 1 The minimum dimensions for the Cu cables and corresponding fuses are given in the tables 6 1 2 6 1 5 The fuses have been selected so that they will also function as overload protection for the cables Consistent with UL requirements for maximum protection of the SV9000 UL recognized fuses type RK should be used If the motor temperature protection I t is used as overload protection the cables may be selected according to that If 3 or more cable
21. 10kHz 16kHz no derating no derating no derating no derating no derating no derating 15 no derating no derating no derating 40 SV9020 lyr 16 kHz 30 SV9F75 not allowed 2 meee Wr 10 kHz NO SV9F75 lr 16 kHz not allowed not allowed 7 not allowed 125 not allowed 150 not allowed 175 not allowed 200 not allowed notallowed gure 5 2 34 300 not allowed 500 7 e Peo 7 75 noderating 9 notallowed_ C I A VT ee SV 3 6 kHz hN SV9060 Table 5 2 3 Constant output current derating NN 8 yp 10 KHz curves for 400 500 V I variable torque K Sv9050 lyt 10 kHz Ask the details from the factory SV9040 lyr 10 kHz SV9030 16 kHz SV9300 00 VT 3 6kHz 500 SV9300 svoi yT 10 kHz SV9250 Ts 400 lyy 10 kHz SV9125 yr 3 6 kHz 10 kHz 300 VT Sv9200 SV9100 eee yr 10 KHz 200 V9175 VT 10 kHz V07 F 0 ite 100 V9150 VT vT 10 kHz 0 C 0 10 20 30 40 50 Figure 5 2 3 c Figure 5 2 3 d Figure 5 2 3a d Constant output current l derating curves as a function of ambient temperature and switching frequency Page 21 78 Installation SV9000 5 3 Mounting The SV9000 should be mounted in a vertical position on the wall or on the back plane of a cubicle Follow the requirement for cooling see table 5 2 1 and figure 5 2 1 for dimensions To ensure a safe installation
22. 12 2 15 600 Protected Frame Size Enclosure Style Dimensions in 3 15 230 Compact NEMA 1 5 10 230 Protected amp NEMA 1 12 M3 Compact NEMA 1 1 7 5 18 5 380 Compact NEMA 1 M4 Protected amp NEMA 12 11 30 380 Protected amp NEMA 1 12 100 10 25 480 Compact NEMA 1 MA NEMA 2 15 40 480 Protected amp NEMA 1 12 M4B M5B Compact NEMA 1 i 3 20 60 600 Protected 218 765 M5 Protected amp NEMA 12 20 230 Compact NEMA 1 15 30 230 Protected amp NEMA 1 12 22 380 Compact NEMA 1 5 gt 60 Copaci NEVA 1 o 50 60 a0 Roto NENT 7 10 3 10 75 55 90 ay 75125 110 160 a 3 150 200 Cemre e TER 200 250 EET its Contact Factory 175 200 S15 400 M12 NEMA 1 400 500 a2 Distance from inverter to inverter in multiple inverter 250 300 installations 500 Protected enclosure with optional cover c00 2296 Minimum allowable space No space available for fan 680 1000 palo 70 1100 Space for fan change on sides of inverter 500 800 Protected enclosure with optional cover Table 5 2 1 Installation space dimensions Table 5 2 2 Required cooling air Page 18 78 Installation SV9000 V9020 SV9125 sv9015 Sv9100 SV9075 SV9010 SV9060 SV9050 S v9040 SV9F75 SV9F50 SV9F40 SV9030 SV9F30 Sv9025 fsw kHz fsw kHz fe i 8 91011 1213141516 Figure 5 2
23. 2a 3 20 hp Figure 5 2 2b 25 125 HP SV9300 SV9250 SV9200 SV9175 SV9150 J fsw kHz 12 34 5 6 7 8 9 10 11 12 13 14 15 16 Figure 5 2 2c 150 300 HP Figures 5 2 2a c Power dissipation as a function of the switching frequency for 400V and 500V l variable torque for standard enclosures V9075 v9020 SV9015 SV9060 7 V9050 cunnesss SVQO10 eee SV9040 awe R Sv9030 _ SV9F50 Svg025 SV9F40 F mnm aD SV9F20 a fsw kHz fsw kHz Figure 5 2 2d 2 20 HP Figure 5 2 2e 25 75 HP Figures 5 2 2d e Power dissipation as a function of the switching frequency for 230 V l variable torque for standard enclosures Page 19 78 Installation SV9000 300 900 800 250 700 20 SV9F10 600 fa SVOF50 2 SV9F15 2 50 U n 1504 SV9F20 2 wees 3 SV9F30 S40 sea 10 SV9F40 300 E 20 call 100 0 0 3000 10000 16000 3000 10000 16000 Switching frequency Hz Switching frequency Hz Figure 5 2 2f Figure 5 2 29 Power loss W 3000 10000 16000 Switching frequency Hz Figure 5 2 2h Figures 5 2 2 f h Power dissipation as a function of the switching frequency for 400V and 500V I variable torque Compact Nema 1 Page 20 78 Installation SV9000 3 6kHz
24. Display only The drive status indicators are not included in the examples DRIVE STATUS INDICATORS Panel Remote FAULT lights when motor is running shows the selected rotation lights when motor is not running lights when input voltage is supplied and the unit is ready for use lights when a fault in frequency drive occurs Shows the active control source Figure 7 1 1 Control panel with LED display Menu button left Move forward in the menu Menu button right Move backward in the menu Browser button up Move in the main menu and between pages inside the same submenu Change value Browser button down Move in the main menu and between pages inside the same submenu Change value Enter button Acknowledgement of changed value Fault history reset Function as programmable button Reset button Fault resetting Start button Starts the motor if the panel is the active control source Stop button Stops the motor if the panel is the active control source Page 50 78 Control panel SV9000 7 2 Panel operation The panel is arranged in menus and in question are visible on the first line of the submenus The menus are used for display See the SV9000 User s Manual and measurement and control signals parameter the SVReady Application Manual for the settings reference values fault displays specific parameters available for the SV9000 contrast and the programmable butt
25. NEMA 1 Be IS eA SV9015AC 5 15 SV9020AC 5 20 SV9025AC 5 25 Ot faga exes SV9030AC 5 30 Ict continuous rated input and output current constant torque load max 50C ambient Ivt continuous rated input and output current variable torque load max 40C ambient SV9000 Technical data 200 240 Vac 10 15 50 60 Hz 3 Input Protected Chassis Chassis IP 20 IP00 Rated Horsepower and output current i Catalog Frame Size Dimensions Constant Torque Variable Torque WxHxD Number Enclosure Style Hp Ict Hp Ivt inches SV9F20AP 2 2 7 3 10 SV9F30AP 2 3 10 i 7 M4 Protected 4 7x11 4x8 5 SV9F40AP 2 5 16 SV9F50AP 2 5 16 7 5 22 SV9F75AP 2 75 22 10 30 M5 Protected 6 2 x 15 9 x 9 4 SV9010AP 2 10 30 15 43 SV9015AP 2 15 43 20 57 SV9020AP 2 20 57 25 70 SV9025AP 2 25 70 30 83 M6 Protected 8 7 x 20 7 x 11 4 SV9030AP 2 30 83 40 113 SV9040AN 2 40 113 50 139 SV9050AN 2 50 139 60 165 M7 Chassis 9 8 x 31 5 x 12 4 SV9060AN 2 60 165 75 200 SV9075AN 2 75 200 100 264 M8 Chassis 19 5x35x13 9 200 240 Vac 10 15 50 60 Hz 3 Input NEMA 1 IP21 Catalog Rated Horsepower and output current Frame Size Dimensions Number Constant Torque Variable Torque Enclosure Style w xHxD Hp Ict Hp Ivt inches SV9F20AS 2 2 7 3 10 SV
26. NEMA 12 SV9000 models For the Compact NEMA 1 model the board needs to be installed in a separate I O expander box More information can be found in the I O expander board manuals 13 4 Communication SV9000 frequency converters can be connected to DeviceNet Modbus RTU Interbus S Profibus DP and Lonworks systems by using the fieldbus option board The fieldbus board can be installed in the option board position inside the open protected NEMA 1 and NEMA 12 SV9000 models For the compact NEMA 1 model the board needs to be installed in a separate O expander box More information can be found in the separate communication manuals Options Page 77 78 13 6 SVGraphic control panel The SVGraphic control panel can be used inplace of the standard 3 line LCD panel It provides parameters monitored items etc in text format 3 monitored items at the same time in display one monitored item can be shown in increased text size with a graph bar The selected parameter value is shown on a graph bar 3 monitored items can be shown on the graphical trend display the parameters of the frequency converter can be uploaded to the panel and then downloaded to another inverter More information can be found in the SVGraphic Panel manual 13 7 SVDRIVE SVDrive is the PC based tool for control and monitoring of the SV9000 With SVDrive parameters can be loaded from the SV9000 changed saved
27. and other I O s if jumper X4 is in OFF position see figure 6 2 2 1 may have dangerous external voltages connected even if the power is disconnected from the SV9000 The SV9000 has a large capacitive leakage current An upstream disconnect protection device is to be used as noted in the National Electric Code NEC Only spare parts obtained from a Cutler Hammer authorized distributor can be used The SV9000 is meant only for fixed installation Do not make any con nections or measurements when the SV9000 is connected to the utility After disconnecting the utility wait until the unit cooling fan stops and the indicators on the control panel are extinguished if no keypad is present check the indicators in the cover Wait 5 more minutes before doing any work on the SV9000 connections Do not open the cover before this time has run out Do not make any voltage withstand or megger tests on any part of the SV9000 Disconnect the motor cables from the SV9000 before meggering the motor cables Do not touch the IC circuits on the circuit boards Static voltage discharge may destroy the components Before connecting to the utility make sure that the cover of the V9000 is closed Make sure that nothing but a three phase motor is connected to the motor terminal with the exception of factory recommended filters SV9000 Receiving Page 3 78 1 3 Grounding and ground fault protection The SV9000 must always be grounded wi
28. are connected to the protective ground and wires do not have contact with any electrical components in the SV9000 The common input of digital input groups is connected to 24 V or ground of the I O terminal or external supply See 6 2 3 Page 62 78 Startup SV9000 3 Check the quantity and quality of the cooling air chapters 5 1 and 5 2 4 Check that moisture has not condensed inside the SV9000 drive 5 Check that all Start Stop switches connected to the I O terminals are in the Stop state 6 Connect the SV9000 to the utility and switch the power ON 7 Ensure that the parameters of the Group 1 match the application Set the following parameters to match the motor nameplate nominal voltage of the motor nominal frequency of the motor nominal speed of the motor nominal current of the motor supply voltage Look up the values from the nameplate of the motor 8 Start up test without motor Perform either test A or B A Control from the I O terminals turn Start Stop switch to ON position change the frequency reference check from the Monitoring page of the control panel that the output frequency follows the frequency reference turn Start Stop switch to OFF position B Control from the Control Panel change control from the I O terminals to the control panel with the programmable button B2 see chapter 7 6 push the Start button goto the Reference Page and change the frequency reference
29. at line potential when the SV9000 drive is connected to the utility This voltage is extremely dangerous and may cause death or severe injury if you come in contact with it 2 When the SV9000 drive is connected to the utility the motor connections U V W and DC link brake resistor connections are live even if the motor is not running Do not make any connections when the SV9000 drive is connected to 3 the utility line 4 After disconnecting the utility wait until the cooling fan on the unit stops and the indicators in the panel are turned off if no panel check the indicators on the cover Wait at least 5 minutes before doing any work on the SV9000 drive connections Do not open cover before this time has run out The control I O terminals are isolated from the utility potential but the 5 relay outputs and other I O s if jumper X4 is in the OFF position see fig 6 2 2 1 may have dangerous external voltages connected even if the power is off from the SV9000 drive 6 Before connecting the utility make sure that the cover of the SV9000 drive is closed 8 2 Sequence of operation 1 Read and follow the safety precautions 2 After installation ensure that the Drive and motor are connected to ground Utility and motor cables are in accordance with the installation and connection instructions chapter 6 1 Control cables are located as far as possible from the power cables table 6 1 3 1 shields of the control cables
30. insulation checks Connecting cables Motor and utility cables should be stripped according to figure 6 1 4 2 and table 6 1 4 2 Open the cover of the SV9000 according to figure 6 1 4 3 Remove sufficient plugs from the cable cover open chassis or from the bottom of the NEMA 1 12 units Pass cables through the holes in the cable cover Connect the utility motor and control cables to the correct terminals See figures 6 1 4 3 16 SV9000 external RFI filter See RFI filter option manual The installation instructions for M11 and M12 frames are explained in the separate manual for M11 M12 units Contact your Cutler Hammer distributor for more information Cable installation consistent with UL instructions is explained in chapter 6 1 4 1 Check that control cable wires do not make contact with electrical components in the device Connect optional brake resistor cable if required Ensure the ground cable is connected to the terminal of the frequency converter and motor For open chassis units 150 500 Hp connect the isolator plates of the protective cover and terminals according to figure 6 1 4 11 Page 30 78 Wiring SV9000 If a shielded power cable is used connect its shield to the ground terminals of the drive motor and supply panel Mount the cable cover open chassis units and the unit cover Ensure the control cables and internal wiring are not trapped between the cover and the body of the unit NO
31. lin lt The analog input current lin is below 4 mA Check the current loop circuitry 4mA signal range signal source has failed selected 4 20 mA control cable is broken F41 External fault An external fault has been detected at the digital Check the external fault source input Table 7 7 1 Fault codes cont Page 58 78 7 8 Fault history menu The fault history menu can be entered from the main menu when the symbol M6 is displayed on the first line of the Multiline panel The memory of the drive can store the up to the 9 latest faults in the order of appearance The most recent fault has the number 1 the second latest number 2 etc If there are 9 Control panel SV9000 uncleared faults in the memory the next fault will erase the oldest from the memory Pressing the Enter button for about 2 3 seconds will reset the whole fault history Then the symbol F will change to 0 au astory rese Figure 7 8 1 Fault history menu 7 9 Contrast menu The contrast menu can be entered from the main menu when the symbol M7 is visible on the first line of the Multiline display Use the menu button right to enter the edit menu You are in the edit menu when the symbol C starts to blink Then change the contrast using the browser buttons The changes take effect immediately Figure 7 9 1 Contrast setting SV9000 Control panel Page 59 78 7 10 Active warning display When a war
32. recommendations according to output currents I rand lyr 500V range Cu cable Cu cable UTILITY amp MOTOR UTILITY amp MOTOR Ground Ground 000 0 000 0 300MCM 00 300MCM 00 350MCM 000 350MCM 000 2x 250MM 00 2x 250MCM 00 I 2x 350MCM 000 2x 350MCM 000 2x 500MCM 250 MCM 2x 500MCM 250 MCM 2x 500MCM 250 MCM CONTACT FACTORY Table 6 1 3 Utility motor cables and fuse recommendations according to output currents Icrand lyr 400V range Page 28 78 SV9000 600V Cu cable Cu cable 230V Cu cable Cu cable HP ict Fusa UTILITY amp Ivt Fuse UTILITY amp HP Ict Fuse UTILITY amp Ivt Fuse UTILITY amp MOTOR MOTOR MOTOR MOTOR Ground Ground Ground Ground 7 5 10 10 16 16 14 15 14 14 0 75 3 6 10 16 16 4 7 10 16 16 10 14 15 14 14 19 20 12 12 1 47 5 6 15 19 20 12 12 23 25 10 10 1 5 5 6 7 20 23 25 10 10 26 35 8 8 2 7 10 25 26 35 8 8 35 35 3 10 13 15 14 14 30 35 35 42 50 15 14 14 16 40 42 50 52 60 6 6 5 16 22 25 10 10 50 52 60 6 6 62 60 7 5 22 25 10 10 30 35 8 8 6o 62 60 85 100 2 6 10 30 35 8 8 143 50 75 85 100 2 6 100 100 15 43 5
33. see chapter 7 5 1 18 Analog input range Defines the minimum value of the Analog input lin signal terminals 4 5 Page 72 78 Basic Application SV9000 10 5 Motor protection functions in the Basic Application 10 5 1 Motor thermal protection Motor thermal protection protects the motor from overheating In the Basic application Motor thermal protection uses constant settings and always causes a fault trip if the motor is overheated To switch off the protection or to change the settings see SVReady application manual Your SV9000 is capable of supplying A higher than nominal current to the motor Current If the load requires this high current there 947 is a risk that motor will be thermally overloaded This is true especially at low 100 Overload area frequencies as the cooling effect and xlNmotor T thermal capacity of the motor are reduced The motor thermal protection is based on a calculated model which 45 uses the output current of the drive to Nmotor determine the load on the motor The thermal current specifies the load f current above which the motor is gt overloaded See figure 10 5 1 1 If the 35 Hz oe motor current is above the curve the motor temperature is increasing Figure 10 5 1 1 Motor thermal current I curve CAUTION The calculated model does not protect the motor if the airflow to the motor is reduced by an air intake grill that is blocked
34. with the buttons see chapter 7 5 goto the Monitoring Page and check that the output frequency follows the reference see chapter 7 3 push the Stop button SV9000 Startup Page 63 78 9 If possible make a start up test with a motor which is not connected to the process If the inverter has to be tested on a motor connected to the process ensure it is safe to be powered up Inform all possible co workers about the tests switch the utility power OFF and wait until the SV9000 has powered down according to chapter 8 1 point 4 connect the motor cable to the motor and the power terminals of the SV9000 check that all start stop switches connected to the I O terminals are in the OFF state switch the utility power ON repeat test A or B of the test 8 10 Connect the motor to the process if the previous tests were done without the process ensure it is safe to power up inform all possible co workers about the tests repeat test A or B of the test 8 Page 64 78 SV9000 9 FAULT TRACING When a fault trip occurs the fault indicator is illuminated and the fault code and its description are displayed The fault can be cleared with the Reset button or via an I O terminal The faults are stored to the fault history from where they can be viewed see chapter 7 8 The fault codes are explained in table 9 1 codes Overcurrent SV9000 frequency converter has meas Check load ured too high a current gt 4 In in
35. 0 Fulfils EN50082 1 2 EN61800 3 Emissions Equipped with an optional external RFI Filter fulfils EN50081 2 EN61800 3 Safety Fulfils EN50178 EN60204 1 CE UL C UL Fl GOST R check from the unit nameplate specified approvals for each unit Control connections Analog voltage 0 10 V R 200 kQ single ended 10 10V joystick control resolution12 bit accur 1 Analog current 0 4 20 mA R 250 Q differential Digital inputs 6 Positive or negative logic Aux voltage 24 V 20 max 100 mA Pot meter reference 10 V 0 3 max 10 mA Analog output 0 4 20 mA R lt 500 Q resolution 10 bit accur 3 Digital output Open collector output 50 mA 48 V Relay outputs 300 V DC 250 V AC 8A 24V 0 4 A 250 V DC 2 kVA 250 VAC 2 A rms Max switching voltage Max switching load Max continuous load Protective functions Overcurrent protection Trip limit 4 x I Overvoltage protection Utility voltage Trip limit 220 V 230V 240V 380V 400V 1 47xV 1 41xV 1 35xV 1 47xV 1 40x V Utility voltage Trip limit 415 V 440V 460V 480V 500V 1 35x V 1 27xV 1 47xV 1 41xV 1 35x V 525 V 575V 600V 660V 690V 1 77x V 1 62x V 1 55xV 1 41xV 1 35x V Utility voltage Trip limit Undervoltage protection Trip limit 0 65 x V Ground fault protection Protects the inver
36. 0 1 Note B1 Reverse Changes the rotation Forward Reverse Feedback direction of the motor information Available only when the flashes as long as control panel is the the command is active control source carried out B2 Active Selection between I O Control via Control from control terminals and control I O terminals the panel panel B3 Operating Resets the operating No resetting Resets the hours trip hours trip counter when operating counter pushed hours trip reset counter B4 MWh Resets the MWh trip No resetting Resets the counter counter when pushed MWh trip reset counter Table 7 6 1 Programmable push button descriptions Page 56 78 7 7 Active faults menu The active faults menu can be entered from the main menu when the symbol M5 is visible on the first line of the Multiline display as shown in Figure 7 7 1 When a fault brings the frequency converter to a stop the fault code F and the descrip tion of the fault are displayed If there are several faults at the same time the list of active faults can be browsed with the Control panel SV9000 The display can be cleared with the Reset button and the read out will return to the same display it had before the fault trip The fault remains active until it is cleared with Reset button or with a reset signal from the I O terminal Note Remove any external Start signal before resetting the fault to prevent an unintentional restart
37. 0 57 60 6 6 100 100 100 122 125 0 4 20 57 60 6 6 70 80 4 6 125 122 125 0 4 145 100 00 2 25 70 80 4 6 83 100 2 6 150 145 150 00 2 30 83 100 2 6 113 125 0 4 175 222 250 300MCM 00 40 113 125 0 4 h39 150 00 2 200 222 250 300MCM 00 287 300 350MCM 000 50 139 150 00 2 165 200 000 0 250 CONTACT FACTORY 6o 165 200 000 0 oo 200 800 75 200 200 264 300 350MCM 000 Table 6 1 4 Utility motor cables and fuse Table 6 1 5 Utility motor cables and fuse recommendations according to output recommendations according to output currents Icrand lyr 600V range currents Icrand lyr 230V range Voltage CABLE AWG MCM All 230 380 480 All 230 380 480 All 230 380 480 All 230 380 480 600 10 20 230 15 22 380 20 30 480 15 30 230 18 5 22 380 25 30 480 30 50 600 30 45 380 0 Cu 00 Al 40 60 480 60 75 600 40 75 230 55 90 380 350 MCM 000 100 150 480 110 160 380 2x350 MCM Cu 2x500 MCM 150 200 480 2x500 MCM Al 100 150 600 200 250 380 2x600 MCM 2x500 MCM 250 300 480 200 600 315 400 380 4x500 MCM 2x500 MCM 400 500 480 250 300 600 500 380 600 480 CONTACT FACTORY 400 600 630 1000 380 700 1100 480 500 800 600 NEMA 1 12 maximum 3 parallel connected cables can be used T
38. 10 V voltage 10 V reference shorted onthe Check the wiring connected to the reference control card or on an option 10 V reference board F21 24 V supply 24 V supply shorted on the Check the wiring connected to the control card or on an option 24 V reference board F22 EEPROM Parameter restoring error On resetting this fault the drive will F23 checksum interference automatically load the parameter failure component failure default settings Check all parameters before restarting the drive If the fault occurs again contact your Cutler Hammer distributor F25 Microprocessor interference Reset the fault and restart If the watchdog component failure fault occurs again contact your Cutler Hammer distributor F26 Panel The connection between the Check the panel cable and communication drive and the panel doesn t work connectors If the fault occurs error again contact your Cutler Hammer distributor F29 Thermistor The thermistor input on the I O Check the motor load and cooling protection boards has detected a motor Check the thermistor connection If temperature increase there are no thermistors make sure the inputs are short circuited F36 Analog input The analog input current is Check the current loop circuitry Im lt 4 mA below 4 mA signal range 4 signal source failed 20 mA selected control cable broken F41 External fault An external fault has been Check the external fault source detected at th
39. 3 1 Control signal logic If Start forward and Start reverse are both activated when the utility line is connected to the SV9000 then Start forward will be selected for the direction If Start forward and Start reverse are both activated when the control source is changed from the panel to the I O terminals then Start forward will be selected for the direction If both directions are selected the first selected direction has higher priority than the second selected Page 68 78 Basic Application 10 4 Parameters Group 1 Parameter Minimum frequency O fmax Default 0Hz Customer SV9000 Description Maximum frequency fin 1 20 500 Hz 60 Hz Acceleration time 0 1 3000 0 s 3 0s Time from fmin 1 1 to fmax 1 2 Deceleration time 0 1 3000 0 s 3 05 Time from fmax 1 2 to fmin 1 1 Multi step speed reference 1 fmax f 1 1 1 2 10 Hz Multi step speed reference 2 fmin fmax 1 1 1 2 60 Hz Current limit 0 1 2 5 x In sv9 1 5 x In svg Output current limit A of the unit V Hz ratio selection o 1 0 Linear 1 Squared V Hz optimization o 1 0 None 1 Automatic torque boost Nominal voltage of the motor 180 690 V 230 V 380 V 480 V 600 V Voltage code 2 Voltage code 4 Voltage code 5 Voltage code 6 Nominal frequency of the motor 30 500 Hz 60 Hz f from the
40. 5 1 x 39 4 x 15 4 SV9700AN 5 700 880 800 1020 SV9800AN 5 800 1020 900 1070 SV9900AN 5 900 1070 1000 1200 M12 Chassis 77 9x39 4 x 15 4 SV9H10AN 5 1000 1200 SV9H11AN 5 1100 1300 2 Ict rated input and output current constant torque load max 50C ambient Ivt rated input and output current variable torque load max 40C ambient Protected Enclosure with Optional Cover SV9000 Technical data Page 13 78 440 500Vac 10 15 50 60 Hz 3 Input NEMA 1 IP21 440 500Vac 10 15 50 60 Hz 3 Input Rated Horsepower and output current Dimensions Catalog Constant Torque Variable Torque Frame Sice WxHxD Number Enclosure Style i Hp inches SV9F30AS 5 3 SV9F40AS 5 SV9F50AS 5 5 M4 NEMA 1 4 7 x 15 4 x 8 5 SV9F75AS 5 7 5 V9010AS 5 10 V9015AS 5 15 M5 NEMA 1 6 2 x 20 3 x 9 4 SV9020AS 5 20 SV9025AS 5 25 SV9030AS 5 30 SV9040AS 5 40 M6 NEMA 1 8 7 x 25 6 x 11 4 SV9050AS 5 50 SV9060AS 5 60 SV9075AS 5 75 SV9100AS 5 100 M7 NEMA 1 14 7 x 39 4 x 13 0 V9125AS 5 125 SV9150AS 5 150 SV9175AS 5 M8 NEMA 1 19 5 x 47 6 x 13 9 SV9200AS 5 200 SV9250AS 5 250 SV9300AS 5 300 M9 NEMA 1 27 6 x 56 1 x 15 4 SV9400AS 5 400 SV9500AS 5 Contact Factory NEMA 12 IP54 Ict
41. 6 25 26 30 35 SV9030AP 6 30 35 40 42 SV9040AP 6 40 42 50 52 SV9050AP 6 50 52 60 62 M6 Nema 1 8 7 x 24 3 x 11 4 SV9060AP 6 60 62 75 85 SV9075AP 6 75 85 100 100 SV9100AN 6 100 100 125 122 SV9125AN 6 125 122 150 145 M8 Chassis 19 5 x 35 0 x 13 9 SV9150AN 6 150 145 SV9175AN 6 200 222 aes SV9200AN 6 200 222 250 287 M9 Chassis 27 6 x 39 4 x 15 4 SV9250AN 6 250 287 300 325 SV9300AN 6 300 325 400 390 M10 Chassis 38 9 x 39 4 x 15 4 SV9400AN 6 400 400 500 490 M11 Chassis 55 1 x 39 4 x 15 4 SV9500AN 6 500 490 600 620 Svecooans soo e20 z0 700 wwi2 chassis 779x394x154 SV9800AN 6 800 780 Ict rated input and output current constant torque load max 50C ambient Ivt rated input and output current variable torque load max 40C ambient Protected Enclosure with Option SV9000 4 3 Specifications Utility Input voltage V Technical data Page 15 78 200 240V 380 440V 440 500V 525 690V 15 10 connection Input frequency 45 66 Hz Motor Output voltage O Vin Connection Continuous output current lor ambient max 50 C overload 1 5 x lor 1min 10 min lyr ambient max 40 C 1 1 x lyy 1min 10 min Starting torque 200 Starting current 2 5 x lor 2 s every 20 s if output frequency lt 30 Hz and if the heatsink temperature lt 60 C Output frequency 0 500 Hz Frequency resolution 0 01
42. 80 110 210 Sv 315AJ 4 315 600 400 750 R a Ict continuous rated input and output current constant torque load max 50C ambient Ivt continuous rated input and output current variable torque load max 40C ambient Page 12 78 Technical Data SV9000 440 500Vac 10 15 50 60 Hz 3 Input Protected Chassis Chassis IP20 IP00 Rated Horsepower and output current f Dimensions Catalog Constant Torque Variable Torque Brame sie WxHxD Number Enclosure Style Hp Ict Hp Ivt inches SV9F30AP 5 3 5 Sears 3 2 z M4 Protected 4 7x11 4x8 5 SV9F75AP 5 7 5 11 10 15 SV9010AP 5 10 15 15 21 SV9015AP 5 15 21 20 27 M5 Protected 6 2 x 15 9 x 9 4 SV9020AP 5 20 27 25 32 SV9025AP 5 25 34 30 40 SV9030AP 5 30 40 40 52 SV9040AP 5 40 52 50 65 M6 Protected 8 7 x 20 7 x 11 4 SV9050AP 5 50 65 60 77 SV9060AP 5 60 77 75 96 SV9075AN 5 75 96 100 125 SV9100AN 5 100 125 125 160 M7 Chassis 9 8 x 31 5 x 12 4 SV9125AN 5 125 160 150 180 SV9150AN 5 150 180 SV9175AN 5 7 200 260 M8 Chassis 19 5 x 35 0 x 13 9 SV9200AN 5 200 260 250 320 SV9250AN 5 250 320 300 400 dee SV9300AN 5 300 400 400 460 M9 Chassis 27 6 x 39 4 x 15 4 SV9400AN 5 400 480 500 600 SV9500AN 5 500 600 600 672 M10 Chassis 38 9 x 39 4 x 15 4 SV9600AN 5 600 700 700 880 M11 Chassis _ 5
43. 9F30AS 2 3 10 M4 NEMA 1 4 7x15 4x8 5 SV9F40AS 2 5 16 SV9F50AS 2 5 16 7 5 22 SV9F75AS 2 75 22 10 30 M5 NEMA 1 6 2 x 20 3 x 9 4 SV9010AS 2 10 30 15 43 SV9015AS 2 15 43 20 57 SV9020AS 2 20 57 25 70 SV9025AS 2 25 70 30 33 M6 NEMA 1 8 7 x 25 6 x 11 4 SV9030AS 2 30 83 40 113 SV9040AS 2 40 113 50 139 SV9050AS 2 50 139 60 165 M7 NEMA 1 14 7 x 39 4 x 13 SV9060AS 2 60 165 75 200 V9075AS 2 75 200 100 264 M8 NEMA 14 19 5 x 50 8 x 14 200 240 Vac 10 15 50 60 Hz 3 Input NEMA 12 IP54 Catalog Rated Horsepower and output current Beanie Sised Dimensions Number Constant Torque Variable Torque Enclosure Style w xHxD Hp Ict Hp Ivt inches SV9F20AJ 2 2 7 3 10 SV9F30AJ 2 3 10 M4 NEMA 12 4 7x15 4 x8 5 SV9OF40AJ 2 5 16 SV9F50AJ 2 5 16 7 5 22 SV9F75AJ 2 75 22 10 30 M5 NEMA 12 6 2 x 20 3 x 9 4 SV9010AJ 2 10 30 15 43 SV9015AJ 2 15 43 20 57 SV9020AJ 2 20 57 25 70 SV9025AJ 2 25 70 30 83 M6 NEMA 12 8 7 x 25 6 x 11 4 SV9030AJ 2 30 83 40 113 SV9040AJ 2 40 113 50 139 SV9050AJ 2 50 139 60 165 M7 NEMA 12 14 7 x39 4x 13 SV9060AJ 2 60 165 75 200 SV9075AJ 2 75 200 100 264 M8 NEMA 12 19 5 x 50 8 x 14 Ict continuous rated input and output current constant torque load max 50C ambient Ivt continuous rated input and output current variable torque load max 40C ambient Protected Enclosure with Option
44. B4 DIB5 Frequency ref Multi step speed select 2 open open Ref Vin par 1 17 0 closed open Multi step ref 1 open closed Multi step ref 2 closed closed Ref term 4 5 Fault reset Contact open no action Contact closed fault reset Common for DIB4 DIB6 Connect to GND or 24V Analog output 0 20 mA 0 maximum frequency par 1 2 Output frequency R max 500 Q Digital output activated the SV9000 READY is ready to operate Relay output 1 Relay activated SV9000 is RUN operating motor is running Relay output 2 Relay activated fault trip has FAULT occured Figure 1 2 1 Control connection example SV9000 Basic Application Page 67 78 10 3 Control Signal Logic Figure 10 3 1 shows the logic of the I O control signals and push buttons BASIC PARAMETERS Group 1 1 5 Multi step speed reference 1 1 6 Multi step speed reference 2 1 17 Basic reference selection Panel reference Start Stop buttons aS SON RST button Prog button 1 Internal frequency reference Multi step speed select 1 Internal Start Stop Start forward all O E ney a i Internal and reverse reverse Start reverse logic Reverse d Internal fault reset Fault reset input External fault input control line sgnalline CH012K00 Figure 10
45. Hz Control Control method characte ristics Frequency Control V Hz Open Loop Sensorless Vector Control Closed Loop Vector Control Switching frequency 1 16 kHz depending on horsepower rating Frequency Analog P Resolution 12 bit accuracy 1 reference Panel refer Resolution 0 01 Hz Field weakening point 30 500 Hz Acceleration time 0 1 3000 s Deceleration time 0 1 3000 s Braking torque DC brake 30 T without brake option Environ Ambient operating mental temperature 10 no frost 50 C at lor 1 5 x lor max 1min 10min 10 no frost 40 C at lyy 1 1 x I max 1min 10 min limits Storage temperature 40 C 60 C Relative humidity lt 95 no condensation allowed Air quality chemical vapors mechanical particles IEC 721 3 3 unit in operation class 3C2 IEC 721 3 3 unit in operation class 3S2 Altitude 1000m 3300 ft maximum without derating Vibration IEC 721 3 3 Operation max displacement amplitude 3 mm at 2 9 Hz Max acceleration amplitude 0 5 G at 9 200 Hz Shock IEC 68 2 27 Operation max 8 G 11 ms Storage and shipping max 15 G 11 ms in the package Enclosure Table 4 3 1 Specifications Protected Chassis IP20 and Chassis IP20 Compact NEMA 1 IP20 NEMA 1 IP21 NEMA 12 IP54 Page 16 78 Noise immunity Technical data Sv900
46. TE The connection of the transformer inside the unit in frame sizes M7 M12 has to be changed if other than the default supply voltage of the drive is used Contact your Cutler Hammer distributor if more information is needed Voltage Code VC Default Supply Voltage 2 230V 4 380V 480V 600V SV9000 Wiring Page 31 78 6 1 4 1 Cable selection and installation for the UL listing For Installation and cable connections the fol In addition to the connecting information the lowing must be noted Use only with copper tightening torque of the terminals are defined wire temperature rating of at least 60 75 C in the table 6 1 4 1 2 Units are suitable for use on a circuit capable of delivering not more than the fault RMS symmetrical amperes mentioned in the table 6 1 4 1 1 480V maximum FRAME Maximum RMS symmetrical amperes on supply circuit Table 6 1 4 1 1 Maximum symmetrical supply current Tightening O N 20 15 20 220 18 5 22 380 30 45 The isolated standoff of the busbar does not withstand the listed tightening torque Use a wrench to apply counter torque when tightening Table 6 1 4 1 2 Tightening torque Page 32 78 Wiring SV9000 Stripping Lengths in Frare KW Voltage Stripping Lengths in Fame Hoc M3 All 230 380 480 0 47 2 2 2 2 0 47 M4 All 230 380 480 0 24 1 4 2 4 0 6 MB All 230 380 480 M5 All
47. able 6 1 6 Maximum cable sizes of the power terminals SV9000 Wiring Page 29 78 6 1 4 Installation instructions If a SV9000 open chassis unit is to be installed outside a control cabinet or a separate cubicle a protective P20 cover should be installed to cover the cable connections see figure 6 1 4 3 The protective cover may not be needed if the unit is mounted inside a control cabinet or a separate cubicle All open chassis SV9000 units should always be mounted inside a control cabinet or a separate cubicle Avoid long parallel runs with other cables Ifthe motor cable runs in parallel with the other cables the minimum distances given in table 6 1 4 1 between the motor cable and control cables should be followed These minimum distances apply also between the motor cable and signal cable of other systems The maximum length of a motor cable can be 600ft 180 m except for ratings 1 5 Hp and below max length is 160 ft 50 m and 2 Hp max length 330 ft 100 m The power cables should cross other cables at an angle of 90 degrees An output dv dt filter option is required for motor cable lengths exceeding 33ft 10m for drive 2 Hp and below and 100ft 83m for drives 3Hp and larger 2 Locate the motor cable away from the other cables Distance Motor between cables cable length ft m ft m 1 0 3 lt 165 50 3 3 1 lt 600 180 Table 6 1 4 1 Minimum cable distances See chapter 6 1 5 for cable
48. aration of Conformity are available upon request SV9000 3 RECEIVING This Cutler Hammer SV9000 drive has been subjected to demanding factory tests before shipment After unpacking check that the device does not show any signs of damage and that the SV9000 is as ordered refer to the model designation code in figure 3 1 In the event of damage please contact and file a claim with the carrier involved immediately 3 1 Catalog Number Receiving Page 5 78 If the received equipment is not the same as ordered please contact your distributor immediately Note Do not destroy the packing The template printed on the protective cardboard can be used for marking the mounting points of the SV9000 on the wall SV9 015 A C 5M0 A 00 Model SV9000 Hp kW size at CT rating Series only A at this time Enclosure Rating C Compact Nema 1 IP20 N Std Chassis IP00 P Std protected chassis IP20 S Std NEMA 1 IP21 J Std NEMA 12 IP54 Voltage 2 208 V to 240 V 4 380 V to 440 V 5 440 V to 500 V 6 525 V to 690 V Control Communication Options 00 No modification 01 5 digital inputs 2 analog inputs 1 Voltage 1 Current thermistor input encoder input 02 5 digital inputs relay output thermistor input 03 5 digital inputs 2 analog inputs 2 Voltage 3 relay outputs ana
49. browser buttons Pressing the Enter button is not necessary Motor speed changes as soon as the frequency reference changes or the load inertia allows the motor to accelerate or decelerate In some applications there might be several references freq reference Preq reference O Fpp Epee 45 Hz erence C 122 45 Hz SV9000 7 6 Programmable push button menu The programmable push button menu can be entered from the main menu when the symbol M4 is visible on the first line of the Multiline display In this menu there are four functions for the Enter button The functions are available in this menu only In other menus the button is used for its original purpose The status of the controlled func tion is shown through a feedback signal Enter the edit menu with the menu button right Then the symbol B1 starts to blink B2 Panel Control B1 Reverse 1 Figure 7 6 1 Programmable push button Control panel Page 55 78 To change the button value push the Enter button after which the new feedback value appears and the button sign B is replaced with a black square blinking together with the button number After releasing the Enter button the black square reverts to B The new value stops blinking when the new value e g reverse direction has been received and put into operation See Figure 7 6 1 Button Button Function Feedback information number description
50. cable from the motor and open any bridging connections in the motor connection box Measure insulation resistance of each motor winding The measurement voltage has to be at least equal to the utility voltage but not exceed 1000V The insulation resistance must be gt 1MQ Wiring SV9000 6 2 Control connections Basic connection diagram is shown in the figure 6 2 1 The functionality of the terminals for the Basic application is explained in chapter 10 2 If one of the SVReady applications is selected check the application manual for the functionality of the terminals for that application 6 2 1 Control cables The control cables should be minimum of 20 gauge shielded multicore cables see table 6 1 1 The maximum wire size rating of the terminals is 14 6 2 2 Galvanic isolation barriers The control connections are isolated from the utility potential and the I O ground is connected to the frame of the SV9000 via a1 MQ resistor and 4 7 nF capacitor The control I O ground can also be connected directly to the frame by changing the position of the jumper X4 to ON position see figure 6 2 2 1 Digital inputs and relay outputs are isolated from the I O ground SV9000 Wiring Page 47 78 Terminal Function Specification 10V ef Reference voltage output Burden max 10 mA Vin Analog signal input Signal range 10 V 10 V DC GND I O ground lint Analog signal input Signal range 0 4
51. e digital input Page 66 78 Basic Application Sv9000 10 BASIC APPLICATION 10 1 General The Basic Application is the default setting as Parameters are explained in chapter 10 4 The delivered from the factory Control I O signals function of motor thermal and stall protection of the Basic application are fixed not inthe Basic Application is explained in chapter programmable and it only has parameter 10 5 Group 1 NOTE Remember to connect the CMA 10 2 Control Connections and CMB inputs Reference potentiometer 1 10 kQ Terminal Signal Description 10V Reference output Voltage for a potentiometer etc Vint Analog input voltage Frequency reference activated if range 0 10 V DC terminals 14 and 15 open and parameter 1 17 0 default value GND I O ground Ground for reference and controls lint Analog input current Frequency reference activated if lin range 0 20 mA terminals 14 and 15 closed or open and parameter 1 17 1 Control voltage output Voltage for switches etc max 0 1 A O ground Ground for reference and controls Start forward Contact closed start forward Start reverse Contact closed start reverse External fault input Contact open no fault Contact closed fault Common for DIA1 DIA3 Connect to GND or 24V Control voltage output Voltage for switches same as 6 V O ground Ground for reference and controls Multi step speed select 1 D
52. e of parameters 1 1 and 1 2 is changed to 500 Hz At the same time the panel reference display resolution is changed from 0 01 Hz to 0 1 Hz The max value is changed from 500 Hz to 120 Hz when parameter 1 2 is set to 119 Hz in Stop state and the Enter key is pressed Acceleration time deceleration time These limits correspond to the time required for the output frequency to accelerate from the set minimum frequency par 1 1 to the set maximum frequency par 1 2 Multi step speed reference 1 Multi step speed reference 2 Parameter values are limited between minimum and maximum frequency A f Hz Ret liq ase ea es Padi Posse eases ee Ref Vin 4 Par 1 17 0 Par 1 5 Closed i DIB4 pen l l DIB5 Open i UD012K06 Figure 10 4 1 1 Example of Multi step speed references Current limit This parameter determines the maximum motor current that the SV9000 will provide short term V Hz ratio selection Linear The voltage of the motor changes linearly with the frequency from 0 0 Hz to the nominal frequency of the motor The nominal voltage of the motor is supplied at this frequency See figure 10 4 1 2 Linear V Hz ratio should be used in constant torque applications This default setting should be used if there is no special requirement for another setting Page 70 78 Basic Application sSv9000 1 9 Squared The voltage of the motor changes followin
53. g a squared curve from 0 Hz 1 to the nominal frequency of the motor The Nominal voltage of the motor is supplied at this frequency See figure 10 4 1 2 The motor runs undermagnetized below the nominal frequency and it produces less torque and electromechanical noise A squared V Hz ratio can be used in applications where the torque demand from the load is proportional to the square of the speed e g in centrifugal fans and pumps V Default Nominal voltage Field weakening point the motor i Default Nominal frequency of the Squared motor Pf Hz Figure 10 4 1 2 Linear and squared V Hz curves V Hz optimization Automatic The voltage to the motor changes automatically which allows the torque motor to produce sufficient torque to start and run at low frequencies boost The voltage increase depends on the motor type and horsepower Automatic torque boost can be used in applications where starting torque due to starting friction is high e g in conveyors NOTE In high torque low speed applications it is likely the motor will overheat If the motor has to run for a prolonged time under these conditions special attention must be paid to cooling the motor Use external cooling for the motor if the operating temperature rise is too high Nominal voltage of the motor Find the rated voltage Vp from the nameplate of the motor Note If the nominal motor voltage is lower than the supply voltage check
54. he motor underload protection has tripped Check the motor and possible belts etc F18 Analog input hard Component failure on control board Contact your Cutler Hammer ware fault distributor F19 Option board identi Reading of the option board has failed Check the installation fication If installation is correct contact your Cutler Hammer distributor F20 10 V voltage refer 10 V reference shorted on control board or option Check the cabling from 10 V ence board reference voltage F21 24 V supply 24 V supply shorted on control board or option Check the cabling from 24 V board reference voltage F22 EEPROM check Parameter restoring error On resetting this fault the drive F23 sum fault interference fault will automatically load the pa component failure rameter default settings Check all parameter settings after re set If the fault occurs again contact your Cutler Hammer distributor F25 Microprocessor interference fault Reset the fault and restart If the watchdog component failure fault occurs again contact your Cutler Hammer distributor F26 Panel communica The connection between panel and the SV9000 fre Check the panel cable tion error quency drive is not working F29 Thermistor protec Thermistor input of the I O expander board has de Check motor cooling and loading tion tected increase of the motor temperature Check the thermistor connection If there are no thermistors make sure the inputs are short circuited F36 Analog input
55. ication 4 Multi step Speed Application 5 Pl control Application 6 Multi purpose Control Application 7 Pump and fan control Application 0 2 Parameter 0 5 0 Loading ready Select loading 75 loading 1 Load default settings 2 Read up parameters to user s set 3 Load down user s set parameters 4 Read parameters up to the panel possible only with the graphic panel 5 Load down parameters from the panel possible only with graphic panel 0 3 Language 0 5 0 English 75 selection 1 German 2 Swedish 3 Finnish 4 Italian 5 French Table 11 1 System parameters Group 0 11 2 Parameter descriptions 0 1 Application selection With this parameter the Application type can be selected The default setting is the Basic Application Applications are described in chapter 12 Page 74 78 System parameter group 0 SV9000 0 2 Parameter loading With this parameter it is possible to do several types of parameter load operations After the operation is completed this parameter value changes automatically to 0 loading ready 0 Loading ready Select loading Loading operation has been completed and the drive is ready to operate 1 Load default settings By setting the value of parameter 0 2 to 1 and then pressing the Enter button the parameter default values for the application selected with parameter 0 1 are loaded Use this when you want to restore the default set 2 Read u
56. ield to the terminal Utility cable terminals DC link brake resistor terminals Motor cable terminals Ground terminal _ Ground terminal Ch5CX6 amp ee eee Control cable 5 Lo Motor cable ww Brake resistor cable Utility cable Figure 6 1 4 12 Cable assembly for open chassis 10 30 Hp voltage code 6 Sv9000 Wiring Page 43 78 Control card I O terminals Connect the shield to the terminal Utility cable terminals DC link brake resistor terminals Motor cable terminals Ground terminal A gt Ground terminal Ch6CX6 Control cable J ee Motor cable Utility cable 7 Brake resistor cable Figure 6 1 4 13 Cable assembly for open chassis 40 100 Hp voltage code 6 Page 44 78 Wiring SV9000 Utility cable DC link brake Motor cable terminals resistor terminals L1 L2 L3 terminals U V W D Bi sas arate SW qo Yellow Yellow green green protective protective cable cable Ground Ground terminal terminal
57. input and output current constant torque load max 50C ambient Ivt continuous rated input and output current variable torque load max 40C ambient Protected Enclosure with Option SV9000 Technical data Page 11 78 380 440Vac 10 15 50 60 Hz 3 Input NEMA 1 IP21 Rated Kilowatts and output current Catalog Frame Size Dimensions Constant Torque Variable Torque a xHx Number Enclosure Style h Svarsensa ez 65 3 8 sversoasa 3 e f 4 w0 Svor oasa 4 fio fes f VANEMAT 47x194x99 i M5 NEMA 1 6 2 x 20 3 x 9 4 32 18 5 42 PsvaoreAsa 185 42 22 48 _ sva022as 4 22 48 30 60 SV9030AS 4 30 60 37 75 M6 NEMA1 8 7x25 6x11 4 a EE 55 110 75 90 110 o0 Sv090AS 4 90 180 110 M8 NEMA1 19 5x 47 6x 13 9 See R SV 315AS 4 315 600 400 750 eee SVO400AS 4 i 380 440Vac 10 15 50 60 Hz 3 Input NEMA 12 IP54 Rated Kilowatts and output current Dimensions Catalo a Variable Torque ames wxHxp Weigh oe ve Cinches TARDE NERE N Sv FaoaJ4 3 e a SV9F40AJ 4 EE E da A peer SV F55AJ 4 SV9F75AJ 4 SV9011AJ 4 M5 NEMA 12 6 2 x 20 3 x 9 4 SV9015AJ 4 Psveotsasa 185 42 22 a8 C Svoo22AaJ4 22 a8 30 60 SV9030AJ 4 30 60 37 75 M6 NEMA12 87x 256x114 Sv9037AJ 4 37 75 45 20 SV9045AJ 4 45 90 55 110 e oe Tsva090Au 4 90 1
58. ion Second set of ramps and choice of linear or S curve DC braking at start and stop Three prohibit frequency lockout ranges Programmable V Hz curve and switching frequency Autorestart function Motor Thermal and Stall protection fully programmable Motor Underload protection Unused analog input functions 12 4 Multi step Speed Application The Multi step Speed Control Application can be used where fixed speed references are required 9 different speeds can be programmed one basic speed 7 multi step speeds and one jogging speed The speed steps are selected with digital signals DIB4 DIB5 and DIB6 If the jogging speed is used DIA3 can be programmed for jogging speed select The basic speed reference can be either voltage or current signal via analog input terminals 2 3 or 4 5 All outputs are freely programmable Other additonal functions Programmable Start stop and Reverse signal logic Analog input signal range selection Two frequency in band limit indications Torque in band limit indication Reference in band limit indication Second set of ramps and choice of linear or S curve DC braking at start and stop Three prohibit frequency lockout ranges Programmable V Hz curve and switching frequency Autorestart function Motor Thermal and Stall protection fully programmable Motor Underload protection Unused analog input functions Page 76 78 12 5 Pl con
59. is removable Technical data Page 7 78 and can be mounted externally and connected via a cable to the drive The Control I O block is isolated from line potential and is connected to ground via a 1 MQ resistor and 4 7 nF capacitor If needed the Control I O block can be grounded without a resistor by changing the position of the jumper X4 GND ON OFF on the control board The basic Control interface and parameters Basic application make the inverter easy to operate If a more versatile interface or parameter settings are needed an optional application can be selected with one parameter from a SVReady application package The application package manual describes these in more detail An optional Brake Chopper can be mounted in the unit at the factory Optional I O expander boards are also available Input and Output EMC filters are not required for the functionality of the drive they are only required for compliance with the EU EMC directive Brake resistor if optional brake chopper is installed Rectifier Input EMC Control Panel option ee Galvanic Isolator Optional E Brake i Chopper Output EMC filter Figure 4 1 SV9000 block diagram Page 8 78 4 2 Power ratings SV9000 200 240 Vac 10 15 50 60 Hz 3 Input COMPACT NEMA 1 IP20 Catalo Rated Ho
60. log output voltage thermistor input encoder input 04 5 digital inputs 3 relay outputs analog output thermistor input 05 Encoder board 30 DeviceNet network communications 31 Profibus network communications 32 ModBus RTU network communications 33 InterBus S network communications 34 LonWorks network communications 35 SDS network communications Dynamic Braking Chopper Circuit A No chopper circuit B Chopper circuit included Chopper circuit is standard in all Compact NEMA 1 sizes Control Panel Software other than 0 denotes special M SVMulti line G SVGraphic Available as a factory installed option only Control and communication options for Compact NEMA 1 are included in a separate expansion box Horsepower rating for the SV9000 is selected based on the constant torque CT rating Variable torque VT ratings are typically one Hp rating higher Please see the tables in Technical Data for equivalent VT part number Figure 3 1 Catalog number system Page 6 78 Receiving Sv9000 3 2 Storing If the SV9000 must be stored before installation and startup check that the ambient conditions in the storage area are acceptable temperature 40 C 60 C 40 F 140 F relative humidity lt 95 no condensation allowed 3 3 Warranty This equipment is covered by the Cutler Hammer standard drive warranty p
61. lwsirssicennii eset 66 3 3 WWANTOINY ereid cts secacsepettiesecenseeness 6 10 2 Control connections bese cee cscs 66 4 Technical data cceeceeeeseeteeeeee 7 10 3 Control signal logic 2 67 10 4 Parameters group 1 00 68 4A GONe lal sseesetevseeetecieecscieanserscees 7 nee 4 2 Power ratingS sesiis isss 8 Dee Desoripions ae nak oe 4 3 Specifications 2 0 0 eeeeeee 15 10 5 Motor protection functions in f the Basic Application 72 5 Installation ccsssssssssseseessesseesssseees 17 10 5 1 Motor thermal protection 72 5 1 Ambient conditions cccccce 17 10 5 2 Motor stall warning 72 5 2 COON risiini ans 17 11 System parameter group 0 73 3 MOUNTING eesriide eistis ieres 6 a 11 1 Parameter table 0 ee 73 See eens ogra ee eC 11 2 Description eee ZB 6 1 Power connections cccccee 26 ne PRSP 6 1 1 Utility cable eeccecceeeceeeeeeeeeee 26 12 SVReady application package 75 6 1 2 Motor cable sirisser sn 26 12 1 Application selection 00 75 6 1 3 Control cable 26 12 2 Standard Application 00 75 6 1 4 Installation instructions 29 12 3 Local Remote Application 75 6 1 4 1 Cable selection and 12 4 Multi step Speed Application 75 installation for UL listing 31 12 5 Pl control Application 4 76 6 1 5 Cable and motor insulation 12 6 Multi purpose Control App
62. measurement has detected that supervision there is no current in one motor phase F12 Brake chopper brake resistor not installed Check brake resistor supervision brake resistor broken If resistor is OK the chop brake chopper broken per is broken Contact your Cutler Hammer dis tributor F13 SV9000 under Temperature of heat sink below 10 C Ld temperature F10 F11 SV9000 Page 65 78 Fault Fault Possible cause Checking codes F14 SV9000 Temperature of heatsink over Check the cooling air flow overtemperature 75 C Check that the heat sink is clean For Compact NEMA 1 over Check the ambient temperature 80 C Check that the switching frequency is not too high for the ambient temperature and load F15 Motor stalled The motor stall protection has Check the motor tripped F16 Motor The SV9000 motor temperature Decrease motor load overtemperature calculating model has calculated Check the temperature model a motor overtemperature parameters if the motor wasn t too hot F17 Motor underload The motor underload protection Check motor and possible belts etc has tripped F18 Analog input Component failure on the control Contact your Cutler Hammer hardware fault card distributor F19 Option board Reading of the option board has Check the installation of the board identification failed If the installation is OK contact your Cutler Hammer distributor F20
63. nal terminals Fix the control as DC link brake cable with a tie resistor terminals wrap Motor cable terminals Ground terminal paon cA N E Ground terminals Rubber grommets Motor cable Control cable Brake resistor cable Ch6IP2154 Utility cable Figure 6 1 4 8 Cable assembly for Standard NEMA 1 25 60 Hp voltage code 4 and 5 and 15 30 Hp code 2 v9000 Wiring Page 39 78 Utility cable E Ground terminal PE Utility cable terminals L1 L2 L3 Power card Control card Control I O terminals Connect the screen to the terminal Fix the control cable with a tie wrap DC link Brake resistor terminals Ground Motor cable terminals terminals PE Brake resistor cable Motor cable Control cable Figure 6 1 4 9 Cable assembly for open chassis 75 125 Hp voltage code 4 and 5 40 60 Hp code 2 Page 40 78 Wiring SV9000 Control I O terminals Control cable grounding Control cable fixing PE terminal for utility and motor cables link brake resistor Insulated terminals yellow green grounding conductor twisted of cable shield Terminal
64. nameplate of the motor Nominal speed of the motor 1 20000 rpm 1710 rpm Np from the nameplate of the motor Nominal current of the motor Ip Mot 2 5 X In svg In svo from the nameplate of the motor Supply voltage 208 240 230 V Voltage code 2 380 440 380 V Voltage code 4 380 500 480 V Voltage code 5 525 690 600 V Voltage code 6 Application package lock o1 1 0 package lock open Application is selected by parameter 0 1 Parameter value lock Disables parameter changes 0 changes enabled 1 changes disabled STOP Basic frequency reference selection 0 analog input Vin 1 analog input lin 2 reference from the panel Analog input lin range Table 10 4 1 Group 1 basic parameters Note Parameter value can be changed only when the SV9000 is stopped 0 0 20 mA 1 4 20 mA If 1 2 gt motor synchr speed check suitability of motor and drive system Default value for a four pole motor and a nominal size SV9000 SV9000 Basic Application Page 69 78 10 4 1 Descriptions 1 1 1 2 1 3 1 4 1 5 1 6 1 7 1 8 Minimum maximum frequency Defines the frequency limits of the SV9000 Default maximum value for parameters 1 1 and 1 2 is 120 Hz By setting 1 2 120 Hz in Stop state RUN indicator not lit and pressing the Enter key the maximum valu
65. ne to other Electro Magnetic Disturbances in the environment A Technical Construction File TCF exists which demonstrates that the SV9000 drives fulfill the requirements of the EMC directive A Technical Construction File has been used as a statement of conformity with the EMC directive as it is not possible to test all combinations of installation 2 2 2 Technical criteria The design intent was to develop a family of drives which is user friendly and cost effective while fulfilling the customer needs EMC compliance was a major consideration from the outset of the design The SV9000 series is targeted at the world market To ensure maximum flexibility yet meet the EMC needs of different regions all drives meet the highest immunity levels while emission levels are left to the user s choice The SV9000 does not include the required EMC filter which is available as an option For use within the EU the end user takes personal responsibility for EMC compliance EU directive SV9000 2 2 3 EMC levels The SV9000 series does not fulfil any EMC emission requirements without an optional RFI filter either built in or separate With an RF I filter the drive fulfils the EMC emission requirements in the heavy industrial environment standards EN50081 2 EN61800 3 All products fulfil all EMC immunity requirements standards EN50082 1 2 EN61800 3 2 2 4 Manufacturer s Declaration of Conformity Manufacturer s Decl
66. ning occurs a text withasymbol The warning on the display does not A appears on the display Warning codes disable the normal functions of the push are explained in Table 7 10 1 buttons The display does not have to be cleared in any special way Code Warning Checking A15 Motor stalled Motor stall protection Check motor A16 Motor overtemperature Motor thermal protection Decrease motor loading A17 Motor underload Warning can be activated in Check motor loading SVReady applications A24 The values in the Fault History MWh counters or op Does not need any actions Take erating day hour counters might have been changed a critical attitude to these values in the previous mains interruption A28 Thechange of application has failed Choose the application again and push the Enter button A30 Unbalance current fault the load of the segments is Contact your Cutler Hammer dis not equal tributor A45 SV9000 frequency converter overtemperature warn Check the cooling air flow and the ing Temperature gt 70 C ambient temperature A46 Reference warning the current of input lin lt 4 MA Check the current loop circuitry Warning can be activated in SVReady applications A47 External warning Warning can be activated in Check the external fault circuit or SVReady applications device Table 7 10 1 Warning codes Page 60 78 7 11 Controlling the motor fr
67. o be selected if the digital inputs are programmed for these functions Digital inputs DIA1 and DIA2 are reserved for Start stop logic Digital inputs DIAS DIB6 are programmable for multi step speed select jog speed select motor potentiometer external fault ramp time select ramp prohibit fault reset and DC brake command function All outputs are freely programmable SVReady application package SV9000 Other additonal functions Programmable Start stop and Reverse signal logic Analog input signal range selection Two frequency in band limit indications Torque in band limit indication Reference in band limit indication Second set of ramps and choice of linear or S curve DC braking at start and stop Three prohibit frequency lockout ranges Programmable V Hz curve and switching frequency Autorestart function Motor Thermal and Stall protection fully programmable Motor Underload protection Free analog input functions 12 7 Pump and Fan Control Application The Pump and Fan Control Application can be used to control one variable speed drive and 0 3 auxiliary drives The Pl controller of the frequency converter controls the speed of the variable speed drive and gives control signals to Start and Stop auxiliary drives to control the total flow The application has two control sources on I O terminal Source A is Pump and fan control and source B is direct frequency reference The contr
68. ol source is selected with DIB6 input All outputs are freely programmable Other additonal functions Programmable Start stop and reverse signal logic Analog input signal range selection Two frequency in band limit indications Torque in band limit indication Reference in band limit indication Second set of ramps and choice of linear or S curve DC braking at start and stop Three prohibit frequency lockout ranges Programmable V Hz curve and switching frequency Autorestart function Motor Thermal and Stall protection fully programmable Motor Underload protection SV9000 13 Options 13 1 External filters Information of SV9000 external input and output filters RFI dV dT and Sinusoidal filters can be found in their separate manuals 13 2 Dynamic braking Effective motor braking and short deceleration times are possible by using an external or internal braking chopper with an external brake resistor The internal braking chopper is assembled in the factory available in certain models It has the same continuous current specification as the unit itself Select the correct brake resistor to get the desired braking effect More information can be found in the separate brake manual 13 3 I O expander board The available I O can be increased by using the I O expander boards I O expander boards can be installed in the option board position inside the open protected NEMA 1 and
69. olicy Cutler Hammer distributors may have a different warranty period which is specified in their sales terms and conditions and warranty terms If any questions arise concerning the warranty please contact your distributor SV9000 4 TECHNICAL DATA 4 1 General Figure 4 1 shows a block diagram of the SV9000 drive The three phase AC Choke with the DC link capacitor forms an LC filter which together with the Diode Bridge produce the DC voltage for the IGBT nverter Bridge block The AC Choke smooths the HF disturbances from the utility to the drive and HF disturbances caused by the drive to the utility It also improves the waveform of the input current to the drive The IGBT bridge produces a symmetrical three phase pulse width modulated AC voltage to the motor The power drawn from the supply is almost entirely active power The Motor and Application Control block is based on microprocessor software The microprocessor controls the motor according to measured signals parameter value settings and commands from the Control I O block and the Control Panel The Motor and Application Control block gives commands to the Motor Control ASIC which calculates the IGBT switching positions Gate Drivers amplify these signals for driving the IGBT inverter bridge The Control Panel is a link between the user and the drive With the panel the user can set parameter values read status data and give control commands The panel
70. om the panel The SV9000 can be controlled from either the I O terminals or the control panel The active control source can be changed with the programmable push button b2 see chapter 7 6 The motor can be started stopped and the direction of rotation can be changed from the active control source 7 11 1 Control source change from I O terminals to the panel After changing the control source the motor is stopped The direction of rotation remains the same as with I O control If the Start button is pushed at the same time as the programmable pushbutton B2 the Run state direction of rotation and reference value are copied from the I O terminals to the panel Control panel SV9000 7 11 2 Control source change from panel to I O After changing the control source the I O terminals determine the run state direction of rotation and reference value If the motor potentiometer is used in the application the panel reference value can be copied as the motor potentiometer reference by pushing the start button at the same time as the programmable push button B2 The motor potentiometer function mode must be resetting at stop state Local Remote Application param 1 5 4 Multi purpose Application param 1 5 9 SV9000 Startup Page 61 78 8 STARTUP 8 1 Safety precautions Before startup observe the following warnings and instructions Internal components and circuit boards except the isolated I O 1 terminals are
71. ons setup needed The desired submenu can also be entered from the main menu by using the menu buttons when the letter M and the number of the menu Contrast Oo Contras S M6 H1 A Fault History aaie F 1 9 ae y AY Ms ri O eae Active Faults Oc Porree Scroll the active fault list F 1 9 AY B1 B1 Z Reverse Reverse 1 0 AY M3 RI RI Q Reference Freq reference Freq reference R1 O0 122 45 Hz O0 122 45 Hz O G2 A os Special param ll Av A M2 G1 P1 1 P1 1 Parameter lt 4 gt Basic Param K P Min frequency lt gt Min frequency y G 1 12 P 1 15 12 34 Hz 12 34 Hz Q V2 Motor Speed l V V20 Motor temp rise M1 V1 Monitor Oo Output frequency V 1 20 122 44 Hz Figure7 2 1 Panel operation SV9000 7 3 Monitoring menu The monitoring menu can be entered from the main menu when the symbol M1 is visible on the first line of the Multiline display How to browse through the monitored values is presented in Figure 7 3 1 All monitored S V20 Motor temp rise QO M1 vil Monitor Output frequenc V 1 20 906 scar Hz 7 Figure 7 3 1 Monitoring menu Page 51 78 signals are listed in Table 7 3 1 The values are updated once every 0 5 seconds This menu is meant only for signal checking The values cannot be altered here See 7 4 Parameter group menu Number Signal name Unit Description V1 Output frequency Hz Fre
72. p parameters to User s set Set the value of parameter 0 2 to 2 and press the Enter button to store the active parameter values set A in back up memory as the User s parameter value set B The parameter values can later be reloaded as the active set by setting pa rameter 0 2 to 3 and pressing the Enter button See Figure 11 2 3 Load down user s set parameters Set the value of parameter 0 2 to 3 and press the Enter button to reload the users set B as the active set A The User s set is intended to function as a backup in the case you have a good set of parameters that for some reason is lost or changed See Figure 11 2 4 Read parameters up to the panel possible only with the graphic panel Copies the active parameter set A to the memory in the graphical panel 5 Load down parameters from the panel possible only with the graphic panel Copies the parameter set in the graphical panel as the active parameter set A NOTE The panel read and load operations work only on drives of the same power and voltage rating 0 3 Language selection This parameter selects the language of the text displayed on the panel The default A The active B The back up Parameters in the values parameter set parameter set graphical panel Figure 11 2 Relation of the various parameter sets SV9000 12 SVReady application package 12 1 Application Selection SVReady application package Page 75 78 To use one of the SVReady ap
73. plications first open the Application package lock parameter 1 15 Group 0 then comes visible see figure 11 1 Changing the value of parameter 0 1 changes the active application See table 11 1 Applications are presented in sections 12 2 12 7 and in more detail in the following separate SVReady application manual 12 2 Standard Application The Standard Application has the same I O signals and same Control logic as the Basic application Digital input DIAS and all outputs are freely programmable Other additonal functions Programmable Start Stop and Reverse signal logic Reference scaling One frequency limit supervision Second set of ramps and choice of linear or S curve Programmable start and stop functions DC braking at stop One prohibit frequency lockout range Programmable V Hz curve and switching frequency Autorestart function Motor Thermal and Stall protection off warning fault programming 12 3 Local Remote Application Utilizing the Local Remote Control Application the use of two different control and frequency reference sources is programmable The active control source is selected with digital input DIB6 All outputs are freely programmable Other additonal functions Programmable Start stop and Reverse signal logic Analog input signal range selection Two frequency in band limit indications Torque in band limit indication Reference in band limit indicat
74. puput lout poe DO1 yo RO1 1 RO1 2 RO1 3 RO2 1 A RO2 2 RO2 3 Figure 6 2 2 1 Isolation barriers 6 2 3 Digital input function inversion The active signal level of the digital input logic The 24V or ground for the digital inputs and depends on how the common input CMA common terminals CMA CMB can be either CMB of the input group is connected The external or internal terminals 6 and 12 of the connection can be either to 24 V orto ground drive See figure 6 2 3 1 Ground DIA1 DIA2 DIA3 Ground CMA 24V CMA Positive logic 24 V active signal input is active Negative logic 0 V active signal input is active when the switch is closed when the switch is closed Figure 6 2 3 1 Positive negative logic SV9000 7 CONTROL PANEL 7 1 Introduction The control panel of SV9000 drive features an alphanumeric Multiline Display with five indicators for the Run status RUN READY FAULT H O STOP and two indicators for the control source The panel embodies three indicator lines for the menu submenu descriptions and the value amount of the submenus The eight push buttons on the panel are used for panel programming and monitoring Control panel Page 49 78 The panel is detachable and isolated from the input line potential The display examples in this chapter present the text and numeric lines of the Multiline
75. quency to the motor V2 Motor speed rom Calculated motor speed V3 Motor current A Measured motor current V4 Motor torque Calculated actual torque nominal torque of the unit V5 Motor power Calculated actual power nominal power of the unit V6 Motor voltage V Calculated motor voltage V7 DC link voltage V Measured DC link voltage V8 Temperature C Heat sink temperature V9 Operating day counter DD dd Operating days not resettable V10 Operating hours trip counter HH hh Operating hours can be reset with programmable button 3 V11 MW hours counter MWh Total MWh not resettable V12 MW hours trip counter MWh Resettable with programmable button B4 section 7 6 V13 Voltage analog input V Voltage of terminal V term 2 V14 Current analog input mA Current of terminals and term 4 5 V15 Digital input status gr A See Figure 7 3 2 V16 Digital input status gr B See Figure 7 3 3 V17 Digital and relay output status See Figure 7 3 4 V18 Control program Version number of the control software V19 Unit nominal power HP Unit power size of the unit V20 Motor temperature rise 100 nominal motor temperature has been reached 1 DD full days dd decimal part of day Table 7 3 1 Monitored signals 2 HH full hours hh decimal part of hour Page 52 78 Control panel Digital input status indication 0 open input V1 5 1 closed input active
76. re of the SV9000 frequency converter Check utility input can also cause an undervoltage trip If utility supply is correct an in ternal failure has occurred Contact your Cutler Hammer distributor F10 Input line supervi Input line phase is missing Check the utility connection sion F11 Output phase su Current measurement has detected that there is no Check motor cables pervision current in one motor phase F12 Brake chopper su brake resistor not installed Check brake resistor pervision brake resistor broken If resistor is OK the chopper is brake chopper broken broken Contact your Cutler Hammer distributor F13 SV9000 undertem Temperature of heat sink below 10 C perature Table 7 7 1 Fault codes SV9000 Control panel Page 57 78 Fault Fault Possible cause Checking codes F14 SV9000 overtem Temperature of heat sink over 75 C Check the cooling air flow perature For Compact Nema 1 over 80 C Check that the heat sink is not dirty Check ambient temperature Check that the switching fre quency is not too high compared with ambient temperature and motor load F15 Motor stalled The motor stall protection has tripped Check the motor F16 Motor overtem The SV9000 frequency drive motor temperature Decrease motor load perature model has detected motor overheat Check the temperature model motor is overloaded parameters if the motor was not overheated F17 Motor underload T
77. rsepower and output current Dimensions g Constant Torque Variable Torque Frama Sige WxHxD Number Enclosure Style Hp Ivt inches SV9FO7AC 2 0 75 4 7 SV9F10AC 2 1 5 6 M3 Compact SVOFI5AC 2 1 5 7 NEMA 1 4 1 X1210xX5 9 SV9F20AC 2 2 10 SV9F30AC 2 3 SV9F40AC 2 16 M4B Compact SV F50AC 2 5 22 NEMA 1 39134x SV9F75AC 2 7 5 30 SV9010AC 2 10 43 SV9015AC 2 15 a ak 7 3 x22 8x8 5 SV9020AC 2 20 380 440Vac 10 15 50 60 Hz 3 Input COMPACT NEMA 1 IP20 Rated Kilowatts and output current F Dimensions o Constant Torque Variable Torque a a WxHxD fc kW Ict kW Ivt inches SV9FO7AC 4 0 75 2 5 1 1 3 5 SV9F11AC 4 1 1 3 5 1 5 4 5 M3 Compact SV9F15AC 4 1 5 4 5 2 2 6 5 NEMA 4 4 7 x 12 0 x 5 9 9 9 SV9F22AC 4 2 2 6 5 3 8 SV9F30AC 4 3 SV9F40AC 4 4 SV9F55AC 4 5 5 M4B Compact SVOF75AC 4 7 5 NEMA 1 See a SV9011AC 4 11 SV9015AC 4 15 Sv9018AC 4 18 5 we aa 7 3 x22 8x8 5 SV9022AC 4 22 440 500Vac 10 15 50 60 Hz 3 Input COMPACT NEMA 1 IP20 Catalog Rated Horsepower and output current Frame Size Dimensions Weight Number Constant Torque Variable Torque Enclosure Style WxHxD Ibs Hp Ict Hp Ivt inches SV9F10AC 5 1 SV9F15AC 5 1 5 SV9F20AC 5 2 ane ee 4 7 X12 0x5 9 SV9F30AC 5 3 SV9F40AC 5 SV9F50AC 5 5 SV9F75AC 5 7 5 M4B Compact SV9010AC 5 10
78. s are used in parallel on the larger units every cable must have it s own overload protection These instructions cover the case where one motor is connected with one cable to the drive Wiring SV9000 Always pay attention to the local authority regulations and installation conditions 6 1 1 Utility cable Utility cables for the different EU EMC levels are defined in table 6 1 1 6 1 2 Motor cable Motor cables for the different EU EMC levels are defined in table 6 1 1 6 1 3 Control cable Control cables are specified in chapter 6 2 1 Cable level N level Utility cable 1 1 Motor cable 2 2 Control cable 3 3 Table 6 1 1 Cable types for the different EMC levels 1 The power cable suitable for the installation ampacity and voltage Shielded cable is not required 2 The power cable contains a concentric protection wire and is suitable for the ampacity and voltage For maximum EMC protection use of shielded cable is required 3 The control cable has a compact low impedance shield SV9000 Wiring Page 27 78 Cu cable Cu cable UTILITY amp MOTOR UTILITY amp MOTOR Ground Ground 350MCM 000 350MCM 000 2x 250MCM 00 2x 250MCM 00 2x 350MCM 000 2x 350MCM 000 2x 550MCM 250MCM CONTACT FACTORY Table 6 1 2 Utility motor cables and fuse
79. ter from an ground fault in the output motor or motor cable Utility supervision Trip if any of the input phases is missing Motor phase supervision Trip if any of the output phases is missing Unit over temperature protection Yes Motor overload protection Yes Stall protection Yes Motor underload protection Yes Short circuit protection of 24V and 10V reference voltages Table 4 3 1 Specifications Yes Page 17 78 Installation SV9000 5 INSTALLATION 5 1 Ambient conditions al The environmental limits mentioned in table 4 3 1 must not be exceeded 5 2 Cooling The specified space around the drive a a ensures proper cooling air circulation See table 5 2 1 for dimensions If multiple units are to be installed above each other the dimensions must be b c and air from the outlet of the lower unit must be directed away from the inlet of the upper unit Figure 5 2 1 Installation space With high switching frequencies and high ambient temperatures the maximum con Required Airflow i Hp KW Voltage Enclosure tinuous output current has to be derated CFM according to Table 5 2 3 and Figures 5 2 3 0 75 2 230 Compact NEMA 1 a d 2 3 230 Protected amp NEMA 1 12 0 75 5 5 380 Compact NEMA 1 2 2 7 5 380 Protected amp NEMA 1 12 42 1 7 5 480 Compact NEMA 1 3 10 480 Protected amp NEMA 1
80. th a grounding conductor connected to the grounding terminal The SV9000 s ground fault protection protects only the SV9000 if a ground fault occurs in the motor or in the motor cable Due to the high leakage current fault current protective devices do not necessarily operate correctly with drives When using this type of device its function should be tested in the actual installation 1 4 Running the motor Warning Symbols For your own safety please pay special attention to the instructions marked with these warning symbols Dangerous voltage J N General warning Before running the motor make sure that the motor is mounted 1 properly 2 Maximum motor speed frequency should never be set to exceed the motor s and driven machine s capability 3 Before reversing the rotation of the motor shaft make sure that this can be done safely Page 4 78 2 EU DIRECTIVE 2 1 CE label The CE label on the product guarantees the free movement of the product in the EU area According to the EU rules this guarantees that the product is manufactured in accordance with different directives relating to the product Cutler Hammer SV9000s are equipped with the CE label in accordance with the Low Voltage Directive LVD and the EMC directive 2 2 EMC directive 2 2 1 General The EMC directive Electro Magnetic Compatibility states that the electrical equipment must not disturb the environment and must be immu
81. that the insulation level of the motor is adequate Nominal frequency of the motor Find the value f from the nameplate of the motor Nominal speed of the motor Find the value n from the nameplate of the motor Nominal current of the motor Find the value from the nameplate of the motor The internal motor protection function uses this value as a reference value SV9000 Basic Application Page 71 78 1 14 Supply voltage Set parameter value according to the nominal voltage of the supply Values are predefined for voltage codes 2 4 5 and 6 see table 10 4 1 1 15 Application package lock The application package lock can be opened by setting the the value of the parameter 1 15 to 0 It will then be possible to enter the parameter group 0 from parameter 1 1 by pressing arrow down button see figure 11 1 The number of the Application can be selected from the table 11 1 and it is selected by the value of parameter 0 1 After this the new Application is in use and its parameters will be found in the SVReady Application manual 1 16 Parameter value lock Defines access to the changes of the parameter values 0 parameter value changes enabled 1 parameter value changes disabled 1 17 Basic frequency reference selection 0 Analog voltage reference from terminals 2 3 e g a potentiometer 1 Analog current reference trom terminals 4 5 e g a transducer 2 Panel reference is the reference set from the Reference Page REF
82. the mo Check motor size tor output Check cables sudden heavy load increase short circuit in the motor cables unsuitable motor Overvoltage The voltage of the internal DC link of the Adjust the deceleration SV9000 frequency converter has ex time ceeded the nominal voltage by 35 deceleration time is too fast high overvoltage spikes at utilit F3 Ground fault Current measurement detected that the Check the motor cables sum of the motor phase current is not zero insulation failure in the motor or the ca bles F4 Inverter fault SV9000 frequency converter has detected Reset the fault and restart faulty operation in the gate drivers or IGBT again bridge If the fault occurs again interference fault contact your Cutler component failure Hammer distributor Charging switch Charging switch open when START com Reset the fault and restart mand active again interference fault If the fault occurs again component failure contact your Cutler Hammer distributor F9 Undervoltage DC bus voltage has gone below 65 of In case of temporary sup the nominal voltage ply voltage break reset most common reason is failure of the the fault and start again utility supply Check utility input internal failure of the SV9000 frequency If utility supply is correct converter can also cause an undervoltage an internal failure has oc trip curred Contact your Cutler Hammer distributor vision tion Output phase Current
83. to a file or loaded back to the SV9000 parameters can be printed to paper or to a file references can be set the motor can be started and stopped signals can be examined in graphical form actual values can be displayed The SV9000 can be connected to a PC with a special RS232 cable catalog number SVDRIVECABLE The same cable can be used for downloading specialized applications to the SV9000 13 8 Operator panel door installation kit An adapter kit is available to mount the operator display panel on an enclosure door 13 9 Protected chassis cable cover for 75 125 HP open panel units This optional cable cover provides a protected chassis capability equivalent to IP20 Page 78 78 SV9000 Notes
84. trol Application In the Pl control Application there are two I O terminal control sources Source A is a Pl controller and source B is a direct frequency reference The control source is selected with the DIB6 input The Pl controller reference can be selected from the analog inputs motor potentiometer or panel reference The actual value can be selected from the analog inputs or from a mathematical function acting on the analog inputs The direct frequency reference can be used for control without the Pl controller The frequency reference can be selected from the analog inputs or the panel reference All outputs are freely programmable Other additonal functions Programmable Start stop and Reverse signal logic Analog input signal range selection Two frequency in band limit indications Torque in band limit indication Reference in band limit indication Second set of ramps and choice of linear or S curve DC braking at start and stop Three prohibit frequency lockout ranges Programmable V Hz curve and switching frequency Autorestart function Motor Thermal and Stall protection fully programmable Motor Underload protection 12 6 Multi purpose Control Application In the Multi purpose Control Application the frequency reference can be selected from the analog inputs joystick control motor potentiometer or a mathematical function of the analog inputs Multi step speeds and jog speed can als

SV9000 AF Drives User Manual

Contents

Download Pdf Manuals

Related Search

Related Contents