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1. When safety frame ROPS is open careful while passing under bridges canals low height structures or electric cables in order to eliminate the risk of banging into them if there is risk you can fold up the safety frame temporarily when the obstacle is passed return the safety frame to its initial position and continue to travel DANGER Tractor is only for 1 person do not carry any other passengers on the fender bonnet or other components of the tractor DANGER Be sure that there is not any person in the circle of the tractor while maneuvering DANGER Do not perform any adjustments mounting or demounting while the tractor is operated DANGER While mounting removing or using an implement be sure that there are no persons between the tractor and the implement DANGER Do not attempt or allow others to attempt to operate the tractor or reach to the control levers from the area on which the implement is mounted CAUTION Never remove or mount the implements when the tractor is operated or the parking brake is not applied DANGER Do not allow any person under the implement when the tractor is operated and the implement is in use WARNING Move the implement to the carrying position on road and tie and carry it without interrupting the driving and view of other travelling vehicles WARNING Avoid operating the tractor close to the areas where fixed
2. 850 855 856 860 INSTRUCTION MANUAL Tu EX a uN Taral Tarim Makina ve Aletleri Sanayi A S Maltepe Mah Hastane Yolu Sok No 1 P K 34010 Zeytinburnu ISTANBUL Tel 90 212 5679550 Pbx Fax 90 212 6740679 90 212 6121239 e mail info taral com web site http www taral com Form No 7106093 Revision No 1 Publish Date 17 12 2013 INTRODUCTION We would like to thank you our valuable customers for purchasing this TARAL product This instruction manual contains information on the operation lubrication and maintenance of your tractor The information contained is comprehensive and essential and is designed to assist you even if unexperienced in utilizing your Tractor If the tractor is sold or transferred to another person please give this manual to any new owners or operators of the tractor as they may need the information contained If you lose this manual request a new one from the dealer How well your Tractor continues to give satisfactory performance depends greatly upon the manner in which it is operated It is therefore requested that this manual be read carefully and kept ready for use so that the operation and maintenance services will properly be carried out in order to keep the tractor in top mechanical condition at all times Should any information as to your tractor be required consult your local dealer or distributor stating the product model and its chassis and engin
3. NAM AWN 32 ELECTRICAL CIRCUIT The electric circuit diagram and the elements of the tractor are provided below IHE EN IE TE ks pif IE al bud m zii 1 2 x IP gt Se 1d Lei lie al e E zm E ier ine im us ie A a E IE a al ui ite ie quies M a arum gus TA LIE ga Figure 26 33 TIRES AND RIMS You can find the tires on the tractor and the rims tire pressures axle loads tracks and mounting types suitable to these tires in the following table TRACK WIDTHS meses Rimszes 8 lt 0 G 4 1 TON ess Match 7032 5 1 we 508015 soi ume iso me 1 1080 e Front Tires 75016 55046 no nso mew _ wa 105 105 pee iss 90 ws _ 016 iss aa Lm gt L z m MO ms 35 5 aoo 1005 39 6 Table 1 The bold measurements shown in the Table 1 shows the factory defaults There may be variations in these values up to 20mm depending on the production RIM ASSEMBLY DETAILS B E Lis 1 a i
4. E ra ES y gt i E hs ES x is eU Ey E i i F 3 g A a _ E mn m air 3 Li 1 E yA ME a a L 1 a i a pel i 5 i it LON il wat Per 2 A E a Pd ind V b Er ot LN Lj Ee a ine n E 2 5 4 r TA je Hs ML Qu 34 PRESSURES Table 2 TireSizes Rim Sizes ROAD par psi FIELD bar psi Front Tires i Rear Tires A ee E e 109 974 1000 1000 1000 The axle loads specified in Table 2 are the total axle loads for the axle which the tire is mounted on and the tire pressure for driving on the road is taken as reference pressures warnine Tire pressure should be checked frequently Either too high or too low pressure results in deterioration of the tire To keep the tires in a good condition check the tire pressures daily and adjust them according to the work to be done WARNING If the tire strips fill with mud lower the pressure and drive in a gear one stage lower than you would normally use WARNING If you find any damage on the tire make it repaired as soon as possible if it is not able to be repaired replace with new one WARNING is not recommended to use tires that are worn more than
5. Figure 20 is fixed by installing to the part 2 Figure 19 with the bolts 1 Figure 21 While attaching to the chassis the part 2 shown in Figure 19 is placed inside the bumper All the required parts have been supplied with the tractor For mounting you can use the toolkit supplied with the tractor While fixing the implement linkage always use the pin supplied with the tractor do not use another parts even if they are similar CAUTION After combining the implement lock the pin 2 shown in Figure 21 with the safety pin 3 shown in Figure 21 securely While using the rear hitch take care axle loads Use the front hitch to push the implements do not use it for drawing If you need to draw use the rear hitch 29 Figure 21 Rear Hitch The tractor is equipped with a ISO certified rear hitch that is compatible to link implement one and two axle trailer The ground clearance of the hitch is non adjustable and fixed The rear hitch 1 shown in Figure 22 is connected to the lifting brackets with 4 pcs WIS pins 4 shown in Figure 22 and the pins are fixed with the hairpin 3 shown in Figure 22 The hitch support bracket is supported with the part 2 shown in Figure 23 The hitch support bracket is fixed to the rear hitch via the 2 x M12x30 bolts 2 shown in Figure 23 The hitch support bracket is attach
6. Ensure that the plate is placed so that it is visible during travelling and all documents that may be necessary are around DANGER Do not allow children to use the tractor or hitch any implement to the tractor Ensure that the glass of the lamps and signals are clean WARNING Keep rotating beacon lamp on when travelling on road this will help other vehicles that are distant behind a hill or out of the field of clear view to notice you easily DANGER For travelling on roads and streets be sure to lock both brake pedals together before driving to prevent either brake from acting independently Never operate the differential lock while driving at high speed or travelling on the road For driving the 4 WO tractor on the road be sure to place the 4 WD shift lever in OFF position In case you notice loose or any damage some of the equipments or parts stop the tractor immediately and do not turn back to working until the failure problem is solved Be sure that PTO is deactivated brakes are linked and the differential lock is released DANGER Safety frame must always be rolled out unfolded and in undamaged condition Do not perform any modifications on the safety frame for any purposes DANGER Always tasten your seat belts when using the tractor DANGER Always operate and stop the tractor while you are seated
7. WARNING Do not forget to turn off illumination elements such as head lamps hazard warning light and rotating beacon lamp when the tractor is not on off the consecutively and do not use the battery in a way operated do not turn ignition making it discharged quickly CAUTION For charging the battery on this tractor a slow charging operation should be carried out at 4 5 amp See section SAFETY PRECAUTIONS PROPER BATTERY SERVICE AND TIPS FOR SAFETY Attention Check Maintenance Safety Clues to Electolyte Explosion Electrolyte Level Level Add Addiflevelislow si level is low Pay attention for leaking electrolyte 8 Pay attention for leaking electrolyte D fl then 1200 3 ni ni ei See battery charging info Check charge level Battery Test D Pay attenti Pay attention for sparks Pay attention for sparks attery Test Device Chaige if not suitable ay attention for sparks Clean if dirty Visual Check Pay attention for leaking electrol a SA Replace if deformed or cracked EEE TOF ns TE a en k dirts def ti Ga if di d Tigten if loosened Terminals and Bracket A 5 1 Pay attention for sparks Clean if A 5 1 i Add pure water untill declared level Do not fill excessive X Process charging in a good ventilated area pay Connect ve poles carefully and start charging attention to current sparks heat sulfiric acid and Stop charging device before disconnecting p
8. 473 17 cm 568 261 cm 100 cm 28 35 8 453 59 C 9 5 32 C 273 14 0 45 0 028 kgf 0 1383 0 7355 kW 0 7457 kW 0 1129 Nm 0 00706 Nm 6895 Pa 133 32 Pa 100 kPa 9 8 Pa 133 32 Pa 81 Im Im Im Im Im 1 1 1 1 1cm 1cm 1 cm 18 18 1kgf 1kgf 1kgf 1kW 1kW 1Nm 1Nm 1kPa 1Pa 1Pa 39 37 inches 99 97 cm 1 00 m 0 00062 statute miles 0 00053 nautical miles 0 0338 US ounces 0 0352 Imperial ounces 0 00026 US gallons 0 00022 Imperial gallons 0 0021 US pints 0 0017 Imperial pints 0 001 liters 0 035 ounces 0 0010 kg F 32 5 9 273 14 2 204 Ibf 35 27 ozf 70 93 1 359 HP metric 1 341 HP UK 8 85 Ibf in 141 61 ozfin 0 000145 psi 0 0075 Torr 0 01 bar 0 1019 mmSS 0 0075 mmHgS 82 SECTION 8 TROUBLESHOOTING ENGINE STARTS DIFFICULT Check fuel tank and fuel filter Increased fuel thickness or Remove water dust and other dirt viscosity As the filter is used to clean the entire fuel replace the filter if there is water or foreign matter on it The fuel pump will not function properly if there is air in the fuel filter or injector pipes Air or water penetration into Check if the fuel tank cap is loose to ensure proper fuel pumping the fuel system pressure To remove all the air from the fuel system follow the procedures described in the manual This occurs when the fuel is contaminate
9. CAUTION While carrying implement always keep the position control lever at the uppermost position and lock the hydraulic valve CAUTION While mounting and dismounting the implement always use the position control lever Be sure to lower implement before dismounting it CAUTION Never work around the implement raised by the hydraulic system Secure the implement to prevent it from falling and stop the engine 28 MIDDLE ARM CONNECTION There are two holes at the tractor side of the middle arm for linkage The implement to be used should be determined according to the desired work and the force generated e The hole at the lower position provides further sensitivity so it should be preferred for implement that is light and generates small force e The hole at the upper position provides less sensitivity so it should be preferred for implement that is heavy and generates large force Figure 18 HITCH CONNECTIONS Front Hitch The front hitch is supplied with the tractor It is possible to link the front hitch the part 1 shown in Figure 19 to the weights on the chassis as well as it is possible to link it to the chassis directly To link the front hitch to the weights the front hitch 1 shown in Figure 19 is fixed by installing to the part 2 Figure 19 with the bolts 1 Figure 21 To link the front hitch to the chassis the front hitch 1 shown in
10. as seen in Figure 7 without depressing the pedals on reverse position pull it to the right and turn it counterclockwise B to fix it to the pin slot on the right pedal To lock the pedals turn the pin halfway clockwise A as seen in Figure 7 without depressing the pedals on reverse position pull it to the left to place the pin into slot and turn it counterclockwise B to fix it on the right pedal Figure 7 14 Right Brake Pedal When depressed it engages the right brake and brakes the right wheel When released automatically returns to its original position and braking effect also disappears Normally the play of the pedal should be 1 2 cm 15 Left Brake Pedal When depressed it engages the left brake and brakes the left wheel When released automatically returns to its original position and braking effect also disappears Normally the play of the pedal should be 1 2 cm 16 Clutch Pedal When the is in the upper position The clutch is deactivated and there is a power transmission from the engine to the transmission When the pedal is in the lower position The clutch is activated and there is no power transmission from the engine to the transmission If the engine stalls do not use the tractor by half engaging the clutch instead shift to a lower speed Normally the play of the clutch pedal should be 2 3cm When operating tractor do not put your feet
11. please consult pesticide manual WARNING Do not remove the labels on the tractor If the labels are worn out and become illegible etc replace them WARNING When you are working the electrical system of the tractor do not forget to remove terminal WARNING Stop the engine and make sure the PTO shift lever is in neutral before performing any of the following services including e Removal of the propeller shaft between PTO and any attachment e Adjustment of PTO drive train and hitch e Adjustment or cleaning of driven attachment A WARNING he steering wheel always has built in play to some extent which is required for smooth working of sector gear and pinion gear Always inspect the amount of the play Do not operate the tractor if there is too much or too little play in the steering OPERATING THE TRACTOR Before Starting and Driving the Tractor A WARNING Operate the tractor only when seated properly in operator s seat and keep a firm grip on the steering wheel at all times Never attempt to perform any operation of the tractor from anywhere else on or off the tractor Always wear a helmet when operating the tractor Do not attempt to jump start the tractor always start the engine with ignition key Starting and Driving the Tractor WARNING Always operate the tractor at the proper speed which enables you to keep the tractor under your complete control To start travell
12. s safety Design is composed of several safety issues Despite all these precautions accidents may still occur and most of them are caused due to the safety precautions neglected The best way to prevent accidents is to be aware of the possible risks and precautions to be taken and behave accordingly Prior to the operation of the tractor operator must be aware and have a through understanding of the safety warnings and precautions described in this manual All protective elements must be in place and undamaged and if damaged they must be serviced immediately Tractor must not be operated without the operator is seated Ensure that all warning labels is in place and legible and if not replace the labels Operator of the tractor must always be well rested and alert and must not be under the influence of alcohol or drug Persons who use prescribed medicines may not use a tractor without the permission or report by a doctor TREATMENT OF A NEW TRACTOR All components of your tractor are subject to stringent checking during assembly in the factory However a new tractor should be carefully checked over by the operator himself for the first 25 50 hours operation heavy duty work should be avoided If heavy duty work is unavoidable drive in a gear one stage lower than you would normally use and run the engine at lower rpm IMPORTANT 50 HOURS SERVICE When the tractor is brand new after the first 50 hours of ru
13. 44 AIR CLEANER ee euere 45 IA Ae CO Y O 46 IBID MS SIBI ee er 47 FIL TER PPP Nooo LO 48 ENGINE SEEN a a re een 48 TRANS MISS ION OIL FILTER nee 48 TRANSMISSION OIL LEVEL E ag aa piaga agagah daa ia saa a banga EA 48 UU ee E E ee 49 ENGINE RE rr 50 TRANSMISSION OIL REPLEACEMIBINT coins 50 REPLACING THE OIL OF FRONT AXLE 51 IB TAB Eee 52 BUS LC a asana gana M 53 53 ADIUSTMENT 54 BANG ee 54 BE H ere ee ne ee 54 BRARE ADJUSTMENT T 55 FOOT 1 T s ee ee 55 BRAK qo 56 AXIAL TRAVEL ADJUSTMENT OF FRONT AXLE eene 56 ADIUS TING TOE TN ON FRONT AXLE ee era ee 57 SAFELY START CONTROL P 56 HYDRAULIC CONTROL ADJUSEMENT ums nn 56 GREASE LOCATION ER Oia Aa 59 INJECTION NOZZLE IN5PEC A idees cece 60 CXLINDERJHEAD BOLI ne er emu a anaa aini sani aaa aga nalen 60 VACVECLEARANCEADJUSTMEN Zst ee nen 61 SETTING INJECTION PUMP ee ne Gnenedeatenndemanuaneant
14. 50 WARNING Avoid widening front tread of the 2 and 4 wheel drive tractor by switching the right and left front tires as this may cause serious troubles on the steering linkage WARNING Check at frequent intervals to make sure that the rear and front wheel are tightened securely to specified torque and that the axle housing and gear case are secured each other to specified torque 35 The carrying capacities are lower with lower tire TIRE MOUNTING Make sure that rear tires are mounted so that the lugs on the tire form the staggered 5 in series as viewed from the front of the tractor The tightening torque of the front and rear wheel nuts are 100 120Nm As they have been tightened with torque while removing or installing the wheel nuts keep the tires on ground Before tightening with torque and after the torque is removed raise the tires from the ground If it is needed to use jack while changing the tractor tires it should be raised at the front under the front bumper at the rear under the rear hitch CAUTION Before jacking up place the tractor on a level surface apply the parking brake put the tractor in gear and be sure there is nobody around the tractor and raise the tractor only as much as necessary CAUTION Never raise the tractor both points at the same time Always be sure that the tractor is touching the ground at least on three points WEI
15. 62 ELECTRIC SIE IV COPIA pon EL 64 BATTER o 64 BOOSTER CONNECTION ee 65 PROPER BATTERY SERVICE AND TIPS FOR SAFETY 66 HEADLAMPS aussen een neuer une 67 MIA ian Succes ana aaa vaccines SE bana aaa 67 67 JUD PPP A E 68 Pe ae ee 68 RECA d 69 SISRTER MOTOR T e e 70 ALIERNATOR M 70 INSTRUMENT PANEL WIRINGDIAGRAM nnne nnne nnn nnne 71 OPENING THE sata ar 12 WASHING THE TRACTOR 72 SECTION DS PORN saint lealtad cta 73 STORAGE e re A 73 REOPERATION AFTER STORAGE ee ee 73 SECTION 7 TECHNIEAESFPECIFIERTIOND cine 75 SPECIFIC TIONS ae a 75 ENGINE SPECIFICATIONS une ea 76 SPEER SV TIRE ee ee 76 TORNING a A A casas 71 ENGINE LUBRICATION SYSTEM aussen 78 ENGINE SPEBDOONEBINOL u ee ee 78 SAP A 78 CET AAA lA 78 DIISI LOK cesar od een 78 COOLING SYSTEM rn een 78 AIRC EE A elde ee ee 78 once ee es oe 79 FI PUMP c 79 gt 79 VEU SUUS ee 79 FRONT END OP P oO NE an AE TEN a CE EYES E EEN PEPE ETT EN E KAN 79 REAR EI A a ta aben tree
16. 8 Wipe the fuel on the nozzle holder with a clean cloth and leave only a small amount of fuel 9 Observe the fuel on the nozzle holder by slowly turning the crankshaft clockwise when viewed from the front side of the engine 10 The moment when the fuel on the nozzle holder increases abruptly is injection timing 11 If the fuel increases too much it means the injection time have passed identify the time when the fuel amount increases repeat the procedure above 62 12 If the fuel does not increase it is exhaust time Therefore turn the crankshaft 360 and repeat the procedures above to find the compression time 13 Mark the injection timing measured from the timing window and measure the interval between your mark and 1 4 AZ Note this measurement it will be used when calculating the shim for adjustment of pump timing Taking the positions of two points on the flywheel housing into consideration if the line on the flywheel seen on the window during the observed injection time 15 see Figure 70 in alignment it means the ignition advance is in factory settings no adjustment is required above the level it means the advance is insufficient delay is required under the level it means the advance is excessive it requires to be put forward Figure 69 Figure 70 63 To adjust injection timing it is required to add remove shims the parts 1 shown in Figure 71 under the pump To
17. AND RELATED PROCEDURES Periodic inspection must be performed when necessary to keep your tractor operating in the top Check and or replenish condition is indispensable First service must be performed after the first 50 Clean Wash hours of running The service must be carried out in every 100 hours 150 and 250 hour services must Adjust be carried out in every 200 hours respectively Annual servicing must be performed for tractors Procedures to be performed only by the dealer that are slightly or never used See log book for more detailed about servicing 43 m VM rana YE ESSE E Y hd al Figure 29 Figure 29 shows locations of each position described in Table 4 on the tractor First three servicing will be performed by authorized distiributor dealers free of charge In addition to the maintenance procedures described above visit you authorized dealer for the procedures every 1000 hours of operation Calibrate the injections and injection pump e Empty fuel tank completely and clean it e Empty the radiator fluid completely to clean the radiator and replenish again as per the instruction described in this manual GENERAL RULES FOR MAINTENANCE The following section provides servicing instruction required for maintenance procedures When carrying out the maintenance services for tractor or its parts follow this instructions and pe
18. Temperature Warning Light J22 Left hand side turn signal warning light J23 Right hand side turn signal warning light J25 PTO Warning Light J26 53 Signal Inlet 128 540 750 Signal Inlet POLARIZATION Ohm Hz Hz Ohm Negative Negative Positive Negative Positive Negative Negative Negative Ohm Positive Hz Negative Negative Negative Positive Ohm Positive Negative Negative Negative Positive Positive Negative Negative Negative 71 To open the bonnet the arm 1 seen in Figure 81 to the right side of the tractor this will release the latch After unlocking pull the bonnet up by holding it appropriately from split point on the seal Simply push down the bonnet to close it back The bonnet will be locked automatically when fitted If it is not fitted pull the bonnet up by releasing the latch as described above and close it again careful not to crash bonnet over your hands or other persons hands or a body part Figure 82 72 WASHING THE TRACTOR When pressure washing the tractor safeguard the parts below and avoid washing the injection nozzles directly e Alternator e Starter Motor e Battery and terminals e Front axlerod arms and steering cylinder e Electric cables relays fuses sockets and cable connections e Isolation materials e Safety warning labels SECTION 6 STORING STORAGE A tractor should
19. attention to the following points about the alternator 1 If the polarity of alternator is reversed the diode will short circuit and burn and damaged 2 Never run the alternator engine with the battery disconnected When the battery is not connected voltage may increase excessively and it will be dangerous to contact with alternator leads 3 Do not ground the alternator terminals through chassis this may damage the electrical system 4 Make sure that the alternator chassis connection leads and the battery chassis connection leads are the same otherwise it may cause alternator diodes to be damaged 5 Make sure that the battery terminals and alternator connections are removed when performing welding on the tractor 70 INSTRUMENT PANEL WIRING DIAGRAM JS 4 THE pXx x4 5 HAINE S TRE FERNER NA Figure 81 DESCRIPTION 51 Fuel Meter 52 Engine Rpm Gauge 53 Hour Meter 54 Engine Water Temperature Gauge J1 Battery Charge Warning Lamp J2 Air Cleaner J3 Background Illumination JA PTO Warning Light 15 Supply J6 Oil Pressure Warning Light J7 Air cleaner warning light J8 Hand Brake Warning Light J9 54 Signal Inlet J10 Glow warning light J11 S2 Signal Inlet J12 Chassis J13 PTO 540 Warning Light J14 PTO 750 Warning Light J15 High Beam Warning Light J16 51 Signal Inlet J17 Low beam warning light J18 Fuel warning light 120 4WD Warning Light J21 Water
20. be stored in a dry and protected place when it is left without use for some period Leaving a tractor outdoors will result in shortened life ofthe tractor For storing the tractor please follow the procedures described below 1 After washing and cleaning the tractor be sure to And mounted apply grease to all the exposed cylinder lubricate it if hydraulic Implement is or piston rod surfaces Run the engine until oil in the crankcase gets warm enough then drain oil and replace oil filter Refill the crankcase with fresh oil specified in the Lubrication Table and run the engine for five minutes 50 Store the tractor in the place where tires may not be in the sun Before storing wash and clean the tires In case of long term storage jack up the tractor so that the tires may not be under any load When the tractor is not jacked up check and inflate the tires periodically After the engine gets cooled enough pour one table spoonful of engine oil from the air breather pipe Be sure to reinstall the breather hose on the pipe after pouring oil Unplug the engine stop solenoid to prevent engine from starting To distribute the oil all over the cylinder walls crank the engine for five or ten seconds Plug the solenoid back in Dry the engine cooling system and fill It with a mixture of antifreeze and water as specified on the the temperature container for lowest expected Fill the fuel tank with fuel and cl
21. check radiator fluid level and engine oil level and control the hoses for leakage if the levels are not satisfying replenish appropriately Consult your dealer if necessary L1 L2 L3 14 15 16 7 18 19 L10 L11 L12 L18 L19 Battery not charging warning light It lights in red When the engine starts to run the warning light should normally go off Air cleaner warning light It lights in red It lights up when the air cleaner is jammed Power take off warning light It lights in red It lights up when the PTO lever is applied Engine oil pressure warning light It lights in red When the engine starts to run the warning light should normally go off Transmission oil filter jammed warning light It lights in red It lights up when the transmission oil filter is jammed Parking brake warning light It lights in red It lights up when the parking brake is applied Glow warning light It lights in orange It lights up when the ignition key is turned ON it remains on for a certain period of time to facilitate the engine operation and goes off 540 PTO warning light It lights in orange It lights up when the PTO is applied if the PTO speed lever is at 540 750 PTO warning light It lights in green It lights up when the PTO is applied if the PTO speed lever is at 750 High beam warning light It lights in blue It lights up when the high beams are on or when the headlights a
22. ee A 79 MAXIMUM AXLE LOADS EE ee rer 60 POWER TAKE OFF ee HU 80 HYDRAULIC SY gt TEM AAPP 80 ee INTE LINKAGEB SYSTEM sasapan cen Se reer a nn ran A 80 80 PP EA 60 UNE CONVERSION TABLE eu ee er 81 SECTION TROUBLESHOOTING nit 83 ENGINE HARD TO STAR ee es 83 BAD EXHAUST COLOUR a aba a ARGA ee aaa 84 ENGINESTOFSABRUFT IN sense lm el nl mi 84 IN CASE ENGINE IS STOPPED ABRUPTLY aussen 84 TRACTOR MEE NOTES TAE Dem 85 TRACTOR ILNOTSTART ee 85 TRACTOR WILL NOT MOVE WITH ENGINE RUNNING 85 3 POINT LINKAGE SYSTEM WILL NOT MOVE use a 85 BATTERY PROB TBI aa aa sa aaa aaa daga SAR a BAGA A EESE a BA E a Ba Bana aaa 86 SECTION 1 SAFETY WARNINGS SAFETY AND WARNING SIGNS AND INSTRUCTIONS This symbol means be CAREFUL and AWARE YOUR SAFETY IS IN DANGER The symbol above describes significant safety warnings when it is used in this manual Please pay particular attention when you see this warning and follow subsequent safety precautions WHY IS SAFETY IMPORTANT ACCIDENTS CAN CAUSE INJURIES AND EVEN DEATH ACCIDENTS ARE COSTLY ACCIDENTS CAN BE AVOIDED DANGER When the word DANGER appears next to this symbol it indicates the risk which may be resulted in serious injuries or even deaths if the subsequent precautions are not avoided CAUTION When the word CAUTION appears next to this symbol it indicates risks which
23. for below 10 C Deteriorated injector nozzle Replace with a new part if necessary This problem is caused by bad pulverization improper injection Combustion interrupted timing a problem with the injection system incorrect valve adjustment or bad compression ENGINE STOPS ABRUPTLY Possible Cause Remedy Check the fuel tank and refuel if necessary Fuel leakage or out of fuel Check the fuel system for air or leakage Deteriorated injector nozzle Replace with a new part if necessary Check the oil level with oil dipstick Check the lubrication system Check the oil filter Check the crank shaft end play Moving parts overheated IN CASE ENGINE IS STOPPED ABRUPTLY Possible Cause Speed increases decreases abruptly Consult your dealer for repair Use high quality fuel Low fuel quality o Diesel No 2 for over 10 C o Diesel No 1 for below 10 C Deteriorated injector nozzle Replace with a new part if necessary This problem is caused by bad pulverization improper injection Combustion interrupted timing a problem with the injection system incorrect valve adjustment or bad compression 94 TRACTOR IS NOT STARTING Possible Cause Safety switches may be on Move the PTO shaft and shuttle shift lever to neutral and depress clutch pedal all the way One or more of fuses may be damaged check the fuses and replaced damaged ones No sound from starter motor Ignition or starter circuit wires
24. in water for a long time 5 If you are storing spare tires make sure that they are rimmed and inflated to the half amount of the recommended maximum inflation pressure do not pile more than 4 tires on top of another 6 Do not fill tires with water unless required as weight when you finish your work drain the water away 7 Do not apply ballast weight unless necessary Check tire pressure regularly min once a week and inflate if necessary Insufficient Normal Excessive Figure 55 5 SAFETY START CONTROL The Tractor is equipped with a safety starter switch to protect the operator and the persons around him from potential dangers caused the abrupt starting of the engine with gear applied or an implement mounted This safety system prevents tractor from starting before shuttle lever and PTO shift lever are placed in NEUTRAL and the clutch is depressed To make sure if this function works properly try starting the tractor when PTO shift lever and or shuttle lever is engaged and the clutch pedal is depressed or not If the tractor does not start it means that these functions are working properly If the tractor starts when even one of the conditions above is not met take it to your dealer as soon possible for repair CAUTION When checking the function make sure that the main shift lever is in neutral and hand clutch lever is not engaged lower for your safety Figure 56 HYDRAULIC CONTROL ADJUSTME
25. it part 5 shown in Figure 17 With the implement disengaged this spring should be installed thereby it prevents drawbars to hit the tires particularly when the tractor is adjusted to small track width CAUTION While driving on the road ensure that the stabilizer chain slack is took up and the springs have been placed on the arms if the implement is not engaged After mounting and dismounting equipment be sure that you safely hitch the equipment by using safety pins CAUTION Pay special attention while mounting an implement to the tractor IMPLEMENT MOUNTING 1 Move the three point linkage system to the lowest position 2 Slacken the stabilizer chain with a certain amount so you can mount the drawbars to the linkage point of the equipment easily 3 Approach the tractor to the implement by driving it backward slowly 4 Raise the arms until the axis of the drawbar pin aligns with the axes at the implement linkage point 5 Attach the drawbars to the implement linkage points and secure with safety pins 6 Adjust the stabilizer chains 7 Link the middle arm and adjust its length by proper angle IMPLEMENT REMOVAL Lower the implement Slacken the stabilizer chains Remove the safety pins pull out the drawbars and install the safety pins to their seats on the drawbar CAUTION Always stop the engine while adjusting the drawbar and mounting the implement
26. lights and dashboard background illumination 15 on Second position The low beam headlights are on To flash the headlights pull the lever to vourself and release To turn on the high beams place the lever to the second position and push it For turning right push the lever forward Press the horn symbol on the lever to operate the horn USAGE OF TRACTOR CONTROLS 8 Operator s Seat Figure 6 Tractor is equipped with a seat that provides maximum operator comfort Vibration levels of the seat measured for lightweight and heavy operators as per 78 764 EC are 1 24m s and 1 16m s respectively In order to reduce the vibration levels i Try to keep the vertical position adjustment of the seat at medium level ii O Adjust the spring tension according to the weight of the operator by twisting the screw at the back side In order to adjust your seat forward or backwards pull up the lever 1 as seen in Figure 5 the seat will be secured when the lever is released 20 In order to adjust your seat up down loosen the screw 2 at both sides as seen in Figure 5 after you place the seat to the desired position secure it by tightening the screws at both sides by hand ensuring they are fully secured In order the adjust the suspension of the seat loosen and tighten the screw 2 by hand as seen in Figure 6 It can be hardened or softened by turning clockwise or counterclockwise res
27. may be resulted in serious injuries or even deaths if the subsequent precautions are not considered and obeyed WARNING When the word WARNING appears next to this symbol it indicates risks to pay special attention to avoid causing accidents SAFETY PRECAUTIONS REMEMBER SAFETY IS ONLY A WORD UNTIL IT IS PUT INTO PRACTICE Improper handling of the tractor could lead to an accident Prior to the operation of the tractor be sure to read this Manual carefully and have a thorough understanding of all of the contents In particular the instructions given in this section entitled SAFETY PRECAUTIONS must be strictly followed GENERAL OPERATING SAFETY PRECAUTIONS WARNING Observe all the safety precautions in this manual when operating the tractor WARNING Operate the tractor with suitable clothing that will allow easy movement Avoid loose jackets mufflers ties scarves or loose shirt sleeves to prevent from being caught by moving parts Recommended protective items e Helmet Mask Earphone Protective goggles Suitable clothes Reflective tapes Safety gloves Safety shoes A WARNING It is recommended to have a fire extinguisher and a first aid kit in the vehicle Operator must know the place and utilization of these equipments A WARNING Do not allow children or adults having no knowledge of the tractor or tractor operation to operate the tractor If you have any doubts regarding the operati
28. not possible to clean replace with a new one and tighten it To drain the water in the filter loosen the clogging plug 4 shown in Figure 34 and let the water drain away through the hose at the lower part Wait the water is fully drained and when the diesel starts to come through the hose tighten the clogging plug securely To remove the air from the fuel system first fill the fuel tank connect fuel hoses and check for leakages if you detect a leakage get the parts replaced at a dealer Loosen the screw 2 shown in Figure 34 and pump by repeatedly pressing the string 1 until fuel comes Tighten the screw 2 after the fuel comes and pump 10 15 times more This will help you remove the air from the fuel system If it fails repeat the same procedures Figure 34 Do not smoke and keep the flammable materials away while working on the fuel system parts Take necessary precautions to prevent the fuel from spilling around and on vehicle parts ENGINE FILTER To replace the engine oil filter first drain all the engine oil and turn the filter housing 1 shown in Figure 35 with a filter wrench counterclockwise to remove it Replace and tighten the filter element Figure 35 ENGINE LEVEL Place the tractor on a level ground to check the engine oil level Check the engine oil level when the engine is cool and wait until it cools if the engine is warm Pull and remove
29. of the alternator and replace the faulty battery The battery was not used for a long time Remove the battery when the tractor is not in use and recharge it regularly Replace the faulty battery The connections are loose or the current of the alternator is too high Reduce the charging current of the alternators clean the terminals and tighten thoroughly and grease them Excessive charging causes overheating reduce the charging current of the alternator Check the body of the battery for cracks and replace it is cracked 86 FOR CONDITIONS THAT ARE DESCRIBED IN THE INSTRUCTION MANUAL PLEASE CONSULT YOUR DEALER IN CASE OF FAILURE TO USE THE MACHINE PROPERLY AS INSTRUCTED IN THIS BOOK ALL RESPONSBILITY MUST BE UNDERTAKEN BY THE USER 87 88 TARAL reserves the right to change tractor design and specifications shown in this Instruction Manual at any time without prior notice Taral Tar m Makina ve Aletleri Sanayi A S Maltepe Mah Hastane Yolu Sok 1 P K 34010 Zeytinburnu STANBUL Tel 90 212 5679550 Pbx Fax 90 212 6740679 90 212 6121239 e mail info taral com web site http www taral com
30. on slopes with an incline above 20 this may cause problems related to the lubrication of the engine and accordingly to mechanical components 11 WARNING It is not recommended to use tires other than the ones given with the tractor or described in this catalogue Since the tractor is a 4 wheel drive the tire pairs must be compatible with one another Front tire slip angle is designed to be 1 4 greater than rear tires Other values may cause tire wear and are not recommended Replace your tires with tires in the same sizes from the same brand WARNING We recommend using only low sulfur No 2 diesel for fuelling The clarity and purity of the fuel used has a significant impact on the life of the engine injectors pumps and other components of the fuel system and the components of the combustion chamber Use of low quality diesel will reduce engine power and consequently the efficiency of your tractor Use of high quality diesel reduces negative impacts of the exhaust emissions on the environment A WARNING Do not throw away or scrap the waste oil or components like end of life tires or batteries after replacing them These components contain materials such as rubber heavy metals and acid and therefore they are very harmful to the environment They must be delivered always recycling facilities If you are not able to find a suitable facility to deliver such components consult your dealer RECOMMENDED I
31. on the pedals rest them on the footboard 17 Hand Operated Clutch Lever When operating the PTO you will need to use the hand clutch 3 gi m DEACTIVATED Figure 8 When the lever is in the upper position The clutch is deactivated there is a power transmission from the engine to the PTO and the PTO moves When the lever is in the lower position The clutch is activated there is no power transmission from the engine to the PTO and the PTO does not move In order to stop the PTO and disengage the clutch push down the A knob shown in Figure 8 until it locks when it locks you will hear a sound In order to move the PTO and engage the clutch pull the handle B shown in Figure 8 towards yourself and release the knob A until it reaches the highest position so that it makes the lever travel upwards Normally the play of the hand clutch control lever should be 1 2 cm 18 Power Take Lever It has 3 positions Ahead The position of movement from the engine Middle Neutral position Behind The position of movement from the wheel Movement From the Wheel Movement From the Engine In order to move the lever the hand clutch should have been disengaged and the foot clutch should have been fully depressed Movement from the Engine The PTO speed is chosen by the PTO speed lever Movement from the Wheel This option is used when the equipment need to be operated in sync
32. possible WARNING Before the the electrolyte port plugs where possible because as connecting cables remove long as such plugs have been removed the explosion will be smaller even if it may catch fire resulting in smaller damage 65 During charging hydrogen gas is generated on terminals Since this is a flammable gas it is very properly Do not smoke and important that the environment 15 ventilated during charging keep flaming objects at distance during charging After the engine is started remove the booster cables in the reversed procedure of above 1 First remove the end clip from the engine block of the troubled vehicle then remove another clip from the terminal of the normal vehicle 2 Then remove a clip from terminal of the normal vehicle followed by removal of another clip from the terminal of the troubled vehicle BATTERY RECHARGING 1 Remove battery terminal cables You must remove first the chassis cable and then the cable 2 Remove the bracket securing the battery to the tractor and remove the battery 3 Connect the terminals to the charger properly CAUTION See charger manual for correct connection and usage 4 For charging the battery on this tractor a slow charging operation should be carried out at 4 5 the below 1 200kg m3 make lower rate charging at 3 case specific gravity is amp For more information consult local dealer
33. the air discharge 4 shown in Figure 29 4 Pull out the attachment and pump air into the tire until the recommended pressure reached Draining Water from the Tires 1 Raise the tire to be drained using a jack as valve positioned at the lower side discharge the air form the tire 2 Remove the valve cap and wait until all the water is drained 3 Install the attachment 3 shown in Figure 29 and pump air into the tire Do not exceed the recommended air pressure while pumping air Wait until the residual water comes out 5 Pull out the attachment and pump air into the tire until the recommended pressure 15 reached 36 ha di loo I Y Rim Sizes Q0 12 5 00J 1 Solution Water Antifreeze It Total Weight Lar Pas J Es 00 Lu W76 W8 16 W020 280 85 R20 W9 20 Rear Tires W10 20 v v m 6 50 80 15 5 00 15 6 00 16 4 00E 16 Front Tires 50 16 5 50 16 un a e c Lo oo nan Le a Pad LD UJ ls Lo j LD ka c 360 70 R20 W10 20 320 70 R24 W10 24 360 70 R24 W10 24 DG n Lun Es k 1 ob 4 J La uL oc Table 3 In Table 3 additive and solution amount per tire is shown WARNING Use the weights based on the requirement of the work to be done The weights increase the fuel consumption and tire w
34. the groove from which the cap 3 shown n Figure 36 was removed After refill place the cap back After oil replacement wait for 5 minutes to allow the oil to penetrate into the crankcase and check the oil level on the oil dipstick to make sure E TTXVN UL a T e 1 d E hah 4 ay LE j ra ap RITE E USES s T D anc d E Figure 39 Run the engine at idle speed after oil replacement in order to enable proper lubrication of engine parts CAUTION During oil replacements make sure that the waste oil does not spill around pour all waste oil into containers and deliver them to oil collection centers If you cannot find an oil collection center you can deliver the waste oil to authorized dealers TRANSMISSION REPLACEMENT Move the 3P linkage arms to the lowest position before oil replacement First remove the cap 1 and plugs 1 shown in Figure 37 and Figure 41 respectively Then remove the plugs 1 and 2 seen in Figure 40 and wait until the oil drains away When the oil drains away completely insert the plugs shown in Figure 40 with seals changed and tighten them securely To refill use suitable oil described in Table 6 at the level specified without overflowing by placing a funnel on the groove from which the cap 1 shown n Figure 37 was removed and o
35. to lock the left and right brake pedals with locking plate so that both brakes are applied simultaneously WARNING During high speed operation or travelling on road do not use differential lock The 4 wheel drive shift lever and PTO shift lever should be placed in 2WD and NEUTRAL positions respectively WARNING While travelling remove your foot off the clutch or brake pedals WARNING Independent use of left or right brakes should only be allowed for low speed operation CAUTION For travelling with 3 point linkage attached tie it with belt or the like for prevention of swinging of the lower link WARNING If any implement is mounted turn the tractor slowly paying particular care for the space WARNING Do not make a sharp turn at high speed Be sure to lower the engine speed before turning WARNING Before starting the operation on slope check for the existence of stone irregularity or other dangerous factors which could lead to an accident WARNING Do not operate the tractor at steep slopes as it may cause the vehicle to roll over WARNING While operating on downward slope use the engine brake Do not place the main shift in the NEUTRAL position WARNING For towing be sure to use the drawbar only Set the hitch point below the center line of the rear axle WARNING Brake discs may show different levels of wear due to the more frequent use of right brake th
36. wall after loads and weights are disconnected and the tires are adjusted to the recommended road pressure 2 Turn on the head lamps and draw a line on the wall right through the middle of the highest and lowest point illuminated by the head lamps Now draw a vertical line on the wall towards to ground at the level aligned with the center of the tractor 3 Pull the tractor 5 meters backwards Illumination cone of the head lamps must collide with the line drawn on the wall Maximum variation may be 130 mm 5 For each head lamp the distance between the refraction on the illumination cones and vertical line must be equal Maximum variation may be 50mm 6 Ifthe adjustments above is not proper adjust by tightening loosening the screws 1 shown in Figure 76 These screws are on the back of the head lamps you must open the bonnet first Figure 76 6 TRAILER PLUG There is a 7 terminal plug at the tractor Location of pins and the terminal connection of the plug are as follows Right Hand Side Turn Signal Chassis NEUTRAL Left Hand Side Turn Signal Brake Parking NEUTRAL E A A Figure 77 ILLUMUNATION LAMPS The specifications for the bulbs used in illumination lamps are as follows Front head lamp 12V 55 60W bulbs double filament each Front parking lambs 12V 5W bulbs each Front signal lambs 12V 21W bulbs each Rear parking lambs 12V 5W bulbs each Rear signal lambs 12V 21W bulbs each B
37. when it is being charged Take precautions against fire Do not have any exposed flame in the area where you are working Be sure not to cause any leakage of the electrolyte since it will corrode the skin or clothing In case of accident as described below immediately seek first aid and see a doctor immediately for proper treatment e Ifthe diluted sulfuric acid from the battery has gotten into the eyes Cleanse the eyes with a lot of clean running water for more than 15 minutes while opening the eyes widely e If diluted sulfuric acid from the battery has been swallowed Rinse the mouth with clean water immediately and drink a lot of raw eggs or milk Lie down quietly e If diluted sulfuric acid has gotten on the skin or clothing Wash away the diluted sulfuric acid completely with a lot of clean running water and neutralize with soap solution Then rinse with water e the diluted sulfuric acid is spilled Wash away with a lot of water or neutralize with slacked lime or bicarbonate of soda WARNING Wear suitable protective equipment such as goggles mask gloves etc when you are using the tractor for agricultural spraying purposes Zirai ila lar n teneff s edilmesi veya direk temas edilmesi sa l n z a s ndan bir risktir Inhalation of or direct contact with agricultural pesticides is risky for your health Daha detayl bilgiler i in ilac n kullan m k lavuzuna ba vurunuz For more detailed information
38. without moving the cap 53 ADJUSTMENT OF FAN BELT TENSION Check fan belt tension periodically Proper deflection is 8 10mm Fan belt must seated on the pulley at sides it is not proper for it to be seated at the bottom if the latter happens replace the fan belt To adjust the tension loosen the nut 1 seen in Figure 46 yourself to stretch the belt using a lever After and pull the alternator towards tighten the nut proper tension is obtained securely Figure 45 Figure 46 ADJUSTMENT OF CLUTCH PEDAL FOOT CLUTCH Foot clutch free play must be check on a daily basis The play of the foot clutch is appropriate if it is between 2 to 3 cm The free play must be adjusted if not appropriate To adjust free play loosen the nut 1 seen in Figure 47 twist the part 2 clockwise or counterclockwise from driver s seat perspective to reduce or increase the amount of free play respectively After obtaining proper adjustment tighten lock nut 1 to secure it HAND CLUTCH Hand clutch free play must be check on a daily basis The play of the foot clutch is appropriate if it is between 1 5 to 2 5 cm The free play must be adjusted if not appropriate To adjust hand clutch free play open the bonnet first and loosen or tighten the nut 1 seen in Figure 48 to reduce or increase the amount of free play respectively Normally it is not necessary to remove any parts for making this adju
39. 13 Rotating Beacon Lamp 14 Ignition key Direct Electric 15 Starter Motor Start Flasher 16 Stop Solenoid Relay Direct Electric 17 Spare 18 Spare RELAYS Relays in the electrical circuit of the tractors are shown in Figure 79 and Figure 80 Figure 80 The functions of the relays are listed below Buzzer Flasher Front Head Lamp Low Beam Relay Front Head Lamp High Beam Relay Shut Off Solenoid Relay Timer Starter Relay ce Se YS aes Glow Relay 69 Relays are located under the tank except for the glow relay it is placed under the upper part of the dashboard housing To reach the relay bonnet tank and dashboard upper housing parts must be removed Contact your dealer in case of relay failures for repair or replacement STARTER MOTOR Starter motor is a maintenance free motor In case of failure contact your dealer Stretch and check the tightness of the cable connections on the starter motor by hand if loose tighten Always remove terminal before performing any procedures on the electrical system When you are done mount them back and securely tighten Never attempt to start the tractor hotwiring through starter motor it is highly dangerous ALTERNATOR Alternator charges the battery during engine running It s bearing are special and maintenance free In case of failure contact your dealer Pay
40. 38 Pay maximum care while refilling the brake fluid avoid contact with your skin or eyes and do not inhale If the brake fluid accidentally contacts with an open wound eyes or skin or if it is inhaled or swallowed wash the contact area with plenty of water and immediately see your doctor The brake fluid can cause paint of the tractor or other contacted areas flake away due to is chemical content Pay attention to avoid spilling out while using it 49 CAUTION Never try to replace brake fluid This requires post adjustment and removing the air from the system therefore it should only be performed by authorized dealers CAUTION Only use the oil types recommended in Table 6 or an equivalent DOT 4 oil for brake fluid Using a different oil type may cause damage on seals which can lead to decreases in oil or air formation in the system due to evaporation The braking function might be partially or completely affected from these causes which can lead to accidents with injuries or even deaths ENGINE REPLACEMENT First remove the cap 3 shown in Figure 36 Then remove the plugs 1 seen in Figure 39 and wait until the oil drains away When the oil drains away completely insert the plugs with seals changed and tighten them securely To refill use suitable oil described in Table 6 at the level specified without overflowing by placing a funnel on
41. COLD WEATHER 1 The fuel injection pump of this engine adopts the mechanism to ensure easier engine start by sufficient injection of fuel when the throttle lever is fully pushed 2 To start the engine especially in cold weather fully push the throttle lever heat the glow plug enough and crank the engine CAUTION After the engine has started confirm that the engine is running smoothly listening carefully to ascertain if nothing abnormal sounds and inspect for oil and water leakage WARNING In case fuel runs out be sure to bleed the fuel system after refilling the fuel tank otherwise the engine may not be started or even stops soon after started DANGER Do not use starting aids such as Gasoline or Ether in the air intake Explosion may result AFTER THE ENGINE IS STARTED 1 Check the oil pressure and battery charge warning lamps to see they went off Ifthe lamp does not go off immediately pull the throttle lever allthe way backward and turn the starter key counter clockwise to shut down the engine and locate the cause to correct Particularly by starting the engine while oil pressure is too low serious trouble could occur because of insufficient lubrication CAUTION Rotate steering wheel to see that front wheels turn to desired direction DRIVING THE TRACTOR 1 With the engine running hold the tractor with the brakes if necessary 2 By pulling hydraulic control lever b
42. G 4WD SWB OR 856G 4WD SWB OR 850G 4WD LWB OR 855G 4WD LWB OR 860G 4WD LWB R 856G 4WD LWB OR 850G 4WD LWB AR 855G 4WD LWB AR 860G 4WD LWB AR 856G 4WD LWB AR T2 TARAL 850 TARAL 855 TARAL 860 RAO Mk CHASSIS SERIAL NUMBER TARAL agrimac 855 TARAL agrimac 860 TARAL agrimac 856 It is placed on transmission case specifically under TARAL Tar m Makine ve Aletleri the right side of tractor tunnel service sheet Sanayi A Maltepe Mah Hastane Yolu Sok No 1 34010 Zeytinburnu stanbul 90 212 5679550 90 212 6740679 90 212 6121239 info taral com www taral com 1 AN YT pre h VEU RE m ET M D qua v Mir E rnt B Engine Serial Number Barcode It is placed either on manifold or cylinder head FRONT AXLE SERIAL NUMBER C Engine Serial Number It is located at the right side of the cylinder block next to injection pump It is placed on the center body of the front axle specifically at the front side TAKING DELIVERY OF THE TRACTOR When your tractor is delivered ask your dealer to perform the first operation and provide you information on instruction and maintenance If you have further questions please contact the factory Make sure all components are installed and in perfect working condition before taking the delivery of the tractor Make sure all accessories are provided the tool box including all tools is available and no manual is missing
43. GHTS Providing road handling and decreasing the slipping are important for the life of tire and fuel economy While working with the heavy implements on the 3 point linkage system to counterbalance the tractor it 15 necessary to attach the front end weights 4 x 25kg weights can be attached to the front bumper Each weights are attached with M16 bolt and nut and the weights are connected to each other with a M16 stud bolt These weights are supplied with the tractor as standard Figure 27 While working on heavy duty work to increase the tractor s traction capability it is possible to attach the weights to the rear wheels Figure 28 Each of the weights is 25 kg and only one weight can be attached to each tire The weights are attached to the rim with four M16 bolts and nuts These weights are supplied with the tractor as standard In addition to or alternative to the weights also the water in the tire operation could be performed Figure 29 Valve Water inlet Water filling attachment Air discharge Filling the Tires with Water 1 Raise the tire to be filled with water using a jack as valve positioned at the upper side 2 Remove the valve cap and release the tire Pressure 3 Install the attachment 3 shown in Figure 29 to the valve 1 shown in Figure 29 and fill the water from the water opening 2 shown in Figure 29 Keep filling operation until water comes from
44. MPLEMENTS There are a number of implements available which match the 3 point linkage system of the tractor When mounting and using these implements it is very important you load the tractor according to the permitted axle loads otherwise unexpected failures or accidents may occur For main implements that can be mounted to the tractor use the recommended implements listed below 1 4disc 9 plough 2 6 lines 24 blades 850mm and 1500mm rotary tiller 3 4008 mounted pesticide tank 4 2000 pull type pesticide tank 12 LOCATION OF WARNING LABELS 7106262 7106128 7106261 MEL 22 nn ETE 7106123 7106263 7106125 7106127 7106122 7106126 7106124 7106130 7106122 7106124 On the left side of the service On the left side of sheet the axle carrier CAUTION Before leaving the CAUTION Always tractor apply hand brake and remove the lower the equipment to the terminal before ground Stop the engine and performing any remove the ignition key If the left engine needs to be procedures on the electrical system running apply hand brake lower the equipment place the shift and PTO shaft to the first position 7106125 7106123 On the starter motor Next to the battery DANGER Do not start the control lead this may CAUTION When working on engine using the battery or electrical circuit remove the negative terminal of the battery from the electrical circuit lead
45. NT Operation of the hydraulic control systems of the tractor is described in sections HYDRAULIC and 3 POINT LINKAGE SYSTEM In order that controls are functioning properly the mechanical adjustments must be performed fully If any problem occurs relating to the operation of the hydraulic system check the adjustments below WARNING When performing these adjustments mount a 150 kg weight to the links in order to see and evaluete the impact In order to adjust position control Release the hydraulic valve lock 2 If the arms do not go up when the position control lever is pushed forward tighten the nut 1 seen in Figure 56 3 If the arms are moving when the position control lever is applied lower but you want it to move at a higher position loosen the nut nol seen in Figure 56 In order to adjust depth control 1 Move the weight on the lifting arms upward using position control lever but do not adjust it to the highest level try to keep it at amedium level 2 Release the hydraulic valve lock Stretch the precision string 3 seen in Figure 56 by using the middle arm to apply force to the front side of the tractor 4 If the mounted weight does not move despite stretching the string tighten the nut 2 seen in Figure 56 and continue to tighten the nut until the weight moves 5 Loosen the nut 2 seen in Figure 56 if the mounted weight is moving too much when a little
46. ON blocks to the front to the back of rear wheels on the slope Do not park tractor on oily greasy or other slippery surfaces 42 SECTION 5 PERIODIC AND PREVENTIVE MAINTENANCE PERIODIC MAINTENANCE TABLE Section Explanation Daily SOsaat 150 saat 250 saat Location Check engine oil level Change engine oil Change engine oil filter Check oil leaks Clean fuel filter Replace fuel filter cartridge heck injectors and injection pump lean air filter cover lean or replace air filter element heck fuel tank CA Nam Check oil level in transmission and final red cers 7 Check oil level infront axle and frontreducess TO TE Change oil transmission and final reducers Change oil in front axle and front reducers TOT TI Replace transmission ollfiker __ EY Te Te o Check brake pedals free playandbrakingperformane NZ NZ NZ Z Check hand and foot clutch free play and effectiveness N7 NZ NZ NZ 1631 L CY CY I LENZ Z Check alternator and startor performance TI LEY 25 heck torque of wheel bolts 1 heck torque of transmission and engine bolts S Check torque of ROPS bolts 1065 Table 4 Periodic Maintenance Table Transmission Brake Hydraulic Steering SYMBOS
47. Two ignition keys are delivered with the tractor Documentation of the tractor Instruction Manual Log Book Warranty Card Service Center List THE LIFE OF THE TRACTOR Tractor is designed to operate for 10 years The life of your tractor may be realized or even extended by observing the rules and methods described in this manual performing scheduled maintenance before and after warranty period at authorized maintenance centers and using original TARAL spare parts WARRANTY All products manufactured by TARAL and purchased from authorized dealers and services are under warranty We recommend you to use original TARAL parts supplied by authorized dealers or services Damages resulting from faulty operation insufficient or late maintenance use of non original spare parts or implements not allowed are not covered under warranty NOTE The tractor may be operated with several implements however this manual may not give information about each possible implement to be used Consult your dealer or the factory about the conformity of such implements which are not described in this manual before using them TARAL may not be held liable for the damages or unexpected losses that may result from the incorrect installation handling of undescribed or unapproved implements and or incorrect operation of the tractor SAFETY One of the main concerns focused during the development and production of the tractor is operator
48. ackward raise the implement warninc Raise or lower the implement with sufficient caution against any obstacle around 3 Bring the engine speed to about 1 500 rpm warm up run Depress clutch pedal all the way 5 Move each shift lever to desired position While travelling interlock left and right brake pedals with locking plate so that they are applied simultaneously WARNING When you are working with the tractor or travelling on road be careful that the engine speed is between the max torque range 150071700 rpm this range also ensures the most efficient and economic operation WARNING For travelling at high speed interlocking the left and right brakes is particularly essential Be sure not to travel at high speed with left and right 40 brakes being independent to each other not being interlocked 7 Do not attempt to stop tractor using brakes which may cause failure of transmission internals or prematured wear of brake linings 8 To avoid damaging brake or transmission system be sure to release the parking brake before travelling 9 While increasing the engine speed gradually release the clutch pedal slowly WARNING Release the clutch gradually Releasing it suddenly is hazardous causing the tractor to lunge WARNING Before travelling backward be sure to check for any obstacle behind the tractor WARNING For travelling on public road or working at high speed be sure
49. amount of force is applied or if the weights are moving when the force is stopped instead the force is applied 58 GREASING LOCATIONS Certain moving mechanisms of the tractor are lubricated with grease oil This oil may diminish or lose its function in time due to use If these parts are stuck during the operation or any other problem occurs the following locations should be greased WARNING For greasing use general purpose lithium Number 3 grease only Figure 60 Brake Shaft Figure 58 Lifting Arm 59 INJECTION NOZZLE INSPECTION CAUTION Inspection of injection nozzles requires expertise and special equipment the inspection must be performed only at authorized service centers Operator instructions provided in this section are only for information purpose When the injection pressure of the nozzle is lowered or injection deteriorates the exhaust gas becomes extremely black resulting in the loss of engine power and the engine will also make greater noise Be sure to always maintain the correct injection pressure of 150 160 kgf cm 2134 2271 psi Normally the exhaust gases are unstained In case of abrupt acceleration black gas can be observed for a short period of time but it turns back to normal unstained immediately Figure 62 60 CYLINDER HEAD BOLT TIGHTENING Removal and mounting of cylinder head requires expertise and special equipment the inspectio
50. an the left brake or vice versa This difference in wearing may cause different braking on right and left wheels especially when the brake pedals are locked and this may cause the tractor to lean one side or even get out of control In order to prevent this service the brakes frequently for equal braking and get them readjusted if necessary 41 STOPPING THE TRACTOR 1 By pulling throttle lever reduce engine speed 2 Depress clutch pedal all the way 3 Keep the brake depressed until the tractor comes to a complete stop Place the PTO shift in the NEUTRAL position Move main shift lever to NEUTRAL Move the sloop lever to NEUTRAL Remove foot off the clutch pedal slowly oa oF ME gt Stop the engine by moving the ignition key to STOP position 9 Apply parking brake 10 Push hydraulic control lever slowly forward to lower implement to ground 11 Remove the key 12 Turn off warning light rotating beacon lamp etc illumination components hazard 13 Always get off the tractor from the left side since the right side is the emergency exit When you get off do not lean on the hand lever mirror mirror lever pedals etc if you need to lean on something you can either use the handle on the left fender or steering wheel sure to always apply the parking brake while the tractor is in parking or standing CAUTION Select flat and level ground for parking CAUTI
51. are hot surfaces stay at a safe distance CAUTION There are moving parts Keep your hands away from the belt and moving parts while engine operates Ensure the protection sheets are in place SECTION 2 EXTERNAL VIEW AND NOMENCLATURE OF EACH PART FRONT DASHBOARD CONTROLS A M Ignition Key Rotating Beacon Lamp Control Work Light Control Instrument Panel Hazard Warning Light Control Differential Lock Control Illumination Flasher and Horn Control TRACTOR CONTROLS 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 5 Seat Shift Lever Hand Throttle Gas Pedal Speed Shift Lever Brake Pedal Lock Right Brake Pedal Left Brake Pedal Clutch Pedal Hand Operated Clutch Lever Power Take Off Lever Shuttle Shift Lever Position Control Lever Depth Control Lever Parking Brake Power Take Off Speed Lever 4 Wheel Drive Lever External Power Outlet Lever Figure 1 Figure 3 15 16 SECTION 3 FUNCTIONS AND USAGE OF PARTS INSTRUMENT PANEL 51 S2 53 EL 89 ee 1030 1 Ms TH Figure 4 Fuel Meter Indicates the rate of remaining fuel in the tank When the pointer comes over the red zone you have about Alt fuel in the tank fill fuel as soon as possible Engine rpm gauge Indicates one percent of the engine speed in r min rpm Digital gauge Upper line indicates engine operating hours Blinking hour glass symbol indicate
52. at high speed immediately after starting After starting check the functions of the tractor such as dashboard lights hydraulic lift steering braking shifting operation at low speed max 5km h and then repeat the control at higher speeds max 10km h if you observe any trouble consult your dealer immediately 74 SECTION 7 TECHNICAL SPECIFICATIONS m FTT a 2 p N T Ns a e lei spinal a WIRT ERIT A NOOO X Ak Figure 83 coe UNT PA Total Length Inc Front Hitch MAA na _ Total ET Inc Front Weights mm 340 EO WheelBase C mm 1750 1900 Height over Hood mm 185 1295 Height over ROPS ES NR Um 2235 2335 Ground Clearance below Front Axle Ground Clearance below Transmission 328 428 Ground Clearance below Rear Hitch A A _ 1020 1325 Track Width mm 1020 1315 rasman mme 1340 1675 Excluded Additional Weights loo kk 1860 Included Additional Weights kg 150 Max Loaded Weights 1 1 kg 2750 1 Max loaded weight is 2724 kg for tractors with tires 7 00 12 320 70R20 Table 8 Technical Specs 75 ENGINE Keti Keti Keti Perkins Emmision Stagela Stage IIIA Stage Max Power DIN70020 165 1700 MaxSpeed 2800450 280050 2800850 2800450 idle Speed 100050 100050 100050 800 1400 Num
53. ber of Cylinders 1 1 1 Aspiration 3 3 Tubo Tubo Turbo Turbo Compression Ratio 214021 2140 21 21 02 1 23 320 271 33 38 Injection Sequence 1342 1342 1342 Valve Clearance Exhaust Dry Weight poke 256 26 256 20 Radiator WaterCooled Water Cooled WaterCooled WaterCooled_ AirFilter DryType DryType Dry Type Dry Type Table 9 Engine Specs SPEED km h 2800 engine rpm 320 70 R20 360 70 R20 Standard _ __ 2 BE zu _ _ 17 34 18 51 19 43 Table 10 Speeds via Tires NOTE The table above indicates forward speeds For reverse speeds multiply the speeds on the table by 0 988 76 ANNA Figure 84 7 00 12 7 00 12 240 70R16 240 70R16 280 70R16 Turning Radiuses Regarding Tires 280 85R20 320 70R20 360 70R20 360 70R20 360 70R24 Without Brakes Inner Radius R1 2700 3000 3300 3000 3300 3100 3400 3100 3400 With Brakes Table 11 Turning Radius 77 ENGINE LUBRICATION SYSTEM Lubrication Pump Filter Oil Pressure ENGINE SPEED GOVERNOR Speed Governor Type TRANSMISSION Gear Range Main Shifting Shuttle Shifting Maximum Speed Filter Filter Sensor Pressure CLUTCH Clutch Type Clutch Stage Clutch Size Clutch Material DIFFERENTIAL LOCK Control Type Control Method Hydraulic Pressure Deactivation Method COOLING SYSTEM Radiator Capacity Rad
54. d with water or dirt Clean the Soot accumulation on the injection nozzle without damaging the hole injection nozzle hole Check if the injection nozzle functions properly if not replace the injection nozzle Valve clearance out of range Adjust the valve clearance Valve leakage Tighten the valve Incorrect fuel injection timing Adjust the injection timing Engine oil thickens in cold weather slowing down the Replace the oil with an oil type suitable for the weather conditions engine operation It is caused by bad valve adjustment or when the piston piston ring or Low compression pressure liners are over worn Replace wearing parts with new parts Recharge the battery ser Use a pressure reducing device Remove and recharge the battery when the tractor Is not in use especially during winter and reconnect it when you will use the tractor Check the engine lubrication system Check the engine filter for congestion replace it if congested Check the crank shaft end play Check injection timing Moving parts overheat Avoid using low quality fuel this may cause pump wear Use diesel fuel number 2 only Check fuel injection pump elements and intake valve and replace these parts if necessary Injection pump wear 83 BAD EXHAUST COLOUR Possible Cause Deteriorated injector pump Consult your dealer for repair Use high quality fuel Low fuel quality o Diesel No 2 for over 10 C o Diesel No 1
55. delay injection timing increase ignition timing e g from 10 to 12 reduce shims To put injection timing forward reduce ignition timing e g from 14 to 12 increase shims Figure 71 At the 9 flywheel option every 2 4mm is equal to 1 At the 11 flywheel option every 2 9mm is equal to 1 To delay injection timing to 1 add 0 1mm shim under the pump To put injection timing 1 forward remove 0 1mm shims under the pump To identify the flywheel type use the overall dimensions A of the flywheel housing shown in Figure 72 This is 390 mm for tractor with 9 flywheel This is 436 mm for tractor with 11 flywheel Figure 72 ELECTRICAL SYSTEM BATTERY The tractor is equipped with a maintenance free battery which normally does not require special maintenance The specific gravity of battery electrolyte Is 11280kg m 0 01 at 20 C Keeping clean and servicing the battery increase the service life To reach the battery open the bonnet you will see it at the foremost part of the tractor During maintenance pay attention to the following points 1 The battery must be securely mounted on the tractor 2 Battery terminals must not be loose and must be fully tightened and terminal cables must also be connected to the tractor securely 3 When the battery is not used for a long period of time in cold weather check the specific gravity and charge the battery period
56. e 2 Rotating Beacon Lamp Press the upper side of the button to turn on the rotating beacon lamp The lamp continues to illuminate as long as the button is pressed In order to turn off the lamp press the bottom of the button It is obligatory to turn on the lamp 3 Working Light When the working button is pressed lamp turns on and continues to illuminate as long as the button is pressed In order to turn off the lamp press the bottom 5 Hazard Warning Light When the button is hazard warning light turns on and pressed continues to illuminate as long as the button is pressed In order to turn off the lamp bottom of the button press the 6 Differential Lock Control When the button is pressed differential lock is applied and it continues to operate when Start position When the ignition key 15 turned clockwise after the glow plug warning light goes off from ignition to this position starter motor starts to run and the engine starts As long as the key is placed at this position starter motor continues to run 19 the button is pressed In order to turn off the lamp press the bottom of the button When it is engaged an audible alarm warn the detailed operation will sound to operator For information see section 7 Illumination Flasher and Horn Control e e U Y 8 OFF position Illumination is off First position Parking warning
57. e clutch disengaged Using attachments WARNING To mount or operate attachments follow the instruction manual for the particular attachment for safe operation WARNING When using agricultural chemicals with an attachment on the tractor always follow the Instructions in the manual for the attachment as well as the Instructions provided by the chemical manufacturer It is not recommended to use or mount heavy work equipment such as front loader front shovel rear shovel crane etc with this tractor The tractor is only suitable for agricultural purposes Roll Over Protective Structure ROPS CAUTION We strongly recommend a ROPS Roll Over Protective Structure install to your tractor It must not be removed even temporarily It must not be folded when travelling It is not recommended to utilize additional elements to perform drilling welding or reinforcement on the construction this procedure will weaken the construction If any damage is observed on the construction it must be repaired at a technical service or replaced Exercise good care in seat belt Installation as regard belt strength and the bucket which must not be broken off or disconnected For further details ask your authorized technical service PREVENTING SIDE Adjust thread to the widest range suitable for the desired work Lock brake pedals together prior to driving at carrying spe
58. e necessary add antifreeze solution WARNING If the radiator coolant level over the specified limit do not pour the fluid out of the radiator the excessive liquid will be drained through the hose on the radiator cap during use 46 The tractor does not have an external overflow jar The upper part of the radiator is designed to function like an overflow jar The table below shows the amount of antifreeze solution that needs to be used depending on the season and weather conditions Minimum 15 25 35 Temperature C Volumetric antifreeze 20 30 40 50 proportion 96 the freezing temperature of antifreeze solution always refer to manufacturer s information first if it is not provided refer to the information provided in Table 5 Replace the radiator coolant fluid for every 1000 hours or at least once a year preferably before winter Always add clean and soft water to the radiator River water or unclean muddy or hard water may cause clogging and corrosion in the radiator and engine block We recommend adding antifreeze to the radiator fluid for all seasons in order to prevent corrosion in the radiator and engine block To remove the radiator fluid disconnect the hose from the lower part of the radiator to the engine and wait until it is completely drained After replacing or adding
59. e battery terminals are correctly connected when installing the battery For dependable battery service see your local dealer Do now throw away scrap unserviceable battery It contains heavy metals and chemicals and is very harmful for the environment Consult your dealer for delivery BOOSTER CONNECTION In case the battery has run down making it impossible to start the engine the booster is used for starting the engine using good battery of the other vehicle 12V vehicle as power source 1 Select a booster cable with as large a capacity as possible It must resist a 200A current 2 Stop the engine of the vehicle source side which is in normal operation Connect a clip of the booster cable in red to terminal of the battery on the troubled vehicle and firmly connect another clip to terminal of the normal vehicle 4 Then connect a clip of another booster cable in black to terminal of the normal vehicle and finally connect another clip firmly to the engine block 5 Start the engine on the troubled vehicle If the engine is difficult to start try to start it after starting the engine of the normal vehicle WARNING Do not fail to perform in above order Damaged Tractor Figure 75 CAUTION During the final connection spark will be generated Therefore connect the clip to the engine block at as far away point from the battery that is generating gas as
60. e ee 11 RECOMMENDED IMPLEMENT aaa 11 br SP b moncloa 13 SECTION 2 EXTERNAL VIEW AND NOMENCLATURE OF EACH PART e eene nenne 15 FRONT DASHBOARD CONTROLES u 15 TRACTOR CONTROLS cdta 15 SECTION PUNCTIONS AND USAGE OF PAR Scania 17 INSTRUMENT PANBL 17 USAGE OF FRONT DASHBOARD CONTROLS 19 USAGEOF TRACTOR CONTROLS aaa ne ee ery 20 TRANSMISSION AN ee oooO rios ENE 25 TRONE AA DE ee 25 a o are 26 LINEAGE SYSTEM esse ee a Sa daja aaa aj naja aa 21 IMPLEMENT MOUNTING ee 28 IMPEEMENF eat 28 MIDDLE AKM GN NE N a a en 28 e TEC ONNEC HION e E E A 29 POWER TAKE OFF HOUSING u ee 31 DIEFERENIRSELOCR een 31 NIU c 32 ELECTRICAL Teer re 33 AAA c 34 RIM SSSEMBEY DETA Sp aa ees sc a aga aa aa aaa na bad aaa anaa aa aa 34 TIRE MOUNTING ee een e 5 yA 35 WEIGHT e ERE KE EEE Ee ee RI er 36 SECTION E 39 BEFORE OPERATING THE TRACTOR ae nee 39 STARTING THE eds Cl sae ee ee ee era 39 SLARTINGINGOLD WBATHERK 39 AFTER THE ENGINE IS STARTED ee ee een 40 ELER TRAC EOR ee 40 SIOPPINGS EHE TRAC TOR ee 41 SECTION 5 PERIODIC AND PREVENTIVE MAINTENANCE 43 GENERAL RULES FOR MAINTENANCE nennen
61. e serial numbers of the Tractor concerned We are sure you will be happy with your Tractor NOTE The drawings used in this catalogue are for demonstration purposes only and may slightly be different from your tractor NOTE Keep this tractor instruction manual in a safe and convenient place to avoid any damages or wearing Read this manual carefully when you require any information or have concerns about operation and maintenance of your tractor NOTE Expressions such as LEFT RIGHT FRONT or REAR used in this manual should be understood in accordance with following rules FRONT means the front grill end while REAR means the lifting arm end of the Tractor LEFT or RIGHT means the left or right hand side of the Tractor looking forward from operator s seat RIGHT LLL SS 222220 E mal a ME IP pa REAR AJ O 2 Ay A fq LEFT TRACTOR TYPE INFORMATION Tractor Brand Tractor Type Tractor Variant Tractor Category Tractor Trade Name Manufacturer of Tractor Address Telephone Fax e mail Web site ENGINE SERIAL NUMBER A Engine Identification Plate It is placed on the cylinder head TRACTOR IDENTIFICATION PLATE TARAL 8000 It is located at the right side of the tractor tunnel 850D 4WD SWB OR service sheet 855D 4WD SWB OR 860D 4WD SWB OR 856D 4WD SWB OR 850G 4WD SWB OR 855G 4WD SWB R 860
62. e the slope When crossing the slope upwards or downwards the heavier part of the tractor must be always on the uphill side of the slope according to working 10 PREVENTING REAR ROLLOVER Do not pull loads using 3 point linkage arms or rear axle center line Use only the hitch hooks to pull loads Hitching the load at a high point may cause rear rollover and this may lead to serious injuries and death Link the loads to the hitch hook only Add front end weights when pulling heavy loads to counterbalance the tractor or the heavy rear mounted equipment Start forward motion slowly and raise speed gradually Do not raise the engine speed or engage the clutch If the tractor is linked to a heavy load or stationary equipment improper engagement of clutch may cause a rollover If the front end of the tractor raises upwards lower your speed and engage the clutch if required If the tractor is stuck in the mud or terrain do not attempt to move forward If there is a hitched equipment remove it and back out If not possible get another tractor to pull it out If you are stuck in a ditch back out of it where possible If you drive forward move slowly and carefully If stuck in a ditch the tractor and if any rear mounted equipment can be backed up steep slopes and come down forward slowly While operating on downward slope always keep the tractor in gear do not drive the tractor while it is out of gear
63. ean the fuel filter Plug up the end of the exhaust pipe Clean the air cleaner and then cover it so as to seal the air intake system Check the battery for proper electrolyte level and specific gravity at least once a month In order to increase the durability as well as prevent freezing the battery should be kept fully charged all the time 73 10 10 REOPERATION AFTER STORAGE Check to make sure that viscosity of the oil in the engine crankcase is as specified in Lubrication Table Check transmission oil Front Axle Traction Case and brake fluid levels replenish appropriately Remove the plug from the exhaust pipe Remove the cover over the air cleaner Check to make sure that the battery is fully charged and the terminal is clamped tightly enough Fill the fuel tank If the tractor is jacked up bring it down Make sure that the main shift lever speed shift lever shuttle lever PTO lever is in neutral and the parking brake is applied Just like in the case of storing pour a table spoonful of engine oil from the breather pipe Be sure to reinstall the breather hose on the pipe after pouring oil Unplug the engine stop solenoid to prevent engine from starting To distribute the oil all over the cylinder walls crank the engine for five or ten seconds Plug the solenoid back in Start the engine as described in Starting The Engine and let it run slowly Do not accelerate the engine rapidly or operate it
64. ear remove the weights if it is not necessary to use WARNING While filling the tires with water never use only water Especially in cold areas to prevent freezing use antifreeze additives at require levels To avoid the corrosion could be found on the rims it is also recommended to add additives CAUTION While water in the tires never operate the tractor above the 10 km h speed While attaching weights to the tires and filling the tires with water be careful not to exceed the maximum axle loads DANGER To inflate the tires never use inflammable or explosive gases 37 38 SECTION 4 OPERATION BEFORE OPERATING THE 1 Check the fuel level in fuel tank and replenish as necessary 2 Check the levels of engine oil transmission oil and front drive differential 3 Check the lubrication at every specified point on the chassis Check each bolt and nut for tightness 5 Check the coolant level in radiator 6 Check the fan belt tension for water pump alternator generator and cooling fan 7 Check the air pressure in tires Check every indicator lamp on instrument panel for operation STARTING THE ENGINE 1 Always get on the tractor from the left side since the right side is the emergency exit When you get off do not lean on the hand lever mirror mirror lever pedals etc if you need to lean on something you can either use the handle on the left fender or ste
65. ed Lower the speed conditions Make wide and slow turns at low speed Do not allow tractor to shake you may lose steering control Do not tow loads too heavy for tractor The vehicle may slip out of control or twist around the load while operating on downward slope Apply the brake properly and gradually avoid applying the brake abruptly When running on a downward slope be sure to apply the engine brake to lower the tractor speed and when operating downwards maintain the same speed you apply while climbing Engage the 4 wheel drive so that you can apply brake to all 4 wheels Do not disengage the clutch or shift gear when operating on downward slope It is more likely for the tractor to rollover while driving straight up or straight down on a steep slope compared to rolling over while traversing the slope Do not cross steep slopes if necessary avoid holes depressions or other similar irregular terrains as much as possible Avoid any tree roots bumps and elevated areas on uphill side of the slope While working near ditches and heaps keep the tractor always behind the slippage line Avoid ditches embankments heaps and river banks that may collapse If you are driving the tractor on a hillside that is too steep do not turn to the uphill side of the slope slow down and make a wide turn necessary Drive directly over the slope or if not possible cross it upwards or downwards however do not attempt to travers
66. ed information on adjustment see section FRONT AXLE ST WLLL LA Figure 54 FRONT TIRE REPLACEMENT Tractor tire replacement requires expertise special equipment and tools Perform this procedure only at authorized tire dealers A WARNING We recommend you to replace your tires when treads reach 70 wear or fractures occur A CAUTION It is important that you replace all tires at the same time otherwise your new tires will also be worn out during the time due to different slip angles between used tires and the new ones and your fuel consumption will increase A CAUTION Do not throw away or scrap the old tires after replacement it is very harmful for the environment Consult the service for appropriate recycling CAUTION Use only recommended and same size tires when replacing Different pairs of tires will cause earlier wear of the tires and overconsumption of the fuel due to the different slip angles CAUTION Using larger size tires may cause trouble in terms of the resistance of the tractor and its interaction with the surrounding parts use recommended tires only WARNING To extend the life of your tires 1 Operate the tractor at the proper shift and speed avoiding slippage 2 Do not engage the AWD option when driving particularly on asphalt if not required 3 Do not expose your tires to sunlight when the tractor is not running 4 Do not place tires on humid ground or
67. ed to the chassis via the 4 x M12x40 bolts 3 shown in Figure 23 There is a identification plate 5 shown in Figure 22 if further guidance 15 required CAUTION All the required parts have been supplied with the tractor and they have been mounted on the tractor Do not try to remove or replace with other similar parts To obtain the offered performance replace the broken parts with the genuine parts at the authorized service stations To mount the parts it is necessary to tighten them with the special torque These operations should be done at the service stations as it is not possible for the operators to know these descriptions and they should not try to undertake such procedures themselves A CAUTION Always use the supplied pin while mounting the implement to the rear hitch After combining the implement lock the joint pin 2 shown in Figure 23 with the safety pin securely A CAUTION While using the rear hitch take care the axle loads 30 Figure 22 Figure 23 POWER TAKE OFF HOUSING There are parts on and around of the PTO outlet for your safety 1 For extra safety in every operation be sure to install the PTO guard 1 shown in Figure 24 2 For your safety at the portion where the PTO shaft is installed there is a safety zone 2 shown in Figure 24 made by metal sheet Never remove or deform this part 3 Be sure that the PTO shaft which is linked between the tract
68. ent to the hydraulic valve i O The center arm has two stabilizing holes for tractor linkage ii The center arm pipe is movable and can be turned clockwise and counterclockwise to adjust the equipment angle according to the ground it is fixed with the lock nut at the end of the pipe 2 Linkage Arms There are two linkage arms with one on each side and they link the lifting arms to drawbars They are used to adjust the position of the equipment according to the ground Turn them clockwise or counterclockwise to adjust their position according to the level of drawbars Once the adjustment is completed you can fix them with the lock nut at the end of the pipe 3 Stabilizer Chains These chains can be adjusted to limit the side to side movement of lower drawbars of the three point linkage system For plough and similar equipment adjust the length of the chains to give a 5 to 6 cm free play While carrying equipment in 3 point linkage system restrict the lateral movements completely To increase or decrease the lateral movements turn it clockwise or counterclockwise when you make the desired adjustments tighten the lock nut 27 Figure 17 4 Drawbars It is used for linkage to the lower points of implement frame and it is fixed The arms that draw the equipment are these two drawbars CAUTION The drawbars have a play that allows the lateral movement of it and to balance this it is supplied with a spring on
69. ering wheel Keep the parking brake applied Place the main shift lever High Low shift lever and PTO shift lever and sloop lever in NEUTRAL and depress clutch pedal all the way 4 Set the throttle lever midway between its idling and high speed positions 5 Turn the ignition key to ON position and then see that oil pressure warnings as well as battery charge warning lamps go on 6 As soon as the ignition key is on the glow signal is on in the instrument cluster indicating heating and when the glow signal is off turn the ignition key to start position to start the engine 7 Immediately after starting release the ignition key The key will return to position automatically 8 Check the oil pressure and battery charge warning lamps to see they went off If not stop the engine immediately and inspect 39 9 Disengage the clutch and perform warm up run at about 1 500 rpm for about 5 minutes Use of the starter should be limited for about 10 seconds per trial If it is not successful wait for about 10 seconds before another trial Using the starter intermittently without waiting for certain period of time can cause the battery to run down Do not turn the starter while engine is running It can lead to the starter failure CAUTION Be sure to perform the warm up run regardless of the climate Travelling before engine gets warm shortens the engine life STARTING IN
70. front tire is used POWER TAKE OFF Measure Engine driven PTO RPM 540 Engine driven PTO RPM 750 Wheel driven PTO RPM HYDRAULIC SYSTEM Control Functions Cylinder Type and Number Safety Valve Pressure External Power Output 3P LINKAGE SYSTEM Class Lift Equipment Linkage Point Vertical Center Arm Pin Hole Dia Lifting Arm Pin Hole Dia ELECTRIC Battery Chassis Type Alternator Starter Motor Glow Plug CAPACITIES Fuel Tank Cooling Water Engine Oil Transmission Fluid Front Axle Oil Reverse Traction Oil Brake Fluid 80 1000 kg 1750 kg 1 3 8 6spline 150500 540 2540 750 2600 11 076 x Wheel Rot Position Depth Floatation amp Combined Single Effect 2 180 bar 3 8 Quick Fit Coupling Category 2 CAT II 1800 kgf 25 8 mm 29 mm 12V 75Ah Negative Chassis 45A 1 7 kW 30A 32 liters 9 liters 9 liters 22 liters 12 liters 3 liters 1 5 1 5 200 cm cc UNIT CONVERSION TABLE LENGTH 1 inch 30 48 cm 0 91 1 statute miles 1 nautical miles VOLUME 1 US ounces 1 Imperial ounces 1 US gallons 1 Imperial gallons 1 US pints 1 Imperial pints 1 liters MASS 1 ounces 1 pound TEMPERATURE F K FORCE 1 Ibf 1 ozf 1 poundal POWER 1HP metric 1HP UK TORQUE 1 Ibf in 1 ozfin PRESSURE 1 psi 1 Torr 1 bar 1155 1mmHgsS 0 0254 m 0 3048 m 0 9144 m 1 609 m 1 852m 29 574 cm 28 413 cm 3785 43 cm 4546 09 cm
71. given from outlet In order to move the control levers first pull the safety lock and the lever 3 shown in Figure 11 forward and put the control levers 1 2 shown in Figure 11 in the positions you desire The pressure oil is driven from A or outlets according to the position taken by the control lever When using an implement which requires mass amount of oil the oil level on the transmission case of the tractor may drop below the minimum baseline If this happens components of the tractor may be damaged due to insufficient lubricating To prevent this from happening be watchful of oil level when using hydraulic outlets and if necessary replenish oil using the oil recommended for transmission Figure 12 Lever 1 shown in Figure 11 directs pressure fluid from the outlets shown in Figure 12 to outlets 1A and 1B respectively according to A or B position to which it is taken Lever 2 shown in Figure 11 directs the pressure fluid from the outlets shown in Figure 12 to outlets 2A and 2B respectively according to or B position to which it is taken As defaults the distribution valves are set to dual effect In order to convert from dual effect to single effect loosen the nut 5 shown in Figure 11 in requested section and loosen stay bolt 4 then retighten nut 5 In order to convert from si
72. gs joints and hoses for oil leakage if any leakage is identified consult you dealer as soon as possible for remedy E om om xeJidg Od H ES ccv pinplldoN 06 MO8 49 peon KALI uoissiusueJ Ov MST DGXH ESJ9AIUf m V 35 1S Id V 9ISSe 118 sn 2ueA 113HS 1041592 SLNVIIIINT 319 1 NOLLVDIAAaNT uoneoi ddy Table 6 Lubrication Table 52 REFUELLING When the fuel warning light goes on or the pointer comes over the red zone you must refuel your tractor as soon as possible For refueling remove the tank cap 1 seen in Figure 44 Tank cap is locked with a key code and has to be locked unlocked with the ignition key To unlock the tank cap place ignition key to the tank cap and turn counterclockwise without moving the cap After unlocking remove the cap by twisting counterclockwise Refill the tank 1 cm below the tank cap overfilling may cause overflowing when placing the cap back Figure 44 Do not smoke and keep flaming objects at distance when refueling When refueling is completed place the cap back and securely fasten by twisting it counterclockwise until you hear a click sound After you hear the sound lock the tank cap by placing the ignition key to the slot on the cap and twist the key clockwise
73. gure 10 24 4 Wheel Drive Lever When lever 2 shown in Figure 10 is in lower position the four wheel drive function activates and when it is taken to the upper position the function deactivates When the four wheel drive is active roadholding and braking ability improves on muddy and slippery surfaces and fields When activating or deactivating the four wheel drive be sure the tractor is at standstill WARNING Use the four wheel drive function where required only Do not use it on hard soil asphalt cement surface and highways this may cause wheels to wear 25 External Power Outlet Lever There are external power outlets on the back of the tractor you can make use of for using in equipment hydraulics These are parts of the hydraulic circuit of the tractor and they use the same oil as in the gearbox of the tractor The control levers are situated on the left side beside the seat These power outlets can be connected to the equipment with standard quick fit coupling connection Required male connecting terminals are supplied in the tool box together with the tractor Together with the tractor there is 1 hydraulic distribution valve with 2 dual effect independent circuits which can be converted to single effect 24 It can be used to feed single effect and dual effect cylinders Control arms have 3 positions Above Hydraulic is given from outlet A Middle Circuit is closed Below Hydraulic is
74. he engine shut off solenoid or place the key to ignition 1 2 Remove the safety frame and check the lines on the flywheel looking through the peep hole on the right side of the flywheel housing or track top dead centers or ignition timings by checking the lines on the crank pulley 3 To find the 1 4 AZ sign on the flywheel twist the flywheel see Figure 67 You can twist the flywheel by placing a ring spanner to the hub see Figure 66 Figure 66 Definitions for the abbreviations on the flywheel are as follows 1 4 AZ Injection timing for 1 or 4 cylinder 14 UN Top dead center timing for 1 or 4 cylinder 2 3 AZ Injection timing for 2 or 3 cylinder 2 3 UN Top dead center timing for 2 or 39 cylinder There is a 360 one crankshaft cycle phase difference between the first cylinder and fourth cylinder There is a 360 one crankshaft cycle phase difference between the second cylinder and third cylinder Figure 67 4 When the sign is found turn the crankshaft about 30 counterclockwise when viewed from the front of the engine 5 1 4 AZ means injection timing for cylinders 1 or 4 6 To turn the crankshaft by holding with a ring spanner use a special service tool ring spanner Remove the high pressure pipe 7 Slightly loosen the nozzle holder the part 1 shown in Figure 68 and tighten after filled with fuel as seen in Figure 68
75. iator Type Radiator Cap Pressure Circulation Pump Fan Diameter Ventilation Direction AIR CLEANER Filter Type Number of Elements Filter Sensor Pressure 78 Trochoid Gear Pump Cartridge Type Paper 0 4 kgf cm at idle Mechanical Centrifuge 12 Forward 12 Reverse Synchromesh Synchromesh 32 km h Cartridge Type Paper 0 3 kgf cm absolute Dry Type Double 9 Organic Electro Hydraulic Button 18 bar Spring 5 liters Copper 1 Centrifuge 400 mm Intake Dry 2 54 mbar absolute FUEL SYSTEM Fuel Fuel Filter Fuel Pump Fuel Tank Material Fuel Tank Capacity HYDRAULIC PUMP Pump Type Number of Sections Pump 1 Flow Rate Pump 1 Pressure Pump 2 Flow Rate Pump 2 Pressure BRAKES Brake Type Disc Number Disc Material Braking Mechanism Parking Brake STEERING Control Control Type Maximum Steering Wheel Lock FRONT AXLE Type Maximum Oscillation Angle Maximum Turning Angle Toe in Value REAR HITCH Type Max Vertical Load Max Horizontal Load 79 Diesel Cartridge Type Paper Sequential PE 32 liters Gear Pump 2 7 2cc rev 18 7 l d 2600 120 bar 12cc rev 31 2 1 2600 180 bar Oil Bath A 242 Organic Hydraulic Independent Mechanical Steering Cylinder Hydrostatic 1 5 AWD 12 45 40 0 90 mm Fixed 400 kg 5000 kg MAXIMUM AXLE LOADS Front Axle Rear Axle NOTE Maximum front axle load is 975 kg when 7 00 12
76. ically 4 In order to prevent the development of rust or other corrosion at the battery terminal coat the terminal lightly with gel 5 Before demounting the battery be sure to shut down the engine and turn off all the electrical switches Battery cable at earthing end negative terminal end should be disconnected first 6 For cleaning the terminal stud first remove the battery cable then use a wire brush for cleaning it 7 reinstallation of the battery make sure to set it on the battery support properly 8 For connecting the battery cables connect end of it first followed by earthing end 9 Check the electrolyte recharging if necessary add distilled water level after battery until it reaches the proper level 10 Check battery terminals for acidification If any clean the terminal stud with a wire brush after removing and grease it after mounting back 11 Keep the battery fully charged during winter months to prevent freezing When you add 64 water to the battery during freezing cold run the engine at least for an hour to allow the electrolyte to fully merge 12 If necessary add only distilled water never add acid For guidance see Figure 74 13 If the tractor is not used recharge the battery once a month Figure 73 Normal Excessive Insufficient Figure 74 CAUTION The electrical system is of negative earth type Care should be taken to ensure that th
77. in with reference to the rear side and the angle between these tires should not exceed 6 5 Although the difference between the track on the front side and the track on the rear side of the tires differs according to the tire type a value of 75 90mm would be convenient Figure 15 HYDRAULIC LIFT The hydraulic lift is a system which is used to lift and lower the equipment connected to the three point lifting system It carries out these controls with tubes hoses two lifting cylinders the hydraulic gear pump and the control valve It carries out following functions with levers 20 21 shown in Figure 2 e Position Control e Depth Control e Combination Control e Flotation Control These functions are selected depending on the work to be done and soil conditions Position Control Control is carried out by the lever 21 shown in Figure 2 Pull the lever backwards to lift up the equipment Height of the equipment is directly proportional to the position of the lever The 26 application travel is proportional to the position control lever 18 of the lift Depth Control Control is carried out by lever 20 shown in Figure 2 Immersion depth of the equipment 15 proportional to the resistance faced when driving The control valve changes the immersion depth of the equipment in a way to keep constant the resistance with predetermined value and allows constant power consumption After lifting the equ
78. ing lower the engine speed and release clutch pedal slowly Abrupt releasing causes the tractor to jump off WARNING Before leaving the tractor stop the engine remove the key apply the parking brake and make sure that the engine has come to a complete stop and any attachment is completely touching the ground Do not leave the seat before tractor and the implement stops completely WARNING Never attempt to jump on or off a moving tractor CAUTION When starting the tractor operating any attachment or engaging the PTO make sure that no one is in the way especially children WARNING Slow down when operating the tractor on rough ground DANGER When starting the engine in an enclosed area or building ensure proper ventilation by opening the doors and or windows to prevent carbon monoxide inhalation Mount the extension exhaust pipe on the tractor which has a cabin p a am UN s If ROPS is folded level it down fasten the seat belt before using the tractor and keep it fastened while in operation DANGER It is not recommended to use tractors without ROPS Travelling on Roads and Streets CAUTION Prior to the operation of the tractor be sure that all functions described in this manual perform properly WARNING Operator must know local traffic rules and laws and has valid driving license for driving on road WARNING
79. ipment while driving do not forget to bring it to the same depth setting when you lower it again Combined Control You are recommended to use the combination control when carrying out works having a risk of passing to subsoiling in regions whose grading was not carried out especially with irregular surface or soft soil Lower the equipment down the ground and adjust the depth as described above Lower the position control lever slowly in this way you will also make position control In this way a working possibility is acquired with a constant power by preventing too deep ploughing Flotation Control Bring both 20 and 21 levers shown in Figure 2 to the lowest position Use the lever 1 shown in Figure 16 to set its precision If precision is increased during flotation control and if precision is decreased jounce of the equipment bounce of the equipment increases decreases Turn it clockwise A to increase the precision Turn it counterclockwise B to decrease the precision Figure 16 3 POINT LINKAGE SYSTEM The tractor is equipped with a 3 Point 3P Linkage System Category 2 CAT II To make sure that the tractor runs smoothly check if the equipment is suitable for three point linkage and hydraulic lift 3P linkage system consists of the parts shown in Figure 17 1 Center Arm Links the top of the equipment frame to the top point and conveys the sensitivity data from the equipm
80. l not both sides instantly How to Release the Differential Lock With the differential lock button the locking force is immediately removed after that with the differential lock spring force it releases automatically However it must be remembered that the lock may not be released under special conditions In this case the right or left brake pedal should be instantly and alternatively depressed then the differential lock will be set free If the same occurs while plowing the brake pedal of the land wheel side should be applied The lock will be let out When both right and left brakes are linked for towing a trailer operation of the steering handle to right and left allow the lock to be released When the tractor is stopped with the differential lock applied reverse running with a jerk can release the lock CAUTION Avoid using the differential lock when operating the tractor at high speed or running on a road HYDRAULIC CIRCUIT The hydraulic circuit diagram of the working principle indication of the steering wheel 3 point linkage system and external power outputs and the description of the elements are provided below i Figure 25 Descriptions of the parts in the circuit Steering Cylinder Pump Hydraulic Filter Differential Lock Cylinder Hydraulic Control Valve Hydraulic Distribution Valve Orbitrol PMV Valve Hydraulic Lift Cylinders 10 External Outlet Quick Fit Couplings
81. lic 22 Parking Brake When the lever shown in Figure 9 15 pulled up it squeezes the brakes of the tractor thus ensuring slippage deactivate the parking brake press button 2 in the 1 stopping without and parking To Figure 9 and lower lever slowly downwards Normally there is one click play on the parking brake When activating and deactivating the parking brake also depress the service brakes to prevent the tractor from slipping and for your safety upon activating the parking brake release the service brakes slowly CAUTION The parking brake is a mechanical braking system and independent of the service brakes thus it can also be used for emergency braking when required Before braking in emergency situations if possible slow down the tractor by using the motor brake and by downshifting and apply the parking brake slowly and gradually 23 Figure 9 23 Power Take Off Speed Lever The power take off speed is selected by this control When lever 1 shown in Figure 10 is above and below 540 rpm and 750 rpm 540 Economy options are enabled respectively The 750 rpm option may be preferred when used with equipment not requiring as much power as the 540 rpm option does In 750 rpm option when the engine is at 1875 rpm 540 rpm power take off speed is obtained this in turn offers the possibility to operate with low fuel consumption noise and vibration Fi
82. ll is highly hazardous Widen the tread of the tractor and mount the wheel weight or chassis weight to increase the stability and operate with extra caution If necessary connect front wheels drawbar 4WD When operating the tractor on higher a steep slope or flat ground be sure not to suddenly steer brake or operate clutch or attachments Do not operate tractor at edge of cliff or steep slope Be particularly careful right after the rain when soil is soft and may give way easily If necessary connect front wheels drawbar 4WD CAUTION Always load the tractor based on the axle loads defined in this manual while towing with tractor CAUTION For towing be sure to use the drawbar only Set the hitch point below the center line of the rear When using a chain never try to move forward abruptly When using a long chain or cable to hitch the tractor to the load drive the tractor forward slowly until all slack is taken out CAUTION Avoid operating the tractor on an extreme slope that appears hazardous when forced to operate on such slope use extra care Driving forward out of a ditch mired condition up a steep slope could cause tractor to tip over rearward Back out of such situation if possible If the situation does not permit you to back out use the front wheel weight or the chassis weight for balancing the tractor leng
83. might be damaged consult your dealer The battery charge condition might be insufficient Check the battery charge condition and recharge if insufficient Starter motor starts but the engine Glow relay or plugs might be not functioning consult your does not start dealer Engine oil might be thickened check the engine oil and replace it if necessary TRACTOR IS NOT MOVING WHILE ENGINE IS RUNNING Possible Cause Remedy Main shift lever or gearshift lever Move the shift levers to the position appropriate for the Neutral position desired road speed Parking brake is applied Deactivate the parking brake Unadjusted foot clutch Get the foot clutch adjusted 3 POINT LINKAGE SYSTEM IS NOT MOVING Possible Cause Congested oil filter Replace the transmission fluid filter with a new one Control valve might be broken consult your dealer 3 point linkage system does not Move the hydraulic lever to down position move down Release the valve lock Hydraulic power outputs do not Dispensing valve might be broken consult your dealer 85 5 Possible Cause Low electrolyte level The battery does not recharge Terminals highly corroded Electrolyte level decreases suddenly Add treated water and recharge for a long time As the current of the alternator is very high the plates are displaced or short circuit occurred Reduce the charging current
84. n must be performed only at authorized service centers Operator instructions provided in this section are only for information purpose When you need to open the cylinder head loosen the bolts in the same sequence with numbers from 18 to 1 as seen in Figure 63 When mounting the cylinder head tighten the bolts in the same sequence with numbers from 1 to 18 as seen in Figure 63 When tightening the bolts adjust the clearance first and in the same order described first tighten with 40Nm torque and then following the same sequence tighten 90 with angled torque meter and once again in the same order tighten it 80 for the last time with angled torque meter The bolts used in the cylinder head are single use special extension bolts After every removal of the head the cylinder head must be mounted using new bolts FAN SIDE Figure 63 VALVE CLEARANCE ADJUSTMENT CAUTION Inspection and adjustment of valve clearance requires expertise and special equipment the inspection must be performed only at authorized service centers Operator instructions provided in this section are only for information purpose Adjust the valve clearances when the sound of the tappets is loud or when the engine does not run smoothly The valve clearance should be checked with a cold engine Bonnet tank and engine cover must be removed for adjustment Move the piston to the location shown in Figure 64 by r
85. n the plug holes 1 shown in Figure 41 After replenishing mount the plugs back and place the cover After oil replacement wait for 5 minutes to allow the oil to penetrate and check the oil level on the oil dipstick to make sure pa on an kr e al ion miu a T3 la ot us Figure 40 50 Figure 41 CAUTION Run the tractor at idle speed after oil replacement in order to enable proper lubrication of transmission parts REPLACING THE OF FRONT AXLE First remove the plugs 1 shown in Figure 42 Then remove the plugs 2 shown in Figure 42 and 1 in Figure 43 and let the oil flow out After the oil is full discharged replace the seals and mount the plugs 2 shown in Figure 42 and 1 in Figure 43 and fully tighten To replenish use suitable oil described in Table 6 at the level specified without overflowing by placing a funnel on the plug holes 1 shown in Figure 42 After replenishing mount the plugs back and place the cover After oil replacement wait for 15 minutes to allow the oil to penetrate and check the oil level to make sure To check the front axle oil level remove the plugs 3 shown in Figure 42 Normally the oil level reaches just under this plug Figure 42 Figure 43 CAUTION 51 After any kind of oil replacement procedure and a daily basis check the plu
86. ngle effect to dual effect loosen bolt 5 shown in Figure 11 in requested section and tighten stay bolt 4 then retighten nut 5 When using single effect the pressurized fluid is directed from outlets 1A and 1B shown in Figure 12 TRANSMISSION As a standard the transmission of the tractor has 12x12 speed options These speeds are achieved by 4 main shift 3 speed shifts and the forward backward shuttle shift lever In addition there are a power take off outlet and external power outlets for the use of equipment For further information on the use refer to the Usage of the Tractor Controls section By taking into consideration the speed table given in this manual and also found on the tractor select the proper speed according to the work you will carry out and use it at the gear and rpm you determined Figure 13 Maximum oscillation angle of the front axle is 12 This is factory setting It is a setting determined by considering the the axle carrier the peripherals and dynamic movements do not alter this setting The permitted turning angle of the front axle is 40 in narrow axles and 45 in wide axles for the side close to the turning center inside and 35 in narrow axles and 40 in wide axles for distant side outside You can make adjustment in a way to decrease this angle but it is not recommended to increase it There is possibility to adjust the turning am
87. nning the following service maintenance and checking should be carried out as specified below 1 Replace engine filter and engine oil 2 Replace transmission oil 3 Replacethe oil of front axle 4 Replace traction oil 5 Retighten all bolts and nuts paying special attention to those for steering linkage and wheel 6 Check and adjust the fan belt tension 7 Check the wheels to see if their condition is good and tire pressure 15 correct 8 Retighten the cylinder head bolts and adjust valve clearances 9 Replace the air cleaner and clean its container 10 Replace the fuel filter and clean its container 11 Replace the transmission oil filter and clean its container 12 Replace the engine oil filter and clean its container 13 Check the front hub for 14 Check brake fluid 15 Check battery charge level 16 Clean the hydraulic oil filter 17 Check parking brake foot brakes and clutch pedal free play 18 Check transmission and engine link bolts This 50 hour Service is an essential procedure for keeping the tractor in top condition so it must be done CONTENTS SECTION L SAFETY WARNING S nee 1 SAPEIY ee ee Re 2 GENERAL OPERATING SAFETY PRECAUTIONS seen aaa 2 BASIC SAFETYPRECAUTTONSFORMAINTENANCE 3 OPERA TING THE TRACTOR ee ee 4 PREVENTING SIDE ROLLOVER ze ae na ea 10 PREVENTING REAR ROLLOVER ee 10 GL LNB ee E 11 WASTE OEP AP e
88. ntinue to operate Ignition position Power supply to the tractor is on and certain circuits are supplied with electricity If there are any controls engaged associated warning lights illuminate on the dashboard Normally battery charging and engine oil pressure warning lights should illuminate on a continuous basis The tractor has a auto glow system when the ignition key is turned clockwise from off to this position glow system is engaged and runs for a certain period of time to facilitates the initial operation of the engine As long as the glow system runs the warning light will continue to illuminate on the dashboard The operating time of the glow system varies according to the temperature of the environment 40 45 seconds 20 25 30 seconds O C 1 0 2 second 45 After the warning light goes off the engine starts to run meanwhile the glow system continue to run for another 20 seconds to facilitate the operation of the engine If the engine is operated before light recommended the light goes off and the warning goes off not relay continues to glow the plugs for 20 seconds When the key is released it turns back to ignition position and starter motor stops If the engine starts when returned to the ignition position normally the battery warning light and engine oil warning light go off tachometer moves to indicate engine rpm meter starts counting and hour glass starts to flash on the digital gaug
89. obstacles such as walls fences etc are present as they may restrain the maneuver capability of the tractor Do not use the tractor neutral position especially when operating on downward slow be sure that the tractor is in gear CAUTION If the road is wet or slippery pay particular attention WARNING Lower your speed when approaching to hills WARNING Signal before turning WARNING Control the traffic on the intersections or while crossing start crossing if the traffic allows WARNING Do not try to pass cars on road WARNING If the traffic behind becomes busy pull over at an appropriate place and give way to the vehicles behind WARNING While driving and working during night time turn on the lights maintain your speed lower than your daytime speed and turn on the work light for better sight when working night time Steering and Turning the Tractor CAUTION Slow down your tractor and disengage the differential lock before going into a turn being careful to prevent any attachment mounted on the front or rear from hitting anyone or anything Note that the turning radius may be higher especially with large implements Towing and Operating on Hills For towing work downward slope place the shift lever in low speed and use engine brake Never try to reduce the speed with brake only WARNING Towing a heavy object on a hi
90. oles gases Open battery plugs Tightening Tighten carefully terminals and bracket carefully Tighten carefully terminals and bracket and bracket Avoid damaging parts by excessive tightening X u a X fmm _ K Terminals Pay attention for sparks Connect pole last Disassembly First disconnect poles Tigten bolts with suitable torque Assembly Avoid loosen bolts Pay attention for sparks e ene faja Transport Handle with care Do not drop Select suiable dry and protected place from direct sun light for storage Pay attention for sparks and leaks aja Periodically charge _ qnem A _ Scrapping Refer to service Keep away from children Table 7 66 HEADLAMPS Perform periodic maintenance in order not to disturb other drivers when using the front head lamps of the tractor on roads and to comply with the laws and regulations Your tractor is equipped with a proper head lamp in accordance with the local and country laws and provides suitable head lamp alternatives for right and left hand traffic patterns WARNING Adjustment of the front head lamps is a device requiring procedure we recommend you to visit your dealer Illumination adjustment of the front head lamps can be performed alternatively as follows 1 Pull your tractor over on a smooth surface next to a white wall with head lamps positioned as nearest as possible to the
91. on of the tractor please consult this manual A WARNING Never allow riders on the tractor hitch drawbar or attachments while travelling and operating them BASIC SAFETY REQUIREMENTS FOR MAINTENANCE WARNING Always follow these maintenance instructions before operating the tractor WARNING Immediately repair the head lights and work lamps required to conform to traffic regulations where the tractor is operated WARNING Keep tractor steps clean to avoid accidents due to slippage Dust mud snow ice etc must be removed from the pedals and brakes as they may cause slippage WARNING Cover the PTO shaft with a guard when not being used CAUTION Be sure to apply the brake and lower any attachment or implement before disassembling any part DANGER Never adjust or service the tractor when it is in motion or while the engine is running Always adjust the brake or clutch properly in accordance with the adjusting procedure in the instruction book WARNING Do not remove the radiator cap while the engine is running Shut down the engine and wait until it cools sufficiently For removal turn the cap to the first stop to relieve pressure Do not touch engine muffler exhaust pipe or exhaust manifold while the tractor is running or just after running wait until these parts are cold before performing any procedures Hydraulic oil or fuel escaping under
92. or and the implement has a housing do not use it without housing 4 For tractor trailer linkage always use the rear hitch 5 While the tractor is running or moving do not walk in between the tractor and trailer and let nobody does 6 While towing a trailer carry only loads do not use the trailer to carry persons or other living things Figure 24 31 DIFFERENTIAL LOCK This function links the right and left wheels in the transmission and rotates them at the same speed to prevent either wheel from slipping or to increase traction force Engaging the Differential Lock Before the tractor slips and the speed is lowered press the differential lock button on the instrument panel and engage the differential lock If the differential lock does not engage at the first attempt repeat the operation by deactivating with the same button If it still does not engage lower the engine speed and after disengaging the clutch repeat the whole operation as described above If either of the left or right wheels has already begun slipping turn the throttle lever to idle running or disengage the clutch then activate the differential lock You will hear an audible alarm while the differential lock engaged when the differential lock disengaged audible alarm will stop automatically NOTE By pressing the differential lock button you can release the lock however if the lock 15 released press either side of the brake peda
93. or the shift is placed in the neutral position Prefer flat grounds to change speed make proper shift adjustment and start driving Do not change these adjustments and try to maintain them while driving up or down on a slope wait until you get to a flat ground to make adjustments if necessary Choose a flat area to park the tractor SOUND LEVELS According to 2009 63 EC the noise level measured is 79 1dB A and as per 2006 26 EC the noise exposed by the operator is 85 9dB A These values can vary depending on models refer to product values According to the NIOSH criteria the maximum exposure must be limited to 8 hours for 85dB without additional precautions are taken Persons who are exposed to noise must take additional precautions according to their exposure time and the level of the noise We advise you to wear earphones for such cases WASTE OIL PICK UP After replacing oil deliver the used oil to a waste oil facility 1 liter of oil can pollute 1 million liters of drinking water Environmental awareness is an responsibility and a legal obligation If you are not able to find a suitable waste oil facility consult authorized distiributor dealers CAUTION It is not recommended to use or mount heavy work equipment such as front loader front shovel rear shovel crane etc with this tractor The tractor is only suitable for individual agricultural purposes CAUTION Do not operate the tractor
94. otating the engine crankshaft from fan by hand or directly with key and check the clearance of marked valves with thickness gauge as seen in Figure 65 Adjust the valve clearances by loosening the lock nut B the adjusting screw A using a screwdriver and then applying a thickness gauge C When locking the adjusting screw by means of the lock nut B support the adjusting screw firmly using a screwdriver so that both are not rotated together Valve clearance Intake amp Exhaust 0 2 mm Piston no 1 is at top dead center and valves are at overlap position with the valves closed Coolins fan by U Figure 65 Flywheel 61 SETTING INJECTION PUMP TIMING CAUTION Adjustment of injection pump requires expertise and special equipment the inspection must be performed only at authorized service centers Operator instructions provided in this section are only for information purpose A certain amount of variation can apply to the injection pump timing due to mechanical wear This problem is indicated by the loss of engine power the exhaust gas becoming extremely black and the engine making greater noise In some cases white exhaust gas can be observed in high altitude geographical regions ignition advance may need to be adjusted for proper engine performance Factory setting for engine ignition advance is 12 For adjustment perform the following in the same order 1 Remove t
95. ount of the wheels on the front axle Length of the stopper is adjusted by tightening and loosening bolt 1 shown in Figure 14 and after making the adjustment nut 2 is tightened to fix and lock It is recommended the distance from above the stopper to the casting distance A to be minimum 35mm in narrow axles and minimum 30mm in wide axles This setting is the same for both sides right and left CAUTION Decreasing this value increases the turning angle and decreases the lateral stability of the tractor which can cause the tractor to tip over on bends or inclined lands Hence do not make an adjustment lower than recommended value Figure 14 NOTE There is 1 pc of the F figure shown in Figure 4 on each axle housing in narrow axles while there are 2 pcs on each axle housing in wide axles By this means you can distinguish the axle type Toe in adjustment on front axle is carried out at the factory and it is set to max 6 5 This angle is important for steerability at high speeds easier control of the tractor on bends and simple turning You are not recommended to alter this value To make this adjustment after centering the steering wheel and putting in the tires as a straight position as possible lock nut 2 shown in Figure 5 is loosened and rods 1 are adjusted by tightening and loosening them from the key opening Normally front side of the front tires should be turned
96. outside Blow air from inside to outside to clean the external cartridge as seen in Figure 31 Replace with a new one if it is not able to be cleaned You must not clean the internal filter cartridge replace it during maintenance Figure 30 45 Figure 31 CAUTION Do not use exhaust gases to clean the element CAUTION Do not use oil fuel etc to clean filter cartridges Do not cover the case without filter cartridges are placed unintentional operation of the engine without the air cleaner may result in serious damages After cleaning the air cleaner assembly it following the demounting instruction in reverse order RADIATOR lt has a critical function for engine cooling life To functioning radiator grill and the grilles of the performance and ensure proper tractor must be kept clean and open Level of the radiator coolant must be check daily Turn the cap no 1 as shown in Figure 32 counterclockwise loose by pressing and remove the cap CAUTION Do not open the radiator cap when the engine is warm as there is pressure inside the radiator the pressurized steam might cause injury Figure 32 The radiator must be filled with coolant fluid to the 3 cm below from the top of the radiator cap if the coolant level is below this level add coolant CAUTION In cold regions and cold weather conditions never add only water to the radiator if additives ar
97. pectively Consider the weight of the operator when adjusting the suspension unit 9 Shift Lever Shifts are Depress clutch pedal all the There are 4 main shift positions synchromesh type way to shift gears release pedal slowly after making the proper shift adjustment 10 Hand Throttle Boosts engine rpm and enables the tractor to increase its speed is operated by hand The rabbit symbol indicates high speed and snail symbol indicates low speed Hand throttle enables fixed adjustments after the desired throttle setup is made this adjustment continues to apply after you release the lever 11 Gas Pedal Boosts engine rpm and enables the tractor to increase its speed It is operated by foot The speed increases as depressing continues and it turns to its original position after the pedal is released It can be used with hand throttle simultaneously if used when there is a fixed throttle setup the speed may increase even more When the pedal is released throttle setup starts to apply again 21 12 Speed Shift Lever There 3 speed shifts rabbit Medium symbolized with a human and High symbolized with a Low symbolized with a snail There are idle shifts between each consecutive speed shifts 13 Brake Pedal Lock Must be engaged to lock brake pedals together especially when driving on roads to ensure simultaneous use of the brakes To unlock the pedals turn the pin halfway clockwise A
98. pressure can penetrate the skin causing serious injury Before disconnecting oil or fuel lines be sure to relieve all pressure Before restoring pressure after repair be sure all connections are tight and all hydraulic components are in normal condition Pressure oil may not be observed visually You may use a carton for detection purposes If injured by leaking fluid see a doctor immediately for proper treatment DANGER When refueling be particularly careful first to stop the engine completely to prevent the fuel from igniting Never refuel in the presence of an open flame or while smoking Always use funnel when adding fuel and refuel only out of doors When refueling is completed wipe any spilled fuel off the tractor and securely fasten the cap of the fuel tank WARNING Before driving the tractor perform daily inspections such as controlling oil level fuel level tire air pressure etc WARNING Before starting any work on electrical equipment or work that may cause you to touch the electrical part accidentally first disconnect the battery cables Never remove the rubber cap cover at the positive terminal of the battery cable end Before connecting the battery to the charger make sure that the charger switch is in OFF position Be sure to connect the charger to the correct terminals on the battery positive to positive negative to negative A great amount of hydrogen gas is generated by the battery
99. radiator fluid assembly the parts by following the demounting instructions in reverse order CAUTION Make sure that the radiator cap is closed tight and properly When adding replacing antifreeze solution following rules should be observed otherwise the cylinder block will rust 1 This tractor s engine is of a diesel type and its cylinder block is made of cast iron Therefore suitable anti freeze solution for such a cast engine block must be used 2 Before adding mixture of antifreeze and water completely drain cooling water and clean the radiator with detergent 3 Water to be added to antifreeze should be clean soft water 4 If no antifreeze is used not recommended drain and wash the cooling system using detergent and refill it with clean water Do not re use antifreeze drained from the engine warnine Do not remove the radiator cap except for checking the coolant level or coolant replacement WARNING To ensure a good cooling performance make sure that the seals around the radiator 1 shown in Figure 33 are complete and firm Figure 33 47 FUEL FILTER To replace the fuel filter first remove the hoses on the filter and loosen the clogging plug 4 shown in Figure 34 to drain the fuel in the tank Turn the filter housing 3 shown in Figure 34 with a filter wrench counterclockwise and remove it Clean the filter element in the filter housing if necessary if it is
100. raking lambs 12V 21W bulbs each Rotating beacon lamp 12V 55W bulbs Plate lightning 12V 4W bulbs If the bulbs are burn contact your dealer for replacement FUSES The tractor is equipped with a fuse in the circuit to protect the electrical system against jump starts and overloads Fuses installed in the tractor is shown in Figure 77 1 Fuse 80 2 Fuse Box Figure 77 To replace the damaged fuse remove the covers by hand to reach the fuses Figure 78 68 GLOW PLUG The glow plugs are of a sheathed type and connected in parallel Therefore if one of the plugs is disconnected performance is not totally defective When the heat wire of the glow plug is disconnected the preheat time of the control resistance is abnormally prolonged When the center polarity the body and the sheath come In contact with one another the glow signal lamp will be heated quickly and the wiring of the pre heated circuit will burn out See Figure 78 for locations of the fuses in the fuse box The circuits equipped with fuses are described below Instrument Parking Lights Main Illumination Parking Lamps Rear Illumination Lamps Left Hand Side Turn Signal Right Hand Side Turn Signal Front Head Lamp High Beam Front Headlight Low Beam Signal Switch Direct Electric ON me x A Differential Lock Instrument 10 Stop Solenoid Relay Alternator 11 Brake 12 Signal Switch Ignition 1
101. re flashed Low beam warning light It lights in green It lights up when the low beams are on Fuel warning light It lights in yellow It lights up when the fuel level in the tank is under the limit 4 wheel drive warning light It lights in orange It lights up when this function is engaged using 4 wheel drive lever Water temperature warning light It lights in red It lights up when the engine temperature rises above the limit If the lamp light up remove the engine load immediately and run at idle speed then wait for 3 5 minutes for the lamp to go off if the lamp does not go off shut the engine off and after the engine is cooled down 18 L20 L21 check radiator fluid level and engine oil level and control the hoses for leakage if the levels are not satisfying replenish appropriately Consult your dealer if necessary Left hand side turn signal warning light It lights in green It flashes when the left signal is on Right hand side turn signal warning light It lights in green It flashes when the right signal is on USAGE OF FRONT DASHBOARD CONTROLS 1 Ignition Controls OFF position Power supply to the tractor is off and the engine is not operating In order to stop the engine while running and shut down the controls turn the ignition key to the counterclockwise to this position backmost When the ignition key is at this position or even there is no key the hazard warning light and horn co
102. rform the same sequence of procedures described Be sure to take safety precautions described in this manual when performing maintenance services Service periods given are the ones recommended by the manufacturer and are only for information purposes earlier maintenance may be performed if deemed necessary 44 AIR CLEANER The air cleaner element when remarkably stained or clogged may prevent smooth start of the engine or deteriorate its performance preventing normal operation Keep the element always clean to ensure full performance of engine As known the air cleaner filters the intake air Air cleaners used are mostly the types that are composed of 2 nested papers These elements keeps 99 9 of the dust in the air Depending on the operation conditions of the tractor the element gradually becomes stained as operation hours increase Air cleaner must be checked daily sealing must be checked and when clogged the element must be cleaned by blowing 5 6 bars compressed air to inside of it And then it must be installed ensuring that it is free of ruptures or holes Sealing gasket is checked it may be reused after washing with water and drying under shade If it is not clean enough you must replace it To clean the air cleaner push the clips 1 shown in Figure 30 towards A to unlock them pull the cover 2 towards 2 to remove Blow off with air the dust on the cover The filter has one cartridge inside and one
103. s In order to prevent this from happening service the brake discs frequently Since the adjustment of brake discs must be performed carefully it is very important that you visit your dealer and use brake dynamometer to check your brake discs 55 Figure 50 Parking brake operates independently from the brake pedal yet squeezes brake discs through the same mechanism When the brake disc 15 adjusted it also applies to the hand brake Adjust the distance between stoppers and nuts 1 seen in Figure 51 and Figure 52 in a way to leave 2 clicks on hand brakes AXIAL TRAVEL ADJUSTMENT OF FRONT AXLE When the axial travel amount of front axle increases it must be adjusted properly Jack up the front axle first to adjust axial travel Loosen the nut 1 seen in Figure 53 and adjust travel amount to 0 1 0 3mm by tightening the bolt 2 After the adjustment is completed secure the bolt with the lock nut 1 After the proper adjustment is obtained the axle must oscillate freely if so lower the jack 56 Figure 51 Figure 52 Figure 53 ADJUSTING TOE IN ON FRONT AXLE Tire toe in on the front axle is adjusted for driving comfort and easier steering control Front side of the front tires is a bit more turned in 75 90mm than the rear side this alignment is called front axle toe in If this alignment is not proper it should be readjusted For detail
104. s symbol the engine is running this disappears when the engine is not operating Digits before the point indicates the engine operating time in hours First digit after the point indicates the one tenth of the one hour operation 1 10 hours amp minutes of the engine Independently of the engine speed every 1 hour of engine operation the counter shows 1 units of Increase The bottom line indicates power take off speed in rpm The tractor has two power take off speeds as standard When 540 rpm is selected this value is shown with a turtle symbol and when 750 rpm is selected the value is indicated with a rabbit symbol L T LES Power take off speeds for engine speeds 540 Standard 2540 engine rpm 540 Economy 1875 engine rpm 750 Economy 2600 engine rpm S4 17 Water temperature gauge The water temperature pointer will move when the engine heats up Normal operating range of the engine is 75 C 95 C These two values are indicated with a point on the gauge Under normal operating conditions pointer must be placed between this range The red zone indicates high operating temperature It starts at 115 C and ends at 125 C remove the engine load immediately and If the pointer enters this zone run at idle speed then wait for 3 5 minutes for the pointer to return to the normal operating range if the pointer stays in the red zone shut the engine off and after the engine is cooled down
105. stment however if you are not able to reach the nut you may remove side part of the dashboard housing to adjust the nut as an alternative Until proper adjustment is obtained loosen or tighten the nut 1 54 lt er m E PARAM Figure 48 BRAKE ADJUSTMENT FOOT BRAKE Foot clutch free play must be check on a daily basis The play of the foot clutch is appropriate if it is between 1 to 2 cm The free play must be adjusted if not appropriate To adjust free play open the bonnet first and loosen the nut 1 seen in Figure 49 twist the part 2 clockwise or counterclockwise from driver s seat perspective to reduce or increase the amount of free play respectively After obtaining proper adjustment tighten lock nut 1 to secure it In addition to the brake free play adjustment disc tightness must also be adjusted Disc adjustment is crucial for proper braking To adjust discs jack up the wheel to be adjusted only the wheel to be adjusted Twist and tighten the nut 1 seen in Figure 50 while at the same time turning the jacked up wheel by hand Continue to tighten the nut until the wheel is locked and is not able to be turned any more When the wheels are locked loosen the nut by a half turn Perform this procedure separately for each wheel CAUTION Unbalanced braking or accidents may occur due to the earlier wear of discs caused by the independent use of left or right brake
106. the stick 2 shown in Figure 36 and check if the oil level is between the two lines on If the oil level is below the lines add any oil from Table 6 only as much as necessary to reach the proper level 48 Figure 36 TRANSMISSION FILTER To replace the transmission oil filter first drain all the transmission oil and turn the filter housing 1 Figure 36 with a filter counterclockwise to remove it Replace and tighten shown in wrench the filter element TRANSMISSION OIL LEVEL Place the tractor on a level ground to check the transmission oil level Check the transmission oil level when the transmission is cool and wait until it cools if the transmission is warm Pull and remove the bolt 1 shown in Figure 37 and check if the oil level is between the two lines on it If the oil level is below the lines add any oil from Table 6 only as much as necessary to reach the proper level Figure 37 FLUID The tractor has hydraulic brakes which use hydraulic pressure to function If the amount of brake fluid decreases due to some reasons it must be topped up The hydraulic brake reservoir shown in Figure 38 has two lines this represents the range for normal brake fluid level If the fluid level decreases open the cap 1 shown in Figure 38 by turning it counterclockwise and add any oil from Table 6 as much as necessary to reach the proper level Figure
107. thwise Also in case any extra heavy rear mounting attachment is used try to obtain better balance in this manner A CAUTION When backing down a slope in reverse gear or going up the grade in forward gear never operate the clutch brake throttle lever or steering wheel abruptly Be particularly careful on slippery roads WARNING In any case of towing by use of a rope or by hanging up the front be sure to place the both main shift lever and sub shift lever at NEUTRAL position so long as the rear wheels are on the ground These shift levers shall not be placed at any other speed range If the front tires are contacting the ground 4 wheel drive shift lever should be placed in 2WD position in addition to the precautions described above A WARNING When starting the engine by towing the tractor with a battery as discharged be sure to place the main shift lever at the 4th speed step and the sub shift lever at the high speed step then operate the clutch slowly Never place the sub shift lever at the low speed step WARNING When towing the tractor be sure to keep the safety speed It is advisable to operate at 10 km h or less in towing the tractor under 20 HP and at 15 km h or less in towing the tractor over 20 HP WARNING When towing or running on a steep downward slope be sure to apply the engine brake to keep safety speed Never run by inertia coasting with main shift lever placed NEUTRAL position or th
108. to serious fatal Start the engine only when you accidents are seated 13 7106126 On the left fender CAUTION Do not carry any other passengers on the fender or any other place or on an implement 7106127 On the left side of the safety frame CAUTION Risk of rollover Do not remove the protection bar or perform drilling or welding on it and do not hitch any implements to the bar 7106128 On the right side of the safety frame DANGER Hold the steering tightly in case the tractor rolls over protection bar protects the driver unless he attempts to stand up and leave the tractor 7106130 On the power take off housing DANGER Stay away from the rotary power take off and the connected shaft Do not attempt to disconnect the cardan shaft from the power take off Ensure tractor cardan shaft and implement protections are properly installed and secured 14 7106261 On the service sheet CAUTION Read the information about safety and operation of the tractor defined in maintenance and instruction manuals 7106262 On the right side of the radiator separator sheet CAUTION Pressure hot water vapor Protect your face and hands while the radiator is hot radiator contains a certain amount of pressure until the engine cools down before opening the cap and turn it slowly to allow pressure to escape 7106263 On the left side of the radiator separator sheet CAUTION There
109. with the advancement speed of the tractor To use it first disengage the hand clutch and fully depress the foot clutch Set the PTO speed lever to the 750 speed option take the PTO to the movement from the wheel position and release the foot clutch slowly CAUTION Remember that when the wheel is in movement position while the tractor moves backwards the This situation may constitute a problem when using PTO will also rotate in opposite direction certain equipment When required disengage and deactivate the PTO by using the PTO lever 1 Wheel Rotation 11 076 PTO Rotations 19 Shuttle Lever The shuttle lever enables selecting the direction in which the tractor will travel If pushed forward it travels frontward and if pulled backwards it travels rearward When using the shuttle lever depress the foot clutch completely even if synchromesh exists in shuttle control and allow the tractor to completely stop upon putting the lever in required position slowly release the foot clutch A EA Sa m 20 Position Control Lever serves to command the position control of the equipment installed in the 3 point linkage system For further information refer to the usage of the Control Valve of the Hydraulic 21 Depth Control Lever serves to command the precision control of the equipment installed in the 3 point linkage system For further information refer to the usage of the Control Valve of the Hydrau

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