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GasAlertMicro 5 User Manual

1. LEL sensor Custom PID corrections correction Acetone 1 0 H D 14 7 The TWA STEL low and high alarm setpoints then display in the following order left to right TWA ALARMBNR S z 2 0 10 0 Es A Low cow AC AEM s z 2 0 10 0 33 19 5 10 A A 2 D STEL High Note ALARM Siz 3 0 EEN 15 0 20 Lem 5 EN ALARM S z Dall eT 15 0 200 Lem A 23 3 20 a E E D The alarm setpoints may vary by region Refer to Resetting Gas Alarm Setpoints Pump Test 8 If the pump module is attached to the detector the following screens display Starting Running sampling pump test Pump x 2 D E sn When the following screen displays block the pump inlet Pump test block inlet E TI H so GasAlertMicro 5 PID IR Activating the Detector If the pump inlet is not blocked within 10 seconds or the pump test fails the following screens display Pump test Repeat test Press failed or remore e to Pump continue H sn D E D If is not pressed or the pump is not removed within 25 seconds the detector performs the pump test again Note The pump may require a new filter Refer to Replacing the Pump Filter If the pump alarm persists remove the battery pack to deacti vate the detector and then refer to the Pump Operation sec tion of Troubleshooting If the pump test is successful the following screen displa
2. 23 GasAlertMicro 5 PID IR User Manual Sensor Configuration The Sensor option provides access to additional options and functions for each sensor Depending upon the sensor that is selected some or all of the following options are available for configuration Enabling disabling a sensor Setting the span gas value Adjusting the STEL period not applicable to LEL and O sensors Selecting the TWA method not applicable to LEL and O sensors Resolution setting not applicable to CO LEL Oo and CO sensors vol CO COs sensor only vol CH LEL sensor only Selecting the correction factor LEL and PID sensors only e Automatic calibration O gt sensor only 24 1 From the option menu screen scroll to Sensors and press to access the following screen Press a or to scroll to the desired sensor Press to con firm and to access the menu options specific to the selected sensor For all sensor options if a value is changed but not confirmed within 5 seconds the detector emits an audible alarm and displays the following error message Was not pressed resetting 2 D The detector retains the previous setting and returns to the user options menu Sensor Enable Disable A Warning Disabling a sensor should only be performed with extreme caution The disabled sensor cannot measure and alarm against the applicable gas If a sensor fails disabling the sensor deactivates
3. GasAlertMicrd5 GasAlertMicrd5 PID GasAlertMicrd5 IR 1 2 3 4 and 5 Gas Detector WwW User Manual E ee Limited Warranty and Limitation Liability BW Technologies LP BW warrants the product to be free from defects in material and workmanship under normal use and service for a period of two years beginning on the date of shipment to the buyer This warranty extends only to the sale of new and unused products to the original buyer BW s warranty obligation is limited at BW s option to refund of the purchase price repair or replacement of a defective product that is returned to a BW authorized service center within the warranty period In no event shall BW s liability hereunder exceed the purchase price actually paid by the buyer for the Product This warranty does not include a fuses disposable batteries or the routine replacement of parts due to the normal wear and tear of the product arising from use b any product which in BW s opinion has been misused altered neglected or damaged by accident or abnormal conditions of operation handling or use c any damage or defects attributable to repair of the product by any person other than an authorized dealer or the installation of unapproved parts on the product or The obligations set forth in this warranty are conditional on a proper storage installation calibration use maintenance and compliance with the
4. COHCNH ppm HIGH LOW MAX ILELCH VOL e Figure 2 Screen Elements If enabled the backlight automatically activates for 8 seconds Note when there is an alarm condition and whenever there is insufficient light to view the LCD Any pushbutton reactivates the backlight in low light conditions 10 Item Description Alarm condition Automatically span sensor Gas cylinder Gas type Battery life indicator Passcode lock Data transmission Clock oO ao NI oO a AJ OJN Stealth mode o Pump indicator optional 4 a MMC indicator optional 12 Alarm condition low high TWA STEL or multi alarm or view TWA STEL and peak MAX gas expo sures 13 Automatically zero sensor GasAlertMicro 5 PID IR Pushbuttons Pushbuttons Table 6 Pushbutton Pushbutton Description To activate the detector press To deactivate the detector press and hold until the countdown is complete To increment the displayed value or scroll up press a To enter the user options menu press and hold a and Ge simultaneously until the countdown is complete 4 To clear the TWA STEL and peak MAX gas exposure readings press and hold and a simultaneously until the countdown is complete To view the date and time alarm setpoints TWA STEL low high of all sensors and the LEL PID correction facto
5. matted during the startup self test Back of detector Battery pack Figure 12 Inserting Removing the MMC SD Card GasAlertMicro 5 PID IR MMC SD Card Troubleshooting MMC SD Card Troubleshooting The MMC SD card is not required for operation in detectors equipped with datalogging However the following two screens display if the card is not inserted during startup MMC So Datalogger card disabled missing E 8 e A new MMC SD card is automatically formatted when it is inserted in the detector When the detector is activated it begins the self test and then displays the following screen Formattina HHC SO a D 65 GasAlertMicro 5 PID IR User Manual Restoring Datalog Files If the MMC SD card has been accidentally reformatted or erased by the computer application the following screens display when the card is inserted into the detector Logfile was Format MMC Restore erased by or restore a Format computer logfile Restore E D 2 n 2 D A Caution Only erased data files can be restored using the detector Computer applications sometimes write data over erased files and that erased data cannot be restored by the detector Always create back up files on the computer To restore the logfile complete the following 1 From the detector press y to restore the logfile The following screen displays Running self test x E D 66 If the detector
6. The GasAlertMicro 5 GasAlertMicro 5 PID and GasAlertMicro 5 IR gas detectors the detector warn of hazardous gas at levels above user defined alarm setpoints The detector is a personal safety device It is your responsibility to respond properly to the alarm Note Unless reference is made to a specific detector model the GasAlertMicro 5 GasAlertMicro 5 PID and GasAlertMicro 5 IR detectors are referred to as GasAlertMicro 5 PID IR Refer to Gases Monitored prior to operating the detector GasAlertMicro 5 PID IR User Manual Gases Monitored The following table lists the gases that are monitored by the detector Table 1 Gases Monitored Gas Detected Oxygen 05 Unit of Measure volume Combustible gases LEL a percent of lower explosive limit YLEL b percent by volume methane 0 5 0 v v Carbon monoxide CO parts per million ppm Hydrogen sulfide H2S parts per million ppm Phosphine PHs parts per million ppm Sulfur oxide SOs parts per million ppm Chlorine Clo parts per million ppm Ammonia NH3 Nitrogen dioxide NO parts per million ppm Hydrogen cyanide HCN parts per million ppm Chlorine dioxide CIO parts per million ppm Ozone O3 ppm ppm ppm ppm parts per million ppm ppm ppm ppm ppm parts per million ppm VOC Volatile organic compounds parts per milli
7. flashes Datalogger Operation Optional A Caution Do not remove the battery pack while the detector is activated Doing so will prevent the datalogger from logging correctly Datalogger operation is automatic and requires no settings During normal operation the card is tested every 20 seconds Note The MMC SD card icon A displays continuously on the LCD when the card is inserted The card is not required for opera tion however if the card is not inserted the detector will not record data 19 GasAlertMicro 5 PID IR User Manual Deactivating the Detector To deactivate the detector press and hold while it beeps and flashes to the corresponding countdown Turning off in EEN 2 n At the end of the countdown the detector emits an extended beep and flash then displays 0 before deactivating Note If is not held down for the complete countdown the detector remains activated 20 User Options Menu If the detector is passcode protected a passcode must be entered to access the user options menu For more information refer to Passcode Protect The available user options are as follows 1 Exit 2 Options Backlight confidence beep due lock latch pass code and safe mode 3 Sensors Sensor enable disable span gas STEL period TWA method resolution vol CH4 correction factor automatic Oo calibration and vol CO CO sensor only 4 Logger Clock Language English F
8. 1 Group IIC ATEX CE 0539 II 2 G Ex dia IIC KEMA 06 ATEX 0206X EN 60079 0 EN 60079 1 EN 60079 11 IECEx Ex dia IIC IECEx CSA 06 0011X IEC 60079 0 IEC 60079 1 IEC 60079 11 GasAlertMicro 5 PIDAR Specifications This equipment has been tested and found to comply with the limits for a Class B digital device pursuant to Part 15 of the FCC Rules and ICES 003 Canadian EMI requirements These limits are designed to provide reasonable protection against harmful interference in a residen tial installation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one of more of the following measures Reorient or relocate the receiving antenna Increase the separation between the equipment and receiver Connect the equipment into an outlet on a circuit different from that to which the receiver is connected Consult the dealer or an experienced radio TV technician for help 89 GasAlertMicro 5 PID IR User Manual General Specifications for Datalogger Units Media type MultiMediaCard MMC or Secu
9. 5 000 30 000 ppm ppm ppm ppm To change the factory set alarm setpoints refer to Calibration and Set ting Alarm Setpoints Note To disable an alarm set the alarm setpoint to 0 zero Stopping a Gas Alarm The low and high alarms stop when the ambient gas level returns to below the low alarm setpoint Note If alarms are set to latch press to reset the alarms A Caution Follow all safety procedures as defined by your employer Confirm with your supervisor before clearing TWA and STEL alarms The TWA and STEL alarms can be stopped either by clearing the MAX TWA and STEL exposures refer to Clearing Gas Exposures or deactivating the detector for 5 minutes minimum and then reactivating it again GasAlertMicro 5 PID IR Alarms Sensor Alarm The detector tests for missing or defective sensors during the activation self test If a sensor fails the self test FAIL flashes on the LCD above the failed sensor Refer to Troubleshooting 20 9 FAIL Ga FE TA D D Pump Alarm The external pump draws air over the sensors continually If the pump stops operating or becomes blocked the detector activates the pump alarm The following screens display Check for Pump flow or press mu blocked change to run a inlet detected pump test H e D H D H D The pump alarm continues until the blockage is cleared or it is acknowledged by pressing If is pressed the detector automati cally launches a
10. H2S 10 to 100 ppm balance No PH3 1 to 5 ppm balance No SO 10 to 50 ppm balance No Clo 3 to 25 ppm balance No NHs 20 to 100 ppm balance No NO 5 to 50 ppm balance N HCN 5 to 20 ppm balance N gt CIO 0 1 to 1 0 ppm balance No Os 0 1 to 1 0 ppm balance No VOC 100 ppm isobutylene LEL 50 LEL or 2 5 by vol methane balance air CO 5000 ppm balance air O 18 0 To ensure accurate calibration use a premium grade calibration gas Gases approved by the National Institute of Standards and Technology NIST improves the validity of the calibration Do not use a gas cylinder beyond its expiration date Calibrate a new sensor before use Install the sensor activate the detector and allow the sensor to stabilize before starting calibration Used sensor 60 seconds New sensor 5 minutes Calibrate the detector at least once every 180 days every 90 days for HCN sensors depending upon use and sensor exposure to poisons and contaminants For a list of common products that can damage sensors refer to Sensor Poisons and Contaminants Calibrate the detector if the ambient gas varies during startup Calibrate the sensor before changing the alarm setpoints Calibrate only in a safe area that is free of hazardous gas in an atmosphere of 20 9 oxygen To disable an alarm set the alarm setpoint to 0 zero If the Auto cal option is enabled the oxygen Oz sensor calibrates automatically every time the detector
11. Page 1 Parts of the GasAlertMicro 5 PID IR sssesseeessseesssssernssrrsesrnresnntsnnsrnntsrnessressstnssstnsstnnstnnnetnnntnnnetnnetnnntnnnntnnntnnnntnnnt 9 2 Screen Elements sureni A AA eee 10 3 ele Ke EE 46 4 Single Gas Calibration Cap EE 47 5 Removing the Single Gas Calibration Cap 47 6 Installing the Pump Module sescent dae 59 Es Replacing the Pump Elliott 60 8 Replacing the Pump Nozzl8 aieiaiei iiri cnn cnn 61 9 Attaching the Auxiliary dE 61 10 Attachingthe Filter Cord iii A E ee avai Se a eee 62 11 Attaching the Sample Probe AA 63 12 Inserting Removing the MMC SD Card 65 13 Replacing the Alkaline Batteries ooonmnocccnnnnnccccnnnnsnccncnnnnncccnonnnnnncnn nn rare cnn cnn cnn nn katia cnn rre ASRA raie AiR V paa Eana EnA 74 14 Replacing the Lithium Battery Pack AAA 75 15 Replacing a Sensor or Sensor Filter 76 16 Parts of the PID EE 77 GasAlertMicro 5 PID IR User Manual viii List of Tables Table Title Page d Gases Monitored EE 2 2 Sensor Poisons and Contaminants none 6 3 leen EE H 4 Parts of the GasAlertMicro 5 PID IR acc corn n cnn nn cnn rca narran arre nana aaa nana r nn nana nica 9 5 Screen Elements cai Ai dad been ate 10 6 PU ege eebe ee E Eet E 11 7 Eu 37 8 Gomplited Gas Exposures sicrsro irc a aaae i ea rA conde Ri 40 9 Gas Alarm Setpoints asas seres fo nea Gilet EN 41 10 OSHA Sample Factory Alarm SetpolMtS oooccccnnnncnnnncccnnononnnncccnnnrncn nn nn rnn cnn 42
12. TWA gas exposures display next The STEL gas exposures display last 2 D s z 0 Clearing Gas Exposures The exposures automatically clear after 5 minutes when the detector is deactivated To clear the MAX TWA and STEL exposure readings immediately press and hold O and a simultaneously The detector displays the following screen during the countdown Peak STEL amp TWA zero in one Note Hold O and a for the entire countdown otherwise the MAX TWA and STEL exposure readings will not clear Gas Alarm Setpoinis The gas alarm setpoints trigger the gas alarms and are described in Table 9 GasAlertMicro 5 PID IR Alarms Table 9 Gas Alarm Setpoints Alarm Condition Low alarm gas level above low alarm setpoint Oxygen Ambient gas level may be set above or below 20 9 Toxics and combustibles Ambient High alarm Toxics and combustibles Ambient gas level above high alarm setpoint Oxygen Ambient gas level may be set above or below 20 9 TWA alarm Toxic only Accumulated value above the TWA alarm setpoint STEL alarm Toxic only Accumulated value above the STEL alarm setpoint Downscale alarm Toxic lf sensor reading is negative half of the TWA setpoint LEL If sensor reading is negative half of the low alarm setpoint Multi alarm Two or more gas alarm conditions Viewing the Alarm Setpoints To view the current alarm setpoint
13. ehre as 21 Options E ET 21 Bali A RD A la eae 22 Gontidence BED cuidad dodo 22 RT Te 22 Latched WAT 22 Passcode Protat ini dd E ba a ee ev ea a ee dt Tol 23 Sale EE eege det anta ld tn aetna ti idad 23 Sensor Configura ais 24 Sensor Enable Disdble iia ti acia dp da diablita Ee 25 Span Gas Value A A eel edn at ee eel 26 STEC c flo o citada rbd ee chet othe ed at wees ante eee 26 TIVA Method E 27 FROSOMUUO EE 27 Y Vol COs CO Sensors Only EE 28 Y VO GH LEL Sensors OMV ici citada del 28 Gorrection Factor Clinicas A nee 28 Automatic Oxygen 05 Calibration crac 30 LOGgerOpllons asc DU NPR A ARO RDNS RR ORDER ee ORA E ee 30 Clock O pulOn EE a a india eae 31 Language Selection iii AA iza 32 FCI MOTO a te DI A AAA AS dea dotadas 32 SONSONS O Qe ac Sanden ne a ae ee tee 33 plett ege ita cnet he Ach tee ete des dia 34 Force Calibracion id di 35 GasAlertMicro 5 PID IR User Manual Title Page Bump RTE 35 Stealth Mode iarann n ita a a a o 36 Sleep Mode iio A A eee ees 36 EE 37 Gas Exposures Computed recteur E anal e A eda ane eee 40 Viewing Gas EXPOSUTES caia sa 40 Clearing Gas Exposures iii Aena 41 Gas Ee LEE 41 Viewing the Alarm Setpoints iii a A AAA A ee te 41 Resetting Gas Alarm Setpoints nac cnc 42 Stopping a Gas Alarm cidad lactic ad i nie ended a ig 43 SOMSOMA LAIN EE 43 Pump ARNM E 43 Low Battery Alarm ssa cassia aiii aaa 44 Automatic Deactivation Alarm 44 Calibration and Setting Alarm Set
14. flashes vibrates and briefly activates the back light g dra woxs o 2 The version and serial number of the detector displays Bll Micros 105 000001 DA D F TF E 3 The date and time displays Tuesday 12 Oct 2004 11 38pm Datalogging Optional 4 Ifthe detector is a datalogging unit it determines if e a MultiMediaCard MMC or Secure Digital SD card is inserted the detector can communicate with the card the detector supports the size of the card and the card requires formatting GasAlertMicro 5 PID IR Activating the Detector Note If there is a problem with the MMC SD card Datalogger disabled displays The detector then automatically continues with the self test If the card requires formatting the following screen displays as the card is automatically formatted Formatting HMHC SD a a 5 The detector then runs a self test to verify the sensors and power supply are operating correctly Running self test EE TI H D 13 GasAlertMicro 5 PID IR User Manual Self test Successful If successful the following screen displays Self test successful E D Self test Unsuccessful If a sensor fails the self test a warning displays indicating which sensor s has failed Self test failed LEL D n 6 If correction factors are set in the user options the LEL or PID custom correction factors display
15. is activated Activate the detector in a safe area that is free of hazardous gas in an atmosphere of 20 9 oxygen After activating the detector allow it to stabilize for 1 minute before performing a calibration or bump test If a certified calibration is required contact BW Technologies by Honeywell Note A generator must be used for Oz and CIO sensors GasAlertMicro 5 PID IR Calibration and Setting Alarm Setpoints Diagnostics Testing The detector tests the ambient air auto zero and the test gas that is applied auto span to ensure it meets expected values Auto zero sets the zero gas level of the sensor If ambient gas is present the zero level will be incorrect If excessive target gas is present the detector displays an error message and lists the affected sensor S02 failed to zero 2 D In auto span if the target gas is not detected or does not meet expected values a message displays that the detector is exiting calibration mode The detector retains the previous set values 45 GasAlertMicro 5 PID IR User Manual Applying Gas to the Sensors The calibration cap single gas calibration cap and hose are shipped with the detector Refer to Figure 3 and Table 11 for installation Note The calibration cap and single gas calibration cap must only be used during the calibration span process f Figure 3 Applying Gas to the Sensors 46 Table 11 Applying Gas to the Senso
16. is overdue upon startup Press ei to scroll to Force cal Press to toggle between enable and disable Initializing D n Unit must restart to reconfigure 2 n Initialize Force cal Ed Emp dailyo The detector is shipped with the Force cal option disabled GasAlertMicro 5 PIDAR User Options Menu Bump Daily If enabled the Bmp daily option forces the detector to perform a daily bump test to ensure that it is responding to the test gas Press 7 to scroll to Bmp daily Press O to toggle between enable disable When enabled the following screen displays during the startup self test The bump test must be performed for the LEL and O sensors otherwise the detector will deactivate Refer to Bump Daily Enabled for procedures The detector is shipped with the Bmp daily option disabled Note If Bmp daily is enabled the Os and LEL sensors require daily bump tests whenever the detector is activated or reactivated following 00 00 hours midnight Force cal O Emp dailyi Stealth O 2 D 02 and LEL bump test mandatory 8 D 35 GasAlertMicro 5 PID IR User Manual Stealth Mode The Stealth option disables the backlight visual alarms and audible alarms when Emp A concealment is required Only the vibrator and the LCD activate Stealth El during an alarm condition Sleep oO Press to scroll to Stealth Press to S a toggle between enable and disable The de
17. methane certified by CSA International to C22 2 No 152 and ISA 12 13 01 within 0 60 or 3 0 v v methane GasAlertMicro 5 PIDAR Specifications PH3 0 5 0 ppm 0 1 ppm increments SO 0 150 ppm 1 ppm increments Clo 0 50 0 ppm 0 1 ppm increments NH3 0 100 ppm 1 ppm increments NO 0 99 9 ppm 0 1 ppm increments HCN 0 30 0 ppm 0 1 ppm increments CIO O 1 00 ppm 0 01 ppm increments Os 0 100 ppm 0 01 ppm increments VOC 0 1000 ppm 1 0 ppm increments CO IR 0 50 000 ppm 50 ppm increments or 0 5 0 v v COs Sensors not available for use with the Micro 5 IR CIO HCN NOs PHs and Clo Sensor type H2S CO Twin plug in electrochemical cell Combustibles Plug in catalytic bead VOC Photoionization detector PID CO IR detector Other gases Single plug in electrochemical cell O measuring principle Capillary controlled concentration sensor Alarm conditions TWA alarm STEL alarm low alarm high alarm multi alarm over limit alarm sensor alarm pump alarm MMC SD card fail alarm low battery alarm confidence beep automatic deactivation alarm Audible alarm 95 dB at 0 3 m 1 ft variable pulsed dual beepers Visual alarm Dual red light emitting diodes LED Display Alphanumeric liquid crystal display LCD 87 GasAlertMicro 5 PID IR User Manual Backlight Automatically activates during an alarm condition and when there is insufficient light t
18. number after the first letter determines the year of manufacture E g H309 Y000001 2009 year of manufacture Approved batteries for GasAlertMicro 5 PID IR models Alkaline M5 BAT02 and lithium ion polymer M5 BAT08 as per standards EN 60079 11 EN 60079 0 UL913 CSA C22 2 No 157 Alkaline Temperature Code Duracell MN1500 20 lt Ta lt 50 C T4 129 9 C Energizer E91VP 20 C lt Ta lt 50 C T3C 135 3 C Lithium rechargeable M5 BAT08 20 C lt Ta lt 50 C T4 Battery charger GasAlertMicro 5 PID IR battery charger First time charge 6 hours for lithium battery pack Normal charge 6 hours for lithium battery pack Warranty 2 years including sensors 1 year for NH3 sensor and PID lamp Approvals GasAlertMicro 5 and GasAlertMicro 5 PID Zone 0 Approved by CSA to both U S and Canadian Standards Standards CAN CSA C22 2 No 157 and C22 2 No 152 ANSI UL 913 and ANSI ISA 12 13 Part 1 CSA Class Division 1 Group A B C and D Class 1 Zone 0 Group IIC ATEX CE 0539 6 Il 1 G Ga Ex ia IC T4 KEMA 06 ATEX 0206X EN 60079 0 EN 60079 11 EN 60079 26 IECEx Ga Ex ia IIC IECEx CSA 06 0011X IEC 60079 0 IEC 60079 11 IEC 60079 26 ABS Type Approved VA 348169 X GasAlertMicro 5 IR Zone 1 Approved by CSA to both U S and Canadian Standards Standards CAN CSA C22 2 No 157 and C22 2 No 152 ANSI UL 913 and ANSI ISA 12 13 Part 1 CSA Class Division 1 Group A B C and D Class 1 Zone
19. other sensors flashes as the detector initially detects the calibration gas GasAlertMicro 5 and PID GasAlertMicro 5 IR soz 0 Coz 0 EE QS ee Ries A mt 2 D 2 D After 30 seconds the detector beeps and stops flashing flashes while spanning the sensors until the detector has attained a sufficient level of the expected gas Refer to Table 13 for times required to span Table 13 Time Required to Span Gas Type Time Required to Span Most toxic gases and CO 2 minutes Exotic toxic gases 5 minutes LEL combustibles 30 seconds PID gases 2 minutes Insufficient Level If a sensor does not attain a sufficient level of expected gas it is cleared from the LCD and is not spanned GasAlertMicro 5 PID IR Calibration and Setting Alarm Setpoints While the detector is spanning the sensor s a countdown of time remaining displays in the lower left of the screen GasAlertMicro 5 and PID GasAlertMicro 5 IR She 21 Ciz 2500 A SRA 120 120 E D H D When the span is complete the following screen displays Calibration successful Successful Span Proceed to Successful Span step 6 Unsuccessful Span Refer to Unsuccessful Span for possi ble solutions 51 GasAlertMicro 5 PID IR User Manual Successful Span 6 If the sensor s has spanned successfully the audible alarm beeps three times and the following screens display Press a to P
20. pump test to reset the pump module 43 GasAlertMicro 5 PID IR User Manual Refer to Pump Test for more information If the pump test is successful the detector returns to normal operation otherwise the pump alarm con tinues If the pump alarm persists refer to the Pump Operation section in Troubleshooting Low Battery Alarm The detector tests the batteries upon activation and continuously thereafter Battery power is continually displayed during normal operation If the battery voltage is low the detector activates the low battery alarm The low battery alarm continues until the batteries are replaced charged or until the battery power is almost depleted If the battery voltage becomes too low the detector deactivates Note Typically the low battery alarm continues for 30 minutes before the detector automatically deactivates Automatic Deactivation Alarm If the battery voltage is in immediate danger of falling below the minimum operating voltage the audible alarm beeps eight times and the visual alarm flashes eight times After 3 seconds the LCD dims and the detector deactivates To replace or charge the batteries refer to the following sections Replacing the Alkaline Batteries Replacing the Lithium Battery Pack 44 Calibration and Setting Alarm Setpoints Guidelines When calibrating the detector adhere to the following guidelines Recommended gas mixture CO 50 to 500 ppm balance N gt
21. screws 2 Alkaline batteries 3 Ji Oil ol AJ o N Battery shell Open the latch on the bottom of the detector Remove the battery pack by lifting the bottom of the pack away from the detector On the battery pack remove the two captive screws Remove the battery shell from the battery tray Replace the three alkaline batteries Replace the battery pack and the captive screws Reinsert the battery pack and secure the latch Replacing the Lithium Battery Pack To replace the lithium battery pack refer to Figure 14 and the following steps 1 4 Figure 14 Replacing the Lithium Battery Pack GasAlertMicro 5 PID IR Maintenance 1 Openthe latch on the bottom of the detector 2 Remove the battery pack by lifting the bottom of the pack upward from the detector A Warning Do not disassemble lithium battery packs Read and adhere to the cautions in Battery Cautions 3 Replace the battery pack with a fully charged lithium battery pack 4 Close the latch Replacing a Sensor or Sensor Filter A Warning To avoid personal injury only use sensors that are specifically designed for the detector Refer to Each sensor has a high degree of resistance to common vapors and gases To clear a sensor place the detector in a clean environment and wait 10 to 30 minutes Do not expose a sensor to vapors from organic solvents such as paint thinners and acetone For a list of common products th
22. successfully restores the logfile the following screen displays and the startup tests continue Self test successful From the computer verify that the logfile has been restored When the normal operation screen displays deactivate the detector Remove the MMC SD card and insert it into the card reader From the computer desktop double click My Computer to view the list of drives Double click the Removable Disk drive to access LOGFILEO csv Open the logfile and verify that the data has been restored If LOGFILEO csv does not display ensure that the MMC SD card is inserted in the card reader correctly and that all connec tions are secure After verifying that the logfile has been restored re insert the MMC SD card into the detector Reformatting the MMC SD Card To reformat the MMC SD card complete the following 1 Insert the MMC SD card into the card reader 2 From the computer desktop double click My Computer to view the list of drives 3 Double click the Removable Disk drive to access LOGFILEO csv Select LOGFILEO csv and delete Insert the MMC SD card into the detector Activate the detector The startup self test begins and the fol lowing screens display Logfile was Format MMC Restore erased by or restore a Format computer logfile Restore 8 D E D S D GasAlertMicro 5 PID IR MMC SD Card Troubleshooting 7 Press a to format the MMC SD card The following screen dis pla
23. to A or B displays Press a or to scroll to the desired value and press O within 5 seconds to confirm If O is not pressed within 5 seconds to confirm the new value the detector retains the previous value and returns to the user options menu Note BW recommends that span concentration values be set between specific ranges Refer to the Resetting Gas Alarm Setpoints 26 Sens on Span gas STEL period 2 D A PID Span gas 100ppm 2 D LEL Span gas 30 lel a A STEL Period The short term exposure limit STEL period option provides protection for workers from over exposure to high concentrations of gas and is based on 5 15 minute intervals The STEL period option is available for every toxic sensor After selecting the desired sensor press 1 to scroll to STEL period and press within 20 seconds to confirm The STEL period can be set from 5 to Span gas 15 minutes Press a or to scroll to the PSTEL period required value and then press O within 5 seconds to confirm Sens on 2 D IFO is not pressed within 5 seconds to confirm the new value the detector retains the previous value and returns to Hz5 the user options menu STEL period The detector is shipped with the STEL E period set to 15 minutes 15 min TWA Method The TWA method time weighted average option is a safety measure used to calculate STEL period accumulated averages of gases to notify the
24. tubing Pump Q connector Nozzle Pump module Figure 11 Attaching the Sample Probe GasAlertMicro 5 PID IR Attaching the Accessories A Caution To prevent the Teflon lining inside the Tygon tubing from causing a blockage when connecting it to the sample probe the end of the tubing must be flared Refer to steps 3 and 4 Deactivate the detector Attach the pump connector end of the teflon lined Tygon tubing to the nozzle on the pump module Gently insert needle nose pliers into the other end of the teflon lined Tygon tubing Using a circular motion flare the end of the tubing Connect the flared end of the tubing to the sample probe Ensure the teflon lining does not separate from the Tygon tub ing as it will block the tube and generate a pump alarm Activate the detector Ensure all connections are secure before sampling Insert the sample probe into the confined space A Warning Depending upon the length of the tubing and the type of gas in the confined space allow a minimum of 3 seconds per ft of tubing to ensure the readings stabilize before entering the area Example 50 ft 2 5 minutes 63 GasAlertMicro 5 PID IR User Manual Datalogger Detectors equipped with the datalogger option record information that can be compiled to create a report To set how often the detector records a sample 1 127 seconds refer to Logger Option in the user options menu The following information is re
25. user when the maximum average is FIJA method accumulated The options are the OSHA or Zeien ACGIH calculating method A S OSHA Method 8 hour moving average oldest value first hour is replaced by the newest value ninth hour ACGIH Method Infinite accumulated average to 8 hours total accumulation whether it is 2 hours or 8 hours After selecting the desired sensor press to scroll to TWA method Press D within 20 seconds to confirm A check displays in the checkbox of the currently selected method To select the FBack other method press 7 to move the check to the other method Press to confirm the OSHA El lection selection ACGIH o The detector is shipped with the OSHA A method enabled Note If the TWA method has been changed the TWA STEL and MAX values must be reset to ensure the TWA is calculated correctly Refer to Clearing Gas Exposures GasAlertMicro 5 PID IR User Options Menu Resolution The Resolution option displays the gas measurement using Regular or Extra resolution STEL period Regular Displays gas measurement in TWA method 1 ppm increments Resolution Extra Displays the gas measurement in D D 0 1 ppm increments Note Regular resolution for Oz and CIO sensors is 0 1 ppm while extra resolution is 0 01 ppm The Resolution option is not available for CO Os LEL PID and CO sensors After selecting the desired sensor press to scroll to Resolu
26. 4 9 54 25 5 10 35 5 33 S104 000001 23 12 05 4 9 54 30 10 15 50 Se 44 S104 000001 23 12 05 4 9 54 35 5 10 35 10 19 5 1111 S104 000001 23 12 05 4 9 54 40 10 15 200 20 23 5 a 2222 S104 000001 23 12 05 4 9 54 45 0 0 0 24 20 9 nt zs D E D S104 000001 FCEKNL 23 12 05 4 9 54 50 0 0 0 24 20 9 0 Oe is 104 000001 FCEKNL 23 12 05 4 9 54 55 0 0 0 24 20 9 0 0 L L S104 000001 FCEKNL 23 12 05 4 9 55 00 0 0 0 24 20 9 0 0 LLH M S104 000001 FCEKNL 23 12 05 4 9 55 05 5 10 35 0 0 LLH M 104 000001 23 12 05 4 9 55 10 10 15 50 0 0 LLL M S104 000001 23 12 05 4 9 55 15 5 10 35 10 19 5 0 0 L L S104 000001 23 12 05 4 9 55 20 10 15 200 20 23 5 0 O S104 000001 23 12 05 4 9 55 25 0 0 0 24 20 9 0 OJ a B S104 000001 FCEKNL 23 12 05 4 9 55 30 0 0 0 24 20 9 0 O B S104 000001 FCEKNL 70 GasAlertMicro 5 PID IR View Datalog Files in Spreadsheets Table 16 Datalog Status Codes Status Codes Normal operation G Backlight is on L Low alarm v STEL and high alarm dual alarms 1 Alarm setpoint 1 low alarm H High alarm w TWA and STEL alarm dual alarms 2 Alarm setpoint 2 high alarm T TWA alarm X TWA STEL and low triple alarms 3 Alarm setpoint 3 TWA alarm U TWA and low alarm dual alarms y TWA STEL and high triple alarms 4 Alarm setpo
27. C SD card that is inserted in the detector has a storage size that is not supported by the detector Insert an approved MMC SD card 128 MB Delkin MMC e 128 MB Delkin SD card 128 MB Transcend SD card 64 MB Unigen SD card HHC SDO communica tion error H The detector has lost communication with the MMC SD card Retry communication Insert a new approved MMC or SD card Refer to Inserting the MMC SD Card Reformat the MMC or SD card in windows and then reinsert into the detector Contact BW Technologies by Honeywell 81 GasAlertMicro 5 PID IR User Manual Table 21 Troubleshooting Problem Alarms Troubleshooting Possible Cause Solution Detector does not enter alarm mode Alarm setpoint s are set incorrectly Reset alarm setpoints Refer to Calibration and Setting Alarm Setpoints Alarm setpoint s are set to zero Reset alarm setpoints Refer to Calibration and Setting Alarm Setpoints Detector requires calibration Calibrate the sensors Refer to Calibration and Setting Alarm Setpoints Detector intermittently enters alarm without any apparent reason Ambient gas levels are near alarm setpoint or the sensor is exposed to a puff of the target gas Detector is operating normally Use caution in suspect areas Check MAX gas exposure reading Alarms setpoints are set incorrectly Reset alarm setpoints R
28. Compatible software applications are Microsoft Excel 98 or higher Quattro Pro Lotus 1 2 3 Microsoft Access and Microsoft Word To view a datalog file in a software spreadsheet complete the following 1 Deactivate the detector and remove the MMC SD card refer to Figure 12 Insert the MMC SD card into the card reader From the computer desktop double click My Computer to view the list of drives Double click Removable Disk drive Double click LOGFILEO csv Refer to Table 15 for an example of the datalog spreadsheet The Unit Config column far right in Table 15 contains letter codes Refer to Table 16 and Table 17 for definitions of the codes GasAlertMicro 5 PID IR View Datalog Files in Spreadsheets 69 GasAlertMicro 5 PID IR User Manual Example of a Datalog Spreadsheet When datalog information is imported into most spreadsheet software it appears similar to the example below A Warning Some compatible software packages have an internal file size limit and may not load the entire file Check the software limit Note Not all columns are included in this example Additional Toxic TWA and Toxic STEL display on a normal spreadsheet Table 15 Datalog Spreadsheet Example Date Day Time Toxic Toxic2 Toxic3 LEL 02 Toxic 1 Toxic 1 Status Serial Unit dd mm yy Mon 1 hh mm ss ppm ppm ppm CH4 TWA ppm STEL ppm Codes Number Config LEL 23 12 05
29. J Hydrogen K Isobutylene L Isopropanol M MEK N Methane O Methanol P Octane Q Pentane R Propane S Toluene T Turpentine U Custom LEL Unit Codes V LEL in by Vol CH4 L LEL in LEL 72 GasAlertMicro 5 PID IR Maintenance Maintenance Do not calibrate the detector during or immediately after charging To maintain the detector in good operating condition perform the gmg following basic maintenance as required Both the rechargeable lithium battery pack and the alkaline Calibrate bump test and inspect the detector at regular intervals Maintain an operations log of all maintenance calibrations bump tests and alarm events Clean the exterior with a soft damp cloth Do not use solvents soaps or polishes Refer to Sensor Poisons and Contaminants Do not immerse the detector in liquids Battery Cautions A Warning To avoid personal injury and or property damage adhere to the following Replace the batteries immediately when the detector emits a low battery alarm Use only batteries that are recommended by BW Technologies by Honeywell Refer to Specifications Ensure the alkaline batteries are properly installed in the detector battery pack Charge batteries using only a recommended BW charger Do not use any other charger Failure to adhere to this caution can cause fire and or explosion The detector must be deactivated to charge the battery battery pack are user changeable in ha
30. Troubleshooting If a problem occurs refer to the solutions provided in Table 21 If the problem persists contact BW Technologies by Honeywell Table 21 Troubleshooting Problem Startup Troubleshooting Possible Cause Solution The detector does not activate No batteries Refer to Replacing the Alkaline Batteries or Replacing the Lithium Battery Pack Depleted batteries Refer to Replacing the Alkaline Batteries or Replacing the Lithium Battery Pack Damaged or defective detector Contact BW Technologies by Honeywell The detector immediately enters alarm mode when activated Sensor needs to stabilize Used sensor wait 60 seconds New sensor wait 5 minutes Low battery alarm Refer to Battery Cautions Replacing the Alkaline Batteries Replacing the Lithium Battery Pack Sensor alarm Refer to Replacing a Sensor or Sensor Filter Pump alarm If the sampling hose is attached determine if it is obstructed If not clean or replace the pump filter If the pump alarm persists refer to the Pump Operation section in Troubleshooting The startup self test fails General fault Ensure that the sensors and battery pack are installed correctly and then reactivate the detector If the fault persists record the error message and contact BW Technologies by Honeywell 79 GasAlertMicro 5 PID IR User Manual Table 21 Troubleshooting Pro
31. aners Bug repellents and protectants and sprays Lubricants Silicone based Lubricants adhesives seal ants and gels Rust inhibitors Hand body and Rust inhibitors medicinal creams that contain silicone Window and glass Tissues containing Window and cleaners silicone glass cleaners Dishsoaps Mold releasing agents Citrus based cleaners Polishes Alcohol based cleaners Hand sanitizers Anionic detergents Methanol fuels and antifreezes GasAlertMicro 5 PID IR Sensor Poisons and Contaminants Table 3 International Symbols Description Approved to both U S and Canadian Standards by CSA International European Explosives Protection onforms to European Union Directives Ce Conforms to E Union Directi ATEX Conforms to European ATEX Directives IECEx International Electrotechnical Commission Scheme for Certification to Standards for Electrical Equipment for Explosive Atmospheres GasAlertMicro 5 PID IR User Manual Getting Started The list below provides the standard items included with the detector If the detector is damaged or parts are missing contact the place of purchase immediately Batteries Three replaceable alkaline cells with battery pack or one rechargeable lithium battery pack Sensors Os combustible LEL toxic H2S CO TwinTox sensor PID or CO Calibration cap and hose Single gas calibration cap Screwdriver Quick ref
32. at can damage sensors refer to Sensor Poisons and Contaminants For sensor problems refer to Troubleshooting 75 GasAlertMicro 5 PID IR User Manual To replace a sensor or sensor filter refer to Figure 15 Table 19 and the following procedures 1 7 Figure 15 Replacing a Sensor or Sensor Filter Note Detectors that are configured for 1 2 3 or 4 gases may contain a dummy sensor in one of the four sensor locations 76 Table 19 Replacing a Sensor or Sensor Filter Item Description 1 Sensor cover 2 Sensor filter 3 Sensors 4 Detector 5 Machine screws 2 Deactivate the detector Remove the two machine screws on the rear shell and then remove the sensor cover or pump module Remove the sensor filter and or the sensor s Insert the new filter and or sensor Ensure the sensor posts are aligned correctly Re assemble the detector If the sensor is changed such as SO to an H3S the detector must be reconfigured Refer to Sensors in the Tech Mode option A sensor that has been replaced must be calibrated immedi ately Refer to Calibration and Setting Alarm Setpoints Photoionization Detector PID Clean or Replace the Lamp The PID lamp must be cleaned regularly Use only the cleaning kit that is supplied by BW Technologies by Honeywell To clean the PID lamp refer to the illustrations and procedures that are provided with the PID Lamp Cleaning Kit To order th
33. ation gas CO 200 ppm 103 Datalogger Accessories CG2 S 25 58 Calibration gas SO 25 ppm 58 CG2 C 5 58 Calibration gas Cl 5 ppm 58 CG2 Z 10 58 Calibration gas HCN 10 ppm 58 CG2 D 10 58 Calibration gas NO 10 ppm 58 I CG2 P 1 58 Calibration gas PH3 1 ppm 58 1 Quad calibration kit with regulator quad CK Q34 4 gas cylinder CG Q34 4 hose and carrying case Quad calibration kit with regulator quad CK Q58 4 gas cylinder CG Q58 4 hose and carrying case Micro 5 PID IR Alkal ine Battery Packs M5 BAT0501 Alkaline battery pack M5 BAT0502 Alkaline battery pack with European screw Micro 5 PID IR Lithium Battery Packs M5 BAT08 Lithium rechargeable battery pack M5 BAT08B Lithium rechargeable battery pack black CR MMC USB1 USB memory card reader 1 MMC128 D 128 MB Delkin MMC 1 MMC128 D 128 MB Delkin SD card 1 MMC128 D 128 MB Transcend SD card 1 M5 MMC 64 MB Unigen SD card 1 Accessories M5 PUMP Motorized Pump Module Kit 1 M5 TC 1 Calibration cap and hose 1 GA AG 2 Alligator clip stainless steel 1 GA CH 2 Chest harness 1 GA ES 1 Extension strap 1 GA ARM 1 Arm band 1 GA HM5 Belt holster 1 Replacement Parts Pump replacement filters kit of 2 1 Pump replacement filters kit of 5 1 Pump replacement nozzle kit of 2 1 Micro 5 PID IR Chargers and Kits M5 CO1 GasAler
34. blem Possible Cause Detector Operation Troubleshooting Solution Detector does not display normal ambient gas readings after startup self test Sensor not stabilized Used sensor wait 60 seconds New sensor wait 5 minutes Detector requires calibration Calibrate the sensors Refer to Calibration and Setting Alarm Setpoints Target gas is present Detector is operating properly Use caution in suspect areas Detector does not respond to pushbuttons Batteries are depleted Refer to Replacing the Alkaline Batteries or Replacing the Lithium Battery Pack Detector is performing operations that do not require user input Pushbutton function restores automatically when the operation ends Detector does not accurately measure gas Detector requires calibration Calibrate the sensors Refer to Calibration and Setting Alarm Setpoints Detector is colder hotter than ambient gas Allow the detector to adjust to ambient temperature before using Sensor filter is blocked Clean the sensor filter Refer to Replacing a Sensor or Sensor Filter 80 Table 21 Troubleshooting GasAlertMicro 5 PID IR Troubleshooting Problem Possible Cause MMC SD Card Troubleshooting Solution PIC dE card missing The MMC SD card is not inserted Insert the MMC SD card Refer to Inserting the MMC SD Card MMe SD size not supported 2 The MM
35. conds until the gas concentration is below the setpoint The detector is shipped with the Latch option disabled D n Confibeep Ol FOwe lock E Latch O Enter passcode 1000 87 D Dye lock O kLatch Passcode O H D Passcode Protect The Passcode option prevents unauthorized access to the user options menu the calibra tion function and to adjusting the alarm setpoints Note The passcode is provided separately If passcode protect is enabled and the Enter passcode 1000 screen displays press a or 7 to scroll to the correct passcode and then press to confirm The detector is shipped with the Passcode option disabled If an incorrect passcode is entered or is not pressed within 5 seconds to confirm the correct passcode Passcode incorrect displays The alarm beeps three times and the detector either resumes normal operation for user options or deactivates for calibration if Due Lock is enabled Latch O kPasscode E Safe O E Dn Enter passcode 1000 Et D Passcode incorrect UE AA GasAlertMicro 5 PID IR Safe Display When enabled the Safe option confirms that conditions are normal and there are no gas hazards present When all gas levels are normal or below the alarm setpoints Safe displays continually on the LCD The detector is shipped with the Safe option disabled User Options Menu Passcode O Sate El Fast pumpo H D
36. corded in a datalog Date and time Serial number of the detector Type of gas the detector monitors Gas reading s that display STEL and TWA readings Sensor status Detector status Passcode protect enabled disabled STEL period setting Confidence beep enabled disabled Automatic backlight enabled disabled Stealth mode is enabled disabled Latching alarm enabled disabled Calibration past due option enabled disabled Language the detector is set to display 64 MMC SD Card Compatibility A Caution To ensure the Intrinsic Safety rating of the detector use only the following certified MultiMediaCards MMC and Secure Digital SD cards The following MMCs and SD cards are approved for use with the GasAlertMicro 5 and GasAlertMicro 5 PID detectors e 128 MB Delkin SD card 64 MB Unigen SD card The following MMCs and SD cards are approved for use with the GasAlertMicro 5 and GasAlertMicro 5 PID detectors 128 MB Delkin MMC 128 MB Delkin SD card e 128 MB Transcend MMC 64 MB Unigen SD card To purchase additional MMC or SD cards refer to Specifications Inserting the MMC SD Card To insert the MMC SD card into the detector refer to the following steps 1 5 and Figure 12 1 Deactivate the detector 2 Release the latch and remove the battery pack 3 Insert the MMC SD card pins face down 4 Replace the battery pack and secure the latch 5 Activate the detector The MMC SD card is automatically for
37. db Applying Gas to Bt EE 46 12 Single Gas Calibration Cap cirio aaa aa iO ra 47 13 Time R gi e Kr PAM cri A aoe en ees 51 14 Installing the Pump Module arias iaa da bs 59 15 Ree Bee e El Te ET 70 16 Datalog RE Ee 71 17 Datalog Gas and Correction Factor Sensor Codes erra n nn rca ranma nnnn nn 72 18 Replacing the Alkaline Batteries ooooocccnnnnocccccnnosocccconnnncncccnnnnencncnnnnnecc cnn ne nr 74 19 Replacing a Sensor Gr Sensor Filter cet Wadavesieesiieceetibnaeebeesddanehdghehaede 76 20 Paris olihe PID SOMSOK euis no lot DARE T Incas 77 21 Troubleshooting estate sensi a de therein Rees diarios 79 22 Replacement Parts and Accessories ccccesccccceceeeceeeeeeeeeeceeeeneeaeaeeseaeaaaeeensaaaaeeeensaaaaaaeseaaaaeaeeseaaaeeeeseeaaeeeneneees 85 28 PID Gorrections Factor CF Libra Young idol lapa ras ar eaaa ias an bue adam tiene tebeiels 91 GasAlertMicro 5 PID IR User Manual Contacting BW Technologies by Honeywell To contact BW Technologies by Honeywell call USA 1 888 749 8878 Canada 1 800 663 4164 Europe 44 0 1295 700300 Other countries 1 403 248 9226 Address correspondence to BW Technologies by Honeywell 2840 2 Avenue S E Calgary AB T2A 7X9 CANADA Email info gasmonitors com Website www gasmonitors com ISO 9001 GasAlertMicro 5 PID IR Introduction A Warning To ensure personal safety read the Safety Information Read First and Cautions before using the detector
38. e or a problem with the sensor Accept Current Span If the gas cylinder regulator and sensor are operating correctly press O to accept the current span Reject Current Span Press 0 to reject Verify the gas cylinder detector settings and sensor are operating correctly Calibrate the sensor again Large Span If the span adjustment is unusually large more than 15 the following screens display Large Accept H25 span oho change ees 2 D 2 D Ensure the correct gas cylinder being used and that the span concentra tion value s of the detector matches the span concentration value s of the gas cylinder Refer to Span Gas Value Adjustment Expected If the calibration adjustment is expected press D to accept the span Adjustment Not Expected If the calibration adjustment is not expected or the span gas value does not match the gas cylinder press to reject the span and calibrate that sensor again Attaching the Accessories Installing the Pump Module The pump module can be used independently to measure gas or it can be used with the sample probe to test for gases in confined spaces To measure gas using the sample probe refer to Attaching the Sample Probe 2 Figure 6 Installing the Pump Module GasAlertMicro 5 PID IR Attaching the Accessories Table 14 Installing the Pump Module Item Description 1 Pump module 2 Sensor filter 3 Detector 4 Machine scr
39. e Pai Figure 9 Attaching the Auxiliary Filter 61 GasAlertMicro 5 PID IR User Manual A Caution The filter is designed to protect the pump For older model pumps the filter must be connected when the pump is activated Only remove the filter to perform calibrations bump tests and when using the sample probe For new model pumps the auxiliary filter can be used as an additional filtration system in high particulate areas To insert the auxiliary filter complete the following 1 Loop the filter cord through the ring on the alligator clip and pull the filter through the loop of the filter cord Figure 10 Attaching the Filter Cord 62 Note Attaching the filter cord to the alligator clip ensures the filter remains with the detector when not in use Pull the filter cord tight Ensure the loop knot is secure Align the pump quick connector with the filter quick connector and turn clockwise Ensure the connection is secure Change the filter as required Environments with heavy air borne particulates require the filter to be changed frequently To order additional filters refer to Replacement Parts and Accessories Attaching the Sample Probe The sample probe is used to safely test for gas in confined spaces before entering A Warning To measure hazardous gas in a confined space the sample probe must be used with the pump module Tygon tubing Sample probe Teflon lined Tygon
40. e bump test is not performed the following screen displays and the detector deactivates Bump test overdue Turning off 2 D 18 If additional sensors require a bump test but are not mandatory the following screens display Hes Accept failed o Ho bump test e Yes 2 D 2 D Press Yes to accept and proceed to normal operation Or If No is pressed or no buttons are pressed the sensor s that is past due displays as FAIL when the detector enters normal operation In the following screen example only the SOs CO and Os sensors are operational S z a FAIL R ss a 20 9 FAIL _ mm 2 n The self test is now complete Self Test Pass If the detector passes the self test it enters normal operation and displays the ambient gas readings S z SE 4 D Pe 20 9 A D D The detector begins recording the peak MAX gas exposure and calcu lating the short term exposure level STEL and time weighted average TWA exposures Self Test Fail If a sensor fails FAIL flashes above that sensor on the normal operation screen For possible problems and solutions refer to Troubleshooting Ls ee ar 20 9 FAIL KR META E D GasAlertMicro 5 PID IR Activating the Detector Battery Test The batteries are tested when the detector is activated and continuously thereafter The battery power icon displays continually during normal operation If battery power is low
41. e flash 20 9 q E D H D e Vibrator alarm activates e Vibrator alarm activates 37 GasAlertMicro 5 PID IR User Manual Table 7 Alarms Alarms Screen Alarms Screen Multi Alarm Over Limit OL Exposure ew vow EO wa aaa ee Ga ALARM Alternating low and high alarm Siz Siz beep and flash 3 Es e Fast beep and flash frag 10 25 0 0 S d t flash f and gas type flash q anggas pesado 20 9 0 20 9 OL RR m nn zx Vibrator alarm activates H D el Vibrator alarm activates H D Sensor Alarm Automatic Deactivation Alarm One beep every 15 seconds siz Eight beeps and flashes Battery AAA A FAIL flashes above the failed pn RAE fi displays depleted SECH 20 9 FAIL Turning off EA ME Vibrator alarm temporarily E 2 H activates H 8 Low Battery Alarm Normal Deactivation One beep and two flashes Ss H Three beeps and flashes Turning every 25 seconds X 0 0 off int d R ss Bees ll flashes 20 9 0 e Rs f D H D 38 GasAlertMicro 5 PID IR Alarms Table 7 Alarms Alarms Screen Alarms Screen Confidence Beep MMC SD Fail Alarm One beep one flash and one soz_ 0 e One beep every 5 seconds 502 H vibrate every 10 seconds 0 0 o 0 r e Aflashes 0 9 0 9 0 Lem Lem Lem EA 8 8 D Alarms Screen Pump Alan ALARM ALARM ALARM Two fast beeps and alternating flashes Pump flow Check for or pres
42. e kit refer to Replacement Parts and Accessories A Caution To ensure proper maintenance and continued accurate readings from the sensor use only the PID Lamp Cleaning Kit that is supplied by BW Technologies by Honeywell Table 20 Parts of the PID sensor Item Description 1 PID sensor 2 Diffusion barrier 3 Sensor cover 4 Electrode stack 5 Lamp yy GasAlertMicro 5 PID IR Maintenance FD l poe A El Figure 16 Parts of the PID 77 GasAlertMicro 5 PID IR User Manual Replace the Lamp Replace the lamp when it falls below the acceptable level Possible indicators that the lamp requires replacement are as follows The detector will not calibrate The startup self test fails The ppm levels are incorrect To replace the lamp refer to the illustrations and procedures in the PID Lamp Cleaning Kit If required contact BW Technologies by Honeywell for more information 78 Replace the Electrode Stack Replace the electrode stack when it is contaminated To replace the electrode stack refer to Table 20 Figure 16 and the following procedures 1 4 A Caution Ensure your fingers do not make contact with the diffusion barrier or the electrodes on the underside of the stack a Remove the sensor cover Remove the old electrode stack Insert the new electrode stack AUN Replace the sensor cover Troubleshooting GasAlertMicro 5 PID IR
43. ed Do not disassemble heat above 212 F 100 C or incinerate Do not use any other lithium batteries with the GasAlertMicro 5 PID IR detectors Use of any other cell can cause fire and or explosion To order and replace the M5 BATO08 battery refer to Replacement Parts and Accessories Warning Lithium polymer cells exposed to heat at 266 F 130 C for 10 minutes can cause fire and or explosion Dispose of used lithium cells immediately Do not disassemble and do not dispose of in fire Do not mix with the solid waste stream Spent batteries must be disposed of by a qualified recycler or hazardous materials handler Keep lithium cells away from children GasAlertMicro 5 PID IR User Manual Sensor Poisons and Contaminants Several cleaners solvents and lubricants can contaminate and cause permanent damage to sensors Before using cleaners solvents and lubricants in close proximity to the detector sensors read and adhere to the following caution and table A Caution Use only the following BW Technologies by Honeywell recommended products and procedures Use water based cleaners Use non alcohol based cleaners Clean the exterior with a soft damp cloth e Do not use soaps polishes or solvents The following table lists common products to avoid using around sensors Table 2 Sensor Poisons and Contaminants Cleaners and E Silicones Aerosols Lubricants Brake cleaners Silicone cle
44. efer to Calibration and Setting Alarm Setpoints Missing or faulty sensor Refer to Replacing a Sensor or Sensor Filter Detector enters alarm with LEL reading displaying as OL over limit Pump flow rate is set too high Refer to the last solution in Pump Operation troubleshooting on the following page Automatic Deactivation Troubleshooting Detector automatically deactivates Automatic shutdown activated because of weak batteries Refer to Charging the Battery Calibration is overdue and the Due lock calibration user lock out option is enabled Enter the password to enter calibration Calibrate the sensor s Refer to Calibration Procedure 82 Table 21 Troubleshooting GasAlertMicro 5 PID IR Troubleshooting Problem Pump Operation Troublesho Possible Cause oting Solution There is an obstruction in the tubing If using tubing that is attached to the sample probe determine if it is obstructed If not clean or replace the pump filter Refer to Replacing the Pump Filter Filter needs to be cleaned or replaced Clean or replace the pump filter Refer to Replacing the Pump Filter Pump is drawing too much air over the sensors For newer model pump modules the pump may be drawing too much air over the sensors Attach the auxiliary filter to reduce the flow Refer to Attaching the Auxiliary Filter Detector enters alarm with LEL
45. erence guide Quick reference card User manual and training on CD ROM Fleet Manager II if applicable To order parts refer to Replacement Parts and Accessories The detector is shipped with the sensors and battery packs installed To replace sensors the pump or the battery pack refer to Replacement Parts and Accessories To become oriented with the features and functions of the detector refer to the following figures and tables Figure 1 and Table 4 describe the detector s components Figure 2 and Table 5 describe the detector s screen elements Table 6 describes the detector s pushbutton GasAlertMicro 5 PID IR Parts of the GasAlertMicro 5 PID IR Parts of the GasAlertMicro 5 PID IR Table 4 Parts of the GasAlertMicro 5 PID IR Item Description 1 Liquid crystal display LCD 2 Pushbuttons 3 Audible alarms 4 Toxic 2 sensor Toxic 1 PID sensor Micro 5 PID 5 or Toxic 1 IR CO3 sensor Micro 5 IR 6 Visual alarm indicators LEDs 7 LEL sensor 8 Oxygen sensor 9 Pushbuttons 10 Battery pack 11 Alligator clip Figure 1 Parts of the GasAlertMicro 5 PID IR GasAlertMicro 5 PID IR User Manual Screen Elements Table 5 Screen Elements HIGHLOWTWAMAXSTEL H S0 Cl ppm HIGH LOW MAX 02 Low SN A OUESTALARME Tae O Get OWTWAMAXSTEL 0 Cl HCNH PH NO 0 CIO CO VOCLEL ppm HIGHLOWTWAMAXSTEL
46. es contact BW Technologies by Honeywell SR DUMM2 Dummy sensor for LEL location 7 Table 22 Replacement Parts and Accessories Sensor Replacement Parts and Accessories Model No Description Qty RL PID10 6 Lamp for PID sensor 1 Sensors M5PID ES 1 Electrode stack for PID sensor 2 S4 W04 Combustible LEL sensor f M5PID CLN K1 Cleaning kit for PID sensor lamp 1 with silicone protection filter M5 SS Sensor filters quad kit of 2 2 um A r poeeme p Quad calibration gas CH4 2 5 Oo SR X10 Oxygen Oz sensor 1 CG Q58 4 18 0 H2S 25 ppm CO 100 ppm 1 PS RM04 Carbon monoxide CO sensor 1 bal No 58 PS RH04S Hydrogen sulfide H2S sensor 1 Quad calibration gas CH4 2 5 Oo SR P04 Phosphine PHs sensor 1 cone san a ppm CO 100 ppm al N2 PS RS04 Sulfur dioxide SO gt sensor 1 CG T34 Two gas calibration cylinder 50 LEL PS RC10 Chlorine Clo sensor 1 E CH4 2 5 05 20 9 bal No 34 SR A04 Ammonia NH3 sensor 1 CG2 S 25 58 Calibration gas SO 25 ppm 58 1 PS RD04 Nitrogen dioxide NO5 sensor 1 CG BUMP S25 SO bump test gas 1 PS RZ10 Hydrogen cyanide HCN sensor 1 CG BUMP1 Bump alarm gas aerosol CH4 2 5 4 SR V04 Chlorine dioxide CIO sensor 1 05 10 H2S 40 ppm CO 200 ppm SR G04 Ozone Os sensor 1 REG 0 5 Regulator 0 5 l min 1 D4 RHM04 TwinTox CO H2S sensor 1 G0042 H25 Calibration gas H2S 25 ppm 58 1 85 GasAlertMicro 5 PID IR User Manual CG2 M 200 103 Calibr
47. etector returns to the sensor selection screen The change is saved automatically The detector is shipped with vol CH disabled Correction Factor CF Depending upon the selected sensor refer to the following sections LEL Sensor or PID Sensor for more information Note co FLEL Dz Span gas tuo CHy E Correction E D Enable M Disable O Corrections factors are not applicable to CO sensors GasAlertMicro 5 PIDAR User Options Menu LEL Sensor PID Sensor This option is used to enter compensation This option is used to enter compensation factors for hydrocarbons other than o Span gas factors for selected gas types The factor THA method methane The factor can only be applied if can only be applied if the PID sensor has the LEL sensor has been calibrated with vol CH4 been calibrated with isobutylene Resolution methane Correction After selecting the PID sensor press Correction After selecting the LEL sensor press 7 9 A to scroll to Correction Press O within a 5 to scroll to Correction Press within 20 seconds to confirm and access the 20 seconds to confirm and access the LEL PID correction library correction library Scroll to the required gas type and Scroll to the required gas type and Back press A check displays in the press ee displays in the Acetone E corresponding ane The a Back corresponding checkbox The detector automatically applies the correction fact
48. ews 2 To install the pump module refer to Figure 6 Table 14 and the following procedures 1 2 Deactivate the detector Remove the two machine screws and the sensor cover Remove the sensor filter from the sensor cover and insert it into the pump module Attach the pump module to the detector and replace the two machine screws If sampling in a confined space attach the sample probe Refer to Attaching the Sample Probe If using an auxiliary filter as an additional filtration system refer to Attaching the Auxiliary Filter Activate the detector The detector performs a pump test dur ing the startup self tests Refer to Pump Test 59 GasAlertMicro 5 PID IR User Manual Replacing the Pump Filter To replace the pump filter refer to Figure 7 and the following steps 1 8 Note If using the auxiliary filter on an older model pump module or as an additional filtration system on the new pump module refer to Attaching the Auxiliary Filter Filter window Filter window screw Filter cavity Micro 5 PID IR pump module Figure 7 Replacing the Pump Filter 60 bk oN Deactivate the detector Remove the filter window screw Remove the filter window Remove the old filter from the filter window Important Ensure the filter cavity and filter window are clean and free of debris Insert a new filter Replace the filter window and screw Activate
49. ext setpoint The setpoints are set in the following order e TWA if applicable STEL if applicable low high To bypass a setpoint press to save the current value and proceed to the next setpoint Setting the TWA Alarm Setpoint The current TWA alarm setpoint displays for the selected sensor if applicable NA twa 502 2 Sa A ru mm H D Press 7 or a to change the value for the TWA alarm setpoint When the required value displays press to confirm Setting the STEL Alarm Setpoint The current STEL alarm setpoint displays for the selected sensor if applicable ALARM iia 502 a ee aon a ua LA rs 2 D Press 7 or a to change the value for the STEL alarm setpoint When the required value displays press to confirm GasAlertMicro 5 PID IR Calibration and Setting Alarm Setpoints Setting the Low Alarm Setpoint The current low alarm setpoint displays for the selected sensor cow AL AEMI 502 2 L Press or a to change the value for the low alarm setpoint When the required value displays press to confirm Setting the High Alarm Setpoint The current high alarm setpoint displays for the selected sensor ea ALARM 502 a ST Press 7 or a to change the value for the high alarm setpoint When the required value displays press O to confirm Proceed to step 9 Setting the Remaining Alarm Setpoints 55 GasAlertMicro 5 PID IR User Manual Setting the Remaining Alar
50. gh concentration of combustible gases recalibration should be performed or if needed the sensor replaced Protect the PID sensor from exposure to silicone vapors When calibrating Oz and CIO sensors that are located in the Toxic 2 sensor position a single gas calibration cap must be used to ensure accurate calibration For more information refer to Single Gas Calibration Cap Replace the CO sensor only in a safe area that is free of hazardous gas The optional pump M5 PUMP is certified for use with the GasAlertMicro 5 PID IR detectors only Do not immerse the detector in liquids GasAlertMicro 5 PID IR A Cautions A Cautions e Do not test the combustible sensor s response with a butane cigarette lighter doing so will damage the sensor e Do not expose the detector to electrical shock or severe continuous mechanical shock e Do not attempt to disassemble adjust or service the detector unless instructions for that procedure are provided in the user manual and or that part is listed as a replacement part Use only BW Technologies by Honeywell Replacement Parts and Accessories The detector warranty is void if customer personnel or third parties damage the detector during repair attempts Repair attempts made by non BW Technologies by Honeywell repair service personnel voids this warranty Lithium Battery Packs Warning The lithium battery M5 BAT08 may present a risk of fire or chemical burn hazard if misus
51. int 4 STEL alarm V TWA and high alarm dual alarms O Overload sensor is over ranged D Calibration due date days s STEL alarm C Calibrating E Elapsed last calibration days u STEL and low alarm dual alarms F Failure sensor failure Z Auto zeroing f Fresh air delay Time set t Testing O Zero CO Pump Codes P Plugged blocked pump alarm F Failure pump failure Battery Status Codes Batteries OK B Low battery alarm C Confidence beep is active Alarm Status Codes L Low alarm M Multi alarm S Automatic shutdown H High alarm C Calibration F Failure self test fail T TWA alarm Q Off quit manual deactivation RTCC real time clock failure Note TWA readings greater than 99 are recorded as OL 71 GasAlertMicro 5 PID IR User Manual Table 17 Datalog Gas and Correction Factor Sensor Codes Gas Sensor Codes A No sensor B HoS Cc H2S COSH D CO E CO COSH F SO PH3 H NO l HCN J Clo K NH3 L ClO M O3 O LEL PID Q IR Correction Factor Codes for PID if applicable A Acetaldhyde B Acetone Cc Ammonia D Benzene E Butadiene F Diesel G Ethanol H Ethylene l Gasoline J Hexane K Isobtyln L JP8 M Kerosene N MEK O Naptha P Styrene Q Toluene R Turpentine S Vinyl Cl T Xylene U Custom Correction Factor Codes for LEL A Acetone B Benzene c Butane D Cyclohexane E Ethanol F Ethyl_Ace G Gasoline H Heptane Hexane
52. lays Press within 5 seconds to confirm Or Press to bypass a sensor and proceed to the next sensor GasAlertMicro 5 PID IR Calibration and Setting Alarm Setpoints Note If a value is changed but is not pressed within 5 seconds to confirm the following screen displays e Was not pressed resetting 2 D The previous value is automatically retained The detector proceeds to the next sensor due date Repeat step 7 to set the calibration due dates for the remain ing sensors When all of the due dates are entered press O to proceed to Alarm Setpoints step 8 Or Press to bypass setting the alarm setpoints and proceed to Finish Calibration step 10 53 GasAlertMicro 5 PID IR User Manual Alarm Setpoints 8 When all of the sensor due dates have been set or bypassed the alarm setpoints need to be set or bypassed The following screen displays Gas Alarms o to skip e to set H D Factory alarm setpoints may vary by region Refer to Resetting Gas Alarm Setpoints for an example Alarms can be set to any value within the detection range of the selected sensor Refer to Detection Range in Specifica tions Note To disable an alarm setpoint set it to 0 zero 54 If a new setpoint is entered but not confirmed within 5 seconds by pressing the following screen displays e Was not pressed resetting 2 D The previous setpoint is retained and the detector proceeds to the n
53. line and halogenated hydrocarbons may temporarily inhibit sensor performance in most cases the sensor will recover after calibration Before using common products around sensors refer to Sensor Poisons and Contaminants GasAlertMicro 5 PID IR User Manual A Cautions Any rapid up scaling reading followed by a declining or erratic reading may indicate a gas concentration beyond upper scale limit which may be hazardous Calibrate only in a safe area that is free of hazardous gas in an atmosphere of 20 9 oxygen Use only BW approved batteries for the GasAlertMicro 5 PID IR detectors Refer to Replacement Parts and Accessories Charge the detector before first time use BW recommends the detector be charged after every workday Charge the battery pack immediately when a low battery alarm occurs Read and adhere to the battery cautions provided in Battery Cautions Charge the GasAlertMicro 5 PID IR batteries using the recommended charging adapter only Do not use any other charging adapter Failure to adhere to this caution can lead to fire and or explosion Read and adhere to all instructions in the charger user manual Failure to do so can result in fire electrical shock personal injury and or property damage Extended exposure of the GasAlertMicro 5 PID IR detectors to certain concentrations of combustible gases and air may stress a detector element which can seriously affect its performance If an alarm occurs due to hi
54. m Setpoints 9 Repeat step 8 to set the alarm setpoints for the remaining sensors When complete the detector emits two quick beeps and proceeds to Finish Calibration Finish Calibration 10 The detector displays the following screen to indicate that calibration is complete Saving calibration D D 56 Verification 1 After calibration is complete and the detector returns to normal operation verify the calibration by using a gas cylinder other than the one used for calibration The gas concentration should not exceed the sensor s detec tion range Confirm that the LCD displays the expected con centration values To ensure the reading is accurate apply the verification gas for the same amount of time as was applied to the sensor when it was calibrated Example SO span time 2 minutes therefore apply verification gas for 2 minutes Unsuccessful Span If the sensor s did not span successfully refer to the following sections for possible solutions Failed Span No Gas Detected Did Not Reach Target Span Large Span Failed Span If a sensor fails the span the following error message displays 502 did not reach span a n If the sensor is not calibrated it displays as FAIL in normal operation the next time the detector is activated 20 9 FAIL KT Fis D D GasAlertMicro 5 PID IR Calibration and Setting Alarm Setpoints If all sensors fail the span the followi
55. n 67 Import Datalogs to Fleet Manager I ccccesseeneeeeeeeeeeeeeeeeeeeeeeeeneeeseeeeeneee see rc 68 Minimum PC Requirements E 68 Importing from MicroDock Il to Fleet Manager 1 68 Import to Fleet Manager II Using a Card Header 68 View Datalog Files in Spreadsheet oonconnnnconiccccnnsonnccccnnr risasereesaeenasonenecennaaoaaneacananasa aerea ceara nunun nunne nunne ennen anna 69 Example of a Datalog Spreadsheet reta anaraa nara aanana nana narran 70 MaintenanCe rcsecsescccecessncccerccdes Eege DEEN EELER edd 73 Battery LIED cunas arde Dt doo E rra aura e ea 73 Charging the Bats sis 73 GasAlertMicro 5 PID IR User Manual Title Page Replacing the Alkaline Batteries conocer 74 Replacing the Lithium Battery Pack 75 Replacing a Sensor or Sensor Elter 75 Photoionization Detector PIDA ad ia 77 Clean or Replace the Lamp ii aire Pe a da GTP a ee ne 77 Replace the Lamp cti ir dee 78 Replace the Electrode Stack ici id id ind 78 Troubleebootipg coccion dai 79 Replacement Parts and Accessories cmmmmccncicccnnnnnnnnnnnn ercer 85 SECC OAS er ee SS a Ee nS Ne eae a See oe ae a an a 87 General Specifications for Datalogger Units rca nano cnn 90 GasAlertMicro 5 PID IR Downloadable Datalogger nan ccnnnn nana cnn rca 90 PID Correction Factor CF Library cocina ito Road A In TEE EE EE EES EELER 91 GasAlertMicro 5 PID IR User Manual Title Page vi List of Figures Figure Title
56. ng screen displays Error check cal gas 2 D 1 Ensure the regulator valve is open and that the gas cylinder is not past the expiration date Replace the gas cylinder and or regulator if required 2 Replace the sensor s and sensor filter if required Press to exit and then calibrate again in a safe area that is free of hazardous gas in an atmosphere of 20 9 oxygen 4 If the span fails a second time reactivate the detector to test the sensors If all sensors fail the span the calibration due dates cannot be reset The following screens display Due date Ho sensors cannot be Were reset spanned H D E n 57 GasAlertMicro 5 PID IR User Manual No Gas Detected If the detector does not detect any gas within 30 seconds the following screens display Ho cal gas Press to Press e to detected reapply end span cal gas E D 2 D S D 1 Ensure the regulator valve is open and the calibration hose is free of debris Replace the gas cylinder and or regulator if required Replace the sensor s and sensor filter if required Press a to reapply gas or press to end the span Did Not Reach Target Span If the target span was not achieved as defined in the Span Gas Value option the following screens display H25 Accept span target oo not reached ees 2 D 2 D 58 Not reaching the target span can result from a problem with the span gas the gas cylinder being past the expiry dat
57. nitialize sensors press O within 20 seconds to j ist i A n confirm Force cal O Toxic 2 List includes the H S CO COSH sensor AA 3 Press a or ei to scroll to the new 2 From the Initialize screen sensor and press to confirm A perform one of the following options checkbox displays beside the new within 5 seconds Initialize sensor To reconfigure exit the user Press No to exit or H options menu o no The following screen displays The e es dls detector deactivates and immediately reactivates It performs the reconfiguration during the startup restart to e ves Unit must A A If No is selected the following screen displays and the detector exits the initial The new sensor must be calibrated 3 ize option Could not Until the new sensor is calibrated the reconfigure due date displays as OL over limit a D when in normal operation initialize 4 Calibrate the new sensor H D immediately 34 If Yes is selected the following screen displays while performing the initializing process When initializing is complete the following screen displays The detector deactivates and then immediately reactivates The detector then reconfigures to the default settings while it performs the self test Verify all settings and alarm setpoints and then calibrate the sensors Force Calibration If enabled the Force cal option automatically forces the detector to enter calibration if a sensor
58. ntact BW Technologies by Honeywell immediately Use only sensor s that are specifically designed for the GasAlertMicro 5 PID IR detectors Refer to Replacement Parts and Accessories Calibrate the detector before first time use and then on a regular schedule depending on use and sensor exposure to poisons and contaminants Sensors must be calibrated regularly and at least once every 180 days 6 months BW recommends to bump test the sensors before each day s use to confirm their ability to respond to gas by exposing the detector to a gas concentration that exceeds the alarm setpoints Manually verify that the audible and visual alarms are activated Calibrate if the readings are not within the specified limits BW recommends the combustible sensor be checked with a known concentration of calibration gas after any known exposure to catalyst contaminants poisons sulfur compounds silicon vapors halogenated compounds etc The combustible sensor is factory calibrated to 50 LEL methane If monitoring a different combustible gas in the LEL range calibrate the sensor using the appropriate gas Warning High off scale LEL readings may indicate an explosive concentration Only the combustible gas detection portion of this instrument has been assessed for performance by CSA International Protect the combustible sensor from exposure to lead compounds silicones and chlorinated hydrocarbons Although certain organic vapors such as leaded gaso
59. o view the LCD if enabled in user options Self test Initiated during activation Calibration Automatic zero and automatic span Oxygen sensor Automatic span upon activation enable disable option User options Confidence beep latching alarms passcode protection enable disable safe display mode combustible sensor measurement sensor disable TWA and STEL language selection enable disable automatic oxygen calibration define span concentration values define STEL calculation period define TWA method gas measurement resolu tion enable disable automatic backlight adjust clock calendar and define logging rate datalogger models only CO sensor measurement Approved MMC and SD cards for GasAlertMicro 5 and GasAlertMicro 5 PID 128 MB Delkin SD card and 64 MB Unigen SD card Approved MMC and SD cards for GasAlertMicro 5 IR 128 MB Delkin MMC 128 MB Delkin SD card 128 MB Transcend MMC and 64 MB Unigen SD card 88 Battery operating time Toxic Oo and LEL sensors Three alkaline cells or one lithium battery pack at 20 C provides 20 hours operating runtime Toxic Oo LEL and PID sensors Three alkaline cells or one lithium battery pack at 20 C provides 15 hours operating runtime Toxic O5 LEL and CO2 sensors Three alkaline cells or one lithium battery pack at 20 C provides 15 hours operating runtime Year of manufacture The detector s year of manufacture is determined from the serial number The second and third
60. ode Protect Force Calibration Enabled 12 If Force cal force calibration is enabled in tech mode calibra tion is mandatory before the detector enters normal operation Refer to Force Calibration in Tech Mode to enable disable and refer to Calibration Procedure to calibrate Calibration Press o mandatory to start before use calibration H D E D IFO is not pressed to start calibration the following screen dis plays and the detector deactivates GasAlertMicro 5 PID IR Activating the Detector Calibration overdue Turning off H D Bump Daily Enabled A Caution BW recommends that a bump test to all sensors be performed every 24 hours prior to the beginning of the work shift 13 If Bmp Daily bump daily is enabled in tech mode the follow ing screens display LEL and Oz Apply bump mandatory test gas 20 9 Lem Gro 2 D 2 D If a bump test of the LEL and O sensor is not performed the detector will deactivate Apply the LEL gas and then apply the Os a higher or lower percentage than the default 20 9 such as 18 05 17 GasAlertMicro 5 PID IR User Manual Successful Bump Test If the bump test passes the following screens display S z 0 Waiting for AA 0 fresh air Ries sr PASS PASS EN TI 2 D 2 D The detector waits for the sensor s to clear 30 seconds and then enters normal operation Unsuccessful Bump Test If the bump test is unsuccessful or th
61. on TX Banbury Oxfordshire Canada T2A 7X9 USA 76013 United Kingdom OX16 2RT Table of Contents Title Page Limited Warranty and Limitation Liability ccccccseeeeeeeeeeeeeeeeeeeeee ee eeeenee see eeeneeseeeeeenee sees snes seeseneeseesenneeeseeeeseeseeeeenenes 0 Contacting BW Technologies by Honeywell c ccseeceseseeeeneeeesenaeseseeeesscaesensneeesaaesenseeeesaaaesageeeesseessegenaeesenesesseeneneaes 1 teste d EE 1 Gases iere WEE 2 Safety Information Read First deeg eege ENEE ee Eege ines 2 Bue Oni Soo id 3 Sensor Poisons and Contaminant cccceccceseceeeeeeeeeseeeseeeeeenseeeeseaeeensneeesaeseaseneeseaaesesenaesesaesaseeensneeeescaeseasneaeasaeseeaeaeeees 6 Getting Started AAA on noo 8 Parts of the GasAlertMicro 5 PID IR cccseeeeseseeeeseeeeeseaesesneeeeseaeesaseeeeeeaes sa neeeeessaesasaeeeeseaessagaesaseeeessnaesegseaeeseeesesneeeeneens 9 Screen Elements degen 10 Feb Etgen 11 Activating the AE EE 12 EE 12 Battery Tostado dead sale SEE cds 12 Blees fe ale ue UE 13 A WEE 15 ue Lock Enabled ai ds 16 Force Calibration Enabled cs ui raaesaulhessesaelahiuaateaelaaduccwedses toe 17 Bump Daily Enabled E 17 A O ONO 19 Self Test UC 19 Battery Tostadas 19 Datalogger Operation Optional ssiri n isane anten aar anaa aaa E Ta AA a aa aa a a e AU aSa AEA 19 GasAlertMicro 5 PID IR User Manual Title Page Deactivating the Detector woo iaa 20 User Options Med ad 20 ExitiUser Options Mem 2
62. on ppm Carbon dioxide CO3 parts per million or vol CO CAUTION FOR SAFETY REASONS THIS EQUIPMENT MUST BE OPERATED AND SERVICED BY QUALIFIED PERSONNEL ONLY READ AND UNDERSTAND THIS USER MANUAL COMPLETELY BEFORE OPERATING AND SERVICING Safety Information Read First Use the detector only as specified in this user manual otherwise the protection provided by the detector may be impaired International symbols used on the detector and in this user manual are defined in Table 3 Read the Cautions on the following pages before using the detector 2 Warning This instrument contains batteries Do not mix with the solid waste stream Spent batteries must be disposed of by a qualified recycler or hazardous materials handler Dispose of lithium cells immediately Do not disassemble and do not dispose of in fire Do not mix with the solid waste stream Spent batteries must be disposed of by a qualified recycler or hazardous materials handler GasAlertMicro 5 PID IR A Cautions A Cautions Warning Substitution of components may impair Intrinsic Safety Caution For safety reasons this equipment must be operated and serviced by qualified personnel only Read and understand this user manual completely before operating or servicing Do not use the detector if it is damaged Inspect the detector before using Look for cracks and or missing parts If the detector is damaged or parts are missing co
63. or Acetldhd i i ce O automatically applies the correction factor Benzene O To disable the Correction option To disable the Correction option press 7 2 press to scroll to None or to Isobutyl rAcetone E to scroll to None or to Methane A check A check displays If required select a Q n displays in the corresponding checkbox If different gas type correction factor required select a different gas type Custom LEL Custom To enter a correction factor for correction factor corrections a custom PID sensor scroll to Custom Custom To enter a correction factor that and press Press a or to scroll to is not listed in the library press to scroll 0 0 the required value and press O within Custom VOC to Custom and press within 5 seconds 5 seconds to confirm Refer to the PID correction E D i to confirm Correction Factor PID Correction Factor A i de The Custom LEL correction screen displays Press or to select the GF Library Library for gas types and 00 F required value and press O within 5 seconds to confirm corresponding correction factor values S n 29 GasAlertMicro 5 PID IR User Manual Automatic Oxygen Op Calibration When the Autocal option is enabled it forces the detector to automatically calibrate the oxygen sensor during startup lfthe Autocal option is enabled ensure the detector is activated in a safe area that is free of hazardous gas in an atmosphere of 20 9 ox
64. oxes Enabled M Disabled O 21 GasAlertMicro 5 PID IR User Manual Backlight The Backlght backlight option enables the LCD backlight to activate automatically in low light conditions If disabled the backlight activates only when the detector is in alarm mode Note In stealth mode the backlight does not activate The detector is shipped with the Backlght option enabled Confidence Beep The Confibeep confidence beep option provides continuous confirmation that the detector is operating properly When confi dence beep is enabled the audible alarm beeps once every 10 seconds Note Confidence beep is automatically disabled during a low battery alarm The detector is shipped with the Confibeep option disabled 22 Back FBacklaoht E Confibeep O D n Backlght O tConfibeep E Due lock O LD Due Lock If the Due lock calibration user lockout option is enabled and a sensor is overdue for calibration upon startup the passcode must be entered to access normal opera tion Note If the correct passcode is not entered the detector deactivates The detector is shipped with the Due lock option disabled Latched Alarms If enabled the Latch latched alarms option causes the low and high gas alarms audible visual and vibrator to persist until they are acknowledged Press O to acknowledge the alarm After the alarm is acknowledged it reacti vates every 30 se
65. point nes rc 44 GUIONES e eege A A A A a A A aden ee 44 Diagnostics Testien ea e a a aa a e e 45 Applying Gasto lhe Sensors iison ea A da 46 single Ee e e EE 46 Calibration Procedure isin ate n a i ee ei ada 47 Start ele te EE Aia aan li aaa 48 Auto Zero and Oxygen Os Sensor Calibration nana cnn 48 Zero CO GasAlertMicro 5 IR only carrer 48 Passcode Protect Activated moco ii id dd eet aie Ne eee ea 49 AO PM aia taa rias 50 Successtuli Split dis 52 GasAlertMicro 5 PID IR User Manual Title Page Setting the Calibration Due Date cnc nr 52 Alarm SOT OUTS tinas atar 54 Setting the Remaining Alarm Setpoint coran nrc cnn 56 Finish Calibration A ieee cvs saceneaedecvs AAA dee A A Ee ee A AI 56 VUn Uer te BEE 56 Unsuccesstul Spam tai id data 57 Attaching the Accessories dee ENEE SEENEN eege SEENEN EES NEEN 59 Installing the PuMp Module costura id diia 59 Replacing the Pump Filter ooo a dd dd dt ade 60 Replacing thie Gul MEET 61 Attaching the Auxiliary Filter recette ieaie ANE cc 61 Attaching the Sample Probe iii id it dde td dt pa an cida 63 parc Le TEE 64 MMC SD Card CGotopapbtltf eegene See EEN SEENEN 64 Inserting the MMC SD Caricias 64 MMC SD Card Troubleshooting i ice icc rran a ar a a aar e aa ae aa eae Aa aaar aapa aa aasa a de ae aE are aaiae maaana Kaa renddeenteced sado toe nado 65 Restoring Datal g Oe 66 Reformatting the MMC SD Ca
66. product manual instructions and any other applicable recommendations of BW b the buyer promptly notifying BW of any defect and if required promptly making the product available for correction No goods shall be returned to BW until receipt by the buyer of shipping instructions from BW and c the right of BW to require that the buyer provide proof of purchase such as the original invoice bill of sale or packing slip to establish that the product is within the warranty period THE BUYER AGREES THAT THIS WARRANTY IS THE BUYER S SOLE AND EXCLUSIVE REMEDY AND IS IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE BW SHALL NOT BE LIABLE FOR ANY SPECIAL INDIRECT INCIDENTAL OR BASED ON CONTRACT TORT OR RELIANCE OR ANY OTHER THEORY Since some countries or states do not allow limitation of the term of an implied warranty or exclusion or limitation of incidental or consequential damages the limitations and exclusions of this warranty may not apply to every buyer If any provision of this warranty is held invalid or unenforceable by a court of competent jurisdiction such holding will not affect the validity or enforceability of any other provision BW Technologies by Honeywell BW Technologies by Honeywell BW Technologies by Honeywell Corporate Headquarters America Europe 2840 2nd Ave SE 3279 West Pioneer Parkway 5 Canada Close Calgary AB Arlingt
67. r if applicable press 4 To decrement the displayed value or scroll down press 7 To initiate calibration and to define alarm setpoints press and hold O and Ge simultaneously until the countdown is complete To view the TWA STEL and peak MAX gas exposure readings press To acknowledge latched alarms press 11 GasAlertMicro 5 PID IR User Manual Activating the Detector If using the pump module attach it and the pump accessories prior to activating the detector For illustrations and procedures refer to the following Installing the Pump Module Attaching the Sample Probe Replacing the Pump Filter Replacing the Pump Nozzle Attaching the Auxiliary Filter Note Only activate the detector in a safe atmosphere that is free of hazardous gas in an atmosphere of 20 9 oxygen To activate the detector press Self Tests When the detector is activated it performs several self tests Confirm the following tests occur Note If an error message displays during the self test refer to Troubleshooting 12 Battery Test The detector performs a battery test during startup If the battery has insufficient power to operate the following screen displays before deactivating Battery depleted Turning off fi n Replace the batteries and reactivate the detector 1 All of the LCD elements display simultaneously as the detec tor beeps
68. r data can be exported to Excel for custom reports Software Requirements to generate reports Windows XP or Vista Fleet Manager II Excel optional PID Correction Factor CF Library Table 23 PID Corrections Factor CF Library GasAlertMicro 5 PID IR PID Correction Factor CF Library Gas Gas Type LCD Gas Type Abbreviation fee aides cable to change 1 No PID correction factor N A 2 Acetaldehyde Acetdhd 3 Acetone Acetone 4 Ammonia Ammonia 5 Benzene Benzene 6 Butadiene Butadien 7 Diesel Diesel 8 Ethanol Ethanol 9 Ethylene Ethylene 10 Gasoline Gasoline 11 Hexane Hexane 12 Isobtyln Isobtyln 13 JP8 JP 8 14 Kerosene Kerosene 15 MEK MEK 16 Naptha Naptha 17 Styrene Styrene 18 Toluene Toluene 19 Turpentine Turpentine 20 Vinyl Chloride Vinyl Chloride 21 Xylene Xylene 22 Custom Custom 0 1 to 15 0 91 GasAlertMicro 5 PID IR User Manual 92 Wear yellow Work safe ERP 128900 D5615 5 English O BW Technologies 2009 All rights reserved
69. re Digital SD card Approved MMC and SD cards for GasAlertMicro 5 and GasAlertMicro 5 PID 128 MB Delkin SD card and 64 MB Unigen SD card Approved MMC and SD cards for GasAlertMicro 5 IR 128 MB Delkin MMC 128 MB Delkin SD card 128 MB Transcend MMC and 64 MB Unigen SD card Storage 500 000 lines of data available 4 4 months at 5 second intervals based on a normal work week Memory type Wrap around memory ensures most recent data is always saved Sample rate One reading every 5 seconds standard Data recorded All sensor readings all alarm conditions calibrations event flags battery status pump status sensor status confidence beep activation and detector status that includes the date time and detector serial number for each reading MMC SD card test Automatically during activation 90 GasAlertMicro 5 PID IR Downloadable Datalogger Operation Requires no user intervention automatic Indicators Icon indicates datalogger is operating normally MMC SD card missing malfunction Compatibility Desktop PC or laptop Operating system Windows 95 or higher and Macintosh OS 8 6 or higher Download via MMC SD reader Software required Spreadsheet or database compatible with comma separated value CSV text files Card alarm Card fail or missing Support Fleet Manager Il Reports are generated using the detector datalogs and the Fleet Manager II application Filters can be defined using Fleet Manager Il o
70. reading displaying as over limit OL Pump flow rate is set too high 1 From Tech Mode scroll to the Pump option and press 2 From the Pump Speed screen press to decrease the speed to 150 Pump 150 E sn 3 Exit user options The detector automatically initiates a pump test 4 If the pump alarm persists contact BW Technologies by Honeywell 83 GasAlertMicro 5 PID IR User Manual Table 21 Troubleshooting Problem Possible Cause Solution Clock Errors Troubleshooting Clock icon is flashing The clock has failed Contact BW Technologies by Honeywell There is communication failure Contact BW Technologies by Honeywell The detector displays a clock error message using last recorded time General fault Reactivate the detector If the same error message displays reset the clock in the user options menu Reactivate the detector If the error message still displays contact BW Technologies by Honeywell 84 Replacement Parts and Accessories GasAlertMicro 5 PIDAR Replacement Parts and Accessories A Warning SR Q07 PID sensor 1 To avoid personal injury and or damage to the detector SR B04 Carbon dioxide CO sensor 1 use only the specified replacement parts SR DUMM1 Dummy sensor 3 pin O or TwinTox F T i i R o order parts or accessori
71. rench German Spanish and Portuguese 7 Tech mode Sensors initialize forced calibration daily bump test stealth and zero level CO sensor only Note Tech mode is not visible in the user options menu To access this option refer to Tech Mode f To enter the user options menu press and hold a and 7 simultaneously as the detector beeps and flashes to the cor responding countdown Enter user options in ac D el a and rei must be held down for the entire countdown to access the user options menu When the countdown is complete the revision serial number screen displays followed by the options menu El Micros Exit 105 000001 Options DA D F TF Sensors To scroll through the options press or a When the cursor displays beside the desired option press O To return to the previous menu scroll to Back and press O or press GasAlertMicro 5 PIDAR User Options Menu Note If no pushbuttons are pressed within 20 seconds the detector returns to normal operation Exit User Options Menu To exit the user options menu and return to normal operation scroll to Exit and press The following screen displays Exiting user options The user options menu can also be exited by repeatedly pressing until the detector returns to normal operation Options Menu Each feature within the Options menu is enabled disabled by pressing O to toggle between the checkb
72. ress to apply a new end span cal gas D D 2 D If there are more sensors to span remove the current cylinder and connect the next gas cylinder Press a and apply gas to span the other sensor s Or Press 7 to end the span and proceed to Setting the Calibra tion Due Date step 7 When all sensors have spanned the following screen displays All valid sensors spanned 2 D If a sensor fails to span refer to Unsuccessful Span at the end of the calibration section for possible solutions 52 Setting the Calibration Due Date 7 When the span is complete the calibration due date can be set for each sensor that has spanned successfully The following screen displays Que Dates o to skip e to set 2 D Press D to set the calibration due dates Or Press to bypass and proceed to Alarm Setpoints step 8 Set days Siz 150 to next Les calibration Ea mes so D Dn Note If anew due date is not entered the detector automatically resets to the previously entered number of days The calibration due dates are set in the following order e Toxic 1 e Toxic 2 e LEL Oo If the due date of an unsuccessfully spanned sensor is changed the following screens display S02 Dye date Was not cannot be spanned reset 2 D 2 D The detector then automatically proceeds to the next sensor To change the calibration due date 1 365 days press or a until the new value disp
73. rs Item Description Detector with calibration cap Calibration hose Regulator and gas cylinder Toxic 2 sensor position a AJJ Nj Single gas calibration cap Single Gas Calibration Cap A Caution If an Os or CIO sensor is located in the Toxic 2 position refer to Figure 3 and Table 11 a single gas calibration cap must be used to ensure accurate calibration To calibrate Oz and CIO sensors using the single gas calibration cap refer to Figure 4 Table 12 and complete the following procedures 1 Insert the cap into the Toxic 2 sensor position on the detector refer to Figure 3 Press firmly until the release tabs click 2 Connect the calibration hose to the gas cylinder and to the intake inlet on the cap 3 Proceed to Calibration Procedure Table 12 Single Gas Calibration Cap Item Description 1 Intake inlet 2 Calibration hose 3 Gas flow direction arrow 4 Output outlet Figure 4 Single Gas Calibration Cap Note The arrow on the cap indicates the direction of gas flow from intake to outtake GasAlertMicro 5 PID IR Calibration and Setting Alarm Setpoints Removing the Single Gas Calibration Cap Using the thumb push forward against both the inlet and the outlet simultaneously to remove the cap from the detector Figure 5 Removing the Single Gas Calibration Cap Calibration Procedure To calibrate the detector and
74. s amp Vibrator alarm activates change blacked to run a detected inlet pump test and flash 2 SD 2 so 2 D Note If the Latch latched alarms option is activated the audible visual and vibrator alarms persist until the alarm condition is acknowledged To acknowledge a latched alarm press The alarms cannot be deactivated if an alarm condition exists If the Stealth option is enabled the detector only vibrates during an alarm the audible and visual alarms are disabled A Caution If the detector emits a low battery alarm charge the lithium battery pack immediately 39 GasAlertMicro 5 PID IR User Manual Gas Exposures Computed Viewing Gas Exposures A Warning Press and hold until the To avoid possible personal injury do not deactivate peak MAX gas exposures SOs mn the detector during a work shift TWA and STEL readings displays a reset if the detector is deactivated for more than 0 5 minutes Table 8 Computed Gas Exposures Gas Exposure TWA toxic only Description Time weighted average TWA based on accumulated exposure to toxic gases aver aged over a work day accord ing to OSHA or ACGIH method STEL toxic only Short term exposure limit STEL to gas based on a 5 15 minute user selectable period Peak MAX Peak MAX concentration exposure during work shift 40 encountered For oxygen it is the highest or the lowest concentration The
75. s for all of the sensors press a during normal operation 41 GasAlertMicro 5 PID IR User Manual The time date TWA STEL low and high alarm setpoint screens display in the following order left to right Resetting Gas Alarm Setpoints Note Standard factory alarm setpoints may vary by region The following table lists the factory alarm setpoints according to the Occupational Safety and Health Association OSHA settings Table 10 OSHA Sample Factory Alarm Setpoints EMI wa Tuesday S z 2 0 SS SSS Jan 22 2008 10 0 da Cem 11 38pm 2 D 2 D AL ARM Weg ALARM s z 2 0 S z DH A 10 0 aa 15 0 00 gt Ries Lem 13 5 10 Lem E D 23 9 0 ZER 2 D If a correction factor has been applied to a sensor one of the following screens display indicating the sensor and gas type LEL sensor correction Butane 42 Custom PIO correction 1 0 Gas TWA STEL Low High O N A N A 19 5 vol 23 5 vol LEL N A N A 10 LEL 20 LEL CO 35 ppm 50 ppm 35 ppm 200 ppm HoS 10 ppm 15 ppm 10 ppm 15 ppm PHs 0 3 ppm 1 0 ppm 0 3 ppm 1 0 ppm SO 2 ppm 5 ppm 2 ppm 5 ppm Clo 0 5 ppm 1 0 ppm 0 5 ppm 1 0 ppm NH3 25 ppm 35 ppm 25 ppm 50 ppm NOs 2 0 ppm 5 0 ppm 2 0 ppm 5 0 ppm HCN 4 7 ppm 10 0 ppm 4 7 ppm 10 0 ppm ClO 0 1 ppm 0 3 ppm 0 1 ppm 0 3 ppm Os 0 1 ppm 0 1 ppm 0 1 ppm 0 1 ppm VOC 50 ppm 100 ppm 50 ppm 100 ppm co 5 000 30 000
76. scode protected pro ceed to Passcode Protect step 4 3 For GasAlertMicro 5 IR models there is a second auto zero that is performed for the COs sensor When auto zero for the other sensors is complete the following screen displays Zero C027 o Ho e Yes Press Yes to zero the CO sensor Or Press No to bypass the CO zero and proceed to Auto Span step 5 If the detector is passcode protected refer to Pass code Protect Activated step 4 If O Yes is pressed the following screen displays Apply CD zero gas how A Warning Use nitrogen N5 to zero the CO sensor Apply No to zero the CO sensor The following screen displays GasAlertMicro 5 PID IR Calibration and Setting Alarm Setpoints flashes whiles the detector zeros the CO sensor approximately 30 seconds Passcode Protect Activated 4 When auto zero is complete and if the passcode protect option is enabled the following screen displays Enter passcode 1000 The passcode must be entered to proceed Press a or to scroll to the correct passcode and then press within 5 seconds to confirm If entered correctly the detec tor beeps twice and proceeds to Auto Span step 5 Incorrect Passcode If the passcode is incorrect or is not confirmed within 5 seconds by pressing the following screens display Passcode Saving incorrect calibration EE 3 27 D H n The detector saves the calibration and re
77. set the alarm setpoints perform the following procedure Note To bypass a step during the calibration process after auto zero press 47 GasAlertMicro 5 PID IR User Manual Start Calibration Note Verify that the calibration gas being used matches the span concentration value s that are set for the detector Refer to Span Gas Value Correction factors are not applied during cali bration Correction factors that were set prior to calibration are restored when the detector returns to normal operation A Caution Calibrate only in a safe area that is free of hazardous gas in an atmosphere of 20 9 oxygen 1 To enter calibration press and hold and Gei simultane ously as the detector beeps flashes and vibrates to the corresponding countdown Starting calibration E D Auto Zero and Oxygen 05 Sensor Calibration 2 flashes while the detector automatically zeroes the toxic and combustible sensors and calibrates the O sensor Depending upon the detector being calibrated the auto zero screens display differently 48 GasAlertMicro 5 PID GasAlertMicro 5 IR aT 0 0 0 R ss Kn R ss Le 20 3 A 20 3 0 2 cs TE o 8 D 2 D Note Do not apply calibration gas during this process otherwise the auto zero step will fail Zero CO GasAlertMicro 5 IR only If calibrating using the GasAlertMicro 5 or the GasAlertMicro PID pro ceed to Auto Span step 5 If the detector is pas
78. splays below the Language option 1 Press and hold 7 with the right index finger 2 Press and hold a with the right middle finger 3 Press and hold with the left thumb Clock Language klech mode 2 D 4 Press to enter Tech mode The options are as follows e Sensors e Initialize e Force Calibration Force calibration Bump Daily Bump test daily Stealth Mode e Sleep Mode GasAlertMicro 5 PIDAR User Options Menu Sensors A Caution To reconfigure the sensor type physically change the sensor prior to entering Tech mode When a toxic sensor is physically removed and replaced by another toxic sensor the detector must be reconfigured to recognize the change Note If a sensor is replaced the detector will classify the sensor as overdue for calibration Calibrate the new sensor immediately 1 Press 7 to scroll to Sensors Press O within 20 seconds to confirm and access the toxic sensor menu Back HSersors Pump 2 Press a or to scroll to Toxic 1 or Toxic 2 and press within 20 seconds to confirm Back Toxic 1 Toxic 2 2 D 33 GasAlertMicro 5 PID IR User Manual A corresponding list of toxic sensors E Initialize displays A checkbox displays beside Back The Initialize option restores the origi the current toxic sensor nal factory default settings of the detec Note HCH H tor Pump Toxic 1 List includes the PID and COs Cle 1 Press 9 to scroll to Initialize and HI
79. tMicro 5 battery charger M5 CO1 BATOS GasAlertMicro 5 Lithium battery charger and battery pack kit GA V CHRG4 Vehicle GasAlertMicro 5 battery charger M5 BL 1 Battery latch replacement 86 Add suffix UK for United Kingdom mains plug EU for European mains plug AU for Australian mains plug Specifications Instrument dimensions 14 5 x 7 4 x 3 8 cm 5 7 x 2 9 x 1 5 in Weight 370 g 13 1 oz Operating and storage conditions Temperature VOC 10 C to 40 C 14 F to 104 F Other gases 20 C to 50 C 4 F to 122 F Combustible gas sensor Certified by CSA International to 3 LEL accuracy from 10 C to 40 C 4 F to 104 F Humidity O 0 to 99 relative humidity non condensing VOC and CO IR 0 to 95 relative humidity non condensing Combustibles 5 to 95 relative humidity non condensing Clo 10 to 95 relative humidity non condensing HCN CIO 15 to 95 relative humidity non condensing Other gases 15 to 90 relative humidity non condensing Pressure 95 to 110 kPa Alarm setpoints May vary by region and are user defined Detection range O 0 30 0 vol 0 1 vol increments CO 0 999 ppm 1 ppm increments CO TwinTox sensor 0 500 ppm 1 ppm increments H2S 0 500 ppm 1 ppm increments H2S TwinTox sensor O 500 ppm 1 ppm increments Combustible LEL 0 100 LEL 1 LEL increments or 0 5 0 v v
80. tector is shipped with the Stealth option disabled 36 Sleep Mode Note BW recommends the Sleep option be enabled when using rechargeable battery packs If Sleep is enabled sensor circuits remain active after the detector is deactivated and Emp dailyo inserted into the charging cradle E 4 Press 7 to scroll to Sleep Press to stealth O toggle between enable disable sleep a Note E D Enabling the Sleep option may require the battery be charged more frequently The detector is shipped with the Sleep option disabled GasAlertMicro 5 PID IR Alarms Alarms The following table describes the detector alarms and corresponding screens During an alarm condition the detector activates the backlight and displays the current ambient gas reading If more than one type or level of alarm exists simultaneously a multi alarm results To change the factory set alarm setpoints refer to Calibration and Setting Alarm Setpoints Table 7 Alarms Alarms Screen Alarms Screen Low Alarm TWA Alarm E cow EAN ESE EME rwa ast beep S z 0 ast beep S z q Slow flash e Slow flash a 0 rh gt R ss gt and gas type flash 20 9 10 and gas type flash 20 9 0 H D H D e Vibrator alarm activates e Vibrator alarm activates High Alarm STEL Alarm HIGH ALARM EWS Constant beep 502 Constant beep ep 0 n ES ES Fastflash o 20 Fast flash 1 0 gt gt 5 and gas type flash 20 3 q and gas typ
81. the detector The detector performs a pump test dur ing the startup self tests to verify the pump module is operating correctly To order additional filters refer to Replacement Parts and Accessories A Caution Filters may need to be replaced more frequently in high particulate areas BW Technologies by Honeywell recommends that the auxiliary filter be used as a additional filtration in high particulate areas Replacing the Pump Nozzle To replace the pump nozzle refer to Figure 8 and step 1 4 Nozzle Nozzle gasket Nozzle slot Figure 8 Replacing the Pump Nozzle Note If the nozzle is damaged replace it immediately to ensure accurate pump flow To order additional pump nozzles refer to Replacement Parts and Accessories 1 Deactivate the detector 2 Gently insert a medium sized flathead screwdriver into the nozzle slot Twist the screwdriver slightly to lift and remove the damaged nozzle GasAlertMicro 5 PID IR Attaching the Accessories 3 Insert the new nozzle Ensure the nozzle post inserts correctly into the nozzle gasket 4 Activate the detector The detector performs a pump test dur ing the startup self tests to verify the pump module is operating correctly Attaching the Auxiliary Filter The Pump Module Auxiliary Filter the filter is used to filter out particulates that can decrease the life span of the pump Auxiliary filter Ag Quick BOES Nozzle Pump modul
82. the fail alarm The sensor should be replaced and enabled as soon as possible The detector will function normally with the remaining enabled sensors Note Detectors that are configured for a 1 2 3 or 4 gases may con tain a dummy sensor in one of the four sensor locations After selecting the desired sensor the following screen displays Back Sens on E Span gas H D Press D to toggle between enable disable sensor can be enabled at any time Enabled M Disabled O GasAlertMicro 5 PIDAR User Options Menu If disabled the readings and the gas type for the sensor do not display when in normal operation If a sensor is enabled but it is not installed in the detector FAIL flashes above the gas type of the missing sensor Disabled Enabled not installed Siz 0 A i s a e 20 9 0 20 3 FAIL Fr wees heel E n 2 n If all the sensors are disabled the following screens display Exit not at least allowed one sensor unless is enabled 2 D H D Enable one or more sensors to exit and access normal operation 25 GasAlertMicro 5 PID IR User Manual Span Gas Value The Span gas option increases or decreases the gas concentration for calibration must match the gas concentration listed on the gas cylinder After selecting the sensor press 7 to scroll to Span gas and press O within 20 seconds to confirm Depending upon the sensor selected a screen similar
83. ting bypassing the remaining options The date time options are set in the following order month e day year hour minutes When the settings have been set or bypassed the detector beeps twice and returns to the user options menu Note The detector is shipped with the date and time set to Mountain Standard Time MST 31 GasAlertMicro 5 PID IR User Manual Language Selection The detector is shipped with English selected as the default language The available languages are as follows Fran ais French Deutsch German Espa ol Spanish Prtugu s Portuguese Press to scroll to Language and press within 20 seconds to confirm Logger Clock Language 2 n Press a or 7 to scroll to the desired language and press A check displays in the checkbox of the selected language English oO Francais E Deutsch O D 32 Wait for 20 seconds until the detector returns to the user options menu or press a to scroll to Back English Retour French Zur ck German Regreso Spanish or Retornar Portuguese All screens now display in the selected language Tech Mode A Warning Tech mode should only be accessed by authorized personnel Tech mode can only be accessed from the Language option Press 7 to scroll to Language Do not press until instructed Logger Clock Language 2 n In the following order press and continue to hold each button until Tech mode di
84. tion Press D within 20 seconds to confirm A check displays in the checkbox of the currently selected resolution To select the Back other resolution press to move the check to other resolution Press to Regular confirm the selection Ge The detector is shipped with Regular e resolution enabled for applicable sensors 27 GasAlertMicro 5 PID IR User Manual Vol CO COs Sensors Only If the vol CO is enabled the detector displays the carbon dioxide CO readings as vol 0 0 From the Sensors option menu select CO Press 7 to scroll to vol CO Press O to toggle between enable and disable Confirmation is not required If no buttons are pushed after 20 seconds the detector returns to the sensor selection screen The change is saved automatically The detector is shipped with vol CO disabled Note Back FEO Cl 2 D TWA method zvol Cl O cero level 2 D Enable M Disable O Correction factors are not applicable to the CO sensor 28 Vol CH LEL Sensors Only If vol CH is enabled any currently enabled correction factor is ignored and the detector operates assuming a methane CH calibration From the Sensors menu select LEL and press to confirm Next press 7 to scroll to vol CH4 and press O within 20 seconds to confirm Press to toggle between enable and disable Confirmation is not required If no buttons are pushed within 20 seconds the d
85. turns to normal operation 49 GasAlertMicro 5 PID IR User Manual Auto Span 5 When auto zero is complete the following screens display GasAlertMicro 5 and PID Apply span Or press A or press e gas how to to select to skip calibrate sensoris calibration 2 D 2 D H n GasAlertMicro 5 IR Apply spar gas now to calibrate E D Note Span sensors in the following order e Exotics NH3 CIO Oz Clo and CO Single gas e Quad gas HS CO LEL and Oz e PID 50 Note A generator must be used for Oz and CIO sensors To ensure accurate calibration a single gas calibration cap must be used to calibrate Oz and CIO sensors e CIO Use a Tedlar bag as a buffer between the generator and the detector using the single gas calibration cap to regulate the flow rate to ensure accurate readings e Allow the Tedlar bag to fill for several minutes before initiating calibration Os Calibrate using the generator and the single gas calibration cap Do not use a Tedlar bag e Set the generator to 0 5 ppm at a flow rate of 0 5 l min Depending upon the gas cylinder being used one or all four sensors can be calibrated at one time Apply Span Gas Now Attach the calibration cap or single gas calibration cap for Oz and CIO and apply gas to the sensor s To attach caps refer to Figure 3 Refer to the following flow rates e 1000 ml min for NH3 and Cl 500 ml min for CO 250 500 ml min all
86. ygen From the Sensor menu press 7 to scroll to O and press O within 20 seconds to confirm Press 7 to scroll to Autocal Press to toggle between enable disable The detector is shipped with the Autocal option enabled 30 co LEL ea 2 D Back Sens on D FAutocal E H D Logger Option The Logger option is used to define how often the detector records a datalog sample once every 1 to 127 seconds From the user options menu press 7 to scroll to Logger Press within 20 seconds to confirm Sensors Flogger Clock E n Press 4 or 7 to change the current logger rate When the desired value displays press within 5 seconds to confirm the new value Set logger interval sec D D If O is not pressed within 5 seconds the following screen displays Was not pressed resetting 2 D The detector is shipped with the datalog sample time set to 5 seconds Clock Option The Clock option is used to change the date and time From the user options menu press 7 to scroll to Clock Press within 20 seconds to confirm Logger Flock Language 2 n GasAlertMicro 5 PID IR User Options Menu The screen displays showing the month highlighted indicating it is selected to set Tuesday Jan 22 2008 11 38pm 2 n Press a or 7 to scroll to the desired month and press O within 20 seconds to confirm To bypass and retain the current setting press O Continue set
87. ys Formatting HHC SO E D For any additional MMC SD card errors refer to Troubleshooting 67 GasAlertMicro 5 PID IR User Manual Import Datalogs to Fleet Manager Il Note Refer to the following minimum requirements before importing datalogs to Fleet Manager Il Minimum PC Requirements 500 MHz Pentium or equivalent 100 MB free hard disk space e Windows XP or Vista USB port Importing from MicroDock Il to Fleet Manager Il If the detector is used with the MicroDock II Station to import datalogs to Fleet Manager Il refer to the MicroDock II User Manual for complete instructions 68 Import to Fleet Manager II Using a Card Reader To import a datalog file from the detector to Fleet Manager Il complete the following 1 Deactivate the detector Release the latch and remove the battery pack Remove the MMC SD card from the detector Refer to Figure 12 and 1 4 Connect the card reader to the USB port on the computer Insert the MMC SD card into the card reader ensure the pins face down 6 Open Fleet Manager II Click Start gt All Programs gt BW Technologies gt Fleet Manager Il gt BW Technologies Fleet Manager Il 7 From the top task bar click Help gt User Manual Refer to section Importing Data into Fleet Manager II View Datalog Files in Spreadsheets The datalog files can be downloaded from the MMC SD card into most spreadsheet applications using a card reader
88. ys and the self test continues Pump test successful 15 GasAlertMicro 5 PID IR User Manual 9 Unless disabled in user options the oxygen Os sensor is cali brated automatically Automatic Dz span 20 9 KZ a D If the calibration is successful the detector beeps twice Note If the automatic O calibration feature has been disabled Automatic O span disabled displays 10 The number of days remaining before calibration is due dis plays for all sensors Days to Suz 180 ET next 180 180 aam ama calibration 180 180 H D H e n 16 If any sensor is over due for calibration the LCD displays the name of the sensor and the number of days past due Siz 130 Hat oe 5 130 overdue by 180 130 5 day s H 6 D Due Lock Enabled The Due lock option ensures that a passcode must be entered when calibration is past due otherwise the detector automatically deactivates 11 If Due Lock is enabled in the user options the following screen displays Enter passcode 1000 a Enter the correct passcode and press to confirm Note If any sensor is overdue displays continually until calibration is performed If no passcode is entered or it is entered incorrectly the follow ing screen displays Calibration overdue Turning off H D To enable disable this option refer to Due Lock in the user options menu Also refer to Passc
89. zardous locations but the alkaline battery cells inside the pack can only be replaced in a safe area that is free of hazardous gas Warning The battery pack M5 BAT08 that is equipped with a lithium polymer cell may present a risk of fire or chemical burn hazard if misused Do not recharge disassemble heat above 212 F 100 C or incinerate Warning Do not use any other lithium batteries with the Micro5 PID IR detectors Use of any other cell can cause fire and or explosion To order a replacement lithium battery pack M5 BATO8 refer to Replacement Parts and Accessories Warning Lithium Polymer cells exposed to heat at 266 F 1302C for 10 minutes can cause fire and or explosion Dispose of used lithium cells immediately Do not disassemble and do not dispose of in fire Do not mix with the solid waste stream Spent batteries must be disposed of by a qualified recycler or hazardous materials handler Keep lithium cells away from children Charging the Battery To charge the battery refer to the GasAlertMicro 5 PID IR Charger Instruction Sheet 73 GasAlertMicro 5 PID IR User Manual Replacing the Alkaline Batteries To replace the alkaline batteries refer to Figure 13 Table 18 and the following steps 1 6 Figure 13 Replacing the Alkaline Batteries 74 Table 18 Replacing the Alkaline Batteries Item Description Detector Latch Battery pack Battery tray Captive

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