Home

Modular Online UPS User Manual

1. UPS cabinet 30 90Kw 30U 1475mm 1100m 30 210Kw 42U 2010mm 1100m TOP VIEW 42U FRONT VIEW 30U FRONT VIEW 2010 mm 1475 mm Figure 3 2 Dimensions 5 3 1 2 Other Views Front View Unlock and open the front door to see STS Module Switch unit Power Module and Battery Module e Rear View Unlock and open the rear door to see Battery Breaker CC e p l GI BI SS lel ise lela e 2 3 ATT 4 ka FE HS AEN D Rear View 1 Switch unit Frontr View 2 Bypass module 3 Power module 4 Battery module 5 Battery breaker Figure 3 3 Front and Rear View Configurations There are two basic configurations for different applications Its required to have battery module for Standard Series Please consider the external battery space and wiring gauge for Extended Series Series Extended Series 3 2 Internal Mechanisms After opening the front door you can see the Switch unit Bypass module Power module and Battery module After opening the back door you can see the Battery Breaker and input output wiring terminal block Please refer to the following sections 3 2 1 Input and Output Breakers Open front and back door The Input Breaker Bypass Breaker and Output Breaker are located on the front of the UPS The Battery Breaker and input output wiring terminal block are at the back of the UPS See Figure 3 4 Main Input Bypass Breaker Breaker Breaker
2. z 1 IL 4 4 pn A Figure 3 4 Front View Output Bypass and Main Input Breakers 3 2 2 Wiring Terminal Block Open the UPS s back doors and you will see the wiring terminal block For connection instructions please refer to Figure 3 5 Neutral terminals Neutral terminals Neutral terminals terminal Battery Input Block Connects an external battery Includes cabinet Positive Negative and Neutral N terminals Output Block Bypass Input Main Input Block Block 2 vp o ses35 2elaiek ses he E E wm emm mm w Battery Input For UPS Block Grounding IG L4 LJ LJ J LJ LJ KL H dE 9 I LJ LJ LI H LJ H mmm Dee ui i I H ss me Figure 3 5 Rear View amp Wiring Terminal Block 3 2 3 Modules The STS amp Control module and Power Module allow quick maintenance replacement and expansion The module latches secure the modules in place e STS amp Control Module It includes control power communication circuits an internal Static Transfer Switch and a fuse e Power Module Each power module capacity is 30kVA 30kW It includes a power factor correction rectifier a battery charger an inverter and control circuits Battery Module It contains 4 sets of 10 pieces 12V 9Ah batteries inside of one battery compartment Switch unit
3. 2013 30 P P tin lt gt enrERo Home D ENTER Home W 30 SYSTEM ON Standby Mode I gt system al Bypass O INVERTER BATTERY O ALARM d e Bypass O Bypass Battery Capacity in Ah INVERTER INVERTER Temp Compensation BATTERY LOW SHUTDOWN SETTING 0 BATTERY BATTERY Maximum Charging Current ALARM d Figure 4 23 Information Battery screen 4 2 8 Events Screen When event occurs you will see flashed warning text in the Main Screen as shown in Figure 4 24 Besides you also can enter the EVENTS Menu to check the latest event lists and history events as shown in Figure 4 25 and 4 26 Bypass LI 1 INVERTER DES NEN b BATTERY ALARM Reset All Events Figure 4 25 Events menu 31 SYSTEM ON Power Standby Mode SOKVA INPUT Ib EVENTS ad i Current Events BYPASS O History Events Reset All Events INVERTER O BATTERY ALARM LS ENTER zi ENTER HOME Figure 4 26 Events screen 3 2 8 1 Current Events When event occurs it displays Module ID and alarm code in Current Events screen It can save up to 50 events in current events Only 5 events can list in one page Therefore if it exceeds more than five you have to press UP or DOWN button to read other event as shown in Figure 4 27 SYSTEM ON Power Standby Mode SOKVA Ib Current Events lt q
4. 1Hz 2Hz AHz Converter Mode Set converter mode Disable or Enable ECO Mode Set ECO mode Disable or Enable Bypass Voltage Range BYPASS SETTING Bypass Frequency Range Bypass Mode EN Set bypass mode Disable or Enable Auto Restart Set auto restart Disable or Enable Cold Start Set cold start Disable or Enable Battery Mode Delay Set system shutdown delay time in Time battery mode 10 9990sec System Shutdown Set system shutdown time 0 2 99min Time System Restore l l Time Set system restore time 0 9999min Redundancy EE Set total power and redundancy 28 4 2 6 3 Setup Battery Screen Use UP and DOWN buttons to switch different sub menus Press ENTER button to enter into the BATTERY setting screen as shown in Figure 4 18 Battery setting can be set only in standby mode If its not in standby mode the warning screen will appear as shown in Figure 4 17 See Battery System menu list in table 4 7 BATTERY LOW SHUTDOWN SETTING Esc UP DOWN ENTER ES Figure 4 18 Setup Battery Screen Table 4 7 Explanation Set battery nominal voltage 16x12V Nominal Battery Voltage EN 18x12V 20x12V Battery Capacity in Ah Set battery capacity 0 999 Maximum Charging Set battery maximum charging Current current 1 64A Battery Low Set battery low voltage Voltage emai Number o nii Set Set battery low capacity 010096 low capacity 0
5. 3 4 4 Unpacking After shipping the product to the user first check the packaging to determine intact and then open the package check the equipment in good condition If damaged please immediately notify the carrier 3 4 4 1 System Packaging 1 Use a forklift to move the product to installed area Refer to Figure 3 9 2 Please remove 5 boards in order from 1 to 5 as shown in Figure 3 10 Figure 3 9 3 Put a ramp in the front of the cabinet and insert small wood into groove Then remove two side panels Refer to Figure 3 11 Bottom side panel 10x12x700mm Bottom small wood side panel Ramp Figure 3 11 13 4 Remove 4 fixing cabinet plates and loosen leveling feet by rotating in counterclockwise Then move the cabinet from the pallet 5 To fix the cabinet in position simply rotate leveling feet in clockwise g9 WE gU Nest 3 _ Screws L fx ec EN d Screw nut SS NS Fixing Leveling foot cabinet plate CA Ee Screw T a Leveling foot Figure 3 12 Figure 3 13 3 4 5 Positioning Leveling feet are provided at the bottom of the UPS cabinet to prevent the UPS from moving once it has been placed to its final position For optimal design life the installed place must be easy connection enough space to easily work on the UPS e sufficient air exchange to dispel heat produced by UPS e protection against atmospheric agents e protection against excessive humidity and high heat
6. 1 At low input voltage the UPS recharge capability increases with load decrease up to the maximum capacity indicated 7 6 Electrical Characteristics Inverter Output Table 7 6 Inverter output to critical load Rated power KVA 30 210 Rated AC voltage 380 400 415 three phase four wire with neutral reference to the bypass neutral 50 60 Auto Selectable Overload 105 110 for 60min 110 120 for 10min 121 150 for 1min 1509 0 for 200ms 1 balanced load 2 100 unbalanced load lt 1 linear load 4 non linear load3 Synchronization window AHz 2Hz AHz default 4Hz Note 1 Factory setting is 400V 380 or 415V is selectable by commissioning engineer 46 7 7 Electrical Characteristics Bypass Mains Input Table 7 7 Bypass mains input Rated power kVA Unit 30 210 Rated AC voltage1 ac 380 400 415 Three phase four wire sharing neutral with the rectifier input and providing neutral reference to the output Rated current A 30U for 90KW 171 380V 164 400V 157 415V 42U for 120KW amp 228 380V 218 400V 209 415V 42U for 210KW 397 380V 380 365V 329 415V Overload 9o 105 110 for 60min 110 120 for 10min 121 150 for imin gt 150 for 200ms Upstream protection N A Circuit breaker rated up to 100 of nominal output bypass line current Current rating of neutrallA 1 7 x In cable Frequency Hz 50 60 Auto Selectable ransfer time bet
7. LL STS amp control module d Power module KN 1 gt NW lity Ju we gt t ees Af et SE ug SU WW aT w 2s Uy AS Ch C Ss TA Battery module LJ D LLL EIL L CBE LLLIEL LL s D L DOLL sl LR IJI zl D D 1 Figure 3 6 Front View with Modules 3 3 Control Panel amp interface The front access Graphic Display amp Control interface brings all measured parameter UPS amp Battery current states and Alarms Through the interface users can easily monitor status and configure settings For detailed information please refer to the charter 4 LCD Display LED Indicators Function keys Figure 3 7 Control Panel 3 3 1 LED indications On Input source is normal INPUT Green Input source is abnormal No input source Load on Bypass BYPASS Green Input source is abnormal e not operating INVERTER Green l a lees not operating LEN on Battery BATTERY Yellow eim Low battery Off Battery converter is normal and battery is charging oS fault ALARM Low UPS alarm Normal 3 3 2 LCD Display Graphic display and all measured parameters 10 3 3 3 Function Keys Main screen it will enter setting menu by pressing ESC key Enter Confirmation of commands or cursor displacement Home Return to Main screen Power Turn on UPS or Turn off UPS 3 4 Installation and Wir
8. Modular Online UPS Uninterruptible Power Supply System Version 1 0 Table Of Contents ee 1 1 1 Important Safety InstrucHons NNN 1 Eu EN 1 1 35 Installation info AN ea 1 1 4 Main tenan Ce sum 1 Lo Recycling TNS USER bae ELE 2 Z ODerauon O SUCUT ee 3 34 Hu Ce UE ON ak 4 5 1 Mechanism and EXteriOnr eege 4 3 1 1 Mechanical Data 5 EE MWS ee 6 3 2 Internat ea 7 3 2 1 Imput and Output TE 7 3 242 WARING Terminal Ce EEN 8 cu xc noda aa aan ana 9 3 3 Control Panel Inter Ke aa 10 334 M RN seco ST UTE 10 ee WEE Ee 10 3 949 IFUDCHOD EE 11 234 Installation ANG WINING isossedoxvs seb quxV E VEG Qo UR USPIRACYIRS nia 11 3 4 1 Before Installation EE 11 3 4 2 Installation Environment EE 11 E e OSD O Mea O i E N 12 Bt EE 13 EE Eege ln Le EE 14 3 9 leet UE 14 39 POWE deed i a D TM 14 3 5 2 Install a Power Module ha PA 15 3 5 3 Remove a Power Module eese aan 16 Sd STFS Mod l scisecev aa 16 3 9 9 Remove the STS le el EE 17 3 6 POWO C al 17 3 6 1 AC input and output maximum current and power cable configuration 17 3 6 2 DC input maximum current and power cable configuration 18 4 Control Panel and Display Description o oomo nemen nennen 19 AT Du ele NO aa 19 4 2 Screen Descri PO aa an aa aa oa SN 21 d 2 dx ie an EE 21 A 2 2 Main See Aa 21 423 Menu ee EE UMP 22 A2 A Contra Ser ea 22 A23 ee EK 23 a P Ske UD ee RE 25 22 7 Intormation S
9. Module ID Warning Charge Fail BYPASS O Module ID Warning Epo Active Module ID Fault Battery Fault INVERTER O BATTERY ALARM 06 41 O 2013 10 21 t JL O ENTER Home D Figure 4 27 Current Events screen 4 2 8 2 History Events It saved detailed information in history events When warning occurs it will display alarm code alarm time and Module ID When fault event occurs it will display alarm code alarm time Module ID and data 1 2 Refer to Figure 4 28 for display screen ER SYSTEM ON Power Standby Mode SOKVA Ib History Events Al 1 Warning Charge Fail BYPASS O Alarm On Time 2013 10 21 01 02 03 Module ID 04 INPUT INVERTER 2 Fault Inverter Voltage High Alarm On Time 2013 10 21 01 02 03 BATTERY O Module ID 04 Data1 2500 Data2 2500 ALARM Esc j ur _ poun ENTER oss ENTER HOME 0900990 Figure 4 28 History Events screen 4 2 8 3 Reset All Events Use LEFT and RIGHT buttons to choose YES or NO Choose YES and press ENTER button to reset all events or choose NO to cancel this action as shown in Figure 4 29 SYSTEM ON Power Standby Mode SOKVA Ib Reset All Events 4 Do you want to reset all events BYPASS O INVERTER BATTERY ALARM CESC EFT fen ve ENTER en t JL ENTER How I 000000 Esc da Figure 4 29 Reset All Events screen 33 4 3 Alarm List In Table 4 8 it provides the complete list of UPS alarm messages Table 4 8
10. LED indications LED Color Status Definition On Input source is normal Oe enen EE Opes not operting On memet 00000 INVERTER Green Inverters not dE Load on Battery Flashin Low batter BATTERY Yellow y Off Battery converter is normal and battery is charging UPS fault Flashing UPS alarm Table 4 2 Function key table Control Key Description Return to previous screen or cursor displacement When screen is in Main screen it will enter setting menu by pressing ESC key Key for menu page navigation or digit modification Key for menu page navigation or digit modification Confirmation of commands or cursor displacement Return to Main screen Power On Off Turn on UPS or Turn off UPS hold 2 Sec 4 Audible Alarm Table 4 3 Audio Type Buzzer sounds two seconds Battery mode Buzzer sounds every 2 seconds Low battery Buzzer sounds every half seconds UPS alarm Buzzer sounds every 1 second UPS fault Buzzer continuously sounding 20 4 2 Screen Description 4 2 1 Start Screen Upon UPS start the UPS executes self test The initial screen displays and remains approximately 5 seconds as shown in Figure 4 2 BYPASS INVERTER BATTERY ENTER HOME b Figure 4 2 Initial screen 4 2 2 Main Screen After initialization the main screen will display as Figure 4 3 Main screen is divided into five parts 1 UPS Mode Current Operation Mode 2
11. T O ENTER wen EREE uoc 666566 D Figure 4 8 Yes or No screen 4 2 5 Measurement Screen Use UP and DOWN buttons to choose MEASUREMENT option Choose module ID number to measure Input Output Bypass Load and Battery of every module as shown in Figure 4 9 4 10 and Table 4 4 Figure 4 9 Measurement menu 23 Bypass Battery Ib MEASUREMENT Al BYPASS 8 Output Bypass INVERTER OH Load Battery BATTERY t JL ENTER How D 000000 43 Figure 4 10 Measurement screen Table 4 4 Explanation Explanation out Bypass phase voltage L1 L2 L3 Units 0 1V Bypass Bypass Frequency L1 L2 L3 Units 0 1Hz Bypass Power Factor L1 L2 L3 Apparent power Units 0 1KVA os The percentage of the UPS rating load Units 1 Battery Positive Voltage Units 0 1V Ss Negative Voltage en x Battery Negative Voltage Units 0 1V T A Positive Current A Battery Positive Current Units 0 1A Negative Current Battery Remain Time Sec Battery run time remaining Units 1sec The percentage of the capacity of the battery NSA Units 1 Test Result Battery test result Charging Status Battery charging status 24 Battery Negative Current Units 0 1A 4 2 6 Setup Screen Use UP and DOWN buttons to choose SETUP options It s required to enter password to access General SYSTEM and BATTERY sub menus as shown in Figure 4 11 4 12 and 4 13
12. The rectifiers could not start due to low Fault Bus Soft Start Time Out a DC bus voltage within specified duration Inverter bus voltage cannot reach desired Fault Inverter Soft Start Time Out wae voltage within specified duration R phase inverter Output Negative Power Fault Inverter R Negative Power over range S phase inverter Output Negative Power over range T phase inverter Output Negative Power Fault Inverter T Negative Power over range Fault Over Load Fault Heavy overload causes UPS fault Fault Battery Fault Battery reverse Make sure adequate space is allowed for air vents and the fan is working Inverter relay fault Line SCR short circuit fault Fault Bypass Temperature Fault 34 Fault Over Temperature Fault Bypass SCR Fault As stated Warning EPO Active Check the EPO connector The load devices are demanding more Warning Over Load Fail power than the UPS can supply Line mode will transfer to Bypass mode In Line mode the load devices are Warning Over Load demanding more power than the UPS can supply Warning Charge Fail As stated Warning EEPROM Fail EEPROM operation error Warning Fan Lock As stated 35 5 Interface and Communication As shown in figure 5 1 the Static Transfer Switch STS Module includes dry contact Port X1 X8 and communication port RS232 Port USB port SNMP Card Port on the front panel X1 X2 SNMP Card Port sb0bo0000Ee00sB00BP O mam KA AA E IE T
13. in a dusty environment Note The UPS is suitable for mounting on concrete or other non combustible surface only e The UPS is air cooled with the aid of internal fans Cold air enters the UPS through the ventilation grilles at the front of the cabinet and hot air is released through the grilles at the back Do not cover the ventilation openings Do not allow unauthorized personnel to enter the installation area Assign specific personnel to keep the UPS key 11 For safety concerns we suggest that you shall 1 Surroundings of the installation area with CO2 or dry powder fire extinguishers 2 Install the UPS in an area where the walls floors and ceilings were constructed by fireproof materials It is recommended that you parallel the external battery cabinets to the UPS The following clearances are suggested 1 Keep a clearance of 100cm from the top of the UPS for maintenance wiring and ventilation 2 Keep a clearance of 100cm from the back of the UPS and the external battery cabinets for ventilation 3 Keep a clearance of a 150cm from the front of the UPS and the external battery cabinets for maintenance and ventilation 4 3 Transportation The UPS is fixed on the pallet with four balance supports When removing them pay attention to the movement of the casters to avoid accidents The cabinet can be pushed forward or backward only Pushing it sideward is not allowed When pushing the cabinet take care not to over
14. rad Py b Fixing bar LO The air filter replacement procedures are as follows 1 Open the front door of the UPS to reveal the air filters on the back of the door 2 Remove a fixing bar on either side of the air filter 3 Remove the air filter and insert a clean one 4 Replace the fixing bar 43 7 Specifications The chapter provides the UPS specifications 7 1 Conformity And Standards The UPS has been designed to conform to the European and international standards listed in Table 7 1 Table 7 1 European and international standards General and safety requirements for UPS Electromagnetic compatibility EMC requirements for UPS requirements of UPS Notes ESD IEC EN 61000 4 2 Level 3 IEC EN 61000 4 3 Level 3 EFT IEC EN 61000 4 4 Level 3 IEC EN 61000 4 5 Level 3 IEC EN 61000 4 6 Level 3 Power Frequency Magnetic field IEC EN 61000 4 8 Level 3 Low Frequency Signals IEC EN 61000 2 2 Level 10V Conduction IEC EN62040 2 Category C3 Radiation IEC EN62040 2 Category C3 7 2 Environmental Characteristics Table 7 2 Environmental characteristics Specifications Noise within 1 m dB Altitude m 1000 derate power by 1 per 100m between TT e n Operating temperature C Output capacity will be derated when temperature is over 30 C It will be derated to 90 at 35 C and 80 at 40 C Storage and transport 15 60 temperature for UPS 44 7 3 Mechanical Characteristics Table 7 3 Mechanical chara
15. screws on both sides of the front panel of the module and pull the module out from the cabinet Note The module will be blocked by a metal safe locker on the left side of the module when the module is pulled out of the cabinet halfway At this point you must press the metal safe locker before you continue to pulling the module out Please refer to below illustration 4 After servicing the module push the module into the cabinet and tighten the screws on both sides 5 Turn on maintenance bypass switch and off main switch 6 Wait for two seconds Press menu control gt system turn on YES on the operator control and display panel for two seconds to manually turn on the inverter mode 6 1 4 Battery Module replacement Procedures 1 Disconnect each input connector of the battery module 2 Remove the fixing screws on both sides of the front panel of the module and pull out the battery module 3 Push the new battery module into cabinet and fixing screws on both sides of the front panel 4 Re connect each input connector of the battery module 42 6 2 Replacement Procedures Of Air Filter As shown below figure the UPS provides four air filters on the back of the front door Each filter is fixed by fixing bar on both sides dy i ES a ij Fixing bar Air Filter A A D dl e H D u Lo 4 Sa A 4 a a a 4 gt A ds mad b K gt b y AN Di Pr t Air Filter i a
16. series in 30U amp 42U cabinet 210KVA 399 0 20 20 Power cable mm Fixation torque force Ib in m 2 20 2 a 17 Notice Installer has to consider the max current and wiring gauge as possible for future extension 3 6 2 DC input maximum current and power cable configuration For standard series in 30U cabinet battery inside Power cable mm Fixation torque force Ib in Notice 90KVA is required to set up external battery cabinet for standard model For standard series in 42U cabinet battery inside Notice 120KVA is required to set up external battery cabinet for standard model For extended series in 42U cabinet Ce EE E Power cable 120x2 150x2 240x2 mm Fixation torque force Ib in 18 4 Control Panel and Display Description 4 1 Introduction This control panel and display description is located on the front door of the UPS It is the USER control and monitoring of all measured parameters UPS and battery status and alarms The control panel and display description is divided into three functional areas 1 LCD display 2 LED indications 3 Control keys 4 Audio Alarm as shown in Figure 4 1 INVERTER OH 2 BATTERY ALARM ENTER HOME C Figure 4 1 Control panel parts 1 LCD display Graphic display and all measured parameters 2 LED indications Refer to table 4 1 3 Control keys Refer to table 4 2 19 Table 4 1
17. sources e protection against dust e compliance with the current fire prevention requirements e For VRLA Valve Regulated Lead Acid batteries the operating environment temperature is kept between 20 C and 25 C VRLA batteries are at maximum efficiency in this temperature range 3 5 Modules The hot swappable Power Modules allow quick maintenance and expansion A latch located on the front of each module fixes and locks the module in its assigned slot Each Power Module has an LED indicator to show its operation status 3 5 1 Power Module LED Indicator Cold start button DIP switch Ready switch Fixing hole Figure 3 14 Power module 14 The Power Module s LED indicator shows its operation status Please refer to the following table No LED indicator FAULT Steady red LED indicates that the system is abnormal FAULT Flashing red LED indicates that the system is in parallel abnormal host UPS slave UPS 3 5 2 Install a Power Module Follow below procedures to install the power module 1 Usethe DIP switch on the front panel of each Power module to set the module address The setting range is from 1 to 3 The module address should be exclusive The setting method is shown in Table 3 1 Module address MODULE DIP SWITCH Parallel board Dip1 Dip2 Dip UPS cabinet The appearance is shown in figure 3 15 iL SW1 and SW2 DIP m Parallel board is located at the back of Table 3 1 DIP swi
18. 100 BATTERY Ca o LOW SHUTDOWN Set battery voltage point for system SETTING Battery Shutdown shutdown in battery mode KOLAJ 10 0 10 5V x battery Number Battery Shutdown Set battery level for system shutdown in Capacity battery mode 0 100 Periodic Battery Set periodic battery test Disable Test or Enable Battery Test Set battery test interval 0 99 Days Set testing time for battery test BATTERY TEST Stop by Time 0 1000sec Stop by Battery Set stop battery voltage in battery test Voltage 10 14V x battery Number Stop by Battery Set battery capacity to stop Capacity battery testing 0 100 Battery Age Alert Battery Age Alert Set battery age for replacement ESP Battery Age Alert SEN Months 12 60Months 29 4 2 7 Information Screen In this Screen you can check the UPS configuration of the unit and INFORMATION divided into Identification System and Battery as shown in Figure 4 19 4 20 4 21 4 22 and 4 23 Identification Bypass Battery INVERTER O BATTERY LS UP J DOUN ENTER 6 1 ALARM O ENTER HOME b Bypass INVERTER INVERTER BATTERY BATTERY ALARM ENTER Home W t ENTER HOME 000000 Esc e gt E BYPASS O E AG AGAN Bypass h lay Disable INVERTER Oo Auto Restart Disable INVERTER Oo P r by Bypass Di BATTERY O Cold Start Disa BATTERY h ALARM T ALARM
19. CIEEN EE 30 e GN E ell EE 31 e Ee un RE E 34 5 Interface and Communication woo Woo nenen nana 36 i Remote EPO en 36 TAP B EE 37 5 3 Maintenance Bypass Switch State Port ooooo oo oo mo oo 37 5 4 Internal Output Switch State PO song 38 5 5 Battery Cabinet Temperature Detection POFt o ocoo o co oo oo 38 5 6 Bypass back feed Control Port uk oo oom ne 39 5 7 Battery breaker Control POFE o coco esee enne nnne nane nnne nnne nnne nnne 39 5 0 Other Communi aton Interface sss cesi eene EE 40 SEE RISE LUDUM 41 6 1 Replacement Procedures Of Power Module STS amp Control Module And Battery Module 41 OLI NOLES NEU 41 6 1 2 Power Module Replacement Drocedures uk 41 6 1 3 STS amp Control Module Service brocedures NENNEN 42 6 1 4 Battery Module replacement Procedures NENNEN 42 6 2 Replacement Procedures Of Air Filter oo oo oo 43 e DEEN 44 Jl Conrormity ANG Standards ai 44 7 2 Environmental Characteristics ooo oom 44 Ao Mechanical Chal aGteniStles asirna a 45 7 4 Electrical Characteristics Input Rechter uk 45 7 5 Electrical Characteristics Intermediate DC Circuit oom 46 7 6 Electrical Characteristics Inverter Output esee 46 7 7 Electrical Characteristics Bypass Mains Input 47 1 Safety 1 1 Important Safety Instructions This UPS contains LETHAL VOLTAGES All repairs and service must be performed by AUTHORIZED SERVICE PERSONNEL ONLY The
20. EHERESELBEESE BB ETE E ES gier 2 eer Iesse Bai E La LY Ed r D LL Ej BB NEN iD BEE SANEA Figure 3 16 STS module 16 3 5 5 Remove the STS Module N Warning Only qualified service personnel can perform the following procedures The STS Module has been pre installed in the factory Only remove the STS Module when maintenance or replacement is necessary When the UPS is in Bypass Mode and its critical loads are connected removing the STS Module without turning off the Bypass Breaker could generate high voltage which may melt its connectors If the UPS is in Bypass Mode cutting off the bypass AC source will terminate power supply to the critical loads The STS Module is heavy gt 30 kg At least two people are required for handling Please follow the steps below to remove the STS Module 1 Turn OFF the Bypass Breaker 2 Use a Screwdriver to remove the four screws from the two sides of the STS Module 3 Two people together pull out and remove the STS Module NOTE Reverse the steps above to insert the STS module 3 6 Power Cable Please follow the local wiring regulations Follow environmental conditions and refer to IEC60950 1 3 6 1 AC input and output maximum current and power cable configuration For standard model in 30U cabinet battery inside For standard model in 42U cabinet battery inside 9 Power cable mm Fixation torque force Ib in For extended
21. Enter Password BATTERY Figure 4 11 Setup menu It s required to enter 4 digit password to enter SETUP menu If incorrect password is entered the LCD screen will ask for retry SYSTEM ON Power Standby Mode SOKVA Ib Enter Password al Enter Password 0000 BYPASS O INVERTER OH BATTERY SSS 5 ENTER HOME SYSTEM ON Power Standby Mode SOKVA INPUT Ib setup al O GENERAL BYPASS system Barter INVERTER BATTERY ENTER HOME b Figure 4 13 Setup screen 25 4 2 6 1 Setup General Screen Use UP and DOWN buttons to choose between different menus and press ENTER button to enter into the GENERAL setting screen as shown in Figure 4 14 General setting can be set in any mode and Setup General menu is shown in table 4 5 Bypass Bypass INVERTER INVERTER BATTERY BATTERY ALARM ENTER HOME Figure 4 14 Setup General screen Use LEFT and RIGHT buttons to choose YES or NO Choose YES and press ENTER button to confirm the setting change or choose NO to cancel the setting as shown in Figure 4 15 BYPASS INVERTER BATTERY ENTER HOME Figure 4 15 SETUP YES or NO screen Table 4 5 Explanation Provides 3 optional LCD languages Language English Traditional Chinese and Simplified Chinese Set current date and time yyyy adtustTime dd hour min sec System Installed Set system installed date yyyy mm Date dd EECH Time
22. TIME System Last Set system latest maintenance date Battery Installed Set battery installed date yyyy mm Battery Last Set battery latest maintenance date pen 1 Jemmen O Password mum o Set COM Port UARTO 1 and Baud Rate 2400 4800 9600 Audible Set Audible Alarm Disable or Alarm Enable Factor Set factory default Reset Eeprom P Set EEPROM default Reset EPO Set EPO Normal Close Active or Function Normal Open Active 4 2 6 2 Setup System Screen Use UP and DOWN buttons to browse different menus and press ENTER button to enter into the SYSTEM setting screen as shown in Figure 4 16 System setting can be set only in standby mode If it s not in standby mode to set up the warning screen will appear Refer to figure 4 17 and Setup System menu is shown in table 4 6 Bypass Bypass INVERTER INVERTER O BATTERY BATTERY O System Ri estore Time undis BO oun ee sa P ENTER HOME 5 Bypass INVERTER BATTERY O ALARM Q d Figure 4 16 Setup System screen 27 gt Warning 4 Warning BYPASS O This mode cannot be SETUP INVERTER O BATTERY ALARM ENTER HOME Figure 4 17 Warning screen Table 4 6 te Output Voltaae Set output En 220Vac 230Vac P i 240Vac Set bypass voltage range upper limit 10 15 20 and lower limit 10 20 30 Set bypass Frequency range upper limit 1Hz 2Hz 4Hz and lower limit
23. UPS Flow Chart Current flow chart and measurement data 3 Menu Press ESC button to enter Menu screen 4 UPS model name with power rating 5 Date and Time a SYSTEM ON Power 1 dby Mode SOKVA INPUT BYPASS L2 230 1V 5 21 2 EX gd T INVERTER O BATTERY Figure 4 3 Main screen 21 4 2 3 Menu Screen Use UP and DOWN buttons to choose between different menus and Press ENTER to enter into the sub screen as shown in Figure 4 4 and 4 5 SYSTEM ON Power tandby Mode SOKVA INPUT Ib MENU CONTROL BYPASS MEASUREMENT setup INVERTER OH INFORMATION EVENTS ENTER 06 41 2013 10 21 t JL ENTER Home b O O O O O O Esc a D BATTERY Figure 4 5 Menu screen 4 2 4 Control Screen Use UP and DOWN buttons to choose CONTROL option and press ENTER button to enter into the submenu as shown in Figure 4 6 and 4 7 een t k i een mm i i Figure 4 6 Control menu Yes or No 22 Bypass Q INVERTER BATTERY ALARM Q ENTER HOME 066666 Figure 4 7 Control screen Use LEFT and RIGHT buttons to choose YES or NO Choose YES and press ENTER button to Bypass O INVERTER BATTERY ALARM Q 0 confirm command or choose NO to cancel command as shown in Figure 4 8 SYSTEM ON Power Standby Mode SOKVA Ib System Turn On Al Do you want to turn on BYPASS O INVERTER BATTERY ALARM
24. aie E Ti EP Ao oo ECXEEXEETEDRSIETIS CDEYCR SOT FS CN ea mam E us mm mz Heo Isak bebe JESEES UE H ES ES ES ES E E ES pp xs Bee EE ERE ES Aa D EE FE ECK PA SC EISE Ba al pa ae An Don Ea KL Thug LEsgDaLIgooEEOU x7 IESSE Bae x8 ia ajo 1 aa Yi JJ za MK CIBETT ooun HIC FO DC PE eU KI dic D Cases S SUE EET RS232 Port USB Port Figure 5 1 Dry contact ports and communication ports Dry Contact No Reserve for system use BCB Port Battery Circuit Breaker reserved function Maintenance Bypass Switch State Port Port reserved function Bypass back feed Control Port reserved function Battery breaker Control Port reserved function Internal Output Switch State Port reserved X5 function reserved function 5 1 Remote EPO Input Port The UPS has an Emergency Power off EPO Function that can be operated by a remote contact provide by user Users can set the logic N C or N O of this EPO Function through LCD panel X1 is the remote EPO input port The port is shown in Figure 5 2 and described in Table 5 1 T 12V te N A X S Figure 5 2 Remote EPO input port Table 5 1 Description of remote EPO port EPO Logic Setting X1 1 amp X1 2 EPO activated when Opened X1 1 amp X1 2 T X1 1 amp X1 2 EPO activated when Shorted X1 1 amp X1 2 If EPO Logic setting is Normal Closed N C EPO is triggered when pins 1 and 2 of X1 are opened Otherwise EPO Logic setting is Nor
25. cteristics 30U Rated power KVA Unt 30 60 90 600 x 1100 x 1475 NEN LS Color N A Black Protection degree IEC 60529 IP20 front door and back door is open or closed 42U Rated power KVA Unit 30 60 90 120 150 180 210 Black oo Protection degree IEC N A IP20 front door and back door is open or closed 60529 7 4 Electrical Characteristics Input Rectifier Table 7 4 Rectifier AC input mains Rated power kVA 30 210 130x210 1 1 1 Rated AC input voltage Vac 380 400 415 3 phase and sharing neutral with the bypass input Input voltage tolerance Vac 305 477 304 208 output derated below 70 EE THE full load half MEE a o o Harmonic current distortion THDI FL 45 7 5 Electrical Characteristics Intermediate DC Circuit Table 7 5 Battery Intermediate DC circuit Rated power kVA Unit 30 60 90 120 150 180 210 Number of lead acid cells Float voltage V cell 2 3V cell Constant current and constant voltage charge mode compensation Ripple voltage V float Ripple current C10 Boost voltage VRLA 2 35V cell Constant current and constant voltage charge mode EOD voltage V cell 1 67V cell TTT eat Limit current and constant voltage charge mode V cell Floating Voltage 2 3V cell Boost charging 2 35V cell Battery charging kw 30 60 90 120 150 180 210 power max current A Segel Note
26. d from the utility power After disconnect the utility and DC power authorized service personnel should attempt internal access to the UPS Only qualified service personnel should perform the battery installation Do not disconnect the batteries while the UPS is in Battery mode Disconnect the charging source prior to connecting or disconnecting terminals Batteries can present a risk of electrical shock or burn from high short circuit current The following PRECAUTIONS should be observed Remove watches rings or other metal objects Use tools with insulated handles Wear rubber gloves and boots Do not lay tools or metal parts on top of batteries or battery cabinets Disconnect the charging source prior to connecting or disconnecting terminal Determine if the battery is inadvertently grounded If it is remove the source of the ground Contact with any part of a grounded battery can result in electrical shock The likelihood of such shock is reduced if such grounds are removed during installation and maintenance When replacing batteries use the same number of sealed lead acid batteries Ore es 1 Do not dispose of battery in a fire The battery may explode Do not open or mutilate the battery Release electrolyte is harmful to the skin and eyes and may be toxic 1 5 Recycling the used battery Do not dispose of the battery in a fire Battery may explode Proper disposal of battery is required Refer to your local codes for dispo
27. edures of the power module STS amp control module battery module and the replacement of air filter 6 1 Replacement Procedures Of Power Module STS amp Control Module And Battery Module 6 1 1 Notes 1 Only the customer service engineers shall service the power modules bypass module and battery modules 2 Remove the power modules bypass module and battery modules from top to bottom so as to prevent cabinet toppling due to high centre of gravity 3 To ensure safety before servicing the power modules and bypass module be sure to use a multimeter to verify that the DC bus capacitor voltage is lower than 60Vdc and that the voltages between the earth and the components you are going to work on are under dangerous voltage values that is lower than 60Vdc or 42 4Vac peak value 4 The static transfer switch module is NOT hot pluggable It should be replaced only when the UPS is in maintenance bypass mode or completely powered off 5 The power modules and bypass module should be serviced five minutes and installed in the cabinet again 10 minutes after they are removed 6 1 2 Power Module Replacement Procedures Confirm UPS is in normal mode and bypass function source is available 1 Enter to menu gt control gt Turn To Bypass gt YES on the operator control and display panel for manually turn off the inverters Then the UPS transfers to bypass mode 2 Turn ready switch to uf position on replaceable power module 3 Tw
28. ing 3 4 1 Before Installation Due to different installation environments please read this user manual thoroughly before installation and wiring Only authorized engineers or service personnel can perform installation and maintenance If you want to install the UPS by yourself installation must be under the supervision of authorized engineers or service personnel If you use a forklift or other equipment to move the UPS please make sure its load bearing is sufficient 3 4 2 Installation Environment The UPS is designed for indoor use only Do not install or place it in an outdoor area e Make sure that transportation routes e g corridor door gate elevator etc and installation area can accommodate and bear the weight of the UPS the external battery cabinet and handling equipment Ensure that the installation area is big enough for maintenance and ventilation e Keep the installation area s temperature around 30 C and humidity within 90 The highest operating altitude is 2000 meters above sea level The UPS is intended for indoor installation and should be located in an environment with clean air and with adequate ventilation to keep the ambient temperature within the specified operating range The UPS is air cooled with the aid of internal fans Cold air enters the UPS through If necessary install a system of room extractor fans to avoid room temperature build up Optional air filters are available if the UPS is to operate
29. mal Opened N O EPO is triggered when pins 1 and 2 of X1 are opened Note 1 EPO action shuts down the rectifiers inverters and static transfer switch But it does not internally disconnect the input power supply 2 The default setting of the EPO function logic is Normal Opened N O 5 2 BCB Port This function is reserved Ur Lei 12 S F N Table 5 2 Description of BCB port BCB CONNECTED Pini BCB CONNECTED Pin 2 BCB STATUS Pin 3 BCB STATUS Pin 4 5 3 Maintenance Bypass Switch State Port X4 is the maintenance bypass switch and External maintenance bypass switch state port The port is shown in Figure 5 4 and described in Table 5 3 This function is reserved 37 Ld Lei 12 F x i kii e m E WE e x x x x Figure 5 4 Maintenance Bypass Switch State port Table 5 3 Description of Maintenance Bypass Switch State port Maintain Bypass Din Maintenance bypass switch state Maintain Bypass Pin 2 Maintenance bypass switch state Ext Maintain Bypass Pin 3 Ext Maintenance bypass switch state Ext Maintain Bypass Pin 4 Ext Maintenance bypass switch state 5 4 Internal Output Switch State Port X5 is the internal output switch state port The port is shown in Figure 5 5 and described in Table 5 4 This function is reserved es 12V i Figure 5 5 Internal Output Switch State Port Table 5 4 Description of Internal Output Switch State Port Internal Output Pini Internal Output switch state Re
30. o minutes later remove the fixing screws on both sides of the front panel of the module and pull the module out from the cabinet Note The module will be blocked by a metal safe locker on the left side of the module when the module is pulled out halfway from the cabinet At this point you must press the metal safe locker before you continue to pulling the module out 4 After servicing the module confirm that the DIP switch of the module is set correctly and the I ready switch is in unready state gi 5 Push the module into the cabinet and tighten the screws on both sides If it s more than one power module to re install please wait 10 second duration before installing another module 6 Wait for two seconds before turning ready switch of the module to ch position it will be added into the system automatically and begin to work few seconds later 7 Press manual control gt system turn on gt YES on the operator control and display panel for 41 two seconds to manually turn on the inverter mode 6 1 3 STS amp Control Module Service Procedures The static transfer switch module is NOT hot pluggable Confirm the UPS is in normal mode and bypass function is available 1 Press menu gt control gt Turn To Bypass YES on the operator control and display panel for manually turn off the inverters and the UPS transfers to bypass mode 2 Turn on main switch and off maintenance bypass switch 3 Two minutes later remove the fixing
31. re are NO USER SERVICEABLE PARTS inside the UPS WARNING The UPS designed for commercial and industrial purpose it is forbidden to apply for any life sustainment and support The UPS system contains its own energy source The output terminals may carry live voltage even when UPS is disconnected from an AC source To reduce the risk of fire or electrical shock UPS installation has to be in a temperature and humidity controlled indoor environment Ambient temperature must not exceed 40 C The system is not intended for outdoor use Ensure all power is disconnected before performing installation or service Service and maintenance should be performed by qualified service personnel only 1 2 EMC WARNING This is a product for commercial and industrial application in the second environment installation restrictions or additional measures may be needed to prevent disturbances 1 3 Installation information WARNING Installation must be performed by qualified personnel only The cabinets must be installed on a level floor suitable for computer or electronic equipment The UPS cabinet is heavy If unloading instructions are not closely followed cabinet may cause serious injury Do not tilt the cabinets more than 10 Ground conductor is properly installed Installation and Wiring must be performed in accordance with the local electrical laws and regulations 1 4 Maintenance UPS is designed to supply power even when disconnecte
32. sal requirements Do not open or mutilate the battery Released electrolyte is harmful to the skin and eyes It may be toxic Do not discard the UPS or the UPS batteries in the trash This product contains sealed lead acid batteries and must be disposed of properly For more information contact your local recycling reuse or hazardous waste center Do not discard waste electrical or electronic equipment WEEE in the trash For proper disposal contact your local recycling reuse or hazardous waste center 2 Operation amp structure Maintenance Breaker gt Ujor 2 amp BJ 3H a BIS CG 1 5 G Ia E S oc SIE c E eoo 5 3 LA N T Output Figure 2 1 Wiring diagram for dual inputs Maintenance Breaker ZzGiBE Indang Dutput Breaker Figure 2 2 Wiring diagram for single input 3 3 Installation 3 1 Mechanism and Exterior In the front of the UPS there are control interface LCD Panel and door lock Inside the cabinet there are an STS Module 1 8 Power Module slots and Battery modules All wiring terminal blocks are allocated in the back of system The side panels are lockable The casters at the bottom of the UPS cabinet can be used to move over short distances There are six leveling feet to fix and stabilize the UPS cabinet on the ground Side Panel Control Panel Door Lock Side Panel Figure 3 1 UPS Exterior 3 1 1 Mechanical Data Dimensions Dimensions
33. served Internal Output Pin 2 Internal Output switch state Reserved 5 5 Battery Cabinet Temperature Detection Port The UPS has battery cabinet temperature detection function UPS can through the external battery cabinet temperature detection board to receive battery cabinet temperature Communication between the Ups and Battery temperature detection board was by I2C communication protocol X6 is the battery cabinet temperature detection port The port is shown in Figure 5 6 and described in Table 5 5 38 Figure 5 6 Battery Cabinet Temperature Detection Port Table 5 5 Description of Battery Cabinet Temperature Detection Port Name 12C communication SCL Signal 12C communication SDA Signal Power GND 5 6 Bypass back feed Control Port This function is reserved 5V Eh 12V i D R R Figure 5 7 Bypass back feed Control Port Table 5 6 Description of Bypass back feed Control Port 5 7 Battery breaker Control Port This function is reserved 39 5V 12V ees D gd N cO cO x X CNTL Figure 5 8 Battery breaker Control Port Table 5 7 Description of Battery breaker Control Port 5 8 Other Communication Interface The RS232 port and USB Port can use in UPS commissioning and service or monitor the Ups information by Monitoring Software This UPS has facility of internally fitted SNMP Card options 40 6 Service This chapter introduces the UPS service including the service proc
34. tch setting method 15 a N SW Sw2 i hn po oa pp oa 0 0 D o coc 0 0 0 0 0 pp ga 0 0 ca 0 s S CR WE Oa 0 WO 0 WC D D Gaga GG ag o Figure 3 15 Parallel board 2 Place the ready switch on the front panel of the module to the CW position i e in unready state 3 Insert one power module in the installation position and push it into the cabinet 4 Secure the module to the cabinet through the fixing holes on both sides of the front panel of the module 5 Place the ready switch to the da position i e in ready state 3 5 3 Remove a Power Module Before removing any Power Module make sure the remaining Power Modules can support the critical loads 1 Turn the ready switch to the TA position 2 The Power Module LED indicator is off to indicate the Power Module discharged and shut down completely 3 Use a screwdriver to remove the four screws from fixing holes 4 Two people pull out together and remove the Power Module from its slot 3 5 4 STS Module For detail settings please refer to character 4 L JL JEJE JE JE E JE JL ERE ERE ETE TELE JE JEJE JE JE OOOOCOOOMEBLGm O mm OL Ts ELO OLI COL JE JE JE MOU OLI Gil DOO UO KI S 3 EFL COLO EIC CIL EJEJESE ELA LEES LED BE Uh UO ES EPS E E e E ES LOTERIE ED En III ELI D e L JL JCAEJL ILES See EE EE OOQ JPSEQESLILA LIII LO SES EJEJSILILD UE DES ESL LIL DESI HOS ES EHEEBBEDI
35. turn it as the gravity center is high If you need to move the UPS over a long distance please use appropriate equipment like a forklift Do not use the UPS casters to move the over a long distance After the UPS has been removed from the pallet to ground we suggest that at least three people move the UPS to the installation area One person use hands to hold a lateral side of the UPS one person hold the other lateral side of the UPS with hands and one person use hands to push the UPS either from the front side or from the backside to move the unit to the installation area and avoid tipping the UPS The casters are designed to move on level ground Do not move the UPS on an uneven surface This might cause damage to the casters or tip the UPS which could damage the unit e Ensure that the UPS weight is within the designated surface weight loading of any handling equipment At the bottom of the UPS there are four casters to help you to move the UPS to a designated area Before you move the UPS please turn the four leveling feet counterclockwise to raise them off the ground This protects the leveling feet from damage when moving the UPS Please use sufficient manpower at least six people and equipment e g forklift to carefully move the UPS from its pallet to ground Please pay attention to the movement of the casters to avoid accidents I n SS Caster Leveling Foot Figure 3 8 Leveling foot and caster 12
36. ween ms bypass and inverter Synchronous transfer lt 20ms Lower limit 10 20 30 default 20 delay time to accept steady bypass voltage 10s 1 Factory setting is 400V 380V or 415V is selectable by commissioning engineer 47

Modular Online UPS User Manual

Contents

Download Pdf Manuals

Related Search

Related Contents