OPERATION AND MAINTENANCE MANUAL Mitre saw with
Contents
1. ACCESSORIES Figure 6 Releasing the head from the open position To use the machine in bench saw mode it is necessary to lock the head in the closed position To do this it is necessary to install the fixed protection device under the blade which also has the function of pushing the safety pin and allowing the closure of the hook 20 of the head itself Figure 7 Lower protection device in position nT MACHINES ERVI ACCESSORIES F SMART EQUIPMENT 5 4 Adjustment knobs At the front part of the machine there is a knob 8 in Figure 1 for locking the head in an angled position relative to the base The angle can be discovered by referring to the graduated scale 21 positioned below the base and which is revealed by the rotation itself Figure 8 Rotation of the head For the inclination of the head it is necessary to rotate the lever 22 located behind the machine anticlockwise and then grasp the work table with both hands and tilt the head by reading the angle on the graduated scale located under the support Figure 9 Inclination of the head In bench saw mode it is possible to adjust the depth of the cut by raising or lowering the worktable To do this it is necessary to loosen the screws 23 located to the right of the handle under the table and the ring nut 24 on the left side of the blade again under the table Then rotate the knob 25 clockwise to lift the table and reduce the depth o2. the saw it is necessary to press the green start button located at the front of the machine Figure 27 Saw start up On the upper part of the table on both edges there is a graduated scale which allows the distance from the blade to be checked and to adjust the distance of the guide Ath APR A E AO E AA ic ANG IA DISTA EP NG IA IVI MD ka IT A RAA DALAI sanan INA ie TN GR een EE AA wa E EO rere lem E mr eve SEA NAN BAN NA SA EAA Figure 28 The 0 position on the graduated scale 1 Wait until the blade reaches its maximum speed before starting the cut 2 Feed the saw pushing the piece slowly in the direction of the blade and being very careful Use the adjustable square as a lateral guide The upper guard opens automatically under the pushing of the workpiece Figure 30 Movable guard 3 Cut as required without slowing down the motor When approaching the end of the workpiece use the special push piece device placed under the table to complete E Pase 330144 I DE CO FERVI RE CP ESS di JE PRO SMART EQUIPMENT RISAIE the cut At the end of the cut the protective guard will automatically cover the blade 2400 mm 4 At the end of the work turn off the saw pressing the red button on the right side of the machine After releasing the switch the disc will continue to rotate by inertia Do not put body parts like hands and or fingers near the moving blade _ Page 4o44 eee
3. IS SOLID AND STRONG USING SUITABLE BOLTS TO PREVENT IT FROM FALLING OVER AND SO IT DOES NOT CAUSE VIBRATIONS Q Cleaning the work bench Before fixing the machine in place clean the workbench of any materials and dirt that may be present Page 25 of 44 o MC FERU a CE di SMART EQUIPMENT ACCESSORIES Fix the machine on a work bench or another support surface which is flat solid and strong using special bolts so as to prevent accidental movement or overturning during operation and excessive vibration transmitted to the operator Figure 18 Fastening holes on the machine The machine is equipped with rubber support pads capable of reducing noise and vibration 9 3 Anti overturn stabilizers At the sides of the machine there are anti overturn stabilizers these are attached to the machine by means of screws placed at the rear of the machine Figure 19 Extension of the stabilizers 9 4 Connecting the suction system The machine can be connected to a dust suction device The suction device must be pull a current of air with a minimum speed of 20 m s for dry dust and 28 m s for damp dust Figure 20 Discharge duct It is Important to respect the environment to dispose of the shavings in compliance with current legislation A Page 26 of 44 MACHINES AND ACCESSORIES oi SFERVI ka A __dPROSMART EQUIPMENT 9 5 Connecting the power plug 1 Insert the power supply plug into
4. MACHINES AND ACCESSORIES pri FERVE be i PRO SMART EQUIPMENT 11 MAINTENANCE Any maintenance except for that specifically listed in this manual should be performed by qualified staff authorized by the manufacturer This manual does not elaborate information on disassembly and maintenance as these operations should always be carried out exclusively by Technical Assistance staff A Electric shock Before maintenance or checks turn off the machine and ALWAYS unplug the plug from the power outlet This is so that there is no risk of electric shock 11 1Accessories For routine maintenance adjustment operations and safe use several accessories are Supplied such as 1 a hex key for the blade fastening screw 2 a workpiece pusher bar 3 stabilizing brackets 11 20rdinary maintenance ROUTINE AT THE END OF EACH PROCESSING Regularly clean and take care of the machine to guarantee proper efficiency and a long working life Use a compressor to blow off chips sawdust and dust that has accumulated on the floor of the machine and on the workbench at the end of each machining operation Q Working with the Air Compressor ALWAYS wear the protective goggles when using compressed air Check the state of the Saw and the plates at the same time if these are no longer legible request replacements Use only a dry cloth to clean the outside of the machine Q Cleaning the Machine DO NOT use detergents or any sol
5. SMART EQUIPMENT Ra ACCESSORIES 10 3Use in Bench saw mode Q Changing the cutting mode Carefully follow the instructions on how to switch from one cutting mode to another Make sure that the saw is perfectly vertical before closing it Make sure the machine is not connected to the power supply i e that the power plug is disconnected from the mains before changing the operation mode To use the upper cutting mode it is necessary to close the saw that is move it all the way down and lock it in the closed position To do this it is necessary to position the movable guard under the blade lower the head and then press the safety bracket and move the hook forward as described on page 17 and in Figure 7 Figure 25 Close up of the hook At this point the Mitre saw with table stand is in Bench saw mode Make sure the machine is in the correct configuration before starting operation Check that all guards are in place and that the safety systems are operational Always use the piece guide lever for pushing the workpiece towards the blade In any event keep your fingers away from the blade _ Page 2o44 eee MACHINES x sn log SFERVI ACCESSORIES b ed PRO SMART EQUIPMENT Q Cutting capacity The maximum cutting thickness in bench saw mode is 57 mm To reduce the cutting thickness it is possible to raise the table as described on page 17 and in Figure 10 When the machine is closed to start the rotation of
6. a double pole socket without grounding 10 16 A 250 V Start the machine by pressing the start button and make sure that the direction of rotation of the blade is as indicated by the arrow on the protective casing 3 Before starting the cutting operation check the saw as follows e let it spin freely for at least 1 minute e with the protections in place e without the presence of staff 2 During the test run no operator and no other person should be within range of the machine E Pace 27 ot 44 DE FERU Sa C b i PRO SMART EQUIPMENT ACCESSORIES 10 OPERATION 10 1Instructions for Use T Machine operation The mitre saw with table stand Art 0275 should only be used for cutting wood Do not cut metal parts make sure there are no nails or other metal parts in the wood being machined Do not cut beams of dimensions exceeding the maximum permissible cutting capacity see Technical Specifications e Before using the machine make sure that it is rigidly fixed to the workbench to prevent unwanted movement or loss of stability e Wear appropriate personal protective equipment PPE As anticipated the Mitre saw with table stand Art 0275 can perform vertical cuts inclined at 45 to the vertical and angled between 45 and 45 by rotating the support base 10 2Use of the mitre saw Cutting from the top e Make sure the machine is in the correct configuration before starting operation e Check
7. casing and on the blade 10 To close the machine follow the instructions in reverse T Replacing the blade When replacing the disc fit one with the same dimensions Do not use reducers adapters on the shaft Do not disassemble the inner flange A Accident NEVER use the Mitre saw with table stand with the guards removed or partly assembled Page 37 of 44 FER Sa C N JE PRO EI AVI ACCESSORIES 12 WAREHOUSE STORAGE In the event that the machine should be stored and unused for some time it must be kept in a closed environment free of moisture to avoid damage and or deterioration 13 DISPOSAL OF PARTS AND MATERIALS If the machine is to be scrapped its parts must be disposed of differently Q Respect the Environment Contact a specialist centre for the collection of metallic materials The structure of the Mitre saw with table stand is made from steel while some parts such as the handle the casing of the electric motor etc are made from polymeric material In this regard divide the materials according to their nature employing specialist companies which are authorised for their disposal in accordance with the requirements of law d Respect the Environment Dispose of tailings shavings sawdust etc in compliance with current legislation 14 FAULT FINDING PROBLEM PROBABLE CAUSE SOLUTION A Damaged bearings A Contact Customer Service B Bearings not lubricated B Lubricate C Disc f
8. of the machine refer to paragraph 4 1 and 4 2 of this manual The motor rotates at a constant speed The mitre saw must be installed and used on flat supporting surfaces with adequate ergonomic and resistance features such as a workbench or a base The mitre saw can only operate in indoor workplaces production halls warehouses woodworking areas etc and in any case away from moisture and the weather The operating temperature range is 5 50 C The environment must also be sufficiently illuminated so as to ensure operation in maximum safety at least 200 lux is recommended A Prohibited workplaces e Do NOT use the machine in areas with are humid wet and exposed to rain snow or hail e Do NOT use the machine in areas with a high risk of fire and or explosion nnn TTT MACHINES ae lag FERVE ACCESSORIES t b 4 PRO SMART EQUIPMENT 4 1 Main machine parts Figure 1 Main parts of the mitre saw Art 0275 Work table 8 Head rotation lever knob Closure unhooking lever 9 Supports Bier bench saw ao Workpiece clamping adjustment device Mitre saw operating lever ETE Head inclination locking lever Disc saw hay Fixed guard on the blade 13 Table adjustment device 14 Upper fixed guard 6 Automatic adjustable guard Stabilizers eas Pace 13 oi 44 OFERU a 7 PES ie SMART EQUIPMENT ACCESSORIES 4 2 Plates and pictograms The identification plate shown below is att
9. wear eye protection and protective gloves while working If dust is produced use the appropriate masks 16 Wear appropriate clothing Loose clothing dangling jewellery long hair etc can get caught in the moving parts or the disc causing irreparable injury 17 Do not leave the machine until the disc has completely stopped For this purpose only use the stop controls to stop the machine 18 Do not slow down or stop the disc with your hands or other objects Allow the disc to stop on its own 19 Take proper care of the cutting tools Cutting tools must be kept intact and clean to ensure the best possible performance 20 Never use blades that are less than 2 7 mm thick 21 Never use the blades for materials other than wood 22 Replace worn and or damaged parts check that the repairs and protections work properly before operating If necessary have the machine checked by the service Support personnel Use only original spare parts 23 Unplug the power cord of the machine from the power outlet when e the machine is not being operated e it is left unattended e performing maintenance or registration because the machine does not work properly e the power cable is damaged BE Page 8 of 44 MACHINES AND FERVI e replacing the disc e it is being moved or transported e during cleaning operations 24 Do not use the machine in areas with a risk of fire and or explosion 25 It is recommended that users of this publicat
10. while careful can always avoid an accident Therefore DO NOT underestimate the risks associated with using the machine and concentrate on the work in progress o Risks related to Using the Machine Despite the implementation of all safety devices for safe use of the machine it is necessary take note of all the requirements for the prevention of the accidents reported in various parts of this manual 3 Risks related to Using the Machine Every person who is responsible for the use and maintenance of the machine should have first read the instruction manual particularly the chapter on safety information It is recommended that the plant safety manager get written confirmation of the above Q Risks associated with using the Machine e During all work phases with the machine you should proceed with great caution in order to avoid damage to persons to the property or to the machine itself Please use the machine only for its expected uses Don t tamper with the safety devices equipping the machine qh Operator Protection Before starting any work on the machine the operator must wear the appropriate personal protective equipment PPE such as gloves and eye protection see section 6 3 of this manual Page 7 of 44 JI E FERV ee eee peer e ACCESSORIES 1 Always check the efficiency and integrity of the machine 2 Before connecting the machine to the mains make sure that the blade is not damaged or badly worn
11. 058 Washer 12 0275 026 Screw M4x16 0275 059 Cable cover vani vo ioni ee 0275 028 Screw M5x16 0275 061 Rubber washer 0275 029 Plain bearing 0275 062 Nut M6 0275 030 0275 063 0275 031 Locking knob 0275 064 Graduated scale snai ign Ngga Pase 41 oi 44 ACCESSORIES DE FERU Sa C di JE PRO EI RUE ACCESSORIES PartNo Description PartNo Description 0275 070 Screw M6x16 0275 103 Locking the head Washer Metal plate Screw ST3x14 Switch 0275 085 Rail 0275 118 NutM5 0275 089 Washer 8 0275 122 Buttons 0275 090 Screw M8x8 0275 123 Cable cable o o Connection bar E Page 4244 TAn MACHINES ERVI TANNID ACCESSORIES F SMART EQUIPMENT Part No Description PartNo Description 0275 139 Nut 0275 172 Spring o 0275 140 Nut 0275 173 Bearing 0275 143 Shaft 0275 176 Screw ST4 8x72 0275 144 0275 177 Lower guaro Graduated scale 0275 156 Pulley 0275 189 Screw M6x20 0275 157 0275 190 Table 0275 162 Screw M6x12 0275 195 Locking screw 0275 163 Screw M6x30 0275 196 Guide bar 0275 164 Small pulley 0275 197 nel Odea ae E Pase 480144 _ I DO FERU a CE JF PRO SMART EQUIPMENT e ACCESSORIES Part No Description PartNo Description Clamp bracket EZD O
12. 2 in mitre saw mode They have the task of preventing parts of the operator s body particularly hands and or fingers from coming into direct contact with the disc Furthermore this prevents the splinters dust or blade fragments that eventually get separated from being thrown towards the operator s face The movable casing on the disc is articulated to the saw body after being unlocked by using the locking lever ref 1 it opens progressively as the blade is lowered to allow the cutting of the workpiece Conversely the blade is completely protected when it is in the resting position i e when fully raised Fixed casing on the sides and behind the Movable casing under the disc cutting area Figure 12 Disc protective casing Page 21 of 44 DE FERVI a PST da SMART EQUIPMENT Ra ACCESSORIES In this configuration the upper part of the blade is not used and is protected by the upper casing that is locked in the closed position by a screw 28 and is integral to the table Fixed casing on the blade above the table Figure 13 Fixed casing above the table When the machine is used in bench saw mode it is necessary to position the fixed guard below the blade before lowering it so as to push the safety pin and close the hook see p 5 3 and Figure 7 In this position with the table horizontal it is possible to remove the fixed protection Figure 13 but the movable guard remains and in a
13. 4 DE CO FERVI RE CP ESS di JE PRO ER EQUIPMENT ACCESSORIES 10 2 2 Making angled cuts Q Cutting capacity The maximum cutting thickness is 100 x 170 mm 1 Loosen the knob at the front of the work area 2 Grasp the handle with one hand and the knob with the other then rotate the base to the left or right at the desired angle checking the value on the graduated scale 3 Repeat the steps from 1 to 6 as described in paragraph 10 2 1 Figure 23 Adjusting the cutting angle 10 2 3 Making inclined cuts Q Cutting capacity The maximum cutting thickness is 67 x 170 mm 1 Rotate the lever positioned at the back of the machine 22 2 Grasp the motor blade unit with both hands and tilt it in the desired direction This will make it possible to tilt the saw to the pre marked position on the graduated scale where the corresponding angle is shown see the 3 Figure 24 E Page 300tan eee MACHINES sn log SFERVI ACCESSORIES b ed PRO SMART EQUIPMENT Figure 24 Adjusting the inclination to fixed positions 4 Repeat the steps from 1 to 6 as described in paragraph 10 2 1 10 2 4 Inclined and angled cuts Q Cutting capacity The maximum cutting thickness is 62 x 118 mm The machine can be used with the dual inclination of the rotated turntable and with the inclined blade To do this follow the instructions given in paragraphs 10 2 2 and 10 2 3 N Pace 31 oi 44 FERVO a CF S di
14. ICULARLY DANGEROUS CONDITIONS ANOTHER PERSON MUST BE PRESENT WHO IS NOT PERFORMING THE WORK ONLY BEGIN WORKING WHEN SAFETY MEASURES HAVE BEEN IMPLEMENTED In accordance with Legislative Decree 81 08 on accident prevention DE FERU RE CP ES b JE PRO ER EQUIPMENT ACCESSORIES 5 DESCRIPTION OF CONTROLS 5 1 Control Buttons for bench saw At the front of the machine when it is closed in Bench Saw mode the active commands are two electromagnetic buttons Start GREEN and Stop RED located near the handle 15 Start button 16 Stop button 17 Button for unhooking the head Figure 3 Buttons for start stop and unlocking the head 5 2 Mitre saw control button The switch for starting the mitre saw or activating the disc is positioned on the control handle 18 sustained action switch located inside the handle It is absolutely forbidden to by pass the safety feature constituted by the sustained action command by locking the button in the ON position NOTE Given the operator s workstation and the reduced overall size of the machine the sustained action start button is also an emergency stop switch In emergency situations immediately release the start button 18 and the handle and move away from the machine Even during normal operation to stop the rotation of the blade release the start button 18 it automatically returns to the raised position OFF I Pace 16 of 4 eee MACHINES a Te
15. Make sure that the switch is in the neutral position 3 Do not start the machine in an enclosed or poorly ventilated area or in the presence of a flammable and or explosive atmosphere Do not use the machine in damp and or wet locations or those exposed to rain or humidity It is prohibited to install and use the machine outdoors 4 User advance check that the bearing surface of the machinery results flat of suitable strength and of sufficient ergonomics for this purpose made with the aid of a workbench 5 Secure the workpiece Use the vice on the machine to keep the workpiece stable 6 Avoid starting accidentally 7 Before starting the machine get used to ensuring that no remaining maintenance and service keys are inserted 8 Connect dust extraction equipment Make sure a vacuum is connected to the machine for the suction of dust and chips produced 9 Keep the workplace tidy and free from obstruction disorder causes accidents 10 Make sure that your work environment is forbidden to children strangers and animals 11 Do not perform tasks on the machine other than those for which it was designed Only use the machine in the manner in which it was intended as described in this instruction manual In particular do not use the mitre saw to cut material other than wood 12 Before starting work inspect the piece and remove any foreign material 13 Remain balanced whilst working 14 Work areas must be well lit 15 Always
16. OPERATION AND MAINTENANCE MANUAL Mitre saw with table stand Art 0275 inn SMART EQUIPMENT ORIGINAL INSTRUCTIONS DN FERU RE CF N JE PRO EI AVI ACCESSORIES PREFACE Q Please ensure you have read this manual before operation TRANSLATION OF THE ORIGINAL INSTRUCTIONS Reading this instruction manual is required before operating any of the machinery The guarantee that the machine will function and perform properly is strictly dependent upon the application of all the instructions contained in this manual Q Operator Qualifications The workers responsible for the use of this machine must have all the necessary information and instruction and should be given adequate training in relation to safety regarding a Conditions of use for the equipment b Foreseeable abnormal situations pursuant to Article 73 of Legislative Decree 81 08 We guarantee the Machine complies with the specifications and technical instructions described in the Manual on the date of issuance and listed herein On the other hand the machine may also be subject to important technical changes in the future without the manual being updated Therefore contact FERVI for information about modifications that may have been implemented REV 1 June 2013 E Page 2 of 44 MACHINES AND ACCESSORIES oi CFERVI b PRO SMART EQUIPMENT CONTENTS i INTRODU TION ai 5 lidi PreraCGvisiasizziziavizbiiazizasie dini et ee Eee reer ECP ECE CECE a
17. PLODED VIEW AND SPARE PARTS cccccnsccnsccnncecnsscnssennsennssennsenunens 39 E Page 4 of 44 o MACHINES AND FERVI 1 INTRODUCTION The purpose of this manual is to provide the knowledge necessary for the use and maintenance of the Mitre saw with table stand Art 0275 and create a sense of responsibility and knowledge of the capabilities and limitations of the device entrusted to the operator As the machine is entrusted to experienced and skilled operators the following machine must be perfectly known by the operator if you want it to be used safely and effectively Operators must be properly trained and prepared so make Sure that this manual is read and consulted by the staff responsible for commissioning operation and maintenance of the Mitre saw with table stand This is to make all operations the safest and most effective possible for those who carry out these tasks Therefore it is imperative to strictly comply with the requirements in this manual a necessary condition for safe and satisfactory operation of the machine Before starting operation installation and use of the Mitre saw with table stand authorized Staff must therefore e read this technical document carefully e know which protections and safety devices are available on the machines their location and how they work ACCESSORIES It is the responsibility of the buyer to ensure that users are properly trained that they are aware of all the info
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19. ached to the machine FERVI s r l Fabbricante Via del Commercio 81 41058 Vignola MO VA Made in PRC me Jen Articolo A W Loton Tensione V Anno Frequenza Hz Dimensione lama mm Velocit lama giri min Figure 2 Identification Plate The machine has the following warning and attention pictograms NON RIMUOVERE DISPOSITIVI DI SICUREZZA E VIETATO ESEGUIRE LAVORI SU APPARECCHIATURE ELETTRICHE SOTTO TENSIONE e RARO NANANG DEVONO ESSERE AUTORIZZATE DAL IN CONDIZIONI DI PARTICOLARE PERICOLO DEVE ESSERE PRESENTE UN ALTRA PERSONA OLTRE A CHI ESEGUE IL LAVORO INIZIARE LAVORI SOLO AD AVVENUTA ATTUAZIONE DELLE MISURE DI SICUREZZA in ottemperanza alD Lgs 81 08 relativo alla prevenzione infortuni A Page 14 of 44 MACHINES AND ACCESSORIES PLATE IN ITALIAN NON RIMUOVERE I DISPOSITIVI DI SICUREZZA E VIETATO ESEGUIRE LAVORI SU APPARECCHIATURE ELETTRICHE SOTTO TENSIONE e EVENTUALI DEROGHE DEVONO ESSERE AUTORIZZATE DAL CAPO RESPONSABILE e IN CONDIZIONI DI PARTICOLARE PERICOLO DEVE ESSERE PRESENTE UN ALTRA PERSONA OLTRE A CHI ESEGUE IL LAVORO INIZIARE I LAVORI SOLO AD AVVENUTA ATTAZIONE DELLE MISURE DI SICUREZZA In ottemperanza al Dgs 81 08 relativo alla prevenzioni infortuni ie SMART EQUIPMENT PLATE IN ENGLISH DO NOT REMOVE SAFETY DEVICES IT IS PROHIBITED TO WORK ON LIVE ELECTRICAL EQUIPMENT e ANY EXCEPTIONS MUST BE APPROVED BY THE HEAD MANAGER e UNDER PART
20. e r FERVI ACCESSORIES he b ed PRO SMART EQUIPMENT A Cutting hazard e After releasing the start button 18 the blade continues to rotate by inertia e Do not put body parts like hands and or fingers near the moving blade 5 3 Locking the head The machine is supplied closed i e with the head attached and in bench saw mode To be able to raise the head and use the machine in mitre saw mode it is necessary to push the bracket 19 inwards and at the same time the hook 20 backwards After unlocking and raising the head it is necessary to remove the black protection device on which the blade is resting extracting it backwards Note When the hook is fully open and the head is free it pops up due to the spring on its underside Do NOT operate with your hands or head in the trajectory of the released head but stand to the side Figure 5 Opening the head locking hook Q Removal of parts and components All parts removed from the machine should ALWAYS be stored in a safe place to prevent them from breaking and or getting lost When the head is completely open it locks in the open position In this position the adjustable blade guard closes preventing access In order to use the machine in mitre saw mode it is necessary to release the head and grasp the handle see chap 10 Operation To release the head there is a button 17 in Figure 3 near the handle E Pace 17 ot 44 BN FERVI a PST da SMART EQUIPMENT
21. extension cables must have sections that are the same or greater than the sections of the power cable of the machine 4 Make sure that the power cord does not come into contact with hot objects wet or oiled surfaces and or sharp edges 5 The power cord should be checked regularly and before each use to check for signs of damage or wear If these are not in good condition replace the cable 6 Do not use the power cord to lift the machine or to remove the plug from the socket 2 3 Technical Support For any problems or concerns please contact without hesitation the dealer from whom you purchased the machine who has competent and specialized staff specific equipment and spare parts NAN FER a CP EE JE PRO SMART EQUIPMENT ACCESSORIES 2 4 Other provisions It is forbidden to tamper with safety devices The first thing to do when starting work is to check the presence and integrity of the protections and the operation of the safety devices If any defect is encountered do not use the Mitre saw with table Even more so it is strictly forbidden to modify or remove guards safety devices labels and indication signs SMI Page 10 0f 44 EEE UN NI NPPEENIRIlMEEEEEEI MACHINES ERVI PANNID ACCESSORIES F SMART EQUIPMENT 3 TECHNICAL SPECIFICATIONS na am Cutting capacity 0 90 mm HxL Cutting capacity 45 90 mm HxL Cutting capacity 0 45 mm HxL Cutting capacity 45 45 mm HxL Acoustic
22. f the cut anticlockwise to lower the table and increase the cutting capacity eee Pace 19 oi 44 DE CO FERVI RE CP ESS di JE PRO SMART EQUIPMENT ACCESSORIES Figure 10 Adjusting the table height On the right and the left part of the support guide square mitre saw mode there is a slot for the workpiece clamp This clamp has a screw 26 for locking onto the guide and a screw 27 to tighten the pieces in position during cutting Figure 11 Workpiece clamp NN Page 0h 4 eee MACHINES AND ACCESSORIES 6 MACHINE SAFETY DEVICES 6 1 Electrical safety devices In the event of malfunction or breakdown the Mitre saw with table stand is equipped with power cable and plug without grounding conductor as it is equipped with double isolation The plug must be plugged into an appropriate outlet the metal frame of the machine non grounded Extension cables must be of a section equal to or greater than the power cable of the machine The line must be equipped with an automatic electric power disconnection system coordinated with the electrical system of the machine pri FERVE be PRO SMART EQUIPMENT Check with a qualified electrician if you don t understand the grounding instructions or if you have any doubts about grounding the machine 6 2 Mechanical risk safety devices PROTECTIVE DISC CASING The safety guards on the cutting disc are constituted by fixed casing and movable casing as shown in Figure 1
23. ion for maintenance and repair have a basic knowledge of the mechanical principles and procedures inherent in repair technique 26 The company safety officer is required to make sure that machine operators have read and understood this manual in its entirety 27 The company safety manager is responsible for monitoring the company s risk status according to Legislative Decree no 81 08 and subsequent modifications and amendments ACCESSORIES 2 2 2 1 General Electric Power Tool Safety Standards T Risks related to Using the Machine Do not modify the electrical system in any way Any attempt in this regard may jeopardize the operation of electrical devices causing malfunction or accident Work carried out in the electrical system of the machine must therefore be carried out only by qualified and authorized personnel If one hears unusual noises or feels something strange immediately stop the machine Then carry out an inspection and if necessary perform any repairs as required 1 Ensure supply voltage complies with the label and technical specifications 230 V 50 Hz Never use any other type of power supply 2 It is necessary to use a device for the automatic interruption of the electric power supply which is to be coordinated with the machine s electrical system double isolation oh For more detailed information contact a trusted electrician 3 The mains power outlet should be bipolar grounded 10 16 A 250 V
24. nneseneseneeeneeeenesenesenueennnes 24 8 TRANSEEGRTRAMDgS5rTING cccncccneccenccnncecncccnecconcccncecnaucneucenceunsecnaucanccencaun 24 9 ASSEMBLY AND COMMISSIONING cccccccccnsccnssennsennsscnesenusenuseneesenesenueens 25 9 1 Unpacking INSEFUCHONS s300n iii ir 25 9 2 Positioning and fixing on the bench 0000000srsiiiaia zioni ai iii iii iii iii 25 9 3 ANt OVverturn Stabilizers sini a 26 9 4 CONNECTING the SUCTION SYSEEM irene TT EE KAE REANG EE KANG a 26 9 5 Connecting TNE power PING sorriniceracanico rasa niia nananana 27 LU OPERATION 28 10 1 Instructions OF USC stir 28 10 2 Use of the mitre saw Cutting from the top iii 28 10 21 MAKING straight CUTS a awana ia a sasa maan Ka ARTRITE AREE LR ERETTE TRONO TETI RR 29 10 22 Making andic tti 30 1025 MKO ACNE une 30 gt KE EKEFEFE FE SE SK x s sosoa UMM 3 oi 44 NIN DE FERU Sa CF di JE PRO SMART EQUIPMENT EASAN 10 2 Incliinedrand angice cus 31 10 3 USE in BenchsawWwmMmod e inniii Kan WE NEKENG BENE NANA EEN ENEG HE AE ARA BENE KIE BEG ENEG 32 EA MAINTENANCE GGI a 35 11 1 ACCESSO Sana bilia 35 11 2 Ordmary maintenance nici ii a 35 11 3 Replacing fhe blade ic cia 36 L2 WAREHOUSE Sl ORA Ge a 38 13 DISPOSAL OF PARTS AND MATERIALS ccsccnscenncecnsscnnsennsenensenesenusens 38 14 FAULT FINDING Ls cccscncnnccnncccnnecnncconccenmocncccnoncenccencecne Mn connate anaa nah 38 15 WIRINGPLAN 20 errissiania ina RR a a a a e iaaa 39 16 EX
25. position which is adjusted automatically during cutting Figure 14 Upper movable guard Safety accessory When using the machine in bench saw mode it may be necessary to use the workpiece pusher accessory supplied especially when small pieces are being machined Figure 15 Workpiece pusher accessory Stabilizers E Pag 22044 TTT MACHINES AND ACCESSORIES y PERI din SMART EQUIPMENT The machine is equipped with two lateral stabilizers ref 7 in Figure 1 to be inserted into the specially drilled holes on the base of the machine Figure 16 Workpiece pusher accessory 6 3 Personal Protective Equipment PPE ALWAYS use appropriate personal protective equipment PPE such as e Gloves e Goggles or face shields e Overalls or aprons e Safety shoes Ear protection devices ear muffs ear plugs etc 0666 aa POSER TTIV MI ROTERGERE GLI LI OSCH f SCHERMO PROTE Send PROTECTIVE GLOVES PROTECT YOUR EYES PROTECTIVE SCREEN PROTECTIVE CLOTHINGI PROTECTIVE SHOES Figure 17 Personal Protective Equipment eas Pace 23 ot 44 INDUMENTI PROTETTIVI CALZATURE PROTETTIVE A PR PROTEGGERE L UDITO PROTECT YOUR HEARING DE FERU Sa C di JE PRO ER EQUIPMENT ACCESSORIES 7 IMPROPER USE AND HAZARDS The following actions described which obviously can not cover the entire range of potential possibilities of misuse of the saw are to be considered st
26. pressure level at operator s workstation Lpa dB A eas Pace 11 ot 44 TERY ee eee een e RASSSSSONIS 4 INTENDED USE AND DESCRIPTION OF THE MACHINE The Mitre saw with table stand Art 0275 is only used for dry cutting of wooden planks and or boards within the limits recommended by the Manufacturer and the safety and health norms Other types of use or the extension of use beyond that envisaged does not correspond to the designation attributed by the manufacturer and therefore the latter cannot accept any responsibility for any damage resulting therefrom A Improper machine operation e The machine was designed and manufactured for a specific use different uses and non compliance with technical parameters established by the Manufacturer may be hazardous to the operator e In particular it is absolutely forbidden to cut non wood materials The Mitre saw with table stand Art 0275 can perform vertical cuts with disc inclination 45 also the support table can be rotated right or left up by to 45 Refer to chapter 10 of this manual to view the operating modes of the machine in detail It mainly consists of the following parts e the fixed base with clamp for locking the workpiece e the electric motor and the circular blade disc mounted on the cutting unit of the machine e the handle for manual operation e the support table for using the circular bench saw For a detailed view of the various parts
27. riction C Remove replace the disc and check sliding A Electrical power supply A Check the mains power supply B Wiring connections B Check the wiring connections The motor will not C Burnt motor windings C Contact Customer Service start D Broken switch Noisy operation D Contact the service department Poor cutting Excessive pressure on A Apply less pressure efficiency or the workpiece B Check the degree of wear of the excessive Worn disc or unsuitable disc overheating of the material C Use a disc of different material disc Material too hard MN Page 38044 eee MACHINES AND oi CFERVI ka A __dPROSMART EQUIPMENT 15 WIRING PLAN ACCESSORIES K2 switch for miter saw mode inductor fp E Ki switch L sn na nagih protection switch stator t TOM c capacitor soft start W 16 EXPLODED VIEW AND SPARE PARTS Always clearly indicate e the symbol and the serial number of the machine e the code number of the parts e number of parts e exact address of your company eee Pace 39 oi 44 DE FERVE RE CP ESS di d PRO SMART EQUIPMENT BESASSEN o 113 e e 114 N E A __ 191 a 192 I Page 40 of 44 MACHINES AND pri FERU b PRO SMART EQUIPMENT PartNo Description PartNo Description Screw M5x30 Confirmation pin uni 7 O miri 0275 014 0275 047 Plate Nut M8 0275 025 Block bracket 0275
28. rictly prohibited A THE FOLLOWING IS STRICTLY PROHIBITED Holding the piece to be cut with your hand Using the machine without efficient safety guards Using the machine for purposes other than those for which it is designed in particular for cutting materials other than wood Exceeding the cutting capacity stated by the manufacturer Using the machine without connecting dust chip vacuum extraction equipment Trying to stop the blade with a piece of wood or another object Using cutting discs of a thickness of less than 3 2 mm or with adapters for the central hole Leaving the machine unattended with the plug inserted Allowing untrained staff to use the machine Operating this machine if you are not psychophysically fit Using the machine without due care Using the machine without the use of appropriate personal protective equipment such as shoes and safety gloves goggles or shields earmuffs etc Using the machine outdoors and in adverse weather conditions Using the machine in explosive atmospheres Using the machine in inadequate light Letting the machine come into contact with foodstuffs Tampering with the equipment and or safety devices Lubricating the blade before during and after processing 8 TRANSPORT AND LIFTING The Mitre saw with table stand Art 0275 weighs 26 kg so it can be lifted and moved by hand by a single operator To do so follow the instructions below e disconnect the power plug from
29. rmation and instructions in this document and that they are aware of the potential risks that exist while working with the Mitre saw with table stand The manufacturer waives any and all responsibility for damage to people and or things caused by non observance of the instructions in this manual The Mitre saw with table stand was designed and built with mechanical guards and safety devices designed to protect the operator user from possible injury It is strictly forbidden to modify or remove guards safety devices and caution labels If you do so temporarily for example for the purposes of cleaning or repair make sure that no one can use the machine Modifications to the machines carried out by the user must be considered their sole responsibility therefore the manufacturer declines all responsibility for any damage caused to persons and or property resulting from maintenance performed by unqualified personnel and in a manner different from the operating procedures shown below Mu FERU Sa CP ES sione ESAIN Graphic representation of safety operational and risk warnings The following boxes are designed to attract the attention of the reader user for the proper and safe use of the machine Q Attention This highlights behavioural rules to prevent damage to the machine and or the occurrence of dangerous situations A Residual Risks This highlights the presence of dangers that cause residual risks to which the operator mus
30. t pay attention in order to avoid injury or damage to property 1 1 Preface For safe and easy operation of the Mitre saw with table stand this manual must be read carefully in order to acquire the necessary knowledge In other words durability and performance are strictly dependent on how it is used Follow the instructions contained herein in addition to the general precautions to be observed while working Even if the operator is already familiar with the use of lifting equipment it is necessary to e Acquire full knowledge of the lifting platform e Read this manual carefully to understand operation safety devices and all necessary precautions All this is to allow safe use of the machine e Wear appropriate clothing for the job e The operator must wear appropriate clothing to prevent the occurrence of unforeseen accidents e Take proper care of the lifting platform Q Machine operation The machine must only be used by qualified personnel trained to use the machine by authorized personnel E Page 6 of 44 MACHINES AND ACCESSORIES o FERVE be i PRO SMART EQUIPMENT 2 SAFETY WARNINGS 2 1 General safety regulations e There is always a risk of injury during cutting operations due to accidental contact of body parts with the moving tool flying debris from the workpiece tool breakage or ejection of a badly blocked workpiece e There is no intrinsic means of safety just as there is no worker who
31. that all guards are in place and that the safety systems are operational e Always use the grip to hold the workpiece in place do Cutting capacity The maximum cutting thickness is 100 x 170 mm To operate correctly proceed as follows _ Kr _ _ __rr r _ rrr _ Ue eTT1To er MACHINES AND ACCESSORIES oi FERVE b ed PRO SMART EQUIPMENT 10 2 1 Making straight cuts 1 Unlock the cutting disc so that it is possible to lift the mitre saw moving the hook backwards Pay attention to the upward displacement of the work table when the hook leaves its housing 2 Position the piece to be cut by placing it against the Squares adjust the supports for locking the workpiece then tighten the clamp screws Figure 22 Closing the clamps 3 Grasp the handle push the lock button ref 17 in Figure 3 and press the start switch and wait until the disc has reached its nominal speed of rotation 4 Lower the disc towards the workpiece in this way the lower casing opens automatically with the pushing of the hand 5 Cut as required without slowing down the motor At the end of the cut lift the disc the protection device will cover it automatically 6 At the end of the work release the start button and wait for the blade to stop After releasing the switch the disc will continue to rotate by inertia e Do not put body parts like hands and or fingers near the moving blade ees Pace 29 ot 4
32. the outlet and collect the cord e hold the base with both hands e lift the machine and move it to the desired point T Machine transport e All transport operations are ALWAYS performed with the machine stopped with the head closed and locked and without pieces of wood on the work surface of the machine e ALWAYS disconnect the power plug E Pag 2444 MACHINES AND ACCESSORIES rs FERU be PRO SMART EQUIPMENT 9 ASSEMBLY AND COMMISSIONING 9 1 Unpacking instructions The Mitre saw with table stand ART 0275 is supplied ready for use with a steel disc D 315 x 30 x 3 0 mm and packed in a cardboard box Inside the package in addition to the machine there is a hex key the workpiece pusher accessory this manual the EC declaration of conformity Before disposing of packing check no parts of the machine including the user manual or other documentation are thrown away Also make sure that at the time of unpacking the machine is in perfect condition The manufacturer is not liable for any defects or missing parts five days after delivery do Standard packaging e The packing materials plastic bags polystyrene cardboard etc must not be left within reach of children as a source of potential danger e Respect the environment Dispose of the packaging in accordance with current legislation 9 2 Positioning and fixing on the bench A Loss of Stability FIX THE MITRE SAW WITH TABLE STAND ON A SURFACE THAT
33. vents the plastic parts are easily damaged by chemical agents Page 35 of 44 o TERY p AGE FERVI e ACCESSORIES 11 3Replacing the blade do Wear PPE ALWAYS wear suitable protective gloves to reduce the risk of cut when replacing the blade 1 Remove the upper blade guards both the fixed and the moveable guards sliding it off the dividing cutter Figure 32 Fixed and moveable guards 2 Loosen the screws 23 and the ring nut 24 that hold the table in place and remove them from the machine Figure 33 Removing the table 3 Unhook the blade opening the lock 20 and move it into a vertical position 4 Lock the shaft movement of the blade using the lever to the right of the machine pull the lever and at the same time turn the blade by hand until the lever has been inserted into the hole in the shaft MM Pace 36 of 4 eee FERVE MACHINES ACCESSORIES la be ed PRO SMART EQUIPMENT Figure 34 Locked blade movement 5 Hold down the locking lever and unscrew the bolt clockwise using the hex key provided The left nut is loosened by turning it clockwise 6 Hold the washer and then the flange and remove them from the shaft Figure 35 Removing the external flange 7 Hold the disc with both hands to remove it from the shaft 8 Clean the inner and outer flanges 9 Insert the new disc taking care to verify the direction of rotation as indicated by the arrow on the fixed
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