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TSI DustTrak II Enclosure Operation Manual

1. ccccceceeeeeeeeeeeeeeeeeeseeeeeeeseaeeeeeeenas Mounting the Environmental Enclosure to a Surveyor Tripod Transporting the Environmental EncloSure cccccssseeeeseeeeeeeeeeeeaees Setting up the Solar Cell Power System optional accessory Setup Radio Modems optional accessory cccccssseeeeeeeeeeeeeeseaeeeeess Setup Radio Modem Configuration Software cccccsssseeeeeeeeeeeeees Configure Radio Modem SettingS ccccccssssccccceeesseeseeeeceeessaeeeeeeeees Configure Radio Modem Address if necessary ccccsseeeeeeeeeeeeeeees Setting up TrakPro Data Analysis Software cccccseesssesesesesesseeeeen Chapter 3 ORerati icici sco eee a ce DN CE VIS Wack Sec ccu sinc daratsk a Dac ovh di enatsanddhee eMac eases awe How to Properly Orient the Environmental Enclosur c 00008 Changing and Re charging the Battery PackS cccceeeeeeeesseeeeeeeees Zeroing the DustTrak II DRX Aerosol Monitor cecceeeeeeeeeeeeeeeeeees Setting the Flow Rate for the Respirable Aerosol Inlet optional ACCESSONY Aeieceee eee eet es telat kc a ees nh eat e eo Locking the Environmental Enclosure cccceccceeeeeeeeeeeeeeeeeeeeeeeaeees Checklist for Sampling with the Environmental Enclosure 05 Radio Modem Range TeSt ccccccssseccecceeeseeceeeeeeceeeeeeneeeessaaeeeeeseaaees Communication and Data A
2. Figure 29 Connect Monitor Power Cable to DustTrak Monitor rte eee bag eran saan tet E 3 a A ta Dp p m keoruya wngsede pends Bupddop Asusnbasig A SALAVERISK Figure 30 Connect Monitor Power Cable to Pump Setting Up 27 3 Likewise connect the External Pump Flow Tube Part 801798 between the DustTrak and the External Pump Module Part 801675 as shown below in Figure 31 Figure 31 Connect External Pump Flow Tube 4 Ifa Radio Modem is to be used connect the square B type end of the USB cable to the Radio Modem and the flat A type end to the DustTrak monitor as shown in Figure 32 and Figure 33 This provides a communication link between the DustTrak monitor and the Radio Modem p vA 4 oe i D P j iba y Figure 32 Connect Square B type USB Cable to Radio Modem 28 Chapter 2 Figure 33 Connect Flat A type USB Cable to DustTrak Monitor 5 Connect the flat A type end of the USB cable to the USB pass through connector on the inside left of the Enclosure and connect the square B type end to the DustTrak monitor as shown in Figure 34 With this connection in place a computer can be connected to the DustTrak monitor by plugging into the external USB connector interface on the outside of the Enclosure y Figure 34 Connect USB Cable for Pass through Setting Up 29 Connecting Sample Tubing A length of tubing is provided to transport the aeros
3. 6 Click Write so the new settings are saved in the Radio Modem Leave all other Radio Modem seitings at their default values during the configuration process Changing the default settings may result in loss of communication Any time Radio Modem settings are written make sure that the RT DI2 Configuration is set to 0 Any other setting will result in a loss of communication to a Modem connected to a DustTrak II DRX monitor or TrakPro software 56 Chapter 2 When attempting to communicate to a particular instrument using TrakPro software simply enter the desired Destination Address in the TrakPro Radio Address entry box and click Set Radio Address This step will change the Destination Address in the base station Radio Modem and allow it to communicate to the Instrument Radio Modem which has the same Destination Address These TrakPro screens are described in more detail in the TrakPro software User s Guide CTU COM4 O x Remote Configuration PC Settings Range Test Terminal Modem Configuration Modem Parameters and Firmware Parameter View Read Wi rite Restore Clear Screen Download new VEISIOFE Show Defaults xH9 009 HOPPING faces gt Always update firmware Modem XSTRESM Function Set Version oo B 5 TR Transmit Error Count see B 1890 SH Serial Number High sone f 9474 SL Serial Number Low sow BJ ARP RSSI Pwd Timer Fy Networking e GP
4. If battery packs are stored off of charge for durations longer than 30 days then longer charge times and shorter run times may result due to degraded battery health Battery pack health will diminish at a much more rapid pace if NOT recharged immediately within one hour maximum after use It is important to remove a battery pack from service if signs of diminished run time or longer charge time are observed These are signs of battery pack aging and poor general battery health To identify unhealthy battery packs it is important to review and adhere to the maintenance recommendations listed within Chapter 4 A battery pack in good health will take near 8 to 9 hours to fully charge A battery pack that provides 30 less product run time than expected is ready to be removed from service If a given battery pack provides a run time of 24 hours or less for the DustTrak monitor and optional Radio Modem or a run time of 17 hours or less for the DustTrak monitor with External Pump the battery pack should be removed from service and properly recycled in accordance with local environmental regulations 60 Chapter 3 Prior to using the Battery Pack for the first time a full recharge is recommended Recharging Battery Pack s immediately after use within one hour maximum is critical to obtaining optimal recharge time battery health and battery life The instrument has been designed to be used with batteries supplied by TSI Do not use a subs
5. Recenving radio modemle must alzo have RR set to a nor zero value Modem Parameters and Firmware Parameter View Versions Read Wi rie Restore Download new ETSIONS FAN GE O OFF cCoM4 3600 O A 1 FLOW NONE H3 009 Werg4265 54 Chapter 2 RT DI2 Configuration Set this to 0 DISABLE CTU COM4 ioj xj Remote Configuration PC Settings Range Test Terminal Modem Configuration Protile Clear Screen Save Always update firmware Show Default Load Modem XSTREAM Function Set Version H9 009 HOPPING 4265 D 0 OT Destination Address B 0 HP Hopping Channel D FFFF ME Address Mask B 0 SY Time before Initialization B 0 AN Delay Slots D FF AR Retries By OFFFF TT Streaming Limit 3932 1D Modem VID By Seral Interfacing Options a D 3 BD Interface Data Rate B 0 AT DI2 Configuration BERS D 0 FL Software Flow Control B 425 FT Flow Control Threshold B 0 CS 002 Configuration D 0 NB Parity B 0 SB Stop Bits B 0 CO 003 configuration B 0 RO Packetization Timeout ce Sleep Low Power E 0 SM Sleep Mode gt Select function for Digital Input 2 ATS CMOD signal pin 5 of OEM AF Module Modem Parameters and Firmware Parameter View Versions Read Wi rie Restore Download new ETSIONS CoM4 3600 o M 1 FLOW NONE H3 009 Werg4265 6 Once all set
6. Weekly or daily if concentrations of over 30 Clean inlet mg cm are measured Internal Battery System Internal Battery Pack 12 VDC 22 Ah Battery Run time DustTrak II DRX with internal pump 34 to 36 hours typical DustTrak II DRX with external pump 21 to 24 hours typical Battery Charge Time 8 to 9 hours at 72 F 22 C New battery deep discharge to 95 charge Dual Battery Wiring Harness setup using two 22 Ah battery packs Run time is typically twice the time quoted for a single battery pack for either internal or external pump configurations T7 Solar Power System Power Requirements Solar System Run time Continuous with adequate sunlight Rated Maximum Cell 80 watts per Cell Power Nominal Voltage 12 Volts Solar System Battery 12 VDC 100 Ah Battery Run time 90 to 120 hours typical full charge to power cutoff when no sunlight for charging Battery Charge Time lt 10 hours at 72 F 22 C New battery deep discharge to 95 charge with adequate sunlight Operating Temperature 32 to 120 F 0 to 50 C Storage Temperature 4 F to 140 F 20 to 60 C Physical Solar Panels Dimensions HWD 2 X 43 x 48 in 5 x 109 x 122 cm Weight 34 Ib 15 3 kg Physical Battery and Case Dimensions HWD 8 5 x 15 3 x 17 in 22 x 39 x 43 cm Weight 85 Ib 38 3 kg Wireless Radio Modem Power Requirements 32 F to 158 F 0 C to 70 C Storage Temperature 4 F to 158 F 20 C
7. C I Do Not Agree 3 Select Agree and click Next ji X CTU olx Select Installation Folder eee Digi The installer will install CTU to the following folder To install in this folder click Nest To install to a different folder enter it below or click Browse Folder C Program Files Digi MaxStream lt sCT LU Browse Disk Cost Install CTU for yourself or for anyone who uses this computer Everyone Just me Cancel lt Back 4 To install in default folder click Next To install in a different folder enter folder path or click Browse click Next 50 Chapter 2 i X CTU g Ioj xj T Confirm Installation ae Dig The installer i ready to install CTU on your computer Click Nest to start the installation Cancel Back l i 5 Confirm installation and click Next to start the installation jie X CTU l ioj x ii Installation Complete P sre Digi amp CTU has been successtully installed Chick Close to exit ance 6 Click Close when installation is finished Setting Up Configure Radio Modem Settings The following Radio Modem settings must be updated from the factory defaults or verified to match the settings outlined below to ensure that TrakPro software and or the DustTrak II DRX monitor communicate properly to the Radio Modems and to improve the robustness of communication over the Radio Modem wireless link These settings must be ide
8. FOR INSTALLATION DISMANTLING OR REINSTALLATION COSTS OR CHARGES No Action regardless of form may be brought against Seller more than 12 months after a cause of action has accrued The goods returned under warranty to Seller s factory shall be at Buyer s risk of loss and will be returned if at all at Seller s risk of loss Buyer and all users are deemed to have accepted this LIMITATION OF WARRANTY AND LIABILITY which contains the complete and exclusive limited warranty of Seller This LIMITATION OF WARRANTY AND LIABILITY may not be amended modified or its terms waived except by writing signed by an Officer of Seller Service Policy Knowing that inoperative or defective instruments are as detrimental to TSI as they are to our customers our service policy is designed to give prompt attention to any problems If any malfunction is discovered please contact your nearest sales office or representative or call TSI s Customer Service department at 800 874 2811 USA or 001 651 490 2811 International or visit www tsi com Trademarks DustTrak and TrakPro are trademarks of TSI Incorporated VELCRO is a registered trademark of Velcro Industries B V Safety Information Chapter 1 Parts Identification and Unpacking Chapter 2 Setting Up Contents SSO E V r tate he teeta ee inde tA citations LADO aea Rep ate ae meres ee ome Dror Uy ie nee eer ee ce war ee eee eee Description of Caution Warning SyMbols ccceecce
9. Laser Safety e The Model 8533 8534 DustTrak DRX monitor is a Class laser based instrument e During normal operation you will not be exposed to laser radiation e Precaution should be taken to avoid exposure to hazardous radiation in the form of intense focused visible light e Exposure to this light may cause blindness Take these precautions e DO NOT remove any parts from the DustTrak DRX monitor unless you are specifically told to do so in this manual e DO NOT remove the housing or covers There are no serviceable components inside the housing The use of controls adjustments or procedures other than those specified in this manual may result in exposure to hazardous optical radiation There are no user serviceable parts inside this instrument The instrument should only be opened by TSI or a TSI approved service technician If the DustTrak monitor is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired When operated according to the manufacturer s instruction this device is a Class laser product as defined by U S Department of Health and Human Services standards under the Radiation Control for Health and Safety Act of 1968 A certification and identification label like the one shown below is affixed to each instrument vi Labels Advisory labels and identification labels are attached to the instrument 1 Serial Number Label bottom 2 L
10. as described in the operator s manual shall be free from defects in workmanship and material for twenty four 24 months or if less the length of time specified in the operator s manual from the date of shipment to the customer This warranty period is inclusive of any statutory warranty This limited warranty is subject to the following exclusions and exceptions a Hot wire or hot film sensors used with research anemometers and certain other components when indicated in specifications are warranted for 90 days from the date of shipment b DustTrak internal pump for Models 8530 and 8533 is warranted for two 2 years or 4000 hours whichever comes first c DustTrak external pump for Models 8530EP and 8533EP is warranted for two 2 years or 8760 hours whichever comes first d DustTrak internal pump for Models 8530 and 8533 is warranted for operation within ambient temperatures between 5 45 C Warranty is void when the internal pump is operating outside of this temperature range e Parts repaired or replaced as a result of repair services are warranted to be free from defects in workmanship and material under normal use for 90 days from the date of shipment f Seller does not provide any warranty on finished goods manufactured by others or on any fuses batteries or other consumable materials Only the original manufacturer s warranty applies g Unless specifically authorized in a separate writing by Seller Seller makes
11. click Continue Anyway Hardware Installation A The software you are installing For this hardware Bi Digi PEG U USE Wireless Module has not passed Windows Logo testing to verify its compatibility with Windows P Tell me why this testing i important Continuing pour installation of this software may impair or destabilize the corect operation of your system either immediately or in the future Microsoft strongly recommends that you stop this installation now and contact the hardware vendor for software that has passed Windows Logo testing Continue Anyway Setting Up 45 4 Click No if prompted to overwrite any newer FTDI files Confirm File Replace Source d sottwaretdivers windows drivers sthdibus sys Target CAM WINDOMS sustem se divers fidibus sys The target file exists and is newer than the source Ovenwite the newer file Ho Mo to All 5 Click Finish when you finish installation Found New Hardware Wizard Completing the Found New Hardware Wizard The wizard has finished installing the software for Digi PEG U USB Wireless Module Chek Finish to close the wizard Eancel 46 Chapter 2 6 After the first round of installation anew Hardware Wizard screen will popup Follow these steps to install the COM port driver Found Sew Hardware Wizard Welcome to the Found New Hardware Wizard This wizard helps you install software for USB Serial P
12. environmental enclosure case Only use the cable internal to the environmental enclosure case The Dual Battery Wiring Harness is water resistant but NOT water proof the cable may fail if subjected to abundant water exposure including submersion in water Zeroing the DustTrak II DRX Aerosol Monitor Always zero the DustTrak Il and DustTrak DRX monitor before beginning a sample See the instructions in the DustTrak Il or DustTrak DRX user manual for more information If possible zero the instrument under stable ambient temperature conditions since variations in temperature will have a small impact upon the DustTrak monitor readings If this is not possible for example 24 hour outdoor sampling with wide temperature swings the instrument should be kept closed inside the Environmental Enclosure The thermal mass of the Enclosure will dampen out the affect of temperature swings radiant heat etc In nearly all cases the temperature impact upon the DustTrak II DRX aerosol monitor reading is very small in comparison to the ambient particle concentration Setting the Flow Rate for the Respirable Aerosol Inlet optional accessory The optional Respirable Aerosol Inlet is designed to operate at a 1 7 L min flow rate to achieve the proper particle cut off size When using a Respirable Aerosol Inlet the flow rate should be verified and or adjusted as described in the DustTrak II or DustTrak DRX user manual to 1 7 L min Operation 63 Lo
13. secure the Battery Pack System in place using the VELCRO straps 22 Chapter 2 4 lf installing an additional Battery Pack for increased run time follow the same process as illustrated in steps 1 through 3 above Simply add a second Battery Pack inside the enclosure using the same process Once installed use the Dual Battery Wiring Harness to connect the two Battery Packs together as shown below in Figure 22 a aun use n A Figure 22 Install the Dual Battery Pack System Setting Up 23 Install External Weatherproof AC Adapter if desired Use the external weatherproof AC DC adapter when dedicated AC power is available for powering the instrument Two 12 VDC output weatherproof AC DC adapters are provided with the 8535 Environmental Enclosure System one rated for 90 to 130 VAC input and one rated for 170 to 250 VAC input Make sure you use the adapter rated for your input AC voltage 1 Remove the external AC adapter mounting screws from the right side of the Enclosure as shown in Figure 23 Figure 23 Remove the Adapter Mounting Screws 2 Attach the AC adapter to the Enclosure as shown in Figure 24 using the existing mounting screws and sealing washers Figure 24 Attach the Adapter to the Enclosure 24 Chapter 2 3 Connect the DC power output cable from the adapter to the Enclosure DC input connector as shown in Figure 25 Install DustTrak Monitor in the Environmental Enclosure The interna
14. 3932 1D Modem VID By Seral Interacting Options E B 2 BD Interface Data Rate B OAT DIZ Configuration By OO FL Software Flow Control 425 FT Flow Control Threshold B 0 CS 002 Configuration By 0 NE Parity Sepeches masimum number of delay slots used for random back off algorithm after transmission Failure Modem Parameters and Firmware Parameter View Versions Read write Restore Download new VEISIONE RANGE 0 MFF SLOTS COM4 S600 8 4 1 FLOW NONE H9 009 Ver42B5 Setting Up 53 FF Retries Set this to FF CTU COM4 ioj xj Remote Configuration PE Settings Range Test Terminal Modem Configuration Profile Clear Screen Save Always update firmware show Defaults Load Modem STREAM Function Set Version xH9 009 HOPPING 4265 gt FS Networking ie E 0 DT Destination Address B 0 HP Hopping Channel D FFFF ME Address Mask D 0 SY Time before Initialization D 0 AN Delay Slots D FFARR Retes B FFFFITT Streaming Limit B 3332110 Modem VID By Seral Interlacing Options P D 3 BD Interface Data Rate B 0AT O12 Configuration D 0 FL Software Flow Control D 425 FT Flow Control Threshold B 0 CS 002 Configuration By O NB Parity B 0 SB Stop Bits B 0 CO 003 configuration B 0 RO Packetization Timeout ey Sleep Low Power Species maximum number of AF Packet attempts
15. DUSTTRAK AEROSOL MONITOR ENVIRONMENTAL ENCLOSURE MODEL 8535 FOR DUSTTRAK Il AND DRX AEROSOL MONITOR MODELS 8530 AND 8533 OPERATION AND MAINTENANCE MANUAL START SEEING THE eee IIS GF REGISTERING TODAY Thank you for your TSI instrument purchase Occasionally TSI releases information on software updates product enhancements and new products By registering your instrument TSI will be able to send this important information to you http register tsi com As part of the registration process you will be asked for your comments on TSI products and services TSI s customer feedback program gives customers like you a way to tell us how we are doing gt UNDERSTANDING ACCELERATED TSI Incorporated Visit our website www tsi com for more information USA Tel 1 800 874 2811 India Tel 91 80 67877200 UK Tel 44 149 4 459200 China Tel 86 10 8251 6588 France Tel 33 491 1187 64 Singapore Tel 656595 6388 Germany Tel 49 241 523030 2012 TSI Incorporated Printed in U S A Copyright TSI Incorporated 2008 2013 All rights reserved Part Number 6002097 Revision F May 2013 Address TSI Incorporated 500 Cardigan Road Shoreview MN 55126 USA Fax No 651 490 3824 LIMITATION OF WARRANTY AND LIABILITY effective January 2012 For country specific terms and conditions outside of the USA please visit www tsi com Seller warrants the goods sold hereunder under normal use and service
16. DustTrak monitor How to Properly Orient the Environmental Enclosure Set up the Environmental Enclosure in a location where it can sample the particles of interest It should be placed out in the open away from obstructions which may affect wind currents For example do not place it at the corner of a building which would cause swirling wind currents and result in poor particle sampling Use the Environmental Enclosure in wind conditions with speeds of 22 mph or less to obtain the most accurate readings An increase in wind speed over 22 mph can decrease the sampling efficiency of the inlet to under the efficiency specified by PM 10 standards If wind gusts of over 22 mph are present the data collected is still valid but be aware that the readings will be slightly lower than the actual mass concentration of aerosol present If the Environmental Enclosure is exposed to direct sunlight causing the temperature inside to approach the operating limit of 50 C the Heat Shield Assembly should be used The Heat Shield Assembly blocks the direct sunlight keeping the temperature inside the Environmental Enclosure cooler than it would otherwise be Orient the Environmental Enclosure with Heat Shield Assembly such that the Heat Shield faces the sun directly when the sun is at its highest point in the sky This will maximize the effectiveness of the Heat Shield 59 Changing and Re charging the Battery Packs If using a DustTrak monitor ch
17. O DT Destination Address fl E 0 HP Hopping Channel a FFFF MK Address Mask ee 0 Sr Time before Initialization w W 0 AN Delay Slots B FF AR Retries vee D O FFFFI TT Streaming Limit n B 3332 1D Modem VIB BS Serial Intertacing Options B 3 6D Interface Data Rate wo B 0AT DIZ Configuration ew B 0FL Software Flow Control se D 425 FT Flow Control Threshold a E 01 CS 002 Configuration oo 0 NB Parity bd Set the address that identifies the destination of the AF packet Only radio moderns having matching addresses can communicate with each other FRAN GE O UFFFF COM4 S600 8 4 1 FLOW NONE H9 009 Ver42B5 Setting up TrakPro Data Analysis Software Information on setting up and using TrakPro software can be found in the DustTrak Il or DustTrak DRX Aerosol Monitor or the TrakPro software User s Guide Setting Up 57 58 This page intentionally left blank Chapter 2 Chapter 3 Operation Overview The DustTrak Environmental Enclosure can be used in conjunction with the DustTrak Il and DustTrak DRX aerosol monitor for many different applications lis primary use is in outdoor applications to give the DustTrak monitor protection from the elements and the ability to sample efficiently in different wind speeds The enclosure and extended life battery may also be advantageous in indoor industrial applications to provide additional security and protection to the
18. Remove the Inlet Transport Plug from the top of the Enclosure at the Inlet Ring 10 Chapter 2 3 Attach the Heat Shield Assembly to the top of the Enclosure ensuring that the sealing washers are in place and tighten the lock washers to secure it in place Figure 5 Figure 5 Attach Heat Shield to the top of the Enclosure 4 Now thread the Inlet Assembly into the Inlet Ring as shown in Figure 6 Figure 6 Thread the Inlet into the Inlet Ring after Heat Shield is Installed Setting Up 14 Install Water Trap Bottle The translucent bottle that attaches to the bottom of the inner inlet is used to collect any water that is drawn into the sampled flow This prevents water from reaching the DustTrak II DRX aerosol monitor and damaging it The bottle is installed on the Environmental Enclosure when it is shipped If the bottle is removed for cleaning follow these precautions when re installing 1 Before screwing the bottle into inner inlet ring be sure that the X ring found in the bottom of the threaded hole is greased This ensures an air tight seal 2 When threading the bottle into the inlet be careful not to damage its threads 3 Make sure the bottle has been securely tightened and that it is in the correct orientation as shown in Figure 7 Figure 7 Install the Water Trap Bottle 12 Chapter 2 Install Sample Inlet Tubing The Sample Inlet Tubing directs the sample aerosol flow from the Sample Inlet to the Dust
19. TO os mg p T E Test Ea d Loop Back n a j rangetest rangetest rangetest rangetest rangetest rangetest rangetest rangetest rangetest Transmit Receive COM4 3600 N 11 FLOW NONE The test command will be looped between the PC Radio Modem and Environmental Enclosure Radio Modem and the signal strength is measured and displayed With this information the user can adjust the Environmental Enclosure location and antenna direction to provide the most reliable communication link Having a clear line of sight between Radio Modems is critical for achieving the best possible signal Any time when performing a Range Test with the RSSI check box enabled the X CTU software updates the RT DI2 Configuration parameter to 1 which can cause DustTrak II DRX monitor or TrakPro software communication issues Make sure that the RT DI2 Configuration is set to O and written to Modem memory prior to connection to a DustTrak II DRX monitor or TrakPro software Operation 67 Communication and Data Acquisition The DustTrak monitor records data in either the manual sampling mode or the programmable modes See the DustTrak II or Dustlrak DRX user manual for more information on setting up the logging modes To download the data attach the supplied USB cable from the USB pass through connector to a computer USB port and use the appropriate commands within the TrakPro software In order to download a data fil
20. Trak II DRX aerosol monitor every day and that they are properly cared for and rotated daily Replacement battery packs may be ordered from TSI See Chapter 1 on Parts Identification for more information If battery packs are stored off of charge for durations longer than 30 days then longer charge times and shorter run times may result due to degraded battery health Battery pack health will diminish at a much more rapid pace if NOT recharged immediately within one hour maximum after use It is important to remove a battery pack from service if signs of diminished run time or longer charge time are observed These are signs of battery pack aging and poor general battery health A battery pack in good health will take near 8 to 9 hours to fully charge A battery pack that provides 30 less product run time than expected is ready to be removed from service If a given battery pack provides a run time of 24 hours or less for the DustTrak monitor and optional Radio Modem or a run time of 17 hours or less for the DustTrak monitor with External Pump the battery pack should be removed from service and properly recycled in accordance with local environmental regulations Battery Pack Health Status Check TSI highly recommends consistently monitoring the health of all battery packs in possession This status check is intended to help with that process and should be performed in addition to the use and handling instructions listed within this m
21. Trak monitor 1 Make sure that the Inlet Fitting is inserted into the Inner Inlet Ring as shown in Figure 8 Attach the Sample Inlet Tubing to the Inlet Fitting The other end of the Sample Inlet Tubing connects directly to the DustTrak monitor Figure 8 Install the Barbed Inlet Fitting and Sample Inlet Tubing Setting Up 13 Install Impactor in the Sample Flow optional accessory Optional Impactors are available as accessories to the DustTrak II DRX aerosol monitor These Impactors can be placed in the Sample Flow in the Environmental Enclosure system as detailed below Refer to the DustTrak II DRX aerosol monitor manual for Impactor usage and maintenance information 1 Remove the Inlet Fitting from the water bottle mount 2 Insert the Impactor in the water bottle mount in its place 3 Then insert the Inlet Fitting in the other end of the Impactor as shown in Figure 9 Figure 9 Install Impactor in the Sample Flow 14 Chapter 2 Install Wireless Radio Modem optional accessory Wireless Radio Modems are available for remote logging and data acquisition These kits include a Radio Modem SMA antenna cable Antenna configuration software and Antenna mount kits for the Enclosure Read the XStream PKG U USB RF User s Guide for the radio modem prior to setup or operation of the radio modem The TSI model 8535 with optional XStream PKG U USB RF wireless radio modem has been tested to be CE compliant
22. ange the battery packs within the Environmental Enclosure at least every 34 hours of use However if using a DustTrak monitor with External Pump change the battery packs within the Environmental Enclosure every 23 hours of use TSI recommends replacing the battery pack s during the daily maintenance check described in the Maintenance Section A voltage cutoff switch will cut the power to the DustTrak II DRX aerosol monitor when the battery voltage reaches 10 5 V This ensures that the battery does not become too deeply discharged to recover and also prevents the DustTrak monitor from operating below its rated voltage input Preventing this condition will prolong the life of the battery If storage is required battery packs should be fully charged prior to storage to prolong the life of the battery and be left off of charge for no longer than 3 months maximum However it is NOT recommended to store battery packs off of charge Battery packs stored off charge may result in shorter than average life Battery packs will age over time per usage and care The battery packs will last 180 to 200 cycles on average One cycle being defined as one battery pack discharge and one recharge process With optimal use and care the life of a battery pack may possibly increase beyond 200 cycles For optimal battery health keep battery packs on charge in a cool dry and well ventilated area while NOT in use and recharge battery packs immediately after use
23. anual This status check is not intended as a replacement for any other use and handling instructions as all instructions are important to follow to maintain battery health and to get the maximum life from battery packs It is important to follow the following process to help to identify a battery pack that is no longer in good health and needs to be recycled 72 Chapter 4 Battery Pack Health Check Procedure 1 e O ot o Ol 10 If the measured voltage is lt 12 9 volts this battery pack is no longer in Check the battery pack visually for any signs of bulging or abnormal appearance Connect the battery to the TSI Battery Charger Part 801803 Plug in power to the charger Keep the battery pack on charge until the charger s Ready LED light is lit green indicating that the battery is now completely charged Disconnect power from the charger Disconnect the battery pack from the charger Let the battery pack rest off of charge for at least one hour Using a DC Volt Meter connect the red positive test lead of the meter to the battery pack output connector at the conductor located closest to the triangle shaped side of the connector Please see the illustration below Connect the black negative test lead of the DC Volt Meter to the battery pack output connector at the bottom conductor as illustrated in the picture below Record the voltage measured by the DC Volt Meter good condition and shoul
24. aser Radiation Label internal 3 Battery label 4 European symbol for non disposable item Item must be recycled DustTRAK DRX Model 8533 SN 8533080401 nen MACKAN CLASS LASER PROD COMPLIES WITH 21 CFR 1040 10 AND 1040 11 prens MIN 80426 C DANGER VISIBLE LASER RADIATION WHEN OPEN AVOID DIRECT EXPOSURE z7 24V 2 5A Made in USA TO BEAM WARNING NO USER SERVICABLE PARTS INSIDE REFER SERVICING TO QUALIFIED PERSONNEL Description of Caution Warning Symbols Appropriate caution warning statements are used throughout the manual and on the instrument that require you to take cautionary measures when working with the instrument Caution Failure to follow the procedures prescribed in this manual might result in irreparable equipment damage Important information about the operation and maintenance of this instrument is included in this manual Warning Warning means that unsafe use of the instrument could result in serious injury to you or cause damage to the instrument Follow the procedures prescribed Caution and Warning Symbols The following symbols may accompany cautions and warnings to indicate the nature and consequences of hazards Warns that the instrument contains a laser and that important information about its safe operation and maintenance is included in the manual Warns that the instrument is susceptible to electro static discharge ESD and ESD protection s
25. ble Strain Relief and Plug Antenna Mount Location USB Pass Through Connection Figure 2 Outside Views of Environmental Enclosure Chapter 1 Unpacking the Model 8535 DustTrak Aerosol Monitor Environmental Enclosure Compare all the components you received with those listed in the table below If any parts are missing contact TSI 1 801567 Environmental Enclosure Omni Direct Inlet with Extended Rain Cap 1 Refer to Sample Inlet 801830 Tubing accessory kit 1 Refer to Inlet Fitting for 801830 Sample Tubing accessory kit 1 Refer to Water Trap 801830 Bottle accessory kit 4 Refer to 801830 accessory kit Unpacking the DustTrak Aerosol Monitor Environmental Enclosure 3 Refer to Internal DC 801830 Power Cable accessory kit 801843 12 VDC Weatherproof Power Adapter 90 to 130 VAC 801842 12 VDC Weatherproof Power Adapter 170 to 250 VAC CE compliant 6002196 Universal AC 6002197 Plug Adapters 6002198 Refer to Transport Inlet 801830 Plug accessory kit Refer to Tripod Mount 801830 Screw Plug accessory kit Refer to Tripod Mount 801830 Screw Plug accessory Wrench kit 4 Chapter 1 Refer to Antenna Cable 801830 Fitting Plug accessory kit 6002097 Model 8535 DustTrak Aerosol Monitor Environmental Enclosure Operation and Maintenance Manual Model 8535 DustTrak Aerosol Monitor Environmental Enclosure Optional Accessories Listed below are optional ac
26. ceeeeeeeeeeeeeeeeeeeaes Caution and Warning Symbols ccccccccssseeeeeeeeeeeeeeeeeseceesesaeeeeeeeeess Reusing ANG Recycling ersinnen aapa a a belied aliols Parts Identification Environmental Enclosure cccecceseeeeceeeeceeeeeeees Unpacking the Model 8535 DustTrak Aerosol Monitor Environmental EncCloSure cc ccceceececeececeececeececeeneceeaeceenecesaeeeeaeees Model 8535 DustTrak Aerosol Monitor Environmental Enclosure Optional ACCESSONMCS vais svsissavcdevaeadessunsuecs tenants E Install the Aerosol or Respirable Aerosol Inlet ccccccecceeeeeeeeeeeeees Install Heat Shield Assembly optional accessory ccceeeeeeeeeeeeees instal Water Trap OWN Ce tes cece cue 3 oe eats eects a REE Install Sample Inlet Tubing ccccseescceccsseeceeeceeeeceseeeeeeseeseseeeeeessaeees Install Impactor in the Sample Flow optional accessory 00008 Install Wireless Radio Modem optional accessory ceeeeeeeeeeeees Install Battery Pack System optional accessory cccceeeseeeeeeeeeeees Install External Weatherproof AC Adapter if desired cccceeeeeees Install DustTrak Monitor in the Environmental Enclosure 004 Connecting Internal USB Cables sssrini o Connecting Sample Tubing ccccccccceeeseeeeeeceeeeeeseeeeeeeeeesseaeaeeeeeeess Supplying Power to the DustTrak II DRX Aerosol Monitor and optional Radio MOdeM
27. cessory items for the Model 8535 DustTrak Aerosol Monitor Environmental Enclosure Contact TSI for purchase info 801808 12 VDC Battery Pack Unpacking the DustTrak Aerosol Monitor Environmental Enclosure 801817 Dual Battery Wiring Harness Optional requires two TSI P N 801808 See Chapter 3 for details 801809 12 VDC Battery Pack Charger 801810 Heat Shield Assembly 801820 922 MHz Radio Modem Kit with antenna mount for enclosure 801821 922 MHz Radio Modem Kit for base station 6 Chapter 1 801825 2 4 GHz Radio Modem Kit with antenna mount for enclosure 801826 2 4 GHz Radio Modem Kit for base station CE Compliant Option 801811 Solar Cell Power System 801506 Respirable Aerosol Inlet 801830 Environmental Enclosure Spare Parts Unpacking the DustTrak Aerosol Monitor Environmental Enclosure 7 This page intentionally left blank Chapter 1 Chapter 2 Setting Up The setup of the Environmental Enclosure is an important part in allowing reliable and accurate sampling of aerosols in a wide range of conditions TSI cannot ensure accurate measurements if any of the components are set up incorrectly Failure to follow these procedures could result in damage to the enclosure or its components Install the Aerosol or Respirable Aerosol Inlet The inlet assembly allows ambient aerosols to be sampled efficiently in a wide range of conditions Proper installation into its sampling position en
28. cket and secure in place with the setscrews at the top of the bracket as shown in Figure 17 Now tighten the strain relief on the antenna cable to provide a waterproof seal cecal Figure 17 Secure Antenna to Bracket Setting Up 19 9 To adjust the position of the antenna mount use the thumbscrews on the base of the bracket as shown in Figure 18 Figure 18 Adjustable Antenna Mount 10 Supply power to the Radio Modem through the DC power jack on the right end of the Radio Modem as shown in Figure 19 ewan angay poant anit aantay OMT WISX me Figure 19 Power Connection to Radio Modem 20 Chapter 2 11 When using a Radio Modem inside the Enclosure always supply power to it through this power connection using the provided internal DC power cable Install Battery Pack System optional accessory An optional 12 VDC Battery Pack provides power to the DustTrak monitor and optional Radio Modem Use only TSI supplied Battery Packs P N 801808 1 VELCRO straps are provided to secure the Battery Pack System to the Enclosure Make sure the VELCRO straps are present in the Enclosure bracket as shown in Figure 20 amp Figure 20 Battery Pack VELCRO Straps Setting Up 21 2 Lift the Battery Pack using the lifting strap and place in the Enclosure bracket as shown in Figure 21 keeping the battery output connector facing away from you Figure 21 Install the Battery Pack System 3 Tightly
29. cking the Environmental Enclosure To avoid theft of the DustTrak II DRX aerosol monitor when left inside the Environmental Enclosure use a padlock to lock the box There are two holes on the front of the box that allow for a standard padlock to be attached A padlock is not supplied with the Model 8535 Checklist for Sampling with the Environmental Enclosure Before beginning a sample check to see that all of the following conditions are satisfied All components are properly installed into the enclosure as described in the Setup section The DustTrak II DRX monitor has been zeroed at the temperature at which it will be sampling if possible The Environmental Enclosure has been put in a place clear of any obstructions that will affect the flow around the enclosure putting it on a tripod is optional Y The Enclosure is not resting directly on the ground no standing water The DustTrak II DRX monitor has been set to the appropriate logging mode The Enclosure is locked shut to prevent theft or vandalism to instrument v Plans have been made to check for maintenance and data collection every 24 hours after initial set up if necessary After the completion of monitoring follow the procedures for transporting the Environmental Enclosure in the Setting Up section of this manual This prevents the instrument from becoming damaged 64 Chapter 3 Radio Modem Range Test Connect a Radio Modem to a USB port on
30. cquisition cccccceeeeeeeeeeeeeeeeeeeeeeeeeeees Chapter 4 Maintenance acscsccceccscensveraceeccssesarstezeceuctaneiexsdececexatavecieetenssaussace 69 Daily Maintenance Checks ccccccscssseeeeeeeeseeeeeseeeeeeeseeaeeeeeeeeesesaaaneess 69 Cleaning the Aerosol Inlet cccccecccccceseceeseeeeeeeeseeeeeeeeeeesssaeaeeeeeeees 69 Cleaning the Respirable Aerosol Inlet ccccccceesssssseeeeeeeeeeeeeeeeeeeees 69 When to Change the Battery cccccccssssseeeceeeeeeeeeeeeeeeeeeesseeeeeeeeeeeeaaas 69 Replacing the Battery Pack cccccsssceccsseeeceeseecceeseeeeeeeeeseeeeeeseneeeens 70 Recharging the Battery Packs ccscccccsseeeeeseeeeeceeeeeeneeeeeeeeeeeesaeeeeens 70 Battery Pack WMG aac cc ccnceine dccndeandeuansndcuciiacdcuswaeanenah Geendeestoasceessendoupned eae 72 Emptying the Water Trap ccccsssccccsseeeeseseeecaeeeeeseaseeeeeeeeeseeeeesaeeeeeas 74 Storage PreCautiONS cccccccccecccseseeeeeceeeeeeeeeeeeceeeesseeeeeeeeeeesesaeeseeeeeees 74 Chapter 5 Troubleshooting the Environmental Enclosure 75 Appendix A SPCCINCANONS ssc cssesicsccsceeiececccesscnccassesecccbssansccedeseandecsunresnecceeus 77 Environment Enelosure sci cuicccs ctencccessececdteadecessicesnactendccanebeaeacbendeiesebeds 77 SOlal POWGI SV STEM eesi E EE 78 Wireless Radio Modem c sescccccceeeeeeeeeeeeeeeeeueeceeeseaeeeeeseaeeeeeesaaees 78 J Safety I
31. d NOT be charged Remove this battery from service and recycle the battery according to local state or federal regulations However if the measured voltage is 213 volts this battery is in good operating condition and is able to be charged unattended using the new TSI Battery Charger Part 801818 or 801809 Maintenance 13 Emptying the Water Trap If any water or moisture has accumulated in the water trap be sure to unscrew the water trap from the internal inlet and empty it Take care when removing and reinstalling the bottle to prevent damage to the threads The bottle must be securely hand tightened to seal against the O ring to prevent leaking Make sure the tightly secured bottle is oriented in the position shown in Figure 7 Storage Precautions This instrument must be stored in a location where the temperature remains between 20 and 60 C 4 and 140 F 74 Chapter 4 Chapter 5 Troubleshooting the Environmental Enclosure The table below lists the symptoms possible causes and recommended solutions for common problems encountered with the DustTrak IIl DRX Aerosol Monitor Environmental Enclosure DustTrak monitor does not turn on Readings are unusually low Uncharged Battery Pack Battery Pack not plugged into DustTrak monitor Bad Battery Pack no longer able to be recharged Zero was not checked on DustTrak monitor Plugged external inlet Sampling in wind speeds over 22 mph Enc
32. e the DustTrak II monitor cannot be in a sampling mode To download a file under normal data logging operations do the following 1 Open the Environmental Enclosure Discontinue sampling 3 Attach the USB cable from the DustTrak monitor to a notebook computer 4 Download the data file using TrakPro software Details for Wireless Radio Modem communications using TrakPro software can be found in the TrakPro Software User s Guide 68 Chapter 3 Chapter 4 Maintenance Daily Maintenance Checks Check the DustTrak II DRX aerosol monitor a minimum of once a day to change the battery pack s and make sure that the instrument is operating properly A visual inspection of the instrument and case can ensure that the water trap is empty the sampling inlet is unobstructed and the tubing is not kinked Cleaning the Aerosol Inlet Under normal operating conditions the external aerosol inlet will remain clean and unobstructed Under very dirty conditions however the inlet may become obstructed with vegetative debris or insects To ensure the inside of the aerosol inlet is clean periodically blow compressed air through the bottom of the inlet Do not disassemble the Environmental Enclosure aerosol inlet for any reason It is not designed for field service and reassembly Cleaning the Respirable Aerosol Inlet Follow the same procedure found in the DustTrak II or DustTrak DRX Aerosol Monitor user manual Wh
33. elow and secure it with Velcro tape around it Figure 11 Place the External Pump in its bracket and secure using the Velcro tape 16 Chapter 2 Remove the Radio Modem from its packaging and attach the provided SMA antenna cable to the Radio Modem Pass the unconnected end of the antenna cable through to the outside of the Enclosure Then attach the Antenna to the unconnected end of the cable as shown in Figure 12 Figure 12 Attach Antenna and Cable to Radio Modem 4 Orient the Radio Modem as shown in Figure 13 antenna connector on the left USB and power connections on the right and attach to the bracket using the four 4 40 x 1 4 saa SCrews x z Sate g r Ee me aan 7 n TNN HRA pi S Py r Figure 13 Attach Radio Modem to Bracket Setting Up 17 5 Before attaching the Antenna Mounting Bracket to the side of the Enclosure make sure that the sealing O ring is in place as shown in Figure 14 Figure 14 Antenna Mounting Bracket O Ring 6 Remove the two screws used to secure the antenna as shown below K d rf 4 wed q 7 i H gt Mta s i rt vs X v a N ER r 5 T a ae a i o 4 h d 7 i ae Figure 15 Remove Two Screws to Secure Antenna 18 Chapter 2 7 Now install the Antenna Mounting Bracket to the outside of the Enclosure B as shown in Figure 16 Figure 16 Attach Antenna Mounting Bracket to Enclosure 8 Slide the Antenna up through the bra
34. en to Change the Battery Single battery packs are designed to provide power to the DustTrak II DRX monitor and optional Radio Modem for a minimum of 34 hours even under cold ambient conditions However if using the DustTrak II DRX monitor with External pump and optional Radio Modem single battery packs will provide power for a minimum of 23 hours If using the Dual Battery Wiring Harness two battery packs will provide power to the DustTrak II DRX monitor and optional Radio Modem for roughly 65 hours or two battery packs will provide power to the DustTrak II DRX monitor with External Pump and optional Radio Modem for at least 42 hours To ensure uninterrupted operation the packs should be replaced daily or within the time period listed above If a battery pack has been forgotten and is left connected to a running DustTrak monitor the extended life battery will automatically quit delivering power to the DustTrak monitor after its voltage drops below 10 5 V This cutoff provides protection to the battery pack which will extend the lifetime of the pack 69 If charged batteries are present inside the DustTrak II DRX battery compartment power is automatically switched over and powers the DustTrak monitor or DustTrak monitor with External Pump with no loss of data However during this period Radio Modem communications may NOT work effectively The logged data will not be lost even if both battery packs lose power Replacin
35. f connections to the power cable as shown in Figure 42 Figure 42 Secure Terminal Block and Tighten Strain Relief 38 Chapter 2 5 Next attach the sealing strip to the inside of the junction box cover as shown in Figure 43 Figure 43 Apply Sealing Strip to Junction Box Cover Setting Up 39 6 Then attach the cover to the junction box using the supplied screws as shown in Figure 44 Figure 44 Attach Junction Box Cover 7 Now attach the two Solar Cells to the adjustable angle Mounting Frame using the supplied bolts as shown in Figure 45 rely P a gt T Jee Figure 45 Assemble the Solar Cells on the Mounting Frame 40 Chapter 2 8 The support bar may also be attached to each side of the Mounting Frame as shown in Figure 46 Figure 46 Assemble the Support Bar to the Mounting Frame For best results mount the Solar Cells at an angle directly pointed at the path of the sun allowing the maximum power to be collected by the Solar Cells To secure the Mounting Frame to the ground use the bolt locations at the end of each frame arm or add sandbags or other weights to the support bar Setting Up 41 9 Connect the Solar Cell cables to the Solar Battery Enclosure box as shown in Figure 47 The Green LED on the Solar Charge Controller will illuminate when sunlight power is available and the Solar Battery is charging Do not connect the Solar Cells directly to the 8535 Enviro
36. g the Battery Pack 1 When changing the battery pack you do not have to interrupt the sampling process as long as fresh batteries are installed in the DustTrak II DRX aerosol monitor s battery compartment Replace discharged battery packs with the newly charged packs taking care to secure the fully charged battery with the VELCRO straps If using the Dual Battery Wiring Harness P N 801817 be sure to disconnect both batteries from the cable before removing either battery from the enclosure always replace both battery packs with two fully charged battery packs When closing the case make sure that the tubing does not become kinked and all wiring is clear from obstruction Pull the tubing forward while closing the case to prevent any kinked tubing from occurring To prevent long term damage and loss of capacity recharge the battery pack s as soon as possible or within one hour maximum after the battery pack is removed Recharging the Battery Packs 1 70 Disconnect the battery pack from the DustTrak II DRX aerosol monitor and remove it from the Environmental Enclosure Take it to a protected area where it can be charged undisturbed for 8 to 9 hours Before charging any battery pack please completely read the Battery Charger Owner s Manual that was provided along with your charger Do NOT attempt to charge Battery Packs using the Dual Battery Wiring Harness P N 801817 The Dual Battery Wiring Harness is designed
37. he top of the battery The WHITE wire should be connected to the battery negative terminal Setting Up 35 CALL 800 554 2243 TO RECYCLE OR REORDER Figure 39 Install the Solar Battery and Connect to Controller 2 The next step is to attach the provided power cables with waterproof connectors to each Solar Cell Remove the Solar Cell from its packaging and access the junction box on the end of the panel Remove the screws and sealing strip from inside the box and set aside Remove the center of one of the access holes which is labeled 72 Pass the power cable through that access hole while attaching the individual pieces of the cable strain relief as shown in Figure 40 Figure 40 Strain Relief and Power Cable through Access Hole 36 Chapter 2 3 Next attach the power cable to the Solar Cell screw terminals as shown in Figure 41 Make sure the wires are connected as shown below Connecting the wires incorrectly can cause severe damage to the Solar Power System Refer to the Solar Cell manufacturer s specification sheet for additional details BLACK power cable wire connected to RED Solar Term This is the POSITIVE connection WHITE power cable wire connected to GREY Solar Term This is the NEGATIVE connection Figure 41 Power Cable Connection to Solar Cell Terminals Setting Up 37 4 With the wires tightened secure the terminal block in its retaining clips and tighten the strain relie
38. hould be followed to avoid damage Indicates the connector is connected to earth ground and cabinet ground Reusing and Recycling As part of TSI Incorporated s effort to have a minimal negative impact on the communities in which its products are manufactured and used Do not dispose of used batteries in the trash Follow local environmental requirements for battery recycling If instrument becomes obsolete return to TSI for disassembly and recycling viii Chapter 1 Parts Identification and Unpacking Carefully unpack the Model 8535 DustTrak Aerosol Monitor Environmental Enclosure from the shipping container Use the tables and illustrations below to make certain that there are no missing components Contact TSI immediately if anything is missing or damaged Parts Identification Environmental Enclosure Identify the parts of the Model 8535 DustTrak Aerosol Monitor Environmental Enclosure Figure 1 and Figure 2 Please become familiar with these components before proceeding Ite i al a Cat Water Trap Inlet Bottle Fitting DC Power Cable Tripod DustTrak 4 Mount Battery ik Screw Plug Bracket DustTrak VELCRO Battery Strap VELCRO Strap Figure 1 Inside View of Environmental Enclosure Inlet Assembly Inlet Ring sampling DC Power y lt gt Connector Heat Shield Mount Location AC Adapter Mount Location Antenna Ca
39. if a battery pack is already charged the charging process will take a minimum of one hour Do NOT stop charging a battery before it is completely charged Battery packs should be completely charged before using Once the battery pack is completely charged the yellow CHARGE LED light will turn off and then the READY LED will light green to indicate that the battery pack is ready for use The battery is fully charged at this point The charger can remain connected in this state indefinitely it will continue to float charge the battery at a very low level with no risk of overcharging the battery Leaving the battery pack connected while not in use is highly recommended and doing so will maintain the battery at a fully charged state and support optimum battery pack health while it is not in use 6 ALWAYS DISCONNECT THE CHARGER FROM THE AC POWER SUPPLY REMOVE AC PLUG FROM WALL SOCKET BEFORE REMOVING THE BATTERY PACK FROM THE CHARGER AFTER CHARGING HAS COMPLETED This will prevent the possibility of arcing during the battery disconnect process 7 The charger is equipped with a time out feature The time out feature is designed to prevent over charging aging battery packs or battery packs having poor health due to abuse The time out feature may also protect against charger faults The time out feature does NOT trigger during normal operation of charging healthy battery packs This feature is triggered if a battery pack doe
40. isk of overcharging the battery Leaving the battery pack connected to the charger while not in use is highly recommended and doing so will maintain the battery at a fully charged state and support optimum battery pack health while it is not in use ALWAYS DISCONNECT THE CHARGER FROM THE AC POWER SUPPLY REMOVE AC PLUG FROM WALL SOCKET BEFORE REMOVING THE BATTERY PACK FROM THE CHARGER AFTER CHARGING HAS COMPLETED This will prevent the possibility of arcing during the battery disconnect process The charger is equipped with a time out feature The time out feature is designed to prevent over charging aging battery packs or battery packs having poor health due to abuse The time out feature may also protect against charger faults The time out feature does NOT trigger during normal operation of charging healthy battery packs This feature is triggered if a battery pack does not reach the correct state of charge within a defined time period When the time out feature is triggered the charger will simply shut down charging the battery and is indicated by a continuous flashing of the green READY LED In the event that the time out feature is triggered remove the battery pack from service immediately and recycle the battery pack appropriately When a time out event occurs the charger must be reset before being used again To reset the charger simply disconnect the battery from the charger or disconnect the AC plug from the charger mo
41. l bracket of the Environmental Enclosure is designed to hold the DustTrak monitor securely in place using the provided VELCRO straps 1 VELCRO straps are provided to secure the DustTrak to the Enclosure Make sure the VELCRO straps are present in the Enclosure bracket as shown in Figure 26 T y e fe a A ani Le Pa j Piba 3 p i 7 e W i gt 6 p r Figure 26 DustTrak Aerosol Monitor VELCRO Straps Setting Up 25 2 Install the DustTrak monitor into the bracket as shown in Figure 27 and id secure in place with the VELCRO straps Figure 27 Install DustTrak Monitor in the Bracket Connecting Internal USB Cables Two USB A B cable connections to the DustTrak monitor are required depending on your intended usage The first is a connection from the DustTrak monitor to the optional Radio Modem the second is a connection from the DustTrak monitor to the external USB pass through connector 1 If using Model 8530 EP or 8533 EP with external pump make sure you install the exhaust adapter on the exhaust of the DustTrak monitor as shown below 4 Pee ct ee fr eRe ae win a AON E hae Eas Be me Se i EAR Oe ae DARE Pet ix ny OSE ps Ae es Fe fet ao mel eee bie 7A Soe He Sgt Oe ee es Figure 28 Install Exhaust apie 26 Chapter 2 2 Connect the DustTrak External Pump Power Cable Part 801797 to the DustTrak and the pump as shown below in Figure 29 and Figure 30 ad
42. losure located near an object that obstructs the flow Leak in the inlet Make sure Battery Pack is fully charged Plug battery power plug into the power jack in DustTrak monitor Replace with new Battery Pack Re zero DustTrak monitor at desired sampling conditions Remove inlet from the Enclosure blow out debris with compressed air Rinse with clean air if needed DO NOT DISASSEMBLE COVER ON INLET ASSEMBLY Take off water trap bottle and clean all exposed surfaces DustTrak monitor will under sample slightly in high wind speeds No correction possible Move the Environmental Enclosure into a more open area Make sure the upper inlet assembly and the water trap are screwed in tightly Make sure tubing is secured on the enclosure barb and the DustTrak monitor Make sure inlet assembly O ring is in place Re grease the O rings sealing the inlet assembly and the water trap bottle 75 76 This page intentionally left blank Chapter 5 Appendix A Specifications Specifications are subject to change without notice Environment Enclosure Sampling Conditions Sensor Type O to 22 mph 0 to 36 kph Operating Temperature 32 to 120 F 0 to 50 C Storage Temperature 4 to 140 F 20 to 60 C Physical External dimensions 8 1 x 16 9 x 20 6 in 21 x 43 x 52 cm HWD Weight with Internal 38 Ib 17 kg Battery System and DustTrak Maintenance Requirement Maintenance Check
43. mentarily then reconnect the charger to AC power If the time out feature should trigger multiple times on different battery packs contact TSI Incorporated for assistance Chapter 3 Using the Dual Battery Wiring Harness The Dual Battery Wiring Harness P N 801817 is a product option used to connect two battery packs together to provide roughly twice the run time provided with a single battery pack You can expect at least 42 hours run time if powering a TSI P N 8530EP 8533EP and 68 hours run time if powering a TSI P N 8530 8531 8533 this includes operation of the wireless radio modem option To use the Dual Battery Wiring Harness simply connect two battery packs to the Dual Battery Wiring Harness at the male connectors and then connect the female connector to the Internal DC Power Cable connector Once the cable is connected power will be delivered to the DustTrak Aerosol Monitor and optional radio modem in manner which supports even power distribution The Dual Battery Wiring Harness is NOT intended for use to charge battery packs The cable is designed specifically to prevent the use of the cable to charge battery packs through the cable interface Be careful to NOT put unnecessary strain on the cable or connectors Only connect the Dual Battery Wiring Harness after installing battery packs into the environmental enclosure case Moreover be sure to disconnect the Dual Battery Wiring Harness prior to removing battery packs from the
44. n Software 1 Insert the Radio Modem CD into your CD ROM the Digi X CTU software startup screen will come up automatically click Install X CTU software button on the startup screen ig X CTU J lo x Welcome to the CTU Setup Wizard E ATREA Dig The installer will guide you through the steps required to install CTU on your computer WARNING This computer program i protected by copyright law and international treaties Unauthorized duplication or distribution of this program or any portion of it may result in severe civil or criminal penalties and will be prosecuted to the maximum extent possible under the law Cancel 2 Click Next on the popup screen Setting Up 49 x License Agreement m oe Dig Please take a moment to read the license agreement now IF you accept the terms below click I Agee then Mest Otherwise click Cancel 1i USE AND COPIES You may install and use an unlimited number of copies of this Software Software refers to all the program files and documentation and you may also make unlimited copies of the software and give them away as long as you meet the following requirernents Al The Software is not modified in any way B Any copies are provided with all the necessary fincluded filles and documentation 2 RESTRICTIONS You agree not to sell rent or lease the Software You also agree not to modify reverse engineer decompile or disassemble the Sothware
45. nd optional Radio Modem See Setting up Solar Cell Power System section of this document for additional details on the Solar Cell Power System setup Prior to using the Solar Cell Power System for the first time a full recharge of the Solar Battery is recommended 32 Chapter 2 Mounting the Environmental Enclosure to a Surveyor Tripod The Environmental Enclosure may be mounted to a standard surveyor tripod equipped with a 11 threaded stud Mounting the Enclosure on a tripod is useful when doing outdoor site monitoring Figure 37 shows the Environmental Enclosure mounted on a surveyor tripod Use the supplied tripod screw plug wrench to remove the plug then attach the Enclosure to the tripod d Ag A nn y wana F TUL TEE X ii Do not place the Environmental Enclosure in direct contact with the ground The bottom of the Environmental Enclosure contains an exhaust port that may allow water to enter the enclosure resulting in damage to the DustTrak Il and DRX aerosol monitors Setting Up 33 Transporting the Environmental Enclosure When transporting the Environmental Enclosure it is important to store its components correctly To ensure that no damage is done to the enclosure or its components during transportation the following steps should be taken The Environmental Enclosure is designed to protect equipment during stationary sampling only Do not transport or ship equipment inside the Environmental Encl
46. nformation The DustTrak II DRX aerosol monitor is not rated for intrinsic safety The DustTrak monitor with the Environmental Enclosure must never be operated under conditions where there is a risk of fire or explosion Use of components other than those specified by TSI may impair the safety features provided by the equipment The instrument has been design to be used with batteries supplied by TSI Do not use a substitute The TSI charger P N 801809 has been designed to be used with the battery packs supplied by TSI Do not use a substitute charger to charge TSI battery packs Old batteries must be properly recycled in accordance with the local environmental regulations Do not use non rechargeable batteries in this instrument Fire explosions or other hazards may result The enclosure is designed to be water resistant to rain or spray It is not designed to be waterproof when immersed Setting it in a pool of water will result in flooding the inner compartment with water This will severely damage both your DustTrak II DRX aerosol monitor and battery pack Do NOT set the Environmental Enclosure in water The enclosure has no IP rating or NEMA rating for dust or water ingress Prior to using the Battery Pack for the first time a full recharge is recommended Recharging Battery Pack s immediately after use within one hour maximum is critical to obtaining optimal recharge time battery health and battery life
47. nmental Enclosure as this may result in damage to the DustTrak Aerosol Monitor The Solar Cells must be connected to the Solar Battery Enclosure Box so they can be regulated by the Solar Charge Controller Prior to using the Solar Cell Power System for the first time a full recharge of the Solar Battery is recommended Simply allow the Solar Battery to charge for a day with sunlight power from the connected Solar Cells Figure 47 Connect Solar Cells to Battery Enclosure Box 42 Chapter 2 10 Now connect the Solar Battery Enclosure to the 8535 Environmental Enclosure using the provided outdoor DC power cable with weatherproof connectors as shown in Figure 48 DC power is now available at the Environmental Enclosure and the internal DC power split cable is used to power the DustTrak monitor and the optional Radio Modem The Solar Charge Controller has built in low voltage cutout protection for the Solar Battery If extended non sunlight conditions occur causing the Solar Battery to become deeply discharged the Solar Charge Controller temporarily cuts off output power The Red LED on the Solar Charge Controller will illuminate when this condition occurs Once sunlight returns and the Solar Battery has been recharged to an appropriate level the Red LED will turn off and the Solar Charge Controller will re enable the power output Figure 48 Connect Power from the Solar Cell Power System to the Environmental Enclosure Setting U
48. no warranty with respect to and shall have no liability in connection with goods which are incorporated into other products or equipment or which are modified by any person other than Seller The foregoing is IN LIEU OF all other warranties and is subject to the LIMITATIONS stated herein NO OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR PARTICULAR PURPOSE OR MERCHANTABILITY IS MADE WITH RESPECT TO SELLER S BREACH OF THE IMPLIED WARRANTY AGAINST INFRINGEMENT SAID WARRANTY IS LIMITED TO CLAIMS OF DIRECT INFRINGEMENT AND EXCLUDES CLAIMS OF CONTRIBUTORY OR INDUCED INFRINGEMENTS BUYER S EXCLUSIVE REMEDY SHALL BE THE RETURN OF THE PURCHASE PRICE DISCOUNTED FOR REASONABLE WEAR AND TEAR OR AT SELLER S OPTION REPLACEMENT OF THE GOODS WITH NON INFRINGING GOODS TO THE EXTENT PERMITTED BY LAW THE EXCLUSIVE REMEDY OF THE USER OR BUYER AND THE LIMIT OF SELLER S LIABILITY FOR ANY AND ALL LOSSES INJURIES OR DAMAGES CONCERNING THE GOODS INCLUDING CLAIMS BASED ON CONTRACT NEGLIGENCE TORT STRICT LIABILITY OR OTHERWISE SHALL BE THE RETURN OF GOODS TO SELLER AND THE REFUND OF THE PURCHASE PRICE OR AT THE OPTION OF SELLER THE REPAIR OR REPLACEMENT OF THE GOODS IN THE CASE OF SOFTWARE SELLER WILL REPAIR OR REPLACE DEFECTIVE SOFTWARE OR IF UNABLE TO DO SO WILL REFUND THE PURCHASE PRICE OF THE SOFTWARE IN NO EVENT SHALL SELLER BE LIABLE FOR LOST PROFITS OR ANY SPECIAL CONSEQUENTIAL OR INCIDENTAL DAMAGES SELLER SHALL NOT BE RESPONSIBLE
49. ntical in all Radio Modems in the wireless link so make sure to update both the remote and base station Radio Modems with these settings prior to connecting to a DustTrak Il DRX monitor or TrakPro software 1 Connect the Radio Modem to the USB port of a PC 2 Runthe X CTU software and select the COM port for the Radio that is connected Click Modem Configuration tab 4 Click Read to display the current settings stored in the Modem Update each of the following Radio Modem settings by clicking on the setting and making an entry in the box provided or selecting the proper setting from the drop down list Changing settings other than those listed below may result in loss of communication Leave all other Radio Modem settings at their default values during the configuration process 52 Chapter 2 RN Delay Slots Set this to 0 CTU COM4 ioj x Remote Configuration PL Settings Range Test Terminal Modem Configuration Protile Clear Screen Save Always update firmware show Defaults Load Modem STREAM Function Set Version xH9 009 HOPPING 5 B 5 TA Transmit Error Count B 1890 SH Serial Number High 9474 SL Serial Number Low 4 RP RSSI Pwt Timer By Networking ie D 0 DT Destination Address B 0 HP Hopping Channel By FFFF ME Address Mask BF 0 S Time before Initialization GB 0 AN Delay Slots hi D FF AR Retries B OFFFF TT Streaming Limit
50. ol from the external inlet to the DustTrak II DRX aerosol monitor inlet Before attempting to sample make sure that this tubing is securely fastened to the barbs from both of the inlets When closing the enclosure make sure that this tube does not get kinked as shown in Figure 35 AN apupa TUNING atatinaiy agoni T Du mat ah raapt enr hlp apupa 3 LAR Figure 35 Connect Sample Tubing Supplying Power to the DustTrak II DRX Aerosol Monitor and optional Radio Modem The DustTrak II DRX Aerosol Monitor and optional Radio Modem may be powered in one of three ways when used with the Model 8535 Environmental Enclosure 1 Use external weatherproof AC adapter when AC power is desired 2 Use the optional Battery Pack s Single or Dual 3 Use the optional Solar Cell Power System 30 Chapter 2 4 The internal DC power split cable is used to connect power from any of the above mentioned sources to the DustTrak monitor and Radio Modem Simply connect the 3 pin connector end of the cable to either the Battery Pack output or to the Enclosure DC connector The other end of the cable has two DC power plugs one which only fits the DustTrak power jack and another which only fits the Radio Modem see Figure 36 E Figure 36 Internal DC Power Connections Using the External Weatherproof AC Adapter Make sure that the external weatherproof AC adapter is securely mounted to the outside of the Enclosure and that its DC o
51. only to CLASS A equipment and as such is only intended for use in an industrial environment Any operation of this equipment in other environments may result in difficulties in ensuring electromagnetic compatibility due to conducted as well as radiated disturbances The TSI model 8535 with optional XStream PKG U USB RF wireless radio modem was tested to comply with part 15 of FCC rules using the antenna provided with the radio modem shipped from TSI Incorporated Use only the antenna included with TSI part numbers 801820 801821 801825 and 801826 for radio communication This equipment is approved only for mobile and base station transmitting devices separation distances of 20 centimeters or more for the antenna provided with the radio modem should be maintained between the antenna of this radio modem and nearby persons during operation To ensure FCC RF Exposure compliance operation at distances closer than this is not recommended Data logging and data acquisition procedures for the Environmental Sampling Platform using the Wireless Radio Modems are located in the TrakPro software User s Guide Setting Up 15 1 Loosen the strain relief on the outer left side of the Enclosure and remove the antenna cable fitting plug as shown in Figure 10 Figure 10 Remove the Antenna Cable Fitting Plug 2 If installing a DustTrak 8530 EP or 8533 EP monitor with the external pump place the external pump on its bracket as shown b
52. ort fe IF your hardware came with an installation CD lt o floppy disk insert it now What do you want the wizard to do Install from a list or specific location Advanced Click Next to continue Back Le Cancel Hardware Installation AN The software you are installing for this hardware f Digi PKG U Serial Port Adapter has not passed Windows Logo testing to verity t compatibility with Windows F Lell me why this testing is important Continuing your installation of this software may impair or destabilize the corect operation of your system either immediately or in the future Microsoft strongly recommends that you stop this installation now and contact the hardware vendor for software that has passed Windows Logo testing Continue Anyway 7 Click Next and Continue Anyway to continue Setting Up Confirm File Replace Source d sothware divers windows diryvers ftserure dll Target CAMWINDOMS sustem se sitseri2 dll The target file exists and is newer than the source Ovenwnite the newer file C ea 8 Click No if prompted to overwrite any newer FTDI files Found Mew Hardware Wizard Completing the Found New Hardware Wizard The wizard has finished installing the software for F Digi PEG U Serial Port Adapter Click Finish to close the wizard Eancel 9 Click Finish after the serial port adapter has installed 48 Chapter 2 Setup Radio Modem Configuratio
53. osure 1 Unscrew the aerosol inlet from the top of the case and install it into the inlet mounting bracket inside the lid of the enclosure 2 Insert the Inlet Transport Plug into the opening in the inlet ring in the top of the box Empty any water from the water trap 4 Remove DustTrak II DRX aerosol monitor and battery pack If mounted on a tripod take the enclosure off the tripod and screw in the tripod mount plug 34 Chapter 2 Setting up the Solar Cell Power System optional accessory The full Solar Cell Power System is shown in Figure 38 The following section details the setup of this system Make all Solar Cell Power System electrical connections in the order outlined below Damage to the system can occur if connections are not made in this order Figure 38 Solar Cell Power System 1 Remove the Solar Battery from its packaging and place it in the Solar Battery Enclosure box Make sure that the battery positive terminal is on the left the positive terminal is noted on the battery with a RED marking Remove the battery terminals using an adjustable wrench and connect the ring terminal ended wires from the solar charge controller to the battery terminals see Figure 39 There are two wires coming from the charge controller one is BLACK and is labeled the other is WHITE and is labeled The BLACK wire should be connected to the battery positive terminal which has a red marking on t
54. p 43 Setup Radio Modems optional accessory Wireless Radio Modems are available for remote logging and data acquisition One Radio Modem is connected to the DustTrak monitor in the Environmental Enclosure Instrument Radio Modem and the other is connected to the user s computer Base Station Radio Modem Follow these software installation steps for each radio modem 1 Insert the Radio Modem CD into your CD ROM Connect the Radio Modem to your PC through a USB cable Found Sew Hardware Wizard Welcome to the Found New Hardware Wizard This wizard helps vou install software for 24 O03PKC U If pour hardware came with an installation CD lt a o floppy disk insert it now What do you want the wizard to do Install from a list or specific location Advanced Click Next to continue Back i Cancel 2 Click Next on the popup screen 44 Chapter 2 Found New Hardware Wizard Please select the best match for your hardware from the list below ES Digi PEG U USB Wireless Module Description Version Manufacturer Location Digi PEG U USE Wireless Module 1 0 2734 0 d software vdriv Digi PEG L USB Wireless Module 1 0 2134 0 FTDI d software sdriv This driver is not digitally signed Tell me why driver signing is important lt Back i Cancel 3 Select the first device and click Next when prompted When Windows prompts for driver installation
55. s not reach the correct state of charge within a defined time period When the time out feature is triggered the charger will simply shut down charging the battery and is indicated by a continuous flashing of the green READY LED In the event that the time out feature is triggered remove the battery pack from service immediately and recycle the battery pack appropriately When a time out event occurs the charger must be reset Maintenance 71 before being used again To reset the charger simply disconnect the battery from the charger or disconnect the AC plug from the charger momentarily then reconnect the charger to AC power If the time out feature should trigger multiple times on different battery packs contact TSI Incorporated for assistance Do Not Store A Battery Pack That Has Not Been Fully Charged Storing a discharged battery for any length of time will negatively affect the battery life Battery Pack Life Battery packs will age over time per usage and care The battery packs will last 180 to 200 cycles on average One cycle being defined as one battery pack discharge and one recharge process With optimal use and care the life of a battery pack may possibly be increased beyond 200 cycles To obtain optimal battery health keep battery packs on charge in a cool dry and well ventilated area while NOT in use and recharge battery packs immediately after use This assumes that the batteries are being used to run a Dust
56. sures that the DustTrak II DRX aerosol monitor measures an accurate ambient aerosol mass concentration Follow these instructions to install either of the aerosol inlets 1 Remove the Inlet Transport Plug from bubble pack Always hold the inlet assembly by the knurled portion of the tube Do not twist on the inlet assembly cap 2 Thread the inlet assembly into upper inlet ring found on the top of the Environmental Enclosure see Figure 3 Figure 3 Thread the Inlet into the Inlet Ring Make sure that a thin film of vacuum grease is coating both O rings on the inlet tube to ensure a good seal before installing it Do not use the Respirable Aerosol Inlet in the rain As it will aspirate rainwater into the cyclone body If a Heat Shield is used you need to install the inlet after you install the Heat Shield see Figure 6 Install Heat Shield Assembly optional accessory The optional Heat Shield Assembly is designed to protect the DustTrak monitor from excessive heating inside the Environmental Enclosure due to direct sunlight Be sure to remove the Inlet Transport Plug from the top of the Enclosure prior to attaching the Heat Shield Assembly 1 Remove the 4 waterproof bolt assemblies from the Heat Shield mount locations Figure 4 Save these nuts and bolts for future usage when the Heat Shield is not used O M Mop aans A a Figure 4 Remove Waterproof Bolt Assemblies from Heat Shield Mount Locations 2
57. tely after each use see Maintenance section for further information Make sure that fully charged internal batteries are installed correctly within the DustTrak monitor to make it possible to continue sampling when swapping out one external Battery Pack with a charged Battery Pack Connect the one end of the DC power split cable to the battery pack output and the other end to the DustTrak monitor and optional Radio Modem If using the optional Dual Battery Wiring Harness simply connect each battery pack output to either male plug connector available then connect the female connector to one end of the DC power split cable Now connect the other end of the DC power split cable to the DustTrak monitor and optional Radio Modem Prior to using the Battery Pack for the first time a full recharge is recommended Recharging Battery Pack s immediately after use within one hour maximum is critical to obtaining optimal recharge time battery health and battery life Use of components other than those specified by TSI may impair the safety features provided by the equipment Using the Solar Cell Power System optional accessory The DC power output of the Solar Cell Power System connects to the DC input connector on the right side of the Enclosure Internal power connections are made on the inside of the Enclosure at the 3 pin connector interface and the internal DC power split cable is used to route that power to the DustTrak monitor a
58. tings have been updated click Write so the new settings are saved to the Radio Modem Setting Up 55 Configure Radio Modem Address if necessary In order for Radio Modems to communicate to each other they must have matching Destination Addresses For a simple point to point configuration where there is one Radio Modem at the base station and one at the instrument site the default Destination Address value in the Modem allows communication automatically The Radio Modems have a default address of O from the factory Verify that the addresses match prior to deployment and usage In a point to multipoint setup where multiple remote Radios are to be accessed by a single base station Radio each remote must have a unique Destination Address setting To communicate to one of the remotes the base station Radio address is changed to match the remote Radio address of interest This switching can easily be done using TrakPro as described in the TrakPro software User s Guide The Destination Address value can be set as a hexadecimal base 16 value between 0000 and FFFF Set the modem address using the Digi X CTU software on your PC 1 Connect the Radio Modem to the USB port of a PC 2 Runthe X CTU software and select the COM port for the Radio that is connected Click Modem Configuration tab Click Read to read current status of modem 5 Select the Destination Address entry box and enter the desired address for that Radio Modem
59. titute The TSI charger P N 801809 has been designed to be used with the battery packs supplied by TSI Do not use a substitute charger to charge TSI battery packs Old batteries must be properly recycled in accordance with the local environmental regulations Do not use non rechargeable batteries in this instrument Fire explosions or other hazards may result Charging Battery Pack de Disconnect the battery pack from the DustTrak II DRX aerosol monitor and remove it from the Environmental Enclosure Take it to a protected area where it can be charged undisturbed for 8 to 9 hours Before charging any battery pack please completely read the Battery Charger Owner s Manual that was provided along with your charger Do NOT attempt to charge Battery Packs using the Dual Battery Wiring Harness P N 801817 The Dual Battery Wiring Harness is designed to be used to power the 8530 8531 8533 8530EP or 8533EP and the wireless radio modem during instrument operation only The information below is NOT intended as a substitute to the charger manual The charger manual will cover all important warnings and operating instructions for using the charger The steps below will guide you through the battery pack charging process steps Select the manual switch setting on the back of the charger to the setting that matches the correct power distribution present in your local area i e 115 VAC or 240 VAC Connect the charger to the ba
60. to 70 C Physical Power Supply Voltage 5to12V Dimensions HWD 1 12 x 5 50 x 2 75 in 3 x 14 x 7 cm Weight 7 1 oz 200 g 78 Appendix A Country specific wireless transmission information US Canada Australia 922 MHz New Zealand Transmission Ranges Indoor Urban Range Up to 1500 feet 450 m 922 MHz with 2 1 dB dipole Up to 600 feet 180 m 2 4 GHz antenna Outdoor RF line of sight Up to 7 mi 11 km 922 MHz range with 2 1 dB Up to 3 mi 5 km 2 4 GHz dipole antenna Outdoor RF line of sight Up to 20 mi 32 km 922 MHz range with high gain Up to 10 mi 16 km 2 4 GHz antenna Transmit Power Output 100 mW 20 dBm 922 MHz 50 mW 17 dBm 2 4 GHz Data Rate 9 600 bps Specifications 79 TSE UNDERSTANDING ACCELERATED TSI Incorporated Visit our website www tsi com for more information USA Tel 1 800 874 2811 India Tel 91 80 67877200 UK Tel 44 149 4 459200 China Tel 86 10 8251 6588 France Tel 33 4 91 11 87 64 Singapore Tel 65 6595 6388 Germany Tel 49 241 523030 P N 6002097 Rev F 2013 TSI Incorporated Printed in U S A
61. to be used to power the 8530 8531 8533 8530EP or 8533EP and the wireless radio modem during instrument operation only The information below is NOT intended as a substitute to the charger manual The charger manual will cover all important warnings and operating instructions for using the charger The steps below guide you through the battery pack charging process steps Select the manual switch setting on the back of the charger to the setting that matches the correct power distribution present in your local area i e 115 VAC or 240 VAC Chapter 4 3 Connect the charger to the battery pack by connecting the battery pack output connector to the mating charger connector 4 Plug the battery charger s power AC plug Red colored into an AC outlet The ON LED will light red momentarily then the ON LED will turn off and the CHARGE LED will light solid yellow This indicates that the charging process has started 5 The CHARGE LED will remain lit solid yellow until the battery pack is charged to a state of charge of 80 then the CHARGE LED will start to flash yellow for the remainder of the charging process until the battery pack reaches a fully charged state The duration of time the charger will remain in charging mode depends upon state of discharge of the battery It is important to allow the charger to go through a complete charging routine in order to charge each battery pack to an optimum level Even
62. ttery pack by connecting the battery pack output connector to the mating charger connector Plug the battery charger s power AC plug Red colored into an AC outlet The ON LED will light red momentarily then the ON LED will turn off and the CHARGE LED will light solid yellow This indicates that the charging process has started Operation 61 62 The CHARGE LED will remain lit solid yellow until the battery pack is charged to a state of charge of 80 then the CHARGE LED will start to flash yellow for the remainder of the charging process until the battery pack reaches a fully charged state The duration of time the charger will remain in charging mode depends upon state of discharge of the battery It is important to allow the charger to go through a complete charging routine in order to charge each battery pack to an optimum level Even if a battery pack is already charged the charging process will take a minimum of one hour Do NOT stop charging a battery before it is completely charged Battery packs should be completely charged before using Once the battery pack is completely charged the yellow CHARGE LED light will turn off and then the READY LED will light green to indicate that the battery pack is ready for use The battery is fully charged at this point The charger can remain connected in this state indefinitely it will continue to float charge the battery at a very low level with no r
63. utput cable is connected to the DC input connector on the outside of the Enclosure as described earlier in this manual After the adapter is plugged into an AC voltage source DC voltage is then available on the inside of the case at the 3 pin connector interface and the internal DC power split cable is used to route that power to the DustTrak and optional Radio Modem Two 12 VDC output weatherproof AC DC adapters are provided with the 8535 Environmental Enclosure System one rated for 90 to 130 VAC input and one rated for 170 to 250 VAC input Be sure to use the adapter rated for your input AC voltage Universal input AC plug adapters are included with the 8535 Environmental Enclosure for changing to a different AC plug style Setting Up 31 Using the Internal Battery Pack optional accessory The battery packs supplied with the Environmental Enclosure allow for extended use of the DustTrak monitor The battery pack enables the DustTrak monitor and optional Radio Modem to operate for at least 34 hours even in cold conditions If an External Pump is used with the DustTrak monitor and Radio Modem then operation will last at least 23 hours If longer operation time is desired the Dual Battery Wiring Harness is available to increase operation time by roughly twice the numbers quoted above for a single battery pack To ensure a minimal battery recharge time anda prolonged lifetime rotate and properly charge the battery packs immedia
64. your PC Make sure both the DustTrak II DRX Aerosol Monitor and Environmental Enclosure Radio Modems are turned on and connected Run the X CTU software on your PC Select the COM port from the list for the Radio Modem which is connected Use the Test Query button to verify that communications from the PC to Radio Modem connected to the PC are okay Pilates PC Settings Range Test Terminal Moder Configuration Com Port Setup Select Com Part Communications Port COM Baud a600 Digi PEG U Serial Port Adap COM4 Flow Control NONE Data Bits 5 Parity Stop Bits Test Query Host Setup User Com Ports Ethernet Com Forts AP Enable API Use escape characters A TAF 2 AT command Setup ASCII Hex Command Character CC 2b Guard Time Before BT 1000 Guard Time After JAT doa Modem Flash Update T No baud change Click the Range Test tab to enable the range test functionality Check the RSSI box which will indicate the signal strength between radio modems during the range test Type rangetest into the text box as shown below and make sure to hit Enter to enter the necessary test string Hit the Start button to start the test Operation 65 66 CTU COM4 rangetest Chapter 3 x CTU COM4 Gg ioj xi PC Settings Range Test Terminal Modem Configuration Percent 45 100 0 Clear Stats Advanced 33 gt

TSI DustTrak II Enclosure Operation Manual

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