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Powder Coating - Kremlin Rexson Sames Worldwide

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1. 64 Automatic spray guns ENAMEL JET A Automatic electrostatic spray gun for enamel powders Description of applicator The ENAMEL JET A gun is designed for spraying frit powders 7 Modifications are made to the equipment but it still retains the same operating principles as the standard SRV 416 conventional powder gt Management of controls air supplies trigger low voltage etc by the CRN 456 controller gt Corona charge gt Powder conveyed by a venturi powder pump Components in contact with the powder and serving to transport it are designed to have a simple shape and offer very good resistance to wear Technical adaptations The ENAMEL JET A is an automatic frit porcelain powder gun for general industrial applications Spraying powder enamel does not create ATEX It is the automatic equivalent of the manual frit powder gun see chapter on ENAMEL JET M A match for complex parts The gun s built in cascade guarantees a high electrostatic efficiency The current drawn varies in function of the voltage value The current can also be limited without loss of electrostatic performance in any conditions of application distance type of parts powder flow With its ENAMEL JET A equipment and complete standardised packages SAMES offers a complete dedicated frit powder coating solution 1 The types of material used for the electrode support and upper body have been changed
2. 84 Peripherals AS 100 Powder fluidity meter Use AS 100 fluidimeter has been designed for the specific purpose of determining the capabilities of powder to be fluidised In the powder coating process the powder is transported and projected on the part by suspending it in air However powders react very differently to this suspension depending on their grain size degree of humidity formula etc The AS100 fluidimeter demonstrates this behaviour and indicates immediately whether a powder is suitable for spraying purposes It is a valuable aid in product quality control for both powder paint manufacturers and other laboratories This is the first electrostatic powder coating apparatus to be covered by a registered French standard T 30 A doc 396 Description The apparatus comprises 7 A 100 mm diameter porous bottomed powder fluidising cylinder with a calibrated opening on the side through which the powder flows 7 A container to receive the powder drawn off through the orifice of the cylinder 7 A control box comprising gt a valve gt an air regulator gt a flow meter gt a manometer Characteristics 7 Min supply pressure 1 bar 2 Max air flow rate 500 I h 2 Inlet air connection Barbed fitting 84 mm Weight 5 kg Selection guide Powder paint Warning the operator must collect a sampleofpaintsoastocontrolitobligatory outside from the ATEX zone Operation The p
3. Powder hoses Description P N Cable powder hose assembly 5m F3P PER 140 12 17 dia powder hose per meter F6T COM 061 Part numbers of round spray deflectors Round deflector Small F3P ACC 175 Round deflector Medium F3P ACC 174 Round deflector Large F3P ACC 234 Part numbers of fan spray nozzles Description Slotted opening P N Fan spray cap 6 mm F3P PER 047 Fan spray cap 4 mm F3P PER 060 Selection guide Powder paint Manual spray guns 23 Selection guide Powder paint gt Sames 24 Manual spray guns MACH JET Remote control Corona electrostatic spray gun Em MACH JET Digital Preselect Coating System Areas of application The Mach Jet Gun is used to coat a wide range of parts in all types of industrial applications gt Garden furniture Motorbikes and bicycles 2 Railway equipment Farm machinery 2 Fire extinguishers ss Fencing posts gates 2 Aluminium profiles Hand and guard rails 7 Powder paint decorated glass ss Automotive spare parts mouldings frames rear view mirrors rims etc Non destructive metals inspection NDT Selection guide Powder paint The new Mach Jet gun is a manual powder gun for use in general industrial applications The gun and its exclusive DPCS system coupled with the CRN 457 module guarantee a superior powder charge The operator easily selects the program suiting the sha
4. Publicworks equipment Farming equipment Large surfaces Railway equipment Aeronautical equipment Automotive industry Equipment Manufacturers Cylindrical parts Small parts Fencing Gates Wood MDF Coil coating Dry lub This table shows general applications and does not cover special cases for which a specific study must be carried out The illustrations are intended to be indicative only Selection guide Powder paint gt Sames Overview of the range Powder coating at a glance 17 Manual spray guns rn JR 106 Labo Series Enamel JET M E series Mach Jet amp e Jet Tribo electrostatic Corona electrostatic Electrostatic spray gun Corona electrostatic Remote control Corona spray gun spray gun with gravity for enamel powders spray gun electrostatic spray gun feed powder cup Automatic spray guns eo q SRV 038 TRV 117 Enamel JET A Auto Mach Jet Automatic rotating bell Tribo charge automatic Automatic electrostatic Automatic Corona electrostatic sprayer spray gun spray gun for enamel electrostatic spray gun powders Peripherals CSV 600 RFV 2000 REV 600 Powder fluidity meter Powder distribution tank Electronically controlled Installation application reciprocator controller amp Pa fo a r F r 4 F 4 eof if HVP 125 ManuCompact PVV EasyColor PVV EasyCompact High voltage meter Manual powder booth Quick colour c
5. Automatic rotating bell electrostatic spray gun Areas of application SRV 038 powder bell is used in automatic powder coating systems on large flat surfaces It is particularly suited to the following sectors 2 Coil coating s Metallic furniture Wood MDF furniture Drop ceiling panels 2 All kinds of flat areas requiring a surface treatment 2 Bicycles engines 2 Radiators Fencing gates 2 Alumimium Profiles gt Automotive industry wheel rims Selection guide Powder paint SRV 038 is an automatic powder coating rotary applicator Specially designed for coating flat surfaces this bell can apply a variety of powders with a film build regular within 5 microns It is generally installed on a reciprocator or stationary Automatic spray guns 77 Customer Benefits The technology Rotary bell atomisers combine an enhanced electrostatic charge with a wide enveloping pattern The quality of finish meets the strictest smoothness and D O l reflection criteria A SRV038 powder bell 350 4 450 mm 14 to 18 inches Conventional gun 100 a 250 mm 4 to 10 inches A Coating thickness B Length of part 2 High flow rates and less applicators in many cases one powder bell can replace two guns as it can efficiently apply powder at flows in excess of 500 g min 30 kg h lt Reduced powder losses The electrostatic forces imparted to the particles are more
6. Cost considerations Powder consumption lt Initial investment Wear S lt Choice of powder Corona Colour change Advantages of electrostatic application 2 Electrostatic application helps to save powder reduces overspray and thus pollution and ensures that hidden surfaces are properly coated wraparound effect Imparting an electric charge gives A better pattern than with conventional methods A very high transfer efficiency gt saves paint gt reduces soiling of the booth reduced maintenance 7 An excellent appearance gt excellent uniformity and consistency of film gt quality of coverage 7 The wraparound effect is enhanced gt reduction in painting times gt reduction in the number of applicators or operators required Together these advantages allow a reduction in operating costs and an increase in paint line productivity Selection guide Powder paint gt Sames 16 Guide lines for the types of parts to coat APP ication Automatic Manual process Rotating bell Corona Enamel Tribo Corona Enamel Tribo EN Auto Enamel Mach Jet Enamel Area of application SRV 038 Kiech Jet Jet A TRV 117 E Jet E Series Jet M JR 106 Profiled sections Household appliances Electrical apparatus Non destructive inspection of metals Metallic furniture Motor Bicycles
7. They are also suitable for metal supports and do not necessarily require an undercoat when applied using electrostatic techniques Used for office equipment store shelves etc Polyester These can be used on their own or in combination with other resins to cover a very wide range of applications They are very flexible resistant and used for decorative applications They have good weather and UV resistance They are equally suitable for indoor and outdoor use They are quick drying and relatively inexpensive They are used for construction industrial equipment external decoration bicycles etc They are baked for between 10 and 30 minutes at 149 C to 204 C Acrylics With their good durability and excellent chemical resistance to detergents staining and corrosion these powders offer the best adhesion and covering capacity in external applications They have excellent pigment retention and are hard enough to resist scratching while at the same time having a soft glossy appearance Depending on their formulation the properties of these powders can be of an equivalent level to those of liquid acrylic paints Acrylics are incompatible with other powder paints So that its use is exclusive They are always used for automotive and domestic applications and are reasonably inexpensive They can be baked for a period of 10 minutes at 204 C up to 30 minutes at 135 C gt gt Nylon These powders are used for coating tr
8. An injection air hose 10 m 5 58 Polyurethane 7 A CS206 modified with 2 air regulators connected in series with the C injection air of the existing controler An instruction notice T P N 1 523 036 Automatic spray guns 72 TRJ 102 electrical connections 7 Terminal block A Current measurement input The 4 pin female connector is supplied with the module The connecting cable is supplied with the spray gun 1 current return gun 1 2 cable shield gun 1 3 current return gun 2 4 cable shield gun 2 Terminal block B The 10 pin female connector is supplied with the module electric cable s not supplied by SAMES 1 N C contact OK no current threshold fault Spray gun no 1 2 Common 3 N C contact OK no current threshold fault Spray gun no 2 4 Spray status copy of trigger gun 1 5 Common 6 Spray status copy of trigger gun 2 7 amp 8 gun 1 trigger control 9 amp 10 gun 2 trigger control a nn The spray guns can be controlled in two ways oe nd gt Manually is The jumpers between terminals 7 8 and 9 10 allow to trigger spray by hand only using the O I keys on the front of the TRJ 102 pa module Hal C Return current fault display o From a PLC A Guns are triggered by a PLC and the O I keys on the front of the TRJ er 102 module are always active Deu C Input terminals B D Output terminals 7 p D oo Ee gl Selection guide
9. CONTACTS ped praia coabes In both cases no Is signed gt Sames Trasa Faima in German Selection guide Powder paint gt Sames hl Table of contents 3 Powder coating 4 Electrostatic application Guide lines for the types of parts to coat Overview of the range 17 E SERIES LABO SERIES JR 106 ENAMEL JET A SRV 038 AS 100 84 HVP 125 85 CSV 600 86 RFV 2000 92 REV 600 96 MANUCOMPACT 100 PVV EasyCompact 104 PVV Easycolor 105 Engineering solutions Additional accessories for paint operators 108 Selection guide Powder paint gt Sames Powder coating Decoration and protection are often very closely associated Powder Coatings perfectly perform both these functions SAMES equipment makes use of the same electric field properties as those that have been used for many years in automatic and manual liquid paint spray systems A cloud of charged powder particles is attracted to the item to be painted surrounds it and deposits itself on both the front and back surfaces Those powder particles that have not attached themselves to the part are recovered and recycled Powder loss is therefore virtually nil This application requires no solvents Losses through evaporation are eliminated as the powder is 100 solid The electrostatic technology is used to finish a very wide range of heated or cold surfaces with a uniform very adherent layer of powder an essential prope
10. These are the most stable and resistant powders and are widely used in the transport industry trains lorries etc Depending on formulation they can display excellent properties They can thus be used where it is required to resist chemicals solvents or the sun s rays Their qualities are close to those of the best performing liquid coatings They are more expensive than polyester powders Inorganic powder The powder is obtained by grinding and melting oxidised elements with base metals They have exellent chemical and mechanical characteristics They are used for coating kitchen equipment bath tubs shower trays architectural elements signposts street signs etc glass cumulus etc and in an increasing range of new applications The suggested baking temperature is between 780 C and 830 C It provides an enamel coating that is able to withstand temperatures of up to 450 C as well as ensuring colour fastness and preventing scratching Coating thickness The higher the resistivity of the powder the better it will adhere to the coated surface The attraction will keep on for many hours Without pre heating the part to be painted At the start of spraying the object is covered with a uniform coat of powder that adheres to its surface There then occurs a phenomenon of repulsion between the powder cloud and the coated object There is thus an upper limit to the amount of powder deposited After fusion we obtain a coa
11. m i am si hae a um Eu ok LS 9 ara Tr CAAT f AFAA gt AKA CTKLR COTATI ChRaKrRALS MI a lt nf f aa A rc LOL ILA Falf OA A ff S FP AN EI FE a J a a pet Di I iN gt N gt f Ci yy j j N gt j j J DAN ET w w Le BY itl J i ws ALAZ i NII IVA ee ee ee ee ee ee SE A Yy i Yi I S w Description of the electrostatic MACH JET equipment The Mach Jet Gun is designed for spraying powder paint Various powder supply systems can be used such as a circular hopper a vibrating table or a pressure tank The gun has a built in cascade and gets its LV signal from the CRN 457 module via a low voltage electrical connection 1 that activates the high voltage when the trigger is pressed Powder is fed to the gun via a venturi powder pump 6 and a suction tube The powder is fluidized 4 in the hopper or box before being delivered to the spray gun by the venturi The air supplies for adjusting the powder flow 2 amp 3 are automatically controlled by the CRN 457 module o 8000 E 07000 Oat ae ee ee lt E 1 j VE CRN 457 1 Low voltage connection 2 Injection air 3 Dilution air 4 Fluidisation air 5 Vibration or fume extraction air 6 Powder pump CS127 237 7 Air controls SA Auxiliary air 4 5 Selection guide Powder paint gt Sames Manual spray guns The gun is designed to ensure easiest use The MACH JET is a very lightweight
12. External fault input External fault output 2 Ventilation input during operation 2s Conveyor input during operation 2 Authorisation output for conveyor belt operation Input voltage V 230 single or three phase Input frequency Hz 47 63 Input current A 16 API supply V 24 Weight kg 11 2 Height U 4 Width in 19 Rack version IP65 front face IP20 rear face Box version IP54 Control screen REV600 Screen backlit 5 6 inches Display resistive analogue touch display for finger unpointed object and glove control Ambient temperature C lt 45 Ambient humidity lt 85 without condensation Installation Selection guide Powder paint in non explosive zone 97 Peripherals REV 600 98 Installation application management REV 600 outline drawing Connecting diagram Description Function Section mm2 Electrical supply A 4G1 5 E2C DKR 004 Inputs B Emergency stop 2x1 E2L AAB 100 Conveyor belt running 2x1 E2L AAB 100 Fan operating 2x1 E2L AAB 100 External faults 2x1 E2L AAB 100 Parts detection 3G0 75 E2L DAC 075 Outputs B Conveyor belt authorisation 2x1 E2L AAB 100 Function OK 2x1 E2L AAB 100 Spray gun control on reciprocator 1 and or2 C C 2x1 1 E2L AAB 100 Motor control reciprocator 1 and or 2 D D Motor 4G 1 5 shielded E2B AAD 150 pre cabled length 1411222 30m Temperature sensor 2x1 E2
13. kg approx 250 Single phase supply 220 V 50 60 Hz C E 0080 Ed n26 Technical file RFV C E 0080 Ey 12 Dc Technical file RFV Choice of RFV external dimensions It is preferable to choose a standard robot even PR ie if the sweeping stroke is well above the height of the items for painting as this can be adapted as the process develops Conversely the choice will be based on environmental constraints example booth height under 3 1 m or because of heights in excess of 2 m of items for painting A B C D E 1000 700 550 2100 510 1200 700 550 2300 510 1400 700 550 2500 510 1600 700 550 2700 510 Q 1800 700 550 2900 510 2200 850 750 3300 660 2400 850 750 3500 660 2600 850 750 3700 660 2800 850 750 3900 660 3000 850 750 4100 660 1 standard robot with effective stroke of 2000 mm We can supply a height for a specific installation on request 80 u i 450 650 emo nn ae FE _ Fer at u nn C Gii pona E aii u a _ S p i _ ne lio t un gh ee ee B pe E IR Be u E 4 a Pr nn Br _ ae Q jap a t A effective stroke mm B base length mm C base width mm D total height mm E distance between rails mm D A 1100 Selection guide Powder paint _ amp Sames Peripherals gr gay ey WW REV 2000 mr WV AUUT e p A qd FACIN rac A nr led reciprocator E A
14. Description Version Length E e Jet vibrating table 1 gun 6m 910001 273 12m 910 002 352 2 guns 6m and 910 001 273 12m 910 002 368 E e Jet fluidised hopper 1 gun 6m 910 002 611 12m 910 002 612 2 guns 6m and 910 002 611 12m 910 002 613 4 length of low voltage cable and powder hose dia 11 x 15mm Selection guide Powder paint Manual spray guns 34 MACH JET Remote control Corona electrostatic spray gun Individual components Description length Mach Jet handgun 6m 1 524 463 12m 1 524 463 12 1 length of low voltage cable and powder hose dia 11x 15mm Description P N CRN 457 module 1 523 297 Description P N CSV427 Hopper 50 L 1 526 208 Description P N CSV137 Hopper 5 L 1 526 440 Description P N Pressure tank 24 L 1 504 721 Description P N CS 127 Suction plunger assembly 1 526 400 Powder pump CS127 only 1 526 398 Pick up tube CS127 only 1 526 399 2 used forround hopper Description P N CS 237 Fluidised suction plunger 1 526 401 FE Powder pump CS 237 only 1 526 202 DZ Pick up tube CS 237 only 1 526 203 m 3 used for vibrating table Description Set of P N Air injector for CS127 CS237 A 5 544 808 Venturi air tube for CS127 CS237 B 10 547 880 Description assembling for Metal connection kit CS127 powder pump for vibrating table 910 000 804 powder pump for hopper 910 000 805 Sel
15. More Efficient gt Uniform ventilation flow throughout the booth The bottom of the automatic zone is specially shaped to guarantee high performance application and reduced powder retention A floor slot in the manual zones makes for more effective powder removal e The automatic zone is closed off by deflectors meaning that the rest of the booth remains powder free during application The operator cleans the entire booth from the outside using an ultra light blow gun designed for effortless cleaning More Ergonomic gt The system design has given priority to the operator s health and comfort The flat floor makes it easy for the operator to move freely near the parts being painted gt Every effort has been made to provide the operator with as healthy a working environment as possible e Side deflectors provide protection against the automatic spray guns e If the manual spray gun moves away from the part being painted the new clean hands electrical feature ensures that no paint is sorayed back onto the operator The remote controls at the back of the Mach Jet spray gun can be used to adjust powder flow and the high voltage supply without leaving the booth e Low noise lt 80 dB under normal operating conditions except for cleaning phase _ amp Sames PVV Easycolor Quick colour change automatic powder booth 105 The PVV Easycolor booth is an entirely modular type booth Made of co
16. Powder paint gt Sames Automatic spray guns Technical Data Gun TRV 117 Gun with straight nozzle and without 3 36 union kg Gun with swivel nozzle and without 3 56 union kg Length with nozzle mm 1210 Max recommended powder flow 11 11 mm dia hose up to kg h Rake Nozzle 16 tubes Controller TRJ 102 Max air pressure bar 10 150 psi Min air pressure bar 4 60 psi Total air consumption Nm h 20 Height mm 100 2U Depth mm 240 Electrical power supply V 90 to 250 Single phase Hz 50 60 Power VA 35 Display from 1 to 99 units charging current threshold setting Low threshold detector alarm Detects if the ground cable is connected Mainl air supply hose mm 10 OD Injection air supply hose mm 8 OD Dilution air supply hose mm 6 OD Additional air supply hose mm 6 OD CE I2 D homologation in progress Selection guide Powder paint 73 Automatic spray guns 74 TRV 117 Packages configurations Description ae V TRV 117 TRJ 102 CS127 hose amp cables rE 038 5 Ask us Description MEE V 2x TRV 117 TRJ 102 2x CS127 hose amp cables 7 ET 037 T Ask us The packages come with for each gun 1 straight nozzle and fitting 1 current measurement cable Rilsan hose 4x6 Qty 12m dilution air Rilsan hose 86 x 8 Qty 24m Injection air and Addi
17. Settings air pressure bar 0 5 to 1 1 Air consumption Nm h 12 to 15 5to7 Connection CSV 600 Mini cyclone Recycling hopper Fluidisation supply hose mm 6 8 6 8 Powder supply hose mm 19 25 Fumes extraction venturi Pump supply mm 06 8 Recycling hopper powder Pump supply mm 06 8 Power supply voltage V AC DC 20 250 Holding output current mA AC 350 50 C 122 F mA DC 100 Maximum output current mA 5 Residual current lt 2 5mA 250V AC lt 1 3mA 110V AC lt 0 8 mA 24V CC Switching frequency 25 Hz AC 30 Hz DC Ambient Temperature C 25 to 80 176 F Sealing code IP 65 Selection guide Powder paint Peripherals CSV 600 Powder distribution tank 89 Part numbers of hopper and powder pumps Description Item Set of P N Hopper CSV 600 120 L A 752 894 Fumes extraction pump B 455 455 Powder pump and suction tube CS127 C 1 526 400 Injector for CS127 5 544 808 Air ejector for CS127 10 547 880 CS 206 D 1 502 844 Level detector kit optional E 855 392 1 this item comes with the CSV 600 2 these items do not come with the CSV 600 The desired number of pumps must be specified at the time of ordering your CSV 600 3 this CS 206 pneumatic control supplies the CSV 600 fluidisation and fumes extraction pump 4 the kit includes one sensor Diagram 2 Powder sieve and recycling system Description Mini cyclone H
18. Vibrating table TRIBOJET Fluidised hopper y gt Vibrating table CSV466 can accommodate all Hopper CSV 427 has a capacity of 50 liters of kinds of powder boxes ideal for frequent colour fluidised powder ideal for high production volume changes applications with infrequent colour changes Selection guide Powder paint 50 Manual spray guns JR 106 Tribo electrostatic spray gun TRIBO 106 packages configurations Fluidised hopper with cart Description Voltage V P N Tribojet 106 JR 106 CRN456 220 1 502 409 CSV427 RFV476 CS206 110 1 505 484 Capacity 50 liters of fluidised powder Vibrating table with cart Description Voltage V P N Tribojet 106 JR 106 CRN456 220 1 502 410 CSV466 RFV476 CS206 110 1 505 485 Selection guide Powder paint gt Manual spray guns JR 106 Tribo electrostatic spray gun Basic TRIBOJET components Description Nozzle type P N JR 106 gun comes with either Round spray 20mm 1502408 Multijet 1 508 071 Multijet rake nozzle Description Voltage V P N Controller CRN 456 220 1 500 050 110 1 503 099 Mano relief valve for cart CS 206 1 502 844 Set of air hoses for cart mounted equipment 1 502 847 Cart RFV 476 1 100 599 Wall support for module CRN 456 CGR 436 1 504 266 Part numbers of powder hoppers and pumps Description Set of P N Hopper CSV427 50 liters 1 52
19. controller GCU 400 gt Spraying any shape of parts simple or complex and inside cavities is made easy with the HV control TEC 1 gt Spraying metallics and hard to use powders made easier with current control TEC 2 Manual spray guns 37 Equipment description A case 1 contains the following the E Series handgun 2 A standard 0 5L cup 3 possibility of a Removal and stackable cup to increase the powder hopper capacity 7 The cup is assembled either on a side or the other of the gun in order to allow a use either of a left handed or right handed person the GCU 400 4 controller one vortex nozzle with 2 deflectors and one flat spray nozzle an air gun 5 all cables and tubing needed for the operation of the package 6 The handgun has an integral cascade which gets its LV signal from the GCU 400 controller via a cable The powder supply system is made of the gravity cup screwed on the powder pump and disconnectable from the back of the handgun HV is actuated every time one presses the trigger which also opens up the air Powder flow is adjusted via Injection air valve A 2 Dilution air valve B 2 Air valve C which adjusts the air that blows the electrode of the nozzle Selection guide Powder paint 38 Manual spray guns LABO SERIES Powder coating handheld equipment with gravity feed cup The E SERIES Gun can apply a very wide range of powders 7s
20. correspond 7 W5G GAM 040 to the protection types of the il European standards EN13982 1 and EN13034 Offer protection of type 5 T2 T3 T4 T5 T6 Sizes and type 6 Selection guide Powder paint oS 109 110 Notes Selection guide Powder paint gt Sames Notes 111 Selection guide Powder paint 112 Notes Selection guide Powder paint gt Sames PPPTTTTEECCELLLLELEEEETITTETEEIA lle iii LT TT wee ESS a a VE EL 7 FR hh i FF a i 2 Se a oe D he ia 7 7 ra Pid 7 ta re a PR en Pe en 7 ES a ra a ard D t S bannag 8 iL Tae u ta xa aa e anuano un ott and te be a z Meg rn et D naunusansnnunnnnanany a rr u BELEFTERTNG nunnan tens A tar o O a FT ta O an t tar an Zr 73 aa ar ra gt x aa 2 Sine ue 73 D w 46 ae oun wae eg 20 7 PPPLLLLET oo su guuun u a aut ey ta aa r ata t en a un e an un r snua on oo g PR oer t t
21. efficient due to the low axial velocity of the powder The powder particle spends more time in the ionised area created at the front of the bell and in doing so receives a better charge The transfer efficiency is therefore very high in the order of 85 on vertical flat surfaces and up to 95 on horizontal flat surfaces e Easy to maintain The components can be separated in a few seconds without any special tools and are easily cleaned with an air gun The bellcup is very resistant to wear and can easily last for more than one year under normal conditions of use Selection guide Powder paint gt Sames 78 Automatic spray guns General description 2 SRV 038 powder bell is fitted with a mechanical bearing turbine It is mostly installed on a reciprocator but its wide pattern also makes it suitable for stationary use The bell is controlled from the TN 5077 Module E which serves to display and adjust the speed of the turbine The rotation speed is constantly indicated on the digital display on the front of the module This module is fitted with a ground cable a connection for local manual mode a set of liaisons to pilot the bell functions F land a sensor for measuring the rotation speed TTT TTT i Selection guide Powder paint 2 Powder is fed via a CS 127 venturi pump H The powder is charged in the bellcup by contact via a remote high voltage cascade C High voltage is connected to th
22. gun Controls are incorporated on the handle to allow the operator to select one of 4 pre programmed settings or to instantly and single handedly adjust the powder flow without interrupting his coating LEDs display details of the program currently in use This exclusive feature is available only on the MACH JET gun Customized adjustment of Very sturdy materials Large choice of settings for an optimum make the gun very shock nozzles electrostatic charge resistant regardless of the type of powder and the shape of the part to paint i One of the best weight balance ratios on the market operator comfort in everyday use The rear part of the handle integrates a removable grip of 2 interchangeable models easy comfortable grip adapting to the shape of the operator s hand Quick disconnect powder coupling fast colour changes and easy cleaning Swivelling powder fitting provides more motion freedom accuracy and reduced operator fatigue Selection guide Powder paint 27 28 Manual spray guns MACH JET Remote control Corona electrostatic spray gun Exclusive DPCS Digital Preset Coating System The controls are accessible on the back of the gun allowing speedier adjustment of settings during application and a saving of time LED displays the U I gt Powder flow rate adjustment setting in use 2 Selection of one of 4 pre programmed U amp I settings Powder flow
23. i gt IN 1 lly control L E Zone 1 RFV for liquid paint Zone 22 RFV for powder paint 2 REV 600 External to ATEX zone or zone 1 2 and 22 with explosion proof module 1 524 220 Motor control reciprocator motor cable 1 411 222 4G1 5mm_2 sensor cable 1 411 223 2x1mm potentiometer cable 1 409 971 460 75mm O REV 611 RFV 2000 REV 600 O REV 621 2 x RFV 2000 REV 600 Description Mark Number of axes Height A mm Reference RFV 2000 for liquid paint 1 1 2000 910 002 075 200 100 lt xx0 lt 300 910 002 075 xx0 RFV 2000 for powder paint 1 1 2000 910 002 076 200 100 lt xx0 lt 300 910 002 076 xx0 RFV 2000 reciprocator mechanism REV 600 control module The assembly includes the electrical control cables approx 30 m and the REV 600 delivered as a rack version Description Number Number Application Height A Reference of RFV of axes for mm REV 611 4 1 1 liquid 2000 910 002 370 powder 2000 910 002 373 REV 621 5 2 1 liquid 2000 910 002 371 powder 2000 910 002 374 REV 611 kit PPH405 4 1 1 liquid 2000 910 002 372 1 REV 600 module is used to drive two RVF robots on one axis 2 Configuration for use with PPH 405 vertical disk spray gun RFV 2000 robot components Description Length mm Reference Unwinder kit hoses lt 2000 1514 325 hoses gt 2000 1 525 208 The reference inc
24. is used in two different equipment configurations ENAMEL JET M Vibrating table ENAMEL JET M Fluidised hopper The cart is able to accommodate all The hopper has a capacity types of powder boxes of 50 liters 16gal Selection guide Powder paint gt Sames Manual spray guns l p 4 m An AIA AA g A AY wA iV IEL JET M d m of N N An LA la A LTA CTA i Aral s ANILINA au AAA ry VASANN N TX KC Manual electrostatic s pray gun Tor ename DOW ders Technical adaptations 1 The two nozzles supplied RS 20mm and FS are identical to those of the conventional powder version However the types of material used for their supports and for the upper body of the electrode have been changed 2 The powder tube consists of a single element It is moulded with the barrel and non replaceable It ensures among other things that the grains of certain enamel powders do not loose their coatings which might then agglomerate and cause blemishes 3 The powder hose connects at the rear of the handle to a beefed up coupling for a 12 mm internal dia hose The powder is carried in a straight line thus reducing wear 4 The powder supply hose has been adapted to provide good resistance to wear and has a diameter of 12 x 17mm vs 811x15mm for conventional powders 5 The construction of the Venturi powder pump remains unchanged Only those components in conta
25. non ceramic parts powder end piece hose etc Selection guide Powder paint gt Sames Manual spray guns ENAMEL JET M Manual electrostatic spray gun for enamel powders Consequences of adjustments Action Result Increasing injection air pressure increases the flow rate Increasing dilution air pressure increases the flow rate Increasing the length of the powder hose decreases the flow rate Increasing the internal dia of the powder hose increases the flow rate Increasing the height of powder in the cup increases the flow rate The injection air sets desired powder flow while the dilution air assists with the transport of the powder When the injection air is increased the dilution air diminishes Too much dilution air can be detrimental for application with the risk of pulsing In certain situations e g very long hose it will nevertheless be necessary to increase the dilution Technical Data Handgun Email Jet M Handgun without hoses and according to 670 nozzle g Powder flow rate 12 mm dia hose up to 500 550 g min max recommended Standard powder hose mm 12x17 mm 6 meters Air supply CRN 456 Enamel Jet M CS126E 236E CSV 426E Max inlet air pressure bar 10 150 psi Min inlet air pressure bar 4 60 psi Air consumption Nm3 h 17 to 5 bar 0t08 2t06 3t06 Max voltage kV 85 Max current uA 80 Electrical power supply V 110 22
26. to the powder particle before it reaches the part It will then achieve its maximum charge and the particle will repel all the other ions on its path Charging by ion bombardment works on both insulating and conductive particles N B the charge by bombardment adds to the charge by contact for a high speed bell in which these two charging phenomena are complementary The TRIBO ELECTRIC charge To cause an electron deficit the particles are energetically rubbed against a material that captures the electrons torn off by friction and from there are conducted directly to the ground The principle is simple but where we have parts rubbing against one another we also have wear What is more tearing off electrons requires a great deal of energy It therefore takes repeated frictions to achieve the desired result which explains why TRIBO spray guns are generally longer and their flow rate limited Selection guide Powder paint 13 The powder is electrically charged by friction inside the gun tubes and those of the nozzle that allows it to acquire a uniform electrostatic charge as well as high transfer efficiency and better penetration than a traditional Tribo equipment Tribo charge overcomes the main disadvantage associated with the Corona charge which is the Faraday cage effect The electrostatic field produced by the tribo electric gun is almost non existent allowing the powder to penetrate cavities and folds a great
27. uniformity of film build and a perfect distribution of the powder on the part The powder must be capable of loosing electrons to Teflon diagram 1 An insulating material can capture or release a very large number of electrons The charge therefore increases with the number of contacts A suitable powder must be used for the charge to be effective generally Epoxy An TEE EEE INI Nm 2 A Powder tube B Powder particle 1 A amp B uncharged 2 Separation of charges 3 A negatively charged amp B positively charged 4 Direction of flow 5 Direction of current 6 Teflon tube grounding A B Diagram 1 Selection guide Powder paint gt Sames 14 Friction charging involves no electrostatic field or ion emission and requires no high voltage generator or electrode Powder coating requires air to direct the powder towards the part additional air and to vary the speed of the particles in the gun and thus their level of charge diagram 2 The particle is then attracted by the grounded part via the field created by the powder cloud wraparound phenomenon Diagram 2 1 Uncharged powder 2 Additional air 3 Charged powder Selection guide Powder paint 15 Choice of charging method Corona tribo Application Corona Tribo Wraparound Penetration into workpiece Even film Re coating SEIK Thin coating Thick coating
28. 0 Single phase Hz 50 60 IP 64 Connection CRN 456 CS 206 Main air supply hose mm 10 OD 10 OD Injection air supply hose mm 8 OD Dilution air supply hose mm 6 OD Vortex air supply hose mm 8 OD Plunger fluidising or fume extraction 8 OD air supply hose mm Hopper fluidising or vibrating 6 OD table air supply hose mm 1 this equipment is marked ATEX even if this is not necessary with aENAMEL JET M equipment spraying powder enamel In fact spraying powder enamel does not create any ATEX Selection guide Powder paint 43 Manual spray guns ENAMEL JET M 44 Manual electrostatic spray gun for enamel powders ENAMEL JET M packages configurations Description Voltage V P N Enamel Jet equip JRN406 E CRN456 220 1 523 945 CSV426E RFV476 CS206 110 1 523 946 Capacity 50 liters of fluidised powder Description voltage V P N Enamel Jet equip JRN406 E CRN456 220 1 523 947 CSV466E RFV476 CS206 110 1 523 948 the equipment is supplied with a 12x17mm powder supply hose 6 m long a fan spray jet and a vortex round spray jet 820mm Handgun Description P N Enamel Jet M 1 521 884 Barrel assembly 1521 887 12x17mm powder hose 25m spool F6T COM 063 Round spray nozzle 1 313 560 Zu Fan Spray Nozzle 1 313 559 Powder hoppers and pumps Description P N Hopper CSV 426 E 1523 951 Vibrating t
29. 05 Cup extension F3P PER 219 Electrode assembly Allows tips or deflector connections F3P BPU 206 Part numbers of round spray deflectors Description P N Round deflector Small F3P ACC 175 Round deflector Medium F3P ACC 174 Round deflector Large F3P ACC 234 Part numbers of fan spray nozzles Description Slotted opening P N Fan spray cap 6 mm F3P PER 047 Fan spray cap 4mm F3P PER 060 _ amp Sames Selection guide Powder paint 40 Manual spray guns ENAMEL JET M Manual electrostatic spray gun for enamel powders The ENAMEL JET M is a manual frit powder gun for general industrial applications Spraying powder enamel does not create ATEX The gun design is derived from that of the Stajet 406 and is available in a number of equipment packages configurations Enamel Jet M Manual Description of gun The ENAMEL JET M gun is designed for spraying frit powder Powder is supplied by either a circular hopper or a vibrating table supply system Alterations made to the equipment allow the same operating principles as with a standard STAJET 406 system conventional powder system 7 Management of controls air supplies trigger low voltage etc by the CRN 456 module Corona type electrostatic charge 7 Powder supplied via a powder pump Venturi Components in contact with the powder are designed with a simple shape and offer very good resistance to wear The JRN 406E gun
30. 2 The powder tube is made in one piece and is moulded with the barrel and cannot be changed It ensures among other things that the grains of certain porcelain powders do not loose their coatings which might result in agglomerates and cause blemishes 3 The powder hose is connected to the rear of the handle on a reinforced coupling for a hose of 12mm ID The powder flows straight through thus reducing wear 4 The powder hose has been adapted to guarantee good resistance to wear and a long service life It has a diameter of 12 x 17mm against 11x15mm for conventional powders 5 The construction of the Venturi powder pump remains unchanged Only those components in contact with the powder have been strengthened the air injector the venturi tube and the powder end piece The porous ring remains identical The pump description changes to CS 126 E Selection guide Powder paint S amp S Sames Automatic spray guns Technical Data Gun Enamel Jet A Gun without hoses and depending on 670 nozzles type g Powder flow rate 12 mm dia hose upto 500 550 g min recommended max Standard powder hose 12x17 mm 6 metres Main supply air pressure bar max 10 150 psi Main supply air pressure bar min 4 60 psi Air consumption Nm h 17 to 5 bar 0t08 2t06 Controller GNM 100 Max voltage kV 85 Max current uA 80 Electrical power supply V 110 220 Single phase Hz 50
31. 2s compact cart size and 4 castor wheels for great manoeuvrability Improved powder pick up ensured by gt Tilting the vibrating table and installation of a high efficiency vibrator to minimise powder packing gt The storage capacity of the fluidised hopper 25 Kg 50 liters E Series vibrating table version E Series fluidised hopper version Selection guide Powder paint gt Sames 22 Manual spray guns E SERIES Manual Corona electrostatic powder spray gun E series equipment configurations Cart mounted version Description P N _E ESeries vibratingtable si BR PER OOL O4 E E Series fluidised hopper F3P PER 002 E E Series vibrating table double operator F3P PER 198 E E Series fluidised hopper double operator F3P PER 199 All standard equipment configurations comprising one spay gun come complete with a 5m long powder supply hose 12x17 mm a fan spray tip 6mm and 4mm and 3 round spray E deflector small medium and wide Without cart version Description P N Mini E series handgun control module pump for 100L hopper F3P PER 210 Mini E series handgun control module pump for 50L hopper F3P PER 211 Mini E series handgun control module pump for vibrating table F3P PER 212 Basic components Description P N Handgun MG400 F3P PER 003 Module GCU 400 F3P PER 005 50L fluidised hopper single outlet F3P PER 004 Electrode assembly F3P BPU 206
32. 6 208 Vibrating table CSV466 1 501 856 Vibrating table CSV 496 2 outlets CS236 1 508 777 Powder pump CS127 only 1 526 398 Powder pump and tube CS127 1 526 400 Powder pump and fluidisation CS236 1 500 105 Injector for CS 127 A 5 544 808 Ejector tube for CS 127 B 10 547 880 1 used for circular hopper 2 used for vibrating table Powder hoses Description P N 9x13mm powder hose U1FGBA104 11x15mm powder hose U1FGBA092 12x17mm powder hose U1FGBA034 13 mm dia powder end piece 1400552 Hoses ordered by the meter Part numbers of nozzles alone Description Nozzle type o mm P N Round spray nozzle 20 1 301 181 Multijet nozzle 8 outlets 1 505 132 Description mm P N Deflector 16 1 505 129 20 1 505 128 27 1505 127 Selection guide Powder paint 51 52 Automatic spray guns Auto Mach Jet Automatic electrostatic powder coating with Corona charge CCG amp AUTO MACH JET Area of application The Auto Mach Jet can be used for all industrial applications on parts of all shapes s Metallic furniture 2 Profiles Bikes and motor bikes 2 Railway equipment 2 Agricultural equipment Fencing railings and gates s Glassware 7s Automobile wheel rims ss Penetrant testing gt Wood 2s MDF Selection guide Powder paint The brand new Auto Mach Jet applicator is suitable for general industrial applications It is general
33. 60 IP 64 General air hose supply mm 10 OD Injection air hose supply mm 8 OD Dilution air supply mm 6 OD Vortex air supply mm 8 OD 1 this equipment is marked ATEX even if this is not necessary with a ENAMEL JET A equipment spraying powder enamel In fact spraying powder enamel does not create any ATEX Gun and Components Enamel Jet A 1521121 Enamel Jet A CRN 456 CS126E 220 1 523 949 cables amp hoses 110 1 523 950 Gun Barrel assembly 1 521 887 12x17mm powder hose 25m spool F6T COM 063 Round spray nozzle 1 313 560 Fan Spray Nozzle 1 313 559 Powder hoppers and pumps Description P N Hopper CSV 426 E 1 523 951 Vibrating table CSV 466 E 1 523 952 Powder pump only CS 126 E 1 522 747 Powder pump pick up tube CS 126 E 1 523 953 Powder pump fluidisation tube CS 236 E 1 523 954 Air injector for CS126E 1410 371 Air ejector for CS126E 1 410 369 1 dedicated powder pump for a type CSV 426E fluidised hopper 2 dedicated powder pump for a type CSV 466E vibrating table Selection guide Powder paint gt Sames 65 Automatic spray guns 66 Customised frit powder packages The ENAMEL JET A is intended to be installed on a RFV 2000 reciprocator The system is controlled by the REV 600 module see Peripheral equipment A reciprocator RFV 2000 can take 8 x ENAMEL JET A guns in its standard configuration This can be increased to a max
34. ETETT WU Te CCE The spray gun canalso come witha swivel fitting that can angle the pattern of the rake nozzle The swivel fitting on its own performs the same functions as the entire previous TRV 116 range of nozzles as far as inclination is concerned The new straight nozzle and swivel fitting can easily be installed on the old TRV116 gun with an adaptor ring Selection guide Powder paint Automatic spray guns TRV 117 fitting on an existing non SAMES system A conversion kit permits to install the TRV 117 to fit an existing non SAMES system Some of our competitors powder pumps do not use dilution air that may adversely affect the quality of application and the tribo electric charge That is why SAMES includes its own CS127 powder pump and additional elements required for dilution air in this kit Pr O C tair from the existing controller must be adjusted at the maximum setting to allow control of the dilution and injection air via the CS 206 Selection guide Powder paint Description w Non SAMES equipment replacement kit The kit therefore comprises 1 A 850 55 mm adaptor ring for attaching the bracket 2 amp 6 Two reducers 8mm male 6mm snap on are installed if necessary on the gun s additional air fitting and on the air inlet of the CS206 if necessary 3 A CS127 powder pump with pick up tube 4 A dilution air hose 10 m 4 6 Polyurethane 5
35. L AAB 100 pre cabled length 1411 223 30m Potentiometer 4G0 75 shielded E2B AAD 075 pre cabled length 1409971 30m Earth E via supply cable 1 cable by the metre necessary for one spray gun the C C connection can run 6 spray guns reciprocators Control module REV 600 for RFV 2000 Description P N REV 600 rack for modular cabinet 1 523 227 REV 600 in sealed enclosure for explosive zone 1524 854 Sealed enclosure only for explosive zone 1 524 220 Safety screen shield x10 E1A AUZ 090 Selection guide Powder paint gt Sames Peripherals 99 Selection guide Powder paint gt Sames Peripherals MANUCOMPACT 100 Modular manual electrostatic powder booth Use The MANUCOMPACT booth is intended for use in manual powder coating systems Ideal for use in restricted spaces this booth is perfect for small and medium production series Selection guide Powder paint The MANUCOMPACT is a powder coating booth that is able to extract and filter the powder laden air It can be used for powder coating a prototype or samples and can also be adapted for use with a conveyor The booth can cater for parts or objects up to 1 2 m high 1m wide and 0 65m deep Customer benefits Peripherals e I VIACTKOHOCTATIC nn nar hnnntn f i S a I ryC VA aj t CIN JCT nr P VV WAN N ED ad LV u Cc Q D D u N l Seeking
36. Powder connector 1411 501 set containing 10 units cheaper Part number of round spray nozzles Description Set of 10 Reference gt Round spray nozzle body 1 525 493 EEE sy Deflector 12mm 1411 500 16mm 1 409 259 20mm 1 409 260 25mm 1411 993 12mm 1411 500 16mm 1 409 259 fy 20 mm 1 409 260 25mm 1411 993 A complete nozzle is composed of a nozzle support and a choice of deflector set containing 10 units cheaper Part number of fan spray nozzles Description Set of 10 Reference gt Fan spray nozzle body 1525 492 SI Tips Narrow grey 1311409 Standard Yellow 1 315 957 Medium White 1313519 A Wide Red 1311 793 Narrow 1311 409 A Standard 1315 957 Medium 1313 519 A Wide 1311 793 A complete nozzle is composed of a nozzle support and a choice of a tip A set containing 10 units cheaper 1 supplied with Auto Mach Jet sprayer or with a complete equipment Selection guide Powder paint gt Sames Automatic spray guns 63 Part number of swivel nozzlee Description Reference Swivel nozzle 1 527 292 Part numbers of extension Description Version mm P N Extension with integrated fan spray tip 150 910 004 126 300 910 004 125 1 tip for fan spray similar to the standard yellow Primer coating on aluminium wheels with Auto Mach Jet sprayer Selection guide Powder paint
37. Selection guide Electrostatic Powder Coating solutions Selection guide Electrostatic Powder Coating Solutions _ amp Sames SAMES Technologies reserves the right to modify the equipment presented in this catalogue and their specifications without notice No part of this publication may be represented or reproduced by whatever without the approval of SAMES Technologies It is unlawful and constitutes a forgery punishable under articles L 335 2 et seq of the intellectual property code Non contractual photographs Marketing Dpt CB 2007 Printed in France Value EUR 18 Editorial SAMES Technologies is proud to present this selection guide Powder Solutions 2007 This new tool will help you find the right equipment to put together your finishing solution It provides a number of advices and tips and suggestions which will help you make the determining choices of your electrostatic painting equipment We expect the information we provide here to be of use to you Our Sales and Customer Service departments are always ready to listen to your questions Discover the Electrostatic Liquid Finishing Solutions and Robotic finishing solutions selection guides These extremely handy guides are an essential help towards setting up the best solutions for the electrostatic spraying of liquid paints Order it now from marketing sames com Fa Cana Me mi a afl gt Sames Orr er LL penan mowa suront
38. Selection guide Powder paint gt Sames Peripherals RFV 2000 92 Electronically controlled reciprocator A Sames The RFV 2000 reciprocator drives the movement of all automatic spray guns produced by SAMES and other manufacturers Customer advantages 7 Extremely simple construction and operation very long service life 2 Sweeping stroke and speed adjustable remotely over a very wide range 2 Optimum safety the reciprocator is CE Ex and FM approved Reduced maintenance limited to cleaning the chains and transmission devices Installation requiring no special provision the robot can be positioned or displaced manually without effort Selection guide Powder paint Use The RFV 2000 is intended for use automatic powder and paint installations There are 2 models of reciprocators in accordance with ATEX directive 1 gt For liquid application the reciprocator mechanism is usually installed in zone 1 which determines the approval category 2 It is used to drive vertical reciprocal movements of powder and paint spray guns such as e 2 PPH 308 bell paint automatic spray e 4 6 or 8 TRP 501 paint spray guns e 2 40r 6 PRT 101 paint spray guns Description and Operation The RFV 2000 reciprocator comprises a vertical frame set into a horizontal base on wheels for ease of movement along the ground Two optional rails can be added to improve guiding for displacement
39. Thermosetting powders epoxy epoxy polyester polyester polyurethane acrylic lt Thermoplastic powders polyamide polyethylene PVC organic powders starch CMC Technical data Hand gun E SERIES Transport Case weight 9 495 without cables nor hoses 9 kg length mm 380 width mm 250 Height mm 350 Capacity cup liter 0 5 Input air pressure bar 7 max 105 psi Nominal air consumption Nm h 15 Input air Air de oiled at 0 1 ppm dried to 1 3 g Nm Electrostatic voltage output kV 85 Electrostatic current output uA TEC1 0t050 TEC 2 0 to 100 Input voltage V 100 260 Single phase Hz 50 60 Air supply connection 1 4 BSP Marking for E series C 0518 I 2 D Sira03ATEX5472X EEx 2 mJ Marking for GCU 400 C 0518 II 2 D 1 thi trol module is th llowing th d paint set E series MG400 to be ATEX certified Installation outside Sira03ATEX5472X from the explosive area EEx 2 mJ Selection guide Powder paint gt Sames Manual spray guns LABO SERIES Powder coating handheld equipment with gravity feed cup 39 Equipement LABO SERIES Labo Series Hand gun E SERIES Transport case GCU400 F3P PER 213 controller Cup Cup capacity 0 5 L The equipment is supplied with a fan spray tip 6mm and 4mm and 3 round spray deflector small medium and wide Basic components Handgun MG400 only F3P PER 003 Module GCU 400 F3P PER 0
40. XEL Technologies INDIA Private Limited PL 13 Ext office Ground Floor Gate No 8 Godrej Boyce Complex Pirojsha Nagar Vikhroli 400 079 INDIA Ph 91 0 22 251 88 344 Fax 91 0 22 251 88 722 EXEL Industrial China 755 Lian Hua South Road Factory N4 Shanghai 201100 PR CHINA Ph 86 21 54 38 60 60 Fax 86 21 54 38 60 90
41. a ta ta b ste te ta te taas D of gt et unant u t e F e B ie a a oe s n Pi ytti ey ase tas For more informations about our products and solutions visit EXEL Industrial North America 1310 Washington Street West Chicago IL 60185 USA Ph 1 630 231 19 00 Fax 1 630 231 00 88 EXEL Industrial Brazil Ltda Equipamentos de Pulveriza o e Extrus o Avenida Luiz Jose Sereno 1200 PQ Eloy Chaves Jundiai Sao Paulo BRAZIL Ph 55 11 4581 6304 Fax 55 11 4582 0068 KREMLIN Argentina Int Bonifacini 1651 53 1650 San Martin Buenos Aires ARGENTINA Ph 54 11 47 55 47 20 Fax 54 11 47 13 1489 sames com SAMES Technologies Headquarter 13 chemin de Malacher Inovall amp e BP86 38243 MEYLAN Cedex FRANCE Ph 33 0 4 76 41 60 60 Fax 33 0 4 76 41 60 90 EXEL Industrial UK Ltd Unit 4 Lockflight Buildings Wheatlea Industrial Estate Wigan Lancashire WN36XR UNITED KINGDOM Ph 44 0 1942 829 111 Fax 44 0 1942 820 491 EXEL Industrial Equipos de pulverisacion y extrusion S A Poligono Gran Via Sur C Botanica 49 2e 2a 08908 L hospitalet Barcelona ESPANA Ph 34 932 641 540 Fax 34 932 632 829 S Same EXEL Lackier und Beschichtungssysteme GmbH Moselstra e 19 41464 NEUSS GERMANY Ph 49 2131 36 92 100 Fax 49 2131 36 92 110 E
42. able CSV 466 E 1 523 952 Powder pump only CS 126 E 1 522 747 Powder pump suction tube CS 126 E 1 523 953 Powder pump fluidisation tube CSV 236 E 1 523 954 Frit powder air injector A 1 410 371 Frit powder venturi tube B 1 410 369 1 powder pump for CSV 426E fluidised hopper only 2 powder pump for CSV 466E vibrating table only Selection guide Powder paint Manual spray guns 45 Selection guide Powder paint gt Sames Manual spray guns JR 106 46 Tribo electrostatic spray gun The JR 106 is a Tribo electric friction charging powder coating gun _ It is particularly suitable for general industrial applications involving complex surfaces or re coating The range is called the TRIBOJET 106 and features the gun in a variety of packages configurations Areas of application The JR 106 gun can be used to coat a diverse range 3 Fencing posts gates of shapes in any industrial application s Aluminum profiles Garden furniture ss Hand and guard rails Motorbikes and cycles Powder paint decorated glass Railway equipment Automotive spare parts s Farm machinery mouldings frames rear view mirrors rims etc 2 Extinguishers Non destructive metals inspection Benefits Lightweight good balance and excellent grip 2 Very wide powder flow range provide improved manoeuvrability 2 kg h 4 4lbs mn to 15 kg h 33lbs mn Spray control knob
43. adjustment Selection of a pre set U I setting closed loop Differences between electrical parameter presets U v Mach Jet gun ua PR Application with a round spray nozzle z I Tailored application using Round or Fan C Increased particle charge spray nozzle e Better wraparound and higher transfer Re coating efficiency e Thick coatings gt 100 um e very homogeneous pattern on complex e Low conductivity materials or simple shaped parts glass wood etc Application with a fan spray nozzle Cx M Tailored application using Round or Fan Very good coverage and efficiency spray nozzle on flat parts e Metallic powder e Easy coating of cavities e the voltage U can beincreased to improve Very good penetration on both complex the transfer efficiency and simple parts These parameters can be adjusted by the operator to obtain the maximum electrostatic efficiency Selection guide Powder paint gt Sames Manual spray guns 29 The pneumatic and high voltage controls are incorporated within the CRN 457 module This controller is very user friendly and easy to operate It can be used immediately simply by selecting one the pre programmed settings Obviously the operator can easily adjust these programs to suit his own needs at a later stage The complete module is incorporated in the front of the cart It is angled for ease of reading by the operator The screen is back lit and prov
44. and high voltage controls are incorporated within the CRN 457 module This controller is very user friendly and easy to operate It can be used immediately simply by selecting one the pre programmed settings Obviously the operator can easily adjust these programs to suit his own needs at a later stage CRN 456 Previous generation GNM 100 Air controls CRN 457 New generation The dimensions of the enclosure are those of aGNM100 Compact and Convivial The CRN 457 module is very simple to use A large screen and highly visual universally understandable graphic icons make the module very easy to use the risk of error is very low the system is very intuitive and the learning time is therefore very short Selection guide Powder paint gt Sames Automatic spray guns j L Ei r F Bu u aw E VEn w w u ra 5 j P r H ga r A E RA AE Rim erty motatsi NA IN Ar ZeFrraatkiwn m v ars h in f ArFAAA Er 56 4 snd DIC l IA i ff Wi A A l I AVA ae 4 VA Ui i ii ALEX w IE CI CY I TCA LIN f F ust V d d h l Differences between electrical parameter presets U kv Auto Mach Jet wa Coating with round nozzle L Other applications for round or fan nozzle N Increases particles charge lt Re coating Better wrap around and higher transfer e High thickness of powder gt 100 um efficiency Coating of low conductive parts glass e Very hom
45. arge of exactly the same value as the electron but of opposite sign positive These positive and negative charges attract one another while those of the same sign repell each other Matter therefore tends to collect in clusters that always contain more or less the same number of protons and electrons plus a few other electrically neutral particles Because the positive and negative charges balance out we do not therefore feel any electric discharge when we touch an object By convention the Earth is considered as being at 0 Volts A positively charged particle paint droplet or powder grain will therefore tend to go towards the nearest negative particle or if there is no particle of the opposite sign towards the nearest point at 0 Volts Thus to charge a grain of powder we must either add extra electrons which will give it an overall negative charge or else take some electrons away leaving an excess of protons and thus giving the particle a positive charge Adding protons would have exactly the same effect but is much more difficult to achieve and certain steps of the process would have much in common with an atom bomb Where the particle has a surplus of electrons we use the CORONA method Where the particle has an electron deficit we use the TRIBO method The CORONA charge or ionic bombardment Powdered paints are electrically very insulating resistivity gt 107 MO cm and ionic bombardment is the only way in which a charg
46. at the back of the handle 2 Excellent air and powder adjustment providing a ensures easy spray adjustment very smooth spray Fully demountable for ease of maintenance 2 Very good powder charging capacity Highly shock resistant Selection guide Powder paint Description of TRIBOJET 106 package components The JR 106 is a gun especially designed to apply so called Special Tribo powders Various powder supply systems can be used hopper vibrating table or pressure tank Powder is fed to the gun via a powder pump outfitted with a venturi tube 5 and a suction tube The powder is fluidised in the hopper or box 7 before being sent to the gun 6 by the venturi tube by adjusting air pressures 3 amp 4 The GNM 100 power supply and pneumatic controls are built in the CRN 456 module installation outside from the explosive area The GNM 100 automatically identifies the gun that is connected 1 Low voltage connection L V 2 Additional air 3 Injection air 4 Dilution air 5 Powder pump CS127 236 6 Powder supply hose 7 Fluidisation air Selection guide Powder paint Manual spray guns The powder is charged by friction inside the internal tubes of the gun and nozzle resulting in a uniform electrostatic charge of the powder particles and allowing high productivity and penetration into recesses Tribo charge overcomes the main disadvantage associated with Corona charge which is the Farada
47. atic painting techniques thanks to the skills acquired in these industries and the latest innovations All our customers are guaranteed technical and commercial follow up in the operation and evolution of their painting processes and our staff are always available for rapid assistance and advice SAMES commits to the quality and reliability of its solutions and departments through all these services _ amp Sames Selection guide Powder paint 107 Selection guide Powder paint gt Sames 108 Additional accessories for paint operators Cotton cap grey one size Particulate proof respirator 4 The respirator meets the requirements of EN149 2001 FFP2 class It should be used to protect the wearer from mechanically and thermally produced particulates The respirator can be used in concentrations of contaminants up to 10 x Exposure Standard Anti static work suit size 2 to 6 Grey 3 Extremely sturdy suit recommended for both liquid and powder coatings Easy wearing double zip double opening Gas Vapour particulate proof respirator 5 This respirator meetsthe requirements of EN405 2001 and can be used to protect wearer against combination gas vapour and particulate contaminants such as e organic vapour inorganic gas acid gas concentrations 1000 ppm or 10 x Exposure Standard whichever is the lower e Particulate concentration upto 10 x Exposure Standard Shoes pr
48. ay e flat spray e re coating e metallics e counter electrode gt Maximum safety The applicator meets the requirements of e EN 50050 2001 e CE ATEX and FM Adapts to industrial needs gt Sprays metallic powders easily with the standard nozzle gt New nozzles with an excellent homogeneity of the pattern e Can be used for all kinds of applications e Compact robust and lightweight Do not build up powder Option A swivel nozzle may be installed see next page gt Nozzles are highly resistant to abrasion gt The profi led design of the gun permits to blow it clean easily for automatic color changes lt Management of the powder flow gt The CRN 457 controller handles the air supply to the powder pump from 5 5 to 8 bar By which the hose length and the mains air pressure do not affect the powder output This results in a very regular level of quality as powder thichness is perfectly controlled gt The digital management of the powder flows permits to make the adjustments simpler thus ensuring the repetitivity of your results 54 Automatic spray guns Description of the Auto Mach Jet equipment Auto mach jet provides coating performance ease of cleaning simplicity to allow you to increase your productivity and color change even faster The applicator Auto Mach Jet easily applies all types of powders on all types of parts Combine it with the new CRN 457 controller and
49. ces tubular furniture and wire made items 20 and 25 Particularly suitable for large parts Fan Spray Nozzle Narrow Pre touch and touch up Standard Most versatile excellent penetration into the folds of sheets cavities plane furniture Ideal for job coaters large variety of parts amp Medium Can be used away from the part if necessary Wide Avoids problems with blowing the powder from the part Can be used at shorter distances if necessary Suitable for items such as fencing welded connections and large flat parts Extension mm Version 150 mm 250mm JR JP For coating bulky complex shapes Can access the inside of the part and 300 mm JP tubular parts cavities etc JR for round spray nozzle JP for fan spray nozzle Selection guide Powder paint gt Sames Manual spray guns f Vi AC H J E T Remote control Corona electrostatic spray gun 31 The Mach Jet Gun can apply a very wide range of powders 7s Thermosetting powders epoxy epoxy polyester polyester polyurethane acrylic 2 Thermoplastic powders polyamide polyethylene PVC Technical Data Hand gun Mach Jet Gun Actual weight carried g 660 Length mm 305 D bit de poudre tuyau 811 mm jusqu a 24 kg h Standard powder hose m 6 int dia 11mm Operating temperature C 0 to 40 Supply air pressure bar 7 1 105 psi Air consumption Nm h 15 2 to 6 3 to 6 Co
50. covered in a large capacity plastic that pulls out from the side of the machine The booth s control box 6 thus enables cartridge activation and cleaning This box can be located on either the right or the left hand side of the booth Electrical and pneumatic C I3D lines are quickly connected IP65 T200 C 10 C lt Ta lt 40 C Manual booth Description Reference Booth MANUCOMPACT CVM 4 130 000 277 Cylindrical filter ask us Selection guide Powder paint Peripherals MANUCOMPACT Modular manual electrostatic powder booth 103 Selection guide Powder paint gt Sames 104 Peripherals PVV EasyCompact Powder coating booth with fast colour change system Productivite Productivity Economy Compact Size and Ergonomics are the key words that sum up requirements in the surface treatment business today To meet these criteria and satisfy the most demanding customers Sames has developed EasyCompact its new automatic powder coating system built around a new booth for even faster colour change Selection guide Powder paint More Compact gt EasyCompact the most compact booth on the market with dimensions reduced to the absolute minimum e The ventilation system is connected via an duct with lateral overhead outlet to save floor space e Manual operating positions for pre touch or touch up are integrated to the booth there is no exterior platform
51. ct with the powder have been strengthened the air injector the powder ejector venturi tube and the powder end piece The porous ring remains unchanged The name of the pump changes to CS 126 E Selection guide Powder paint 41 42 Manual spray guns ENAMEL JET M Manual electrostatic spray gun for enamel powders Optimum High Voltage configuration The GNM 100 high voltage generator has a rectangular Voltage Current characteristic that allows it to provide the highest electrostatic charge whatever the shape of the part the type of powder or the target distance These parameters are operator controllable who sets up his maximum electrostatic efficiency A C Re coating Increased particle charge round spray thick coatings gt 100 um better wraparound low conductivity materials Increased transfer efficiency round spray We recommend a max current of 30 uA when using B Easier coating of cavities a fan spray nozzle D Facilitates the application of metallic powders Powder pump adjustment tips Recommended settings for a 12 mm int dia hose Injection air pressure bar Dilution air pressure bar 0 to 0 5 1 5 0 5 to 1 1 1to 1 5 0 5 1 5 to 3 0 The air pressure settings are adjusted according to the diameter of the powder hose It is recommended not to exceed an injection air pressure of 2 5 bar 38psi to avoid premature wear of the venturi tube and of
52. dy makes it very easy to clean Mach Jet Vibrating table Mach Jet Fluidised hopper Mach Jet Pressure tank Vibrating table CSV467 can Hopper CSV 427 has a 50 liters Hopper CSV 217 has a 24 liters accommodate standard powder capacity ideal for high output capacity As it allows to coat boxes available on the market applications with infrequent with very high or small powder ideal for frequent colour colour changes flows CSV 217 is ideal for non changes destructive inspection of metals This is also the system that provides the best quality and General description of the Mach Jet Cart uniformity of coating thickness A roomy space to tuck away your accessories nozzles deflectors hand nozzles deflectors etc Powder pump with handy quick disconnect fittings for fast colour changes and cleaning Mi The bottom end of the suction A hose reel at the back of the cart and an air gun to help with cleaning tube ensures an efficient fluidisation inside the powder box Integrated particle filter The brand new manual equipment e JET e JET is the SAMES brand new manual powder equipment Ergonomic efficient and reliable this solution is the best of two others technologies E Series for trolley and Mach Jet for gun and control module The reduced size of trolley helps moving the equipment as required e Jet Vibrating table e Jet Fluidised hopper Selection guide Powder paint Manua
53. e bell J via a special cable D from the UHT 188 to the HV well of the SRV038 A GNM 200 Power supply B Low voltage link C High Voltage Unit 188 D 100 kV high voltage cable E TN 5077 speed regulation F Pneumatic connections G CSV 600 powder Hopper H Powder pump CS 127 Powder hose J SRV 038 powder bell _ amp Sames TheTN 5077 speed regulation module supplies the air necessary for running the bell The turbine rotation speed can be adjusted via the TN5077 module from 2000 to 10 000 rpm Speed adjustments can be made in two ways either manually using the adjustment knob on the front of the console or by a PLC A Counter electrode air supply B Turbine air supply C Powder supply hose D High voltage cable connector E Microphone In air supply F Air seal supply G Microphone out air exhaust H Quick Disconnect Plate Assembly I HV well J Shaping air supply hose Selection guide Powder paint Automatic spray guns 79 The module also supplies air to the counter electrode blow off the microphone turbine speed regulation es the air seal hose 8mm OD hose 8mm OD 8 mm OD 8 mm OD 6 mm OD 8 mm OD 80 Automatic spray guns Advantages of the rotating bell The powder is delivered via a central tube and put into rotation by the bellcup It is electrically charged when it leaves the bell and makes its way towards the object
54. e can be imparted on the particles When spraying the powder particles are electrically charged by a high voltage unit HV cascade supplying up to 85 kV This generator creates an electric field between the electrode of the gun and the grounded part causing the negatively charged particles to move along the electrostatic lines of force The powder is uniformly deposited on all sides of the part ensuring a high transfer efficiency reo OO 09 Coating with a manual gun Coating with a rotating bell Selection guide Powder paint gt Sames 11 12 We note that the electric field at the tip of the nozzle or the edge of the bell is very intense small bend radius The surrounding air is strongly ionised The ions created are moved towards the grounded part at high speed 100 m s These ions generate their own electric field The air ions come across the trajectory of the powder particles and catch them up the speed of the powder particles being much lower than that of the ions only a few m s The powder particles are therefore subjected to ionic bombardment When an ion meets a particle it attaches to the particle surface and cannot detach itself If the particle is very nonconductive it will rotate on itself to present the side that has not yet been charged by the ion flow the electric charge will continue increasing as the powder travels towards the part A large number of ions will therefore have attached themselves
55. ection guide Powder paint Manual spray guns MACH JET Remote control Corona electrostatic spray gun Powder hoses Description P N 11x15mm powder hose U1F GBA 092 12x17mm powder hose U1F GBA 034 Hoses sold by the meter Part numbers of round spray nozzles I Description Set of 10 lt Y Round spray nozzle body 1 525 493 Sy Deflector 12mm 1 411 500 16mm 1 409 2590 3 20 mm 1 409 260 25 mm 1411 993 Ly 12 mm 1411 500 16 mm 1 409 259 fy 20 mm 1 409 260 25mm 1411 993 fy A complete nozzle consists of a nozzle support and a choice of deflector set containing 10 units cheaper 1 supplied with Mach Jet handgun or with a complete equipment Part numbers of fan spray nozzles gt Description Set of 10 A Fan spray nozzle support 1525 492 Q Tips Narrow grey 1311 409 Standard Yellow 1315 957 A Medium White 1313 519 Wide Red 1311 793 A Narrow 1311 409 Standard 1 315 957 A Medium 1313 519 Wide 1311 793 A A complete nozzle consists of a nozzle support and a choice of tip set containing 10 units cheaper 1 supplied with Mach Jet handgun or with a complete equipment Part numbers of extensions Description Version mm Extension with integrated fan spray tip 150 910 004 126 300 910 004 125 2 tip for fan spray similar to the standard yellow Blow gun Quick release fit
56. efects can occur 2 Blistering can be caused by gt an excessive powder thickness preventing the air trapped inside the film from escaping gt moisture in the powder or in the compressed air carrying it gt gas release from the part like porous cast iron wood and ceramics Selection guide Powder paint 2 Orange peel surface the melting temperature is too low or the film thickness is insufficient It is also very difficult to obtain a perfectly smooth surface with certain low grade quality powders 2 Craters small depressions on the surface of the coating can result among other causes from a failure to adhere due to poor cleaning of the workpiece or an impurity in the powder Why use powder coatings To achieve savings A single coat is sufficient 7 The product is easily recycled and reused 7 Maintenance is reduced less dirt to clean up 2 Productivity is increased 2 There are fewer scrap parts To improve product quality 7 Products keep their appearance longer The lifespan of products is increased corrosion UV resistance etc Impact and chemical resistance are improved To respect the environment 7 There are no Volatile Organic Compounds The powder coating system does not pollute the atmosphere Waste is greatly reduced To improve working conditions 7 Powder is not flammable safety is increased 2s Hygiene is improved cleaned withcompre
57. etector Peripherals CSV 600 Powder distribution tank ss Powder recycling equipment with vibrating sieve and recycling hopper The recycling hopper A is supplied with compressed air H pneumatic control via a porous bottom The air rising from the porous bottom fluidises the powder contained in the tank The lid of the tank receives a pump B that delivers the powder through the mini cyclone C to the sieve The sieve D which is fixed to the mobile stand via rubber mounts is shaken by the vibrator see wiring Diagram 1 Selection guide Powder paint diagrams on next page The powder recycled by the mini cyclone C enters the sieving machine D via a flexible sleeve The powder exits the sieve after having passed through one screen 400 um standard and is then recovered in the CSV 600 hopper F that supplies the guns via the CS 127 pump G 87 Peripherals CSV 600 88 Powder distribution tank Wiring of sieve vibrator star connection 380 V three phase delta connection 380 V three phase Technical Data CSV 600 Recycling hopper Weight without equipment kg 50 Length mm 810 Width mm 410 Height mm 700 460 Effective volume litres 120 i e approx 60 kg 133 Ib of fluidised powder Max no of plungers CS 127 12 Air supply CSV 600 Fume suction venturi System air supply pressure bar 5 75 psi
58. hange Quick colour change automatic automatic powder booth powder booth Selection guide Powder paint gt Sames 18 Manual spray guns E SERIES Manual Corona electrostatic powder spray gun Areas of application The E Series spray gun can be used on a very wide range of shapes 2 Aluminium profiles lt Mesh products 7 Domestic appliances Motorbikes and bicycles 2 Railway equipment s Farm machinery 2 Facade elements Automotive spare parts mouldings frames rear view mirrors rims etc 2 Non destructive inspection of metals Benefits Comfort of use One of the best weight balance ratios on the market 495 grams reduces operator fatigue 7s Cable and powder hose quick disconnect system allowing fast colour changes and easy cleaning Air supply to deflectors and inside of nozzle prevents powder build up 2 Large choice of nozzles and extensions to cover all applications Selection guide Powder paint The E Series is a manual powder gun for use in general industrial applications Coupled with the E Series GCU 400 module and its exclusive Total Energy Control system TEC it guarantees a superior electrical charge in all circumstances The TEC system automatically limits the current according to the distance to the part thus ensuring a perfect quality finish as well as a saving in powder Two factory programmed pre sets TEC1 and TEC2 allow you to easily adj
59. icles in the gun and thus their level of charge The particle is then attracted by the grounded part through the field created by the powder cloud wraparound phenomenon TRJ 102 Selection guide Powder paint Automatic spray guns TRV 117 tribo gun is used with the TRJ 102 module This module can control one or two TRV 116 or TRV 117 tribo electric gun s In a rack it is 19 inches long 2U 90 cm high and 240 mm deep Installation outside from the explosive area The power is fed to the gun by a CS 127 Venturi pump 5 The pneumatic controls are located on the front face injection air 3 to pump CS 127 controls powder flow 2 dilution air 2 to pump CS 127 to obtain an even pattern at low flows additional air 1 to the sprayer controls powder charge measurement of charging current by a cable 4 connecting the TRJ 102 module to the TRV 117 gun 2 Safety control remote control of trigger JAN TEE a TREMOR E ly ie ch il Li ae et i 7 iii AAL es TRV 117 69 70 Automatic spray guns TRV 117 Tribo automatic spray gun New rake nozzle The new rake nozzle is unique Supplied with the spray gun it can be used in line with the gun body or can rotate about its axis Its design ensures a good pull off resistance as the end of each tube is screwed in place and the nozzle is securely held by a tightening nut BEEREEEEEEE
60. ided with a brightness control CRN 456 Previous generation GNM 100 Air controls CRN 457 New generation The dimensions of the enclosure are those of a GNM100 Compact and Convivial The CRN 457 module is very simple to use A large screen and highly visual universally understandable graphic icons make the module very easy to use the risk of error is very low the system is very intuitive and the learning time is therefore very short Selection guide Powder paint Manual spray guns 30 Vi AC H J E T Remote control Corona electrostatic spray gun Nozzles for every application The Mach Jet can cover everything from conventional spraying applications tubular parts automotive accessories aluminium profiles large flat surfaces and iron work items to more specific requirements coating of complex or bulky shapes coating of cavities penetration in recesses The newly designed nozzles with their soft homogeneous pattern are suitable for use with all types of powder even including metallic powders Round spray nozzle Deflectors yyy 12mm l mm 20mm 25mm Fan Spray Nozzle Tips 8558 Narrow Standard Medium Wide Pi Nozzle types and applications Nozzle type Name Recommendations for use Round spray nozzle 12 Ideal for small parts pre touch or touch up in difficult areas in mm 16 Ideal for all kind of parts in particular for coating large flat surfa
61. idely used 7 Mixed or Hybrid epoxy polyester Polyesters 22 Epoxy Next come the so called thermoplastic powders that are less widely used and include the following e Acrylics Nylon s Vinyls gt Fluorocarbons etc Finally frit porcelain powders are made from inorganic components Prosperities of powders 2 Epoxy These are the most wellknown and exist in a vast range of formulations Used for their decorative furniture shelving and various instruments and functional properties rebar pipes electrical equipment automotive primers and undercoats They have very good corrosion resistance and can be specially formulated to provide high thermal or chemical stress resistance They do not however have very high resistance to UV radiation exposure to which may cause flaking They are suitable for painting metal supports and are mainly used on indoor equipment but can also be used to provide electrical insulation They can even be applied as an enamel coat An undercoat is not necessarily required These powders are relatively expensive but they are very widely used They can be baked from 3 minutes at 232 C up to 25 minutes at 121 C Selection guide Powder paint gt Sames gt Mixed or Hybrid These combine the properties of Epoxy and Polyester powders They are resistant and compensate for the weakness of Epoxy powders to UV rays but are less hard and more sensitive to solvents and metals
62. idised bed A porous plate at the bottom of the hopper ensures an excellent distribution of air over its entire surface to ensure a perfectly homogeneous powder bed Its lid can receive CS 127 powder pumps which draw the fluidised powder and deliver it to the automatic guns Auto Mach Jet TRV 117 etc Selection guide Powder paint Use CSV 600 powder hopper is designed to supply powder to the SAMES range of automatic powder guns and in particular the Auto Mach Jet TRV 117 and SRV 038 in all automatic electrostatic powder coating systems The CSV 600 can operate either with new powder only or with a mixture of new and recycled powders in which case it is designed to receive a complete sieving system Each pump is fitted with two air intakes corresponding to ee an injection circuit that doses and carries the powder e a dilution circuit that ensures a uniform spray of powder over the complete allowable flow range A suction venturi fitted on the lid draws off fluidised powder from inside the hopper This creates a slight negative pressure which prevents powder leakage The pneumatic settings are adjusted from the installation s main control cabinet Additional optional equipment ee High and low powder level detectors E g for the supply of new powder the detection system can be composed of either a single high level detector or else include a delayl timer alarm activated by a low level powder d
63. imum of 12 spray guns if required with a simple modification SAMES meets the productivity requests of even the most demanding producers A typical system is shown below A system of this type is very simple to implement and can be installed in only a few hours The customer shall pay particular attention to the booth which must be able to withstand the particularly abrasive porcelain powders Selection guide Powder paint Automatic spray guns 67 Selection guide Powder paint gt Sames Automatic spray guns TRV 117 68 Tribo automatic spray gun EN Areas of application TRV 117 gun is used in automatic powder coating systems in many sectors 2 Radiators s Extinguishers Valve bodies ss Gates Fencing Surfacing and clear coating of wheel rims Compressors Bicycles motorcycles TRV 117 tribo gun electrically charges the powder by friction It is particularly suitable for the automatic coating of complex surfaces and re coating in general industrial systems It is generally installed on a reciprocator RFV 2000 or similar or installed stationary Wy A F ii WU AV Vi Benefits 2 Swivel connection for easy application TRV 117 gun can be provided with a swivel fitting allowing a 90 inclination of the rake nozzle which can then be used for any application Good powder charging capacity The longer body gives a higher elec
64. l spray guns Equipment packages MACH JET Digital Preselect Coating System Cart mounted version 1526 212 Description Version Length E Mach Jet vibrating table 1 gun 6m CSV467 Fluidised pick up tube CRN 457 Handgun Mach Jet Cart 2 guns 6m and 12m CSV467 Fluidised pick up tubes 2x CRN 457 2x Handguns Mach Jet Cart 1526212 910 000 189 Description Version Length E Mach Jet fluidised hopper 1 gun 6m 1 526 213 CSV427 CRN 457 Pistolet Mach Jet Cart 2 guns 6 mand 1526 213 12m 910 000 190 CSV427 CS 127 2x CRN 457 2x Handguns Mach Jet Cart 1 For the 2 guns version the plunger arm or the hopper are outfitted with 2 powder outlets 2 length of low voltage cable and powder hose dia 11 x 15mm Description E Mach Jet pressure tank table 910 000 194 Pressure tank CSV 217 CRN 457 Handgun Mach Jet Cart Packages without cart Description Length Version E Mini Mach Jet CSV 427 50 liters 6m 1 gun 1 526 446 6m and 2 guns 1 526 446 12m 910 000 190 E Mini Mach Jet CSV 137 5 liters 6m 1 526 447 E Mini Mach Jet Gun CRN 457 CS206 6m 1 526 448 E Mini Mach Jet Gun CRN 457 CS127 6m 1 527 296 12m 1 527 297 Upgrade Kit JRN 406 gt Mach Jet 6m 910 000 122 3 length of low voltage cable Equipment packages e Jet Digital Preset Coating System Cart mounted version
65. ludes a single unwinder provide for 2 unwinders per reciprocator Components for fixed spraying Description Length mm Reference Fixed foot base pipe F 1500 459 127 Pipe only G 1200 744 097 1500 1 410 592 Nut 50x50 mm H 429 104 Selection guide Powder paint 96 Peripherals REV 600 Installation application management Customer advantages The REV 600 module allows the operator to run his installation extremely simply 2 Very user friendly the learning process is quick and intuitive graphic icon display 2 System reliability the system is managed by a programmable logic controller PLC 2 Easy to use the intuitive interface simplifies the selection from each menu to the maximum Use The REV 600 module is intended to drive an automatic powder or electrostatic paint installation It can operate 33 the raise and lower axis or one or two robot s type SAMES RFV 2000 spray gun activation and the input output interfacing with the installation The REV 600 also manages the parts parameters required by the application via an integrated PLC sweeping movement with parameters set for one to three zones reversing points and speed change points 2 zone speeds adjustable from 0 to 60 m min Stop start running up to six spray guns per robot Selection guide Powder paint Time saving easy calibration of the high and low points and the robot a
66. ly installed on a reciprocator RFV2000 or stationary in a powder booth such as PVV EasyCompact quick colour change booth Customer benefits Applicator gt High transfer efficiency gt Easy maintenance the gun is easy to dismantle gt Q D on powder connection option gt High resistance to shocks gt Large choice of nozzles gt Quick disconnect counter electrode gt Improved finish Electrostatic Efficiency gt The controller provides accurate and fi ne setting of high voltage KV and current microAmps by adapting easily these parameters to the site conditions parts shape target distance powder fl ow the Auto Mach jet CRN 457 package will allow you to improve on powder penetration into complex parts on wraparound when needed on touching up or re coating parts to ultimately always offer youthe best fi nished product gt When pushed to high powder throughputs gt 20 kg h the applicator still delivers its charging of the powder is maintained the transfer effi ciency is excellent because of the high power of its electrical characteristics Quick connector for powder hose Selection guide Powder paint Automatic spray guns Batching management gt While in manual mode the controller can store up to 9 spray tables without the need for a PLC Big time and money saviour for production management gt 5 electrical pre set settings adjustable by the operator round spr
67. mposite materials its structure offers an ideal combination of very rapid colour changing 6 to 12 min and application quality as demanded by our customers gt Downdraft design 7s Automatic compressed air cleaning system for gt venturi feed pumps gt powder hoses and inside of spray guns gt reclaim powder hose Outside of spray guns are cleaned inside the booth 2 Flat floor for easy clearing and maintenance access 2 Fully automatic powder supply centre PCE 2500 Control cabinet containing internal PC with colour touch screen control 2 Cyclone with integral sieve and filter preventing polymerisation of powder Part detection system portico mount is an option Selection guide Powder paint S amp S Sames 106 Engineering solutions SAMES Technologies has developed its engineering solutions in close collaboration with our customers to meet their specific needs studied and developed for each individual case they respond accurately to the expectations of the most exacting users Reliability application quality increased productivity are constantly sought The SAMES engineering teams share the fruit of their experience with our customers by offering them all their know how and making themselves available The SAMES men and women have gained their experience in the most advanced technical sectors such as the automobile and plastics processing industries Our customers benefit from up to the minute electrost
68. ntroller CRN 457 Mach Jet Gun Max output voltage 40 V rms 80 kV 5kV 9kV Max output current 110 mA rms 110 uA 10uA Electrical power supply V AC 90 to 270 Single phase Hz 50 60 Maximum power VA 60 IP 20 Connection CRN 457 Main air supply hose mm 10 OD ref 1 Injection air supply hose mm 8 OD ref 2 Dilution air supply hose mm 6 OD ref 3 Auxiliary air supply hose mm 8 OD ref SA Plunger fluidisation or fume extraction air supply 8OD hose mm Hopper fluidisation or vibrating table air supply 6 OD hose mm 1 Weight including 1 2 m of cable and power hose Marking for Mach Jet C 0080 C 2D R gt When configured ISSePOAATEX119 APPROVED according to 800000045 EEx 2 mJ For Electro Fin Appl CL Il Spray Matl Marking for CRN 457 C 0080 II 2 D F gt 2 this control module is the only one allowing the manual ee powder paint set Mach Jet to be ATEX certified Installation outside ISSePO4ATEX119 from the explosive area EEx 2 mJ Selection guide Powder paint Manual spray guns 32 MACH JET a comprehensive line of manual equipment MACH JET That s a new cart with a revolutionary shape allowing easy assembly and providing ample storage space It incorporates a particle filter on the main air line a hose storage and a blow gun for cleaning It is very sturdy and runs easily on all types of floor grating included Its plastic bo
69. ogeneous pattern on complex wood or simple shaped parts Additional feature coating with round or Coating with fan nozzle Z M fan spray nozzle v e Very good coverage and efficiency on flat e Metallic powder parts e The voltage U can be increased to e Easy coating in hollows improve the transfer efficiency e Very good penetration in complex parts H Special feature with fan spray nozzle I Counter electrode These parameters can be adjusted automatically or manually to obtain the maximum electrostatic efficiency Selection guide Powder paint gt Sames Automatic spray guns 57 Nozzles for every applications The Auto Mach Jet can cover everything from conventional spraying applications tubular parts automotive accessories aluminium profiles large flat surfaces and iron work items to more specific requirements coating of complex or bulky shapes coating of cavities penetration in recesses The newly designed nozzles with their soft homogeneous pattern are suitable for use with all types of powder even including metallic powders Round spray nozzle Deflectors Fan Spray Nozzle Tips 12mm Narrow 16 mm Standard 20 e mm Medium 25mm Wide OPTION s Swivel nozzle Quick release fitting ss Counter electrode The grounded counter electrode attracts almost all free ions from the electric fi eld thus permitting to prevent Faraday cage and orange peel This device im
70. opper Siever 1501 Stand assembly 1 508 692 1 inlet 1 508 695 2 inlets z 1 508 694 linlet 1 hopper 1508693 5 recycling hopper 1601 under cyclone see diagram 3 item H 6 the units are supplied with cables and air hoses 7 powder pump ref F4S PDR 019 on the recycling tank as well as the pneumatic control ref 458 532 are supplied with this package Selection guide Powder paint gt Sames Peripherals 90 CSV 600 Powder distribution tank Powder sieve and recycling system components Description Item P N Sieve 1501 F VAT TAM 062 Sieve stand for CSV 600 only G VAT TPR 063 Recycling hopper 1601 H F4S STV 018 Recycling hopper powder pump F4S PDR 019 One inlet mini cyclone J V5D ETL 006 Two inlets mini cyclone J V5D ETL 007 Pneumatic hopper control 458 532 8 a second input allows the CSV 600 to be supplied with new and or recycled powder 9 this pneumatic control supplies fluidising air to the hopper as well as to the pump that delivers powder to the mini cyclone see diagram 1 item H 10 380 V or 230 V three phase to be specified at time of ordering Description Mesh size P N Sieve synthetic screen um 125 V5T TPR 013 160 V5T TPR 029 200 V5T TPR 033 250 V5T TPR 014 400 V5T TPR 015 11 standard screen comes with item F in diagram 3 Diagram 3 Selection guide Powder paint gt Sames Peripherals 91
71. otection one size also suitable for the floor protection of plastic powder coating booth PVV Easycolor and EasyCompact Selection guide Powder paint Nitrile gloves one size 6 Gloves for protection against numerous chemicals such as alcohols petroleum aromatic and chlorinate solvents according to the recommendations given in the chemical resistance chart Gloves conforming to the provisions of Directive 89 686 CEE 8 Everclean Hand Handgun protection spined paper Le Very resistant perfect protection te Neoprene gloves one size 7 Neoprene glove inside cotton flocked 0 7 mm thick and 38 cm long Safety glove which protects against mechanical hazards chemical and micro organics risks intended for a reinforced protection for general cleaning use These gloves fulfillthe requirements ofthe European Directive 89 686 and fulfill the requirements of the standard EN420 dexterity 5 EN388 et EN374 9 N Reference Lig ht work suit T2 W5G MAS 059 Protection against dirty marks 1 T3 W5G MAS 060 spined paper Very resistant o ae perfecprotection one size The use A NEE is designed for protection against W5G MAS 070 fine particules liquid splashes or 3 W5G MAS 071 x10 liquid spray depending on the 4 W5G MAS 018 potential risk of the chemical and 5 W5G MAS 035 the circumstances of exposition The 6 W5G GAM 039 product specification
72. owder fitting the operator range of motion is unimpaired more accurate his fatigue reduced Quick disconnect of the powder hose easy cleaning and fast colour change ec Fully dismantable by design for easy maintenance and repairs Selection guide Powder paint 20 Manual spray guns GCU 400 control module TEC system The GCU400 module is equipped with the Total Energy Control TEC system This system automatically limits the current according to the target distance constantly providing the maximum electrostatic charge Simply press the button to select one of the pre set modes TEC1 and TEC2 22 TEC1 initial mode This operating mode features operator adjustment of the voltage up to 85 kV and a 50 pA current threshold It is suitable for gt most applications in particular over coating gt the majority of powders on the market dl OP Provides operator adjustment of the output current up to a maximum threshold of 100 pA This operating mode is specially intended for gt the application of metallic and or difficult to spray powders gt powder coating complex shapes cavities Pneumatic and high voltage adjustment controls GCU 400 TEC1 TEC2 selection switch Voltage and Current Display Voltage and current adjustment Air regulator and gauges ON OFF switch 1 Gun air supply for cleaning 0 Unit OFF 2 Powder dilution air supply 1 Unit ON 3 Powder delivery air suppl
73. owder is fluidised in the porous bottomed cylinder by means of a controlled flow of air Measurements are taken in turn of the height of fluidised powder H1 the height at rest HO and the weight P of fluidised powder that flows in 30 seconds out of the calibrated opening It is thus possible to defined a projectability factor R that is characteristic to the powder R Px H1 H0 As an indication experience has shown that for epoxy powders with a density of between 1 3 and 1 6 the projectability characteristics for different values of Rare as follows R Projectability gt 140 Very good 120 to 140 Good 80 to 120 Mediocre lt 80 Bad Description P N Fluidimeter AS 100 451195 _ amp Sames HVP 125 High voltage meter Description P N HVP 125 R9K VXM 030 This meter accurately measures in kV the high voltage at the end of the spray gun First ensure that the electrical connection is earthed then place the spherical end of the meter in contact with the bellcup SRV 038 bell or with the electrode at the nozzle tip manual or automatic guns E series Auto Mach Jet etc This meter is not suitable for use with Tribo equipment Selection guide Powder paint Peripherals b x Q To use only in no explosive atmospheres 85 86 Peripherals CSV 600 Powder distribution tank Description and operation CSV 600 powder hopper consists mainly of a wheel mounted mobile flu
74. perpendicular to the conveyor belt axis or for use over grating The frame constitutes a vertical rolling track along which the carriage holding the powder or paint spray guns and the balancing counter weight moves The carriage is driven by a transmission chain an asynchronous electric motor and a reduction gear located on the base A potentiometer is used to link the sweeping movement to the control devices All the controls are grouped in the REV 600 box which can be located remotely from the robot A second version is available as an option with a second motorised axis RFV forward back positioning Selection guide Powder paint Peripherals 2 gt For powder coating the reciprocator mechanism is placed in zone 22 So that it is classified in the category 2 e 4 6 or 8 Auto Mach Jet powder spray guns e 2 or 4 SRV 038 turbine powder spray guns e 2 4 or 6 TRV 117 powder spray guns ss The RVF 2000 is controlled via e a control module REV 600 e or a programmable logic controller for the most complex automated installations 93 Peripherals 94 RFV 2000 Electronically controlled reciprocator Technical characteristics Characteristics Effective stroke mm Mark A RFV 2000 for powder paint 1000 to 3000 depending on the version RFV 2000 for liquid paint Sweeping speed m minute at 50 Hz adjustable up to 60 adjustable up to 25 Power motor w 750 375 Robot weight
75. pes of the parts thus ensuring a perfect finish and a significant saving of powder _ amp Sames Manual spray guns MACH JET Remote control Corona electrostatic spray gun Benefits Comfort of use One of the best weight balance ratios on the market reduces operator fatigue Quick disconnect of the powder hose allows quick colour changes and easy cleaning s Swivelling powder hose for easy wrist action Choice of 2 soft interchangeable grips on the back of the handle for operator comfort 2s Controls on the gun allow speedier adjustment of settings during spraying and a consequent saving of time adjustment of powder flow rate and 4 U amp I presets Customized adjustment of settings for an optimum electrostatic charge regardless of the type of powder or the shape of the part to be painted Complies with the industry requirements Easy application of metallic powders standard nozzle 7 New nozzles provide an excellent spray pattern Abrasion resistant nozzles 2 Sturdy components gun cart S curit optimale s Meets the new standard EN50050 2001 2s CE ATEX and FM approved Manual application with Mach Jet equipped with a 150mm long extension Selection guide Powder paint _ amp Sames 25 Manual spray guns a AA A wm El ae n m A Fg m AVI ZUG om AT in ga irs 8 2 u e E W ES BGs Ee E a i i T u umge ni us nen we n CO n u
76. plicators A B Set Auto Mach Jet 1 910 001276 910000797 2 910 001 001 910 000 798 4 910 001 002 910 002 354 6 910 001 003 910002355 8 910 001 004 910 002 356 10 910001005 910002 357 12 910001006 910002 358 1 one 5 m cable for driving the trigger comes with each applicator only in B configuration see below 18m amp CRN 457 Ci zo Configurations A packages in rack CRN457 for front face B package in box front faces metal box 2U cable for the trigger applicator AUTO MACH JET FCC SETS Description Set Auto Mach Jet FCC Nomber of applicators 12 m o6 11x15mm 12 m 86x8mm 12 m 84x6mm Li One kit allows the power supply with 24 V in B configuration It can supply up to 12 modules CRN457 P N 910 000 129 Reference for configuration A 910 001 007 910 001 009 910 001 277 910 001 008 910 001 010 910 001 011 1 20 I PAIN NO 15 m 812x17mm 910 001 012 15 m 86x8mm A Configuration packages in rack CRN457 for front face Selection guide Powder paint 15 m 84x6mm Automatic spray guns 62 Powder hoses Description Reference 8 11 x 15 mm Powder hose U1F GBA 092 12 x 17 mm Powder hose U1F GBA 034 Hoses sold by the mete Quick release fitting Powder connector assembly 1 527 393
77. ply pressure bar 7 1 105 psi Air consumption Nm3 h 8 2 to 6 Controller Auto Mach Jet CRN 457 Max output voltage 95 kV 5kV 9kV 40Vrms Max output current 110 WA or 10uA 110 mA rms Electrical power supply V AC 90 to 270 Single phase Hz 50 60 Maximum power VA 60 IP 20 Main air supply hose mm 10 OD ref 1 on CRN457 Injection air supply hose mm 8 OD ref 2 on CRN457 Dilution air supply hose mm 6 OD ref 3 on CRN457 Auxiliary air supply hose mm 8 OD ref SA on CRN457 Plunger fluidisation or fume extraction air 8 OD supply hose mm Hopper fluidisation or vibrating table air supply 6 OD hose mm Marking for Auto Mach Jet FCC C 0080 I2D When configured ISSePOAATEX119 rroveo ACCOrding to 800000045 EEx 2 mJ For Electro Fin Appl CL Il Spray Matl Marking for CRN 457 C 4 0080 Ex 2 D 1 this control module is the only one allowing the automatic powder paint set Auto Mach Jet FCC to be ATEX certified Installation outside from the ISSeP04ATEX119 explosive area EEx 2 mJ APPROVED 315 mm Auto Mach Jet FCC Auto Mach Jet Selection guide Powder paint Automatic spray guns 59 Auto Mach Jet Equipment Description length m Reference Auto Mach Jet Equipment 18 1 527 386 30 Ask us 18 30 m u Q Powder hose dia 11 x 15 mm Description length m Reference Auto Mach Jet FCC Equipment 30 1 527 382 1 FCC Fast Colo
78. proves the finish Nozzle types and applications Nozzle type Recommendations for use Round spray nozzle in mm 12 Ideal for small parts pre touch or touch up in difficult areas 16 Ideal for all kind of parts in particular for coating large flat surfaces tubular furniture and wire made items 20 and 25 Particularly suitable for large parts Fan Spray Nozzle Narrow Pre touch and touch up Standard Most versatile excellent penetration into the folds of amp Medium sheets cavities plane furniture Ideal for job coaters large variety of parts Can be used away from the part if necessary Wide Avoids problems with blowing the powder from the part Can be used at shorter distances if necessary Suitable for items such as fencing welded connections and large flat parts Extension mm Version 150 mm 250mm JR JP For coating bulky complex shapes Can access the inside and 300 mm JP of the part tubular parts cavities etc JR for round spray nozzle JP for fan spray nozzle Selection guide Powder paint gt Sames 58 Automatic spray guns Technical data Auto Mach Jet CRN 457 Weight w o hoses 850 In a rack 2 modules on front face 19 2U Powder throughput Dia 11mm ID hose Upto 24 kg h LV cable to CRN 457 18 and 30 Nbr of applicator per installation 12 1 for Auto Mach Jet FCC Air supply CRN 457 CS 127 Air sup
79. r 4 Filtering surface of one cartridge m 80 Ventilation air flow rate Nm h 4500 Average air consumption 18 at 5 bar back pulsing Nm h Solenoid valve supply hose mm 10 OD Electrical power supply Fan rating kW 3 Fan electrical power supply V 240 V 400V Selection guide Powder paint 101 Peripherals ai RAF hh g mm F F un i gt nN Ff COMPACT I ARTAIG AU u g m A AV A ie ij f IVES EW I u i Y LA gt 1 02 A N q lar maniing A acCtrostat im nn n nar b OOt h MOQUIaF Manual EIECTFOSTALIC POWOET DOOTN L Description and operation MANUCOMPACT booth comprises a powder coating enclosure 1 a ventilation filtration system 2 a filter cleaning system 3 and cartridge filters 4 for recovering the over spray that is not deposited on the workpieces These elements create the environment that is essential for utilising power coating equipment The parts or sets of parts are hung from a bar in front of the booth 5 then coated with powder in the centre section A horizontal flow of air prevents pollution by the powder of the air outside the coating enclosure Over sprayed powder is recovered by four cartridge filters These filters are cleaned at regular intervals by blowing pressurised air in the opposite direction to the direction of flow of the ventilation system The powder is re
80. rty that has applications in all braches of industry Powder coatings The various powders that are suitable for coatings have widely differing characteristics For each particular application we must choose the product that gives the best result according to the desired final objective Protective coating resistance to atmospheric or chemical corrosion sea air solvents acid or alkaline solutions Electrical or thermal insulation plastics are generally good insulators and have very good resistance to low temperatures 7 Decorative coatings powder coatings can be used to obtain smooth glossy surfaces in a wide range of different colours Food quality coatings certain plastics meet with the current regulations and can be used in the food or pharmaceutical industries plastic linings inside boxes metal packaging etc Selection guide Powder paint The typical composition of a powder is as follows 2 50 to 60 of binder resin and hardener 2 40 to 50 of pigment and charges s 1 to 2 of additives The binders and all the additives are in solid form The constituents of the formulations are weighed and measured This mixture is then extruded to thoroughly mix the raw materials into a homogeneous mass The material is then crushed and ground once more to obtain a powder that is ready for use Types of powders The following three types of powder known as thermosetting powders are the most w
81. spray guns ATEX certified equipment SRV 038 Description Version E SRV 038 single 1 x SRV038 with a 9 meters long high voltage cable 910 003 842 E SRV 038 double 2 x SRV038 each with a 4 25 meters long high voltage cable 910 003 843 The package comprises bell single or double version mark A a GNM 200 power supply cascade identification by circuit a UHT 188 high voltage cascade single HV outlet a 50 50 mm fixation bracket a TN 5077 speed regulation a low voltage connection between power supply cascade a high voltage cable 1x 9 meters or 2x 4 25 meters a 12 m long 11x15 mm powder hose and aCS127 powder pump Air hoses are included dia 4 6mm dia 6 8mm and 8 10mm The CSV 600 powder hopper is not included In the double version all components are duplicated with the exception of the GNM 200 controller that controls the same UHT 188 HV cascade outfitted with 2 HV outlets mark J C GNM 200 B UHT 188 EEx e A SRV 038 C o080 amp 12 GD x 126D C 0080 amp 12D EEX gt 350 MJ EEx e Il ISSeP07ATEX001X ISSePOSATEX032X ISSePO1ATEX002U EEx gt 350 mJ ISSePO6ATEX032X ISSePO7ATEXO01X 1 this control module is the only one allowing the automatic powder paint set to be ATEX certified Installation outside from the explosive area O Caution It is compulsory to follow the rules about recommended spraying distances corresponding to the tension Those distances are indicated in
82. ssed air Daily operation made easy 2 The powder coating technique is simple 7 Powder coating equipment is sturdy lightweight and dependable 2 Operators are quickly trained Primer coating on aluminium wheels with Auto Mach Jet sprayer Selection guide Powder paint _ amp Sames 10 Electrostatic application High voltage is produced by a controller emitting a low voltage medium frequency signal approx 20KHZ This module supplies a high voltage stage that produces a continuous high voltage The high voltage stage also called High Voltage Unit or cascade is sometimes incorporated within the spray gun This is the case of the Mach Jet Gun E series E Jet and Email Jet M manual spray guns the Auto Mach Jet and Email Jet A automatic spray guns It can also be remote i e connected to the gun by a high voltage cable This is the case of the SRV 038 automatic rotary applicator aka powder bell There are several types of power supplies GNM 100 GNM 200 CRN 457 GCU 400 Used with the PTT Ms Used with the new Used with the manual aad fo in powder coating E Series manual automatic ranges the equipment range the powder coating range GNM 100 comes in an In its electrical module incorporates IP64 sealed enclosure cabinet version its the high voltage and version sealing rating is IP 20 pneumatic functions Enamel Jet M SRV 038 rotating Its sealing rating is ss Enamel Jet A e 7 Mach jet G
83. the package will allow you to better handle your coating parameters and provide you with one of the best transfer effi ciencies available on the market place 7s Because of its design Auto Mach Jet can easily and quickly be cleaned using minimal compressed air to blow it clean which allows for faster color changes and an enhanced production throughput The electric and pneumatic controls are integral with the CRN 457 controller which makes the system compact On its large screen the adjustments are done following icons instructions that are easy to understand by everybody the learning is intuitive and the training of the operator is extremely quick Two type of applicator 2s Auto Mach Jet It comes fixed on a metallic support rod and is secured in place by a nut which permits to replace it quickly and easily on existing systems or to install it on new ones Selection guide Powder paint 7s Auto Mach Jet FCC This version is dedicated to fast color change booths PVV Easycolor The profi led assembly is designed for a cleaning in a short time frame The rear section of the applicator is screwed on the support rod which is of the same diameter as the gun Having the same diameter all along makes the cleaning fast and complete The rod also routes the electrical air and powder liaisons directly and cleanly to the back of the gun FCC Fast Colour Change Automatic spray guns 55 The pneumatic
84. the user s manual Selection guide Powder paint Automatic spray guns 83 Main components Description Version SRVO38 bell assembly B C D E A single 9 meters 910 003 431 double 4 25 meters 910 003 760 SRV038 bell without Q D B 910 003 433 Quick disconnect Plate Assembly C 910 003 402 High Voltage Assembly D single 9 meters 910 003 403 double 4 25 meters 910 003 495 Powder bellcup E 70 mm 858 989 For other bellcups Ask us TN 5077 speed regulator module F 851 668 Module GNM200 220V G 1517 071 recognition by built in circuit GNM gt UHT LV link H 1514591 LV link GNM200 TN5077 N Ask us for high voltage safety UHT 188 1 output 100 kV 200 uA 910 001 759 UHT 188 Kit 2 outlet J 910 001 986 Powder pump and suction tube CS127 M 1 526 400 Powder pump CS127 only M 1 526 398 Powder hose by the meter L 9 x 013 option U1F GBA 104 L 810 x 814 option U1G MBS 163 L 11x 15 mm U1F GBA 092 50 50mm fixation bracket K 429 104 1 Single version is a configuration of one SRV038 equipped with a 9 m long high voltage cable 1 Double version is a configuration of two SRV038 each equipped with a 4 25 m long high voltage cable 2 To power up a second applicator mark A in double version from the UHT188 cascade the high voltage cable is not part of this kit 0 Selection guide Powder paint S amp S Sames
85. ting Description P N Description Quantity P N Mach Jet Blow gun 1315013 Powder connector 1 1411 501 assembly assembly Setof10 1411 501 set containing 10 units cheaper Selection guide Powder paint gt Sames 35 36 Manual spray guns LABO SERIES Powder coating handheld equipment with gravity feed cup Usage The LABO SERIES package was designed to spray small amounts of powder To provide powder manufacturers and other end users with a test tool for the shop or the lab it is ideal to test samples for customers assistance coat pre series etc Selection guide Powder paint The LABO SERIES package includes an E Series handgun and its controller The lightweight and robust equipment permits to spray powder fed by gravity from a cup Ideal concept for test labs or minor touch ups on a production line or even to coat one or two parts only Benefits 2 Economical and fast colour changes gt Removable and stackable cup to increase the powder hopper capacity gt Powder pump integral with the gun and disconnectable for easy maintenance 2 Easy to carry around The soft hold all bag helps carry the package easily around the shop or to go onademo 2 Well known performances and reliability gt The cup is well sealed gt The integral cascade is a warrant of the best electrostatic efficiency gt Accurate and easy handling of HV through the numerical display of the
86. ting the uniform thickness of which vary from 30 to 80 microns for decorative applications up to 200 to 500 microns for functional applications varying according to the type of powder used With pre heating gt The part is pre heated in an oven and the powder is sprayed onto it while hot The pre heating temperature will vary according to the shape of the workpiece and type of powder to be applied If the pre heating temperature exceeds the melting point of the powder the particles will melt in contact with the workpiece This allows a thicker film to be obtained 5 to 10 mm and over than when the part is cold gt The workpiece can also be heated slightly to a temperature below the melting of the powder to assist the flow of electric charge This is because the insulating particles are heated up by contact with the part onto which they are sprayed and thus become more conductive allowing more powder to be deposited than would be possible on a cold surface Selection guide Powder paint gt Sames Paint curing There are a number of different methods that can be used to melt or polymerise the powder coat 7s Oven box or in line 2 Infrared heaters High frequency heating The melting and polymerisation time and temperature depend essentially on the nature of the material and the part must be heated to slightly above this temperature by 10 to 20 C to obtain a full fusion and a smooth film DEFECTS Various d
87. tional air Powder hose 11X15 Qty 12m 1 orthogonal union 50 x 50 mm Nozzles Description Swivel fitting for straight nozzle only P N U1C BBS 001 U1C BBS 003 U1F GBA 092 429 104 P N a 1521 188 Straight nozzle without nut 1 520 108 In Adaptor ring only 1 522 684 RI to install the straight nozzle and or the swivel t fitting on a TRV 116 Swivel nozzle nozzle swivel fitting 1 523 694 Adaptation of straight nozzle for TRV116 nozzle ring 1 523 696 Adaptation of swivel nozzle for TRV116 1 523 697 nozzle swivel fitting ring Gun and peripheral equipment Description Voltage V P N x TRV 117 gun 1 520 376 with straight nozzle and nut TRJ 102 module 220 857 485 a 110 1 504 158 Ss 50x50mm Bracket 429 104 SS Current measuring cable 643 230 Powder hose 8 11x15 mm U1F GBA 092 ordered by the metre Powder hose 9x13 mm U1F GBA 104 ordered by the metre option Plunger pump CS 127 tube 1 526 400 Plunger pump CS 127 only 1 526 398 nee Blow air gun 1 521 664 P Powder hopper CSV 600 752 894 d Description Set of P N i Air injector for CS127 A 5 544 808 Venturi tuber for CS127 B 10 547 880 Description P N Non SAMES equipment replacement kit 1 523 036 Selection guide Powder paint Automatic spray guns 75 Selection guide Powder paint gt Sames 76 Automatic spray guns SRV 038
88. to be coated in a very wide enveloping spray The powder is both electrically charged and sprayed by this very flat shaped bell rotating at high speed The bell itself acts as an electrode bombarding the powder particles with ions and thus giving them a high charge The combination rotating bell and high voltage guarantees 2 A high level of productivity powder flow in excess of 500 g min 2 Uniform coating applicator is generally installed on a reciprocator A steady pattern Superior coverage of parts the wraparound ensures that powder is applied on the back of the part 2 Powder savings the transfer efficiency can exceed 80 The bell includes a passage for the microphone air supply With each bellcup rotation an air pressure variation is directed to the microphone which translates it into electrical variations for the regulation board Because the bell can precisely control the coating thickness the orange peel a blemish due to excessive thickness no longer exists Pitting which is one of the more common defects in powder coating is eliminated by means of a counter electrode incorporated within the applicator that avoids excessive generation of ions The final appearance of the part is thus improved The advantages of the high voltage generator The power supply provides flexibility of use for the following cases A re coating B coating complex shapes C applications requiring ver
89. to satisfy your every need we propose you a compact booth mobile booth that can be adapted for use on an automatic production line Optimum safety and comfort The perfectly smooth cross draft and the low noise of the installation ensure a nuisance free environment in the working zone The control panel incorporates all the pneumatic electrical pressure drop monitoring and filters back pulsing functions for ease of use The purified air must be rejected outside the building where the cabin is installed while complying with the rules of environmental protection Technical Data Meticulous construction and appropriate technology The booth is very compact and has been designed to make best use of the space available in the workshop and to be incorporated within an automatic coating line The footprint of the booth is small The mobility and ease of connection of the booth allow it to be quickly integrated into your production line With its stainless steel design this booth requires only reduced maintenance When using the MANUCOMPACT for single colour coating you are able to recover the powder that is not deposited on the parts Technical Data MANUCOMPACT Parts to be painted Overall height mm 3117 1200 Working height mm 460 Width mm 2240 1000 Depth with table closed mm 1500 650 Depth with table open mm 1900 Weight kg env 450 30 Cartridge filter numbe
90. trostatic charge than that of conventional Tribo guns The gun speeds up the powder application process and improves the quality of the coating on the parts The electrostatic field produced by the tribo electric gun is almost non existent allowing the powder to penetrate in cavities and folds a great uniformity of film build and a perfect distribution of powder on the part as well as a very good quality of re coating eliminating the need for manual touch up Selection guide Powder paint e Easy to maintain The design of the TRV 117 has been optimised to reduce maintenance time It features tool free removal of the rear body from the outside of the booth Good wear resistance Friction parts such as the Vortex diffuser are very durable Description of the equipment TRV 117 is a powder coating gun for applying so called Special Tribo powders Appreciated by the most demanding manufacturers The powder is charged by friction through the internal tubes of the gun and nozzle producing a uniform electrostatic charge on the powder particles and allowing high productivity and better penetration than that achieved with traditional Tribo equipment Tribo technology overcomes the main disadvantage associated with the Corona charge guns which is the Faraday Cage Effect Powder application requires air to direct the powder towards the parts additional air supplied to the gun which also changes the speed of the part
91. uck parts food hooks smoke and steam chamber racks and baskets printing rollers hospital equipment shopping trolleys and shop furniture door handles lighting columns and equipment aircraft and ships rudders These powders are very reliable on metallic and non metallic surfaces when applied to an undercoat and are very long lasting s Fluorocarbon These are the most stable and resistant powders Depending on formulation they can display excellent properties They can thus be used where resistance is required to chemicals solvents or the sun s rays Their qualities are close to those of the best liquid coatings They can be baked from 8 minutes at 163 C up to 20 minutes at 204 C Selection guide Powder paint gt Sames Polyvinyl chloride PVC powders are used for dishwasher baskets refrigerator shelves playground equipment air conditioning unit grilles bus bars garden equipment letter boxes etc Vinyl powder coatings are mostly applied as thick coatings They are glossy unctuous and flexible as well has having good impact electrical and weather resistance PVC coating are generally formulated in conjunction with plastics technologists in order to obtain the required properties of flexibility hardness etc These paints do however contain Volatile Organic Compounds VOC that are forbidden by the new environmental regulations Even if they are below 1 they require special treatment Polyurethane
92. un s JR1 Tri JR 106 nee ss Auto Mach Jet Old generation F_Jat SRV416 Automatic e corona 2 The power supplies automatically identifies the type of gun to which it is connected and then sets the cascade s maximum operating values U amp I The best electrostatic charge is maintained during application regardless of the shape of the part the characteristics of the powder or the target distance This is made possible by the rectangular Voltage Current characteristic of the power supply see below for modules GNM 100 and GNM 200 These parameters are operator adjustable U U 60kV l 60 J The power supplies also include a certain number of i features such as overcurrent disjunction fast current peak etc to enhance the safety of the system U 25ky 50 yA Selection guide Powder paint CORONA or TRIBO charge There are two ways to impart an electric charge to the powder particles A bit of physics throughout the universe there is a basic element to which physicists have given the name electron Besides being extremely small this grain of matter has the interesting property of carrying a negative charge It is when electrons travel inside a copper wire that an electric current is produced As you have no doubt noticed you don t receive an electric shock every time you touch an object this is due to the fact that there exists another grain of matter called a proton that also carries an electrical ch
93. ur Change Powder hose dia 12x 17 mm References of hopper and fumes extraction pump Description Reference Hopper CSV 600 120 L 752 894 Fumes extraction pump 455 455 2 this item comes with the CSV600 Selection guide Powder paint gt Sames Automatic spray guns 60 Basic equipment AUTO MACH JET Description Lenght Reference Auto Mach Jet applicator 18m 1 527 340 30m 910 000 100 Description Lenght Reference Auto Mach Jet FCC applicator 30m 1527 318 1 length of low voltage cable 2 FCC Fast Colour Change Description Reference CRN457 controller 1 523 297 Cable for driving the trigger 5 meters 910 000 092 Front face in rack 1 module on front face 1 526 286 Front face in rack 2 modules on front face 1 526 284 Bracket 50 x 30 mm 749 805 Bracket 50 x60 mm 1 204 441 Metallic support rod 8 30 mm 1 527 291 Tubular support 60 mm 1411605 Description Reference CS127 sunction plunger assembly 1 526 400 oo Powder pump CS127 only 1 526 398 Pick up tube CS127 only 1 526 399 Description Reference Air injector for CS127 A 5 544 808 Venturi air tube for CS127 CS237 B 10 547 880 Description Reference Counter electrode 1527017 Selection guide Powder paint gt Sames AUTO MACH JET SETS Automatic spray guns Reference depending on configuration Description Nomber of ap
94. ust your settings to suit your application Meets all the requirements of the industry 2 Easy application of metallic powders with TEC2 setting and the special metallic powder nozzles 2 Increased productivity can supply powder to two guns simultaneously gt Abrasion resistant nozzles 2 sturdy components gun cart Optimum safety CE and ATEX approved _ amp Sames Manual spray guns 19 Description of E Series electrostatic equipment The E Series gun is designed for spraying powder paint It can come with either of two powder supply systems fluidised hopper and vibrating table The gun has a built in cascade which gets its low voltage signal from the GCU400 module via a low voltage electrical connection that activates the high voltage when the trigger is pressed Powder is fed to the gun via a venturi powder pump and a pickup suction tube The powder is fluidised in the hopper or box before being sent to the spray gun by the venturi It should be noted that the pump holder is designed to receive two pumps side by side thus allowing two guns to be simultaneously fed from one box Robust materials make Integral cascade for superior the gun virtually shock charging efficiency and resistant safety protection Large selection of nozzles C E 0518 912 D Sira03ATEX5472X EEx 2 mJ One of the best weight balance ratios on the market enhances operators comfort on a dayly basis Swivel p
95. xis The table parameter choice can be made on line during production without stopping the conveyor belt Ergonomics touch screen controls make action inputting simple and fast Management of ten memorised programmes production runs for parts for painting ss The REV 600 module is interfaced with the installation to 2 detect the presence of parts 2 detect external faults detect that the booth is operating correctly conveyor belt and ventilation Manage faults signalling system and external output authorising start up eg conveyer belt Manage timeouts for the application between parts between two robots and three spray gun configurations Technical characteristics The REV 600 integrates the basic functions of an application process 2 2 raise and lower type reciprocators 1 axis 22 3 Sweeping zones per reciprocator 2 6 spraying controls reciprocator 7 10 parts production runs reciprocator The 19 inch standard dimensions of the REV 600 module allows easy integration into a SAMES CGR 200 modular cabinet and connection to the various SAMES spray gun control modules An autonomous box version of the REV 600 is also available Peripherals With the following functionalities the REV 600 module interfaces easily with an industrial application 7s Possible automated spraying by detecting parts for painting using sensors or photo electric cells ss Emergency stop input
96. y Unit ON no electrostatic effect The E series Gun can apply a wide variety of powders 2 Organic powders 2 thermosetting powders epoxy epoxy polyester polyester polyurethane acrylic thermoplastic powders polyamide polyethylene PVC Selection guide Powder paint Manual spray guns E SERIES Manual Corona electrostatic powder spray gun 21 Technical Data Hand gun MG 400 Weight without cable or hose g 495 Actual weight carried 1 g 660 Length mm 330 Powder flow rate up to kg h 30 Standard powder hose m 6 12 mm internal diameter Operating temperature C 0 to 40 C 32 to 104 Fahrenheit Air supply GCU 400 Vibrating table Hopper Main air bar 7 1 105 psi Air consumption Nm3 h 10 15 15 Controller GCU 400 hand gun MG 400 Max output voltage 40V rms 85 kV Max output current 110 mA rms 100 uA Electrical power supply V AC 100 a 240 Single phase Hz 50 60 Power consumption VA 45 IP 54 Main air supply hose mm 8 1 weight measured with 1 20 m of cables and hoses Marking for GCU 400 2 this control module is the only one allowing the manual powder 0518 Il 2 D paint set E series MG400 to be ATEX certified Installation outside Sira03ATEX5472X from the explosive area EEx 2 mJ E Series a complete manual range The E Series cart has been designed to meet industrial requirements
97. y Cage Coating requires an additional air 2 which directs the powder towards the parts and also varies the speed of the particles inside the gun and thus their level of charge The particle is then attracted by the grounded part through the field created by the powder cloud wraparound phenomenon GNM 100 _ amp Sames 47 Manual spray guns JR 106 48 Tribo electrostatic spray gun Technical Data Handgun JR 106 Handgun without hoses g 690 Length mm 330 Powder flow rate 11 mm dia hose up to kg h 15 Standard powder hose m 6 int dia 11mm Air supply CRN 456 CS127 236 CSV 427 Max inlet air pressure bar 10 150 psi Min inlet air pressure bar 4 60 psi Air consumption Nm3 h 17 0 to 8 2 to 6 3 to6 Electrical power supply V 110 220 Single phase Hz 50 60 IP 64 Connection CRN 456 CS 206 Main air supply hose mm 10 OD 10 OD Injection air supply hose mm 8 OD Dilution air supply hose mm 6 OD Additional air supply hose mm 8 OD Hopper fluidising or vibrating 8 OD air supply hose mm Hopper fluidising or vibrating 6 OD table air supply hose mm Ce I2D homologation in progress Selection guide Powder paint gt Sames Manual spray guns JR 106 Tribo electrostatic spray gun 49 TRIBOJET a complete manual range The JR 106 gun may come in 2 types of configurations TRIBOJET
98. y high transfer efficiency regardless of the powder flow rate Selection guide Powder paint Technical Data Automatic spray guns a 038 TN 5077 Bell without hoses kg Diameter mm Length up to Quick disconnect mm 300 19 pouces Plate mm 270 Height 3 U Recommended powder flow rate up to 30 kg h Recommended rotation speed rpm 7500 Pattern diameter mm aprox 500 Uniformity of film build to within 10 Bellcup diameter standard mm 70 Air supply SRV 038 Max air pressure bar 10 150 psi Min air pressure bar 4 60 psi Minimum operating air flow Nm h 3 Shaping air flow Nm h 0to5 Microphone in air flow Nm h 1 9 Air seal flow Nm h 2 4 Counter electrode blow off Nm h 1 9 Controller GNM 200 m 5077 Power consumption VA Electrical power supply V 110 220 z 230 Single phase Hz 50 60 50 60 IP 20 Max voltage kV 100 Max current uA 200 UHT 188 Connection SRV 038 Engraving on Q D TN 5077 Main air supply hose mm T1 10 OD Shaping air supply hose mm 8 OD SA Counter electrode air supply 8 OD AGW hose mm Turbine air supply hose mm 8 OD DT microphone In air supply hose mm 8OD MI microphone out air hose mm 6 OD MO Air seal supply hose mm 8 OD BA Selection guide Powder paint 81 82 Automatic

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