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1. a Rotate the igniter cap anticlockwise until it is open b Put one battery FF into the battery box and make sure the positive pole is towards outside as the illustration C Close the igniter cap by rotating it clockwise until it is tight Fully Assembled View Left Side Right Side Operating the Grill CAUTION Use only the regulator provided If a replacement is necessary call our customer service center The use of unauthorized parts can create an unsafe condition and environment The propane gas supply cylinder used must be a Constructed and marked in accordance with the Specifications for LP Gas Cylinders of the U S Department of Transportation D O T or the National Standard of Canada CAN CSA B139 Cylinder Spheres and Tubes for Transportation of Dangerous Goods and Commission as applicable and b Provided with a listed over filling prevention device C Provided with a cylinder connection device compatible with the connection for outdoor cooking appliances Use only the pressure regulator supplied with the outdoor cooking gas appliance must be used Replacement pressure regulators must be those specified by the outdoor cooking gas appliance manufacturer Use only 1 pound propane cylinders Spec 198mmX99mm equipped with a cylinder connection device compatible with the connection for outdoor cooking appliances Do not drop or handle the cylinder roughly If the appliance is not in use disconnect the cylinder
2. Storage of the appliance indoors is permissible ONLY if the cylinder is disconnected and removed from the appliance Store cylinders outdoors and out of the reach of children Do not store the cylinder in a building garage or other enclosed areas Never store your cylinder where temperatures can reach over 51 7 C Before connecting make sure there is no debris caught in the head of the gas cylinder regulator valve or in the head of 10 the burner and burner ports Connect regulator valve and hand tighten firmly Disconnect the propane cylinder from the regulator valve when the grill is not in use DO NOT obstruct the flow of combustion air or ventilation air to the grill Arrange the propane cylinder for vapor withdrawal and equipped with a listed overfill prevention device OPD A DANGER A fire causing death or serious injury may occur if the following is not followed exactly e Never store or use gasoline or other volatile substances in the vicinity of this grill e Never store a spare propane cylinder in the vicinity of this grill or in the vicinity of another potential heat source This grill is designed to connect to a standard 1pound L P cylinder only please refer to the Step 6 of assembly instructions for the installation WARNING Don t store spare gas cylinder in or near grill Use protective gloves when handling particularly hot components Please do not manipulate the pre sealed parts to avoid damage to the grill N
3. 1 Always burn grill for 10 15 minutes to burn off food residues after use Step 2 Turn off the gas supply at the gas cylinder after use otep 3 Wait until the grill is completely cooled before closing lid Step 4 Clean up grease build up to avoid grease fire and cover your grill to prevent rust Please refer to the owner s manual for details AN DANGER AN DANGER If you smell gas Never operate this appliance unattended Turn off gas If a fire should occur keep away from the Extinguish any open flame appliance an immediately call your fire Open lid department Do not attempt to extinguish oil If odor continues keep away from the or grease fire with water appliance and immediately call your gas Failure to follow these instructions could supplier or your fire department result in fire or explosion which could cause Failure to follow these instructions could result property damage personal injury or death in fire or explosion which could cause property damage personal injury or death Always read and understand the WARNINGS and INSTRUCTIONS that are contained in this manual before attempting to use this gas barbecue grill to prevent possible bodily injury or property damage This instruction manual contains important information necessary for the proper assembly and safe use of the appliance Read and follow all warnings and instructions before assembling and using the appliance Follow all warnings and instructions when
4. Broil Chef Gas BBQ for Outdoor Use WARNING Improper installation adjustment alteration service or maintenance can cause injury or property damage Read the installation operation and maintenance instructions thoroughly before installing or servicing this equipment DANGER Failure to follow these instructions could result in fire or explosion that could cause property damage personal injury or death DANGER DO NOT use gas grill for indoor cooking or heating TOXIC fumes can accumulate and cause asphyxiation DO NOT use in or on boats or recreational vehicles WARNING FOR YOUR SAFETY For outdoor use only and shall not be sued in a building garage or any other enclosed area SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE IF YOU ARE ASSEMBLING THIS UNIT FOR SOMEONE ELSE GIVE THIS MANUAL TO HIM OR HER TO SAVE FOR FUTURE REFERENCE FOR CUSTOMER SERVICE CALL 1 877 631 2845 TOLL FREE 10 00 A M 7 00 P M EST MONDAY FRIDAY Grill Operation 1 2 3 Before Grilling otep 1 Keep your grill a safe distance away from buildings Step 2 Always perform a Leak Test on all connections otep 3 Keep children away from the grill During Grilling To avoid tripping safety valves please follow these instructions carefully otep 1 Open the lid and turn the gas cylinder on slowly otep 2 Use protective gloves when grill gets hot otep 3 Never leave a lit grill unattended After Grilling otep
5. T or the National Standard of Canada CAN CSA B139 Cylinder Spheres and Tubes for Transportation of Dangerous Goods and Commission 13 This outdoor gas appliance is not intended to be installed in or on recreation vehicles and or boats 14 Do not attempt to move the grill while it is lit 15 Do not use the grill unless it is COMPLETELY assembled and all parts are securely fastened and tightened 16 Keep combustible items and surfaces at least 6 feet away from the grill at all times DO NOT use this gas grill or any gas product under any overhead enclosure or near any unprotected combustible constructions 17 Donot use in an explosive atmosphere Keep grill area clear and free from combustible materials gasoline and other flammable vapours and liquids 18 Do not attempt to use or assemble with missing or damaged parts Contact customer service for replacement parts 19 Donottouch the handle at the two sides while operating the grill 20 This appliance is not intended for and should never be used as a heater A CAUTION Prevention of Burns 1 To avoid burns do not touch metal parts of the grill until they have completely cooled for at least 45 minutes or unless you are wearing protective gear such as pot holders protective gloves or mittens 2 Do not alter the grill in any manner 3 Clean and inspect the hose before each use If there is evidence of abrasion wear cuts or leaks the hose must be replaced prior to operation The r
6. ate this grill where there will be ample combustion and ventilation air Do not obstruct the flow of combustion and ventilation air but never position it in the direct path of a strong wind Never allow the grill to operate while unattended to prevent uncontrolled grease fires from erupting 24 inches 24 inches Never attempt to move this grill while it is in operation or while it is still hot to prevent possible personal injury Never store or use gasoline or other flammable or volatile substances in the vicinity of this grill or in the vicinity of any other heat generating appliance because of the danger of starting a fire Always confirm that the installation of this grill conforms with the requirements of all local codes or in the absence of applicable local codes with either the National Fuel Gas Code ANSI Z223 1 NFPA54 or CAN CGA B149 1 DANGER Gas Safety Liquid propane LP gas is flammable and hazardous if handled improperly Become aware of its characteristics before using any LP gas product LP gas Characteristics Flammable explosive under pressure heavier than air and settles in pools in low areas nits natural state LP gas has no odor For your safety an odorant has been added Contact with LP gas could cause freeze burns to the skin This grill is shipped from the factory for LP gas use only Never use an LP gas cylinder with a damaged body Dented or rusted propane cyli
7. ature accordingly Persistent grease fire Grease trapped by food buildup Turn knob OFF Disconnect propane around burner system cylinder Leave lid in closed position and let fire burn out After grill cools remove and clean all parts Flashback fire in burner tubes Burner and or burner tubes are Clean burner and or burner tube blocked Inside of lid is peeling Carbon build up Baked on grease buildup has turned to like paint peeling carbon Burner accidentally extinguished Cylinder empty Check to see if cylinder is empty If empty replace Obstruction of gas flow Clear burner tube 19 Warranty Program Proof of purchase is required to access this warranty program which is in effect from the date of purchase If unable to provide proof of purchase or after the warranty has expired customers will be subject to parts shipping and handling fees Full 30 Day Warranty Any missing parts can be replaced at no charge within 30 days from the date of purchase with a valid proof of purchase Limited Warranty This grill cannot be returned or refunded after it is used 1 Year Limited Warranty on all parts in regards to damage affecting the operation of the gas grill Warranty Provisions This warranty is non transferable and does not cover failures due to misuse or improper installation or maintenance This warranty is for replacement of defective parts only We are not responsible for incidental or consequential
8. corrective action 12 FIG A FIG B FIG C Y A A a alg Aaa Aa a wore T g Normal Soft blue flames with yellow tips Poor combustion Wavy yellow Out of adjustment Noisy hard blue between 2 5 5cm 1 2 high flames too little air flames too much air Flare ups Flare ups sometimes occur when food drippings fall onto the hot heat plate or burner and ignite Some flaring is normal and desirable as it helps impart the unique flavors associated with grilled foods Controlling the intensity of the flare ups is necessary however in order to avoid burned or unevenly cooked foods and to prevent the possibility of accidental fire WARNING Always monitor the grill closely when cooking and turn the flame level down LOW or OFF if flare ups intensify Shutting off the burner Always turn the valve knob clockwise all the way to the LOCK OFF position Promptly disconnect the propane cylinder In the event of gas leak turn off the gas supply Excess flow Safety Valve Reset Procedure Q The new regulators are equipped with a safety device that restricts the gas flow in the event of a gas leak However unsafe practices of grill operation could activate the safety device without having a gas leak A sudden shut off of the gas flow typically occurs if you open the LP gas cylinder valve rapidly or if one or more of the burner control knobs is in an open position when opening the LP cylinder valve This procedure is effe
9. ctive with all sizes of LP cylinder To ensure the procedure is safely and successfully performed please carefully follow these instructions 1 Close the LP cylinder valve 2 Turn all burner control knobs to the OFF position 3 Disconnect the regulator from the LP cylinder 4 Open the lid of the grill 5 Turn the burner control knobs to HIGH 6 Wait atleast 1 minute 7 8 9 1 Turn the burner control knobs OFF Wait for at least 5 minutes Re connect the regulator to the LP cylinder 0 With the lid open For the grill with ignition button turn on only ONE front burner control knob to the HIGH position Ignite the grill by pushing the ignition button For the grill with an automatic ignition Push down the control knob you want to light turn counterclockwise until you hear the ignition click 11 After the first front burner is lit turn on the other control knob s to the HIGH position If you have more than two burners turn them on only ONE AT A TIME 12 When all front burners are lit close the grill lid 13 Wait for 10 15 minutes the temperature should reach 200 230 C 400 450 F 13 Care and Maintenance Always allow the grill to completely cool off before covering the grill to prevent corrosion from condensation amp Caution All cleaning and maintenance should be done when the grill is cool with the fuel supply turned off at the control dial and the propane cylinder disconnected DO NOT clean any gri
10. damages or labor costs This warranty does not cover chips and scratches of porcelain or painted surfaces nor does it cover corrosion or discoloration due to misuse lack of maintenance hostile environment accidents alterations abuse or neglect This warranty does not cover damage caused by heat abrasive and chemical cleaners resulting in chipped porcelain enamel parts or any damage to other components used in the installation or operation of the gas grill The original consumer purchaser will be charged for all shipping and handling fees of replacement under the terms of limited warranty If unable to provide proof of purchase or after the warranty has expired customers will be subject to parts shipping and handling fees Some states provinces do not allow the limitation or exclusion of incidental or consequential damages so the above limitations or exclusions may not apply to you This warranty gives you specific legal rights and you may alsc have other rights that vary from state province to state province If you have any questions related to the product or warranty please visit our website at www builddirect com or call our customer service center at 1 877 631 2845 TOLL FREE 10 00 A M to 7 00 P M EST Monday Friday 16
11. e carton packaging Make sure all parts are present before attempting assembly Once the grill is fully assembled go back and check to make certain all the bolts are secure Tighten again using the screwdriver provided if necessary Estimated Assembly Time 10 minutes Step 1 a Insert one flat washer BB one wheel F and one nut DD to the wheel axle on the body assembly A Tighten by spanner EE until secure Cover the wheel cover E Step 3 a Unlock the hasp on the body assembly A and leg as shown in the illustration Step 5 a Flip the side shelves on the right and left handle of the body assembly A down as shown in the illustration Step 2 a Insert the leg handle D into the hole on the cart of the body assembly A screw two bolts AA in to each pre drilled hole Tighten by screwdriver until secure Step 4 a Fixleg handle D by foot and raise the body assembly A b Latch the wheel leg to the hook under the body assembly A c Repeat the step a to fold the grill if needed lock the hasp on the body assembly and the leg as shown in the illustration on step 3 Step 6 2 a Putthe heat shield G onto the heat shield support in the body assembly A b Putthe two cooking grids B on the support of the body assembly A c Slide the grease cup C into the guide underneath the body assembly A Step 7 Hook the grease cup H under the grill body Step 8
12. eplacement hose assembly should be in accordance with the manufacturer s specifications 4 Move gas hoses as far away as possible from hot surfaces and dripping hot grease 5 Never keep a filled gas cylinder in a hot car or car trunk Heat will cause the gas pressure to increase which could open the relief valve and allow gas to escape 4 Safe Locations for Use Of This Outdoor Grill DANGER Never use this outdoor grill inside any building garage shed or breezeway or inside any boat trailer or recreational vehicle to prevent a possible fire and to prevent the possibility of carbon monoxide poisoning or asphyxiation WARNINGS Do not use this appliance under overhead combustible surface or covered area e g awnings umbrellas porches or gazeboes Always confirm that this grill is not positioned under the overhang of a house a garage or other structure before lighting it An overhang will serve to deflect flare ups and radiated heat into the structure itself which could result in a fire Always confirm that this grill is positioned more than 24 inches 61 cm away from any combustible materials or surface before lighting it and that no gasoline or other volatile substances are stored in the vicinity of this grill see diagram to right And keep away from walls at least 24 inches The temperature of a grease fire or of the radiated heat might otherwise be sufficient to ignite nearby combustible or volatile substances Always loc
13. ever fold the tables or disassembly the table handles while operating the grill or before it is cool DANGER To prevent fire or explosion hazard when testing for a leak 1 Always perform the leak test as below before lighting the grill and each time the cylinder is connected for use Do not smoke or allow other sources of ignition in the area while conducting a leak test Conduct the leak test outdoors in a well ventilated area Do not use matches lighters or a flame to check for leaks Do not use the grill until all leaks have been stopped If you are unable to stop a leak disconnect the propane supply call for gas appliance service or your local propane gas supplier Urt ux qu ge Checking for Leaks Connect the regulator and gas cylinder clockwise see diagram to right after installation please follow the below steps to check gas leaks before using the grill Make two to three oz of leak solution by mixing one part liquid dishwashing detergent with three parts water Make sure control knobs are in the OFF position Spray some solution on the cylinder valve up to the regulator connection See diagram to right Inspect the solution at the connections for bubbles If no bubbles appear the connection is secure and the leak test is finished mr If bubbles appear you have a leak Proceed to step 6 Disconnect the regulator from the cylinder and reconnect Make sure the connection is secure WV Retest wi
14. ge and Handling code B149 2 IMPORTANT NOTICE READ ALL INSTRUCTIONS PRIOR TO ASSEMBLY AND USE Safety First Read and understand all warnings and precautions prior to operating your grill WARNING 1 This grill is for outside use only It should not be used in a building garage or any other enclosed area 2 The use of alcohol prescription or non prescription drugs may impair an individual s ability to properly assemble or safely operate this appliance 3 Always open the grill lid carefully and slowly as heat and steam trapped within the grill could cause severe burns 4 Always place your grill on a hard and level surface far away from combustible materials and structures An asphalt or blacktop surface may not be acceptable for this purpose 5 Do not leave a lit grill unattended 6 Keep children and pets away from the grill at all times 7 This is not a tabletop grill Do not place this grill on any type of tabletop surface 8 Do not use the grill in high winds 9 This grill must be used with propane gas only propane gas cylinder not included 10 Do not attempt to attach this grill to the self contained propane system of a camper trailer motor home or house 11 Do not use charcoal or lighter fluid 12 Do not use gasoline kerosene or alcohol for lighting The LP gas supply cylinder must be constructed and marked in accordance with the specifications for LP gas cylinders of the U S Department of Transportation D O
15. ll part in a self cleaning oven The extreme heat will damage the finish Cleaning the Burner Assembly Burning the grill after every use approx 15 minutes will keep excessive food residue from building up It is recommended that you clean the grill before and after cooking Recommended cleaning materials Mild dishwashing liquid detergent Hot water Nylon cleaning pad Heat Resistant Acrylic brush Paper clip Putty knife scraper Compressed air DO NOT use cleaners that contain acid mineral spirits or xylene Outside surfaces Use a mild dishwashing detergent and hot water solution to clean Rinse thoroughly with water Inside surfaces If the inside surface of the grill lid has the appearance of peeling paint baked on grease has turned to carbon and is flaking off Clean thoroughly with a strong solution of detergent and hot water Rinse with water and allow it to completely dry Interior of grill bottom Remove residue by using the brush scraper and or cleaning pad Wash with a dishwashing detergent and hot water solution Rinse with water and let dry Cooking Grates The porcelain grates have a glass like composition that should be handled with care Use a mild dishwashing detergent or baking soda and hot water solution Non abrasive scouring powder can be used on stubborn stains Rinse with water Heat Plates Clean residue with the wire brush and wash with soapy water Rinse with water Grease Cup Periodicall
16. nders may be hazardous and should be checked by your propane gas supplier Only cylinders marked propane must be used e he cylinder must be disconnected when the appliance is not in use CAUTION It is essential to keep the grill s valve compartment burners and circulating air passages clean Inspect the grill before each use Step 1 Inspect all connections and make certain they are secure Step 2 Check and clean the burner venturi tubes for insects and insect nests by removing the burner and inserting a bottle brush cleaner into each tube to make sure the passage is clear A clogged tube can lead to a fire beneath the grill Step 3 Ensure that the valve nozzle is pointing straight and completely inserted into the venturi tube GENERAL INFORMATION VENTURI TUBE 1 A propane gas cylinder is required for operation This gas grill is NOT intended for commercial use Don t obstruct the ventilation opening of the cylinder enclosure The precaution to be taken in the case of blockage of the Venturi s POD VALVE NOZZLE illustrated Parts List A Body Assembly E Wheel Cover 2PCS F Wheel Description QTY Part Description QTY Part Description QTY Body Assembly 1PC B Cooking Grid Heat Shield Part D Leg Handle Hardware list AA 2PCS BB 2PCS CC 1PC Bolt ST4X15 Flat Washer DD 2PCS EE 1PC FF 1PC opanner Assembly Instructions Remove all contents from th
17. ocedure 5 To ignite remaining burners repeat steps 4 and 5 for each burner Adjust the valve knobs for the required cooking temperature Insert a match into the end of the lighting stick Light the match Once lit put the lighting stick through the hole on the grill body to reach the burner ports See diagram to right Press the valve knob and rotate it counterclockwise to the HIGH position The burner should light immediately If more than one burner is to be used repeat the steps 2 and 3 until each burner is lit Adjust the valve knobs for the required cooking temperature A Precautions After lighting observe the burner flame Make sure all burner ports are lit If the burner flame goes out during operation immediately turn the gas OFF Open the lid to let the gas clear for at least 5 minutes before re lighting Before cooking on the grill for the first time and operate the grill for approximately 15 minutes with the lid closed and the gas turned on HIGH This will heat clean the internal parts dissipate odour from the manufacturing process and painted finish Clean the grill after each use DO NOT use abrasive or flammable cleaners This may damage parts of the grill and cause a fire Confirm that the burner is properly lit and that the flame pattern is as desired see fig A B and C below for the proper flame patterns If the flame pattern is other than normal consult Troubleshooting on page 15 for
18. th the leak test solution L3 If you continue to see bubbles replace the cylinder poo Im 9 6 7 8 Lighting the Grill DANGER Failure to open the lid while igniting the grill s burners or not waiting five minutes to allow gas to clear if the grill does not light may result in an explosion which could cause serious bodily injury or death WARNING To prevent possible bodily injury never stand with your head directly over the grill when preparing to light the main burners 11 ia the Main Burner 7 Using the Lighting Stick to Light the Burners 1 2 3 4 Pay attention to the up arrow on the ignition box to make sure the box is in right position if you had to replace N WARNING Attempting to light the burner with the lid closed may cause an explosion Make sure there are no obstructions of airflow to the gas unit Spiders and insects can nest and clog the burner venturi tube at the nozzle A clogged burner tube can lead to a fire beneath the appliance Open the lid while lighting burners Make sure all control knobs are in the OFF position Turn on the gas source or cylinder valve Ignite only the burners you wish to use Push and turn the knob to HIGH then press the igniter button immediately The burner should light If the burner does not light repeat 2 or 3 times If ignition does NOT occur in 5 seconds turn the burner controls to OFF wait 5 minutes and a ne e lighting pr
19. using the appliance NOTE This grill must be used with propane gas only propane gas cylinder not included Installer Leave this manual with the consumer Consumer Retain this manual for future reference Table of Contents geldib elg ii e 4 H strated Part mme TUN 7 Assembly INSIUCTIONS lc 7 Ior ir iuipreiu i e n om a a a aE 10 Checking Tor Leak c 11 LONDO te 2C esc a e E ASER 11 Care and M intenalli6B on tei coniun een s Eee ua a e aaa aeaa Ea aE 14 ROUTE SIO OUI G PEST EE t 15 LE Ine ina Progra ERE D o oo Na RS 16 SQ280 3 Owner s Manual For Your Safety Dear Valued Customer Congratulations on your new barbecue grill purchase You ve made the right choice In this manual you will find assembly instructions suggestions for grilling and helpful hints as well as guidelines for the safe operation proper care and use of your grill Our expert staff strives to provide you with an easy to assemble product Should you have any questions or problems with this product please call our customer service department at 1 877 631 2845 10 00 am 7 00 pm EST Monday through Friday NOTE The use and installation of this product must conform to local codes In the absence of local codes use the National Fuel Gas Code ANSI Z223 1 NFPA54 Reference to Natural Gas and Propane Installation code CSA B149 1 or Propane Stora
20. y empty the grease cup and clean with a dishwashing detergent and hot water solution Storage 1 Store the grill in a shade cool dry place 2 Pay attention to dust prevention and moisture protection 3 Store the grill out of the reach of children 4 Place the grill flatly on the floor Do not place it on the position higher than the floor 5 Clean the grill after use and dry by air before stor 14 Troubleshooting Problem Possible Cause Prevention Cure Burner will not light using a match No gas flow Check if propane cylinder is empty If empty replace Obstruction of gas flow Clear burner tube Disengagement of burner to valve Reengage burner and valve Spider webs or insect nest in venturi Clean venturi Burner ports clogged or blocked Clean burner ports Irregular heat pattern Burner ports are clogged or blocked Clean burner ports New burner may have residual Burn grill for 15 minutes with the lid closed manufacturing oils Spider webs or insect nest in venturi Clean venturi Food residue grease or seasoning Clean burner salt on burner Poor alignment of valve to burner Ensure burner venturi is properly engaged venturi with valve Sudden drop in gas flow or heat High or gusting winds Turn front of grill to face wind Low on propane gas Replace propane cylinder Flare up Grease buildup Clean grill Excessive fat in meat Trim fat from meat before grilling Excessive cooking temperature Adjust lower temper
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