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User Manual for the HE300RSL100,HE300GEN100

1. 19 3 2 Network 19 3 37 AUD daa A Ae 22 3 4 Commands and 23 3 5 RTU Setup Parameters ads tee e tee eb ae eee 24 CHAPTER 4 KEYPAD 25 4 1 Initializing Drive and Option Card Function Codes Parameters through Keypad 25 4 2 Keypad Lay0UU ui eade 26 4 3 Setting the Drive Option Parameters 26 4 3 1 Non volatile memory modification through keypad HES00GEN100 ONLY 26 4 4 Transferring Drive Control from the Keypad to the Option Card 27 4 4 Transferring Drive Control from the Keypad to the Option 30 4 5 Drive Setup from the 31 CHAPTER 5 GENIUS HAND HELD MONITOR 33 5 1 Held Monitor 33 5 2 Changing GEN100 Setup Parameters 34 CHAPTER 7 PLC CONFIGURATION u 244444044444400nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnannnnnnn 39 7 1 PLO 39 7 2 90 70 39 7
2. Figure 1 4 Drive Keypad Keypad Mounting Plastic and Option Card Location Drive shown is a 40HP AF 300E viewed from the front 0017 04 09 AUG 2000 13 1 4 Install corner brackets on bottom corners of interface board 5 Install corner brackets on metal bracket B using the supplied x 5 screws and lock washers in the corner bracket mounting holes C 6 For the HE300GEN100 gently remove DC to DC converter D being careful to bend the pins The HE300RSL100 does not have this part installed 4 3 HEXXXDCM300 5958 4 gt 2000 0050 oo 0000 1 O SN m 0 ab OJurei on O rel A Figure 1 5 Option Card Assembly front and side view right PAGE 14 09 AUG 2000 0017 04 1 10 11 Install the assembled board into the drive using the M3 x 5 screws and lock washers the mounting holes E If you used the plastic standoff in the upper right hand corner of the board you may need to use one of the M3 x 5 screws from the HE300KIT399 Verify that jumper JP4 is installed and JP3 is on the two pins closest to the E Replace the keypad mounting plastic and the keypa
3. SERIAL 1 2 SERIAL 2 SHIELD IN Figure 10 2 AF 300E Genius Connector Pinout The AF 300E Genius connections are made on the rightmost of its two terminal strips P2 In addition to the normal Genius connections shown in Figure 10 1 Earth Ground must be connected to the Shield Out terminal Terminal 4 10 2 Wiring AF 300E AF 300ES LEFTMOST RIGHTMOST Se TERMINAL P1 ERMINAL P2 RTU Host R32 RS ABS D 5 eee M RXD N O Bt TN TXD 2 Ls bos ale RTS 2 CTS NC ge CTS RTS 2 SHLD olo o GND U 2 GND GND Ao AT 9 Figure 10 3 RS 232 Wiring PAGE 60 CH 10 09 AUG 2000 AF 300E Figure 10 4 RS 485 Wiring 0017 04 network is terminated at each end with an appropriate terminating resistor The value of the resistor Note If the characteristic impedance of the cable is unknown 120 ohm terminating resistors should be used should be chosen to match the characteristic impedance of the cable Note Signal Ground must be run on the network if 7V or greater of ground potential exists between any two devices 10 3 Serial Programming The cable supplied with the HE300SFW 100 is designed to allow a straight through 9 pin serial cable to be connected bet
4. This display indicates that the drive is STOP mode and that the PRG key must be pressed in order to set the drive data Press the PRG key The display now shows the start of the list of the normal drive parameters as follows 00 FREQ COMND 01 OPR METHOD 02 MAX Hz 03 BASE Hz 1 The option parameters are at the bottom of the list and cannot be seen until the cursor keys are pressed multiple times to display them After pressing the UP or DOWN cursor keys repeatedly the option card parameters are finally displayed as follows note that holding the cursor keys down continuously causes the display to scroll quickly OPTION 0 P01 OPTION 1 PO2 OPTION 2 PO3 OPTION 3 Table 4 1 and Table 4 2 on Pages 29 30 list the option parameters for the RSL100 and 100 respectively Similar data is shown in earlier chapters Each option parameter is set in the exact same fashion For illustrative purposes we will set option parameter POO to a value of 25 POO represents the RTU Slave Address for the RSL100 and represents the Genius Bus Address for the GEN100 In order to set POO use the cursor keys UP and or DOWN to highlight POO the highlight is represented below with the underlined text OPTION 0 OPTION 1 OPTION 2 OPTION 3 Pressing the FUNC DATA key will show the current value of POO and allow the user to change it if necessary POO OPTION 0 0 The bottom line of the display will flash between the all
5. This is a representation of the Genius LAN with each device shown as a block Because only eight devices can be shown on the screen at once the screen wraps around from left to right The left and right cursor keys are used to select the device to be configured When the desired block is highlighted the type of Genius device can be selected using the function keys The AF 300E is configured as a Generic Genius I O Device This device is selected by pressing the Other F7 function key and selecting the Generic I O device from the devices listed PAGE 40 09 AUG 2000 0017 04 7 Pr owt nix in Pen ou Bin nix O PA gt Hock Y Slot nus SUL THREE GUAT LUH TUS ADT Cotalog t GEMENIC GENIUS I D DEUICE 4 ndr xl LENGTH Perla GEM L U Her ndr AO LEHGTII Input Ket mur i wA dO LEARTA Enable Rid ndr 1 Hnnc LU Do CASAS RE NC CONFIG UE Figure 7 2 Generic I O Device Configuration Screen Below each configuration parameter is described The proper setting for a drive with a default data configuration is also listed Figure 7 4 on the next page lists the default drive data configuration Length Default 16 The number of ls assigned to the AF 300E drive should be equal to 16 times the number of bit mapped global data words broadcast b
6. Revisions to This Manual This version 17 04 of the Drive Communications Card User Manual contains the following revisions additions and deletions 1 Converted manual into Word format 2 Changed company name from Horner Electric Inc to Horner APG LLC PAGE 6 09 AUG 2000 0017 04 5 0017 04 09 AUG 2000 PAGE 7 Table of Contents PREFAGE ista al odas 3 ABOUT PROGRAMMING EXAMPLES 4 Revisions to This e do 5 CHAPTER 1 INSTALLING THE OPTION CARD 9 Installations hardware 9 1 2 Installation Procedure for Drives Under 40 9 1 3 Installation Procedure for Drives 40 Horsepower and 12 CHAPTER 2 GENIUS 15 2 1 ntroductionto ele Rea 15 2 2 Netw rk Architecturen te Pet roe odere eee 15 2 3 Genius Communications 16 2 8 1 VO SONICS ar a eed 16 2 392 Global Data ma C aan aq 17 2 319 DAA AMS sis ette teet teta AA 17 CHAPTER 3 RTU COMMUNICATIONS 19 3 1 Introduction to
7. shall HE APG or its suppliers be liable of any special consequential incidental or penal damages including but not limited to loss of profit or revenues loss of use of the products or any associated equipment damage to associated equipment cost of capital cost of substitute products facilities services or replacement power down time costs or claims of original purchaser s customers for such damages To obtain warranty service return the product to your distributor with a description of the problem proof of purchase post paid insured and in a suitable package ABOUT PROGRAMMING EXAMPLES Any example programs and program segments in this manual or provided on accompanying diskettes are included solely for illustrative purposes Due to the many variables and requirements associated with any particular installation Horner APG cannot assume responsibility or liability for actual use based on the examples and diagrams t is the sole responsibility of the system designer utilizing the product to appropriately design the end system to appropriately integrate the Drive Communications Card and to make safety provisions for the end equipment as is usual and customary in industrial applications as defined in any codes or standards which apply Note The programming examples shown in this manual are for illustrative purposes only Proper machine operation is the sole responsibility of the system integrator 0017 04 09 AUG 2000 PAGE 5
8. Setting 3 22 0 400 Hz 2 1WORD R W Y 23 Multistep Freq Setting 4 23 0 400 Hz 2 1WORD RW 24 Multistep Freq Setting 5 24 0 400 Hz 2 1WORD RW 25 Multistep Freq Setting 6 25 0 400 Hz 2 1WORD R W Y 26 Multistep Freq Setting 7 26 0 400 Hz 2 1WORD R W Y 27 OL DB 27 0 2 _ 0 word R W 28 Slip Compensation Control 28 9 9 5 Hz 1 1WORD R W Y 29 Torque Vector Control 29 0 1 0 1WORD R W N 30 Number of Motor Poles 30 2 14 0 1WORD R W N 31 Function Block 32 41 31 0 1 0 1WORD R W Y 32 X1 X5 Terminal Function 32 0 0x2222 11 1WORD R W The performance of these parameters has not been fully evaluated at the time of publication of this manual PAGE 44 09 AUG 2000 MAN0017 04 CH 8 CHANGE INIMUM MAXIMUM UNIT FORMAT LENGTH READ wing NUMBER PARAMETER DESCRIPTION FC M WRITE WHILE 33 Acceleration Time 2 33 0 01 3600 5 5 1 Word R W Y 34 Deceleration Time 2 34 0 01 3600 S 5 1 Word R W Y 35 Acceleration Time 3 35 0 01 3600 5 5 1 Word RW Y 36 Deceleration Time 3 36 0 01 3600 5 5 1 Word RW Y 37 Acceleration Time 4 37 0 01 3600 s 5 1Word Y 38 Deceleration Time 4 38 0 01 3600 s 5 1Word R W Y 39 Base Frequency 2 39 50 400 Hz 0 1 Word RW N 40 Rated Voltage 2 40 0 80 480 V 0 1 Word RW N 41 Torque Boost 2 41 0 1
9. 00032 LEN 100001 100001 00001 dm dx Hase MOODI dp deeem MOVE_ MOVE_ INT INT INT CONST IN Q SRO109 CONST IN Q R0110 CONST IN 0 80111 00032 LEN 00000 LEN 00008 LEN 100001 100001 100001 dmm dem M0001 du Henn MOVE_ MOVE_ INT INT INT CONST IN 0 80112 CONST IN Q R0113 CONST IN 0 80114 31232 LEN 00000 LEN 00512 LEN 100001 00001 100001 Noe im M0001 MOVE_ INT CONST IN Q RO115 00048 LEN 100001 M0001 M0002 COMM 4 REQ R0100 IN FT CONST SYSID 0002 CONST TASK 00000001 Figure 9 1 Ladder Code Example for Sending Datagrams PAGE 58 09 AUG 2000 0017 04 9 5 0017 04 09 AUG 2000 PAGE 59 CH 10 CHAPTER 10 WIRING DIAGRAMS 10 1 Genius Wiring Start End of Bus of Bus Terminating Terminating Resistor Resistor Serial 1 Serial 1 Serial 2 Serial 2 Shield In Shield In Shield Out Figure 10 1 Typical Genius Wiring Technique AF 300E GENIUS CONNECTOR RIGHTMOST TERMINAL STRIP
10. 20 1 1 Word RW Y 42 Function Block 43 51 42 0 1 0 1 Word RW Y FMP Terminal Pulse Rate 43 Mult 43 6 100 0 1 Word R W Y FMP Terminal Voltage 44 Adjust 44 50 120 0 1 Word RW Y FMP Terminal Voltage 45 Adjust 45 65 103 0 1 Word R W Y 46 FMP Terminal Function 46 0 3 0 1 Word RW Y Y2 Y5 Terminal Function 47 low word 47 0 OxFFFF 12 ee RAN N Y1 Terminal Function high 48 word 0 0xF 13 RAN N FAR Function Signal 49 Hysteresis 48 0 10 Hz 1 1 Word R W Y 50 FDT Function Level 49 0 400 Hz 0 1 Word RW Y 51 FDT Function Hysteresis 50 0 30 Hz 1 1 Word RW Y 52 OL Function signal Level 51 Ratedx20 Ratedx135 6 1 Word R W Y 53 Function Block 53 59 52 0 1 0 1 Word R W Y NE ID ES 0 400 Hz 0 1Word RW N MES ee 154 0 400 Hz o 1Word RW N Bei SEHE ol ee 0 400 Hz 0 1Word N Jump Frequency 57 Hysteresis 56 0 30 Hz 0 1 Word RW N 58 Starting Frequency 57 0 2 60 Hz 1 1 Word RW N Starting Frequency 59 Holding Time 58 0 10 5 1 1Word R W N 60 Freq Setting Signal Filter 59 0 01 5 5 2 1Word R W Y 61 Function Block 61 79 60 0 1 0 1 Word RAW Y 62 LED Monitor Function 61 0 8 0 1Word R W Y LED Monitor Display at 63 Stop Mode 62 1 0 1Word R W Y Coeff For Machine amp Line 64 Speed 63 0 01 200 2 1 Word R W Y 65 LCD Monitor 64 0 4 0 1 Word R W Y The performance of these parameters has not
11. Procedure for Drives Under 40 Horsepower The AF 300E Communications Option Cards have been designed to integrate seamlessly with the AF 300E drive The option card is installed within the drive cover so that the NEMA rating of the drive is maintained after installation of the option card 1 Power down the drive 2 Remove the cover the AF 300E drive as shown in the diagram below A B Nic Figure 1 1 Drive Front Cover Removal Procedure PAGE 10 CH 1 3 Install the supplied plastic 1 2 standoff A in hole A lee hdi U A 09 AUG 2000 0017 04 Fees ea ez ez es es es es e eo ea eae leere uU Figure 1 2 Drive Mounting Holes and Connectors left Mounting Hardware center not to scale and Option Card Locat
12. and RS 485 interfaces for RTU communications 3 2 Network Architecture Through the RS 232 connection the AF 300E can only be used in point to point mode connected directly to an RTU host less than 50 feet away Five conductors should be used Transmit Data Receive Data Signal Ground Request To Send and Clear to Send Other network topologies can be used through the RS 232 port but external hardware converters modems etc is required RTU Host AF 300E Figure 3 1 RS 232 Layout PAGE 20 09 AUG 2000 0017 04 CH 3 AF 300E AF 300ES LEFTMOST RIGHTMOST S TERMINAL P1 2 x TU Host RS 232 RS 485 S mE M n 2 TXD O B TXD 2 RXD BEN M So RTS Q CTS NC app e CTS H RTS 2 SHLD 3 eo GND CMM 2 GND GND 9 ret Figure 3 2 RS 232 Wiring Note The shield wire should be connected to earth ground on one end If the RS 485 port is utilized multidrop installations are possible Standard RS 485 wiring techniques should be used Without external hardware repeaters etc up to 32 nodes can be connected with a total network distance of up to 4000 feet Using RS 485 repeaters multiple segments can be used increasing the overall network distance and number of nodes R
13. available when using this local switch point function switch to Local mode procedure 4 5 should be followed when changing Pxx parameters to provide parameter verification A definition of Remote and Local Operation is as follows Remote mode refers to the machine condition when the Controller typically a PLC is in control of the VF Drive Generally the PLC makes all the machine logic decisions and performs Start Stop Speed Control and other control functions Local mode refers to the machine condition when a machine operator typically through a manual override located near the VF Drive assumes control of the VF Drive Logic decisions are performed by the machine operator through the use of manual pushbuttons and other switches wired to the VF Drive terminal strip Figure 9 1 shows an example hardwired pushbutton station which might be used in Local mode START STOP TERMINAL STRIP SPEED DIR REV FWD 0 ro sarery 6 CIRCUITRY Figure 9 1 Example Remote Panel Note Some applications may require additional operators Be sure to consult the VF Drive User s Documentation for proper wiring instructions For effective Remote Local Operation of the VF Drive several hardwired pushbuttons are required at the local station Generally they should include buttons to Start and Stop the drive along with others to control speed and direction These hard wired pushbuttons a
14. been fully evaluated at the time of publication of this manual MAN0017 04 09 AUG 2000 PAGE 45 CH 8 CHANGE PARAM PARAMETER DESCRIPTION MINIMUM MAXIMUM UNIT FORMAT LENGTH PEAD WHILE NUMBER WRITE RUNNING Pattern Operation Mode 66 Select 65 0 3 0 1woRD R W N 67 Pattern Operation Stage 1 66 0 6000 s 7 1WORD R W Y 68 Pattern Operation Stage 2 67 0 6000 s 7 1WORD R W Y 69 Pattern Operation Stage 3 68 0 6000 s 7 1WORD R W Y 70 Pattern Operation Stage 4 69 0 6000 s 7 1WORD R W Y 71 Pattern Operation Stage 5 70 0 6000 7 1WORD R W Y 72 Pattern Operation Stage 6 71 0 6000 s 7 1woRD R W Y 73 Pattern Operation Stage 7 72 0 6000 s 7 1woRD R W Y Acc Dec Pattern Mode 74 Select 73 0 2 0 1woRD R W N 75 Energy Saving Operation 75 0 1 0 1WORD R W N 76 Rev Phase Sequence Lock 76 0 1 0 1woRD R W N Data Initializing Data 77 Reset 77 0 1 0 1woRD R W N Language 78 Japanese English 78 0 3 z 0 1WORD R W Y 79 LCD Display Brightness 79 0 10 0 1WORD R W Y 80 Function Block 81 94 80 0 1 0 1WORD R W Y Motor Sound Carrier 81 Sean 81 0 10 0 1woRD R W Y 82 Auto Restart Restart Time 82 0 5 S 1 1woRD R W N Bo Wag e 83 0 100 Hz s 2 RW N 84 Auto Reset Times 84 0 7 0 1WORD R W Y 85 Auto Reset Reset Interval 85
15. can reside on the network ranging from intelligent I O blocks to more sophisticated communications devices such as personal computers In recent years a number of third party devices have emerged including Operator Interface Units valve manifolds RF tag readers etc In a typical industrial application Genius devices are distributed throughout a fairly wide area wired in a daisy chained fashion with a single shielded twisted pair The AF 300E Genius option card allows the AF 300E Drives to be distributed on the factory floor on the same twisted pair as the I O blocks and other Genius devices This provides a new level of PLC integration for the drives The physical nature of the network can allow for great savings in wiring as many discrete wires can be replaced with a single communications cable This allows tasks such as starting stopping reversing and changing speeds to be accomplished over the LAN In addition drive parameters and diagnostic data previously not available to the PLC are easily accessible Hand held Monitor Horner Operator Interface Field Control Station AF 300E Drive Communications Bus Series 90 70 L Figure 2 1 Typical Genius Devices and Architecture Bus Controller L____ Genius I O Blocks 2 2 Network Architecture Normally a GE Fanuc programmable controller runs the network through a PLC module called a Genius Bus Contro
16. parameters Keypad operation pertaining to modification of drive parameters is described in the GE Drives AF 300E Instructions However additional information is provided below pertaining to the additional option card parameters not covered by the GE Drives manual and slight variations in keypad operation caused by the presence of the Option Card Note that option card parameters will only be visible through the keypad if the option card is installed Additionally the option card parameters will start at the end of the Drive s parameter list and will be prefixed with P When the option card is installed the keypad does not always have write access to both sets of drive parameters Write permission by the drive s keypad is removed when control of the drive has been granted to the communications channel This feature prevents undesirable concurrent write access to a parameter both by the communications channel and the drive s keypad At power up default operation verifies the current Option Card parameters and valid initializes and grants drive control to the communications channel Any attempt to change drive parameters with the keypad from that point will be blocked with the display message of Option Active To gain write access to the drive s keypad the following steps must be followed Remove power from the drive See RS 232 Wiring on page 20 Jumper the RTS CTS of the RS232 port P1 See RS 232 Wiring on page 20 V
17. reserved for the Genius Hand Held Monitor Among other tasks the bus controller allows Genius including the drives on the network to be mapped into PLC memory monitoring inputs and controlling outputs Intelligent data intensive Genius devices also share their data with the PLC through communications with the bus controller 2 3 Genius Communications Services As stated previously the AF 300E Genius option card allows the drive to reside directly on the Genius LAN providing drive control and data access capabilities to the PLC There are three types of communications that can occur on the Genius LAN These are I O Services Global Data and Datagrams The AF 300E supports all three of these communications types 23 1 VO Service Service is the manner in which data is transferred to and from Genius I O Blocks Outputs are selectively written to each l O block from the CPU bus controller each scan The outputs written by the 0017 04 09 AUG 2000 17 2 CPU bus controller to the AF 300E drives include start stop fwd rev frequency speed fault reset etc Many blocks also broadcast inputs to the bus every bus scan AF 300E does not support this means of communications as it broadcasts its inputs feedback as global data 2 3 2 Global Data Global data is data broadcast over the network at large with no particular destination Each Genius device has the capacity to broadcast up to 128 byt
18. 2 20 S 0 1woRD R W Y 86 Motor 1 Capacity 86 0 3 2 0 1WORD R W N 87 Motor 1 Rated Current 87 0 2000 A 6 1woRD R W N 88 Motor 1 No Load Current 88 0 2000 A 6 1WORD R W N 89 Motor 2 Rated Current 89 0 2000 A 6 1woRD R W N 90 Motor 1 Impedance Tuning 90 0 1 E 0 1WORD R W N Motor 1 Impedance R1 91 Setting 91 0 50 96 2 1woRD R W Y 0 50 96 2 woro RW Y 93 Data Protection 95 0 1 0 1woRD R W N Additional V1 Analog 94 Voltage 10 10 V 0 1woRD R W Y High Res Frequency 95 Setting Pulses 6000 6000 Pulses 14 1WORD R W Y Terminal Input Output low BIT BIT 96 word MAP MAP 4 16 bits R W Y Terminal Input Output high BIT BIT 97 word MAP MAP 4 16 bits RW Y der ee 6000 6000 Pulses 14 iwop rw Y Compensation Input The performance of these parameters has not been fully evaluated at the time of publication of this manual PAGE 46 09 AUG 2000 0017 04 8 NUMBER PARAMETER DESCRIPTION MINIMUM MAXIMUM UNIT FORMAT LENGTH feud Wie 99 Drive Torque Limit Setting 20 180 255 0 1WORD R W Y 100 Braking Torque Limit Setting 0 20 180 255 0 1WORD RW Y 101 Output Frequency 6000 6000 Pulses 14 1 WORD R Y 102 Output Current 10 1 WORD R 103 Output Voltage 10 1 WORD R Y 104 Output Torque 10 1 WORD R Y 105 Operation Status 485
19. 3 90 30 41 CHAPTER 8 AF300E DRIVE 43 8 1 Drive Parameter 43 8 2 Data Formats iea D usa S S DR 47 CHAPTER 9 TERMINAL STRIP 53 9 1 Remote Local 53 9 1 1 Local switch point Remove Local operation HE300GEN100 ONLY 53 9 2 Sending a Datagram Using a Communications Request 55 CHAPTER 10 WIRING DIAGRAMS 59 10 1 isaac ae 59 10 2 PREG gomme 59 10 3 Serial POGrAMIMUING aiaiai 60 PAGE 8 09 AUG 2000 0017 04 5 0017 04 09 AUG 2000 PAGE 9 CH 1 CHAPTER 1 INSTALLING THE OPTION CARD 11 Installation Hardware Included in the packaging with the AF 300E option card should be the following A The option card RTU or Genius B One HE300KIT399 consisting of one 0 5 inch plastic standoff one x 5 screw and one lock washer for drives under 40 hp C One HE300KIT401 consisting of one 0 63 inch metal standoff one metal bracket two plastic fasteners four M3 x 5 screws and four lock washers for drives 40 hp and larger and D This document 1 2 The Installation
20. 4 09 AUG 2000 43 8 CHAPTER 8 00 DRIVE PARAMETERS 8 1 Drive Parameter Descriptions Table 8 1 Drive Parameter Descriptions NUMBER PARAMETER DESCRIPTION MINIMUM MAXIMUM UNIT FORMAT LENGTH feud We 0 Frequency Command 00 0 2 0 1 WORD R W N 1 Operation Method 01 0 1 0 1WORD R W N 2 Maximum Frequency 02 50 400 Hz 0 1WORD R W N 3 Base Frequency 1 03 50 400 Hz 0 1 WORD R W N 4 Rated Voltage 1 04 0 80 480 0 1WORD RW N 5 Acceleration Time 1 05 0 01 3600 S 5 1woRD R W Y 6 Deceleration Time 1 06 0 01 3600 s 5 1WORD R W Y 7 Torque Boost 1 07 0 20 1 1WORD R W Y 8 Elec Thermal OL Select 08 0 2 0 1WORD R W Y 9 Elec Thermal OL Level 09 Ratedx20 Ratedx135 6 1WORD R W Y 10 Restart after Power Failure 10 0 4 0 1WORD R W N 11 Frequency Limiter High 11 0 400 Hz 0 1WORD R W Y 12 Frequency Limiter Low 12 0 400 Hz 0 1WORD R W Y 13 Bias Frequency 13 0 400 Hz 0 1WORD RW Y 14 Gain Freq Setting Signal 14 0 200 96 1 1WORD R W Y 15 Torque Limiter Driving 15 20 180 255 0 1WORD R W Y 16 Torque Limiter Braking 16 0 20 180 255 96 0 1WORD R W Y 17 DC Brake Starting Freq 17 0 60 Hz 1 1WORD R W 18 Brake Brake Level 18 0 100 0 1WORD R W Y 19 DC Brake Braking Time 19 0 30 S 1 1WORD R W Y 20 Multistep Freq Setting 1 20 0 400 Hz 2 1WORD R W Y 21 Multistep Freq Setting 2 21 0 400 Hz 2 1WORD R W Y 22 Multistep Freq
21. 8 10 137 10 9 15 138 15 10 20 139 20 11 25 140 25 12 30 141 30 13 40 142 40 14 50 143 50 15 75 144 75 16 55 145 55 17 100 146 100 18 125 147 125 19 150 148 175 149 200 150 250 151 300 152 0017 04 0017 04 09 AUG 2000 Table 8 19 Format 16 Capacity HP FORMULA and below CURRENT 100 40HP and above CURRENT DATA 10 PAGE 51 CH 8 Table 8 20 Format 17 3 2 1 0 Terminal Input Run Command Input High Resolution Frequency Setting thru option card 0 0 thru option card See also PO See also P1 7 6 5 4 1 Local Keypad Control Output Frequency 0 0 Remote Option Card A n Compensation thru Control Option card 11 10 9 8 0 0 0 0 15 14 13 12 0 0 0 0 Note See chapter 9 for a more thorough explanation of format 17 PAGE 52 09 AUG 2000 0017 04 CH 8 5 0017 04 09 AUG 2000 PAGE 53 CH 9 CHAPTER 9 TERMINAL STRIP CONTROL This chapter describes how to allow the VF Drive terminal strip to assume partial or total control of the VF Drive This VF Terminal Strip control can be temporary or on a more permanent basis VF Terminal Strip control is desired for several different applications including 1 Switching the VF Drive from Remote to Local mode and vice versa This transfers control of the drive from the PLC Option Card Remote mode to the VF
22. 8 16 bits Y 106 Trip History low word 3 1 WORD R Y 107 Trip History high word 3 1 WORD R Y 108 Inverter Capacity 15 1 WORD Y 109 Total Operation Time h 0 1WORD R Y 110 Inverter Rated Current A 16 1WORD R Y 111 Fin Temperature C 0 1WORD R Y 112 Internal Temperature C 0 1WORD R Y 113 Output Terminal Condition ae a 9 16 bits R Y 114 V2 Terminal Voltage V 1 1 WORD R Y 115 V1 Terminal Voltage V 1 1WORD R Y 116 C1 Terminal Current mA 1 1WORD R Y 117 FMP Frequency Pulses 0 1WORD R Y 118 FMP Output Voltage V 1 1WORD R Y 119 FMA Output Voltage V 1 1WORD R Y 120 Terminal Input low ae d 4 16 bits R Y 121 Vind Terminal Input high b Pu _ 4 16 bits R Y 122 Option Status UNE Yz 17 16bis RW Y Not Operational at this time 0017 04 8 2 09 AUG 2000 Data Formats PAGE 47 CH 8 The Drive Parameters listed in the previous pages list among other things the format in which the data is presented There are 17 different formats all listed in this manual section For further details beyond this manual consult the user documentation provided with the AF 300E drive Table 8 2 Format 0 Direct Translation Table 8 3 Format 1 Read Write 10 X10 Table 8 4 Format 2
23. Drive terminal strip Local mode This typically allows an operator to manually override the machine automatic mode 2 Acquiring data only from the Option Card Control functions are handled through the VF terminal strip by some other controller such as a closed loop controller like the GE Fanuc Axis Positioning Module APM This is advantageous for applications which require very tight speed control The VF Drives are very flexible in their operation and allow the drive control functions to be divided between the PLC through the option card and the VF Drive terminal strip One of the VF Drive parameters controls how the various drive control functions are distributed VF Drive Parameter 122 is the parameter which assigns control functions between the option card and the terminal strip 9 1 Remote Local Operation 9 1 1 Local switch point Remove Local operation HE300GEN100 ONLY Beginning with version H of the HE300GEN100 Option card functionality was added to allow optional switching of Remote Local operation locally at the Option card without involving PLC master bus controller logic or When enabled Remote Local operation can be controlled by a hardware switch directly connected to P1 RS 232 terminals This switch point function provides 1 The operator the ability to take local control of the drive should the network connection fail 2 The ability to provide Remove Local switching without consuming PLC or Master r
24. EVERSE FORWARD 7 6 5 4 Keypad Operation 27 RUN Command Trip Condition Status LED Keypad Side 0 By Keypad Table 8 12 Format 9 7 6 5 14 3 2 1 0 0 Y5 4 2 Yi Table 8 13 Format 10 DRIVE VALUE 4096 X NAMEPLATE VALUE DESIRED VALUE DRIVE VALUE 40 96 PERCENT VALUE Table 8 14 Format 11 WRITE 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 X1 X2 TERMINAL 0 FH X3 TERMINAL 0 FH X4 TERMINAL 0 FH X5 TERMINAL 0 FH READ 7 6 5 4 13 2 1 0 X5 X4 X3 X1 X2 PAGE 50 09 AUG 2000 CH 8 Table 8 15 Format 12 15 14 13 12 11 1019876543210 Y2 TERMINAL Y3 TERMINAL Y4 TERMINAL Y5 TERMINAL 0 0 0 0 8 16 13 15 14 13 112 11 1019876543210 Y1 TERMINAL 0 0 0 0 0 0 0 0 0 0 0 FH Table 8 17 Format 14 PULSES TO FREQUENCY PULSES 15 FREQUENCY TO PULSES absolute value of FREQUENCY X 15 Table 8 18 Format 15 200V Series 400V Series Capacity HP Data Capacity HP Data Ya 2 Vp 131 Vp 3 1 132 1 4 2 133 2 5 3 134 3 6 5 135 5 7 7 5 136 7 5
25. Genius LAN from one device to another Datagrams are typically performed in PLC applications through a communications request or COMREQ Typically COMREQs are used for occasional data access For instance COMREQs would typically not be used to monitor speed reference on a continuous basis but might be used to change a drive parameter once a shift or once a week Datagrams through COMREQs could also be used to upload or download all drive parameters over the network In PLC applications a bus controller is required to perform datagrams or COMREQs PAGE 18 09 AUG 2000 0017 04 2 5 0017 04 09 AUG 2000 19 CH 3 CHAPTER 3 RTU COMMUNICATIONS 3 1 Introduction to RTU Communications The RTU protocol has become a de facto industry standard over the past several years Originally developed by Modicon as the MODBUS protocol it has gained wide acceptance due to its simplicity and versatility It is a protocol which has translated well to various media as it is used with RS 232 RS 485 radio modems fiber optics etc It is the most common protocol of SCADA Supervisory Control And Data Acquisition and DCS Distributed Control Systems Systems The AF 300E Remote Serial Link option card allows the AF 300E drive to act as an RTU slave Therefore it is able to communicate to the multitude of RTU masters hosts in use in industrial applications Through the option card the AF 300E drive offers both RS 232
26. HORNER APG User Manual for the HE300RSL100 HE300GEN100 Option Cards for GE Drives AF 300E Adjustable Frequency Drives Fourth Edition 09 August 2000 17 04 0017 04 09 AUG 2000 PAGE 3 PREFACE This manual explains how to use the Horner APG Communications Option Cards for use with the GE Drives Adjustable Frequency Drives Copyright C 2000 Horner APG LLC 640 North Sherman Drive Indianapolis Indiana 46201 All rights reserved No part of this publication may be reproduced transmitted transcribed stored in a retrieval system or translated into any language or computer language in any form by any means electronic mechanical magnetic optical chemical manual or otherwise without the prior agreement and written permission of Horner APG LLC All software described in this document or media is also copyrighted material subject to the terms and conditions of the Horner Software License Agreement Information in this document is subject to change without notice and does not represent a commitment on the part of Horner APG LLC Genius Series 90 and Logicmaster are trademarks of GE Fanuc Automation North America Inc For user manual updates contact Horner APG Technical Support Division at 317 916 4274 or visit our website at www heapg com PAGE 4 09 AUG 2000 0017 04 LIMITED WARRANTY AND LIMITATION OF LIABILITY Horner APG LLC HE APG warrants to the original purchaser that t
27. N 7 1 PLC Configuration This chapter discusses the configuration of the PLC in Genius applications using the AF 300E drive with GEN100 Genius option board As mentioned in a previous chapter Genius LANs performing control require a Genius Bus Controller Most GE Fanuc PLCs offer a module which acts as the bus controller This document discusses configuration of the Series 90 PLCs Series 90 30 and Series 90 70 7 2 Series 90 70 Configuration For successful integration of the Series 90 70 GBC the document GFK 0398 Series 90 70 Genius Bus Controller User s Manual is required Configuration of Series 90 70 PLC system requires the use of Logicmaster 90 70 the personal computer software package used for ladder logic programming and system setup Configuration of the Genius devices residing on the LAN with Logicmaster 90 70 cannot be accomplished until the Genius Bus Controller GBC is configured For instructions on that process consult GFK 0398 from GE Fanuc After configuration of the GBC has been completed the Genius devices residing on the LAN may be configured by zooming into the slot containing the GBC A Logicmaster screen similar to that below will appear pte Kir uu DELETE in it ont UNUM Er ont CEI Troon leck slot lus HUY AUR BLUES ADK BUS 1 MT EUS ed a 20 27 28 CUTE Figure 7 1 Logicmaster 90 70 Configuration Screen
28. Read Write 100 X100 Table 8 5 Format 3 Low Word 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Prior Fault 1 0 Present Fault High Word 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 000 Prior Fault 3 0 0 0 Prior Fault 2 Table 8 6 Fault Codes Code Type Description Code Type Description 0 No Trip History 12 OH3 Overheat Internal Temp 1 OC1 Overcurrent During Acc 13 OH2 External Fault 2 OC2 Overcurrent During Dec 14 dbH DB Resistor Overload 3 OC3 Overcurrent Steady State Running 15 FUS DC Fuse Burnout 4 EF Ground Fault 16 Er Memory Error 5 OV1 Overvoltage During Acc 17 Er3 Inverter CPU Error 6 OV2 Overvoltage During Dec 18 Er4 Option Communications Error 7 OV3 Overvoltage Steady State Running 19 Er5 Option Malfunction 8 LV Low Voltage 20 Er6 Keypad Panel Operation Error 9 OL Electric Thermal Overload Relay 21 Er7 Auto Tuning Error 10 OLU Inverter Overload 22 Er2 Keypad i Kk 11 OH1 Heatsink Overheat PAGE 48 09 AUG 2000 0017 04 8 Table 8 7 Format 4 Low Word 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 DCB AUT PU DOWN UP RT2 RT1 X2 RST THR BX REV FWD High Word 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 0 0 0 0 0 0 0 000 0 0 0 0 PRT VF2 ABBREVIATION DEFINITIONS FWD RUN DRIVE FORWARD UP INCREMENT SET FREQUENCY REV RUN DRIVE RE
29. TU Host 1 2 3 16 Figure 3 3 RS 485 Network Layout without repeaters 0017 04 09 AUG 2000 PAGE 21 CH 3 AF 300E Figure 3 4 RS 485 Wiring Note The shield wire should be connected to earth ground on one end The network is terminated at each end with an appropriate terminating resistor The value of the resistor should be chosen to match the characteristic impedance of the cable Note If the characteristic impedance of the cable is unknown 120 ohm terminating resistors should be used Note Signal Ground must be run on the network if 7V or greater of ground potential exists between any two devices PAGE 22 09 AUG 2000 0017 04 CH 3 RTU Host RS 485 Repeater RS 485 Repeater Figure 3 5 RS 485 Layout with repeaters 3 3 RTU Data The RSL100 allows RTU hosts to read write drive data by mapping all drive control data and parameters into RTU Address Space There are a variety of RTU Address types including Output Coils Input Contacts Holding Registers and Input Registers The RSL100 supports only Holding Registers which are each 1 word 16 bits in length All 122 Drive Parameters 101 Read Write Parameters 21 Read Only Parameters are mapped into Holding Registers There is a one to one correspondence in other words Drive Parameter 1 is mapped to Holding Register 1 Drive Parameter 2 is mapped to Holding Register 2 and so on Note that Modbus addresses usually have a
30. VERSE DOWN DECREMENT SET FREQUENCY HLD N A PU LINE TO INVERTER TRANSITION BX COAST STOP COMMAND AUT SELECT 4 20mA FOR FREQ SETTING THR N A DCB DC BRAKE COMMAND RST FAULT RESET VF2 2ND MOTOR V F SELECTION X1 X2 X3 RT1 RT2 SEE GEI 100211 PRT DATA PROTECTION Table 8 8 Format 5 15 14 13 12 11 10 9 8 7 6 5 4 3 2 11 0 0 0 0 0 Base Acceleration Deceleration Time Base Accel Decel Time 0 10ms 1 999 0 01 9 99s 1 0 16 100 199 10 0 99 9s 2 1s 100 199 100 999s 3 10s 100 360 1000 3600s Table 8 9 Format 6 15 14 13 12 11 10 9 8 7 6 5 4 3 2 11 0 0 0 0 0 Base Current Data Base Accel Decel Time 0 0 01A 1 999 0 01 9 99A 1 0 1A 100 999 10 0 99 9A 2 1 0A 100 999 100 999A 3 10A 100 200 1000 2000A 0017 04 09 AUG 2000 49 8 Table 8 10 Format 7 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 DIR Time Select Base Acceleration Deceleration Time Direction Time Select BASE ACCEL DECEL TIME 0 FWD 0 Time 1 0 0 01S 1 999 0 01 9 99A 1 REV 1 Time 2 1 0 15 100 999 10 0 99 9A 2 2 1 05 100 999 100 999 3 4 3 10S 100 600 1000 6000A Table 8 11 Format 8 3 2 1 0 DC Brake Applying RUN R
31. can be transferred from the keypad to the option card This is accomplished from the keypad by setting the Control parameter P02 on the GEN100 and P08 on the RSL100 to a value of 1 This Control parameter is set in the same fashion as any other option parameter After the Control Option Parameter has been set to a value of 1 the option card will check the parameters to make sure that the values are legal If the values are legal the option card will assume control of the drive and Step 8 of the drive setup process can be made see Section 4 5 on the following page If one or more of the drive option parameters are illegal an Error 5 message will be displayed see below OPTION ERROR F D FACTOR gt gt gt ITEM SEL RESET The option parameter with the illegal value can be determined by examining the value of the Control Parameter P02 for the GEN100 and P08 for the RSL100 The value of the Control Parameter will be 100 the option parameter in error If POO is illegal for instance the Control Parameter will have a value of 100 If PO5 is illegal the Control Parameter will have a value of 105 After correcting the illegal parameter the Control Parameter must be once again set to a value of 1 The option card will then recheck the option parameter values If all the parameters are now legal control will be transferred and the Error 5 can now be reset This is accomplished by going to the main display by pressing t
32. ch the HHM will allow to be entered This range may or may not match the legal range for the parameter Above the data entry range for the maximum global input words is 0 16384 while the legal range for that parameter is 0 30 Pressing the F1 key again causes the display to return to its previous state displaying the current parameter value and the function key selections MAXIMUM GLOBAL INPUT WORDS chng PAGE 36 09 AUG 2000 0017 04 5 F2 chng is pressed if the current value of the parameter is to be changed In the screen shown above the current value of the Maximum global input words parameter is shown as 7 To change that value F2 is pressed MAXIMUM GLOBAL INPUT WORDS chng entr The new value for the parameter can now be numerically keyed in and it is accepted when F3 entr is pressed To revert back to the current value abort changing it the F2 chng key can be pressed instead of F3 entr If we enter a value of 3 for this parameter the display changes to the following MAXIMUM GLOBAL INPUT WORDS rng chng The F4 key can be pressed to advance to the next parameter GLOBAL INPUT PARAMETER 00 105 rng chng nxt The next 30 screens allow the user to map parameter numbers to be broadcast as global input words Each of the 30 parameters will be set to either a legal drive parameter number 0 122 or to a value of 255 A value of 255 indicates that no drive parameter is to be mapped
33. ck 2 the value should be 0206H or 518 The TASK input should always be set to a 1 The following page shows an example for sending a datagram to HE300GEN100 addressed at Genius Block 1 This example will use R0050 as a status register and R0100 as the starting point for the defining registers The Genius Bus Controller is located in rack 0 slot 2 The datagram will be changing parameter 122 to a 30h or 48 The execution of the Datagram is caused by an external pushbutton wired to 9610001 0017 04 09 AUG 2000 57 9 510001 M0001 a n We c e ce yo SMUDOI Pas FF FFFHMOVERFSSSFEF HKMOVERF SSFEFSFEFSFERSSE MOVE_ INT INT INT CONST IN 0 80100 CONST IN Q RO101 CONST IN 0 80102 00010 LEN 00000 LEN 00008 LEN 100001 100001 00001 0001 Hones Foren MOVE_ MOVE_ INT INT INT CONST IN Q R0103 CONST IN Q R0104 CONST IN 0 R0105 00050 LEN 00000 LEN 00000 LEN 00001 100001 100001 poer pere M0001 spe MOVE_ MOVE_ INT INT INT CONST IN Q RO106 CONST IN Q RO107 CONST IN 0 80108 00014 LEN 00001 LEN
34. d After completing field wiring to the terminal strip s replace the front cover Power up the drive as needed The metal standoff included with the HE300KIT401 can be used in place of the plastic standoff that comes with the drive The plastic standoff is the preferred method of installation but if the metal standoff is to be used the steps below should be followed 1 Once the keypad and keypad mounting plastic is removed remove the plastic standoff in the upper right corner of the drive board by holding the screw under the standoff with your finger while unscrewing the plastic standoff Once the standoff is removed screw on the metal standoff that is supplied with the HE300KIT401 Do not remove the DC to DC converter as stated in step 6 Instead press the interface board down onto the metal standoff until it snaps into place To remove the board you may need to use a pair of fine tipped pliers to squeeze the tip of the metal standoff together in order for the board to snap off of the standoff To get to the tip of the standoff you may need to remove the DC to DC converter as stated in step 6 0017 04 09 AUG 2000 15 2 CHAPTER 2 GENIUS COMMUNICATIONS 2 1 Introduction to Genius Genius is a high speed token passing network which has been used in industrial applications for many years The network supports up to 32 devices with baud rates of up to 153 6kbaud A wide variety of Genius devices exist which
35. d from the keypad to the option card NOTE When defining P06 P29 bit mapped values should be placed first in the parameter map See Pages 43 through 46 to determine which values are bit mapped Table 4 1 Option Parameters for RTU Option Card RSL 100 Parameter Legal Values POO RTU Address 0 to 128 Protocol 0 RTU binary or 1 ASCII P02 Baud Rate 0 300 1 600 2 1200 3 2400 4 4800 5 9600 6 19200 Parity 0 No 1 Odd 2 Even P04 Stop Bits 0 1 Stop Bit 1 2 Stop Bits P05 Port Type 0 RS 232 1 RS 485 Handshaking 0 None 1 Software 2 Hardware 3 Multidrop P07 DCS Timeout 0 disabled to 12 Seconds 08 Control 1 Option Card Control PAGE 30 09 AUG 2000 0017 04 4 Table 4 2 Option Parameters for Genius Option GEN100 Parameter Legal Values POO Bus Address 0 to 31 0 153 6k EXT 1 153 6k STD 2 76 8k 3 38 4k P02 Control 1 Option Card Cfg Values 0 Option Card 1 Keypad 2 Factory Presets P04 Global Data Length 1 to 12 P05 Directed Data Length 1 to 12 P17 Broadcast Data 1 12 101 to 121 or 255 18 29 Control Data 1 12 0 to 100 122 or 255 4 4 Transferring Drive Control from the Keypad to the Option Card After setting the option parameters to the desired values control of the drive
36. ent 4 Se PAGE 56 09 AUG 2000 0017 04 9 R4 Status Block Offset The number placed in this register determines where the COMM_REQ will report its status information If a value of 50 is placed in this register then the status information is stored 9580050 9580051 R8 Device Number The number placed in this register determines which Genius block will be sent the datagram R13 Datagram Content 1 The high byte of this register is the parameter that is to be changed For the parameter number 122 this register should be set to a 7A00H or 31232 The low byte this register is unused R16 Datagram Content 4 The number placed in this register is the value which will be downloaded to the chosen parameter For parameter 122 the values could be 3CH 60 30H 48 34H 52 or 38H 56 The COMM_REQ block in the PLC ladder code will need 4 inputs Power IN SYSID and TASK The Power input should be assigned to a contact that will be turned on for only one scan Leaving this contact on will cause the datagram to be sent multiple times and will slow down the response time on the Genius LAN The IN input should be set to a R reference that contains all of the registers determined above The SYSID input specifies which rack and slot has the Genius Bus Controller that will receive this command The upper byte is the rack and the lower byte is the slot For a Genius Bus Controller in slot 6 of ra
37. erify NO jumper at RX TX of the RS232 port P1 Return power to the drive BI c At this point all drive control is local and initialization of the communications channel is stalled Additionally write access is now granted to the drive s keypad and the Drive and Option Card parameters can be changed Section 4 3 describes the method to enter option card parameters and their associated description Section 4 4 describes option card parameter verification and immediately releasing control to the communication channel completing initialization However before the next power cycle the RTS CTS jumper must be removed to allow normal operation PAGE 26 09 AUG 2000 0017 04 4 4 2 Keypad Layout The keypad consists of eight buttons three LEDs a 4 digit display and a LCD display Figure 4 1 below shows the keypad KEYPAD OPERATION Hz r min m min N 20 RESET A STOP REMOTE LOCAL Figure 4 1 Keypad Layout 4 3 Setting the Drive Option Parameters 4 3 1 Non volatile memory modification through keypad HE300GEN100 ONLY The HE300GEN100 option card contains non volatile memory which is used to store mapping information on which drive parameters to pass over the current Genius connection More specifically this information defines the number and a listing
38. es of global data Intelligent devices which reside on the LAN bus controllers OlUs etc can read this data off the network These devices are intelligent enough to interpret this data as the data content differs from Genius device to Genius device The AF 300E Genius interface utilizes global data to broadcast drive feedback data over Genius Drive feedback data consists of parameters such as speed reference torque current faults function settings etc The AF 300E Genius interface allows the system designer to select which data is broadcast by the drive as global data This is important for two reasons First of all the data which is desired to be monitored on a regular basis varies from application to application Second the amount of global data broadcast by the drive is directly proportional to response time The ability to control the amount and content of global data output is a vital feature of the AF 300 Genius interface In general the procedure for configuring the drive s Global output data is a process of mapping the global output data words to drive parameters There are three different means in which this mapping of global data output words to drive parameters can be accomplished These are from the keypad from the Genius Hand Held Monitor and from the optional personal computer configuration utility Chapters are dedicated to each of these configuration means 2 3 8 Datagrams Datagrams are messages sent over the
39. es through the Genius devices on the bus Continue toggling through the devices until the AF 300E drive to be configured is selected A screen similar to the following will appear GENIO BLOCK 1 V2 0 NO FORCE nxt actv bus Select F3 actv to make this block active The word ACTIVE will appear on the display to indicate the active status of this block Now that the block is active return to the main menu by pressing the HOME key HHM UTILITIES ANALYZE CONFIGURATION DEVICE MEMORY 0017 04 09 AUG 2000 PAGE 35 CH 5 This time select F3 configuration from the main menu and the following menu appears Fl PROG BLOCK ID F2 CONFIG BLOCK F3 COPY CONFIG FA Select F2 config block and the GEN100 s first configuration screen appears MAXIMUM GLOBAL INPUT WORDS rng chng MAXIMUM GLOBAL INPUT WORDS is the parameter to be set and 7 is the current value of this parameter All GEN100 configuration screens are formatted in this fashion with a description of the parameter in the top two lines the current value displayed on the third line and the available function keys displayed on the fourth line Pressing F1 rng causes the HHM to display the legal range of data entry for the parameter After pressing F1 rng the above display changes to the following MAXIMUM GLOBAL INPUT WORDS MIN 0 MAX 16384 Keep in mind that the minimums and maximums displayed refer to the range of data whi
40. esources However this switch point function is limited to 1 Control of ALL drive parameters is switched together as one group including the Speed Reference Terminal Strip and write access to Function Codes Does not allow the selective control as that provided through network communications to Parameter 122 2 Must be the exclusive switch point Master must NOT write access Parameter 122 WARNING Unpredictable program behavior which can result in personal injury or death can occur when attempting to use concurrent control of the Remote Local switch point through BOTH local P1 contacts and network communications Parameter 122 To enable this local switch point function the RX and TX contacts on the P1 connector refer to drawing RS 232 Wiring Drawing on page 3 2 must be shorted at power up Thereafter the RTS and CTS contacts on the same connector may be switched open or closed at any time to provide Local or Remote control of the drive respectively Note that should the switching circuit fail open the drive will revert to PAGE 54 09 AUG 2000 0017 04 9 Local control operation For hardware switch ratings the switching voltage provided by RTS is at communication levels 15vdc When using the procedure defined in section 4 5 to use keypad parameters to set the non volatile mapping information the RX and TX contacts must be OPEN at power up to disable this local switch point function While keypad access is
41. et in the drive before the RSL100 can successfully communicate with a RTU Host Table 3 4 lists these parameters These parameters may be set with the AF 300E keypad or the Horner Electric Drive Configuration Software optional Each of these devices has a chapter dedicated to its operation Table 3 4 RTU Setup Parameters Parameter Options RTU Slave Address 0 to 128 Protocol RTU binary or ASCII Baud Rate 300 to 19 200 baud Parity None Odd or Even Stop Bits 10r2 Port Type RS 232 or RS 485 Handshaking None Software Hardware or Multidrop DCS Timeout 0 disabled to 12 Seconds 0017 04 09 AUG 2000 25 4 CHAPTER 4 KEYPAD OPERATION 4 1 Initializing Drive and Option Card Function Codes Parameters through Keypad With the option card installed two sets of drive parameters Function Codes must be configured for proper operation of the drive lt and gt communications with the drive over the Option card s communications channel The first set are the drive specific parameters which define drive operation and are described in the GE Drives AF 300E Instructions The second set are the option card specific parameters which define the operation of the communications channel and are described below While other methods are available for modifying both Drive and Option Card parameters it is typical that the drive s keypad will be used initially for setting both sets of drive
42. g Remote mode and the VF Terminal Strip assumes these functions during Local mode Table 9 1 shows that for these applications a Remote to Local mode transition involves setting Parameter 122 from a value of 60 003CH to a value of 48 0030H Local to Remote mode transition requires that Parameter 122 be changed from 48 0030H back to 60 In Genius applications setting Parameter 122 requires the use of a Communications Request COMM_REQ block in the PLC logic In RTU applications setting Parameter 122 involves simply writing the correct value from Table 9 1 to the appropriate RTU address 9 2 Sending a Datagram Using a Communications Request The Communications Request or COMM_REQ requires a group of registers for setting up the data for the command In the case of changing parameter 122 we will need 16 registers We will also need 2 registers for the status word Below is the definition of each of the 16 registers Table 9 2 COMM_REQ Registers KERN Default se Default Register Definition Value Register Definition Value R1 Command Length 10 R9 Function 32 R2 No Wait 0 R10 Sub Function Code 32 R3 Status Block Memory Type 8 R11 Priority 0 R4 Status Block Offset Pow R12 Datagram Length bytes 8 R5 Idle Timeout Value 0 R13 Datagram Content 1 LN R6 Max Communication Time 0 R14 Datagram Content 2 0 R7 Command Number 14 R15 Datagram Content 3 512 R8 Device Number R16 Datagram Cont
43. he Option Card manufactured by HE APG is free from defects in material and workmanship under normal use and service The obligation of HE APG under this warranty shall be limited to the repair or exchange of any part or parts which may prove defective under normal use and service within two 2 years from the date of manufacture or eighteen 18 months from the date of installation by the original purchaser whichever occurs first such defect to be disclosed to the satisfaction of HE APG after examination by HE APG of the allegedly defective part or parts THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR USE AND OF ALL OTHER OBLIGATIONS OR LIABILITIES AND HE APG NEITHER ASSUMES NOR AUTHORIZES ANY OTHER PERSON TO ASSUME FOR HE APG ANY OTHER LIABILITY IN CONNECTION WITH THE SALE OF THIS OPTION CARD THIS WARRANTY SHALL NOT APPLY TO THIS OPTION CARD OR ANY PART THEREOF WHICH HAS BEEN SUBJECT TO ACCIDENT NEGLIGENCE ALTERATION ABUSE OR MISUSE HE APG MAKES NO WARRANTY WHATSOEVER IN RESPECT TO ACCESSORIES OR PARTS NOT SUPPLIED BY HE APG THE TERM ORIGINAL PURCHASER AS USED IN THIS WARRANTY SHALL BE DEEMED TO MEAN THAT PERSON FOR WHOM THE OPTION CARD IS ORIGINALLY INSTALLED THIS WARRANTY SHALL APPLY ONLY WITHIN THE BOUNDARIES OF THE CONTINENTAL UNITED STATES In no event whether as a result of breach of contract warranty tort including negligence or otherwise
44. he PRG key and then pressing the RESET key After the drive has successfully cleared the error Step 8 of the drive setup process can be made see Section 4 5 on the following page 0017 04 09 AUG 2000 PAGE 31 4 5 CH 4 Drive Setup from the Keypad The following steps need to be taken in order to place the drive with option card into service 1 2 Install the communications option card as described in Chapter 1 Make sure that the jumper has been removed which connects the FWD and CM terminals on the Drive terminal strip This jumper is factory installed and must be removed prior to operation of the drive with the option card Wire the communications option card to the appropriate Genius GEN100 or RTU RSL100 network Wiring diagrams and pinouts are provided in Chapter 2 GEN100 and Chapter 3 RSL100 respectively Terminals 3 and 4 on P1 of the option card must be jumpered together This can be accomplished with a short piece of copper wire alligator clip jumper wire a permanently mounted switch etc See Figure 4 2 on the following page If a permanently mounted switch performs this function place the switch in the CLOSED position Power up the drive Prior to powering up the drive make sure that all instructions and provisions described in the AF 300E User s Manual have been followed Set the drive option parameters POO gt P08 for the RSL100 00 gt 29 for the GEN100 to the desired values see Sect
45. hen change is made Secondly both the Genius Hand held Programmer and personal computer configuration software have the capability to configure larger Genius global and directed data frames for the Genius network than the drive s keypad Those configured drive parameters beyond the ability of the keypad display will NOT be viewable 4 4 Transferring Drive Control from the Keypad to the Option Card After setting the option parameters to the desired values control of the drive can be transferred from the keypad to the option card This is accomplished from the keypad by setting the Control parameter P02 on the GEN100 and P08 on the RSL100 to a value of 1 This Control parameter is set in the same fashion as any other option parameter After the Control Option Parameter has been set to a value of 1 the option card will check the parameters to make sure that the values are legal If the values are legal the option card will assume control of the drive and Step 8 of the drive setup process can be made see Section 4 5 on the following page Before attempting to set the drive option parameters from the keypad make sure that Steps 1 5 of the drive setup process have been followed These are listed in Section 4 5 Page 4 5 which follows later in this chapter After powering up the drive the drive s LCD display should display the following STOP PRG DATA SET gt gt gt LED SEL PAGE 28 09 AUG 2000 0017 04 4
46. ify where the AF 300E s global data is mapped in Series 90 30 memory Legal reference types for these parameters are l G Al and R As you can see the global data broadcast by the AF 300E can be divided into two different areas of PLC memory For instance part of the global data could be mapped into l and the remainder into Al Two non consecutive areas of the same reference type could also be mapped For instance part of the global data could be mapped to and the remainder to 968500 Input Length Input 1 Len Input 2 Len These parameters specify how much global data is broadcast by the AF 300E If the Input Reference specified is bit type l G the length parameter is in bits If the Input Reference specified is word type Al R the length parameter is in words The total amount of data mapped into the Series 90 30 must exactly match the total amount of global data broadcast by the AF 300E If bit type parameters are used then they must be defined in the first global words of the drive They must also be configured as bit type data in the bus controller For example If the drive is configured to have parameters 101 through 105 as global broadcast data then 105 must be placed first and then 101 through 104 can be in any order after them The Genius Bus Controller would then be configured with 16 ls and 4 Als in that order Output References Output 1 Ref Output 2 Ref These parameters specify where the AF 300E
47. ion right Drive shown is 1 2HP Af 300E viewed from the front 0017 04 09 AUG 2000 11 1 4 Install the 00 option board Use the plastic guides to properly align the bottom of the option board Snap the option board into the standoff A and option connector C 5 Install the supplied M3 x 5 screw D with washer in hole D to secure the option board 6 Verify that jumper JP4 is removed and is on the two pins closest to the 7 After completing field wiring to the removable terminal strip s replace the front cover 8 Power up the drive as needed Figure 1 3 Installing the Option Board Side View of AF 300E 1 2HP shown PAGE 12 09 AUG 2000 0017 04 1 1 3 The Installation Procedure for Drives 40 Horsepower and Larger The AF 300E Communications Option Cards have been designed to integrate seamlessly with the AF 300E drive The option card is installed within the drive cover so that the NEMA rating of the drive is maintained after installation of the option card 1 Power down the drive 2 Remove the cover from the AF 300E using the 11 screws on the front panel 3 Remove the keypad and the keypad mounting plastic 4 screws shown below Option Card located under eypad mounting plastic Keypad Keypad Mounting Plastic
48. ion 4 3 IMPORTANT INORDER FOR CHANGES IN P04 P29 MADE FROM THE KEYPAD TO TAKE EFFECT P03 MUST BE SET TO A 1 GEN100 ONLY Turn over control of the drive from the keypad to the option card See Section 4 4 Remove the jumper from option card terminals 3 and 4 on P1 If a permanently mounted switch performs this function place the switch in the OPEN position See Figure 4 2 on the following page This completes the option card setup process using the AF 300E drive keypad PAGE 32 09 AUG 2000 0017 04 4 O O i HEXXXDCM300 hala REV 4 90005 5 0505 Toro Over D 020 ovo ADOOE O yes AW m L LIOlyp2 H O o a S O Figure 4 2 Switch for Terminals 3 4 0017 04 09 AUG 2000 PAGE 33 CH 5 CHAPTER 5 GENIUS HAND HELD MONITOR OPERATION This chapter describes the operation of the Genius Hand Held Monitor in the setup of the AF 300E Genius Communications Card For further instructions on the operation of the Genius Hand Held Monitor the following GE Fanuc document should also be referenced GFK 0121E Genius Hand held Monitor User s Guide 5 1 Hand Held Monitor Functionality The Genius Hand Held Monitor performs many functions for the Genius network but this manual discusses only its fu
49. iption Value Description Map Data 90 30 Data P06 Global DataWord1 105 EM Yes I 91 Al G R Po7 Global Data Word2 101 ATN No 94 AL G R P08 Global Data Word 3 102 Output Current No AI l LAI G LR P09 Global Data Word 4 103 Output Voltage No l LAI G LR P10 Global Data Word 5 104 Output Torque No l LAI G LR P11 Global Data Word 6 106 ie id No AI 951 Al G R P12 Global Data Word 7 107 ek dea No 951 Al 960 R P13 17 ed Data Words o55 Not Used N A E m P18 Wed Control 96 IE 9 Yes Q Q AQ G R P19 Control 95 ad Freq Q G R Directed Control 20 29 Words 3 12 255 Not Used N A 2 Note The reference types available for mapping into Series 90 30 memory are more numerous than those available for the Series 90 70 This is due to the fact that the Series 90 70 performs more data type checking than the Series 90 30 This extra checking requires that the number and type of memory references match exactly in the Series 90 70 The Series 90 30 requires only that the amount of data match exactly 7 3 Series 90 30 Configuration For full information on the configuration of Genius LANs with the Series 90 30 PLC consult the GE Fanuc document GFK 1034 Series 90 30 Genius Bus Controller User s Manual The Series 90 30 PLC is configured using Logicmaster 90 30 In the configuration package the Genius B
50. izes are configurable to give the user flexibility in setting the ratio between number of parameters needing immediate access and network loading Since global and directed data are passed on the network on a continuous manner only those drive parameters that need immediate visibility should be entered into these Pxx parameters Drive parameters that only need occasional access should be acquired through the datagram service Parameters 06 through P17 are used to specify the drive parameters that are output global to the Genius network Each Pxx parameter specifies a corresponding drive parameter number listed in chapter 8 that will produce a word 16bit value in the drive s global data space Parameters P18 through P29 are used to specify the drive parameters that are input directed from the Genius network Again each received drive parameter will consume a word 16bit value in the drive s directed data space Note that drive parameter numbers that are specified as READ ONLY should not be used in parameters P18 through P29 The drive s keypad can be used to display the current contents of non volatile memory actual configuration with P04 through P29 regardless of the method used to load non volatile memory with the following exceptions First changes made through the Genius Hand held Programmer and the personal computer configuration software are NOT correctly reflected until the next power cycle if the drive is in Local control w
51. ller GBC Devices up to 32 in number are wired in a daisy chained fashion Network devices support four communications terminals Serial 1 Serial 2 Shield In and Shield Out The network is terminated at each end with an appropriate terminating resistor The value of the resistor should be chosen to match the characteristic impedance of the cable Refer to GE Fanuc Automation publication GFK 90486 for help in selecting an appropriate cable type for your application Note If the characteristic impedance of the cable is unknown 120 ohm terminating resistors should be used PAGE 16 09 AUG 2000 0017 04 2 Terminating Resistor Terminating Resistor Serial 1 Serial 2 Shield In Shield Out Figure 2 2 Typical Genius wiring technique AF 300E GENIUS CONNECTOR 7 RIGHTMOST TERMINAL STRIP z SERIAL 1 2 SERIAL 2 SHIELD IN Figure 2 3 AF 300E Genius Connector Pinout The AF 300E Genius connections are made on the rightmost of its two terminal strips P2 In addition to the normal Genius connections shown in Figure 2 2 Earth Ground must be connected to the Shield Out terminal Terminal 4 Each of the up to 32 devices on the network is assigned a Genius Bus Address ranging from 0 to 31 Bus Controllers are most typically assigned a Genius Bus Address of 31 In applications with redundant bus controllers the backup bus controller is address 30 Bus address 0 is normally
52. n offset of 4001 40001 or 400001 Therefore depending on the Modbus driver Drive Parameter 1 may correspond to holding register 40 002 40 001 1 Drive Parameter 2 may correspond to holding register 40 003 and so on 0017 04 09 AUG 2000 23 3 3 4 Commands and Responses communications is made between an RTU Host and one or more ATU Slaves Commands are communications from the Host to a Slave and Responses are communications from the Slave to Host Commands and Responses consist of message frames in either ASCII or RTU binary format which contains the following information 1 Slave Address 2 Function Code 3 Data 4 Error Check Code If an RTU command s slave address matches a slave s address that slave executes the indicated Function Code and then returns an RTU Response back to the Host If an RTU command s slave address is zero all RTU slaves execute the indicated Function Code and do not return an RTU response Note that only Function Codes 6 and 16 may be broadcast in this way If the RTU slave detects error it does not execute the indicated Function Code but may return an Exception Response instead Table 3 1 lists the exception codes supported by the RSL100 Table 3 1 Exception Codes Code Name Meaning 01 Illegal Function Invalid command function was sent 02 Illegal Data Address Invalid reference or size exceeded table bounds 03 Illegal Da
53. nctions in setting up the HE300GEN100 communications interface The Genius Hand Held Monitor HHM can only be used as follows with the GEN100 card 1 Set the number of directed data words from 1 to 30 2 Map the directed data to drive parameters 3 Set the number of global data words broadcast by the AF 300E from 1 to 30 and 4 Map drive parameters to global data The Hand Held Monitor HHM cannot be used to set the Genius baud rate Genius bus address or transfer control from the keypad to the GEN100 option card These functions must still be performed from the AF 300E keypad or with the optional personal computer configuration software Mode Select Keyswitch Genius Hand Held Monitor GE Fanuc LCD Displ HHM Cable p SIEB Function Keys Decimal Keys Operation Keys Connection for Charger Adapter Figure 5 1 Genius Hand Held Monitor PAGE 34 09 AUG 2000 0017 04 5 5 2 Changing GEN100 Setup Parameters After powering up the Hand Held Monitor and setting its bus baud rate to match the bus the main menu below is displayed HHM UTILITIES ANALYZE CONFIGURATION DEVICE MEMORY Select F2 Analyze and the following menu is displayed MONITOR BLOCK MNTR CNTL REF BLOCK BUS STS PULSE TEST Selecting F3 Block Bus Status causes a screen similar to the following to appear GENI BUS ADR 31 V1 7 REG 32766 nxt prv r g bus Pressing F1 nxt or F2 prv toggl
54. of the drive parameters both for those received in the Genius Directed data frame and those sent in the Genius Global data frame This information can be loaded to non volatile memory through one of four different sources Factory defaults Drive Keypad Genius Hand held Programmer and DrvCfg personal computer configuration software To use the drive s keypad to modify non volatile memory requires first gaining keypad write access as described in section 4 1 and then modifying option card mapping parameters PO4 P29 Then parameter must be set to Keypad 1 and control returned to the option card as described in section 4 4 Once the parameters are loaded P03 will then be reset to Option card 0 which indicates 0017 04 09 AUG 2000 27 4 that no change will be made to non volatile memory the next power cycle Note that can also be set to Factory Presets 2 prior to releasing control to the option card which will cause non volatile memory to be loaded with factory default values see figure 7 4 Changes made to non volatile memory mapping information with the Genius Hand held or the personal computer configuration software can be made during run time without dependency When setting the mapping parameters P04 and 5 respectively select the amount of data output global and data input directed from the drive to the Genius network These s
55. owable data range in this case 0 255 and the prompt STORE gt F D KEY The current value of the parameter is shown on the third line in this case 0 Pressing the cursor keys UP DOWN or gt gt causes the new value to change See the Drive User s Manual for detailed instructions on keypad data entry operation In this case pressing the UP key will cause the new value to increment and move the current stored value from the third line to the second line as shown below 0017 04 09 AUG 2000 29 4 OPTION 0 0 25 0 255 When the option parameter is at the desired value in this case 25 pressing the FUNC DATA key will cause the parameter to be stored As the data is being stored the bottom line of the display will show a DATA STORING message After the data has been stored the option parameter list will return to the display and the next option parameter will be highlighted as shown below OPTION 1 OPTION 2 OPTION 3 OPTION 4 Because option parameter POO was just edited option parameter P01 is now highlighted It is important to note that the keypad will allow a larger data value to be input than is legal for a given parameter In the case of the legal data values are 0 31 for the GEN100 or 1 128 for the RSL100 The keypad will allow any data value to be entered which is 0 255 Option parameters with Illegal data values will be flagged by the option card when drive control is transferre
56. re wired directly to the Terminal Strip of the VF Drive per instructions provided in the VF Drive instruction manual In addition to the above mentioned operators a selector switch wired to a PLC input is required This operator is required because the VF Drive is switched from Local to Remote mode and vice versa by communications initiated by the PLC In a Genius application the Remote Local pushbutton selector switch can be wired into a Genius I O Block located near the VF Drive Upon detecting a Remote to Local switch transition the PLC initiates communications with the VF Drive in order to set VF Drive Parameter 122 Table 9 1 below shows the four most common settings for Parameter 122 0017 04 09 AUG 2000 PAGE 55 CH 9 Table 9 1 VF Drive Parameter 122 Common Data Values Parameter 122 Parameter 122 5 Value in HEX Value in Decimal Definition PLC option board has full control of 003CH 60 Start Stop amp Frequency VF Drive terminal Strip has full control of 0030H 8 Start Stop amp Frequency PLC option board has Frequency 0034H 52 Control VF Terminal Strip has Start Stop Control PLC option board has Start Stop 0038H 56 Control VF Terminal Strip has Frequency Control Note For 48 30H and 56 38H on drives less than 40hp Function 2 needs to be set to a 2 for an external source In most applications the PLC assumes control of both Start Stop and Frequency control durin
57. s directed control data is mapped in Series 90 30 memory Legal reference types for these parameters are Q G AQ and R As you can see the directed data input by the AF 300E can be divided into two different areas of PLC memory For instance part of the global data could be mapped into Q and the remainder into AQ Two non consecutive areas of the same reference type could also be mapped For instance part of the directed data could be mapped to R1 and the remainder to 968500 Output Length Output 1 Len Output 2 Len These parameters specify how much directed data is received by the AF 300E If the Output Reference specified is bit type Q G the length parameter is in bits If the Output Reference specified is word type AQ R the length parameter is in words The total amount of data mapped from the Series 90 30 must exactly match the total amount of global data received by the AF 300E If bit type parameters are used then they must be defined in the first global words of the drive They must also be configured as bit type data in the bus controller For example If the drive is configured to have parameters 95 through 97 as directed control data then 96 and 97 must be placed first and then 95 can be after them The Genius Bus Controller would then be configured with 32 and 1 96AQs in that order 0017 0
58. ta Value Not valid data for a particular reference 04 Failure in Device See loopback diagnostic test command for details To access the holding register drive parameter data the RSL100 supports 3 RTU function codes Function Codes 3 6 and 16 The RSL100 also supports Function Code 8 the Loopback Diagnostic Test All four supported Function Codes are listed in Table 3 2 The Sub function Codes for Function Code 8 are listed in Table 3 3 Table 3 2 Supported Function Codes Code Meaning Min Max 03 Read Holding Registers Word 1 125 06 Preset Single Register 0 Word 1 1 08 Loopback Diagnostic Test See Table 3 3 16 Preset Multiple Registers 0 Word 1 125 PAGE 24 09 AUG 2000 0017 04 3 Table 3 3 Sub Function Codes for the Loopback Diagnostic Test Code Meaning VO 00 Return 2 Byte query data 01 Re start communications hardware no response 02 Return 16 bit diagnostics register 03 Change ASCII mode delimiter LF is default 04 Force Slave into listen only mode no response 10 Clear counters and diagnostic register 11 Return 16 bit bus message count 12 Return 16 bit bus CRC error count 13 Return 16 bit bus exception error count 14 Return 16 bit Slave message count 15 Return 16 bit Slave no response count loolo o 3 5 RTU Setup Parameters A number of RTU Setup parameters must be s
59. to this global input parameter After cursoring through the Global Input Parameters 400 429 the Maximum Directed Data parameter screen is shown as follows MAXIMUM DIRECTED DATA WORDS 2 rng chng Following this screen are the 30 screens for setting the Directed Data Parameters 4400 429 an example of which is shown below DIRECTED DATA PARAMETER 00 95 rng chng nxt 0017 04 09 AUG 2000 37 5 After configuring an AF 300E drive the fashion described above the configuration data for one drive can be copied to another This is useful for applications with multiple drives with identical GEN100 configuration To select this option display the Block Configuration Menu shown below PROG BLOCK ID CONFIG BLOCK COPY CONFIG Selecting F3 Copy Config displays the following configuration screen COPY CONFIG FROM 1 TO chng entr This screen allows the current configuration to be copied to another block In the screen shown above the current block is 1 copy this configuration to block number 4 simply enter a numeric 4 and press F3 entr NOTE When defining Global Input Parameter 00 29 and Directed Data Parameter 00 29 bit mapped values should be placed first in the parameter map See Pages 43 through 46 to determine which values are bit mapped PAGE 38 09 AUG 2000 0017 04 5 5 0017 04 09 AUG 2000 PAGE 39 CH 7 CHAPTER 7 PLC CONFIGURATIO
60. us Controller GBC configuration screen appears as follows i 3 Tu SERTTS 78 19 MIDUTLE TM RACK Z s ANF TARE 2 36350 GEHIUE BUE CONTROLLER ml gl eE Tem hils are Ealaluy 1 DIM 131 HIS JATA Gat Meale Baud dale 193 56 Status DEVICE DATA Device 1 Hef Device Type GEMEHIC Her inonl Dubpuld 00001 lipul Dit ot octet EHADLED Leu Len U lpal Lem E E OC More Drulrrz Exist for Next Deulec Poly for Previous Drulrr 25 Figure 7 3 Series 90 30 GBC Configuration Screen PAGE 42 09 AUG 2000 0017 04 7 The devices residing on the Genius LAN are configured the lower Device Data section of the screen The cursor keys are used to navigate around the screen When the cursor is on the Device Data section of the screen the PageUp and PageDown keys are used to select the Device number Once the proper device number is displayed for the AF 300E the following parameters can be set Device Type The AF 300E is configured as a GENERIC device type which is the default Input References Input 1 Ref Input 2 Ref These parameters spec
61. ween a 9 pin comm port on the PC and this cable The pinouts for these cables are shown below PC Serial Com Port RXD 2 TXD GND RTS I OR 3 SHIELDED WIRE To SFW Cable J 59 6 DB9 FEMALE s a TXD RXD GND RTS CTS Figure 10 5 HE300SFW100 Programming Cable DB9 MALE 0017 04 09 AUG 2000 To SFW Cable RXD 2 Black TAL 3 Brown GND 5 Red Cis 16 White RIS 7 Green DB9 FEMALE Figure 10 6 Serial Cable To Pl on the Drive Board Y e PAGE 61 CH 10 PAGE 62 09 AUG 2000 0017 04 10 5
62. y the drive Bit mapped parameters should be mapped first in the drive and defined using ls in the PLC configuration Q Length Default 16 The number of Qs assigned to the AF 300E drive should be 16 times the number of bit mapped directed control words directed data Bit mapped parameters should be mapped first in the drive and defined using Qs in the PLC configuration Al Length Default 6 The number of Als assigned to the AF 300E drive should be equal to the number of non bitmapped global data words broadcast by the drive AQ Length Default 1 The number of AQs assigned to the AF 300E drive should be equal to the number of non bitmapped directed control words Reference Addresses In addition to the length of each of the four I O references l Q Al AQ the starting reference address for each I O type must be set for each of the I O references with a non zero length This reference address should not conflict with any other I O module or Genius device Redundancy If the AF 300E is used in a redundant application this parameter should be set to YES Input Default The input defaults can be set to OFF or HOLD as desired Outputs Enabled If outputs from the PLC are to be enabled most cases this parameter should be set to YES 017 04 09 AUG 2000 PAGE 41 CH 7 Table 7 1 Default Drive Configuration Parameters Keypad poi Param BOR Bit 90 70 Param Descr

User Manual for the HE300RSL100,HE300GEN100

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