Baker AN-912 Planer User Manual
Contents
1. Baker AN 912 Planer User Manual Ellington Industrial Supply Inc P O Box 128 Ellington Missouri 63638 USA Web site www baker online com E mail info baker online com Phone 573 663 7711 Fax 573 663 2787 Baker AN 20 AN 24 Planer Rev 1 06 07 WWW BAKER ONLINE COM 1 Table Of Contents NU OE OE PETE EE EEE dee Goede Sau dhe So dae See dhe Rete eee Set aes tee cee dence DOTS CIV GS P rlS uuaqvassagtet SEN A ced die ape ier aa a oot anid ann abe S bs Sree VCS PONG e see eee ver Re Mee and dee See Get Rules for Safe CPO ia Hasene General Safety Rules for Woodworking Machinery ccc cec cee cee eee teste tees Additional Safety Rules for the Surface Planing Machine Specifications EEE EN EE eae Sie ee sen rae rae Wu P Om 0 N O A WwW W Unpacking 465 ors heste Goose Atel ee See G See as ee ake cae ete Bee sa ae eee Machime begge Nasse i RE ae See dee Ge Sue CEE ses Sea ace aera te Installaatio EEN OF I Power Wire ConnectionS pusen ee ihe wed tee d Ae ced dee dok ced Se ote Ae sonden 1 2 Dust erh EE cee ser sene ser Gee sey Gee een tex ee ee VG KEREN VS SOD te acer ass s k ker sod GAEL r Die me dae rae er E Inspection Before Operation s s 0 ann ann cee cee ee cee cee 1 A Machine Adjustments ocd aac pan eg nee nee eae hee eee cht okt ck eek TS Straight Knife EE ETGEN E spiral Cutter head Insert Installation eet egene V ee aserre serrer serrer ee 18 TA EE er Erkennen ER vis D2. grounded to help prevent electrical shock and possible fatal injury Green Wire Main Motor ON Start Jy TN AN OFF Nr ne NN Brake PEN Release Emergency Main Switch Stop Stop Warning Light Figure 3 The Jointer may be fitted with a correct volt be hard wired directly to your electrical panel If hard wired to a panel make sure disconnect is available for the operator Power supply 3 50Hz 400V An 912 6A A 916 10A An 920 15A Degree of Protection IP54 Make sure the machine s wire is disconnected from the power source If it is hard wired Make sure the fuses have been removed or the breakers have been tripped in the circuit to which the saw will be connected Place a warning placard on the fuse holder or circuit breaker to prevent it being turned on while the machine is being wired Always follow proper Lock Out Tag Out procedures when performing any wiring on this machine Make sure the voltage of the power source corresponds to the power source corresponds to the voltage of the planer as recorded on the motor plate Open the electrical connect box on the rear side of the machine figure3 by loosening the screws Connect the three phases to terminals marked L1 L2 L3 Connect the green neutral wire to terminal PE Connect the machine to power or install the fuses or reset the breakers at the power source Test the rotation of the cutter head Turn on the main power switch and then the main motor switch figure 3 Th
3. jointer If the cutter head rotates counterclockwise then check the wiring of the machine 2 Jointing safety begins with your lumber Inspect your stock carefully before you feed it over the cutter head If you have any doubts about the stability or structural integrity of your stock do not made it Make sure maintain proper relationships of infeed and out feed table and cutter head path Use a push block and never place your hand directly over the cutter head When jointing do not stand directly at the end infeed and out feed of table Do not make jointer cuts deeper than 1 8 3 2mm All operations must be performed with the guards in place Kickback use extra care in the location of the jointer in the shop Position the jointer so that a kicked back stock will strike will strike a wall and not endanger other person in the area 9 Avoid tip in never apply pressure to stock directly over the cutter head This may result in the stock tipping into the cutter head along with the operator s fingers Follow the 75 mm rule Position hands away from extreme ends of stock And push through with a smooth even motion 10 Avoid kickback Pull out and the danger of kicked back stock can occur when the work piece has knots holes or foreign materials such as nails It can also occur when the stock is fed against the grain on the jointer The grain must run in the same direction you are cutting Before attempting to joint or plane each
4. 06 07 WWW BAKER ONLINE COM 14 Machine Adjustments Straight Knife Adjustment Installation 1 Turn the machine off and disconnect it from the power source 2 Clean all dust chips pitch and accumulated foreign matter from the cutter head slot and from its gib Remove the cutter head guard to expose the top of cutter head 3 Loosen the gib screws that press the knife to the gib 4 Place the knife gauge on the out feed table check the knife height when rotate the cutter head by the hand The jip should solidly with the feet resting on the out feed table and the knife edge as shown in Figure 4 If the knife is adjusted properly the knife setting gauge should rest flush across to out feed table and onto the top edge of the knife if the knife dose not make contact or if the knife causes the adjusters legs to not seat flush on out feed table the knife need to be adjusted Figure 4 Setting out feed table adjust the knife of height with finish stock 5 Repeat the preceding method on successive knives making sure that the height from knife to table is the same within 0 05 0 07mm Note If all knives have been removed a new set must be installed without locking the gibs until all knives and gibs are in and the gib screws lightly in place The locking process should precede working from the center out on each knife and locking all gib screws once Repeat the same sequence until all screws are equally tight Locking one knife in w
5. Dull knives Reverse or replace knives Too heavy a cut Adjust proper depth of cut Torn Grain Knives cutting against grain Cut along the grain Dull knives Reverse or replace knives Rounded Raised surface Dull knives Reverse or replace knives Too heavy a cut Adjust proper depth of cut Moisture content too high Remove moisture content from wood by drying or choose other stock Rounded glossy surface Finished stock is concave on the end Knife is higher than out feed table Dull knives Reverse or replace knives Feed speed too slow Increase speed Raise out feed table until it aligns with tip of knife Back end of stock is thick than front end Finished stock is concave in the middle Knife is higher than out feed table Both table have too much end fall Raise out feed table until it aligns with tip of knife Raise both table ends by adjusting four under the table Ends of finished stock are cut more than the middle Table end are raised higher than the middle Lower table ends by adjusting the four hexagon head under the tables Baker AN 912 Jointer Rev 1 06 07 WWW BAKER ONLINE COM 26 Troubleshooting Mechanical amp Electrical Problems Trouble Probable Cause Remedy Machine will not start restart or repeatedly trips circuit breaker or blows fuses Overload automatic reset has not reset When planer ov
6. Housing RH 1 008 Adjust pivot shaft 2 106 Knob 1 217 Housing cover 1 RH 009 knob 2 107 SHER 218 Bearing 6206 1 010 Handle M10 30 2 108 Fence 1 219 Bear 6305 1 011 Bed pivot rod 2 109 Shaft 1 220 Hex head screw 4 012 Main pivot body 2 110 Knob 1 221 Motor 1 013 Bed pivot rod 1 111 Cup screw 4 014 bed 1 M12 250 222 a A 49 2 015 Noice dampene 1 112 Fence rod 2 230 Spiral oe head 1 016 bed 1 113 le adjustment 2 231 T C T inserter 72 r 232 Cup screw for 72 017 Noise dampener 1 114 Hex nut M12 6 inserter 018 Electrical box 1 115 Lock handle M12 1 019 Plate 1 116 Thick washer 8 020 plate i M12 Phillios head 117 Lock handle 2 gai e ME 100 022 Knob screw 1 118 Fel Dady l 023 Cover for motor 1 ENE 024 Hinge 5 120 Fence seat 1 025 Wash M6 1 201 Housing LH 1 Housing cover re 1 EE 4 203 Nut 25ler 1 028 Plat RH 1 204 eu Ji 1 929 Phillips head ESA 2 screw M6 20 206 knife 3 030 Emergence Knife adjustment Button 207 screw i 6 Baker AN 912 Jointer Rev 1 06 07 WWW BAKER ONLINE COM 30
7. PROTECTION e AVOID KICK BACK BY KNOWING WHAT CONDITIONS CAN CREATE IT e CHECK DAMAGED PARTS AND REPAIR OR REPLACE THEM IMMEDIATELY NEVER e LEAVE MACHINERY RUNNING OR UNATTENDED ALWAYS TURN POWER OFF e OPERATE EQUIPMENT WHEN TIRED FATIGUED OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL e ALLOW UNTRAINED PERSONNEL TO OPERATE MAINTAIN OR REPAIR THIS EQUIPMENT No list of safety expectations can ever be complete as every work environment is as different as are the people operating the equipment Always keep safety as your highest priority and always use this machine with caution and respect Baker AN 912 Jointer Rev 1 06 07 WWW BAKER ONLINE COM 4 General Safety Rules For Woodworking Machinery 1 Know your machine For your own safety read the operation manual carefully Learn the machine applications and limitations as well as specific potential hazards pertinent to this machine 2 Keep guards in place and in working order If a guard must be removed for maintenance or cleaning make sure it is properly reattached before using the machine again 3 Keep children away All visitors should be kept a safe distance from the work area 4 Make workshop childproof Use padlocks or master switches or remove starter keys 5 Do not force the tool It will do the job better and be safer working at the rate for which it was designed 6 Use the right tool Do not force the machine or attachment to do a job for which it was not desi
8. Sa Figure 8 Preparing for flatting Figure 9 Flatting Preparing for edging Place the work piece against the fence and move it with the right hand forward to about the front edge of infeed table lip With the left hand bring the guard up to the work peice The guard should rest upon the out feed table as show Figure 10 Edging Press the work piece with the left hand e g first closed thumb on the work piece against the fence and the out feed table Move the work piece forward regularly with the right hand e g fist closed thumb on the work piece Figure 11 edging Baker AN 912 Jointer Rev 1 06 07 WWW BAKER ONLINE COM 22 Flatting and edging work piece of more than 75mm thickness Flatting Lower the guard on to the table and adjust it horizontally to the work piece Straighten the work piece with flat hand hands beside the guard along the fence Edging Move the work piece forward with both hands In doing so the left hand e g fist closed presses the work piece against the fence and the out feed table The right hand lies upon the work piece Lay the right hand the work piece when pushing on the out feed side Figure 12 13 Edging work piece of more than 75mm thickness Flatting and edging work piece of small section e g ledges Flatting Push the work piece forward with flat hands as in case of work piece p to 75mm thickness Edging Put the work piece with the hand e g fist closed against the fence and
9. 0 AN 24 Planer Rev 1 06 07 WWW BAKER ONLINE COM 27 Electric Specification amp Electric Connections Baker AN 912 Jointer Rev 1 06 07 WWW BAKER ONLINE COM Cette ee E ae 28 Mold AN 912 Power 2 25kw Range 5 8A Spindle Motor TR1 Setting 7A Electric cable cross section 2 0mm Main electric cable cross section 2 0mm FU1 6A Full load Current 6A Power Supply 3 50Hz 400V A Ma V 26 Fl F1 F1 F2 F3 F4 KAL KT KML Electric Parts List tem Designation and Function Technical Data QS1 Disconnection switch Ith 16A EN60947 3 Ue Ui 690V IEC60255 23 YBi Brake awa _ Baker AN 20 AN 24 Planer Rev 1 06 07 WWW BAKER ONLINE COM 29 Parts List ITEMIDESCRIPTION QTY 031 Star button 1 208 Gib screw 18 24 001 Base 1 032 Stop button 1 209 Cutter head pulley 1 Cap Screw Cap Screw 210 Motor pulle 1 002 ugoen 4 033 18 30 4 puttey 003 Cap Screw 8 er AE M10 55 101 Cutter head guard 1 212 Set screw 1 004 Body 1 102 Hinge 1 213 Motor plate 1 005 Plat LH 1 103 Sprng pin 10 50 1 214 Hex head screw 4 006 Hex nut M16 4 104 Cup screwM8 25 2 215 Hex nut 12 007 Bed pivot rod 1 105 Guard bar 1 216
10. 06 07 WWW BAKER ONLINE COM 13 Inspection Before Operation Before turning the machine power on check that all screws are tight that all mechanical functions work freely and that the cutter head turns freely without knife contact with the rear noise dampener or front noise dampener Periodic or regular inspections are required to ensure that the machine is properly adjusted that all screws are tight all belts are in good condition that dust has not accumulated in the electrical enclosures and that there are no loose or worn electrical connections Check the motor and switch wiring diagram for proper voltage connection before applying power to the machine Turn the main drive motor on momentarily to check for proper direction of rotation Correct as required Cutter head should rotate clockwise when viewed from the stand in front of the jointer Run the machine without cutting for a short period of time to check that all power functions are operating properly Be sure to read and understand the operating instruction manual using the jointer a AWARNING hj e AWAR NING Damage to your eyes lungs and S 4 Loose hair and clothing ears could result from failure to could get caught in wears safety glasses a respirator machinery and cause and hearing protection while using this serious personal injury machine Keep loose clothing rolled up and away from IO machinery Baker AN 912 Jointer Rev 1
11. 1 Fork life truck must be a minimum of 2 5 tons capacity 2 Make sure that forks do not touch any delicate part of the machine 3 Make sure machine is in balance 4 Machine weight 330kgs Figure 1 2 Place straps under the body of this planer and lift the machine off the skid 1 The safe load of straps is 1000kgs at least 2 The planer should be located on a sturdy floor preferably concrete in a dry area with sufficient lighting Baker AN 912 Jointer Rev 1 06 07 WWW BAKER ONLINE COM 10 3 Leave enough space around the machine for loading and offloading stock and routine maintenance work 4 Exposed metal areas of the planer have been factory coated with a protestant This should be removed with a soft cloth and kerosene Do not use an abrasive pad Do not let solvent contact the plastic parts of the machine as it may damage them 5 Requirement of the space HOLVEHdO Height space Hmin 2000mm Figure 2 AWARNING Electrical connections must be made by a qualified electrician in compliance with all relevant codes The machine must be properly grounded to help prevent electrical shock and possible fatal injury Baker AN 20 AN 24 Planer Rev 1 06 07 WWW BAKER ONLINE COM 11 Power Wire Connections OM N wo 10 11 AWARNING Electrical connections must be i 12 13 N made by a qualified electrician in compliance with all relevant codes The machine must be properly
12. 6 Figure 5 setting the scale Figure 6 setting the depth of out scale Fence Adjustments 1 While holding the fence adjusting Tighten the angle setting handle a Place a square on the out feed table fairly close to cutter head as shown in figure 5 handle loosen the angle setting lock handle and adjust the fence angle as shown in figure 7 recheck the fence angle Figure setting the 90 of fence Baker AN 912 Jointer Rev 1 06 07 WWW BAKER ONLINE COM 18 Two hand hold the Knob of fence while adjusting the fence Operations Test Run 4 Then assembly is finish and adjustments are done to your satisfaction you are ready to test run the machine 5 Turn on the power supply at the main switch Press the START button Make sure that your finger is poised on the Stop button just in case there s a problem The jointer should run smoothly with little or no vibration or rubbing noises Strange or Unnatural before operating the machine further 6 If you cannot easily locate the source of an unusual noise or vibration contact our service department for help Stock Inspection If the stock has large or loose knots consider finding another work piece Knots in a work piece can be dangerous to the operator as well as destructive to equipment When jointing always cut with the grain rather than against it Cutting against the grain chips the wood instead of cutting it making the work piece ro
13. 8 305x19x10mm T C T insert size for spiral cutter head x 2 x 078 14x14x2 0mm Max depth of cut single board 1 8 3 2mm Motor 3 HP Dust port 4 100mm Belts two V belt Net weight 992 Ibs 450kgs Machine dimension 6 6 x 2 x 3 2 201x58x95cm Noise Straight Knifes 70dB Un Packing Carefully unpack the machine from the crate and ensure that all parts are present and free from damage If any parts are missing or damaged contact your local dealer Clean the anti corrosive oil from all surfaces of the machine using a cloth soaked in kerosene Do not use lacquer thinner or any volatile solvents and these can damage the surface of the machine AWARNING Do not move any component of the machine until the anti corrosive oil has been removed AWARNING The cutter head knives are extremely sharp Use caution when cleaning the cutter head and surrounding area Failure to do so may cause serious injury Baker AN 912 Jointer Rev 1 06 07 WWW BAKER ONLINE COM 8 Machine Legend 1 Cutterhead the cutter head is the cylindrical assembly that holds each of the three joiner knives or carbide cutter It spins on a horizontal axis between the infeed and out feed table and is covered by the cutter head guard when the jointer is not in use 2 Infeed table The infeed table is the table where the cutting operation begins When standing in front of the jointer it is on
14. EE Fence Adjustments EE OTIS 19 24 Maintenance amp Troubl shoolng svsasarraansnaen dsuminsdinminn 2027 Electric Specification amp Electric Connections rranr arr cee cee 28 29 Parts vr eee ms man cas gue aio uid aur es ee LE Baker AN 912 Jointer Rev 1 06 07 WWW BAKER ONLINE COM 2 Warranty Ellington Industrial Supply Inc machinery is warranted against defects in material or workmanship starting from the date of shipment from the manufacturing plant This warranty is given solely to the original purchaser of the equipment and is in no way to be expressed or implied that it is transferable to any other parties without the written consent and approval from the CEO or Sales Manager of Baker Products Our one 1 year warranty period covers all items built at our manufacturing facilities including structural frame cowlings doors shafting dust chutes and guards We honor six 6 months of warranty coverage for miscellaneous vendor purchased supplied items including bearings chain sprockets hydraulic components etc Ninety 90 days of warranty coverage is provided on all electrical parts All electrical components and wiring has been installed in accordance with the National Electrical Code NEC of the United States of America Ellington Industrial Supply Inc does not warranty this machine to meet any other requirements or jurisdiction of any electrical or safety codes of any other state municipality ot
15. able lower the forward end of the work onto the out feed table Do this very carefully as the piece will span the knives and they will a bite from the work with a tendency to kick back unless the piece is firmly held Now push the work forward as in ordinary jointing The effect is to plane off all the stock in front of the knives to increase depth leaving a tapered surface Baker AN 912 Jointer Rev 1 06 07 WWW BAKER ONLINE COM 20 The ridge left by the knives when staring the taper may be removed by taking a very light cut according to the regular method for jointing with the infeed table raised to its usual position Practice is required in this operation and he beginner is advised to make trial cuts on waste material Taper cuts over part of the length and a number of other special operation can easily be done by the experienced craftsman Baker AN 20 AN 24 Planer Rev 1 06 07 WWW BAKER ONLINE COM 21 Methods of work Fatting and edging work pieces up to 75mm thickness Preparing for flatting Set the cutter head guard to match the thickness of the work piece Push the work piece with the right hand only a little under the guard as shown in Figure 8 Flatting With hand flat on the work piece push forward on the infeed table and then glide or pass over the guard with one hand after the other As soon possible continue pushing the work piece forward with both hands on the out feed table as show Figure 9 3 DE ag
16. e pulley on the main motor should rotate counterclockwise If it rotates clockwise stop the machine with the red stop button Figure 3 Disconnect machine from power source and exchange leaks L1 and L3 Reconnect power and close the electrical cover Baker AN 912 Jointer Rev 1 06 07 WWW BAKER ONLINE COM 12 AWARNING After prolonged use of the planer the cast iron frame and areas around the cutter head may be hot Dust Collection It is strongly recommended this planer be connected to a dust extraction system via the 4 100mm dust port at the rear of the planer Your dust collector should have at least 1500 CFM capacity And the required airflow speed at the end of flexible hose is 30 34m sec The dust extraction system shall be earthed Noise emission The figures quoted are emission levels and are not necessarily safe working levels Whilst there is a correlation between the emission levels and exposure levels this cannot be used reliably to determine whether or not further precautions are required Factors that influence the actual level of exposure of the work force include the characteristics of the workroom The other sources of noise etc i e the number of machines and other adjacent processes Also the permissible exposure level can vary from county to country This information however will enable the user of the machine to make a better evaluation of the hazard and risk Baker AN 20 AN 24 Planer Rev 1
17. ended Do not leave the machine until it has come to a complete stop Baker AN 20 AN 24 Planer Rev 1 06 07 WWW BAKER ONLINE COM 5 19 This planer is designed and intended for use by properly trained and experienced only If you are not familiar with the proper and safe operation of a planer do not use until proper training and knowledge have been obtained 20 Do not use this planer for other than its intended use If use for other purposes Yuan An Co disclaims any real or implied warranty and holds itself harmless from any injury that may result from that use 21 Use the right tool at the correct speed and feed rate Do not force a tool or attachment to do a job for which it was not designed The right tool will do the job better and safer 22 Do not operate this machine while tired or under the influence of drugs alcohol or any medication 23 Provide for adequate space surrounding work area and non glare overhead lighting 24 Replace the warming labels if they become obscured or removed 25 Turn off the machine before cleaning Use a brush or compressed air to remove chips or debris do not use your hands Familiarize yourself with the following safety notices used in this manual Save These Instructions Baker AN 912 Jointer Rev 1 06 07 WWW BAKER ONLINE COM 6 Additional Safety Rules For The Surface Planing Machine 1 Make sure cutter head rotates in a clockwise direction when viewed from the front of the
18. erloads on the circuit breaker built into the motor starter it takes time for the machine to cool down before restart Allow unit to adequately cool before attempting restart If problem persists Check amp setting on the motor starter inside the electrical enclosure One cause of overloading trips which are not electrical in nature is too heavy a cut The solution is to take a lighter cut If too deep a cut is not the problem then check the amp setting on the overload relay Match the full load amps on the motor as noted on the motor plate If amp setting is electrical lead Check amp setting on motor starter Building circuit breaker trips or fuse blows Verify that planer is on circuit of correct size If circuit size is correct there is probably a loose electrical lead Check amp setting on motor starter Loose electrical connections Go through all the electrical connections on the planer including motor connections verifying the tightness of each Look for any signs of electrical arcing which is a sure indicator of loose connections or circuit overload Motor starter failure Examine motor starter for burned or failed components If damage is found replace motor starter If motor starter looks okay but is still suspect you have two options Have a qualified electrician test the motor starter for function or purchase a new starter and establish if that was the problem on change out Baker AN 2
19. gned 7 Maintain tools with care Keep tools sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories 8 Disconnect tool before servicing or changing accessories such as blades and cutters 9 Reduce the risk of unintentional starting Make sure switch is in OFF position before connecting to power source If power is interrupted during operation turn off switches before restoring power 10 Never stand on machine Serious injury could occur if it tips over or if the blade is unintentionally contacted 11 Wear proper eye protection Also use a face or dust mask if operation is exceptionally dusty 12 Wear proper apparel Avoid loose clothing gloves neckties rings bracelets or jewelry which could get caught in moving parts Wear protective hair covering to contain long hair 13 Always use push sticks to feed work piece whenever possible 14 Do not over reach Keep proper footing and balance at all times Never reach around or over cutting blade 15 Operate the machine in a dry indoor place Do not expose it to rain Keep work area clean and well lit 16 Check damaged parts Before using the machine check to see that all parts are in working order including the range and traverse of moving parts Damaged parts should be repaired or replaced before using the machine 17 Do not operate this machine while under the influence of alcohol or drugs 18 Never leave the machine running unatt
20. her country or jurisdiction The purchaser assumes all risk and liability whatsoever resulting from the use thereof whether used singularly or in conjunction with other machinery or apparatus including but not limited to all matters resulting from sawdust generation Note No warranty is provided on any electrical components or parts if equipment is powered or connected to a roto phase electrical converter in order to create a three phase power supply for operational current from a single phase source Any change in materials design or performance intended to improve any product of Ellington Industrial Supply Inc shall not obligate Ellington Industrial Supply Inc to modify any previously manufactured equipment This manual may contain details that if not properly followed can affect the performance of your equipment You are responsible for proper use and maintenance of your equipment and we reserve the right to deny warranty work if deemed to be caused by a lack of proper maintenance or negligence by the owner or their employees Defective Parts Parts claimed defective must be returned freight prepaid to our plant in Ellington Missouri Any part determined defective due to faulty workmanship or materials will be replaced or repaired at our option free of charge F O B our plant This warranty does not cover expendable items i e drive belts band wheels conveyor belting blades cutters guides etc Except as expressly provided here
21. in this warranty is in lieu of all other warranties expressed or implied including a warranty of merchantability or fitness for a particular purpose This warranty is void if any part of the unit has been tampered with modified altered or operated with parts other than supplied or recommended by Ellington Industrial Supply Inc In no event shall Ellington Industrial Supply Inc be liable for special indirect incidental or consequential damages however arising including but not limited to the loss of earnings or the cost of downtime Service Policy In the event that you have any problems call us at 573 663 7711 any time between 8 00 AM and 5 00 PM CST Monday through Friday A member of our trained staff will answer any questions you may have The only charge is for replacement parts not covered by warranty or after our inspection we deem that the problem is due to operator error or lack of proper maintenance or neglect If it is necessary for a member of our service department to visit your plant at your request there will be a charge for this service Call our service department for current prices Retain this Information for your Records Model Number Serial Number Date of Purchase 008 Power Source Dust Removal ccccceeee eee Baker AN 20 AN 24 Planer Rev 1 06 07 WWW BAKER ONLINE COM 3 Rules for Safe Operation The purpose of safety symbols and signage is to d
22. ithout the others in position can cause cutterhead distortion 6 After all knives have been adjusted recheck all gib screw to be sure they are tight Loose gib screws can result in knife being thrown out of the cutter head causing severe damage to the machine and possible serious or fatal injury to the operator or bystanders Baker AN 20 AN 24 Planer Rev 1 06 07 WWW BAKER ONLINE COM 15 AWARNING Use extreme caution when working on or near the cutting knives The knives are very sharp and extremely dangerous Any adjustment or maintenance of knives should be performed on all three knives at the same time Failure to do this may result in an unbalanced cutterhead which will lead to bearing failure Spiral Cutter head Insert Installation 1 Check cutter head insert size 14 x 14 x 2 0mm and angle 30 2 Clean cutter head amp insert set the insert in position lubricate the M6 x 1 0 screw 3 4 After the pre setting of insert adjust air driver pressure to 6kg cm to tighten screws The Use an air driver to adjust air pressure to 2kg cm to pre set the insert torque is 0 55 0 58 kgf m Baker AN 912 Jointer Rev 1 06 07 WWW BAKER ONLINE COM 16 Out feed Table The table must be aligned to the highest point of the knife edge If the out table is set too height the stock will hit the front edge of the out feed table and will be impossible to feed over the jointer If the out feed table is set too lo
23. l time you use it Check the folloeing conditions and repair or replace if necessary 1 worn or damaged cords and plugs loose mounting bolts damaged V belt any other condition that could hamper the safe operation of this machine the guard should be inspected frequently and cleaned and concerning state of the oo w PP 7 worn switch guards any destruction whenever necessary If they have any destruction shall be order our agent for new guard The table should be kept clean and free of rust or deposits Lubrication Since most of the bearings are sealed and permanently lubricated simply leave them alone until they need to be replaced The cutter head bearings do need grease after every 100 hours of use Unplug the machine and grease each of the two grease fittings located on each end of the cutter head The front grease fitting is under the cutter head guard and other is the bottom edge of the fence Tables Table could be kept rust free V belt Inspect regular for wear replace if necessary with a size A 49 belt Baker AN 20 AN 24 Planer Rev 1 06 07 WWW BAKER ONLINE COM 25 Troubleshooting Operating Problems Trouble Probable cause Remedy Snipe NOTE Snipe can be minimized but not eliminated Dull knives Reverse or replace knives Planing wood with high Remove moisture content from wood by Fuzzy Grain moisture content drying or choose other stock
24. o a necessary step prior to ripping stock to width on a table saw or radial arm saw 1 Make sure the fence is set to 90 Double check it with a square 2 Inspect stock for soundness and grain direction 3 4 Holding the stock firmly against the fence and table feed the stock slowly and evenly over If the board is bowed place the concave edge down on the infeed table the cutter head Beveling Beveling an edge is essentially the same operation as edge jointing except that the fence is titled to a specified angle Use extra care to ensure that the edge makes solid contact with the infeed and out feed tables at all time 1 Use a bevel gauge to determine the desired angle Then use the bevel to transfer this angle to the fence 2 Tilt the fence by loosening the angle setting lock knob and moving the fence to the desired angle Lock the handle 3 Inspect stock for soundness and grain direction 4 Slowly and evenly feed stock through the cutter head Make sure the face of the stock is completely flat against the fence and the edge is making solid contact on the infeed and out feed table 5 Achieving the full bevel will probably take several passes Remember not to take more than 3mm in one pass Taper Cuts One of the most useful jointer operations is cutting an edge to a taper The method can be used on a wide variety of work Tapered legs of furniture are a common example Instead of laying the piece on the infeed t
25. raw your attention to real or possible hazardous conditions that may exist when operating this equipment Please remember that safety symbols and signage alone do not eliminate danger and are not substitute for proper training and education regarding operational hazards This symbol and warning indicates a potentially hazardous situation A D ANGER which if not avoided will result in death or serious injury This symbol and warning indicates a potentially hazardous situation which if not avoided could result in death or serious injury This symbol and warning indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury This warning provides notice and instruction regarding a potentially hazardous situation which if not avoided will result in serious injury or death SAFETY EXPECTATIONS FOR OPERATING POWER EQUIPMENT ALWAYS ENSURE THAT TRAINED PERSONNEL OPERATE MAINTAIN AND REPAIR THIS EQUIPMENT TURN POWER OFF AND LOCKOUT TAGOUT PRIOR TO PERFORMING MAINTENANCE KEEP WORK AREA CLEAN AND WELL LIGHTED TO MINIMIZE OR ELIMINATE HAZARDS KEEP CHILDREN AND VISITIORS AWAY FROM OPERATING EQUIPMENT OPERATE THE EQUIPMENT AT THE RATE IT WAS DESIGNED FOR KEEP GUARDS IN PLACE WHEN OPERATING EQUIPMENT REMOVE TOOLS BEFORE RESUMING OPERATION USE PROPER EXTENSION CORD WEAR PROPER APPAREL AND AVOID LOOSE CLOTHING AND ACCESSORIES THAT COULD GET CAUGHT IN MOVING PARTS e ALWAYS WEAR SAFETY GLASSES AND HEARING
26. the right hand side The broad wood travels right to left From the infeed table across the cutter head and onto the out feed table 3 Outfeed table the out feed table is the table where the cutting operation ends 4 Fence the jointer fence is the adjustable cast iron surface that the wood lock runs along when jointing and surface planing The fence is adjustable from 45 to 90 with the infeed and out feed table 5 Table lock handles the handles that must be loosened before the height of the tables can be adjusted They are then tightened after the height is properly set 6 Adjustment shaft controls the height of the infeed and out feed table 7 Cutterhead Guard the metal guard hat covers the cutter head when Wood stock is not passing over the jointer 8 Lock handle for Vertical adjustment 9 Main switch 10 Operate panel 11 Manual Scale Baker AN 20 AN 24 Planer Rev 1 06 07 WWW BAKER ONLINE COM 9 Installation Mount the machine on a solid foundation preferably a concrete floor and bolt the machine to the floor through the holes provided in the base The machine area should be clean dry well ventilated and well lighted Since the jointer can create a high volume of noise the site selection should be one which minimizes reverberant sound from walls ceilings and other equipment 1 Remove the crate from around the planer and any fasteners securing the planer to the skid 1 1 Using a fork life
27. the table and push it forward The guard is adjusted horizontally up to the fence and rests and upon the work piece Figure 14 Flatting and edging work piece of small section Flatting and edging short work piece Baker AN 20 AN 24 Planer Rev 1 06 07 WWW BAKER ONLINE COM 23 Flatting Press the work piece with the flat hand on the infeed table and move it forward with the work holder in the right hand glide or pass with the left hand over the guard and as soon as the work piece rest also upon the out feed Ensure that the work holder is not thicker that the work piece Edging Press the work piece with the left hand fist closed against the out feed fence and table and move it forward with the work holder Figure 15 16 Edging short work piece Beveling or chamfering Beveling or chamfering at the fence Place the work piece with the right hand against the inclined fence Position work piece and guard as shown in the figure17 18 Figure 17 18 Edging short work piece Baker AN 912 Jointer Rev 1 06 07 WWW BAKER ONLINE COM 24 Maintenance General cause serious injury AWARNING Before and intervention on the machine disconnect it from the electrical supply by pulling out the plug or switching off the main switch Follow lockout tagout procedures Failure to comply may Regual periodic maintenamnce on the jointer will ensue its optimum performance Make a habit of inspecting the machine Al
28. ugh and irregular Look at the side of your board If the direction of the grain structure facing the cutter head runs toward the cutter head as it sits on the infeed table Support work peice longer than the infeed or out feed table e g by table extensions supporting rollers etc Examine the work peice as to possible faults as foreign bodies knots shakes cuppings warped bored wood Surface Planing The purpose of planing on a jointer is to produce one flat surface The theory behind this is that once you have one flat surface on a board the board can then more readily be milled to precise flat dimensions on a thickness planer It is nearly impossible to surface plane both sides of a board effectively because the two surfaced sides will retain any warps cup or twists 1 Inspect your lumber for soundness and grain direction 2 If the stock is cupped place the concave side down and slowly feed it over the cutter head as shown in figure 8 Baker AN 20 AN 24 Planer Rev 1 06 07 WWW BAKER ONLINE COM 19 Inspect your results Most likely many passes will be necessary before your lumber has a flat surface If the stock has large or loose knots consider finding another work piece Knots in a work piece can be dangerous to the operator as well as destructive to equipment Edge Jointing The purpose of edge jointing is to produce a finished flat edged surface that is suitable for jointery or finishing Jointing is als
29. w the trailing end of the stock ill fall into the cutter head and snip will occur 1 Rotate the cutter head by turning the motor pulley Do not grab the cutter head itself Bring a knife edge to approximate apex of its arc Loosen the out feed table lock handle push the out feed table adjust shaft until the out feed table is nearly flush with the knife edge Position a finish stock the out feed table Extend the finish stock over the middle of the cutter head as shown in Figures Raise or low the out feed able with the out feed table adjust shaft until the finish stock barely touches the top of knife edge Tighten the out feed table lock handle Recheck the out feed table alignment with each of the cutter head knifes and re adjust as necessary Once properly set the out feed table height only need to be change when the knife is re sharpened Baker AN 20 AN 24 Planer Rev 1 06 07 WWW BAKER ONLINE COM 17 Infeed Table To adjust the infeed table 1 The infeed table can be adjusted the same way as the out feed table Loosen the infeed table lock handle Place a finish stock on the out feed table so it hangs over the infeed table Turn the cutter head so that the knives are not touching the straightedge Figure 5 Loosen the infeed table lock handle Raise the infeed table until it just touching the straightedge as shown in figure Tighten the table lock knob Adjust the depth of cut scale to read 0 Figure
30. work piece must be carefully examined for tock condition and grain orientation NOTE at certain times it may be necessary to plane against the grain when working with a swirl grain wood or burls With this type work the operator must use a lesser depth of cut and a slow rate of feed 11 Hand safety Ti is good practice to move the hand in an alternate motion from back to front as the hands directly over the cutter knife As one hand approaches the knife remove it from the stock in an arc motion and place it place it back on the stock in a position beyond the cutter knife 12 Guards be sure machine guards are in place and in good working order Use them at all times on operation where they can be used If a guard must be removed for any operation make sure it is replaced immediately following completion of that operation 13 Never Surface stock less than 300mm long or 75mm wide or 75mm thick without a hold down push block 14 75mm Rule when working a piece of wood on the machine follow the 75mm radius rule The hands must never be closer than 75mm to the cutter head ER N O oe Sa Baker AN 20 AN 24 Planer Rev 1 06 07 WWW BAKER ONLINE COM 7 Specifications Model AN 912 Table area 12 x 79 5 305 x 2020mm Cutter head diameter 4 97mm Cutting circle 4 100mm Max cutter head speed 5200 RPM Straight Knife size 12 x 1 1 8 x 1 16 305x30x3mm Wedge Size Straight Knife 12 x x 3
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