INS200 series 【User`s manual】
Contents
1. 10 Current adjusting volume of current C ADJ s sss enn nnn 8 4 2 11 Current adjusting volume of current down CC ADJ ren nn nn nn nn 8 4 2 12 Power supply connector CN 1 rm rrrereeeeeeeeneeeee ennen nn nnne 9 4 2 13 Motor connector CN 2 tree een nennen nennen nennen 9 4 2 14 Signal I O connector CN 3 trennen een nenn 9 5 Example Of connection een een nun 9 6 Wiring and Install condition trennen nennen een nn 10 6 1 Wiring of power line rennen nennen een nenn 10 6 2 Wiring of motor line een een nenn 10 6 3 Wiring of signal line ssseememm nn nnn 10 oc stall condition Wot o ede oe ee Oba Be er i i ai aos 13 7 Dimensions at eru beri depot retra pe n RASA FUSE FE CHEER RARE EE 14 7 1 Dimension of INS200 030L INS200 230L crt ttt ttt nennen nenne nennen nennen 14 oo e 3 2 o 1 Specification of driver INS200 030L INS200 230L No QT33 04003A Driver model Power source INS200 030L DC24 to 36V 10 INS200 230L Power consumption 36W or less 60W or less Driving type Uni Polar constant current type Output current 0 8A phase Max 2 0A phase Max Resolution Panie step 1 2 2 5 4 5 8 10 20 25 40 50 100 200 250 500 1000 division Function Auto current down Input of output current off Exciting timing output Photocoupler input Input resistance 390 Q Input signal voltage L 0 0 5V H 4 5V 1 pulse PLUSE CW CCW 2 pulse2. CW CCW CO Signal input Photocoupler open collector output Limited capacity 25V 10mA or less MONI Signal output HEAT 100M or more with applied DC500V megger in normal temperature and humidity tn Power input Motor leads collection terminal chassis esistance Power input Motor leads collection terminal Signal I O terminal Operating i t o R andaan ee 0 to 40 C No freezing a environment Less than 80 No condensation Storing i t o temperature 10 to 60 C No freezing Storing humidity Less than 8096 No condensation Operating height Less than 1 000m from sea level Wesens In the room without corrosive gas inflammable gas and dust P Without splashing water and oil Applicable Standard EN Weight 2408 User s manual This book Accessories Connector J A E Housing each of IL 2S S3L IL 6S S3L and IL 9S S3L Contact 17 pcs of IL C2 10000 X Applicable PF243 A B PF244 A B PF245 A B motor PF264 A B PF266 A B PF268 A B No QT33 04003A 2 Model number amp Factory default 2 1 Model number of set INS200 230L 2684A Series name Extension of set List of motor and driver combination Series name INS200 Extension of set Motor model Current Driver model A phase 243A B PF243 A B 244A B PF244 A B 245A B PF245 A B 264A B PF264 A B 266A B PF266 A B 268A B PF268 A B INS200 230L 2 2
3. Driver model number INS200 030L Series name Power source 3 DC24 36V Phase current 0 0 8A phase 2 0A phase 2 3 Factory default Driver model number INS200 030L INS200 230L Phase current 0 8 A phase Max 2 0 A phase Max Current down value 0 4 A phase 1 0 A phase Auto current down function Auto current down function valid Input type 2 pulse type Resolution V I FULL No QT33 04003A 3 Pulse waveform 3 1 Input pulse type 2pulse type Timing chart Ww 7 MOTOR a 1 pulse type Timing chart j i l 3 2 Pulse waveform Please input the pulse signal of the below shown waveform TI T2 0 2 usec or longer T3 0 2 usec or shorter this section shavs ON status of intemal photo coup ler Motor starts to rotate by rising edge of wavefom 4 Each part name and functions 4 1 Each part name No QT33 04003A CDPower display LED POWER This lights on during power on Excitation home display LED MONI This lights on when excitation home Overheat display LED HEAT The light 1s switched on at the time of overheat Switching O Motor change 1st 4th pole Adaptation motor data is changed Resolution select switch 5th 8th pole Resolution is changed Switching of input pulse type 2P 1P 9th pole This switches the input pulse type O Switching of Auto current down function A CD 10th pole This turns on off the auto current
4. down function Power connector CN 1 Connect power Motor connector CN 2 Connect in accordance with the color of motor Leads DCurrent adjust volume for current C ADJ This adjusts the current when motor run Current adjust volume for current down CC ADJ This adjusts the current when current down 9 Signal I O connector CN 3 Various I O signals are connected No QT33 04003A 4 2 Description of function 4 2 1 Power display LED POWER This lights on during power on 4 2 2 Excitation home display LED MONI Pin CN 3 7 9 This lights on when the output excitation pattern is excitation home Then the signal is outputted to MONI terminal of CN 3 Please refer 5 Example of wiring 4 2 3 Current off function CO Pin CN 3 5 6 The signal between COM and CO of CN 3 can control the excitation or non excitation of motor Please refer 5 Example of wiring H level excitation off A photo coupler is at the ON time L level or no connection excitation on 4 2 4 Overheat display LED HEAT Pin CN 3 8 9 This lights on when the temperature of internal heat sink exceeds about 70 C Then a signal is outputted to the HEAT output of CN 1 4 2 5 Overheat function When a HEAT output is outputted driver receives and operates the pulse which is being currently inputted However if a pulse input once goes out and there is no pulse input for 20msec s even if driver receves any pulses after that it will
5. giving up the use of the driver dispose it according to an appropriate regulation on the industrial waste Please do not remove the name plate No QT33 04003A 1 Specification of driver sss nn nenne 1 INS200 030L INS200 03 UT 9 4 9a aa eer pere ennen derden renden dns nanda a 1 2 Model number amp Factory default een nennen een 5 2 1 Model number of set ct ttt eenen III I eneen eene een 2 2 2 Driver model number tc ttt tt tee Ih hh hh nh hh hn nennen nenne 2 2 3 Factory default ttt reren ennen nennen nnne nennen 2 3 Pulse velsen sarto ee ee er eer eee ee an en fae EURE hehe 3 3 1 Input pulse type st ttt tt ttt teeter HH esee nene 3 Sca Pilsen EEL RER ahd Mod iu TE 3 4 Each part name and functions rennen nennen een 4 4 1 Each part name HH rreeeeeeeeeneeeneenneneeneen nennen nenne nennen ennen eenen 4 4 2 Description of function een nun 5 4 2 1 Power display LED POWER irri ttt tt ttt ttt Henn nenn 5 4 2 2 Excitation home display LED MONI Pin CN 3 7 9 nn nn 5 4 2 3 Current off function CO Pin CN 3 5 6 EE Altec a en ae 5 4 2 4 Overheat display LED HEAT Pin CN 3 8 9 mr nnn 5 IE NBAT CHORE Nee Sea Oe Bae a ernennen tea aad ee BOR Sa dace 5 4 2 6 Motor change s ssssteeemH HH eene 6 4 2 7 Resolution select switch verrees 7 4 2 8 Pulse input type select switch IP 2P SW 9 pole nn t t t e e es 8 4 2 9 Auto current down function A CD SW10 pole nn nn 8 4 2
6. not be operated Excitation 1s maintained while driver is detecting HEAT signal Motor does not become free Moreover if temperature falls and HEAT 1s canceled after HEAT output a pulse will be received and driver will operate N Sudden operation is expected for the return from HEAT AUTION Be careful Motor run P luse inpu t 2 nsec above Heat output No QT33 04003 A 4 2 6 Motor change An adaptation motor is set up by a dip switch 4 1 Part name SW 1st 4th pole No 1 PF243 No 2 PF244 No 3 PF245 No 4 PF264 adaptation motor No 1 PF243 A B No 2 PF244 A B No 3 PF245 A B No 4 PF264 A B No 5 PF266 A B No 6 PF268 A B No 7 No 8 No 9 No 10 No 11 No 12 No 13 No 14 No 15 No 16 No QT33 04003 A 4 2 7 Resolution select switch Resolution select switch 4 1 Each part name SW 5th 8th pole can set 16 various resolutions individually Resolution 1 2 5 1 4 1 1 1 2 1 2 5 1 4 1 5 1 8 1 10 1 20 1 25 1 40 1 50 1 100 1 200 1 250 1 500 1 1000 1 20 ol ADE WIN No j oleojoe ojojololioejoe JOJO JO N 1 100 o Ww o A 2 2222z2 2 ZZZ ZZ ZZZ nN o Z o ON 1 1000 1 1 to 1 200 resolution of INS200 series are equianglor resolution and 1 250 to 1 1000 resolu
7. off from the terminal block while the power is on Otherwise it may cause electrical shock or injury Fix this product securely onto your equipment Otherwise it may cause injury Do not touch this product while it is running or right after it is stopped Otherwise it may cause injury as its surface remains hot Depending on the setting of this product it may show an unexpected operation when recovering from overheating Please read this user s manual carefully and pay a special attention Use a DC power supply with reinforced insulation for dangerous voltage Otherwise it may cause electrical shock Only DC input type NcAUTION Do not use or store this product under a dusty environment Otherwise it may cause malfunction Do not give a big shock to this product Otherwise it may cause malfunction Do not use or store this product in a place of high or low temperature or under an environment of extremely high or low humidity Otherwise it may cause short circuit to your device or further damage Do not install this product in a place where a dew is generated Otherwise it may cause short circuit to your device or further damage MYCOM is in no way responsible for any damages or malfunctions that are caused by user s repair or modifications on this driver If the user performed these initiations and the driver does not work satisfactorily a warranty will not be provided When
8. 2 Motor cable Model number OMC IL5P3 Connector IL 6S S3L Cable Loose cable Red AWG22 3m IL 6S S3L 3m CN3 Pulse cable Model number OSC IL9P3 Connector IL 9S S3L Cable Shield cable AWG24 3m IL 9S S3L 3m Pin 1 2 3 4 5 6 7 8 9 Insulator color Orange Yellow Green Gray White Dot s color Black Red Black Red Black Red Black Red Black Red Because the cable of which insulator color is white and dot s color is red is not used please connect with the ground of the upper Connect the unused cables with the ground of the upper Otherwise it may become the cause of incorrect operation Please refer 6 3 Wiring of signal line for the detail 15 No QT33 04003A CO A U EBUREBI amp IT SEES EERE X H 16
9. No QT33 04003A Ce 2 phase stepping motor Driver NanoDrive INS200 series User s manual mucom No QT33 04003A Please understand that we may make modifications to our products without notification in order to improve the capabilities and external appearance of our products mucom MYCOM INC Head office 12 S Shimobano Saga hirosawa Ukyo Kyoto Japan 616 8303 TEL 81 75 882 3601 FAX 81 75 882 6531 Home Page http www mycom japan co jp NYDEN CORP 2610 North First St B San Jose Ca 95134 USA TEL 1 408 232 7700 Home Page http www nyden com MYCOM TECHNOLOGY INC 2Fl No 333 Fuhsing N Road Taipei Taiwan R O C TEL 886 2 2719 0525 MYCOM KOREA INC Rm 301 Keum Chang Bldg 2328 1 6Ka Dangsan Dong Yeoung Dungpo ku Seoul Korea TEL 82 2 2635 6703 MYCOM THCHNOLOGY SINGAPORE PTE LTD No 1 Sims Lane 705 05 One Sims Lane Singapore 387355 TEL 65 6743 4476 Home Page http www mycommts com sg Malaysian Contact No 1E 12 07 Jalan Batu Uban Sunny Ville Penang Malaysia TEL 60 04 656 0328 No QT33 04003A Safety precautions Please read this operation manual thoroughly before starting any operation This manual will guide the customers for proper use and avoid any mis operation This manual if properly read will protect the users as well as other people from possibilities physical injuries property damage and other serious accidents Indicates a possibility of causing seri
10. Ol wih m LOU ay at de mm LOU 19 013007 adh 2 I t2 12 No QT33 04003A 6 4 Install condition Use in control box This unit is designed by the following condition Over voltage category Category I Material group M Pollution degree Class 2 Protection structure IPOO INS200 030L 230L Protection against electric shock Class II component Fix the driver on heat conductive metal plate tightly Put 3cm or more space between each driver and fix the drivers when multiple drivers are arranged Because this unit uses high speed photo coupler for the part of input pulse use the shield line for signal line Use MG screws of length of thickness of installing place plus 3mm When attached metal brackets are not used but installing by screws directly use screws of the thickness of installing part plus 3 to 7 mm Ncaution Use the driver in the condition that the heat sink temperature is under 60 C 3 No QT33 04003A 7 Dimension 7 1 Dimension of INS200 030L INS200 230L 34 72 68 Q O amp 8 S Unit mm The screw head is not included 4 No QT33 04003A 8 Option It is available to supply the following optional cables which have covering connector at the one side CNI Power cable Model number OPC IL2P3 Connector IL 2S S3L Cable Loose cable AWG22 3m CN
11. al block while the power is on as there are some terminals which high voltage appeared Otherwise it may cause electrical shock Do not touch or place objects such as metals or foreign substance on the board Otherwise it may cause fire or electrical shock Do not bend pull or place the power or motor lines by the extreme force Otherwise it may cause fire or electrical shock Do not make a mistake connecting the motor output terminals to protective earth or power supply Otherwise it may cause fire Do not do the driver s installation preventing ventilation Otherwise it may cause fire When the HEAT is activate stop the pulse signal Otherwise it may cause fire Only the product have a Overheat function No QT33 04003A N warn G Do not attempt any type of works such as moving the machine wiring maintenance checking while the power is on It is recommended that such works should be done only when more than ten seconds have elapsed after the power is off Otherwise it may cause electrical shock Do not touch this product with wet hands while the power is on Otherwise it may cause electrical shock Connect the protective earth terminal PE properly to it on your equipment as illustrated in this user s manual Otherwise it may cause electrical shock Use this product which installed properly in the enclosure Otherwise it may cause electrical shock or injury Do not leave the cover
12. normal driving current When making a current down current value 50 or more by INS200 230L Nc AUTION compulsive air cooling is required for a driver Be careful of heat generation of a motor and a driver 4 2 12 Power supply connector CN 1 DC24 to 36V and OV are connected 4 2 13 Motor connector CN 2 This is connected according to the motor lead color 4 2 14 Signal I O connector CN 3 This is to be connected with driving pulse current off signal resolution switching signal and various monitor signals 5 Example Of connection Controller Twisted pair wire SNC series Driver sensor input No QT33 04003A Connector pin assignment 1 DC24 to 36V 2 OV Connector pin assignment l COMA 4 A 2 COM B 5 B 3 A 6 ZB Connector pin assignment 1 CW 6 CO 2 CW 7 MONI 3 CCW 8 HEAT 4 CCW 9 COM 5 CO INS200 series PF series motor Photo coupler DC power supply No QT33 04003A 6 Wiring and Install condition 6 1 Wiring of power line Install noise filter at power input if noise sources exist near the driver Install noise filter at power input if there are effects of power noise 6 2 Wiring of motor line Using shield wire can depress the radiant noise in case that the unnecessary radiation causes troubles 6 3 Wiring of signal line If the f
13. ollowing procedure is not made there may be a cause of incorrect operation Use bigger cable than AWG28 which suits with the connector Use twisted pair line or shield line D of twisted pair wiring diagram is recommended in case of twisted pair line but select and use a suitable diagram of 2 to depending on cable and environment However do not wire as to 10 No QT33 04003 A Twisted pair wiring diagram Recomended w ir ing I Wir ing which has the poss ibl ity of incorrect operat ion 2 Upper Controller onm gu 2 Upper Contro ller mm I I OSN ler 2 Upper Con tro ller j gl OSN I gE EB ao m ler 2 Upper Con tro 5 gu I ler UT I ri e Meine n 7 OSN 2 Upper Control ler D of shield line wiring diagram is recommended in case of shield line but select and use a suitable diagram of 2 to depending on cable and environment However do not wireas to No QT33 04003A Shield line wiring diagram Recomended w ir ing mm LEN re C of incorrect operat ion Wir ing wh ich has the poss ibi lity NS200 al I LETT ua onw adh MOO 19 0i june mm PILLEN 19 013007 Jaddn 2 mm LT 19 ol iis mm LETT Iz 9 mm LT IT daf
14. ous injury or worst death to the user ING ANGER caused by fire or electric shock if this warning is ignored Also indicates that the equipment has the highest degree of causing damage This shows the possibility that the user may get serious injury by fire or Z warninc electrical shock if this warning is neglected This shows the possibility that may cause slight injury or damage to this AUTION product or other equipment NpANGER Do not operate this product if it is damaged or disassembled Otherwise it may cause fire or electrical shock In any case do not attempt to repair or modify this product as it may cause fire electrical shock or serious injuries Do not use this product in a place where the air includes a corrosive gas inflammable gas or any type of explosive gas or the water or oil splashes or it is near a flammable material Otherwise it may cause fire or electrical shock Leave works such as installation wiring operation checking and maintenance to experts who have enough knowledge on this product Operation without knowledge may cause electrical shock and other serious physical or property damages Keep the power supply within the rated voltage range Otherwise it may cause fire or other damages Make sure all the connections correctly done referring to the wiring diagram shown in this user s manual Otherwise it may cause fire or other damages Do not in any circumstances touch the termin
15. tion are follow up control resolution Equianglar resolution The resolution which equally carries out an angle change per one pulse Follw up control resolution The resolution which carries out an angle change per one pulse No QT33 04003A 4 2 8 Pulse input type select switch 1P 2P SW 9th pole 2P 1P switch sets the driving pulse to 2 pulse type or 1 pulse type 2 pulse type 1 pulse type 4 1 Each pat name SW 9th pole Please refer 3 Pulse wave about input type 4 2 9 Auto current down function A CD SW10th pole This reduces the motor driving current to 50 default of normal current to A CD Release A CD Effective reduce temperature rising of motor 10 10 after the motor stops and 200ms later OFF A CD switch 4 1 Each part name SW 10th pole can release the function When automatic current down release is carried out compulsive air cooling is NcAUTION p g required for a driver When automatic current down release is carried out be careful of heat generation of a motor and a driver 4 2 10 Current adjusting volume of current C ADJ Motor run current adjust 4 1 Each part name 4 2 11 Current adjusting volume of current down CC ADJ During current down status the motor driving current is adjustable by the volume of CC ADJ 4 1 Each part name INS200 030L Within about 45 to 85 percent of normal driving current INS200 230L Within about 30 to 80 percent of
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