1804s-eng w-parts list 13112KB May 04 2006
Contents
1. a Emergency stop see chapter 2 1 4 Fig 2 2 2 5 DANGEROUS AREAS TELLEFSDAL A S has given the safety to the operator the highest priority but it is still impossible to secure oneself of every danger area on the machine Therefore we will now go through some of the dangers that can occur when using the Auto Wrap balewrapper PUNCH OF THE WRAPPING ARM During the wrapping process the arm rotates with a speed of 20 27 revolutions per minute around the bale On the arm there is mounted a prestretcher unit with a plastic roll The prestretchers speed can give a person serious injuries if one comes to close to the working area of the wrapping arm To reduce this danger we have mounted an emergency stop device on the wrapping arm this stops all movement instantly when someone comes in the way of it It is very important that this protection always works and that it should not under any circumstances be unconnected See more about the emergency stop in chapter 5 0 SQUEEZE DANGER BETWEEN THE MAIN FRAME AND THE WRAPPING ARM As earlier explained we have a wrapping arm with a prestretcher and a plastic roll Once every time around this wrapping arm passes the main frame Here there may occur a squeeze danger if a person stands to close to the main frame when the wrapping arm passes The distance between the main frame and the wrapping arm is not large enough to give place for a2. Keden lagermedmusFYHSAPEL2US S S p _ Kile pass A12 x 8 x 45 Pendlestopp Kile pass A8 x 7 x 32 Lasering 180 Skr 6k DIN 933 M10 x 30 8 8 Ez 2 a LN 1 1 2 ALT i sin 6k 91 i Sin 6k DiN 931 12 10 48 3 Gengsi 916 Skr DiN 933 0 2588 i Bot forvaisestopp _ 3 Kjdefoseketsarasiedd Kjedel s forsterket 3 4 enkel 32 34230300 Schliefsmutter DIN 985 M6 8 Ez 2 2 2 2 2 2 2 2 2 2 30 2 7 10 1 12 1 14 1 16 1 1 1 0 2 4 6 3 2 1 3 5 7 8 9 1 3 5 7 8 9 1 4 4 RESERVEDELSLISTE SPARE PARTS LIST ERSATZTEILLISTE AW 1804S 2001 VALSER L RESERVEDELSLISTE SPARE PARTS LIST ERSATZTEILLISTE AW 1804S 2001 VALSER L VALSER L idw 21 05 01 VALSER VENSTRE i ROLLERS LEFT WALZEN LINKS iem a i Vaiserammevense 222 1 1 Il Deksel h yre 1111 2111 2 kjedenju si RESERVEDELSLISTE SPARE PARTS LIST ERSATZTEILLISTE AW 1804S 2001 VALSE FESTE 27 SY RESERVEDELSLISTE SPARE PARTS LIST ERSATZTEILLISTE AW 1804S 2001 VALSE FESTE VALSE FESTE idw 29 05 01 VALSEFESTER ROLLER BRACKETS WALZEN BEFESTIGUNG a Anslagsfeste venstre 2 5 50 30
3. Emergency stop see chapter 2 1 7 gt gt Locking bolt off 2 5 2 6 Locking bolt on LOCKING THE WRAPPING ARM When the machine is not in use make sure the locking bolt for the wrapping arm is mounted If the bolt is not mounted the wrapping arm and or the machine could be damaged during transport See fig 2 7 Connecting heavy working implements often has an overall negative effect on the tractor s driving and braking capacity TRANSPORTING When transported on a public road there are certain safety measures that must be taken 1 Move the wrapping arm in under the davit in the transport position by pressing STOP and keeping it pressed in 2 For locking and disengaging the wrapping arm during transportation ensure that the locking bolt for the wrapping arm is fitted See section 2 5 and fig 2 7 9 Move the main rollers completely together 4 Always transport the machine in the lowest possible position 9 Make sure that the machine dos not cover the tractors lights If necessary mount extra lights Emergency stop see chapter 2 1 8 2 7 SPECIAL INSTRUCTIONS FOR AUTO WRAP 1804 S TWIN These machines must be prepared for transport in a slightly different way 1 Move the main wrapping arm in under the davit in the transport position by pressing STOP and keeping it pressed in 2 For locking and disengaging the wrapping arm during transportation ensure that the locking bolt for the wra
4. 8 __ 5 3 3 aoro 2 fanas mae EIERE OKAZI 4051919 1 7 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 34090200 REVERSERVEDELSLISTE SPARE PARTS LIST ERSATZTEILLISTE AW 1804S 2001 HYDRAULIKK ST TTEHJUL REVERSERVEDELSLISTE SPARE PARTS LIST ERSATZTEILLISTE AW 1804S 2001 HYDRAULIKK STOTTEHJUL Hydr st ttehjul xIs 12 03 03 3424004 1 0 24087720 3 Teaser ewige 20 24240021 0 o E 7 38 Paining S Cose 3 E 3 io 341600 s t samo 1 2 12 a20 mansos a 4 Sringsmunermer osos 4 smemo 0 16 2 Remm oreen m 00r a OOOO S ie 34260172 24 kemea 19 34179008 4 Jf 20 229 2 Rertmm 2 21 34240020 2 symderrAsoonosomzongo 22 24160036 2 ron mm sema 23 24061053 2 0 24 4 REVERSERVEDELSLISTE SPARE PARTS LIST ERSATZTEILLISTE AW 18045 2001 STYREVENTILER Fe E 4 m 4
5. ARAL Degol BG 150 BP MACH GR XP 150 CHEVRON Non leaded gear compound 150 OIL FILTER The oil filter must be changed once a year HYDRAULIC CYLINDERS Make sure that all hydraulic cylinders are closed when storing the machine Emergency stop see chapter 2 1 22 10 8 10 9 10 10 10 11 NOTE 10 12 CHAINS CHAIN TIGHTENERS After some hours use the chains at the outer end of the rollers on the square bale units must be tightened Take off the covers at the end of the rollers loosen the bolts on the chain tighteners just a little and turn the chain tighteners until the chains are tight enough No tighter than that the rollers are able too rotate easily when the motor is in neutral Re bolt the chain tighteners The chains must be greased regularly Use grease or chain saw oil The chains should be dismounted cleaned and greased ones a year Place the chains in oil for 2 3 days then hang them up to run off SQUARE BALE UNIT After a period of wrapping grass will collect around the flanged bearings on the square bale unit When this becomes wet acids can form in the grass which can damage the bearings This grass must therefore be removed at regular intervals SCREWED FITTINGS Make a general check of all screwed fittings and tighten where necessary Pay attention if removing the wrapping arm as this is fitted on a conical shaft journal and can therefore fall off as soon as the fixing screw is removed fr
6. 1 Ets al 2 1 gt v1 2 5 s ia 2 ja Ce Y Ur Sra MEL SC 3 EW _ 1 pe 5 d 1 4 e 4 us 4 D 2 ab b T i E fe p E 9 h 5 h q REVERSERVEDELSLISTE SPARE PARTS LIST ERSATZTEILLISTE AW 18045 2001 STYREVENTILER Styreventil xls 12 03 03 SOS aere 1 fTevesvent Segen Cazo a 2 2 0 r so 7 21 22 4061882 1 LE Tinnsuingsapp spa i o f aooo a ew O m orrea 1 SSS r wemsurxue 0 a 34061905 2 s a0 s 17 3062017 LLL w 20 0 19 sere 2 vouw mms venena JJ SSS 20 24060100 r mwesamxam 21 24083300 22 sweven rror 2 23 24085640 a seen overgang ruv 13 0 13 1 13 2 13 3 13 4 13 5 13 6 13 7 13 8 WARRANTY TERMS TELLEFSDAL A S warrantees the NORSE AUTO WRAP 1804 S TWIN bale wrapping machines for 12 full months from the date of purchase During the warranty period TELLEFSDAL A S will repair replace or test any parts proved to be defective in material or construction Before comprehensive warranty services ar
7. 2 REVERSERVEDELSLISTE SPARE PARTS LIST ERSATZTEILLISTE AW 1804S 2001 HYDRAULIKK VENSTRE SIDE REVERSERVEDELSLISTE SPARE PARTS LIST ERSATZTEILLISTE AW 18045 2001 HYDRAULIKK VENSTRE SIDE Hydr venstre xls 12 03 03 i 20s708s 1 Har sano saison _ 24057086 1 myersangeizx200mm 3051991 C 2 57082 2 stange 38 50 O 24057084 1 sano ls C 7 3057003 are oo 5 aeren 1 myersangexso0mm 2 2aostere 2 OCS io 34061986 2 seruat ie 00 12 34007782 1 oversenerventi Aug seg L moneo 1 2 15 4 16 24061019 v zn ar une mew ie 2 Hyer sangeserxsomm 0 19 seosers 2 L 3406207 a pas 2 vex 2 22 aose 1 Hyer lange 1008 mm 23 2 24 34057270 2 Hyer ange Sur fryersangev x7 omm ___ 2051080 Hyer lange 27 34090123 2 29 sexowi 2 REVERSERVEDELSLISTE SPARE PARTS LIST ERSATZTEILLISTE AW 1804S 2001 MOTORKASSE REVERSERVEDELSLISTE SPARE PARTS LIST
8. Read carefully through this manual and specially chapter 2 0 safety instructions before starting the machine and follow the instructions thoroughly If problems should occur ask your dealer for advice before you make the problem worse than it is See also chapter 13 0 conditions of warranty AUTO WRAP 1804 S TWIN Height in working position 2960 mm 2960 mm Width min max 2440 3215 mm 2440 3215 mm Length min max 2540 3425 mm 2540 3425 mm Weight 2460 kg 2560 kg Wrapping arm speed recom 22 rev per minute 22 rev per minute Wrapping arm speed max 27 rev per minute 27 rev per minute Wheel size max air pressure 10 0 80 12BL 4 2bar 10 0 80 12BL 4 2bar Bale size max 120x120x190 120x120x190 Bale weight max 1500 kg 1500 kg Capacity Approx 40 bales per hour Approx 40 bales per hour Prestretcher 750 mm 750 mm Oil pressure amount min 150 bar 25 litres minute 150 bar 25 litres minute Electric connection 12 V DC 12 V DC TELLEFSDAL A S reserves the right to alter the product and or its technical specifications without prior notice and without this entitling any alterations to previously supplied products All rights in pursuance of the Copyright Act shall apply and any reproduction of the contents of this booklet in whole or in part is forbidden without the permission of TELLEFSDAL A S Reservation is made for possible printing errors Emergency stop see chapter 2 1 3 2 0 2 1 2 2
9. ese aS 1 Hekeeksenemmammergav SiG OOO oS Mutter as DIN 985 MeBEZ Nut iock DiN e85 m86 I Se e DIN933MIOx2008E 111120 24 34230900 8 Muter is DIN 985 108 RESERVEDELSLISTE SPARE PARTS LIST ERSATZTEILLISTE AW 1804S 2001 TARN 1804 A F f 7 RESERVEDELSLISTE SPARE PARTS LIST ERSATZTEILLISTE AW 1804S 2001 T RN 1804 TARN 1904 TARN KOMPLETT TOWER COMPLETE TURM KOMPLETT fem ay Gemo E Garni 1 2 7 Hydrauikkmotor AR 200 NC25FPDA 2 Seemne 1 2 20 RESERVEDELSLISTE SPARE PARTS LIST ERSATZTEILLISTE AUTO WRAP TWIN 2 4 RESERVEDELSLISTE SPARE PARTS LIST ERSATZTEILLISTE AUTO WRAP TWIN 2 4 1804 2 4 wpd 11 mars 2003 FORSTERKNINGER TARN ENFORCEMENT TOWER VERSTARKUNG TURM Beskrivelse Description Bezeichnung Type Dimension 1 34611427 Forsterkning heyre Enforcement right Verst rkung Rechts 2 34611428 Forsterkning venstre Enforcement left Verst rkung Links 3 34260125 Klemplate Clamp plate Klemmplatte 4 34111300 Skrue Bolt Schraube M12 x 140 DIN 931 5 34302123 Skive underlag Washer Scheibe 12mm Schlie mutter 34231300 Mutter l s M12 DIN 985 Nut lock RESERVEDELSL
10. Avstands a 3o T 32 Mutter 985246 11120 j RESERVEDELSLISTE SPARE PARTS LIST ERSATZTEILLISTE AW 1804S 2001 HJUL 1804 RESERVEDELSLISTE SPARE PARTS LIST ERSATZTEILLISTE AW 1804S 2001 HJUL 1804 HJUL 1804 idw 30 05 01 HJUL WHEEL RADWELLE 1 34240077 1 2 34240086 1 Huamvense LI I 3 34240029 2 SyinderAsoso2somzom 0 Ta 34240080 2 Nav 7054 Rowe 1 2 5 34710143 2 Ramon km 11111112 6 34240026 2 7 34240076 2 34240079 2 Felg 9 00 16 160 2056 Red 120 34240035 4 Fogforhutese _ 1 2 70 34240034 2 11 34240033 2 12 34710141 32 34710142 72 1 2 14 34110082 a sk ec oNostmoxsosse 7 45 34233000 4 moteris 5 16 34302128 8 O CI 17 34150 2 se 933 16 358868 0 RESERVEDELSLISTE SPARE PARTS LIST ERSATZTEILLISTE AUTOWHAP 1804S FALLMATTE RESERVEDELSLISTE SPARE PARTS LIST ERSATZTEILLISTE AUTOWHAP 1804S FAL L MAIT E FALLMATTE B FALL MAT samows 1 Rammefrtadk L SS gt 34240044 1 L3 34240076 34801343 7x42 ead som 7 s 3424008
11. Emergency stop see chapter 2 1 21 10 0 10 1 10 2 10 3 10 4 10 5 10 6 10 7 PERIODIC MAINTENANCE BEARINGS All ball bearings are packed with grease and do not need any more maintenance PRESTRETCHER If the machine is in daily use the guiding sleeves at the prestretcher should be oiled once a week or when needed Sprockets and bearings on the prestretcher should also be oiled when needed CUTTER FILM HOLDER The cutter film holder is preadjusted from the factory and does not need further adjustments When replacing spares it may be necessary to re adjust The springs for the U shaped slot must be adjusted so that they are almost completely squeezed together when the cutter arm is all the way down If the cutter arm must be adjusted take care so that the arm meets in the middle of the u shaped slot and that the cutter arm does not squeeze the springs completely together LINK BEARINGS The link bearings between the main frame and roller arms must be greased once a week or as required GEAR OIL Applies only to TWIN machines The oil in the gears of the wrapping motor must be changed after the first 100 hours of operation and then every 2 000 hours or at least once a year Fill up with new oil the quantity being about 0 25 litres Use EP gear oil in the viscosity group VG 150 ISO 3448 or similar See the table of approved oils TYPE OF OIL 5 C 40 C IV 95 min VG 150 ISO 3448 Blasia 150
12. 2 3 SAFETY PRECAUTIONS TELLEFSDAL A S does not take the responsibility for damages that may occur on machine persons or other equipment because of the machine NOT being used as described in this manual or because of the safety precautions NOT being followed SAFETY EQUIPMENT Before using the machine make sure that all guards and covers are securely fitted The machine must not be operated if a function does not work as described later in this manual See chapter 2 4 The Auto Wrap 1804 S TWIN models are equipped with an EMERGENCY STOP on the wrapping arm This device stops all functions instantly but is by definition not an emergency stop because it does not interrupt the feed Nevertheless it has an equivalent function so we have decided to call it an EMERGENCY STOP in this book BECOME FAMILIAR WITH THE OPERATIONS OF THE MACHINE If you are unsure how to operate the machine properly either use of or maintenance to your Auto Wrap please contact your Auto Wrap dealer IMPORTANT MAKE ALWAYS SURE THAT NOBODY IS IN THE HAZARD AREA OF THE WRAPPING ARM WHEN THE MACHINE IS IN USE THE MACHINE MUST NEVER BE OPERATED BY PERSONS WHOM DOES NOT KNOW ENOUGH ABOUT HOW TO SAFELY OPERATE THE MACHINE OR BY PERSONS UNDER 16 YEARS OF AGE
13. AW 18048 FR HOVEDRAMME 1 2 MAIN FRAME 1 2 HAUPTRAHMEN 1 2 34240084 1 Ramme 7 34240022 20 34240050 21 34921619 22 34302125 23 04111500 24 34252100 27 34110062 29 34902126 31 34110300 6 2 3 5 2 1 T 5 Tipprull r Dragspes 2 _ 5 Syinder 0 Dekselovervenilr o o Hoderem Feet Box Qm Hoderrfemknd S Sewefrsdemowrwmi _ 2 Lager minus ESCHER 2 Mutter las DIN 985 M30 8 Ez Skr 6k DIN 933 M10 x 30 8 8 Ez Mutter l s DIN 985 M10 8 Ez Nut lock DIN 985 M10 8 Ez Skive 21 DIN 125 Ez 34117245 35 24117200 36 34110001 37 34230500 39 34290400 40 34117100 42 34230300 43 34110083 4 4 4 4 Mutter l s DIN 985 M8 8 Ez Nut lock DIN 985 M8 8 Ez Skive 8 4 DIN 125 Ez Washer 8 4 DIN 125 Ez Mutter 6k DIN 934 M8 8 Ez 1 5 2 2 2 Co 7402 SF S RESERVEDELSLISTE SPARE PARTS LIST ERSATZTEILLISTE AW 1804S 2001 AW 18045 RESERVEDELSLISTE SPARE PARTS LIST ERSATZTEILLISTE AW 1804S 2001 AW 1804S BA AW1804S BA idw HOVEDRAMME 2 2 30 08 01 MAIN FRAME 2 2 HAUPTRAHMEN 2 2 tem av 77 11 ll 2 Gidebesiagforskjemmolder 1 Motorramme for Kubota 12111110
14. 12 1992 harmonised standards which meet general health safety and environmental standards prEN 1050 03 1993 EN 50082 1 Zur sachgerechten Umsetzung der in den EG Richtlinien genannten Sicher heits und Gessundtheitsforderungen wurden folgenden Normen heran gezogen 2 e 225 Knut Thorbjgrn Rydberg Fiane 04 2000 Fabrikksjef Plant Maneger Fabrikleitef 11 March 2003 1804e20 wpd CHAP 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 0 10 0 12 0 13 0 USER S MANUAL AUTO WRAP 1804 S CONTENTS INTRODUCTION SAFETY PRECAUTIONS SETTING UP MOUNTING OF THE MACHINE MOUNTING OF PLASTIC FILM EMERGENCY STOP CONTROL BOX SPEED SETTING OF THE WRAPPING ARM ADJUSTING THE OVERLAP OPERATION INSTRUCTION PERIODIC MAINTENANCE CHECK POINTS FOR TROUBLE SHOOTING HYDRAULIC CHART WARRANTY TERMS Emergency stop see chapter 2 1 1 PAGE 10 12 13 14 18 19 20 22 24 26 28 AUTO WRAP 1804 S Bale wrapping machine Motor for sveivarm Sveivarm Forstrekker Forstrekker arm Ruller for firkantballer Tipprull Kniv Fallramme Hjul Tarn Sikkerhetsboyle Drag bjelke Stottefot Sete dE gt gt sch 2 Wrapping arm motor 1 1 Wickelarm Motor 2 Wrapping arm 2 Wickelarm 3 Prestretcher 3 Vorspanner 4 Prestretcher arm 4 Vorspannerarm 5 Rollers for square bales 5 Tragwalzen f r Vierkantballen 6 Tip roller 6 Kippwalzen T Cutter T M
15. 34320505 34320506 34105627 34110000 34680010 34920517 34851229 34470005 34110005 1 1 1 1 2 1 1 1 1 1 1 1 2 1 1 1 1 11 15 2 4 2 1 2 2 2 4 4 4 4 4 2 1 1 1 1 1 2 1 2 2 1 4 2 2 4 2 2 1 1 1 Beskrivelse Forstrekker komp uten skjerm og krok Plastrull Apen holder Holdekrok Laseholder komplet Lasering Lager sporkule Lasering Styrehylse Lase holder Trykkfjeer Lase bolt Handtak Lasetapp Lasering Lager sporkule Lasering Styrehylse Plasthette Mutter las Skive underlag Skrue Plasthylse Strekkfj r Nedre hengslearm Mutter Skive spring Lagertapp L sering L sering Holdeskive Lager Gummiring til lager Strammerull Strammerull konisk Tannhjul Tannhjul Tannhjul Tannhjul Skrue unb senkeh vre hengslearm Plasthette Mutter Stag Lagerhylse Lagerskive Hengslebolt Skrue L sebrikke St ttejern Skjerm Karosserilist Skrue FORSTREKKER 750mm PRESTRETCHER 750mm VORSPANNER 750mm Description Prestretcher comp with out cover and hook Film roll Open holder Hook Lock container Locking ring Track ball bearing Locking ring Guiding sleeve Lock container Pressure spring Locking bolt Handle Locking plunger Locking ring Track ball bearing Locking ring Guiding sleeve Plastic cap Nut lock Washer Bolt Plastic sleeve Spring Lower link arm Nut Washer Bearing shaft Locking ring Locking ring Supportin
16. ERSATZTEILLISTE AW 1804S 2001 MOTORKASSE Motorkasse xls 12 03 03 sassa 1 2 24002071 Manometero 250bar 1 2 tuan 1 2 aere 2 ana zen 0 ones ar un 2 7 24061980 urus er C exu 1 0 11 sos t DO s asom a 34050322 1 1 2 15 34051823 1 Sensormedieaing OOOO 16 aeree 1 sersomader 1 2 17 3 SSCS REVERSERVEDELSLISTE SPARE PARTS LIST ERSATZTEILLISTE AW 1804S 2001 HYDRAULIKK T RN 3 u JE a Y 4 REVERSERVEDELSLISTE SPARE PARTS LIST ERSATZTEILLISTE AW 18045 2001 HYDRAULIKK TARN Hydr t rn xls 12 03 03 2 7 ___ 2 2 24 2 34061904 2 T Testykke 124 Bano swv 12m16x15 2 Tstykke t u 1 ansats 1 5 O npeeGE42120 ____ 3 8 3 6 3 8 utv 1 2 vivel PP Ames 1 2 M16x15 e Hydr slange t x 1465 slange Ap 610 Hydr slange 3 8 1400 slange 112 250 Innst t ppSPAT2 000 4 Tib sl venti 1 2 utv 5558 77 08 TT 3 bet 0
17. START Remember that the plastic film end has to be locked in the U shaped slot before starting the wrapping When the plastic film end is in the slot push AUTO and the wrapping arm now moves at 7 speed for approx one half revolution before it automatically switches to full speed This is to avoid damage of the film when starting When the wrapping arm has done a couple of revolutions the cutter arm automatically releases the film end See also chapter 6 OVERLAP Control that the overlap is correct If not see chapter 8 0 HOW MANY LAYERS OF PLASTIC FILM When the bale is completely covered with film read the counter that displays the number of revolutions done by the wrapping arm This number has to be multiplied by 2 or 3 depending on how many layers of film you want to have 4 layers multiply by 2 6layers multiply by 3 As long as you wrap bales with the same diameter you can stop at the same number every time Emergency stop see chapter 2 1 20 9 5 STOP When the required number of revolutions is obtained push the AUTO button The wrapping arm will now rotate 1 2 revolutions the cutter moves up the arm speed is reduced and it stops at the right place for next wrapping cycles Then the cutter closes automatically and the film is held tight in the U formed slot and perforated The bale is now completely wrapped and will automatically off loaded with the function rotation of bales Se more in chap 6 0
18. See arrow Then mount the 5 pcs M16 x 55 bolts with washers and lock nuts Emergency stop see chapter 2 1 10 u u 2171 be 11 Mm E 1 Q Fig 3 4 Fig 3 5 3 2 3 3 MOUNTING OF PRESTRETCHER It is to be fastened with the same 2 bolts that the locking bracket is fastened with You don t have to remove the locking bracket Remove the nuts and mount the prestretcher and the wrapping arm MOUNTING OF EMERGENCY STOP ARM The machine is equipped with emergency stop arms on each of the prestretchers The releasing arm for the emergency stop component must be mounted Put the arm into the bracket and mount the hinge bolt Replace the washers and tighten the locking nuts See fig 3 5 The return spring is to be fastened between the eye bolt on the arm and the eye bolt on the bracket Emergency stop see chapter 2 1 11 Fig 4 1 4 0 4 1 4 2 4 3 4 4 4 5 Fig 4 3 2 tmt Fig 4 2 MOUNTING OF PLASTIC FILM When the plastic roll shall be mounted you have to hold the prestretcher rollers aside Hold the rollers aside and put on the holding hook See fig 4 1 Place a reel of film on to the prestretcher s holding axle and put on the springloaded lock On delivery the prestretcher is set for the 750mm film the top bracket may be moved down enabling the use of the 500mm film See fig 4 3 Pull the film between the rollers
19. x 2 INA RABR B 15 47 750 mm 94 750 mm 18 92 97 29 3 92 30 92 97 19 3 92 M6 x 40 DIN 7991 DUT 57 M 6K D934 M8 8 EZ 8 x 885 15 17x25 PAP1525P10 32 18x1 5 PAW18 P10 SKR 6K D933 M8 25 8 8 EZ 750 mm 750 mm SKR 6K D931 M8 65 8 8 EZ RESERVEDELSLISTE SPARE PARTS LIST ERSATZTEILLISTE 2 1 AUTO WHAP RESERVEDELSLISTE SPARE PARTS LIST ERSATZTEILLISTE AUTO WHAP Pos Art Nr 34119142 34920524 34105632 34240704 34302121 34321518 34230500 34920597 34230900 34112700 34061935 34043500 34105631 34920525 34001102 34001111 34043800 34920596 34230400 34110003 34480009 34611422 34150007 34450428 34920585 34911039 34430301 No Beskrivelse 34920607 Kniv komplett 1996 Pinneskrue rustfri Knivaksel Sylinderbolt L sering Skive underlag Flenslager 2992 Mutter las Knivgre 94 Mutter las Skrue Banjoskrue slangekobling Stalpakning Sylinderbolt Sylinderfeste Knivsylinder 93 og 95 Knivsylinder 93 95 Pakn sett knivsyl 93 95 Monteringsplate 94 Mutter Skrue Plasthylse Knivarm 96 Popnagle Gummiplate Kniv underdel 93 Knivblad Fj r KNIV CUTTER MESSER Description Cutter complete 1996 Screw stud stainless Knife shaft Bolt for cylinder Locking ring Washer Bearing 2992 Nut lock Fastening ear 94 Nut lock Bolt Bolt for hose coupling Tightening ring Bolt f
20. 0 00 00 00 Test av 5 stk funktion switches Relays 0 off AMP nbr 0 0000 000 00 Test relayoutputs AMP sprocket 1 14 SET A signal change Notice nbr 10 11 12 13 14 are indicated with A B C D E the displayed Counter input Nr 2 Inputsignal from counterswitch 1 Yes O No out in put from IE Emergencystop input Nr 3 Inputsignal from Em stop switch 1 Yes O No Infra Red reciever input Is the IR reciever connected 1 Yes O No Test Infra Red remotecontrol 00 00 00 00 Inputsignal from IR sender 1 Yes O No Emergency stop see chapter 2 1 16 6 1 3 WRAPPING CYCLE Arm model Traktor Emergency stop see chapter 2 1 e EI Z 006 AI s Start tart 1 2 speed 1 speedsignsl to valve nbr6 lap displayed laps displayed elease film from cutter AIO Wrapping Runs further into nbr of progr revolution per bale 2 Display adds 1 per laps Stop Stopsequence starts Time duration until cutter is D D UNE nn E p E e x opening 0 17 slows down 12 I Duration rom to stop 0 18 12 closeandholdthefilm IT 7 0 SPEED SETTING OF THE WRAPPING ARM 7 1 Start the motor let it run at approx 2400 revolutions per min The oil flow to the packing machine is adjusted with the use of two control valves w
21. 3 1 Ts 34100300 2 aan ll 7 34240089 1 e 34240080 1 34240088 10 34105669 2 28 55 0 I 11 34240084 2 12 34240095 1 Kemjemtamukene 713 34110005 4 Skrue 6k DIN 931 8 6588 2 BothexDINSSIMExGS88Ez 715 34200500 26 muter ias 985 88 lNutockDinsssmese 777 16 34119203 22 I 17 34200100 6 34110014 1 se 933 10 208862 20 34800700 4 sewes 77 REVERSERVEDELSLISTE SPARE PARTS LIST ERSATZTEILLISTE AW 1804S 2001 HYDRAULIKK HOYRE SIDE REVERSERVEDELSLISTE SPARE PARTS LIST ERSATZTEILLISTE AW 1804S 2001 HYDRAULIKK HOYRE SIDE Hydr h yre xIs 12 03 03 34490228 1 24090204 000 24087765 1 omo ps np 2 Tommes 2 2 wiesen mm 7 cone 2 mae 24057063 fryersangeverxsomm 2 4 io 34051808 2 38 _ 220 m soser 1 1 2 z sanesas OOOO 15 24097300 1 Seenen SSCS 16 34061988 17 2 EL ie 34061900
22. ISTE SPARE PARTS LIST ERSATZTEILLISTE 2 2 AUTO WRAP 1804 5 3 er K dwg 5 T E M Gd E lt 2 w x A SCH gt S Y EN E Sc gt T 3 lt P s EN E Ce A 7 uge e bz 2 K v Ki E m 35 e Z kon lt Ki zs gt Mul a a T P DN Ps E E E p TER massal ia Nur Rag M at Sen dose mmm ur IER E Pd SE Ba Ne L Ts Z TT ELTE vn SE 5 S x MS 42 i uu lll i EN L i K ES 111 i 1 2 s Ki d EN IN Al Sa lt Sen Hp lt p EN ES IN SOT TIL ES NE Tres 2550 gt A 4 NE i E gt J RESERVEDELSLISTE SPARE PARTS LIST ERSATZTEILLISTE AUTO WRAP 1804 5 2 2 1804 7 2 wpd 11 mars 2003 OMDREININGSTELLER REVOLUTIONS COUN
23. OH TE OL 6 WIEISYOIM i peeds BuiddeJM 1 UEL MANS 6 WIEISYSIM WE BuiddeJM G g sne ejeJg 1 in eppeug v ejeJg ul Jejjoy uui eppeJg 9 uesseil uos en AUX G UBUYO uedo eude t Jeyeuos snejoN dojs Jeyuq ddojspeN 6 uneJq uMoJq unig Jejuez BunueJpuuf junoo uonejo jeljerepuns L 6 2 4901 4015 uonejoy ddojs uolsejoy ZL L Jexyoejs DEIUO INEIUON 111 26 see chapter 2 1 Emergency stop HYDRAULIC CHART 12 2 AHS POR L J0BUUSJAUOH JOULUNA pp S ap 00 E0 1 66 S V IVasdaTiil LYVHO YGAH 7081 dVYM OLNV D D E 29 IW in yoda BIOL AY 00 07 JE xu QADBAEM AUS 022937 88 022947 150222377 8022947 2 Ad 2 Isi 19 EE M 41004 9NI9MVd er Ha H m nnn AAA Be LYN LYN Tivd 27 Emergency stop see chapter 2 1 RESERVEDELSLISTE SPARE PARTS LIST ERSATZTEILLISTE AW 1804S 2001 AW 1804S FR RESERVEDELSLISTE SPARE PARTS LIST ERSATZTEILLISTE AW 1804S 2001
24. TELLEFSDAL AUTO WRAP USER S MANUAL SPARE PARTS LIST TEULEFSDAL as Tlf 47 37 1192 00 Fax 47 37 15 85 40 SAMSVARSERKLERING DECLARATION OF CONFORMITY EG KONFORMITATSERKLARUNG TELLEFSDAL A S VI We I Wir P B 33 N 4993 SUNDEBRU NORGE NORWAY NORWEGEN Telefon 47 37 15 8000 Telefax 47 37 15 85 40 Erklzrer pa eget ansvar at folgende produkt declare on our own responsibility that the AWTO WRAP 1804 S SE following products erklaren in alleiniger Verantwortung dass das Produkt with production serial number mit produktionsnummer Forskrift om maskiner best Nr 522 som gjennomfeer europeisk lovgivning om maskiner gitt i radsdirektiv 89 392 av 14 Juni 1989 endret ved Radsdirektiv 91 368 av 20 Juni 1991 som dekkes av denne erkl ringen er i overenstemmelse med bestemmelsene i covered by this declaration conform s to CEE directive 89 392 EC amended by CEE directive 91 368 EC of 21 June 1991 auf die sich diese Erkl rung entspricht den einschl gigen grundlegenden Sicherheit und EG Richtlinie 89 392 EWG Gesundtheitsforderungen der Ge ndert EG Richtlinie 91 368 EWG De t overnevnte produktet er er i samsvar med felgende harmoniserte standarder som NS EN 292 1 11 1991 im tekommer de generelle krav til helse milj og NS EN 292 2 11 1991 sikkerhet NS EN 294 11 1992 NS EN 349 06 1993 The above product s confirm to the following NS EN 418
25. TER UMLAUFSZAHLER Pos Art Nr No Beskrivelse Description Bezeichnung Type Dimension 1 34670133 Bryterbrakett Switch bracket Halter f r Endschalter 2 34950333 Endebryter Limit switch Endschalter Honeywell GLEBO1A5A 3 34950418 Nippel Nipple Nippel Skintop st9 PG 9 4 34950419 PG Reduc PG Reduc Reduzierstuck Skindicht kkk 15 5 9 5 34119007 Skrue Bolt Schraube M5 x 35 DIN 931 6 34302136 Skive Washer Scheibe 5 3 15 x 1 25 T 34230100 Mutter l s Nut lock Schlie mutter M5 DIN 985 8 34117100 Skrue Bolt Schraube M6 x 16 DIN 933 9 34302134 Skive Washer Scheibe 6 4 x 20x2 34611420 Giver Giver Geber 10 11 34119012 2 Skrue Bolt Schraube M8 x 10 DIN 933 12 34302145 2 Skive spreng Spring washer Sprengen scheibe amm RESERVEDELSLISTE SPARE PARTS LIST ERSATZTEILLISTE AUTO WHAP 3 2 AUTOWS 3 2 d 000 RESERVEDELSLISTE SPARE PARTS LIST ERSATZTEILLISTE AUTO WRAP 3 2 Pos Art Nr 34920611 34480028 34670150 34660104 34920618 34240728 34320516 34240704 34480042 34670151 34430339 34105707 34251456 34251455 34240728 34320516 34240704 34480042 34450443 34230500 34302121 34110007 34460102 34430300 34611321 34230800 34310500 34130230 34240706 34240400 34920512 34320507 34321506 34340125 34340127 34090105 34090125 34090104 34090126 34119013 34611320 34450411 34230400 34920592
26. e done the warranty claim has to be agreed upon with TELLEFSDAL A S By approval of warranty claims TELLEFSDAL A S covers all repair costs Freight costs and all personal travel costs are normally the responsibility of the dealer Before repairing the machine locally the terms of compensation have to be agreed upon between the buyer and the manufacturer Compensation for defective parts corresponds to the current spare parts price list minus normal discount If the warranty claim should be rejected TELLEFSDAL A S is not responsible for expenses incurred All claims must be presented in written form on a fixed NOTICE OF CLAIM and enclosed a copy of the warranty card properly filled in Guarantee claimed parts also have to be enclosed All return shall be agreed upon before sending and marked with serial number on the machine and the name and address of the dealer Freight costs for returned parts have to be payed by the buyer The NORSE warrantee is NOT valid if a The warrantee card has not been filled out and a copy is not enclosed with the claim b The user s manual and safety instructions have not been followed The machine has been misused abused or carelessly operated d The machine is modified by welding or by attachments of not original parts and pieces It has been serviced by persons who are unauthorized by Tellefsdal A S e The machine is re programmed to contribute more than what is programmed at the facto
27. e fig 8 1 so that the marker line is just covered Approx 52 53 is the ideal overlap See fig 8 2 This adjustment can be kept as long as you wrap bales with approx same diameter When changing bale size control the overlap Emergency stop see chapter 2 1 19 Fig 9 1 9 0 9 1 9 2 9 3 9 4 Forslag til justering av valsebredde Suggested roller width adjustment 120 130 90 120 OPERATION INSTRUCTION We shall now go through a complete wrapping process from loading to storage place and explain the practical use of Auto Wrap 1804 S WRAPPING SQUARE BALES a Minimum recommended bale size is 60 x 60 cm If you wish you can place two bales on top of each other and wrap them together as a bale of 120 x 90 cm Max bale size is 120 x 120 cm b When wrapping rectangular bales e g 70 x 120 cm the bale will rotate with uneven speed To get a smoother wrapping or if you want more film on the long sides of the bale it is possible to mount an extra hydraulic valve that stops the rotation of the bale while the wrapping arm continues to go sometimes it can be necessary to move the width between the rollers while wrapping This is most common when wrapping bad shaped and loosely pressed bales If the machine has problems rotating the bale you can move the rollers in or out with the ROLLER OUT or ROLLER INN with the control box while wrapping Suggested roller width adjustment se fig 9 1
28. e machine the obstacle must be removed and the safety guard must return to its original position If STOP is pressed before START the wrapping continues from the point in the program at which the emergency stop was activated If on the other hand STOP is pressed before ZERO then the wrapping sequence starts from the beginning again See more in section 7 Emergency stop see chapter 2 1 13 6 0 CONTROL BOX FUNCTIONS 6 1 1 FUNCTIONS Arm model MENU 1 DISPLAY RESET MENY Y EMERGENCY STOP ROTATION STOP ROTATION AFTER EN IR TERMINAL EXTRA HYD ROTATION AUT ROTATION MAN FUSE BATTERY CABLE CUTTER OPEN CLOSED ROLLER IN OUT STEERING CABLE Emergency stop see chapter 2 1 14 7 1 2 PROGRAMMING Arm model Auto wrap Controlbox 2000 16 mars 2000 JH Notice By pressing EXIT more than 3 sek you allways will be braught back to Wrap cycle Wrapp modus N By pressing MENU more than 3 sek the display contrast will be adjusted MENY up Stronger MENY down weaker U Manual operation PR Behind the rubberplug on the the rear side of the control box it is placed a switch for manual automatic operation 2 Please notice that the display does nt work in manuel modus Display nbr Wrap cycle 0 10 Programing Balecounter 1 nbr laps bale EXIT EXIT EXIT Store Store Store 3 Change 1514 TWIN 1510 TWIN MENU zi Fi
29. esser 8 Fall frame 8 Fallrahmen 9 Wheel 9 Radwelle 10 Stationary arm 10 Turm 11 Safety arm 11 Notstopb gel 12 Drag beam 12 Deichsel balken 13 Support foot 13 St tz fuf Emergency stop see chapter 2 1 2 1 0 INTRODUCTION TELLEFSDAL A S congratulates you with the choice of AUTO WRAP bale wrapping machine We are certain you will be satisfied with the machine and that you will have the pleasure of your investment for many years AUTO WRAP 1804 S is hydraulically driven by its motor The remote control unit is easy to use and the functions are clearly marked The AUTO WRAP 1804 S is equipped with a patented special mounting for the rollers which enables the machine to wrap square bales The AW 1804 S can wrap both square and rectangular bales from 60 x 60 to 120 x 120 x 190 cm It can take bales of up to 1500 kg It can also wrap round bales of up to 01500 mm The AW 1804 S can be supplied as a TWIN model i e the machine is equipped with two prestretchers and two cutters This gives the machines a significantly increased capacity The machine is developed and has been improved since the beginning in 1999 and is now a very reliable and safe machine with high security built in This manual is meant to explain how AUTO WRAP 1804 S is prepared mounted used and how it works and along with the spare part s list be a reference for maintenance and troubleshooting So take good care of the book itis a part of the machine
30. g ring Bearing Rubber ring for bearing Stretchroller Stretchroller conical Sprocket Sprocket Sprocket Sprocket Bolt socket h c sunk Upper link arm Plastic cap Nut Bar Bearing sleeve Distance ring Jointing bolt Bolt Locing piece Supporting bracket Cover List for cover Bolt Bezeichnung Vorspanner komplett ohne Deckel und Einh nghaken Folienrolle Halterung Einh nghaken Festestellvorrichtung Sicherungsring Rillenkugellager Sicherungsring Steuerhulse Schlie h use Druckfeder Schlie schraube Handgriff Sicherungsdippel Sicherungsring Rillenkugellager Sicherungsring Steuerh lse Haube Schlie mutter Scheibe Schraube Plastikh lse Zugfeder Untere Scharnierarm Mutter Scheibe Wellenst mmel f r Lager Sicherungsring Sicherungsring Halterscheibe Lager Gummiring f r Lager Vorspannrolle Vorspannrolle konisch Zahnrad Zahnrad Zahnrad Zahnrad Senkschraube Inn sechsk Obere Scharnierarm Haube Mutter Gest nge Lagerbuchse Lagerscheibe Scharnierbolzen Schraube Sicherungsblech Abst tzeisen Schutzdecel Schutzleisten Schraube auto 3 2 wpd 11 mars 2003 Type Dimension 750 mm 52 6205 2RS A 25 92 5 x inv 25 5 x 80 WN791 50 M10 Collett GN13 AK 8 Collett 52 6205 2RS A 25 DBI DUT H27 D985 M8 8 EZ M8 DIN 125 el zink SKR 6K D931 M8 80 8 8 EZ 68 10 x 24 026 x 3x 120 6K D934 M10 8 EZ M10 A 15 47 35 46
31. hich are situated behind the machines neck see fig 7 1 7 2 The control valve on the right hand side is for adjustment of the wrapping arm speed 7 3 Adjust the wrapping arm speed to approx 22 revolutions per minute Just below three seconds per revolution The adjustment is carried out by turning the wheel on the control valve Turning clockwise REDUCES the speed and turning counterclockwise INCREASES the speed It is recommended not to wrap with higher speed than 22 revolutions per minute because then the plastic film will catch more air this air can then not escape from the bale The result is poor quality fodder OBS Max allowed wrapping arm speed is 27 revolutions per minute REMEMBER Increased speed of tractor engine do not increase the wrapping speed it only increases the oil flow into the system and by that also the temperature in the hydraulic system Emergency stop see chapter 2 1 18 Fig 8 1 8 0 8 1 8 2 Fig 8 2 ADJUSTING THE OVERLAP WRAPPING ARM SPEED Load a bale on to the machine To be able to adjust correct overlap check that the wrapping arm has a speed of approx 22 revolutions per minute If not adjust this by turning the control valve for wrapping arm speed See chapter 7 3 When the wrapping arm speed is OK you can set the overlap OVERLAPPING Use a black marker to mark a line on the middle of the film wrapped on the bale Adjust the control valve for roller speed se
32. icates the voltage being supplied if this is too low If the voltage falls below 10 volts this is treated as an interruption of the power supply and all functions stop Are the cables correctly connected to the battery Is the connection between battery cable and control unit OK Clean off the poles and check that the plug comes correct in place Is the connection between remote control unit and machine OK Change contacts if any doubt about the condition Is the fuse on the battery cable OK In addition to the fuse on the battery cable there is a fuse inside the remote control This is 10A and secures the current to the magnet valves PLEASE CONTACT YOUR DEALER IF YOU ARE IN DOUBT OF ANYTHING Remember always to give your dealer the serial number and productionyear of your machine when contacting dealer and when ordering spare parts Emergency stop see chapter 2 1 24 There are 3 basics which must ALWAYS be followed if the machine is to function correctly NOIE Free return max 10 Bar Directly to tank Emergency stop see chapter 2 1 25 12 0 ELECTRIC HYDRAULIC CIRCUIT DIAGRAM ELECTRIC CHART 12 1 uejsexueuuuleM uomnounf syoqsbuljdoy 0 1 6 19927 91980 uexoeduie Bunu ipun Buiddeum uonejoy E ap Bumed Jee uofsejoy Gell tee vi el JOISEW INUSAPSA
33. nd the right 1510 model 1300 MENU y Press SET to change settings 1514T 5 stop bale rotation first filmlayers 6 Stop bale rotation numbers oflayers 40 40 40 8 Fim layers until release fim 2 0 2 0 2 0 20 20 9 Rev pulstocutteropendelay 0 5 0 5 0 5 00 00 Release film open duration 12 Pass sensor duration before fim cut 10 10 1 0 0 9 09 Cut film close duration 15 rollers in hold duration 00 00 00 00 00 16 rollers out hold duration 00 00 00 00 00 17 Manual rotate bale hold duration 00 0 0 0 0 00 00 MENU Adjust flashing numbers Actual RPM Actual wrapping speed Alarm limits 23 27 Alarm on 23 rpm Stop 27 rpm Balecounter SET 21 EO Emergency stop see chapter 2 1 15 Reset possible 22 Bales total for all 9 balecounters 22 Bales machine total SET MENU Change Reset Y Balecounter 1 2 3 Balecounter 4 5 6 25 Balecounter 7 8 9 Working HRS SET Machine tot SEI Reset possible SET MENU Working hours since last reset Change Reset Y Working hours machine total Language English Nederlands Home 2 Audioalarm amp Display 29 Audio alarm Display contrast Display light HardwareTest 2 Supply voltage Last drop to Test switches aktivated 00 0
34. om the end of the shaft journal Always secure the wrapping arm with a strap or something similar to prevent it falling off BEFORE THE FIXING SCREW IS LOOSENED CLEANING The machine should be cleaned and oiled regularly and by the end of the wrapping season When using high pressure washing apparatus care must be taken with the electrical installation Also make sure that water is not sprayed directly into the bearings etc Keep the control box protected from rain and water If necessary use compressed air to dry electrical components STORAGE The machine should be parked in a dry place during the closed season Emergency stop see chapter 2 1 23 11 0 CHECK POINTS FOR TROUBLE SHOOTING 11 1 GENERAL CHECK POINTS In this chapter we have some general check points that have to be examined first if something is wrong with the machine There are three basic assumptions that have to be fulfilled if the machine shall function properly 1 The oil pressure from tractor should be 150 bar 2 The return flow of oil has to be as free as possible max 10 bar counter pressure 3 Enough electric power to all functions OIL AMOUNT The oil amount must be approximately 25 litres minute REMEMBER Large oil amount Valves get hot ELECTRIC POWER It is important to check that all function gets enough electric power If not some or all functions may fall out Is the battery voltage high enough The control box display ind
35. on the prestretcher in the direction of the arrow See fig 4 2 See also the sign on the wrapping arm The filmholder cutter is opened pull out the film and place it over the U shaped slot The cutter is closed and the film will be held in place EI H 3 5 gt Emergency stop see chapter 2 1 12 Ww 54 A T 5 0 5 1 5 2 5 3 5 4 5 5 5 6 m 29 Sc ES ki EMERGENCY STOP The machine is equipped with a safety guard on the wrapping arm and its operation must be tested before work itself is started The safety guard is designed to stop the wrapping arm injuring operators or objects when starting up or during the wrapping process The emergency stop is constructed with a positive connection i e it has to be in full order before the machine can be started This consists of a release guard which is connected by a wire to the lever arm and this activates a small electrical switch via a sliding contact 14 fig 5 2 If the electrical circuit is broken the hydraulic oil flow is cut off and all functions stop immediately This is indicated on the control box display by three illuminated dots Before use this function must be tested Start the wrapping arm hold out an arm or any obstacle the wrapping arm stops before hitting Torestart th
36. or cylinder Fastening bracket cylinder Cutter cylinder 93 and 95 Cutter cylinder 93 95 Seal set cylinder 93 95 Mounting bracket 94 Nut Bolt Plastic sleeve Cutter arm 96 Pop rivet Rubber strip Cutter lower part 93 Cutter blade Spring Bezeichnung Messer komplett 1996 Schraubendubel rostfrei Schwenkteil Zylinderbolzen Sicherungsring Scheibe Flanschlager 2992 Schlie mutter Lagerhalter 94 Schlie mutter Schraube Banjoschraube Dichtungsring Zylinderbolzen Zylinderbefestigung Hydr Zylinder 93 und 95 Hydraulik Zylinder 93 95 Dicht satz Zylinder 93 95 Anbauplatte 94 Mutter Schraube Kunststoffbuchse Messerarm 96 Popnagel Gummiplatte Messer Unterteil 93 Messerklinge Feder AUTOW5 1 WPD 11 mars 2003 Type Dimension 20 28 x 16 35 x 4 M8 DIN 985 M10 DIN 985 M8 x 30 DIN 933 M16 x 1 5 DKAZ 16 mm 25 x 52 40 20 x 125 UNI 40 20 x 125 YA BU B2 40 20 UNI M8 DIN 934 M8 x 45 DIN 933 5 x 12 14 RESERVEDELSLISTE SPARE PARTS LIST ERSATZTEILLISTE AW 1804S 2001 VALSER R RESERVEDELSLISTE SPARE PARTS LIST ERSATZTEILLISTE AW 1804S 2001 VALSER R VALSER R idw 21 05 01 VALSER H YRE ROLLERS RIGHT WALZEN RECHTS tem Kjedesammerkot 120 Dis Dekselvenste SyinderFASO30 1801518 1
37. person Between the prestretcher and the bottom frame there can also be a squeeze danger SQUEEZE DANGER BETWEEN THE STATIONARY AND THE WRAPPING ARM During the main wrapping process the wrapping arm moves around a stationary arm Every time the wrapping arm passes the stationary arm there is a squeeze danger that can be dangerous for the fingers The distance between the stationary and the wrapping arm is between 25 40 mm See fig 2 2 Emergency stop see chapter 2 1 5 Fig 2 3 4 SQUEEZE DANGER BETWEEN THE ROLLERS AND THE MAIN FRAME When adjusting the width of the rollers there is a danger of being squeezed Keep away from this area fingers and feet also See fig 2 3 Emergency stop see chapter 2 1 6 34970320 Fig 2 6 5 SQUEEZE DANGER CAUSED BY PLASTIC AUTOMATION At the end of the wrapping process the plastic shall be perforated and held tight until the start of the next wrapping process When the cutter arm moves down to lock the plastic there can occur a squeeze danger between the cutter arm and the cutter holder The cutter blade that perforates the plastic is very sharp so keep hands away from the cutter See fig 2 5 6 SQUEEZE DANGER BETWEEN THE ROLLERS When the rollers on the machine are moved together there is not enough space for a person between the rollers Here there is a danger of being squeezed so make sure that nobody is between the rollers when they are moved together See fig 2 6
38. pping arm is fitted See section 2 5 and fig 2 7 3 Loosen the fixing screws for the locking plate which secures the second wrapping arm in the working position Then swing the arm in towards the davit See fig 2 8 See also sections 3 to 5 for the standard machines Emergency stop see chapter 2 1 9 Fig 3 1 Fig 3 2 SETTING UP MOUNTING OF THE MACHINE Be careful There is a danger of being crushed when working implements are fitted and connected Carry out the fitting procedures slowly and carefully and use separate and approved lifting equipment to make the work easier See section 2 on safety regulations and pay attention to the various safety decals displayed on different parts of the bale wrapper HINGED TOWER Because of the freighting of the machine AUTO WRAP 1804 S is sometimes delivered with the tower hinged down The bracing clamps have to be fitted on each side of the davit Fit the lower fixing screws for the clamps 8 screws size 12 x 140 Inn some cases it may be necessary to adjust the tower so that the tower and the rollers are right angel parallel SCREW IN SECURELY and after several hours use tighten all the screws once again Before use the tower must be lifted up and fastened with 5 pcs 16mm bolts Figure 4 1 shows the machine at delivery Remove all packing strips and lift up the tower Use a crane or the front loader on the tractor and lift in the liftingpoint at the top of the machine
39. ry Max 27 rpm TELLEFSDAL A S IS NOT responsible for lost working time or lost revenue that has resulted because of a defect in the machine The buyer can not claim a cancellation the purchase a price reduction or any other claims if TELLEFSDAL A S within reasonable time repairs the machine The buyer is granted credit on warranty claims AFTER approval from TELLEFSDAL A S Deductions of credits on current invoices is not accepted without prior agreement Emergency stop see chapter 2 1 28 WARRANTY CARD NORSE AUTO WRAP Serial number of machine Type Serial number of control unit Production year Purchase date WE HAVE READ AND ACCEPT THE CURRENT WARRANTY TERMS Importer M Date Firm Signature Dealer Date Firm Signature Customer Name Address Signature HAVE YOU GOT ENOUGH TRAINING ABOUT THE MACHINE FROM YOUR DEALER YES Emergency stop see chapter 2 1 29
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